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TWI826274B - Method for evaluating slurry of repair material of blast furnace and method for repairing runner of blast furnace - Google Patents

Method for evaluating slurry of repair material of blast furnace and method for repairing runner of blast furnace Download PDF

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TWI826274B
TWI826274B TW112106704A TW112106704A TWI826274B TW I826274 B TWI826274 B TW I826274B TW 112106704 A TW112106704 A TW 112106704A TW 112106704 A TW112106704 A TW 112106704A TW I826274 B TWI826274 B TW I826274B
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blast furnace
slurry
repairing
repair
furnace repair
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TW202434744A (en
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郭家宏
鄭冠廷
陳琨明
潘建男
林育生
張博皓
張家源
何觀錦
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中國鋼鐵股份有限公司
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Abstract

The present invention relates to a method for evaluating slurry of a repair material of a blast furnace and a method for repairing a runner of the blast furnace. In the method for evaluating the slurry of the repair material of the blast furnace, a water retention analysis is performed on the slurry of the repair material for the blast furnace to smoothly delivery the slurry through a delivering pipe. Besides, in the method for repairing the runner of the blast furnace, an inner well of the delivering pipe is totally coated with a mortar to prevent the delivering pipe from clogging. Moreover, a feeding frequency of a binding liquid is adjusted via a remote-control device, such that a mixture of the repair material of the blast furnace is immediately adhered to the working lining of the runner, thereby shortening time for repairing the runner of the blast furnace.

Description

高爐修補材的漿料之評估方法及高爐流道之修補方法Evaluation method of blast furnace repair material slurry and repair method of blast furnace runner

本發明係有關於一種高爐修補材的漿料之評估方法及一種高爐流道之修補方法,且特別是有關於一種利用高爐修補材之漿料的保水性評估其是否適用以修補高爐流道的漿料之評估方法,以及一種利用評估後漿料的高爐流道之修補方法。The present invention relates to a method of evaluating the slurry of a blast furnace repair material and a method of repairing a blast furnace runner, and in particular, to a method of using the water retention property of a slurry of a blast furnace repair material to evaluate whether it is suitable for repairing a blast furnace runner. A method for evaluating slurry, and a method for repairing blast furnace flow channels using the evaluated slurry.

高爐修補材包含漿料及結合液。在高爐流道之修補方法中,漿料經一個輸送管線輸送至噴射槍頭內的混合區,且結合液經另一個輸送管線輸送至前述混合區,以混合二者,並獲得高爐修補混合材。隨即,噴射此高爐修補混合材至高爐流道之受損殘襯,以對受損殘襯進行修補。Blast furnace repair materials include slurry and bonding fluid. In the method of repairing the blast furnace flow channel, the slurry is transported to the mixing zone in the spray gun head through one transportation pipeline, and the combined liquid is transported to the aforementioned mixing area through another transportation pipeline to mix the two and obtain the blast furnace repair mixed material. . Immediately, the blast furnace repair mixed material is sprayed onto the damaged residual lining of the blast furnace flow channel to repair the damaged residual lining.

就修補高爐流道而言,關鍵在於順暢地噴射高爐修補混合材至高爐流道之受損殘襯,以及高爐修補混合材可快速附著於受損殘襯。然而,習知的高爐流道之修補方法未對漿材進行評估,故於施工時,漿材常阻塞輸送管線。In terms of repairing the blast furnace runner, the key is to smoothly spray the blast furnace repair mixture onto the damaged remaining lining of the blast furnace runner, and to have the blast furnace repair mixture quickly adhere to the damaged remaining lining. However, the conventional repair method of blast furnace flow channels does not evaluate the slurry material, so the slurry material often blocks the transportation pipeline during construction.

此外,於噴射高爐修補混合材之期間,由於噴射裝置與高爐流道相距5至10公尺,故需要2位施工人員。一位施工人員在靠近高爐流道的位置,且另一位施工人員在靠近噴射裝置的位置。靠近高爐流道的施工人員觀察高爐修補混合材噴射至受損殘襯後的情況,並回饋靠近噴射裝置的施工人員。靠近噴射裝置的施工人員根據回饋的情況調整結合液的出料頻率,以使噴射之高爐修補混合材之漿料含有適量的結合液,而具備適當的黏附性,從而可立即附著於受損殘襯。然而,由於施工環境噪音高且視線不佳,2位施工人員間之溝通困難,故未能立即調整結合液的出料頻率,而浪費漿料,或者漿料附著狀態不佳,而降低修補效果。In addition, during the repair of the mixed materials in the blast furnace, two construction workers are required because the distance between the injection device and the blast furnace flow channel is 5 to 10 meters. One construction worker is located close to the blast furnace flow channel, and another construction worker is located close to the injection device. The construction workers close to the blast furnace flow channel observed the situation after the blast furnace repair mixed material was sprayed onto the damaged residual lining, and reported back to the construction workers close to the injection device. The construction workers close to the injection device adjust the discharging frequency of the binding fluid based on the feedback, so that the slurry of the blast furnace repair mixed material injected contains an appropriate amount of binding fluid and has appropriate adhesion, so that it can immediately adhere to the damaged damage. Lining. However, due to the high noise in the construction environment and poor visibility, communication between the two construction workers was difficult, so the discharging frequency of the binding fluid could not be adjusted immediately, resulting in a waste of slurry, or the poor adhesion of the slurry, which reduced the repair effect. .

有鑑於此,亟需發展一種新的高爐修補材的漿料之評估方法及一種新的高爐流道之修補方法,以改善上述缺點。In view of this, there is an urgent need to develop a new slurry evaluation method for blast furnace repair materials and a new blast furnace runner repair method to improve the above shortcomings.

有鑑於上述之問題,本發明之一態樣是在提供一種高爐修補材的漿料之評估方法。此高爐修補材的漿料之評估方法對高爐修補材之漿料進行保水性分析,以確保輸送管線可順利輸送漿料。In view of the above problems, one aspect of the present invention is to provide a method for evaluating blast furnace repair material slurry. This method of evaluating the slurry of blast furnace repair materials analyzes the water retention of the slurry of blast furnace repair materials to ensure that the transportation pipeline can transport the slurry smoothly.

