TWI834546B - Pipeline defect imaging and identification system - Google Patents
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Abstract
一種管線瑕疵取像與辨識系統,利用巡檢端進行管線的檢測後,將巡檢結果傳輸到管理端,管理人員透過巡檢結果進行管線瑕疵查詢,並將辨識結果即時傳回巡檢端之巡檢端處理裝置供現場管線檢測人員進行管線檢測紀錄,其相關管線檢測紀錄則同步紀錄於管理端之管線資訊管理模組,透過管理端能供廠內人員對於管線瑕疵進行查詢,並能透過管線圖像解析模組針對管線瑕疵進行辨識訓練,以利日後管線瑕疵檢測之精準度能提高。A pipeline defect imaging and identification system that uses the inspection end to detect pipelines and then transmits the inspection results to the management end. Managers use the inspection results to query pipeline defects and immediately transmit the identification results back to the inspection end. The inspection-end processing device provides on-site pipeline inspection personnel with pipeline inspection records, and the relevant pipeline inspection records are simultaneously recorded in the pipeline information management module of the management end. Through the management end, factory personnel can inquire about pipeline defects, and can The pipeline image analysis module performs identification training on pipeline defects to improve the accuracy of pipeline defect detection in the future.
Description
本發明關於檢測管線的技術領域,特別係指一種管線瑕疵取像與辨識系統,利用外部目視檢測法(Visual Inspection,VT)與紅外線熱影像檢測法(IRT)等檢測技術,了解管線外部狀況、保溫系統、油漆與塗層、洩漏等跡象,進而提供巡檢人員檢視管線外觀有無異常,俾即時處理與修復。 The present invention relates to the technical field of pipeline detection, and in particular refers to a pipeline defect imaging and identification system, which uses detection technologies such as external visual inspection (Visual Inspection, VT) and infrared thermal image detection (IRT) to understand the external conditions of the pipeline. Insulation systems, paints and coatings, leaks and other signs can provide inspection personnel to check whether there are any abnormalities in the appearance of pipelines for immediate treatment and repair.
在石化、煉油等工廠中,製程管線與設備之重要元素且多載有易燃易爆具毒性的流體。 In petrochemical, oil refining and other factories, process pipelines and equipment are important elements and often contain flammable, explosive and toxic fluids.
然而,位處高處製程管線設備,常因巡檢困難導致無法有效且全面的檢查而於操作中洩漏或損壞,以致發生非計劃停爐、工安事故或人員傷亡。 However, process pipeline equipment located at high altitudes often leaks or is damaged during operation due to difficulty in inspection, resulting in inability to conduct effective and comprehensive inspections, resulting in unplanned shutdowns, industrial safety accidents, or casualties.
除此之外以往的檢測技術較無法涵蓋眾多且密密麻麻之生產管線,若要詳細檢查則需耗費許多人力、物力及時間來進行,所以在生產及工業安全兩方面常無法同時兼顧。 In addition, previous inspection technologies are unable to cover numerous and densely packed production pipelines. Detailed inspections require a lot of manpower, material resources and time, so it is often impossible to take both production and industrial safety into consideration at the same time.
舉例而言,目前的管線巡檢方式大致為:巡檢人員在一伸縮桿上裝設有GOPRO攝影機,利用巡檢走道或者高空作業車,讓GOPRO攝影機深入管架層中同時進行管架上管線攝影,巡巡檢完成 後再將攝影的視訊資料儲存至電腦中再以人工逐一檢視。此種取像方式有愈往內部因攝影機下垂使得影像愈大,取像區域變小的缺點,而以人工觀看影片進行檢測的方式,則有查看效率差,及人為因眼睛疲勞造成誤判等問題。而巡檢人員需攜帶器具多(攝影機、熱顯像儀、VOC檢知器...等),更降低了管架巡檢的執行落實度。 For example, the current pipeline inspection method is roughly as follows: the inspection personnel install a GOPRO camera on a telescopic pole, and use the inspection walkway or aerial work vehicle to allow the GOPRO camera to penetrate deep into the pipe rack layer while simultaneously inspecting the pipelines on the pipe rack. Photography, inspection completed The photographed video data is then saved to the computer and manually reviewed one by one. This method of capturing images has the disadvantage that the image becomes larger as the camera droops toward the inside, and the capturing area becomes smaller. However, the method of manually viewing videos for inspection has problems such as poor viewing efficiency and misjudgment caused by eye fatigue. . Inspection personnel need to carry a lot of equipment (cameras, thermal imaging cameras, VOC detectors, etc.), which further reduces the implementation of pipe rack inspections.
如何改善上述管線巡檢的問題,乃相關業者積極解決之課題。 How to improve the above-mentioned pipeline inspection problems is an issue that relevant industry players are actively solving.
本發明的主要目的即在於提供一種管線瑕疵取像與辨識系統,對製程管線上的管路洩漏、管路鏽蝕、起泡、腐蝕、保溫破損等瑕疵影像圈出並判斷瑕疵機率,成功辨識出瑕疵影像後,針對異常狀態發出通知與警告。 The main purpose of the present invention is to provide a pipeline defect imaging and identification system that can circle the image of pipeline leakage, pipeline rust, blistering, corrosion, insulation damage and other defects on the process pipeline and determine the probability of the defect, and successfully identify the defects. After detecting defective images, notifications and warnings will be issued for abnormal conditions.
