TWI896245B - Automatic machine status monitoring device and automatic machine status monitoring method - Google Patents
Automatic machine status monitoring device and automatic machine status monitoring methodInfo
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- TWI896245B TWI896245B TW113127296A TW113127296A TWI896245B TW I896245 B TWI896245 B TW I896245B TW 113127296 A TW113127296 A TW 113127296A TW 113127296 A TW113127296 A TW 113127296A TW I896245 B TWI896245 B TW I896245B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本發明之目的在於提供一種於監視具有旋轉軸之自動運轉機器之運轉狀態之狀態監視裝置中,即使對象軸系之旋轉速度較低且振動能量較小之情形時,亦可精度良好地實施自動運轉機器之診斷之自動運轉機器之狀態監視裝置。 本發明係具有包含增速機或減速機之旋轉軸系之自動運轉機器之狀態監視裝置,其特徵在於具備:高速信號收集部,其收集上述旋轉軸系之高速側之高速軸系之振動資料;低速信號收集部,其收集上述旋轉軸系之低速側之低速軸系之振動資料;信號分析部,其對振動資料進行頻率分析,獲得分析資料;高速軸速度推定部,其基於上述高速軸系之分析資料,推定上述高速軸系之旋轉速度;低速軸速度計算部,其基於上述增速機之增速比或上述減速機之減速比,及藉由上述高速軸速度推定部推定出之高速軸系之旋轉速度,計算上述低速軸系之旋轉速度;及特徵振動擷取部,其使用藉由上述低速軸速度計算部計算出之低速軸系之旋轉速度,自上述低速軸系之分析資料中擷取特徵振動成分。 The object of the present invention is to provide a state monitoring device for an automatic machine having a rotating shaft, which can accurately perform diagnosis of the automatic machine even when the rotational speed of the target shaft system is low and the vibration energy is small. The present invention is a state monitoring device for an automatic rotating machine having a rotating shaft system including a speed increaser or a speed reducer, and is characterized by comprising: a high-speed signal collecting unit for collecting vibration data of the high-speed shaft system on the high-speed side of the rotating shaft system; a low-speed signal collecting unit for collecting vibration data of the low-speed shaft system on the low-speed side of the rotating shaft system; a signal analyzing unit for performing frequency analysis on the vibration data to obtain analysis data; and a high-speed shaft speed estimating unit for estimating the speed of the high-speed shaft system based on the frequency of the high-speed shaft system. The high-speed shaft system analyzes the data and estimates the rotational speed of the high-speed shaft system. A low-speed shaft speed calculation unit calculates the rotational speed of the low-speed shaft system based on the speed-up ratio of the speed increaser or the speed reduction ratio of the speed reducer and the rotational speed of the high-speed shaft system estimated by the high-speed shaft speed estimation unit. A characteristic vibration extraction unit extracts a characteristic vibration component from the low-speed shaft system analysis data using the rotational speed of the low-speed shaft system calculated by the low-speed shaft speed calculation unit.
Description
本發明係關於一種監視自動運轉機器之運轉狀態之狀態監視裝置之構成及其狀態監視方法,尤其關於一種適用於具有旋轉軸之自動運轉機器之狀態監視之有效技術。The present invention relates to a state monitoring device for monitoring the operating state of an automatic machine and a state monitoring method thereof, and more particularly to an effective state monitoring technology applicable to automatic machines having a rotating shaft.
於自動運轉控制之設備機器中,存在以大致無人狀態運行之設備,此種情形時,代替設備檢查員診斷機器之穩固性之計測裝置之必要性較高。Some equipment and machines with automated operation control operate largely unmanned. In such cases, there is a high need for measuring devices that can replace human inspectors in diagnosing the stability of the equipment.
例如,一般之風力發電設備中,由於自動控制發電運轉,故兼作操作員之設備檢查員待在機械室內,不常確認機器之運轉狀態。此種情形時,有時安裝評估機器之穩固性之計測裝置,計測運轉中之機器之狀態,對離開系統之監視所傳輸計測結果,監視運轉是否正常進行。For example, in typical wind turbines, because power generation is automatically controlled, equipment inspectors who also serve as operators stay in the machinery room and rarely check the equipment's operating status. In such cases, measuring devices are sometimes installed to assess the stability of the equipment. These devices measure the status of the equipment during operation and use the measurement results transmitted to off-system monitoring systems to verify normal operation.
此種狀態監視裝置中,例如監視對象為滾動軸承之情形時,藉由使用設置於對象軸承附近之振動感測器計測軸承之振動,分離擷取振動信號所含之軸承特有之頻率成分,記錄觀察其時間變化,而可評估軸承之穩固性。In this type of condition monitoring device, for example, when monitoring a rolling bearing, a vibration sensor placed near the bearing is used to measure the bearing's vibration. The bearing's unique frequency components contained in the vibration signal are isolated and captured, and their temporal changes are recorded and observed to evaluate the bearing's stability.
振動信號所含之特徵頻率成分之擷取藉由如下而完成:由軸承規格等掌握軸承每轉1圈產生振動之次數,將計測時之軸承之旋轉速度與此相乘而求得特徵頻率,對振動信號進行頻率分析,取得振動之頻譜,讀取頻譜之特徵頻率之振動振幅。換言之,對於監視對象之穩固性診斷,除取得頻率分析之振動頻譜外,需要掌握對象之軸系每轉1圈產生之特徵振動之次數與軸系之旋轉速度。The characteristic frequency components contained in the vibration signal are extracted by determining the number of vibrations generated per bearing rotation, as determined from bearing specifications. This is then multiplied by the bearing's rotational speed during measurement to determine the characteristic frequency. Frequency analysis is then performed on the vibration signal to obtain the vibration spectrum, and the vibration amplitude of the characteristic frequency in the spectrum is read. In other words, to diagnose the stability of the monitored object, in addition to obtaining the vibration spectrum from frequency analysis, it is necessary to determine the number of characteristic vibrations generated per shaft rotation and the shaft's rotational speed.
