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TWI825905B - Led package structure providing rectangular light source - Google Patents

Led package structure providing rectangular light source Download PDF

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Publication number
TWI825905B
TWI825905B TW111129648A TW111129648A TWI825905B TW I825905 B TWI825905 B TW I825905B TW 111129648 A TW111129648 A TW 111129648A TW 111129648 A TW111129648 A TW 111129648A TW I825905 B TWI825905 B TW I825905B
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Taiwan
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light
emitting diode
silicon substrate
deep ultraviolet
strip
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TW111129648A
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Chinese (zh)
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TW202407255A (en
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林忠正
洪絹欲
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台亞半導體股份有限公司
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Abstract

The present invention provides a led package structure providing a rectangular light source, which comprises a solid crystal substrate, a light-emitting diode chip, a silicon substrate reflecting cup, and a long convex quartz glass lens. The die-bonding substrate has a set of conductive lines to connect the light-emitting diode chips. The silicon substrate reflector cup is a rectangular frame and further forms an accommodating space with the die-bonding substrate for accommodating the light-emitting diode chip. An elongated convex quartz glass lens is combined with a silicon substrate reflector. The effect of uniaxial refraction and condensing of the deep ultraviolet rays emitted by the light-emitting diode chip in the width direction by the long convex quartz glass lens, and the uniaxial parallel reflection light of the silicon substrate reflector in the width direction with the effect of concentrating light, a light-emitting diode package structure with a long strip light type is formed.

Description

具有長條狀光型之深紫外線發光二極體封裝結構 Deep ultraviolet light-emitting diode packaging structure with strip-shaped light pattern

本發明有關於具有長條狀光型之發光二極體封裝結構,使得深紫外線發光二極體所發出的深紫外線能聚集成長條狀,且可提高光利用率與提高光照度之技術。 The present invention relates to a light-emitting diode packaging structure with a strip-shaped light pattern, so that the deep ultraviolet light emitted by the deep-ultraviolet light-emitting diode can be concentrated into a strip shape, and can improve the light utilization rate and the illumination intensity.

請參考圖1,習知的具有圓形小角度發光光型的深紫外線發光二極體封裝結構。圖1為傳統之具有圓形小角度發光光型的深紫外線發光二極體封裝結構示意圖。深紫外線發光二極體封裝100其包含一深紫外光晶片110固定於一固晶基板120上,固晶基板120為正方形。深紫外光晶片110發出深紫外光。垂直圍霸130高度H大於深紫外光晶片110側面的厚度T,並與固晶基板120形成一容置空間,藉以容置深紫外光晶片110於容置空間。凸面透鏡140經由結合層黏結於垂直圍霸130。垂直圍霸130具圓形底部。深紫外光透過凸面透鏡140,產生折射與聚光效果,形成一具有圓形小角度發光光型。 Please refer to Figure 1, which shows a conventional deep ultraviolet light-emitting diode packaging structure with a circular small-angle light pattern. Figure 1 is a schematic diagram of the packaging structure of a traditional deep ultraviolet light-emitting diode with a circular small-angle light pattern. The deep ultraviolet light emitting diode package 100 includes a deep ultraviolet light chip 110 fixed on a solid crystal substrate 120, and the solid crystal substrate 120 is square. The deep ultraviolet light chip 110 emits deep ultraviolet light. The height H of the vertical enclosure 130 is greater than the thickness T of the side surface of the deep ultraviolet chip 110, and forms an accommodating space with the solid crystal substrate 120, thereby accommodating the deep ultraviolet chip 110 in the accommodating space. The convex lens 140 is bonded to the vertical enclosure 130 via a bonding layer. Vertical enclosure 130 with round bottom. The deep ultraviolet light passes through the convex lens 140 to produce refraction and focusing effects, forming a circular small-angle light pattern.

因基於傳統封裝結構下,深紫外線發光二極體封裝100所發出的光型其發光角約50度,或30度的圓形,難以滿足長條光型應用市場(例 如水管中流動水殺菌設備,以及連續性油墨光固化設備)的需求。長條光型應用市場為提高光利用率與提高光照度之照射效果所必需的長條狀光型需求。 Because based on the traditional packaging structure, the light emitted by the deep ultraviolet light emitting diode package 100 has a light emitting angle of about 50 degrees, or a circle of 30 degrees, which is difficult to meet the long light application market (for example, Such as flowing water sterilization equipment in water pipes, and continuous ink light curing equipment) needs. The long strip light application market has a demand for long strip light types that are necessary to improve light utilization and improve the illumination effect.

傳統為使光源所照射出的光型為長條狀,會將複數個點光源之發光二極體202間隔排成一列,以組裝而成一長條狀的發光模組200,如圖2所示。圖2為傳統之長條狀發光模組示意圖。由於長條狀發光模組200上之發光二極體202仍是點光源,每一點光源所發出的光型302基本上仍是圓形,如圖3A所示。圖3A為傳統之長條狀發光模組光型示意圖。 Traditionally, in order to make the light pattern emitted by the light source be strip-shaped, the light-emitting diodes 202 of a plurality of point light sources are arranged in a row at intervals to assemble a strip-shaped light-emitting module 200, as shown in Figure 2 . Figure 2 is a schematic diagram of a traditional strip-shaped light emitting module. Since the light-emitting diodes 202 on the strip-shaped light-emitting module 200 are still point light sources, the light pattern 302 emitted by each point light source is still basically circular, as shown in FIG. 3A. Figure 3A is a schematic diagram of the light pattern of a traditional strip-shaped light-emitting module.

