TWI825905B - Led package structure providing rectangular light source - Google Patents
Led package structure providing rectangular light source Download PDFInfo
- Publication number
- TWI825905B TWI825905B TW111129648A TW111129648A TWI825905B TW I825905 B TWI825905 B TW I825905B TW 111129648 A TW111129648 A TW 111129648A TW 111129648 A TW111129648 A TW 111129648A TW I825905 B TWI825905 B TW I825905B
- Authority
- TW
- Taiwan
- Prior art keywords
- light
- emitting diode
- silicon substrate
- deep ultraviolet
- strip
- Prior art date
Links
- 239000000758 substrate Substances 0.000 claims abstract description 108
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 74
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 74
- 239000010703 silicon Substances 0.000 claims abstract description 74
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000013078 crystal Substances 0.000 claims abstract description 32
- 239000007787 solid Substances 0.000 claims abstract description 28
- 230000000694 effects Effects 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims description 28
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 6
- JVPLOXQKFGYFMN-UHFFFAOYSA-N gold tin Chemical compound [Sn].[Au] JVPLOXQKFGYFMN-UHFFFAOYSA-N 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 229910000679 solder Inorganic materials 0.000 claims description 6
- 230000004308 accommodation Effects 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 2
- 229920005596 polymer binder Polymers 0.000 claims 1
- 239000002491 polymer binding agent Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 5
- 238000005530 etching Methods 0.000 description 4
- 238000005286 illumination Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 210000004508 polar body Anatomy 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Landscapes
- Led Device Packages (AREA)
Abstract
Description
本發明有關於具有長條狀光型之發光二極體封裝結構,使得深紫外線發光二極體所發出的深紫外線能聚集成長條狀,且可提高光利用率與提高光照度之技術。 The present invention relates to a light-emitting diode packaging structure with a strip-shaped light pattern, so that the deep ultraviolet light emitted by the deep-ultraviolet light-emitting diode can be concentrated into a strip shape, and can improve the light utilization rate and the illumination intensity.
請參考圖1,習知的具有圓形小角度發光光型的深紫外線發光二極體封裝結構。圖1為傳統之具有圓形小角度發光光型的深紫外線發光二極體封裝結構示意圖。深紫外線發光二極體封裝100其包含一深紫外光晶片110固定於一固晶基板120上,固晶基板120為正方形。深紫外光晶片110發出深紫外光。垂直圍霸130高度H大於深紫外光晶片110側面的厚度T,並與固晶基板120形成一容置空間,藉以容置深紫外光晶片110於容置空間。凸面透鏡140經由結合層黏結於垂直圍霸130。垂直圍霸130具圓形底部。深紫外光透過凸面透鏡140,產生折射與聚光效果,形成一具有圓形小角度發光光型。
Please refer to Figure 1, which shows a conventional deep ultraviolet light-emitting diode packaging structure with a circular small-angle light pattern. Figure 1 is a schematic diagram of the packaging structure of a traditional deep ultraviolet light-emitting diode with a circular small-angle light pattern. The deep ultraviolet light
因基於傳統封裝結構下,深紫外線發光二極體封裝100所發出的光型其發光角約50度,或30度的圓形,難以滿足長條光型應用市場(例
如水管中流動水殺菌設備,以及連續性油墨光固化設備)的需求。長條光型應用市場為提高光利用率與提高光照度之照射效果所必需的長條狀光型需求。
Because based on the traditional packaging structure, the light emitted by the deep ultraviolet light
傳統為使光源所照射出的光型為長條狀,會將複數個點光源之發光二極體202間隔排成一列,以組裝而成一長條狀的發光模組200,如圖2所示。圖2為傳統之長條狀發光模組示意圖。由於長條狀發光模組200上之發光二極體202仍是點光源,每一點光源所發出的光型302基本上仍是圓形,如圖3A所示。圖3A為傳統之長條狀發光模組光型示意圖。
Traditionally, in order to make the light pattern emitted by the light source be strip-shaped, the light-emitting
