TWI822325B - Electrostatic chuck and semiconductor processing equipment - Google Patents
Electrostatic chuck and semiconductor processing equipment Download PDFInfo
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- TWI822325B TWI822325B TW111134514A TW111134514A TWI822325B TW I822325 B TWI822325 B TW I822325B TW 111134514 A TW111134514 A TW 111134514A TW 111134514 A TW111134514 A TW 111134514A TW I822325 B TWI822325 B TW I822325B
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- H10P72/722—
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/541—Heating or cooling of the substrates
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- H10P72/0402—
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- H10P72/0602—
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Abstract
Description
本發明涉及半導體製造領域,具體地,涉及一種靜電卡盤及半導體加工設備。 The present invention relates to the field of semiconductor manufacturing, and in particular, to an electrostatic chuck and semiconductor processing equipment.
靜電卡盤(Electrostatic Chuck,簡稱ESC)用於採用靜電吸附的方式承載晶圓,避免晶圓在製程過程中出現移動或錯位。在製程過程中,還需要向靜電卡盤與晶圓之間的間隙通入一定壓力的背吹氣體,用於提高靜電卡盤對晶圓的傳熱能力,避免真空絕熱,從而可以提高靜電卡盤對晶圓溫度的控制能力;此外,靜電卡盤還可以為晶圓提供射頻偏壓。 Electrostatic Chuck (ESC for short) is used to carry wafers using electrostatic adsorption to prevent the wafers from moving or dislocating during the manufacturing process. During the process, it is also necessary to introduce a certain pressure of back-blow gas into the gap between the electrostatic chuck and the wafer to improve the heat transfer capability of the electrostatic chuck to the wafer and avoid vacuum insulation, thereby improving the electrostatic chuck. The chuck has the ability to control the wafer temperature; in addition, the electrostatic chuck can also provide radio frequency bias for the wafer.
靜電卡盤通常被放置於真空腔室,以物理氣相沉積(Physical Vapor Deposition,簡稱PVD)設備為例,當晶圓被傳送至PVD設備的真空腔室中並被放置於靜電卡盤上時,真空腔室處於本底真空狀態(本底真空度通常在10-8Torr或10-9Torr量級)。此時,晶圓與靜電卡盤之間處於真空絕熱的狀態,靜電卡盤無法實現對晶圓的控溫,需要向二者之間的間隙通入背吹氣體並保持一定氣壓(例如1-20Torr),背吹氣體能夠在靜電卡盤與晶圓之間進行熱傳遞,以實現靜電卡盤的控溫能力。 The electrostatic chuck is usually placed in a vacuum chamber. Taking Physical Vapor Deposition (PVD) equipment as an example, when the wafer is transferred to the vacuum chamber of the PVD equipment and placed on the electrostatic chuck , the vacuum chamber is in a background vacuum state (the background vacuum degree is usually on the order of 10 -8 Torr or 10 -9 Torr). At this time, the wafer and the electrostatic chuck are in a vacuum insulated state. The electrostatic chuck cannot control the temperature of the wafer. It is necessary to introduce back-blow gas into the gap between the two and maintain a certain air pressure (for example, 1- 20Torr), the back-blown gas can transfer heat between the electrostatic chuck and the wafer to achieve the temperature control capability of the electrostatic chuck.
靜電卡盤可分為庫侖型和迴斯熱背型(Johnsen-Rahbek effect,簡稱J-R型)兩類,庫侖型靜電卡盤的工作原理是利用在電極與晶圓之間產生的靜電引力對晶圓產生吸附作用,而J-R型靜電卡盤的工作原理是利用在靜電卡盤的上表面與晶圓之間產生的靜電引力對晶圓產生吸附作用。為了提高熱傳遞效率,通常在靜電卡盤的上表面上設置氣道,有助於背吹氣體通過氣道擴散至晶圓的不同位置處,但是,由於上述庫侖型靜電卡盤中的電極距離晶圓較近,導致電極上方的介電層的厚度較薄,無法設置上述氣道,而J-R型靜電卡盤中的電極距離晶圓較遠,電極上方的介電層較厚,可以製作氣道。 Electrostatic chucks can be divided into two types: Coulomb type and Johnsen-Rahbek effect (J-R type). The working principle of Coulomb type electrostatic chuck is to use the electrostatic attraction generated between the electrode and the wafer to align the crystal. The working principle of the J-R electrostatic chuck is to use the electrostatic attraction generated between the upper surface of the electrostatic chuck and the wafer to adsorb the wafer. In order to improve the heat transfer efficiency, air channels are usually provided on the upper surface of the electrostatic chuck to help the back blow gas diffuse to different locations on the wafer through the air channels. However, due to the distance between the electrodes in the above-mentioned Coulomb type electrostatic chuck and the wafer, The closer distance results in the thinner dielectric layer above the electrode, making it impossible to set up the above-mentioned air channel. However, the electrode in the J-R type electrostatic chuck is far away from the wafer, and the dielectric layer above the electrode is thicker, so the air channel can be made.
但是,對於J-R型靜電卡盤,現有的氣道結構需要通入背吹氣體較長時間(100s以上),才能使背吹氣壓的穩定性和均勻性達到製程要求,才能開始進行PVD製程,而PVD製程的時間一般僅在20-100s範圍內,導致設備產能較低,無法應用於工業生產。 However, for the J-R type electrostatic chuck, the existing air channel structure requires back-blowing gas to be passed through for a long time (more than 100s) before the stability and uniformity of the back-blowing air pressure can meet the process requirements, and then the PVD process can be started, and PVD The process time is generally only in the range of 20-100s, resulting in low equipment productivity and inability to be used in industrial production.
本發明旨在至少解決現有技術中存在的技術問題之一,提出了一種靜電卡盤及半導體加工設備,其可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 The present invention aims to solve at least one of the technical problems existing in the prior art. It proposes an electrostatic chuck and semiconductor processing equipment, which can effectively shorten the back-blowing gas pressure while ensuring that the back-blowing air pressure reaches the stability and uniformity requirements. ventilation time, thereby increasing equipment productivity.
為實現本發明的目的而提供一種靜電卡盤,應用於半導體加工設備中,包括卡盤本體,該卡盤本體的上表面設置有凸點結構、中心進氣孔和氣道結構,其中,該凸點結構位於該卡盤本體的上表面的非氣道區域中,用於承載晶圓,且該凸點結構具有用於承載晶圓的承載面,該承載面與該卡盤本體的上表面之間具有預設間距; 該氣道結構包括環形氣道、主氣道組和次氣道組,其中,該環形氣道位於該卡盤本體的上表面的邊緣處,用以在其內側限定形成熱交換區域;該主氣道組和次氣道組均分佈在該熱交換區域中,且該主氣道組環繞在該中心進氣孔周圍,該次氣道組環繞在該主氣道組周圍;該主氣道組分別與該中心進氣孔和該次氣道組相連通,且設置為能夠提高將該中心進氣孔流出的背吹氣體輸送至該次氣道組的速度;該次氣道組分別與該主氣道組和該環形氣道相連通,且設置為能夠使該背吹氣體在該熱交換區域的不同位置處分佈均勻。 In order to achieve the purpose of the present invention, an electrostatic chuck is provided, which is used in semiconductor processing equipment and includes a chuck body. The upper surface of the chuck body is provided with a bump structure, a central air inlet hole and an air channel structure, wherein the bump structure The point structure is located in the non-air channel area of the upper surface of the chuck body for carrying the wafer, and the bump structure has a bearing surface for bearing the wafer, between the bearing surface and the upper surface of the chuck body Has preset spacing; The air channel structure includes an annular air channel, a primary air channel group and a secondary air channel group, wherein the annular air channel is located at the edge of the upper surface of the chuck body to define a heat exchange area inside the chuck body; the primary air channel group and the secondary air channel The groups are distributed in the heat exchange area, and the main air duct group surrounds the central air inlet hole, and the secondary air duct group surrounds the main air duct group; the main air duct group is connected to the central air inlet hole and the secondary air duct group respectively. The airway group is connected and is configured to increase the speed at which the back-blown gas flowing out of the central air inlet is delivered to the secondary airway group; the secondary airway group is connected to the main airway group and the annular airway respectively, and is configured to The back-blown gas can be evenly distributed at different positions in the heat exchange area.
可選的,該主氣道組在該卡盤本體的上表面上的正投影面積相對於該卡盤本體的上表面的指定區域面積的占比小於等於50%,該指定區域面積為以該上表面的中心為圓心,直徑為指定直徑的圓面積。 Optionally, the orthographic projection area of the main airway group on the upper surface of the chuck body accounts for less than or equal to 50% of the designated area area of the upper surface of the chuck body, and the designated area area is based on the upper surface of the chuck body. The center of the surface is the center of the circle and the diameter is the area of the circle of the specified diameter.
