TWI889618B - Processing method and polished wafer for final polishing process - Google Patents
Processing method and polished wafer for final polishing process Download PDFInfo
- Publication number
- TWI889618B TWI889618B TW113149276A TW113149276A TWI889618B TW I889618 B TWI889618 B TW I889618B TW 113149276 A TW113149276 A TW 113149276A TW 113149276 A TW113149276 A TW 113149276A TW I889618 B TWI889618 B TW I889618B
- Authority
- TW
- Taiwan
- Prior art keywords
- polishing
- wafer
- processing method
- final
- target removal
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
- B24B37/20—Lapping pads for working plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
- B24B37/20—Lapping pads for working plane surfaces
- B24B37/24—Lapping pads for working plane surfaces characterised by the composition or properties of the pad materials
- B24B37/245—Pads with fixed abrasives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
本申請涉及一種用於最終拋光製程的處理方法和拋光晶圓。用於最終拋光製程的處理方法包括:使用第一拋光液對晶圓進行第一拋光;使用第二拋光液對經過第一拋光的晶圓進行第二拋光;以及使用第三拋光液對經過第二拋光的晶圓進行第三拋光,其中,第一拋光液和第二拋光液均添加有鹼性添加劑,並且第三拋光液不添加鹼性添加劑。The present application relates to a processing method and a polished wafer for a final polishing process. The processing method for the final polishing process includes: performing a first polishing on the wafer using a first polishing liquid; performing a second polishing on the wafer that has undergone the first polishing using a second polishing liquid; and performing a third polishing on the wafer that has undergone the second polishing using a third polishing liquid, wherein both the first polishing liquid and the second polishing liquid are added with an alkaline additive, and the third polishing liquid is not added with an alkaline additive.
Description
本申請主張在2024年10月18日在中國提交的中國專利申請號No. 202411462415.0的優先權,其全部內容通過引用包含於此。This application claims priority to Chinese Patent Application No. 202411462415.0 filed in China on October 18, 2024, the entire contents of which are incorporated herein by reference.
本申請涉及半導體製造技術領域,具體地,涉及用於最終拋光製程的處理方法及拋光晶圓。The present application relates to the field of semiconductor manufacturing technology, and more specifically, to a processing method and a polished wafer for a final polishing process.
在晶圓的生產中,通常,首先利用拉晶爐拉制出晶棒,再將晶棒切割成多個晶錠,隨後將每個晶錠通過比如多線切割的方式切割成薄片狀的初始晶圓,然後使初始晶圓經歷拋光、磊晶等處理後,便可獲得成品晶圓。In wafer production, usually, a crystal rod is first pulled out using a crystal pulling furnace, and then the crystal rod is cut into multiple ingots. Each ingot is then cut into thin slices of initial wafers by, for example, multi-wire cutting. The initial wafers are then subjected to polishing, epitaxy and other processes to obtain finished wafers.
在晶圓的拋光過程中,通常,按照雙面拋光、一次清洗、邊緣拋光、二次清洗、最終拋光的順序進行。最終拋光是晶圓表面處理的關鍵步驟,其目的是去除前序製程中可能引入的損傷層和表面不平整,確保晶圓表面達到高標準的平整度和清潔度。經過最終拋光製程的晶圓表面的質量直接決定了晶圓的品質。In the wafer polishing process, usually, it is carried out in the order of double-sided polishing, primary cleaning, edge polishing, secondary cleaning, and final polishing. Final polishing is a key step in wafer surface treatment. Its purpose is to remove the damage layer and surface unevenness that may be introduced in the previous process, and ensure that the wafer surface reaches a high standard of flatness and cleanliness. The quality of the wafer surface after the final polishing process directly determines the quality of the wafer.
然而,最終拋光製程主要通過採用拋光墊和拋光液中的磨料顆粒對晶圓表面施加物理壓力來去除材料,這種材料去除方式的速率低,並且容易在晶圓表面引起缺陷,對晶圓的表面質量及其性能會產生不利影響。However, the final polishing process mainly removes material by applying physical pressure to the wafer surface using a polishing pad and abrasive particles in the polishing liquid. This material removal method has a low rate and is prone to cause defects on the wafer surface, which will have an adverse effect on the surface quality and performance of the wafer.
本申請的目的在於提供一種用於最終拋光製程的處理方法,其能夠在對晶圓表面進行前序製程損傷去除和鏡面化修復的同時,減少在晶圓表面引起的缺陷。The purpose of this application is to provide a processing method for the final polishing process, which can reduce the defects caused on the wafer surface while removing the damage caused by the previous process and repairing the mirror surface.
為了實現上述目的,根據本申請的第一方面,提供了一種用於最終拋光製程的處理方法,包括:In order to achieve the above object, according to the first aspect of the present application, a processing method for a final polishing process is provided, comprising:
使用第一拋光液對晶圓進行第一拋光;Performing a first polishing on the wafer using a first polishing solution;
使用第二拋光液對經過第一拋光的晶圓進行第二拋光;以及Performing a second polishing on the wafer that has undergone the first polishing using a second polishing solution; and
使用第三拋光液對經過第二拋光的晶圓進行第三拋光,The wafer that has been second-polished is subjected to third-polishing using a third polishing solution.
其中,第一拋光液和第二拋光液均包括鹼性添加劑,並且第三拋光液不包括鹼性添加劑。The first polishing liquid and the second polishing liquid both include alkaline additives, and the third polishing liquid does not include alkaline additives.
在一些實施方式中,第一拋光液中的鹼性添加劑與溶劑的體積比可以大於第二拋光液中的鹼性添加劑與溶劑的體積比。In some embodiments, the volume ratio of the alkaline additive to the solvent in the first polishing solution may be greater than the volume ratio of the alkaline additive to the solvent in the second polishing solution.
在一些實施方式中,第一拋光液中的鹼性添加劑與溶劑的體積比可以在1:2500至1:1500的範圍內,第二拋光液中的鹼性添加劑與溶劑的體積比可以在1:5000至1:2500的範圍內。In some embodiments, the volume ratio of the alkaline additive to the solvent in the first polishing solution may be in the range of 1:2500 to 1:1500, and the volume ratio of the alkaline additive to the solvent in the second polishing solution may be in the range of 1:5000 to 1:2500.
在一些實施方式中,鹼性添加劑可以為無機鹼或有機鹼。In some embodiments, the alkaline additive can be an inorganic base or an organic base.
在一些實施方式中,鹼性添加劑可以包括KOH、NaOH或 。 In some embodiments, the alkaline additive may include KOH, NaOH or .
在一些實施方式中,第一拋光可以以第一目標去除厚度進行,第二拋光可以以第二目標去除厚度進行,第三拋光可以以第三目標去除厚度進行,其中,第一目標去除厚度可以大於第二目標去除厚度,且第二目標去除厚度可以大於第三目標去除厚度。In some embodiments, the first polishing may be performed at a first target removal thickness, the second polishing may be performed at a second target removal thickness, and the third polishing may be performed at a third target removal thickness, wherein the first target removal thickness may be greater than the second target removal thickness, and the second target removal thickness may be greater than the third target removal thickness.
在一些實施方式中,第一目標去除厚度、第二目標去除厚度和第三目標去除厚度的比例可以為6:3:1。In some implementations, the ratio of the first target removal thickness, the second target removal thickness, and the third target removal thickness may be 6:3:1.
