TWI891935B - A polyimide and its application in metal laminates - Google Patents
A polyimide and its application in metal laminatesInfo
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- TWI891935B TWI891935B TW110141912A TW110141912A TWI891935B TW I891935 B TWI891935 B TW I891935B TW 110141912 A TW110141912 A TW 110141912A TW 110141912 A TW110141912 A TW 110141912A TW I891935 B TWI891935 B TW I891935B
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
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- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/036—Multilayers with layers of different types
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B32B2255/00—Coating on the layer surface
- B32B2255/06—Coating on the layer surface on metal layer
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Abstract
本發明涉及一種聚醯亞胺及其在金屬層疊板中的應用,本發明製備的聚醯亞胺具有良好的規整性和有序的聯苯、三聯苯等長鏈結構,在保持了聚醯亞胺良好耐熱性的同時,促進了醯亞胺環中C=O與金屬表面的結合,從而有效提高了聚醯亞胺與金屬層的粘結性能,同時,通過含苯酯基單體的引入,可進一步降低介電損耗,本發明所述的聚醯亞胺可以直接塗覆在金屬層上形成撓性覆銅板,不需要塗覆粘結層材料,所製備的撓性覆銅板,具有優異的耐熱性、剝離強度和介電性能,可適用于柔性電路基板材料和通訊領域。 This invention relates to a polyimide and its application in metal laminates. The polyimide prepared in this invention exhibits good regularity and ordered long chain structures such as biphenyl and terphenyl. While maintaining the polyimide's good heat resistance, it promotes the bonding of the C=O groups in the imide ring with the metal surface, effectively improving the adhesion between the polyimide and the metal layer. Furthermore, the introduction of a phenyl ester-containing monomer further reduces dielectric loss. The polyimide described in this invention can be directly coated onto a metal layer to form a flexible copper-clad laminate, eliminating the need for an adhesive layer. The resulting flexible copper-clad laminate exhibits excellent heat resistance, peel strength, and dielectric properties, making it suitable for use in flexible circuit substrates and communications applications.
Description
本發明屬於高分子材料技術領域,具體涉及一種聚醯亞胺及其在金屬層疊板中的應用。 This invention belongs to the field of polymer material technology, and specifically relates to a polyimide and its application in metal laminates.
隨著5G通訊的迅速普及,具備高頻低介電損耗的柔性覆銅板在電子與資訊領域的應用越來越廣泛,兼具良好耐熱性、介電性能和優異粘結性的柔性覆銅板成為當下的研發熱點。 With the rapid adoption of 5G communications, flexible copper-clad laminates (FCCLs) with high frequency and low dielectric loss are finding increasingly widespread application in the electronics and information technology sectors. FCLs that combine excellent heat resistance, dielectric properties, and superior adhesion have become a current research and development hotspot.
柔性覆銅板(FCCL)是指在聚合物基膜上覆以銅箔而形成的可彎曲的層狀複合材料,因其具有輕薄、高耐熱、以及柔軟可彎曲等優點,廣泛應用在手機、筆記型電腦、及可穿戴電子產品上,傳統FCCL採用聚醯亞胺/膠黏劑/銅箔三層結構,其中膠黏劑為丙烯酸樹脂、環氧樹脂、酚醛樹脂等低Tg(玻璃化溫度)膠層,其耐熱性和尺寸穩定性較差,在高溫時,容易發生脫膠、翹曲等問題。 Flexible copper-clad laminate (FCCL) refers to a flexible, multilayered composite material formed by coating a polymer base film with copper foil. Due to its advantages such as lightness, high heat resistance, and flexibility, it is widely used in mobile phones, laptops, and wearable electronic products. Traditional FCCLs use a three-layer structure of polyimide/adhesive/copper foil. The adhesive is a low-Tg (glass transition temperature) adhesive such as acrylic, epoxy, or phenolic resin. Its heat resistance and dimensional stability are poor, and it is prone to problems such as debonding and warping at high temperatures.
近年來發展的新型FCCL不再使用膠黏劑,僅有絕緣複合膜層和金屬層構成,這種無膠黏劑的FCCL不僅耐熱性好,而且尺寸穩定性更佳,厚度更薄,在先進的積體電路及高頻通訊領域得到了廣泛應用,CN101786354A公佈了一種兩層法雙面撓性覆銅板的製作方法,其提供的雙面撓性覆銅板,具有良好 的耐熱性和剝離強度,其製備工藝簡單,具有良好的工業化前景。但是,如何獲得耐熱性能、剝離性能以及介電性能優異的聚醯胺酸、聚醯亞胺及由其製備的金屬層疊板,成為亟待解決的技術問題。 New FCCLs developed in recent years no longer use adhesives, consisting solely of an insulating composite film layer and a metal layer. These adhesive-free FCCLs not only offer excellent heat resistance, but also greater dimensional stability and thinner thickness. They have found widespread application in advanced integrated circuits and high-frequency communications. CN101786354A discloses a method for manufacturing a two-layer, double-sided flexible copper-clad laminate. The resulting double-sided flexible copper-clad laminate exhibits excellent heat resistance and peel strength, is simple to manufacture, and has promising industrial applications. However, how to obtain polyamides, polyimides, and metal laminates made from them with excellent heat resistance, peeling properties, and dielectric properties has become a technical problem that needs to be solved urgently.
