TWI899393B - Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal elementInfo
- Publication number
- TWI899393B TWI899393B TW110146474A TW110146474A TWI899393B TW I899393 B TWI899393 B TW I899393B TW 110146474 A TW110146474 A TW 110146474A TW 110146474 A TW110146474 A TW 110146474A TW I899393 B TWI899393 B TW I899393B
- Authority
- TW
- Taiwan
- Prior art keywords
- group
- liquid crystal
- crystal alignment
- polymer
- formula
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
- C09K19/54—Additives having no specific mesophase characterised by their chemical composition
- C09K19/56—Aligning agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/101—Preparatory processes from tetracarboxylic acids or derivatives and diamines containing chain terminating or branching agents
- C08G73/1017—Preparatory processes from tetracarboxylic acids or derivatives and diamines containing chain terminating or branching agents in the form of (mono)amine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
- C09K19/54—Additives having no specific mesophase characterised by their chemical composition
- C09K19/542—Macromolecular compounds
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonlinear Science (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mathematical Physics (AREA)
- Optics & Photonics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Liquid Crystal (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
本發明提供一種液晶配向劑,可獲得液晶配向性良好、電壓保持率高、且不易產生殘像的液晶元件,並且可形成膜強度高、再加工性及密接性良好的液晶配向膜。本發明使液晶配向劑中含有在主鏈末端具有式(1)或式(2)所表示的部分結構(A)的聚合體[P]。式(1)及式(2)中,R 1及R 5是通過熱及光中的至少一種而脫離的一價有機基。R 2是一價有機基。(i)R 6是一價有機基,R 7是二價脂環式基,或者(ii)R 6及R 7表示R 6及R 7與所鍵結的氮原子一起構成的環結構。 The present invention provides a liquid crystal alignment agent that can obtain a liquid crystal element with good liquid crystal alignment, high voltage retention, and low residual image generation, and can also form a liquid crystal alignment film with high film strength, good reworkability, and good adhesion. The present invention provides a liquid crystal alignment agent containing a polymer [P] having a partial structure (A) represented by formula (1) or formula (2) at the end of the main chain. In formula (1) and formula (2), R1 and R5 are monovalent organic groups that are released by at least one of heat and light. R2 is a monovalent organic group. (i) R6 is a monovalent organic group and R7 is a divalent alicyclic group, or (ii) R6 and R7 represent a ring structure formed by R6 and R7 together with the nitrogen atom to which they are bonded.
Description
本發明有關一種液晶配向劑、液晶配向膜及液晶元件。 The present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film, and a liquid crystal element.
液晶元件被應用於自液晶電視、訊息顯示器(informationdisplay)等相對較大型的顯示裝置到智能手機等小型的顯示裝置的廣泛用途中。液晶元件的性能由液晶的配向性、預傾角的大小、電壓保持率等各種特性決定。為了提高液晶元件的性能,以往除進行了液晶材料的改良以外,還進行了用於使液晶沿一定方向排列的液晶配向膜的改良(例如,參照專利文獻1及專利文獻2)。 Liquid crystal devices are used in a wide range of applications, from relatively large display devices like LCD TVs and information displays to smaller displays like smartphones. The performance of liquid crystal devices is determined by various properties, including the liquid crystal's alignment, pretilt angle, and voltage holding ratio. To improve the performance of liquid crystal devices, efforts have been made not only to improve liquid crystal materials but also to improve the liquid crystal alignment films that align the liquid crystals in a specific direction (for example, see Patent Documents 1 and 2).
在專利文獻1中公開了:使用在聚合體側鏈具有鍵結於亞甲基的胺基被叔丁氧基羰基(Boc(t-butyloxy carbonyl)基)保護的結構的聚醯亞胺前體及聚醯亞胺來形成液晶配向膜。另外,在專利文獻2中公開了:使聚合後的聚醯胺酸與二碳酸二叔丁酯反應而在聚醯胺酸的主鏈末端導入Boc基,使用所述聚合體形成液晶配向膜。 Patent Document 1 discloses the use of a polyimide precursor and polyimide having a structure in which an amino group bonded to a methylene group is protected by a t-butyloxycarbonyl (Boc) group on the polymer side chain to form a liquid crystal alignment film. Patent Document 2 discloses the use of a polymer to form a liquid crystal alignment film by reacting a post-polymerization polyamide with di-t-butyl dicarbonate to introduce Boc groups into the ends of the polyamide backbone.
[專利文獻1]國際公開第2010/050523號 [Patent Document 1] International Publication No. 2010/050523
[專利文獻2]國際公開第2019/022215號 [Patent Document 2] International Publication No. 2019/022215
近年來,隨著液晶元件的高精細化,對品質的要求變得更加嚴格。為了滿足此種要求,對液晶元件要求使液晶配向性、電壓保持率、殘像特性(殘像的產生難度)進而更佳。另外,若考慮到摩擦法的應用、液晶配向性及電壓保持率的改善、良率降低的抑制等,則要求使用液晶配向劑形成的有機膜具有足夠高的強度。 In recent years, with the increasing sophistication of liquid crystal devices, quality requirements have become increasingly stringent. To meet these demands, liquid crystal devices are required to have even better liquid crystal alignment, voltage retention, and residual image characteristics (the degree of residual image generation). Furthermore, considering the application of rubbing methods, improvements in liquid crystal alignment and voltage retention, and the suppression of yield degradation, organic films formed using liquid crystal alignment agents are required to have sufficiently high strength.
在液晶顯示裝置中,為了盡可能大地確保顯示區域,採用在基板面整體上形成液晶配向膜後,在液晶配向膜上塗布密封材料而使基板彼此貼合的方法,從而實現液晶面板的窄邊緣化。在此種結構中,配置有密封材料的液晶配向膜部分容易受力,在液晶配向膜對基板的密接性不良的情況下,密封材料部分容易發生液晶配向膜的剝離,液晶元件的可靠性有可能會降低。 To maximize the display area, liquid crystal display devices employ a method where a liquid crystal alignment film is formed across the entire substrate surface, a sealant is applied to the film, and the substrates are bonded together, achieving narrow LCD panel edges. This structure is susceptible to stress on the portion of the liquid crystal alignment film where the sealant is applied. If the adhesion between the liquid crystal alignment film and the substrates is poor, the sealant can easily peel off, potentially reducing the reliability of the liquid crystal element.
在液晶配向膜的製造步驟中,有時會在形成於基板上的液晶配向膜產生針孔或塗膜不均等缺陷,常常進行從基板剝離液晶配向膜而對基板進行再利用(再加工(rework))的操作。此種再加工時,要求能夠容易地從基板剝離塗膜(即,再加工性良好)。 During the manufacturing process of liquid crystal alignment films, defects such as pinholes and uneven coating may occur in the liquid crystal alignment film formed on a substrate. This often requires peeling the liquid crystal alignment film from the substrate for reuse (reworking). This reworking requires the coating to be easily peelable from the substrate (i.e., excellent reworkability).
然而,難以同時滿足所述多個特性,液晶配向劑有進一步改善的餘地。 However, it is difficult to simultaneously satisfy all of these characteristics, and there is room for further improvement in liquid crystal alignment agents.
本發明是鑒於所述課題而成,其主要目的在於提供一種液晶配向劑,可獲得液晶配向性良好、電壓保持率高、且不易產生殘像的液晶元件,並且可形成膜強度高、再加工性及密接性良好的液晶配向膜。 This invention was developed in response to the aforementioned challenges. Its primary purpose is to provide a liquid crystal alignment agent that can produce liquid crystal devices with excellent liquid crystal alignment, high voltage retention, and low residual image generation. Furthermore, it can form a liquid crystal alignment film with high film strength, good reworkability, and excellent adhesion.
本發明者等人為解決所述課題而進行了努力研究,發現通過使用在主鏈末端具有特定結構的聚合體而可解決所述課題,從而完成了本發明。具體而言,通過本發明提供以下手段。 The present inventors have conducted extensive research to address this issue and discovered that the problem can be solved by using a polymer with a specific structure at the end of the main chain, leading to the completion of the present invention. Specifically, the present invention provides the following solutions.
<1>一種液晶配向劑,含有在主鏈末端具有下述式(1)或式(2)所表示的部分結構(A)的聚合體[P]。 <1> A liquid crystal alignment agent comprising a polymer [P] having a partial structure (A) represented by the following formula (1) or formula (2) at the end of the main chain.
(式(1)中,R1是通過熱及光中的至少一種而脫離的一價有機基。R2是一價有機基。R3及R4分別獨立地為氫原子或一價有機基。「*」表示鍵結鍵。 (In formula (1), R1 is a monovalent organic group that is released by at least one of heat and light. R2 is a monovalent organic group. R3 and R4 are each independently a hydrogen atom or a monovalent organic group. "*" represents a bond.
式(2)中,R5是通過熱及光中的至少一種而脫離的一價有機基。R6及R7滿足以下的(i)或(ii)。 In formula (2), R5 is a monovalent organic group that is released by at least one of heat and light. R6 and R7 satisfy the following (i) or (ii).
(i)R6是一價有機基。R7是二價脂環式基。 (i) R6 is a monovalent organic group. R7 is a divalent alicyclic group.
(ii)R6及R7表示R6及R7與所鍵結的氮原子一起構成的環結構。 (ii) R 6 and R 7 represent a ring structure formed together with the nitrogen atom to which they are bonded.
「*」表示鍵結鍵。) "*" indicates a keystroke.)
<2>一種液晶配向劑,含有聚合體[P],所述聚合體[P]通過在具有所述式(1)或式(2)所表示的部分結構(A)的單胺化合物的存在下,將包含四羧酸二酐、選自由四羧酸二酐及四羧酸二酯二鹵化物所組成的群組中的至少一種的酸衍生物及二胺化合物的單體進行聚合,或者在將所述單體聚合後與所述單胺化合物反應而獲得。 <2> A liquid crystal alignment agent comprising a polymer [P], wherein the polymer [P] is obtained by polymerizing monomers comprising tetracarboxylic dianhydride, an acid derivative of at least one selected from the group consisting of tetracarboxylic dianhydride and tetracarboxylic diester dihalides, and a diamine compound in the presence of a monoamine compound having a partial structure (A) represented by formula (1) or (2), or by reacting the monomers with the monoamine compound after polymerization.
<3>一種液晶配向膜,使用所述<1>或<2>的液晶配向劑而形成。 <3> A liquid crystal alignment film formed using the liquid crystal alignment agent described in <1> or <2> above.
<4>一種液晶元件,包括所述<3>的液晶配向膜。 <4> A liquid crystal element comprising the liquid crystal alignment film described in <3>.
根據本發明的液晶配向劑,可獲得液晶配向性良好、電壓保持率高、且不易產生殘像的液晶元件。另外,可形成膜強度高、再加工性及密接性良好的液晶配向膜。 The liquid crystal alignment agent of the present invention can produce a liquid crystal element with excellent liquid crystal alignment, high voltage retention, and low residual image generation. Furthermore, it can form a liquid crystal alignment film with high film strength, excellent reworkability, and good adhesion.
《液晶配向劑》 Liquid Crystal Alignment Agents
以下,對本公開的液晶配向劑中所含的各成分、及視需要任意調配的其他成分進行說明。 The following describes the various components contained in the liquid crystal alignment agent disclosed herein, as well as other components that may be optionally blended.
此外,在本說明書中,所謂「烴基」是包含鏈狀烴基、脂環式烴基及芳香族烴基的含義。所謂「鏈狀烴基」是指主鏈不含環狀結構,僅由鏈狀結構構成的直鏈狀烴基及分支狀烴基。其中,可為飽和也可為不飽和。所謂「脂環式烴基」是指僅包含脂環式烴的結構作為環結構,而不含芳香環結構的烴基。其中,無須僅由脂環式烴的結構構成,也包括在其一部分中具有鏈狀結構的基。所謂「芳香族烴基」,是指包含芳香環結構作為環結構的烴基。其中,無須僅由芳香環結構構成,也可在其一部分中包含鏈狀結構或脂環式烴的結構。「芳香環」是包含芳香族烴環及芳香族雜環的含義。「有機基」是指從含碳的化合物(即有機化合物)中去除任意氫原子而成的原子團。 In this specification, the term "alkyl group" encompasses chain alkyl groups, alicyclic alkyl groups, and aromatic alkyl groups. "Chain alkyl groups" refer to linear and branched alkyl groups whose main chains contain no ring structures but consist solely of chain structures. These groups may be saturated or unsaturated. "Alicyclic alkyl groups" refer to alkyl groups that contain only alicyclic hydrocarbon structures as ring structures and do not contain aromatic ring structures. These groups do not necessarily need to consist solely of alicyclic hydrocarbon structures and include groups that have a chain structure in part. An "aromatic alkyl group" refers to a alkyl group containing an aromatic ring structure. These groups do not necessarily have to consist solely of aromatic ring structures and may also partially contain a chain structure or an alicyclic hydrocarbon structure. "Aromatic ring" encompasses both aromatic alkyl rings and aromatic heterocyclic rings. An "organic group" refers to an atomic group formed by removing any hydrogen atom from a carbon-containing compound (i.e., an organic compound).
本公開的液晶配向劑含有在主鏈末端具有下述式(1)或式(2)所表示的部分結構(以下也稱為「部分結構(A)」)的聚合體[P]。 The liquid crystal alignment agent disclosed herein contains a polymer [P] having a partial structure represented by the following formula (1) or formula (2) (hereinafter also referred to as "partial structure (A)") at the end of the main chain.
[化2]
(式(1)中,R1是通過熱及光中的至少一種而脫離的一價有機基。R2是一價有機基。R3及R4分別獨立地為氫原子或一價有機基。「*」表示鍵結鍵。 (In formula (1), R1 is a monovalent organic group that is released by at least one of heat and light. R2 is a monovalent organic group. R3 and R4 are each independently a hydrogen atom or a monovalent organic group. "*" represents a bond.
式(2)中,R5是通過熱及光中的至少一種而脫離的一價有機基。R6及R7滿足以下的(i)或(ii)。 In formula (2), R5 is a monovalent organic group that is released by at least one of heat and light. R6 and R7 satisfy the following (i) or (ii).
(i)R6是一價有機基。R7是二價的脂環式基。 (i) R6 is a monovalent organic group. R7 is a divalent alicyclic group.
(ii)R6及R7表示R6及R7與所鍵結的氮原子一起構成的環結構。 (ii) R 6 and R 7 represent a ring structure formed together with the nitrogen atom to which they are bonded.
「*」表示鍵結鍵。) "*" indicates a keystroke.)
<聚合體[P]> <Polymer[P]>
.關於部分結構(A) .About Partial Structure (A)
所述式(1)及式(2)中,R1及R5所表示的一價有機基較佳為通過熱脫離並被氫原子取代的基(以下也稱為「熱脫離性基」)。在R1及R5所表示的一價有機基為熱脫離性基的情況下,較佳為通過膜形成時的加熱(後烘烤)使R1、R5所表示的基脫離,而能夠取代為氫原子。在此情況下,在實現步驟簡化、並且可將部分結構(A)導入聚合體的主鏈末端的方面而言較佳。 In formulas (1) and (2), the monovalent organic groups represented by R1 and R5 are preferably groups that are thermally detachable and substituted with hydrogen atoms (hereinafter also referred to as "thermally detachable groups"). When the monovalent organic groups represented by R1 and R5 are thermally detachable groups, it is preferred that the groups represented by R1 and R5 be detached by heating (post-baking) during film formation, and replaced with hydrogen atoms. This is preferred from the perspectives of simplifying the process and allowing the partial structure (A) to be introduced into the terminal of the polymer backbone.
作為熱脫離性基的具體例,例如可列舉:叔丁氧基羰基、苄氧基羰基、1,1-二甲基丙炔基氧基羰基、1,1-二甲基-2-鹵代乙氧基羰基、烯丙氧基羰基、乙烯氧基羰基、環己氧基羰基、甲基環己氧基羰基、2-(三甲基矽烷基)乙氧基羰基、9-芴基甲氧基羰基、2,2,2-三氯乙氧基羰基、鄰苯二甲醯基、 對甲苯磺醯基、2-硝基苯磺醯基等。這些中,就通過膜形成時的加熱使其脫離的觀點而言,R1、R5所表示的熱脫離性基較佳為在130℃~250℃的溫度下脫離的基。具體而言,較佳為叔丁氧基羰基、9-芴基甲氧基羰基,就基於熱的脫離性優異、且可減少脫離的結構在膜中的殘存量的方面而言,特別佳為叔丁氧基羰基(Boc基)。 Specific examples of thermally releasable groups include tert-butoxycarbonyl, benzyloxycarbonyl, 1,1-dimethylpropynyloxycarbonyl, 1,1-dimethyl-2-haloethoxycarbonyl, allyloxycarbonyl, vinyloxycarbonyl, cyclohexyloxycarbonyl, methylcyclohexyloxycarbonyl, 2-(trimethylsilyl)ethoxycarbonyl, 9-fluorenylmethoxycarbonyl, 2,2,2-trichloroethoxycarbonyl, o-phthalyl, p-toluenesulfonyl, and 2-nitrobenzenesulfonyl. Of these, the thermally releasable groups represented by R 1 and R 5 are preferably those that are released at a temperature of 130°C to 250°C, from the perspective of being released by heating during film formation. Specifically, a tert-butoxycarbonyl group and a 9-fluorenylmethoxycarbonyl group are preferred. A tert-butoxycarbonyl group (Boc group) is particularly preferred because of its excellent thermal removability and the ability to reduce the amount of the removable structure remaining in the film.