軸系之旋轉速度使用安裝於旋轉軸之旋轉感測器計測,大多傳遞至設備之運轉控制裝置,狀態監視裝置與設備運轉控制裝置結合之情形時,容易通過設備運轉控制裝置掌握軸系之旋轉速度。The rotational speed of the shaft is measured using a rotation sensor installed on the rotating shaft and is usually transmitted to the equipment's operation control device. When the status monitoring device is combined with the equipment's operation control device, the rotational speed of the shaft can be easily grasped through the equipment's operation control device.
另一方面,監視對象設備中,有運行開始後不久,附加安裝監視裝置之情形。該情形視為通過設備運行之經驗,認定需要監視裝置之狀態監視之情形。此時,有無法將監視裝置與設備運轉控制裝置結合,且無法容易掌握軸系之旋轉速度之情況。On the other hand, monitoring equipment may be installed with additional monitoring devices shortly after it begins operation. This is considered a situation where operational experience with the equipment has determined the need for status monitoring. In such cases, it may be difficult to integrate the monitoring device with the equipment's operation control system, and the rotational speed of the shaft system may not be easily monitored.
作為本技術領域之先前技術,例如有如專利文獻1般之技術。專利文獻1之狀態監視裝置具備記憶部與運算部,記憶部記憶自將以等間隔之時間取樣來自設置於機器之感測器之信號之資料行分割後之複數個分割資料行分別取得之複數個結果。運算部自累積於記憶部之複數個結果,推定分別對應於複數個分割資料行之複數個旋轉速度。Prior art in this field includes, for example, the technology disclosed in Patent Document 1. The state monitoring device disclosed in Patent Document 1 includes a memory unit and a calculation unit. The memory unit stores a plurality of results obtained from dividing a data line of a signal sampled at equal intervals from a sensor installed in a machine into a plurality of divided data lines. The calculation unit estimates a plurality of rotational speeds corresponding to the plurality of divided data lines from the plurality of results accumulated in the memory unit.
根據專利文獻1,即使計測中旋轉速度變動之情形時亦掌握此,且可精度良好地進行旋轉機器之分析。According to Patent Document 1, even when the rotation speed varies during measurement, this can be grasped, and analysis of rotating machinery can be performed with high precision.
又,專利文獻2中,揭示有「一種滾筒式洗衣機,其藉由一面使滾筒於偏心載荷位置之相反側旋轉,一面自噴射部向偏心載荷消除位置噴射水,而強制地保持平衡,基於由馬達電流檢測與滾筒位置檢測部判定是否正確保持該平衡之判定部之判定值,以調整部調整噴射部之噴射量,藉此可進行確實之偏心載荷之消除,並立即確實地進行高速旋轉下之脫水」。Patent Document 2 discloses "a drum washing machine that forcibly maintains balance by rotating the drum opposite to the eccentric load position while spraying water from a spray portion toward the eccentric load elimination position. An adjustment unit adjusts the spray volume of the spray portion based on a determination value obtained by a motor current detection unit and a drum position detection unit to determine whether the balance is being accurately maintained. This ensures that the eccentric load is eliminated and that dehydration is immediately and reliably performed under high-speed rotation."
根據專利文獻2,可消除脫水啟動時滾筒內之不平衡,使諧振點轉數迅速通過並上升至恒定轉數,防止振動、噪音、故障之產生。 [先前技術文獻] [專利文獻] According to Patent Document 2, imbalances within the drum during dehydration startup can be eliminated, allowing the speed to quickly pass through the resonant point and rise to a constant speed, thus preventing vibration, noise, and malfunctions. [Prior Art Document] [Patent Document]
[專利文獻1]日本專利特開2018-36124號公報 [專利文獻2]日本專利特開2012-143428號公報 [Patent Document 1] Japanese Patent Publication No. 2018-36124 [Patent Document 2] Japanese Patent Publication No. 2012-143428
[發明所欲解決之問題][Identify the problem you want to solve]
然而,例如一般之風力發電設備中,有時因靠近發電機之軸系高速旋轉,故其振動能量較大,可自計測之振動資料推定軸系之旋轉速度,但因靠近風力渦輪軸之軸系之旋轉速度較低,故振動能量較小,難以由計測之振動資料推定軸系之旋轉速度。However, in typical wind turbines, for example, the shaft system near the generator sometimes rotates at high speed, resulting in greater vibration energy. This allows the shaft system's rotational speed to be estimated from the measured vibration data. However, the shaft system near the wind turbine shaft rotates at a lower speed, resulting in lower vibration energy, making it difficult to estimate the shaft system's rotational speed from the measured vibration data.
上述專利文獻1及專利文獻2中,對於此種由振動資料推定低速旋轉之軸系之旋轉速度毫無提及。Patent Documents 1 and 2 mentioned above do not mention estimating the rotational speed of a low-speed rotating shaft system from vibration data.