本發明的次要目的即在於提供一種管線瑕疵取像與辨識系統,利用巡檢端進行管線的檢測後,將巡檢結果傳輸到管理端,管理人員透過巡檢結果進行管線瑕疵查詢,並利用影像深度學習技術,使巡檢端更快辨識出管線瑕疵。 The secondary purpose of the present invention is to provide a pipeline defect imaging and identification system. After using the inspection end to detect pipelines, the inspection results are transmitted to the management end. The managers use the inspection results to query pipeline defects, and use Image deep learning technology enables the inspection end to identify pipeline defects faster.
緣此,本發明的整體系統如下,包含有:一巡檢端與一管理端所構成;前述的巡檢端用於巡檢多組製程管線,其包含有:一光學影像檢測裝置、一熱成像影像檢測裝置、一巡檢端處理裝置所組成; 前述的光學影像檢測裝置與該巡檢端處理裝置連線,該光學影像檢測裝置包含有一延伸桿,該延伸桿上設置一設置四部具有魚眼鏡頭的取像單元,將該延伸桿伸入一製程管線區域,各該取像單元分別對製程管線拍照取得影像後,將取得影像重複部位互相重疊,將四組影像進行處理形成一製程管線影像圖,並將整理後的製程管線影像傳輸給該巡檢端處理裝置;該熱成像影像檢測裝置與該巡檢端處理裝置連線,該熱成像影像檢測裝置包含有一延長桿,該延長桿上設置二組彩色相機與二組熱成像相機,前述的彩色相機與熱成像相機分別以前、後配置在該延長桿,將該延長桿伸入前述的製程管線區域,各該彩色相機分別對製程管線拍照取得管線彩色影像,各該熱成像相機分別對製程管線取得管線熱影像,將取得管線彩色影像與管線熱影像重疊,形成一管線之熱成像圖,並將整理後的熱成像圖傳輸給該巡檢端處理裝置;該巡檢端處理裝置與該管理端連線,該巡檢端處理裝置包含有一巡檢規劃單元、一巡檢區域定位單元、一初步圖資管理單元與一傳輸單元,該巡檢規劃單元用於規劃需巡檢之製程管線區域,到達該巡檢規劃單元所規劃需巡檢之製程管線區域後,利用該巡檢區域定位單元進行位置回報,該製程管線影像圖與該熱成像圖透過該初步圖資管理單元加以顯示,並將該製程管線影像圖與該熱成像圖透過該傳輸單元傳送至該管理端進行解析; 該管理端用於解析該巡檢端所傳送的管線資訊,該管理端包含有一管線圖像解析模組、一管線資訊管理模組;前述的管線圖像解析模組對該製程管線影像圖進行解析,並分析製程管線所存在之管線本體瑕疵、法蘭之瑕疵;以及對熱成像圖進行解析,分析出製程管線所存在之管線保溫設施之瑕疵,將上述之問題分析後,交由該管線資訊管理模組進行儲存與通知,當製程管線有須即時處理之問題,則透過由該管理端通知該巡檢端處理裝置進行製程管線修繕。 Therefore, the overall system of the present invention is as follows, including: an inspection end and a management end; the aforementioned inspection end is used to inspect multiple sets of process pipelines, and includes: an optical image detection device, a thermal It consists of an imaging image detection device and an inspection end processing device; The aforementioned optical image detection device is connected to the inspection end processing device. The optical image detection device includes an extension rod. Four imaging units with fisheye lenses are provided on the extension rod. The extension rod is extended into an In the process pipeline area, each imaging unit takes photos of the process pipeline to obtain images, overlaps the repeated parts of the acquired images, processes the four sets of images to form a process pipeline image, and transmits the sorted process pipeline image to the process pipeline area. Inspection end processing device; The thermal imaging image detection device is connected to the inspection end processing device. The thermal imaging image detection device includes an extension rod. Two sets of color cameras and two sets of thermal imaging cameras are installed on the extension rod. The aforementioned The color camera and the thermal imaging camera are respectively arranged on the front and rear of the extension rod. The extension rod is extended into the aforementioned process pipeline area. Each color camera takes a picture of the process pipeline to obtain a color image of the pipeline. Each thermal imaging camera takes a picture of the process pipeline. The process pipeline obtains the thermal image of the pipeline, overlaps the obtained color image of the pipeline with the thermal image of the pipeline to form a thermal image of the pipeline, and transmits the sorted thermal image to the inspection-end processing device; the inspection-end processing device and The management end is connected. The inspection end processing device includes an inspection planning unit, an inspection area positioning unit, a preliminary drawing management unit and a transmission unit. The inspection planning unit is used to plan the process that requires inspection. In the pipeline area, after arriving at the process pipeline area planned to be inspected by the inspection planning unit, the inspection area positioning unit is used to report the location. The process pipeline image and the thermal imaging are displayed through the preliminary map management unit. , and transmit the process pipeline image and the thermal imaging to the management terminal through the transmission unit for analysis; The management end is used to parse the pipeline information transmitted by the inspection end. The management end includes a pipeline image analysis module and a pipeline information management module. The aforementioned pipeline image analysis module performs analysis on the process pipeline image map. Analyze and analyze the pipeline body defects and flange defects in the process pipeline; and analyze the thermal imaging images to analyze the defects in the pipeline insulation facilities in the process pipeline. After analyzing the above problems, hand them over to the pipeline The information management module stores and notifies. When there are problems in the process pipeline that need to be dealt with immediately, the management end notifies the inspection end processing device to repair the process pipeline.