作為在所述式(2)中的R6及R7滿足所述(i)時R6所表示的一價有機基、以及所述式(1)中的R2所表示的一價有機基,較佳為碳數1以上的一價鏈狀烴基、在碳數2以上的鏈狀烴基的碳-碳鍵間具有-O-、-S-、-CO-、-COO-、-NR8a-、-CO-NR8a-、-NR8a-CO-O-或-NR8a-CO-NR9a-的一價基(其中,R8a及R9a分別獨立地為氫原子或一價有機基。以下相同)。作為R8a及R9a的一價有機基較佳為碳數1~10的一價烴基、或一價熱脫離性基,更佳為碳數1~3的烷基或Boc基。 When R6 and R7 in the formula (2) satisfy the above (i), the monovalent organic group represented by R6 , and the monovalent organic group represented by R2 in the formula (1) are preferably a monovalent chain alkyl group having 1 or more carbon atoms, or a monovalent group having -O-, -S-, -CO-, -COO-, -NR8a-, -CO- NR8a- , -NR8a-CO-O-, or -NR8a -CO- NR9a- between the carbon-carbon bonds of the chain alkyl group having 2 or more carbon atoms (wherein R8a and R9a are each independently a hydrogen atom or a monovalent organic group. The same shall apply hereinafter). The monovalent organic group represented by R 8a and R 9a is preferably a monovalent alkyl group having 1 to 10 carbon atoms or a monovalent thermally ionizable group, and more preferably an alkyl group having 1 to 3 carbon atoms or a Boc group.
此外,-COO-、-CO-NR8a-、-NR8a-CO-O-及-NR8a-CO-NR9a-並不確定鍵結的方向。因此,例如,在所述式(1)中的R2為在碳數2以上的鏈狀烴基的碳-碳鍵間具有-COO-的一價基的情況下,-COO-可在式(1)中的氮原子側配置-CO-,也可在式(1)中的氮原子側配置-O-。 Furthermore, the direction of the bond between -COO-, -CO-NR 8a -, -NR 8a -CO-O-, and -NR 8a -CO-NR 9a - is not determined. Therefore, for example, when R 2 in the formula (1) is a monovalent group having -COO- between carbon-carbon bonds of a chain alkyl group having two or more carbon atoms, -COO- may be arranged with -CO- on the nitrogen atom side in the formula (1) or with -O- on the nitrogen atom side in the formula (1).
作為在所述式(2)中的R6及R7滿足所述(i)時R6所表示的一價有機基、以及所述式(1)中的R2所表示的一價有機基,就提高所述式(1)中的氮原子的反應性的觀點而言,其中,較佳為碳數1~5的烷基、或在所述烷基的碳-碳鍵間具有-O-的一價基,更佳為碳數1~3的烷基、或碳數1~3的烷氧基烷基。 When R6 and R7 in the formula (2) satisfy the condition (i), the monovalent organic group represented by R6 , and the monovalent organic group represented by R2 in the formula (1), are preferably an alkyl group having 1 to 5 carbon atoms, or a monovalent group having -O- between the carbon-carbon bonds of the alkyl group, and more preferably an alkyl group having 1 to 3 carbon atoms, or an alkoxyalkyl group having 1 to 3 carbon atoms, from the viewpoint of improving the reactivity of the nitrogen atom in the formula (1).
作為所述式(1)中的R3及R4所表示的一價有機基,可列舉碳數 1~10的一價鏈狀烴基、碳數5~12的一價脂環式烴基、碳數6~12的一價芳香族烴基、碳數2以上的鏈狀烴基的任意的亞甲基被-O-、-S-、-CO-、-COO-、-NR8a-、-CO-NR8a-、-NR8a-CO-O-或-NR8a-CO-NR9-取代而成的一價基等。這些中,R3及R4所表示的一價有機基較佳為碳數1~5的烷基或烷氧基,更佳為碳數1~3的烷基或烷氧基。 Examples of the monovalent organic group represented by R3 and R4 in the formula (1) include a monovalent chain alkyl group having 1 to 10 carbon atoms, a monovalent alicyclic alkyl group having 5 to 12 carbon atoms, a monovalent aromatic alkyl group having 6 to 12 carbon atoms, and a monovalent group in which any methylene group of a chain alkyl group having 2 or more carbon atoms is substituted with -O-, -S-, -CO-, -COO-, -NR8a- , -CO- NR8a- , -NR8a -CO-O-, or -NR8a -CO- NR9- . Among these, the monovalent organic group represented by R3 and R4 is preferably an alkyl group or alkoxy group having 1 to 5 carbon atoms, and more preferably an alkyl group or alkoxy group having 1 to 3 carbon atoms.
關於所述式(1)中的R3及R4,就提高所述式(1)中的氮原子的反應性,使液晶配向性、電壓保持率、殘像特性及膜的力學強度變得更良好的觀點而言,其中,較佳為氫原子、碳數1~5的烷基或烷氧基,更佳為氫原子、碳數1~3的烷基或烷氧基,進而佳為氫原子或甲基,特別佳為氫原子。 With respect to R3 and R4 in the formula (1), from the viewpoint of improving the reactivity of the nitrogen atom in the formula (1) and thus improving the liquid crystal alignment, voltage retention, afterimage characteristics, and mechanical strength of the film, preferably they are a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group, more preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or an alkoxy group, further preferably a hydrogen atom or a methyl group, and particularly preferably a hydrogen atom.
在所述式(2)中的R6及R7滿足所述(i)時,作為R7所表示的二價脂環式基,例如可列舉環戊烷二基、環己烷二基、環庚烷二基或在這些基的環上具有甲基、乙基、甲氧基等取代基的二價基等。 When R6 and R7 in the formula (2) satisfy the above (i), examples of the divalent alicyclic group represented by R7 include cyclopentanediyl, cyclohexanediyl, cycloheptanediyl, or divalent groups having a substituent such as a methyl group, an ethyl group, or a methoxy group on the ring of these groups.
在所述式(2)中的R6及R7滿足所述(ii)時,作為R6及R7與所鍵結的氮原子一起構成的環結構,可列舉吡咯烷環、哌啶環、六亞甲基亞胺環、或在這些環上具有甲基、乙基、甲氧基等取代基的環中從環部分去除兩個氫原子(鍵結於氮原子的氫原子與鍵結於碳原子的氫原子)而得的基等。 When R6 and R7 in the above formula (2) satisfy the above (ii), examples of the ring structure formed by R6 and R7 together with the nitrogen atom to which they are bonded include a pyrrolidine ring, a piperidine ring, a hexamethyleneimine ring, or a ring having a substituent such as a methyl group, an ethyl group, or a methoxy group on these rings, wherein two hydrogen atoms (a hydrogen atom bonded to a nitrogen atom and a hydrogen atom bonded to a carbon atom) are removed from the ring portion.
作為部分結構(A)的具體例,例如可列舉下述式(A-1)~式(A-15)分別所表示的結構等。 Specific examples of partial structure (A) include the structures represented by the following formulas (A-1) to (A-15).
[化3]
(式中,TMS表示三甲基矽烷基。「*」表示鍵結鍵。) (In the formula, TMS represents trimethylsilyl. "*" represents a bond.)
關於部分結構(A),就液晶配向性、電壓保持率及殘像特性的改善效果高的方面而言,其中,較佳為所述式(1)所表示的部分結構,更佳為所述式(1)中的R3及R4為氫原子的部分結構。聚合體[P]所具有的部分結構(A)可為一個,也可為兩個以上。聚合體[P]所具有的部分結構(A)的數量較佳為一個或兩個。 Regarding the partial structure (A), the partial structure represented by formula (1) is preferred, and a partial structure in which R <3> and R <4> in formula (1) are hydrogen atoms is more preferred, in terms of having a high effect on improving liquid crystal alignment, voltage holding ratio, and afterimage characteristics. The polymer [P] may have one partial structure (A) or two or more partial structures (A). The number of partial structures (A) in the polymer [P] is preferably one or two.
.關於聚合體[P] .About polymers[P]
聚合體[P]的主鏈並無特別限定。就可形成與液晶的親和性及機械強度高、且可靠性高的液晶配向膜的方面、通過將部分結構(A)導入主鏈末端而帶來的各種特性的改善效果高的方面而言,關於聚合體[P],其中,較佳為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。 The main chain of polymer [P] is not particularly limited. In terms of forming a liquid crystal alignment film with high affinity for liquid crystals, mechanical strength, and reliability, and in terms of significantly improving various properties by introducing partial structure (A) into the main chain terminus, polymer [P] is preferably at least one selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide.
在聚合體[P]為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種時,聚合體[P]例如可通過如下方法來獲得,所述方法包括將包含四羧酸二酐、選自由四羧酸二酐及四羧酸二酯二鹵化物所組成的群組中的至少一種的酸衍生物及二胺化合物的單體進行聚合的步驟。 When the polymer [P] is at least one selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide, the polymer [P] can be obtained, for example, by a method comprising polymerizing monomers comprising tetracarboxylic dianhydride, an acid derivative of at least one selected from the group consisting of tetracarboxylic dianhydride and tetracarboxylic acid diester dihalide, and a diamine compound.
(聚醯胺酸) (Polyamine)
在聚合體[P]為聚醯胺酸時,作為製造所述聚醯胺酸(以下也稱為「聚醯胺酸[P]」)的方法,只要可將部分結構(A)導入主鏈末端即可,則並無特別限定。此處,聚合體的「主鏈」是指聚合體中包含最長的原子鏈的「主幹」的部分。此外,容許所述「主幹」部分包含環結構。所謂聚合體的「側鏈」,是指從聚合體的「主幹」分支的部分。 When the polymer [P] is polyamine (hereinafter also referred to as "polyamine [P]"), the method for producing the polyamine (hereinafter also referred to as "polyamine [P]") is not particularly limited as long as the partial structure (A) can be introduced into the terminal end of the main chain. Here, the "main chain" of a polymer refers to the portion of the polymer containing the "trunk" of the longest atomic chain. Furthermore, the "trunk" portion may contain a ring structure. The "side chains" of a polymer refer to the portions branching from the "trunk" of the polymer.
為了將部分結構(A)導入聚醯胺酸的主鏈末端,可列舉使用具有部分結構(A)的化合物(以下也稱為「化合物[A]」)作為用於在聚合反應中或聚合反應後使聚合反應停止的封端劑的方法。具體而言,可列舉以下的方法〔1〕及〔2〕。 In order to introduce the partial structure (A) into the terminal of the polyamine main chain, a method can be listed in which a compound having the partial structure (A) (hereinafter also referred to as "compound [A]") is used as an end-capping agent for terminating the polymerization reaction during or after the polymerization reaction. Specifically, the following methods [1] and [2] can be listed.
〔1〕在化合物[A]的存在下將包含四羧酸二酐及二胺化合物的單體聚合的方法。 [1] A method of polymerizing monomers comprising tetracarboxylic dianhydride and a diamine compound in the presence of compound [A].
〔2〕將包含四羧酸二酐及二胺化合物的單體聚合後,使通過所述聚合獲得的聚合體與化合物[A]反應的方法。 [2] A method of polymerizing monomers containing tetracarboxylic dianhydride and a diamine compound, and then reacting the polymer obtained by the polymerization with compound [A].
作為聚醯胺酸[P]的製造方法,在這些方法中,較佳為利用所述〔1〕的方法。根據所述〔1〕的方法,通過在聚合反應中聚合體末端(更詳細而言,來源於四羧酸二酐的結構單元)與化合物[A]發生反應,作為聚醯胺酸[P],可獲得在主鏈末端具有來源於化合物[A]的結構單元的聚合體。因此, 用於將部分結構(A)導入聚醯胺酸的主鏈末端的步驟可不與聚合步驟分開設置,就可實現製造步驟的簡化的方面而言較佳。 Among these methods, the method [1] is preferred as a method for producing polyamine [P]. According to the method [1], by reacting the polymer terminal (more specifically, the structural unit derived from tetracarboxylic dianhydride) with the compound [A] during the polymerization reaction, a polymer having a structural unit derived from the compound [A] at the main chain terminal can be obtained as polyamine [P]. Therefore, the step for introducing the partial structure (A) into the main chain terminal of the polyamine can be performed without being separated from the polymerization step, which is preferred in terms of simplifying the production steps.
(四羧酸二酐) (Tetracarboxylic dianhydride)
作為聚醯胺酸[P]的合成中使用的四羧酸二酐,例如可列舉:脂肪族四羧酸二酐、脂環式四羧酸二酐、芳香族四羧酸二酐等。作為這些的具體例,脂肪族四羧酸二酐可列舉1,2,3,4-丁烷四羧酸二酐、乙二胺四乙酸二酐等;脂環式四羧酸二酐可列舉:1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、5-(2,5-二氧代四氫呋喃-3-基)-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、5-(2,5-二氧代四氫呋喃-3-基)-8-甲基-3a,4,5,9b-四氫萘並[1,2-c]呋喃-1,3-二酮、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、環戊烷四羧酸二酐、環己烷四羧酸二酐、3,5,6-三羧基-2-羧基甲基降冰片烷-2:3,5:6-二酐等;芳香族四羧酸二酐可列舉均苯四甲酸二酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、乙二醇雙偏苯三酸酐酯、4,4'-羰基二鄰苯二甲酸酐、3,3',4,4'-聯苯四羧酸二酐等,除此以外可使用日本專利特開2010-97188號公報中所記載的四羧酸二酐。作為四羧酸二酐,可單獨使用一種或者將兩種以上組合使用。 Examples of the tetracarboxylic dianhydride used in the synthesis of polyamine [P] include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. Specific examples of these include aliphatic tetracarboxylic dianhydrides such as 1,2,3,4-butanetetracarboxylic dianhydride and ethylenediaminetetraacetic dianhydride; alicyclic tetracarboxylic dianhydrides such as 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 5-(2,5-dioxotetrahydrofuran-3-yl)-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, 5-(2,5-dioxotetrahydrofuran-3-yl)-8-methyl-3a,4,5,9b-tetrahydronaphtho[1,2-c]furan-1,3-dione, Examples of the aromatic tetracarboxylic dianhydride include pyromellitic dianhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, ethylene glycol bis(trimellitic anhydride), 4,4'-carbonyldiphthalic anhydride, and 3,3',4,4'-biphenyltetracarboxylic dianhydride. Furthermore, the tetracarboxylic dianhydride described in Japanese Patent Application Laid-Open No. 2010-97188 can be used. The tetracarboxylic dianhydride can be used alone or in combination of two or more.
就可獲得溶解性高、且示出良好的液晶配向性及電特性的液晶配向膜的方面而言,聚醯胺酸[P]的合成中使用的四羧酸二酐較佳為包含選自由脂肪族四羧酸二酐及脂環式四羧酸二酐所組成的群組中的至少一種,更佳為包含脂環式四羧酸二酐。相對於聚醯胺酸[P]的合成中使用的四羧酸二酐的總量,脂環式四羧酸二酐的使用比例較佳為20莫耳%以上,更佳為40莫耳%以上,進而佳為50莫耳%以上。 In order to obtain a liquid crystal alignment film having high solubility and exhibiting excellent liquid crystal alignment and electrical properties, the tetracarboxylic dianhydride used in the synthesis of the polyamic acid [P] preferably comprises at least one selected from the group consisting of aliphatic tetracarboxylic dianhydrides and alicyclic tetracarboxylic dianhydrides, and more preferably comprises alicyclic tetracarboxylic dianhydride. The proportion of the alicyclic tetracarboxylic dianhydride used in the synthesis of the polyamic acid [P] is preferably 20 mol% or more, more preferably 40 mol% or more, and even more preferably 50 mol% or more.
(二胺化合物) (Diamine compound)
作為聚醯胺酸[P]的合成中使用的二胺化合物,可列舉:脂肪族二胺、脂環式二胺、芳香族二胺、二胺基有機矽氧烷等。 Examples of diamine compounds used in the synthesis of polyamine [P] include aliphatic diamines, alicyclic diamines, aromatic diamines, and diaminoorganosiloxanes.
作為二胺化合物的具體例,脂肪族二胺可列舉間二甲苯二胺、六亞甲基二胺等;脂環式二胺可列舉1,4-二胺基環己烷、4,4'-亞甲基雙(環己基胺)等;芳香族二胺可列舉對苯二胺、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基乙烷、4-胺基苯基-4-胺基苯甲酸酯、4,4'-二胺基偶氮苯、3,5-二胺基苯甲酸、1,5-雙(4-胺基苯氧基)戊烷、1,2-雙(4-胺基苯氧基)乙烷、1,3-雙(4-胺基苯氧基)丙烷、1,6-雙(4-胺基苯氧基)己烷、6,6'-(五亞甲基二氧基)雙(3-胺基吡啶)、N,N'-二(5-胺基-2-吡啶基)-N,N'-二(叔丁氧基羰基)乙二胺、雙[2-(4-胺基苯基)乙基]己二酸、4,4'-二胺基二苯基醚、4,4'-二胺基二苯基胺、4,4'-二胺基二苯乙基脲、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、2,2'-二甲基-4,4'-二胺基聯苯、4,4'-(亞苯基二亞異丙基)雙苯胺、2,6-二胺基吡啶、2,4-二胺基嘧啶、3,6-二胺基咔唑、N-甲基-3,6-二胺基咔唑、3,6-二胺基吖啶、含二苯基胺結構的單體(例如,N4,N4'-雙(4-胺基苯基)-N4,N4'-二甲基聯苯胺等)、N,N'-雙(5-胺基吡啶-2-基)-N,N'-二(叔丁氧基羰基)乙二胺、下述式(D-1)
(式(D-1)中,R11及R12分別獨立地為烷二基。R13為氫原子、碳數1~3的烷基或保護基。n1為1~3的整數。在n1為2或3的情況下,多個 R12相互相同或不同,多個R13相互相同或不同。) (In formula (D-1), R 11 and R 12 are each independently an alkanediyl group. R 13 is a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a protecting group. n1 is an integer from 1 to 3. When n1 is 2 or 3, multiple R 12s are the same or different, and multiple R 13s are the same or different.)