本發明之另一態樣是在提供一種高爐流道之修補方法。此高爐流道之修補方法是在噴射高爐修補混合材之前,先將耐火泥漿完全覆蓋輸送管線之內管壁,以潤滑內管壁,進而避免輸送管線阻塞。在噴射高爐修補混合材之期間,經由遠端遙控裝置調控結合液之出料頻率,以使高爐修補混合材快速附著至高爐流道之受損殘襯,從而縮短高爐流道之修補時間。Another aspect of the present invention provides a method for repairing blast furnace runner. The method of repairing the blast furnace runner is to completely cover the inner pipe wall of the conveying pipeline with refractory slurry before spraying the blast furnace repair mixture to lubricate the inner pipe wall and avoid blockage of the conveying pipeline. During the injection of the blast furnace repair mixed material, the discharging frequency of the combined fluid is controlled through a remote remote control device so that the blast furnace repair mixed material can quickly adhere to the damaged remaining lining of the blast furnace runner, thereby shortening the repair time of the blast furnace runner.

根據本發明之一態樣,提出一種高爐修補材的漿料之評估方法,其用以評估高爐修補材的漿料是否適用以修補高爐流道。於高爐修補材的漿料之評估方法中,提供漿料。對漿料進行保水性分析,以評估漿料是否適用以修補高爐流道。According to one aspect of the present invention, a method for evaluating the slurry of blast furnace repair materials is proposed, which is used to evaluate whether the slurry of blast furnace repair materials is suitable for repairing blast furnace flow channels. Slurry is provided in the evaluation method of slurry for blast furnace repair materials. A water retention analysis of the slurry was performed to evaluate the suitability of the slurry for repairing blast furnace runners.

在保水性分析中,提供試驗裝置。試驗裝置包含缸體、活塞及油壓系統。缸體具有篩網與排液閥,其中篩網設置於缸體中,並將缸體水平分隔為容置空間與排液空間。活塞可活動地設置於缸體內,其中活塞之底面、篩網之頂面及缸體之一部分側壁圍繞成容置空間,篩網之底面、缸體之另一部分側壁及缸體之底面圍繞成排液空間,容置空間位於排液空間上,且排液閥設於排液空間之底部。油壓系統連接活塞。接著,填充漿料於容置空間中,然後,對漿料進行加壓步驟,藉由油壓系統透過活塞施加壓力至漿料。當壓力達到閾值時,開啟排液閥。經過持壓時間,若漿料之水由排液閥流出,判斷高爐修補材的漿料不適用於修補高爐流道,或者若漿料之水不由排液閥流出,判斷高爐修補材的漿料適用於修補高爐流道。In water retention analysis, a test setup is provided. The test device includes cylinder, piston and hydraulic system. The cylinder has a screen and a drain valve, wherein the screen is disposed in the cylinder and horizontally divides the cylinder into an accommodation space and a drain space. The piston is movably arranged in the cylinder. The bottom surface of the piston, the top surface of the screen and part of the side wall of the cylinder surround it to form a receiving space. The bottom surface of the screen, the other part of the side wall of the cylinder and the bottom surface of the cylinder surround it in a row. Liquid space, the accommodation space is located on the drain space, and the drain valve is located at the bottom of the drain space. The hydraulic system connects the piston. Next, fill the accommodation space with slurry, and then perform a pressurization step on the slurry, using a hydraulic system to apply pressure to the slurry through the piston. When the pressure reaches the threshold, the drain valve is opened. After the pressure holding time, if the water of the slurry flows out from the drain valve, it is judged that the slurry of the blast furnace repair material is not suitable for repairing the blast furnace flow channel, or if the water of the slurry does not flow out from the drain valve, it is judged that the slurry of the blast furnace repair material is not suitable for repairing the blast furnace flow channel. Suitable for repairing blast furnace runners.

依據本發明之一實施例,填充漿料於容置空間中之操作係將漿料覆蓋於篩網之整個頂面。According to an embodiment of the present invention, the operation of filling the slurry in the accommodation space is to cover the entire top surface of the screen with the slurry.

依據本發明之另一實施例,漿料包含固態組成物及水,其中固態組成物係選自於由氧化鋁、氧化矽、碳化矽、碳質材料及其組合所組成之一族群。According to another embodiment of the present invention, the slurry includes a solid composition and water, wherein the solid composition is selected from the group consisting of alumina, silicon oxide, silicon carbide, carbonaceous materials and combinations thereof.

依據本發明之另一實施例,基於漿料之使用量為100重量百分比,水之使用量為7重量百分比至9重量百分比。According to another embodiment of the present invention, based on the usage amount of slurry being 100 weight percent, the usage amount of water is 7 to 9 weight percent.

依據本發明之又一實施例,閾值為3.0MPa至3.5MPa。According to another embodiment of the present invention, the threshold value is 3.0MPa to 3.5MPa.

依據本發明之又一實施例,持壓時間為8分鐘至12分鐘。According to another embodiment of the present invention, the pressure holding time is 8 minutes to 12 minutes.

根據本發明之另一態樣,提出一種高爐流道之修補方法。在高爐流道之修補方法中,提供經前述之高爐修補材的漿料之評估方法核可的漿料。接著,利用耐火泥漿完全覆蓋輸送管線之內管壁。混合漿料及結合液,以獲得高爐修補混合材,其中透過覆蓋耐火泥漿之輸送管線輸送漿料至混合區,並經由遠端遙控裝置以出料頻率輸送結合液至混合區。隨後,噴射高爐修補混合材至高爐流道之受損殘襯,以於受損殘襯形成修補層。According to another aspect of the present invention, a method for repairing a blast furnace runner is proposed. In the repair method of blast furnace runner, a slurry approved by the aforementioned evaluation method of slurry for blast furnace repair materials is provided. Then, use refractory mud to completely cover the inner wall of the transportation pipeline. Mix the slurry and the binding liquid to obtain the blast furnace repair mixed material, in which the slurry is transported to the mixing area through a conveying pipeline covered with refractory mud, and the binding liquid is transported to the mixing area through a remote remote control device at a discharging frequency. Subsequently, the blast furnace repair mixture is sprayed onto the damaged residual lining of the blast furnace flow channel to form a repair layer on the damaged residual lining.