可選的,該指定直徑小於等於50mm。 Optional, the specified diameter is less than or equal to 50mm.
可選的,該主氣道組包括沿該中心進氣孔的周向均勻分佈的多條主氣道,每條該主氣道均沿該中心進氣孔的徑向設置,並且,每條該主氣道的進氣端均與該中心進氣孔相連通,每條該主氣道的出氣端均與該次氣道組相連通。 Optionally, the main air channel group includes a plurality of main air channels evenly distributed along the circumferential direction of the central air inlet, each of the main air channels is arranged along the radial direction of the central air inlet, and each of the main air channels The air inlets are connected to the central air inlet, and the air outlets of each main airway are connected to the secondary airway group.
可選的,該主氣道的寬度大於等於0.5mm,且小於等於3mm;該主氣道的深度大於等於0.1mm,且小於等於0.4mm;該主氣道的數量大於等於9條,且小於等於20條。 Optionally, the width of the main airway is greater than or equal to 0.5mm and less than or equal to 3mm; the depth of the main airway is greater than or equal to 0.1mm and less than or equal to 0.4mm; the number of the main airways is greater than or equal to 9 and less than or equal to 20. .
可選的,該次氣道組包括一級子氣道組,該子氣道組包括多條次氣道,每條該主氣道的出氣端均與至少一條該次氣道的進氣端相連通,且與同一該主氣道相連通的多條該次氣道自該主氣道的出氣端向遠離 該中心進氣孔的不同方向延伸;或者,該次氣道組包括沿遠離該中心進氣孔的方向依次環繞的多級子氣道組,每級該子氣道組均包括多條次氣道,每條該主氣道的出氣端均和與之相鄰的一級該子氣道組中的至少一條該次氣道的進氣端相連通,且與同一該主氣道相連通的多條該次氣道自該主氣道的出氣端向遠離該中心進氣孔的不同方向延伸;上游一級的每條次氣道的出氣端均和與之相鄰的下游一級的至少一條次氣道的進氣端相連通,且與上游一級的同一次氣道相連通的下游一級的多條次氣道自該上游一級的次氣道的出氣端向遠離該中心進氣孔的不同方向延伸。 Optionally, the secondary airway group includes a first-level sub-airway group, the sub-airway group includes a plurality of secondary airways, and the air outlet end of each main airway is connected to the air inlet end of at least one secondary airway, and is connected to the same airway. Multiple secondary airways connected to the main airway are located away from the outlet end of the main airway. The central air inlet extends in different directions; alternatively, the secondary airway group includes a multi-stage sub-airway group that surrounds in a direction away from the central air inlet, and the sub-airway group at each level includes a plurality of secondary airways, each of which The air outlet end of the main airway is connected to the air inlet end of at least one secondary airway in the adjacent first-level sub-airway group, and multiple secondary airways connected to the same main airway are connected to the main airway. The air outlet ends extend in different directions away from the central air inlet; the air outlet end of each secondary air channel of the upstream level is connected to the air inlet end of at least one secondary air channel of the adjacent downstream level, and is connected to the air inlet end of the upstream level A plurality of downstream secondary air passages connected to the same primary air passage extend from the air outlet end of the upstream primary secondary air passage in different directions away from the central air inlet.
可選的,該次氣道的寬度大於等於0.5mm,且小於等於3mm;該次氣道的深度大於等於0.1mm,且小於等於0.4mm;該次氣道的數量大於等於9條,且小於等於100條。 Optionally, the width of the secondary airway is greater than or equal to 0.5mm and less than or equal to 3mm; the depth of the secondary airway is greater than or equal to 0.1mm and less than or equal to 0.4mm; the number of the secondary airways is greater than or equal to 9 and less than or equal to 100. .
可選的,該次氣道組包括兩級該子氣道組,分別為第一級氣道組和第二級氣道組,其中,該第一級氣道組包括多條第一次氣道,每條該主氣道的出氣端均和其中三條該第一次氣道的進氣端相連通,且與同一該主氣道相連通的三條該第一次氣道中,中間的該第一次氣道與該條主氣道同軸,兩側的兩個該第一次氣道相對於中間的該第一次氣道對稱分佈;並且,與不同的該主氣道相連通,且相鄰的任意兩條該第一次氣道的出氣端彙聚成第一公共出氣端;該第二級氣道組包括多條第二次氣道,與同一該主氣道相連通的三條該第一次氣道中,中間的該第一次氣道的出氣端和其中兩條該第二次氣道的進氣端相連通,每個該第一公共出氣端均和其中兩條該第二次氣道的進氣端相連通;並且,任意兩條相鄰的與該第一次氣道的出氣端 連通的該第二次氣道和與該第一公共出氣端連通的該第二次氣道的出氣端彙聚成第二公共出氣端,該第二公共出氣端均與該環形氣道相連通。 Optionally, the secondary airway group includes two levels of the sub-airway group, namely a first-level airway group and a second-level airway group, wherein the first-level airway group includes a plurality of primary airways, each of the primary airway groups. The air outlet ends of the airways are all connected to the air inlet ends of three of the primary airways, and among the three primary airways connected to the same main airway, the middle primary airway is coaxial with the main airway. , the two first airways on both sides are symmetrically distributed relative to the first airway in the middle; and are connected to different main airways, and the air outlets of any two adjacent first airways converge. The second-stage airway group includes a plurality of secondary airways. Among the three primary airways connected to the same main airway, the air outlet end of the middle primary airway and two of the primary airways are The air inlet ends of the second air passages are connected to each other, and each of the first common air outlet ends is connected to the air inlet ends of two of the second air passages; and any two adjacent ones are connected to the first air outlet. The outlet end of the secondary airway The connected second air channel and the air outlet end of the second air channel connected to the first common air outlet converge to form a second common air outlet, and the second common air outlet ends are both connected to the annular air channel.
可選的,該次氣道組還包括多條過渡氣道,各條該過渡氣道的進氣端一一對應地與各個該第二公共出氣端相連通,各條該過渡氣道的出氣端均與該環形氣道相連通。 Optionally, the secondary airway group also includes a plurality of transitional airways, the air inlet end of each transitional airway is connected to each of the second common air outlets in a one-to-one correspondence, and the air outlet end of each transitional airway is connected to the second common air outlet. The circular airways are connected.
可選的,該環形氣道的環形中心線的直徑大於等於270mm,且小於等於290mm;該環形氣道的徑向寬度大於等於0.5mm,且小於等於3mm;該環形氣道的深度大於等於0.1mm,且小於等於0.4mm。 Optionally, the diameter of the annular centerline of the annular airway is greater than or equal to 270mm and less than or equal to 290mm; the radial width of the annular airway is greater than or equal to 0.5mm and less than or equal to 3mm; the depth of the annular airway is greater than or equal to 0.1mm, and Less than or equal to 0.4mm.
可選的,該凸點結構包括均勻分佈在該非氣道區域中的多個凸點,多個該凸點在該卡盤本體的上表面上的總正投影面積相對於該卡盤本體的上表面面積的占比大於等於2%,且小於等於10%。 Optionally, the bump structure includes a plurality of bumps evenly distributed in the non-airway area, and the total orthographic projected area of the plurality of bumps on the upper surface of the chuck body is larger than the upper surface of the chuck body. The proportion of area is greater than or equal to 2% and less than or equal to 10%.
可選的,該預設間距大於等於2μm,且小於等於10μm。 Optionally, the preset spacing is greater than or equal to 2 μm and less than or equal to 10 μm.
作為另一個技術方案,本發明還提供一種半導體加工設備,包括製程腔室和設置在該製程腔室中的靜電卡盤,該靜電卡盤採用本發明提供的上述靜電卡盤。 As another technical solution, the present invention also provides a semiconductor processing equipment, including a process chamber and an electrostatic chuck disposed in the process chamber. The electrostatic chuck adopts the above-mentioned electrostatic chuck provided by the present invention.