所表示的化合物等主鏈型二胺;十六烷氧基-2,4-二胺基苯、十八烷氧基-2,4-二胺基苯、十八烷氧基-2,5-二胺基苯、膽甾烷基氧基-3,5-二胺基苯、膽甾醇氧基-3,5-二胺基苯、膽甾烷基氧基-2,4-二胺基苯、膽甾醇氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷基酯、3,5-二胺基苯甲酸膽甾醇、3,5-二胺基苯甲酸羊毛甾烷基酯、3,6-雙(4-胺基苯甲醯基氧基)膽甾烷、3,6-雙(4-胺基苯氧基)膽甾烷、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、1,1-雙(4-((胺基苯基)甲基)苯基)-4-丁基環己烷、3,5-二胺基苯甲酸=5ξ-膽甾烷-3-基、下述式(E-1)
(式(E-1)中,XI及XII分別獨立地表示單鍵、-O-、*-COO-或*-OCO-(其中,「*」表示與XI的鍵結鍵。)。RI為碳數1~3的烷二基。RII為單鍵或碳數1~3的烷二基。RIII為碳數1~20的烷基、烷氧基、氟烷基、或氟烷氧基。a為0或1。b為0~3的整數。c為0~2的整數。d為0或1。其中,1≦a+b+c≦3。) (In formula (E-1), X1 and XII each independently represent a single bond, -O-, *-COO-, or *-OCO- (where "*" represents a bond to X1 ). R1 is an alkanediyl group having 1 to 3 carbon atoms. RII is a single bond or an alkanediyl group having 1 to 3 carbon atoms. RIII is an alkyl group, alkoxy group, fluoroalkyl group, or fluoroalkoxy group having 1 to 20 carbon atoms. a is 0 or 1. b is an integer from 0 to 3. c is an integer from 0 to 2. d is 0 or 1. 1≦a+b+c≦3.)
所表示的化合物等側鏈型二胺等,二胺基有機矽氧烷可列舉1,3-雙(3-胺基丙基)-四甲基二矽氧烷等。 The compounds represented include side-chain diamines, and examples of diaminoorganosiloxanes include 1,3-bis(3-aminopropyl)tetramethyldisiloxane.
作為所述式(D-1)所表示的化合物,例如可列舉下述式(D-1-1)~式(D-1-3)分別所表示的化合物等。作為所述式(E-1)所表示的化合物,例如可列舉下述式(E-1-1)~式(E-1-4)分別所表示的化合物等。在製造 聚醯胺酸[P]時,作為二胺化合物,可單獨使用一種或將兩種以上組合使用。此外,結構式中,「Boc」表示叔丁氧基羰基(以下相同)。 Examples of the compound represented by formula (D-1) include compounds represented by formulas (D-1-1) to (D-1-3) below. Examples of the compound represented by formula (E-1) include compounds represented by formulas (E-1-1) to (E-1-4) below. When producing polyamine [P], the diamine compound may be used alone or in combination of two or more. In the structural formula, "Boc" represents a tert-butyloxycarbonyl group (the same shall apply hereinafter).
(化合物[A]) (Compound [A])
化合物[A]是具有部分結構(A)的化合物,例如可列舉酸單酐、單胺化合物、單異氰酸酯化合物等。這些中,化合物[A]較佳為單胺化合物,具體而言,較佳為下述式(3)所表示的化合物。 Compound [A] is a compound having a partial structure (A), for example, monoanhydrides, monoamine compounds, monoisocyanate compounds, etc. Among these, compound [A] is preferably a monoamine compound, and more specifically, a compound represented by the following formula (3) is preferred.
(式(3)中,A1是具有所述式(1)或式(2)所表示的部分結構的一價基。R8為單鍵、-O-、-S-、-CO-、-COO-、-NR10-、-CO-NR10-、-NR10-CO-O-、-NR10-CO-NR11-、碳數1以上的二價鏈狀烴基、碳數3以上的二價脂環式烴基、或碳數2以上的二價鏈狀烴基所具有的任意的亞甲基被取代為-O-、-S-、-CO-、-COO-、-NR10-、-CO-NR10-、-NR10-CO-O-或-NR10-CO-NR11-而 成的二價基。R10及R11分別獨立地為氫原子或一價有機基。R9是單鍵或(m+1)價的芳香環基。m是1或2。其中,在R9為單鍵的情況下,m為1,且R8為單鍵或通過烴基與式(3)中的一級胺基鍵結。在m為2的情況下,多個R8相同或不同,多個A1相同或不同。) (In formula (3), A1 is a monovalent group having a partial structure represented by formula (1) or (2). R8 is a single bond, -O-, -S-, -CO-, -COO-, -NR10- , -CO- NR10- , -NR10 -CO-O-, -NR10 -CO- NR11- , a divalent chain alkyl group having 1 or more carbon atoms, a divalent alicyclic alkyl group having 3 or more carbon atoms, or a divalent chain alkyl group having 2 or more carbon atoms in which any methylene group is substituted with -O-, -S-, -CO-, -COO-, -NR10-, -CO - NR10- , -NR10 -CO-O-, or -NR10 -CO- NR11- . R10 and R11 are each independently a hydrogen atom or a monovalent organic group. R R 9 is a single bond or an (m+1)-valent aromatic ring group. m is 1 or 2. When R 9 is a single bond, m is 1, and R 8 is a single bond or is bonded to the primary amino group in formula (3) through a alkyl group. When m is 2, multiple R 8s are the same or different, and multiple A 1s are the same or different.
在所述式(3)中,A1是所述式(1)或式(2)所表示的一價基。關於所述式(1)及式(2)的具體例及較佳例,可援用所述說明。作為A1所表示的一價基的具體例,例如可列舉所述式(A-1)~式(A-15)分別所表示的基等。 In formula (3), A1 is a monovalent group represented by formula (1) or formula (2). Specific examples and preferred embodiments of formula (1) and formula (2) can be referred to the above description. Specific examples of the monovalent group represented by A1 include the groups represented by formulas (A-1) to (A-15), respectively.
在R8為碳數1以上的二價鏈狀烴基時,就提高與後述的交聯劑的反應性的觀點而言,所述鏈狀烴基較佳為烷二基,更佳為直鏈狀的烷二基。在R8為二價鏈狀烴基的情況下,就使膜的密接性優異、同時滿足膜強度的提高(進而,摩擦耐性的提高)、液晶元件的高電壓保持率化、液晶配向性及殘像特性的觀點而言,所述鏈狀烴基的碳數較佳為7以下,更佳為5以下,進而佳為3以下。 When R8 is a divalent chain alkyl group having 1 or more carbon atoms, the chain alkyl group is preferably an alkanediyl group, more preferably a linear alkanediyl group, from the perspective of improving reactivity with the crosslinking agent described below. When R8 is a divalent chain alkyl group, the carbon number of the chain alkyl group is preferably 7 or less, more preferably 5 or less, and even more preferably 3 or less, from the perspective of achieving excellent film adhesion while simultaneously improving film strength (and, consequently, friction resistance), achieving high voltage retention of the liquid crystal cell, and improving liquid crystal alignment and residual image characteristics.
在R8為鏈狀烴基所具有的任意的亞甲基被取代為-O-、-S-、-CO-、-COO-、-NR10-、-CO-NR10-、-NR10-CO-O-或-NR10-CO-NR11-而成的二價基時,關於所述鏈狀烴基的具體例及較佳例,可援用所述說明。在R10、R11為一價有機基的情況下,作為所述一價有機基,可列舉碳數1~10的一價烴基、熱脫離性基等。關於R10、R11,其中,較佳為氫原子、碳數1~3的烷基或熱脫離性基,更佳為氫原子、碳數1~3的烷基或叔丁氧基羰基。 When R 8 is a divalent group formed by replacing any methylene group of a chain alkyl group with -O-, -S-, -CO-, -COO-, -NR 10 -, -CO-NR 10 -, -NR 10 -CO-O-, or -NR 10 -CO-NR 11 -, the above description can be used for specific examples and preferred examples of the chain alkyl group. When R 10 and R 11 are monovalent organic groups, examples of the monovalent organic group include monovalent alkyl groups having 1 to 10 carbon atoms and thermally detachable groups. Among these, R 10 and R 11 are preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a thermally detachable group, and more preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a tert-butoxycarbonyl group.
在R8為碳數3以上的二價脂環式烴基時,作為所述脂環式烴基,例如可列舉1,4-環己烷二基、2-甲基-1,4-環己烷二基、2,5-二甲基-1,4-環己 烷基等。 When R 8 is a divalent alicyclic alkyl group having 3 or more carbon atoms, examples of the alicyclic alkyl group include 1,4-cyclohexanediyl, 2-methyl-1,4-cyclohexanediyl, and 2,5-dimethyl-1,4-cyclohexanediyl.
就提高與交聯劑(更具體而言為化合物[B])的反應性,獲得電壓保持率及液晶配向性優異的液晶元件的觀點而言,以上所述中,R8較佳為單鍵、-O-、-S-、-CO-、-COO-、碳數1~7的烷二基、或碳數2以上的烷二基所具有的任意的亞甲基被取代為-O-或者-S-而成的碳數1~7的二價基。 From the perspective of improving the reactivity with the crosslinking agent (more specifically, compound [B]) and obtaining a liquid crystal cell having excellent voltage retention and liquid crystal alignment, among the above, R8 is preferably a single bond, -O-, -S-, -CO-, -COO-, an alkanediyl group having 1 to 7 carbon atoms, or a divalent group having 1 to 7 carbon atoms in which any methylene group possessed by an alkanediyl group having 2 or more carbon atoms is substituted with -O- or -S-.
此外,-COO-、-CO-NR10-、-NR10-CO-O-及-NR10-CO-NR11-並不確定鍵結的方向。因此,例如在所述式(3)中的R8為-COO-的情況下,-COO-可使-CO-與式(3)中的A1鍵結,也可使-O-與式(3)中的A1鍵結。 Furthermore, -COO-, -CO-NR 10 -, -NR 10 -CO-O-, and -NR 10 -CO-NR 11 - do not define the direction of the bond. Therefore, for example, when R 8 in formula (3) is -COO-, -COO- may bond with either -CO- or -O- to A 1 in formula ( 3 ).
在R9為(m+1)價的芳香環基時,作為所述芳香環基,可列舉(m+1)價的芳香族烴基及(m+1)價的芳香族雜環基。這些中,較佳為(m+1)價的芳香族烴基及(m+1)價的含氮芳香族雜環基。R9在芳香環部分也可具有取代基。所述取代基較佳為碳數1~3的烷基、碳數1~3的烷氧基或鹵素原子。 When R is an (m+1) -valent aromatic cyclic group, examples of the aromatic cyclic group include (m+1)-valent aromatic alkyl groups and (m+1)-valent aromatic heterocyclic groups. Among these, (m+1)-valent aromatic alkyl groups and (m+1)-valent nitrogen-containing aromatic heterocyclic groups are preferred. R may have a substituent on the aromatic ring portion. The substituent is preferably an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, or a halogen atom.
作為R9為(m+1)價的芳香環基時的具體例,(m+1)價的芳香族烴基可列舉將(m+1)個的與構成苯環、聯苯環、萘環或蒽環的環的碳原子鍵結的任意氫原子去除而成的基,(m+1)價的含氮芳香族雜環基可列舉將(m+1)個的與構成吡啶環、嘧啶環、噠嗪環或吡嗪環的環的碳原子鍵結的任意氫原子去除而成的基。在R9為(m+1)價的芳香環基時,關於R9,其中,較佳為從經取代或未經取代的苯環或吡啶環去除(m+1)個氫原子而成的基。 Specific examples of R 9 being an (m+1)-valent aromatic cyclic group include (m+1)-valent aromatic alkyl groups formed by removing (m+1) arbitrary hydrogen atoms bonded to carbon atoms constituting a benzene ring, biphenyl ring, naphthalene ring, or anthracene ring. Examples of (m+1)-valent nitrogen-containing aromatic heterocyclic groups include (m+1) arbitrary hydrogen atoms bonded to carbon atoms constituting a pyridine ring, pyrimidine ring, oxazine ring, or pyrazine ring. When R 9 is an (m+1)-valent aromatic cyclic group, R 9 is preferably a group formed by removing (m+1) hydrogen atoms from a substituted or unsubstituted benzene ring or pyridine ring.
作為化合物[A],這些中特別是可較佳地使用在A1為所述式(1)所表示的基時R8為單鍵、-O-、-S-、-CO-、-COO-、碳數1~7的烷二基、 或碳數2以上的烷二基所具有的任意的亞甲基被取代為-O-或者-S-而成的碳數1~7的二價基、且R9為單鍵或(m+1)價的芳香環基的化合物;以及在A1為所述式(2)所表示的基時R8及R9為單鍵的化合物。 As compound [A], among these, particularly preferably used are compounds wherein, when A1 is a group represented by formula (1), R8 is a single bond, -O-, -S-, -CO-, -COO-, an alkanediyl group having 1 to 7 carbon atoms, or a divalent group having 1 to 7 carbon atoms in which any methylene group possessed by an alkanediyl group having 2 or more carbon atoms is substituted with -O- or -S-, and R9 is a single bond or an (m+1)-valent aromatic ring group; and compounds wherein, when A1 is a group represented by formula (2), R8 and R9 are single bonds.
作為化合物[A]的具體例,例如可列舉下述式(CA-1)~式(CA-29)分別所表示的化合物等。此外,作為化合物[A],可單獨使用一種,也可將兩種以上組合使用。 Specific examples of compound [A] include compounds represented by the following formulas (CA-1) to (CA-29). Compound [A] may be used alone or in combination of two or more.
[化11]
(式中,k、k1及k2分別獨立地為0~7的整數。) (In the formula, k, k1, and k2 are independently integers between 0 and 7.)
(聚醯胺酸的合成) (Synthesis of polyamine)
聚醯胺酸[P]的合成反應較佳為在有機溶媒中進行。在聚醯胺酸[P]的合成反應中,四羧酸二酐與二胺化合物的使用比例較佳為相對於二胺化合物的胺基1當量而四羧酸二酐的酸酐基成為0.2當量~2當量的比例。 The synthesis reaction of polyamine [P] is preferably carried out in an organic solvent. The ratio of tetracarboxylic dianhydride to diamine compound used in the synthesis reaction of polyamine [P] is preferably 0.2 to 2 equivalents of tetracarboxylic dianhydride anhydride groups per 1 equivalent of diamine compound amino groups.
在所述合成反應中,就將來源於化合物[A]的結構單元導入聚合體的主鏈末端並獲得適當的分子量範圍內的聚合體的觀點而言,化合物[A]的使用比例相對於合成中使用的二胺化合物與化合物[A]的合計量而較佳設為1莫耳%以上,更佳設為2莫耳%,進而佳設為5莫耳%以上。另外,化合物[A]的使用比例相對於合成中使用的二胺化合物與化合物[A]的合計量而較佳設為30莫耳%以下,更佳設為20莫耳%以下,進而佳設為15莫耳%以下。 In the above synthesis reaction, from the perspective of introducing structural units derived from compound [A] into the terminals of the polymer backbone and obtaining a polymer within an appropriate molecular weight range, the proportion of compound [A] used relative to the total amount of the diamine compound and compound [A] used in the synthesis is preferably 1 mol% or more, more preferably 2 mol%, and even more preferably 5 mol% or more. Furthermore, the proportion of compound [A] used relative to the total amount of the diamine compound and compound [A] used in the synthesis is preferably 30 mol% or less, more preferably 20 mol% or less, and even more preferably 15 mol% or less.
此外,在所述合成反應時,可使用不具有部分結構(A)的化合物與化合物[A]一同作為封端劑。作為所述化合物,例如可列舉馬來酸酐、鄰苯二甲酸酐、衣康酸酐等酸單酐;苯胺、環己胺、正丁胺等單胺化合物;異氰酸苯酯、異氰酸萘酯等單異氰酸酯化合物等。其中,這些化合物的使用比例相對於所述合成反應時使用的封端劑的合計量而較佳設為10莫耳%以下,更佳設為5莫耳%以下,進而佳設為1莫耳%以下。 Furthermore, during the synthesis reaction, a compound not having partial structure (A) may be used together with compound [A] as a capping agent. Examples of such compounds include monoanhydrides such as maleic anhydride, phthalic anhydride, and itaconic anhydride; monoamine compounds such as aniline, cyclohexylamine, and n-butylamine; and monoisocyanate compounds such as phenyl isocyanate and naphthyl isocyanate. The proportion of these compounds used relative to the total amount of the capping agent used in the synthesis reaction is preferably 10 mol% or less, more preferably 5 mol% or less, and even more preferably 1 mol% or less.
在聚醯胺酸[P]的合成反應中,反應溫度較佳為-20℃~150℃,反應時間較佳為0.1小時~24小時。作為反應中使用的有機溶媒,例如可列舉:非質子性極性溶媒、酚系溶媒、醇系溶媒、酮系溶媒、酯系溶媒、醚系溶媒、鹵化烴、烴等。這些中,較佳為使用選自由N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基脲、六甲基磷醯三胺、間甲酚、二甲酚及鹵化苯酚所組成的群組中的一種以上作為 反應溶媒,或者使用這些的一種以上與其他有機溶媒(例如丁基溶纖劑、二乙二醇二乙醚等)的混合物。有機溶媒的使用量較佳設為四羧酸二酐、二胺化合物與化合物[A]的合計量相對於反應溶液的總量而成為0.1質量%~50質量%的量。 In the synthesis reaction of polyamine [P], the reaction temperature is preferably -20°C to 150°C, and the reaction time is preferably 0.1 hour to 24 hours. Examples of organic solvents used in the reaction include aprotic polar solvents, phenolic solvents, alcoholic solvents, ketone solvents, ester solvents, etheric solvents, halogenated hydrocarbons, and hydrocarbons. Among these, it is preferred to use one or more selected from the group consisting of N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, γ-butyrolactone, tetramethylurea, hexamethylphosphatriaine, m-cresol, xylenol, and halogenated phenol as the reaction solvent, or to use a mixture of one or more of these with another organic solvent (e.g., butyl solvent, diethylene glycol diethyl ether, etc.). The amount of the organic solvent used is preferably such that the total amount of the tetracarboxylic dianhydride, diamine compound, and compound [A] is 0.1% by mass to 50% by mass relative to the total amount of the reaction solution.
以所述方式而獲得溶解聚醯胺酸[P]而成的聚合體溶液。所述聚合體溶液可直接供於液晶配向劑的製備,也可在將聚合體溶液中所含的聚醯胺酸[P]分離後供於液晶配向劑的製備。 In this manner, a polymer solution containing dissolved polyamine [P] is obtained. This polymer solution can be used directly to prepare a liquid crystal alignment agent, or it can be used to prepare a liquid crystal alignment agent after the polyamine [P] contained in the polymer solution is separated.
