TWI827519B - Tiling display apparatus, automatic tiling equipment and portable panel changer - Google Patents
Tiling display apparatus, automatic tiling equipment and portable panel changer Download PDFInfo
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- 239000012790 adhesive layer Substances 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 93
- 239000003292 glue Substances 0.000 claims description 11
- 230000002159 abnormal effect Effects 0.000 description 20
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 238000001723 curing Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/302—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements characterised by the form or geometrical disposition of the individual elements
- G09F9/3026—Video wall, i.e. stackable semiconductor matrix display modules
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
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Abstract
Description
本發明是有關於一種顯示裝置及其相關的生產與重工設備,且特別是有關於一種拼接顯示裝置、自動拼接設備及可攜式換片設備。 The present invention relates to a display device and related production and heavy industry equipment, and in particular to a splicing display device, automatic splicing equipment and portable film changing equipment.
現行的拼接顯示裝置大都是利用雙面膠將所有的顯示面板貼附在固定板上,即全貼合製程。當部分顯示面板操作異常時,並無法僅針對異常的顯示面板進行重工。另一方面,這些顯示面板在拼接後的表面平整度往往取決於固定板上貼合面的表片平整度。若大尺寸固定板的加工平整度不佳時,會造成拼接顯示裝置的多個顯示面板間產生明顯的段差而影響整體外觀。 Most of the current splicing display devices use double-sided tape to attach all display panels to the fixed plate, which is a full lamination process. When some display panels operate abnormally, it is not possible to rework only the abnormal display panels. On the other hand, the surface flatness of these display panels after splicing often depends on the flatness of the surfaces on the fixing board. If the processing flatness of the large-size fixing plate is not good, it will cause obvious step differences between the multiple display panels of the spliced display device and affect the overall appearance.
本發明提供一種重工性較佳的拼接顯示裝置。 The present invention provides a splicing display device with better heavy-duty performance.
本發明提供一種自動拼接設備,具有較佳的拼接效率與 拼接精度。 The invention provides an automatic splicing equipment with better splicing efficiency and Splicing accuracy.
本發明提供一種可攜式換片設備,可在拼接顯示裝置的安裝現地進行高精度的顯示面板更換。 The present invention provides a portable film changing device that can perform high-precision replacement of display panels at the installation site of a splicing display device.
本發明的拼接顯示裝置,包括框件、多個顯示面板以及多個連接件。框件設有多個開口。多個顯示面板分別對應這些開口設置在框件上。多個連接件可拆卸地固定在框件上,且各自的孔洞內設有黏著膠層。每個連接件經由黏著膠層連接這些顯示面板的其中一者。 The spliced display device of the present invention includes a frame, a plurality of display panels and a plurality of connectors. The frame is provided with multiple openings. A plurality of display panels are respectively arranged on the frame corresponding to these openings. A plurality of connecting pieces are detachably fixed on the frame piece, and each hole is provided with an adhesive layer. Each connecting piece is connected to one of the display panels through an adhesive layer.
本發明的自動拼接設備,適於拼接前述的拼接顯示裝置,且包括夾持機構、第一移動機構、第二移動機構、多個影像擷取元件、對位機構、載台以及點膠器。夾持機構適於夾持框件。第一移動機構與第二移動機構適於分別在框件的相對兩側移動。多個影像擷取元件設置在第一移動機構上。對位機構設置在第二移動機構上。載台設置在對位機構上,且適於承載至少一顯示面板。框件具有朝向載台的承接面。對位機構適於帶動載台沿著平行於承接面的至少一方向移動。點膠器可動地設置在第一移動機構上,且適於在各個連接件的孔洞內注入黏著膠層。 The automatic splicing equipment of the present invention is suitable for splicing the aforementioned splicing display device, and includes a clamping mechanism, a first moving mechanism, a second moving mechanism, a plurality of image capturing elements, an alignment mechanism, a carrier and a glue dispenser. The clamping mechanism is adapted to clamp the frame member. The first moving mechanism and the second moving mechanism are adapted to move on opposite sides of the frame member respectively. A plurality of image capturing elements are arranged on the first moving mechanism. The alignment mechanism is arranged on the second moving mechanism. The carrier is disposed on the alignment mechanism and is suitable for carrying at least one display panel. The frame member has a receiving surface facing the carrier. The alignment mechanism is adapted to drive the carrier to move along at least one direction parallel to the receiving surface. The glue dispenser is movably disposed on the first moving mechanism and is suitable for injecting an adhesive layer into the holes of each connecting piece.