在一些實施方式中,第一目標去除厚度、第二目標去除厚度和第三目標去除厚度的總和可以大於待進行第一拋光的晶圓的損傷層的厚度的150%。In some embodiments, the sum of the first target removal thickness, the second target removal thickness, and the third target removal thickness may be greater than 150% of the thickness of the damaged layer of the wafer to be subjected to the first polishing.
根據本申請的第二方面,提供了一種拋光晶圓,其根據本申請的第一方面的用於最終拋光製程的處理方法獲得,拋光晶圓上的尺寸在5nm以上的DIC缺陷的數量小於5個。According to the second aspect of the present application, a polished wafer is provided, which is obtained by the processing method for the final polishing process according to the first aspect of the present application, and the number of DIC defects with a size of more than 5nm on the polished wafer is less than 5.
在一些實施方式中,拋光晶圓上的尺寸在5nm以上的DIC缺陷的數量可以小於3個。In some embodiments, the number of DIC defects with a size greater than 5 nm on the polished wafer can be less than 3.
根據上述技術方案,能夠利用三個拋光步驟逐步完成對晶圓表面的前序製程損傷層的去除和鏡面化修復。此外,第一拋光步驟和第二拋光步驟通過結合化學腐蝕作用和物理研磨作用而以增大的材料去除速率對晶圓表面材料進行去除,有效地縮短了將晶圓表面的晶體缺陷區清除的時間,有助於避免因物理研磨導致對缺陷區及缺陷區內的微小缺陷的逐步放大,進而降低了形成DIC缺陷的風險,減少了晶圓表面上DIC缺陷的形成。According to the above technical solution, the three polishing steps can be used to gradually complete the removal and mirror repair of the previous process damaged layer on the wafer surface. In addition, the first polishing step and the second polishing step remove the wafer surface material at an increased material removal rate by combining chemical corrosion and physical grinding, which effectively shortens the time for clearing the crystal defect area on the wafer surface, helps to avoid the gradual enlargement of the defect area and the tiny defects in the defect area due to physical grinding, thereby reducing the risk of forming DIC defects and reducing the formation of DIC defects on the wafer surface.
下面參照附圖、借助於示例性實施方式對本申請進行詳細描述。要注意的是,對本申請的以下詳細描述僅僅是出於說明目的,而絕不是對本申請的限制。The present application is described in detail below with reference to the accompanying drawings and by means of exemplary embodiments. It should be noted that the following detailed description of the present application is for illustrative purposes only and is by no means a limitation of the present application.
如前面所提到的,在得到成品晶圓之前,大體上需要經過切割、切片、邊緣研磨、腐蝕性蝕刻、雙面研磨、雙面拋光、邊緣拋光和最終拋光等製造製程。As mentioned earlier, before obtaining the finished wafer, it generally needs to go through manufacturing processes such as cutting, slicing, edge grinding, corrosive etching, double-sided grinding, double-sided polishing, edge polishing and final polishing.
在上述製造製程中的各種拋光製程中,按照實施的先後順序,雙面拋光製程通常在較早階段進行,其目的在於去除切割、雙面研磨等前序製程中形成的損傷層,並改善晶圓的整體幾何特性,如平整度和厚度均勻性,主要是為了使晶圓滿足基本的物理屬性。Among the various polishing processes in the above-mentioned manufacturing process, according to the order of implementation, the double-sided polishing process is usually carried out at an earlier stage. Its purpose is to remove the damaged layer formed in the previous processes such as cutting and double-sided grinding, and to improve the overall geometric properties of the wafer, such as flatness and thickness uniformity, mainly to make the wafer meet the basic physical properties.
雙面拋光製程採用雙面拋光設備進行。雙面拋光設備通常包括相對佈置的上定盤和下定盤以及設置在上定盤與下定盤之間的承載盤。承載盤用於承載待拋光晶圓。上定盤和下定盤分別包括上拋光墊和下拋光墊。在雙面拋光製程中,上定盤和下定盤同時向承載在承載盤中的晶圓施加壓力,使得上拋光墊和下拋光墊分別與晶圓的正反兩面接觸,以通過承載盤相對於上定盤和下定盤的運動完成對晶圓的雙面拋光。The double-sided polishing process is performed using a double-sided polishing device. The double-sided polishing device generally includes an upper platen and a lower platen arranged opposite to each other and a carrier plate disposed between the upper platen and the lower platen. The carrier plate is used to carry the wafer to be polished. The upper platen and the lower platen include an upper polishing pad and a lower polishing pad, respectively. In the double-sided polishing process, the upper platen and the lower platen simultaneously apply pressure to the wafer carried in the carrier plate, so that the upper polishing pad and the lower polishing pad contact the front and back sides of the wafer respectively, so as to complete the double-sided polishing of the wafer through the movement of the carrier plate relative to the upper platen and the lower platen.
邊緣拋光製程主要針對晶圓的邊緣進行,其通常位於雙面拋光製程之後,目的是改善晶圓邊緣的平坦度並去除邊緣缺陷,例如,凸起、微裂紋等。The edge polishing process is mainly performed on the edge of the wafer. It is usually performed after the double-sided polishing process. Its purpose is to improve the flatness of the wafer edge and remove edge defects such as protrusions and micro cracks.
邊緣拋光製程採用邊緣拋光設備進行。通常,邊緣拋光設備包括可旋轉的支撐盤以及邊緣拋光頭。支撐盤用於承載待進行邊緣拋光的晶圓並且能夠帶動晶圓關於其中心軸線旋轉。邊緣拋光頭在邊緣拋光過程中能夠與旋轉的晶圓的邊緣接觸,以實現對晶圓邊緣的拋光。The edge polishing process is performed using an edge polishing device. Generally, the edge polishing device includes a rotatable support plate and an edge polishing head. The support plate is used to carry the wafer to be edge polished and can drive the wafer to rotate about its central axis. The edge polishing head can contact the edge of the rotating wafer during the edge polishing process to achieve polishing of the wafer edge.
在上述製造製程中的各種拋光製程的最後階段,已經歷上述拋光製程如雙面拋光製程、邊緣拋光製程處理後的晶圓會最後再經歷最終拋光製程。最終拋光製程通常針對晶圓的正面進行,目的是去除在包括之前的拋光工序的前序製程中形成的損傷,實現晶圓表面的全域平坦化,屬精細加工,以使晶圓表面達到後續器件製造(例如光刻製程)所需的質量標準。At the final stage of the various polishing processes in the above manufacturing process, the wafer that has undergone the above polishing processes such as double-sided polishing process and edge polishing process will finally undergo the final polishing process. The final polishing process is usually performed on the front side of the wafer to remove the damage formed in the previous processes including the previous polishing process and to achieve global flatness of the wafer surface. It is a fine processing to make the wafer surface meet the quality standards required for subsequent device manufacturing (such as photolithography process).
最終拋光製程必須借助於能夠實施該精細加工的最終拋光設備進行。The final polishing process must be carried out with the aid of final polishing equipment capable of carrying out this fine processing.
