TWI887601B - Moisture-absorbing and antibacterial functional fiber and its preparation method - Google Patents
Moisture-absorbing and antibacterial functional fiber and its preparation method Download PDFInfo
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Abstract
吸濕抗菌功能性纖維包含聚合物基質及包括植物提取物及改性甲殼素奈米粉末的功能性組分。改性甲殼素奈米粉末由以下步驟製得:(a).蝦殼塊碎化得1000至3000mesh蝦殼粉;(b).蝦殼粉脫鹽得經脫鹽蝦殼粉,以蝦殼粉1g計,脫鹽包括使用酸性處理液至少15mL;(c).經脫鹽蝦殼粉脫蛋白得經脫蛋白蝦殼粉,以經脫鹽蝦殼粉1g計,脫蛋白包括使用鹼性處理液至少15mL;(d).經脫蛋白蝦殼粉奈米化得純度96%至99%且平均粒徑10至50nm的甲殼素奈米粉末;(e).甲殼素奈米粉末改性得改性甲殼素奈米粉末,改性包括溶解於乙酸的甲殼素奈米粉末與聚乙二醇反應得到含改性甲殼素奈米粉末的待提純物。The moisture-absorbing and antibacterial functional fiber comprises a polymer matrix and functional components including plant extracts and modified chitosan nanopowder. The modified chitosan nanopowder is prepared by the following steps: (a) crushing shrimp shell blocks to obtain 1000 to 3000 mesh shrimp shell powder; (b) desalting the shrimp shell powder to obtain desalted shrimp shell powder, wherein the desalting comprises using at least 15 mL of an acidic treatment solution per 1 g of the shrimp shell powder; (c) deproteinizing the desalted shrimp shell powder to obtain deproteinized shrimp shell powder, wherein the deproteinization comprises At least 15 mL of alkaline treatment solution is used; (d) deproteinized shrimp shell powder is nano-formed to obtain chitosan nanopowder with a purity of 96% to 99% and an average particle size of 10 to 50 nm; (e) chitosan nanopowder is modified to obtain modified chitosan nanopowder, wherein the modification comprises reacting chitosan nanopowder dissolved in acetic acid with polyethylene glycol to obtain a purified product containing modified chitosan nanopowder.
Description
本發明是有關於一種功能性纖維(functional fiber)及其製法,特別是指一種具有吸濕功能及抗菌功能的纖維及其製法。The present invention relates to a functional fiber and a method for preparing the same, and in particular to a fiber having moisture absorption and antibacterial functions and a method for preparing the same.
富含甲殼素(Chitin)的蝦殼是目前工業上生產甲殼素的主要原料,不過該蝦殼中還含有蛋白質、無機鹽(如碳酸鈣)、天然色素等物質,因此一般會利用「酸鹼法」脱除該蝦殼中的蛋白質及無機鹽繼而提純出甲殼素。Chitin-rich shrimp shells are currently the main raw material for the production of chitin in industry. However, the shrimp shells also contain proteins, inorganic salts (such as calcium carbonate), natural pigments and other substances. Therefore, the "acid-base method" is generally used to remove the protein and inorganic salts in the shrimp shells to purify chitin.
由於甲殼素對水、稀酸液、鹼液、乙醇或其他有機溶劑等常用溶劑的溶解度極差而不利於後續應用。為了改善該甲殼素對常用溶劑的溶解度差的問題,以往會對該甲殼素進行去乙醯化反應來獲得對常用溶劑的溶解度較高的幾丁聚醣(Chitosan,亦稱殼聚醣)。Since chitosan has very poor solubility in common solvents such as water, dilute acid, alkaline, ethanol or other organic solvents, it is not conducive to subsequent applications. In order to improve the problem of poor solubility of chitosan in common solvents, chitosan was previously subjected to a deacetylation reaction to obtain chitosan (also known as chitosan) with higher solubility in common solvents.