本發明具有以下有益效果:本發明提供的靜電卡盤,其氣道結構包括環形氣道、主氣道組和次氣道組,其中,環形氣道位於靠近卡盤本體的上表面的邊緣處,用以在其內側限定形成熱交換區域,以保證該區域內的氣壓不會受到腔室壓力的影響,保證氣壓的穩定性,使背吹氣體能夠正常進行熱交換;主氣道組和次氣道組均分佈在該熱交換區域中,且主氣道組環繞在中心進氣孔周圍,分別與中心進氣孔和次氣道組相連通,且設置為能夠提高將中心進 氣孔流出的背吹氣體輸送至次氣道組的速度,從而可以保證背吹氣體能夠快速自中心進氣孔向四周擴散,次氣道組環繞在上述主氣道組周圍,分別與主氣道組和環形氣道相連通,且設置為能夠使背吹氣體在熱交換區域的不同位置處分佈均勻。上述主氣道組對使背吹氣壓快速達到穩定性要求起到主要作用,而次氣道組對使背吹氣體快速達到均勻性要求起到主要作用,因此,通過將上述主氣道組和次氣道組組合使用,可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 The present invention has the following beneficial effects: The air channel structure of the electrostatic chuck provided by the present invention includes an annular air channel, a main air channel group and a secondary air channel group, wherein the annular air channel is located at the edge close to the upper surface of the chuck body, for A heat exchange area is defined on the inside to ensure that the air pressure in this area will not be affected by the chamber pressure, ensuring the stability of the air pressure, so that the back-blown gas can perform heat exchange normally; the main air channel group and the secondary air channel group are both distributed in this area In the heat exchange area, the main air duct group surrounds the central air inlet, is connected to the central air inlet and the secondary air duct group respectively, and is set to improve the central air inlet. The speed at which the back-blown gas flowing out of the stomata is transported to the secondary air duct group can ensure that the back-blown gas can quickly diffuse from the central air inlet to the surroundings. The secondary air duct group surrounds the above-mentioned main air duct group and is connected with the main air duct group and the annular air duct respectively. are connected and arranged to enable the back-blown gas to be evenly distributed at different locations in the heat exchange area. The above-mentioned main airway group plays a major role in making the back-blown air pressure quickly reach the stability requirements, while the secondary airway group plays a major role in making the back-blown gas quickly reach the uniformity requirements. Therefore, by combining the above-mentioned main airway group and the secondary airway group Used in combination, the ventilation time of the back-blowing gas can be effectively shortened while ensuring that the back-blowing air pressure reaches the stability and uniformity requirements, thereby increasing equipment productivity.
本發明提供的半導體加工設備,其通過採用本發明提供的上述靜電卡盤,可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 The semiconductor processing equipment provided by the present invention, by using the above-mentioned electrostatic chuck provided by the present invention, can effectively shorten the ventilation time of the back-blowing gas on the premise of ensuring that the back-blowing air pressure reaches the stability and uniformity requirements, thereby improving the equipment production capacity.
1:靜電卡盤 1:Electrostatic chuck
2:晶圓 2:wafer
11:卡盤本體 11:Chuck body
12:電極 12:Electrode
13:凸點 13:Bump
31:環形氣道 31: Circular airway
32:主氣道 32: Main airway
33:次氣道 33:Secondary airway
33a:第一次氣道 33a: First airway
33b:第二次氣道 33b: Second airway
34:過渡氣道 34: Transitional airway
111:上表面 111: Upper surface
111a:內圈區域 111a: Inner circle area
111b:外圈區域 111b: Outer ring area
111c:邊緣區域 111c: Edge area
112:中心進氣孔 112: Center air inlet
331:第一次氣道 331: First airway
332:第一次氣道 332: First airway
A:公共出氣端 A:Public outlet
A1:第一公共出氣端 A1: The first public outlet
A2:第二公共出氣端 A2: The second public air outlet
R:指定區域面積 R: Specified area area
當結合附圖閱讀時,從以下詳細描述最佳理解本揭露之態樣。應注意,根據產業中之標準實踐,各種構件未按比例繪製。事實上,為了論述的清楚起見可任意增大或減小各種構件之尺寸。 The present disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. It should be noted that in accordance with standard practice in the industry, the various components are not drawn to scale. In fact, the dimensions of the various components may be arbitrarily increased or reduced for clarity of discussion.
圖1為本發明第一實施例提供的靜電卡盤的側視剖面示意圖;圖2為本發明第一實施例提供的靜電卡盤的氣道結構的一種俯視圖;圖3為本發明第一實施例提供的靜電卡盤的氣道結構的另一種俯視圖;圖4為本發明第二實施例提供的靜電卡盤的氣道結構的俯視圖;圖5為本發明第三實施例提供的靜電卡盤的整體俯視圖;圖6為圖5中靜電卡盤的局部俯視圖;圖7為本發明第三實施例採用的靜電卡盤與現有技術的靜電卡盤關於 平均氣壓與時間的曲線對比圖;圖8為本發明第三實施例採用的靜電卡盤與現有技術的靜電卡盤關於氣壓與晶圓位置的曲線對比圖。 Figure 1 is a schematic side cross-sectional view of the electrostatic chuck provided by the first embodiment of the present invention; Figure 2 is a top view of the air channel structure of the electrostatic chuck provided by the first embodiment of the present invention; Figure 3 is a first embodiment of the present invention Another top view of the air channel structure of the electrostatic chuck provided; Figure 4 is a top view of the air channel structure of the electrostatic chuck provided by the second embodiment of the present invention; Figure 5 is an overall top view of the electrostatic chuck provided by the third embodiment of the present invention ; Figure 6 is a partial top view of the electrostatic chuck in Figure 5; Figure 7 is the relationship between the electrostatic chuck used in the third embodiment of the present invention and the electrostatic chuck in the prior art. A curve comparison chart of average air pressure versus time; Figure 8 is a curve comparison chart of air pressure and wafer position between the electrostatic chuck used in the third embodiment of the present invention and the electrostatic chuck in the prior art.
以下揭露提供用於實施本揭露之不同構件之許多不同實施例或實例。下文描述組件及配置之特定實例以簡化本揭露。當然,此等僅為實例且非意欲限制。舉例而言,在以下描述中之一第一構件形成於一第二構件上方或上可包含其中該第一構件及該第二構件經形成為直接接觸之實施例,且亦可包含其中額外構件可形成在該第一構件與該第二構件之間,使得該第一構件及該第二構件可不直接接觸之實施例。另外,本揭露可在各個實例中重複參考數字及/或字母。此重複出於簡化及清楚之目的且本身不指示所論述之各個實施例及/或組態之間的關係。 The following disclosure provides many different embodiments or examples of different means for implementing the disclosure. Specific examples of components and configurations are described below to simplify the present disclosure. Of course, these are examples only and are not intended to be limiting. For example, the following description in which a first member is formed over or on a second member may include embodiments in which the first member and the second member are formed in direct contact, and may also include embodiments in which additional members Embodiments may be formed between the first member and the second member such that the first member and the second member may not be in direct contact. Additionally, the present disclosure may repeat reference numbers and/or letters in various instances. This repetition is for simplicity and clarity and does not inherently indicate a relationship between the various embodiments and/or configurations discussed.
此外,為便於描述,諸如「下面」、「下方」、「下」、「上方」、「上」及類似者之空間相對術語可在本文中用於描述一個元件或構件與另一(些)元件或構件之關係,如圖中圖解說明。空間相對術語意欲涵蓋除在圖中描繪之定向以外之使用或操作中之裝置之不同定向。設備可以其他方式定向(旋轉90度或按其他定向)且因此可同樣解釋本文中使用之空間相對描述詞。 In addition, for ease of description, spatially relative terms such as “below,” “below,” “lower,” “above,” “upper,” and the like may be used herein to describe one element or component in relation to another(s). The relationship between components or components, as illustrated in the figure. Spatially relative terms are intended to cover different orientations of the device in use or operation other than the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
儘管陳述本揭露之寬泛範疇之數值範圍及參數係近似值,然儘可能精確地報告特定實例中陳述之數值。然而,任何數值固有地含有必然由於見於各自測試量測中之標準偏差所致之某些誤差。再者,如本文中使用,術語「大約」通常意謂在一給定值或範圍之10%、5%、1%或0.5%內。替代地,術語「大約」意謂在由此項技術之一般技術者考量時 處於平均值之一可接受標準誤差內。除在操作/工作實例中以外,或除非以其他方式明確指定,否則諸如針對本文中揭露之材料之數量、時間之持續時間、溫度、操作條件、數量之比率及其類似者之全部數值範圍、數量、值及百分比應被理解為在全部例項中由術語「大約」修飾。相應地,除非相反地指示,否則本揭露及隨附發明申請專利範圍中陳述之數值參數係可根據需要變化之近似值。至少,應至少鑑於所報告有效數位之數目且藉由應用普通捨入技術解釋各數值參數。範圍可在本文中表達為從一個端點至另一端點或在兩個端點之間。本文中揭露之全部範圍包含端點,除非另有指定。 Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the values stated in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Furthermore, as used herein, the term "about" generally means within 10%, 5%, 1% or 0.5% of a given value or range. Alternatively, the term "approximately" means that when considered by one of ordinary skill in the art Within one acceptable standard error of the mean. Except in operating/working examples, or unless otherwise expressly specified, all numerical ranges such as quantities, durations of time, temperatures, operating conditions, ratios of quantities, and the like for materials disclosed herein, Quantities, values and percentages should be understood to be modified in all instances by the term "approximately". Accordingly, unless indicated to the contrary, the numerical parameters set forth in the patent claims of this disclosure and accompanying invention claims are approximations that may vary as necessary. At a minimum, each numerical parameter should be interpreted in light of the number of reported significant digits and by applying ordinary rounding techniques. Ranges may be expressed herein as from one endpoint to the other endpoint or between two endpoints. All ranges disclosed herein include endpoints unless otherwise specified.