依據本發明之另一實施例,當高爐修補混合材附著於受損管壁時,維持結合液的出料頻率。According to another embodiment of the present invention, when the blast furnace repair mixture material adheres to the damaged tube wall, the discharging frequency of the combined liquid is maintained.

依據本發明之又一實施例,當高爐修補混合材從受損殘襯滑落時,提高結合液的出料頻率。According to another embodiment of the present invention, when the blast furnace repair mixed material slips from the damaged residual lining, the discharging frequency of the combined liquid is increased.

依據本發明之又一實施例,當高爐修補混合材從受損殘襯反彈時,降低結合液的出料頻率。According to another embodiment of the present invention, when the blast furnace repair mixed material rebounds from the damaged residual lining, the discharging frequency of the combined liquid is reduced.

依據本發明之又一實施例,出料頻率為10Hz至60Hz。According to another embodiment of the present invention, the discharging frequency is 10Hz to 60Hz.

應用本發明之高爐修補材的漿料之評估方法及高爐流道之修補方法,其中高爐修補材的漿料之評估方法對高爐修補材之漿料進行保水性分析,以透過輸送管線順利輸送漿料。此外,高爐流道之修補方法在噴射高爐修補混合材之前,將耐火泥漿完全覆蓋輸送管線之內管壁,以對其進行潤滑,從而避免輸送管線阻塞。再者,於噴射高爐修補混合材之期間,經由遠端遙控裝置調控結合液之出料頻率,以使噴射高爐修補混合材快速附著至高爐流道之受損殘襯,從而縮短高爐流道之修補時間。The evaluation method of the slurry of the blast furnace repair material and the repair method of the blast furnace runner of the present invention are applied. The evaluation method of the slurry of the blast furnace repair material performs a water retention analysis on the slurry of the blast furnace repair material, so as to smoothly transport the slurry through the transportation pipeline. material. In addition, the blast furnace flow channel repair method requires the refractory mud to completely cover the inner pipe wall of the transportation pipeline before spraying the blast furnace repair mixture to lubricate it and avoid blockage of the transportation pipeline. Furthermore, during the blast furnace repairing process of the mixed material, the discharging frequency of the binding liquid is controlled through a remote remote control device, so that the blast furnace repairing mixed material can quickly adhere to the damaged lining of the blast furnace flow channel, thereby shortening the blast furnace flow channel. Patching time.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The making and using of embodiments of the invention are discussed in detail below. It is to be appreciated, however, that the embodiments provide many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are illustrative only and are not intended to limit the scope of the invention.

請參閱圖1,高爐修補材的漿料之評估方法100係用以評估高爐修補材的漿料是否適用以修補高爐流道。詳述之,在高爐修補材的漿料之評估方法100中,提供漿料,如操作110所示。高爐修補材的漿料可包含高爐修補材(固態組成物)及溶劑,其中固態組成物可選自於由氧化鋁、氧化矽、碳化矽、碳質材料及其組合所組成之族群,且溶劑可包含水。舉例而言,碳質材料可為本發明所屬技術領域中具有通常知識者所慣用之碳質材料。在一些實施例中,漿料可為經水(做為溶劑)配製後之市售漿料。Please refer to Figure 1. The evaluation method 100 of blast furnace repair material slurry is used to evaluate whether the blast furnace repair material slurry is suitable for repairing blast furnace flow channels. In detail, in the method 100 for evaluating slurry of blast furnace repair material, slurry is provided, as shown in operation 110 . The slurry of blast furnace repair material may include blast furnace repair material (solid composition) and a solvent, wherein the solid composition may be selected from the group consisting of alumina, silicon oxide, silicon carbide, carbonaceous materials and combinations thereof, and the solvent May contain water. For example, the carbonaceous material may be a carbonaceous material commonly used by those with ordinary knowledge in the technical field to which the present invention belongs. In some embodiments, the slurry may be a commercially available slurry formulated with water (as a solvent).

於操作110後,對漿料進行保水性分析,以評估漿料是否適用以修補高爐流道,如操作120所示。若漿料存放過久或調配錯誤,漿料會發生固液分離的情況。此固液分離的漿料會阻塞輸送管線,而無法輸送漿料。因此,於修補高爐流道前,對漿料進行保水性分析,以避免前述阻塞之情形發生。After operation 110 , a water retention analysis is performed on the slurry to evaluate whether the slurry is suitable for repairing blast furnace flow channels, as shown in operation 120 . If the slurry is stored for too long or is prepared incorrectly, solid-liquid separation will occur in the slurry. This solid-liquid separated slurry will block the delivery pipeline, making it impossible to deliver the slurry. Therefore, before repairing the blast furnace flow channel, the water retention of the slurry should be analyzed to avoid the aforementioned blockage.

請參閱圖2及圖3,在保水性分析方法200中,提供試驗裝置300,如步驟210所示。試驗裝置300包含缸體310、活塞320及油壓系統330。缸體310具有篩網311與排液閥312,其中篩網311設置於缸體310中,並將缸體310水平分隔為容置空間313與排液空間314。Referring to Figures 2 and 3, in the water retention analysis method 200, a test device 300 is provided, as shown in step 210. The test device 300 includes a cylinder 310, a piston 320 and a hydraulic system 330. The cylinder 310 has a screen 311 and a drain valve 312. The screen 311 is disposed in the cylinder 310 and horizontally divides the cylinder 310 into an accommodation space 313 and a drain space 314.

