TWI803768B - Machine production and build information digitization system - Google Patents

Abstract

A machine production and build information digitization system has a digital database and a calculus system, including a database and a display interface for displaying data on the network. The data is shown as a production performance table, and a rubbing and paper information digitization system is set up to scan a rubbing to generate a file. After analysis of the file, the analysis and the file will be entered into the database. There's an automatic instrument input system has more than one electronic detection device. Those detection devices input the measured data to at least one of the production history tables so that the data can be stored in the database. Through the configuration of the above three systems, this development can digitize the relevant data in the production process of the machine, and provide statistical analysis of the database data for subsequent production management.

Description

Digital history system for mechanical production and assembly information

The invention relates to a database system, in particular to a digitized resume system for mechanical production and assembly information.

Machinery includes mechanical components and mechanical equipment. At present, in the production process of machinery such as traditional machine tools, paper-based specifications, assembly process tables, problem record tables, assembly accuracy tables, or factory accuracy tables are used to record machine tools. During the production process, the specifications of the machine tool, the drawing of the shovel rubbing, or the accuracy data of each assembly procedure, or record the status of the machine tool assembly process by taking pictures; compared with large machine tools, machines with specific functions Although the recording of components in the production process is simpler, it is mainly recorded in paper form.

The above-mentioned traditional way of recording the data of the mechanical production process in paper, because the content is filled in by hand and stored in paper, so the recognition of the content text is poor, which may cause errors in subsequent reading, and the required storage space varies. The cumulative quantity of machine tool production will gradually increase, and the written information is not conducive to subsequent statistical analysis of the data by computer, and is not suitable for the management of the mechanical assembly process in the supply chain.

Since the existing machinery, such as machine tools, mechanical equipment or components, is to manually record various data of the production process in paper, the paper storage takes up space, and subsequent reading and identification are not easy, and The data cannot be directly used in the computer for statistical analysis; for this reason, the present invention digitizes the traditional paper recording process with the system, so that the relevant data accumulated in the mechanical manufacturing process can be stored in the database, and provide subsequent import calculations for assembly machine quality forecasting and other uses.

In order to achieve the creation purpose of the present invention, the present invention provides a digital record system for mechanical production and assembly information, including: a digital database and calculation system, including a database and a device for displaying the data of the database on a web page device The display interface is displayed on the display interface as more than one production resume; a rubbing and paper information digitization system is provided with a scanning device, and the scanning device is used to scan a shovel rubbing drawing to generate a drawing file, using a The image analysis software analyzes the image file to generate a contact rate data and a total point data, input the image file, the contact rate data and the total point data into the database; and an instrument automatic input system, including more than one Electronic detection devices, each electronic detection device is connected to the digital database and the calculation system, and the measured data is input into at least one of the production history tables, so that these data are stored in the database.

Further, the display interface of the present invention displays a machine list, the machine list includes more than one machine column corresponding to different machines, a production history link is set in each machine field, and each production history link is connected to a production history page, Each production history page includes links to a plurality of production history tables, and the plurality of production history tables include an initial assembly process record table.

Further, the present invention displays the initial installation process record table on the display interface. The initial installation process record table includes more than one accuracy category column, and each accuracy category column includes a schematic diagram of a mechanical part, and a plurality of measurement positions indicating the schematic diagram of the mechanical part measurement points and a plurality of measurement value fields respectively corresponding to each measurement point, each electronic detection device performs measurement on each part of the machine according to the instructions of each measurement point, and inputs the measured data into The database is correspondingly displayed in the corresponding measurement value columns.

Further, the plurality of production history tables in the present invention also includes an assembly flow table, the assembly flow table includes a plurality of assembly procedures, and each assembly procedure can be selectively set to be completed; a production schedule is displayed on the display interface, The production schedule includes multiple assembly procedures of each machine, and displays the completed and unfinished status of each assembly procedure, and displays the ratio of the completed quantity of the multiple assembly procedures to the quantity of all assembly procedures as a visual progress bar.

Furthermore, the present invention displays an accuracy analysis table on the display interface, and the accuracy analysis table is provided with an item screening column, selects the data of the database according to the option of the selected item screening column, and draws a statistic on the accuracy analysis table. chart.