在本發明的實施例,其中該光學影像檢測裝置係將四該取像單元以該延伸桿為中心,並以左上、左下、右上、右下設置於該延伸桿,且左上、右上的取像單元與左下、右下的前後距離為250公分。 In the embodiment of the present invention, the optical image detection device has four imaging units centered on the extension rod, and are arranged on the extension rod with upper left, lower left, upper right and lower right, and the upper left and upper right image pickup units are arranged on the extension rod. The front-to-back distance between the unit and the lower left and lower right sides is 250 centimeters.
在前述的實施例,其中,四該取像單元所使用的是185度之魚眼鏡頭,且所述之左上、左下的取像單元朝該延伸桿方向傾斜25度,所述之右上、右下的取像單元朝該延伸桿方向傾斜25度。 In the aforementioned embodiment, the four imaging units use a 185-degree fisheye lens, and the upper left and lower left imaging units are tilted 25 degrees toward the extension rod direction, and the upper right and lower right imaging units are tilted 25 degrees toward the extension rod. The lower imaging unit is tilted 25 degrees toward the extension rod.
在前述的實施例,四該取像單元所合成之製程管線影像圖之圖像範圍為500公分x400公分。 In the aforementioned embodiment, the image range of the process pipeline image synthesized by the four imaging units is 500 cm x 400 cm.
在本發明的實施例,其中,該巡檢端處理裝置更包含有一陀螺儀,該陀螺儀讀取該延伸桿的旋轉座標資訊,進而對該製程管線影像圖進行影像翻轉校正。 In an embodiment of the present invention, the inspection-end processing device further includes a gyroscope, which reads the rotation coordinate information of the extension rod and then performs image flip correction on the process pipeline image.
在本發明的實施例,其中,該熱成像影像檢測裝置以該延長桿為中心,並以彩色相機與熱成像相機橫向配置,以前、後設置於該延長桿,且前後距離為250公分。 In an embodiment of the present invention, the thermal imaging image detection device is centered on the extension rod, and the color camera and the thermal imaging camera are arranged transversely, and are arranged on the extension rod front and back, and the front-to-back distance is 250 centimeters.
在本發明的實施例,其中,該製程管線區域設有至少一區域位置的QR碼,該巡檢區域定位單元利用掃描該QR碼進而紀錄所擷取的該製程管線影像圖,以及該熱成像圖。 In an embodiment of the present invention, the process pipeline area is provided with a QR code of at least one area location, and the inspection area positioning unit scans the QR code to record the captured image of the process pipeline and the thermal imaging Figure.
在本發明的實施例,其中,該管線圖像解析模組利用YOLO影像分析系統進行影像辨識與管線解測中深度學習的訓練模型。 In an embodiment of the present invention, the pipeline image analysis module uses the YOLO image analysis system to perform deep learning training models for image recognition and pipeline interpretation.
在本發明的實施例,其中,該管線本體瑕疵包含有管線本體表面浮鏽情況、管線本體鏽蝕情況以及管線本體塗層裂紋。 In an embodiment of the present invention, the pipeline body defects include floating rust on the surface of the pipeline body, corrosion of the pipeline body, and cracks in the coating of the pipeline body.
在本發明的實施例,其中,該法蘭瑕疵包含有法蘭表面浮鏽情況、以及法蘭本體鏽蝕情況。 In the embodiment of the present invention, the flange defects include floating rust on the flange surface and corrosion of the flange body.
在本發明的實施例,其中,該管線保溫設施之瑕疵包含有保溫設施表面浮鏽情況、保溫設施鏽蝕情況、保溫設施塗層裂紋、保溫設施破損情況以及保溫設施有無鬆脫。 In the embodiment of the present invention, the defects of the pipeline insulation facilities include floating rust on the surface of the insulation facilities, corrosion of the insulation facilities, cracks in the coating of the insulation facilities, damage to the insulation facilities, and whether the insulation facilities are loose.
在本發明的實施例,其中,該管線圖像解析模組透過該製程管線影像圖對製程管線進行管線鏽蝕瑕疵進行嚴重性分析,而鏽蝕瑕疵的嚴重性透過下列公式進行計算:
在本發明的實施例,其中,該管理端是一網路伺服器。 In an embodiment of the present invention, the management terminal is a network server.
在本發明的實施例,其中,該管線資訊管理模組更設有多組製程管線布置圖,前述的製程管線布置圖用於提供該巡檢規劃單元進行巡檢路徑規劃,以及將該管線圖像解析模組解析後的製程管線影像圖,以及熱成像圖加以儲存。 In an embodiment of the present invention, the pipeline information management module is further provided with multiple sets of process pipeline layout diagrams. The aforementioned process pipeline layout diagrams are used to provide the inspection planning unit with inspection path planning and to integrate the pipeline diagrams. The process pipeline image and thermal imaging image analyzed by the image analysis module are stored.
在本發明的實施例,其中,該管線資訊管理模組更連接有一管理資訊報表模組,該管理資訊報表模組將該管線圖像解析模組所解析的製程管線影像圖,以及熱成像圖依據製程管線的瑕疵像素與瑕疵總面積之比值加以數據化,並數據化的比值加以記錄。 In an embodiment of the present invention, the pipeline information management module is further connected to a management information report module. The management information report module combines the process pipeline image and thermal imaging image analyzed by the pipeline image analysis module. The ratio of defective pixels to the total defect area of the process pipeline is digitized, and the digitized ratio is recorded.
在本發明的實施例,其中,該巡檢端更包含有一氣體檢測裝置(TVOC),該氣體檢測裝置對該製程管線區域進行特定氣體進行偵測,進而巡檢製程管線有無氣體洩漏。 In an embodiment of the present invention, the inspection end further includes a gas detection device (TVOC), which detects specific gases in the process pipeline area, and then inspects the process pipeline for gas leaks.