第一實施例 First embodiment
請參閱圖1,本實施例提供一種靜電卡盤1,其包括卡盤本體11,該卡盤本體11中設置有電極12,該電極12通常與直流電源電連接,用於為吸附晶圓提供電能。通常,上述卡盤本體11位於電極12以上的部分為介電層,位於電極12以下的部分為基座。介電層和基座均由陶瓷材料製作,上述電極12可以採用燒結的方式內嵌在陶瓷材料內部。 Please refer to Figure 1. This embodiment provides an electrostatic chuck 1, which includes a chuck body 11. The chuck body 11 is provided with an electrode 12. The electrode 12 is usually electrically connected to a DC power supply and is used to provide a vacuum for adsorbing wafers. electrical energy. Generally, the part of the chuck body 11 located above the electrode 12 is the dielectric layer, and the part located below the electrode 12 is the base. The dielectric layer and the base are both made of ceramic materials, and the above-mentioned electrodes 12 can be embedded in the ceramic materials by sintering.
本實施例提供的靜電卡盤1是一種迴斯熱背型(Johnsen-Rahbek effect,簡稱J-R型)靜電卡盤,其工作原理是利用在卡盤本體11的上表面111與晶圓2之間產生的靜電引力對晶圓2產生吸附作用。基於此,在本實施例中,卡盤本體11的上表面111設置有凸點結構、中心進氣孔和氣道結構,其中,該凸點結構包括均勻分佈在該非氣道區域(除中心進氣孔和氣道結構之外的區域)中的多個凸點13,由多個凸點13構成的承載面用於承載晶圓2,且該承載面與卡盤本體11的上表面111之間具有預設間距(即,凸點13的高度),該預設間距被設置為能夠在卡盤本體 11的上表面111與晶圓2之間產生足夠大的靜電引力,以保證避免晶圓2在製程過程中出現移動或錯位。 The electrostatic chuck 1 provided in this embodiment is a Johnsen-Rahbek effect (J-R type for short) electrostatic chuck, and its working principle is to use it between the upper surface 111 of the chuck body 11 and the wafer 2 The generated electrostatic attraction exerts an adsorption effect on the wafer 2 . Based on this, in this embodiment, the upper surface 111 of the chuck body 11 is provided with a bump structure, a central air inlet hole and an air channel structure, wherein the bump structure includes a structure evenly distributed in the non-air channel area (except for the central air inlet hole). and a plurality of bumps 13 in the area outside the air channel structure). The bearing surface composed of the plurality of bumps 13 is used to carry the wafer 2, and there is a predetermined gap between the bearing surface and the upper surface 111 of the chuck body 11. The preset spacing (i.e., the height of the bumps 13) is set to allow the chuck body to A sufficiently large electrostatic attraction is generated between the upper surface 111 of 11 and the wafer 2 to ensure that the wafer 2 is prevented from moving or dislocating during the manufacturing process.
下述公式為庫倫定律公式:
其中,F為靜電引力;K為庫侖常數,Q為上表面111的帶電量,q為晶圓2的下表面帶電量,r為晶圓2的下表面與卡盤本體11的上表面111之間的間距(針對J-R型靜電卡盤)。 Among them, F is the electrostatic attraction; K is the Coulomb constant, Q is the charge quantity of the upper surface 111, q is the charge quantity of the lower surface of the wafer 2, r is the difference between the lower surface of the wafer 2 and the upper surface 111 of the chuck body 11 spacing between them (for J-R type electrostatic chuck).
根據庫倫定律公式可知,靜電引力F與間距r的平方成反比,因此,靜電引力F的大小主要在於間距r的大小,該間距r越小,靜電引力F越大。另外,靜電引力F與上表面111的帶電量Q成正比,因此,上表面111的除了凸點結構和氣道結構之外的區域面積越大,靜電引力F越大。 According to the formula of Coulomb's law, it can be known that the electrostatic attraction F is inversely proportional to the square of the distance r. Therefore, the size of the electrostatic attraction F mainly depends on the size of the distance r. The smaller the distance r, the greater the electrostatic attraction F. In addition, the electrostatic attraction F is proportional to the charge Q of the upper surface 111 . Therefore, the larger the area of the upper surface 111 except for the bump structure and the air channel structure, the greater the electrostatic attraction F.
基於上述原理,可選的,多個凸點13構成的承載面與卡盤本體11的上表面111之間的預設間距大於等於2μm,且小於等於10μm。通過將上述預設間距設定在該數值範圍內,既可以保證不會因為預設間距過大而導致靜電引力F不足,進而造成晶圓2在製程過程中可能出現移動或錯位;又可以保證不會因為預設間距小於製程時通入晶圓2與上表面111之間的背吹氣體的分子平均自由程,而導致背吹氣體的熱傳導能力變差,進而影響靜電卡盤的控溫能力。 Based on the above principle, optionally, the preset distance between the bearing surface composed of the plurality of bumps 13 and the upper surface 111 of the chuck body 11 is greater than or equal to 2 μm and less than or equal to 10 μm. By setting the above-mentioned preset spacing within this numerical range, it can be ensured that the electrostatic attraction force F will not be insufficient due to the preset spacing being too large, which may cause the wafer 2 to move or be dislocated during the process; Because the preset spacing is smaller than the molecular mean free path of the back-blow gas flowing between the wafer 2 and the upper surface 111 during the process, the heat conductivity of the back-blow gas becomes poor, thereby affecting the temperature control capability of the electrostatic chuck.
另外,可選的,多個凸點13在卡盤本體11的上表面111上的總正投影面積相對於該上表面111的面積的占比大於等於2%,且小於等於10%。通過將上述占比設定在該數值範圍內,既可以保證不會因為占比過大而導致上表面111的面積不足,進而造成上表面111的帶電量Q不足, 最終導致靜電引力F不足,又可以保證不會因為占比過小而無法實現對晶圓2的均勻且穩固地支撐。 In addition, optionally, the total orthogonal projected area of the plurality of bumps 13 on the upper surface 111 of the chuck body 11 accounts for greater than or equal to 2% and less than or equal to 10% relative to the area of the upper surface 111 . By setting the above-mentioned proportion within this numerical range, it can be ensured that the area of the upper surface 111 will not be insufficient due to the proportion being too large, thereby causing the charge quantity Q of the upper surface 111 to be insufficient. Ultimately, the electrostatic attraction force F is insufficient, and it can ensure that the wafer 2 will not be uniformly and firmly supported due to the small proportion.
在一些可選的實施例中,多個凸點13可以均勻排布在非氣道區域中以上表面111的中心為圓心,且半徑不同的多個圓周上,例如圖5中所示的多個凸點13的排布方式。或者,也可以在非氣道區域中陣列排布,該陣列例如為矩形陣列或者其他任意形狀的陣列。本發明對多個凸點13的數量和排布方式沒有特別的限制。 In some optional embodiments, multiple protrusions 13 can be evenly arranged in the non-airway area on multiple circles with the center of the upper surface 111 as the center and different radii, such as the multiple protrusions shown in Figure 5 . The arrangement of points 13. Alternatively, they can also be arranged in an array in the non-airway area, and the array is, for example, a rectangular array or an array of other arbitrary shapes. The present invention has no particular limitations on the number and arrangement of the plurality of bumps 13 .
在一些可選的實施例中,凸點13可以採用TAC(不含氫的類金剛石膜)材料,並採用過濾陰極真空電弧(FCVA)的方法製成。採用該方法製成的凸點耐磨性好,可耐受溫度高,從而可以提高靜電卡盤的壽命。 In some optional embodiments, the bumps 13 may be made of TAC (hydrogen-free diamond-like carbon film) material and made using a filtered cathode vacuum arc (FCVA) method. The bumps made by this method have good wear resistance and can withstand high temperatures, thereby extending the life of the electrostatic chuck.
在一些可選的實施例中,電極12與卡盤本體11的上表面111之間的間距大於等於0.5mm,且小於等於2mm,通過將該間距設定在該範圍內,可以獲得較好的靜電引力F。 In some optional embodiments, the distance between the electrode 12 and the upper surface 111 of the chuck body 11 is greater than or equal to 0.5 mm and less than or equal to 2 mm. By setting the distance within this range, better static electricity can be obtained. Gravity F.
