TWI889071B - Sheet separation device and sheet separation method - Google Patents
Sheet separation device and sheet separation method Download PDFInfo
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- TWI889071B TWI889071B TW112148977A TW112148977A TWI889071B TW I889071 B TWI889071 B TW I889071B TW 112148977 A TW112148977 A TW 112148977A TW 112148977 A TW112148977 A TW 112148977A TW I889071 B TWI889071 B TW I889071B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
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Abstract
提供一種片材分離裝置,其能夠從處於層疊狀態的片材中,將片材確實且高速地一片片分離。 片材分離裝置(1)是具有:第一吸引機(10A)及第二吸引機(10B),將層疊在載置部的層疊狀態的片材之最上面的片材吸引而抬起,並將所吸引的最上面的片材相對於層疊狀態的片材掀起並分離;分離部(A),分離層疊狀態的片材;以及傳遞部(B),將所分離的片材搬送而傳遞至後處理裝置。其中,第一吸引機(10A)及第二吸引機(10B)是分開配設在分離部側及傳遞部側,並且透過搬送機構在分離部與傳遞部之間重複移動。再者,搬送機構是以在第一吸引機(10A)及第二吸引機(10B)的一者於分離部處分離片材而向傳遞部移動時,使另一者之吸引機向分離部(A)移動之方式來進行控制。 A sheet separation device is provided, which can separate sheets one by one from stacked sheets accurately and at high speed. The sheet separation device (1) comprises: a first suction machine (10A) and a second suction machine (10B) for sucking and lifting the top sheet of the stacked sheets stacked on a loading portion, and lifting and separating the sucked top sheet relative to the stacked sheets; a separation portion (A) for separating the stacked sheets; and a transfer portion (B) for conveying and transferring the separated sheets to a post-processing device. The first suction machine (10A) and the second suction machine (10B) are respectively arranged on the separation part side and the delivery part side, and are repeatedly moved between the separation part and the delivery part through a conveying mechanism. Furthermore, the conveying mechanism is controlled in such a way that when one of the first suction machine (10A) and the second suction machine (10B) separates the sheet at the separation part and moves to the delivery part, the other suction machine moves to the separation part (A).
Description
本發明是關於片材分離裝置及片材分離方法,其將所層載的片材一片片地分離。 The present invention relates to a sheet separation device and a sheet separation method, which separates the loaded sheets one by one.
以往,已知有一種片材分離裝置,其將處於層疊狀態的片材(例如,形成為袋狀的片材)一片片地分離,並將其搬送到其他裝置。這種片材分離裝置是將分離成一片的片材向設置在其下游側的後處理裝置(例如,標籤貼附裝置等)搬送。但是,當前述片材為塑料製且薄時,具有靜電帶電的性質,在從層疊狀態的片材分離最上面的片材時,由於前述靜電而使袋彼此密接而難以剝離。 In the past, there is a known sheet separation device that separates sheets in a stacked state (for example, sheets formed into a bag shape) one by one and conveys them to another device. This sheet separation device conveys the separated sheet to a post-processing device (for example, a label attaching device, etc.) disposed downstream thereof. However, when the aforementioned sheet is made of plastic and thin, it has the property of being electrostatically charged. When separating the top sheet from the stacked sheets, the bags are closely attached to each other due to the aforementioned static electricity and are difficult to peel off.
例如,在專利文獻1中,揭示了一種片材分離裝置,其能夠從層疊狀態的片材,確實地分離一片片的片材。參照圖11及圖12,說明專利文獻1所揭示的片材分離裝置的片材分離的概略製程。 For example, Patent Document 1 discloses a sheet separation device that can reliably separate sheets from stacked sheets. Referring to FIG. 11 and FIG. 12, the general process of sheet separation of the sheet separation device disclosed in Patent Document 1 is described.
