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TWI832630B - Machine tool and component replacement prediction method for machine tool - Google Patents

Machine tool and component replacement prediction method for machine tool Download PDF

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Publication number
TWI832630B
TWI832630B TW111149449A TW111149449A TWI832630B TW I832630 B TWI832630 B TW I832630B TW 111149449 A TW111149449 A TW 111149449A TW 111149449 A TW111149449 A TW 111149449A TW I832630 B TWI832630 B TW I832630B
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spindle box
chain
module
sensing
machine body
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TW111149449A
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TW202426169A (en
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林彥廷
林義斌
鄭嘉宜
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發得科技工業股份有限公司
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Abstract

一種工具機與用於工具機的構件更換預測方法,該工具機包含安裝在機台機構的感測裝置與分析裝置。該機台機構的拉引單元可在一主軸箱被傳動升降位移時,驅使懸吊該主軸箱的鏈條維持對該主軸箱施予等於該主軸箱所受重力的往上拉力。該感測裝置包括會被該拉引單元傳動位移的受測體,及安裝在該機台本體且用以感測該受測體的感測模組。該分析裝置可分析該感測模組感測產生之感測資料以判斷該鏈條之磨損拉伸長度。透過設置在該機台機構之該感測裝置與該分析裝置的結構設計,可用以自動化感測分析該鏈條的磨損拉伸長度,相當方便實用。A machine tool and a component replacement prediction method for the machine tool. The machine tool includes a sensing device and an analysis device installed on a machine platform mechanism. The pulling unit of the machine mechanism can drive the chain that suspends the spindle box to maintain an upward pulling force equal to the gravity of the spindle box when the spindle box is driven to move up and down. The sensing device includes a measured object that is driven and displaced by the pulling unit, and a sensing module installed on the machine body and used to sense the measured object. The analysis device can analyze the sensing data generated by the sensing module to determine the wear and stretch length of the chain. Through the structural design of the sensing device and the analysis device provided on the machine mechanism, the wear and stretch length of the chain can be automatically sensed and analyzed, which is quite convenient and practical.

Description

工具機與用於工具機的構件更換預測方法Machine tool and component replacement prediction method for machine tool

本發明是有關於一種機械設備,特別是指一種可供安裝刀具以進行物件加工處理的工具機。The present invention relates to a mechanical equipment, in particular to a machine tool that can be installed with a cutting tool for processing objects.

現有用以銑削、切削等加工處理的工具機,大致包括經由一個鏈條懸吊設置在一機台本體而用以安裝加工刀具的主軸箱、一個安裝在該機台本體且可上下伸縮地連結於該鏈條的油壓缸,及一個安裝在該機台本體且可相對該機台本體上下傳動該主軸箱的驅動器。主軸箱的重力會直接傳遞至該鏈條,使該鏈條受力拉撐。該油壓缸可上下伸縮以對該鏈條施予一往下的牽引作用力,使該鏈條對該主軸箱施予一往上的拉力,藉以進行主軸箱的重量平衡,使該驅動器可省力地傳動該主軸箱上下位移。Existing machine tools used for processing such as milling and cutting generally include a spindle box suspended from a machine body via a chain for installing processing tools, a spindle box installed on the machine body and telescopically connected up and down. The hydraulic cylinder of the chain, and a driver installed on the machine body and capable of driving the main spindle box up and down relative to the machine body. The gravity of the main spindle box will be directly transmitted to the chain, causing the chain to be stretched and stretched. The hydraulic cylinder can stretch up and down to exert a downward traction force on the chain, so that the chain exerts an upward pulling force on the spindle box, thereby balancing the weight of the spindle box, so that the driver can save effort. The main spindle box is driven to move up and down.

但這種工具機使用一段時間後,該鏈條會因為長期受力磨損而拉長,當鏈條拉伸超過一預定長度後,就容易造成機台故障或影響加工作業。目前都僅能以人工方式用工具定期進行鏈條拉伸長度的量測,除了相當不便外,量測過程也存在工安風險。However, after this kind of machine tool is used for a period of time, the chain will stretch due to long-term stress and wear. When the chain stretches beyond a predetermined length, it will easily cause machine failure or affect processing operations. Currently, the chain stretch length can only be measured manually using tools on a regular basis. In addition to being quite inconvenient, the measurement process also involves industrial safety risks.

因此,本發明的目的,即在提供一種能改善先前技術的至少一個缺點的工具機。It is therefore an object of the present invention to provide a machine tool that improves at least one of the disadvantages of the prior art.

於是,本發明工具機,包含一個機台機構、一個感測裝置與一個分析裝置。該機台機構包括一個機台本體、一個可上下位移地安裝在該機台本體的主軸箱、一個安裝在該機台本體且連結於該主軸箱的驅動單元、一個以其兩端分別連接於該機台本體與該主軸箱而相對該機台本體懸吊該主軸箱的鏈條,及一個安裝在該機台本體且連結於該鏈條兩端間的拉引單元。該驅動單元可用以傳動該主軸箱相對該機台本體上下位移。該拉引單元可用以牽引傳動該鏈條,使該鏈條在該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上的預定拉力,所述預定拉力等於該主軸箱所受重力。Therefore, the machine tool of the present invention includes a machine mechanism, a sensing device and an analysis device. The machine mechanism includes a machine body, a spindle box mounted on the machine body so as to be displaceable up and down, a driving unit mounted on the machine body and connected to the spindle box, and a drive unit with both ends connected to the machine body respectively. The machine body and the spindle box are suspended relative to the machine body by a chain of the spindle box, and a pulling unit is installed on the machine body and connected between both ends of the chain. The driving unit can be used to drive the main spindle box to move up and down relative to the machine body. The pulling unit can be used to pull and drive the chain, so that when the main spindle box is driven to move up and down, the chain maintains a predetermined upward pulling force on the main spindle box, and the predetermined pulling force is equal to the gravity of the main spindle box.

該感測裝置包括一個設置在該拉引單元的受測體,及一個安裝在該機台本體且可朝一預定方向感測該受測體而產生一感測資料的感測模組。該受測體會於該拉引單元傳動該鏈條作動時被同步傳動而相對該感測模組位移。該分析裝置訊號連接於該感測模組,可接收分析該感測資料以判斷該鏈條之磨損拉伸長度。The sensing device includes a subject disposed on the pulling unit, and a sensing module installed on the machine body and capable of sensing the subject in a predetermined direction to generate sensing data. The measured body will be synchronously driven and displaced relative to the sensing module when the pulling unit drives the chain. The signal of the analysis device is connected to the sensing module and can receive and analyze the sensing data to determine the wear and stretch length of the chain.