因此,本發明之目的在於提供一種於監視具有旋轉軸之自動運轉機器之運轉狀態之狀態監視裝置中,即使對象軸系之旋轉速度較低,振動能量較小之情形時,亦可精度良好地實施自動運轉機器之診斷之自動運轉機器之狀態監視裝置及其狀態監視方法。 [解決問題之技術手段] Therefore, an object of the present invention is to provide a state monitoring device for monitoring the operating state of an automatic machine having a rotating shaft, and a state monitoring method thereof, which can accurately perform diagnosis of the automatic machine even when the rotational speed of the target shaft system is low and the vibration energy is small. [Technical Means for Solving the Problem]
為了解決上述問題,本發明係具有包含增速機或減速機之旋轉軸系之自動運轉機器之狀態監視裝置,其特徵在於具備:高速信號收集部,其收集上述旋轉軸系之高速側之高速軸系之振動資料;低速信號收集部,其收集上述旋轉軸系之低速側之低速軸系之振動資料;信號分析部,其對振動資料進行頻率分析,獲得分析資料;高速軸速度推定部,其基於上述高速軸系之分析資料,推定上述高速軸系之旋轉速度;低速軸速度計算部,其基於上述增速機之增速比或上述減速機之減速比、及藉由上述高速軸速度推定部推定出之高速軸系之旋轉速度,計算上述低速軸系之旋轉速度;及特徵振動擷取部,其使用藉由上述低速軸速度計算部計算出之低速軸系之旋轉速度,自上述低速軸系之分析資料中擷取特徵振動成分。In order to solve the above problems, the present invention is a state monitoring device for an automatic operating machine having a rotating shaft system including a speed increaser or a speed reducer, which is characterized by having: a high-speed signal collecting unit, which collects vibration data of the high-speed shaft system on the high-speed side of the rotating shaft system; a low-speed signal collecting unit, which collects vibration data of the low-speed shaft system on the low-speed side of the rotating shaft system; a signal analyzing unit, which performs frequency analysis on the vibration data to obtain analysis data; a high-speed shaft speed estimating unit, which is based on the above The high-speed shaft system includes an analysis data for estimating the rotational speed of the high-speed shaft system; a low-speed shaft speed calculation unit for calculating the rotational speed of the low-speed shaft system based on the speed-up ratio of the speed increaser or the speed reduction ratio of the speed reducer and the rotational speed of the high-speed shaft system estimated by the high-speed shaft speed estimation unit; and a characteristic vibration extraction unit for extracting a characteristic vibration component from the analysis data of the low-speed shaft system using the rotational speed of the low-speed shaft system calculated by the low-speed shaft speed calculation unit.
又,本發明係具有包含增速機或減速機之旋轉軸系之自動運轉機器之狀態監視方法,其特徵在於具有如下步驟:(a)收集上述旋轉軸系之高速側之高速軸系之振動資料及上述旋轉軸系之低速側之低速軸系之振動資料;(b)對上述(a)步驟中收集到之振動資料進行頻率分析,取得分析資料;(c)基於上述(b)步驟中取得之上述高速軸系之分析資料,推定上述高速軸系之旋轉速度;(d)基於上述增速機之增速比或上述減速機之減速比、及上述(c)步驟中推定出之高速軸系之旋轉速度,計算上述低速軸系之旋轉速度;(e)使用上述(d)步驟中計算出之低速軸系之旋轉速度,自上述低速軸系之分析資料中擷取特徵振動成分。 [發明之效果] Furthermore, the present invention is a state monitoring method for an automatic rotating machine having a rotating shaft system including a speed increaser or a speed reducer, which is characterized by having the following steps: (a) collecting vibration data of the high-speed shaft system on the high-speed side of the rotating shaft system and vibration data of the low-speed shaft system on the low-speed side of the rotating shaft system; (b) performing frequency analysis on the vibration data collected in step (a) to obtain analysis data; (c) based on the vibration data collected in step (b), (d) estimating the rotational speed of the high-speed shaft system based on the analysis data of the high-speed shaft system obtained in step (c); (e) calculating the rotational speed of the low-speed shaft system based on the speed-up ratio of the speed increaser or the speed reduction ratio of the speed reducer and the rotational speed of the high-speed shaft system estimated in step (d); and (f) extracting a characteristic vibration component from the analysis data of the low-speed shaft system using the rotational speed of the low-speed shaft system calculated in step (d). [Effects of the Invention]
根據本發明,可實現於監視具有旋轉軸之自動運轉機器之運轉狀態之狀態監視裝置中,即使對象軸系之旋轉速度較低,振動能量較小之情形時,亦可精度良好地實施自動運轉機器之診斷之自動運轉機器之狀態監視裝置及其狀態監視方法。According to the present invention, a state monitoring device for monitoring the operating state of an automatic machine having a rotating shaft and a state monitoring method thereof can be realized, which can accurately perform diagnosis of the automatic machine even when the rotation speed of the target shaft system is low and the vibration energy is small.
上述以外之問題、構成及效果根據以下之實施形態之說明而明確。Other issues, structures, and effects other than those mentioned above will become clear from the following description of the implementation forms.
以下,使用圖式說明本發明之實施例。另,於各圖式中,對相同構成標註相同符號,對於重複部分省略其詳細說明。 [實施例1] The following describes embodiments of the present invention using the accompanying drawings. In the drawings, identical components are denoted by identical reference numerals, and detailed descriptions of overlapping portions are omitted. [Example 1]
參照圖1至圖3及圖6,對本發明之實施例1之自動運轉機器之狀態監視裝置及自動運轉機器之狀態監視方法進行說明。1 to 3 and 6 , the state monitoring device and the state monitoring method of an automatic machine according to Embodiment 1 of the present invention will be described.
圖1係顯示本實施例之機器狀態監視裝置之概略構成之圖。圖2係模式性顯示高速軸系之振動頻譜之圖。圖3係模式性顯示低速軸系之振動頻譜之圖。圖6係顯示本實施例之機器狀態監視方法之流程圖。Figure 1 is a diagram schematically illustrating the configuration of a machine status monitoring device according to this embodiment. Figure 2 is a diagram schematically illustrating the vibration spectrum of a high-speed shaft system. Figure 3 is a diagram schematically illustrating the vibration spectrum of a low-speed shaft system. Figure 6 is a flow chart illustrating the machine status monitoring method according to this embodiment.
本實施例之機器狀態監視裝置例如適於如風力發電設備般自動運轉之設備機械中,隨附於旋轉軸系之軸承或齒輪等旋轉零件之狀態監視用途。The machine status monitoring device of this embodiment is suitable for monitoring the status of rotating parts such as bearings or gears attached to the rotating shaft in automatically operated equipment and machinery such as wind power generation equipment.
如圖1所示,本實施例之機器狀態監視裝置作為主要構成,具備:複數個振動感測器21~24,其等設置於作為監視對象之自動運轉機器;信號收集裝置60,其經由振動感測器21~24取得自動運轉機器之運轉狀態相關之資訊;及信號分析裝置70,其分析由信號收集裝置60取得之資訊。As shown in FIG1 , the machine status monitoring device of this embodiment mainly comprises: a plurality of vibration sensors 21 to 24, which are installed on the automatic operating machine as the monitoring object; a signal collection device 60, which obtains information related to the operating status of the automatic operating machine through the vibration sensors 21 to 24; and a signal analysis device 70, which analyzes the information obtained by the signal collection device 60.
