TWI839643B - Structure of electrical connector and assembly method thereof - Google Patents
Structure of electrical connector and assembly method thereof Download PDFInfo
- Publication number
- TWI839643B TWI839643B TW110137231A TW110137231A TWI839643B TW I839643 B TWI839643 B TW I839643B TW 110137231 A TW110137231 A TW 110137231A TW 110137231 A TW110137231 A TW 110137231A TW I839643 B TWI839643 B TW I839643B
- Authority
- TW
- Taiwan
- Prior art keywords
- insulating
- insulating seat
- terminals
- seat body
- seat
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 125000006850 spacer group Chemical group 0.000 claims abstract description 43
- 238000003032 molecular docking Methods 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000001746 injection moulding Methods 0.000 claims abstract description 12
- 238000003466 welding Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims 2
- 239000007924 injection Substances 0.000 claims 2
- 210000001503 joint Anatomy 0.000 claims 2
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 28
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000008054 signal transmission Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Images
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
Abstract
本發明為有關一種電連接器之結構及其組裝方法,包括下列步驟:提供設有複數第一端子之一第一端子料帶,並於該些第一端子外部利用埋入射出工法形成有一第一絕緣座體及一第二絕緣座體;將靠近該第二絕緣座體之該第一端子料帶之料帶頭予以切除;將靠近該第一絕緣座體之該第一端子料帶之料帶頭予以切除以形成一第一對接部,而於該第一絕緣座體一側組裝有一間隔片,並彎折該第一絕緣座體及該第二絕緣座體之間的該第一端子以使二者互呈垂直狀態;依據第一端子、第一絕緣座體及第二絕緣座體之成型方法來製作第三端子、第三絕緣座體及第四絕緣座體;並將已彎折之該第三絕緣座體及該第四絕緣座體以其外側對位於已彎折之該第一絕緣座體及該第二絕緣座體內側並進行組裝定位,並使該間隔片所凸伸複數彈臂同時接觸該些第一端子與該些第二端子中具有接地功能之複數接地端子;且第一絕緣座體與該第三絕緣座體外部套設有一舌板座,而將電連接器組裝完成。 The present invention relates to a structure of an electrical connector and an assembly method thereof, comprising the following steps: providing a first terminal strip having a plurality of first terminals, and forming a first insulating base and a second insulating base on the outside of the first terminals by means of an embedded injection molding process; cutting off a strip head of the first terminal strip near the second insulating base; cutting off a strip head of the first terminal strip near the first insulating base to form a first docking portion, assembling a spacer on one side of the first insulating base, and bending the first terminal between the first insulating base and the second insulating base so that The two are perpendicular to each other; the third terminal, the third insulating seat and the fourth insulating seat are manufactured according to the molding method of the first terminal, the first insulating seat and the second insulating seat; the outer sides of the bent third insulating seat and the fourth insulating seat are positioned on the inner sides of the bent first insulating seat and the second insulating seat and assembled and positioned, and the multiple elastic arms protruding from the spacer simultaneously contact the multiple grounding terminals with grounding function among the first terminals and the second terminals; and a tongue plate seat is provided on the outside of the first insulating seat and the third insulating seat, and the electrical connector is assembled.
Description
本發明係提供一種電連接器之結構及其組裝方法,尤指一種可簡化電連接器之製作流程,具有製作工時較短且成本降低之功效,同時藉由第一端子、第二端子及間隔片之組裝架構,以達到較佳匹配特性阻抗、降低高頻信號反射及具有更好的高頻信號傳輸的完整性。 The present invention provides a structure of an electrical connector and an assembly method thereof, in particular, a method that can simplify the manufacturing process of the electrical connector, has the effect of shortening the manufacturing time and reducing the cost, and at the same time, through the assembly structure of the first terminal, the second terminal and the spacer, to achieve better matching characteristic impedance, reduce high-frequency signal reflection and have better integrity of high-frequency signal transmission.
按,電子連接器係廣泛使用於各種通訊、影音設備上,作為電子信號的傳遞與連接元件,一般常見標準規格的連接器插座包括有RJ-11(電話線插座)、RJ-45(網路線插座)、USB(萬用串列匯流排)、IEEE1394(序列匯流排)、RF(無線傳輸埠)、Pin-header(排銷)、HDMI(高畫質多媒體介面)及Display-port(顯示埠)等多種不同類型。 Electronic connectors are widely used in various communication and audio-visual equipment as transmission and connection components of electronic signals. Common standard connector sockets include RJ-11 (telephone line socket), RJ-45 (network line socket), USB (Universal Serial Bus), IEEE1394 (Serial Bus), RF (Wireless Transmission Port), Pin-header (Pin Header), HDMI (High Definition Multimedia Interface) and Display-port (Display Port) and many other types.