CN108699243A公開了一種熱塑性聚醯亞胺,及由其製備的金屬包覆層疊板及電路基板,文中開發出的熱塑性聚醯亞胺具備優異的剝離強度和介電損耗,但是其320℃以內的Tg限制了其只能作為絕緣層和金屬層中間的膠層,無法發揮出聚醯亞胺做為基板材料的優勢。CN109843588A中公開了一種耐高溫金屬層疊用聚醯亞胺膜及其金屬層疊體,應用高比例的長鏈芳香環,極大的提高了聚醯亞胺的耐熱性,但是還是存在介電損耗過大,粘結性下降的問題,其需要與熱熔融性聚醯亞胺樹脂進行附著從而提高剝離力,然而熱熔融膠層又進一步降低了其耐熱性和使用溫度。 CN108699243A discloses a thermoplastic polyimide, and metal-clad laminates and circuit substrates made from it. The thermoplastic polyimide developed in this article exhibits excellent peel strength and dielectric loss. However, its Tg of less than 320°C limits its use to only as an adhesive layer between insulating and metal layers, preventing the polyimide from fully realizing its advantages as a substrate material. CN109843588A discloses a polyimide film and metal laminate for high-temperature metal lamination. The application of a high proportion of long-chain aromatic rings significantly improves the heat resistance of the polyimide. However, the film still suffers from excessive dielectric loss and reduced adhesion. It requires adhesion with a hot-melt polyimide resin to improve the peeling force, but the hot-melt adhesive layer further reduces its heat resistance and operating temperature.
鑒於以上原因,特提出本發明。 In view of the above reasons, this invention is proposed.
為了解決現有技術存在的以上問題,本發明提供了一種聚醯亞胺及其在金屬層疊板中的應用,本發明所述的聚醯亞胺具有良好的耐熱性,具有規整有序的聯苯、三聯苯等長鏈結構,在保持了聚醯亞胺良好耐熱性的同時,促進了醯亞胺環中的C=O與金屬表面的結合,從而有效提高了聚醯亞胺與金屬層的粘結性,可以直接塗覆在金屬層上形成撓性覆銅板,所述的覆銅板具有優異的耐熱性、剝離強度和介電性能。 To address the aforementioned issues with existing technologies, the present invention provides a polyimide and its application in metal laminates. The polyimide described in the present invention exhibits excellent heat resistance and possesses a regularly ordered long chain structure of biphenyl and terphenyl. While maintaining the polyimide's excellent heat resistance, it also promotes the bonding of the C=O groups in the imide rings with the metal surface, effectively improving the adhesion between the polyimide and the metal layer. The polyimide can be directly coated onto the metal layer to form a flexible copper-clad laminate. The copper-clad laminate exhibits excellent heat resistance, peel strength, and dielectric properties.
本發明的第一目的,提供了一種聚醯亞胺,所述的聚醯亞胺的結構通式如式(I)所示:
中的一種或多種,R1、R2和R3獨立的選自氫、鹵原子、具有1-3個碳原子的烷烴、鹵代烷烴中的一種或多種;式(I)中A包括化學式A1和A2,A1和A2的結構式如下所示:
其中,A1中n2為0或1,X2獨立的選自-CH3-、-O-、-C(O)-、-C(O)O-、-C(CF3)2-、-S-、-C(CH3)2-、-S(O)O-、苯中的一種或多種,R4選自氫、鹵原子、1-3碳原子的烷烴或鹵代烷烴中的一種。 wherein n2 in A1 is 0 or 1, X2 is independently selected from one or more of -CH3-, -O-, -C(O)-, -C(O)O-, -C( CF3 ) 2- , -S-, -C( CH3 ) 2- , -S(O)O-, and benzene, and R4 is selected from one of hydrogen, a halogen atom, an alkane having 1 to 3 carbon atoms, or a halogenated alkane.
進一步的,B1占二胺總量的40-90%,B2占二胺總量的10-60%,且B1和B2之和占二胺總量的90%及其以上;A1占二酐總量的50-100%,A2占二酐總量的0-50%。 Furthermore, B1 accounts for 40-90% of the total diamine, B2 accounts for 10-60% of the total diamine, and the sum of B1 and B2 accounts for 90% or more of the total diamine; A1 accounts for 50-100% of the total dianhydride, and A2 accounts for 0-50% of the total dianhydride.
