TWI897360B - High-strength and multi-phase steel and manufacturing method thereof - Google Patents
High-strength and multi-phase steel and manufacturing method thereofInfo
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Abstract
Description
本發明是關於一種高強度複相鋼材及其製造方法,且特別是關於一種包含多階段冷卻步驟之製造高強度複相鋼材的方法。 The present invention relates to a high-strength composite steel and a method for manufacturing the same, and in particular to a method for manufacturing the high-strength composite steel comprising a multi-stage cooling step.
目前已知可以藉由添加鈮(Nb)以達到細化晶粒之效果。詳細來說,鈮會與碳原子和氮原子結合,生成奈米析出物。此奈米析出物會抑制先前沃斯田鐵晶界的移動,使先前沃斯田鐵在軋延過程中無法再結晶成等軸晶,而呈現扁平之軋延晶。在後續鋼材降溫過程中,當沃斯田鐵變態成肥粒鐵時,將因為肥粒鐵成長空間小,而具有細化晶粒之效果,以此藉由粒界強化而提升鋼材強度。 It is known that grain refinement can be achieved by adding niobium (Nb). Specifically, niobium combines with carbon and nitrogen atoms to form nano-precipitates. These nano-precipitates inhibit the movement of the grain boundaries of the austenite, preventing it from re-crystallizing into equiaxed crystals during rolling, resulting in flattened rolled grains. During the subsequent cooling process, when the austenite transforms into ferrous iron (FFI), the FFI has less room for growth, resulting in grain refinement. This, in turn, improves the steel's strength through grain boundary strengthening.
已瞭解到的是,鈮的奈米析出物在降溫過程中,會在沃斯田鐵內析出。當溫度降低,過飽和度上升,析出速度逐漸加快,但溫度降低同時亦會降低原子擴散速度,使析出速度減慢,因此有最佳的析出溫度,稱為曲線鼻端。然而,習知鋼胚的軋延溫度為約800℃至1100℃,其恰 好為鈮的奈米析出物之溫度區間。鈮的奈米析出物會使鋼材強度急遽上升,造成軋延不穩定且使薄板生產困難。 It is known that nioin nanoprecipitates precipitate within austenite during cooling. As the temperature decreases, the supersaturation increases, and the precipitation rate gradually accelerates. However, this decrease in temperature also reduces the atomic diffusion rate, slowing the precipitation rate. Consequently, an optimal precipitation temperature, known as the nose of the curve, is reached. However, the rolling temperature of steel billets is generally between 800°C and 1100°C, which is precisely the temperature range for nioin nanoprecipitates. Nioin nanoprecipitates can cause a sharp increase in steel strength, leading to rolling instability and complicating thin sheet production.
另一方面,習知鋼帶生產以單階段冷卻為主,即以水冷卻至溫度目標後空冷,然而,此冷卻方式所生成的析出物呈現隨機分布,使得不同區域分布的析出物之密度相差大,且不同溫度下析出之析出物的尺寸亦不同,易造成鋼材不均質且強度不足。 On the other hand, steel strip production is typically based on single-stage cooling, which involves water cooling to the target temperature followed by air cooling. However, this cooling method generates random distribution of precipitates, resulting in significant differences in the density of precipitates in different areas. Furthermore, precipitates formed at different temperatures also vary in size, easily leading to inhomogeneous steel and insufficient strength.
因此,亟須提供一種高強度複相鋼材及其製造方法,以解決上述問題。 Therefore, there is an urgent need to provide a high-strength composite steel and a manufacturing method thereof to solve the above problems.
本發明的鋼胚不包含鈮,所以不會有上述軋延不穩定的問題。本發明改以添加鈦、釩與鉻至鋼胚中,並於製程中生成碳化鈦(TiC)和碳化釩(VC),以強化所生成的鋼材。 The steel blank of this invention does not contain niobarium, so the aforementioned rolling instability issue does not occur. Instead, titanium, vanadium, and chromium are added to the blank, and titanium carbide (TiC) and vanadium carbide (VC) are generated during the manufacturing process to strengthen the resulting steel.
本發明之高強度複相鋼材的製造方法包含具有兩冷卻階段的多階段冷卻步驟,並於此兩個冷卻階段之間進行一段空冷步驟,使得鋼材在空冷階段生成整齊排列的析出物,其對析出強化貢獻較高,可提升鋼材整體強度且會生成等軸之肥粒鐵晶粒,能夠提升鋼材的加工性。 The manufacturing method of the high-strength composite steel of the present invention includes a multi-stage cooling process with two cooling stages, and an air cooling step between the two cooling stages. This allows the steel to form neatly arranged precipitates during the air cooling stage, which contribute significantly to precipitation strengthening, thereby increasing the overall strength of the steel and generating equiaxed, ferrous iron grains, thereby improving the steel's workability.