上述連接器中,顯示埠(Display-port,DP)連接器為廣泛應用於影像信號傳輸,可傳輸高頻顯示埠連接器組成包括絕緣本體、安裝於絕緣本體內之複數上排端子對及下排端子。前述顯示埠連接器之上、下端子結構設計不佳而無法達到較佳匹配特性阻抗,無法降低高頻信號反射,故使高頻信號傳輸的完整性大打折扣且傳輸穩定性不佳,且其製作流程較為繁複而使製作工時較長且成本無法有效降低,有待從事此行業者加以改善。 Among the above connectors, the Display-port (DP) connector is widely used in image signal transmission and can transmit high-frequency signals. The Display-port connector consists of an insulating body, a plurality of upper terminal pairs and lower terminal pairs installed in the insulating body. The upper and lower terminal structures of the above Display-port connector are poorly designed and cannot achieve a better matching characteristic impedance, and cannot reduce high-frequency signal reflection, so the integrity of high-frequency signal transmission is greatly reduced and the transmission stability is poor. In addition, the manufacturing process is relatively complicated, which makes the manufacturing time longer and the cost cannot be effectively reduced. It needs to be improved by those engaged in this industry.
故,發明人有鑑於上述之問題與缺失,乃蒐集相關資料,經由多方評估及考量,始設計出此種電連接器之結構及其組裝方法之發明誕生。 Therefore, in view of the above problems and deficiencies, the inventor collected relevant information and, after multiple evaluations and considerations, designed the structure of this electrical connector and the invention of its assembly method.
本發明之主要目的在於提供一種電連接器之組裝方法,包括下列步驟:提供設有複數第一端子之一第一端子料帶,並於該些第一端子外部利用埋入射出工法形成有一第一絕緣座體及一第二絕緣座體;將靠近該第二絕緣座體之該第一端子料帶之料帶頭予以切除;將靠近該第一絕緣座體之該第一端子料帶之料帶頭予以切除以形成一第一對接部,而於該第一絕緣座體一側組裝有一間隔片,並彎折該第一絕緣座體及該第二絕緣座體之間的該第一端子以使二者互呈垂直狀態;依據第一端子、第一絕緣座體及第二絕緣座體之成型方法來製作第三端子、第三絕緣座體及第四絕緣座體;並將已彎折之該第三絕緣座體及該第四絕緣座體以其外側對位於已彎折之該第一絕緣座體及該第二絕緣座體內側並進行組裝定位,並使該間隔片所凸伸複數彈臂同時接觸該些第一端子與該些第二端子中具有接地功能之複數接地端子;且第一絕緣座體與該第三絕緣座體外部套設有一舌板座,而將電連接器組裝完成。藉由前述組裝方法可簡化電連接器之製作流程,具有製作工時較短且成本降低之功效,同時藉由第一端子、第二端子及間隔片之組裝架構,以達到較佳匹配特性阻抗、降低高頻信號反射及具有更好的高頻信號傳輸的完整性。 The main purpose of the present invention is to provide an assembly method of an electrical connector, comprising the following steps: providing a first terminal strip having a plurality of first terminals, and forming a first insulating base and a second insulating base on the outside of the first terminals by means of an embedded injection molding process; cutting off a strip head of the first terminal strip near the second insulating base; cutting off a strip head of the first terminal strip near the first insulating base to form a first docking portion, assembling a spacer on one side of the first insulating base, and bending the first terminal between the first insulating base and the second insulating base. The third terminal, the third insulating seat and the fourth insulating seat are manufactured according to the molding method of the first terminal, the first insulating seat and the second insulating seat; the outer sides of the bent third insulating seat and the fourth insulating seat are positioned on the inner sides of the bent first insulating seat and the second insulating seat, and the plurality of elastic arms protruding from the spacer are simultaneously in contact with the plurality of grounding terminals with grounding function among the first terminals and the second terminals; and a tongue plate seat is provided on the outer sides of the first insulating seat and the third insulating seat, and the electrical connector is assembled. The above-mentioned assembly method can simplify the manufacturing process of the electrical connector, which has the effect of shortening the manufacturing time and reducing the cost. At the same time, through the assembly structure of the first terminal, the second terminal and the spacer, better matching characteristic impedance, reducing high-frequency signal reflection and having better integrity of high-frequency signal transmission can be achieved.
本發明之次要目的在於該電連接器外部更組裝有一屏蔽殼體,該屏蔽殼體包括插接於一預設電路板之至少二接地腳。 A secondary purpose of the present invention is to further assemble a shielding shell on the outside of the electrical connector, and the shielding shell includes at least two grounding pins plugged into a preset circuit board.
本發明之另一目的在於該屏蔽殼體底側更係設有一墊高座,該墊高座內部具有供一接地片做定位之一插槽及供該第二絕緣座體與該第四絕緣座體穿設之二收納槽,而該墊高座底側凸設有穿設於該預設電路板形成定位的至少一定位柱,於該接地片頂側連接有可供裁切之一料帶頭且其底側凸伸有至少一接地腳,並於該接地片二側各凸伸有接觸該屏蔽殼體底側之一凸片。 Another purpose of the present invention is to provide a raised seat at the bottom of the shielding shell, and the raised seat has a slot for positioning a grounding plate and two receiving slots for the second insulating seat and the fourth insulating seat to penetrate, and the raised seat is provided with at least one positioning column penetrating the preset circuit board to form a positioning, and a material head for cutting is connected to the top of the grounding plate, and at least one grounding foot is protruding from the bottom, and a protruding piece is protruding from each of the two sides of the grounding plate to contact the bottom of the shielding shell.