最初,藉由吸引機201,將載置於載置部的處於層疊狀態的片材的最上面之片材200的前側吸引並抬起。接著,吸引機201是使抬起的片材200轉動大致180°並搬送(圖11(a)~(c))。此時,透過吸引機201的旋轉,吸引並
抬起的片材200是以相對於層疊狀態的片材掀起的方式被分離。也就是,僅透過吸引機在層疊方向(鉛直方向)上移動,由於第一片之片材和第二片之片材因為靜電等在面整體上互相吸引,因此難以僅分離一片,但透過使吸引機旋轉,第一片和第二片之間是成為線方向的阻力,能夠容易地進行一片分離。
Initially, the front side of the
然後,被抬起的片材200是由被轉動驅動的吸引機201來以大致反轉180°的狀態搬送至下游位置,在該位置處被移交至後處理裝置(圖未示)(圖11(d))。爾後,吸引機201是被朝反向驅動(圖12(a)~(c)),返回到圖11(a)所示的初始位置,以進行下一個之片材的一片分離(圖12(d))。
Then, the lifted
[專利文獻1]日本特許第7106737號公報 [Patent Document 1] Japanese Patent No. 7106737
在上述的用吸引機來為片材的分離方法中,是構成為:吸引機在初始位置處分離片材,爾後,旋轉大致180°而搬送到下游側的傳遞位置並傳遞給後處理裝置,再次返回到初始值。如此,由於吸引機是在初始位置與傳遞位置進行往復驅動,因此片材的高速分離處理存有極 限。 In the above-mentioned method of separating sheets using a suction machine, the suction machine separates the sheets at the initial position, then rotates approximately 180 degrees and transports them to the transfer position on the downstream side and transfers them to the post-processing device, and then returns to the initial value. In this way, since the suction machine is reciprocated between the initial position and the transfer position, there is a limit to the high-speed separation process of the sheets.
本發明是基於上述問題而為之者,其目的在於提供一種片材分離裝置及片材分離方法,能夠從處於層疊狀態的片材中,一片片地確實地分離片材,並進行高速處理。 The present invention is made based on the above-mentioned problem, and its purpose is to provide a sheet separation device and a sheet separation method, which can accurately separate sheets one by one from stacked sheets and perform high-speed processing.
為了達成上述目的,根據本發明之片材分離裝置是特徵在於具有:載置部,載置有層疊狀態的片材;第一吸引機及第二吸引機,將層疊在前述載置部的層疊狀態的片材之最上面的片材吸引而抬起,並將所吸引的最上面的片材相對於層疊狀態的片材掀起並分離;分離部,分離前述層疊狀態的片材;以及傳遞部,將前述所分離的片材搬送而傳遞至後處理裝置;其中,前述第一吸引機及第二吸引機是分開配設在前述分離部側及前述傳遞部側,並且透過搬送機構在前述分離部與前述傳遞部之間重複移動,而前述搬送機構是以在前述第一吸引機及第二吸引機的一者於前述分離部處分離片材而向前述傳遞部移動時,使另一者之吸引機向前述分離部移動之方式來控制。 In order to achieve the above-mentioned purpose, the sheet separation device according to the present invention is characterized in that it has: a loading portion for loading stacked sheets; a first suction machine and a second suction machine for sucking and lifting the top sheet of the stacked sheets stacked on the loading portion, and lifting and separating the sucked top sheet relative to the stacked sheets; a separation portion for separating the stacked sheets; and a conveying portion for conveying the separated sheets. The first suction machine and the second suction machine are respectively arranged on the side of the separation part and the side of the delivery part, and are repeatedly moved between the separation part and the delivery part through a conveying mechanism, and the conveying mechanism is controlled in such a way that when one of the first suction machine and the second suction machine separates the sheet at the separation part and moves to the delivery part, the suction machine of the other one moves to the separation part.
在上述的片材分離裝置中,利用吸引機來一邊將載置在載置部上的處於層疊狀態的片材的最上面之片材吸引而抬起,一邊以相對於層疊狀態的片材掀起的方式來分離。另外,片材的分離是由前述第一吸引機及第二吸引機連續地進行之,而在前述第一吸引機及第二吸引機中 一者係於前述分離部分離片材而移動到前述傳遞部時,另一者之吸引機是向前述分離部移動。因此,與往復驅動一個吸引機相比,片材的分離製程將變短,能夠以高速來進行片材的分離處理。 In the above-mentioned sheet separation device, a suction machine is used to suck and lift the topmost sheet of the stacked sheets placed on the placement portion, while separating the sheets by lifting them relative to the stacked sheets. In addition, the separation of the sheets is continuously performed by the aforementioned first suction machine and the second suction machine, and when one of the aforementioned first suction machine and the second suction machine separates the sheets from the aforementioned separation portion and moves to the aforementioned transfer portion, the suction machine of the other one moves toward the aforementioned separation portion. Therefore, compared with a reciprocatingly driven suction machine, the sheet separation process will be shortened, and the sheet separation process can be performed at a high speed.