活塞320可活動地設置於缸體310內,其中活塞320之底面320b、篩網311之頂面311t及缸體310之一部分側壁310sa圍繞成容置空間313。篩網311之底面311b、缸體310之另一部分側壁310sb及缸體310之底面310b圍繞成排液空間314,容置空間313位於排液空間314上,且排液閥312設於排液空間314之底部。此外,油壓系統330連接活塞320。The piston 320 is movably disposed in the cylinder 310, wherein the bottom surface 320b of the piston 320, the top surface 311t of the screen 311, and a part of the side wall 310sa of the cylinder 310 surround a receiving space 313. The bottom surface 311b of the screen 311, the other side wall 310sb of the cylinder 310 and the bottom surface 310b of the cylinder 310 surround a drainage space 314. The accommodating space 313 is located on the drainage space 314, and the drainage valve 312 is located in the drainage space. The bottom of 314. In addition, the hydraulic system 330 is connected to the piston 320 .

於步驟210後,填充漿料於容置空間313中,如步驟220所示。於步驟220後,對漿料進行加壓,如步驟230所示。舉例而言,藉由油壓系統330透過活塞320施加壓力至漿料。在一些實施例中,漿料可覆蓋篩網311之整個頂面311t,以提升保水性分析的準確度。After step 210, the slurry is filled into the receiving space 313, as shown in step 220. After step 220, the slurry is pressurized, as shown in step 230. For example, a hydraulic system 330 applies pressure to the slurry through a piston 320 . In some embodiments, the slurry can cover the entire top surface 311t of the screen 311 to improve the accuracy of water retention analysis.

於步驟230後,當油壓系統330所施加之壓力達到閾值時,開啟排液閥312,如步驟240所示。倘若於施加之壓力未達到閾值時,開啟排液閥312,導致保水性分析的結果不準確。在一些實施例中,閾值可為3.0MPa至3.5MPa,且持壓時間可為8分鐘至12分鐘。當閾值為前述之範圍時,可提升保水性分析的準確度。此外,當持壓時間為前述之範圍時,可更提升保水性分析的準確度。After step 230 , when the pressure exerted by the hydraulic system 330 reaches the threshold, the drain valve 312 is opened, as shown in step 240 . If the drain valve 312 is opened when the applied pressure does not reach the threshold, the result of the water retention analysis will be inaccurate. In some embodiments, the threshold may be 3.0MPa to 3.5MPa, and the pressure holding time may be 8 minutes to 12 minutes. When the threshold value is within the aforementioned range, the accuracy of water retention analysis can be improved. In addition, when the pressure holding time is within the aforementioned range, the accuracy of water retention analysis can be further improved.

經過持壓時間後,觀察漿料之水是否由排液閥312流出,如步驟250所示。若漿料所含之水由排液閥312流出(或稱泌水),判斷高爐修補材的漿料不適用於修補高爐流道,如步驟261所示。反之,若漿料所含之水不由排液閥312流出,判斷高爐修補材的漿料適用於修補高爐流道,如步驟262所示。After the pressure holding time, observe whether the water of the slurry flows out from the drain valve 312, as shown in step 250. If the water contained in the slurry flows out from the drain valve 312 (or is called water bleeding), it is determined that the slurry of the blast furnace repair material is not suitable for repairing the blast furnace flow channel, as shown in step 261. On the contrary, if the water contained in the slurry does not flow out through the drain valve 312, it is determined that the slurry of the blast furnace repair material is suitable for repairing the blast furnace flow channel, as shown in step 262.

請參閱圖4,在高爐流道之修補方法400中,提供經上述之高爐修補材的漿料之評估方法核可的漿料,如操作410所示。在一些實施例中,高爐修補混合材包含高爐修補材之漿料及結合液。在一些具體例中,用以潤滑輸送管線的耐火泥漿之固態組成物可包含鋁化合物、矽酸鹽、磷酸鹽及木質磺酸素,且結合液可包含飽和的無機鹽類水溶液。Referring to FIG. 4 , in the blast furnace runner repair method 400 , a slurry approved by the above-mentioned evaluation method of blast furnace repair material slurry is provided, as shown in operation 410 . In some embodiments, the blast furnace repair mixture includes a blast furnace repair material slurry and a bonding fluid. In some specific examples, the solid composition of the refractory slurry used to lubricate the pipeline may include aluminum compounds, silicates, phosphates and lignosulfonates, and the binding liquid may include a saturated aqueous solution of inorganic salts.

結合液所包含之鹽類可與高爐修補材的漿料之組成物形成鍵結,以增加高爐修補材之黏附性。當結合液與高爐修補材的漿料以適當比例混合成高爐修補混合材時,高爐修補混合材具備適當的黏附性,此黏附性可使高爐修補混合材附著於高爐流道之受損殘襯,且附著於受損殘襯之高爐修補混合材可在受損殘襯的高溫度下固化,以形成後述之修補層。The salts contained in the binding fluid can form bonds with the composition of the blast furnace repair material slurry to increase the adhesion of the blast furnace repair material. When the combined fluid and blast furnace repair material slurry are mixed in an appropriate proportion to form a blast furnace repair mixture, the blast furnace repair mixture has appropriate adhesion. This adhesion allows the blast furnace repair mixture to adhere to the damaged remaining lining of the blast furnace runner. , and the blast furnace repair mixture attached to the damaged residual lining can be solidified at high temperatures of the damaged residual lining to form a repair layer described later.

高爐流道之修補方法400所使用之噴射裝置沒有特別限制,惟以達成噴射高爐修補混合材至高爐流道之受損殘襯為目的,且可為本發明所屬技術領域中具有通常知識者所慣用之噴射裝置。The injection device used in the blast furnace runner repair method 400 is not particularly limited, but it can be used for the purpose of injecting the blast furnace repair mixture material to the damaged remaining lining of the blast furnace runner, and can be used by those with ordinary knowledge in the technical field to which the present invention belongs. Common spray device.