本發明的可攜式換片設備,適於架設在前述的拼接顯示裝置上,且包括基座、對位機構、載台以及多個影像擷取元件。基座適於可拆卸地固定在拼接顯示裝置的框件上。對位機構設置在基座上。載台設置在對位機構上,且適於承載修補用顯示面板。多個影像擷取元件設置在基座上。 The portable film changing equipment of the present invention is suitable for being installed on the aforementioned splicing display device, and includes a base, an alignment mechanism, a stage and a plurality of image capture elements. The base is adapted to be detachably fixed on the frame of the spliced display device. The alignment mechanism is arranged on the base. The carrier is arranged on the alignment mechanism and is suitable for carrying the display panel for repair. A plurality of image capturing components are arranged on the base.
基於上述,在本發明一實施例的拼接顯示裝置中,拼接用的顯示面板是經由多個連接件而固定在框件上。當拼接顯示裝置的部分顯示面板出現異常且無法修復時,可藉由解除連接件與框件的連接關係來移除無法正常運作的顯示面板。據此,可大幅提升拼接顯示裝置的重工性。另外,顯示面板與連接件是透過點膠的方式進行連接,因此可增加拼接顯示裝置的生產效率與重工便利性。基於上述的結構特色,本發明還提供一種能快速且精確地生產上述拼接顯示裝置的自動拼接設備。為了能在拼接顯示裝置的安裝現地進行顯示面板的更換,本發明更提供一種可攜式換片設備。由於可攜式換片設備可架設在拼接顯示裝置的框件上,且配備有對位機構與影像擷取元件,因此可顯著提升修補用顯示面板的拼接精度。 Based on the above, in the splicing display device according to an embodiment of the present invention, the display panels for splicing are fixed on the frame member through a plurality of connecting members. When some of the display panels of the spliced display device are abnormal and cannot be repaired, the display panel that is not functioning properly can be removed by releasing the connection between the connector and the frame. Accordingly, the reworkability of the spliced display device can be greatly improved. In addition, the display panel and the connector are connected through glue dispensing, which can increase the production efficiency and rework convenience of the spliced display device. Based on the above structural features, the present invention also provides an automatic splicing equipment that can quickly and accurately produce the above spliced display device. In order to replace the display panel at the installation site of the spliced display device, the present invention further provides a portable film changing device. Since the portable film changing equipment can be set up on the frame of the spliced display device and is equipped with an alignment mechanism and an image capture element, the splicing accuracy of the repair display panel can be significantly improved.
10:拼接顯示裝置 10: Splicing display device
100、100A:框件 100, 100A: frame parts
100bs、480bs:承接面 100bs, 480bs: undertaking surface
100OP:開口 100OP:Open your mouth
150:連接件 150: Connector
150h、401h:孔洞 150h, 401h: holes
160:高度調整件 160: Height adjustment piece
170、170A、405:鎖附件 170, 170A, 405: Lock accessories
190:黏著膠層 190:Adhesive layer
190M:黏著膠材 190M: adhesive material
200:顯示面板 200:Display panel
200R:修補用顯示面板 200R: Display panel for repair
200X:異常的顯示面板 200X: Abnormal display panel
250:軟性電路板 250:Flexible circuit board
300:自動拼接設備 300: Automatic splicing equipment
301:基座平台 301: Base platform
305:夾持機構 305: Clamping mechanism
310:第一移動機構 310:First mobile agency
320:第二移動機構 320: Second mobile mechanism
330、430:影像擷取元件 330, 430: Image capture component
340、440:點膠器 340, 440: Dispenser
350:固化元件 350:Cure element
370、470:對位機構 370, 470: Counterpoint mechanism
371a、371b、372a、372b:滑軌機構 371a, 371b, 372a, 372b: Slide rail mechanism
380、480:載台 380, 480: carrier
400:可攜式換片設備 400: Portable film changing equipment
401:基座 401:Pedestal
410:支撐柱 410:Support column
D1:第一方向 D1: first direction
D2:第二方向 D2: second direction
D2”:方向 D2”: direction
D3:第三方向 D3: Third direction
RX:轉軸 RX: rotating shaft
SP:空間 SP:space
圖1是依照本發明的一實施例的拼接顯示裝置的正視示意圖。 FIG. 1 is a schematic front view of a spliced display device according to an embodiment of the present invention.