.聚醯胺酸酯 .Polyamide
在聚合體[P]為聚醯胺酸酯的情況下,所述聚醯胺酸酯(以下也稱為「聚醯胺酸酯[P]」)例如可通過如下方法等而獲得:[I]使聚醯胺酸[P]與酯化劑反應的方法;[II]使化合物[A]與四羧酸二酯以及二胺化合物一起反應、或在四羧酸二酯與二胺化合物的聚合後使化合物[A]反應的方法;[III]使化合物[A]與四羧酸二酯二鹵化物以及二胺化合物一起反應、或在四羧酸二酯二鹵化物與二胺化合物的聚合後使合物[A]反應的方法。聚醯胺酸酯[P]可僅具有醯胺酸酯結構,也可為醯胺酸結構與醯胺酸酯結構並存的部分酯化物。使聚醯胺酸酯[P]溶解而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺酸酯[P]分離後供於液晶配向劑的製備。 When the polymer [P] is a polyamic acid ester, the polyamic acid ester (hereinafter also referred to as "polyamic acid ester [P]") can be obtained, for example, by the following methods: [I] reacting the polyamic acid [P] with an esterifying agent; [II] reacting the compound [A] with a tetracarboxylic acid diester and a diamine compound, or reacting the compound [A] after polymerizing the tetracarboxylic acid diester and the diamine compound; [III] reacting the compound [A] with a tetracarboxylic acid diester dihalide and a diamine compound, or reacting the compound [A] after polymerizing the tetracarboxylic acid diester dihalide and the diamine compound. The polyamic acid ester [P] may have only an aminate structure or may be a partially esterified product having both an aminate structure and an aminate structure. The reaction solution obtained by dissolving the polyamine [P] can be used directly for the preparation of the liquid crystal alignment agent, or the polyamine [P] contained in the reaction solution can be separated and then used for the preparation of the liquid crystal alignment agent.
.聚醯亞胺 .Polyimide
在聚合體[P]為聚醯亞胺的情況下,所述聚醯亞胺(以下也稱為「聚醯亞胺[P]」),例如可通過對以所述方式合成的聚醯胺酸[P]進行脫水閉環並加以醯亞胺化而獲得。聚醯亞胺[P]可為對作為其前體的聚醯胺酸[P]所具有的全部醯胺酸結構進行脫水閉環而成的完全醯亞胺化物,也可為僅對醯胺酸 結構的一部分進行脫水閉環,使醯胺酸結構與醯亞胺環結構並存的部分醯亞胺化物。聚醯亞胺[P]較佳為醯亞胺化率為20%~99%,更佳為30%~90%。此外,醯亞胺化率是以百分率來表示醯亞胺環結構的數量相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計而言所占的比例。此處,醯亞胺環的一部分可為異醯亞胺環。 When the polymer [P] is a polyimide, the polyimide (hereinafter also referred to as "polyimide [P]") can be obtained, for example, by subjecting the polyimide [P] synthesized in the above manner to dehydration and ring closure followed by imidization. The polyimide [P] may be a fully imidized product, in which the entire amide structure of the precursor polyimide [P] is dehydrated and ring-closed, or a partially imidized product, in which only a portion of the amide structure is dehydrated and ring-closed, resulting in the coexistence of an amide structure and an imide ring structure. The polyimide [P] preferably has an imidization ratio of 20% to 99%, more preferably 30% to 90%. The imidization ratio is expressed as a percentage of the number of imide ring structures relative to the total number of amide structures and imide ring structures in the polyimide. Here, a portion of the imide rings may be isoimide rings.
聚醯胺酸[P]的脫水閉環較佳為利用將聚醯胺酸[P]溶解於有機溶媒中,在所述溶液中添加脫水劑及脫水閉環催化劑,視需要進行加熱的方法來進行。所述方法中,作為脫水劑,例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。相對於聚醯胺酸[P]的醯胺酸結構的1莫耳,脫水劑的使用量較佳設為0.01莫耳~20莫耳。作為脫水閉環催化劑,例如可使用吡啶、三甲吡啶、二甲吡啶、三乙胺等三級胺。相對於所使用的脫水劑1莫耳,脫水閉環催化劑的使用量較佳設為0.01莫耳~10莫耳。作為脫水閉環反應中所使用的有機溶媒,可列舉作為聚醯胺酸[P]的合成中所使用的有機溶媒而例示的有機溶媒。脫水閉環反應的反應溫度較佳為0℃~180℃。反應時間較佳為1.0小時~120小時。此外,含有聚醯亞胺[P]的反應溶液可直接供於液晶配向劑的製備,也可在將聚醯亞胺[P]分離後供於液晶配向劑的製備。 Dehydration and ring closure of polyamine [P] is preferably carried out by dissolving the polyamine [P] in an organic solvent, adding a dehydrating agent and a dehydration and ring closure catalyst to the solution, and optionally heating. In this method, an anhydride such as acetic anhydride, propionic anhydride, or trifluoroacetic anhydride can be used as the dehydrating agent. The amount of dehydrating agent used is preferably 0.01 mol to 20 mol per 1 mol of the amide structure of the polyamine [P]. Tertiary amines such as pyridine, colidine, collidine, and triethylamine can be used as the dehydration and ring closure catalyst. The amount of the dehydration and ring-closing catalyst used is preferably 0.01 mol to 10 mol per 1 mol of the dehydrating agent. The organic solvent used in the dehydration and ring-closing reaction includes those exemplified as organic solvents used in the synthesis of polyamide [P]. The reaction temperature for the dehydration and ring-closing reaction is preferably 0°C to 180°C. The reaction time is preferably 1.0 hour to 120 hours. Furthermore, the reaction solution containing polyimide [P] can be used directly or after isolating the polyimide [P] for the preparation of the liquid crystal alignment agent.
關於聚合體[P]的溶液黏度,當製成濃度10質量%的溶液時,較佳為具有10mPa.s~800mPa.s的溶液黏度,更佳為具有15mPa.s~500mPa.s的溶液黏度。此外,溶液黏度(mPa.s)是使用E型旋轉黏度計,在25℃下對使用聚合體[P]的良溶媒(例如,γ-丁內酯、N-甲基-2-吡咯烷酮等)所製備的濃度10質量%的聚合體溶液測定而得的值。 Regarding the solution viscosity of polymer [P], when prepared as a 10% by mass solution, it is preferably 10 mPa·s to 800 mPa·s, and more preferably 15 mPa·s to 500 mPa·s. The solution viscosity (mPa·s) is measured at 25°C using an E-type rotational viscometer on a 10% by mass solution of polymer [P] prepared in a good solvent (e.g., γ-butyrolactone, N-methyl-2-pyrrolidone, etc.).
聚合體[P]的利用凝膠滲透色譜法(Gel Permeation Chromatography,GPC)測定而得的聚苯乙烯換算的重量平均分子量(Mw)較佳為1,000~500,000,更佳為2,000~300,000。另外,Mw與利用GPC來測定的聚苯乙烯換算的數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)較佳為7以下,更佳為5以下。此外,在製備液晶配向劑時,作為聚合體[P],可單獨使用一種,也可將兩種以上組合使用。 The weight average molecular weight (Mw) of the polymer [P], as measured by gel permeation chromatography (GPC), is preferably 1,000 to 500,000, more preferably 2,000 to 300,000. Furthermore, the molecular weight distribution (Mw/Mn), represented by the ratio of Mw to the number average molecular weight (Mn) as measured by GPC, is preferably 7 or less, more preferably 5 or less. When preparing the liquid crystal alignment agent, the polymer [P] may be used alone or in combination of two or more.
<其他成分> <Other ingredients>
液晶配向劑除了含有聚合體[P]以外,視需要也可含有與聚合體[P]不同的成分(以下也稱為「其他成分」)。 In addition to the polymer [P], the liquid crystal alignment agent may also contain components different from the polymer [P] (hereinafter also referred to as "other components") as needed.
.聚合體[Q] .Polymer[Q]
本公開的液晶配向劑也可還含有不具有部分結構(A)的聚合體(以下也稱為聚合體[Q])作為聚合體成分。聚合體[Q]的主骨架並無特別限定。作為聚合體[Q],例如可列舉:聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷、聚酯、聚烯胺、聚脲、聚醯胺、聚醯胺醯亞胺、聚苯並噁唑前體、聚苯並噁唑、纖維素衍生物、聚縮醛、(甲基)丙烯酸系聚合體、苯乙烯系聚合體、馬來醯亞胺系聚合體、苯乙烯-馬來醯亞胺系共聚體等。這些中,就獲得可靠性高的液晶元件的觀點而言,聚合體[Q]較佳為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚有機矽氧烷、及包含來源於具有聚合性不飽和碳-碳鍵的單體的結構單元的聚合體所組成的群組中的至少一種。作為包含來源於具有聚合性不飽和碳-碳鍵的單體的結構單元的聚合體,可列舉(甲基)丙烯酸系聚合體、苯乙烯系聚合體、馬來醯亞胺系聚合體、及苯乙烯-馬來醯亞胺系共聚體等。 The liquid crystal alignment agent disclosed herein may further contain a polymer (hereinafter also referred to as polymer [Q]) that does not have the partial structure (A) as a polymer component. The main skeleton of polymer [Q] is not particularly limited. Examples of polymer [Q] include polyamic acid, polyamic acid ester, polyimide, polyorganosiloxane, polyester, polyenamine, polyurea, polyamide, polyamide imide, polybenzoxazole precursor, polybenzoxazole, cellulose derivative, polyacetal, (meth)acrylic polymer, styrene polymer, maleimide polymer, styrene-maleimide copolymer, and the like. Of these, from the perspective of achieving a highly reliable liquid crystal element, the polymer [Q] is preferably at least one selected from the group consisting of polyamic acid, polyamic acid ester, polyimide, polyorganosiloxane, and polymers containing structural units derived from monomers having polymerizable unsaturated carbon-carbon bonds. Examples of polymers containing structural units derived from monomers having polymerizable unsaturated carbon-carbon bonds include (meth)acrylic polymers, styrene polymers, maleimide polymers, and styrene-maleimide copolymers.
在使液晶配向劑中含有聚合體[Q]的情況下,相對於聚合體[P]與 聚合體[Q]的合計量,聚合體[Q]的含有比例較佳為1質量%以上,更佳為2質量%以上。另外,相對於聚合體[P]與聚合體[Q]的合計量,聚合體[Q]的含有比例較佳為95質量%以下,更佳為90質量%以下。作為聚合體[Q],可單獨使用一種或將兩種以上組合使用。 When polymer [Q] is included in the liquid crystal alignment agent, the content of polymer [Q] is preferably 1% by mass or greater, more preferably 2% by mass or greater, relative to the total amount of polymer [P] and polymer [Q]. Furthermore, the content of polymer [Q] is preferably 95% by mass or less, more preferably 90% by mass or less, relative to the total amount of polymer [P] and polymer [Q]. Polymer [Q] may be used singly or in combination of two or more.
.交聯劑 . Crosslinking agent
本公開的液晶配向劑也可還含有交聯劑。作為交聯劑,可較佳地使用具有能夠與胺基反應的官能基(以下也稱為「交聯性基」)的化合物。作為本公開的液晶配向劑中含有的交聯劑的較佳具體例,可列舉包含選自由如下基所組成的群組中的至少一種基作為交聯性基的化合物(以下也稱為「化合物[B]」),所述基為具有聚合性碳-碳鍵的基、環狀醚基、環狀硫醚基、異氰酸酯基、經保護的異氰酸酯基、羥甲基、經保護的羥甲基、環狀碳酸酯基、基「-CR20=CR21-R22-」(其中,R20是通過與胺基的反應而脫離的一價基;R21是氫原子或烷基,R22是吸電子基。)、矽烷醇基及烷氧基矽烷基。 The liquid crystal alignment agent disclosed herein may further contain a crosslinking agent. As the crosslinking agent, a compound having a functional group capable of reacting with an amino group (hereinafter also referred to as a "crosslinking group") is preferably used. Preferred specific examples of the crosslinking agent contained in the liquid crystal alignment agent of the present disclosure include compounds (hereinafter also referred to as "compound [B]") containing as a crosslinking group at least one group selected from the group consisting of the following groups: a group having a polymerizable carbon-carbon bond, a cyclic ether group, a cyclic sulfide group, an isocyanate group, a protected isocyanate group, a hydroxymethyl group, a protected hydroxymethyl group, a cyclic carbonate group, a group " -CR20 = CR21 - R22- " (wherein R20 is a monovalent group that is liberated by reaction with an amino group; R21 is a hydrogen atom or an alkyl group, and R22 is an electron-withdrawing group), a silanol group, and an alkoxysilyl group.
所述交聯性基中,作為具有聚合性碳-碳鍵的基,可列舉(甲基)丙烯醯基、馬來醯亞胺基、烯基、乙烯基苯基、乙烯基醚基、3-亞甲基四氫呋喃-2(3H)-酮-5-基等。在基「-CR20=CR21-R22-」中,作為R20所表示的一價有機基,例如可列舉碳數1~5的烷氧基、吡咯烷酮-1-基、鹵素原子(氟原子、氯原子、溴原子、碘原子等)。作為R22的吸電子性基可列舉羰基、磺醯基等。 Among the crosslinking groups, groups having a polymerizable carbon-carbon bond include (meth)acryloyl, maleimide, alkenyl, vinylphenyl, vinyl ether, and 3-methylenetetrahydrofuran-2(3H)-one-5-yl. In the group "-CR 20 =CR 21 -R 22 -," examples of the monovalent organic group represented by R 20 include an alkoxy group having 1 to 5 carbon atoms, a pyrrolidinone-1-yl group, and a halogen atom (fluorine, chlorine, bromine, or iodine). Examples of electron-withdrawing groups represented by R 22 include a carbonyl group and a sulfonyl group.
就平衡良好地改善液晶配向性、電壓保持率及膜強度、並且抑制再加工性降低的觀點而言,化合物[B]在一分子內所具有的交聯性基的數量較佳為2個~12個,更佳為2個~10個。就保存穩定性的方面而言,化合 物[B]的分子量較佳為3,000以下,更佳為2,000以下,進而佳為1,000以下。 From the perspective of achieving a well-balanced improvement in liquid crystal alignment, voltage retention, and film strength while suppressing a decrease in reworkability, the number of crosslinking groups contained in one molecule of compound [B] is preferably 2 to 12, more preferably 2 to 10. From the perspective of storage stability, the molecular weight of compound [B] is preferably 3,000 or less, more preferably 2,000 or less, and even more preferably 1,000 or less.
作為化合物[B]的具體例,具有聚合性碳-碳鍵的化合物例如可列舉乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、下述式(b-1)~式(b-6)分別所表示的化合物等;具有環狀(硫)醚基的化合物例如可列舉乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、三縮水甘油基異氰脲酸酯、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、2,2-二溴新戊二醇二縮水甘油醚、N,N,N',N'-四縮水甘油基-間苯二甲胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、N,N,N',N'-四縮水甘油基-4,4'-二胺基二苯基甲烷、N,N-二縮水甘油基-苄基胺、N,N-二縮水甘油基-胺基甲基環己烷、N,N-二縮水甘油基-環己基胺等;具有異氰酸酯基或經保護的異氰酸酯基的化合物例如可列舉下述式(b-7)~式(b-11)分別所表示的化合物等;具有羥甲基或經保護的羥甲基的化合物例如可列舉下述式(b-12)~式(b-17)分別所表示的化合物等;具有環狀碳酸酯基的化合物例如可列舉下述式(b-18)及式(b-19)分別所表示的化合物等;具有基「-CR20=CR21-R22-」的化合物例如可列舉下述式(b-20)~式(b-26)分別所表示的化合物等;具有烷氧基矽烷基或矽烷醇基的化合物例如可列舉:3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基三乙氧基矽烷、3-(甲基)丙 烯醯氧基丙基三甲氧基矽烷、3-(甲基)丙烯醯氧基丙基甲基二甲氧基矽烷、3-(甲基)丙烯醯氧基丙基甲基二乙氧基矽烷、乙烯基三乙氧基矽烷、三甲氧基矽烷基丙基琥珀酸酐等。 Specific examples of compound [B] include compounds having a polymerizable carbon-carbon bond such as ethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, pentaerythritol tri(meth)acrylate, and compounds represented by the following formulas (b-1) to (b-6). Examples of compounds having a cyclic (thio)ether group include ethylene glycol dihydrate. Glyceryl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, triglycidyl isocyanurate, 1,6-hexanediol diglycidyl ether, trihydroxymethylpropane triglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, N,N,N',N'-tetraglycidyl-m-xylenediamine, 1,3-bis(N,N-di N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane, N,N-diglycidyl-benzylamine, N,N-diglycidyl-aminomethylcyclohexane, N,N-diglycidyl-cyclohexylamine, etc.; compounds having an isocyanate group or a protected isocyanate group include, for example, the compounds represented by the following formulas (b-7) to (b-11); compounds having a hydroxymethyl group or a protected hydroxymethyl group include, for example, the compounds represented by the following formulas (b-12) to (b-17); compounds having a cyclic carbonate group include, for example, the compounds represented by the following formulas (b-18) and (b-19); compounds having the group "-CR Examples of the compound expressing " R20 = CR21 - R22- " include compounds represented by the following formulas (b-20) to (b-26), respectively. Examples of the compound having an alkoxysilyl group or a silanol group include 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropyltriethoxysilane, 3-glycidyloxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, vinyltriethoxysilane, and trimethoxysilylpropylsuccinic anhydride.
[化16]
(式(b-7)及式(b-8)中,R23為熱脫離性基。) (In formula (b-7) and formula (b-8), R23 is a thermally deionizable group.)
(式(b-16)中,Ac為乙醯基。) (In formula (b-16), Ac is an acetyl group.)