本發明之功效在於:透過該機台機構、該感測裝置與該分析裝置的結構設計,可用以自動化感測分析該鏈條的磨損拉伸長度,相當方便實用。The effect of the present invention is that through the structural design of the machine mechanism, the sensing device and the analysis device, the wear and stretch length of the chain can be automatically sensed and analyzed, which is very convenient and practical.

本發明的另一目的,即在提供一種能改善先前技術的至少一個缺點的工具機的構件更換預測方法。Another object of the present invention is to provide a method for predicting component replacement of a machine tool that can improve at least one shortcoming of the prior art.

於是,本發明用於工具機的構件更換預測方法,包含以下步驟:使一拉引單元傳動一設置在一主軸箱與一機台本體間,且相對該機台本體懸吊設置該主軸箱的鏈條作動,使該鏈條於該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上且等於該主軸箱所受重力的預定拉力,且使該機台機構的一個驅動單元每間隔一預定時間傳動該主軸箱升降位移至該機台本體的一個基準位置;使一感測模組於該主軸箱被傳動升降至該基準位置時,感測一個設置在該拉引單元的受測體而產生一感測資料。該受測體會於該拉引單元傳動該鏈條作動時,被同步傳動而相對該感測模組位移;使一分析裝置儲存該感測資料,並於累計儲存N筆感測資料後,將接續增加的每一筆感測資料與先前儲存之其中一筆感測資料進行比對以得到一個拉伸變化值,N≧2;以及使該分析裝置於累計m筆拉伸變化值後,每接續累計增加一筆拉伸變化值,就對當前累計之所有拉伸變化值進行分析,以建立一個關於拉伸變化值與時間的預測模型,並將一預定拉伸閥值帶入該預測模型以得到一個預測更換時間,m≧2。Therefore, the component replacement prediction method for machine tools of the present invention includes the following steps: a pulling unit transmission is arranged between a spindle box and a machine body, and the head of the spindle box is suspended relative to the machine body. The chain operates so that when the main spindle box is driven up and down, the chain maintains a predetermined pulling force that is upward and equal to the gravity of the main spindle box, and causes a drive unit of the machine mechanism to move at intervals. A predetermined time drives the lifting and lowering displacement of the main spindle box to a reference position of the machine body; causing a sensing module to sense a measured object provided on the pulling unit when the main spindle box is driven to rise and fall to the reference position. The body generates sensing data. When the pulling unit drives the chain to move, the subject will be synchronously driven and displaced relative to the sensing module; an analysis device will store the sensing data, and after accumulating N pieces of sensing data, it will continue Each added piece of sensing data is compared with one of the previously stored pieces of sensing data to obtain a stretch change value, N≧2; and after the analysis device accumulates m stretch change values, each successive cumulative increase For a stretch change value, all currently accumulated stretch change values are analyzed to establish a prediction model about stretch change value and time, and a predetermined stretch threshold is brought into the prediction model to obtain a prediction Replacement time, m≧2.

於是,本發明用於工具機的構件更換預測方法,包含以下步驟:使一拉引單元傳動一設置在一主軸箱與一機台本體間,且相對該機台本體懸吊設置該主軸箱的鏈條作動,使該鏈條於該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上且等於該主軸箱所受重力的預定拉力,且使該機台機構的一個驅動單元每間隔一預定時間傳動該主軸箱升降位移至該機台本體的一個基準位置;使一感測模組於該主軸箱被傳動升降至該基準位置時,朝一預定方向感測一個設置在該拉引單元的受測體而產生一個感測資料,該受測體會於該拉引單元傳動該鏈條作動時,被同步傳動而相對該感測模組位移;及使一分析裝置分析該感測資料,並於判斷該感測資料為該感測模組未感測到該受測體時,發出一個警示訊息。Therefore, the component replacement prediction method for machine tools of the present invention includes the following steps: a pulling unit transmission is arranged between a spindle box and a machine body, and the head of the spindle box is suspended relative to the machine body. The chain operates so that when the main spindle box is driven up and down, the chain maintains a predetermined pulling force that is upward and equal to the gravity of the main spindle box, and causes a drive unit of the machine mechanism to move at intervals. A predetermined time drives the lifting and lowering displacement of the main spindle box to a reference position of the machine body; causing a sensing module to sense a sensor provided on the pulling unit in a predetermined direction when the main spindle box is driven to rise and fall to the reference position. The object under test generates a sensing data, and the object under test will be synchronously driven and displaced relative to the sensing module when the pulling unit drives the chain; and an analysis device analyzes the sensing data, and When it is determined that the sensing data indicates that the sensing module has not sensed the object, a warning message is issued.

本發明之功效在於:透過該構件更換預測方法的設計,可用以自動化感測分析該機台機構之該鏈條的磨損拉伸長度,並於判斷所述磨損拉伸長度已達到該預定拉伸閥值時給予警示,或者是預測給出所述磨損拉伸長度達到該預定拉伸閥值時的可能時間,相當方便實用。The effect of the present invention is that through the design of the component replacement prediction method, it can be used to automatically sense and analyze the wear and stretch length of the chain of the machine mechanism, and determine that the wear and stretch length has reached the predetermined stretch valve. It is quite convenient and practical to give a warning when the wear stretch length reaches the predetermined stretch threshold, or to predict the possible time when the wear stretch length reaches the predetermined stretch threshold.

在本發明被詳細描述前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are designated with the same numbering.

參閱圖1、2、3,本發明工具機200的一個第一實施例,適用於安裝加工刀具(圖未示)以進行物件之加工處理。所述加工處理例如但不限於銑削、切削等。該工具機200包含一個機台機構3、一個安裝在該機台機構3的感測裝置4,及一個訊號連接該感測裝置4的分析裝置5。Referring to Figures 1, 2, and 3, a first embodiment of a machine tool 200 of the present invention is suitable for installing a processing tool (not shown) for processing objects. The processing includes, but is not limited to, milling, cutting, etc. The machine tool 200 includes a machine mechanism 3 , a sensing device 4 installed on the machine mechanism 3 , and an analysis device 5 connected to the sensing device 4 via signals.