舉例而言,噴射裝置具有三個料槽,其分別為混拌槽、泵送槽及結合液槽。混拌槽用以混合高爐修補材的漿料之固態組成物及溶劑(如水),以形成高爐修補材的漿料。泵送槽用以盛裝於混拌槽中攪拌後之高爐修補材的漿料,並泵送漿料至輸送管線,再到達噴射槍頭。結合液槽用以輸送結合液至噴射槍頭,以使高爐修補材的漿料及結合液在噴射槍頭內的混合區快速混合成高爐修補混合材。然後,高爐修補混合材被噴射至流道殘襯。具體而言,高爐修補材的漿料及結合液均可透過幫浦進行輸送。For example, the injection device has three tanks, which are a mixing tank, a pumping tank and a combined liquid tank. The mixing tank is used to mix the solid composition of the blast furnace repair material slurry and the solvent (such as water) to form the blast furnace repair material slurry. The pumping tank is used to contain the slurry of blast furnace repair materials after stirring in the mixing tank, and pump the slurry to the delivery pipeline and then to the spray gun head. The combined liquid tank is used to transport the combined liquid to the spray gun head, so that the slurry of the blast furnace repair material and the combined liquid are quickly mixed into the blast furnace repair mixed material in the mixing zone in the spray gun head. The blast furnace repair mix is then sprayed onto the remaining lining of the flow channels. Specifically, the slurry and bonding liquid of blast furnace repair materials can be transported through pumps.

於操作410後,在噴射高爐修補混合材之前,先利用耐火泥漿完全覆蓋輸送管線之內管壁,以潤滑輸送管線之內管壁,如操作420所示。在一些實施例中,耐火泥漿的含水量為45重量百分比至60重量百分比,且較佳可500重量百分比。倘若輸送管線之內管壁未經耐火泥漿覆蓋,無法減少高爐修補材之漿料與內管壁間之摩擦力,故高爐修補材的漿料易阻塞於輸送管線。After operation 410, before injecting the blast furnace to repair the mixed material, the inner pipe wall of the transportation pipeline is completely covered with refractory slurry to lubricate the inner pipe wall of the transportation pipeline, as shown in operation 420. In some embodiments, the water content of the refractory mud is 45 to 60 weight percent, and preferably 500 weight percent. If the inner pipe wall of the transportation pipeline is not covered with refractory mud, the friction between the slurry of the blast furnace repair material and the inner pipe wall cannot be reduced, so the slurry of the blast furnace repair material is easily blocked in the transportation pipeline.

於操作420後,在噴射高爐修補混合材之期間,混合漿料及結合液,以獲得高爐修補混合材,如操作430所示。具體而言,當泵送高爐修補材的漿料至輸送管線與噴射槍頭時,同步輸送結合液至噴射槍頭。在一些實施例中,高爐修補材的漿料與結合液會於噴射槍頭內的混合區內快速混拌,以形成高爐修補混合材,其中基於高爐修補材的漿料之使用量為100重量百分比,結合液的使用量為0.1重量百分比至1重量百分比,以使結合液與高爐修補材的漿料混合所形成之高爐修補混合材易黏附於高爐流道之受損殘襯。After operation 420 , during the injection of the blast furnace repair mixed material, the slurry and the bonding liquid are mixed to obtain the blast furnace repair mixed material, as shown in operation 430 . Specifically, when the slurry of the blast furnace repair material is pumped to the delivery pipeline and the spray gun head, the combined liquid is simultaneously transported to the spray gun head. In some embodiments, the slurry of the blast furnace repair material and the binding liquid are rapidly mixed in the mixing zone in the spray gun head to form the blast furnace repair mixed material, wherein the usage amount of the slurry based on the blast furnace repair material is 100 wt. percentage, the usage amount of the binding fluid is 0.1% by weight to 1% by weight, so that the blast furnace repair mixed material formed by mixing the binding fluid and the slurry of the blast furnace repair material can easily adhere to the damaged residual lining of the blast furnace flow channel.

於操作430後,噴射高爐修補混合材至高爐流道之受損殘襯,以於受損殘襯形成修補層,如操作440所示。詳述之,透過輸送管線輸送高爐修補材的漿料至噴射槍頭內的混合區,並經由遠端遙控裝置調控出料頻率,以輸送結合液至噴射槍頭內的混合區。由於施工人員可經由遠端遙控裝置調整結合液之出料頻率,故施工人員可控制結合液進入混合區的進量,即控制結合液與高爐修補材的漿料之混合比例,此混合比例可調控二者混合所形成之高爐修補混合材的黏附性。After operation 430 , the blast furnace repair mixture is sprayed onto the damaged residual lining of the blast furnace flow channel to form a repair layer on the damaged residual lining, as shown in operation 440 . In detail, the slurry of the blast furnace repair material is transported to the mixing zone in the spray gun head through the transportation pipeline, and the discharging frequency is controlled through the remote remote control device to transport the combined liquid to the mixing zone in the spray gun head. Since the construction personnel can adjust the discharging frequency of the binding fluid through the remote remote control device, the construction personnel can control the amount of the binding fluid entering the mixing zone, that is, the mixing ratio of the binding fluid and the slurry of the blast furnace repair material can be controlled. This mixing ratio can Control the adhesion of the blast furnace repair mixture formed by mixing the two.

在一些具體例中,經由遠端遙控裝置以出料頻率輸送結合液至混合區,其中出料頻率可為但不限於10Hz至60Hz。此出料頻率可使結合液與高爐修補材的漿料混合所形成之高爐修補混合材容易黏附於高爐流道之受損殘襯。In some specific examples, the combined liquid is delivered to the mixing zone via a remote remote control device at a discharging frequency, where the discharging frequency may be, but is not limited to, 10 Hz to 60 Hz. This discharging frequency can make the blast furnace repair mixed material formed by mixing the combined liquid and the blast furnace repair material slurry to easily adhere to the damaged residual lining of the blast furnace flow channel.