[化18]
在本公開的液晶配向劑中含有交聯劑時,就提高液晶配向膜的密接性的觀點、以及獲得液晶配向性及電特性優異的液晶元件的觀點而言,所述交聯劑的含量相對於液晶配向劑中所含的聚合體成分的總量100質量份而較佳為0.02質量份以上。相對於聚合體成分的總量100質量份,交聯劑的含量更佳為0.5質量份以上,進而佳為1質量份以上。另外,就獲得滿足液晶配向性、電特性、保存穩定性及再加工性的液晶元件的觀點而言,交聯劑的含量相對於聚合體成分的總量100質量份而較佳為20質量份以下,更佳為15質量份以下。作為交聯劑,可單獨使用一種,也可將兩種以上組合使用。 When a crosslinking agent is included in the liquid crystal alignment agent disclosed herein, from the perspective of improving the adhesion of the liquid crystal alignment film and obtaining a liquid crystal element with excellent liquid crystal alignment and electrical properties, the content of the crosslinking agent is preferably 0.02 parts by mass or more relative to 100 parts by mass of the total amount of the polymer components contained in the liquid crystal alignment agent. The content of the crosslinking agent is more preferably 0.5 parts by mass or more, and further preferably 1 part by mass or more relative to 100 parts by mass of the total amount of the polymer components. In addition, from the perspective of obtaining a liquid crystal element that satisfies the liquid crystal alignment, electrical properties, storage stability, and reprocessability, the content of the crosslinking agent is preferably 20 parts by mass or less, and more preferably 15 parts by mass or less relative to 100 parts by mass of the total amount of the polymer components. As a crosslinking agent, one type can be used alone or in combination of two or more types.
.溶劑 .Solvent
本公開的液晶配向劑是以聚合體[P]及視需要而使用的其他成分較佳 為分散或者溶解於適當的溶媒中而成的液狀的組合物的形式來製備。 The liquid crystal alignment agent disclosed herein is prepared in the form of a liquid composition in which the polymer [P] and other components used as needed are preferably dispersed or dissolved in an appropriate solvent.
作為溶劑,較佳使用有機溶媒。作為其具體例,可列舉:N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、1,2-二甲基-2-咪唑烷酮、1,3-二甲基-2-咪唑烷酮、苯酚、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、二丙酮醇、1-己醇、2-己醇、丙烷-1,2-二醇、3-甲氧基-1-丁醇、乙二醇單甲醚、乳酸甲酯、乳酸乙酯、乳酸丁酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、乙醯乙酸甲酯、乙醯乙酸乙酯、丙酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊醚、碳酸亞乙酯、碳酸亞丙酯、丙二醇單甲醚(propylene glycol monomethyl ether,PGME)、二乙二醇二乙醚乙酸酯、丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate,PGMEA)、丙二醇二乙酸酯、環戊烷、環己烷等。作為溶劑,可單獨使用一種或將兩種以上混合使用。 As the solvent, an organic solvent is preferably used. Specific examples thereof include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolidinone, 1,3-dimethyl-2-imidazolidinone, phenol, γ-butyrolactone, γ-butyrolactamide, N,N-dimethylformamide, N,N-dimethylacetamide, 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol, 1-hexanol, 2-hexanol, propane-1,2-diol, 3-methoxy-1-butanol, ethylene glycol monomethyl ether, methyl lactate, ethyl lactate, butyl lactate, methyl acetate, ethyl acetate, butyl acetate, and acetylacetic acid. Methyl ester, ethyl acetate, ethyl propionate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, ethylene glycol-n-butyl ether (butyl solvent), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethylene carbonate, propylene carbonate, propylene glycol monomethyl ether (propylene glycol monomethyl ether (PGME), diethylene glycol diethyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol diacetate, cyclopentane, cyclohexane, etc. As a solvent, one type can be used alone or in combination of two or more.
作為液晶配向劑中含有的其他成分,除了所述以外,例如可列舉:抗氧化劑、金屬螯合物化合物、硬化促進劑、表面活性劑、填充劑、分散劑、光增感劑等。其他成分的調配比例可在不損及本公開的效果的範圍內,根據各化合物而適宜選擇。 Other ingredients included in liquid crystal alignment agents, in addition to those mentioned above, include antioxidants, metal chelate compounds, curing accelerators, surfactants, fillers, dispersants, and photosensitizers. The proportions of these other ingredients can be appropriately selected for each compound, within a range that does not compromise the effects of the present disclosure.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計質量占液晶配向劑的總質量的比例)是考慮黏性、揮發性等而適宜選擇, 較佳為1質量%~10質量%的範圍。若固體成分濃度為1質量%以上,則可充分確保塗膜的膜厚,可獲得示出更良好的液晶配向性的液晶配向膜,就此方面而言較佳。另一方面,若固體成分濃度為10質量%以下,則可使塗膜為適當的厚度,容易獲得示出良好的液晶配向性的液晶配向膜,另外,液晶配向劑的黏性變得適度而有能夠使塗布性變良好的傾向。 The solids concentration (the ratio of the total mass of the components other than the solvent in the liquid crystal alignment agent) in the liquid crystal alignment agent should be appropriately selected in consideration of viscosity, volatility, and other factors. It is preferably in the range of 1% to 10% by mass. A solids concentration of 1% by mass or greater is preferred because it allows for a sufficient coating thickness, resulting in a liquid crystal alignment film exhibiting better liquid crystal alignment properties. On the other hand, a solids concentration of 10% by mass or less allows for an appropriate coating thickness, facilitating the production of a liquid crystal alignment film exhibiting good liquid crystal alignment properties. Furthermore, the viscosity of the liquid crystal alignment agent is moderate, tending to improve coating properties.
《液晶配向膜及液晶元件》 Liquid crystal alignment film and liquid crystal element
本公開的液晶配向膜可通過如所述那樣製備的液晶配向劑而製造。另外,本公開的液晶元件包括使用所述所說明的液晶配向劑而形成的液晶配向膜。液晶元件中的液晶的驅動方式並無特別限定,例如可應用於扭轉向列(Twisted Nematic,TN)型、超扭轉向列(Super Twisted Nematic,STN)型、垂直配向(Vertical Alignment,VA)型(包含垂直配向-多域垂直配向(Vertical Alignment-Multi-domain Vertical Alignment,VA-MVA)型、垂直配向-圖案垂直配向(Vertical Alignment-Patterned Vertical Alignment,VA-PVA)型等)、共面切換(In-Plane Switching,IPS)型、邊緣場切換(Fringe Field Switching,FFS)型、光學補償彎曲(optically compensated bend,OCB)型、聚合體穩定配向(Polymer Sustained Alignment,PSA)等各種模式。液晶元件例如可利用包括以下的步驟1~步驟3的方法來製造。步驟1根據所需的動作模式而使用不同的基板。步驟2以及步驟3在各動作模式中共通。 The liquid crystal alignment film disclosed herein can be manufactured using the liquid crystal alignment agent prepared as described above. Furthermore, the liquid crystal element disclosed herein includes a liquid crystal alignment film formed using the liquid crystal alignment agent described above. The driving method of the liquid crystal in the liquid crystal element is not particularly limited. For example, it can be applied to various modes such as twisted nematic (TN), super twisted nematic (STN), vertical alignment (VA) (including vertical alignment-multi-domain vertical alignment (VA-MVA) and vertical alignment-patterned vertical alignment (VA-PVA)), in-plane switching (IPS), fringe field switching (FFS), optically compensated bend (OCB), and polymer-stabilized alignment (PSA). Liquid crystal elements can be manufactured, for example, using a method comprising the following steps 1 to 3. Step 1 utilizes different substrates depending on the desired operating mode. Steps 2 and 3 are common to all operating modes.
<步驟1:塗膜的形成> <Step 1: Film Formation>
首先,通過在基板上塗布液晶配向劑,較佳為對塗布面進行加熱而在基板上形成塗膜。作為基板,例如可使用:浮法玻璃、鈉玻璃等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環 式烯烴)等塑料的透明基板。在製造TN型、STN型、VA型或PSA型的液晶元件的情況下,使用設置有經圖案化的透明導電膜的兩枚基板。另一方面,在製造IPS型或FFS型的液晶元件的情況下,使用設置有經圖案化為梳齒狀的電極的基板、與未設置電極的相向基板。作為透明導電膜,可使用包含氧化錫(SnO2)的奈塞(NESA)膜(美國PPG公司注冊商標)、包含氧化銦-氧化錫(In2O3-SnO2)的氧化銦錫(indium tin oxide,ITO)膜等。 First, a liquid crystal alignment agent is applied to a substrate, preferably by heating the coated surface, to form a coating film on the substrate. Examples of substrates include glass such as float glass and sodium glass, and transparent substrates made of plastics such as polyethylene terephthalate, polybutylene terephthalate, polyether sulfide, polycarbonate, and poly(aliphatic cycloolefin). When manufacturing TN, STN, VA, or PSA liquid crystal elements, two substrates with patterned transparent conductive films are used. On the other hand, when manufacturing IPS or FFS liquid crystal elements, a substrate with electrodes patterned into a comb shape and an opposing substrate without electrodes are used. As the transparent conductive film, a NESA film (registered trademark of PPG Corporation, USA) containing tin oxide (SnO 2 ), an indium tin oxide (ITO) film containing indium oxide-tin oxide (In 2 O 3 -SnO 2 ), or the like can be used.
液晶配向劑向基板的塗布方法並無特別限定。液晶配向劑向基板的塗布例如可通過旋塗方式、印刷方式(例如,膠版印刷方式、柔版印刷方式等)、噴墨方式、狹縫塗布方式、棒塗方式、擠出模(extrusion die)方式、直接凹版塗布機(direct gravure coater)方式、腔室刮刀塗布機(chamber doctor coater)方式、膠版凹版塗布機(offset gravure coater)方式、含浸塗布機方式、MB塗布機方式法等來進行。 The method for applying the liquid crystal alignment agent to the substrate is not particularly limited. Application of the liquid crystal alignment agent to the substrate can be performed, for example, by spin coating, printing (e.g., offset printing, flexographic printing, etc.), inkjet, slit coating, rod coating, extrusion die, direct gravure coater, chamber doctor coater, offset gravure coater, impregnation coater, MB coater, and the like.
在塗布液晶配向劑後,出於防止所塗布的液晶配向劑的流掛等目的,較佳為實施預加熱(預烘烤)。預烘烤溫度較佳為30℃~200℃,預烘烤時間較佳為0.25分鐘~10分鐘。其後,將溶劑完全去除,視需要以對聚合體中所存在的醯胺酸結構進行熱醯亞胺化為目的而實施煆燒(後烘烤)步驟。此時的煆燒溫度(後烘烤溫度)較佳為80℃~280℃,更佳為80℃~250℃。後烘烤時間較佳為5分鐘~200分鐘。所形成的膜的膜厚較佳為0.001μm~1μm。 After applying the liquid crystal alignment agent, it is preferably preheated (prebaked) to prevent the applied liquid crystal alignment agent from dripping. The prebaking temperature is preferably 30°C to 200°C, and the prebaking time is preferably 0.25 minutes to 10 minutes. Subsequently, the solvent is completely removed, and a calcination (postbaking) step is optionally performed to thermally imidize the amide structures present in the polymer. The calcination temperature (postbaking temperature) is preferably 80°C to 280°C, more preferably 80°C to 250°C. The postbaking time is preferably 5 minutes to 200 minutes. The film thickness of the formed film is preferably 0.001μm to 1μm.
<步驟2:配向處理> <Step 2: Alignment Processing>
在製造TN型、STN型、IPS型或FFS型液晶元件的情況下,對所述步驟1中形成的塗膜實施賦予液晶配向能力的處理(配向處理)。由此,液 晶分子的配向能力被賦予至塗膜而形成液晶配向膜。作為配向處理,較佳為使用對基板上所形成的塗膜的表面利用棉花或尼龍等進行擦拭的摩擦處理、或對塗膜進行光照射以對其賦予液晶配向能力的光配向處理。在製造垂直配向型的液晶元件的情況下,可將所述步驟1中形成的塗膜直接用作液晶配向膜,為了進一步提高液晶配向能力,也可對所述塗膜實施配向處理。對於垂直配向型的液晶元件而言較佳的液晶配向膜也可較佳地用於PSA型的液晶元件。 When manufacturing TN, STN, IPS, or FFS liquid crystal devices, the coating formed in step 1 is subjected to a treatment to impart liquid crystal alignment (alignment treatment). This imparts alignment properties to the coating, forming a liquid crystal alignment film. Preferred alignment treatments include rubbing the surface of the coating formed on the substrate with cotton or nylon, or photo-alignment treatments that impart alignment properties by irradiating the coating with light. When manufacturing vertical alignment liquid crystal devices, the coating formed in step 1 can be used directly as the liquid crystal alignment film. Alternatively, the coating can be subjected to an alignment treatment to further enhance alignment properties. Liquid crystal alignment films that are preferred for vertical alignment liquid crystal cells can also be used preferably for PSA liquid crystal cells.
用於光配向的光照射可通過以下方法等來進行:對後烘烤步驟後的塗膜進行照射的方法;對預烘烤步驟後且後烘烤步驟前的塗膜進行照射的方法;在預烘烤步驟及後烘烤步驟的至少任一者中,在塗膜的加熱中對塗膜進行照射的方法。作為照射至塗膜的放射線,例如可使用包含150nm~800nm的波長的光的紫外線及可見光線。較佳為包含200nm~400nm的波長的光的紫外線。在放射線為偏光時,可為直線偏光,也可為部分偏光。在所使用的放射線為直線偏光或部分偏光的情況下,照射可自垂直於基板面的方向進行,也可自斜方向進行,或者也可將這些方向加以組合而進行。非偏光的放射線時的照射方向設為斜方向。 Light irradiation for photo-alignment can be performed by the following methods, among others: a method of irradiating the coating after the post-baking step; a method of irradiating the coating after the pre-baking step and before the post-baking step; a method of irradiating the coating while the coating is being heated in at least one of the pre-baking step and the post-baking step. As radiation irradiated onto the coating, for example, ultraviolet light and visible light having a wavelength of 150 nm to 800 nm can be used. Ultraviolet light having a wavelength of 200 nm to 400 nm is preferred. When the radiation is polarized, it can be linearly polarized or partially polarized. When the radiation used is linearly polarized or partially polarized, irradiation can be performed from a direction perpendicular to the substrate surface, from an oblique direction, or a combination of these directions. For non-polarized radiation, the irradiation direction is set to an oblique direction.
作為所使用的光源,例如可列舉:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、準分子雷射等。放射線的照射量較佳為200J/m2~30,000J/m2,更佳為500J/m2~10,000J/m2。在用於賦予配向能力的光照射後,也可進行對基板表面使用例如水、有機溶媒(例如,甲醇、異丙醇、1-甲氧基-2-丙醇乙酸酯、丁基溶纖劑、乳酸乙酯等)或這些的混合物進行清洗的處理、或對基板進行加熱的處理。 Examples of light sources include low-pressure mercury lamps, high-pressure mercury lamps, deuterium lamps, metal halide lamps, argon resonance lamps, xenon lamps, and excimer lasers. The radiation dose is preferably between 200 J/ m² and 30,000 J/ m² , more preferably between 500 J/ m² and 10,000 J/ m² . Following the irradiation with light to impart alignment, the substrate surface may be cleaned with water, an organic solvent (e.g., methanol, isopropyl alcohol, 1-methoxy-2-propanol acetate, butyl solvent, ethyl lactate), or a mixture thereof, or heated.
<步驟3:液晶單元的構築> <Step 3: Construction of the Liquid Crystal Cell>
準備兩枚以所述方式形成有液晶配向膜的基板,在相向配置的兩枚基板間配置液晶,由此製造液晶單元。在製造液晶單元時,例如可列舉如下方法等:以液晶配向膜相向的方式隔著間隙將兩枚基板相向配置,使用密封劑將兩枚基板的周邊部貼合,在由基板表面與密封劑所包圍的單元間隙內注入填充液晶並將注入孔封閉的方法、利用液晶滴注(one drop fill,ODF)方式的方法。作為密封劑,例如可使用含有硬化劑及作為間隔物的氧化鋁球的環氧樹脂等。作為液晶,可列舉向列液晶、碟狀液晶,其中較佳為向列液晶。 Two substrates with liquid crystal alignment films formed in the above manner are prepared, and liquid crystal is placed between the two opposing substrates to produce a liquid crystal cell. Examples of methods for producing a liquid crystal cell include placing the two substrates facing each other with a gap between them, bonding the peripheries of the two substrates together using a sealant, and then injecting liquid crystal into the cell gap surrounded by the substrate surfaces and the sealant, sealing the injection hole, or using a one-drop fill (ODF) method. For example, the sealant can be an epoxy resin containing a hardener and aluminum oxide balls as spacers. Examples of liquid crystals include nematic and discotic liquid crystals, with nematic liquid crystals being preferred.
在PSA模式下,進行如下處理:將聚合性化合物(例如,多官能(甲基)丙烯酸酯化合物等)與液晶一起填充至單元間隙內,並且在液晶單元的構築後,在對一對基板所具有的導電膜間施加電壓的狀態下,對液晶單元進行光照射。在製造PSA型的液晶元件時,聚合性化合物的使用比例相對於液晶的合計100質量份而例如為0.01質量份~3質量份,較佳為0.05質量份~1質量份。 In the PSA mode, a polymerizable compound (e.g., a polyfunctional (meth)acrylate compound) is filled into the cell gap along with liquid crystal. After the liquid crystal cell is constructed, a voltage is applied between the conductive films on a pair of substrates, and the liquid crystal cell is then irradiated with light. When manufacturing a PSA-type liquid crystal element, the polymerizable compound is used in an amount of, for example, 0.01 to 3 parts by mass, preferably 0.05 to 1 part by mass, per 100 parts by mass of the liquid crystal.
在製造液晶顯示裝置的情況下,繼而,在液晶單元的外側表面貼合偏光板。作為偏光板,可列舉利用乙酸纖維素保護膜夾持被稱為「H膜」的偏光膜而成的偏光板、或者包含H膜其自身的偏光板,所述「H膜」是一邊使聚乙烯基醇延伸配向一邊吸收碘而成。 When manufacturing a liquid crystal display device, a polarizing plate is then attached to the outer surface of the liquid crystal cell. Examples of such polarizing plates include a polarizing film called an "H film" sandwiched between cellulose acetate protective films, or a polarizing plate containing the H film itself. The "H film" is formed by absorbing iodine while stretching and aligning polyvinyl alcohol.
本公開的液晶元件可有效地應用於各種用途。具體而言,例如可用作鐘錶、便攜式遊戲機、文字處理器(word processor)、筆記本型個人計算機、汽車導航系統(car navigation system)、攝像機(camcorder)、個人數字助理(Personal Digital Assistant,PDA)、數字照相機(digital camera)、移 動電話、智能手機、各種監視器、液晶電視、訊息顯示器等各種顯示裝置或調光裝置、相位差膜等。 The liquid crystal element disclosed herein can be effectively used in a variety of applications. Specifically, it can be used as a display device, dimming device, or retardation film in clocks, portable game consoles, word processors, notebook computers, car navigation systems, camcorders, personal digital assistants (PDAs), digital cameras, mobile phones, smartphones, various monitors, LCD televisions, and information displays.
