TWI889030B - Method for three-dimensional determination of an aerial image of a measurement object with the aid of a metrology system and metrology system for carrying out the determination method - Google Patents
Method for three-dimensional determination of an aerial image of a measurement object with the aid of a metrology system and metrology system for carrying out the determination method Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
- G03F1/82—Auxiliary processes, e.g. cleaning or inspecting
- G03F1/84—Inspecting
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- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/08—Testing mechanical properties
- G01M11/081—Testing mechanical properties by using a contact-less detection method, i.e. with a camera
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70491—Information management, e.g. software; Active and passive control, e.g. details of controlling exposure processes or exposure tool monitoring processes
- G03F7/705—Modelling or simulating from physical phenomena up to complete wafer processes or whole workflow in wafer productions
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Abstract
Description
本專利申請要求德國專利申請DE 10 2022 212 750.1的優先權,其內容經引用併入本文。 This patent application claims priority from German patent application DE 10 2022 212 750.1, the content of which is incorporated herein by reference.
本發明涉及一種利用計量系統對測量物件的空間圖像進行三維確定的方法。本發明也涉及一種用於執行這種確定方法的計量系統。 The present invention relates to a method for three-dimensionally determining a spatial image of a measurement object using a metrology system. The present invention also relates to a metrology system for executing such a determination method.
從WO 2016/012 426 A1和WO 2020/225 411 A中已知用於此目的的這種方法和計量系統。從WO 2021/073 994 A1已知一種用於確定測量光波長的測量光在結構化物件的表面上的光學相位差的方法。從DE 10 2020 123 615 B9已知微影光罩的特徵方法。DE 10 2019 215 800 A1揭露了一種用於確定跨結構化物件的表面的具有測量光波長的測量光的光學相位差的方法。DE 10 2021 205 541 A1揭露了一種當用照明光照射待測量的入射光瞳內時確定光學系統的成像品質的方法。DE 10 2022 200 372 A1揭露了一種在經由光學測量系統對物件進行照明和成像期間模擬光學產生系統的照明和成像特性的方法。 Such methods and metrology systems for this purpose are known from WO 2016/012 426 A1 and WO 2020/225 411 A. A method for determining the optical phase difference of measurement light of a measurement light wavelength on the surface of a structured object is known from WO 2021/073 994 A1. A method for characterizing a lithography mask is known from DE 10 2020 123 615 B9. DE 10 2019 215 800 A1 discloses a method for determining the optical phase difference of measurement light of a measurement light wavelength across the surface of a structured object. DE 10 2021 205 541 A1 discloses a method for determining the imaging quality of an optical system when illuminating light into an entrance pupil to be measured. DE 10 2022 200 372 A1 discloses a method for simulating the illumination and imaging properties of an optical generation system during illumination and imaging of an object via an optical measurement system.
本發明的一個目的是進一步研發出一種利用計量系統來確定測量物件的空間圖像的方法,使得在測量空間圖像期間降低像場中的空間圖像結果的雜訊位準。 One object of the present invention is to further develop a method for determining a spatial image of a measurement object using a metrology system so that the noise level of the spatial image result in the image field is reduced during the measurement of the spatial image.
根據本發明,該目的透過具有請求項1中指定的特徵的確定方法來達成。 According to the present invention, this object is achieved by a method having the characteristics specified in claim 1.
根據本發明,理解到可以在作為確定方法的一部分的空間圖像測量期間經由指定的模型強度結果擬合測量強度結果,即將結果之間的偏差最小化。這減少了待確定的空間圖像中的結果雜訊,因為特別是在測量強度結果中偵測到強度異常值。具體地,成像光學單元的各個散焦值的不同測量強度結果可用於偏差最小化。提高了確定方法結果的再現性,即測量物件的位置函數。可增加測量流通量。 According to the invention, it is understood that during the measurement of a spatial image as part of a determination method, the measured intensity result can be fitted via a specified model intensity result, i.e. the deviation between the results can be minimized. This reduces the result noise in the spatial image to be determined, since in particular intensity anomalies are detected in the measured intensity result. In particular, different measured intensity results for various defocus values of the imaging optical unit can be used for deviation minimization. The reproducibility of the results of the determination method, i.e. the position function of the measurement object, is improved. The measurement throughput can be increased.
測量物件可以是微影光罩或光罩。特別地,透過使用波長範圍在5nm至30nm之間的EUV光作為計量系統的照明光,可以在待確定的測量物件的位置函數中達到非常高的空間解析度,特別可以是優於50nm。 The measurement object may be a lithography mask or a photomask. In particular, by using EUV light in the wavelength range between 5 nm and 30 nm as illumination light for the metrology system, a very high spatial resolution can be achieved in the position function of the measurement object to be determined, in particular better than 50 nm.
模型強度結果可以指定為與測量強度結果相同的散焦值。作為替代或補充,也可以為其他散焦值(即尚未進行測量的散焦值)指定模型強度結果。 Model intensity results can be assigned to the same defocus values as measured intensity results. Alternatively or in addition, model intensity results can also be assigned to other defocus values (i.e. defocus values that have not been measured).
根據請求項2的最小化適合於計量系統內的成像比率。 Minimization according to claim 2 is suitable for the imaging ratio within the metering system.