進一步的,B1獨立的選自以下化學式中的一種或多種:
進一步的,A1獨立的選自以下化學式中的一種或兩種:
進一步的,所述的聚醯亞胺還包括占總二胺總量10%的如下二胺製成:4,4'-二氨基二苯醚、4,4'-二氨基二苯甲烷、1,3-雙(3-氨基苯氧基)苯、1,4-雙(3-氨基苯氧基)苯、1,4-雙(4-氨基苯氧基)苯、2,2'-雙(三氟甲基)-4,4'-二氨基苯基醚、2,2'-雙[4-(4-氨基苯氧基苯基)]丙烷、2,2-雙[4-(4-氨基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、1,4-雙(4-氨基-2-三氟甲基苯氧基)苯中的一種或多種。 Furthermore, the polyimide also includes a total amount of diamine 10% of the following diamines: one or more of 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 1,3-bis(3-aminophenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2,2'-bis(trifluoromethyl)-4,4'-diaminophenyl ether, 2,2'-bis[4-(4-aminophenoxyphenyl)]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropane, and 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene.
進一步的,所述的聚醯亞胺為熱固性聚醯亞胺,且Tg360℃。 Furthermore, the polyimide is a thermosetting polyimide, and Tg 360℃.
本發明中所述的聚醯亞胺是由二酐與二胺在溶劑中反應而得到的,所用溶劑並無限制,可列舉如N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、N-甲基吡咯烷酮、N-乙基吡咯烷酮、N-甲基-2-吡咯烷酮、γ-丁內酯等,優選N,N-二甲基乙醯胺,聚醯胺酸固含並無特別限制,固含可在5%-30%之間。粘度並無特別限制,可根據實際需求進行調節,優選為1000-200000cp,樹脂反應溫度可在10℃-100℃的範圍下,攪拌1h-24h來進行聚合,從而獲得聚醯胺酸。 The polyimide described in the present invention is obtained by reacting a dianhydride and a diamine in a solvent. The solvent used is not limited and may include N,N-dimethylformamide, N,N-dimethylacetamide, N,N-diethylacetamide, N-methylpyrrolidone, N-ethylpyrrolidone, N-methyl-2-pyrrolidone, and γ-butyrolactone. N,N-dimethylacetamide is preferred. The solid content of the polyimide is not particularly limited and may range from 5% to 30%. The viscosity is not particularly limited and can be adjusted according to actual needs, preferably between 1,000 and 200,000 cp. The resin reaction temperature may be kept within the range of 10°C to 100°C, with stirring for 1 to 24 hours to polymerize the obtained polyimide.
所合成的聚醯胺酸可視需要進行稀釋或置換溶劑,制膜方式可根據公知的方法進行制膜,例如在80-400℃範圍內的條件下,直接加熱制膜。或者加入公知的脫水劑和促進劑,如乙酸酐、丙酸酐、苯甲酸酐(脫水劑)中的一種或多種。如吡啶、甲基吡啶、異喹啉、三乙胺(促進劑)中的一種或多種。 The synthesized polyamine can be diluted or the solvent replaced as needed. Film formation can be performed using conventional methods, such as direct heating at 80-400°C. Alternatively, conventional dehydrating agents and promoters can be added, such as one or more of acetic anhydride, propionic anhydride, and benzoic anhydride (dehydrating agents). Alternatively, one or more of pyridine, picoline, isoquinoline, and triethylamine (promoting agents).
本發明的第二目的,提供了一種所述的聚醯亞胺在金屬層疊板中的應用,所述的聚醯亞胺塗覆在金屬層的表面,剝離強度0.8N/mm,50-200℃下,熱膨脹係數35ppm,介電常數Dk3.4,Df0.005。 The second purpose of the present invention is to provide an application of the polyimide in a metal laminate, wherein the polyimide is coated on the surface of the metal layer and has a peeling strength. 0.8N/mm, 50-200℃, thermal expansion coefficient 35ppm, dielectric constant Dk 3.4, Df 0.005.
進一步的,所述的金屬層疊板應用於高頻柔性電路基板或高頻通訊領域。 Furthermore, the metal laminate is used in high-frequency flexible circuit substrates or high-frequency communications fields.
本發明的金屬層疊板是由聚醯胺酸樹脂直接塗覆在金屬板的一面,然後進行烘乾及亞胺化,製備成單面覆銅板。或者將聚醯胺酸樹脂分別塗覆在兩張金屬板的一面,然後進行預烘乾,形成凝膠膜,然後將兩張塗覆有聚醯亞胺樹脂的一面進行熱壓合形成雙面覆銅板,樹脂膜厚度可根據需要進行調 節,優選5-100um的範圍,熱壓合溫度和壓力可根據實際需要進行調整,溫度區間為150℃-380℃,壓強3MPa-7MPa之間,高溫熱壓合時需為無氧環境下,所述金屬板並無特別限制,優選銅箔,其與樹脂層接觸面的表面粗糙度優選為十點平均粗糙度Rz為2.0um以內。 The metal laminate of the present invention is prepared by directly coating polyamide resin on one side of the metal plate, then drying and imidizing it to form a single-sided copper-clad plate. Alternatively, polyamide resin is coated on one side of two metal plates, pre-dried to form a gel film, and then the two plates coated with polyimide resin are hot-pressed to form a double-sided copper-clad plate. The resin film thickness can be adjusted as needed, preferably within the range of 5-100 μm. The hot-pressing temperature and pressure can be adjusted according to actual needs, ranging from 150°C to 380°C and 3 MPa to 7 MPa. High-temperature hot-pressing requires an oxygen-free environment. The metal plates are not particularly limited, but copper foil is preferred. The surface roughness of the surface in contact with the resin layer is preferably within a ten-point average roughness Rz of 2.0 μm.