該機台機構3包括一個機台本體31、一個可上下位移地安裝在該機台本體31的主軸箱32、一個設置在該機台本體31且連結於該主軸箱32的驅動單元33、一個以其兩端分別連接在該機台本體31與該主軸箱32並相對該機台本體31懸吊設置該主軸箱32的鏈條34,及一個安裝在該機台本體31且連結於該鏈條34的拉引單元35。該機台本體31內部設置有許多用以控制或驅動該主軸箱32、該拉引單元35與該驅動單元33的設備。該主軸箱32可供安裝加工刀具,且可被驅動運轉而以該加工刀具進行物件之加工處理。The machine mechanism 3 includes a machine body 31, a spindle box 32 that is displaceably installed on the machine body 31, a driving unit 33 disposed on the machine body 31 and connected to the spindle box 32, and a Its two ends are connected to the machine body 31 and the spindle box 32 respectively, and the chain 34 of the spindle box 32 is suspended relative to the machine body 31, and a chain 34 is installed on the machine body 31 and connected to the chain 34 Pulling unit 35. The machine body 31 is provided with many devices for controlling or driving the main spindle box 32 , the pulling unit 35 and the driving unit 33 . The spindle box 32 can be used to install processing tools, and can be driven to process objects with the processing tools.

該驅動單元33包括一個安裝固定在該機台本體31上的驅動器331,及一個上下延伸連結於該驅動器331與該機台本體31且螺接於該主軸箱32的傳動螺桿332。該傳動螺桿332可被該驅動器331驅動而繞自體軸心相對該機台本體31旋轉,進而傳動相螺接的該主軸箱32相對該機台本體31上下位移,可用以將該主軸箱32升降傳動位移至該機台本體31的一基準位置。在本第一實施例中,所述基準位置為該機台本體31用以更換該主軸箱32之加工刀具的位置,但實施時不以此為限。The driving unit 33 includes a driver 331 installed and fixed on the machine body 31 , and a transmission screw 332 extending up and down to connect the driver 331 and the machine body 31 and screwed to the main spindle box 32 . The transmission screw 332 can be driven by the driver 331 to rotate around its own axis relative to the machine body 31, thereby driving the screw-connected spindle box 32 to move up and down relative to the machine body 31, and can be used to move the spindle box 32 The lifting transmission moves to a reference position of the machine body 31 . In the first embodiment, the reference position is the position where the machine body 31 is used to replace the machining tool of the spindle box 32, but the implementation is not limited to this.

由於該機台本體31、該主軸箱32與該驅動單元33皆非為本發明創作改良重點,且類型眾多,因此不再詳述,實施時也不以圖式樣為限。Since the machine body 31 , the spindle box 32 and the drive unit 33 are not the focus of the present invention, and there are many types, they will not be described in detail, and the implementation is not limited to the figures.

參閱圖1、4,該拉引單元35包括一個上下延伸且可上下伸縮地安裝固定在該機台本體31的伸縮缸351,及一個樞設在該伸縮缸351頂端部的滑輪352。在本第一實施例中,該伸縮缸351為油壓缸,但實施時不以此為限。Referring to Figures 1 and 4, the pulling unit 35 includes a telescopic cylinder 351 that extends up and down and is telescopically mounted on the machine body 31, and a pulley 352 pivoted on the top end of the telescopic cylinder 351. In the first embodiment, the telescopic cylinder 351 is a hydraulic cylinder, but the implementation is not limited to this.

該鏈條34具有一個上下延伸且以其底端懸吊連結於該主軸箱32頂側的懸吊段341,及一個以其一端固接於該機台本體31且延伸繞經該滑輪352下方而連接於該懸吊段341頂端的傳動段342。該傳動段342上下彎曲延伸形成有一個開口朝上,且供該滑輪352往下嵌置靠抵的彎折凹部343。The chain 34 has a suspension section 341 that extends up and down and is suspended and connected to the top side of the spindle box 32 with its bottom end, and a suspension section 341 with one end fixed to the machine body 31 and extending around the bottom of the pulley 352. The transmission section 342 is connected to the top of the suspension section 341 . The transmission section 342 bends and extends up and down to form a bent recess 343 with an opening facing upward and for the pulley 352 to be inserted and pressed downward.

該鏈條34會受該主軸箱32之重力的牽引而被拉撐,進而以該彎折凹部343往上頂靠於該滑輪352。該伸縮缸351可經由該滑輪352對該鏈條34之該彎折凹部343施予一往下的作用力,而經由該鏈條34之該懸吊段341對該主軸箱32施予一往上的預定拉力。所述預定拉力等於該主軸箱32所受重力,而可用以進行該主軸箱32的重量平衡。The chain 34 will be pulled by the gravity of the main spindle box 32 and stretched, and then the bent concave portion 343 will press upward against the pulley 352 . The telescopic cylinder 351 can exert a downward force on the bending recess 343 of the chain 34 through the pulley 352, and exert an upward force on the main spindle box 32 through the suspension section 341 of the chain 34. Predetermined pulling force. The predetermined pulling force is equal to the gravity of the main spindle box 32 and can be used to balance the weight of the main spindle box 32 .

參閱圖4、6,藉由該鏈條34與該拉引單元35的結構設計,當該驅動單元33欲傳動該主軸箱32相對該機台本體31升降位移時,該伸縮缸351也會被同步傳動上下伸縮。也就是說,當該驅動單元33傳動調高該主軸箱32的同時,該伸縮缸351會同步傳動該滑輪352下移,而往下拉引該鏈條34的該彎折凹部343,使該鏈條34保持在拉撐狀態,同時使該鏈條34持續對該主軸箱32施予該預定拉力,使該驅動單元33可相當省力且穩定地傳動調高該主軸箱32。同樣的,當該驅動單元33傳動調低該主軸箱32的同時,該伸縮缸351會同步傳動該滑輪352上移以逐漸釋放該鏈條34,使該彎折凹部343相對該機台本體31上移,進而使該鏈條34保持在依然對該主軸箱32施予該預定拉力的拉撐狀態,使該驅動單元33可省力且穩定地傳動調低該主軸箱32。Referring to Figures 4 and 6, through the structural design of the chain 34 and the pulling unit 35, when the driving unit 33 wants to drive the main spindle box 32 to move up and down relative to the machine body 31, the telescopic cylinder 351 will also be synchronized. The transmission telescopes up and down. That is to say, when the driving unit 33 drives to raise the main spindle box 32, the telescopic cylinder 351 will synchronously drive the pulley 352 to move downward, and pull the bending recess 343 of the chain 34 downward, so that the chain 34 The chain 34 is maintained in the tensile state and the chain 34 continues to exert the predetermined pulling force on the main spindle box 32 , so that the driving unit 33 can drive and raise the main spindle box 32 quite effortlessly and stably. Similarly, when the drive unit 33 lowers the main spindle box 32, the telescopic cylinder 351 will synchronously drive the pulley 352 upward to gradually release the chain 34, so that the bending recess 343 is relative to the machine body 31. Therefore, the chain 34 is maintained in a tensile state that still exerts the predetermined pulling force on the main spindle box 32 , so that the driving unit 33 can lower the main spindle box 32 in a labor-saving and stable manner.