在前述的實施例,其中,前述的特定氣體是揮發性氣體。 In the aforementioned embodiments, the aforementioned specific gas is a volatile gas.
透過上述的說明,本發明可獲得的功效與優點如下: Through the above description, the effects and advantages that can be obtained by the present invention are as follows:
1.本發明能將製程管線上的管路洩漏、管路鏽蝕、起泡、腐蝕、保溫破損等瑕疵影像圈出並判斷瑕疵機率,成功辨識出瑕疵影像後,針對異常狀態發出通知與警告。並能針對TVOC感測器可偵測的氣體濃度設定警示閥值。 1. This invention can circle defective images of pipeline leakage, pipeline rust, blistering, corrosion, insulation damage and other defects on the process pipeline and determine the probability of defects. After successfully identifying the defective image, it can issue notifications and warnings for abnormal conditions. And the warning threshold can be set based on the gas concentration that the TVOC sensor can detect.
2.管線影像與氣體濃度透過巡檢端採集後經由電信網路傳送至管理端辨識,並將辨識結果即時傳回巡檢端之巡檢端處理裝置供現場管線檢測人員進行管線檢測紀錄,其相關管線檢測紀錄則同步紀錄於管理端之管線資訊管理模組,透過管理端能供廠內人 員對於管線瑕疵進行查詢,並能透過管線圖像解析模組針對管線瑕疵進行辨識訓練,以利日後管線瑕疵檢測之精準度能提高。 2. The pipeline image and gas concentration are collected through the inspection end and then sent to the management end for identification through the telecommunications network. The identification results are immediately sent back to the inspection end processing device for on-site pipeline inspection personnel to conduct pipeline inspection records. Relevant pipeline inspection records are simultaneously recorded in the pipeline information management module of the management terminal, and can be provided to factory personnel through the management terminal. Operators can query pipeline defects and conduct identification training on pipeline defects through the pipeline image analysis module, so as to improve the accuracy of pipeline defect detection in the future.
3.本發明所提供的系統除了使用方便,進而降低管線設備腐蝕破裂所造成的工廠非計畫性停爐與工安事故的機會。 3. In addition to being easy to use, the system provided by the present invention also reduces the chances of unplanned factory shutdowns and industrial safety accidents caused by corrosion and cracking of pipeline equipment.
A:巡檢端 A: Inspection end
B:管理端 B: Management side
C:製程管線 C: Process pipeline
C1:製程管線區域 C1: Process pipeline area
C2:鏽蝕 C2: Rust
D:製程管線影像圖 D: Process pipeline image
E:熱成像圖 E: Thermal imaging picture
F:製程管線布置圖 F: Process pipeline layout diagram
11:光學影像檢測裝置 11: Optical image detection device
111:延伸桿 111:Extension rod
112、113、114、115:取像單元 112, 113, 114, 115: imaging unit
12:熱成像影像檢測裝置 12: Thermal imaging image detection device
121:延長桿 121:Extension rod
122、123:彩色相機 122, 123: Color camera
124、125:熱成像相機 124, 125: Thermal imaging camera
13:巡檢端處理裝置 13:Inspection end processing device
131:巡檢規劃單元 131: Inspection planning unit
132:巡檢區域定位單元 132: Inspection area positioning unit
133:初步圖資管理單元 133: Preliminary map management unit
134:傳輸單元 134:Transmission unit
14:氣體偵測裝置 14:Gas detection device
21:管線圖像解析模組 21: Pipeline image analysis module
22:管線資訊管理模組 22: Pipeline information management module
23:管理資訊報表模組 23: Management information report module
圖1:係本發明之整體系統圖。 Figure 1: is the overall system diagram of the present invention.
圖2:係巡檢端的使用流程圖。 Figure 2: Usage flow chart of the system inspection end.
圖3:光學影像檢測裝置之結構圖。 Figure 3: Structural diagram of the optical image detection device.
圖4:光學影像檢測裝置進行製程管線檢測示意圖。 Figure 4: Schematic diagram of process pipeline inspection using optical image inspection device.
圖5:光學影像檢測裝置進行影像重疊之示意圖。 Figure 5: Schematic diagram of image overlay by optical image detection device.
圖6:熱成像影像檢測裝置之結構圖。 Figure 6: Structural diagram of the thermal imaging image detection device.
圖7:熱成像影像檢測裝置之影像組合之示意圖。 Figure 7: Schematic diagram of the image combination of the thermal imaging image detection device.
圖8:巡檢端進行製程管線巡檢之瑕疵種類示意圖。 Figure 8: Schematic diagram of defect types during inspection of process pipelines at the inspection end.
圖9:利用光學影像檢測裝置進行製程管線浮鏽的辨識示意圖。 Figure 9: Schematic diagram of identifying floating rust on process pipelines using an optical image detection device.
圖10:管理端的使用流程圖。 Figure 10: Usage flow chart of the management side.
圖11:係管線資訊管理模組所建立的製程管線布置圖。 Figure 11: Process pipeline layout created by the pipeline information management module.
圖12:係利用管理資訊報表模組產生數據報表之示意圖。 Figure 12: A schematic diagram of using the management information report module to generate data reports.
圖13:係運用氣體檢測裝置之示意圖。 Figure 13: Schematic diagram of using gas detection device.