請參考圖3B,圖3B為發光角度曲線圖。當由一點光源向各個角度發出不同光強度的光線,將具有中心軸(0度角)最高光強度的50%的光強度之發光角度的兩倍,定義為此點光源之發光角,如圖4之相對發光強度對發光角度曲線圖所示,即為一具有120度發光角的標準圖形。將此點光源照向牆面,於牆面上50%光強度所圍繞出的圖形定義為光型,或俗稱光班。當發光角在兩軸方向為相等,光型即為圓形。當光型為圓形,即使可改變圓形為各種不同的大小,其所排列出的光型仍無法達到水管殺菌、及連續性固化照射等所需的光照均勻性與光型狹長度,更難滿足其易於生產製造和成本控制的基本需求。 Please refer to Figure 3B, which is a luminous angle graph. When a point light source emits light of different light intensities to various angles, the luminous angle of the point light source is defined as twice the luminous angle of 50% of the highest light intensity on the central axis (0 degree angle), as shown in the figure The relative luminous intensity vs. luminous angle curve shown in 4 is a standard graph with a luminous angle of 120 degrees. Shine this point light source on the wall, and the figure surrounded by 50% of the light intensity on the wall is defined as the light pattern, or commonly known as the light class. When the luminous angles are equal in both axes, the light pattern is circular. When the light pattern is circular, even if the circle can be changed into various sizes, the light pattern arranged still cannot achieve the uniformity of light and the narrow length of the light pattern required for water pipe sterilization, continuous curing irradiation, etc. What's more, It is difficult to meet its basic needs of easy production and cost control.

請參考圖4,圖4為前案線形聚光装置示意圖,該前案為中國專利公開號106195913A,其揭露一種線形聚光装置,包括排成一列的點光源元件12的長條狀發光模組1,以及配合一個屬於二次光學的長條狀的透明聚光罩2,藉以將排列的點光源12的光線盡可能的聚集於直線上,但如此方法需要增加二次光學的透鏡,亦增加了生產製造與組裝的成本。 Please refer to Figure 4. Figure 4 is a schematic diagram of a linear light condensing device of the previous case. The previous case is Chinese Patent Publication No. 106195913A, which discloses a linear light condensing device, including a strip-shaped light-emitting module of point light source elements 12 arranged in a row. 1. And cooperate with a long transparent condenser cover 2 belonging to secondary optics, so as to gather the light of the arranged point light sources 12 on a straight line as much as possible. However, this method requires the addition of secondary optics lenses and also increases the cost. cost of manufacturing and assembly.

承上所敘,本發明之目的在於克服現有技術的缺點,提出一具有長條狀光型之發光二極體封裝結構,通過此封裝結構,使得其深紫外線發光二極體所發出的深紫外線能聚集成長條狀,提高光利用率與提高光照度,且節省成本。 As mentioned above, the purpose of the present invention is to overcome the shortcomings of the prior art and propose a light-emitting diode packaging structure with a strip-shaped light pattern. Through this packaging structure, the deep ultraviolet light emitted by the deep ultraviolet light-emitting diode can be It can be gathered into long strips to improve light utilization and illumination, and save costs.

根據本發明之一實施例,提供一種具有長條狀光型之發光二極體封裝結構,包含:一固晶基板,具有一組導電線路,該組導電線路電連接該固晶基板;一深紫外線發光二極體晶片,固定於該固晶基板,該組導電線路電連接該深紫外線發光二極體晶片;一矽基板反射杯,具有一第一面以及一第二面,該矽基板反射杯之該第一面與該固晶基板結合,該矽基板反射杯為一長方形框體,具有一上開口以及一下開口,該上開口與該下開口連接,該下開口設置於該第一面,該上開口設置於該第二面,該矽基板反射杯朝向中心之內側具有四個反射面,該四個反射面分別與該第一面具一夾角;該矽基板反射杯之該下開口之長度大於等於寬度的3倍,該矽基板反射杯之厚度大於等於該深紫外線發光二極體晶片的厚度的3倍,該矽基板反射杯與該固晶基板形成一容置空間,藉以容置該深紫外線發光二極體晶片;以及,一長形凸面石英玻璃透鏡,係與該矽基板反射杯之該第二面結合,該長形凸面石英玻璃透鏡之底部寬度大於等於該矽基板反射杯之該上開口寬度的2倍;藉由該長形凸面石英玻璃透鏡將該深紫外線發光二極體晶片所發出之深紫外線於寬度方向之單軸向的折射與聚光的效果,以及該矽基板反射杯於寬度方向之單軸向的平行反射光線與聚光的效果,而形成 一具有長條狀光型的發光二極體封裝結構。’ According to an embodiment of the present invention, a light-emitting diode packaging structure with a strip-shaped light pattern is provided, which includes: a solid crystal substrate with a set of conductive lines, and the set of conductive lines are electrically connected to the solid crystal substrate; a deep The ultraviolet light-emitting diode chip is fixed on the solid crystal substrate, and the set of conductive lines are electrically connected to the deep ultraviolet light-emitting diode chip; a silicon substrate reflective cup has a first surface and a second surface, and the silicon substrate reflects The first surface of the cup is combined with the solid crystal substrate. The silicon substrate reflective cup is a rectangular frame with an upper opening and a lower opening. The upper opening is connected to the lower opening. The lower opening is provided on the first surface. , the upper opening is provided on the second surface, and the silicon substrate reflective cup has four reflective surfaces inward toward the center, and the four reflective surfaces respectively form an angle with the first surface; the lower opening of the silicon substrate reflective cup is The length is greater than or equal to 3 times the width, and the thickness of the silicon substrate reflective cup is greater than or equal to 3 times the thickness of the deep ultraviolet light-emitting diode chip. The silicon substrate reflective cup and the solid crystal substrate form an accommodation space for accommodation. The deep ultraviolet light emitting diode chip; and, a long convex quartz glass lens, is combined with the second surface of the silicon substrate reflective cup, the bottom width of the long convex quartz glass lens is greater than or equal to the silicon substrate reflective cup 2 times the width of the upper opening; the effect of uniaxial refraction and concentration of the deep ultraviolet light emitted by the deep ultraviolet light-emitting diode chip in the width direction through the long convex quartz glass lens, and the silicon The substrate reflection cup uniaxially parallel reflects light and condenses the light in the width direction, forming A light-emitting diode packaging structure with a strip-shaped light pattern. ’

依據本發明之一實施例中,該固晶基板為陶瓷基板。 According to an embodiment of the present invention, the solid crystal substrate is a ceramic substrate.