本發明至少一實施例提供一種高強度複相鋼材,以高強度複相鋼材的總重量為100重量百分比計,高強度複相鋼材包含0.03重量百分比至0.12重量百分比的碳、1重量百分比至2重量百分比的錳、0.05重量百分比至0.3 重量百分比的鈦、0.02重量百分比至0.15重量百分比的釩、0.2重量百分比至0.8重量百分比的鉻、0.02重量百分比至0.08重量百分比的鋁、不大於0.03重量百分比的磷、不大於0.01重量百分比的硫、以及其餘量的鐵及不可避免的雜質,其中高強度複相鋼材不包含鈮,高強度複相鋼材的抗拉強度不小於760MPa,且高強度複相鋼材的烘烤硬化值不小於30MPa。 At least one embodiment of the present invention provides a high-strength composite steel. Based on the total weight of the high-strength composite steel being 100 weight percent, the high-strength composite steel comprises 0.03 to 0.12 weight percent carbon, 1 to 2 weight percent manganese, 0.05 to 0.3 weight percent titanium, 0.02 to 0.15 weight percent vanadium, and 0.2 weight percent tantalum. The high-strength composite steel contains up to 0.8 weight percent of chromium, 0.02 weight percent to 0.08 weight percent of aluminum, not more than 0.03 weight percent of phosphorus, not more than 0.01 weight percent of sulfur, and the remainder of iron and inevitable impurities. The high-strength composite steel does not contain nioin. The tensile strength of the high-strength composite steel is not less than 760 MPa, and the bake hardening value of the high-strength composite steel is not less than 30 MPa.
在本發明至少一實施例中,高強度複相鋼材包含肥粒鐵、變韌鐵、麻田散鐵與雪明碳鐵。 In at least one embodiment of the present invention, the high-strength composite steel comprises granular iron, tantalum, matan loose iron, and chrysotile carbon iron.
在本發明至少一實施例中,高強度複相鋼材的降伏強度不小於660MPa。 In at least one embodiment of the present invention, the yield strength of the high-strength composite steel is not less than 660 MPa.
在本發明至少一實施例中,高強度複相鋼材的擴孔率不小於45%。 In at least one embodiment of the present invention, the porosity of the high-strength composite steel is not less than 45%.
在本發明至少一實施例中,高強度複相鋼材的伸長率不小於13%。 In at least one embodiment of the present invention, the elongation of the high-strength composite steel is not less than 13%.
本發明至少一實施例提供一種高強度複相鋼材的製造方法,包含以下步驟。首先,提供鋼胚,其中以鋼胚的總重量為100重量百分比計,鋼胚包含0.03重量百分比至0.12重量百分比的碳、1重量百分比至2重量百分比的錳、0.05重量百分比至0.3重量百分比的鈦、0.02重量百分比至0.15重量百分比的釩、0.2重量百分比至0.8重量百分比的鉻、0.02重量百分比至0.08重量百分比的鋁、不大於0.03重量百分比的磷、不大於0.01重量百分比的硫、以及其餘量的鐵及不可避免的雜質,其中鋼胚不 包含鈮。之後,對鋼胚進行加熱步驟。然後,對鋼胚進行熱軋步驟,以獲得熱軋鋼板。接著,對熱軋鋼板進行冷卻步驟,以獲得一卻鋼板,其中冷卻步驟包含(1)以20℃/秒至200℃/秒之冷卻速率,冷卻熱軋鋼板至不低於600℃;(2)空冷熱軋鋼板,其中空冷的空冷時間為2秒至10秒;以及(3)以50℃/秒至200℃/秒之冷卻速率,冷卻熱軋鋼板至盤捲溫度,其中盤捲溫度為400℃至650℃。之後,對冷卻鋼板進行盤捲步驟,以獲得高強度複相鋼材。 At least one embodiment of the present invention provides a method for manufacturing a high-strength composite steel, comprising the following steps: First, providing a steel ingot, wherein, based on the total weight of the steel ingot as 100 weight percent, the steel ingot contains 0.03 to 0.12 weight percent carbon, 1 to 2 weight percent manganese, 0.05 to 0.3 weight percent titanium, 0.02 to 0.15 weight percent vanadium, 0.2 to 0.8 weight percent chromium, 0.02 to 0.08 weight percent aluminum, no more than 0.03 weight percent phosphorus, no more than 0.01 weight percent sulfur, and the remainder iron and unavoidable impurities, wherein the steel ingot does not contain niobia. Then, the steel ingot is heated. Then, the steel blank is hot rolled to obtain a hot rolled steel plate. Then, the hot rolled steel plate is cooled to obtain a steel plate, wherein the cooling step comprises (1) cooling the hot rolled steel plate to not less than 600°C at a cooling rate of 20°C/second to 200°C/second; (2) air cooling the hot rolled steel plate, wherein the air cooling time is 2 seconds to 10 seconds; and (3) cooling the hot rolled steel plate to a coiling temperature at a cooling rate of 50°C/second to 200°C/second, wherein the coiling temperature is 400°C to 650°C. The cooled steel plate is then coiled to produce high-strength composite steel.
在本發明至少一實施例中,在上述冷卻步驟(1)中,其冷卻溫度為600℃至800℃。 In at least one embodiment of the present invention, in the cooling step (1), the cooling temperature is 600°C to 800°C.
在本發明至少一實施例中,上述熱軋鋼板的完軋溫度為800℃至1000℃。 In at least one embodiment of the present invention, the hot-rolled steel plate has a finishing temperature of 800°C to 1000°C.