參閱圖2、3、5,該感測裝置4包括一個安裝固定在該伸縮缸351頂端部的受測體41,及一個安裝固定在該機台本體31且可朝一預定方向進行該受測體41之感測的感測模組42。該受測體41可被該伸縮缸351之伸縮傳動而相對該感測模組42上下位移。該感測模組42可根據感測結果對應產生一個感測資料。Referring to Figures 2, 3, and 5, the sensing device 4 includes a test object 41 installed and fixed on the top end of the telescopic cylinder 351, and a test object 41 installed and fixed on the machine body 31 and capable of moving the test object in a predetermined direction. The sensing module 42 of 41 is sensed. The measured object 41 can be displaced up and down relative to the sensing module 42 by the telescopic transmission of the telescopic cylinder 351 . The sensing module 42 can generate sensing data according to the sensing results.

在本第一實施例中,該受測體41為金屬,該感測模組42為電感式感測器,該感測模組42產生之該感測資料會隨著其與該受測體41間的相對距離變化而改變。In the first embodiment, the object 41 is made of metal, and the sensing module 42 is an inductive sensor. The sensing data generated by the sensing module 42 will be related to the object under test. 41 changes depending on the relative distance between them.

該分析裝置5訊號連接該感測模組42,包括一個分析模組51、一個顯示模組52與一個警示模組53。該分析模組51可統計分析一預定筆數以上的感測資料,而預測判斷出該鏈條34磨損伸長達到一預定拉伸閥值時的一個預測更換時間,並於該顯示模組52顯示出該預測更換時間。此外,該分析模組51還會於判斷該預測更換時間距離當前時間短於一預定時間閥值時,控制該警示模組53發出一個警示訊息。所述警示訊息例如但不限於警示聲響、亮光及/或影像等可被感知的訊息,或者是簡訊、推播訊息及/或電子郵件等電子訊息。關於該分析裝置5如何分析取得該預測更換時間,容後說明。The analysis device 5 is connected to the sensing module 42 via signals, and includes an analysis module 51 , a display module 52 and a warning module 53 . The analysis module 51 can statistically analyze more than a predetermined number of sensing data, and predict and determine a predicted replacement time when the wear and elongation of the chain 34 reaches a predetermined stretch threshold, and display it on the display module 52 The predicted replacement time. In addition, the analysis module 51 will also control the warning module 53 to send a warning message when it is determined that the predicted replacement time is shorter than a predetermined time threshold from the current time. The warning message may be perceptible messages such as, but not limited to, warning sounds, lights, and/or images, or electronic messages such as text messages, push messages, and/or emails. How the analysis device 5 analyzes and obtains the predicted replacement time will be described later.

參閱圖2、4、7,本發明工具機200之該第一實施例用以執行的構件更換預測方法的第一實施例,包含以下步驟:Referring to Figures 2, 4, and 7, the first embodiment of the component replacement prediction method used by the first embodiment of the machine tool 200 of the present invention includes the following steps:

步驟901:定時傳動該主軸箱32升降位移至一基準位置。使該驅動單元33每間隔一預定時間就傳動該主軸箱32升降位移至該機台本體31的該基準位置。所述每間隔一預定時間係指例如但不限於每間隔12小時或24小時等。Step 901: Timingly drive the main spindle box 32 to move up and down to a reference position. The driving unit 33 drives the main spindle box 32 to move up and down to the reference position of the machine body 31 every predetermined time interval. The predetermined time every interval refers to, for example but not limited to, every interval of 12 hours or 24 hours.

在控制該驅動單元33傳動該主軸箱32往該基準位置位移的同時,也同步控制該伸縮缸351上下伸縮,藉以同步驅使該滑輪352上下位移而傳動該鏈條34,使該鏈條34維持在對該主軸箱32施予該預定拉力的狀態。此外,該受測體41也會被該伸縮缸351同步傳動而相對該感測模組42上下位移。While controlling the driving unit 33 to drive the main spindle box 32 to the reference position, it also controls the telescopic cylinder 351 to telescope up and down, thereby synchronously driving the pulley 352 to move up and down to drive the chain 34 so that the chain 34 is maintained in alignment. The main spindle box 32 applies the predetermined pulling force. In addition, the measured object 41 will also be synchronously driven by the telescopic cylinder 351 to move up and down relative to the sensing module 42 .

步驟902:使該感測模組42感測該受測體41。使該感測模組42於該主軸箱32位移至該基準位置時,對該受測體41進行感測以產生一筆感測資料。Step 902: Make the sensing module 42 sense the object 41. The sensing module 42 is configured to sense the object 41 to generate a piece of sensing data when the main spindle box 32 moves to the reference position.

步驟903:使該分析裝置5演算拉伸變化值。使該分析模組51接收儲存該感測模組42產生的該感測資料,並於累計儲存N筆感測資料後,N≧2,將接續增加的每一筆感測資料與先前儲存之其中一筆感測資料進行比對分析,以得到一個代表該鏈條34之磨損拉伸長度的拉伸變化值。Step 903: Let the analysis device 5 calculate the tensile change value. The analysis module 51 is allowed to receive and store the sensing data generated by the sensing module 42, and after accumulating N pieces of sensing data, N≧2, each successively added piece of sensing data will be compared with the previously stored one. A piece of sensing data is compared and analyzed to obtain a tensile change value representing the wear tensile length of the chain 34 .

在本實施例中,是將第N+n筆感測資料與先前儲存之第n+1感測資料進行比對分析,n≧1。但實施時不以此為限。In this embodiment, the N+nth piece of sensing data is compared and analyzed with the previously stored n+1th sensing data, n≧1. However, the implementation is not limited to this.