依據本發明另一實施例中,更包含一第一結合層,該第一結合層設置於該矽基板反射杯與該固晶基板之間,該第一結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 According to another embodiment of the present invention, a first bonding layer is further included. The first bonding layer is disposed between the silicon substrate reflective cup and the solid crystal substrate. The first bonding layer is a polymer adhesive or an inorganic adhesive. agent, solder layer or gold-tin alloy layer.

依據本發明另一實施例中,更包含一第二結合層,該第二結合層設置於該矽基板反射杯與該長形凸面石英玻璃透鏡之間,該第二結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 According to another embodiment of the present invention, a second bonding layer is further included. The second bonding layer is disposed between the silicon substrate reflective cup and the elongated convex quartz glass lens. The second bonding layer is a polymer adhesive. , inorganic binder, solder layer or gold-tin alloy layer.

綜上所述,本發明接露一具有長條狀光型之發光二極體封裝結構,藉此,使得深紫外線發光二極體所發出的深紫外線能聚集成長條狀,提高光利用率與提高光照度,並能節省成本。 In summary, the present invention uses a light-emitting diode packaging structure with a strip-shaped light pattern, thereby allowing the deep ultraviolet light emitted by the deep-ultraviolet light-emitting diode to be concentrated into a long strip, thereby improving the light utilization rate and Improve illumination and save costs.

1:發光模組 1:Light-emitting module

12:點光源元件 12:Point light source component

2:聚光罩 2: condenser mask

100:深紫外線發光二極體封裝 100: Deep UV light emitting diode packaging

110:深紫外光晶片 110:Deep UV chip

120:固晶基板 120:Solid crystal substrate

130:垂直圍霸 130:Vertical domination

140:凸面透鏡 140:Convex lens

202:發光二極體 202:Light emitting diode

302:光型 302:Light type

500:長條狀光型之發光二極體封裝 500: Strip-shaped light-emitting diode package

510:深紫外線發光二極體晶片 510:Deep UV light emitting diode chip

520:固晶基板 520: Solid crystal substrate

530:矽基板反射杯 530:Silicon substrate reflective cup

550:長形凸面石英玻璃透鏡 550: Long convex quartz glass lens

C1:第一結合層 C1: first bonding layer

C2:第二結合層 C2: Second bonding layer

H:高度 H: height

L1、L4、L6:長度 L1, L4, L6: length

L2、L3、L5:寬度 L2, L3, L5: Width

OB:下開口 OB: lower opening

OT:上開口 OT: top opening

P1:第一面 P1: First side

P2:第二面 P2: Second side

R1:第一反射面 R1: first reflective surface

R2:第二反射面 R2: Second reflective surface

R3:第三反射面 R3: The third reflective surface

R4:第四反射面 R4: The fourth reflective surface

T、T1、T2:厚度 T, T1, T2: Thickness

圖1:為傳統之具有圓形小角度發光光型的深紫外線發光二極體 Figure 1: A traditional deep ultraviolet light-emitting diode with a circular small-angle light pattern.

圖2:為傳統之長條狀發光模組示意圖。 Figure 2: Schematic diagram of a traditional strip-shaped light-emitting module.

圖3A:傳統之長條狀發光模組光型示意圖。 Figure 3A: Schematic diagram of the light pattern of a traditional strip-shaped light emitting module.

圖3B:發光角度曲線圖。 Figure 3B: Luminous angle graph.

圖4:為前案線形聚光装置示意圖。 Figure 4: Schematic diagram of the linear condensing device of the previous solution.

圖5A:為本發明具有長條狀光型之發光二極體封裝結構示意圖。 FIG. 5A is a schematic structural diagram of a light-emitting diode package with a strip-shaped light pattern according to the present invention.

圖5B為本發明根據圖5A之A-A’線段之剖面圖。 Figure 5B is a cross-sectional view of the present invention along line A-A' of Figure 5A.

圖5C為本發明具有長條狀光型之發光二極體封裝結構俯視圖。 5C is a top view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention.

圖6A為本發明矽晶圓基板示意圖。 Figure 6A is a schematic diagram of the silicon wafer substrate of the present invention.

圖6B為本發明矽晶圓基板經過蝕刻示意圖。 FIG. 6B is a schematic diagram of the silicon wafer substrate after etching according to the present invention.

圖6C為本發明矽基板反射杯示意圖。 Figure 6C is a schematic diagram of the silicon substrate reflective cup of the present invention.

圖7為本發明矽基板反射杯與深紫外線發光二極體晶片厚度示意圖 Figure 7 is a schematic diagram of the thickness of the silicon substrate reflective cup and the deep ultraviolet light-emitting diode chip of the present invention.

圖8A為本發明一實施例之長條狀光型之發光二極體封裝示意圖。 8A is a schematic diagram of a strip-shaped light-emitting diode package according to an embodiment of the present invention.

圖8B為具有習知技藝中凸面石英玻璃透鏡寬度之發光二極體封裝。 FIG. 8B shows a light emitting diode package with a conventional convex quartz glass lens width.

圖9為本發明長條狀光型之發光二極體封裝結構之出光示意圖。 FIG. 9 is a schematic diagram of the light emission of the strip-shaped light-emitting diode packaging structure of the present invention.

為了使本揭示內容之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施例,圖式中相同之號碼代表相同或相似之元件。但所提供之實施例並非用以限制本發明所涵蓋的範圍,而結構運作之描述非用以限制其執行之順序,任何由元件重新組合之結構,所產生具有均等功效的裝置,皆為本發明所涵蓋的範圍。 In order to make the description of the present disclosure more detailed and complete, reference may be made to the attached drawings and the various embodiments described below. The same numbers in the drawings represent the same or similar components. However, the embodiments provided are not intended to limit the scope of the present invention, and the description of the structural operations is not intended to limit the order of execution. Any structure recombined by components to produce a device with equal efficacy is the result of this invention. Scope covered by the invention.