[實施例] [Example]
以下,基於實施例對實施方式進行更詳細的說明,但並不由以下的實施例而對本發明限定性地解釋。 The following describes the embodiments in more detail, but the present invention is not to be construed as being limited by the following embodiments.
在以下的例子中,通過以下方法來測定聚合體溶液中的聚醯亞胺的醯亞胺化率、以及苯乙烯-馬來醯亞胺系共聚體的重量平均分子量(Mw)及數量平均分子量(Mn)。以下的實施例中所使用的原料化合物及聚合體的需要量是通過視需要重複進行下述合成例中所示的合成規模下的合成來確保。 In the following examples, the imidization ratio of the polyimide in the polymer solution and the weight-average molecular weight (Mw) and number-average molecular weight (Mn) of the styrene-maleimide copolymer were measured using the following methods. The required amounts of the starting compounds and polymers used in the following examples were determined by repeating the synthesis on the scale shown in the following synthesis examples as needed.
[聚醯亞胺的醯亞胺化率] [Imidization rate of polyimide]
將聚醯亞胺的溶液投入至純水中,將所獲得的沉澱在室溫下充分地減壓乾燥後,溶解於氘化二甲基亞碸中,以四甲基矽烷作為基準物質,在室溫下進行氫譜核磁共振(1H-nuclear magnetic resonance,1H-NMR)測定。根據所獲得的1H-NMR光譜,利用下述數式(1)而求出醯亞胺化率[%]。 A polyimide solution was added to pure water. The resulting precipitate was thoroughly dried under reduced pressure at room temperature and then dissolved in deuterated dimethylsulfoxide. Hydrogen ion nuclear magnetic resonance ( 1 H-NMR) measurements were performed at room temperature using tetramethylsilane as a reference. The imidization rate (%) was calculated from the obtained 1 H-NMR spectrum using the following formula (1).
醯亞胺化率[%]=(1-(A1/(A2×α)))×100...(1) Imidization rate [%] = (1-(A 1 /(A 2 ×α))) × 100...(1)
(數式(1)中,A1是在化學位移10ppm附近出現的來源於NH基的質子的峰值面積,A2是來源於其他質子的峰值面積,α是其他質子相對於聚合體的前體(聚醯胺酸)中的NH基的1個質子的個數比例。) (In formula (1), A1 is the peak area of protons originating from the NH group appearing near the chemical shift of 10 ppm, A2 is the peak area of protons originating from other protons, and α is the ratio of the number of other protons to the number of protons in the NH group in the polymer precursor (polyamine).)
[重量平均分子量(Mw)及數量平均分子量(Mn)] [Weight average molecular weight (Mw) and number average molecular weight (Mn)]
Mw及Mn是通過以下條件下的GPC而測定的聚苯乙烯換算值。 Mw and Mn are polystyrene-equivalent values measured by GPC under the following conditions.
管柱:東曹(Tosoh)(股)製造,TSKgelGRCXLII Column: Tosoh Corporation, TSKgelGRCXLII
溶劑:四氫呋喃 Solvent: Tetrahydrofuran
溫度:40℃ Temperature: 40°C
壓力:68kgf/cm2 Pressure: 68kgf/ cm2
化合物的簡稱為如下所述。此外,以下中,有時將式(X)所表示的化合物簡單表示為「化合物(X)」。 The abbreviations of the compounds are as follows. In the following, the compound represented by formula (X) may be simply referred to as "Compound (X)".
(四羧酸二酐) (Tetracarboxylic dianhydride)
(二胺化合物) (Diamine compound)
[化22]
(封端胺) (Blocked Amine)
(矽氧烷單體及反應性化合物) (Siloxane monomers and reactive compounds)
(苯乙烯-馬來醯亞胺系共聚體 聚合單體) (Styrene-maleimide copolymer monomer)
(交聯劑) (Crosslinking agent)
[化26]
[化27]
(式(AD-5)中,R為叔丁氧基羰基或甲基乙基酮肟來源的基(*-O-N=C(CH3)(C2H5))。) (In formula (AD-5), R is a tert-butoxycarbonyl group or a group derived from methyl ethyl ketoxime (*-ON=C(CH 3 )(C 2 H 5 )).)
<聚合體的合成> <Polymer Synthesis>
1.聚醯胺酸的合成 1. Synthesis of polyamine
[合成例1] [Synthesis example 1]
將作為四羧酸二酐的1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐70莫耳份、及1,2,3,4-環丁烷四羧酸二酐30莫耳份、以及作為二胺化合物的1,2-雙(4-胺基苯氧基)乙烷60莫耳份及化合物(DB-13)40莫耳份溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)中,在室溫下進行6小時反應,獲得含有15質量%的聚醯胺酸(將其設為聚合體(PA-1))的溶液。 70 mol parts of 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride and 30 mol parts of 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 60 mol parts of 1,2-bis(4-aminophenoxy)ethane as a diamine compound, and 40 mol parts of compound (DB-13) were dissolved in N-methyl-2-pyrrolidone (NMP) and reacted at room temperature for 6 hours to obtain a solution containing 15% by mass of polyamine (referred to as polymer (PA-1)).
[合成例2、合成例4~合成例13] [Synthesis Example 2, Synthesis Example 4 to Synthesis Example 13]
將所使用的四羧酸二酐及二胺化合物的種類及量如表1及表2所記載那樣進行變更,除此以外,進行與合成例1相同的操作,獲得包含聚醯胺酸(聚合體(PA-2)~聚合體(PA-5)、聚合體(PA-16)~聚合體(PA-23))的溶液。此外,在合成例4、合成例5中,將封端胺與四羧酸二酐及二胺化合物一同溶解於NMP中,進行反應。 Solutions containing polyamides (Polymers (PA-2) to (PA-5), and Polymers (PA-16) to (PA-23)) were obtained by the same procedures as in Synthesis Example 1, except that the types and amounts of tetracarboxylic dianhydride and diamine compounds used were changed as described in Tables 1 and 2. Furthermore, in Synthesis Examples 4 and 5, a blocked amine was dissolved in NMP along with the tetracarboxylic dianhydride and diamine compounds for reaction.
[合成例3] [Synthesis example 3]
將所使用的四羧酸二酐及二胺化合物的種類及量如表1所記載那樣進行變更,除此以外,與合成例1同樣地進行聚合,獲得含有聚醯胺酸的聚合體溶液。繼而,向所獲得的聚合體溶液中添加封端胺(MA-3),進而在室溫下進行3小時反應,從而獲得包含聚合體(PA-3)的溶液。 Polymerization was carried out in the same manner as in Synthesis Example 1, except that the types and amounts of tetracarboxylic dianhydride and diamine compounds used were changed as shown in Table 1, yielding a polymer solution containing polyamide. Blocked amine (MA-3) was then added to the resulting polymer solution, and the reaction was allowed to proceed at room temperature for 3 hours to yield a solution containing polymer (PA-3).
2.聚醯亞胺的合成 2. Synthesis of polyimide
[合成例14] [Synthesis Example 14]
與所述合成例1同樣地進行聚合,獲得含有15質量%的聚合體(PA-1)的溶液。繼而,在所獲得的聚合體溶液中追加NMP而製成聚醯胺酸濃度10質量%的溶液,添加吡啶及乙酸酐而在60℃下進行4小時脫水閉環反應。在脫水閉環反應後,利用新的NMP對系統內的溶媒進行溶媒置換,由此獲得含有15質量%的、醯亞胺化率約為80%的聚醯亞胺(將其設為聚合體(PI-1))的溶液。 Polymerization was carried out in the same manner as in Synthesis Example 1 to obtain a solution containing 15% by mass of the polymer (PA-1). NMP was then added to the obtained polymer solution to prepare a solution with a polyimide concentration of 10% by mass. Pyridine and acetic anhydride were then added to allow a dehydration and ring-closure reaction to proceed at 60°C for 4 hours. After the dehydration and ring-closure reaction, the solvent in the system was replaced with fresh NMP, yielding a solution containing 15% by mass of polyimide (referred to as polymer (PI-1)) with an imidization ratio of approximately 80%.
[合成例15~合成例21、合成例23~合成例26] [Synthesis Example 15 to Synthesis Example 21, Synthesis Example 23 to Synthesis Example 26]
將所使用的四羧酸二酐及二胺化合物的種類及量如表3及表4所記載那樣進行變更,除此以外進行與合成例14相同的操作,獲得包含聚醯亞胺(聚合體(PI-2)~聚合體(PI-8)、聚合體(PI-10)、聚合體(PI-11))的溶液。此外,在合成例15、合成例17~合成例21、合成例24、合成例25 中,將封端胺與四羧酸二酐及二胺化合物一同溶解於NMP中,進行反應。 The same procedures as in Synthesis Example 14 were followed, except that the types and amounts of the tetracarboxylic dianhydride and diamine compound used were changed as described in Tables 3 and 4, to obtain solutions containing polyimides (Polymers (PI-2) to (PI-8), (PI-10), and (PI-11)). Furthermore, in Synthesis Examples 15, 17 to 21, 24, and 25, a blocked amine was dissolved in NMP along with the tetracarboxylic dianhydride and diamine compound, and the reaction was carried out.
[合成例22] [Synthesis Example 22]
將所使用的四羧酸二酐及二胺化合物的種類及量如表3所記載那樣進行變更,除此以外,與合成例1同樣地進行聚合,獲得含有聚醯胺酸的聚合體溶液。繼而,向所獲得的聚合體溶液中添加封端胺(MA-1),進而在室溫下進行3小時反應。其後,與合成例14同樣地進行聚醯胺酸的醯亞胺化,獲得包含聚合體(PI-9)作為聚醯亞胺的溶液。 Polymerization was carried out in the same manner as in Synthesis Example 1, except that the types and amounts of tetracarboxylic dianhydride and diamine compounds used were changed as described in Table 3, to obtain a polymer solution containing polyamide. Blocked amine (MA-1) was then added to the resulting polymer solution, and the reaction was allowed to proceed at room temperature for 3 hours. Subsequently, imidization of the polyamide was carried out in the same manner as in Synthesis Example 14, to obtain a solution containing polymer (PI-9) as a polyimide.
3.聚有機矽氧烷的合成 3. Synthesis of polyorganosiloxane
[合成例27] [Synthesis Example 27]
在1000mL三口燒瓶中裝入2-(3,4-環氧基環己基)乙基三甲氧基矽烷(所述式(s-1)所表示的化合物)100.0g、甲基異丁基酮500g、及三乙胺10.0g,在室溫下混合。繼而,歷時30分鐘自滴液漏斗滴加去離子水100g後,在回流下進行混合的同時在80℃下進行6小時反應。反應結束後,取出有機層,利用0.2質量%硝酸銨水溶液將其清洗至清洗後的水成為中性為止後,在減壓下將溶媒及水蒸餾去除。適量添加甲基異丁基酮,獲得作為具有環氧基的聚有機矽氧烷的聚合體(ESSQ-1)的50質量%溶液。 A 1000 mL three-necked flask was charged with 100.0 g of 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (the compound represented by Formula (s-1)), 500 g of methyl isobutyl ketone, and 10.0 g of triethylamine and mixed at room temperature. Subsequently, 100 g of deionized water was added dropwise from a dropping funnel over 30 minutes. The mixture was then reacted at 80°C for 6 hours while mixing under reflux. After the reaction, the organic layer was removed and washed with a 0.2% by mass aqueous ammonium nitrate solution until the washed water became neutral. The solvent and water were then distilled off under reduced pressure. An appropriate amount of methyl isobutyl ketone was added to obtain a 50% by mass solution of a polyorganosiloxane polymer (ESSQ-1) having an epoxy group.
在500mL三口燒瓶中加入化合物(c-1)3.10g(相對於聚合體(ESSQ-1)所具有的環氧基量為20莫耳%)、化合物(c-2)3.24g(相對於聚合體(ESSQ-1)所具有的環氧基量為10莫耳%)、四丁基溴化銨1.00g、含聚合體(ESSQ-1)的溶液20.0g、及甲基異丁基酮290.0g,在90℃下攪拌18小時。冷卻至室溫後,利用蒸餾水重複進行10次分液清洗操作。其後,回收有機層,利用旋轉蒸發器重複進行兩次濃縮與NMP稀釋後,使用NMP,以固體成分濃度成為10質量%的方式進行調整,獲得聚有機矽氧烷(將其設為聚合體(PSQ-1))的NMP溶液。 To a 500 mL three-necked flask were added 3.10 g of compound (c-1) (20 mol% of epoxy groups relative to the polymer (ESSQ-1)), 3.24 g of compound (c-2) (10 mol% of epoxy groups relative to the polymer (ESSQ-1)), 1.00 g of tetrabutylammonium bromide, 20.0 g of the solution containing polymer (ESSQ-1), and 290.0 g of methyl isobutyl ketone. The mixture was stirred at 90°C for 18 hours. After cooling to room temperature, the mixture was washed with distilled water 10 times. The organic layer was then recovered and repeatedly concentrated and diluted with NMP twice using a rotary evaporator. The solid content was then adjusted to 10% by mass using NMP to obtain an NMP solution of polyorganosiloxane (referred to as polymer (PSQ-1)).
4.苯乙烯-馬來醯亞胺系共聚體的合成 4. Synthesis of Styrene-Maleimide Copolymers
[合成例28] [Synthesis Example 28]
在氮氣下,在100mL二口燒瓶中加入作為聚合單體的化合物(M-1)10莫耳份、化合物(M-2)10莫耳份、化合物(M-3)30莫耳份、化合物(M-4)10莫耳份、化合物(M-5)20莫耳份、及化合物(M-6)20莫耳份、 作為自由基聚合引發劑的2,2'-偶氮雙(2,4-二甲基戊腈)2莫耳份、以及作為溶媒的四氫呋喃50ml,在70℃下聚合6小時。在甲醇中進行再沉澱後,對沉澱物進行過濾,在室溫下真空乾燥8小時,由此獲得苯乙烯-馬來醯亞胺系共聚體(將其設為聚合體(MI-1))。關於聚合體(MI-1),通過GPC且以聚苯乙烯換算而測定的重量平均分子量Mw為92700,分子量分佈Mw/Mn為4.78。 Under nitrogen, a 100 mL two-necked flask was charged with 10 mol parts of Compound (M-1), 10 mol parts of Compound (M-2), 30 mol parts of Compound (M-3), 10 mol parts of Compound (M-4), 20 mol parts of Compound (M-5), and 20 mol parts of Compound (M-6) as polymerization monomers, 2 mol parts of 2,2'-azobis(2,4-dimethylvaleronitrile) as a free radical polymerization initiator, and 50 ml of tetrahydrofuran as a solvent. Polymerization was carried out at 70°C for 6 hours. After reprecipitation in methanol, the precipitate was filtered and vacuum-dried at room temperature for 8 hours to obtain a styrene-maleimide copolymer (referred to as Polymer (MI-1)). The weight average molecular weight (Mw) of the polymer (MI-1) measured by GPC in terms of polystyrene was 92,700, and the molecular weight distribution (Mw/Mn) was 4.78.
<液晶配向劑的製備及評價> <Preparation and Evaluation of Liquid Crystal Alignment Agents>
[實施例1:摩擦FFS型液晶顯示元件] [Example 1: Friction-treated FFS liquid crystal display element]
1.液晶配向劑的製備 1. Preparation of Liquid Crystal Alignment Agent
在合成例17中獲得的聚合體(PI-4)的溶液中,加入相對於聚合體(固體成分)100質量份而為5質量份的、作為交聯劑的化合物(AD-1),利用NMP及丁基溶纖劑(butyl cellosolve,BC)進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑為0.2μm的過濾器對所述溶液進行過濾,由此製備液晶配向劑(AL-1)。 To the solution of the polymer (PI-4) obtained in Synthesis Example 17, 5 parts by mass of compound (AD-1) as a crosslinker was added relative to 100 parts by mass of the polymer (solid content). The solution was diluted with NMP and butyl cellosolve (BC) to prepare a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content concentration of 3.5% by mass. The solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal alignment agent (AL-1).
2.使用摩擦法的FFS型液晶單元的製造 2. Manufacturing of FFS-type liquid crystal cells using the rubbing method
準備在單面依次層疊有平板電極(底電極)、絕緣層及梳齒狀電極(頂電極)的玻璃基板(設為第一基板)、以及未設置電極的玻璃基板(設為第二基板)。繼而,利用旋轉器在第一基板的電極形成面及第二基板的單面分別塗布液晶配向劑(AL-1),利用110℃的加熱板加熱(預烘烤)3分鐘。其後,在對箱內進行了氮置換的230℃的烘箱中,進行30分鐘乾燥(後烘烤),而形成平均膜厚0.08μm的塗膜。繼而,對於塗膜表面,利用具有捲繞有人造絲布的輥的摩擦機器,以輥轉速1000rpm、平臺移動速度3cm/sec、毛壓 入長度0.3mm進行摩擦處理。其後,在超純水中進行1分鐘超聲波清洗,繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的一對基板。 A glass substrate (the first substrate) with a flat electrode (bottom electrode), an insulating layer, and a comb-shaped electrode (top electrode) laminated sequentially on one side was prepared, along with a glass substrate (the second substrate) without an electrode. A liquid crystal alignment agent (AL-1) was then applied to the electrode-forming surface of the first substrate and one side of the second substrate using a spinner. The coatings were then heated for 3 minutes on a 110°C hot plate (pre-baked). The coatings were then dried for 30 minutes in a nitrogen-purged oven at 230°C (post-baked), resulting in a coating with an average thickness of 0.08μm. The coated surface was then rubbed using a rubbing machine equipped with a roll wrapped with rayon cloth at a roll speed of 1000 rpm, a stage movement speed of 3 cm/sec, and a bristle penetration length of 0.3 mm. The surface was then ultrasonically cleaned in ultrapure water for one minute and dried in a 100°C oven for 10 minutes, yielding a pair of substrates with liquid crystal alignment films.