請參閱圖2,中心進氣孔112位於卡盤本體11的上表面111的中心位置處,用以向上表面111與晶圓2之間通入背吹氣體,以實現二者的熱交換,從而實現靜電卡盤的控溫。 Please refer to Figure 2. The central air inlet hole 112 is located at the center of the upper surface 111 of the chuck body 11, and is used to pass back-blow gas between the upper surface 111 and the wafer 2 to achieve heat exchange between the two. Realize the temperature control of electrostatic chuck.
請參閱圖2,氣道結構包括環形氣道31、主氣道組和次氣道組,其中,環形氣道31位於靠近卡盤本體11的上表面111的邊緣處,用於在其內側限定形成上述熱交換區域(包括內圈區域111a和外圈區域111b),由於卡盤本體11的上表面111的邊緣區域111c與腔室內部連通,在該區域氣壓會驟降,導致背吹氣體在該邊緣區域111c無法進行熱交換,在這種情況下,借助上述環形氣道31,可以保證環形氣道31內側的熱交 換區域(包括內圈區域111a和外圈區域111b)內的氣壓不會受到腔室壓力的影響,保證氣壓的穩定性,使背吹氣體能夠正常進行熱交換。 Please refer to Figure 2. The airway structure includes an annular airway 31, a primary airway group and a secondary airway group. The annular airway 31 is located near the edge of the upper surface 111 of the chuck body 11, and is used to define the above-mentioned heat exchange area inside it. (Including the inner ring area 111a and the outer ring area 111b), since the edge area 111c of the upper surface 111 of the chuck body 11 is connected to the inside of the chamber, the air pressure in this area will drop suddenly, resulting in the back blow gas being unable to flow in this edge area 111c. To carry out heat exchange, in this case, with the help of the above-mentioned annular air channel 31, the heat exchange inside the annular air channel 31 can be ensured. The air pressure in the exchange area (including the inner ring area 111a and the outer ring area 111b) will not be affected by the chamber pressure, ensuring the stability of the air pressure, so that the back-blown gas can perform heat exchange normally.
在一些可選的實施例中,環形氣道31的環形中心線的直徑大於等於270mm,且小於等於290mm,優選為280mm;環形氣道31的徑向寬度大於等於0.5mm,且小於等於3mm,優選為2mm;環形氣道31的深度大於等於0.1mm,且小於等於0.4mm,優選為0.2mm。上述環形氣道31的環形中心線的直徑、徑向寬度和深度的設定範圍既可以保證盡可能地擴大上述熱交換區域的面積,又可以保證環形氣道31內側的熱交換區域內的氣壓不會受到腔室壓力的影響,保證氣壓的穩定性,使背吹氣體能夠正常進行熱交換。 In some optional embodiments, the diameter of the annular centerline of the annular airway 31 is greater than or equal to 270mm and less than or equal to 290mm, preferably 280mm; the radial width of the annular airway 31 is greater than or equal to 0.5mm, and less than or equal to 3mm, preferably 2mm; the depth of the annular airway 31 is greater than or equal to 0.1mm and less than or equal to 0.4mm, preferably 0.2mm. The setting ranges of the diameter, radial width and depth of the annular center line of the annular air passage 31 can not only ensure that the area of the above heat exchange area is expanded as much as possible, but also ensure that the air pressure in the heat exchange area inside the annular air passage 31 will not be affected. The influence of chamber pressure ensures the stability of air pressure and enables normal heat exchange of back-blown gas.
主氣道組和次氣道組均分佈在上述熱交換區域中,主氣道組環繞在中心進氣孔112周圍,例如位於圖2中的內圈區域111a;次氣道組環繞在該主氣道組周圍,例如位於圖2中的外圈區域111b;其中,主氣道組分別與中心進氣孔112和次氣道組相連通,且設置為能夠提高將中心進氣孔112流出的背吹氣體輸送至次氣道組的速度,從而可以保證背吹氣體能夠快速自中心進氣孔112向四周擴散,即,提高背吹氣體的擴散速度,該主氣道組對使背吹氣壓快速達到穩定性要求起到主要作用。 The main airway group and the secondary airway group are both distributed in the above-mentioned heat exchange area. The main airway group surrounds the central air inlet 112, for example, located in the inner ring area 111a in Figure 2; the secondary airway group surrounds the main airway group, For example, it is located in the outer ring area 111b in Figure 2; wherein, the main air channel group is connected to the central air inlet hole 112 and the secondary air channel group respectively, and is configured to improve the delivery of the back-blown gas flowing out of the central air inlet hole 112 to the secondary air channel. group, thereby ensuring that the back-blow gas can quickly diffuse from the central air inlet hole 112 to the surroundings, that is, increasing the diffusion speed of the back-blow gas. This main air channel group plays a major role in enabling the back-blow air pressure to quickly reach stability requirements. .
由於上述主氣道組位於臨近中心進氣孔112的內圈區域111a,而中心進氣孔112處的氣壓高於其他區域,如果主氣道組在卡盤本體11的上表面111上的正投影面積過大,很容易導致內圈區域111a的氣壓較高,從而造成晶圓在該區域出現“鼓包”現象,為了解決該問題,主氣道組在卡盤本體11的上表面111上的正投影面積相對於指定區域面積R的占比小於等於50%,該指定區域面積R為以上表面111的中心為圓心,直 徑為指定直徑的圓面積,即為上述內圈區域111a的外周緣以內的區域。可選的,該指定直徑例如小於等於50mm,例如為50mm。當然,主氣道組在卡盤本體11的上表面111上的正投影面積也不宜過小,以保證背吹氣體能夠快速自中心進氣孔112向四周擴散,使背吹氣壓能夠快速達到穩定性要求。 Since the above-mentioned main air channel group is located in the inner ring area 111a adjacent to the central air inlet hole 112, and the air pressure at the central air inlet hole 112 is higher than other areas, if the orthographic projection area of the main air channel group on the upper surface 111 of the chuck body 11 If it is too large, it will easily lead to high air pressure in the inner ring area 111a, causing the wafer to "bulge" in this area. In order to solve this problem, the orthographic projection area of the main air channel group on the upper surface 111 of the chuck body 11 is relatively small. The proportion of the designated area R is less than or equal to 50%. The designated area R is the center of the above surface 111 as the center of the circle. The diameter is the area of a circle with a specified diameter, that is, the area within the outer peripheral edge of the inner ring area 111a. Optionally, the specified diameter is, for example, less than or equal to 50 mm, for example, 50 mm. Of course, the front projection area of the main air channel group on the upper surface 111 of the chuck body 11 should not be too small to ensure that the back-blowing gas can quickly diffuse from the central air inlet 112 to the surroundings, so that the back-blowing air pressure can quickly meet the stability requirements. .
在一些可選的實施例中,上述主氣道組包括沿中心進氣孔112的周向均勻分佈的多條主氣道32,每條主氣道32均沿中心進氣孔112的徑向設置,以使背吹氣體流向外圈區域111b的路徑最短,從而可以保證背吹氣體能夠快速自中心進氣孔112向四周擴散。並且,每條主氣道32的進氣端均與中心進氣孔112相連通,每條主氣道32的出氣端均與次氣道組相連通。經由中心進氣孔112流出的背吹氣體同時經由各條主氣道32向四周擴散,並流入次氣道組。 In some optional embodiments, the above-mentioned main air channel group includes a plurality of main air channels 32 evenly distributed along the circumferential direction of the central air inlet hole 112, and each main air channel 32 is arranged along the radial direction of the central air inlet hole 112, so as to The path of the back-blowing gas flowing to the outer ring area 111b is made the shortest, thereby ensuring that the back-blowing gas can quickly diffuse from the central air inlet hole 112 to the surroundings. Moreover, the air inlet end of each main air channel 32 is connected with the central air inlet hole 112, and the air outlet end of each main air channel 32 is connected with the secondary air channel group. The back-blown gas flowing out through the central air inlet hole 112 diffuses to the surroundings through each main air channel 32 and flows into the secondary air channel group.