在本發明至少一實施例中,利用上述製造方法所製得之高強度複相鋼材的抗拉強度不小於760MPa,且烘烤硬化值不小於30MPa。 In at least one embodiment of the present invention, the high-strength composite steel produced using the above-mentioned manufacturing method has a tensile strength of not less than 760 MPa and a bake hardening value of not less than 30 MPa.
在本發明至少一實施例中,一種藉由上述之高強度複相鋼材的製造方法所製成的高強度複相鋼材,其中高強度複相鋼材包含肥粒鐵、變韌鐵、麻田散鐵與雪明碳鐵。 In at least one embodiment of the present invention, a high-strength composite steel is produced by the above-mentioned method for producing high-strength composite steel, wherein the high-strength composite steel comprises granular iron, tantalum, matan loose iron, and chrysotile carbon iron.
100:製造方法 100: Manufacturing method
110,120,130,140,142,144,146,150,160:步驟 110, 120, 130, 140, 142, 144, 146, 150, 160: Steps
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之詳細說明如下。 To make the above and other objects, features, advantages and embodiments of the present invention more clearly understood, the attached drawings are described in detail below.
圖1為根據本發明之一些實施例之高強度複相鋼材的 製造方法的流程示意圖。 Figure 1 is a schematic flow diagram of a method for manufacturing high-strength composite steel according to some embodiments of the present invention.
以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。 The following details the making and using of embodiments of the present invention. However, it should be understood that the embodiments provide many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are for illustrative purposes only and are not intended to limit the scope of the present invention.
在本文中,由「一數值至另一數值」表示的範圍,是一種避免在說明書中一一列舉該範圍中的所有數值的概要性表示方式。因此,某一特定數值範圍的記載,涵蓋該數值範圍內的任意數值以及由該數值範圍內的任意數值界定出的較小數值範圍,如同在說明書中明文寫出該任意數值和該較小數值範圍一樣。 In this document, a range expressed as "from a value to another value" is a summary method that avoids listing all the values within the range in the specification. Therefore, the description of a specific range of values covers any value within the range and any smaller range of values defined by any value within the range, just as if the value and the smaller range were explicitly stated in the specification.
本發明的一些實施例中提供一種高強度複相鋼材。以高強度複相鋼材的總重量為100重量百分比計,高強度複相鋼材包含0.03重量百分比至0.12重量百分比的碳、1重量百分比至2重量百分比的錳、0.05重量百分比至0.3重量百分比的鈦、0.02重量百分比至0.15重量百分比的釩、0.2重量百分比至0.8重量百分比的鉻、0.02重量百分比至0.08重量百分比的鋁、不大於0.03重量百分比的磷、不大於0.01重量百分比的硫、以及其餘量的鐵及不可避免的雜質。 Some embodiments of the present invention provide a high-strength composite steel. Based on 100 weight percent of the total weight of the high-strength composite steel, the high-strength composite steel comprises 0.03 to 0.12 weight percent of carbon, 1 to 2 weight percent of manganese, 0.05 to 0.3 weight percent of titanium, 0.02 to 0.15 weight percent of vanadium, 0.2 to 0.8 weight percent of chromium, 0.02 to 0.08 weight percent of aluminum, no more than 0.03 weight percent of phosphorus, no more than 0.01 weight percent of sulfur, and the remainder being iron and unavoidable impurities.
上述高強度複相鋼材的降伏強度不小於660MPa、抗拉強度不小於760MPa、伸長率不小於13%、擴孔率不 小於45%,且烘烤硬化值不小於30MPa。在一些實施例中,高強度複相鋼材的降伏強度為700MPa至800MPa,例如750MPa至800MPa。在一些實施例中,高強度複相鋼材的抗拉強度為760MPa至900MPa,例如800MPa至900MPa。在一些實施例中,高強度複相鋼材的烘烤硬化值為40MPa至50MPa。 The high-strength composite steel has a yield strength of not less than 660 MPa, a tensile strength of not less than 760 MPa, an elongation of not less than 13%, a porosity of not less than 45%, and a bake hardening value of not less than 30 MPa. In some embodiments, the yield strength of the high-strength composite steel is 700 MPa to 800 MPa, for example, 750 MPa to 800 MPa. In some embodiments, the tensile strength of the high-strength composite steel is 760 MPa to 900 MPa, for example, 800 MPa to 900 MPa. In some embodiments, the bake hardening value of the high-strength composite steel is 40 MPa to 50 MPa.
本發明的高強度複相鋼材之金相組織以肥粒鐵和變韌鐵為主,以及少部分的麻田散鐵與雪明碳鐵。須說明的是,此處的麻田散鐵泛指麻田散鐵-沃斯田鐵共構物(martensite-austenite constituent;M-A)。 The metallographic structure of the high-strength composite steel of the present invention is primarily composed of martensite and tantalum, with small amounts of martensite and austenite. It should be noted that the term "martensite" here refers generally to the martensite-austenite constituent (M-A).
值得注意的是,本發明的高強度複相鋼材不包含鈮,因此,不會有鈮的奈米析出物造成軋延不穩定而使薄板生產困難的問題。 It is noteworthy that the high-strength composite steel of the present invention does not contain niobium. Therefore, there will be no niobium nano-precipitates causing rolling instability and making thin plate production difficult.