本發明之再一目的在於該第一絕緣座體具有一水平板,該水平板中具有供該間隔片之複數彈臂伸入與該第一端子接觸產生電性連接之複數透孔,於該水平板一側形成有一垂直壁,於該垂直壁頂面具有供該間隔片之二掛置部做一固定之二定位部。 Another purpose of the present invention is that the first insulating seat has a horizontal plate, and the horizontal plate has a plurality of through holes for the plurality of spring arms of the spacer to extend into and contact the first terminal to generate electrical connection, and a vertical wall is formed on one side of the horizontal plate, and the top surface of the vertical wall has two positioning parts for fixing the two hanging parts of the spacer.
本發明之再一目的在於該第三絕緣座體具有一水平板,於該水平板一側形成有一垂直壁。 Another object of the present invention is that the third insulating base has a horizontal plate, and a vertical wall is formed on one side of the horizontal plate.
本發明之再一目的在於該間隔片二側各凸伸有向外接觸於屏蔽殼體內壁面之一懸臂,而該間隔片於該二懸臂向上彎折形成有呈『n』字型之一掛置部,且該二掛置部係於該第一絕緣座體之一垂直壁頂側之二定位部,且該間隔片之該些彈臂於接觸該些第一端子與該些第二端子表面處各設有一凸肋。 Another purpose of the present invention is that the two sides of the spacer each protrude with a cantilever that contacts the inner wall of the shielding shell, and the spacer is bent upward at the two cantilever to form an "n"-shaped hanging portion, and the two hanging portions are two positioning portions on the top side of a vertical wall of the first insulating seat, and the elastic arms of the spacer are each provided with a rib at the surface contacting the first terminals and the second terminals.
1:第一端子料帶 1: First terminal strip
11:第一端子 11: First terminal
111:第一焊接部 111: First welding section
112:第一對接部 112: First docking part
12:料帶頭 12: Material lead
2:第一絕緣座體 2: First insulating seat
21:水平板 21: Horizontal board
211:透孔 211:Through hole
22:垂直壁 22: Vertical wall
221:定位部 221: Positioning Department
222:側塊 222: Side block
223:扣槽 223: Buckle slot
224:導斜面 224: Guide bevel
225:擋止面 225: Stop surface
3:第二絕緣座體 3: Second insulating seat
31:扣塊 31: Buckle block
32:導斜面 32: Guide bevel
33:擋止面 33: Stop surface
34:透孔 34: Through hole
4:間隔片 4: Spacer
41:彈臂 41: Bomb Arm
411:凸肋 411: ribs
42:懸臂 42: hanging arms
43:掛置部 43: Hanging part
5:第二端子料帶 5: Second terminal strip
51:第二端子 51: Second terminal
511:第二焊接部 511: Second welding section
512:第二對接部 512: Second docking part
52:料帶頭 52: Material lead
6:第三絕緣座體 6: The third insulating seat
61:水平板 61: Horizontal board
62:垂直壁 62: Vertical wall
63:扣塊 63: Buckle block
64:擋止面 64: Stop surface
7:第四絕緣座體 7: The fourth insulated seat
71:側塊 71: Side block
72:扣槽 72: Buckle slot
73:擋止面 73: Stop surface
74:凹槽 74: Groove
8:舌板座 8: Tongue plate seat
80:穿置空間 80:Through space
81:舌板 81: Tongue plate
9:屏蔽殼體 9: Shielding shell
91:接地腳 91: Ground pin
92:墊高座 92: Raised seat
921:插槽 921: Slot
922:收納槽 922: Storage slot
923:定位柱 923: Positioning column
93:接地片 93: Grounding plate
931:料帶頭 931: Material lead
932:接地腳 932: Ground pin
933:凸片 933: Lugs
a:第一扣合結構 a: The first buckle structure
b:第二扣合結構 b: Second buckle structure
A1:提供設有複數第一端子之一第一端子料帶,並於該些第一端子外部利用埋入射出工法形成有一第一絕緣座體及一第二絕緣座體,且該第一絕緣座體與該第二絕緣座體之間具有可供彎折之間距 A1: Provide a first terminal strip having a plurality of first terminals, and form a first insulating seat and a second insulating seat on the outside of the first terminals using an embedded injection molding process, and the first insulating seat and the second insulating seat have a bending distance therebetween
A2:將靠近該第二絕緣座體之該第一端子料帶之料帶頭予以切除,並將外露於該第二絕緣座體之該些第一端子予以彎折以形成一第一焊接部 A2: Cut off the head of the first terminal strip near the second insulating base, and bend the first terminals exposed on the second insulating base to form a first welding portion
A3:將靠近該第一絕緣座體之該第一端子料帶之料帶頭予以切除以形成一第一對接部,而於該第一絕緣座體一側組裝有一間隔片,並彎折該第一絕緣座體及該第二絕緣座體之間的該第一端子以使二者互呈垂直狀態,並於該第一絕緣座體及該第二絕緣座體之間設有一第一扣合結構以二者形成穩定垂直結構,且使該間隔片被該第一絕緣座體及該第二絕緣座體所包覆 A3: The material strip head of the first terminal material strip near the first insulating base is cut off to form a first docking portion, and a spacer is assembled on one side of the first insulating base, and the first terminal between the first insulating base and the second insulating base is bent so that the two are perpendicular to each other, and a first buckling structure is provided between the first insulating base and the second insulating base to form a stable vertical structure, and the spacer is covered by the first insulating base and the second insulating base