為使 貴審查委員能對本發明之特徵與其特點有更進一步之了解與認同,茲列舉以下較佳之實施例並配合圖式說明如下:請參閱圖1所示,本發明之管線瑕疵取像與辨識系統,包含有:一巡檢端A與一管理端B所構成。 In order to enable your review committee to have a further understanding and recognition of the features and characteristics of the present invention, the following preferred embodiments are enumerated and explained with drawings: Please refer to Figure 1, pipeline defect imaging and identification of the present invention. The system includes: an inspection terminal A and a management terminal B.
如圖1、圖2所示,前述的巡檢端A用於巡檢多組製程管線C,其包含有:一光學影像檢測裝置11、一熱成像影像檢測裝置12、一巡檢端處理裝置13以及一氣體偵測裝置14所組成。 As shown in Figures 1 and 2, the aforementioned inspection end A is used to inspect multiple sets of process pipelines C, which includes: an optical image detection device 11, a thermal imaging image detection device 12, and an inspection end processing device 13 and a gas detection device 14.
如圖3至圖5所示,前述的光學影像檢測裝置11與該巡檢端處理裝置13連線,該光學影像檢測裝置11包含有一延伸桿111,該延伸桿111上設置一設置四部具有魚眼鏡頭的取像單元112、113、114、115,將該延伸桿伸111入一製程管線區域C1,各該取像單元112、113、114、115分別對製程管線C拍照取得影像後,如圖5所示,將取得影像重複部位互相重疊,將四組影像進行處理形成一製程管線影像圖D,並將整理後的製程管線影像圖D傳輸給該巡檢端處理裝置13。 As shown in Figures 3 to 5, the aforementioned optical image detection device 11 is connected to the inspection end processing device 13. The optical image detection device 11 includes an extension rod 111. The extension rod 111 is provided with four parts with fish. The imaging units 112, 113, 114, and 115 of the spectacle lens extend the extension rod 111 into a process pipeline area C1. After each of the imaging units 112, 113, 114, and 115 respectively takes a picture of the process pipeline C to obtain an image, as As shown in FIG. 5 , repeated parts of the obtained images are overlapped with each other, and four sets of images are processed to form a process pipeline image D, and the sorted process pipeline image D is transmitted to the inspection end processing device 13 .
請繼續參閱圖3至圖5,該光學影像檢測裝置11係將四該取像單元112、113、114、115以該延伸桿111為中心,並以左上、左下、右上、右下設置於該延伸桿111,且左上、右上的取像單元112、113與左下114、右下115的前後距離為250公分。另外,四該取像單元112、113、114、115所使用的是185度之魚眼鏡頭,且所述之左上、左下的取像單元112、114朝向該延伸桿111方向傾斜25度,所述之右上、右下的取像單元113、115朝向該延伸桿111方向 傾斜25度。透過上述技術,讓光學影像檢測裝置能對一整層的製程管線進行巡檢,且四該取像單元112、113、114、115所合成之製程管線影像圖D之圖像範圍為500公分x400公分。 Please continue to refer to Figures 3 to 5. The optical image detection device 11 has four imaging units 112, 113, 114, and 115 centered on the extension rod 111 and arranged at the upper left, lower left, upper right, and lower right sides. The rod 111 is extended, and the front-to-back distance between the upper left and upper right imaging units 112 and 113 and the lower left and lower right 114 and 115 is 250 cm. In addition, the four imaging units 112, 113, 114, and 115 use 185-degree fisheye lenses, and the upper left and lower left imaging units 112 and 114 are tilted 25 degrees toward the extension rod 111, so The upper right and lower right imaging units 113 and 115 face the direction of the extension rod 111 Tilt 25 degrees. Through the above technology, the optical image inspection device can inspect an entire layer of the process pipeline, and the image range of the process pipeline image D synthesized by the four imaging units 112, 113, 114, and 115 is 500 cm x 400 centimeters.
如圖6、圖7所示,該熱成像影像檢測裝置12與該巡檢端處理裝置13連線,該熱成像影像檢測裝置12包含有一延長桿121,該延長桿上設置二組彩色相機122、123與二組熱成像相機124、125,前述的彩色相機122、123與熱成像相機124、125分別以前、後配置在該延長桿121(類似光學影像檢測裝置10的配置方式),進一步而言,該熱成像影像檢測裝置12以該延長桿121為中心,並以彩色相機122、123與熱成像相機124、125橫向配置,以前、後設置於該延長桿121,且前後距離為250公分;將該延長桿121伸入前述的製程管線區域C1,如圖7所示,各該彩色相機122、123分別對製程管線C拍照取得管線彩色影像,各該熱成像相機124、125分別對製程管線C取得管線熱影像,將取得管線彩色影像與管線熱影像重疊,形成一管線之熱成像圖E,並將整理後的熱成像圖E傳輸給該巡檢端處理裝置13。而熱成像影像檢測裝置12的檢測方式可以參考圖4的方式。 As shown in Figures 6 and 7, the thermal imaging image detection device 12 is connected to the inspection end processing device 13. The thermal imaging image detection device 12 includes an extension rod 121, and two sets of color cameras 122 are installed on the extension rod. , 123 and two sets of thermal imaging cameras 124 and 125. The aforementioned color cameras 122 and 123 and the thermal imaging cameras 124 and 125 are respectively arranged on the front and rear of the extension rod 121 (similar to the configuration of the optical image detection device 10). Further, In other words, the thermal imaging image detection device 12 is centered on the extension rod 121, and the color cameras 122, 123 and the thermal imaging cameras 124, 125 are arranged transversely. The front and rear are arranged on the extension rod 121, and the front-to-back distance is 250 cm. ; Extend the extension rod 121 into the aforementioned process pipeline area C1. As shown in Figure 7, the color cameras 122 and 123 respectively take pictures of the process pipeline C to obtain a color image of the pipeline. The thermal imaging cameras 124 and 125 respectively take pictures of the process pipeline C. Pipeline C acquires a thermal image of the pipeline, overlays the acquired color image of the pipeline with the thermal image of the pipeline to form a thermal image E of the pipeline, and transmits the sorted thermal image E to the inspection end processing device 13 . The detection method of the thermal imaging image detection device 12 can refer to the method of FIG. 4 .