圖1示出了根據相關技術的示例性的最終拋光設備1。如圖1所示,最終拋光設備1包括拋光頭2、拋光台3以及拋光液供應管路4。拋光頭2在其下部保持待拋光的晶圓。拋光台3在其上表面上設置有拋光墊5。拋光液供應管路4用於將拋光液提供至拋光墊5。在拋光過程中,由拋光頭2保持的晶圓被壓在拋光墊5上,以借助於拋光墊5與晶圓的相對旋轉而實現對晶圓的最終拋光。FIG1 shows an exemplary final polishing device 1 according to the related art. As shown in FIG1 , the final polishing device 1 includes a polishing head 2, a polishing table 3, and a polishing liquid supply line 4. The polishing head 2 holds a wafer to be polished at its lower portion. The polishing table 3 is provided with a polishing pad 5 on its upper surface. The polishing liquid supply line 4 is used to provide the polishing liquid to the polishing pad 5. During the polishing process, the wafer held by the polishing head 2 is pressed against the polishing pad 5 to achieve final polishing of the wafer by means of relative rotation of the polishing pad 5 and the wafer.
通常,最終拋光製程包括粗拋工序和精拋工序。在粗拋工序中,使用磨料顆粒尺寸較大的拋光液進行前層微損傷的去除。在精拋工序中,使用磨料顆粒尺寸較小的拋光液進行晶圓表面的清潔化和鏡面化處理,以使晶圓表面達到所需的平整度和光滑度。Generally, the final polishing process includes rough polishing and fine polishing. In the rough polishing process, a polishing liquid with a larger abrasive particle size is used to remove the micro-damage of the previous layer. In the fine polishing process, a polishing liquid with a smaller abrasive particle size is used to clean and mirror the wafer surface to achieve the required flatness and smoothness of the wafer surface.
在相關技術的最終拋光製程中,用於進行最終拋光的拋光液僅借助於磨料顆粒的物理研磨實施對晶圓表面的前損傷層的去除。在這種情況下,如上面所提到的,一般通過選擇合適尺寸的磨料顆粒來獲得不同程度的表面拋光效果。然而,這種純物理研磨的拋光過程容易在晶圓表面引起缺陷。In the final polishing process of the related technology, the polishing liquid used for the final polishing only removes the front damaged layer on the wafer surface by physical grinding of abrasive particles. In this case, as mentioned above, different degrees of surface polishing effects are generally obtained by selecting abrasive particles of appropriate size. However, this pure physical grinding polishing process is prone to cause defects on the wafer surface.
特別地,對於重摻雜晶圓而言,晶圓因自身氧含量較高而具有較高的硬度,同時,晶圓的中心位置可能聚集有較大的晶體原生缺陷(Crystal-Originated Particle,COP),在圖2中所示的拋光晶圓W上由A指示。因此,在晶圓經過雙面研磨、低溫氧化(Low Temperature Oxidation,LTO)等前序製程處理後,COP聚集的區域呈現為晶體缺陷區。In particular, for heavily doped wafers, the wafers have higher hardness due to their higher oxygen content. At the same time, larger crystal-originating particles (COPs) may be gathered at the center of the wafer, as indicated by A on the polished wafer W shown in FIG2. Therefore, after the wafers are processed by pre-processes such as double-sided grinding and low temperature oxidation (LTO), the area where COPs are gathered appears as a crystal defect area.
發明人注意到,由於重摻雜晶圓的表面硬度高,並且在利用物理研磨方式進行表面拋光時,晶圓表面的材料去除速率較低,因此,需要耗費相當長的時間來清除晶體缺陷區。這種物理研磨過程會逐步放大缺陷區,導致缺陷區內的小晶體缺陷被拉大,進而形成微分干涉對比(Differential Interference Contrast,DIC)缺陷,在圖2中所示的拋光晶圓W上由B指示。可以理解的是,圖2並非按比例繪製,為了便於理解,拋光晶圓W上的COP和DIC缺陷均被示意性地放大。The inventors noticed that due to the high surface hardness of the heavily doped wafer and the low material removal rate on the wafer surface when the surface is polished by physical grinding, it takes a long time to remove the crystal defect area. This physical grinding process will gradually enlarge the defect area, causing the small crystal defects in the defect area to be enlarged, thereby forming a differential interference contrast (DIC) defect, which is indicated by B on the polished wafer W shown in FIG2. It is understandable that FIG2 is not drawn to scale, and for ease of understanding, the COP and DIC defects on the polished wafer W are schematically enlarged.
應當理解的是,在本申請中,DIC缺陷是指通過微分干涉對比技術例如採用微分干涉對比顯微鏡觀察到的一種階梯狀的缺陷。圖3示例性地示出了單個DIC缺陷的示意性形貌特徵。如圖所示,從整體形貌上來看,DIC缺陷大體上為凸起的臺階狀缺陷或者凹陷的坑狀缺陷。此外,圖3示出了DIC缺陷在水平方向上的跨度以及在豎向方向上的跨度,其中,水平方向是指沿晶圓表面所在平面延伸的方向,豎向方向是與晶圓表面所在平面垂直的方向。It should be understood that, in the present application, a DIC defect refers to a step-shaped defect observed by differential interference contrast technology, for example, using a differential interference contrast microscope. FIG3 exemplarily shows the schematic morphological features of a single DIC defect. As shown in the figure, from the overall morphology, the DIC defect is generally a raised step-shaped defect or a recessed pit-shaped defect. In addition, FIG3 shows the span of the DIC defect in the horizontal direction and the span in the vertical direction, wherein the horizontal direction refers to the direction extending along the plane where the wafer surface is located, and the vertical direction is the direction perpendicular to the plane where the wafer surface is located.
參照圖3,採用DIC缺陷在豎向方向上的跨度、即最大高度差H來表徵DIC缺陷的尺寸。也就是說,在本申請中,DIC缺陷的尺寸是指DIC缺陷的最高點與最低點之間的高度差。換言之,DIC缺陷的尺寸為DIC缺陷所在位置處晶圓表面上的最高點與最低點之間的高度差或者說高低差,其單位為nm。Referring to FIG. 3 , the span of the DIC defect in the vertical direction, i.e., the maximum height difference H, is used to characterize the size of the DIC defect. That is, in this application, the size of the DIC defect refers to the height difference between the highest point and the lowest point of the DIC defect. In other words, the size of the DIC defect is the height difference or height difference between the highest point and the lowest point on the wafer surface where the DIC defect is located, and its unit is nm.
應當注意的是,圖3中的DIC缺陷是示例性的,其僅是為了示意性地示出DIC缺陷的基本形貌特徵,而並非意指DIC缺陷與圖3中所示的形貌完全吻合。It should be noted that the DIC defect in FIG. 3 is exemplary, and is only used to schematically illustrate the basic morphological features of the DIC defect, and does not mean that the DIC defect is completely consistent with the morphology shown in FIG. 3 .
DIC缺陷是影響晶圓質量和器件性能的重要指標,過多的DIC缺陷不僅會降低晶圓產品的良率和可靠性,而且還會對晶圓產品在高端技術領域的應用造成限制。DIC defects are an important indicator that affects wafer quality and device performance. Too many DIC defects will not only reduce the yield and reliability of wafer products, but also limit the application of wafer products in high-end technology fields.
因此,期望提出一種用於最終拋光製程的處理方法,其能夠在對晶圓表面進行前序製程損傷去除和鏡面化修復的同時減少DIC缺陷的形成。Therefore, it is desirable to provide a processing method for a final polishing process that can reduce the formation of DIC defects while removing damage from previous processes and repairing the surface of the wafer by mirroring.