圖2是圖1的拼接顯示裝置的後視示意圖。 FIG. 2 is a schematic rear view of the spliced display device in FIG. 1 .
圖3A是圖2的拼接顯示裝置的局部放大立體圖。 FIG. 3A is a partially enlarged perspective view of the spliced display device of FIG. 2 .
圖3B是圖2的拼接顯示裝置的局部剖視圖。 FIG. 3B is a partial cross-sectional view of the spliced display device of FIG. 2 .
圖4A是圖1的拼接顯示裝置的剖視示意圖。 FIG. 4A is a schematic cross-sectional view of the spliced display device of FIG. 1 .
圖4B是圖1的拼接顯示裝置在移除異常顯示面板時的剖視示意圖。 FIG. 4B is a schematic cross-sectional view of the spliced display device of FIG. 1 when the abnormal display panel is removed.
圖5A是圖3A的拼接顯示裝置的另一變形實施例的立體圖。 FIG. 5A is a perspective view of another modified embodiment of the spliced display device of FIG. 3A.
圖5B是圖5A的拼接顯示裝置的剖視示意圖。 FIG. 5B is a schematic cross-sectional view of the spliced display device of FIG. 5A.
圖6A至圖6D是利用本發明的一實施例的自動拼接設備進行顯示面板的拼接製程的剖視示意圖。 6A to 6D are schematic cross-sectional views of a display panel splicing process using an automatic splicing equipment according to an embodiment of the present invention.
圖7A及圖7B是圖6B的對位機構對載台進行移動與旋轉控制的下視示意圖。 7A and 7B are schematic bottom views of the positioning mechanism in FIG. 6B controlling the movement and rotation of the stage.
圖8是本發明的一實施例的可攜式換片設備架設在圖2的拼接顯示裝置上的示意圖。 FIG. 8 is a schematic diagram of a portable film changing device installed on the splicing display device of FIG. 2 according to an embodiment of the present invention.
圖9A至圖9C是利用圖8的可攜式換片設備進行修補用顯示面板的拼接流程的剖視示意圖。 9A to 9C are schematic cross-sectional views of the splicing process of display panels for repair using the portable film changing device of FIG. 8 .
本文使用的「約」、「近似」、「本質上」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,「約」可以表示在所述值的一個或多個標準偏差內,或例如±30%、±20%、±15%、±10%、±5%內。再者,本文使用的「約」、「近似」、「本質上」、或「實質上」可依量測性質、切割性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。 As used herein, "about," "approximately," "substantially," or "substantially" includes the stated value and an average within an acceptable range of deviations from a particular value as determined by one of ordinary skill in the art, taking into account that Discuss the specific quantities of measurements and errors associated with the measurements (i.e., limitations of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±15%, ±10%, ±5%, for example. Furthermore, the terms "approximately", "approximately", "substantially" or "substantially" used in this article can be used to select a more acceptable deviation range or standard deviation based on the measurement properties, cutting properties or other properties, and can Not one standard deviation applies to all properties.
在附圖中,為了清楚起見,放大了層、膜、面板、區域等的厚度。應當理解,當諸如層、膜、區域或基板的元件被稱為在另 一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」可為二元件間存在其它元件。 In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. It will be understood that when an element such as a layer, film, region, or substrate is referred to as another When an element is "on" or "connected to" another element, it can be directly on or connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to physical and/or electrical connection. Furthermore, "electrical connection" can be the presence of other components between the two components.