圖1所示之一般之風力發電設備之旋轉軸系中,發電機31藉由高速軸接頭32連接於增速機33,增速機33藉由主軸接頭34連接於主軸36,主軸36由主軸承35可旋轉地受支持。藉由風力等外力,主軸36以每分鐘轉15至20圈左右之較低之速度旋轉,增速機33中旋轉速度增速至數十倍,發電機31以每分鐘轉數百至2000圈左右之高速旋轉。In the rotating shaft system of a typical wind turbine, shown in Figure 1, generator 31 is connected to speed-increasing gearbox 33 via a high-speed shaft joint 32. Speed-increasing gearbox 33 is connected to main shaft 36 via a main shaft joint 34. Main shaft 36 is rotatably supported by main bearing 35. External forces such as wind power rotate main shaft 36 at a relatively low speed of approximately 15 to 20 revolutions per minute. Speed-increasing gearbox 33 increases the rotational speed by several dozen times, resulting in generator 31 rotating at a high speed of approximately several hundred to 2,000 revolutions per minute.
如上之旋轉軸系中,以主軸承35或增速機33內部之齒輪(未圖示)等旋轉零件為狀態監視對象,將發電機用振動感測器21、增速機用高速振動感測器22、增速機用低速振動感測器23、主軸承用振動感測器24各自安裝於各機器之殼體表面。In the rotating shaft system described above, the main bearing 35 or the gears (not shown) inside the speed increaser 33 are used as the status monitoring objects. The generator vibration sensor 21, the speed increaser high-speed vibration sensor 22, the speed increaser low-speed vibration sensor 23, and the main bearing vibration sensor 24 are each installed on the housing surface of each machine.
作為振動感測器21~24之具體例,列舉加速度感測器、聲波發射(Acoustic Emission)感測器等。Specific examples of the vibration sensors 21 to 24 include acceleration sensors and acoustic emission sensors.
另,此處,以具有包含增速機33之旋轉軸系之自動運轉機器為例進行說明,但根據自動運轉機器之種類或用途,亦有設置減速機來取代增速機33之情形,本發明亦可適用於具有包含減速機之旋轉軸系之自動運轉機器。In addition, here, an automatic machine having a rotating shaft system including a speed increaser 33 is used as an example for explanation. However, depending on the type or use of the automatic machine, a speed reducer may be provided to replace the speed increaser 33. The present invention is also applicable to an automatic machine having a rotating shaft system including a speed reducer.
以高速軸系為對象之振動感測器即發電機用振動感測器21及增速機用高速振動感測器22與高速信號收集部11連接,以低速軸系為對象之振動感測器即增速機用低速振動感測器23及主軸承用振動感測器24與低速信號收集部12連接,以兩者構成信號收集裝置60。The vibration sensors for the high-speed shaft system, namely the generator vibration sensor 21 and the speed-increasing machine high-speed vibration sensor 22, are connected to the high-speed signal collection unit 11, and the vibration sensors for the low-speed shaft system, namely the speed-increasing machine low-speed vibration sensor 23 and the main bearing vibration sensor 24, are connected to the low-speed signal collection unit 12, and the two constitute the signal collection device 60.
高速信號收集部11與低速信號收集部12分別連接於信號分析部13,連接於信號分析部13之高速軸速度推定部14連接於低速軸速度計算部15。信號分析部13、高速軸速度推定部14、低速軸速度計算部15皆連接於特徵振動擷取部16,藉此構成信號分析裝置70。The high-speed signal collection unit 11 and the low-speed signal collection unit 12 are each connected to a signal analysis unit 13. The high-speed shaft speed estimation unit 14 connected to the signal analysis unit 13 is connected to the low-speed shaft speed calculation unit 15. The signal analysis unit 13, the high-speed shaft speed estimation unit 14, and the low-speed shaft speed calculation unit 15 are all connected to the characteristic vibration extraction unit 16, thereby forming a signal analysis device 70.
高速信號收集部11與低速信號收集部12分別按照預先設定之每時間間隔,收集一定長度之振動波形且送出至信號分析部13。信號分析部13將振動波形進行傅立葉變換,輸出變換為對應於振動頻率之振動振幅之形態之振動頻譜。The high-speed signal collection unit 11 and the low-speed signal collection unit 12 collect vibration waveforms of a certain length at pre-set time intervals and send them to the signal analysis unit 13. The signal analysis unit 13 performs a Fourier transform on the vibration waveform and outputs a vibration spectrum in the form of vibration amplitude corresponding to the vibration frequency.
圖2顯示將高速軸系之振動波形進行傅立葉變換而得之高速軸系振動之頻譜之例。高速軸系振動之頻譜41中,橫軸表示振動頻率,縱軸表示振動振幅,相對於高速軸系振動之雜訊位準42,高速軸系振動之特徵頻率成分43經觀察為突出之峰值。Figure 2 shows an example of a high-speed shaft vibration spectrum obtained by Fourier transforming the vibration waveform of the high-speed shaft. In the high-speed shaft vibration spectrum 41, the horizontal axis represents the vibration frequency, and the vertical axis represents the vibration amplitude. The characteristic frequency component 43 of the high-speed shaft vibration is observed as a prominent peak relative to the noise level 42 of the high-speed shaft vibration.