本發明的聚醯亞胺合成中根據實際需要,加入少量無機或有機添加劑,具體而言,例如二氧化矽、三氧化二鋁、氧化鈣、氟化鈣(無機類)等,或乙烯基三甲氧基矽烷、六甲基二矽氧烷、3-氨基丙基三甲氧基矽烷、氨丙基甲基二乙氧基矽烷等(有機類)中的一種或多種組成。 During the synthesis of the polyimide of the present invention, a small amount of inorganic or organic additives is added according to actual needs. Specifically, one or more of silicon dioxide, aluminum oxide, calcium oxide, calcium fluoride (inorganic), or vinyltrimethoxysilane, hexamethyldisiloxane, 3-aminopropyltrimethoxysilane, aminopropylmethyldiethoxysilane (organic) are added.
與現有技術相比,本發明的有益效果為:本發明製備的聚醯亞胺具有良好的規整性和有序的聯苯、三聯苯等長鏈結構,在保持了聚醯亞胺良好耐熱性的同時,促進了醯亞胺環中C=O與金屬表面的結合,從而有效提高了聚醯亞胺與金屬層的粘結性能,同時,通過含苯酯基單體的引入,可進一步降低介電損耗,本發明所述的聚醯亞胺可以直接塗覆在金屬層上形成撓性覆銅板,不需要塗覆粘結層材料,所製備的撓性覆銅板,具有優異的耐熱性、剝離強度和介電性能,可適用于柔性電路基板材料和通訊領域。 Compared with existing technologies, the present invention has the following advantages: the polyimide prepared by the present invention has good regularity and ordered long chain structures such as biphenyl and terphenyl. While maintaining the good heat resistance of the polyimide, it promotes the bonding of the C=O groups in the imide ring with the metal surface, thereby effectively improving the adhesion between the polyimide and the metal layer. Furthermore, the introduction of a phenyl ester-containing monomer further reduces dielectric loss. The polyimide described in the present invention can be directly coated on the metal layer to form a flexible copper-clad laminate, without the need for an adhesive layer. The resulting flexible copper-clad laminate has excellent heat resistance, peel strength, and dielectric properties, making it suitable for use in flexible circuit substrates and the communications field.
為使本發明的目的、技術方案和優點更加清楚,下面將對本發明的技術方案進行詳細的描述。顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出創造性勞動的前提下所得到的所有其它實施方式,都屬於本發明所保護的範圍。 To further clarify the purpose, technical solutions, and advantages of the present invention, the technical solutions of the present invention are described in detail below. Obviously, the embodiments described herein are only a portion of the present invention, and not all of the present invention. All other implementations derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
本發明提供了一種聚醯亞胺及其在金屬層疊板中的應用,本發明所述的聚醯亞胺具有良好的耐熱性,具有規整有序的聯苯、三聯苯等長鏈結構,在保持了聚醯亞胺良好耐熱性的同時,促進了醯亞胺環中的C=O與金屬表面的結合,從而有效提高了聚醯亞胺與金屬層的粘結性,可以直接塗覆在金屬層上形成撓性覆銅板,所述的覆銅板具有優異的耐熱性、剝離強度和介電性能。 The present invention provides a polyimide and its application in metal laminates. The polyimide described in the present invention has excellent heat resistance and possesses a regular and ordered long chain structure of biphenyl and terphenyl. While maintaining the good heat resistance of the polyimide, it promotes the bonding of the C=O groups in the imide ring with the metal surface, thereby effectively improving the adhesion between the polyimide and the metal layer. The polyimide can be directly coated on the metal layer to form a flexible copper-clad laminate. The copper-clad laminate has excellent heat resistance, peel strength, and dielectric properties.
所述的聚醯亞胺的結構通式如式(I)所示:
中的一種或多種,R1、R2和R3獨立的選自氫、鹵原子、具有1-3個碳原子
的烷烴、鹵代烷烴中的一種或多種;式(I)中A包括化學式A1和A2,A1和A2的結構式如下所示:
其中,A1中n2為0或1,X2獨立的選自-CH3-、-O-、-C(O)-、-C(O)O-、-C(CF3)2-、-S-、-C(CH3)2-、-S(O)O-、苯中的一種或多種,R4選自氫、鹵原子、1-3碳原子的烷烴或鹵代烷烴中的一種。 wherein n2 in A1 is 0 or 1, X2 is independently selected from one or more of -CH3-, -O-, -C(O)-, -C(O)O-, -C( CF3 ) 2- , -S-, -C( CH3 ) 2- , -S(O)O-, and benzene, and R4 is selected from one of hydrogen, a halogen atom, an alkane having 1 to 3 carbon atoms, or a halogenated alkane.