如圖2、圖8、圖9所示,該巡檢端處理裝置13與該管理端B連線,該巡檢端處理裝置13包含有一巡檢規劃單元131、一巡檢區域定位單元132、一初步圖資管理單元133與一傳輸單元134,該巡檢規劃單元131用於規劃需巡檢之製程管線區域C1,到達該巡檢規劃單元131所規劃需巡檢之製程管線區域C1後,利用該巡檢區域 定位單元132進行位置回報,該製程管線影像圖D與該熱成像圖E透過該初步圖資管理單元133加以顯示,並將該製程管線影像圖D與該熱成像圖E透過該傳輸單元134傳送至該管理端B進行解析;該巡檢端處理裝置13更包含有一陀螺儀135,該陀螺儀135讀取該延伸桿111的旋轉座標資訊,進而對該製程管線影像圖D進行影像翻轉校正。 As shown in Figures 2, 8, and 9, the inspection end processing device 13 is connected to the management end B. The inspection end processing device 13 includes an inspection planning unit 131, an inspection area positioning unit 132, A preliminary map management unit 133 and a transmission unit 134. The inspection planning unit 131 is used to plan the process pipeline area C1 that needs to be inspected. After arriving at the process pipeline area C1 that is planned by the inspection planning unit 131 and needs to be inspected, Use this inspection area The positioning unit 132 reports the position, the process pipeline image D and the thermal imaging image E are displayed through the preliminary image management unit 133, and the process pipeline image D and the thermal imaging image E are transmitted through the transmission unit 134 Go to the management end B for analysis; the inspection end processing device 13 further includes a gyroscope 135, which reads the rotation coordinate information of the extension rod 111, and then performs image flip correction on the process pipeline image D.
如圖1、圖2、圖13所示,該巡檢端A更包含有一氣體檢測裝置14(TVOC),該氣體檢測裝置14對該製程管線區域C1進行特定氣體(特別是揮發氣體)進行偵測,進而巡檢多組製程管線C有無氣體洩漏。 As shown in Figures 1, 2, and 13, the inspection end A further includes a gas detection device 14 (TVOC). The gas detection device 14 detects specific gases (especially volatile gases) in the process pipeline area C1. Test, and then inspect multiple sets of process pipelines C for gas leaks.
如圖8、圖9所示,巡檢端A利用光學影像檢測裝置11、熱成像影像檢測裝置12主要對製程管線C的瑕疵進行檢測,例如利用光學影像檢測裝置11對製程管線C之管線本體瑕疵進行巡檢,例如管線本體表面浮鏽情況、管線本體鏽蝕情況以及管線本體塗層裂紋、或者巡檢法蘭瑕疵,例如法蘭表面浮鏽情況、以及法蘭本體鏽蝕情況,或者對製程管線C的保溫設施進行瑕疵巡檢,例如保溫設施表面浮鏽情況、保溫設施鏽蝕情況、保溫設施塗層裂紋、保溫設施破損情況以及保溫設施有無鬆脫,由於以人工進行瑕疵辨識耗費時間,因此,本發明巡檢端A將巡檢的影像交由該管理端B進行解析。 As shown in Figures 8 and 9, the inspection end A uses the optical image detection device 11 and the thermal imaging image detection device 12 to mainly detect defects in the process pipeline C. For example, the optical image detection device 11 is used to detect the pipeline body of the process pipeline C. Conduct inspections for defects, such as floating rust on the surface of the pipeline body, corrosion of the pipeline body, and cracks in the coating of the pipeline body, or inspect flange defects, such as floating rust on the surface of the flange, and corrosion of the flange body, or inspect process pipelines C's insulation facilities are inspected for defects, such as rust on the surface of the insulation facilities, corrosion of the insulation facilities, cracks in the coating of the insulation facilities, damage to the insulation facilities, and whether the insulation facilities are loose. Since manual defect identification is time-consuming, therefore, Inspection terminal A of the present invention delivers the inspection images to the management terminal B for analysis.
如圖1、圖10所示,該管理端B用於解析該巡檢端A所傳送的管線資訊,該管理端B包含有一管線圖像解析模組21、一管線資訊管理模組22與一管理資訊報表模組23所組成。 As shown in Figure 1 and Figure 10, the management terminal B is used to analyze the pipeline information transmitted by the inspection terminal A. The management terminal B includes a pipeline image analysis module 21, a pipeline information management module 22 and a pipeline information management module 22. It is composed of 23 management information report modules.