碳的添加可使碳原子累積於高密度差排位置,阻礙差排移動,以達到強化效果。碳也可與鈦和釩生成TiC和VC,以強化所生成的鋼材。當前述鋼材中的碳含量少於0.03重量百分比或大於0.12重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 The addition of carbon causes carbon atoms to accumulate in high-density dislocation sites, hindering their movement and achieving a strengthening effect. Carbon also reacts with titanium and vanadium to form TiC and VC, strengthening the resulting steel. When the carbon content in the aforementioned steel is less than 0.03 weight percent or greater than 0.12 weight percent, the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values cannot be formed.
錳的添加可以增加鋼材中變韌鐵的體積分率,也可提升變韌鐵本身的強度,所以可以提升變韌鐵的硬化能。然而,添加錳也會促使硫化錳介在物的生成、或是造成偏析,其皆不利於鋼材的擴孔性。因此,當前述鋼材中的錳含量小於1重量百分比或大於2重量百分比時,無法形成 本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 The addition of manganese can increase the volume fraction of varnish in steel and improve the strength of varnish, thereby enhancing the hardenability of varnish. However, manganese addition can also promote the formation of manganese sulfide intermediaries or cause segregation, both of which are detrimental to the steel's porosity. Therefore, when the manganese content in the aforementioned steel is less than 1 weight percent or greater than 2 weight percent, it is impossible to form the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values described in this application.
鈦會與碳生成TiC奈米析出物,TiC可以有效地抑制差排與晶界移動,進而具有強化鋼材效果。當前述鋼材中的鈦含量小於0.05重量百分比或大於0.3重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 Titanium reacts with carbon to form TiC nanoprecipitates. TiC effectively inhibits dislocation and grain boundary movement, thereby strengthening the steel. When the titanium content in the aforementioned steel is less than 0.05 weight percent or greater than 0.3 weight percent, the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values cannot be formed.
釩會與碳生成VC奈米析出物,VC也具有強化鋼材的效果。然而,釩的價格高於鈦,因此仍以鈦做為主要合金添加。但若以鈦-釩複合添加所生成複合型鈦-釩奈米析出物,相較於一般的鈦奈米析出物,複合型鈦-釩奈米析出物在高溫下不易粗化其晶粒尺寸,所以抑制差排移動的效果更加,進而優化析出強化的效果。當前述鋼材中的釩含量小於0.02重量百分比或大於0.15重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 Vanadium reacts with carbon to form VC nanoprecipitates, which also strengthen steel. However, vanadium is more expensive than titanium, so titanium is still used as the primary alloying addition. However, when titanium-vanadium composite additions are used, the resulting composite titanium-vanadium nanoprecipitates are less susceptible to grain coarsening at high temperatures than conventional titanium nanoprecipitates, thus more effectively suppressing dislocation movement and thus optimizing the precipitation strengthening effect. When the vanadium content in the aforementioned steel is less than 0.02 weight percent or greater than 0.15 weight percent, the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values cannot be formed.
鉻的添加可以增加鋼材中變韌鐵的體積分率,也可提升變韌鐵本身的強度,所以可以提升變韌鐵的硬化能。然而,變韌鐵內部累積大量差排,進而影響鋼材的伸長率。因此,當前述鋼材中的鉻含量小於0.2重量百分比或大於0.8重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 The addition of chromium increases the volume fraction of varnish in steel and improves the strength of varnish, thereby increasing its hardenability. However, varnish accumulates a large number of dislocations, which in turn affects the steel's elongation. Therefore, when the chromium content in the aforementioned steel is less than 0.2 weight percent or greater than 0.8 weight percent, it is impossible to form the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values described in this application.
鋁在鋼材中可作為脫氧作用,能夠降低鋼液中的氧 含量,並且提高其韌性和加工性。當鋁含量大於0.02重量百分比時,其脫氧效果較顯著,但當鋁含量大於0.08重量百分比時,將大幅提升煉鋼難度,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 Aluminum acts as a deoxidizer in steel, reducing the oxygen content in molten steel and improving its toughness and workability. When the aluminum content exceeds 0.02 weight percent, the deoxidation effect is significant. However, when the aluminum content exceeds 0.08 weight percent, the steelmaking process becomes significantly more difficult, making it impossible to produce the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values.
磷的添加雖然對肥粒鐵有固溶強化的效果,但由於磷易偏析於先前沃斯田鐵的晶界,而弱化晶界強度,進而劣化所得到的鋼材之加工性。當前述鋼材中的磷含量大於0.03重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 While phosphorus addition has a solid solution strengthening effect on ferrous iron, it tends to segregate at the grain boundaries of the pre-existing austenitic iron, weakening the grain boundary strength and, in turn, deteriorating the workability of the resulting steel. When the phosphorus content in the aforementioned steel exceeds 0.03 weight percent, it is impossible to form the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values described in this case.
硫的存在易偏析於先前沃斯田鐵的晶界,而弱化晶界強度,進而劣化所得到的鋼材之加工性。此外,硫也會促進硫化錳的生成,其不利於鋼材的擴孔性。當前述鋼材中的硫含量大於0.01重量百分比時,無法形成本案具有特定降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值的高強度複相鋼材。 The presence of sulfur tends to segregate at the grain boundaries of the previously formed austenitic iron, weakening the grain boundary strength and, consequently, deteriorating the workability of the resulting steel. Furthermore, sulfur promotes the formation of manganese sulfide, which is detrimental to the steel's porosity. When the sulfur content in the aforementioned steel exceeds 0.01 weight percent, it is impossible to form the high-strength composite steel with the specified yield strength, tensile strength, elongation, porosity, and bake hardening values described herein.