以每間隔24小時傳動該主軸箱32位移至該基準位置,並以N等於90為例,也就是該工具機200被使用90天,而累計90筆感測資料時,該分析模組51會從該工具機200被使用之第91天開始,以第91筆感測資料(取自第91天)和第2筆感測資料(取自第2天)進行差異比對分析,以得到一個拉伸變化值;再以第92筆感測資料(取自第92天)和第3筆感測資料(取自第3天)進行差異比對分析,以得到一個拉伸變化值。依此類推。Assuming that the spindle box 32 is driven to move to the reference position every 24 hours, and taking N equal to 90 as an example, that is, the machine tool 200 is used for 90 days, and when 90 pieces of sensing data are accumulated, the analysis module 51 will Starting from the 91st day when the machine tool 200 is used, a difference comparison analysis is performed on the 91st piece of sensing data (taken from the 91st day) and the 2nd piece of sensing data (taken from the 2nd day) to obtain a Tensile change value; then perform a difference comparison analysis on the 92nd sensing data (taken from the 92nd day) and the 3rd sensing data (taken from the 3rd day) to obtain a stretch change value. And so on.

步驟904:使該分析裝置5預測該鏈條34更換時間。使該分析模組51儲存每次分析得到之該拉伸變化值,並於累計儲存m筆拉伸變化值後,m≧2,每接續累計增加一筆拉伸變化值,就對當前累計之所有拉伸變化值進行分析,以建立一個關於拉伸變化值隨時間變化的預測模型。然後,將代表該鏈條34之該拉伸變化值之最大示警值的一個預定拉伸閥值帶入該預測模型,以得到一個預測更換時間,並於該顯示模組52顯示出該預測更換時間。在本實施例中,是對累計的m筆拉伸變化值進行線性迴歸分析以建立該預測模型,但實施時該預測模型的建立方式不以此為限。Step 904: Let the analysis device 5 predict the replacement time of the chain 34. The analysis module 51 is allowed to store the tensile change value obtained in each analysis, and after accumulating m tensile change values, m≧2, each time a tensile change value is added to the cumulative total, all the currently accumulated tensile change values will be added. The stretch change values are analyzed to build a predictive model of the stretch change values over time. Then, a predetermined stretch threshold representing the maximum warning value of the stretch change value of the chain 34 is brought into the prediction model to obtain a predicted replacement time, and the predicted replacement time is displayed on the display module 52 . In this embodiment, linear regression analysis is performed on the accumulated m tensile change values to establish the prediction model, but the method of establishing the prediction model during implementation is not limited to this.

步驟905:使該分析裝置5發出警示訊息。使該分析模組51於判斷該預測更換時間相對於當前時間短於一預定時間閥值時,控制該警示模組53發出該警示訊息。Step 905: Cause the analysis device 5 to send a warning message. When the analysis module 51 determines that the predicted replacement time is shorter than a predetermined time threshold relative to the current time, it controls the warning module 53 to issue the warning message.

透過該工具機200之結構設計,以及該工具機200的該構件更換預測方法設計,在該工具機200開始使用後,例如該工具機200更換新的鏈條34並開始啟用後,使該驅動單元33每間隔該預定時間就受控而傳動該主軸箱32位移至該基準位置,且使該拉引單元35同步受控上下伸縮,而傳動該鏈條34維持在對該主軸箱32施予該預定拉力的狀態。該感測裝置4會於該主軸箱32每次被傳動至該基準位置時,感測取得一筆感測資料。Through the structural design of the machine tool 200 and the design of the component replacement prediction method of the machine tool 200, after the machine tool 200 starts to be used, for example, after the machine tool 200 replaces a new chain 34 and starts to be used, the drive unit 33 is controlled to drive the main spindle box 32 to the reference position every predetermined time interval, and the pulling unit 35 is synchronously controlled to expand and contract up and down, and the chain 34 is driven to maintain the predetermined force on the main spindle box 32 The state of tension. The sensing device 4 will sense and obtain a piece of sensing data each time the main spindle box 32 is transmitted to the reference position.

該分析裝置5會於累計N筆感測資料後,也就是該工具機200被開始使用N天後,而該鏈條34可能已經出現磨損拉長的情況時,自動分析該等感測資料,以得到該鏈條34於使用預定天數後的該拉伸變化值。然後,自動根據累計m筆以上的拉伸變化值進行分析以建立該預測模型,並將該預定拉伸閥值帶入該預測模型而估算出該預測更換時間,並顯示出該預測更換時間,可讓相關人員清楚知道該鏈條34目前的磨損拉伸長度,以及預測更換時間。此外,還可藉由該分析裝置5會於該預測更換時間相對於當前時間的差距,短於該預定時間閥值時發出警示訊息,提醒相關人員留意鏈條34更換時間。The analysis device 5 will automatically analyze the sensing data after accumulating N pieces of sensing data, that is, N days after the machine tool 200 is started to be used, and the chain 34 may have been worn and elongated, so as to The tensile change value of the chain 34 after being used for a predetermined number of days is obtained. Then, the prediction model is automatically established based on the analysis of accumulated tensile change values of more than m pens, and the predetermined stretch threshold is brought into the prediction model to estimate the predicted replacement time, and display the predicted replacement time. Relevant personnel can clearly know the current wear and stretch length of the chain 34 and predict the replacement time. In addition, the analysis device 5 can also send a warning message when the difference between the predicted replacement time and the current time is shorter than the predetermined time threshold to remind relevant personnel to pay attention to the replacement time of the chain 34 .

參閱圖1、2、8,本發明工具機200的一個第二實施例與該第一實施例之差異在於:該感測裝置4與該分析裝置5之設計。為方便說明,以下將僅針對各實施例差異處進行描述。Referring to FIGS. 1 , 2 , and 8 , the difference between a second embodiment of a machine tool 200 of the present invention and the first embodiment lies in the design of the sensing device 4 and the analysis device 5 . For convenience of explanation, only the differences between the embodiments will be described below.

在本第二實施例中,該感測模組42為近接感測器,例如但不限於光學式近接感測器,可用以感測一預定方向是否存在該受測體41,而對應產生該感測資料。當該鏈條34因為磨損而拉伸變長超過一預定長度時,該受測體41會往上或往下位移脫離該感測模組42預定的感測範圍,而會發生該感測模組42沒有感測到該受測體41的情況。In the second embodiment, the sensing module 42 is a proximity sensor, such as but not limited to an optical proximity sensor, which can be used to sense whether the object 41 exists in a predetermined direction, and generate the corresponding Sensing data. When the chain 34 is stretched beyond a predetermined length due to wear, the object 41 will move upward or downward out of the predetermined sensing range of the sensing module 42, and the sensing module will 42 does not sense the condition of the subject 41 .