例如,已知有於軸承之情形時,為滾動體通過頻率等,於齒輪之情形時,為嚙合頻率等,該等旋轉零件之軸轉1圈期間,產生該零件固有之次數之振動。因此,讀取振動頻譜中突出之峰值之頻率,與滾動體通過頻率或嚙合頻率等特徵頻率對照,藉此可推定軸之旋轉速度。由於高速軸系之旋轉速度較高,振動能量較大,故該等特徵頻率成分較大,作為峰值檢測並不困難。For example, it's known that during one rotation of a rotating component, vibrations inherent to that component are generated, such as the rolling element's passing frequency in the case of a bearing, or the coupling frequency in the case of a gear. Therefore, by reading the frequency of the prominent peak in the vibration spectrum and comparing it with characteristic frequencies such as the rolling element's passing frequency or the coupling frequency, the shaft's rotational speed can be estimated. Since high-speed shaft systems rotate at higher speeds and generate greater vibration energy, these characteristic frequency components are larger, making peak detection easier.
另一方面,如圖3作為一例顯示,旋轉軸系之旋轉速度較低,振動能量不大之情形時,低速軸系振動之頻譜44中,有相對於低速軸系振動之雜訊位準45,低速軸系振動之特徵頻率成分46不大幅突出之情形。此種情形時,難以將其作為峰值明確檢測,其結果,難以精度良好地推定軸系之旋轉速度。On the other hand, as shown in Figure 3, when the rotational speed of the rotating shaft system is low and the vibration energy is low, the characteristic frequency component 46 of the low-speed shaft system vibration may not be significantly prominent relative to the noise level 45 of the low-speed shaft system vibration in the frequency spectrum 44 of the low-speed shaft system vibration. In this case, it is difficult to clearly detect this peak, and as a result, it is difficult to accurately estimate the rotational speed of the shaft system.
因此,本實施例之機器狀態監視裝置中,根據圖1所示之構成,將高速軸系中採取之時間軸波形以信號分析部13傅立葉變換,高速軸速度推定部14中,藉由檢測特徵頻率成分之峰值而推定高速軸速度,低速軸速度計算部15中,基於預先設定之旋轉軸系之速度比,計算低速軸系之旋轉速度。Therefore, in the machine status monitoring device of this embodiment, according to the structure shown in Figure 1, the time axis waveform sampled from the high-speed shaft system is Fourier transformed by the signal analysis unit 13. The high-speed shaft speed estimation unit 14 estimates the high-speed shaft speed by detecting the peak value of the characteristic frequency component. The low-speed shaft speed calculation unit 15 calculates the rotational speed of the low-speed shaft system based on the preset speed ratio of the rotating shaft system.
再者,特徵振動擷取部16中,使用推定之高速軸速度,擷取較高速軸系之振動頻譜更高速軸系之特徵頻率成分,使用計算之低速軸速度,擷取較低速軸系之振動頻譜更低速軸系之特徵頻率成分,精度良好地診斷軸承或齒輪等旋轉零件之穩固性。Furthermore, the characteristic vibration extraction unit 16 uses the estimated high-speed shaft speed to extract the characteristic frequency components of the higher-speed shaft system from the vibration spectrum of the high-speed shaft system, and uses the calculated low-speed shaft speed to extract the characteristic frequency components of the lower-speed shaft system from the vibration spectrum of the low-speed shaft system, thereby accurately diagnosing the stability of rotating parts such as bearings and gears.
圖6之流程圖顯示本實施例之機器狀態監視方法。FIG6 is a flow chart showing the machine status monitoring method of this embodiment.
首先,步驟S1中,藉由高速信號收集部11收集旋轉軸系之高速側之高速軸系之振動資料,藉由低速信號收集部11收集旋轉軸系之低速側之低速軸系之振動資料。First, in step S1, the high-speed signal collecting unit 11 collects vibration data of the high-speed shaft on the high-speed side of the rotating shaft, and the low-speed signal collecting unit 11 collects vibration data of the low-speed shaft on the low-speed side of the rotating shaft.
接著,步驟S2中,將收集之高速軸系及低速軸系之各振動資料以信號分析部13進行頻率分析,取得分析資料。Next, in step S2, the collected vibration data of the high-speed shaft and the low-speed shaft are subjected to frequency analysis by the signal analysis unit 13 to obtain analysis data.
接著,步驟S3中,基於高速軸系之分析資料,藉由高速軸速度推定部14推定高速軸系之旋轉速度。Next, in step S3, the high-speed shaft speed estimating unit 14 estimates the rotation speed of the high-speed shaft based on the analysis data of the high-speed shaft.
接著,步驟S4中,基於增速機之增速比或減速機之減速比、及高速軸系之旋轉速度,藉由低速軸速度加算部15計算低速軸系之旋轉速度。Next, in step S4, the low-speed shaft speed adding unit 15 calculates the rotational speed of the low-speed shaft based on the speed-increasing ratio of the speed-increasing gearbox or the speed-reducing ratio of the speed-reducing gearbox and the rotational speed of the high-speed shaft.
接著,步驟S5中,使用高速軸系之旋轉速度、低速軸系之旋轉速度,藉由特徵振動擷取部16,自高速軸系、低速軸系之各分析資料擷取高速軸系、低速軸系之各特徵振動成分。Next, in step S5, the characteristic vibration extracting unit 16 extracts the characteristic vibration components of the high-speed shaft system and the low-speed shaft system from the analysis data of the high-speed shaft system and the low-speed shaft system using the rotational speed of the high-speed shaft system and the rotational speed of the low-speed shaft system.
最後,步驟S6中,基於高速軸系及低速軸系之旋轉速度、特徵振動成分,診斷旋轉軸系(自動運轉機器)之運轉狀態。Finally, in step S6, the operating state of the rotating shaft system (automatic operating machine) is diagnosed based on the rotation speed and characteristic vibration components of the high-speed shaft system and the low-speed shaft system.