請參考圖3B,圖3B為發光角度曲線圖。當由一點光源向各個角度發出不同光強度的光線,將具有中心軸(0度角)最高光強度的50%的光強度之發光角度的兩倍,定義為此點光源之發光角,如圖4之相對發光強度對發光角度曲線圖所示,即為一具有120度發光角的標準圖形。將此點光源照向牆面,於牆面上50%光強度所圍繞出的圖形定義為光型,或俗稱光班。當發光角在兩軸方向為相等,光型即為圓形。當光型為圓形,即使可改變圓形為各種不同的大小,其所排列出的光型仍無法達到水管殺菌、及連續性固化照射等所需的光照均勻性與光型狹長度,更難滿足其易於生產製造和成本控制的基本需求。 Please refer to Figure 3B, which is a luminous angle graph. When a point light source emits light of different light intensities to various angles, the luminous angle of the point light source is defined as twice the luminous angle of 50% of the highest light intensity on the central axis (0 degree angle), as shown in the figure The relative luminous intensity vs. luminous angle curve shown in 4 is a standard graph with a luminous angle of 120 degrees. Shine this point light source on the wall, and the figure surrounded by 50% of the light intensity on the wall is defined as the light pattern, or commonly known as the light class. When the luminous angles are equal in both axes, the light pattern is circular. When the light pattern is circular, even if the circle can be changed into various sizes, the light pattern arranged still cannot achieve the uniformity of light and the narrow length of the light pattern required for water pipe sterilization, continuous curing irradiation, etc. What's more, It is difficult to meet its basic needs of easy production and cost control.
請參考圖4,圖4為前案線形聚光装置示意圖,該前案為中國專利公開號106195913A,其揭露一種線形聚光装置,包括排成一列的點光源元件12的長條狀發光模組1,以及配合一個屬於二次光學的長條狀的透明聚光罩2,藉以將排列的點光源12的光線盡可能的聚集於直線上,但如此方法需要增加二次光學的透鏡,亦增加了生產製造與組裝的成本。
Please refer to Figure 4. Figure 4 is a schematic diagram of a linear light condensing device of the previous case. The previous case is Chinese Patent Publication No. 106195913A, which discloses a linear light condensing device, including a strip-shaped light-emitting module of point
承上所敘,本發明之目的在於克服現有技術的缺點,提出一具有長條狀光型之發光二極體封裝結構,通過此封裝結構,使得其深紫外線發光二極體所發出的深紫外線能聚集成長條狀,提高光利用率與提高光照度,且節省成本。 As mentioned above, the purpose of the present invention is to overcome the shortcomings of the prior art and propose a light-emitting diode packaging structure with a strip-shaped light pattern. Through this packaging structure, the deep ultraviolet light emitted by the deep ultraviolet light-emitting diode can be It can be gathered into long strips to improve light utilization and illumination, and save costs.
根據本發明之一實施例,提供一種具有長條狀光型之發光二極體封裝結構,包含:一固晶基板,具有一組導電線路,該組導電線路電連接該固晶基板;一深紫外線發光二極體晶片,固定於該固晶基板,該組導電線路電連接該深紫外線發光二極體晶片;一矽基板反射杯,具有一第一面以及一第二面,該矽基板反射杯之該第一面與該固晶基板結合,該矽基板反射杯為一長方形框體,具有一上開口以及一下開口,該上開口與該下開口連接,該下開口設置於該第一面,該上開口設置於該第二面,該矽基板反射杯朝向中心之內側具有四個反射面,該四個反射面分別與該第一面具一夾角;該矽基板反射杯之該下開口之長度大於等於寬度的3倍,該矽基板反射杯之厚度大於等於該深紫外線發光二極體晶片的厚度的3倍,該矽基板反射杯與該固晶基板形成一容置空間,藉以容置該深紫外線發光二極體晶片;以及,一長形凸面石英玻璃透鏡,係與該矽基板反射杯之該第二面結合,該長形凸面石英玻璃透鏡之底部寬度大於等於該矽基板反射杯之該上開口寬度的2倍;藉由該長形凸面石英玻璃透鏡將該深紫外線發光二極體晶片所發出之深紫外線於寬度方向之單軸向的折射與聚光的效果,以及該矽基板反射杯於寬度方向之單軸向的平行反射光線與聚光的效果,而形成
一具有長條狀光型的發光二極體封裝結構。’
According to an embodiment of the present invention, a light-emitting diode packaging structure with a strip-shaped light pattern is provided, which includes: a solid crystal substrate with a set of conductive lines, and the set of conductive lines are electrically connected to the solid crystal substrate; a deep The ultraviolet light-emitting diode chip is fixed on the solid crystal substrate, and the set of conductive lines are electrically connected to the deep ultraviolet light-emitting diode chip; a silicon substrate reflective cup has a first surface and a second surface, and the silicon substrate reflects The first surface of the cup is combined with the solid crystal substrate. The silicon substrate reflective cup is a rectangular frame with an upper opening and a lower opening. The upper opening is connected to the lower