TWI888188B - 7xxx aluminum alloy, method of forming the same, and structure material of automobile - Google Patents
7xxx aluminum alloy, method of forming the same, and structure material of automobile Download PDFInfo
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本發明是關於一種鋁合金及其製造方法,特別是關於一種用做汽車組件之鋁合金及其製造方法。 The present invention relates to an aluminum alloy and a method for manufacturing the same, and in particular to an aluminum alloy used as an automobile component and a method for manufacturing the same.
節能減碳使得汽車輕量化議題持續加溫,使得鋁合金的應用逐漸從外觀組件延伸至內構件。其中7XXX系的鋁-鋅-鎂-銅(Al-Zn-Mg-Cu)航空用鋁合金之比強度不亞於15B22熱衝壓鋼,不但可取代鋼材於汽車上保護駕駛與乘客安全的功能,更能進一步減輕汽車重量。因此,鋁材於車輛之滲透率逐年攀升。然而,我國汽車或電動車產業的內需及經濟規模均較小,而多以外銷為主,所生產之零組件需藉由海運運輸至全球各地指定車廠。根據車廠的用料習慣,因車款不同使得零組件設計不盡相同,故不會馬上逕行組裝,而是按廠家並累積足量才一併生產,因而導致室溫存放時間持續延長。 Energy conservation and carbon reduction have made the issue of automobile lightweighting continue to heat up, and the application of aluminum alloys has gradually extended from exterior components to internal components. Among them, the specific strength of 7XXX series aluminum-zinc-magnesium-copper (Al-Zn-Mg-Cu) aviation aluminum alloy is no less than that of 15B22 hot stamping steel. It can not only replace steel in the car to protect the driver and passengers' safety, but also further reduce the weight of the car. Therefore, the penetration rate of aluminum in vehicles has increased year by year. However, the domestic demand and economic scale of Taiwan's automobile or electric vehicle industry are relatively small, and most of them are exported. The parts produced need to be transported by sea to designated car factories around the world. According to the material usage habits of car manufacturers, different car models result in different component designs, so they will not be assembled immediately, but will be produced together according to the manufacturer and accumulated in sufficient quantity, resulting in a continuous extension of room temperature storage time.
不幸的是,7XXX系Al-Zn-Mg-Cu鋁合金為析出硬化型鋁合金,於室溫下容易發生時效硬化的現象,且 硬度會隨儲存時間延長而增加,則於組裝成車後施加烤漆處理時,會導致烘烤強度增幅不足而無法符合安全規範。因此,先進鋁廠大多採取與車廠為鄰的策略,如日本分別於北美、墨西哥、中國及泰國等地就近設廠,然此舉投資金額太過高昂,不適合我國產業生態的屬性(我國無汽車產業鏈,多需送至世界各地進行組裝)。 Unfortunately, the 7XXX series Al-Zn-Mg-Cu aluminum alloy is a precipitation hardening aluminum alloy, which is prone to aging hardening at room temperature, and the hardness will increase with the storage time. When the paint treatment is applied after the vehicle is assembled, the baking strength increase will be insufficient and fail to meet the safety regulations. Therefore, most advanced aluminum factories adopt the strategy of being close to car factories. For example, Japan has set up factories near North America, Mexico, China and Thailand. However, the investment amount of this move is too high and is not suitable for the attributes of Taiwan's industrial ecology (Taiwan has no automobile industry chain, and most of them need to be sent to various parts of the world for assembly).
另外,7XXX系鋁合金的室溫成形性並遍不佳,對於衝程較大且造型複雜的結構鈑件容易衝裂,故須利用提高成形溫度,以克服此問題。舉例而言,專利公開號為WO 2008059242A2、WO 2016067045A1及CN 102216484A的習知技術係透過整併工序的作法,將高溫固溶及加工成形整合為一,再將高溫狀態下的鋁材傳送至模具(冷模)上同時進行成形及淬火。此外,尚需將已成形的零組件依照AMS-2772的規範施予冗長的人工時效熱處理,例如以約121℃的溫度進行24小時,方可提高強度。然而,此舉不但耗時費能又增碳,且大量佔用爐子以致產率降低。再加上組裝成車後,尚需烤漆處理,反使得強度發生軟化終不敷安全需要,而無法順利出貨。 In addition, the room temperature formability of 7XXX series aluminum alloys is generally not good. For structural sheets with large strokes and complex shapes, they are prone to cracking, so it is necessary to increase the forming temperature to overcome this problem. For example, the known technologies with patent publication numbers WO 2008059242A2, WO 2016067045A1 and CN 102216484A integrate high-temperature solid solution and processing into one by integrating the process, and then transfer the aluminum material in a high temperature state to the mold (cold mold) for simultaneous forming and quenching. In addition, the formed components need to be subjected to lengthy artificial aging heat treatment in accordance with the specifications of AMS-2772, such as at a temperature of about 121°C for 24 hours, in order to improve the strength. However, this is not only time-consuming and energy-consuming, but also increases carbon production. It also occupies a large amount of furnace space, which reduces productivity. In addition, after being assembled into a car, it still needs to be painted, which softens the strength and ultimately fails to meet safety requirements, making it impossible to ship smoothly.