根據請求項3的擬合參數數量與測量點數量的比率確保了在執行確定方法時實際的最小化偏差。不會因擬合參數數量過多而導致模型強度結果的過度確定。此擬合參數數量與測量點數量的比率可不大於0.1,可不大於0.05,甚至可以更小。此比率通常大於0.001。 The ratio of the number of fitted parameters to the number of measurement points according to claim 3 ensures that the actual deviation is minimized when executing the determination method. The model strength results will not be overdetermined due to an excessive number of fitted parameters. This ratio of the number of fitted parameters to the number of measurement points may be no greater than 0.1, no greater than 0.05, or even smaller. This ratio is usually greater than 0.001.
根據請求項4的霍普金斯近似會導致有利地少量的擬合參數。 The Hopkins approximation according to claim 4 leads to an advantageously small number of fitting parameters.
根據請求項5的複值繞射光譜的確定是精確的。即使已經進行確定,擬合參數的數量也可以保持在理想限度內。 The determination of the complex-valued diffraction spectrum according to claim 5 is exact. Even after the determination, the number of fitting parameters can be kept within ideal limits.
根據請求項6的焦點位置確定省去了在測量測量強度結果時對焦點位置的非理想的預校準。這能節省測量時間。 Determining the focus position according to claim 6 eliminates the need for non-ideal pre-calibration of the focus position when measuring the intensity measurement result. This can save measurement time.
根據請求項7的確定方法中,有利地還在散焦維度中確定完整的空間圖像。 In the determination method according to claim 7, the complete spatial image is advantageously also determined in the defocus dimension.
根據請求項8的計量系統的優點對應於上述已參考確定方法解釋的那些優點。 The advantages of the metering system according to claim 8 correspond to those explained above with reference to the determination method.
計量系統可以有照明光的光源。這樣的光源可以設計為EUV光源。光源的EUV波長範圍可在5nm至30nm之間。也可能是在DUV波長範圍內(例如193nm範圍內)的光源。 The metrology system may have a light source for illumination light. Such a light source may be designed as an EUV light source. The EUV wavelength range of the light source may be between 5nm and 30nm. It may also be a light source in the DUV wavelength range (e.g., in the 193nm range).
可將計量系統實施為執行如上所述的確定方法。 The metering system may be implemented to perform the determined method as described above.
1:照明光 1: illumination light
2:計量系統 2: Measuring system
3:物場 3: Material field
4:物件平面 4: Object plane
5:測試結構 5: Test structure
6:吸收線 6: Absorption line
7:多層線 7:Multilayer lines
8:EUV光源 8: EUV light source
9:照明光學單元 9: Lighting optical unit
10:光瞳光闌 10: pupil and light gate
11:照明光學單元光瞳平面 11: Illumination optical unit pupil plane
13:圖像平面 13: Image plane
15:照明光束路徑 15: Lighting beam path
16:位移驅動件 16: Displacement drive
17:物件支架 17: Object holder
18:物件位移驅動件 18: Object displacement driver
19:場分佈 19: Field distribution
20:投影光學單元 20: Projection optical unit
21:繞射光譜 21: Diffraction spectrum
22:光瞳平面 22: Pupil plane
23:孔徑光闌 23: Aperture aperture
24:入射光闌 24: Incident light aperture
25:位移驅動件 25: Displacement drive
26:出射光闌 26: Outgoing light gate
27:空間解析偵測裝置/攝影機 27: Spatial analysis detection device/camera
28:複雜場分佈 28: Complex field distribution
29:圖像平面 29: Image plane
30:像場 30: Image field
31:強度分佈 31:Intensity distribution
32:暗線 32: Hidden Lines
33:亮線 33: bright line
35:測量步驟 35: Measurement steps
36:指定步驟 36:Specify steps
37:最小化步驟 37: Minimization step
38:反算步驟 38: Back calculation step
39:輸出步驟 39: Output step
40:測量圖像 40:Measurement image
41:測量點 41: Measurement point
42:樣本場 42: Sample field
43:樣本像素 43: Sample pixels
dx:像素寬度 dx: pixel width
Imeas(x,y,zi):3D空間圖像 I meas (x,y,z i ): 3D spatial image
以下將參考附圖更詳細地解釋本發明的示例性實施例,其中:圖1高度示意性地示出用於確定測量物件(例如光刻光譜)的空間圖像的計量系統的側視圖,其中計量系統具有照明光學單元和成像光學單元,其中每個都被高度示意性地示出;圖2示出佈置在根據圖1的計量系統中的II處的二元週期性測試結構的頂視圖;圖3同樣示出根據圖2的在測試結構曝光之後圖1中III處的照明光束路徑中的照明光的電磁場的場分佈的俯視圖。 Exemplary embodiments of the invention will be explained in more detail below with reference to the accompanying drawings, in which: FIG. 1 highly schematically shows a side view of a metrology system for determining a spatial image of a measurement object (e.g. a lithography spectrum), wherein the metrology system has an illumination optical unit and an imaging optical unit, each of which is shown highly schematically; FIG. 2 shows a top view of a binary periodic test structure arranged at II in the metrology system according to FIG. 1; FIG. 3 similarly shows a top view of the field distribution of the electromagnetic field of the illumination light in the illumination beam path at III in FIG. 1 after exposure of the test structure according to FIG. 2.