如上說明,本實施例之自動運轉機器之狀態監視裝置為具有包含增速機33(或減速機)之旋轉軸系之自動運轉機器之狀態監視裝置,其具備:高速信號收集部11,其收集旋轉軸系之高速側之高速軸系之振動資料;低速信號收集部12,其收集旋轉軸系之低速側之低速軸系之振動資料;信號分析部13,其對振動資料進行頻率分析,獲得分析資料;高速軸速度推定部14,其基於高速軸系之分析資料,推定高速軸系之旋轉速度;低速軸速度計算部15,其基於增速機33之增速比(或減速機之減速比)、及藉由高速軸速度推定部14推定之高速軸系之旋轉速度,計算低速軸系之旋轉速度;及特徵振動擷取部16,其使用藉由低速軸速度計算部15計算之低速軸系之旋轉速度,自低速軸系之分析資料擷取特徵振動成分。As described above, the state monitoring device of the automatic machine of this embodiment is a state monitoring device of the automatic machine having a rotating shaft system including a speed increaser 33 (or a speed reducer), which has: a high-speed signal collecting unit 11, which collects vibration data of the high-speed shaft system on the high-speed side of the rotating shaft system; a low-speed signal collecting unit 12, which collects vibration data of the low-speed shaft system on the low-speed side of the rotating shaft system; a signal analyzing unit 13, which performs frequency analysis on the vibration data to obtain analysis data; a high-speed shaft speed An estimating unit 14 estimates the rotational speed of the high-speed shaft system based on the analysis data of the high-speed shaft system; a low-speed shaft speed calculating unit 15 calculates the rotational speed of the low-speed shaft system based on the speed-up ratio of the speed increaser 33 (or the speed reduction ratio of the speed reducer) and the rotational speed of the high-speed shaft system estimated by the high-speed shaft speed estimating unit 14; and a characteristic vibration extracting unit 16 extracts a characteristic vibration component from the analysis data of the low-speed shaft system using the rotational speed of the low-speed shaft system calculated by the low-speed shaft speed calculating unit 15.
藉此,即使對象軸系之旋轉速度較低,振動能量較小之情形時,亦可精度良好地實施自動運轉機器之診斷。This makes it possible to diagnose automated machinery with high precision, even when the rotational speed of the target shaft system is low and the vibration energy is small.
另,旋轉軸系使用運轉控制裝置(未圖示)自動運轉,但不自運轉控制裝置取得旋轉軸系之速度資訊。即,本實施例之自動運轉機器之狀態監視裝置及運轉控制裝置不具有取得旋轉軸系之速度資訊之速度感測器。Furthermore, the rotating shaft system is automatically operated using a motion control device (not shown), but the speed information of the rotating shaft system is not obtained from the motion control device. In other words, the state monitoring device and the motion control device of the automatically operated machine of this embodiment do not have a speed sensor for obtaining the speed information of the rotating shaft system.
例如,亦考慮於旋轉軸設置遮光板或齒輪,藉由光感測器等計測遮光板或齒輪之轉數,藉此計測旋轉軸系之旋轉速度,但附加安裝監視裝置之情形時,設置空間或成本成為問題。For example, one approach is to install a light shield or gear on the rotating shaft and use a photo sensor to measure the number of revolutions of the light shield or gear, thereby measuring the rotation speed of the rotating shaft system. However, if a monitoring device is additionally installed, installation space and cost become issues.
因此,如本實施例般,基於高速軸系之分析資料推定高速軸系之旋轉速度,自推定之高速軸系之旋轉速度計算低速軸系之旋轉速度,藉此可不使用速度感測器而獲得低速軸系之旋轉速度資訊。 [實施例2] Therefore, as in this embodiment, the rotational speed of the high-speed shaft system is estimated based on the analysis data of the high-speed shaft system, and the rotational speed of the low-speed shaft system is calculated from the estimated rotational speed of the high-speed shaft system. This allows the rotational speed information of the low-speed shaft system to be obtained without using a speed sensor. [Example 2]
參照圖4,對本發明之實施例2之自動運轉機器之狀態監視裝置及自動運轉機器之狀態監視方法進行說明。4 , the state monitoring device and the state monitoring method of an automatic machine according to Embodiment 2 of the present invention will be described.
圖4係顯示本實施例之風車農場之概略構成之圖。FIG4 is a diagram showing the schematic structure of the windmill farm of this embodiment.
如圖4所示,本實施例中,於風車農場54設有風車51至53之3架風車,分別具備信號收集裝置61至63。所有信號收集裝置61~63連接於網際網路71。於設置於風車農場54之遠處之分析站點74,配置有連接於網際網路71之分析站點用電腦72,藉由組入電腦之軟體,實現信號分析裝置之功能。其以外之構成為與實施例1同樣。As shown in Figure 4, in this embodiment, three windmills, 51 to 53, are installed at windmill farm 54, each equipped with signal collection devices 61 to 63. All signal collection devices 61 to 63 are connected to the Internet 71. An analysis station 74, located remotely from windmill farm 54, is equipped with an analysis station computer 72 connected to the Internet 71. Software installed on the computer implements the functions of the signal analysis device. The remaining configuration is the same as in Embodiment 1.
風車農場54中採取之旋轉軸系之振動波形資料藉由信號收集裝置61~63,經由網際網路71送出至分析站點用電腦72,於電腦上進行頻率分析、高速軸系之旋轉速度推定、低速軸系之旋轉速度計算、特徵頻率成分之擷取,精度良好地診斷軸承或齒輪等旋轉零件之穩固性。Vibration waveform data of the rotating shaft system collected at windmill farm 54 is transmitted via signal collection devices 61-63 and the internet 71 to an analysis station computer 72. The computer performs frequency analysis, estimates the rotational speed of the high-speed shaft system, calculates the rotational speed of the low-speed shaft system, and extracts characteristic frequency components, enabling high-precision diagnosis of the stability of rotating parts such as bearings and gears.
此處,亦可將圖4中未圖示之複數個風車農場信號收集裝置經由網際網路71,連接於分析站點用電腦72。又,亦可使用硬體而非軟體,實現信號分析裝置之功能。Here, multiple windmill farm signal collection devices (not shown in Figure 4) can also be connected to the analysis station computer 72 via the Internet 71. In addition, the function of the signal analysis device can also be realized using hardware instead of software.