當高爐修補材的黏附性於適合的範圍內時,高爐修補混合材噴射至高爐流道之受損殘襯後,高爐修補混合材可附著於受損殘襯,而不脫落。除了結合液與高爐修補材的漿料之混合比例外,高爐修補混合材的黏附性亦會受到高爐流道之受損內襯的溫度影響,所以結合液與高爐修補材的漿料之混合比例亦可依據受損殘襯的溫度做調整。受損殘襯的溫度受到高爐流道於出鐵後高溫鐵水殘留餘熱影響。具體而言,殘留餘熱愈多,受損殘襯的溫度愈高,且反之相反。藉由遠端遙控裝置調整結合液之出料頻率可避免由施工環境的高噪音及視線不佳所引起之人工回饋噴塗情況之溝通不良的問題。When the adhesion of the blast furnace repair material is within a suitable range, after the blast furnace repair mixed material is sprayed onto the damaged remaining lining of the blast furnace runner, the blast furnace repair mixed material can adhere to the damaged remaining lining without falling off. In addition to the mixing ratio of the binding fluid and the slurry of the blast furnace repair material, the adhesion of the blast furnace repair mixture will also be affected by the temperature of the damaged lining of the blast furnace flow channel. Therefore, the mixing ratio of the binding fluid and the slurry of the blast furnace repair material It can also be adjusted according to the temperature of the damaged residual lining. The temperature of the damaged residual lining is affected by the residual heat remaining in the blast furnace runner after the high-temperature molten iron is tapped. Specifically, the greater the residual heat, the higher the temperature of the damaged residual lining, and vice versa. Adjusting the discharging frequency of the binding fluid through a remote remote control device can avoid the problem of poor communication of manual feedback of spraying conditions caused by high noise in the construction environment and poor visibility.

附帶說明的是,前述之遠端遙控裝置可為本發明所屬技術領域中具有通常知識者所慣用之遠端遙控裝置,例如遠端遙控器。可理解的,噴射裝置設有訊號接收器,以接收來自於施工人員從遠端遙控器輸入之出料頻率。Incidentally, the aforementioned remote remote control device may be a remote remote control device commonly used by those with ordinary skill in the technical field to which the present invention belongs, such as a remote remote control. It is understandable that the injection device is equipped with a signal receiver to receive the discharging frequency input from the remote remote control by the construction personnel.

此外,如本發明所屬技術領域中具有通常知識者可理解,於噴射出高爐修補混合材之期間,高爐修補材的漿料及結合液分別被持續輸送至噴射槍頭內的混合區,以持續混合成高爐修補混合材,進而持續供應高爐修補混合材直至噴射終止為止。所以,上述操作430與後述操作440可同時進行。In addition, as those with ordinary skill in the technical field of the present invention can understand, during the injection of the blast furnace repair mixed material, the slurry and the combined liquid of the blast furnace repair material are continuously transported to the mixing zone in the injection gun head to continuously It is mixed into a blast furnace repair mixed material, and then the blast furnace repair mixed material is continuously supplied until the injection is terminated. Therefore, the above-mentioned operation 430 and the later-described operation 440 can be performed simultaneously.

噴射高爐修補材至高爐流道之受損殘襯,以於受損殘襯形成修補層,如操作440所示。於是施工人員可處於靠近待修補之高爐流道的位置,以方便觀察高爐修補材噴射至受損管壁後的情況,並根據噴射情況透過遠端遙控裝置調整結合液之出料頻率。舉例而言,在一些實施例中,當高爐修補混合材附著於受損殘襯時,適當量的結合液與高爐修補材的漿料進行混合,以使高爐修補混合材具備適當黏附性,故無需調整結合液之出料頻率,即維持原本的出料頻率。The blast furnace repair material is sprayed onto the damaged residual lining of the blast furnace runner to form a repair layer on the damaged residual lining, as shown in operation 440 . Therefore, the construction personnel can be close to the blast furnace flow channel to be repaired to easily observe the situation after the blast furnace repair material is sprayed onto the damaged pipe wall, and adjust the discharging frequency of the binding fluid through the remote remote control device according to the spray situation. For example, in some embodiments, when the blast furnace repair mixture adheres to the damaged residual lining, an appropriate amount of binding fluid is mixed with the slurry of the blast furnace repair material, so that the blast furnace repair mixture has appropriate adhesion, so There is no need to adjust the discharging frequency of the combined solution, the original discharging frequency is maintained.

在另一些實施例中,當高爐修補混合材從受損殘襯滑落時,過少的結合液與高爐修補材的漿料進行混合,高爐修補混合材黏附性過低,故需要提高結合液的出料頻率。在又一些實施例中,當高爐修補混合材從受損殘襯反彈時,過多的結合液與高爐修補材的漿料進行混合,高爐修補混合材黏附性過高,故需要降低結合液的出料頻率。In other embodiments, when the blast furnace repair mixture slips from the damaged residual lining, too little binding fluid is mixed with the slurry of the blast furnace repair material, and the adhesion of the blast furnace repair mixture is too low, so it is necessary to increase the output of the binding fluid. Feed frequency. In some embodiments, when the blast furnace repair mixture rebounds from the damaged residual lining, too much bonding liquid is mixed with the slurry of the blast furnace repair material. The adhesion of the blast furnace repair mixture is too high, so the output of the bonding liquid needs to be reduced. Feed frequency.

據此,本發明之高爐流道之修補方法400於施工前先量測漿料的保水性,以確保可透過輸送管線順暢輸送高爐修補材的漿料。此外,噴射前,先以耐火泥漿潤滑輸送管線之內管壁,並使耐火泥漿完全覆蓋輸送管線之內管壁,以避免輸送管線阻塞。再者,噴漿之時利用遠端遙控裝置調整結合液的出料頻率,以控制其與高爐修補材的漿料之混合比例。此遠端遙控方式可於吵雜的施工環境且噴塗裝置距離較遠之情況下,利於施工人員根據噴塗情況調整結合液之出料頻率,從而避免浪費材料,且縮短高爐流道之修補時間。Accordingly, in the blast furnace runner repair method 400 of the present invention, the water retention of the slurry is measured before construction to ensure that the slurry of the blast furnace repair material can be smoothly transported through the transportation pipeline. In addition, before spraying, lubricate the inner pipe wall of the transportation pipeline with refractory mud and make the refractory mud completely cover the inner pipe wall of the transportation pipeline to avoid blockage of the transportation pipeline. Furthermore, during grouting, a remote remote control device is used to adjust the discharging frequency of the binding fluid to control the mixing ratio with the slurry of the blast furnace repair material. This remote remote control method can help construction workers adjust the discharging frequency of the binding fluid according to the spraying situation in noisy construction environments and when the spraying device is far away, thereby avoiding waste of materials and shortening the repair time of the blast furnace flow channel.