進一步的,B1占二胺總量的40-90%,B2占二胺總量的10-60%,且B1和B2之和占二胺總量的90%及其以上;A1占二酐總量的50-100%,A2占二酐總量的0-50%。 Furthermore, B1 accounts for 40-90% of the total diamine, B2 accounts for 10-60% of the total diamine, and the sum of B1 and B2 accounts for 90% or more of the total diamine; A1 accounts for 50-100% of the total dianhydride, and A2 accounts for 0-50% of the total dianhydride.
進一步的,B1獨立的選自以下化學式中的一種或多種:
進一步的,A1獨立的選自以下化學式中的一種或兩種:
進一步的,所述的聚醯亞胺還包括占總二胺總量10%的如下二胺製成:4,4'-二氨基二苯醚、4,4'-二氨基二苯甲烷、1,3-雙(3-氨基苯氧基)苯、1,4-雙(3-氨基苯氧基)苯、1,4-雙(4-氨基苯氧基)苯、2,2'-雙(三氟甲基)-4,4'-二氨基苯基醚、2,2'-雙[4-(4-氨基苯氧基苯基)]丙烷、2,2-雙[4-(4-氨基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、1,4-雙(4-氨基-2-三氟甲基苯氧基)苯中的一種或多種。 Furthermore, the polyimide also includes a total amount of diamine 10% of the following diamines: one or more of 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 1,3-bis(3-aminophenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2,2'-bis(trifluoromethyl)-4,4'-diaminophenyl ether, 2,2'-bis[4-(4-aminophenoxyphenyl)]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropane, and 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene.
進一步的,所述的聚醯亞胺為熱固性聚醯亞胺,且Tg360℃。 Furthermore, the polyimide is a thermosetting polyimide, and Tg 360℃.
本發明中所述的聚醯亞胺是由二酐與二胺在溶劑中反應而得到的,所用溶劑並無限制,可列舉如N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N,N-二 乙基乙醯胺、N-甲基吡咯烷酮、N-乙基吡咯烷酮、N-甲基-2-吡咯烷酮、γ-丁內酯等,優選N,N-二甲基乙醯胺,聚醯胺酸固含並無特別限制,固含可在5%-30%之間。粘度並無特別限制,可根據實際需求進行調節,優選為1000-200000cp,樹脂反應溫度可在10℃-100℃的範圍下,攪拌1h-24h來進行聚合,從而獲得聚醯胺酸。 The polyimide described in the present invention is obtained by reacting a dianhydride and a diamine in a solvent. The solvent used is not limited and includes, for example, N,N-dimethylformamide, N,N-dimethylacetamide, N,N-diethylacetamide, N-methylpyrrolidone, N-ethylpyrrolidone, N-methyl-2-pyrrolidone, and γ-butyrolactone. N,N-dimethylacetamide is preferred. The solid content of the polyimide is not particularly limited and can be between 5% and 30%. The viscosity is not particularly limited and can be adjusted according to actual needs, preferably between 1,000 and 200,000 cp. The resin reaction temperature can be kept between 10°C and 100°C, with stirring for 1 to 24 hours to polymerize the obtained polyimide.
所合成的聚醯胺酸可視需要進行稀釋或置換溶劑,制膜方式可根據公知的方法進行制膜,例如在80-400℃範圍內的條件下,直接加熱制膜。或者加入公知的脫水劑和促進劑,如乙酸酐、丙酸酐、苯甲酸酐(脫水劑)中的一種或多種。如吡啶、甲基吡啶、異喹啉、三乙胺(促進劑)中的一種或多種。 The synthesized polyamine can be diluted or the solvent replaced as needed. Film formation can be performed using conventional methods, such as direct heating at 80-400°C. Alternatively, conventional dehydrating agents and promoters can be added, such as one or more of acetic anhydride, propionic anhydride, and benzoic anhydride (dehydrating agents). Alternatively, one or more of pyridine, picoline, isoquinoline, and triethylamine (promoting agents).
本發明所述的聚醯亞胺在金屬層疊板中的應用,所述的聚醯亞胺塗覆在金屬層的表面,剝離強度0.8N/mm,50-200℃下,熱膨脹係數35ppm,介電常數Dk3.4,Df0.005。 The polyimide of the present invention is used in metal laminates. The polyimide is coated on the surface of the metal layer to improve the peeling strength. 0.8N/mm, 50-200℃, thermal expansion coefficient 35ppm, dielectric constant Dk 3.4, Df 0.005.