Preferably, the production history table of the present invention includes a specification function table for manual input or imported data, and more than one quality assurance checklist with multiple ticked items.

The present invention uses the rubbing and paper-based information digitization system and the instrument automatic input system to store scraping image files and analysis data of contact surfaces or sliding surfaces of castings of different machines, such as machine tools or equipment, into the data database, and each electronic detection device measures each part of the machine, and the measurement data is input into the production history table and stored in the database.

The present invention digitalizes relevant data accumulated in the manufacturing process of machinery, such as machine tools, mechanical equipment, and mechanical components, into production resumes, graphic files, and analysis data in the above-mentioned manner, and can call out graphic files, analytical data, or The corresponding production history table is displayed on the display interface for users to check. The aforementioned data can also be directly classified and imported into the computer for calculation. The output analysis results predict the quality of the assembly machinery or serve as a basis for supply chain management.

10:Digital database and calculation system

11: Database

12: Web device

20: Display interface

21: Production history menu

211: Mechanical list button

212: Set up progress button

213: Analysis button

22: Mechanical list

221: Mechanical Slot

222: Link to Production History

223: Production history window

23: Production schedule

231: Visual progress bar

24: Accuracy analysis table

241: Item filter field

242: Statistical Charts

30: Rubbing and paper information digitization system

31: Scanning device

32: Shovel Rubbing Drawings

33: Picture file

34: Image analysis software

35:Contact rate data

36: Total points data

40:Instrument automation input system

41: Electronic detection device

A: Main window

B: Production resume

B1:Specification function table

B2: Assembly flow chart

B21: Assembly procedure

B3: Parts change table

B4: Factory abnormalities

B5: Initial installation process record sheet

B51: Accuracy category column

B52: Schematic diagram of mechanical parts

B53: Measurement point

B54: Measured value field

B55: Result field

B6: Hardcover Inspection Form

B7: Finished Machine Inspection Form - Production Department

B8: Finished Machine Inspection Form - Quality Assurance Department

B9: Problem Process Record

B10: Finished product inspection missing record form

B11: Laser positioning accuracy table

FIG. 1 is a schematic block diagram of a preferred embodiment of the present invention.

FIG. 2 is a schematic block diagram of a rubbing and paper information digitization system according to a preferred embodiment of the present invention.

Fig. 3 is a schematic block diagram of an instrument automation input system in a preferred embodiment of the present invention.

Fig. 4 is a schematic diagram of a mechanical list of a preferred embodiment of the present invention.

FIG. 5 is a schematic diagram of an initial installation process recording table in a preferred embodiment of the present invention.

Fig. 6 is a schematic diagram of an assembly flow chart of a preferred embodiment of the present invention.

Fig. 7 is a schematic diagram of a production history menu in a preferred embodiment of the present invention.

Fig. 8 is a schematic diagram of a production schedule of a preferred embodiment of the present invention.

Fig. 9 is a schematic diagram of an accuracy analysis table of a preferred embodiment of the present invention.

In order to understand the technical features and practical functions of the present invention in detail, and implement them according to the contents of the description, a preferred embodiment as shown in the drawings is further described in detail as follows.

The present invention provides a digital record system for mechanical production and assembly information, which can be applied to machine tools, mechanical equipment, and mechanical components. Please refer to the first preferred embodiment shown in Figures 1 to 3, so it can be applied to machine tools For example, the system includes: a digital database and calculation system 10, including a database 11 built in a server and a display interface 20 displaying the data of the database 11 on a webpage device 12, the webpage The device 12 is a personal computer or various mobile devices with Internet access capabilities.

A rubbing and paper information digitization system 30 is provided with a scanning device 31, and a shovel rubbing drawing 32 is scanned by the scanning device 31 to generate a map file 33, and an image analysis software 34 is used to analyze the map file 33 to generate a Contact rate data 35 and a total number of points data 36, the map file 33, the contact rate data 35 and the total number of points data 36 are input into the database, so as to improve the error of manual interpretation in the past, and manual interpretation can only be performed in small areas ( One inch square area) parameters, it is impossible to judge the parameters of the entire shoveling surface (total point data, contact rate, etc.) and the pass rate.