繼而,對於具有液晶配向膜的一對基板,在形成有液晶配向膜的面的緣部留下液晶注入口而利用絲網印刷塗布加入有直徑3.5μm的氧化鋁球的環氧樹脂接著劑。其後,將基板重疊並壓接,在150℃下歷時1小時使接著劑熱硬化。繼而,自液晶注入口向一對基板間的間隙中填充負型液晶(默克(Merck)公司製造,MLC-6608),之後利用環氧系接著劑將液晶注入口封閉。進而,為了將液晶注入時的流動配向除去,將其在120℃下加熱後緩緩冷卻至室溫為止,從而製造液晶單元。此外,在重疊一對基板時,使各個基板的摩擦方法成為反平行。 Next, a pair of substrates with liquid crystal alignment films were screen-printed with an epoxy resin adhesive containing 3.5μm-diameter aluminum oxide balls, leaving a liquid crystal injection port at the edge of the film-coated surface. The substrates were then stacked and pressed together, and the adhesive was heat-cured at 150°C for one hour. Negative liquid crystal (MLC-6608, manufactured by Merck) was then injected into the gap between the two substrates through the liquid crystal injection port, and the port was sealed with an epoxy adhesive. Furthermore, to eliminate the flow alignment caused by liquid crystal injection, the film was heated at 120°C and then slowly cooled to room temperature, thus producing a liquid crystal cell. In addition, when a pair of substrates are stacked, the rubbing directions of the substrates are made antiparallel.
3.液晶配向性的評價 3. Evaluation of Liquid Crystal Orientation
將所述2.中製造的液晶單元在27,000cd/m2的高亮度背光上靜置500小時,根據背光照射前後的延遲變化率來評價液晶配向性。首先,對於所述2.中製造的液晶單元,利用光科學(Optoscience)公司製造的奧克斯堪(Axoscan)測定延遲,並利用下述數式(z-1)算出背光照射前後的延遲的變化率α。變化率α越小,則可謂液晶配向性越良好。將變化率α小於1%的情況設為「良好(○)」,將1%以上且小於2%的情況設為「可(△)」,將2%以上的情況設為「不良(×)」。 The liquid crystal cell manufactured in 2. was placed under a high-brightness backlight of 27,000 cd/ m2 for 500 hours, and the liquid crystal alignment was evaluated based on the delay change rate before and after backlight irradiation. First, for the liquid crystal cell manufactured in 2., the delay was measured using an Axoscan manufactured by Optoscience, and the delay change rate α before and after backlight irradiation was calculated using the following formula (z-1). The smaller the change rate α, the better the liquid crystal alignment. A change rate α of less than 1% was rated as "good (○)", a change rate of 1% or more and less than 2% was rated as "acceptable (△)", and a change rate of 2% or more was rated as "poor (×)".
α=△θ/θ1...(z-1) α=△θ/θ1...(z-1)
(式(z-1)中,△θ表示照射前後的延遲差,θ1表示照射前的延遲值。) (In formula (z-1), △θ represents the delay difference before and after irradiation, and θ1 represents the delay value before irradiation.)
其結果,所述實施例的液晶配向性的評價為「良好(○)」的評價。 As a result, the evaluation of the liquid crystal alignment of the embodiment was "good (○)".
4.AC殘像特性的評價 4. Evaluation of AC afterimage characteristics
對於所述2.中製造的液晶單元,以交流電壓10V驅動72小時後,使用在光源與光量檢測器之間配置了偏振器及檢偏器的裝置,測定下述數式(2)所表示的最小相對透過率(%)。 For the liquid crystal cell manufactured in 2. above, after being driven with an AC voltage of 10V for 72 hours, the minimum relative transmittance (%) expressed by the following formula (2) was measured using a device with a polarizer and an analyzer arranged between the light source and the light intensity detector.
最小相對透過率(%)=(β-B0)/(B100-B0)×100...(2) Minimum relative transmittance (%) = (β-B0)/(B100-B0)×100...(2)
(數式(2)中,B0為空白且正交尼科耳棱鏡下的光的透過量。B100為空白且平行尼科耳棱鏡下的光的透過量。β為正交尼科耳棱鏡下在偏振器與檢偏器之間夾持液晶單元而成為最小的透光量。 (In formula (2), B0 is the light transmittance under a blank and crossed Nicol prism. B100 is the light transmittance under a blank and parallel Nicol prism. β is the light transmittance that is minimum when the liquid crystal cell is sandwiched between the polarizer and the analyzer under crossed Nicol prisms.
暗狀態的黑色水平是由液晶單元的最小相對透過率表示,在FFS型液晶單元中,暗狀態下的黑色水平越小則對比(contrast)越優異。將最小相對透過率小於0.3%的情況設為「優良(◎)」,將0.3%以上且小於1.3%的的情況設為「良好(○)」,將1.3%以上且小於2.0%的的情況設為「可(△)」,將2.0%以上的的情況設為「不良(×)」。其結果,在所述實施例中為「優良(◎)」的評價。 The black level in the dark state is represented by the minimum relative transmittance of the liquid crystal cell. In FFS liquid crystal cells, the lower the black level in the dark state, the better the contrast. A minimum relative transmittance of less than 0.3% is rated "Excellent (◎)", 0.3% or more and less than 1.3% is rated "Good (○)", 1.3% or more and less than 2.0% is rated "Acceptable (△)", and 2.0% or more is rated "Poor (×)". The results were rated "Excellent (◎)" in the example described above.
5.初始電壓保持率(voltage holding ratio,VHR)的評價 5. Evaluation of initial voltage holding ratio (VHR)
將所述2.中製造的液晶單元在60℃的烘箱中靜置後,使用東陽特克尼卡(Toyo Technica)公司製造的VHR測定裝置「VHR-1」,在1V、1670msec的條件下測定電壓保持率(VHR)。作為評價基準,VHR高於80%的情況下設為「良好(○)」,VHR為80%以下且60%以上的情況下設為「可(△)」,VHR小於60%的情況下設為「不良(×)」。其結果,所述實施例的初始VHR的評價為「良好(○)」。 The liquid crystal cell produced in step 2. was placed in a 60°C oven and then measured for voltage holding ratio (VHR) using a VHR measuring device "VHR-1" manufactured by Toyo Technica under the conditions of 1V and 1670msec. The evaluation criteria were "good (○)" for a VHR greater than 80%, "acceptable (△)" for a VHR between 80% and 60%, and "poor (×)" for a VHR less than 60%. The initial VHR of the example was evaluated as "good (○)".
6.膜強度(摩擦耐性)的評價 6. Evaluation of film strength (friction resistance)
使用旋轉器將所述1.中製備的液晶配向劑(AL-1)塗布於玻璃基板上,利用110℃的加熱板加熱(預烘烤)3分鐘。其後,在對箱內進行了氮置換的230℃的烘箱中,進行30分鐘乾燥(後烘烤),而形成平均膜厚0.08μm的塗膜,並使用霧度計(hazemeter)測定塗膜的霧度值。繼而,對於所述塗膜,利用具有捲繞有棉布的輥的摩擦機器,以輥轉速1000rpm、平臺移動速度3cm/sec、毛壓入長度0.3mm實施五次摩擦處理。其後,使用霧度計測定液晶配向膜的霧度值,計算與摩擦處理前的霧度值的差(霧度變化值)。在將摩擦處理前的膜的霧度值設為Hz1(%)、將摩擦處理後的膜的霧度值設為Hz2(%)的情況下,霧度變化值由下述式(z-2)表示。 The liquid crystal alignment agent (AL-1) prepared in step 1 was applied to a glass substrate using a spinner and heated on a 110°C hot plate for 3 minutes (pre-baking). The coating was then dried for 30 minutes in a 230°C oven purged of nitrogen (post-baking) to form a film with an average film thickness of 0.08 μm. The haze value of the film was measured using a haze meter. The film was then rubbed five times using a rubbing machine equipped with a roll wrapped with cotton cloth, at a roll speed of 1000 rpm, a stage travel speed of 3 cm/sec, and a bristle indentation length of 0.3 mm. The haze value of the liquid crystal alignment film was then measured using a haze meter, and the difference from the haze value before rubbing was calculated (the haze change). The haze change is expressed by the following formula (z-2), where the haze value of the film before rubbing is Hz1 (%) and the haze value of the film after rubbing is Hz2 (%).
霧度變化值(%)=Hz2-Hz1...(z-2) Fog density change (%) = Hz2-Hz1...(z-2)
將液晶配向膜的霧度變化值小於0.5的情況評價為「優良(◎)」,將0.5以上且小於0.8的情況評價為「良好(○)」,將0.8以上且小於1.0的情況評價為「可(△)」,將1.0以上的情況評價為「不良(×)」。若霧度變化值小於1.0,則可謂膜強度充分高而摩擦耐性高,即膜的力學特性良好。其結果,所述實施例中為膜強度「優良(◎)」的評價。 A haze change value of less than 0.5 was rated "Excellent (◎)", a haze change value of 0.5 or more but less than 0.8 was rated "Good (○)", a haze change value of 0.8 or more but less than 1.0 was rated "Acceptable (△)", and a haze change value of 1.0 or more was rated "Poor (×)". A haze change value of less than 1.0 indicates that the film strength is sufficiently high and the friction resistance is high, meaning that the film's mechanical properties are good. Consequently, the film strength in the example described was rated "Excellent (◎)".
7.膜的密接性的評價 7. Evaluation of film adhesion
使用旋轉器將所述1.中製備的液晶配向劑(AL-1)塗布於玻璃基板上,利用80℃的加熱板進行1分鐘預烘烤後,利用對箱內進行了氮置換的230℃的烘箱加熱(後烘烤)1小時,由此形成平均膜厚0.1μm的塗膜。通過重複與此相同的操作,製作兩枚形成有塗膜的玻璃基板。在形成有塗膜的1枚玻璃基板的塗膜上,將ODF密封劑(積水化學製造的S-WB42)塗布成直徑為4.8mm~5.2mm,以另一枚玻璃基板的塗膜與ODF密封劑接觸的 方式進行貼合。其後,使用金屬鹵化物燈照射30,000J/m2(換算為365nm)的光後,利用120℃的烘箱加熱1小時。其後,通過使用今田製作所的拉伸壓縮試驗機(型號:SDWS-0201-100SL)測定密接力,評價膜的密接性。 The liquid crystal alignment agent (AL-1) prepared in step 1 was applied to a glass substrate using a spinner. After pre-baking for 1 minute on an 80°C hot plate, the coating was heated (post-baked) for 1 hour in a 230°C oven purged of nitrogen, resulting in a coating with an average thickness of 0.1 μm. This same procedure was repeated to create two coated glass substrates. An ODF sealant (S-WB42, manufactured by Sekisui Chemical) was applied to the coating on one of the glass substrates to a diameter of 4.8 mm to 5.2 mm. The two glass substrates were then bonded together so that the coating on the other glass substrate was in contact with the ODF sealant. The films were then irradiated with 30,000 J/m 2 (365 nm) of light from a metal halide lamp and heated in a 120°C oven for 1 hour. The film's adhesion was then evaluated by measuring adhesion strength using an Imada Seisakusho tension-compression tester (model: SDWS-0201-100SL).
評價中,將密接力為300gf/mm2以上的情況設為密接性「優良(◎)」,將200gf/mm2以上且小於300gf/mm2的情況設為密接性「良好(○)」,將100gf/mm2以上且小於200gf/mm2的情況設為密接性「可(△)」,將小於100gf/mm2的情況設為密接性「不良(×)」。其結果,在所述實施例中,為密接性「優良(◎)」的評價。 In the evaluation, adhesion strength of 300 gf/mm² or greater was rated as "excellent (◎)", adhesion strength of 200 gf/ mm² or greater but less than 300 gf/ mm² was rated as "good (○)", adhesion strength of 100 gf/ mm² or greater but less than 200 gf/ mm² was rated as "acceptable (△)", and adhesion strength of less than 100 gf/ mm² was rated as "poor (×)". The results showed that the adhesion in the example described above was rated as "excellent (◎)".
8.再加工性的評價 8. Evaluation of Reprocessability
在厚度為1mm的玻璃基板的一面所設置的包含ITO膜的透明導電膜上,利用旋轉器塗布以上所述中所製備的液晶配向劑(AL-1),利用加熱板在100℃下進行90秒鐘預烘烤,形成膜厚約為0.08μm的塗膜。重複所述操作,製作兩枚帶塗膜的基板。接著,將所獲得的兩枚基板在氮氣環境下保管在25℃的暗室中。在從保管開始起12小時後及48小時後,分別取出一枚基板,在將溫度調節為40℃的裝有NMP的燒杯中浸漬2分鐘後,利用超純水清洗數次,利用鼓風(air blow)除去表面的水滴。利用光學顯微鏡對所述基板進行觀察,檢查有無塗膜的殘渣,由此來評價液晶配向膜從基板的剝離容易性(再加工性)。 On a transparent conductive film including an ITO film provided on one side of a 1mm thick glass substrate, the liquid crystal alignment agent (AL-1) prepared as described above was applied using a spinner, and pre-baked at 100°C for 90 seconds using a hot plate to form a coating with a film thickness of approximately 0.08μm. The above operation was repeated to produce two substrates with coatings. The two obtained substrates were then stored in a dark room at 25°C under a nitrogen environment. After 12 hours and 48 hours from the start of storage, one substrate was taken out respectively, immersed in a beaker containing NMP at a temperature adjusted to 40°C for 2 minutes, and then rinsed several times with ultrapure water. Water droplets on the surface were removed using an air blow. The substrate was observed under an optical microscope to check for coating residue, thereby evaluating the ease of peeling the liquid crystal alignment film from the substrate (reworkability).
關於評價,將即便為從保管開始起48小時後取出的基板,在NMP浸漬後也未觀察到塗膜的殘渣的情況設為再加工性「良好(○)」,將在48小時後的基板上觀察到塗膜的殘渣但在12小時後的基板上未觀察到的情況設為再加工性「可(△)」;將在12小時後的基板上觀察到塗膜的殘渣的情況 設為再加工性「不良(×)」。其結果,在所述實施例中,為再加工性「良好(○)」。 Regarding the evaluation, if no coating residue was observed after NMP immersion even on a substrate removed 48 hours after storage, reworkability was rated "good (○)." If coating residue was observed on a substrate after 48 hours but not on a substrate after 12 hours, reworkability was rated "acceptable (△)." If coating residue was observed on a substrate after 12 hours, reworkability was rated "poor (×)." The results showed that the reworkability of the example described above was "good (○)."
[實施例2~實施例20及比較例1~比較例4] [Example 2 to Example 20 and Comparative Example 1 to Comparative Example 4]
將液晶配向劑的組成如表5那樣進行變更,除此以外,與實施例1同樣地製備液晶配向劑。另外,使用所獲得的液晶配向劑,與實施例1同樣地通過摩擦法製造FFS型液晶單元,進行各種評價。將這些的結果示於表5中。此外,在實施例3~實施例5、實施例7、實施例8、實施例12、實施例14、實施例19、以及實施例20中,作為聚合體成分而使用了兩種或三種聚合體。表5中,配向劑組成的數值表示相對於液晶配向劑的製備中使用的聚合體成分的總量100質量份的、各化合物的調配比例(質量份)(關於表6及表7也相同)。 A liquid crystal alignment agent was prepared in the same manner as in Example 1, except that the composition of the liquid crystal alignment agent was modified as shown in Table 5. Furthermore, using the resulting liquid crystal alignment agent, an FFS liquid crystal cell was produced by rubbing in the same manner as in Example 1, and various evaluations were performed. The results are shown in Table 5. Furthermore, in Examples 3 to 5, 7, 8, 12, 14, 19, and 20, two or three polymers were used as polymer components. The numerical values of the alignment agent composition in Table 5 represent the proportion (parts by mass) of each compound per 100 parts by mass of the total polymer components used in preparing the liquid crystal alignment agent (the same applies to Tables 6 and 7).
表5中,交聯劑的簡稱為如下所述。 In Table 5, the abbreviations of the crosslinking agents are as follows.
AD-6:製品名「特裡歇那(TRIXENE)7982」、巴辛頓(Baxenden)公司製造 AD-6: Product name: TRIXENE 7982, manufactured by Baxenden.
如表5所示,使用包含聚合體[P]的液晶配向劑的實施例1~實施例20與使用不包含聚合體[P]的液晶配向劑的比較例1~比較例4相比,可取得液晶配向性、殘像特性、初始VHR、膜強度(摩擦耐性)、膜的密接性、及再加工性的平衡,為良好的結果。 As shown in Table 5, Examples 1 to 20, which use liquid crystal alignment agents containing polymer [P], achieve a good balance among liquid crystal alignment, afterimage characteristics, initial VHR, film strength (friction resistance), film adhesion, and reworkability, compared to Comparative Examples 1 to 4, which use liquid crystal alignment agents not containing polymer [P].
[實施例21:光FFS型液晶顯示元件] [Example 21: Optical FFS Type Liquid Crystal Display Element]
1.液晶配向劑的製備 1. Preparation of Liquid Crystal Alignment Agent
在包含合成例19中所獲得的聚合體(PI-6)的溶液中,加入相對於聚 合體(固體成分)100質量份而為3質量份的、作為交聯劑的化合物(AD-3),並利用NMP及BC進行稀釋,製成溶媒組成為NMP/BC=80/20(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑0.2μm的過濾器對所述溶液進行過濾,由此製備液晶配向劑(AL-21)。 To a solution containing the polymer (PI-6) obtained in Synthesis Example 19, 3 parts by mass of compound (AD-3) as a crosslinker was added relative to 100 parts by mass of the polymer (solid content). The solution was then diluted with NMP and BC to prepare a solution with a solvent composition of NMP/BC = 80/20 (mass ratio) and a solid content concentration of 3.5% by mass. The solution was filtered through a filter with a pore size of 0.2 μm to prepare a liquid crystal alignment agent (AL-21).