高爐修補材的漿料之評估方法的應用Application of evaluation method for blast furnace repair material slurry

實施例1至2及比較例1Examples 1 to 2 and Comparative Example 1

利用本發明之試驗裝置分別對表1中之三個漿料進行保水性分析,其具體條件及評價結果如下表1所示。以漿料之使用量為100重量百分比,計算漿料額外的加水量(重量百分比)。再者,自流值係根據GB/T 4513.4-2017之檢測方法進行。The test device of the present invention was used to conduct water retention analysis on the three slurries in Table 1. The specific conditions and evaluation results are as shown in Table 1 below. Taking the usage amount of slurry as 100 weight percent, calculate the additional amount of water added to the slurry (weight percent). Furthermore, the gravity value is based on the testing method of GB/T 4513.4-2017.

表1 漿料 加水量(%) 自流值(mm) 保水性 現場使用 情況 實施例1 正常漿料 7.3 170 不泌水 不塞管, 順利噴塗 實施例2 正常漿料 8.0 160 不泌水 不塞管, 順利噴塗 比較例1 異常漿料 8.6 150 於2分鐘30秒 發生泌水 塞管 Table 1 slurry Amount of water added (%) Artesian value (mm) Water retention On-site usage Example 1 normal slurry 7.3 170 No secretion No clogging in the tube, smooth spraying Example 2 normal slurry 8.0 160 No secretion No clogging in the tube, smooth spraying Comparative example 1 Abnormal slurry 8.6 150 Bleeding occurred at 2 minutes and 30 seconds stopper tube

請參閱表1,本發明之高爐修補材的漿料之評估方法能夠於施工前排除施工性能不佳的漿材,進而避免現場施工時輸送管線阻塞,而延誤出鐵時間。Please refer to Table 1. The evaluation method of slurry for blast furnace repair materials of the present invention can eliminate slurry materials with poor construction performance before construction, thereby avoiding blockage of the transportation pipeline during on-site construction and delaying the tapping time.

綜上所述,本發明之高爐修補材的漿料之評估方法對高爐修補材之漿料進行保水性分析,以透過輸送管線順利輸送漿料。此外,本發明之高爐流道之修補方法以耐火泥漿完全覆蓋輸送管線之內管壁,以避免輸送管線阻塞。再者,經由遠端遙控裝置調控結合液之出料頻率,以使高爐修補混合材快速附著至高爐流道之受損殘襯,從而縮短高爐流道之修補時間。In summary, the evaluation method of the slurry of the blast furnace repair material of the present invention analyzes the water retention of the slurry of the blast furnace repair material, so as to smoothly transport the slurry through the transportation pipeline. In addition, the blast furnace flow channel repair method of the present invention uses refractory mud to completely cover the inner pipe wall of the transportation pipeline to avoid blockage of the transportation pipeline. Furthermore, the discharging frequency of the combined liquid is controlled through a remote remote control device, so that the blast furnace repair mixed material can quickly adhere to the damaged remaining lining of the blast furnace flow channel, thereby shortening the repair time of the blast furnace flow channel.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended patent application scope.

100,200,400:方法 110,120,410,420,430,440:操作 210,220,230,240,250,261,262:步驟 300:試驗裝置 310:缸體 311:篩網 311t:頂面 310b,320b,311b:底面 310sa,310sb:側壁 312:排液閥 313:容置空間 314:排液空間 320:活塞 330:油壓系統100,200,400:Method 110,120,410,420,430,440: Operation 210,220,230,240,250,261,262: Steps 300:Test device 310:Cylinder block 311:Screen 311t:Top surface 310b, 320b, 311b: bottom surface 310sa, 310sb: side wall 312: Drain valve 313: Accommodation space 314: Drainage space 320:piston 330:Hydraulic system

為了對本發明之實施例及其優點有更完整之理解,現請參照以下之說明並配合相應之圖式。必須強調的是,各種特徵並非依比例描繪且僅係為了圖解目的。相關圖式內容說明如下: 圖1係繪示根據本發明之一實施例的高爐修補材的漿料之評估方法的流程圖。 圖2係繪示根據本發明之一實施例的保水性分析的流程圖。 圖3係繪示根據本發明之一實施例的試驗裝置的示意圖。 圖4係繪示根據本發明之一實施例的高爐流道之修補方法的流程圖。 In order to have a more complete understanding of the embodiments of the present invention and its advantages, please refer to the following description together with the corresponding drawings. It must be emphasized that various features are not drawn to scale and are for illustration purposes only. The relevant diagram content is explained as follows: FIG. 1 is a flow chart illustrating a method for evaluating slurry of blast furnace repair materials according to one embodiment of the present invention. Figure 2 is a flow chart illustrating water retention analysis according to an embodiment of the present invention. FIG. 3 is a schematic diagram of a testing device according to an embodiment of the present invention. Figure 4 is a flow chart illustrating a method for repairing a blast furnace runner according to an embodiment of the present invention.

100:方法 100:Method

110,120:操作 110,120: Operation

Claims (11)