在一些可選的實施例中,可以通過設定上述主氣道32的數量、寬度、深度等參數來調節主氣道組在卡盤本體11的上表面111上的正投影面積,例如,主氣道32的寬度大於等於0.5mm,且小於等於3mm,優選為2mm;主氣道32的深度大於等於0.1mm,且小於等於0.4mm,優選為0.2mm;主氣道32的數量大於等於9條,且小於等於20條,優選為10條。例如圖2中示出了15條主氣道32。通過將主氣道32的數量、寬度、深度設定在上述數值範圍內,既可以保證主氣道組在卡盤本體11的上表面111上的正投影面積不會因為過大而導致內圈區域111a的氣壓較高,從而造成晶圓在該區域出現“鼓包”現象,又可以保證卡盤本體11的上表面111上的正投影面積足夠大,以使背吹氣體能夠快速自中心進氣孔112向四周擴散,從而實現背吹氣壓快速達到穩定性要求。 In some optional embodiments, the orthogonal projected area of the main airway group on the upper surface 111 of the chuck body 11 can be adjusted by setting the number, width, depth and other parameters of the above-mentioned main airway 32 , for example, the area of the main airway 32 The width is greater than or equal to 0.5mm, and less than or equal to 3mm, preferably 2mm; the depth of the main airway 32 is greater than or equal to 0.1mm, and less than or equal to 0.4mm, preferably 0.2mm; the number of the main airways 32 is greater than or equal to 9, and less than or equal to 20 strips, preferably 10 strips. For example, 15 main airways 32 are shown in FIG. 2 . By setting the number, width, and depth of the main air channels 32 within the above numerical range, it can be ensured that the orthogonal projected area of the main air channel group on the upper surface 111 of the chuck body 11 will not be too large, causing the air pressure in the inner ring area 111a Higher, thereby causing the wafer to appear "bulging" in this area, and ensuring that the front projection area on the upper surface 111 of the chuck body 11 is large enough so that the back blow gas can quickly flow from the central air inlet hole 112 to the surroundings Diffusion, thereby achieving back-blowing air pressure to quickly reach stability requirements.
需要說明的是,主氣道組並不局限於上述實施例採用的結構,在實際應用中,還可以採用其他任意結構,只要能夠使背吹氣壓快速達到穩定性要求即可。 It should be noted that the main airway group is not limited to the structure adopted in the above embodiment. In practical applications, any other structure can be used as long as the back-blowing air pressure can quickly reach the stability requirements.
次氣道組分別與上述主氣道組和環形氣道31相連通,且設置為能夠使背吹氣體在熱交換區域(包括內圈區域111a和外圈區域111b)的不同位置處分佈均勻,也就是說,次氣道組能夠使背吹氣體快速擴散均勻。次氣道組對使背吹氣體快速達到均勻性要求起到主要作用,因此,通過將上述主氣道組和次氣道組組合使用,可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 The secondary air channel group is connected to the above-mentioned main air channel group and the annular air channel 31 respectively, and is configured to enable the back-blown gas to be evenly distributed at different positions in the heat exchange area (including the inner ring area 111a and the outer ring area 111b), that is to say , the secondary airway group can make the back-blown gas spread quickly and evenly. The secondary airway group plays a major role in making the back-blowing gas quickly reach the uniformity requirements. Therefore, by combining the above-mentioned main airway group and the secondary airway group, it is possible to ensure that the back-blowing air pressure reaches the stability and uniformity requirements. Effectively shorten the ventilation time of back-blown gas, thereby increasing equipment productivity.
需要說明的是,由於上述主氣道組和次氣道組所在的氣道區域與晶圓表面之間的距離較大,而上表面111的非氣道區域與晶圓表面之間的距離較小,上述主氣道組和次氣道組可以起到引導背吹氣體擴散的作用,同時二者均與非氣道區域是連通的,因此,背吹氣體在依次沿上述主氣道組和次氣道組流動之後,會向非氣道區域進一步擴散,最終實現整個熱交換區域充滿背吹氣體,從而實現熱交換區域與晶圓表面之間的氣壓達到均勻和穩定。 It should be noted that since the distance between the air channel area where the above-mentioned main air channel group and the secondary air channel group are located and the wafer surface is large, while the distance between the non-air channel area of the upper surface 111 and the wafer surface is small, the above-mentioned main air channel group The airway group and the secondary airway group can guide the diffusion of back-blown gas, and both are connected to the non-airway area. Therefore, after the back-blown gas flows along the above-mentioned main airway group and secondary airway group in sequence, it will flow toward The non-air channel area is further diffused, and finally the entire heat exchange area is filled with back-blown gas, thereby achieving uniform and stable air pressure between the heat exchange area and the wafer surface.
在一些可選的實施例中,次氣道組包括一級子氣道組,如圖2所示,該級子氣道組位於外圈區域111b中,且包括多條次氣道33,每條主氣道32的出氣端均與其中兩條次氣道33的進氣端相連通,且與同一主氣道32相連通的兩條次氣道33自該主氣道32的出氣端向遠離中心進氣孔112的不同方向延伸,例如,圖2中與同一主氣道32相連通的兩條次氣道33向遠離中心進氣孔112,並遠離彼此的方向延伸,最終與環形氣道31 相連通。由於每兩條次氣道33用作上述主氣道32的兩條支路,可以使自主氣道32流出的背吹氣體進一步自該主氣道32的出氣端向遠離中心進氣孔112的不同方向擴散,從而可以起到使背吹氣體快速達到均勻性要求的作用。 In some optional embodiments, the secondary airway group includes a first-level sub-airway group. As shown in FIG. 2 , this sub-airway group is located in the outer ring area 111b and includes a plurality of secondary airways 33 . Each main airway 32 has The air outlet ends are connected to the air inlet ends of two of the secondary air channels 33 , and the two secondary air channels 33 connected to the same main air channel 32 extend from the air outlet end of the main air channel 32 in different directions away from the central air inlet hole 112 , for example, the two secondary air passages 33 connected with the same main air passage 32 in FIG. 2 extend away from the central air inlet 112 and away from each other, and finally connect with the annular air passage 31 Connected. Since each two secondary air channels 33 serve as two branches of the main air channel 32, the back-blown gas flowing out of the main air channel 32 can be further diffused from the outlet end of the main air channel 32 in different directions away from the central air inlet hole 112. This can play a role in making the back-blown gas quickly reach the uniformity requirements.
需要說明的是,在實際應用中,與同一主氣道32相連通的次氣道33的數量也可以為1條,在這種情況下,可以使不同的次氣道33之間彼此相連通,這同樣可以起到使背吹氣體快速達到均勻性要求的作用。或者,與同一主氣道32相連通的次氣道33的數量還可以為3條以上,例如,如圖3所示,與同一主氣道32相連通的次氣道33的數量還可以為3條,該數量可以根據具體需要自由設定。 It should be noted that in practical applications, the number of secondary airways 33 connected to the same main airway 32 can also be one. In this case, different secondary airways 33 can be connected to each other. This is also the case. It can play a role in making the back-blown gas quickly reach the uniformity requirements. Alternatively, the number of secondary airways 33 connected to the same main airway 32 may be more than three. For example, as shown in FIG. 3 , the number of secondary airways 33 connected to the same main airway 32 may also be three. The quantity can be freely set according to specific needs.
在一些可選的實施例中,次氣道33的寬度大於等於0.5mm,且小於等於3mm,優選為2mm;次氣道33的深度大於等於0.1mm,且小於等於0.4mm,優選為0.2mm;次氣道33的數量大於等於9條,且小於等於100條,優選為20條。通過將次氣道33的寬度、深度和數量設定在上述數值範圍內,可以有效起到使背吹氣體快速達到均勻性要求的作用。 In some optional embodiments, the width of the secondary airway 33 is greater than or equal to 0.5mm and less than or equal to 3mm, preferably 2mm; the depth of the secondary airway 33 is greater than or equal to 0.1mm, and less than or equal to 0.4mm, preferably 0.2mm; The number of airways 33 is greater than or equal to 9 and less than or equal to 100, preferably 20. By setting the width, depth and number of the secondary air passages 33 within the above numerical range, the back-blowing gas can effectively achieve uniformity requirements quickly.
還需要說明的是,上述次氣道33並不局限於採用直通道,其還可以為諸如彎曲通道、折線通道等的其他任意形狀的通道,本發明對此沒有特別的限制。 It should also be noted that the above-mentioned secondary air channel 33 is not limited to a straight channel, and may also be a channel of any other shape, such as a curved channel, a zigzag channel, etc., and the present invention has no particular limitation on this.
第二實施例 Second embodiment
請參閱圖4,本實施例提供的靜電卡盤,其與上述第一實施例相比,其區別僅在於:次氣道組的結構不同,並增設了多條過渡氣道34。下面僅對本實施例與上述第一實施例的區別進行詳細描述。 Referring to FIG. 4 , the electrostatic chuck provided in this embodiment is different from the above-mentioned first embodiment only in that the structure of the secondary air channel group is different and a plurality of transition air channels 34 are added. Only the differences between this embodiment and the above-mentioned first embodiment will be described in detail below.