為了縮短人工時效時間過長的問題,中國專利公開號CN 110191970A採取冶金概念,將高溫成形及急冷後的零組件,立即進行低溫短時間的熱處理,以生成足夠核種,使之於車廠進行烤漆時,強度得以持續提升,從而取代冗長的時效處理。缺點是形成之核種種類較多元,自然混雜相當比例的不良原子團GPI,易衍生庫存硬化的 問題,海運或庫存時間若稍長一點,將導致烤漆後強化效果驟減而不合規範,大大增加產品性質的不穩定性。 In order to shorten the problem of too long artificial aging time, Chinese patent publication number CN 110191970A adopts the metallurgical concept, and immediately conducts low-temperature and short-time heat treatment on the components after high-temperature forming and rapid cooling to generate sufficient nuclei, so that the strength can be continuously improved when the car factory is baking paint, thereby replacing the lengthy aging treatment. The disadvantage is that the types of nuclei formed are more diverse, and a considerable proportion of undesirable atomic groups GPI are naturally mixed, which is easy to derive the problem of inventory hardening. If the shipping or inventory time is a little longer, the strengthening effect after baking paint will be greatly reduced and not meet the standards, greatly increasing the instability of product properties.
此外,中國專利公開號CN 104959437A係先將模具進行預熱,將凹模溫度加熱至160℃至250℃,凸模溫度則保持室溫,將厚度為0.8mm至1.5mm的6XXX系-T4板材不經加熱放置於模具上進行成形。成形結束後模具需進行保壓,保壓過程不超過5分鐘,接著取出成形後的板材空冷至室溫,以得到主要強化相。缺點是為了使板材在後續烤漆時可提高強度,故需在模具成形後進行約5分鐘內的保壓,然過長的保壓時間會降低生產速率。此外,前述專利的原料要求為已熱處理的T4狀態,不同於本發明的一般冷軋料,故與本案的設計理念大相逕庭。 In addition, the Chinese patent publication number CN 104959437A preheats the mold first, heats the temperature of the die to 160℃ to 250℃, and keeps the temperature of the punch at room temperature, and places the 6XXX series-T4 sheet with a thickness of 0.8mm to 1.5mm on the mold without heating for forming. After the forming is completed, the mold needs to be pressure-maintained, and the pressure-maintaining process does not exceed 5 minutes. Then the formed sheet is taken out and air-cooled to room temperature to obtain the main strengthening phase. The disadvantage is that in order to increase the strength of the sheet during the subsequent baking, it is necessary to maintain pressure for about 5 minutes after the mold is formed, but too long a pressure-maintaining time will reduce the production rate. In addition, the raw material of the aforementioned patent is required to be in a heat-treated T4 state, which is different from the general cold-rolled material of the present invention, so it is very different from the design concept of this case.
臺灣專利公告號TW I728287B則能有效同時解決上述人工時效處理及存放硬化的問題,但其設計係針對鋁廠所生產的鋁捲,非本發明同時針對鋁廠、車廠或代工成形廠的要求。再者,其強度較低,僅為規範要求的一半,故無法符合安全性的要求。 Taiwan Patent Announcement No. TW I728287B can effectively solve the above-mentioned problems of artificial aging and storage hardening at the same time, but its design is aimed at aluminum coils produced by aluminum factories, not the requirements of aluminum factories, car factories or OEM molding factories at the same time as the present invention. Furthermore, its strength is relatively low, only half of the standard requirements, so it cannot meet the safety requirements.