此外,諸如「下」或「底部」和「上」或「頂部」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其它元件的「下」側的元件將被定向在其它元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下方」或「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「上面」或「下面」可以包括上方和下方的取向。 Additionally, relative terms, such as "lower" or "bottom" and "upper" or "top," may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation illustrated in the figures. For example, if the device in one of the figures is turned over, elements described as "lower" than other elements would then be oriented "above" the other elements. Thus, the exemplary term "lower" may include both "lower" and "upper" orientations, depending on the particular orientation of the drawing. Similarly, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "upper" or "lower" may include both upper and lower orientations.
本文參考作為理想化實施例的示意圖的截面圖來描述示例性實施例。因此,可以預期到作為例如製造技術及/或(and/or)公差的結果的圖示的形狀變化。因此,本文所述的實施例不應被解釋為限於如本文所示的區域的特定形狀,而是包括例如由製造導致的形狀偏差。例如,示出或描述為平坦的區域通常可以具有粗糙及/或非線性特徵。此外,所示的銳角可以是圓的。因此,圖中所示的區域本質上是示意性的,並且它們的形狀不是旨在示出區域的精確形狀,並且不是旨在限制權利要求的範圍。 Example embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments. Accordingly, variations in the shape of the illustrations as a result of, for example, manufacturing techniques and/or tolerances are to be expected. Thus, embodiments described herein should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, regions shown or described as flat may typically have rough and/or non-linear characteristics. Additionally, the acute angles shown may be rounded. Accordingly, the regions shown in the figures are schematic in nature and their shapes are not intended to show the precise shapes of the regions and are not intended to limit the scope of the claims.
現將詳細地參考本發明的示範性實施方式,示範性實施方式的實例說明於所附圖式中。只要有可能,相同元件符號在圖式和描述中用來表示相同或相似部分。 Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numbers are used in the drawings and descriptions to refer to the same or similar parts.
圖1是依照本發明的一實施例的拼接顯示裝置的正視示意圖。圖2是圖1的拼接顯示裝置的後視示意圖。圖3A是圖2的拼接顯示裝置的局部放大立體圖。圖3B是圖2的拼接顯示裝置的局部剖視圖。圖4A是圖1的拼接顯示裝置的剖視示意圖。圖4B是圖1的拼接顯示裝置在移除異常顯示面板時的剖視示意圖。為清楚呈現起見,圖3A及圖3B省略了圖2中黏著膠層190的繪示。
FIG. 1 is a schematic front view of a spliced display device according to an embodiment of the present invention. FIG. 2 is a schematic rear view of the spliced display device in FIG. 1 . FIG. 3A is a partially enlarged perspective view of the spliced display device of FIG. 2 . FIG. 3B is a partial cross-sectional view of the spliced display device of FIG. 2 . FIG. 4A is a schematic cross-sectional view of the spliced display device of FIG. 1 . FIG. 4B is a schematic cross-sectional view of the spliced display device of FIG. 1 when the abnormal display panel is removed. For the sake of clear presentation, the illustration of the