opening. The lower opening is provided on the first surface. , the upper opening is provided on the second surface, and the silicon substrate reflective cup has four reflective surfaces inward toward the center, and the four reflective surfaces respectively form an angle with the first surface; the lower opening of the silicon substrate reflective cup is The length is greater than or equal to 3 times the width, and the thickness of the silicon substrate reflective cup is greater than or equal to 3 times the thickness of the deep ultraviolet light-emitting diode chip. The silicon substrate reflective cup and the solid crystal substrate form an accommodation space for accommodation. The deep ultraviolet light emitting diode chip; and, a long convex quartz glass lens, is combined with the second surface of the silicon substrate reflective cup, the bottom width of the long convex quartz glass lens is greater than or equal to the silicon substrate
依據本發明之一實施例中,該固晶基板為陶瓷基板。 According to an embodiment of the present invention, the solid crystal substrate is a ceramic substrate.
依據本發明另一實施例中,更包含一第一結合層,該第一結合層設置於該矽基板反射杯與該固晶基板之間,該第一結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 According to another embodiment of the present invention, a first bonding layer is further included. The first bonding layer is disposed between the silicon substrate reflective cup and the solid crystal substrate. The first bonding layer is a polymer adhesive or an inorganic adhesive. agent, solder layer or gold-tin alloy layer.
依據本發明另一實施例中,更包含一第二結合層,該第二結合層設置於該矽基板反射杯與該長形凸面石英玻璃透鏡之間,該第二結合層為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。 According to another embodiment of the present invention, a second bonding layer is further included. The second bonding layer is disposed between the silicon substrate reflective cup and the elongated convex quartz glass lens. The second bonding layer is a polymer adhesive. , inorganic binder, solder layer or gold-tin alloy layer.
綜上所述,本發明接露一具有長條狀光型之發光二極體封裝結構,藉此,使得深紫外線發光二極體所發出的深紫外線能聚集成長條狀,提高光利用率與提高光照度,並能節省成本。 In summary, the present invention uses a light-emitting diode packaging structure with a strip-shaped light pattern, thereby allowing the deep ultraviolet light emitted by the deep-ultraviolet light-emitting diode to be concentrated into a long strip, thereby improving the light utilization rate and Improve illumination and save costs.
1:發光模組 1:Light-emitting module
12:點光源元件 12:Point light source component
2:聚光罩 2: condenser mask
100:深紫外線發光二極體封裝 100: Deep UV light emitting diode packaging
110:深紫外光晶片 110:Deep UV chip
120:固晶基板 120:Solid crystal substrate
130:垂直圍霸 130:Vertical domination
140:凸面透鏡 140:Convex lens
202:發光二極體 202:Light emitting diode
302:光型 302:Light type
500:長條狀光型之發光二極體封裝 500: Strip-shaped light-emitting diode package
510:深紫外線發光二極體晶片 510:Deep UV light emitting diode chip
520:固晶基板 520: Solid crystal substrate
530:矽基板反射杯 530:Silicon substrate reflective cup
550:長形凸面石英玻璃透鏡 550: Long convex quartz glass lens
C1:第一結合層 C1: first bonding layer
C2:第二結合層 C2: Second bonding layer
H:高度 H: height
L1、L4、L6:長度 L1, L4, L6: length
L2、L3、L5:寬度 L2, L3, L5: Width
OB:下開口 OB: lower opening
OT:上開口 OT: top opening
P1:第一面 P1: First side
P2:第二面 P2: Second side
R1:第一反射面 R1: first reflective surface
R2:第二反射面 R2: Second reflective surface
R3:第三反射面 R3: The third reflective surface
R4:第四反射面 R4: The fourth reflective surface
T、T1、T2:厚度 T, T1, T2: Thickness
圖1:為傳統之具有圓形小角度發光光型的深紫外線發光二極體 Figure 1: A traditional deep ultraviolet light-emitting diode with a circular small-angle light pattern.