有鑑於此,本發明整合鋁廠及汽車產業一級供應商(tier 1)及設備製造商的製程,在不增加成本負擔的條件下,藉由適當調控主要強化元素的比例為10wt%<Zn+Mg+4Mn+Cu<12wt%,再經必要的生產過程後,從而獲得厚度為1mm至4mm的鋁捲。然後,在成形廠利用高溫成形輔以適當的模具溫度,以調控冷卻速 度,促使鋁材得以冷卻至強化相的最適成核溫度範圍(例如100℃至150℃),避免直接冷至室溫,反而產生造成烤漆強度弱化的不良原子團GPI析出。此外,在慮及年產量的要求下,合模保壓時間須不大於15秒。因此,後續當須搭配以120℃至160℃的溫度進行60分鐘至300分鐘的晶核安定化處理,以確保利於烘烤強化的適當原子團GPII得以順利成長,達到改變晶核種類及尺寸的目的,從而提高材料穩定性,故可延長室溫庫存時間達半年以上。再經車廠烤漆後,鋁合金的強度得以進一步提高至安規所需,而足以滿足全球化汽車產業的各式需求。 In view of this, the present invention integrates the processes of aluminum factories, first-tier suppliers (tier 1) in the automotive industry, and equipment manufacturers. Without increasing the cost burden, the ratio of the main strengthening elements is appropriately adjusted to 10wt% < Zn + Mg + 4Mn + Cu < 12wt%, and after the necessary production process, an aluminum coil with a thickness of 1mm to 4mm is obtained. Then, in the forming plant, high-temperature forming is used with the appropriate mold temperature to adjust the cooling rate, so that the aluminum material can be cooled to the optimal nucleation temperature range of the strengthening phase (for example, 100℃ to 150℃), avoiding direct cooling to room temperature, which will produce undesirable atomic group GPI precipitation that weakens the strength of the paint. In addition, considering the annual production requirements, the mold closing and pressure holding time must not exceed 15 seconds. Therefore, the subsequent crystal nucleus stabilization treatment at a temperature of 120℃ to 160℃ for 60 minutes to 300 minutes is required to ensure that the appropriate atomic group GPII that is conducive to baking strengthening can grow smoothly, so as to achieve the purpose of changing the type and size of the crystal nucleus, thereby improving the stability of the material, and thus extending the room temperature storage time to more than half a year. After the car factory paint, the strength of the aluminum alloy can be further improved to the safety requirements, which is enough to meet the various needs of the global automotive industry.
本發明之一態樣是提供一種鋁合金的製造方法,其係藉由控制鋁胚的成分及晶核安定化處理,以延長鋁合金的室溫庫存時間。 One aspect of the present invention is to provide a method for manufacturing an aluminum alloy, which prolongs the room temperature storage time of the aluminum alloy by controlling the composition of the aluminum blank and performing a crystal nucleus stabilization treatment.
本發明之另一態樣是提供一種鋁合金,其係利用上述態樣所製得。 Another aspect of the present invention is to provide an aluminum alloy, which is prepared using the above aspect.
本發明之再一態樣是提供一種汽車結構材料,其係包含上述態樣的鋁合金。 Another aspect of the present invention is to provide an automobile structural material, which comprises the aluminum alloy of the above aspect.
根據本發明之一態樣,提供一種鋁合金的製造方法,其係包含提供鋁胚;對鋁胚進行軋延操作,以獲得冷軋鋁捲;對冷軋鋁捲進行成形操作,以獲得成形鋁片;以及對成形鋁片進行晶核安定化處理,以獲得鋁合金。基於鋁胚為100wt%,前述鋁胚包含3.5wt%至7.5wt%的 鋅、1.0wt%至4.0wt%的鎂、不大於3.0wt%的銅、不大於0.5wt%的矽、不大於0.5wt%的鐵、不大於0.3wt%的鈦、不大於0.5wt%的錳、不大於1.5wt%的雜質及平衡量的鋁,且鋁胚中的鋅(Zn)、鎂(Mg)、銅(Cu)和錳(Mn)滿足下式:10wt%<Zn+Mg+4Mn+Cu<12wt%。前述成形操作包含將冷軋鋁捲放置於模具中,且模具的合模溫度為100℃至150℃。前述晶核安定化處理的安定化處理溫度為120℃至160℃,且晶核安定化處理的安定化處理時間為60分鐘至300分鐘。鋁合金為7XXX系鋁合金。 According to one aspect of the present invention, a method for manufacturing an aluminum alloy is provided, which includes providing an aluminum blank; performing a rolling operation on the aluminum blank to obtain a cold-rolled aluminum coil; performing a forming operation on the cold-rolled aluminum coil to obtain a formed aluminum sheet; and performing a crystal nucleus stabilization treatment on the formed aluminum sheet to obtain an aluminum alloy. Based on 100wt% of the aluminum billet, the aluminum billet comprises 3.5wt% to 7.5wt% of zinc, 1.0wt% to 4.0wt% of magnesium, no more than 3.0wt% of copper, no more than 0.5wt% of silicon, no more than 0.5wt% of iron, no more than 0.3wt% of titanium, no more than 0.5wt% of manganese, no more than 1.5wt% of impurities and a balance of aluminum, and the zinc (Zn), magnesium (Mg), copper (Cu) and manganese (Mn) in the aluminum billet satisfy the following formula: 10wt%<Zn+Mg+4Mn+Cu<12wt%. The forming operation comprises placing the cold rolled aluminum coil in a mold, and the mold clamping temperature is 100°C to 150°C. The stabilization treatment temperature of the aforementioned nucleus stabilization treatment is 120°C to 160°C, and the stabilization treatment time of the nucleus stabilization treatment is 60 minutes to 300 minutes. The aluminum alloy is a 7XXX series aluminum alloy.