再者,根據本發明之片材分離方法是特徵在於具備:分離製程,於分離部中,將最上面的片材相對於層疊狀態的片材吸引而抬起,並將所吸引的最上面的片材相對於層疊狀態的片材掀起並分離;搬送製程,搬送前述所掀起並分離的片材;以及傳遞製程,將前述搬送製程中所搬送的片材傳遞至後處理裝置的傳遞部;其中,前述分離製程是透過沿無端軌道而配設的第一吸引機及第二吸引機來連續執行片材的分離;前述搬送製程是在將前述第一吸引機及第二吸引機的一者搬送至前述傳遞部時,將另一者的吸引機向前述分離部搬送。 Furthermore, the sheet separation method according to the present invention is characterized by comprising: a separation process, in the separation section, the top sheet is sucked and lifted relative to the stacked sheets, and the sucked top sheet is lifted and separated relative to the stacked sheets; a conveying process, conveying the lifted and separated sheet; and a transfer process, conveying the sheet conveyed in the conveying process to the transfer section of the post-processing device; wherein the separation process is to continuously perform sheet separation through a first suction machine and a second suction machine arranged along an endless track; and the transfer process is to convey the suction machine of the other suction machine to the separation section when one of the first suction machine and the second suction machine is conveyed to the transfer section.
根據此種的片材分離方法,能夠利用第一吸引機及第二吸引機來連續地進行片材的分離與分離後的片材的向後處理裝置的傳遞,因此能夠以高速進行片材的分離處理。 According to this sheet separation method, the first suction machine and the second suction machine can be used to continuously separate the sheets and transfer the separated sheets to the post-processing device, so the sheet separation process can be performed at a high speed.
根據本發明,可得到一種片材分離裝置及片材分離方法,其能夠從處於層疊狀態的片材中,一片片地確實地分離片材,並進行高速處理。 According to the present invention, a sheet separation device and a sheet separation method can be obtained, which can accurately separate sheets one by one from stacked sheets and perform high-speed processing.
1:片材分離裝置 1: Sheet separation device
2:基座 2: Base
3:載置部 3: Loading part
5:推壓驅動裝置 5: Push drive device
12:支撐軸 12: Support shaft
15:片材分離機構 15: Sheet separation mechanism
20:無端軌道 20: No End Track
21:導軌 21:Guide rails
22:帶輪 22: Pulley
23:帶體 23: Carrying body
25:搬送盒 25: Transport box
30:吸氣機構 30: Inhalation mechanism
31:殼體 31: Shell
32:噴嘴 32: Spray nozzle
50:控制盒 50: Control box
60:支撐板 60: Support plate
61:凹處 61: Recess
65:搬送輥 65: Transport roller
200:片材 200: Sheet
201:吸引機 201: Suction machine
10a:吸引墊 10a: Attraction pad
10A,10B:吸引機 10A, 10B: Suction machine
10d:噴嘴 10d: Nozzle
15A:凸緣 15A: flange
20A:彎曲部 20A: bend
20B:直線移動部 20B: Linear motion part
21a:接合槽 21a:Joint groove
25a:旋轉體 25a: Rotating body
A:分離部 A: Separation section
B:傳遞部 B: Delivery Department
S:片材 S: Sheet
S1:片材 S1: Sheet
[圖1]是從前方側觀看根據本發明的片材分離裝置的一實施方式的概略立體圖。 [Figure 1] is a schematic three-dimensional diagram of an embodiment of the sheet separation device according to the present invention, viewed from the front side.
[圖2]是從後方側觀看根據本發明的片材分離裝置的一實施方式的概略立體圖。 [Figure 2] is a schematic three-dimensional diagram of an embodiment of the sheet separation device according to the present invention, viewed from the rear side.
[圖3]是圖1及圖2所示的片材分離裝置的側視圖。 [Figure 3] is a side view of the sheet separation device shown in Figures 1 and 2.
[圖4]是圖1及圖2所示的片材分離裝置的俯視圖。 [Figure 4] is a top view of the sheet separation device shown in Figures 1 and 2.
[圖5]是圖1及圖2所示的片材分離裝置的前視圖。 [Figure 5] is a front view of the sheet separation device shown in Figures 1 and 2.
[圖6(a)至(d)]是依序地表示片材的分離部中的吸引機(吸引墊)之動作的圖。 [Figure 6 (a) to (d)] are diagrams sequentially showing the operation of the suction machine (suction pad) in the sheet separation section.
[圖7]是表示將分離成一片而掀起的片材搬送到傳遞部之狀態的概略圖。 [Figure 7] is a schematic diagram showing the state where the separated and lifted sheet is conveyed to the conveying section.
[圖8(a)至(c)]是表示片材的分離製程及搬送製程的概略圖。 [Figure 8 (a) to (c)] are schematic diagrams showing the sheet separation process and conveying process.
[圖9]是表示由吸引墊所為的片材的分離狀態的概略圖。 [Figure 9] is a schematic diagram showing the separation state of the sheet by the suction pad.
[圖10]是表示由吸引墊所為的片材的傳遞狀態的概略圖。 [Figure 10] is a schematic diagram showing the transfer state of the sheet by the suction pad.