請參考圖1,其為根據本發明之一些實施例之高強度複相鋼材的製造方法100的流程示意圖。提供鋼胚,如步驟110所示。以鋼胚的總重量為100重量百分比計,鋼胚包含0.03重量百分比至0.12重量百分比的碳、1重量百分比至2重量百分比的錳、0.05重量百分比至0.3重量百分比的鈦、0.02重量百分比至0.15重量百分比的釩、0.2重量百分比至0.8重量百分比的鉻、0.02重量百分比 至0.08重量百分比的鋁、不大於0.03重量百分比的磷、不大於0.01重量百分比的硫、以及其餘量的鐵及不可避免的雜質。 Please refer to Figure 1, which is a schematic flow diagram of a method 100 for manufacturing a high-strength composite steel according to some embodiments of the present invention. A steel ingot is provided, as shown in step 110. Based on the total weight of the steel ingot as 100 weight percent, the steel ingot comprises 0.03 to 0.12 weight percent carbon, 1 to 2 weight percent manganese, 0.05 to 0.3 weight percent titanium, 0.02 to 0.15 weight percent vanadium, 0.2 to 0.8 weight percent chromium, 0.02 to 0.08 weight percent aluminum, no more than 0.03 weight percent phosphorus, no more than 0.01 weight percent sulfur, and the remainder iron and unavoidable impurities.
之後,對鋼胚進行加熱步驟,如步驟120所示。在一些實施例中,鋼胚的加熱溫度為1150℃至1300℃。 Thereafter, the steel blank is heated, as shown in step 120. In some embodiments, the heating temperature of the steel blank is 1150°C to 1300°C.
然後,對鋼胚進行熱軋步驟,以獲得熱軋鋼板,如步驟130所示。熱軋鋼板的完軋溫度為800℃至1000℃。當完軋溫度介於800℃至1000℃時,後續所製得的鋼材具有特定的降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值。 The steel blank is then hot rolled to obtain a hot-rolled steel plate, as shown in step 130. The hot-rolled steel plate has a finishing temperature of 800°C to 1000°C. When the finishing temperature is between 800°C and 1000°C, the steel produced subsequently has a specific yield strength, tensile strength, elongation, porosity, and bake hardening value.
接著,對熱軋鋼板進行冷卻步驟,以獲得冷卻鋼板,如步驟140所示。冷卻步驟包含(1)以20℃/秒至200℃/秒之冷卻速率,先冷卻熱軋鋼板至不低於600,如步驟142所示;(2)然後,空冷熱軋鋼板,空冷時間為2秒至10秒,如步驟144所示;以及(3)接著,以50℃/秒至200℃/秒之冷卻速率,冷卻熱軋鋼板至盤捲溫度,如步驟146所示。 Next, the hot-rolled steel plate is subjected to a cooling step to obtain a cooled steel plate, as shown in step 140. The cooling step includes (1) first cooling the hot-rolled steel plate to not less than 600°C at a cooling rate of 20°C/second to 200°C/second, as shown in step 142; (2) then air-cooling the hot-rolled steel plate for an air cooling time of 2 seconds to 10 seconds, as shown in step 144; and (3) then cooling the hot-rolled steel plate to the coiling temperature at a cooling rate of 50°C/second to 200°C/second, as shown in step 146.
上述之第(1)階段可先將熱軋鋼板冷卻降溫(例如水冷)至肥粒鐵相區溫度範圍。在一些實施例中,熱軋鋼板可水冷降溫至600℃至800℃。在一些實施例中,第(1)階段的冷卻速率較佳為20℃/秒至200℃/秒,且更佳為40℃/秒至185℃/秒。當第(1)階段的冷卻速率小於20℃/秒時,會使肥粒鐵的晶粒粗化,從而影響後續所得 的鋼材之韌性。當第(1)階段的冷卻速率大於200℃/秒時,會使肥粒鐵的晶粒呈不規則形,從而影響後續所得的鋼材之韌性。 In the aforementioned stage (1), the hot-rolled steel plate may be cooled (e.g., by water cooling) to a temperature range of the ferrous iron phase. In some embodiments, the hot-rolled steel plate may be water-cooled to a temperature of 600°C to 800°C. In some embodiments, the cooling rate in stage (1) is preferably 20°C/second to 200°C/second, and more preferably 40°C/second to 185°C/second. If the cooling rate in stage (1) is less than 20°C/second, the ferrous iron grains may coarsen, thereby affecting the toughness of the subsequently obtained steel. When the cooling rate in stage (1) is greater than 200℃/s, the grains of the granulated iron will become irregular, thus affecting the toughness of the subsequent steel.