根據本發明之一實施例,在進行軋延操作之前,對鋁胚進行兩段式均質化處理,其中兩段式均質化處理包含第一段均質化處理,其中第一段均質化處理的處理溫度為465℃至485℃,且第一段均質化處理的處理時間為12小時至36小時;以及第二段均質化處理,其中第二段均質化處理的處理溫度為470℃至500℃,且第二段均質化處理的處理時間為12小時至48小時。 According to one embodiment of the present invention, before the rolling operation, the aluminum blank is subjected to a two-stage homogenization treatment, wherein the two-stage homogenization treatment comprises a first stage homogenization treatment, wherein the treatment temperature of the first stage homogenization treatment is 465°C to 485°C, and the treatment time of the first stage homogenization treatment is 12 hours to 36 hours; and a second stage homogenization treatment, wherein the treatment temperature of the second stage homogenization treatment is 470°C to 500°C, and the treatment time of the second stage homogenization treatment is 12 hours to 48 hours.
根據本發明之一實施例,上述軋延操作包含對鋁胚進行熱軋操作,以獲得熱軋鋁捲;以及對熱軋鋁捲進行冷軋操作,以獲得冷軋鋁捲。 According to one embodiment of the present invention, the above-mentioned rolling operation includes hot rolling the aluminum billet to obtain a hot-rolled aluminum coil; and cold rolling the hot-rolled aluminum coil to obtain a cold-rolled aluminum coil.
根據本發明之一實施例,上述冷軋鋁捲之厚度為1mm至4mm。 According to one embodiment of the present invention, the thickness of the cold-rolled aluminum coil is 1 mm to 4 mm.
根據本發明之一實施例,在冷軋鋁捲放置於模具中的操作之前,成形操作更包含加熱冷軋鋁捲至400℃至 500℃。 According to one embodiment of the present invention, before the cold-rolled aluminum coil is placed in the mold, the forming operation further includes heating the cold-rolled aluminum coil to 400°C to 500°C.
根據本發明之一實施例,在冷軋鋁捲放置於模具中的操作之後,成形操作更包含對冷軋鋁捲進行保壓操作,其中保壓操作的保壓時間為不小於10秒。 According to one embodiment of the present invention, after the cold-rolled aluminum coil is placed in the mold, the forming operation further includes a pressure holding operation on the cold-rolled aluminum coil, wherein the pressure holding time of the pressure holding operation is not less than 10 seconds.
根據本發明之一實施例,上述方法更包含對鋁合金進行烤漆處理,其中烤漆處理的烤漆溫度為170℃至205℃,且烤漆處理的烤漆時間為20分鐘至30分鐘。 According to one embodiment of the present invention, the above method further includes performing a paint baking treatment on the aluminum alloy, wherein the paint baking temperature of the paint baking treatment is 170°C to 205°C, and the paint baking time of the paint baking treatment is 20 minutes to 30 minutes.
根據本發明之一實施例,上述鋁合金在進行烤漆處理之前的庫存時間不短於六個月。 According to one embodiment of the present invention, the above-mentioned aluminum alloy has a storage time of no less than six months before being subjected to the paint treatment.
根據本發明之另一態樣,提供一種鋁合金,其係利用上述態樣所述之鋁合金的製造方法所製得。 According to another aspect of the present invention, an aluminum alloy is provided, which is produced by the aluminum alloy manufacturing method described in the above aspect.
根據本發明之另一態樣,提供一種汽車結構材料,其係包含上述態樣的鋁合金。 According to another aspect of the present invention, an automobile structural material is provided, which comprises the aluminum alloy of the above aspect.