該分析模組51可接收分析該感測資料,並於判斷該感測資料是代表未感測到該受測體41時,控制該警示模組53發出該警示訊息。The analysis module 51 can receive and analyze the sensing data, and when it is determined that the sensing data represents that the object 41 is not sensed, control the warning module 53 to issue the warning message.

參閱圖1、2、8、9,本發明工具機200之該第二實施例所執行的該構件更換預測方法的第二實施例,包含以下步驟:Referring to Figures 1, 2, 8 and 9, the second embodiment of the component replacement prediction method executed by the second embodiment of the machine tool 200 of the present invention includes the following steps:

步驟901:定時傳動該主軸箱32升降位移至一基準位置。使該驅動單元33每間隔一預定時間傳動該主軸箱32升降位移至該機台本體31的該基準位置,並使該拉引單元35在該驅動單元33傳動調移該主軸箱32的同時,也同步傳動該鏈條34作動,使該鏈條34維持對該主軸箱32施予該預定拉力。Step 901: Timingly drive the main spindle box 32 to move up and down to a reference position. The driving unit 33 drives the main spindle box 32 to move up and down to the reference position of the machine body 31 every predetermined time interval, and the pulling unit 35 drives the main spindle box 32 while the driving unit 33 drives and moves the main spindle box 32. The chain 34 is also synchronously driven to operate, so that the chain 34 maintains applying the predetermined pulling force to the main spindle box 32 .

步驟902:使該感測模組42感測該受測體41。使該感測模組42於該主軸箱32被傳動升降至該基準位置時,感測設置在該拉引單元35的該受測體41而產生該感測資料。Step 902: Make the sensing module 42 sense the object 41. The sensing module 42 is configured to sense the object 41 provided on the pulling unit 35 to generate the sensing data when the main spindle box 32 is driven up and down to the reference position.

步驟905:使該分析裝置5發出警示訊息。使該分析模組51分析該感測資料,並於判斷該感測資料為該感測模組42未感測到該受測體41時,控制該警示模組53發出一個警示訊息。Step 905: Cause the analysis device 5 to send a warning message. The analysis module 51 is caused to analyze the sensing data, and when it is determined that the sensing data indicates that the sensing module 42 has not sensed the object 41, the warning module 53 is controlled to issue a warning message.

實施時,在本發明之另一實施態樣中,該第二實施例不以設置該顯示模組52為必要。During implementation, in another implementation aspect of the present invention, it is not necessary to provide the display module 52 in the second embodiment.

綜上所述,透過安裝在該機台機構3之該感測裝置4的結構設計,以及訊號連接該感測裝置4的該分析裝置5設計,使得本發明工具機200可藉由該構件更換預測方法的設計,達到自動化感測分析該機台機構3之該鏈條34的磨損拉伸長度,並可根據累計的多筆感測資料所建立該預測模型,來自動分析預估該鏈條34磨損拉伸達到該預定拉伸閥值的可能時間,並提前給予警示,使該工具機200的操作人員或維護人員可預先規劃安排該工具機200的運作期程與保修時間。因此,本發明工具機200,以及用於該工具機200的該構件更換預測方法確實是相當創新且方便實用的創作,故確實能達成本發明的目的。To sum up, through the structural design of the sensing device 4 installed on the machine mechanism 3 and the design of the analysis device 5 that is signal-connected to the sensing device 4, the machine tool 200 of the present invention can be replaced by this component. The prediction method is designed to automatically sense and analyze the wear and stretch length of the chain 34 of the machine mechanism 3, and the prediction model can be established based on accumulated multiple sensing data to automatically analyze and estimate the wear of the chain 34. The possible time when the stretching reaches the predetermined stretching threshold is given, and a warning is given in advance, so that the operator or maintenance personnel of the machine tool 200 can plan and arrange the operation period and maintenance time of the machine tool 200 in advance. Therefore, the machine tool 200 of the present invention and the component replacement prediction method used for the machine tool 200 are indeed quite innovative, convenient and practical creations, and therefore can indeed achieve the purpose of the present invention.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention. They cannot be used to limit the scope of the present invention. All simple equivalent changes and modifications made based on the patent scope of the present invention and the contents of the patent specification are still within the scope of the present invention. within the scope covered by the patent of this invention.

200:工具機200:Machine tools

3:機台機構3: Machine mechanism

31:機台本體31:Machine body

32:主軸箱32:Spindle box

33:驅動單元33: Drive unit

331:驅動器331:drive

332:傳動螺桿332: Transmission screw

34:鏈條34:Chain

341:懸吊段341: Suspension section

342:傳動段342: Transmission section

343:彎折凹部343: Bending concave part

35:拉引單元35: Pulling unit

351:伸縮缸351:Telescopic cylinder

352:滑輪352:Pulley

4:感測裝置4: Sensing device

41:受測體41: Subject

42:感測模組42: Sensing module

5:分析裝置5:Analysis device

51:分析模組51:Analysis module

52:顯示模組52:Display module

53:警示模組53:Alert module

901~905:步驟901~905: steps

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一個立體圖,說明本發明工具機的一個第一實施例; 圖2是一個功能方塊圖,說明該第一實施例的控制架構; 圖3是一個不完整的前視圖,說明該第一實施例結構; 圖4是一個不完整的側視圖,說明該第一實施例結構; 圖5是一個不完整的立體圖,說明該第一實施例的一個感測裝置結構; 圖6是類似圖4之視圖,說明該第一實施例之一個主軸箱被傳動而相對一個機台本體上移時的情況; 圖7是一個步驟流程圖,說明本發明工具機之該第一實施例的構件更換預測方法的第一實施例; 圖8是類似圖5之視圖,說明本發明工具機之一個第二實施例的該感測裝置結構;及 圖9是一個步驟流程圖,說明本發明工具機之該第二實施例的構件更換預測方法的第二實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a perspective view illustrating a first embodiment of the machine tool of the present invention; Figure 2 is a functional block diagram illustrating the control architecture of the first embodiment; Figure 3 is an incomplete front view illustrating the structure of the first embodiment; Figure 4 is an incomplete side view illustrating the structure of the first embodiment; Figure 5 is an incomplete perspective view illustrating the structure of a sensing device of the first embodiment; Figure 6 is a view similar to Figure 4, illustrating the situation when a spindle box is driven to move upward relative to a machine body in the first embodiment; Figure 7 is a step flow chart illustrating the first embodiment of the component replacement prediction method of the first embodiment of the machine tool of the present invention; Figure 8 is a view similar to Figure 5 , illustrating the structure of the sensing device of a second embodiment of the machine tool of the present invention; and FIG. 9 is a step flow chart illustrating the second embodiment of the component replacement prediction method of the second embodiment of the machine tool of the present invention.