請參照圖1至圖4A,拼接顯示裝置10包括框件100與多個顯示面板200。框件100具有多個開口100OP。這些顯示面板200分別對應這些開口100OP設置在框件100上,且開口100OP會顯露出顯示面板200背側的多個軟性電路板250。軟性電路板250例如是覆晶軟板(chip on film,COF),但不限於此。
Referring to FIGS. 1 to 4A , the spliced
在本實施例中,拼接顯示裝置10例如是四個顯示面板200拼接而成的二乘二陣列,但不以此為限。拼接顯示裝置的顯示面板200的拼接數量當可依據不同的產品設計而調整。
In this embodiment, the spliced
拼接顯示裝置10更包括多個連接件150,可拆卸地固定在框件100上。舉例來說,拼接顯示裝置10還可包括多個鎖附件170。這些鎖附件170穿過框件100並且分別鎖附在多個連接件150上,使這些連接件150固定在框件100上。在本實施例中,鎖附件170例如是螺絲,且設有螺紋端,而連接件150設有與鎖附
件170的螺紋端相配合的螺孔(如圖3B所示),但不限於此。
The spliced
在本實施例中,連接件150可自框件100凸伸出而顯露在框件100的開口100OP內。特別注意的是,連接件150具有顯露在框件100的開口100OP內的孔洞150h,且此孔洞150h重疊於對應的一個顯示面板200的部分表面。孔洞150h內設有黏著膠層190,且連接件150經由黏著膠層190連接與其相重疊的顯示面板200(如圖4A所示)。換句話說,顯示面板200是藉由與連接件150之間的黏著關係而固定在框件100上。
In this embodiment, the connecting
請參照圖4B,當拼接顯示裝置10的部分顯示面板200(例如異常的顯示面板200X)出現異常且無法修復時,可藉由解除黏著在異常的顯示面板200X上的連接件150與框件100的連接關係來移除異常的顯示面板200X。舉例來說,可取下鎖附件170以解除連接件150與框件100間的鎖附關係,以移除異常的顯示面板200X。據此,可大幅提升拼接顯示裝置10的重工性,進而降低維修成本。
Referring to FIG. 4B , when part of the
圖5A是圖3A的拼接顯示裝置的另一變形實施例的立體圖。圖5B是圖5A的拼接顯示裝置的剖視示意圖。請參照圖5A及圖5B,在圖3A的一變形實施例中,鎖附件170A與框件100A間還可選擇性地設有高度調整件160。更具體地說,高度調整件160穿設於框件100A中,而鎖附件170A穿過高度調整件160而鎖附在連接件150上。在圖5B的實施例中,高度調整件160例如是高度調整螺絲,且設有螺紋部,而框件100A設有與高度調整螺絲的
螺紋部相配合的螺孔,但不限於此。
FIG. 5A is a perspective view of another modified embodiment of the spliced display device of FIG. 3A. FIG. 5B is a schematic cross-sectional view of the spliced display device of FIG. 5A. Please refer to FIGS. 5A and 5B . In a modified embodiment of FIG. 3A , a
特別一提的是,高度調整件160可用來調整對應的顯示面板200在框件100A上的高度,以縮減其與相鄰設置的顯示面板200間的高度差(即段差),有助於提升拼接顯示裝置整體的表面平整度。
In particular, the
圖6A至圖6D是利用本發明的一實施例的自動拼接設備進行顯示面板的拼接製程的剖視示意圖。圖7A及圖7B是圖6B的對位機構對載台進行移動與旋轉控制的下視示意圖。 6A to 6D are schematic cross-sectional views of a display panel splicing process using an automatic splicing equipment according to an embodiment of the present invention. 7A and 7B are schematic bottom views of the positioning mechanism in FIG. 6B controlling the movement and rotation of the stage.
請參照圖6A,自動拼接設備300適於拼接前述圖1的拼接顯示裝置10,且包括夾持機構305、第一移動機構310、第二移動機構320、多個影像擷取元件330、點膠器340、對位機構370以及載台380。夾持機構305適於夾持圖4A中的框件100。舉例來說,雖然未示出,夾持機構305可固定在自動拼接設備300的基座平台301上,但不限於此。在另一實施例中,夾持機構305可設置在移動機構(未繪示)上,並且相對於基座平台301移動以實現框件100的進出料。
Please refer to FIG. 6A. The
多個影像擷取元件330與點膠器340設置在第一移動機構310。對位機構370與載台380設置在第二移動機構320。第一移動機構310與第二移動機構320適於分別在框件100的相對兩側移動。
A plurality of
舉例來說,框件100在朝向載台380的一側具有承接面100bs,而在承接面100bs的一側,框件100設有多個連接件150。