應用本發明之鋁合金及其製造方法,其係藉由控制鋁胚的成分組成以及晶核安定化處理的條件,以析出特定原子團,進而提高材料穩定性並延長鋁合金的室溫庫存時間,且能具有符合安全規範的強度。 The aluminum alloy and its manufacturing method of the present invention are applied to control the composition of the aluminum blank and the conditions of the crystal nucleus stabilization treatment to precipitate specific atomic groups, thereby improving the material stability and extending the room temperature storage time of the aluminum alloy, and having a strength that meets safety standards.
100:方法 100:Methods
110,120,130,140:操作 110,120,130,140: Operation
根據以下詳細說明並配合附圖閱讀,使本揭露的態樣獲致較佳的理解。需注意的是,如同業界的標準作法,許多特徵並不是按照比例繪示的。事實上,為了進行清楚討論,許多特徵的尺寸可以經過任意縮放。 The following detailed description and accompanying drawings will provide a better understanding of the present disclosure. It should be noted that, as is standard practice in the industry, many features are not drawn to scale. In fact, for the sake of clarity of discussion, the dimensions of many features may be arbitrarily scaled.
[圖1]係繪示根據本發明一些實施例之鋁合金的製造方法 的流程圖。 [Figure 1] is a flow chart showing a method for manufacturing an aluminum alloy according to some embodiments of the present invention.
如本發明所使用的「大約(around)」、「約(about)」、「近乎(approximately)」或「實質上(substantially)」一般係代表在所述之數值或範圍的百分之20以內、或百分之10以內、或百分之5以內。 As used in the present invention, "around", "about", "approximately" or "substantially" generally means within 20%, within 10%, or within 5% of the stated value or range.
鋁合金(例如7XXX系鋁合金)因強度高,且性能不亞於1500MPa等級的熱衝壓鋼,而成為輕量化的電動車及燃油車的主要材料之一。然而,鋁合金材料在室溫庫存時具有自然時效硬化的缺點,但車廠於組裝前通常需要長時間的運輸與集中,則自然時效硬化的問題會導致鋁合金在後續烤漆處理後的強度下降,而不符合安全規範。因此,本發明提供一種鋁合金及其製造方法,其係藉由控制鋁胚的成分比例以及晶核安定化處理的條件,以析出特定原子團,進而提高材料穩定性並延長鋁合金的室溫庫存時間,且能具有符合安全規範的強度。 Aluminum alloys (such as 7XXX series aluminum alloys) have become one of the main materials for lightweight electric vehicles and fuel vehicles due to their high strength and performance comparable to 1500MPa grade hot stamping steel. However, aluminum alloy materials have the disadvantage of natural aging hardening when stored at room temperature, but car factories usually require a long time of transportation and concentration before assembly. The problem of natural aging hardening will cause the strength of the aluminum alloy to decrease after subsequent baking paint treatment, which does not meet safety regulations. Therefore, the present invention provides an aluminum alloy and a method for manufacturing the same, which controls the composition ratio of the aluminum embryo and the conditions of the crystal nucleus stabilization treatment to precipitate specific atomic groups, thereby improving the material stability and extending the room temperature storage time of the aluminum alloy, and can have a strength that meets safety regulations.
請參閱圖1,其係繪示根據本發明一些實施例之鋁合金的製造方法100的流程圖。首先,進行操作110,提供鋁胚。在一些實施例中,鋁胚的成分係符合7XXX系鋁合金的成分。在一些實施例中,基於鋁胚為100wt%,鋁胚包含3.5wt%至7.5wt%的鋅、1.0wt%至4.0wt%的鎂、不大於3.0wt%的銅、不大於0.5wt%的矽、不大於0.5wt%的鐵、不大於0.3wt%的鈦、不大於0.5
wt%的錳、不大於1.5wt%的雜質及平衡量的鋁。在前述實施例中,鋁胚中的鋅(Zn)、鎂(Mg)、銅(Cu)和錳(Mn)滿足下式:10wt%<Zn+Mg+4Mn+Cu<12wt%。若鋁胚不符合前述條件,例如前述總和小於或等於10wt%,則易生成過多粗大魚骨狀顆粒,使得後續製得之鋁合金不耐衝擊且易破裂;反之,若前述總和大於或等於12wt%,則會形成過多AlCuMg相,而消耗大量的強化原子,進而造成後續製得之鋁合金的強度及安全性不足。