A4:提供設有複數第二端子之一第二端子料帶,並於該些第二端子外部利用埋入射出工法形成有一第三絕緣座體及一第四絕緣座體,且該第三絕緣座體與該第四絕緣座體之間具有可供彎折之間距 A4: Provide a second terminal strip having a plurality of second terminals, and form a third insulating seat and a fourth insulating seat on the outside of the second terminals by using an embedded injection molding process, and the third insulating seat and the fourth insulating seat have a bending distance therebetween
A5:將靠近該第四絕緣座體之該第二端子料帶之料帶頭予以切除,並將外露於該第四絕緣座體之該些第二端子予以彎折以形成一第二焊接部 A5: Cut off the head of the second terminal strip near the fourth insulating base, and bend the second terminals exposed on the fourth insulating base to form a second welding portion
A6:彎折該第三絕緣座體及該第四絕緣座體之間的該第二端子以使二者互呈垂直狀態,並於該第三絕緣座體及該第四絕緣座體之間設有一第二扣合結構以二者形成穩定垂直結構 A6: Bend the second terminal between the third insulating base and the fourth insulating base so that the two are perpendicular to each other, and provide a second buckling structure between the third insulating base and the fourth insulating base so that the two form a stable vertical structure.
A7:將靠近該第三絕緣座體之該第二端子料帶之料帶頭予以切除以形成一第二對接部,另將已彎折之該第三絕緣座體及該第四絕緣座體以其外側對位於已彎折之該第一絕緣座體及該第二絕緣座體內側並進行組裝定位,並 使該間隔片所凸伸複數彈臂同時接觸該些第一端子與該些第二端子中具有接地功能之複數接地端子 A7: Cut off the head of the second terminal strip near the third insulating seat to form a second docking portion, and assemble and position the outer sides of the bent third insulating seat and the fourth insulating seat to the inner sides of the bent first insulating seat and the second insulating seat, and make the multiple spring arms protruding from the spacer contact the multiple grounding terminals with grounding function among the first terminals and the second terminals at the same time.
A8:於該第一絕緣座體與該第三絕緣座體外部套設有一舌板座,並使該些第一端子之第一對接部及該些第二端子之第二對接部分別位於該舌板座所凸設之一舌板上、下側,而將電連接器組裝完成 A8: A tongue plate seat is sleeved on the outside of the first insulating seat body and the third insulating seat body, and the first mating parts of the first terminals and the second mating parts of the second terminals are respectively located on the upper and lower sides of a tongue plate protruding from the tongue plate seat, and the electrical connector is assembled.
〔第1圖〕係為本發明電連接器進行組裝之第一動作圖。 [Figure 1] is the first action diagram of assembling the electrical connector of the present invention.
〔第2圖〕係為本發明電連接器進行組裝之第二動作圖。 [Figure 2] is the second action diagram of the electrical connector of the present invention for assembly.
〔第3圖〕係為本發明電連接器進行組裝之第三動作圖。 [Figure 3] is the third action diagram of the electrical connector of the present invention for assembly.
〔第4圖〕係為本發明電連接器進行組裝之第四動作圖。 [Figure 4] is the fourth action diagram of the electrical connector of the present invention for assembly.
〔第5圖〕係為本發明電連接器進行組裝之第五動作圖。 [Figure 5] is the fifth action diagram of the electrical connector of the present invention for assembly.
〔第6圖〕係為本發明電連接器進行組裝之第六動作圖。 [Figure 6] is the sixth action diagram of the electrical connector of the present invention for assembly.
〔第7圖〕係為本發明電連接器進行組裝之第七動作圖。 [Figure 7] is the seventh action diagram of the electrical connector of the present invention for assembly.
〔第8圖〕係為本發明電連接器進行組裝之第八動作圖。 [Figure 8] is the eighth action diagram of the assembly of the electrical connector of the present invention.
〔第9圖〕係為本發明電連接器進行組裝之第九動作圖。 [Figure 9] is the ninth action diagram of the assembly of the electrical connector of the present invention.
〔第10圖〕係為本發明電連接器進行組裝之第十動作圖。 [Figure 10] is the tenth action diagram of the assembly of the electrical connector of the present invention.
〔第11圖〕係為本發明電連接器進行組裝之第十一動作圖。 [Figure 11] is the eleventh action diagram of the electrical connector of the present invention for assembly.
〔第12圖〕係為本發明電連接器進行組裝之第十二動作圖。 [Figure 12] is the twelfth action diagram of the assembly of the electrical connector of the present invention.
〔第13圖〕係為本發明電連接器進行組裝之第十三動作圖。 [Figure 13] is the thirteenth action diagram of the assembly of the electrical connector of the present invention.