以下將詳述本案的各實施例,並配合圖式作為例示。除了這些詳細描述之外,本發明還可以廣泛地施行在其他的實施例中,任何所述實施例的輕易替代、修改、等效變化都包含在本案的範圍內,並以之後的專利範圍為準。在說明書的描述中,為了使讀者對本發明有較完整的瞭解,提供了許多特定細節;然而,本發明可能在省略部分或全部這些特定細節的前提下,仍可實施。此外,眾所周知的步驟或元件並未描述於細節中,以避免造成本發明不必要之限制。圖式中相同或類似之元件將以相同或類似符號來表示。特別注意的是,圖式僅為示意之用,並非代表元件實際的 尺寸或數量,除非有特別說明。本文所述的方向是以圖式作為參考基準。 Each embodiment of the present invention will be described in detail below, with drawings as examples. In addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments. Easy substitutions, modifications, and equivalent changes of any described embodiments are included in the scope of this case, and are subject to the scope of subsequent patents. Accurate. In the description of the specification, many specific details are provided in order to allow the reader to have a more complete understanding of the present invention; however, the present invention may still be implemented without some or all of these specific details. In addition, well-known steps or components are not described in detail to avoid unnecessarily limiting the present invention. The same or similar elements in the drawings will be represented by the same or similar symbols. Please note that the diagrams are for schematic purposes only and do not represent the actual components. Size or quantity unless otherwise stated. The directions described in this article are based on the diagram as a reference.

下述實施例係揭露一種發光二極體封裝結構以及發光二極體封裝模組,其皆包含有發光二極體封裝結構發光二極體。 The following embodiments disclose a light-emitting diode packaging structure and a light-emitting diode packaging module, both of which include light-emitting diode packaging structures and light-emitting diodes.

請參考圖5A、5B、5C,圖5A為本發明具有長條狀光型之發光二極體封裝結構立體示意圖。圖5B為本發明根據圖5A之A-A’線段之剖面圖。圖5C為本發明具有長條狀光型之發光二極體封裝結構俯視圖。 Please refer to FIGS. 5A, 5B, and 5C. FIG. 5A is a schematic three-dimensional view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention. Figure 5B is a cross-sectional view of the present invention along line A-A' of Figure 5A. 5C is a top view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention.

圖5C為本發明根據圖5A之A-A’線段之剖面圖。具有長條狀光型之發光二極體封裝500包含一深紫外線發光二極體晶片510、固晶基板520。深紫外線發光二極體晶片510為深紫外線深紫外線發光二極體晶片,其波長為200~320nm。於此實施例,矽基板反射杯530之外尺寸之長度為10mm,寬度為6.6mm,長方形矽基板反射杯530之上開口OT之長度L6為6.7mm,寬度L5為3.3mm,長方形矽基板反射杯530之下開口OB之長度L1為5mm,寬度L2為1.65mm。需說明的是,此尺寸僅用為說明,並非用以限定本發明之範圍。 Figure 5C is a cross-sectional view of the present invention along line A-A' of Figure 5A. The light-emitting diode package 500 with a strip-shaped light pattern includes a deep ultraviolet light-emitting diode chip 510 and a solid crystal substrate 520 . The deep ultraviolet light emitting diode chip 510 is a deep ultraviolet light emitting diode chip with a wavelength of 200~320nm. In this embodiment, the length L6 of the outer dimensions of the silicon substrate reflective cup 530 is 10 mm and the width is 6.6 mm. The length L6 and the width L5 of the opening OT on the rectangular silicon substrate reflective cup 530 are 6.7 mm and 3.3 mm, respectively. The length L1 of the opening OB under the cup 530 is 5 mm, and the width L2 is 1.65 mm. It should be noted that this size is only for illustration and is not intended to limit the scope of the present invention.

深紫外線發光二極體晶片510之大小為40mil(即長x寬1mm),且其厚度為400um。深紫外線發光二極體晶片510以覆晶型式固定於一厚度為0.7mm之固晶基板520上。固晶基板520為氮化鋁陶瓷基板材質。固晶基板520具有一組導電線路,藉以電性連接深紫外線發光二極體晶片510至封裝結構表面的正、負電極(未圖示)。 The size of the deep ultraviolet light emitting diode chip 510 is 40mil (ie, length x width 1mm), and its thickness is 400um. The deep ultraviolet light-emitting diode chip 510 is fixed on a die-solid substrate 520 with a thickness of 0.7 mm in a flip-chip manner. The solid crystal substrate 520 is made of aluminum nitride ceramic substrate. The solid crystal substrate 520 has a set of conductive lines to electrically connect the deep ultraviolet light emitting diode chip 510 to the positive and negative electrodes (not shown) on the surface of the packaging structure.

請參考圖6A、6B、6C,圖6A為本發明矽晶圓基板示意圖。圖6B為本發明矽晶圓基板經過蝕刻示意圖。圖6C為本發明矽基板反射杯示意圖。矽晶圓基板經過光罩蝕刻製程,於<111>晶面形成斜面。以切割方式, 製程矽基板反射杯530。 Please refer to Figures 6A, 6B, and 6C. Figure 6A is a schematic diagram of the silicon wafer substrate of the present invention. FIG. 6B is a schematic diagram of the silicon wafer substrate after etching according to the present invention. Figure 6C is a schematic diagram of the silicon substrate reflective cup of the present invention. The silicon wafer substrate undergoes a mask etching process to form a bevel on the <111> crystal plane. by cutting method, Process silicon substrate reflective cup 530.