圖4再次以根據圖2的俯視圖示出圖1中IV處的照明光束路徑中的測試結構的繞射光譜;圖5以類似圖4的圖式示出由於計量系統的圖1中的V處的孔徑光闌而沿週邊切割的繞射光譜; 圖6在類似圖5的圖式中示出繞射光譜,其包括通過計量系統的成像光學單元指示為輪廓線的波前影響,作為圖1中VI處成像光學單元的出射光瞳區域中的測量光譜;圖7以類似圖3的俯視圖示出在圖1中的VII處的成像光束路徑中計量系統的空間解析偵測裝置的曝光期間照明光的複雜場分佈;圖8以類似圖7的圖式示出圖1的偵測裝置VIII的位置處由偵測裝置測量的照明光強度;圖9示出利用計量系統對測量物件的空間圖像進行三維確定的方法的流程圖。 FIG. 4 again shows the diffraction spectrum of the test structure in the illumination beam path at IV in FIG. 1 in a top view according to FIG. 2 ; FIG. 5 shows the diffraction spectrum cut along the periphery due to the aperture diaphragm at V in FIG. 1 of the metrology system in a diagram similar to FIG. 4 ; and FIG. 6 shows the diffraction spectrum in a diagram similar to FIG. 5 , which includes the wavefront effect indicated as a contour line by the imaging optical unit of the metrology system as an output of the imaging optical unit at VI in FIG. 1 FIG. 7 shows the measurement spectrum in the projection pupil region in a top view similar to FIG. 3 , showing the complex field distribution of the illumination light during the exposure of the spatially resolved detection device of the metrology system in the imaging beam path at position VII in FIG. 1 ; FIG. 8 shows the illumination light intensity measured by the detection device at the position of the detection device VIII in FIG. 1 in a diagram similar to FIG. 7 ; FIG. 9 shows a flow chart of a method for three-dimensionally determining the spatial image of a measurement object using a metrology system.
圖10示出偵測裝置的位置處的像素解析度和通過測量光譜的位置處的傅立葉變換對應的傳播方向解析度的並置;圖11在圖中示出已確定的空間圖像的空間圖像對比對於散焦值的依賴性,其可用於確定建模的3D空間圖像的焦點位置。 FIG. 10 shows the juxtaposition of the pixel resolution at the location of the detection device and the propagation direction resolution corresponding to the Fourier transform at the location of the measured spectrum; FIG. 11 shows in a diagram the dependence of the spatial image contrast of the determined spatial image on the defocus value, which can be used to determine the focus position of the modeled 3D spatial image.
下面使用笛卡爾xyz座標系來方便說明姿態關係。圖1中的x軸垂直於繪圖平面而延伸至繪圖平面。圖1中的y軸向左延伸。圖1中的z軸垂直向上。 The Cartesian xyz coordinate system is used below to facilitate the description of the posture relationship. The x-axis in Figure 1 extends perpendicular to the drawing plane and to the drawing plane. The y-axis in Figure 1 extends to the left. The z-axis in Figure 1 is vertically upward.
圖1以對應於經向剖面的視圖示出了用於對測量物件、特別是微影光罩的空間圖像進行三維確定的計量系統2中的EUV照明光或成像光1的光束路徑。同時,計量系統2用於在透過計量系統2的光學測量系統對物件進行照明和成像期間再現光學生產系統的照明和成像特性。在這種情況下,示出了測試結構5,其也被稱為測量物件並且佈置在物場3中的物件平面4中。 FIG. 1 shows, in a view corresponding to a meridional section, the beam path of EUV illumination or imaging light 1 in a metrology system 2 for three-dimensional determination of a spatial image of a measurement object, in particular a lithography mask. At the same time, the metrology system 2 is used to reproduce the illumination and imaging properties of the optical production system during illumination and imaging of the object by the optical metrology system of the metrology system 2. In this case, a test structure 5 is shown, which is also referred to as a measurement object and is arranged in an object plane 4 in the object field 3.
測試結構5的範例如圖2的俯視圖所示。測試結構5在一維上是週期性的,具體地例如沿著y座標。將測試結構5設計為具有吸收體線6和交替的多層線7的二元測試結構,所述吸收體線6和交替的多層線7對於照明光1是反射的。線6、7是垂直結構,例如在y方向延伸。 An example of a test structure 5 is shown in the top view of FIG2 . The test structure 5 is periodic in one dimension, specifically, for example, along the y-coordinate. The test structure 5 is designed as a binary test structure having absorber lines 6 and alternating multilayer lines 7, which are reflective for the illumination light 1. Lines 6, 7 are vertical structures, for example, extending in the y-direction.
計量系統2用於分析三維(3D)空間圖像(空間圖像計量系統)。一種應用是微影光罩的空間圖像的再現,就像在生產投影曝光系統的光學生產系統(例如在掃描器中)中也會看到的空間圖像。為達此目的,特別地,可以測量計量系統2本身的成像品質,如果需要的話,可以調整計量系統2本身的成像品質。因此,空間圖像的分析可以用於確定計量系統2的投影光學單元的成像品質或確定特別是投影曝光設備內的投影光學單元的成像品質。計量系統從WO 2016/012 426 A1、US 2013/0063716 A1(見圖3)、DE 102 20 815 A1(見圖9)、DE 102 20 816 A1(見圖2)和US 2013/001已知。 The metrology system 2 serves to analyze a three-dimensional (3D) spatial image (spatial image metrology system). One application is the reconstruction of a spatial image of a lithography mask, as would also be seen in an optical production system (e.g. in a scanner) for producing a projection exposure system. For this purpose, in particular, the imaging quality of the metrology system 2 itself can be measured and, if necessary, adjusted. The analysis of the spatial image can thus be used to determine the imaging quality of a projection optical unit of the metrology system 2 or, in particular, within a projection exposure apparatus. Metering systems are known from WO 2016/012 426 A1, US 2013/0063716 A1 (see FIG. 3), DE 102 20 815 A1 (see FIG. 9), DE 102 20 816 A1 (see FIG. 2) and US 2013/001.