〔第14圖〕係為本發明電連接器進行組裝之第十四動作圖。 [Figure 14] is the fourteenth action diagram of the assembly of the electrical connector of the present invention.
〔第15圖〕係為本發明電連接器進行組裝之第十五動作圖。 [Figure 15] is the fifteenth action diagram of the assembly of the electrical connector of the present invention.
〔第16圖〕係為本發明第一絕緣座體上所具有之第一扣合結構圖。 [Figure 16] is a diagram of the first buckling structure on the first insulating seat of the present invention.
〔第17圖〕係為本發明第二絕緣座體上所具有之第一扣合結構圖。 [Figure 17] is a diagram of the first buckling structure on the second insulating seat of the present invention.
〔第18圖〕係為本發明第三絕緣座體上所具有之第二扣合結構圖。 [Figure 18] is a diagram of the second buckling structure on the third insulating seat of the present invention.
〔第19圖〕係為本發明第四絕緣座體上所具有之第二扣合結構圖。 [Figure 19] is a diagram of the second buckling structure on the fourth insulating seat of the present invention.
〔第20圖〕係為本發明第四絕緣座體之另一視角結構圖。 [Figure 20] is a structural diagram of the fourth insulating seat of the present invention from another viewing angle.
〔第21圖〕係為本發明第一端子、第二端子及間隔片之間所形成電性連接示意圖。 [Figure 21] is a schematic diagram of the electrical connection formed between the first terminal, the second terminal and the spacer of the present invention.
〔第22圖〕係為本發明電接器之組裝方法的步驟流程圖之第一部分。 [Figure 22] is the first part of the step flow chart of the assembly method of the electrical connector of the present invention.
〔第23圖〕係為本發明電接器之組裝方法的步驟流程圖之第二部分。 [Figure 23] is the second part of the step flow chart of the assembly method of the electrical connector of the present invention.
為達成上述目的及功效,本發明所採用之技術手段及其構造,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above-mentioned purpose and effect, the technical means and structure adopted by the present invention are described in detail in the following figure for the preferred embodiment of the present invention to fully understand its features and functions.
請參閱第1至21圖所示,各為本發明電連接器進行組裝之第一至十五動作圖、第一絕緣座體上所具有之第一扣合結構圖、第二絕緣座體上所具有之第一扣合結構圖、第三絕緣座體上所具有之第二扣合結構圖、第四絕緣座體上所具有之第二扣合結構圖及第四絕緣座體之另一視角結構圖,由圖中可清楚看出,本發明電連接器之結構主要包括有:第一端子料帶1、第一絕緣座體2、第二絕緣座體3、間隔片4、第二端子料帶5、第三絕緣座體6、第四絕緣座體7、舌板座8及屏蔽殼體9,而主要構件及連接關係詳述如下:該第一絕緣座體2及該第二絕緣座體3,二者構成一上排座體並利用埋入射出工法於內部穿設有複數第一端子11,並彎折該第一絕緣座體2及該第二絕緣座體3之間的該第一端子1以使二者互呈垂直狀態,並於該第一絕緣座體2及該第二絕緣座體3之間設有一第一扣合結構a以二者形成穩定垂直結構。
Please refer to Figures 1 to 21, which are the first to fifteenth action diagrams of the assembly of the electrical connector of the present invention, the first buckle structure diagram of the first insulating seat body, the first buckle structure diagram of the second insulating seat body, the second buckle structure diagram of the third insulating seat body, the second buckle structure diagram of the fourth insulating seat body, and another perspective structure diagram of the fourth insulating seat body. It can be clearly seen from the figures that the structure of the electrical connector of the present invention mainly includes: a first