進一步的,所述的金屬層疊板應用於高頻柔性電路基板或高頻通訊領域。 Furthermore, the metal laminate is used in high-frequency flexible circuit substrates or high-frequency communications fields.
本發明的金屬層疊板是由聚醯胺酸樹脂直接塗覆在金屬板的一面,然後進行烘乾及亞胺化,製備成單面覆銅板。或者將聚醯胺酸樹脂分別塗覆在兩張金屬板的一面,然後進行預烘乾,形成凝膠膜,然後將兩張塗覆有聚醯亞胺樹脂的一面進行熱壓合形成雙面覆銅板,樹脂膜厚度可根據需要進行調節,優選5-100um的範圍,熱壓合溫度和壓力可根據實際需要進行調整,溫度區間為150℃-380℃,壓強3MPa-7MPa之間,高溫熱壓合時需為無氧環境下,所述金屬板並無特別限制,優選銅箔,其與樹脂層接觸面的表面粗糙度優選為十點平均粗糙度Rz為2.0um以內。 The metal laminate of the present invention is prepared by directly coating polyamide resin on one side of the metal plate, then drying and imidizing it to form a single-sided copper-clad plate. Alternatively, polyamide resin is coated on one side of two metal plates, pre-dried to form a gel film, and then the two plates coated with polyimide resin are hot-pressed to form a double-sided copper-clad plate. The resin film thickness can be adjusted as needed, preferably within the range of 5-100 μm. The hot-pressing temperature and pressure can be adjusted according to actual needs, ranging from 150°C to 380°C and 3 MPa to 7 MPa. High-temperature hot-pressing requires an oxygen-free environment. The metal plates are not particularly limited, but copper foil is preferred. The surface roughness of the surface in contact with the resin layer is preferably within a ten-point average roughness Rz of 2.0 μm.
本發明的聚醯亞胺合成中根據實際需要,加入少量無機或有機添加劑,具體而言,例如二氧化矽、三氧化二鋁、氧化鈣、氟化鈣(無機類)等,或乙烯基三甲氧基矽烷、六甲基二矽氧烷、3-氨基丙基三甲氧基矽烷、氨丙基甲基二乙氧基矽烷等(有機類)中的一種或多種組成。 During the synthesis of the polyimide of the present invention, a small amount of inorganic or organic additives is added according to actual needs. Specifically, one or more of silicon dioxide, aluminum oxide, calcium oxide, calcium fluoride (inorganic), or vinyltrimethoxysilane, hexamethyldisiloxane, 3-aminopropyltrimethoxysilane, aminopropylmethyldiethoxysilane (organic) are added.
與現有技術相比,本發明的有益效果為:本發明製備的聚醯亞胺具有良好的規整性和有序的聯苯、三聯苯等長鏈結構,在保持了聚醯亞胺良好耐熱性的同時,促進了醯亞胺環中C=O與金屬表面的結合,從而有效提高了聚醯亞胺與金屬層的粘結性能,同時,通過含苯酯基單體的引入,可進一步降低介電損耗,本發明所述的聚醯亞胺可以直接塗覆在金屬層上形成撓性覆銅板,不需要塗覆粘結層材料,所製備的撓性覆銅板,具有優異的耐熱性、剝離強度和介電性能,可適用于柔性電路基板材料和通訊領域。 Compared with existing technologies, the present invention has the following advantages: the polyimide prepared by the present invention has good regularity and ordered long chain structures such as biphenyl and terphenyl. While maintaining the good heat resistance of the polyimide, it promotes the bonding of the C=O groups in the imide ring with the metal surface, thereby effectively improving the adhesion between the polyimide and the metal layer. Furthermore, the introduction of a phenyl ester-containing monomer further reduces dielectric loss. The polyimide described in the present invention can be directly coated on the metal layer to form a flexible copper-clad laminate, without the need for an adhesive layer. The resulting flexible copper-clad laminate has excellent heat resistance, peel strength, and dielectric properties, making it suitable for use in flexible circuit substrates and the communications field.