具體地,如圖4所示,在卡盤本體11的上表面111上,在外圈區域111b與環形氣道31之間進一步劃分一環形過渡區域111d,在此基礎上,次氣道組包括一級子氣道組,該級子氣道組位於外圈區域111b中,且包括多條次氣道33,每條主氣道32的出氣端均與其中兩條次氣道33的進氣端相連通,且與同一主氣道32相連通的兩條次氣道33自該主氣道32的出氣端向遠離中心進氣孔112的不同方向延伸,例如,圖2中與同一主氣道32相連通的兩條次氣道33向遠離中心進氣孔112,並遠離彼此的方向延伸,並且,與不同的主氣道32連通的相鄰的任意兩條次氣道33的出氣端彙聚成公共出氣端A,以實現這兩條次氣道33之間相互連通,從而可以進一步提高背吹氣體快速達到均勻性要求的效率。 Specifically, as shown in Figure 4, on the upper surface 111 of the chuck body 11, an annular transition area 111d is further divided between the outer ring area 111b and the annular airway 31. On this basis, the secondary airway group includes a first-level sub-airway. The sub-airway group of this level is located in the outer ring area 111b and includes a plurality of secondary airways 33. The air outlet end of each main airway 32 is connected to the air inlet ends of two of the secondary airways 33 and is connected to the same main airway. Two secondary air passages 33 connected with each other extend from the outlet end of the main air passage 32 in different directions away from the central air inlet 112. For example, in Figure 2, the two secondary air passages 33 connected with the same primary air passage 32 extend in different directions away from the center. The air inlet holes 112 extend away from each other, and the air outlet ends of any two adjacent secondary air channels 33 connected to different main air channels 32 converge into a common air outlet end A, so as to realize the connection between the two secondary air channels 33. are interconnected, which can further improve the efficiency of back-blown gas to quickly achieve uniformity requirements.
而且,上述次氣道組還包括多條過渡氣道34,多條過渡氣道34位於上述環形過渡區域111d,並且各條過渡氣道34的進氣端一一對應地與各個公共出氣端A相連通,各條過渡氣道34的出氣端均與環形氣道31相連通。借助過渡氣道34,可以將相互連通的多條次氣道33進一步與環形氣道31相連通。 Moreover, the above-mentioned secondary airway group also includes a plurality of transitional airways 34. The plurality of transitional airways 34 are located in the above-mentioned annular transition area 111d, and the air inlet end of each transitional airway 34 is connected to each common air outlet A in a one-to-one correspondence. The air outlet ends of the transition air passages 34 are all connected with the annular air passage 31 . With the help of the transition airway 34, the plurality of interconnected secondary airways 33 can be further connected with the annular airway 31.
需要說明的是,在實際應用中,也可以省去上述過渡氣道34,即不設置上述環形過渡區域111d,而使上述公共出氣端A直接延伸至環形氣道31所在位置,並與之相連通。 It should be noted that in practical applications, the transition air channel 34 can also be omitted, that is, the annular transition area 111d is not provided, and the common air outlet A directly extends to the position of the annular air channel 31 and is connected with it.
本實施例提供的靜電卡盤的其他結構和功能與上述第一實施例相同,在此不再贅述。 Other structures and functions of the electrostatic chuck provided by this embodiment are the same as those of the above-mentioned first embodiment, and will not be described again here.
第三實施例 Third embodiment
作為一個優選實施方式,請參閱圖5和圖6,本實施例提供的靜電卡盤,其與上述第一、第二實施例相比,其區別僅在於:次氣道組 的結構不同。下面僅對本實施例與上述第一、第二實施例的區別進行詳細描述。 As a preferred embodiment, please refer to Figures 5 and 6. Compared with the above-mentioned first and second embodiments, the electrostatic chuck provided by this embodiment only differs in: the secondary airway group The structure is different. Only the differences between this embodiment and the above-mentioned first and second embodiments will be described in detail below.
如圖5和圖6所示,次氣道組包括沿遠離中心進氣孔112的方向依次環繞的兩級子氣道組,且均位於上述外圈區域。兩級子氣道組分別為第一級氣道組和第二級氣道組,其中,第一級氣道組包括多條第一次氣道33a,第二級氣道組包括多條第二次氣道33b。 As shown in FIGS. 5 and 6 , the secondary airway group includes two-level sub-airway groups that surround one another in a direction away from the central air inlet 112 , and are all located in the above-mentioned outer ring area. The two-level sub-airway groups are respectively a first-level airway group and a second-level airway group. The first-level airway group includes a plurality of first airways 33a, and the second-level airway group includes a plurality of second airways 33b.
其中,每條主氣道32的出氣端均和其中三條第一次氣道33a的進氣端相連通,且與同一主氣道32相連通的三條第一次氣道中,中間的第一次氣道331與該條主氣道32同軸,兩側的兩個第一次氣道332相對於中間的第一次氣道331對稱分佈;並且,與不同的主氣道32相連通,且相鄰的任意兩條第一次氣道331的出氣端彙聚成第一公共出氣端A1;與同一主氣道32相連通的三條第一次氣道中,中間的第一次氣道331的出氣端均和其中兩條第二次氣道33b的進氣端相連通,每個第一公共出氣端A1均和其中兩條第二次氣道33b的進氣端相連通;並且,任意兩條相鄰的與第一次氣道331的出氣端連通第二次氣道33b和與第一公共出氣端A1連通的第二次氣道33b的出氣端彙聚成第二公共出氣端A2,或者說與不同的出氣端(包括中間的第一次氣道331的出氣端和第一公共出氣端A1)相連通且相鄰的任意兩條第二次氣道33b的出氣端彙聚成第二公共出氣端A2,該第二公共出氣端33b均與環形氣道31相連通。 Among them, the air outlet end of each main airway 32 is connected with the air inlet end of three primary airways 33a, and among the three primary airways connected with the same main airway 32, the middle first airway 331 is connected with the air inlet end of the primary airway 33a. The main airway 32 is coaxial, and the two primary airways 332 on both sides are symmetrically distributed relative to the primary airway 331 in the middle; and are connected to different main airways 32, and any two adjacent first airways 331 are connected to each other. The air outlet ends of the air passages 331 converge into the first common air outlet end A1; among the three first air passages connected to the same main air passage 32, the air outlet ends of the middle first air passage 331 are equal to those of the two second air passages 33b. The air inlets are connected, and each first common air outlet A1 is connected to the air inlets of two of the second air channels 33b; and any two adjacent air outlets of the first air channels 331 are connected to the air inlets of the second air channels 33b. The secondary air channel 33b and the air outlet of the second air channel 33b connected to the first common air outlet A1 converge into the second common air outlet A2, or in other words, they are connected to different air outlets (including the air outlet of the first air channel 331 in the middle). The air outlet ends of any two adjacent second air channels 33b that are connected to the first common air outlet end A1) converge to form a second common air outlet end A2, and the second common air outlet ends 33b are all connected with the annular air channel 31.
可選的,上述次氣道組還包括多條過渡氣道34,各條過渡氣道34的進氣端一一對應地與各個第二公共出氣端A2相連通,各條過渡氣道34的出氣端均與環形氣道31相連通。 Optionally, the above-mentioned secondary airway group also includes a plurality of transition airways 34. The air inlet end of each transition airway 34 is connected to each second common air outlet A2 in one-to-one correspondence. The air outlet end of each transition airway 34 is connected to The annular airways 31 are connected.
下面以圖5示出的靜電卡盤採用的氣道結構為例進行實 驗,具體參數包括:主氣道32、次氣道33、環形氣道31和過渡氣道34的寬度均為2mm;主氣道32的數量為15條;次氣道的總數量為60條;環形氣道31的環形中心線的直徑為280mm。 The following takes the air channel structure used in the electrostatic chuck shown in Figure 5 as an example to carry out the actual operation. The specific parameters include: the width of the main airway 32, the secondary airway 33, the annular airway 31 and the transition airway 34 are all 2mm; the number of the main airway 32 is 15; the total number of the secondary airways is 60; the annular shape of the annular airway 31 The diameter of the center line is 280mm.