照明光1在測試結構5處被反射和繞射。照明光1的入射平面與中心初始照明下的yz平面平行。根據圖3的俯視圖中示出在測試結構5曝光之後照明光1的電磁場的場分佈。 The illumination light 1 is reflected and diffracted at the test structure 5. The incident plane of the illumination light 1 is parallel to the yz plane under the central initial illumination. The field distribution of the electromagnetic field of the illumination light 1 after the test structure 5 is exposed is shown in the top view according to FIG. 3.
由EUV光源8產生EUV照明光1。光源8可以是雷射產生電漿(LPP)源或放電產生電漿(DPP)源。原則上,也可以使用基於同步加速器的光源,例如自由電子雷射(FEL)。EUV光源的使用波長範圍可在5nm至30nm之間。EUV的光波長可以是13.5nm。取代光源8,原則上在計量系統2的變型中使用的光源也可以為不同光波長,例如使用波長為193nm的光源。 EUV illumination light 1 is generated by an EUV light source 8. Light source 8 can be a laser produced plasma (LPP) source or a discharge produced plasma (DPP) source. In principle, a synchrotron-based light source, such as a free electron laser (FEL), can also be used. The wavelength range of the EUV light source can be between 5nm and 30nm. The light wavelength of EUV can be 13.5nm. Instead of light source 8, in principle, the light source used in the variant of the metrology system 2 can also be a light source of a different light wavelength, for example a light source with a wavelength of 193nm.
在光源8和測試結構5之間佈置計量系統2的照明光學單元9。照明光學單元9用於以物場3上的限定的照明強度分佈並且同時以限定的照明角度分佈來照明待檢查的測試結構5,利用該照明角度分佈來照明物場3的場點。這種照明角度分佈也稱為照明設定。本領域技術人員可在WO 2012/028 303 A1等找到此照明設定的範例。照明光學單元9與光源8一起形成計量系統2的部分同調照明系統。 An illumination optical unit 9 of the metrology system 2 is arranged between the light source 8 and the test structure 5. The illumination optical unit 9 is used to illuminate the test structure 5 to be inspected with a defined illumination intensity distribution on the object field 3 and at the same time with a defined illumination angle distribution, and the field points of the object field 3 are illuminated by the illumination angle distribution. This illumination angle distribution is also called an illumination setting. Those skilled in the art can find examples of this illumination setting in WO 2012/028 303 A1, etc. The illumination optical unit 9 and the light source 8 together form a partially coherent illumination system of the metrology system 2.
透過佈置在照明光學單元光瞳平面11中的光瞳光闌10來指定繞射光1的各個照明角度分佈。光瞳光闌10也稱為西格瑪(sigma)光闌。 The various illumination angle distributions of the diffracted light 1 are specified by a pupil diaphragm 10 arranged in a pupil plane 11 of the illumination optical unit. The pupil diaphragm 10 is also called a sigma diaphragm.
將照明光學單元9的光瞳光闌10實施為物件平面4上游的照明光1的照明光束路徑15中的驅動可位移光闌。用於光瞳光闌10的驅動位移的驅動單元在圖1中標號為16。 The pupil diaphragm 10 of the illumination optical unit 9 is implemented as a driven displaceable diaphragm in the illumination beam path 15 of the illumination light 1 upstream of the object plane 4. The drive unit for the driven displacement of the pupil diaphragm 10 is referenced 16 in FIG. 1 .
可利用位移驅動件16讓所選擇的光瞳光闌10在光瞳平面11中沿著至少一個光瞳座標進行位移。 The selected pupil aperture 10 can be displaced along at least one pupil coordinate in the pupil plane 11 by using a displacement driver 16.
位移驅動件16還可包括光闌互換單元,特定的一個光瞳光闌10可經由此光闌交換單元交換為另一個特定的光瞳光闌10。為此目的,光闌交換單元可從光闌盒移除相應選擇的光瞳光闌並且將交換的光闌返回到該光闌盒。 The displacement drive 16 may also include an aperture exchange unit, through which a specific pupil aperture 10 can be exchanged for another specific pupil aperture 10. For this purpose, the aperture exchange unit can remove the corresponding selected pupil aperture from the aperture box and return the exchanged aperture to the aperture box.
由計量系統2的物件支架17支撐測試結構5。物件支架17與物件位移驅動件18配合以移動測試結構5,特別是沿z座標移動。 The test structure 5 is supported by the object support 17 of the metrology system 2. The object support 17 cooperates with the object displacement driver 18 to move the test structure 5, especially along the z coordinate.
在測試結構5處反射之後,照明光1的電磁場的分佈19對應於圖2而在圖3中以俯視圖示出。在場分佈19中,振幅和相位值對應於測試結構5的吸收體線6和多層線7。 The distribution 19 of the electromagnetic field of the illumination light 1 after reflection at the test structure 5 corresponds to FIG. 2 and is shown in FIG. 3 in a top view. In the field distribution 19, the amplitude and phase values correspond to the absorber lines 6 and the multilayer lines 7 of the test structure 5.