矽基板反射杯530為單晶矽晶圓基板,經由光罩蝕刻製程後,因單晶矽晶圓基板材料之特性,會形成出四個具有夾角55度之光亮結晶面,加以切割後,形成複數個長方形矽基板反射杯530。 The silicon substrate reflective cup 530 is a single crystal silicon wafer substrate. After the photomask etching process, due to the characteristics of the single crystal silicon wafer substrate material, four bright crystal planes with an included angle of 55 degrees will be formed. After cutting, a A plurality of rectangular silicon substrate reflective cups 530.

矽基板反射杯530具有一第一面P1以及一第二面P2。矽基板反射杯530之第一面P1與固晶基板520結合。矽基板反射杯為一長方形框體,具有一上開口OT以及一下開口OB,上開口OT與下開口OB連接。下開口OB設置於第一面P1,上開口OT設置於第二面P2。矽基板反射杯530朝向中心之內側具有四個反射面(第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4),四個反射面分別與第一面P1呈55度夾角。第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4為光亮斜面。 The silicon substrate reflective cup 530 has a first surface P1 and a second surface P2. The first surface P1 of the silicon substrate reflective cup 530 is combined with the solid crystal substrate 520 . The silicon substrate reflection cup is a rectangular frame with an upper opening OT and a lower opening OB. The upper opening OT is connected to the lower opening OB. The lower opening OB is provided on the first surface P1, and the upper opening OT is provided on the second surface P2. The silicon substrate reflective cup 530 has four reflective surfaces (a first reflective surface R1, a second reflective surface R2, a third reflective surface R3 and a fourth reflective surface R4) toward the inner side of the center. The four reflective surfaces are respectively connected with the first surface. P1 has an included angle of 55 degrees. The first reflective surface R1, the second reflective surface R2, the third reflective surface R3 and the fourth reflective surface R4 are bright inclined surfaces.

因該矽基板反射杯針對於波長275nm之深紫外光,相較於一般金屬反射面具有更高的反射率,故可有效反射晶片發出的深紫外光。深紫外線發光二極體晶片510向側面所發出的深紫外光,大部分被平整光亮的矽單晶結晶面(即第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4)以平行反射的形式向上反射出去。 Because the silicon substrate reflective cup targets deep ultraviolet light with a wavelength of 275nm and has a higher reflectivity than ordinary metal reflective surfaces, it can effectively reflect the deep ultraviolet light emitted by the chip. The deep ultraviolet light emitted by the deep ultraviolet light-emitting diode chip 510 to the side is mostly absorbed by the flat and bright silicon single crystal crystal surfaces (i.e., the first reflective surface R1, the second reflective surface R2, the third reflective surface R3 and the third reflective surface R3). The four reflective surfaces R4) reflect upward in the form of parallel reflection.

本發明係使用一般厚度的矽基板反射杯530取代傳統的圍壩,因深紫外線發光二極體晶片510向側面所發出的深紫外光大部分被平整光亮的矽單晶結晶面以平行反射的形式向上反射出去,即可增加封裝結構約10%的出光效率。該矽基板反射杯530之下開口OB之長度L1大於等於寬度L2的3倍。矽基板反射杯530之厚度T1大於等於深紫外線發光二極體晶片510的厚度T2的3倍。於本實施例中,請參考圖7,圖7為本發明矽基板反射 杯530與深紫外線發光二極體晶片510厚度T2示意圖。於此實施例中,矽基板反射杯530之厚度T1為1.2mm,深紫外線發光二極體晶片510之厚度T2為0.4mm,矽基板反射杯530之厚度T1為深紫外線發光二極體晶片510厚度T2的3倍。可增加從兩反射面所反射出之反射光量,以使晶片向各方所發射的光能更向中心軸反射集中。反射矽基板反射杯530之厚度T1為1.2mm,約為深紫外線發光二極體晶片510厚度T2的3倍,需說明的是,本發明反射矽基板反射杯530之厚度T1與深紫外線發光二極體晶片510厚度T2之比大於等於3倍。其功效為增大該長方形矽基板反射杯530之反射面之面積,並增大從其寬度軸向之兩反射面所反射出之深紫外光的反射量,具有類似平行反射並集中深紫外光的效果,相較於反射矽基板反射杯530之厚度為0.5mm(未圖示),光線發散的角度可由150度更為收斂為117度。 The present invention uses a silicon substrate reflective cup 530 of normal thickness to replace the traditional dam, because most of the deep ultraviolet light emitted to the side by the deep ultraviolet light emitting diode chip 510 is reflected in parallel by the flat and bright silicon single crystal crystal surface. Reflecting upward can increase the light extraction efficiency of the packaging structure by about 10%. The length L1 of the opening OB under the silicon substrate reflective cup 530 is greater than or equal to three times the width L2. The thickness T1 of the silicon substrate reflective cup 530 is greater than or equal to three times the thickness T2 of the deep ultraviolet light emitting diode chip 510 . In this embodiment, please refer to Figure 7. Figure 7 shows the reflection of the silicon substrate of the present invention. Schematic diagram of cup 530 and thickness T2 of deep ultraviolet light emitting diode wafer 510. In this embodiment, the thickness T1 of the silicon substrate reflective cup 530 is 1.2 mm, the thickness T2 of the deep ultraviolet light emitting diode chip 510 is 0.4 mm, and the thickness T1 of the silicon substrate reflective cup 530 is the deep ultraviolet light emitting diode chip 510 3 times the thickness of T2. The amount of reflected light reflected from the two reflective surfaces can be increased, so that the light energy emitted by the chip to all directions is more concentrated toward the central axis. The thickness T1 of the reflective silicon substrate reflective cup 530 is 1.2 mm, which is approximately three times the thickness T2 of the deep ultraviolet light emitting diode chip 510. It should be noted that the thickness T1 of the reflective silicon substrate reflective cup 530 of the present invention is different from the deep ultraviolet light emitting diode chip 510. The ratio of the thickness T2 of the polar body wafer 510 is greater than or equal to 3 times. Its function is to increase the area of the reflective surface of the rectangular silicon substrate reflective cup 530 and increase the reflection amount of deep ultraviolet light reflected from the two reflective surfaces in the width and axial direction, with similar parallel reflection and concentrated deep ultraviolet light. Compared with the thickness of the reflective silicon substrate reflective cup 530 of 0.5mm (not shown), the light divergence angle can be more convergent from 150 degrees to 117 degrees.