3:機台機構 3: Machine mechanism

31:機台本體 31:Machine body

32:主軸箱 32:Spindle box

33:驅動單元 33: Drive unit

34:鏈條 34:Chain

341:懸吊段 341: Suspension section

342:傳動段 342: Transmission section

343:彎折凹部 343: Bending concave part

35:拉引單元 35: Pulling unit

351:伸縮缸 351:Telescopic cylinder

352:滑輪 352:Pulley

4:感測裝置 4: Sensing device

41:受測體 41: Subject

42:感測模組 42: Sensing module

Claims (10)

一種工具機,包含:一個機台機構,包括一個機台本體、一個可上下位移地安裝在該機台本體的主軸箱、一個安裝在該機台本體且連結於該主軸箱的驅動單元、一個以其兩端分別連接於該機台本體與該主軸箱而相對該機台本體懸吊該主軸箱的鏈條,及一個安裝在該機台本體且連結於該鏈條兩端間的拉引單元,該驅動單元可用以傳動該主軸箱相對該機台本體上下位移,該鏈條上下彎曲延伸形成有一個介於其兩端間且開口朝上的彎折凹部,該拉引單元包括一個可相對滾轉地往下嵌置靠抵於該彎折凹部中的滑輪,及一個可上下伸縮地安裝在該機台本體且樞接於該滑輪的伸縮缸,該伸縮缸可被驅動上下伸縮而傳動該滑輪上下位移,而使該滑輪牽引傳動該鏈條,使該鏈條在該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上的預定拉力,所述預定拉力等於該主軸箱所受重力;一個感測裝置,包括一個設置在該拉引單元的受測體,及一個安裝在該機台本體且可朝一預定方向感測該受測體而產生一感測資料的感測模組,該受測體會於該拉引單元傳動該鏈條作動時被同步傳動而相對該感測模組位移;及一個分析裝置,訊號連接於該感測模組,可接收分析該感測資料以判斷該鏈條之磨損拉伸長度。 A machine tool, including: a machine mechanism, including a machine body, a spindle box mounted on the machine body to be displaceable up and down, a drive unit mounted on the machine body and connected to the spindle box, a A chain with its two ends respectively connected to the machine body and the spindle box and suspending the spindle box relative to the machine body, and a pulling unit installed on the machine body and connected between the two ends of the chain, The driving unit can be used to drive the main spindle box to move up and down relative to the machine body. The chain bends and extends up and down to form a bent recess between its two ends and with an upward opening. The pulling unit includes a relatively rotatable The pulley is embedded downwardly against the bending recess, and a telescopic cylinder is installed telescopically up and down on the machine body and is pivotally connected to the pulley. The telescopic cylinder can be driven to telescope up and down to drive the pulley. Displace up and down, so that the pulley pulls and drives the chain, so that when the main spindle box is driven to move up and down, the chain maintains a predetermined upward pulling force on the main spindle box, and the predetermined pulling force is equal to the gravity of the main spindle box. ; A sensing device, including a subject disposed on the pulling unit, and a sensing module installed on the machine body and capable of sensing the subject in a predetermined direction to generate sensing data, The measured object will be synchronously driven and displaced relative to the sensing module when the pulling unit drives the chain; and an analysis device, a signal connected to the sensing module, can receive and analyze the sensing data to determine the The wear and stretch length of the chain. 如請求項1所述的工具機,其中,該分析裝置包括一個分 析模組與一個警示模組,該分析模組可於分析該感測資料而判斷該鏈條之磨損拉伸長度已達一預定拉伸閥值時,控制該警示模組發出一警示訊息。 The machine tool according to claim 1, wherein the analysis device includes a analyzer An analysis module and a warning module are provided. The analysis module can control the warning module to send a warning message when it analyzes the sensing data and determines that the wear and stretch length of the chain has reached a predetermined stretch threshold. 如請求項2所述的工具機,其中,該感測模組為近接感測器,可朝預定方向感測該受測體是否存在,該分析模組可於分析判斷該感測資料代表未感測到該受測體時,控制該警示模組發出該警示訊息。 The machine tool according to claim 2, wherein the sensing module is a proximity sensor that can sense the presence of the object in a predetermined direction, and the analysis module can analyze and determine that the sensed data represents an unknown object. When the detected object is sensed, the warning module is controlled to send the warning message. 如請求項1所述的工具機,其中,該感測模組產生之該感測資料會隨著所測得之該受測體的相對距離變化而改變,該分析裝置包括一個分析模組與一個顯示模組,該分析模組可分析一預定筆數以上的感測資料,而預測判斷該鏈條的該磨損拉伸長度達到一預定拉伸閥值時的一個預測更換時間,並於該顯示模組顯示出該預測更換時間。 The machine tool of claim 1, wherein the sensing data generated by the sensing module changes as the measured relative distance of the object changes, and the analysis device includes an analysis module and A display module, the analysis module can analyze more than a predetermined number of sensing data, and predict and determine a predicted replacement time when the worn stretch length of the chain reaches a predetermined stretch threshold, and display the The module displays this predicted replacement time. 如請求項4所述的工具機,其中,該分析裝置還包括一個警示模組,該分析模組會於判斷該預測更換時間短於一預定時間閥值時,控制該警示模組發出一個警示訊息。 The machine tool according to claim 4, wherein the analysis device further includes a warning module, and the analysis module controls the warning module to issue a warning when it is determined that the predicted replacement time is shorter than a predetermined time threshold. message. 如請求項4或5所述的工具機,其中,該驅動單元每間隔一預定時間會傳動該主軸箱升降位移至該機台本體的一個基準位置,該感測模組會於該主軸箱位移至該基準位置時,對該受測體進行感測,該分析模組會儲存該感測資料,並於累計儲存N筆感測資料後,將接續增加的第N+n筆感測資料與先前儲存之第n+1感測資料進行比對以得到一個拉伸變化值,該分析模組會於累計m筆拉伸變 化值後,每接續累計增加一筆拉伸變化值,就對當前累計之所有拉伸變化值進行分析,以建立一個關於拉伸變化值隨時間變化的預測模型,並將該預定拉伸閥值帶入該預測模型以得到該預測更換時間,N≧2,n≧1,m≧2。 The machine tool as described in claim 4 or 5, wherein the drive unit drives the main spindle box to move up and down to a reference position of the machine body at predetermined intervals, and the sensing module detects the displacement of the main spindle box. When reaching the reference position, the object is sensed, and the analysis module will store the sensing data, and after accumulating N pieces of sensing data, it will continue to add the N+nth piece of sensing data with The previously stored n+1 sensing data is compared to obtain a tensile change value. The analysis module will accumulate m tensile changes. After each stretch change value is accumulated, all the currently accumulated stretch change values are analyzed to establish a prediction model about the change of stretch change value over time, and the predetermined stretch threshold value is Bring in the prediction model to get the predicted replacement time, N≧2, n≧1, m≧2. 