上述之第(2)階段可例如係將熱軋鋼板空冷至600℃至800℃。當空冷溫度介於600℃至800℃時,可以生成一定比例的TiC和VC,並生成特定尺寸的肥粒鐵晶粒。此外,當上述第(2)階段的空冷溫度在600℃至800℃區間時,會生成細密且整齊的TiC和VC,當析出物越多則強度越高,但過多之析出物會使所得的鋼材之強度過高。因此,當空冷溫度較佳控制在600℃至800℃之間時,所製得的鋼材具有特定的降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值。 The above-mentioned stage (2) can, for example, be to air-cool the hot-rolled steel plate to 600°C to 800°C. When the air-cooling temperature is between 600°C and 800°C, a certain proportion of TiC and VC can be generated, and granular iron grains of a specific size can be generated. In addition, when the air-cooling temperature of the above-mentioned stage (2) is between 600°C and 800°C, fine and neat TiC and VC will be generated. The more precipitates, the higher the strength, but too many precipitates will make the strength of the resulting steel too high. Therefore, when the air-cooling temperature is preferably controlled between 600°C and 800°C, the resulting steel has a specific yield strength, tensile strength, elongation, porosity and bake hardening value.
當上述第(2)階段的空冷時間為小於2秒時,無足夠時間可以生成肥粒鐵,將造成伸長率不足。當上述第(2)階段的空冷時間為大於10秒時,將使沃斯田鐵生成過多肥粒鐵,並生成過多TiC和VC,使鋼材中的固溶碳被過度消耗,造成烘烤硬化值不足。 When the air cooling time in the above-mentioned stage (2) is less than 2 seconds, there is insufficient time to generate granular iron, which will result in insufficient elongation. When the air cooling time in the above-mentioned stage (2) is greater than 10 seconds, the austenitic iron will generate too much granular iron, and too much TiC and VC will be generated, causing the solid solution carbon in the steel to be excessively consumed, resulting in insufficient bake hardening value.
進行上述之第(3)階段時,較快的冷卻速率有助於生成變韌鐵與TiC析出物於鋼板中。在一些具體例中,第(3)階段可為水冷階段。在一些實施例中,第(3)階段的冷卻速率較佳為50℃/秒至200℃/秒,且更佳為80℃/秒至200℃/秒。由於變韌鐵的生成機制為非擴散形相變態,因此需以高冷速(例如,50℃/秒至200℃/秒)促進其相變。當冷卻速率小於50℃/秒或大於200℃/秒時,無法 獲得具有特定的降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值之鋼材。 During the above-mentioned stage (3), a faster cooling rate helps to form tantalum and TiC precipitates in the steel plate. In some specific examples, stage (3) can be a water cooling stage. In some embodiments, the cooling rate of stage (3) is preferably 50°C/s to 200°C/s, and more preferably 80°C/s to 200°C/s. Since the formation mechanism of tantalum is a non-diffusion phase transformation, a high cooling rate (e.g., 50°C/s to 200°C/s) is required to promote its phase transformation. When the cooling rate is less than 50°C/s or greater than 200°C/s, it is impossible to obtain a steel with a specific yield strength, tensile strength, elongation, porosity, and bake hardening value.
在上述冷卻步驟140之後,對冷卻鋼板進行盤捲步驟,如步驟150所示。在一些實施例中,上述第(3)階段中的盤捲溫度為400℃至650℃。當盤捲溫度低於400℃時,會產生過少的TiC。當盤捲溫度大於650℃時,將抑制變韌鐵的生成。詳細來說,當鋼捲上有足夠溫度時,足以提供原子快速擴散,可使析出物持續析出,同時生成足夠的變韌鐵,使得後續所得的鋼材具有特定的降伏強度與抗拉強度。 After the cooling step 140, the cooled steel plate is subjected to a coiling step, as shown in step 150. In some embodiments, the coiling temperature in the above-mentioned stage (3) is 400°C to 650°C. When the coiling temperature is lower than 400°C, too little TiC will be produced. When the coiling temperature is higher than 650°C, the formation of tantalum will be suppressed. Specifically, when the temperature on the steel coil is high enough, it is sufficient to provide rapid atomic diffusion, which can cause the precipitation of precipitates to continue, and at the same time, sufficient tantalum will be generated, so that the steel obtained later has a specific yield strength and tensile strength.
之後,獲得高強度複相鋼材,如步驟160所示。利用上述製造方法100所製得之高強度複相鋼材的降伏強度不小於660MPa、抗拉強度不小於760MPa、伸長率不小於13%、擴孔率不小於45%,且烘烤硬化值不小於30MPa。 Thereafter, a high-strength composite steel is obtained, as shown in step 160. The high-strength composite steel produced using the manufacturing method 100 has a yield strength of not less than 660 MPa, a tensile strength of not less than 760 MPa, an elongation of not less than 13%, a porosity of not less than 45%, and a bake hardening value of not less than 30 MPa.
以下利用實驗例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 The following experimental examples illustrate the application of the present invention, but are not intended to limit the present invention. Anyone skilled in the art will be able to make various modifications and improvements without departing from the spirit and scope of the present invention.