[圖11(a)至(d)]是表示以往的片材之分離製程的概略圖。 [Figure 11 (a) to (d)] is a schematic diagram showing the conventional sheet separation process.
[圖12(a)至(d)]是表示圖11的片材分離製程結束後的下一個的片材之分離製程的概略圖。 [Figure 12 (a) to (d)] is a schematic diagram showing the next sheet separation process after the sheet separation process of Figure 11 is completed.
以下,將根據所附圖式具體地說明根據本發明的片材分離裝置的一實施方式。 Below, an implementation method of the sheet separation device according to the present invention will be specifically described according to the attached drawings.
圖1至圖5是表示根據本發明的片材分離裝置的一實施方式的圖,圖1是從前方側觀看的概略立體圖,圖2是從後方側觀看的概略立體圖,圖3是側視圖,圖4是俯視圖,而圖5是前視圖。另外,在圖中,X方向是定義為片材的搬送方向(前後方向),Y方向是定義為與片材的搬送方向為正交的方向(寬度方向),而Z方向是定義為片材的層疊方向(上下方向)。 Figures 1 to 5 are diagrams showing an embodiment of the sheet separation device according to the present invention, Figure 1 is a schematic three-dimensional diagram viewed from the front side, Figure 2 is a schematic three-dimensional diagram viewed from the rear side, Figure 3 is a side view, Figure 4 is a top view, and Figure 5 is a front view. In addition, in the figure, the X direction is defined as the conveying direction of the sheet (front-back direction), the Y direction is defined as the direction orthogonal to the conveying direction of the sheet (width direction), and the Z direction is defined as the stacking direction of the sheet (up-down direction).
根據本實施方式的片材分離裝置1是具備基座(框架)2和設置在基座2上的載置部3。前述載置部3是透過設置在基座2上的推壓驅動裝置5,被設置成可在上下方向(Z方向)上移動。在前述載置部3上,層疊多片薄的片材(用尼龍等形成的薄袋、薄膜、紙等)(層疊狀態的片材以S來表示),成為適於從上開始依序地一片片地分離的構造。在此分離出的最上面的片材S1(參照圖7~圖10)是被搬送到圖未示的後處理裝置(例如,標籤裝置、焊接裝置等)。
The sheet separation device 1 according to the present embodiment is provided with a base (frame) 2 and a
前述片材分離裝置1是具備:吸引機10A,吸引並抬起層疊在載置部3上的層疊狀態的片材S;及片材分離機構15,設置為與層疊狀態的片材S之緣部(一端部)相對向。該片材分離機構15可使用各種公知的構成,例如為具備圓形狀的凸緣15A,其與載置部3上的層疊狀態的片材
S的最上面之片材S1密接而按壓之。也就是,層疊狀態的片材S的最上面之片材S1是被按壓在凸緣15A的圓弧區域,而當最上面之片材S1被吸引機10A、10B給吸引而上升時,片材S1將受到分離作用,從而能夠抑止第二片以後的片材被相連而上升。另外,片材分離機構15也可為與層疊狀態的片材S的兩側邊接合而給予分離作用。
The sheet separation device 1 comprises: a
前述吸引機10A是在層疊狀態的片材S的一端部側、沿Y方向隔開規定間隔而配設為複數個(在本實施方式中為六個),由後述的支撐軸12支撐。
The
根據本發明的片材分離裝置1是設置有一對上述構成的吸引機及支撐軸。 The sheet separation device 1 according to the present invention is provided with a pair of suction machines and support shafts of the above-mentioned structure.