Please refer to FIG. 1, which is a flow chart of a
接著,進行操作120,對鋁胚進行軋延操作,以獲得冷軋鋁捲。在一些實施例中,軋延操作包含先對鋁胚進行熱軋操作,以獲得熱軋鋁捲;以及對熱軋鋁捲進行冷軋操作,以獲得冷軋鋁捲。在一些實施例中,冷軋鋁捲的完軋厚度為約1mm至約4mm,但完軋厚度仍須視產品需求而定,故本發明不限於此。
Next,
在一些實施例中,在進行操作120之前,可選擇性地對鋁胚進行兩段式均質化處理,以消除低熔點相,並進一步提高固溶原子的含量。再者,兩段式均質化處理可使較粗大晶相被球化,可避免在進行軋延操作時產生裂邊或斷裂,亦避免後續成形時因過多的粗大顆粒而導致破裂發生。
In some embodiments, before
在一些實施例中,兩段式均質化處理包含第一段均質化處理及第二段均質化處理,其中第一段均質化處理的處理溫度為約465℃至約485℃,且處理時間為約12小時至約36小時;而第二段均質化處理的處理溫度為約 470℃至約500℃,且處理時間為約12小時至約48小時。 In some embodiments, the two-stage homogenization process includes a first stage homogenization process and a second stage homogenization process, wherein the processing temperature of the first stage homogenization process is about 465°C to about 485°C, and the processing time is about 12 hours to about 36 hours; and the processing temperature of the second stage homogenization process is about 470°C to about 500°C, and the processing time is about 12 hours to about 48 hours.
接著,進行操作130,對冷軋鋁捲進行成形操作,以獲得成形鋁片。在一些實施例中,成形操作包含將冷軋鋁捲加熱至約400℃至約500℃。前述範圍的加熱溫度為較佳的成形溫度,可使所得之成形鋁片具有較佳的延性且不易脆化,故不易破裂而可順利成形。
Next,
在一些實施例中,成形操作還包含將前述加熱後的冷軋鋁捲放置於模具中合模衝壓成形,其中模具係先預熱至約100℃至約150℃的合模溫度,促使鋁片冷卻至適當的成核溫度,以避免在後續製程中析出會造成強度弱化的不良原子團GPI。若合模溫度太低(例如小於100℃),則冷卻速度太快,而導致析出的晶核種類彼此競爭,故無法有效抑制不良原子團GPI的析出;反之,若合模溫度太高(例如大於120℃),則會直接反應成粗大相,導致成品的強度太低且不耐衝撞。 In some embodiments, the forming operation further includes placing the heated cold rolled aluminum coil in a mold for die-closing stamping, wherein the mold is preheated to a die-closing temperature of about 100°C to about 150°C, so as to cool the aluminum sheet to an appropriate nucleation temperature to avoid precipitation of undesirable atomic groups GPI that will weaken the strength in subsequent processes. If the die-closing temperature is too low (e.g., less than 100°C), the cooling speed is too fast, causing the precipitated crystal nuclei to compete with each other, so that the precipitation of undesirable atomic groups GPI cannot be effectively suppressed; on the contrary, if the die-closing temperature is too high (e.g., greater than 120°C), it will directly react into a coarse phase, resulting in the finished product having too low strength and poor impact resistance.
在一些實施例中,成形操作還包含對模具中的冷軋鋁捲進行保壓操作,其中保壓操作的保壓時間為不小於10秒,較佳為約10秒至約15秒。若保壓時間太短(例如小於10秒),則強化原子團GPII的成核量不足,且會導致不良原子團GPI析出,而導致鋁合金在後續製程中發生庫存硬化的行為,進而使成品強度弱化。因此,適當的保壓時間可使強化原子團GPII析出的數量增加,且可減少製程成本。 In some embodiments, the forming operation further includes holding the cold-rolled aluminum coil in the mold for a holding time of not less than 10 seconds, preferably about 10 seconds to about 15 seconds. If the holding time is too short (e.g., less than 10 seconds), the nucleation amount of the strengthening atomic group GPII is insufficient, and the undesirable atomic group GPI will precipitate, causing the aluminum alloy to undergo stock hardening in the subsequent process, thereby weakening the strength of the finished product. Therefore, an appropriate holding time can increase the amount of precipitation of the strengthening atomic group GPII and reduce the process cost.