參照圖4,根據本申請的實施方式,提供了一種用於最終拋光製程的處理方法,包括:Referring to FIG. 4 , according to an embodiment of the present application, a processing method for a final polishing process is provided, comprising:
S100:使用第一拋光液對晶圓進行第一拋光;S100: performing a first polishing on the wafer using a first polishing liquid;
S200:使用第二拋光液對經過第一拋光的晶圓進行第二拋光;以及S200: performing a second polishing on the wafer that has undergone the first polishing using a second polishing solution; and
S300:使用第三拋光液對經過第二拋光的晶圓進行第三拋光,S300: performing a third polishing on the wafer that has undergone the second polishing using a third polishing solution.
其中,第一拋光液和第二拋光液均添加有鹼性添加劑,並且第三拋光液不添加鹼性添加劑。The first polishing liquid and the second polishing liquid are both added with alkaline additives, and the third polishing liquid is not added with alkaline additives.
可以理解的是,第一拋光液、第二拋光液和第三拋光液均為包含磨料顆粒的固液混合物。磨料顆粒用於對晶圓表面進行物理磨削,以去除表面材料。並且,第一拋光液、第二拋光液和第三拋光液均包含用於分散或溶解磨料顆粒及其他添加成分比如化學添加劑等的溶劑。It is understood that the first polishing liquid, the second polishing liquid and the third polishing liquid are all solid-liquid mixtures containing abrasive particles. The abrasive particles are used to physically grind the surface of the wafer to remove the surface material. In addition, the first polishing liquid, the second polishing liquid and the third polishing liquid all contain a solvent for dispersing or dissolving the abrasive particles and other additives such as chemical additives.
下面對上述各個步驟進行詳細說明。The following is a detailed description of each of the above steps.
步驟S100也稱為第一拋光步驟,用於對晶圓的表面的前工序損傷層進行去除。Step S100 is also called the first polishing step, which is used to remove the previous process damaged layer on the surface of the wafer.
此處,晶圓的表面的前工序損傷層是指,晶圓在開始經受第一拋光之前由前序加工製程(例如雙面研磨等)引入的損傷所在的區域,例如機械損傷如微劃痕或裂紋等。Here, the front process damage layer on the surface of the wafer refers to the area where the damage introduced by the previous processing process (such as double-sided grinding, etc.) before the wafer starts to undergo the first polishing, such as mechanical damage such as micro scratches or cracks.
在第一拋光液中添加有鹼性添加劑的情況下,第一拋光液呈鹼性,使得第一拋光能夠結合磨料顆粒的物理研磨作用以及 產生的化學腐蝕作用,提供非常大的材料去除速率,由此快速地減小前工序損傷層的厚度,縮短將缺陷區的缺陷拉大成DIC缺陷的時間,從而降低形成DIC缺陷的風險。 When an alkaline additive is added to the first polishing solution, the first polishing solution is alkaline, so that the first polishing can combine the physical grinding effect of the abrasive particles and The chemical corrosion produced provides a very large material removal rate, thereby quickly reducing the thickness of the damaged layer of the previous process, shortening the time for the defects in the defect area to expand into DIC defects, thereby reducing the risk of forming DIC defects.
特別地,在第一拋光步驟中,還能夠利用化學腐蝕的尖端應力原理快速清除重度損傷。當晶圓的表層氧化矽被去除後,利用 能夠沿晶格對晶圓進行快速刻蝕,由此進一步降低將微小的晶體缺陷拉大成DIC缺陷的風險。 In particular, in the first polishing step, the tip stress principle of chemical etching can be used to quickly remove severe damage. The wafer can be etched quickly along the crystal lattice, further reducing the risk of enlarging tiny crystal defects into DIC defects.
步驟S200也稱為第二拋光步驟,用於對晶圓的表面的因第一拋光步驟的物理研磨和化學腐蝕造成的損傷進行去除。第二拋光液中添加鹼性添加物,以通過物料研磨和化學腐蝕的結合來得到相對較高的材料去除速率。Step S200 is also called the second polishing step, which is used to remove the damage on the surface of the wafer caused by the physical grinding and chemical corrosion in the first polishing step. Alkaline additives are added to the second polishing solution to obtain a relatively high material removal rate through the combination of material grinding and chemical corrosion.
步驟S300也稱為第三拋光步驟,用於對晶圓的表面的因第二拋光的物理研磨和化學腐蝕造成的損傷進行修復,以使晶圓表面實現鏡面化,得到高度平整且光滑的表面。Step S300 is also called the third polishing step, which is used to repair the damage on the surface of the wafer caused by the physical grinding and chemical corrosion of the second polishing, so as to achieve mirroring of the wafer surface and obtain a highly flat and smooth surface.
第三拋光液中不包括鹼性添加劑,以避免對晶圓表面造成過度的化學腐蝕,從而避免使晶圓表面的平坦度惡化,確保晶圓表面最終質量。The third polishing solution does not include alkaline additives to avoid excessive chemical corrosion on the wafer surface, thereby avoiding deterioration of the flatness of the wafer surface and ensuring the final quality of the wafer surface.
通過上述方案,利用三個拋光步驟逐步完成了對晶圓表面的前序製程損傷層的去除和鏡面化修復。此外,第一拋光步驟和第二拋光步驟通過結合化學腐蝕作用和物理研磨作用而以增大的材料去除速率對晶圓進行減薄,有效地縮短了將晶圓表面的晶體缺陷區清除的時間,有助於避免研磨耗時長導致對缺陷區及缺陷區內的微小缺陷的逐步放大,進而降低了形成DIC缺陷的風險。Through the above scheme, the removal and mirror repair of the previous process damaged layer on the wafer surface are gradually completed by three polishing steps. In addition, the first polishing step and the second polishing step thin the wafer at an increased material removal rate by combining chemical corrosion and physical grinding, effectively shortening the time to remove the crystal defect area on the wafer surface, helping to avoid the gradual enlargement of the defect area and the tiny defects in the defect area due to long grinding time, thereby reducing the risk of forming DIC defects.
通過上述方案,能夠在晶圓表面進行前序製程損傷去除和鏡面化修復的同時減少DIC缺陷的形成,有利於得到表面無損傷層、高度鏡面化且具有減少的DIC缺陷的拋光晶圓。Through the above scheme, the formation of DIC defects can be reduced while removing the damage of the previous process and repairing the mirror surface on the wafer surface, which is conducive to obtaining a polished wafer with no damage layer on the surface, high mirror surface and reduced DIC defects.
根據本申請的實施方式,還提供了一種拋光晶圓,其根據本申請的實施方式的用於最終拋光製程的處理方法獲得。根據本申請的實施方式的用於最終拋光製程的處理方法包括根據上述任一實施方式的用於最終拋光製程的處理方法,並且可以理解的是,還包括下文將提到的任一實施方式的用於最終拋光製程的處理方法。According to the implementation of the present application, a polished wafer is also provided, which is obtained by the processing method for the final polishing process according to the implementation of the present application. The processing method for the final polishing process according to the implementation of the present application includes the processing method for the final polishing process according to any of the above-mentioned implementations, and it can be understood that it also includes the processing method for the final polishing process according to any of the implementations mentioned below.
由此獲得的拋光晶圓上的尺寸在5nm以上(即,大於等於5nm)的DIC缺陷的數量小於5個。The number of DIC defects with a size of 5 nm or more (i.e., greater than or equal to 5 nm) on the polished wafer obtained in this way is less than 5.