在紡織工業中,利用在紡絲原液中添加甲殼素衍生物及/或殼聚醣所製得的功能性纖維具有優異的抗菌性及吸濕速乾性等特性而廣受市場歡迎。然而,在製造這種功能性纖維的過程中,往往會出現該甲殼素衍生物及/或該殼聚醣與該紡絲原液的相容性不佳,進而在紡絲過程中發生如堵塞噴絲口等問題。再者,該甲殼素衍生物及/或該殼聚醣是否能穩定並均勻分散於該紡絲原液中而使所製得的功能性纖維確實具有抗菌性及吸濕速乾性等特性,也是製造該功能性纖維需要考量之處。In the textile industry, functional fibers produced by adding chitosan derivatives and/or chitosan to spinning stock have excellent antibacterial properties and moisture absorption and quick-drying properties and are widely welcomed by the market. However, in the process of manufacturing such functional fibers, the chitosan derivatives and/or chitosan often have poor compatibility with the spinning stock, which leads to problems such as nozzle blockage during the spinning process. Furthermore, whether the chitosan derivatives and/or chitosan can be stably and evenly dispersed in the spinning stock so that the functional fibers produced have antibacterial properties and moisture absorption and quick-drying properties is also a point that needs to be considered in the manufacture of such functional fibers.
因此,本發明的一目的,即在提供一種解決至少一上述問題的吸濕抗菌功能性纖維。Therefore, an object of the present invention is to provide a moisture-absorbing and antibacterial functional fiber that solves at least one of the above problems.
於是,本發明吸濕抗菌功能性纖維包含聚合物基質及功能性組分,該功能性組分包括植物提取物及改性甲殼素奈米粉末。該改性甲殼素奈米粉末是由包括以下(a)至(e)的步驟所製得: (a).將含有甲殼素、無機鹽及蛋白質的蝦殼塊進行碎化處理,得到目數範圍為1000mesh至3000mesh且包含該甲殼素、該無機鹽及該蛋白質的蝦殼粉; (b).將該蝦殼粉進行脫鹽處理以脫除該無機鹽,得到包含該甲殼素及該蛋白質的經脫鹽蝦殼粉,其中,該脫鹽處理包括使用酸性處理液脫除該蝦殼粉中的該無機鹽,且以該蝦殼粉的用量為1g計,該酸性處理液的用量範圍為至少15mL; (c).將該經脫鹽蝦殼粉進行脫蛋白處理以脫除該蛋白質,得到包含該甲殼素的經脫蛋白蝦殼粉,其中,該脫蛋白處理包括在微波環境下使用鹼性處理液脫除該經脫鹽蝦殼粉中的該蛋白質,且以該經脫鹽蝦殼粉的用量為1g計,該鹼性處理液的用量範圍為至少15mL; (d).將該經脫蛋白蝦殼粉進行奈米化處理,得到包含該甲殼素的甲殼素奈米粉末,其中,該甲殼素奈米粉末的甲殼素純度範圍為96%至99%且平均粒徑範圍為10nm至50nm;及 (e).將該甲殼素奈米粉末進行改性處理,得到該改性甲殼素奈米粉末,其中,該改性處理包括將該甲殼素奈米粉末溶解於乙酸中後與聚乙二醇反應得到包含該改性甲殼素奈米粉末的待提純物。 Therefore, the moisture-absorbing and antibacterial functional fiber of the present invention comprises a polymer matrix and a functional component, wherein the functional component comprises a plant extract and a modified chitosan nanopowder. The modified chitosan nanopowder is prepared by the following steps (a) to (e): (a). Crushing shrimp shell blocks containing chitosan, an inorganic salt and a protein to obtain shrimp shell powder having a mesh size ranging from 1000 mesh to 3000 mesh and containing the chitosan, the inorganic salt and the protein; (b). Desalting the shrimp shell powder to remove the inorganic salt to obtain desalted shrimp shell powder containing the chitosan and the protein, wherein the desalting treatment includes using an acidic treatment liquid to remove the inorganic salt in the shrimp shell powder, and based on the amount of the shrimp shell powder being 1g, the amount of the acidic treatment liquid is at least 15mL; (c). The desalted shrimp shell powder is subjected to a deproteinization treatment to remove the protein, thereby obtaining a deproteinized shrimp shell powder containing the chitosan, wherein the deproteinization treatment includes removing the protein in the desalted shrimp shell powder using an alkaline treatment liquid in a microwave environment, and the amount of the alkaline treatment liquid is at least 15 mL based on the amount of the desalted shrimp shell powder being 1 g; (d). The deproteinized shrimp shell powder is subjected to a nano-treatment to obtain a chitosan nanopowder containing the chitosan, wherein the chitosan purity of the chitosan nanopowder is in the range of 96% to 99% and the average particle size is in the range of 10 nm to 50 nm; and (e) Modifying the chitosan nanopowder to obtain the modified chitosan nanopowder, wherein the modification includes dissolving the chitosan nanopowder in acetic acid and reacting with polyethylene glycol to obtain a product to be purified containing the modified chitosan nanopowder.