圖7為本發明第三實施例採用的靜電卡盤與現有技術的靜電卡盤關於平均氣壓與時間的曲線對比圖。如圖7所示,當平均氣壓達到B1線時,認為此時平均氣壓的大小滿足製程要求;當平均氣壓達到B2線時,認為此時平均氣壓的穩定性滿足製程要求,此時可以開始進行PVD製程,通常B1的數值是B2的數值的90%。曲線S1是現有技術的靜電卡盤關於平均氣壓與時間的曲線;曲線S2是本發明第三實施例採用的靜電卡盤關於平均氣壓與時間的曲線,通過對比可知,曲線S1上與B1線對應的時間點t2(100s以上)大於曲線S2上與B1線對應的時間點t1(12s左右),即,本發明第三實施例採用的靜電卡盤相對于現有技術能夠更快達到B1線和B2線,由此可以證明:本實施例提供的靜電卡盤,可以在保證背吹氣壓達到穩定性要求的前提下,有效縮短背吹氣體的通氣時間。 Figure 7 is a graph comparing the curves of average air pressure and time between the electrostatic chuck used in the third embodiment of the present invention and the electrostatic chuck in the prior art. As shown in Figure 7, when the average air pressure reaches the B1 line, it is considered that the average air pressure meets the process requirements; when the average air pressure reaches the B2 line, the stability of the average air pressure is considered to meet the process requirements, and the process can start at this time. In the PVD process, usually the value of B1 is 90% of the value of B2. Curve S1 is the curve of the prior art electrostatic chuck with respect to average air pressure and time; Curve S2 is the curve of the electrostatic chuck used in the third embodiment of the present invention with respect to average air pressure and time. Through comparison, it can be seen that curve S1 corresponds to line B1 The time point t2 (above 100s) is greater than the time point t1 (about 12s) corresponding to the B1 line on the curve S2. That is, the electrostatic chuck used in the third embodiment of the present invention can reach the B1 line and B2 faster than the existing technology. line, it can be proved that the electrostatic chuck provided by this embodiment can effectively shorten the ventilation time of the back-blowing gas on the premise of ensuring that the back-blowing air pressure meets the stability requirements.
圖8為本發明第三實施例採用的靜電卡盤與現有技術的靜電卡盤關於氣壓與晶圓位置的曲線對比圖。如圖8所示,曲線S1是現有技術的靜電卡盤關於氣壓與晶圓位置的曲線;曲線S2是本發明第三實施例採用的靜電卡盤關於氣壓與晶圓位置的曲線,通過對比可知,曲線S1的氣壓大小自晶圓的中心位置(150mm)向邊緣位置逐漸減小,且中心位置處的最高氣壓為680Pa,邊緣位置處的最低氣壓為340Pa,氣壓的均勻性較差。曲線S2在晶圓的中心位置(150mm)的氣壓與在邊緣位置的氣壓之間的差異很小,均在680Pa左右,由此可以證明:本實施例提供的靜電卡盤,可以有效提高背吹氣壓的穩定性。 8 is a graph comparing the curves of air pressure and wafer position between the electrostatic chuck used in the third embodiment of the present invention and the electrostatic chuck in the prior art. As shown in Figure 8, curve S1 is the curve of the electrostatic chuck in the prior art with respect to air pressure and wafer position; curve S2 is the curve of the electrostatic chuck used in the third embodiment of the present invention with respect to air pressure and wafer position. It can be seen from comparison , the air pressure of curve S1 gradually decreases from the center position (150mm) of the wafer to the edge position, and the highest air pressure at the center position is 680Pa, and the lowest air pressure at the edge position is 340Pa. The uniformity of the air pressure is poor. The difference between the air pressure at the center (150mm) of the wafer and the air pressure at the edge of curve S2 is very small, both are around 680Pa. This proves that the electrostatic chuck provided by this embodiment can effectively improve back blowing Air pressure stability.
需要說明的是,上述第三實施例僅是給出了一個優選實施例,本發明並不局限於此,在實際應用中,次氣道組還可以包括沿遠離中心進氣孔112的方向依次環繞的三級以上的子氣道組,在這種情況下,每條主氣道32的出氣端均和與之相鄰的一級子氣道組中的至少一條次氣道的進氣端相連通,且與同一主氣道32相連通的多條次氣道自該主氣道32的出氣端向遠離中心進氣孔112的不同方向延伸;上游一級的每條次氣道的出氣端均和與之相鄰的下游一級的至少一條次氣道的進氣端相連通,且與上游一級的同一次氣道相連通的下游一級的多條次氣道自該上游一級的次氣道的出氣端向遠離中心進氣孔112的不同方向延伸。 It should be noted that the above-mentioned third embodiment only provides a preferred embodiment, and the present invention is not limited thereto. In practical applications, the secondary airway group may also include sequentially surrounding air channels in a direction away from the central air inlet hole 112 A sub-airway group of three or more levels. In this case, the air outlet end of each main airway 32 is connected to the air inlet end of at least one secondary airway in the adjacent first-level sub-airway group, and is connected to the same airway. A plurality of secondary air passages connected to the main air passage 32 extend from the air outlet end of the main air passage 32 to different directions away from the central air inlet 112; the air outlet end of each secondary air passage of the upstream level is equal to that of the adjacent downstream level. The air inlet end of at least one secondary air passage is connected, and multiple secondary air passages at the downstream level connected to the same primary air passage at the upstream level extend from the air outlet end of the secondary air passage at the upstream level in different directions away from the central air inlet hole 112 .
本實施例提供的靜電卡盤的其他結構和功能與上述第一、第二實施例相同,在此不再贅述。 Other structures and functions of the electrostatic chuck provided by this embodiment are the same as those of the above-mentioned first and second embodiments, and will not be described again here.
綜上所述,本發明上述各個實施例提供的靜電卡盤,通過將上述主氣道組和次氣道組組合使用,可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 In summary, the electrostatic chuck provided by the above embodiments of the present invention, by combining the above-mentioned main airway group and the secondary airway group, can effectively shorten the back blowing air pressure on the premise of ensuring that the stability and uniformity requirements are met. The ventilation time of blowing gas can increase the equipment production capacity.
作為另一個技術方案,本發明實施例還提供一種半導體加工設備,包括製程腔室和設置在該製程腔室中的靜電卡盤,該靜電卡盤採用本發明上述各個實施例提供的靜電卡盤。 As another technical solution, an embodiment of the present invention also provides a semiconductor processing equipment, including a process chamber and an electrostatic chuck disposed in the process chamber. The electrostatic chuck adopts the electrostatic chuck provided by the above embodiments of the present invention. .
本發明實施例提供的半導體加工設備,其通過採用本發明實施例提供的上述靜電卡盤,可以在保證背吹氣壓達到穩定性和均勻性要求的前提下,有效縮短背吹氣體的通氣時間,從而可以提高設備產能。 The semiconductor processing equipment provided by the embodiment of the present invention, by using the above-mentioned electrostatic chuck provided by the embodiment of the present invention, can effectively shorten the ventilation time of the back-blowing gas on the premise of ensuring that the back-blowing air pressure reaches the stability and uniformity requirements. This can increase equipment productivity.
前述內容概括數項實施例之特徵,使得熟習此項技術者可更佳地理解本揭露之態樣。熟習此項技術者應瞭解,其等可容易地使用本 揭露作為用於設計或修改用於實行本文仲介紹之實施例之相同目的及/或達成相同優點之其他製程及結構之一基礎。熟習此項技術者亦應瞭解,此等等效構造不背離本揭露之精神及範疇,且其等可在不背離本揭露之精神及範疇之情況下在本文中作出各種改變、置換及更改。 The foregoing content summarizes the features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should understand that they can easily use this The disclosure serves as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments described herein. Those skilled in the art should also understand that such equivalent constructions do not depart from the spirit and scope of the disclosure, and that they can be variously changed, replaced, and altered herein without departing from the spirit and scope of the disclosure.
11:卡盤本體 11:Chuck body
13:凸點 13:Bump
31:環形氣道 31: Circular airway
32:主氣道 32: Main airway
33a:第一次氣道 33a: First airway
33b:第二次氣道 33b: Second airway
34:過渡氣道 34: Transitional airway
112:中心進氣孔 112: Center air inlet
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| CN202111105860.8A CN113903699A (en) | 2021-09-22 | 2021-09-22 | Electrostatic chuck and semiconductor processing equipment |
| CN202111105860.8 | 2021-09-22 |
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| TW202314953A TW202314953A (en) | 2023-04-01 |
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| KR (1) | KR102860448B1 (en) |
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| CN113903699A (en) * | 2021-09-22 | 2022-01-07 | 北京北方华创微电子装备有限公司 | Electrostatic chuck and semiconductor processing equipment |
| WO2024167731A1 (en) * | 2023-02-10 | 2024-08-15 | Lam Research Corporation | Pedestals and showerheads including dual plenum and baffle arrangements |
| WO2024167726A1 (en) * | 2023-02-10 | 2024-08-15 | Lam Research Corporation | Pedestals and showerheads including channels with decreasing flow velocities |
| CN120824246A (en) * | 2024-05-21 | 2025-10-21 | 北京北方华创微电子装备有限公司 | Carrier device and semiconductor processing equipment |
| CN119419143B (en) * | 2025-01-03 | 2025-04-11 | 浙江晟霖益嘉科技有限公司 | Wafer electrostatic adsorption heating device |
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- 2022-09-13 KR KR1020247008077A patent/KR102860448B1/en active Active
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| CN113903699A (en) | 2022-01-07 |
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| TW202314953A (en) | 2023-04-01 |
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