進一步地,由此獲得的拋光晶圓上的尺寸在5nm以上的DIC缺陷的數量可以小於3個。Furthermore, the number of DIC defects with a size of 5 nm or more on the polished wafer obtained in this way can be less than 3.
具體而言,拋光晶圓是通過使用第一拋光液對晶圓進行第一拋光、使用第二拋光液對經過第一拋光的晶圓進行第二拋光以及使用第三拋光液對經過第二拋光的晶圓進行第三拋光而獲得的,其中,第一拋光液和第二拋光液均添加有鹼性添加劑,並且第三拋光液不添加鹼性添加劑。Specifically, the polished wafer is obtained by performing a first polishing on the wafer using a first polishing liquid, performing a second polishing on the wafer that has undergone the first polishing using a second polishing liquid, and performing a third polishing on the wafer that has undergone the second polishing using a third polishing liquid, wherein both the first polishing liquid and the second polishing liquid are added with alkaline additives, and the third polishing liquid is not added with alkaline additives.
以根據相關技術的用於最終拋光製程的處理方法作為對比例A,以根據本申請的實施方式的用於最終拋光製程的處理方法作為實施例B,圖5以箱形圖示出了在對比例A的情況下獲得的一系列拋光晶圓以及在實施例B的情況下獲得的一系列拋光晶圓的DIC缺陷的統計結果,其中,縱坐標為測出的單個拋光晶圓上的尺寸在5nm以上的DIC缺陷的數量。Taking the processing method for the final polishing process according to the related art as comparative example A, and taking the processing method for the final polishing process according to the implementation mode of the present application as implementation example B, FIG5 shows the statistical results of DIC defects of a series of polished wafers obtained in the case of comparative example A and a series of polished wafers obtained in the case of implementation example B in the form of a box plot, wherein the vertical coordinate is the number of DIC defects with a size of more than 5 nm on a single polished wafer measured.
此處,拋光晶圓特別是指直徑為300mm的晶圓或12英寸的晶圓。Here, the polished wafer specifically refers to a wafer having a diameter of 300 mm or a 12-inch wafer.
如圖5所示,由對比例A獲得的拋光晶圓的尺寸在5nm以上的DIC缺陷的平均數量為2806.92個,由實施例B獲得的拋光晶圓的尺寸在5nm以上的DIC缺陷的平均數量為0.166667個。由此可見,通過根據本申請的實施方式的用於最終拋光製程的處理方法,能夠有效地減少由此獲得的拋光晶圓上的DIC缺陷。As shown in FIG5 , the average number of DIC defects with a size of 5 nm or more on the polished wafer obtained from comparative example A is 2806.92, and the average number of DIC defects with a size of 5 nm or more on the polished wafer obtained from example B is 0.166667. It can be seen that the processing method for the final polishing process according to the embodiment of the present application can effectively reduce the DIC defects on the polished wafer obtained thereby.
圖6示出了在對比例A的情況下獲得的一系列拋光晶圓以及在實施例B的情況下獲得的一系列拋光晶圓中的各個拋光晶圓的尺寸在5nm以上的DIC缺陷的數量。從圖6可以看出一系列拋光晶圓的DIC缺陷的數量的波動情況。6 shows the number of DIC defects with a size of 5 nm or more in each of the series of polished wafers obtained in the case of comparative example A and the series of polished wafers obtained in the case of embodiment B. From FIG6 , it can be seen that the number of DIC defects in the series of polished wafers fluctuates.
由圖6可知,在實施例B的情況下獲得的一系列拋光晶圓的DIC缺陷數量整體較低,且基本維持在一致的水平,這表明,根據本申請的實施方式的用於最終拋光製程的處理方法在減少DIC缺陷方面具有較高的可靠性和穩定性。As can be seen from FIG. 6 , the number of DIC defects in a series of polished wafers obtained in Example B is generally low and basically maintained at a consistent level, which indicates that the processing method for the final polishing process according to the implementation method of the present application has high reliability and stability in reducing DIC defects.
此外,如圖7中所示,由對比例A獲得的拋光晶圓的表面上的尺寸在5nm以上的DIC缺陷的數量相當多且分佈密集。如圖8中所示,由實施例B獲得的拋光晶圓的表面上的尺寸在5nm以上的DIC缺陷的數量極少。由此可見,通過根據本申請的實施方式的用於最終拋光製程的處理方法獲得的拋光晶圓的表面質量更高。In addition, as shown in FIG7 , the number of DIC defects with a size of 5 nm or more on the surface of the polished wafer obtained from Comparative Example A is quite large and densely distributed. As shown in FIG8 , the number of DIC defects with a size of 5 nm or more on the surface of the polished wafer obtained from Example B is extremely small. It can be seen that the surface quality of the polished wafer obtained by the processing method for the final polishing process according to the embodiment of the present application is higher.
在一些實施方式中,第一拋光液中的鹼性添加劑與溶劑的體積比可以大於第二拋光液中的鹼性添加劑與溶劑的體積比,以使得第一拋光液中的 的濃度高於第二拋光液中的 的濃度。 In some embodiments, the volume ratio of the alkaline additive to the solvent in the first polishing solution may be greater than the volume ratio of the alkaline additive to the solvent in the second polishing solution, so that the volume ratio of the alkaline additive to the solvent in the first polishing solution is greater than that of the alkaline additive to the solvent in the second polishing solution. The concentration is higher than that in the second polishing liquid. concentration.
在這種情況下,第一拋光步驟具有更強的鹼腐蝕作用,以實現相對更強的拋光能力和更快的拋光速率,使得能夠在快速清除前工序製程損傷層的同時還能降低本工序因物理作用形成的損傷層的厚度。In this case, the first polishing step has a stronger alkaline corrosion effect to achieve a relatively stronger polishing ability and a faster polishing rate, so that the damaged layer of the previous process can be quickly removed while reducing the thickness of the damaged layer formed by physical action in this process.
第二拋光步驟的腐蝕作用弱於第一拋光步驟的腐蝕作用,以使拋光速率相對降低,以便在去除因第一拋光步驟的化學腐蝕造成的損傷以及本層的損傷的同時,避免化學作用太強而造成晶圓平坦度等參數的惡化,實現比第一拋光步驟相對更為精細的拋光效果。The corrosion effect of the second polishing step is weaker than that of the first polishing step, so that the polishing rate is relatively reduced. In order to remove the damage caused by the chemical corrosion of the first polishing step and the damage of the current layer, it is avoided that the chemical reaction is too strong and causes the deterioration of parameters such as wafer flatness, and a relatively finer polishing effect is achieved than the first polishing step.
可以理解的是,用於向第一拋光液添加的鹼性添加劑與用於向第二拋光液添加的鹼性添加劑的初始濃度可以是相同的。例如,鹼性添加劑的初始濃度可以均為50 wt%。It is understood that the initial concentration of the alkaline additive added to the first polishing solution and the initial concentration of the alkaline additive added to the second polishing solution can be the same. For example, the initial concentration of the alkaline additive can be 50 wt%.
對於初始濃度相同的鹼性添加劑,鹼性添加劑在第一拋光液的溶劑中的添加量可以大於鹼性添加劑在第二拋光液的溶劑中的添加量。For alkaline additives with the same initial concentration, the amount of the alkaline additive added to the solvent of the first polishing solution may be greater than the amount of the alkaline additive added to the solvent of the second polishing solution.