本發明的另一目的,即在提供一種吸濕抗菌功能性纖維的製法。Another object of the present invention is to provide a method for preparing moisture-absorbing and antibacterial functional fibers.
於是,本發明吸濕抗菌功能性纖維的製法包含以下步驟: (a).將含有甲殼素、無機鹽及蛋白質的蝦殼塊進行碎化處理,得到目數範圍為1000mesh至3000mesh且包含該甲殼素、該無機鹽及該蛋白質的蝦殼粉; (b).將該蝦殼粉進行脫鹽處理以脫除該無機鹽,得到包含該甲殼素及該蛋白質的經脫鹽蝦殼粉,其中,該脫鹽處理包括使用酸性處理液脫除該蝦殼粉中的該無機鹽,且以該蝦殼粉的用量為1g計,該酸性處理液的用量範圍為至少15mL; (c).將該經脫鹽蝦殼粉進行脫蛋白處理以脫除該蛋白質,得到包含該甲殼素的經脫蛋白蝦殼粉,其中,該脫蛋白處理包括在微波環境下使用鹼性處理液脫除該經脫鹽蝦殼粉中的該蛋白質,且以該經脫鹽蝦殼粉的用量為1g計,該鹼性處理液的用量範圍為至少15mL; (d).將該經脫蛋白蝦殼粉進行奈米化處理,得到包含該甲殼素的甲殼素奈米粉末,其中,該甲殼素奈米粉末的甲殼素純度範圍為96%至99%且平均粒徑範圍為10nm至50nm; (e).將該甲殼素奈米粉末進行改性處理,得到改性甲殼素奈米粉末,其中,該改性處理包括將該甲殼素奈米粉末溶解於乙酸中後與聚乙二醇反應得到包含該改性甲殼素奈米粉末的待提純物; (f).將該改性甲殼素奈米粉末、植物提取物、甘油及水混合並進行均質化處理,得到功能性組分;及 (g).將該功能性組分與紡絲原液混合並進行紡絲程序而製得吸濕抗菌功能性纖維。 Therefore, the method for preparing the moisture-absorbing and antibacterial functional fiber of the present invention comprises the following steps: (a). Crushing the shrimp shell blocks containing chitosan, inorganic salt and protein to obtain shrimp shell powder with a mesh size ranging from 1000 mesh to 3000 mesh and containing the chitosan, the inorganic salt and the protein; (b). Desalting the shrimp shell powder to remove the inorganic salt to obtain desalted shrimp shell powder containing the chitosan and the protein, wherein the desalting treatment includes using an acidic treatment liquid to remove the inorganic salt in the shrimp shell powder, and based on the amount of the shrimp shell powder being 1g, the amount of the acidic treatment liquid is at least 15mL; (c). The desalted shrimp shell powder is subjected to a deproteinization treatment to remove the protein, thereby obtaining a deproteinized shrimp shell powder containing the chitosan, wherein the deproteinization treatment includes removing the protein from the desalted shrimp shell powder using an alkaline treatment liquid in a microwave environment, and the amount of the alkaline treatment liquid is at least 15 mL based on the amount of the desalted shrimp shell powder being 1 g; (d). The deproteinized shrimp shell powder is subjected to a nano-treatment to obtain a chitosan nano powder containing the chitosan, wherein the chitosan purity of the chitosan nano powder is in the range of 96% to 99% and the average particle size is in the range of 10 nm to 50 nm; (e) Modifying the chitosan nanopowder to obtain modified chitosan nanopowder, wherein the modification comprises dissolving the chitosan nanopowder in acetic acid and reacting with polyethylene glycol to obtain a purified product containing the modified chitosan nanopowder; (f) Mixing the modified chitosan nanopowder, plant extract, glycerin and water and homogenizing to obtain a functional component; and (g) Mixing the functional component with a spinning stock solution and performing a spinning process to obtain a moisture-absorbing and antibacterial functional fiber.