一種高爐修補材的漿料之評估方法,用以評估該高爐修補材的該漿料是否適用以修補一高爐流道,其中該評估方法包含: 提供該漿料;以及 對該漿料進行一保水性分析,以評估該漿料是否適用以修補該高爐流道,其中該保水性分析包含: 提供一試驗裝置,其中該試驗裝置包含: 一缸體,具有一篩網與一排液閥,其中該篩網設置於該缸體中,並將該缸體水平分隔為一容置空間與一排液空間; 一活塞,可活動地設置於該缸體內,其中該活塞之一底面、該篩網之一頂面及該缸體之一部分側壁圍繞成該容置空間,該篩網之一底面、該缸體之另一部分側壁及該缸體之一底面圍繞成該排液空間,該容置空間位於該排液空間上,且該排液閥設於該排液空間之一底部;以及 一油壓系統,連接該活塞; 填充該漿料於該容置空間中; 對該漿料進行一加壓步驟,其中藉由該油壓系統透過該活塞施加一壓力至該漿料;以及 當該壓力達到一閾值時,開啟該排液閥,且 經過一持壓時間,若該漿料之水由該排液閥流出,判斷該高爐修補材之該漿料不適用於修補該高爐流道;或者 經過該持壓時間,若該漿料之水不由該排液閥流出,判斷該高爐修補材之該漿料適用於修補該高爐流道。 An evaluation method for the slurry of blast furnace repair material, used to evaluate whether the slurry of the blast furnace repair material is suitable for repairing a blast furnace runner, wherein the evaluation method includes: provide the slurry; and A water retention analysis is performed on the slurry to evaluate whether the slurry is suitable for repairing the blast furnace flow channel, where the water retention analysis includes: A test device is provided, wherein the test device includes: A cylinder has a screen and a drain valve, wherein the screen is arranged in the cylinder and horizontally divides the cylinder into an accommodation space and a drain space; A piston is movably arranged in the cylinder, wherein a bottom surface of the piston, a top surface of the screen and a part of the side wall of the cylinder surround the accommodation space, and a bottom surface of the screen, the cylinder Another part of the side wall and a bottom surface of the cylinder surround the drain space, the accommodating space is located on the drain space, and the drain valve is located at a bottom of the drain space; and a hydraulic system connected to the piston; Fill the slurry in the accommodation space; performing a pressurizing step on the slurry, wherein a pressure is applied to the slurry through the piston by the hydraulic system; and When the pressure reaches a threshold, the drain valve is opened, and After a pressure holding time, if the water of the slurry flows out from the drain valve, it is judged that the slurry of the blast furnace repair material is not suitable for repairing the blast furnace flow channel; or After the pressure holding time, if the water of the slurry does not flow out from the drain valve, it is judged that the slurry of the blast furnace repair material is suitable for repairing the blast furnace flow channel. 如請求項1所述之高爐修補材的漿料之評估方法,其中該填充該漿料於該容置空間中之操作係將該漿料覆蓋於該篩網之整個該頂面。The method for evaluating the slurry of blast furnace repair materials as described in claim 1, wherein the operation of filling the slurry in the accommodating space is to cover the entire top surface of the screen with the slurry. 如請求項1所述之高爐修補材的漿料之評估方法,其中該漿料包含一固態組成物及該水,其中該固態組成物係選自於由氧化鋁、氧化矽、碳化矽、碳質材料及其組合所組成之一族群。The evaluation method of blast furnace repair material slurry as claimed in claim 1, wherein the slurry contains a solid composition and the water, wherein the solid composition is selected from the group consisting of alumina, silicon oxide, silicon carbide, carbon A group composed of qualitative materials and their combinations. 如請求項3所述之高爐修補材的漿料之評估方法,其中基於該漿料之一使用量為100重量百分比,該水之一使用量為7重量百分比至9重量百分比。The evaluation method of blast furnace repair material slurry as described in claim 3, wherein based on the usage amount of the slurry being 100 weight percent, the usage amount of water is 7 to 9 weight percent. 如請求項1所述之高爐修補材的漿料之評估方法,其中該閾值為3.0MPa至3.5MPa。The evaluation method of blast furnace repair material slurry as described in claim 1, wherein the threshold is 3.0MPa to 3.5MPa. 如請求項1所述之高爐修補材的漿料之評估方法,其中該持壓時間為8分鐘至12分鐘。The evaluation method of blast furnace repair material slurry as described in claim 1, wherein the pressure holding time is 8 minutes to 12 minutes. 一種高爐流道之修補方法,包含: 提供經請求項1至6之任一項所述之高爐修補材的漿料之評估方法核可的該漿料; 利用一耐火泥漿完全覆蓋一輸送管線之一內管壁; 混合該漿料及一結合液,以獲得一高爐修補混合材,其中透過覆蓋該耐火泥漿之該輸送管線輸送該漿料至一混合區,並經由一遠端遙控裝置以一出料頻率輸送該結合液至該混合區;以及 噴射該高爐修補混合材至該高爐流道之一受損殘襯,以於該受損殘襯形成一修補層。 A method for repairing blast furnace runner, including: Providing the slurry approved by the evaluation method of slurry for blast furnace repair materials described in any one of claims 1 to 6; Use a refractory mud to completely cover an inner pipe wall of a transportation pipeline; Mix the slurry and a binding liquid to obtain a blast furnace repair mixed material, wherein the slurry is transported to a mixing area through the delivery pipeline covering the refractory slurry, and the slurry is transported at a discharging frequency through a remote remote control device Combine the liquid to the mixing zone; and The blast furnace repair mixture is sprayed onto a damaged residual lining of the blast furnace flow channel to form a repair layer on the damaged residual lining. 如請求項7所述之高爐流道之修補方法,其中當該高爐修補混合材附著於該受損殘襯時,維持該出料頻率。The method for repairing blast furnace flow channels as described in claim 7, wherein the discharging frequency is maintained when the blast furnace repair mixed material adheres to the damaged residual lining. 如請求項7所述之高爐流道之修補方法,其中當該高爐修補混合材從該受損殘襯滑落時,提高該出料頻率。The method for repairing blast furnace flow channels as described in claim 7, wherein when the blast furnace repair mixed material slips from the damaged residual lining, the discharging frequency is increased. 如請求項7所述之高爐流道之修補方法,其中當該高爐修補混合材從該受損殘襯反彈時,降低該出料頻率。The method for repairing blast furnace flow channels as described in claim 7, wherein when the blast furnace repair mixed material rebounds from the damaged residual lining, the discharging frequency is reduced. 如請求項7所述之高爐流道之修補方法,其中該出料頻率為10Hz至60Hz。The method for repairing blast furnace flow channels as described in claim 7, wherein the discharging frequency is 10Hz to 60Hz.
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* Cited by examiner, † Cited by third party
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CN101760576A (en) * 2010-02-26 2010-06-30 河北省首钢迁安钢铁有限责任公司 Repatching method for top liner of blast furnace hot-wind pipeline
TW201226363A (en) * 2010-12-28 2012-07-01 Sunward Refractories Co Ltd Silicon sol guniting material for main runner of blast furnace
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