在一些實施方式中,第一拋光液中的鹼性添加劑與溶劑的體積比可以在1:2500至1:1500的範圍內,第二拋光液中的鹼性添加劑與溶劑的體積比可以在1:5000至1:2500的範圍內。In some embodiments, the volume ratio of the alkaline additive to the solvent in the first polishing solution may be in the range of 1:2500 to 1:1500, and the volume ratio of the alkaline additive to the solvent in the second polishing solution may be in the range of 1:5000 to 1:2500.
若第一拋光液中的鹼性添加劑與溶劑的體積比高於1:1500,則化學作用太強,容易導致晶圓平坦度等品質的惡化。If the volume ratio of alkaline additive to solvent in the first polishing solution is higher than 1:1500, the chemical reaction will be too strong, which may lead to deterioration of wafer flatness and other quality issues.
若第一拋光液中的鹼性添加劑與溶劑的體積比低於1:2500,則第一拋光過程的拋光速率較低,不利於抑制DIC缺陷的產生,且不利於設備產能匹配。If the volume ratio of the alkaline additive to the solvent in the first polishing solution is lower than 1:2500, the polishing rate of the first polishing process is low, which is not conducive to suppressing the occurrence of DIC defects and is not conducive to equipment capacity matching.
若第二拋光液中的鹼性添加劑與溶劑的體積比低於1:5000,則第二拋光液的pH值變化太小,化學作用不足,不能有效地幫助減少DIC缺陷的形成。If the volume ratio of alkaline additive to solvent in the second polishing solution is less than 1:5000, the pH change of the second polishing solution is too small, the chemical action is insufficient, and it cannot effectively help reduce the formation of DIC defects.
在一些實施方式中,鹼性添加劑可以為無機鹼。In some embodiments, the alkaline additive may be an inorganic base.
例如,鹼性添加劑可以包括KOH、NaOH或 。 For example, alkaline additives may include KOH, NaOH or .
在一些實施方式中,鹼性添加劑可以為有機鹼,例如氨甲基丙醇、季銨鹽等。In some embodiments, the alkaline additive may be an organic base, such as aminomethyl propanol, quaternary ammonium salt, etc.
在一些實施方式中,第一拋光可以以第一目標去除厚度進行,第二拋光可以以第二目標去除厚度進行,第三拋光可以以第三目標去除厚度進行,其中,第一目標去除厚度可以大於第二目標去除厚度,且第二目標去除厚度可以大於第三目標去除厚度。In some embodiments, the first polishing may be performed at a first target removal thickness, the second polishing may be performed at a second target removal thickness, and the third polishing may be performed at a third target removal thickness, wherein the first target removal thickness may be greater than the second target removal thickness, and the second target removal thickness may be greater than the third target removal thickness.
在這種情況下,能夠利用目標去除量逐步遞減的方式進行晶圓表面材料的去除處理。如此,不僅可以有助於進一步降低出現DIC缺陷的機率,而且每個步驟的待去除量能夠分別與每個拋光步驟的材料去除速率相匹配或說相適配,例如較大的材料去除速率與較大的待去除量相匹配,從而優化拋光製程,提升最終拋光過程的整體效率。In this case, the wafer surface material can be removed in a stepwise manner with a target removal amount. This not only helps to further reduce the probability of DIC defects, but also the amount to be removed in each step can be matched or adapted to the material removal rate of each polishing step, for example, a larger material removal rate matches a larger amount to be removed, thereby optimizing the polishing process and improving the overall efficiency of the final polishing process.
在一些實施方式中,第一目標去除厚度、第二目標去除厚度與第三目標去除厚度的比例可以為6:3:1,以更好地與三個步驟期望的材料去除速率相匹配。In some embodiments, the ratio of the first target removal thickness, the second target removal thickness, and the third target removal thickness can be 6:3:1 to better match the expected material removal rates of the three steps.
此外,為了確保本製程的穩定性,並確保對前工序損傷的充分去除,在一些實施方式中,第一目標去除厚度、第二目標去除厚度和第三目標去除厚度的總和大於待進行第一拋光的晶圓的損傷層的厚度的150%。In addition, in order to ensure the stability of the process and ensure sufficient removal of damage from the previous process, in some embodiments, the sum of the first target removal thickness, the second target removal thickness, and the third target removal thickness is greater than 150% of the thickness of the damaged layer of the wafer to be subjected to the first polishing.
應當理解的是,前損傷層的厚度按照平均值計算,同時前層損傷由於製程波動以及備件更換等原因會有損傷層波動。在實際生產中,前層損傷波動可以控制在20%以內,基於該波動範圍,實際的損傷層厚度的最大值會達到按照平均值計算的前損傷層的厚度120%。結合統計學原理和質量管理中的1.5偏移西格瑪管理習慣,實際的損傷層厚度的最大值可能會達到按照平均值計算的前損傷層的厚度大約150%。因此,通過確保目標去除厚度的總和大於實際的損傷層厚度的可能的最大值,能夠確保對前工序損傷的完全去除。It should be understood that the thickness of the front damage layer is calculated according to the average value, and the front damage layer will fluctuate due to process fluctuations and spare parts replacement. In actual production, the fluctuation of the front damage layer can be controlled within 20%. Based on this fluctuation range, the maximum actual damage layer thickness will reach 120% of the thickness of the front damage layer calculated according to the average value. Combining statistical principles and the 1.5 offset sigma management habit in quality management, the maximum actual damage layer thickness may reach about 150% of the thickness of the front damage layer calculated according to the average value. Therefore, by ensuring that the sum of the target removal thickness is greater than the possible maximum value of the actual damaged layer thickness, complete removal of the damage from the previous process can be ensured.
應當注意的是,此處的損傷層是指,晶圓在待進行拋光時或說在即將進行第一拋光時存在於晶圓表面上的損傷層。該損傷層是因第一拋光之前的前序製程處理例如雙面拋光處理而在晶圓表面上引入的損傷所在的區域。It should be noted that the damage layer here refers to the damage layer existing on the wafer surface when the wafer is to be polished or about to be first polished. The damage layer is the area where the damage is introduced on the wafer surface due to the previous process before the first polishing, such as double-sided polishing.
可以理解的是,該損傷層的厚度的測量可以根據晶圓的材質、加工製程和設備條件等選擇適合的測量方法進行,在此不做限制。It is understandable that the thickness of the damaged layer can be measured by selecting a suitable measurement method based on the material, processing process and equipment conditions of the wafer, and no limitation is made here.
圖9示出了用於進行根據本申請的實施方式的示例性最終拋光設備10。如圖9所示,最終拋光設備10包括拋光頭20、拋光台30以及拋光液供應管路40。拋光頭20以其下部表面保持待拋光的晶圓。拋光台30的上表面上設置有用於與晶圓接觸的拋光墊31。拋光液供應管路40用於將拋光液提供至拋光墊31,以便通過拋光墊31與晶圓的接觸對晶圓進行拋光。FIG9 shows an exemplary final polishing apparatus 10 for performing the embodiment according to the present application. As shown in FIG9 , the final polishing apparatus 10 includes a polishing head 20, a polishing table 30, and a polishing liquid supply line 40. The polishing head 20 holds the wafer to be polished on its lower surface. A polishing pad 31 for contacting the wafer is provided on the upper surface of the polishing table 30. The polishing liquid supply line 40 is used to provide the polishing liquid to the polishing pad 31 so as to polish the wafer through the contact between the polishing pad 31 and the wafer.