2.使用光配向法的FFS型液晶顯示元件的製造 2. Manufacturing of FFS-type liquid crystal display devices using photoalignment
準備與實施例1相同的第一基板及第二基板。繼而,利用旋轉器將液晶配向劑(AL-21)分別塗布於第一基板的電極形成面及第二基板的其中一個基板面上,並利用80℃的加熱板加熱(預烘烤)1分鐘。其後,在對箱內進行了氮置換的230℃的烘箱中,進行30分鐘乾燥(後烘烤),而形成平均膜厚0.1μm的塗膜。使用Hg-Xe燈自基板法線方向對所獲得的塗膜照射包含經直線偏光的254nm的明線的紫外線1,000J/m2而進行光配向處理。此外,所述照射量是使用以波長254nm為基準而測量的光量計進行測量而得的值。繼而,將實施了光配向處理的塗膜在230℃的潔淨烘箱中加熱30分鐘而進行熱處理,形成液晶配向膜。 Prepare the same first and second substrates as in Example 1. Then, use a rotator to apply a liquid crystal alignment agent (AL-21) to the electrode forming surface of the first substrate and one of the substrate surfaces of the second substrate, respectively, and heat (pre-bake) for 1 minute using an 80°C heating plate. Thereafter, dry (post-bake) for 30 minutes in a 230°C oven with nitrogen substituted inside the box to form a coating with an average film thickness of 0.1 μm. Use a Hg-Xe lamp to irradiate the obtained coating with 1,000 J/ m2 of ultraviolet light containing a bright line of 254 nm of linear polarization from the normal direction of the substrate to perform a photoalignment treatment. In addition, the irradiation amount is a value measured using a light meter measured with a wavelength of 254 nm as the reference. The photo-aligned coating was then heated in a clean oven at 230°C for 30 minutes to form a liquid crystal alignment film.
接著,對於形成有液晶配向膜的一對基板中的其中一個基板,在具有液晶配向膜的面的外緣,通過絲網印刷塗布加入有直徑3.5μm的氧化鋁球的環氧樹脂接著劑。其後,以光照射時的偏光軸在基板面上的投影方向成為反平行的方式,將基板重疊壓接,在150℃下歷時1小時使接著劑進行熱硬化。繼而,自液晶注入口將負型液晶(默克(Merck)公司製造,MLC-6608)填充至一對基板間後,利用環氧系接著劑將液晶注入口封閉,獲得液晶單元。進而,為了將液晶注入時的流動配向除去,將其在120℃下加熱後緩緩冷卻至室溫。另外,分別將後烘烤後的紫外線照射量在100J/m2~10,000J/m2的 範圍內進行變更而實施所述一系列的操作,由此製造紫外線照射量不同的三個以上的液晶單元,使用示出最良好的配向特性的曝光量(最佳曝光量)的液晶單元進行評價。 Next, an epoxy resin adhesive containing 3.5μm-diameter aluminum oxide spheres was screen-printed onto the outer edge of one of the paired substrates, which had a liquid crystal alignment film formed on it. The substrates were then stacked and press-bonded so that the polarization axes of light projected onto the substrate surfaces were antiparallel during irradiation. The adhesive was then thermally cured at 150°C for one hour. Negative liquid crystal (MLC-6608, manufactured by Merck) was then injected into the gap between the two substrates through the liquid crystal injection port. The port was then sealed with an epoxy adhesive to produce a liquid crystal cell. Furthermore, to eliminate the flow alignment caused during liquid crystal injection, the cells were heated at 120°C and then slowly cooled to room temperature. Furthermore, the above series of operations were repeated, varying the UV exposure after post-baking from 100 J/ m² to 10,000 J/ m² . Three or more liquid crystal cells with different UV exposure levels were produced, and the cell with the exposure that exhibited the best alignment characteristics (optimal exposure) was used for evaluation.
3.評價 3. Evaluation
使用所述1.中製備的液晶配向劑及所述2.中製造的液晶單元,與實施例1同樣地進行各種評價。將評價結果示於表6中。 Using the liquid crystal alignment agent prepared in 1. and the liquid crystal cell manufactured in 2., various evaluations were performed in the same manner as in Example 1. The evaluation results are shown in Table 6.
[實施例22~實施例24及比較例5~比較例7] [Example 22 to Example 24 and Comparative Example 5 to Comparative Example 7]
將液晶配向劑的組成如表6那樣進行變更,除此以外,與實施例21同樣地製備液晶配向劑。另外,使用所獲得的液晶配向劑,與實施例21同樣地通過光配向法製造FFS型液晶單元,進行各種評價。將這些的結果示於表6中。 A liquid crystal alignment agent was prepared in the same manner as in Example 21, except that the composition of the liquid crystal alignment agent was modified as shown in Table 6. Furthermore, using the obtained liquid crystal alignment agent, an FFS liquid crystal cell was fabricated by photoalignment in the same manner as in Example 21, and various evaluations were performed. The results are shown in Table 6.
如表6所示,使用包含聚合體[P]的液晶配向劑的實施例21~實施例24,與使用不包含聚合體[P]的液晶配向劑的比較例5~比較例7相比,可取得液晶配向性、殘像特性、初始VHR、膜強度、膜的密接性、及再加工性的平衡,與利用摩擦法製造液晶配向膜的情況同樣而為良好的結果。 As shown in Table 6, Examples 21 to 24, which use liquid crystal alignment agents containing polymer [P], achieve a balance of liquid crystal alignment properties, afterimage characteristics, initial VHR, film strength, film adhesion, and reworkability compared to Comparative Examples 5 to 7, which use liquid crystal alignment agents not containing polymer [P]. These results are comparable to those achieved when liquid crystal alignment films are manufactured using the rubbing method, demonstrating excellent results.
[實施例25:PSA型液晶顯示元件] [Example 25: PSA-type liquid crystal display device]
1.液晶配向劑的製備 1. Preparation of Liquid Crystal Alignment Agent
將包含合成例27中所獲得的聚合體(PSQ-1)5質量份的溶液、及包含合成例25中所獲得的聚合體(PI-12)95質量份的溶液混合,並利用NMP及BC進行稀釋,製成溶媒組成為NMP/BC=50/50(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑0.2μm的過濾器對所述溶液進行過濾,由此製備液晶配向劑(AL-25)。 A solution containing 5 parts by mass of the polymer (PSQ-1) obtained in Synthesis Example 27 and a solution containing 95 parts by mass of the polymer (PI-12) obtained in Synthesis Example 25 were mixed and diluted with NMP and BC to prepare a solution with a solvent composition of NMP/BC = 50/50 (mass ratio) and a solids concentration of 3.5% by mass. This solution was filtered through a 0.2 μm pore size filter to prepare a liquid crystal alignment agent (AL-25).
2.液晶組合物的製備 2. Preparation of Liquid Crystal Compositions
相對於向列液晶(默克(Merck)公司製造,MLC-6608)10g,添加5質量%的下述式(L1-1)所表示的液晶性化合物以及0.3質量%的下述式(L2-1)所表示的光聚合性化合物並進行混合,獲得液晶組合物LC1。 To 10 g of nematic liquid crystal (MLC-6608, manufactured by Merck), 5% by mass of a liquid crystal compound represented by the following formula (L1-1) and 0.3% by mass of a photopolymerizable compound represented by the following formula (L2-1) were added and mixed to obtain a liquid crystal composition LC1.
3.PSA型液晶單元的製造 3. Manufacturing of PSA-type liquid crystal cells
在帶有包含ITO膜的透明電極的玻璃基板的透明電極面上,使用旋轉器塗布所述中製備的液晶配向劑(AL-25),利用80℃的加熱板進行1分鐘預烘烤後,在置換為氮氣烘箱中,以200℃加熱1小時而將溶媒去除,由此形成膜厚0.08μm的塗膜(液晶配向膜)。對於所述塗膜,利用具有捲繞有人造絲布的輥的摩擦機器,以輥轉速400rpm、平臺移動速度3cm/sec、毛壓入長度0.1mm進行摩擦處理。其後,在超純水中進行1分鐘超聲波清洗, 繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的基板。重複所述操作,獲得一對(兩片)具有液晶配向膜的基板。此外,所述摩擦處理是出於控制液晶的倒塌、且通過簡易方法進行配向分割的目的而進行的弱的摩擦處理。 The liquid crystal alignment agent (AL-25) prepared above was applied to the transparent electrode surface of a glass substrate with an ITO film using a spinner. After pre-baking on a hot plate at 80°C for one minute, the solution was removed by heating at 200°C in a nitrogen oven for one hour to form a 0.08μm thick film (liquid crystal alignment film). The film was then rubbed using a rubbing machine equipped with a roll wrapped with rayon cloth at a roll speed of 400 rpm, a stage travel speed of 3 cm/sec, and a bristle indentation length of 0.1 mm. The film was then ultrasonically cleaned in ultrapure water for one minute and dried in a clean oven at 100°C for 10 minutes to obtain a substrate with a liquid crystal alignment film. Repeating this process yields a pair (two substrates) of liquid crystal alignment films. The rubbing treatment is a weak rubbing process performed to control the collapse of the liquid crystal and achieve alignment division in a simple manner.
在所述基板中的一片基板的具有液晶配向膜的面的外周,通過絲網印刷塗布加入有直徑3.5μm的氧化鋁球的環氧樹脂接著劑後,使一對基板的液晶配向膜面相向並進行重疊、壓接,在150℃下加熱1小時使接著劑熱硬化。繼而,自液晶注入口向基板的間隙中填充液晶組合物PLC1後,利用環氧系接著劑將液晶注入口封閉,進而,為了將液晶注入時的流動配向除去,將其在150℃下加熱10分鐘後緩緩冷卻至室溫為止。 An epoxy resin adhesive containing 3.5μm diameter aluminum oxide balls was screen-printed around the periphery of the surface of one of the substrates with the liquid crystal alignment film. The two substrates were then stacked and press-bonded with their liquid crystal alignment film surfaces facing each other. The adhesive was then heated at 150°C for one hour to thermally cure. The gap between the substrates was then filled with liquid crystal composition PLC1 through a liquid crystal injection port. The port was then sealed with an epoxy adhesive. Furthermore, to eliminate the flow alignment caused by liquid crystal injection, the substrates were heated at 150°C for 10 minutes and then slowly cooled to room temperature.
繼而,對於所獲得的液晶單元,在對電極間施加頻率60Hz的交流10V而液晶驅動的狀態下,利用使用金屬鹵化物燈作為光源的紫外線照射裝置,以50,000J/m2的照射量來照射紫外線。此外,所述照射量是使用以波長365nm為基準進行測量的光量計測量而得的值。由此,製造PSA型液晶單元。 The resulting liquid crystal cell was then irradiated with ultraviolet light at a dose of 50,000 J/ m² using a UV irradiation device using a metal halide lamp as a light source, while a 10V AC voltage at a frequency of 60 Hz was applied between the electrodes to drive the liquid crystal. The dose was measured using a light meter with a wavelength of 365 nm. This produced a PSA-type liquid crystal cell.
4.評價 4. Evaluation
對於所述3.中製造的液晶單元,通過與實施例1相同的方法評價液晶配向性、初始VHR、膜的密接性及再加工性。將評價結果示於表7中。 The liquid crystal cell produced in step 3 was evaluated for liquid crystal alignment, initial VHR, film adhesion, and reworkability using the same methods as in Example 1. The evaluation results are shown in Table 7.
[實施例26、實施例27及比較例8、比較例9] [Example 26, Example 27, and Comparative Example 8, Comparative Example 9]
將液晶配向劑的組成如表7那樣進行變更,除此以外,與實施例25同樣地製備液晶配向劑。另外,使用所獲得的液晶配向劑,與實施例25同樣地製造PSA型液晶單元,進行各種評價。將評價結果示於表7中。 A liquid crystal alignment agent was prepared in the same manner as in Example 25, except that the composition of the liquid crystal alignment agent was changed as shown in Table 7. Furthermore, a PSA-type liquid crystal cell was produced using the obtained liquid crystal alignment agent in the same manner as in Example 25, and various evaluations were performed. The evaluation results are shown in Table 7.
如表7所示,使用包含聚合體[P]的液晶配向劑的實施例25~實施例27與使用不包含聚合體[P]的液晶配向劑的比較例8、比較例9相比,可取得液晶配向性、初始VHR、膜的密接性及再加工性的平衡,與FFS型液晶顯示元件同樣而為良好的結果。特別是在膜的密接性評價中,通過使用聚合體[P]帶來的改善效果高。可認為其原因在於由於使用了聚合體[P]而提高了膜的力學強度。 As shown in Table 7, Examples 25-27, which used liquid crystal alignment agents containing polymer [P], achieved a balance of liquid crystal alignment, initial VHR, film adhesion, and reworkability compared to Comparative Examples 8 and 9, which used liquid crystal alignment agents without polymer [P], achieving excellent results comparable to those of FFS-type liquid crystal display devices. In particular, the use of polymer [P] demonstrated a significant improvement in film adhesion. This is presumably due to the enhanced mechanical strength of the film resulting from the use of polymer [P].
根據以上的結果明確到,根據包含聚合體[P]的液晶配向劑,可獲得電壓保持率高、不易產生殘像的液晶元件,進而可形成膜強度高、再加工性及密接性良好的液晶配向膜。 The above results clearly demonstrate that a liquid crystal alignment agent containing polymer [P] can produce a liquid crystal element with high voltage retention and low residual image generation, and can also form a liquid crystal alignment film with high film strength, good reworkability, and excellent adhesion.
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020-214878 | 2020-12-24 | ||
| JP2020214878 | 2020-12-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202233810A TW202233810A (en) | 2022-09-01 |
| TWI899393B true TWI899393B (en) | 2025-10-01 |
Family
ID=82069664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW110146474A TWI899393B (en) | 2020-12-24 | 2021-12-13 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP7688560B2 (en) |
| KR (1) | KR20220092375A (en) |
| CN (1) | CN114672323B (en) |
| TW (1) | TWI899393B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201634675A (en) * | 2015-03-27 | 2016-10-01 | Jsr Corp | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal display element, phase retardation film and method for manufacturing the same, polymer and diamine |
| TW201903498A (en) * | 2017-05-31 | 2019-01-16 | 日商Jsr股份有限公司 | Method for producing liquid crystal element and liquid crystal aligning agent |
| TW202030316A (en) * | 2018-11-14 | 2020-08-16 | 日商日產化學股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element using same |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010050523A1 (en) | 2008-10-29 | 2010-05-06 | 日産化学工業株式会社 | Diamine, polyimide, liquid crystal aligning agent, and liquid crystal alignment film |
| JP6596931B2 (en) * | 2014-08-29 | 2019-10-30 | Jsr株式会社 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element |
| JP6701668B2 (en) * | 2015-02-03 | 2020-05-27 | Jsr株式会社 | Liquid crystal aligning agent, liquid crystal aligning film, method for producing liquid crystal aligning film, and liquid crystal element |
| JP7028241B2 (en) * | 2017-04-04 | 2022-03-02 | Jsr株式会社 | Liquid crystal alignment agent, liquid crystal alignment film and its manufacturing method, and liquid crystal element |
| WO2019022215A1 (en) | 2017-07-28 | 2019-01-31 | 日産化学株式会社 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element |
| KR102349617B1 (en) * | 2018-01-25 | 2022-01-10 | 제이에스알 가부시끼가이샤 | A liquid crystal aligning agent, a liquid crystal aligning film, a liquid crystal element, and the manufacturing method of a liquid crystal element |
| JP7136187B2 (en) * | 2018-03-16 | 2022-09-13 | Jsr株式会社 | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element |
-
2021
- 2021-10-26 JP JP2021175076A patent/JP7688560B2/en active Active
- 2021-12-01 KR KR1020210169985A patent/KR20220092375A/en active Pending
- 2021-12-06 CN CN202111476622.8A patent/CN114672323B/en active Active
- 2021-12-13 TW TW110146474A patent/TWI899393B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201634675A (en) * | 2015-03-27 | 2016-10-01 | Jsr Corp | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal display element, phase retardation film and method for manufacturing the same, polymer and diamine |
| TW201903498A (en) * | 2017-05-31 | 2019-01-16 | 日商Jsr股份有限公司 | Method for producing liquid crystal element and liquid crystal aligning agent |
| TW202030316A (en) * | 2018-11-14 | 2020-08-16 | 日商日產化學股份有限公司 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element using same |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20220092375A (en) | 2022-07-01 |
| CN114672323B (en) | 2025-11-21 |
| TW202233810A (en) | 2022-09-01 |
| JP2022101462A (en) | 2022-07-06 |
| CN114672323A (en) | 2022-06-28 |
| JP7688560B2 (en) | 2025-06-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114058382B (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| CN114058381B (en) | Liquid crystal aligning agent, liquid crystal alignment film and liquid crystal element | |
| JP2016029465A (en) | Liquid crystal aligning agent, liquid crystal aligning film, liquid crystal display element, retardation film and method for producing retardation film | |
| JP7396177B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| JP2023107736A (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, and method for manufacturing liquid crystal element | |
| JP2022188742A (en) | Liquid crystal orientation agent, liquid crystal orientation membrane and liquid crystal device | |
| TWI815876B (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and manufacturing method of liquid crystal element | |
| TWI788550B (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, and method for manufacturing liquid crystal element | |
| JP7768082B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and polymer | |
| JP7727471B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| KR102548025B1 (en) | Liquid crystal aligning agent, liquid crystal aligning film, and liquid crystal display element | |
| JP7727497B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film and its manufacturing method, and liquid crystal element | |
| TWI899393B (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| CN117126676A (en) | Liquid crystal aligning agent, liquid crystal alignment film and liquid crystal element | |
| CN116589918A (en) | Method for producing liquid crystal alignment film, photo-alignment agent, liquid crystal element, polymer, and diamine | |
| JP7806643B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and polymer | |
| CN114574222B (en) | Liquid crystal aligning agent, liquid crystal alignment film, liquid crystal element, and polymer | |
| JP7764796B2 (en) | Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element and polymer | |
| CN114479880B (en) | Liquid crystal alignment agent, liquid crystal alignment film, method for producing liquid crystal alignment film, liquid crystal element, and method for producing liquid crystal element | |
| TW202509195A (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| JP2023170991A (en) | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal element | |
| JP2024127588A (en) | Liquid crystal alignment agent, liquid crystal alignment film and its manufacturing method, and liquid crystal element and its manufacturing method | |
| JP2023131106A (en) | Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal element | |
| CN120829781A (en) | Liquid crystal alignment agent, liquid crystal alignment film and its manufacturing method, and liquid crystal element |