實驗例 Experimental Example
首先,加熱上述具有特定組成的鋼胚。然後,對鋼胚進行熱軋步驟,以獲得熱軋鋼板,其中完軋溫度為940℃。接著,對熱軋鋼板進行冷卻步驟,以獲得冷卻鋼板,其中冷卻步驟包含(1)以20℃/秒至200℃/秒之冷卻速率,先冷卻熱軋鋼板至不低於600℃;(2)然後,空冷熱軋鋼板, 空冷的空冷時間為2秒至10秒,空冷溫度為700℃;以及(3)接著,以50℃/秒至200℃/秒之冷卻速率,冷卻熱軋鋼板至盤捲溫度。之後,對冷卻鋼板進行盤捲步驟,以獲得鋼材,其中盤捲溫度為550℃。 First, a steel slab with a specific composition is heated. The slab is then hot-rolled to produce a hot-rolled steel plate, with the final rolling temperature being 940°C. Next, the hot-rolled steel plate is subjected to a cooling step to obtain a cooled steel plate, wherein the cooling step comprises (1) first cooling the hot-rolled steel plate to not less than 600°C at a cooling rate of 20°C/second to 200°C/second; (2) then air-cooling the hot-rolled steel plate, wherein the air-cooling time is 2 seconds to 10 seconds and the air-cooling temperature is 700°C; and (3) then cooling the hot-rolled steel plate to a coiling temperature at a cooling rate of 50°C/second to 200°C/second. Thereafter, the cooled steel plate is subjected to a coiling step to obtain a steel material, wherein the coiling temperature is 550°C.
所製得的鋼材分別以下述之評價方式來量測鋼材的降伏強度(yield stress;YS)、抗拉強度(tensile stress;TS)、伸長率(elongation;EL)、擴孔率(hole expansion;HE)以及烘烤硬化值(bake hardness;BH)。其結果分別如表1所示。 The steel was evaluated using the following evaluation methods to measure yield stress (YS), tensile strength (TS), elongation (EL), hole expansion (HE), and bake hardness (BH). The results are shown in Table 1.
比較例1至比較例3 Comparative Example 1 to Comparative Example 3
比較例1至比較例3係使用與實驗例相似的方式進行。不同的是,比較例1為單階段冷卻,其冷卻速率為82℃/秒,冷卻溫度為553℃。比較例2之空冷溫度為807℃。比較例3之盤捲溫度為369℃。除上述特定揭露的製程參數,比較例1至比較例3中的其他製程參數在本發明的製程的特定參數中。比較例1至比較例3之具體參數條件及其評價結果分別如表1所示。 Comparative Examples 1 through 3 were conducted in a similar manner to the experimental examples. The differences were that Comparative Example 1 employed single-stage cooling, with a cooling rate of 82°C/second and a cooling temperature of 553°C. The air cooling temperature in Comparative Example 2 was 807°C. The coiling temperature in Comparative Example 3 was 369°C. In addition to the process parameters specifically disclosed above, the other process parameters in Comparative Examples 1 through 3 are within the specific parameters of the process of the present invention. The specific parameter conditions and evaluation results for Comparative Examples 1 through 3 are shown in Table 1.
表1
評價方式 Evaluation method
利用習知之儀器及方法量測鋼材的降伏強度、抗拉強度、伸長率、擴孔率以及烘烤硬化值,其評價結果如表1所示。 The yield strength, tensile strength, elongation, porosity, and bake hardening value of the steel were measured using known instruments and methods. The evaluation results are shown in Table 1.
1.降伏強度(YS) 1. Yield Strength (YS)
本發明此處所稱之降伏強度係依據標準方法JIS Z2241進行試驗,以測量實驗例及比較例1至比較例3之鋼材的降伏強度,單位為MPa。表1顯示實驗例的降伏強度分別為790MPa和798MPa,而比較例1至比較例3的降伏強度都小於或等於760MPa。 The yield strength referred to herein in this invention is measured in accordance with the standard method JIS Z2241, and is expressed in MPa, for the steel materials in the Experimental Example and Comparative Examples 1 to 3. Table 1 shows that the yield strengths of the Experimental Example are 790 MPa and 798 MPa, respectively, while the yield strengths of Comparative Examples 1 to 3 are all less than or equal to 760 MPa.
2.抗拉強度(TS) 2. Tensile Strength (TS)
本發明此處所稱之抗拉強度係依據標準方法JIS Z2241進行試驗,以測量實驗例及比較例1至比較例3之鋼材的抗拉強度,單位為MPa。表1顯示實驗例的抗拉強度分別為832MPa和847MPa,而比較例1至比較例3 的抗拉強度都小於或等於800MPa。 The tensile strength referred to herein is the tensile strength of the steel used in the Experimental Examples and Comparative Examples 1 through 3, measured in MPa using the standard test method JIS Z2241. Table 1 shows that the tensile strengths of the Experimental Examples are 832 MPa and 847 MPa, respectively, while the tensile strengths of Comparative Examples 1 through 3 are all less than or equal to 800 MPa.
3.伸長率(EL) 3. Elongation (EL)
本發明此處所稱之伸長率係依據標準方法JIS Z2241進行試驗,以測量實驗例及比較例1至比較例3之鋼材的伸長率。表1顯示實驗例的伸長率分別為16.1%和17.1%,比較例1至比較例3的伸長率介於16.2%至20.2%之間。 The elongation referred to herein is determined by testing the steel materials in the experimental examples and comparative examples 1 to 3 in accordance with the standard method JIS Z2241. Table 1 shows that the elongation of the experimental examples is 16.1% and 17.1%, respectively, while the elongation of comparative examples 1 to 3 ranges from 16.2% to 20.2%.