在以下的說明中,將圖所示的狀態作為初始位置,將位於載置部3的上方側的吸引機稱為第一吸引機10A,並將位於載置部3的下方側的吸引機稱為第二吸引機10B。
In the following description, the state shown in the figure is regarded as the initial position, the suction machine located on the upper side of the mounting
這些之第一吸引機10A和第二吸引機10B是在初始位置處為分開配設在進行片材之分離的分離部A側與進行片材之傳遞的傳遞部B側,各吸引機是透過搬送機構構分別在分離部與傳遞部之間重複移動(僅沿一方向移動)。另外,使第一吸引機10A和第二吸引機10B移動的搬送機構是被控制為,在第一吸引機10A及第二吸引機10B之的一者係在分離部A將片材分離而向傳遞部B移動時,使另一者之吸引機向分離部A移動。進而,前述第一吸引機10A和第二吸引機10B的各支撐軸12是以進行片材之分離的方式來繞中心軸被旋轉驅動。
The
在各吸引機10A、10B的前端,分別設置有吸引墊10a,其與最上面的片材S1的表面密接而吸引之。在本實施方式中,圖所示的吸引機10A的位置是將層疊片材給分離的分離位置(分離部A),吸引機10A向後方側移動而從X方向朝Z方向進行方向變換的部分是成為將分離出的片材傳遞給後處理裝置的傳遞位置(傳遞部B)。
At the front end of each
前述吸引墊10a是構成為經由吸氣機構將吸引墊內的空氣給吸引。因此,在吸引機10A的分離位置(初始位置)處,載置部3係被上升驅動,最上面的片材S1係與各吸引墊10a抵接而受到吸引作用,進而,當吸引墊一邊受到旋轉作用一邊向後方側移動時,最上面之片材S1是相對於層疊狀態的片材被掀起而受到分離作用。
The
在本實施方式中,前述第一吸引機10A及第二吸引機10B是被設置成能夠沿著無端軌道20移動。前述無端軌道20是具備:彎曲部20A,在載置部3的搬送方向的兩端側(X方向的兩端側)分別以180。彎曲;及直線移動部20B,在載置部3的兩端之間直線移動;並以大致橢圓形狀來構成為環狀。在前述無端軌道20的表面上,具備環狀的導軌21和帶體(bend)23,其卷繞在設置於環狀的導軌21的四個角部的帶輪(pulley)22上,這些構成第一吸引機10A及第二吸引機10B的搬送機構。
In the present embodiment, the
在本實施方式中,為了使吸引機10A及第二吸引機10B所致的片材分離動作及各吸引機10A、10B的搬送動作安定,前述無端軌道20是設置在載置部3的兩側
邊。再者,前述第一吸引機10A及第二吸引機10B是被橫架在設置於兩側邊的無端軌道20之間的支撐軸12來支撐。
In this embodiment, in order to stabilize the sheet separation action caused by the
具體而言,前述支撐軸12的兩端側是由被固定至前述帶體23的搬送盒25所保持,可旋轉地支撐在各搬送盒25的旋轉體25a係與形成在導軌21的表面上的接合槽21a接合,由此支撐軸12是沿著無端軌道20(環狀的導軌21)來搬送移動。
Specifically, both ends of the
另外,搬送盒25是具備旋轉驅動機構,以使前述支撐軸12相對於中心軸被旋轉驅動。前述支撐軸12是與前述搬送機構的驅動控制一起地,控制相對於中心軸的旋轉驅動。也就是,前述吸引機10A、10B是,控制繞支撐軸12的旋轉驅動,與吸引墊10a所致的吸引動作一起地,透過支撐軸12的移動控制,將最上面的片材掀起的方式來分離。
In addition, the conveying box 25 is equipped with a rotation drive mechanism so that the
具體而言,前述第一吸引機10A及第二吸引機10B是在位於前述分離部A時,而載置部3係被向上方地驅動而將最上面之片材S1推壓在吸引墊10a,透過吸引墊的吸引動作來吸引片材S1。然後,在此狀態下,一邊使支撐軸12旋轉驅動,一邊使直線移動部20B向後方側移動,由此最上面之片材S1是相對於層疊狀態的片材被掀起而分離。
Specifically, when the
前述吸引機10A、10B的吸引墊10a之內部的空氣是被構成為經由吸氣機構30而吸引。前述吸氣機構30是設置在前述基座2,在本實施方式中,被上述的無端軌
道20的中央部所支撐。前述吸氣機構30是具備被可旋轉地支撐的圓筒狀的殼體31。在前述殼體31的表面,沿著周向方向設置有與吸引機相對應的數量(在本實施方式中為十二個)的吸引用之噴嘴32。
The air inside the
上述的各噴嘴32是透過管(圖未示)與各吸引機10A、10B的各噴嘴10d連接,在吸引機10A、10B沿著無端軌道20移動時,殼體31與該移動同步地被旋轉驅動。因此,連接兩噴嘴之間的管係不會纏繞,能夠確實地進行在各吸引機處的吸引動作。另外,關於各吸引機的吸引動作的開啟(ON)/關閉(OFF),是由感測器的驅動訊號來控制,而感測器設置在搬送有吸引機10A、10B的導軌21的規定之位置上。
The nozzles 32 are connected to the nozzles 10d of the
在本實施方式中,前述第一吸引機10A及第二吸引機10B是構成為夾著前述上述載置部3而位於兩側(上側和下側)。也就是,前述第一吸引機10A及第二吸引機10B是被分配在搬送方向的兩側,並且被配設於在上下方向為相對向的位置(無端軌道20的對角線位置)(圖2、圖3、圖5)。
In this embodiment, the
前述傳遞部B是與分離部A在同一平面上並位於下游側,當第一吸引機10A移動到傳遞部B時,前述第二吸引機10B是被朝向載置部3的前端側驅動,成為位於分離部A的下方之狀態。也就是,前述搬送機構是進行此種控制:第一吸引機10A在載置部3的上方側從前端側向後端側移動時,第二吸引機10B在載置部3的下方側從後端側
向前端側移動。