然後,進行操作140,對成形鋁片進行晶核安定化處理,以獲得鋁合金。在一些實施例中,晶核安定化處理的安定化處理溫度為約120℃至約160℃,且晶核安定化處理的安定化處理時間為約60分鐘至約300分鐘。若安定化處理溫度太低(例如小於120℃)或安定化處理時間過短(例如小於60分鐘),則安定化效果不佳;反之,若安定化處理溫度太高(例如大於160℃)或安定化處理時間過長(例如大於300分鐘),則會迫使晶核直接演化成粗大相,則鋁合金在後續製程中強度會持續降低,不符合安全規範。
Then,
在一些實施例中,可選擇性地對鋁合金進行烤漆處理。在一具體例中,烤漆處理的烤漆溫度為約170℃至約205℃,且烤漆時間為約20分鐘至約30分鐘。在一些實施例中,鋁合金在進行烤漆處理之前,可於室溫庫存的時間不短於六個月。換言之,所製得之鋁合金具有良好的經時穩定性(aging stability)。 In some embodiments, the aluminum alloy can be selectively subjected to a paint treatment. In one embodiment, the paint temperature of the paint treatment is about 170°C to about 205°C, and the paint time is about 20 minutes to about 30 minutes. In some embodiments, the aluminum alloy can be stored at room temperature for not less than six months before the paint treatment. In other words, the aluminum alloy produced has good aging stability.
藉由方法100所製得之鋁合金可做為汽車鋁製零組件,其在完成車體組裝及烤漆處理後的強度可滿足安全要求且具有良好的經時穩定性。因此,可同時兼顧安全及輕量化的需求,亦可符合車廠的用料習慣。
The aluminum alloy produced by
以下利用數個實施例以說明本發明之應用,然其並非用以限定本發明,本發明技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 Several embodiments are used below to illustrate the application of the present invention, but they are not intended to limit the present invention. People with ordinary knowledge in the technical field of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention.
實施例一係利用符合國際規範AA7075的鋁胚,且基於鋁胚為100wt%,鋁胚中的Zn+Mg+4Mn+Cu為11.1wt%。將鋁胚經過兩段式均質處理,其中第一段均質化處理的處理溫度為465℃至約485℃,且處理時間為約12小時至約36小時;而第二段均質化處理的處理溫度為約470℃至約500℃,且處理時間為約12小時至約48小時。接著,對經兩段式均質處理後的鋁胚依序進行熱軋操作及冷軋操作,以獲得厚度為1mm至4mm的冷軋鋁捲。 Embodiment 1 utilizes an aluminum billet that complies with the international standard AA7075, and based on the aluminum billet being 100wt%, the Zn+Mg+4Mn+Cu in the aluminum billet is 11.1wt%. The aluminum billet is subjected to a two-stage homogenization treatment, wherein the treatment temperature of the first stage of homogenization treatment is 465℃ to about 485℃, and the treatment time is about 12 hours to about 36 hours; and the treatment temperature of the second stage of homogenization treatment is about 470℃ to about 500℃, and the treatment time is about 12 hours to about 48 hours. Then, the aluminum billet after the two-stage homogenization treatment is sequentially hot-rolled and cold-rolled to obtain a cold-rolled aluminum coil with a thickness of 1mm to 4mm.
然後,將冷軋鋁捲加熱至約400℃至約500℃,接著放置於預熱至103℃的模具中,並進行12秒的保壓操作,以獲得成形鋁片。接著,以121℃的安定化處理溫度對成形鋁片進行120分鐘的晶核安定化處理,以獲得鋁合金。將鋁合金放置於室溫,經過半年的庫存時間後,進行烤漆處理,其中烤漆處理的烤漆溫度為170℃至205℃,且烤漆時間為20分鐘至30分鐘。最後,對烤漆處理後的成品進行強度及三點彎曲的耐撞能力測試。測試結果如下表一所示,耐撞能力符合規範的以V表示,不合規範的以X表示。 Then, the cold-rolled aluminum coil is heated to about 400℃ to about 500℃, and then placed in a mold preheated to 103℃ and maintained under pressure for 12 seconds to obtain a formed aluminum sheet. Then, the formed aluminum sheet is subjected to a stabilization treatment at a stabilization temperature of 121℃ for 120 minutes to obtain an aluminum alloy. The aluminum alloy is placed at room temperature and after a six-month storage time, it is painted at a paint temperature of 170℃ to 205℃ and a paint time of 20 minutes to 30 minutes. Finally, the finished product after the paint treatment is tested for strength and three-point bending crash resistance. The test results are shown in Table 1 below. The crash resistance that meets the specifications is indicated by V, and the non-compliance is indicated by X.