如上說明,本實施例之自動運轉機器之狀態監視裝置中,信號分析部13配置於與配置有高速信號收集部11及低速信號收集部12之站點分開之站點,高速信號收集部11及低速信號收集部12經由網際網路71與信號分析部13連接。As described above, in the state monitoring device of the automatic operating machine of this embodiment, the signal analysis unit 13 is configured at a site separate from the site where the high-speed signal collection unit 11 and the low-speed signal collection unit 12 are configured, and the high-speed signal collection unit 11 and the low-speed signal collection unit 12 are connected to the signal analysis unit 13 via the Internet 71.
藉由設為此種構成,可將振動波形資料匯集於分析站點,且無需於農場個別設置信號分析裝置,可抑制狀態監視系統之整體成本。 [實施例3] This configuration allows vibration waveform data to be collected at an analysis site, eliminating the need for individual signal analysis equipment on farms and reducing the overall cost of the status monitoring system. [Example 3]
參照圖5,對本發明之實施例3之自動運轉機器之狀態監視裝置及自動運轉機器之狀態監視方法進行說明。5 , the state monitoring device and the state monitoring method of an automatic machine according to Embodiment 3 of the present invention will be described.
圖5係顯示本實施例之風車農場之概略構成之圖。FIG5 is a diagram showing the schematic structure of the windmill farm of this embodiment.
如圖5所示,本實施例中,於風車農場54設有風車51至53之3架風車,其各自具備信號收集裝置61至63。信號收集裝置61~63與設置於風車農場54內之風車農場用電腦64經由區域網路65連接,藉由組入電腦之軟體而實現信號分析裝置之功能。風車農場用電腦64連接於網際網路71,於設置於風車農場54之遠處之分析站點74,配置有顯示用終端73。上述以外之構成與實施例2相同。As shown in Figure 5, in this embodiment, three windmills, 51 to 53, are installed at windmill farm 54, each equipped with a signal collection device 61 to 63. Signal collection devices 61 to 63 are connected to a windmill farm computer 64 located within windmill farm 54 via a local area network 65. Software incorporated into the computer enables the signal analysis device to function. Windmill farm computer 64 is connected to the internet 71, and a display terminal 73 is located at an analysis station 74 located remotely from windmill farm 54. The remaining configuration is the same as that of Embodiment 2.
於風車農場54中採取到之旋轉軸系之振動波形資料,藉由信號收集裝置61~63經由區域網路65被送出至設置於風車農場54內之風車農場用電腦64,於電腦上進行頻率分析、高速軸系之旋轉速度推定、低速軸系之旋轉速度計算、特徵頻率成分之擷取,進而將該等經由網際網路71向分析站點74之顯示用終端73送出。在顯示用終端73中,基於接收到之擷取資料,精度良好地診斷軸承、齒輪等旋轉零件之穩固性。Vibration waveform data of the rotating shaft system collected at windmill farm 54 is transmitted via signal collection devices 61-63 via local area network 65 to a windmill farm computer 64 located within windmill farm 54. Frequency analysis, estimation of the high-speed shaft system's rotational speed, calculation of the low-speed shaft system's rotational speed, and extraction of characteristic frequency components are performed on the computer. This data is then transmitted via internet 71 to a display terminal 73 at an analysis site 74. Based on the received extracted data, display terminal 73 accurately diagnoses the stability of rotating parts such as bearings and gears.
此處,亦可將圖5中未圖示之複數個風車農場之風車農場用電腦64連接於顯示用終端73。又,亦可使用硬體而非軟體,實現信號分析裝置之功能。再者,可與信號收集裝置一體構成信號分析裝置,省略風車農場用電腦64,亦可不將信號分析裝置或風車農場用電腦64連接於網際網路71。Here, windmill farm computers 64 (not shown in FIG. 5 ) in multiple windmill farms can also be connected to the display terminal 73. Furthermore, the signal analysis device can be implemented using hardware rather than software. Furthermore, the signal analysis device can be integrated with the signal collection device, omitting the windmill farm computer 64. Alternatively, the signal analysis device or the windmill farm computer 64 can be connected to the internet 71.
有時風車農場54設置於山區等遠處,會有因降雪等氣象條件惡化而與分析站點74之通信中斷之情形。此種情形時,藉由如本實施例般提高狀態監視裝置之獨立性,即使與分析站點74之通信中斷之情形時,亦可由農場單獨持續收集信號。該情形時,將通信恢復後收集到之信號送出,或由操作員以人工操作將收集信號下載至記憶媒體。Sometimes, windmill farm 54 is located in remote locations, such as in mountainous areas, and communication with analysis station 74 may be interrupted due to deteriorating weather conditions such as snowfall. In such cases, by enhancing the independence of the status monitoring device as in this embodiment, the farm can continue to collect signals independently even when communication with analysis station 74 is interrupted. In this case, the collected signals are transmitted after communication is restored, or the collected signals are manually downloaded to a storage medium by an operator.
又,藉由設為如本實施例之構成,有削減經由網際網路71之通信量之效果,可簡化風車農場54與分析站點74間之通信方式,且可縮減設備導入費用。Furthermore, by adopting the configuration of this embodiment, the amount of communication through the Internet 71 can be reduced, the communication method between the wind farm 54 and the analysis site 74 can be simplified, and the cost of introducing equipment can be reduced.
另,本發明並非限定於上述實施例者,包含各種變化例。例如,上述實施例係為了容易理解本發明地說明而詳細說明者,未必限定於具備說明之所有構成。又,可將某實施例之構成之一部分置換為其他實施例之構成,又,亦可對某實施例之構成添加其他實施例之構成。又,可對各實施例之構成之一部分追加、刪除、置換其他構成。Furthermore, the present invention is not limited to the above-described embodiments and encompasses various variations. For example, the above-described embodiments are described in detail to facilitate understanding of the present invention and are not necessarily limited to all of the components described. Furthermore, a portion of the components of one embodiment may be replaced with components of another embodiment, or components of another embodiment may be added to components of one embodiment. Furthermore, other components may be added, deleted, or substituted for a portion of the components of each embodiment.