該第三絕緣座體6及該第四絕緣座體7,二者構成一下排座體並利用埋入射出工法於內部穿設有複數第二端子51,並彎折該第三絕緣座體及6該第四絕緣座體7之間的該第二端子51以使二者互呈垂直狀態,並於該第三絕緣座體6及該第四絕緣座體7之間設有一第二扣合結構b以二者形成穩定垂直結構,而該第三絕緣座體6及該第四絕緣座體7以其外側對位於該第一絕緣座體2及該第二絕緣座體3內側並進行組裝定位。
The third
該間隔片4組裝於該上排座體(第一絕緣座體2及第二絕緣座體3)與該下排座體(第三絕緣座體6及第四絕緣座體7)之間,該間隔片4所凸伸複數彈臂41同時接觸該些第一端子1與該些第二端子5中具有接地功能之複數接地端子。
The
該舌板座8內部具有供該第一絕緣座體2與該第三絕緣座體6穿設之一穿置空間80,且該些第一端子11之第一對接部112及該些第二端子51之第二對接部512分別位於該舌板座8所凸設之一舌板81上、下側。
The
上述該電連接器外部更組裝有一屏蔽殼體9,該屏蔽殼體9包括插接於一預設電路板(圖中未示)之至少二接地腳91,該屏蔽殼體9底側更係設有一墊高座92,該墊高座92內部具有供一接地片93做定位之一插槽921及供該第二絕緣座體3與該第四絕緣座體7穿設之二收納槽922,而該墊高座92底側凸設有穿設於該預設電路板形成定位的至少一定位柱923,於該接地片93頂側連接有可供裁切之一料帶頭931且其底側凸伸有至少一接地腳932,並於該接地片93二側各凸伸有接觸該屏蔽殼體9底側之一凸片933。
The electrical connector is further assembled with a shielding
上述該第一絕緣座體2具有一水平板21,該水平板21中具有供該間隔片4之複數彈臂41伸入與該第一端子11接觸產生電性連接之複數透孔211,於該水平板21一側形成有一垂直壁22,於該垂直壁22頂面具有供該間隔片4之二掛置部43做一固定之二定位部221。
The first
上述該第三絕緣座體6具有一水平板61,於該水平板61一側形成有一垂直壁62。
The third
上述該間隔片4二側各凸伸有向外接觸於屏蔽殼體9內壁面
之一懸臂42,而該間隔片4於該二懸臂42向上彎折形成有呈『n』字型之一掛置部43,且該二掛置部43係於該第一絕緣座體2之一垂直壁22頂側之二定位部221,且該間隔片4之該些彈臂41於接觸該些第一端子11與該些第二端子51表面處各設有一凸肋411。
The two sides of the
上述該第一扣合結構a係於該第一絕緣座體2之垂直面22二側各凸設有一側塊222,於該二側塊222相對內側各凹設有一扣槽223,該二扣槽223係供該第二絕緣座體3二側各凸設之一扣塊31卡合形成固定,且該二扣槽223與該二扣塊31於卡合對應處各設有一導斜面(224、32)及一擋止面(225、33),而該第二絕緣座體3中設有供該間隔片4之複數彈臂41伸入與該第一端子11接觸產生電性連接之複數透孔34。
The first buckle structure a is provided with a
上述該第二扣合結構b係於該第四絕緣座體7之垂直面二側各凸設有一側塊71,於該二側塊71相對內側各凹設有一扣槽72,該二扣槽72係供該第三絕緣座6之垂直壁62二側所凸設之一扣塊63卡合形成固定,且該二扣槽72與該二扣塊63於卡合對應處各設有一擋止面(64、73),而該第四絕緣座體7對應設置該二側塊71另一側設有供該間隔片4之複數彈臂41伸入與該第二端子51接觸產生電性連接之複數凹槽74。
The second buckle structure b is a
上述該第二絕緣座體3係包括至少二種長度尺寸(圖中未示),且該些第一端子11對應不同長度尺寸之該第二絕緣座體3進行不同長度裁切(如第20圖所示,可看出具有二種不同長度之第一焊接部111)。同時該第四絕緣座體7亦包括至少二種長度尺寸(圖中未示),且該些第二端子51對應不同長度尺寸之該第四絕緣座體7進行不同長度裁切(如第20圖所示,可看出具有二種不同長度之第二焊接部511)。同時參閱第15圖所示,若希望
電連接器在預設電路板(PCB)設置高度較低時,此時第二絕緣座體3與第四絕緣座7需採用較短長度尺寸,而第一端子11之第一焊接部111與第二端子51之第二焊接部511對應該二絕緣座體(3、7)裁切成較短長度,此時墊高座92亦對應採用厚度較薄者,以使第二絕緣座體3與第四絕緣座體7穿設墊高座92之二收納槽922時長度適當,且外露於該二絕緣座體(3、7)彎折長度及角度可順利焊接於預設電路板上,而屏蔽殼體9之二接地腳91與接地片93之二接地腳932亦採用長度較短者,以形成電連接器整體性搭配。相對地,若希望電連接器在預設電路板(PCB)設置高度較高時,採用較長尺寸的第二絕緣座體3、第四絕緣座7、第一端子11之第一焊接部111、第二端子51之第二焊接部511、屏蔽殼體9之二接地腳91、接地片93之二接地腳932,以及厚度較大之墊高座92,亦可完成電連接器整體性搭配。
The second
上述該電連接器種類係指一顯示埠Display-Port連接器、一小型顯示埠Mini Display-Port連接器或一高畫質多媒體介面(HDMI)連接器。 The above-mentioned electrical connector type refers to a Display-Port connector, a Mini Display-Port connector or a High Definition Multimedia Interface (HDMI) connector.