第一移動機構310適於在框件100的上方帶動多個影像擷取元件330與點膠器340沿著平行於框件100的承接面100bs的第一方向D1與第二方向D2移動。第二移動機構320適於在框件100的下方帶動對位機構370與載台380沿著平行於框件100的承接面100bs的第一方向D1與第二方向D2以及垂直於承接面100bs的第三方向D3移動。在本實施例中,第一方向D1、第二方向D2與第三方向D3可選擇性地相互垂直,但不限於此。
For example, the
對位機構370設置在第二移動機構320上。載台380設置在對位機構370上,且適於承載顯示面板200。在本實施例中,載台380對於顯示面板200的承載數量是以一個為例進行示範性地說明,並不代表本發明以此為限制。在其他實施例中,載台上可置放的顯示面板200數量也可以是多個。
The
對位機構370適於帶動載台380沿著平行於框件100的承接面100bs的至少一方向移動。舉例來說,在本實施例中,對位機構370適於帶動載台380沿著第一方向D1與第二方向D2移動,並且依垂直於承接面100bs的轉軸RX轉動。
The
如圖7A所示,詳細地,對位機構370可包含兩個第一滑軌機構371a、371b與兩個第二滑軌機構372a、372b,其中每個滑軌機構可以是滑塊與滑軌的組合,且滑塊適於在滑軌中沿著特定方向滑動,但不限於此。舉例來說,在本實施例中,兩個第二滑軌機構372a、372b可設置在兩個第一滑軌機構371a、371b的滑塊上,並且在第一滑軌機構的帶動下沿著第一方向D1或其反向移
動。載台380設置在兩個第二滑軌機構372a、372b的滑塊上,並且在第二滑軌機構的帶動下沿著第二方向D2或其反向移動。
As shown in Figure 7A, in detail, the
特別注意的是,在本實施例中,對位機構370的第二滑軌機構372a與第二滑軌機構372b的致動還可同步且反向地操作。舉例來說,如圖7B所示,第二滑軌機構372b的滑塊沿著第二方向D2移動,而另一個第二滑軌機構372a的滑塊沿著第二方向D2的反向(即方向D2”)移動。如此,可帶動載台380依轉軸RX順時針轉動,反之則可帶動載台380依轉軸RX逆時針轉動(未繪示)。
It is particularly noted that in this embodiment, the actuation of the second
以下將針對顯示面板200在框件100上的拼接流程進行示範性地說明。
The splicing process of the
請參照圖6A及圖6B,令第二移動機構320沿著第一方向D1移動至夾持機構305的下方。當載台380上的顯示面板200重疊於框件100的其中一個開口100OP時,第二移動機構320進一步帶動載台380沿著第三方向D3上升,使顯示面板200盡可能靠近框件100上的連接件150但不接觸。
Referring to FIGS. 6A and 6B , the
接著,利用第一移動機構310上的多個影像擷取元件330對顯示面板200上的多個對位記號(未繪示)進行影像拍攝並確認顯示面板200的目前位置與理想位置的偏移狀況。若有偏移時,對位機構370可沿著第一方向D1及/或第二方向D2移動載台380,甚至是依轉軸RX轉動載台380,使載台380上的顯示面板200移動至理想位置。
Then, multiple
對位完成後,令點膠器340移動至與顯示面板200相重疊的連接件150上方,如圖6C所示。點膠器340到達定位後,下降至靠近連接件150的位置,並且在連接件150的孔洞150h內注入黏著膠材190M。特別注意的是,此黏著膠材190M會接觸顯示面板200上位在孔洞150h內的部分表面以及連接件150上定義孔洞150h的側壁,並固化形成一體的黏著膠層190,如圖6D所示。
After the alignment is completed, the
在本實施例中,自動拼接設備300還可包括固化元件350,可動地設置在第一移動機構310上,且適於固化黏著膠層190。舉例來說,在黏著膠材190M的注入(如圖6C所示)步驟完成後,令固化元件350移動至其孔洞150h內注入有黏著膠材190M的連接件150上方。固化元件350到達定位後,下降至靠近連接件150的位置,並且對著孔洞150h內的黏著膠材190M進行紫外光的照射,使黏著膠材190M固化成黏著膠層190。亦即,本實施例的固化元件350可以是紫外光源,但不限於此。
In this embodiment, the
其他連接件150與顯示面板200的連接關係可重複圖6C及圖6D示出的步驟來實現,於此便不再贅述。在完成顯示面板200與對應的所有連接件150的連接後,便完成一個顯示面板200在框件100上的拼接步驟。重複圖6A至圖6D的步驟,即可將多個顯示面板200在框件100上進行拼接與固定,並完成圖2的拼接顯示裝置10。
The connection relationship between
特別一提的是,由於顯示面板200與連接件150是透過點膠的方式進行連接,因此可增加拼接顯示裝置10的生產效率與
重工便利性。
In particular, since the
圖8是本發明的一實施例的可攜式換片設備架設在圖2的拼接顯示裝置上的示意圖。圖9A至圖9C是利用圖8的可攜式換片設備進行修補用顯示面板的拼接流程的剖視示意圖。 FIG. 8 is a schematic diagram of a portable film changing device installed on the splicing display device of FIG. 2 according to an embodiment of the present invention. 9A to 9C are schematic cross-sectional views of the splicing process of display panels for repair using the portable film changing device of FIG. 8 .