11:高速信號收集部 12:低速信號收集部 13:信號分析部 14:高速軸速度推定部 15:低速軸速度計算部 16:特徵振動擷取部 21:發電機用振動感測器 22:增速機用高速振動感測器 23:增速機用低速振動感測器 24:主軸承用振動感測器 31:發電機 32:高速軸接頭 33:增速機 34:主軸接頭 35:主軸承 36:主軸 41:高速軸系振動之頻譜 42:高速軸系振動之雜訊位準 43:高速軸系振動之特徵頻率成分 44:低速軸系振動之頻譜 45:低速軸系振動之雜訊位準 46:低速軸系振動之特徵頻率成分 51:風車1號機 52:風車2號機 53:風車3號機 54:風車農場 60:信號收集裝置 61:風車1號機之信號收集裝置 62:風車2號機之信號收集裝置 63:風車3號機之信號收集裝置 64:風車農場用電腦 65:區域網路 70:信號分析裝置 71:網際網路 72:分析站點用電腦 73:顯示用終端 74:分析站點 S1~S6:步驟 11: High-speed signal acquisition unit 12: Low-speed signal acquisition unit 13: Signal analysis unit 14: High-speed shaft speed estimation unit 15: Low-speed shaft speed calculation unit 16: Characteristic vibration acquisition unit 21: Generator vibration sensor 22: High-speed gearbox high-speed vibration sensor 23: Low-speed gearbox low-speed vibration sensor 24: Main bearing vibration sensor 31: Generator 32: High-speed shaft joint 33: Gearbox 34: Main shaft joint 35: Main bearing 36: Main shaft 41: High-speed shaft vibration frequency spectrum 42: High-speed shaft vibration noise level 43: High-speed shaft vibration characteristic frequency component 44: Frequency spectrum of low-speed shaft vibration 45: Noise level of low-speed shaft vibration 46: Characteristic frequency components of low-speed shaft vibration 51: Windmill No. 1 52: Windmill No. 2 53: Windmill No. 3 54: Windmill farm 60: Signal collection device 61: Signal collection device for windmill No. 1 62: Signal collection device for windmill No. 2 63: Signal collection device for windmill No. 3 64: Windmill farm computer 65: Local area network 70: Signal analysis device 71: Internet 72: Analysis site computer 73: Display terminal 74: Analysis site S1-S6: Steps
圖1係顯示本發明之實施例1之機器狀態監視裝置之概略構成之圖。 圖2係模式性顯示高速軸系之振動頻譜之圖。 圖3係模式性顯示低速軸系之振動頻譜之圖。 圖4係顯示本發明之實施例2之風車農場之概略構成之圖。 圖5係顯示本發明之實施例3之風車農場之概略構成之圖。 圖6係顯示本發明之實施例1之機器狀態監視方法之流程圖。 Figure 1 is a diagram schematically illustrating the configuration of a machine status monitoring device according to Embodiment 1 of the present invention. Figure 2 is a diagram schematically illustrating the vibration spectrum of a high-speed shaft system. Figure 3 is a diagram schematically illustrating the vibration spectrum of a low-speed shaft system. Figure 4 is a diagram schematically illustrating the configuration of a windmill farm according to Embodiment 2 of the present invention. Figure 5 is a diagram schematically illustrating the configuration of a windmill farm according to Embodiment 3 of the present invention. Figure 6 is a flow chart illustrating the machine status monitoring method according to Embodiment 1 of the present invention.
11:高速信號收集部 11: High-speed signal collection department
12:低速信號收集部 12: Low-speed signal collection unit
13:信號分析部 13: Signal Analysis Department
14:高速軸速度推定部 14: High-speed shaft speed estimation unit
15:低速軸速度計算部 15: Low-speed shaft speed calculation unit
16:特徵振動擷取部 16: Characteristic vibration capture unit
21:發電機用振動感測器 21: Vibration sensor for generator
22:增速機用高速振動感測器 22: High-speed vibration sensor for speed increaser
23:增速機用低速振動感測器 23: Low-speed vibration sensor for speed increaser
24:主軸承用振動感測器 24: Vibration sensor for main bearings
31:發電機 31: Generator
32:高速軸接頭 32: High-speed shaft joint
33:增速機 33: Speed Increaser
34:主軸接頭 34: Spindle joint
35:主軸承 35: Main bearing
36:主軸 36: Main axis
60:信號收集裝置 60: Signal collection device
70:信號分析裝置 70: Signal Analysis Device
Claims (6)
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| JP2023128433A JP2025024375A (en) | 2023-08-07 | 2023-08-07 | Automatic driving equipment status monitoring device, automatic driving equipment status monitoring method |
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| TW202507153A TW202507153A (en) | 2025-02-16 |
| TWI896245B true TWI896245B (en) | 2025-09-01 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012143428A (en) * | 2011-01-13 | 2012-08-02 | Panasonic Corp | Drum washing machine |
| CN105275742A (en) * | 2015-11-09 | 2016-01-27 | 国家电网公司 | Environment self-adaption control method for wind turbine generator unit |
| JP2018036124A (en) * | 2016-08-31 | 2018-03-08 | Ntn株式会社 | Condition monitoring device |
| US20210033062A1 (en) * | 2018-04-05 | 2021-02-04 | Samarth JAIN | Turbine control |
| JP2021167582A (en) * | 2020-04-10 | 2021-10-21 | 株式会社日立製作所 | Analysis system of wind power generation system and design method |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012143428A (en) * | 2011-01-13 | 2012-08-02 | Panasonic Corp | Drum washing machine |
| CN105275742A (en) * | 2015-11-09 | 2016-01-27 | 国家电网公司 | Environment self-adaption control method for wind turbine generator unit |
| JP2018036124A (en) * | 2016-08-31 | 2018-03-08 | Ntn株式会社 | Condition monitoring device |
| US20210033062A1 (en) * | 2018-04-05 | 2021-02-04 | Samarth JAIN | Turbine control |
| JP2021167582A (en) * | 2020-04-10 | 2021-10-21 | 株式会社日立製作所 | Analysis system of wind power generation system and design method |
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