The transfer section B is on the same plane as the separation section A and is located on the downstream side. When the
上述的無端軌道20的帶體23的旋轉驅動、各吸引機10A、10B的吸引動作、支撐各吸引機的支撐軸12的旋轉驅動、使載置部3上下移動的推壓驅動裝置5的驅動是由控制部來進行動作控制。該控制部例如為容納在設置在基座2的控制盒50內,當來自設置在各處的感測器的檢測訊號被輸入到控制部時,對上述各構成素材進行驅動控制。
The rotation drive of the belt body 23 of the
如上述般,本實施方式的傳遞部B是與分離部A在同一平面上而位於下游側,構成為在分離部A中,能夠將掀起的片材以原樣的狀態傳遞給後處理裝置。如圖7的概略圖所示,前述傳遞部B是具備支撐板60,其支撐被前述分離部A分離成一片並以被掀起的狀態來搬送的片材S1之前端側。在該支撐板60上,對應形成有複數個凹處61,以使與前述支撐軸12共同移動的前述複數個吸引墊10a之各者能位於之。
As described above, the transfer section B of this embodiment is located on the same plane as the separation section A and on the downstream side, and is configured to be able to transfer the lifted sheet in the separation section A to the post-processing device in its original state. As shown in the schematic diagram of Figure 7, the transfer section B is equipped with a support plate 60, which supports the front end side of the sheet S1 separated into one piece by the separation section A and conveyed in a lifted state. On the support plate 60, a plurality of
當前述支撐軸12係停止在傳遞部B的規定之位置時,各吸引墊10a的吸引係被解除,片材S1成為自由狀態。並且,位於支撐板60上的片材S1是透過搬送輥65來進一步向下游側搬送,送入後處理裝置。另外,支撐板60及搬送輥65也可為片材分離裝置1的構成要素,亦可為後處理裝置的構成要素。
When the
接著,一邊結合並參照圖6至圖10,一邊說明藉由上述片材分離裝置1來將片材給一片片地分離的分 離方法的整體動作。 Next, the overall operation of the separation method for separating sheets one by one by using the sheet separation device 1 will be described while combining and referring to Figures 6 to 10.
如上述般,本實施方式的片材分離裝置1是具備沿著無端軌道20移動的第一吸引機10A及第二吸引機10B。如圖1、2所示,這些吸引機10A、10B是被分開配設在無端軌道20的相對向位置,而在初始位置,第一吸引機10A係位於分離部A。
As described above, the sheet separation device 1 of this embodiment is equipped with a
以下,將說明關於:在第一吸引機10A處於初始位置時,從層疊狀態的片材S,進行最上面之片材S1的分離,爾後,連續進行片材的分離的製程。
The following will explain how, when the
當第一吸引機10A係在分離部A處進行片材的一片分離時,第二吸引機10B是在載置部3的後方側的下方位置處於待機狀態(圖1、圖2)。此時,吸引機10A的吸引墊10a是如圖6(a)所示,以與片材相對向的方式來向下。
When the
在該狀態下,利用前述推壓驅動裝置5使層疊有片材的載置部3向上方移動,將最上面的片材S1推壓至吸引機10A的吸引墊10a,並且吸引墊進行吸引而吸引最上面的片材S1。
In this state, the aforementioned push drive device 5 is used to move the
並且,在吸引了最上面的片材S1的狀態下,如圖6(b)(c)所示,使支撐軸12旋轉大致180°。在此情況下,即使處於層疊狀態的片材的第二片之片材係密接,也會受到上述的片材分離機構15的分離作用。
Furthermore, when the top sheet S1 is attracted, the
接著,在吸引最上面的片材S1的狀態下,向下方驅動載置部3,使被吸引機10A所吸引的最上面的片材S1與層疊狀態的片材S1相分離。在該分離製程中,在載置
部3之下降的同時,進行上述的支撐軸12(吸引機10A)的旋轉驅動,因此最上面的片材S1是一邊向X方向前方側拉伸一邊被向上方提起。因此,被吸引的最上面的片材S1是相對於層疊狀態的片材S而言,一邊漸漸地分離,一邊向前方移動,相對於層疊狀態的片材掀起而被分離(圖8(a))。
Next, while the top sheet S1 is being attracted, the
再者,與吸引機10A的旋轉製程同步,使吸引機10A向X方向的後方側移動,以將沿著層疊狀態的片材S的表面掀起的最上面的片材S1從層疊狀態的片材S剝離(圖8(b);移動製程)。該移動是藉由上述搬送機構旋轉驅動帶輪22來驅動帶體23,並經由固定在帶體23的搬送盒25來進行。在該旋轉製程及移動製程中,最上面的片材S1之前端緣側是相對於層疊狀態的片材S而言,一邊上升一邊反轉且向後方移動。另外,由於第二片以後的片材是被片材分離機構15按壓,因此沒有被帶上。