圖2:為傳統之長條狀發光模組示意圖。 Figure 2: Schematic diagram of a traditional strip-shaped light-emitting module.
圖3A:傳統之長條狀發光模組光型示意圖。 Figure 3A: Schematic diagram of the light pattern of a traditional strip-shaped light emitting module.
圖3B:發光角度曲線圖。 Figure 3B: Luminous angle graph.
圖4:為前案線形聚光装置示意圖。 Figure 4: Schematic diagram of the linear condensing device of the previous solution.
圖5A:為本發明具有長條狀光型之發光二極體封裝結構示意圖。 FIG. 5A is a schematic structural diagram of a light-emitting diode package with a strip-shaped light pattern according to the present invention.
圖5B為本發明根據圖5A之A-A’線段之剖面圖。 Figure 5B is a cross-sectional view of the present invention along line A-A' of Figure 5A.
圖5C為本發明具有長條狀光型之發光二極體封裝結構俯視圖。 5C is a top view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention.
圖6A為本發明矽晶圓基板示意圖。 Figure 6A is a schematic diagram of the silicon wafer substrate of the present invention.
圖6B為本發明矽晶圓基板經過蝕刻示意圖。 FIG. 6B is a schematic diagram of the silicon wafer substrate after etching according to the present invention.
圖6C為本發明矽基板反射杯示意圖。 Figure 6C is a schematic diagram of the silicon substrate reflective cup of the present invention.
圖7為本發明矽基板反射杯與深紫外線發光二極體晶片厚度示意圖 Figure 7 is a schematic diagram of the thickness of the silicon substrate reflective cup and the deep ultraviolet light-emitting diode chip of the present invention.
圖8A為本發明一實施例之長條狀光型之發光二極體封裝示意圖。 8A is a schematic diagram of a strip-shaped light-emitting diode package according to an embodiment of the present invention.
圖8B為具有習知技藝中凸面石英玻璃透鏡寬度之發光二極體封裝。 FIG. 8B shows a light emitting diode package with a conventional convex quartz glass lens width.
圖9為本發明長條狀光型之發光二極體封裝結構之出光示意圖。 FIG. 9 is a schematic diagram of the light emission of the strip-shaped light-emitting diode packaging structure of the present invention.
為了使本揭示內容之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施例,圖式中相同之號碼代表相同或相似之元件。但所提供之實施例並非用以限制本發明所涵蓋的範圍,而結構運作之描述非用以限制其執行之順序,任何由元件重新組合之結構,所產生具有均等功效的裝置,皆為本發明所涵蓋的範圍。 In order to make the description of the present disclosure more detailed and complete, reference may be made to the attached drawings and the various embodiments described below. The same numbers in the drawings represent the same or similar components. However, the embodiments provided are not intended to limit the scope of the present invention, and the description of the structural operations is not intended to limit the order of execution. Any structure recombined by components to produce a device with equal efficacy is the result of this invention. Scope covered by the invention.
以下將詳述本案的各實施例,並配合圖式作為例示。除了這些詳細描述之外,本發明還可以廣泛地施行在其他的實施例中,任何所述實施例的輕易替代、修改、等效變化都包含在本案的範圍內,並以之後的專利範圍為準。在說明書的描述中,為了使讀者對本發明有較完整的瞭解,提供了許多特定細節;然而,本發明可能在省略部分或全部這些特定細節的前提下,仍可實施。此外,眾所周知的步驟或元件並未描述於細節中,以避免造成本發明不必要之限制。圖式中相同或類似之元件將以相同或類似符號來表示。特別注意的是,圖式僅為示意之用,並非代表元件實際的 尺寸或數量,除非有特別說明。本文所述的方向是以圖式作為參考基準。 Each embodiment of the present invention will be described in detail below, with drawings as examples. In addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments. Easy substitutions, modifications, and equivalent changes of any described embodiments are included in the scope of this case, and are subject to the scope of subsequent patents. Accurate. In the description of the specification, many specific details are provided in order to allow the reader to have a more complete understanding of the present invention; however, the present invention may still be implemented without some or all of these specific details. In addition, well-known steps or components are not described in detail to avoid unnecessarily limiting the present invention. The same or similar elements in the drawings will be represented by the same or similar symbols. Please note that the diagrams are for schematic purposes only and do not represent the actual components. Size or quantity unless otherwise stated. The directions described in this article are based on the diagram as a reference.