最終拋光設備10可以包括用於儲存第一拋光液的第一容納罐50、用於儲存第二拋光液的第二容納罐60、以及用於儲存第三拋光液的第三容納罐70。通過配置獨立的容納罐,便於根據相應的拋光步驟調整每種拋光液的使用順序和用量,提高製程的靈活性和適應性。The final polishing apparatus 10 may include a first container 50 for storing a first polishing liquid, a second container 60 for storing a second polishing liquid, and a third container 70 for storing a third polishing liquid. By configuring independent containers, it is convenient to adjust the use order and amount of each polishing liquid according to the corresponding polishing steps, thereby improving the flexibility and adaptability of the process.
下面對使用最終拋光設備10進行本申請的實施方式的用於最終拋光製程的處理方法的過程進行說明。The following is a description of the process of the final polishing process using the final polishing equipment 10 to perform the embodiment of the present application.
在使用最終拋光設備10對晶圓進行最終拋光時,在利用拋光頭20將晶圓吸附並保持的情況下,首先,從第一容納罐50經由拋光液供應管路40向拋光墊31供給一定流量的第一拋光液,當拋光液供給至拋光墊31上且與晶圓接觸後,利用拋光頭20和拋光台30相應的驅動軸帶動拋光頭20和拋光台30進行相對旋轉運動,通過拋光頭20對晶圓施加壓力以完成晶圓的第一拋光。When the final polishing device 10 is used to perform final polishing on the wafer, the wafer is adsorbed and held by the polishing head 20. First, a certain flow of the first polishing liquid is supplied from the first storage tank 50 to the polishing pad 31 via the polishing liquid supply pipeline 40. After the polishing liquid is supplied to the polishing pad 31 and contacts the wafer, the polishing head 20 and the polishing table 30 are driven by their corresponding driving shafts to rotate relative to each other, and pressure is applied to the wafer through the polishing head 20 to complete the first polishing of the wafer.
隨後,類似地,從第二容納罐60經由拋光液供應管路40向拋光墊31供給一定流量的第二拋光液,以進行第二拋光。最後,從第三容納罐70經由拋光液供應管路40向拋光墊31供給一定流量的第三拋光液,以進行第三拋光,由此可以最終得到表面損傷層經過去除、表面經過鏡面化修復並且DIC缺陷數量減少的拋光晶圓。Subsequently, similarly, a certain flow of the second polishing liquid is supplied from the second storage tank 60 to the polishing pad 31 through the polishing liquid supply pipeline 40 for the second polishing. Finally, a certain flow of the third polishing liquid is supplied from the third storage tank 70 to the polishing pad 31 through the polishing liquid supply pipeline 40 for the third polishing, thereby finally obtaining a polished wafer with the surface damaged layer removed, the surface mirrored and repaired, and the number of DIC defects reduced.
除非另外定義,本申請使用的技術術語或者科學術語應當為本申請所屬領域的人員所理解的通常含義。術語“包括”和“包含”是開放式的,即,包括除在權利要求書中的這樣的術語之後列出的那些要素之外的要素的系統、裝置、製品、組成、製劑或方法仍被認為落入該權利要求書的範圍內。Unless otherwise defined, technical or scientific terms used in this application should have the common meanings understood by people in the field to which this application belongs. The terms "include" and "comprising" are open-ended, that is, systems, devices, products, compositions, formulations or methods that include elements other than those listed after such terms in the claims are still considered to fall within the scope of the claims.
雖然已經參照示例性實施方式對本申請進行了描述,但是應當理解,本申請並不局限於文中詳細描述和示出的具體實施方式。在不偏離本申請的權利要求書所限定的範圍的情況下,本領域技術人員可以對示例性實施方式做出各種改變。Although the present application has been described with reference to exemplary embodiments, it should be understood that the present application is not limited to the specific embodiments described and shown in detail herein. Various changes may be made to the exemplary embodiments by those skilled in the art without departing from the scope defined by the claims of the present application.
在以上對本申請的示例性實施方式的描述中所提及和/或示出的特徵可以以相同或類似的方式結合到一個或更多個其他實施方式中,與其他實施方式中的特徵相組合或替代其他實施方式中的相應特徵。這些經組合或替代所獲得的技術方案也應當被視為包括在本申請的保護範圍內。因此,本申請的保護範圍應以所述權利要求的保護範圍為准。The features mentioned and/or shown in the above description of the exemplary embodiments of the present application may be combined in the same or similar manner into one or more other embodiments, combined with the features in other embodiments, or replace the corresponding features in other embodiments. The technical solutions obtained by these combinations or replacements should also be deemed to be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
1:最終拋光設備 2:拋光頭 3:拋光台 4:拋光液供應管路 5:拋光墊 A:COP缺陷 B:DIC缺陷 H:最大高度差 W:拋光晶圓 S100:使用第一拋光液對晶圓進行第一拋光 S200:使用第二拋光液對經過第一拋光的晶圓進行第二拋光 S300:使用第三拋光液對經過第二拋光的晶圓進行第三拋光 10:最終拋光設備 20:拋光頭 30:拋光台 31:拋光墊 40:拋光液供應管路 50:第一容納罐 60:第二容納罐 70:第三容納 1: Final polishing equipment 2: Polishing head 3: Polishing table 4: Polishing liquid supply pipeline 5: Polishing pad A: COP defect B: DIC defect H: Maximum height difference W: Polished wafer S100: Use the first polishing liquid to perform the first polishing on the wafer S200: Use the second polishing liquid to perform the second polishing on the wafer that has been polished for the first time S300: Use the third polishing liquid to perform the third polishing on the wafer that has been polished for the second time 10: Final polishing equipment 20: Polishing head 30: Polishing table 31: Polishing pad 40: Polishing liquid supply pipeline 50: First storage tank 60: Second storage tank 70: Third storage tank
通過以下參照附圖的描述,本申請的實施方式的特徵和優點將變得更加容易理解。附圖並非按比例繪製,可放大或縮小一些特徵以顯示特定部件的細節。在附圖中:The features and advantages of the embodiments of the present application will become easier to understand through the following description with reference to the accompanying drawings. The accompanying drawings are not drawn to scale and some features may be enlarged or reduced to show the details of specific components. In the accompanying drawings:
圖1為根據相關技術的一種最終拋光設備的示意圖。FIG. 1 is a schematic diagram of a final polishing device according to the related art.
圖2為採用相關技術的用於最終拋光製程的處理方法獲得的拋光晶圓的示意性截面圖。FIG. 2 is a schematic cross-sectional view of a polished wafer obtained by a processing method for a final polishing process using related technology.
圖3示例性地示出了拋光晶圓上形成的單個DIC缺陷的示意性形貌特徵。FIG. 3 exemplarily shows the schematic morphological features of a single DIC defect formed on a polished wafer.
圖4為根據本申請的實施方式的用於最終拋光製程的處理方法的流程圖。FIG. 4 is a flow chart of a processing method for a final polishing process according to an embodiment of the present application.
圖5為採用相關技術的用於最終拋光製程的處理方法獲得的一系列拋光晶圓與採用根據本申請的實施方式的用於最終拋光製程的處理方法獲得的一系列拋光晶圓在DIC缺陷測試結果方面的對比圖。FIG5 is a comparison diagram of DIC defect test results of a series of polished wafers obtained by a processing method for a final polishing process using related technologies and a series of polished wafers obtained by a processing method for a final polishing process according to an embodiment of the present application.