矽基板反射杯530與固晶基板520形成一容置空間,藉以容置深紫外線發光二極體晶片510。本發明之矽基板反射杯530為矽基板材質,其與材質為陶瓷基板的固晶基板520,以及石英之長形凸面石英玻璃透鏡550的熱膨脹係數接近,不容易因兩界面間的熱膨脹差異產生應力而導致結構間劈裂,使得封裝結構整體的可靠度提高。 The silicon substrate reflective cup 530 and the solid crystal substrate 520 form an accommodation space for accommodating the deep ultraviolet light emitting diode chip 510 . The silicon substrate reflective cup 530 of the present invention is made of silicon substrate, and its thermal expansion coefficient is close to that of the solid crystal substrate 520, which is made of a ceramic substrate, and the elongated convex quartz glass lens 550 of quartz, and is not easily caused by the difference in thermal expansion between the two interfaces. Stress causes splitting between structures, which improves the overall reliability of the packaging structure.

請參考圖5A、5B,長形凸面石英玻璃透鏡550與矽基板反射杯530之第二面P2結合。長形凸面石英玻璃透鏡550之底部寬度L3大於等於矽基板反射杯530之上開口OT寬度L5的2倍。藉由該長形凸面石英玻璃透鏡550將深紫外線發光二極體晶片510所發出之深紫外光線,於上開口OT寬度L5方向之單軸向的折射與聚光的效果,以及矽基板反射杯530於長形凸面石英玻璃透鏡550之底部寬度L3方向之單軸向的平行反射光線與聚光的效 果,而形成一具有長條狀光型的發光二極體封裝結構500。 Please refer to Figures 5A and 5B. The elongated convex quartz glass lens 550 is combined with the second surface P2 of the silicon substrate reflective cup 530. The bottom width L3 of the elongated convex quartz glass lens 550 is greater than or equal to twice the width L5 of the opening OT on the silicon substrate reflective cup 530 . Through the elongated convex quartz glass lens 550, the deep ultraviolet light emitted by the deep ultraviolet light emitting diode chip 510 is refracted and condensed in the uniaxial direction of the upper opening OT width L5, and the silicon substrate reflective cup 530 has the effect of uniaxial parallel reflection of light and concentrating light in the direction of L3 of the bottom width of the elongated convex quartz glass lens 550 As a result, a light-emitting diode packaging structure 500 with a strip-shaped light pattern is formed.

具有長條狀光型之發光二極體封裝結構500更包含一第一結合層C1以及第二結合層C2。第一結合層C1設置於矽基板反射杯530與固晶基板520之間。本發明之第一結合層C1為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。第二結合層C2設置於矽基板反射杯530與長形凸面石英玻璃透鏡550之間。本發明之第二結合層C2為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。長形凸面石英玻璃透鏡550經由一高分子黏結劑黏結於矽基板反射杯530之上,長形凸面石英玻璃透鏡550對於波長275nm之深紫外線具有接近完全的可穿透性。 The light-emitting diode packaging structure 500 with a strip-shaped light pattern further includes a first bonding layer C1 and a second bonding layer C2. The first bonding layer C1 is disposed between the silicon substrate reflective cup 530 and the die-hardening substrate 520 . The first bonding layer C1 of the present invention is a polymer adhesive, an inorganic adhesive, a solder layer or a gold-tin alloy layer. The second bonding layer C2 is disposed between the silicon substrate reflective cup 530 and the elongated convex quartz glass lens 550 . The second bonding layer C2 of the present invention is a polymer adhesive, an inorganic adhesive, a solder layer or a gold-tin alloy layer. The elongated convex quartz glass lens 550 is bonded to the silicon substrate reflective cup 530 through a polymer adhesive. The elongated convex quartz glass lens 550 has nearly complete penetration of deep ultraviolet light with a wavelength of 275 nm.

於此實施例中,長形凸面石英玻璃透鏡550之底部為長方形,其長度為10mm,寬度為6.6mm,高度為7mm,其寬度為該長方形矽基板反射杯530之上開口OT寬度3.3mm的2倍,此一寬度比之大於等於2倍,其目的為使從該反射杯之寬度軸向之兩反射面所反射出的深紫外光集中於該長形凸面石英玻璃透鏡之底部中心,以使該透鏡具有較佳平行折射並集中收斂深紫外光的效果。 In this embodiment, the bottom of the elongated convex quartz glass lens 550 is rectangular, with a length of 10 mm, a width of 6.6 mm, and a height of 7 mm. The width of the elongated convex quartz glass lens 550 is 3.3 mm and the width of the opening OT on the rectangular silicon substrate reflective cup 530 is 3.3 mm. 2 times. This width ratio is greater than or equal to 2 times. The purpose is to concentrate the deep ultraviolet light reflected from the two reflecting surfaces in the width and axial direction of the reflecting cup at the bottom center of the elongated convex quartz glass lens. The lens has the effect of better parallel refraction and concentrated deep ultraviolet light.