下述實施例係揭露一種發光二極體封裝結構以及發光二極體封裝模組,其皆包含有發光二極體封裝結構發光二極體。 The following embodiments disclose a light-emitting diode packaging structure and a light-emitting diode packaging module, both of which include light-emitting diode packaging structures and light-emitting diodes.
請參考圖5A、5B、5C,圖5A為本發明具有長條狀光型之發光二極體封裝結構立體示意圖。圖5B為本發明根據圖5A之A-A’線段之剖面圖。圖5C為本發明具有長條狀光型之發光二極體封裝結構俯視圖。 Please refer to FIGS. 5A, 5B, and 5C. FIG. 5A is a schematic three-dimensional view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention. Figure 5B is a cross-sectional view of the present invention along line A-A' of Figure 5A. 5C is a top view of the light-emitting diode package structure with a strip-shaped light pattern according to the present invention.
圖5C為本發明根據圖5A之A-A’線段之剖面圖。具有長條狀光型之發光二極體封裝500包含一深紫外線發光二極體晶片510、固晶基板520。深紫外線發光二極體晶片510為深紫外線深紫外線發光二極體晶片,其波長為200~320nm。於此實施例,矽基板反射杯530之外尺寸之長度為10mm,寬度為6.6mm,長方形矽基板反射杯530之上開口OT之長度L6為6.7mm,寬度L5為3.3mm,長方形矽基板反射杯530之下開口OB之長度L1為5mm,寬度L2為1.65mm。需說明的是,此尺寸僅用為說明,並非用以限定本發明之範圍。
Figure 5C is a cross-sectional view of the present invention along line A-A' of Figure 5A. The light-emitting
深紫外線發光二極體晶片510之大小為40mil(即長x寬1mm),且其厚度為400um。深紫外線發光二極體晶片510以覆晶型式固定於一厚度為0.7mm之固晶基板520上。固晶基板520為氮化鋁陶瓷基板材質。固晶基板520具有一組導電線路,藉以電性連接深紫外線發光二極體晶片510至封裝結構表面的正、負電極(未圖示)。
The size of the deep ultraviolet light emitting
請參考圖6A、6B、6C,圖6A為本發明矽晶圓基板示意圖。圖6B為本發明矽晶圓基板經過蝕刻示意圖。圖6C為本發明矽基板反射杯示意圖。矽晶圓基板經過光罩蝕刻製程,於<111>晶面形成斜面。以切割方式,
製程矽基板反射杯530。
Please refer to Figures 6A, 6B, and 6C. Figure 6A is a schematic diagram of the silicon wafer substrate of the present invention. FIG. 6B is a schematic diagram of the silicon wafer substrate after etching according to the present invention. Figure 6C is a schematic diagram of the silicon substrate reflective cup of the present invention. The silicon wafer substrate undergoes a mask etching process to form a bevel on the <111> crystal plane. by cutting method,
Process silicon substrate
矽基板反射杯530為單晶矽晶圓基板,經由光罩蝕刻製程後,因單晶矽晶圓基板材料之特性,會形成出四個具有夾角55度之光亮結晶面,加以切割後,形成複數個長方形矽基板反射杯530。
The silicon substrate