圖6為採用相關技術的用於最終拋光製程的處理方法獲得的一系列拋光晶圓與採用根據本申請的實施方式的用於最終拋光製程的處理方法獲得的一系列拋光晶圓在DIC缺陷測試結果方面的另一對比圖。FIG6 is another comparison diagram of DIC defect test results of a series of polished wafers obtained by using a processing method for a final polishing process using related technologies and a series of polished wafers obtained by using a processing method for a final polishing process according to an embodiment of the present application.
圖7為採用相關技術的用於最終拋光製程的處理方法獲得的拋光晶圓的表面上的DIC缺陷的分佈示意圖。FIG. 7 is a diagram showing the distribution of DIC defects on the surface of a polished wafer obtained by using a processing method for a final polishing process using the related art.
圖8為採用根據本申請的實施方式的用於最終拋光製程的處理方法獲得的拋光晶圓的表面上的DIC缺陷的分佈示意圖。FIG. 8 is a schematic diagram showing the distribution of DIC defects on the surface of a polished wafer obtained by using the processing method for the final polishing process according to an embodiment of the present application.
圖9為用於進行根據本申請的實施方式的用於最終拋光製程的處理方法的示例性最終拋光設備的示意圖。FIG. 9 is a schematic diagram of an exemplary final polishing apparatus for performing a processing method for a final polishing process according to an embodiment of the present application.
在附圖中,相同的或對應的技術特徵或部件採用相同或對應的附圖標記來表示。In the accompanying drawings, the same or corresponding technical features or components are represented by the same or corresponding drawing marks.
S100:使用第一拋光液對晶圓進行第一拋光 S200:使用第二拋光液對經過第一拋光的晶圓進行第二拋光 S300:使用第三拋光液對經過第二拋光的晶圓進行第三拋光 S100: Use the first polishing liquid to perform the first polishing on the wafer S200: Use the second polishing liquid to perform the second polishing on the wafer that has been first polished S300: Use the third polishing liquid to perform the third polishing on the wafer that has been second polished
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2024114624150 | 2024-10-18 | ||
| CN202411462415.0A CN119501802A (en) | 2024-10-18 | 2024-10-18 | Processing method and polished wafer for final polishing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202524579A TW202524579A (en) | 2025-06-16 |
| TWI889618B true TWI889618B (en) | 2025-07-01 |
Family
ID=94651722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113149276A TWI889618B (en) | 2024-10-18 | 2024-12-18 | Processing method and polished wafer for final polishing process |
Country Status (2)
| Country | Link |
|---|---|
| CN (2) | CN119501802A (en) |
| TW (1) | TWI889618B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170345663A1 (en) * | 2015-01-23 | 2017-11-30 | Shin-Etsu Handotai Co., Ltd. | Method for manufacturing a bonded soi wafer |
| CN109427573A (en) * | 2017-08-31 | 2019-03-05 | 胜高股份有限公司 | The grinding method of chip |
| WO2020006795A1 (en) * | 2018-07-04 | 2020-01-09 | 常州捷佳创精密机械有限公司 | Method and device for realizing etching and polishing of silicon wafer with alkaline system by using ozone |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3202305B2 (en) * | 1992-02-17 | 2001-08-27 | 信越半導体株式会社 | Manufacturing method and inspection method of mirror surface wafer |
| CN104802068B (en) * | 2014-01-24 | 2017-05-10 | 中芯国际集成电路制造(上海)有限公司 | Chemical mechanical polishing method |
| WO2017059099A1 (en) * | 2015-09-30 | 2017-04-06 | Sunedison Semiconductor Limited | Methods for processing semiconductor wafers having a polycrystalline finish |
| CN107398779A (en) * | 2016-05-18 | 2017-11-28 | 上海新昇半导体科技有限公司 | A kind of final polishing method of wafer |
| JP6690606B2 (en) * | 2017-07-14 | 2020-04-28 | 信越半導体株式会社 | Polishing method |
| CN118357846A (en) * | 2024-05-21 | 2024-07-19 | 中环领先半导体科技股份有限公司 | Wafer polishing method and polishing device |
-
2024
- 2024-10-18 CN CN202411462415.0A patent/CN119501802A/en active Pending
- 2024-12-18 TW TW113149276A patent/TWI889618B/en active
-
2025
- 2025-09-25 CN CN202511382364.5A patent/CN121368350A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170345663A1 (en) * | 2015-01-23 | 2017-11-30 | Shin-Etsu Handotai Co., Ltd. | Method for manufacturing a bonded soi wafer |
| CN109427573A (en) * | 2017-08-31 | 2019-03-05 | 胜高股份有限公司 | The grinding method of chip |
| WO2020006795A1 (en) * | 2018-07-04 | 2020-01-09 | 常州捷佳创精密机械有限公司 | Method and device for realizing etching and polishing of silicon wafer with alkaline system by using ozone |
Also Published As
| Publication number | Publication date |
|---|---|
| CN121368350A (en) | 2026-01-20 |
| CN119501802A (en) | 2025-02-25 |
| TW202524579A (en) | 2025-06-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101815502B1 (en) | Method for polishing silicon wafer | |
| CN1117203A (en) | Method of rough polishing semiconductor wafers to reduce surface roughness | |
| CN101415866A (en) | Method for manufacturing epitaxial wafer | |
| US20060246724A1 (en) | Method for polishing wafer | |
| JP2006100799A (en) | Silicon wafer manufacturing method | |
| JP3943869B2 (en) | Semiconductor wafer processing method and semiconductor wafer | |
| TWI889618B (en) | Processing method and polished wafer for final polishing process | |
| JP5853408B2 (en) | Manufacturing method of glass substrate for magnetic recording medium and glass substrate for magnetic recording medium | |
| JP6419578B2 (en) | Manufacturing method of glass substrate for hard disk | |
| JP2006351081A (en) | Polishing method of magnetic disk substrate | |
| JP3156265U (en) | Polishing brush, brush adjusting jig, glass substrate for magnetic disk, and magnetic disk | |
| JP2006089363A (en) | Process for manufacturing glass substrate for magnetic recording medium, glass substrate for magnetic recording medium obtained by the process, and magnetic recording medium obtained using the substrate | |
| KR20260003425A (en) | Final polishing method for a highly doped wafer and polished highly doped wafer | |
| JP5083477B2 (en) | Manufacturing method of glass substrate for information recording medium | |
| JP4075426B2 (en) | Silicon wafer manufacturing method | |
| JP5589339B2 (en) | Substrate polishing method | |
| JP5846223B2 (en) | Substrate and light emitting device | |
| JP2007118173A (en) | Polishing brush, brush adjusting fixture, and polishing brush adjusting method | |
| JP2007102843A (en) | Glass substrate for magnetic recording medium and magnetic disk | |
| CN119609906A (en) | Final polishing method for wafer and polished wafer | |
| WO2013099083A1 (en) | Method for manufacturing glass substrate for hdd | |
| CN114473641A (en) | Optimization method for silicon wafer surface flatness | |
| CN121083498A (en) | Fine control method for macroscopic damage and sub-damage of indium arsenide substrate surface | |
| JP5310671B2 (en) | Glass substrate for magnetic recording medium and method for manufacturing the same | |
| JP2007102842A (en) | Manufacturing method of glass substrate for magnetic recording medium and magnetic disk |