請參閱第22、23圖所示,係為本發明電接器之組裝方法的步驟流程圖,並參考上述第1至21所揭露動作圖及詳細結構,即可獲得下列步驟: Please refer to Figures 22 and 23, which are the step flow charts of the assembly method of the electrical connector of the present invention, and refer to the action diagrams and detailed structures disclosed in Figures 1 to 21 above to obtain the following steps:
步驟A1:提供設有複數第一端子11之一第一端子料帶1,並於該些第一端子11外部利用埋入射出工法形成有一第一絕緣座體2及一第二絕緣座體3,且該第一絕緣座體2與該第二絕緣座體3之間具有可供彎折之間距。
Step A1: Provide a first
步驟A2:將靠近該第二絕緣座體3之該第一端子料帶1之料帶頭12予以切
除,並將外露於該第二絕緣座體3之該些第一端子11予以彎折以形成一第一焊接部111。
Step A2: Cut off the
步驟A3:將靠近該第一絕緣座體2之該第一端子料帶1之料帶頭12予以切除以形成一第一對接部112,而於該第一絕緣座體2一側組裝有一間隔片4,並彎折該第一絕緣座體2及該第二絕緣座體3之間的該第一端子11以使二者互呈垂直狀態,並於該第一絕緣座體2及該第二絕緣座體3之間設有一第一扣合結構a以二者形成穩定垂直結構,且使該間隔片4被該第一絕緣座體2及該第二絕緣座體3所包覆。
Step A3: Cut off the
步驟A4:提供設有複數第二端子51之一第二端子料帶5,並於該些第二端子51外部利用埋入射出工法形成有一第三絕緣座體6及一第四絕緣座體7,且該第三絕緣座體6與該第四絕緣座體7之間具有可供彎折之間距。
Step A4: Provide a second
步驟A5:將靠近該第四絕緣座體7之該第二端子料帶5之料帶頭52予以切除,並將外露於該第四絕緣座體7之該些第二端子51予以彎折以形成一第二焊接部511。
Step A5: Cut off the
步驟A6:彎折該第三絕緣座體6及該第四絕緣座體7之間的該第二端子5以使二者互呈垂直狀態,並於該第三絕緣座體6及該第四絕緣座體7之間設有一第二扣合結構b以二者形成穩定垂直結構。
Step A6: bend the
步驟A7:將靠近該第三絕緣座體6之該第二端子料帶5之料帶頭52予以切除以形成一第二對接部512,另將已彎折之該第三絕緣座體6及該第四絕緣座體7以其外側對位於已彎折之該第一絕緣座體2及
該第二絕緣座體3內側並進行組裝定位,並使該間隔片4所凸伸複數彈臂41同時接觸該些第一端子11與該些第二端子51中具有接地功能之複數接地端子。
Step A7: Cut off the
步驟A8:於該第一絕緣座體2與該第三絕緣座體6外部套設有一舌板座8,並使該些第一端子11之第一對接部112及該些第二端子51之第二對接部512分別位於該舌板座8所凸設之一舌板81上、下側,而將電連接器組裝完成。
Step A8: A
藉由上述第1至23圖之揭露,即可瞭解本發明為一種電連接器之組裝方法,包括下列步驟:提供設有複數第一端子之一第一端子料帶,並於該些第一端子外部利用埋入射出工法形成有一第一絕緣座體及一第二絕緣座體;將靠近該第二絕緣座體之該第一端子料帶之料帶頭予以切除;將靠近該第一絕緣座體之該第一端子料帶之料帶頭予以切除以形成一第一對接部,而於該第一絕緣座體一側組裝有一間隔片,並彎折該第一絕緣座體及該第二絕緣座體之間的該第一端子以使二者互呈垂直狀態;依據第一端子、第一絕緣座體及第二絕緣座體之成型方法來製作第三端子、第三絕緣座體及第四絕緣座體;並將已彎折之該第三絕緣座體及該第四絕緣座體以其外側對位於已彎折之該第一絕緣座體及該第二絕緣座體內側並進行組裝定位,並使該間隔片所凸伸複數彈臂同時接觸該些第一端子與該些第二端子中具有接地功能之複數接地端子;且第一絕緣座體與該第三絕緣座體外部套設有一舌板座,而將電連接器組裝完成。藉由前述組裝方法可簡化電連接器之製作流程,具有製作工時較短且成本降低之功效,同時藉由第一端子、第二端子及間隔片之組裝架構,以達到較佳匹配特性阻抗、降 低高頻信號反射及具有更好的高頻信號傳輸的完整性。本發明應用於如Display-Port、Mini Display-Port或HDMI之連接器的製造領域中,具有極佳的實用性,故提出專利申請以尋求專利權之保護。 From the disclosure of the above-mentioned Figures 1 to 23, it can be understood that the present invention is an assembly method of an electrical connector, including the following steps: providing a first terminal strip having a plurality of first terminals, and forming a first insulating base and a second insulating base on the outside of the first terminals by using an embedded injection molding process; cutting off the head of the first terminal strip near the second insulating base; cutting off the head of the first terminal strip near the first insulating base to form a first docking portion, and assembling a spacer on one side of the first insulating base, and bending the first insulating base and the second insulating base to form a first docking portion. The first terminal is arranged so that the two are perpendicular to each other; the third terminal, the third insulating seat and the fourth insulating seat are manufactured according to the molding method of the first terminal, the first insulating seat and the second insulating seat; the outer sides of the bent third insulating seat and the fourth insulating seat are positioned on the inner sides of the bent first insulating seat and the second insulating seat and assembled and positioned, and the plurality of elastic arms protruding from the spacer are simultaneously in contact with the plurality of grounding terminals having a grounding function among the first terminals and the second terminals; and a tongue plate seat is provided on the outer sides of the first insulating seat and the third insulating seat, and the electrical connector is assembled. The above-mentioned assembly method can simplify the manufacturing process of the electrical connector, which has the effect of shortening the manufacturing time and reducing the cost. At the same time, through the assembly structure of the first terminal, the second terminal and the spacer, better matching characteristic impedance, reducing high-frequency signal reflection and having better integrity of high-frequency signal transmission can be achieved. The present invention is applied in the manufacturing field of connectors such as Display-Port, Mini Display-Port or HDMI, and has excellent practicality, so a patent application is filed to seek patent protection.