矽基板反射杯530具有一第一面P1以及一第二面P2。矽基板反射杯530之第一面P1與固晶基板520結合。矽基板反射杯為一長方形框體,具有一上開口OT以及一下開口OB,上開口OT與下開口OB連接。下開口OB設置於第一面P1,上開口OT設置於第二面P2。矽基板反射杯530朝向中心之內側具有四個反射面(第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4),四個反射面分別與第一面P1呈55度夾角。第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4為光亮斜面。
The silicon substrate
因該矽基板反射杯針對於波長275nm之深紫外光,相較於一般金屬反射面具有更高的反射率,故可有效反射晶片發出的深紫外光。深紫外線發光二極體晶片510向側面所發出的深紫外光,大部分被平整光亮的矽單晶結晶面(即第一反射面R1、第二反射面R2、第三反射面R3以及第四反射面R4)以平行反射的形式向上反射出去。
Because the silicon substrate reflective cup targets deep ultraviolet light with a wavelength of 275nm and has a higher reflectivity than ordinary metal reflective surfaces, it can effectively reflect the deep ultraviolet light emitted by the chip. The deep ultraviolet light emitted by the deep ultraviolet light-emitting
本發明係使用一般厚度的矽基板反射杯530取代傳統的圍壩,因深紫外線發光二極體晶片510向側面所發出的深紫外光大部分被平整光亮的矽單晶結晶面以平行反射的形式向上反射出去,即可增加封裝結構約10%的出光效率。該矽基板反射杯530之下開口OB之長度L1大於等於寬度L2的3倍。矽基板反射杯530之厚度T1大於等於深紫外線發光二極體晶片510的厚度T2的3倍。於本實施例中,請參考圖7,圖7為本發明矽基板反射
杯530與深紫外線發光二極體晶片510厚度T2示意圖。於此實施例中,矽基板反射杯530之厚度T1為1.2mm,深紫外線發光二極體晶片510之厚度T2為0.4mm,矽基板反射杯530之厚度T1為深紫外線發光二極體晶片510厚度T2的3倍。可增加從兩反射面所反射出之反射光量,以使晶片向各方所發射的光能更向中心軸反射集中。反射矽基板反射杯530之厚度T1為1.2mm,約為深紫外線發光二極體晶片510厚度T2的3倍,需說明的是,本發明反射矽基板反射杯530之厚度T1與深紫外線發光二極體晶片510厚度T2之比大於等於3倍。其功效為增大該長方形矽基板反射杯530之反射面之面積,並增大從其寬度軸向之兩反射面所反射出之深紫外光的反射量,具有類似平行反射並集中深紫外光的效果,相較於反射矽基板反射杯530之厚度為0.5mm(未圖示),光線發散的角度可由150度更為收斂為117度。
The present invention uses a silicon substrate
矽基板反射杯530與固晶基板520形成一容置空間,藉以容置深紫外線發光二極體晶片510。本發明之矽基板反射杯530為矽基板材質,其與材質為陶瓷基板的固晶基板520,以及石英之長形凸面石英玻璃透鏡550的熱膨脹係數接近,不容易因兩界面間的熱膨脹差異產生應力而導致結構間劈裂,使得封裝結構整體的可靠度提高。
The silicon substrate
請參考圖5A、5B,長形凸面石英玻璃透鏡550與矽基板反射杯530之第二面P2結合。長形凸面石英玻璃透鏡550之底部寬度L3大於等於矽基板反射杯530之上開口OT寬度L5的2倍。藉由該長形凸面石英玻璃透鏡550將深紫外線發光二極體晶片510所發出之深紫外光線,於上開口OT寬度L5方向之單軸向的折射與聚光的效果,以及矽基板反射杯530於長形凸面石英玻璃透鏡550之底部寬度L3方向之單軸向的平行反射光線與聚光的效
果,而形成一具有長條狀光型的發光二極體封裝結構500。
Please refer to Figures 5A and 5B. The elongated convex
具有長條狀光型之發光二極體封裝結構500更包含一第一結合層C1以及第二結合層C2。第一結合層C1設置於矽基板反射杯530與固晶基板520之間。本發明之第一結合層C1為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。第二結合層C2設置於矽基板反射杯530與長形凸面石英玻璃透鏡550之間。本發明之第二結合層C2為高分子黏結劑、無機黏結劑、焊錫層或金錫合金層。長形凸面石英玻璃透鏡550經由一高分子黏結劑黏結於矽基板反射杯530之上,長形凸面石英玻璃透鏡550對於波長275nm之深紫外線具有接近完全的可穿透性。
The light-emitting
於此實施例中,長形凸面石英玻璃透鏡550之底部為長方形,其長度為10mm,寬度為6.6mm,高度為7mm,其寬度為該長方形矽基板反射杯530之上開口OT寬度3.3mm的2倍,此一寬度比之大於等於2倍,其目的為使從該反射杯之寬度軸向之兩反射面所反射出的深紫外光集中於該長形凸面石英玻璃透鏡之底部中心,以使該透鏡具有較佳平行折射並集中收斂深紫外光的效果。