如圖7、圖8、圖9、圖10所示,前述的管線圖像解析模組對該製程管線影像圖進行解析,並分析製程管線所存在之管線本體瑕疵、法蘭之瑕疵;以及對熱成像圖進行解析,分析出製程管線所存在之管線保溫設施之瑕疵,舉例而言,如圖9所示,光學影像檢測裝置11進行製程管線C浮鏽、或鏽蝕C2瑕疵的辨識,該管線圖像解析模組21透過影像學習、影像辨識將正常的製程管線C與表面有浮鏽、或鏽蝕C2瑕疵的部位進行區分,並根據製程管線C瑕疵的研究性進行計算,計算公式如公式(1),左邊的圖式是代表鏽蝕C2瑕疵選面積的總像素,右邊的圖式則是具鏽蝕C2瑕疵特徵的總像素,兩者的比值即是鏽蝕C2瑕疵的嚴重性。除此之外,運用公式(1)也能計算法蘭瑕疵、或者保溫措施瑕疵。 As shown in Figures 7, 8, 9, and 10, the aforementioned pipeline image analysis module analyzes the process pipeline image, and analyzes the pipeline body defects and flange defects in the process pipeline; and Thermal imaging images are analyzed to analyze defects in the pipeline insulation facilities existing in the process pipeline. For example, as shown in Figure 9, the optical image detection device 11 identifies floating rust or rust C2 defects in the process pipeline C. The pipeline The image analysis module 21 distinguishes the normal process pipeline C from the parts with floating rust or rust C2 defects on the surface through image learning and image recognition, and performs calculations based on the research nature of the defects in the process pipeline C. The calculation formula is as follows: 1), the graph on the left is the total pixels representing the area of rust C2 defects, and the graph on the right is the total pixels with the characteristics of rust C2 defects. The ratio of the two is the severity of the rust C2 defects. In addition, flange defects or insulation defects can also be calculated using formula (1).
本發明之管線圖像解析模組21利用YOLO影像分析系統進行影像辨識與管線解測中深度學習的訓練模型。 The pipeline image analysis module 21 of the present invention uses the YOLO image analysis system to perform deep learning training models for image recognition and pipeline interpretation.
如圖10所示,該管線資訊管理模組22進行管線圖像解析模組21所解析的資訊進行儲存與通知,當製程管線C有須即時處理之問題,則透過由該管理端B通知該巡檢端處理裝置13進行製程管線修繕。如圖11所示,該管線資訊管理模組22更設有多組製程管線布置圖F,前述的製程管線布置圖F用於提供該巡檢規劃單元131進行巡檢路徑規劃,以及將該管線圖像解析模組21解析後的製程管線影像圖D,以及熱成像圖E加以儲存。 As shown in Figure 10, the pipeline information management module 22 stores and notifies the information analyzed by the pipeline image analysis module 21. When the process pipeline C has a problem that needs to be handled in real time, the management terminal B notifies the The inspection end processing device 13 performs process pipeline repairs. As shown in FIG. 11 , the pipeline information management module 22 is further provided with multiple sets of process pipeline layout diagrams F. The aforementioned process pipeline layout diagrams F are used to provide the inspection planning unit 131 with inspection path planning and to organize the pipelines. The process pipeline image D and the thermal imaging image E analyzed by the image analysis module 21 are stored.
如圖12所示,該管理資訊報表模組23將該管線圖像解析模組21所解析的製程管線影像圖D,以及熱成像圖E依據製程管線的 瑕疵像素與瑕疵總面積之比值加以數據化,並數據化的比值加以記錄。因此,再多次管線巡檢下,可以檢測出製程管線C是否需要更換、修補,而且每一次巡檢後的結果以數據化表示,即使巡檢人員不同,也可以根據管理資訊報表模組23所儲存的數據資料進行分析。 As shown in Figure 12, the management information report module 23 analyzes the process pipeline image D and the thermal image E analyzed by the pipeline image analysis module 21 according to the process pipeline. The ratio of defective pixels to the total defect area is digitized, and the digitized ratio is recorded. Therefore, after multiple pipeline inspections, it can be detected whether the process pipeline C needs to be replaced or repaired, and the results after each inspection are expressed in data. Even if the inspection personnel are different, the management information report module 23 The stored data is analyzed.
其中,管理端B為一網路伺服器,可以提供多部巡檢端處理裝置13進行連線,以便巡檢端A快速進行製程管線區域C1之巡檢工作。 Among them, the management terminal B is a network server that can provide multiple inspection terminal processing devices 13 for connection, so that the inspection terminal A can quickly perform the inspection work of the process pipeline area C1.
上述即是本發明系統的介紹,以下將介紹本發明的使用方式以及可獲得之功效。 The above is an introduction to the system of the present invention. The following will introduce the usage of the present invention and the obtainable effects.
1.由管理端B之管線資訊管理模組22之製程管線布置圖F提供該巡檢規劃單元131進行巡檢路徑規劃。 1. The inspection planning unit 131 is provided with the process pipeline layout diagram F of the pipeline information management module 22 of the management terminal B to plan the inspection path.
2.巡檢端A之巡檢規劃單元131進行製程管線區域C1巡檢,巡檢人員到達待巡檢的製程管線區域後,透過製程管線區域C1所設置的一區域位置的QR碼,該巡檢區域定位單元132利用掃描該QR碼進而紀錄開始進行巡檢。以QR碼的方式好處在於回報快速,且無須透過GPS等定位設備定位。 2. The inspection planning unit 131 of the inspection end A conducts the inspection of the process pipeline area C1. After the inspection personnel arrives at the process pipeline area to be inspected, the inspection personnel can use the QR code of an area position set in the process pipeline area C1. The inspection area positioning unit 132 scans the QR code and then records the start of inspection. The advantage of using QR code is that the return is fast and there is no need to use positioning equipment such as GPS for positioning.