Furthermore, in synchronization with the rotation process of the
在此種旋轉製程及移動製程中,較佳地對吸引機10A及支撐軸12進行驅動控制,以使吸引機10A向後方側的移動速度大於吸引機10A的旋轉速度(支撐軸12的旋轉速度)。也就是,若片材的卷起量為移動量以上,則不能充分地得到移動所致的剝離作用,存在將複數個片材卷起的可能性,但透過使移動量比轉動量還大,能夠在給予充分的剝離作用的同時進行卷起,從而能夠提高片材的分離效果。
In such a rotation process and a moving process, it is preferable to drive and control the
根據以上的分離方法,即使最上面的片材S1和第二片的片材的面彼此因為靜電等而密接,也能夠使剝 離時的阻力為線狀,一片分離的準確度將提高。 According to the above separation method, even if the top sheet S1 and the second sheet are in close contact with each other due to static electricity, the resistance during peeling can be made linear, and the accuracy of one-sheet separation will be improved.
另外,關於吸引機10A的旋轉角度並沒有特別限定,但在本實施方式中,如圖6(a)至(c)所示,吸引墊10a是被大致180°轉動驅動。如此,能夠將分離的片材以平面狀送入設置在其下游側的後處理裝置,能夠抑制裝置整體的大型化。
In addition, there is no particular limitation on the rotation angle of the
如上述般的被分離的最上面之片材S1是原樣地與吸引機10A一起向後方側搬送至傳遞部B(圖8(b))。如上述般,該搬送是透過旋轉驅動帶輪22來驅動卷繞在帶輪上的帶體23,並經由固定在帶體23的搬送盒25及支撐軸12來進行。由於搬送盒25是與無端軌道20的導軌21的接合槽21a接合,所以吸引機10A、10B與支撐軸12一起安定地移動。
The topmost sheet S1 separated as described above is conveyed to the rear side together with the
與該吸引機10A的向傳遞部B的移動同步,另一者的吸引機10B是從圖1及圖2所示的位置向前方側移動(圖8(b))。在本實施方式中,在吸引機10A係位於傳遞部B的狀態下,另一者的吸引機10B是成為位於載置部3的前端側之下方的狀態(於分離部A處的等待分離之狀態)。
In synchronization with the movement of the
再者,在吸引機10B的向前方側移動的時候,支撐軸12是以吸引墊10a向下的方式來被旋轉驅動(從圖6(d)的狀態旋轉驅動至圖6(a)的狀態),以得到與上述吸引機10A的吸引動作為相同的動作。
Furthermore, when the suction machine 10B moves forward, the
位於前述傳遞部B的吸引機10A是將分離出的片材以原樣的狀態傳遞給後處理裝置。在前述傳遞部B
處,在由前述分離部A所分離出的片材S1的前端側係被支撐板60支撐、且複數個吸引墊10a之各者位於支撐板60的複數個凹處61內的狀態下,吸引機10A的驅動及吸引動作被停止。此時,片材S1在支撐板60上成為自由狀態,原樣地藉由搬送輥65的旋轉驅動,進一步向下游側搬送,從而送入後處理裝置。
The
另外,與將片材S1送入後處理裝置的動作同步地,吸引機10A被進行移動控制,成為圖1、2所示的初始位置。也就是,吸引機10B是被定位成在上述分離部A中進行同樣的分離動作。
In addition, in synchronization with the action of feeding the sheet S1 into the post-processing device, the
如此,藉由吸引機10A及吸引機10B,能夠連續地進行片材的分離及向後處理裝置的傳遞處理。
In this way, the
根據上述之構成,能夠從處於層疊狀態的片材中,將片材確實地一片片分離。另外,不像以往般地將一個吸引機前後地往復驅動而進行片材分離,而是設置複數個吸引機,以同一方向的旋轉動作,連續地進行片材的分離處理,因此能夠高速處理。 According to the above structure, sheets can be separated one by one from the stacked sheets. In addition, unlike the previous method of separating sheets by driving a suction machine back and forth, multiple suction machines are set up to continuously separate the sheets by rotating in the same direction, so high-speed processing is possible.
以上,說明了關於根據本發明的片材分離裝置及其分離方法的實施方式,但本發明並不限定於上述實施方式,可進行各種變形。 The above describes the implementation of the sheet separation device and the separation method according to the present invention, but the present invention is not limited to the above implementation and various modifications are possible.