In this embodiment, the bottom of the elongated convex
於本實施例中,長形凸面石英玻璃透鏡550之底部寬度L3設定為長方形矽基板反射杯530之上開口OT寬度L5(於此寬度為3.3mm)的2倍,即為6.6mm,其目的為使從矽基板反射杯530之左右第一反射面R1、第三反射面R3所反射出的光線相對集中於長形凸面石英玻璃透鏡550之底部中心區域,以使經過長形凸面石英玻璃透鏡550折射後的光具有較佳的平行度與集中收斂,換言之,令光線集中從長形凸面石英玻璃透鏡550之底部中心區域發出,即是使長形凸面石英玻璃透鏡550能產生將深紫外線發光二極
體晶片510向各方所發射的光更向中心軸折射集中的效果。出射光線集中於一點的要求,同時亦是一個以聚光為目的之凸透鏡的基礎設計原理。
In this embodiment, the bottom width L3 of the rectangular convex
即以本實施例中的長形凸面石英玻璃透鏡550之底部之寬度L3為6.6mm,與習知技藝中的寬度L3為4.2mm為例。如圖8A、8B所示的,當第一反射面R1、第三反射面R3的反射光皆取60度方向為例的條件下,約可將光線於被長形凸面石英玻璃透鏡550折射後的發散角度由45度(如圖8A所示)收斂為23度(如圖8B所示)。本發明實施例之長度值,所能產生之長條狀光型之長寬比值約可達到6~8倍的效果。圖8A為本發明一實施例之長條狀光型之發光二極體封裝示意圖。8B為具有習知技藝中凸面石英玻璃透鏡寬度之發光二極體封裝。
That is, the width L3 of the bottom of the elongated convex
綜上所述,藉由石英之長形凸面石英玻璃透鏡550將深紫外線深紫外線發光二極體晶片510所發出之深紫外線於寬度方向之單軸向的高程度平行折射與聚光的效果,以及該長方形矽基板反射杯530於寬度方向之單軸向的大面積平行反射光線與聚光的效果,加以長方形矽基板反射杯530之下開口OB之長度寬度比的效果,而形成深紫外線之長條狀光型之發光二極體封裝結構500,如圖9所示。圖9為本發明長條狀光型之發光二極體封裝結構之出光示意圖。
To sum up, the long-shaped convex
本發明當然不限於依據各實施例中所作的描述。反之,本發明包含每一新的特徵和各特徵的每一種組合,特別是包含各申請專利範圍-或不同實施例之個別特徵之每一種組合,當相關的特徵或相關的組合本身未明顯地顯示在各申請專利範圍中或各實施例中時亦屬本發明 The present invention is of course not limited to the description based on the respective embodiments. On the contrary, the invention encompasses every new feature and every combination of features, and in particular every combination of individual features of the respective claims - or of the different embodiments, when the relevant feature or the relevant combination itself is not obvious. When shown in the patent scope of each application or in each embodiment, it also belongs to the present invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定 本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only examples of the present invention and should not be limited thereto. Within the scope of implementation of the present invention, any simple equivalent changes and modifications made based on the patent application scope of the present invention and the contents of the patent specification are still within the scope covered by the patent of the present invention.