利用測試結構5反射的照明光1進入計量系統2的成像光學單元或投影光學單元20。 The illumination light 1 reflected by the test structure 5 enters the imaging optical unit or projection optical unit 20 of the measurement system 2.
在投影光學單元20的光瞳平面中,由於測試結構5的週期性而獲得繞射光譜21(參見圖4)。 In the pupil plane of the projection optical unit 20, a diffraction spectrum 21 is obtained due to the periodicity of the test structure 5 (see Figure 4).
測試結構5的零級繞射位於繞射光譜21的中心。此外,圖4還示出繞射光譜的正負1級繞射和正負級繞射21。 The zero-order diffraction of the test structure 5 is located at the center of the diffraction spectrum 21. In addition, FIG4 also shows the positive and negative first-order diffraction and the positive and negative order diffraction 21 of the diffraction spectrum.
圖4所示的繞射光譜21的繞射級以這種形式出現在計量系統2的光學系統的光瞳平面中,例如在投影光學單元20的入射光瞳平面22中。在這個入射光瞳平面22中,配置了投影光學單元20的孔徑光闌23,其外圍界定了投影光學單元20的入射光瞳24。孔徑光闌23也稱為計量系統2的成像光瞳光闌。 The diffraction order of the diffraction spectrum 21 shown in FIG4 appears in this form in the pupil plane of the optical system of the metrology system 2, for example, in the incident pupil plane 22 of the projection optical unit 20. In this incident pupil plane 22, an aperture diaphragm 23 of the projection optical unit 20 is configured, and its periphery defines the incident pupil 24 of the projection optical unit 20. The aperture diaphragm 23 is also called the imaging pupil diaphragm of the metrology system 2.
成像光瞳光闌23主動接觸位移驅動件25,位移驅動件25的功能對應於西格瑪光闌10的位移驅動件16的功能。 The imaging pupil aperture 23 actively contacts the displacement actuator 25, and the function of the displacement actuator 25 corresponds to the function of the displacement actuator 16 of the sigma aperture 10.
圖5示出繞射光譜21的入射光瞳24和三個繞射級,其位於初始照明角度分佈中的入射光瞳24中,即零級和正負1級繞射。 FIG5 shows the entrance pupil 24 of the diffraction spectrum 21 and three diffraction orders located in the entrance pupil 24 in the initial illumination angle distribution, namely the zeroth order and positive and negative first order diffraction.
圖6示出投影光學單元20的出射光瞳平面中的照明/成像光1的強度分佈。圖6所示的出射光瞳26產生作為入射光瞳24的圖像。 FIG6 shows the intensity distribution of the illumination/imaging light 1 in the exit pupil plane of the projection optical unit 20. The exit pupil 26 shown in FIG6 produces an image as the entrance pupil 24.
光瞳24(參見圖5)和光瞳26(參見圖6)是橢圓形的。利用對應孔徑光闌21的替代規格,光瞳22、24還可以是偏離圓形形狀的另一個形狀,其中光瞳至少是近似圓形的。光瞳半徑可以計算為平均半徑。例如,可將這樣的替代光瞳設計為橢圓形,其半軸之間的長寬比在例如1和3之間的範圍內。在圖中所未示出的實施例,光瞳24和26也可以是圓形的。 Pupil 24 (see FIG. 5 ) and pupil 26 (see FIG. 6 ) are elliptical. With alternative specifications for the corresponding aperture diaphragm 21 , pupils 22, 24 can also be another shape deviating from a circular shape, wherein the pupil is at least approximately circular. The pupil radius can be calculated as an average radius. For example, such an alternative pupil can be designed as an ellipse, the aspect ratio between its semi-axes being in the range of, for example, 1 and 3. In an embodiment not shown in the figure, pupils 24 and 26 can also be circular.
負1、0和正1級繞射的圖像以及光學系統(準確地說是投影光學單元20)的成像貢獻對出射光瞳26中的強度分佈做出貢獻。透過虛線輪廓線示出在圖6中的此成像貢獻,如下文將解釋的,可透過光學系統的傳遞函數來描述。不可避免的光學系統成像誤差導致照明/成像光1的可測量強度也存在於出射光瞳26中繞射級周圍的區域。 The images of the negative 1, 0 and positive 1 order diffraction and the imaging contribution of the optical system (to be precise the projection optical unit 20) contribute to the intensity distribution in the exit pupil 26. This imaging contribution, shown in FIG6 by a dashed outline, can be described by the transfer function of the optical system as will be explained below. The unavoidable imaging errors of the optical system result in a measurable intensity of the illumination/imaging light 1 also being present in the region around the diffraction orders in the exit pupil 26.
投影光學單元20將測試結構5朝向計量系統2的空間解析偵測裝置27成像。將空間解析偵測裝置27設計為攝影機,特別是CCD攝影機或CMOS攝影機。 The projection optical unit 20 images the test structure 5 toward the spatial resolution detection device 27 of the measurement system 2. The spatial resolution detection device 27 is designed as a camera, in particular a CCD camera or a CMOS camera.
將投影光學單元20設計為放大光學單元。投影光學單元20的放大係數可以大於10,可以大於50,可以大於100,而且可以更大。通常,該放大倍率小於1000。 The projection optical unit 20 is designed as a magnification optical unit. The magnification factor of the projection optical unit 20 can be greater than 10, greater than 50, greater than 100, and greater. Usually, the magnification is less than 1000.