4.擴孔率(HE) 4. Porosity (HE)
本發明此處所稱之擴孔率係依據標準方法JFS T 1001進行試驗,以測量實驗例及比較例1至比較例3之鋼材的擴孔率。表1顯示實驗例的擴孔率分別為66%和74%,比較例1至比較例3的擴孔率介於28%至71%之間。 The porosity referred to herein is determined by testing the steel materials in the Experimental Examples and Comparative Examples 1 to 3 in accordance with the standard method JFS T 1001. Table 1 shows that the porosity of the Experimental Examples is 66% and 74%, respectively, while the porosity of Comparative Examples 1 to 3 ranges from 28% to 71%.
5.烘烤硬化值(BH) 5. Bake Hardening Value (BH)
本發明此處所稱之烘烤硬化值係依據標準方法JIS Z2241進行試驗,以測量實驗例及比較例1至比較例3之鋼材的烘烤硬化值,單位為MPa。表1顯示實驗例的烘烤硬化值分別為51MPa和46MPa,比較例1至比較例3的烘烤硬化值介於28.4MPa至85.5MPa之間。 The bake hardening values referred to herein in this invention were measured in accordance with the standard method JIS Z2241, and are expressed in MPa for the steel materials in the Experimental Example and Comparative Examples 1 to 3. Table 1 shows that the bake hardening values for the Experimental Example are 51 MPa and 46 MPa, respectively, while the bake hardening values for Comparative Examples 1 to 3 range from 28.4 MPa to 85.5 MPa.
由於比較例1採用單階段冷卻,其因析出物密度不均,所以容易造成強度不均。由於比較例2的空冷溫度不在600℃至800℃區間,因此產生過少的TiC,使得鋼材強度不足。由於比較例3的盤捲溫度不在400℃至650℃區間,因此產生過少的TiC,使得鋼材強度不足。 Because Comparative Example 1 employed single-stage cooling, uneven precipitate density easily led to uneven strength. Because the air cooling temperature in Comparative Example 2 was outside the 600°C to 800°C range, insufficient TiC was produced, resulting in insufficient steel strength. Because the coiling temperature in Comparative Example 3 was outside the 400°C to 650°C range, insufficient TiC was produced, resulting in insufficient steel strength.
本發明的高強度複相鋼材包含特定比例成分,且不包含鈮,因此不會有軋延不穩定的問題。本發明之高強度複相鋼材的製造方法利用特定製程參數之兩階段冷卻步驟,並於兩階段冷卻步驟之間保持有一段空冷步驟,使得在空冷階段生成整齊排列的TiC和VC析出物,可提升鋼材整體強度且會生成等軸之肥粒鐵晶粒,能夠提升鋼材的加工性。 The high-strength composite steel of the present invention contains specific composition ratios and does not contain niobium, thus avoiding rolling instability. The manufacturing method of the high-strength composite steel of the present invention utilizes a two-stage cooling step with specific process parameters, with an air cooling step between the two stages. This allows for the formation of neatly arranged TiC and VC precipitates during the air cooling stage, enhancing the overall strength of the steel and producing equiaxed, rich iron grains, which improves the steel's workability.
可理解的是,本發明雖以特定製造方法及特定評價方式作為例示,說明本發明之高強度複相鋼材及其製造方法,惟本發明所屬技術領域中任何具有通常知識者可知,本發明並不限於此,在不脫離本發明之精神和範圍內,本發明亦可使用其他製造方法或其他評價方式進行。 It should be understood that although this invention uses a specific manufacturing method and a specific evaluation method as examples to illustrate the high-strength composite steel and its manufacturing method, anyone with ordinary skill in the art will recognize that the invention is not limited thereto and that other manufacturing methods or other evaluation methods may be used without departing from the spirit and scope of the invention.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed above in terms of embodiments, this is not intended to limit the present invention. Anyone with ordinary skill in the art to which the present invention pertains may make various modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope of the patent application attached hereto.
100:製造方法 100: Manufacturing method
110,120,130,140,142,144,146,150,160:步驟 110, 120, 130, 140, 142, 144, 146, 150, 160: Steps
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| CN101460644A (en) * | 2006-06-01 | 2009-06-17 | 本田技研工业株式会社 | High-strength steel sheet and its production method |
| CN110088337A (en) * | 2016-12-13 | 2019-08-02 | Posco公司 | High-strength composite structure steel excellent in punching and rimming workability at low temperature and manufacturing method thereof |
| CN117305694A (en) * | 2022-06-22 | 2023-12-29 | 宝山钢铁股份有限公司 | An 800MPa grade hot-based galvanized composite phase steel plate and its manufacturing method |
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| CN101460644A (en) * | 2006-06-01 | 2009-06-17 | 本田技研工业株式会社 | High-strength steel sheet and its production method |
| CN110088337A (en) * | 2016-12-13 | 2019-08-02 | Posco公司 | High-strength composite structure steel excellent in punching and rimming workability at low temperature and manufacturing method thereof |
| CN117305694A (en) * | 2022-06-22 | 2023-12-29 | 宝山钢铁股份有限公司 | An 800MPa grade hot-based galvanized composite phase steel plate and its manufacturing method |
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