於本實施例中,長形凸面石英玻璃透鏡550之底部寬度L3設定為長方形矽基板反射杯530之上開口OT寬度L5(於此寬度為3.3mm)的2倍,即為6.6mm,其目的為使從矽基板反射杯530之左右第一反射面R1、第三反射面R3所反射出的光線相對集中於長形凸面石英玻璃透鏡550之底部中心區域,以使經過長形凸面石英玻璃透鏡550折射後的光具有較佳的平行度與集中收斂,換言之,令光線集中從長形凸面石英玻璃透鏡550之底部中心區域發出,即是使長形凸面石英玻璃透鏡550能產生將深紫外線發光二極 體晶片510向各方所發射的光更向中心軸折射集中的效果。出射光線集中於一點的要求,同時亦是一個以聚光為目的之凸透鏡的基礎設計原理。 In this embodiment, the bottom width L3 of the rectangular convex quartz glass lens 550 is set to twice the width L5 of the opening OT on the rectangular silicon substrate reflection cup 530 (here the width is 3.3mm), that is, 6.6mm. The purpose In order to make the light reflected from the left and right first reflective surfaces R1 and third reflective surfaces R3 of the silicon substrate reflection cup 530 relatively concentrated on the bottom center area of the elongated convex quartz glass lens 550, so that the light passes through the elongated convex quartz glass lens. The light refracted by 550 has better parallelism and concentration. In other words, the light is concentrated and emitted from the bottom center area of the elongated convex quartz glass lens 550, that is, the elongated convex quartz glass lens 550 can produce deep ultraviolet light. Diode This has the effect of refracting and concentrating the light emitted in all directions by the bulk chip 510 toward the central axis. The requirement that the outgoing light rays be concentrated at one point is also the basic design principle of a convex lens with the purpose of concentrating light.

即以本實施例中的長形凸面石英玻璃透鏡550之底部之寬度L3為6.6mm,與習知技藝中的寬度L3為4.2mm為例。如圖8A、8B所示的,當第一反射面R1、第三反射面R3的反射光皆取60度方向為例的條件下,約可將光線於被長形凸面石英玻璃透鏡550折射後的發散角度由45度(如圖8A所示)收斂為23度(如圖8B所示)。本發明實施例之長度值,所能產生之長條狀光型之長寬比值約可達到6~8倍的效果。圖8A為本發明一實施例之長條狀光型之發光二極體封裝示意圖。8B為具有習知技藝中凸面石英玻璃透鏡寬度之發光二極體封裝。 That is, the width L3 of the bottom of the elongated convex quartz glass lens 550 in this embodiment is 6.6 mm, and the width L3 in the conventional art is 4.2 mm. As shown in Figures 8A and 8B, when the reflected light from the first reflective surface R1 and the third reflective surface R3 are both 60-degree directions, the light can be approximately refracted by the elongated convex quartz glass lens 550. The divergence angle converges from 45 degrees (shown in Figure 8A) to 23 degrees (shown in Figure 8B). According to the length value of the embodiment of the present invention, the aspect ratio of the strip-shaped light pattern that can be produced can reach about 6 to 8 times. 8A is a schematic diagram of a strip-shaped light-emitting diode package according to an embodiment of the present invention. 8B is a light emitting diode package with the width of a convex quartz glass lens known in the art.

綜上所述,藉由石英之長形凸面石英玻璃透鏡550將深紫外線深紫外線發光二極體晶片510所發出之深紫外線於寬度方向之單軸向的高程度平行折射與聚光的效果,以及該長方形矽基板反射杯530於寬度方向之單軸向的大面積平行反射光線與聚光的效果,加以長方形矽基板反射杯530之下開口OB之長度寬度比的效果,而形成深紫外線之長條狀光型之發光二極體封裝結構500,如圖9所示。圖9為本發明長條狀光型之發光二極體封裝結構之出光示意圖。 To sum up, the long-shaped convex quartz glass lens 550 of quartz can achieve a high degree of parallel refraction and concentration of the deep ultraviolet light emitted by the deep ultraviolet light emitting diode chip 510 in the uniaxial direction of the width direction. In addition, the rectangular silicon substrate reflective cup 530 has the effect of large-area parallel reflection and condensation of light in the width direction of the uniaxial direction, plus the effect of the length-to-width ratio of the opening OB under the rectangular silicon substrate reflective cup 530, forming deep ultraviolet light. A strip-shaped light-emitting diode packaging structure 500 is shown in FIG. 9 . FIG. 9 is a schematic diagram of the light emission of the strip-shaped light-emitting diode packaging structure of the present invention.

本發明當然不限於依據各實施例中所作的描述。反之,本發明包含每一新的特徵和各特徵的每一種組合,特別是包含各申請專利範圍-或不同實施例之個別特徵之每一種組合,當相關的特徵或相關的組合本身未明顯地顯示在各申請專利範圍中或各實施例中時亦屬本發明 The present invention is of course not limited to the description based on the respective embodiments. On the contrary, the invention encompasses every new feature and every combination of features, and in particular every combination of individual features of the respective claims - or of the different embodiments, when the relevant feature or the relevant combination itself is not obvious. When shown in the patent scope of each application or in each embodiment, it also belongs to the present invention.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定 本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only examples of the present invention and should not be limited thereto. Within the scope of implementation of the present invention, any simple equivalent changes and modifications made based on the patent application scope of the present invention and the contents of the patent specification are still within the scope covered by the patent of the present invention.

500:長條狀光型之發光二極體封裝 500: Strip-shaped light-emitting diode package

510:深紫外線發光二極體晶片 510:Deep UV light emitting diode chip

520:固晶基板 520: Solid crystal substrate

530:矽基板反射杯 530:Silicon substrate reflective cup

C1:第一結合層 C1: first bonding layer

C2:第二結合層 C2: Second bonding layer

L3:寬度 L3: Width

OB:下開口 OB: lower opening

OT:上開口 OT: top opening

P1:第一面 P1: First side

P2:第二面 P2: Second side

R2:第二反射面 R2: Second reflective surface

R4:第四反射面 R4: The fourth reflective surface

T1:厚度 T1:Thickness

Claims (6)