圖7對應於圖4示出照明/成像光1在圖像平面29的區域中的複雜場分佈28,在圖像平面29中佈置有空間解析偵測裝置27。 FIG. 7 corresponds to FIG. 4 and shows a complex field distribution 28 of the illumination/imaging light 1 in the region of the image plane 29, in which a spatially resolved detection device 27 is arranged.
圖8示出由相機27在圖像平面29中的像場30中測量的照明/成像光1的強度分佈31。在強度分佈31中將吸收體線6的圖像表示為低亮度的基本暗線32,將多層線7的圖像表示為較大強度的亮線33。 FIG8 shows the intensity distribution 31 of the illumination/imaging light 1 measured by the camera 27 in the image field 30 in the image plane 29. In the intensity distribution 31, the image of the absorber line 6 is represented as a substantially dark line 32 of low brightness, and the image of the multilayer line 7 is represented as a bright line 33 of greater intensity.
為了藉助計量系統2對測量物件5的空間圖像進行三維確定,在計量系統的多個測量操作情況下,在像場30中的測量步驟35(參見圖9)中測量測量物件5的3D空間圖像Imeas(x,y,zi)作為測量強度結果2。這些測量操作情況均對應於投影光學單元20的散焦值zi。 In order to determine the spatial image of the measurement object 5 in three dimensions by means of the metrology system 2, the 3D spatial image I meas (x, y, z i ) of the measurement object 5 is measured in a measurement step 35 (see FIG. 9 ) in the image field 30 as a measurement intensity result 2 in a plurality of measurement operation scenarios of the metrology system. These measurement operation scenarios all correspond to the defocus values z i of the projection optical unit 20.
在確定方法的指定步驟36中,再次在多個模型操作情況下指定像場30中的3D空間圖像的模型強度結果Ifit,它們各自對應於投影光學單元20的散焦值zi。 In a specification step 36 of the determination method, a model intensity result I fit of the 3D spatial image in the image field 30 is specified again in a plurality of model operations, which each correspond to a defocus value z i of the projection optical unit 20 .
這裡使用的擬合模型是藉由計量系統2的光學系統的電磁波傳播結果。 The fitting model used here is the result of electromagnetic wave propagation through the optical system of measurement system 2.
可以用函數()來描述計量系統2的部分同調照明系統,再現由照明光闌10透射的照明方向。這裡假設照明光學單元9的照明設定不會過度照射投影光學單元20的物側數值孔徑,即最大照明角度小於物側數值孔徑(||<)。 You can use the function ( ) is used to describe the partially coherent illumination system of the metering system 2, reproducing the illumination direction transmitted by the illumination aperture 10 Here, it is assumed that the illumination setting of the illumination optical unit 9 will not over-illuminate the object side numerical aperture of the projection optical unit 20, that is, the maximum illumination angle is smaller than the object side numerical aperture (| |<).
每個照明方向產生一個平面波,在物件平面4中平面波的場分佈為。光罩下游的場分佈(見圖3)為。 Each lighting direction Generates a plane wave. The field distribution of the plane wave in object plane 4 is The field distribution downstream of the mask (see Figure 3) is .
m()是複值光罩函數,其描述測量物件5的位置相關的複反射率。隨後將場E的恆定振幅設為零。 m( ) is a complex-valued mask function which describes the position-dependent complex reflectivity of the measurement object 5. The constant amplitude of the field E is then set to zero.
在成像光學單元20的入射光瞳24中,場分佈與同樣複值的繞射光譜21進行干涉。 In the entrance pupil 24 of the imaging optical unit 20, the field distribution interferes with the equally complex-valued diffraction spectrum 21.
此繞射光譜21可以描述為:
在這種情況下,M0是光譜函數0()的傅立葉變換。λ是計量系統2所使用的光波長。因此,來自方向的照明僅導致該模型中繞射光譜的偏移(霍普金斯近似)。是各電磁波在成像光學單元20中的傳播方向。 In this case, M0 is the spectral function 0 ( ). λ is the wavelength of light used by the measurement system 2. Therefore, Directional illumination only causes a shift in the diffraction spectrum in the model (Hopkins approximation). It is the propagation direction of each electromagnetic wave in the imaging optical unit 20.
利用投影光學單元20的電磁波傳播可以透過與光學單元已知的複值傳遞函數相乘來建模:
此處,是由成像光學單元20的數值孔徑造成的切割,且是由散焦z所引起的波前誤差。 Here, is the cut caused by the numerical aperture of the imaging optical unit 20, and is the wavefront error caused by defocus z.
傳播的光譜現在對圖像平面29中的場分佈進行干涉。攝影機27測量在照明系統的所有照明方向上積分的場分佈的強度(參見圖8)。 The propagated spectrum now interferes with the field distribution in the image plane 29. The camera 27 measures the intensity of the field distribution integrated in all illumination directions of the illumination system (see Figure 8).