本發明中各物質的具體名稱如下: The specific names of the substances in this invention are as follows:
PDA:對苯二胺 PDA: p-phenylenediamine
1,3,3-APB:1,3-雙(4’-氨基苯氧基)苯 1,3,3-APB: 1,3-bis(4'-aminophenoxy)benzene
BAPP:2,2-雙(4-(4-氨基苯氧基)苯基)丙烷 BAPP: 2,2-bis(4-(4-aminophenoxy)phenyl)propane
TFMB:2,2’-雙(三氟甲基)-4,4’-二氨基聯苯 TFMB: 2,2'-bis(trifluoromethyl)-4,4'-diaminobenzidine
m-TB:2,2’-二甲基-4,4’-二氨基聯苯 m-TB: 2,2'-dimethyl-4,4'-diaminobenzidine
DATP:4,4’-二氨基-對三聯苯 DATP: 4,4'-diamino-p-terphenyl
APAB:對氨基苯甲酸對氨基苯酯 APAB: p-aminophenyl para-aminobenzoate
BPBT:1,4-亞苯基雙(4-氨基苯甲酸酯) BPBT: 1,4-phenylene bis(4-aminobenzoate)
ABHQ:對苯二甲酸二對氨基苯酯 ABHQ: di-p-aminophenyl terephthalate
s-BPDA:3,3’,4,4’-聯苯四甲酸二酐 s-BPDA: 3,3’,4,4’-biphenyltetracarboxylic dianhydride
ODPA:4,4’-氧雙鄰苯二甲酸酐 ODPA: 4,4'-Oxydiphthalic anhydride
PMDA:均苯四甲酸二酐 PMDA: Pyromellitic Dianhydride
TPDA:5-[4-(1,3-二氧-2-苯並呋喃-5-基)苯基]-2-苯並呋喃-1,3-二酮 TPDA: 5-[4-(1,3-dioxo-2-benzofuran-5-yl)phenyl]-2-benzofuran-1,3-dione
性能測試的具體方法如下: The specific method of performance testing is as follows:
(1)線性熱膨脹係數(CTE) (1) Coefficient of linear thermal expansion (CTE)
根據熱機械分析法,使用熱機械分析儀(TA Instrument公司,型號Q400)測量聚醯亞胺膜的熱膨脹係數。測量的條件如下:試片尺寸:8mm×3~5mm,氣氛:氮氣氣氛下;溫度:加熱率10℃/min,掃描範圍50至300℃;拉伸力:0.05N,取值範圍50℃至200℃; The thermal expansion coefficient of the polyimide film was measured using a thermomechanical analyzer (TA Instruments, Model Q400) using the following conditions: specimen size: 8 mm × 3-5 mm, atmosphere: nitrogen; temperature: heating rate: 10°C/min, scanning range: 50°C to 300°C; tensile force: 0.05 N, range: 50°C to 200°C.
(2)玻璃化轉變溫度(Tg) (2) Glass transition temperature (Tg)
利用熱機械分析儀(TA Instrument公司,型號Q400)測得的。氣氛:氮氣氣氛下;溫度:加熱速率10℃/min;拉伸力:0.05N;樣品尺寸:8mm×3~5mm。 Measured using a thermomechanical analyzer (TA Instruments, Model Q400). Atmosphere: Nitrogen; Temperature: Heating rate: 10°C/min; Tensile force: 0.05N; Sample size: 8mm x 3-5mm.
(3)Dk&Df (3)Dk&Df
利用Keysight N5224B向量網路分析儀(空腔共振器法)進行測試,測試頻率10GHz,試樣大小分別為6*6cm。 The test was conducted using a Keysight N5224B vector network analyzer (cavity resonator method) at a test frequency of 10 GHz, with sample sizes of 6 x 6 cm.
(4)剝離強度 (4) Peeling strength
將單面流延側的銅箔或者兩面流延樹脂熱壓結合側的單面銅箔使用氯化鐵水溶液刻蝕成測試樣品,按照IPC-TM-650 2.4.9進行測試,測試機台為島津EZ-LX 500N。 Test samples were etched using an aqueous solution of ferric chloride from copper foil on the single-sided cast-resin side or the double-sided cast-resin hot-press bonded side. Testing was performed in accordance with IPC-TM-650 2.4.9 using a Shimadzu EZ-LX 500N test machine.
實施例1 Example 1
將反應容器提前加熱乾燥,並進行氮氣置換,30min後,加入150g的N,N-二甲基乙醯胺溶劑,再分別加入11.763g的DATP和6.7457g的BPBT,25℃下攪拌至溶解,再加入18.9913g的BPDA,室溫下攪拌12h,從而得到含量為20%的聚醯亞胺溶液。 Heat the reaction vessel to dryness and replace the atmosphere with nitrogen. After 30 minutes, add 150g of N,N-dimethylacetamide solvent, followed by 11.763g of DATP and 6.7457g of BPBT. Stir at 25°C until dissolved. Then, add 18.9913g of BPDA and stir at room temperature for 12 hours to obtain a 20% polyimide solution.
實施例2-9和參照例1-6 Example 2-9 and Reference Example 1-6
參照實施例1聚醯亞胺的方法,將二胺、二酐替換為表1中所示的原料,添加比例見表1。 Refer to the polyimide method of Example 1, replace the diamine and dianhydride with the raw materials shown in Table 1, and the addition ratio is shown in Table 1.
試驗例1 Test Example 1
將實施例1製備的聚醯亞胺溶液硬化後為25um厚度的方式塗布於銅箔上,在120℃下加熱,去除部分溶劑,使其成為凝膠膜,進而在120℃-360 ℃的階段下進行熱處理,加熱環境為氮氣氣氛下。將得到的金屬層疊板,製備測試樣品,使用氯化鐵水溶液將多餘銅箔刻蝕去除,進行各項性能測試,結果見表2。 The polyimide solution prepared in Example 1 was cured and applied to a 25 μm thickness on copper foil. The film was then heated at 120°C to remove some of the solvent, forming a gel film. The film was then heat treated at temperatures ranging from 120°C to 360°C in a nitrogen atmosphere. The resulting metal laminate was used to prepare test samples. Excess copper foil was etched away using an aqueous ferric chloride solution, and various performance tests were performed. The results are shown in Table 2.