An instrument automatic input system 40, comprising more than one electronic detection device 41, each electronic detection device can be a digital measuring device such as an electronic dial gauge, an electronic level, and each electronic detection device 41 is wireless or wired. It is connected with the digitized database and the calculation system 10 by signal, and the measured data is input into the database 11 .

Please refer to FIG. 1 and FIG. 4 and FIG. 7, the display interface 20 is provided with a main window A, and a production history menu 21 is provided on the fixed sidebar of the main window A, and the production history menu 21 includes a machine list button 211 , a set of progress button 212 and an analysis button 213, selecting the mechanical list button 211 will display a mechanical list 22 in the main window A, please refer to shown in Figure 8, select the set progress button 212 will be displayed in the main window A production progress table 23 is displayed in A, please refer to FIG. 9 , selecting the analysis button 213 will display a precision analysis table 24 in the main window A.

The mechanical list 22 can be applied in the list to set columns corresponding to different machine tools, mechanical equipment or mechanical components. In this preferred embodiment, the mechanical list 22 includes more than one mechanical column 221, and will These machine columns 221 are set as a plurality of machine columns 221 respectively corresponding to different machine tools, and a production history link 222 is set in each machine column 221, and each production history link 222 is connected to the production history of a corresponding machine tool Window 223. Each production history window 223 includes links to multiple production history tables B. The multiple production history tables B include a specification function table B1, an assembly process table B2, and a part change displayed in the main window A. Form B3, 1 Abnormalities B4, 1 Pre-installation Process Record Form B5, 1 Hardcover Inspection Form B6, 1 Finished Machine Inspection Form - Production Department B7, 1 Finished Machine Inspection Form - Quality Assurance Department B8, 1 Problem Process Record B9, 1. Product Inspection Missing Record Form B10, 1. Laser Positioning Accuracy Form B11.

Each of the aforementioned production resumes B can be an electronic form that is manually input, file input, or input after measurement by an electronic detection device, or an electronic form with multiple check boxes, or multiple steps that can be selected The program is set as complete; the aforementioned data input into each production history table B is stored in the database 11, and when each webpage device 12 is connected to the database 11, the database can be opened according to the operation of each webpage device 12 11 data is displayed in the main window A of the display interface 20, and the inputted data is also It can be displayed on the display interface 20 in the form of pictures, analysis data or production history table B by the operation of each webpage device 12 . In addition to the aforementioned manual input and file input data being directly input into the server of the digitized database and computing system 10, each webpage device 12 can also be operated when connecting with the digitized database and computing system 10 through each webpage device 12 Executing the data input program and digitizing various form records can effectively solve the problems of data storage and difficult statistical analysis.

The above-mentioned production resumes B, such as the specification function table B1, the parts change table B3, the factory abnormalities B4, the problem flow record B9, and the finished product inspection missing record table B10 are respectively manual or file or data-entry electronic records. Table; the assembly process table B2 has multiple steps and can be selectively set as a completed program; the initial assembly process record table B5 and the laser positioning accuracy table B11 are imported data after being measured by an electronic detection device; the The hardcover inspection form B6, the finished machine inspection form-production department B7, and the finished machine inspection form-quality assurance department B8 are respectively quality assurance checklists with multiple check items.

Please refer to Figure 5, the initial installation process record table B5 includes more than one, for example, the present invention is provided with a plurality of accuracy category column B51, respectively including the base level, the parallelism of the two rails of the base, the level of the two rails of the base, etc. Each accuracy category column B51 includes a mechanical part diagram B52, a plurality of measurement points B53 indicating the measurement positions of the mechanical part diagram B52, a plurality of measurement value columns B54 corresponding to each measurement point B53, and a result Column B55, each of the electronic detection devices 41 is based on the instructions of each measurement point B53 to perform measurement on the machine, that is, each part of the machine tool, and input the measured data into the database 11, and the data Correspondingly displayed in the corresponding measurement value column B54, and the results of the data are integrated in the result column B55, for example, in the accuracy category column B51 at the base level, the result column B55 is to measure three positions The maximum values of the X-axis and Y-axis of , are integrated in the vertical and horizontal items of the result column B55.