圖8及圖9A示出一種可架設在拼接顯示裝置10上的可攜式換片設備400。當拼接顯示裝置10中的部分顯示面板(如圖4B的異常的顯示面板200X)出現異常且無法修復時,維護人員可直接在拼接顯示裝置10的安裝場域利用可攜式換片設備400進行異常顯示面板的更換作業。
8 and 9A illustrate a portable
請參照圖8及圖9A,詳細而言,可攜式換片設備400包括基座401、對位機構470、載台480以及多個影像擷取元件430。基座401可拆卸地固定在拼接顯示裝置10的框件100上。對位機構470與多個影像擷取元件430設置在基座401上。載台480設置在對位機構470上,且其背離對位機構470的承接面480bs適於承載修補用顯示面板200R。
Please refer to FIG. 8 and FIG. 9A. In detail, the portable
特別注意的是,可攜式換片設備400更包括連接基座401的多個支撐柱410。當可攜式換片設備400架設在框件100上時,這些支撐柱410會在基座401與框件100之間間隔出一空間SP,而此空間SP內設有對位機構470。
It is particularly noted that the portable
可攜式換片設備400可藉由多個鎖附件405鎖附在框件100上。舉例來說,基座401在連接支撐柱410的部分設有孔洞401h,而鎖附件405(例如固定螺絲)可穿過基座401的孔洞401h
與支撐柱410並鎖附在框件100上,使可攜式換片設備400固定在框件100上。
The portable
對位機構470適於帶動載台480沿著平行於承接面480bs的第一方向D1與第二方向D2移動,並且依垂直於承接面480bs的轉軸RX轉動。由於可攜式換片設備400的對位機構470相似於前述自動拼接設備300的對位機構370,詳細說明請參見前述的相關段落,於此便不再贅述。
The
以下將針對可攜式換片設備400的換片流程進行示範性地說明。首先,如圖4B所示,先解除黏著在異常的顯示面板200X上的連接件150與框件100的連接關係來移除異常的顯示面板200X。舉例來說,可取下鎖附件170來解除連接件150與框件100間的鎖附關係,以移除異常的顯示面板200X。
The film changing process of the portable
特別注意的是,在移除異常的顯示面板200X後,原本框件100上與異常的顯示面板200X相連接的連接件150也會一併被移除(如圖4B所示)。因此,在換片程序開始前,需在框件100上重新鎖附多個連接件150以供後續更換的顯示面板連接用。
It is particularly important to note that after the
在移除異常的顯示面板200X後,將可攜式換片設備400架設並固定在框件100背離顯示面板200的一側。如圖9A所示,架設在框件100上的可攜式換片設備400,其載台480適於穿過框件100的開口100OP,並且凸伸至框件100背離基座401的一側,以承接修補用顯示面板200R。
After the
特別注意的是,載台480自開口100OP凸伸的程度只要
能讓修補用顯示面板200R與框件100上的連接件150之間維持一微小的間隙即可,以利後續的對位操作。
It is particularly important to note that the extent of protrusion of the
在可攜式換片設備400完成取片後,利用多個影像擷取元件430對修補用顯示面板200R上的多個對位記號(未繪示)進行影像拍攝並確認修補用顯示面板200R的目前位置與理想位置的偏移狀況。若有偏移時,對位機構470可沿著第一方向D1及/或第二方向D2移動載台480,甚至是依轉軸RX轉動載台480,使載台480上的修補用顯示面板200R移動至理想位置。
After the portable
對位完成後,使用(手持式)點膠器440在對應的多個連接件150各自的孔洞150h內注入黏著膠材190M,並固化形成連接修補用顯示面板200R與連接件150的黏著膠層190。此處黏著膠材190M的固化方式可以採用與圖6D相似的照光(例如紫外光或雷射光)固化、吸濕固化、或其他適合在施作現地使用的固化方式,本發明並不加以限制。也因此,黏著膠材190M的選用可對應不同的固化方式而調整。
After the alignment is completed, the (hand-held)
請參照圖9C,在完成修補用顯示面板200R與框件100的連接後,可取下鎖附件405以解除可攜式換片設備400與框件100間的鎖附關係。至此,便完成拼接顯示裝置10的換片流程。
Referring to FIG. 9C , after the connection between the
由於可攜式換片設備400可架設在拼接顯示裝置10的框件100上,且配備有對位機構470與影像擷取元件430,修補用顯示面板200R在框件100上的拼接精度可獲得顯著的提升。
Since the portable
綜上所述,在本發明一實施例的拼接顯示裝置中,拼接用 的顯示面板是經由多個連接件而固定在框件上。當拼接顯示裝置的部分顯示面板出現異常且無法修復時,可藉由解除連接件與框件的連接關係來移除無法正常運作的顯示面板。據此,可大幅提升拼接顯示裝置的重工性。另外,顯示面板與連接件是透過點膠的方式進行連接,因此可增加拼接顯示裝置的生產效率與重工便利性。基於上述的結構特色,本發明還提供一種能快速且精確地生產上述拼接顯示裝置的自動拼接設備。為了能在拼接顯示裝置的安裝現地進行顯示面板的更換,本發明更提供一種可攜式換片設備。由於可攜式換片設備可架設在拼接顯示裝置的框件上,且配備有對位機構與影像擷取元件,因此可顯著提升修補用顯示面板的拼接精度。 