本發明的特徵在於,設置複數個吸引機來進行片材的一片分離,形成能連續處理的配置形態,對其他之構成要素並沒有特別的限定。例如,關於吸引機10A、10B的X方向的移動量、吸引墊10a的旋轉半徑,為任意地設定。此
情況,透過縮短X方向的移動量,能夠更為高速處理,透過減小吸引墊10a的旋轉半徑,能夠減小剝離的面積,提高一片分離的可靠性,從而能進行高速分離處理。
The feature of the present invention is that a plurality of suction machines are provided to separate a sheet of sheet material, forming a configuration that can be processed continuously, and there is no special limitation on other components. For example, the movement amount of the
關於前述分離部中的片材之分離,即使不使吸引機10A、10B旋轉而僅僅使其在X方向移動,也能對最上面的片材附加剝離作用,但為了確實地執行剝離,較佳使吸引機(吸引墊)旋轉。另外,將吸引機10A、10B返回初始位置的處理是只要在前述傳遞部B處傳遞處理結束後,以任意的時機旋轉驅動就好。
Regarding the separation of the sheets in the separation section, even if the
再者,不上下地驅動前述載置部3,而是也可上下地驅動各吸引機10A、10B,亦可上下地驅動載置部3及各吸引機10A、10B之兩者。也就是,吸引機10A、10B和載置部3是只要能在片材的層疊方向上相對地驅動就好。另外,吸引機10A、10B的設置個數是能夠因應成為分離對象的片材的大小或材質等進行適當變更。再者,關於搬送片材(支撐軸)的搬送機構或旋轉驅動支撐軸的構成,也可進行適當變形。另外,關於傳遞部B的配設位置,可因應系統而進行適當變形。
Furthermore, instead of driving the
進而,根據本發明的片材分離裝置是能作為分離塑料製的薄膜片材、紙類或金屬製的薄膜片材等各種之層疊的片材的裝置而適用。 Furthermore, the sheet separation device according to the present invention can be used as a device for separating various stacked sheets such as plastic film sheets, paper or metal film sheets, etc.
1:片材分離裝置 1: Sheet separation device
2:基座 2: Base
3:載置部 3: Loading part
10a:吸引墊 10a: Attraction pad
10A,10B:吸引機 10A, 10B: Suction machine
10d:噴嘴 10d: Nozzle
12:支撐軸 12: Support shaft
15:片材分離機構 15: Sheet separation mechanism
15A:凸緣 15A: flange
20:無端軌道 20: No End Track
20A:彎曲部 20A: bend
20B:直線移動部 20B: Linear motion part
21:導軌 21:Guide rails
21a:接合槽 21a:Joint groove
22:帶輪 22: Pulley
23:帶體 23: Carrying body
25:搬送盒 25: Transport box
25a:旋轉體 25a: Rotating body
30:吸氣機構 30: Inhalation mechanism
31:殼體 31: Shell
32:噴嘴 32: Spray nozzle
A:分離部 A: Separation section
B:傳遞部 B: Delivery Department
S1:片材 S1: Sheet
Claims (12)
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| PCT/JP2023/034873 WO2025069172A1 (en) | 2023-09-26 | 2023-09-26 | Sheet separation device and sheet separation method |
| WOPCT/JP2023/034873 | 2023-09-26 |
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| TW202513441A TW202513441A (en) | 2025-04-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04322833A (en) * | 1991-04-24 | 1992-11-12 | Honda Motor Co Ltd | Sheet stock carrying device |
| CN112249746A (en) * | 2020-11-11 | 2021-01-22 | 广州皓卓智能科技有限公司 | Automatic page turning device |
-
2023
- 2023-09-26 JP JP2023575744A patent/JP7535829B1/en active Active
- 2023-09-26 WO PCT/JP2023/034873 patent/WO2025069172A1/en active Pending
- 2023-09-26 CN CN202380012645.4A patent/CN120051427A/en active Pending
- 2023-12-15 TW TW112148977A patent/TWI889071B/en active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04322833A (en) * | 1991-04-24 | 1992-11-12 | Honda Motor Co Ltd | Sheet stock carrying device |
| CN112249746A (en) * | 2020-11-11 | 2021-01-22 | 广州皓卓智能科技有限公司 | Automatic page turning device |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202513441A (en) | 2025-04-01 |
| CN120051427A (en) | 2025-05-27 |
| WO2025069172A1 (en) | 2025-04-03 |
| JP7535829B1 (en) | 2024-08-19 |
| JPWO2025069172A1 (en) | 2025-04-03 |
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