Please refer to Figure 6, the assembly process table B2 includes multiple assembly procedures B21, each assembly procedure B21 can be selectively set as completed, and the completed assembly procedure B21 needs to fill in the standard working hours and upper limit time of the procedure , completion time, producer, and acceptor data, indicating that the program has been completed Afterwards, when analyzing the data of each machine, that is, the production resume B of the machine tool, the standard man-hours, on-line time, completion time and producers of each assembly procedure B21 in each assembly process table B2 can be used to analyze different machine tools , Mechanical assembly time and the efficiency of each producer.

Please refer to Fig. 6 and shown in Fig. 8, this production schedule table 23 comprises each machine tool, multiple assembling programs B21 of machinery, and shows the completion and unfinished state of each assembling program B21, the multiple assembling programs B21 The ratio of the completed quantity to the quantity of all assembly procedures B21 is displayed as a visual progress bar 231. Each visual progress bar 231 allows the user to easily check the progress of each machine tool assembly and grasp which assembly procedures B21 are completed or which assembly procedures B21 It has not been completed yet, and the efficiency management of assembly line personnel is carried out in conjunction with the data in the corresponding assembly process table B2.

Please refer to Fig. 5 and shown in Fig. 9, this accuracy analysis form 24 is provided with an item screening column 241, selects the data of this database 11 according to the option of selected item screening column 241, for example selects each machinery, namely tool According to the data in the accuracy category column B51 of the base level in the initial installation process record table B5 of the machine tool, draw a group of statistical charts 242 showing the overall proportion of the vertical axis and horizontal axis item data of each machine tool in the accuracy analysis table 24, through By viewing various statistical charts 242, it is possible to grasp the accuracy status of each machine tool and perform supply chain quality management.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of rights claimed by the present invention. All other equivalent changes or modifications that do not deviate from the spirit disclosed in the present invention should be included in the present invention. within the scope of the patent application.

10:Digital database and calculation system

11: Database

12: Web device

20: Display interface

30: Rubbing and paper information digitization system

40:Instrument automation input system

Claims (6)

A digital resume system for mechanical production and assembly information, including: a digital database and a calculation system, including a database and a display interface for displaying the data of the database on a webpage device, and displaying more than one on the display interface The production history sheet includes an initial assembly process record sheet, and the initial assembly process record sheet includes more than one accuracy category column, each accuracy category column includes a schematic diagram of a mechanical part, and a plurality of measurements indicating the measurement position of the schematic diagram of the mechanical part point and a plurality of measurement value columns corresponding to each measurement point; a rubbing and paper information digitization system is equipped with a scanning device, and a shovel rubbing drawing is scanned by the scanning device to generate a picture file, which is used An image analysis software analyzes the image file to generate a contact rate data and a total point data, and inputs the image file, the contact rate data and the total point data into the database; and an instrument automatic input system, including more than one Each electronic detection device is connected to the digital database and the calculation system signal, and the measured data is input into at least one of the above-mentioned production history tables, so that these data are stored in the database, and Each electronic detection device performs measurement on each part of the machine according to the instructions of the above-mentioned measurement points, and the measured data is input into the database and displayed in the corresponding measurement value columns. The digital history system for machinery production and assembly information as described in claim 1, wherein the display interface displays a machine list, and the machine list includes more than one machine field corresponding to different machines, and a production history link is set in each machine field , each production history link is connected to a production history page, and each production history page includes a plurality of links to the production history table. The digitized resume system for mechanical production and assembly information as described in claim 2, wherein the initial assembly process record sheet is displayed on the display interface. The mechanical production and assembly information digitized history system as described in claim 3, wherein the plurality of production history tables also includes an assembly flow table, which includes a plurality of assembly procedures, which can be Selectively set each assembly program as complete; display a production schedule on the display interface, the production schedule includes multiple assembly programs for each machine, and displays the completed and unfinished status of each assembly program, and multiple The completed quantity in the assembly program is displayed as a visual progress bar as a percentage of the total assembly program quantity. The digitized resume system for mechanical production and assembly information as described in claim 4, wherein an accuracy analysis table is displayed on the display interface, and the accuracy analysis table is provided with an item filtering field, and the data is selected according to the options in the selected item filtering field Draw a statistical chart on the precision analysis table for the data in the library. The digital history system for mechanical production and assembly information as described in any one of claims 1 to 5, wherein the production history table includes a specification function table for manual input or imported data, and more than one item with multiple check items Quality Assurance Checklist.

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