To sum up, in the splicing display device according to an embodiment of the present invention, the splicing The display panel is fixed on the frame through multiple connectors. When some of the display panels of the spliced display device are abnormal and cannot be repaired, the display panel that is not functioning properly can be removed by releasing the connection between the connector and the frame. Accordingly, the reworkability of the spliced display device can be greatly improved. In addition, the display panel and the connector are connected through glue dispensing, which can increase the production efficiency and rework convenience of the spliced display device. Based on the above structural features, the present invention also provides an automatic splicing equipment that can quickly and accurately produce the above spliced display device. In order to replace the display panel at the installation site of the spliced display device, the present invention further provides a portable film changing device. Since the portable film changing equipment can be set up on the frame of the spliced display device and is equipped with an alignment mechanism and an image capture element, the splicing accuracy of the repair display panel can be significantly improved.
10:拼接顯示裝置 10: Splicing display device
100:框件 100:Frame parts
100OP:開口 100OP:Open your mouth
150:連接件 150: Connector
150h:孔洞 150h: Hole
170:鎖附件 170:Lock accessories
190:黏著膠層 190:Adhesive layer
200:顯示面板 200:Display panel
Claims (14)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
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| TW112122270A TWI827519B (en) | 2023-06-14 | 2023-06-14 | Tiling display apparatus, automatic tiling equipment and portable panel changer |
| CN202311672853.5A CN117523993A (en) | 2023-06-14 | 2023-12-06 | Splice display device, automatic splice equipment and portable disc changing equipment |
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| TW112122270A TWI827519B (en) | 2023-06-14 | 2023-06-14 | Tiling display apparatus, automatic tiling equipment and portable panel changer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014194544A1 (en) * | 2013-06-07 | 2014-12-11 | 深圳市华星光电技术有限公司 | Spliced frame body of flat panel display |
| CN113539083A (en) * | 2020-04-21 | 2021-10-22 | 三星显示有限公司 | Tiled display device |
-
2023
- 2023-06-14 TW TW112122270A patent/TWI827519B/en active
- 2023-12-06 CN CN202311672853.5A patent/CN117523993A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014194544A1 (en) * | 2013-06-07 | 2014-12-11 | 深圳市华星光电技术有限公司 | Spliced frame body of flat panel display |
| CN113539083A (en) * | 2020-04-21 | 2021-10-22 | 三星显示有限公司 | Tiled display device |
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