在每種情況下利用攝影機27在像場30中以對應的散焦z所測量的空間圖像,可以透過以下方式建模:
FT代表傅立葉變換。利用此空間圖像模型,現在可以擬合測量的空拍圖像Imeas(,)。這是在最小化步驟37中完成的(參見圖9),其中將測量強度結果Imeas與模型強度結果Ifit的偏差進行最小化,透過測量物件5的複值繞射光譜M的變化來調整模型強度結果Ifit。擬合參數是描述光罩光譜M0()的參數。 FT stands for Fourier transform. Using this spatial image model, we can now fit the measured aerial image I meas ( ,). This is done in a minimization step 37 (see FIG. 9 ), in which the deviation between the measured intensity result I meas and the model intensity result I fit is minimized by adjusting the model intensity result I fit by measuring the change in the complex diffraction spectrum M of the object 5. The fitting parameters are the parameters describing the mask spectrum M 0 ( ) parameters.
在最小化步驟37中,使用非線性最佳化方法來搜尋光罩光譜M0(),其中模擬(Ifit)和測量(Imeas)空間圖像之間的RMS(平方平均數)差異F被最小化。解決了以下最佳化問題:
成像光學單元20的數值孔徑切割繞射光譜21(參見圖5與圖6)。由於物場3的傾斜照明,繞射光譜21另外最大程度地使數值孔徑的值偏移。因此,只有空間頻率||<2NA對圖像有貢獻。自由擬合參數只是在光罩光譜中滿足此條件的部分。測得的雜訊強度I meas (,z n )現在被擬合的雜訊強度I fit (,z n )而取代。 The numerical aperture of the imaging optical unit 20 cuts the diffraction spectrum 21 (see FIGS. 5 and 6 ). Due to the oblique illumination of the object field 3, the diffraction spectrum 21 also shifts the value of the numerical aperture to the greatest extent. Therefore, only the spatial frequency | |<2 NA contributes to the image. The free fitting parameters are only those parts of the mask spectrum that satisfy this condition. The measured noise intensity I meas ( , z n ) is now fitted with the noise intensity I fit ( , z n ) and replaced.
基於在最小化步驟37中獲得的模型化複值繞射譜M,然後在反算步驟38中進行對測量物件5的位置函數m的反算,特別是透過傅立葉變換。然後 在該方法的輸出步驟39中輸出該位置函數m。此方法在已知範圍的散焦值z min z z max 上執行。這樣,也確定了該z值範圍的位置函數,結果是測量物件的三維空間影像。這種利用模型強度結果Ifit所進行的確定方法可以理解為過濾雜訊測量數據Imeas。 Based on the modeled complex-valued diffraction spectrum M obtained in the minimization step 37, the position function m of the measurement object 5 is then back-calculated in an inversion step 38, in particular by means of a Fourier transformation. This position function m is then output in an output step 39 of the method. The method operates within a known range of defocus values z min z z max . In this way, the position function of the z value range is also determined, and the result is a three-dimensional spatial image of the measured object. This determination method using the model intensity result I fit can be understood as filtering the noise measurement data I meas .
為了確保透過此濾波可靠地抑制雜訊,擬合參數的數量應明顯小於測量點的數量。這可以透過相應的參數選擇來確保(這態樣一樣參見圖10)。 In order to ensure reliable noise suppression by this filtering, the number of simulated parameters should be significantly smaller than the number of measurement points. This can be ensured by a corresponding choice of parameters (see Figure 10 for this approach as well).
尤其測量影像40可以佔據整個像場30,由具有像素寬度dx的NxN個測量像素41組成測量影像40。測量3到15個焦點平面zi。N的範圍可以在100到5,000之間。dx的範圍可以在10nm和50nm之間。投影光學單元20的數值孔徑可為0.1。 In particular, the measurement image 40 may occupy the entire image field 30 and may be composed of NxN measurement pixels 41 having a pixel width dx. 3 to 15 focal planes z i are measured. N may range from 100 to 5,000. dx may range from 10 nm to 50 nm. The numerical aperture of the projection optical unit 20 may be 0.1.
這個焦點平面的數量也稱為Nz。因此,測量值的數量是N*N*Nz。如果透過FFT計算上述方程式中的傅立葉變換Ifit,則光罩光譜必須在同一網格上取樣,即也具有NxN像素。圖10右側以光瞳座標示出了光罩光譜21的樣本場42的範例。將樣本域42劃分為樣本像素43。每個樣本像素43對應於成像光學單元20中的傳播方向。此光譜樣本場42的總範圍是1/Res。因此,在光譜樣本場42的NxN個樣本像素43處,對應樣本像素43的範圍是1/NRes。 This number of focal planes is also referred to as Nz. Therefore, the number of measured values is N*N*Nz. If the Fourier transform I fit in the above equation is calculated by means of FFT, the mask spectrum must be sampled on the same grid, i.e. also has NxN pixels. An example of a sample field 42 of a mask spectrum 21 is shown on the right side of FIG. 10 in pupil coordinates. The sample domain 42 is divided into sample pixels 43. Each sample pixel 43 corresponds to a propagation direction in the imaging optical unit 20. The total range of this spectral sample field 42 is 1/Res. Therefore, at the NxN sample pixels 43 of the spectral sample field 42, the range of the corresponding sample pixel 43 is 1/NRes.
FFT的最大空間頻率是1/dx。僅需要光罩光譜21的空間頻率小於2*NA/λ的點作為自由擬合參數。因此,擬合參數與測量點的數量比為:
對於上述範例數字(Nz=7),獲得比率N fit /N meas 的值為0.039。如範例所示,每個擬合參數都分配了大約25個測量點,這導致雜訊減少了倍。 For the example numbers above (Nz=7), the obtained ratio N fit / N meas has a value of 0.039. As shown in the example, each fitting parameter is assigned about 25 measurement points, which leads to a reduction in noise. times.