500:長條狀光型之發光二極體封裝 500: Strip-shaped light-emitting diode package
510:深紫外線發光二極體晶片 510:Deep UV light emitting diode chip
520:固晶基板 520: Solid crystal substrate
530:矽基板反射杯 530:Silicon substrate reflective cup
C1:第一結合層 C1: first bonding layer
C2:第二結合層 C2: Second bonding layer
L3:寬度 L3: Width
OB:下開口 OB: lower opening
OT:上開口 OT: top opening
P1:第一面 P1: First side
P2:第二面 P2: Second side
R2:第二反射面 R2: Second reflective surface
R4:第四反射面 R4: The fourth reflective surface
T1:厚度 T1:Thickness
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111129648A TWI825905B (en) | 2022-08-05 | 2022-08-05 | Led package structure providing rectangular light source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111129648A TWI825905B (en) | 2022-08-05 | 2022-08-05 | Led package structure providing rectangular light source |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI825905B true TWI825905B (en) | 2023-12-11 |
| TW202407255A TW202407255A (en) | 2024-02-16 |
Family
ID=90053148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111129648A TWI825905B (en) | 2022-08-05 | 2022-08-05 | Led package structure providing rectangular light source |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI825905B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101435555A (en) * | 2007-11-13 | 2009-05-20 | 上海钊辉科技有限公司 | Method for preparing LED ceramic substrate with oblique angle type reflection cup |
| CN201680207U (en) * | 2010-05-21 | 2010-12-22 | 翊展光电股份有限公司 | Light-emitting diode light source module |
| CN205480519U (en) * | 2016-02-18 | 2016-08-17 | 中山市久能光电科技有限公司 | An LED lamp capable of increasing light intensity |
| EP2529156B1 (en) * | 2010-01-27 | 2018-03-07 | Heraeus Noblelight Fusion UV Inc. | Micro-channel-cooled high heat load light emitting device |
| US20180261738A1 (en) * | 2015-05-27 | 2018-09-13 | Samsung Electronics Co., Ltd. | Semiconductor light emitting device |
-
2022
- 2022-08-05 TW TW111129648A patent/TWI825905B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101435555A (en) * | 2007-11-13 | 2009-05-20 | 上海钊辉科技有限公司 | Method for preparing LED ceramic substrate with oblique angle type reflection cup |
| EP2529156B1 (en) * | 2010-01-27 | 2018-03-07 | Heraeus Noblelight Fusion UV Inc. | Micro-channel-cooled high heat load light emitting device |
| CN201680207U (en) * | 2010-05-21 | 2010-12-22 | 翊展光电股份有限公司 | Light-emitting diode light source module |
| US20180261738A1 (en) * | 2015-05-27 | 2018-09-13 | Samsung Electronics Co., Ltd. | Semiconductor light emitting device |
| CN205480519U (en) * | 2016-02-18 | 2016-08-17 | 中山市久能光电科技有限公司 | An LED lamp capable of increasing light intensity |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202407255A (en) | 2024-02-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7329982B2 (en) | LED package with non-bonded optical element | |
| US10672953B2 (en) | Flip-chip light emitting diode chip and fabrication method | |
| US20130015478A1 (en) | Light emitting module and head lamp including the same | |
| KR20070070241A (en) | High Brightness LED Package | |
| JP2009518874A5 (en) | ||
| US20070246728A1 (en) | Surface mounting device-type light emitting diode | |
| US10317018B2 (en) | Lighting device | |
| TWI671924B (en) | Light-emitting device and method for manufacturing the same | |
| US20060091414A1 (en) | LED package with front surface heat extractor | |
| KR102408719B1 (en) | A lens and a light emitting device package including the same | |
| TW201704683A (en) | Lens and light-emitting element having same | |
| TWI825905B (en) | Led package structure providing rectangular light source | |
| KR20140131018A (en) | Light emitting device package and light emitting module including the same | |
| TWI416030B (en) | Light source for crystal lamp | |
| TWI565102B (en) | Light-emitting diode module and lamp using the same | |
| TWI671923B (en) | Light emitting diode package structure, method for making the same, and flat panel light source having the same | |
| TW202129381A (en) | Direct type backlight device | |
| JP2023165803A (en) | Light-emitting device | |
| WO2007032619A1 (en) | Reflective surface attached light emitting device | |
| CN102472435B (en) | Semiconductor light source | |
| US20130320378A1 (en) | Light-emitting device | |
| CN100448038C (en) | Light emitting module and light emitting diode packaging structure | |
| KR100663909B1 (en) | Side emitting lens and light emitting element | |
| TW200945633A (en) | Light emitter and semiconductor light-emitting device using same | |
| TWI438941B (en) | Light emitting diode |