實施例二至三及比較例一至七係利用與實施例一 相似的製程來製造鋁合金,其差異僅在於鋁胚的Zn+Mg+4Mn+Cu含量總和、合模溫度、保壓時間及晶核安定化處理條件。實施例二至三及比較例一至七的製程條件及測試結果係如下表一所示。 Examples 2 to 3 and Comparative Examples 1 to 7 use a similar process to Example 1 to manufacture aluminum alloys, with the only difference being the total content of Zn+Mg+4Mn+Cu in the aluminum blank, mold clamping temperature, pressure holding time, and crystal nucleus stabilization treatment conditions. The process conditions and test results of Examples 2 to 3 and Comparative Examples 1 to 7 are shown in Table 1 below.
如表一所示,實施例一至三所製得之鋁合金皆具有符合規範的強度及耐撞能力。相對地,比較例一的元素組合低於要求,易生成過多粗大魚骨狀顆粒,使得後續製得之鋁合金不耐衝擊且易破裂;而比較例二的元素組合高於要求,會形成過多AlCuMg相,而消耗大量的強化原子,進而造成強度不足。 As shown in Table 1, the aluminum alloys obtained in Examples 1 to 3 all have strength and impact resistance that meet the standards. In contrast, the element combination of Example 1 is lower than the requirement, and it is easy to generate too many coarse fishbone-shaped particles, making the aluminum alloy obtained later not impact-resistant and easy to break; while the element combination of Example 2 is higher than the requirement, and too many AlCuMg phases will be formed, consuming a large amount of strengthening atoms, thereby causing insufficient strength.
比較例三的合模溫度太低,故冷卻速度太快,而導致析出的晶核種類彼此競爭,故無法有效抑制不良原子團GPI的析出;而比較例四的合模溫度太高,使得晶核直接反應成粗大相,無法滿足強度及耐撞能力的需求。比較例五的保壓時間過短,強化原子團GPII的成核量不足,且會導致不良原子團GPI析出,而導致鋁合金在後續製程 中發生庫存硬化的行為,進而使成品強度弱化。 In comparison example 3, the mold closing temperature is too low, so the cooling speed is too fast, which causes the types of precipitated crystal nuclei to compete with each other, so the precipitation of the bad atomic group GPI cannot be effectively suppressed; while in comparison example 4, the mold closing temperature is too high, so the crystal nuclei directly react into a coarse phase, which cannot meet the requirements of strength and crash resistance. In comparison example 5, the pressure holding time is too short, the nucleation amount of the strengthening atomic group GPII is insufficient, and the bad atomic group GPI will be precipitated, which will cause the aluminum alloy to undergo inventory hardening in the subsequent process, thereby weakening the strength of the finished product.
比較例六是在晶核安定化處理中使用太低的安定化處理溫度,故安定化效果不佳;而比較例七則是在晶核安定化處理中使用太高的安定化處理溫度,迫使晶核直接演化成粗大相,則鋁合金在烤漆處理後強度持續降低,不符合安全規範。 In comparison example 6, the stabilization temperature used in the crystal nucleus stabilization treatment is too low, so the stabilization effect is not good; while in comparison example 7, the stabilization temperature used in the crystal nucleus stabilization treatment is too high, forcing the crystal nucleus to directly evolve into a coarse phase, and the strength of the aluminum alloy continues to decrease after the paint treatment, which does not meet the safety regulations.
根據上述實施例,本發明提供之鋁合金及其製造方法係藉由調控特定元素組成,並進行特定條件的成形操作及晶核安定化處理,以使鋁合金析出較多強化原子團,進而增加鋁合金的室溫庫存時間,並兼具足夠的強度,故可應用為汽車零組件。 According to the above-mentioned embodiments, the aluminum alloy and its manufacturing method provided by the present invention are to adjust the specific element composition, and perform forming operation and crystal nucleus stabilization treatment under specific conditions, so that the aluminum alloy precipitates more strengthening atomic groups, thereby increasing the room temperature storage time of the aluminum alloy, and having sufficient strength, so it can be applied to automobile parts.
雖然本發明已以數個實施例揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with several embodiments, they are not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of the patent application attached hereto.
100:方法 100:Methods
110,120,130,140:操作 110,120,130,140: Operation
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| CN104321451A (en) * | 2012-03-07 | 2015-01-28 | 美铝公司 | Improved 7XXX aluminum alloys, and methods for producing the same |
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| CN104233127A (en) * | 2013-06-20 | 2014-12-24 | 北京有色金属研究总院 | Homogenization process applied in actual production of large-sized 7-series superhard aluminum alloy |
| CN114807794A (en) * | 2021-01-28 | 2022-07-29 | 宝山钢铁股份有限公司 | Aluminum alloy product, manufacturing method thereof and automobile structural part |
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