在上述霍普金斯近似不充分的情況下,可以透過一些附加參數來描述繞射光譜的照明角度依賴性,也可以在光罩光譜的重建(擬合)中確定這些參數。為了考慮光譜對照明方向的依賴性,可以對測試結構5的角度相關光譜M採用以下方法:
在這種情況下,M0()是與照明方向無關的光譜,類似於霍普金斯近似。C(,,)是重建先前定義的任何複值函數,C(,,)模擬了振幅和相位對照明方向的依賴性。α1..N是作為最佳化的一部分而確定出的自由參數。 In this case, M 0 ( ) is a spectrum that is independent of the illumination direction, similar to the Hopkins approximation. C( , , ) is to reconstruct any complex-valued function previously defined, C( , , ) models the dependence of amplitude and phase on the illumination direction. α 1..N are free parameters determined as part of the optimization.
可以使用下列函數C(,,α 1,α 2,...,α N )作為範例:
在複雜光罩傳遞函數M的重建中,將依賴照明方向的光罩光譜M()建模為獨立於照明方向的光譜和校正函數(C(,,α 1,α 2,...,α N ))。 In the reconstruction of the complex mask transfer function M, the mask spectrum M ( ) is modeled as a spectrum independent of the illumination direction and a correction function ( C ( , , α 1 , α 2 ,..., α N )).
現在搜尋光罩光譜M0()和參數α1..N,進而將測量空間圖像和模擬空間圖像之間的差異最小化。此最佳化問題已被解決:
因此,與霍普金斯近似相比,自由參數的數量僅增加了N,其中N通常很小。 Therefore, the number of free parameters increases only by N compared to the Hopkins approximation, where N is usually small.
利用重建的、現在與方向相關的光譜,可以針對目標照明設定σtarget和目標散焦ztarget計算建模的空間影像Ifit:
然後,此方程式可用於將模擬空間影像Isim與分別測量的空間影像Imeas進行比較,其可用於重建光罩光譜M以及對應的複雜光罩傳遞函數。 This equation can then be used to compare the simulated spatial image I sim with the separately measured spatial image I meas , which can be used to reconstruct the mask spectrum M and the corresponding complex mask transfer function.
根據該方程,可以使用重建的光罩傳遞函數M和光學生產系統的照明設定σtarget來計算3D空間影像。以這種方式,例如,可以確定出測試結構5的空間圖像如果由光學產生系統成像的話會是什麼樣子。 From this equation, the 3D spatial image can be calculated using the reconstructed mask transfer function M and the illumination settings σ target of the optical production system. In this way, for example, it is possible to determine what the spatial image of the test structure 5 would look like if it were imaged by the optical production system.
因此,擬合參數的數量僅略有增加。實際上,如上式(7)所定義的校正函數C的三個至五個參數αi通常就足夠了。對於NxN像素來說,這實際上可以忽略不計。因此濾波效果保持不變。 Therefore, the number of fitting parameters increases only slightly. In practice, three to five parameters α i of the correction function C defined as in equation (7) above are usually sufficient. For NxN pixels, this is practically negligible. Therefore, the filtering effect remains unchanged.
基於模型強度結果Ifit的評估,作為確定方法在不同散焦值zi處的最小化37的結果,模型強度結果Ifit的焦點位置可以確定為散焦維度z的函數。然後可以省略在測量步驟35期間,對相應焦點位置所進行的校準。 Based on the evaluation of the model intensity result I fit , the focus position of the model intensity result I fit can be determined as a function of the defocus dimension z as a result of the minimization 37 of the determination method at different defocus values z i . The calibration of the corresponding focus position during the measurement step 35 can then be omitted.
因此,在擬合測量影像時確定的繞射光譜可以另外用於隨後「數位」聚焦影像。這樣就無需在實際測量之前進行聚焦,進而實現更高流通量。另外,可以提高聚焦精確度和聚焦的再現性。數位對焦的順序如下: Therefore, the diffraction spectrum determined when fitting the measurement image can additionally be used to subsequently focus the image "digitally". This eliminates the need for focusing before the actual measurement, which results in higher throughput. In addition, the focusing accuracy and the reproducibility of the focusing can be improved. The sequence for digital focusing is as follows:
1.使用下列公式,使用擬合光譜M 0()計算M個支撐點z 1...z M 處的合成焦點堆疊。例如,在瑞利長度上使用七個焦點平面:
2.確定每個焦點平面的任何對比標準,例如影像亮度的標準差:
3.繪製對比K(z m )與焦點位置zm的關係圖。確定最大z0對比的位置,例如透過擬合拋物線。此示出於圖11中。 3. Plot the contrast K ( z m ) versus the focal position z m . Determine the location of the maximum z 0 contrast, for example by fitting a parabola. This is shown in FIG. 11 .
4.現在計算新的聚焦合成空拍影像Isynth,其最大對比位於z=0處:
這些影像現在不僅雜訊較小,而且在z=0位置處具有最大對比度,即最清晰的影像。 These images now not only have less noise, but also have maximum contrast at the z=0 position, which is the sharpest image.
35:測量步驟 35: Measurement steps
36:指定步驟 36:Specify steps
37:最小化步驟 37: Minimization step
38:反算步驟 38: Back calculation step
39:輸出步驟 39: Output step
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