如請求項4所述的工具機,其中,該受測體為金屬,該感測模組為電感式感測器。 The machine tool according to claim 4, wherein the object to be measured is metal, and the sensing module is an inductive sensor. 一種用於工具機的構件更換預測方法,包含以下步驟:使一拉引單元傳動一設置在一主軸箱與一機台本體間,且相對該機台本體懸吊設置該主軸箱的鏈條作動,使該鏈條於該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上且等於該主軸箱所受重力的預定拉力,且使該機台本體的一個驅動單元每間隔一預定時間傳動該主軸箱升降位移至該機台本體的一個基準位置;使一感測模組於該主軸箱被傳動升降至該基準位置時,朝一預定方向感測一個設置在該拉引單元的受測體而產生一感測資料,該受測體會於該拉引單元傳動該鏈條作動時,被同步傳動而相對該感測模組位移;使一分析裝置儲存該感測資料,並於累計儲存N筆感測資料後,將接續增加的每一筆感測資料與先前儲存之其中一筆感測資料進行比對,以得到一個拉伸變化值,N≧2;及使該分析裝置於累計m筆拉伸變化值後,每接續累計增加一筆拉伸變化值,就對當前累計之所有拉伸變化值進行分析,以建立一個關於拉伸變化值隨時間變化的預 測模型,並將一預定拉伸閥值帶入該預測模型以得到一個預測更換時間,m≧2。 A component replacement prediction method for machine tools, including the following steps: disposing a pulling unit transmission between a spindle box and a machine body, and actuating a chain of the spindle box suspended relative to the machine body, When the main spindle box is driven to move up and down, the chain maintains a predetermined pulling force that is upward and equal to the gravity of the main spindle box, and causes a driving unit of the machine body to be driven at a predetermined time interval. The main spindle box is driven to move up and down to a reference position of the machine body; a sensing module is driven to sense a measured object disposed on the pulling unit in a predetermined direction when the main spindle box is driven up and down to the reference position. The body generates a sensing data, and the measured body will be synchronously driven and displaced relative to the sensing module when the pulling unit drives the chain; an analysis device is caused to store the sensing data, and the accumulated storage N After sensing data, each successively added sensing data is compared with one of the previously stored sensing data to obtain a stretch change value, N≧2; and the analysis device is configured to accumulate m strokes After the stretch change value is accumulated, each time a stretch change value is accumulated, all currently accumulated stretch change values are analyzed to establish a prediction of the change in stretch change value over time. The prediction model is used, and a predetermined stretch threshold is brought into the prediction model to obtain a predicted replacement time, m≧2. 如請求項8所述的用於工具機的構件更換預測方法,其中,是使該分析裝置於累計儲存N筆感測資料後,將接續增加的第N+n筆感測資料與先前儲存之第n+1感測資料進行比對以得到該拉伸變化值,n≧1,該構件更換預測方法還包含以下步驟:使該分析裝置於判斷該預測更換時間與當前時間的差距短於一預定時間閥值時,發出一警示訊息。 The component replacement prediction method for machine tools as described in claim 8, wherein the analysis device is configured to, after accumulating N pieces of sensing data, compare the N+nth piece of consecutively added sensing data with the previously stored data. The n+1th sensing data is compared to obtain the tensile change value, n≧1. The component replacement prediction method also includes the following steps: causing the analysis device to determine that the difference between the predicted replacement time and the current time is shorter than one When the predetermined time threshold is reached, a warning message is issued. 一種用於工具機的構件更換預測方法,包含以下步驟:使一拉引單元傳動一設置在一主軸箱與一機台本體間,且相對該機台本體懸吊設置該主軸箱的鏈條作動,使該鏈條於該主軸箱被傳動升降位移時,維持對該主軸箱施予一往上且等於該主軸箱所受重力的預定拉力,且使該機台本體的一個驅動單元每間隔一預定時間傳動該主軸箱升降位移至該機台本體的一個基準位置;使一感測模組於該主軸箱被傳動升降至該基準位置時,感測一個設置在該拉引單元的受測體而產生一個感測資料,該受測體會於該拉引單元傳動該鏈條作動時,被同步傳動而相對該感測模組位移;及使一分析裝置分析該感測資料,並於判斷該感測資料為該感測模組未感測到該受測體時,發出一個警示訊息。 A component replacement prediction method for machine tools, including the following steps: disposing a pulling unit transmission between a spindle box and a machine body, and actuating a chain of the spindle box suspended relative to the machine body, When the main spindle box is driven to move up and down, the chain maintains a predetermined pulling force that is upward and equal to the gravity of the main spindle box, and causes a driving unit of the machine body to be driven at a predetermined time interval. The main spindle box is driven to move up and down to a reference position of the machine body; a sensing module senses a measured object provided on the pulling unit when the main spindle box is driven up and down to the reference position to generate A sensing data, the measured body is synchronously transmitted and displaced relative to the sensing module when the pulling unit drives the chain; and an analysis device is used to analyze the sensing data and determine the sensing data When the sensing module does not sense the object, a warning message is sent.
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Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201038358A (en) * 2009-04-24 2010-11-01 Factory Automation Technology Balancing mechanism for head housing
TW201043391A (en) * 2009-06-05 2010-12-16 New Gifu Entpr Co Ltd Tool exchanger for a processing machine
CN102416575A (en) * 2010-09-27 2012-04-18 德大机械股份有限公司 Control positioning device for tool changing position of machining tool
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