一種具有長條狀光型之發光二極體封裝結構,包含:一固晶基板,具有一組導電線路,該組導電線路電連接該固晶基板;一深紫外線發光二極體晶片,固定於該固晶基板,該組導電線路電連接該深紫外線發光二極體晶片;一矽基板反射杯,具有一第一面以及一第二面,該矽基板反射杯之該第一面與該固晶基板結合,該矽基板反射杯為一長方形框體,具有一上開口以及一下開口,該上開口與該下開口連接,該下開口設置於該第一面,該上開口設置於該第二面,該矽基板反射杯朝向中心之內側具有四個反射面,該四個反射面分別與該第一面具一夾角;該矽基板反射杯之該下開口之長度大於等於寬度的3倍,該矽基板反射杯之厚度大於等於該深紫外線發光二極體晶片的厚度的3倍,該矽基板反射杯與該固晶基板形成一容置空間,藉以容置該深紫外線發光二極體晶片;以及,一長形凸面石英玻璃透鏡,係與該矽基板反射杯之該第二面結合,該長形凸面石英玻璃透鏡之底部寬度大於等於該矽基板反射杯之該上開口寬度的2倍;藉由該長形凸面石英玻璃透鏡將該深紫外線發光二極體晶片所發出之深紫外線於寬度方向之單軸向的折射與聚光的效果,以及該矽基板反射杯於寬度方向之單軸向的平行反射光線與聚光的效果,而形成一具有長條狀光型的發光二極體封裝結構。 A light-emitting diode packaging structure with a strip-shaped light pattern, including: a solid crystal substrate with a set of conductive lines electrically connected to the solid crystal substrate; a deep ultraviolet light emitting diode chip fixed on The solid crystal substrate, the set of conductive lines are electrically connected to the deep ultraviolet light-emitting diode chip; a silicon substrate reflective cup having a first side and a second side, the first side of the silicon substrate reflective cup and the solid The silicon substrate reflection cup is a rectangular frame with an upper opening and a lower opening. The upper opening is connected to the lower opening. The lower opening is disposed on the first surface, and the upper opening is disposed on the second surface. surface, the silicon substrate reflective cup has four reflective surfaces on the inner side toward the center, and the four reflective surfaces respectively form an angle with the first mask; the length of the lower opening of the silicon substrate reflective cup is greater than or equal to 3 times the width, and the The thickness of the silicon substrate reflection cup is greater than or equal to 3 times the thickness of the deep ultraviolet light emitting diode chip, and the silicon substrate reflection cup and the solid crystal substrate form an accommodation space to accommodate the deep ultraviolet light emitting diode chip; And, a long convex quartz glass lens is combined with the second surface of the silicon substrate reflective cup, and the bottom width of the long convex quartz glass lens is greater than or equal to 2 times the width of the upper opening of the silicon substrate reflective cup; Through the elongated convex quartz glass lens, the deep ultraviolet light emitted by the deep ultraviolet light-emitting diode chip is refracted and condensed in the uniaxial direction in the width direction, and the silicon substrate reflective cup is uniaxially reflected in the width direction. The effect of directional parallel reflection of light and concentrating light forms a light-emitting diode packaging structure with a strip-shaped light pattern. 如請求項1之具有長條狀光型之發光二極體封裝結構,其中該 固晶基板為陶瓷基板。 As claimed in claim 1, the light-emitting diode packaging structure with a strip-shaped light pattern, wherein the The solid crystal substrate is a ceramic substrate. 如請求項1之具有長條狀光型之發光二極體封裝結構,更包含一第一結合層,該第一結合層設置於該矽基板反射杯與該固晶基板之間,該第一結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 The light-emitting diode packaging structure with a strip-shaped light pattern of claim 1 further includes a first bonding layer, the first bonding layer is disposed between the silicon substrate reflective cup and the solid crystal substrate, and the first bonding layer The bonding layer is a polymer binder, inorganic binder, solder layer or gold-tin alloy layer. 如請求項1之具有長條狀光型之發光二極體封裝結構,更包含一第二結合層,該第二結合層設置於該矽基板反射杯與該長形凸面石英玻璃透鏡之間,該第二結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 As claimed in claim 1, the light-emitting diode packaging structure with a strip-shaped light pattern further includes a second bonding layer, the second bonding layer is disposed between the silicon substrate reflective cup and the elongated convex quartz glass lens, The second bonding layer is a polymer adhesive, an inorganic adhesive, a solder layer or a gold-tin alloy layer. 如請求項1之具有長條狀光型之發光二極體封裝結構,其中該夾角為55度,該反射面為光亮斜面。 For example, in claim 1, the light-emitting diode packaging structure with a strip-shaped light pattern is provided, wherein the included angle is 55 degrees and the reflective surface is a bright slope. 如請求項1之具有長條狀光型之發光二極體封裝結構,該深紫外線發光二極體晶片為波長範圍為200~320nm之深紫外線深紫外線發光二極體晶片。 For example, in the light-emitting diode packaging structure with a strip-shaped light pattern of claim 1, the deep ultraviolet light emitting diode chip is a deep ultraviolet light emitting diode chip with a wavelength range of 200~320 nm.
TW111129648A 2022-08-05 2022-08-05 Led package structure providing rectangular light source TWI825905B (en)

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CN205480519U (en) * 2016-02-18 2016-08-17 中山市久能光电科技有限公司 An LED lamp capable of increasing light intensity
EP2529156B1 (en) * 2010-01-27 2018-03-07 Heraeus Noblelight Fusion UV Inc. Micro-channel-cooled high heat load light emitting device
US20180261738A1 (en) * 2015-05-27 2018-09-13 Samsung Electronics Co., Ltd. Semiconductor light emitting device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101435555A (en) * 2007-11-13 2009-05-20 上海钊辉科技有限公司 Method for preparing LED ceramic substrate with oblique angle type reflection cup
EP2529156B1 (en) * 2010-01-27 2018-03-07 Heraeus Noblelight Fusion UV Inc. Micro-channel-cooled high heat load light emitting device
CN201680207U (en) * 2010-05-21 2010-12-22 翊展光电股份有限公司 Light-emitting diode light source module
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