3.如圖4所示,藉由光學影像檢測裝置11、熱成像影像檢測裝置12對製程管線C進行影像巡檢,且能產生圖5製程管線影像圖D、圖7的熱成像圖E、圖13氣體檢測裝置14檢測有無揮發氣體外漏,並透過該巡檢端處理裝置13回傳到管理端B。 3. As shown in Figure 4, the process pipeline C is image inspected through the optical image detection device 11 and the thermal imaging image detection device 12, and the process pipeline image D in Figure 5 and the thermal imaging image E in Figure 7 can be generated. In Figure 13, the gas detection device 14 detects whether there is leakage of volatile gas, and transmits it back to the management end B through the inspection end processing device 13.
4.管理端B從製程管線影像圖D、熱成像圖E進行製程管線C的瑕疵辨識,依據製程管線C瑕疵的嚴重性,當有需立即處理的 情況則通知巡查人員進行先行維護,若瑕疵不影響整體運作時,則將製程管線影像圖D、熱成像圖E依照製程管線布置圖F進行資料儲存,與透過管理資訊報表模組23將巡檢資料加以儲存。 4. Management terminal B identifies defects in process pipeline C from process pipeline image D and thermal imaging image E. Based on the severity of defects in process pipeline C, when there are any that need to be dealt with immediately If the situation occurs, the inspection personnel will be notified to perform advance maintenance. If the defect does not affect the overall operation, the process pipeline image D and the thermal image E will be stored in accordance with the process pipeline layout diagram F, and the inspection will be reported through the management information report module 23 The data is stored.
5.本發明能將製程管線C上的管路洩漏、管路鏽蝕、起泡、腐蝕、保溫破損等瑕疵影像圈出並判斷瑕疵機率,成功辨識出瑕疵影像後,針對異常狀態發出通知與警告。並能針對TVOC感測器可偵測的氣體濃度設定警示閥值。 5. This invention can circle the defective images of pipeline leakage, pipeline rust, blistering, corrosion, insulation damage and other defects on the process pipeline C and determine the probability of defects. After successfully identifying the defective image, it can issue notifications and warnings for abnormal conditions. . And the warning threshold can be set based on the gas concentration that the TVOC sensor can detect.
6.管線影像與氣體濃度透過巡檢端A採集後經由電信網路傳送至管理端B辨識,並將辨識結果即時傳回巡檢端A之巡檢端處理裝置13供現場管線檢測人員進行管線檢測紀錄,其相關管線檢測紀錄則同步紀錄於管理端B之管線資訊管理模組22,透過管理端B能供廠內人員對於管線瑕疵進行查詢,並能透過管線圖像解析模組21針對管線瑕疵進行辨識訓練,以利日後管線瑕疵檢測之精準度能提高。 6. The pipeline image and gas concentration are collected through the inspection terminal A and then sent to the management terminal B for identification through the telecommunications network. The identification results are immediately transmitted back to the inspection terminal processing device 13 of the inspection terminal A for on-site pipeline inspection personnel to conduct pipeline inspections. Inspection records, and their related pipeline inspection records are simultaneously recorded in the pipeline information management module 22 of the management terminal B. Through the management terminal B, factory personnel can inquire about pipeline defects, and can use the pipeline image analysis module 21 to target pipelines. Conduct defect identification training to improve the accuracy of pipeline defect detection in the future.
綜上所述,本發明構成結構均未曾見於諸書刊或公開使用,誠符合發明專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。 To sum up, the structure of the present invention has never been seen in books or publicly used. It sincerely meets the requirements for invention patent applications. We sincerely ask the Jun Bureau to take a clear view and grant the patent as soon as possible. We express our sincere prayers.
A:巡檢端 A: Inspection end
B:管理端 B: Management side
11:光學影像檢測裝置 11: Optical image detection device
12:熱成像影像檢測裝置 12: Thermal imaging image detection device
13:巡檢端處理裝置 13:Inspection end processing device
14:氣體偵測裝置 14:Gas detection device
21:管線圖像解析模組 21: Pipeline image analysis module
22:管線資訊管理模組 22: Pipeline information management module
23:管理資訊報表模組 23: Management information report module
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012145780A2 (en) * | 2011-04-26 | 2012-11-01 | Aerospy Sense And Avoid Technology Gmbh | Method and system for inspecting a surface area for material defects |
| US9228918B2 (en) * | 2012-09-14 | 2016-01-05 | Halliburton Energy Services, Inc. | Systems and methods for inspecting and monitoring a pipeline |
| TW202205080A (en) * | 2020-03-15 | 2022-02-01 | 美商英特爾股份有限公司 | Apparatus and method for double-precision ray traversal in a ray tracing pipeline |
| TW202207167A (en) * | 2020-03-16 | 2022-02-16 | 美商英特爾公司 | Apparatus and method for throttling a ray tracing pipeline |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012145780A2 (en) * | 2011-04-26 | 2012-11-01 | Aerospy Sense And Avoid Technology Gmbh | Method and system for inspecting a surface area for material defects |
| WO2012145780A3 (en) | 2011-04-26 | 2012-12-20 | Aerospy Sense And Avoid Technology Gmbh | Method and system for inspecting a surface area for material defects |
| US9228918B2 (en) * | 2012-09-14 | 2016-01-05 | Halliburton Energy Services, Inc. | Systems and methods for inspecting and monitoring a pipeline |
| TW202205080A (en) * | 2020-03-15 | 2022-02-01 | 美商英特爾股份有限公司 | Apparatus and method for double-precision ray traversal in a ray tracing pipeline |
| TW202207167A (en) * | 2020-03-16 | 2022-02-16 | 美商英特爾公司 | Apparatus and method for throttling a ray tracing pipeline |
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