上述僅為本發明之較佳實施例而已,非因此即侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 The above is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Therefore, all simple modifications and equivalent structural changes made by using the contents of the present invention's specification and drawings should be included in the patent scope of the present invention and should be stated.
綜上所述,本發明上述電連接器之結構及其組裝方法於使用時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦研發,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the structure of the electrical connector and its assembly method of the present invention can achieve its efficacy and purpose when used. Therefore, the present invention is truly an invention with excellent practicality. In order to meet the application requirements of invention patents, an application is filed in accordance with the law. I hope that the review committee will approve this case as soon as possible to protect the inventor's hard work in research and development. If the review committee of the Jun Bureau has any doubts, please feel free to write to instruct. The inventor will do his best to cooperate and feel very grateful.
11:第一端子 11: First terminal
111:第一焊接部 111: First welding section
51:第二端子 51: Second terminal
511:第二焊接部 511: Second welding section
8:舌板座 8: Tongue plate seat
81:舌板 81: Tongue plate
9:屏蔽殼體 9: Shielding shell
91:接地腳 91: Ground pin
92:墊高座 92: Raised seat
921:插槽 921: Slot
922:收納槽 922: Storage slot
923:定位柱 923: Positioning column
93:接地片 93: Grounding plate
932:接地腳 932: Ground pin
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110137231A TWI839643B (en) | 2021-10-06 | 2021-10-06 | Structure of electrical connector and assembly method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110137231A TWI839643B (en) | 2021-10-06 | 2021-10-06 | Structure of electrical connector and assembly method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202316757A TW202316757A (en) | 2023-04-16 |
| TWI839643B true TWI839643B (en) | 2024-04-21 |
Family
ID=86943252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW110137231A TWI839643B (en) | 2021-10-06 | 2021-10-06 | Structure of electrical connector and assembly method thereof |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI839643B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI628876B (en) * | 2015-09-10 | 2018-07-01 | 英屬開曼群島商鴻騰精密科技股份有限公司 | Electrical connector and manufacture method of the same |
| TWM600941U (en) * | 2020-06-24 | 2020-09-01 | 承豐精密工業股份有限公司 | An electrical connector |
| CN211655142U (en) * | 2020-03-31 | 2020-10-09 | 东莞承丰电子有限公司 | Electric connector |
| CN113410690A (en) * | 2020-03-16 | 2021-09-17 | 富士康(昆山)电脑接插件有限公司 | Electric connector and manufacturing method thereof |
-
2021
- 2021-10-06 TW TW110137231A patent/TWI839643B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI628876B (en) * | 2015-09-10 | 2018-07-01 | 英屬開曼群島商鴻騰精密科技股份有限公司 | Electrical connector and manufacture method of the same |
| CN113410690A (en) * | 2020-03-16 | 2021-09-17 | 富士康(昆山)电脑接插件有限公司 | Electric connector and manufacturing method thereof |
| CN211655142U (en) * | 2020-03-31 | 2020-10-09 | 东莞承丰电子有限公司 | Electric connector |
| TWM600941U (en) * | 2020-06-24 | 2020-09-01 | 承豐精密工業股份有限公司 | An electrical connector |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202316757A (en) | 2023-04-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101364694B (en) | electrical connector | |
| TWM582251U (en) | Connector set with hidden locking mechanism and socket connector thereof | |
| CN101740951A (en) | Electric connector | |
| TWM621401U (en) | Board terminal connector having docking holes | |
| CN215377861U (en) | Connector with reverse insertion prevention structure | |
| TWI839643B (en) | Structure of electrical connector and assembly method thereof | |
| US20070287330A1 (en) | Audio jack | |
| CN211265777U (en) | A bidirectional plug-in contact terminal | |
| CN217215202U (en) | Structure of electric connector | |
| CN206976634U (en) | Type C type connectors | |
| CN216214575U (en) | a connector | |
| WO2015089906A1 (en) | Rotation device of usb electric connector | |
| TWM644403U (en) | HDMI electrical connector compatible with DisplayPort signal contacts | |
| CN102324642A (en) | electrical connector | |
| TW202347897A (en) | Electrical connector | |
| CN216015753U (en) | An HDMI connector for easy soldering | |
| CN219843168U (en) | HDMI electric connector | |
| JPS5912583A (en) | Connector element | |
| TWI843271B (en) | Board-side connectors, wire-side connectors and their combinations | |
| CN218569399U (en) | Electric connector structure | |
| CN2490736Y (en) | Socket connector | |
| TWI731585B (en) | Electric connector (7) | |
| CN202025926U (en) | electrical connector | |
| CN1158728C (en) | RF electric connector | |
| TW202431738A (en) | HDMI electrical connector that complies with DisplayPort signal contacts |