試驗例2-9和對比例1-6 Test Examples 2-9 and Comparative Examples 1-6
參照試驗例1的方法,利用實施例2-9和參照例1-6製備的聚醯亞胺,結果見表2。 Following the method of Experimental Example 1, the polyimide prepared in Examples 2-9 and Reference Examples 1-6 was used. The results are shown in Table 2.
表2為試驗例與對比例所形成的覆銅單面板的特性值,經過試驗例與對比例的資料比較可知,對比例1、對比例2中非本專利申請所限定的聯苯、三聯苯單體時,導致其剝離強度明顯偏低,對比例3、對比例6中當為非本專利申請所限定的柔性單體比例時,其剝離強度雖然足夠,但是明顯Tg過低,會影響到覆銅板的耐熱性和熱尺寸穩定性。其次,當苯酯基單體比例不足或超出保護範圍時,會導致介電性能下降或剝離性能不足等問題。 Table 2 shows the properties of the copper-clad single-layer boards formed from the test examples and comparative examples. Comparison of the test examples and comparative examples reveals that the use of biphenyl and terphenyl monomers, as in Comparative Examples 1 and 2, outside the scope of this patent application, results in significantly lower peel strength. While sufficient peel strength is achieved in Comparative Examples 3 and 6, using flexible monomer ratios not specified in this patent application, the Tg is significantly too low, impacting the heat resistance and thermal dimensional stability of the copper-clad boards. Furthermore, insufficient or excessive phenyl ester monomer ratios can lead to reduced dielectric properties and insufficient peeling performance.
試驗例10 Test Example 10
在銅箔上,以硬化後的厚度為12.5um的方式,將實施例1製備的聚醯亞胺溶液分別塗布在兩張銅箔上,在120℃下加熱,去除部分溶劑,使其成為凝膠膜,進而使其塗覆樹脂正對的一面互相接觸,進行高溫熱壓合,溫度為120℃-360℃,在氮氣氣氛下進行,然後將得到的雙面金屬層疊板,製備成測試樣品,使用氯化鐵水溶液將多餘銅箔刻蝕去除,測試金屬層與樹脂的剝離強度1,以及樹脂與樹脂之間的剝離強度2,具體性能見表3。 The polyimide solution prepared in Example 1 was applied to two copper foils to a cured thickness of 12.5 μm. The films were heated at 120°C to remove some of the solvent and form a gel film. The two foils, with their resin-coated surfaces facing each other, were then brought into contact and hot-pressed at a temperature of 120°C to 360°C in a nitrogen atmosphere. The resulting double-sided metal laminates were then stacked to prepare test samples. Excess copper foil was etched away using an aqueous ferric chloride solution. The peel strengths 1 between the metal layer and the resin, and 2 between the resins, were tested. Specific properties are shown in Table 3.
試驗例11-13 Test Example 11-13
使用實施例2-4製備的聚醯亞胺樹脂,其他均與試驗例10相同製備雙面覆銅板,性能見表3。 Double-sided copper-clad plates were prepared using the polyimide resin prepared in Examples 2-4, with all other conditions being the same as in Experimental Example 10. The properties are shown in Table 3.
對比例7 Comparative Example 7
使用參照例1製備的聚醯亞胺樹脂,其他均與試驗例10相同製備雙面覆銅板,性能見表3。 Double-sided copper-clad plates were prepared using the polyimide resin prepared in Reference Example 1, with all other conditions being the same as in Test Example 10. The properties are shown in Table 3.
從表3的資料可以看出,利用本發明所述的聚醯亞胺製備的單面覆銅板經熱壓合而成的雙面覆銅板,剝離強度均可以達到0.8N/mm以上,遠遠高於對比例7,因此利用本發明聚醯亞胺製備的金屬層疊板可適用於高頻柔性電路基板或者高頻通訊領域。 As shown in Table 3, the double-sided copper-clad laminates produced by hot-pressing single-sided copper-clad laminates prepared using the polyimide of the present invention exhibit peel strengths exceeding 0.8 N/mm, significantly higher than that of Comparative Example 7. Therefore, metal laminates produced using the polyimide of the present invention are suitable for use in high-frequency flexible circuit substrates or high-frequency communications applications.
以上所述,僅為本發明的具體實施方式,但本發明的保護範圍並不局限於此,任何熟悉本技術領域的技術人員在本發明揭露的技術範圍內,可輕 易想到變化或替換,都應涵蓋在本發明的保護範圍之內。因此,本發明的保護範圍應以所述權利要求的保護範圍為准。 The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that a person skilled in the art can easily conceive within the technical scope disclosed herein should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
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