本發明的功效在於:本發明吸濕抗菌功能性纖維的製法,藉由於該步驟(a)的蝦殼粉的目數範圍設計為1000mesh至3000mesh,並搭配該步驟(b)中使用用量範圍為至少15mL(以該蝦殼粉的用量為1g計)的酸性處理液脫除該蝦殼粉中的該無機鹽,及該步驟(c)中使用用量範圍為至少15mL(以該經脫鹽蝦殼粉的用量為1g計)的鹼性處理液並在微波環境中脫除該經脫鹽蝦殼粉中的該蛋白質,使得該步驟(d)所製得的該甲殼素奈米粉末的甲殼素純度範圍為96%至99%且平均粒徑範圍為10nm至50nm。並因該甲殼素奈米粉末具有甲殼素純度高且平均粒徑小的特點,從而後續在該步驟(g)中該功能性組分能夠穩定並均勻分散至該紡絲原液中而不易在該紡絲程序中被損耗掉,繼而使所製得的本發明吸濕抗菌功能性纖維具有優異的抗菌性及吸濕速乾性。再者,透過該步驟(e)及該步驟(f),還能夠讓所製得的該功能性組分與該紡絲原液有良好的相容性,所以該功能性組分在該紡絲程序的過程中不會發生如堵塞噴絲口等問題,使得本發明吸濕抗菌功能性纖維還具有可紡性佳且不易斷裂的優點。本發明吸濕抗菌功能性纖維中,該植物提取物及改性甲殼素奈米粉末穩定並均勻分散在該聚合物基質中,使得本發明吸濕抗菌功能性纖維不僅具有優異的抗菌性及吸濕速乾性,還具有優異的斷裂強度、可紡性佳且不易斷裂的優點。The efficacy of the present invention is that: the method for preparing the moisture-absorbing antibacterial functional fiber of the present invention is that the mesh number range of the shrimp shell powder in the step (a) is designed to be 1000 mesh to 3000 mesh, and the inorganic salt in the shrimp shell powder is removed by using an acidic treatment liquid in an amount range of at least 15 mL (based on the amount of the shrimp shell powder being 1 g) in the step (b). In step (c), an alkaline treatment solution in an amount of at least 15 mL (based on 1 g of the desalted shrimp shell powder) is used to remove the protein in the desalted shrimp shell powder in a microwave environment, so that the chitosan purity of the chitosan nanopowder prepared in step (d) ranges from 96% to 99% and the average particle size ranges from 10 nm to 50 nm. Since the chitosan nanopowder has the characteristics of high chitosan purity and small average particle size, the functional component can be stably and evenly dispersed in the spinning stock solution in the subsequent step (g) and is not easily consumed in the spinning process, thereby making the prepared moisture-absorbing and antibacterial functional fiber of the present invention have excellent antibacterial properties and moisture-absorbing and quick-drying properties. Furthermore, through the step (e) and the step (f), the functional component prepared can also have good compatibility with the spinning stock solution, so the functional component will not cause problems such as blocking the nozzle during the spinning process, so that the moisture-absorbing antibacterial functional fiber of the present invention also has the advantages of good spinnability and not easy to break. In the moisture-absorbing antibacterial functional fiber of the present invention, the plant extract and the modified chitosan nanopowder are stably and uniformly dispersed in the polymer matrix, so that the moisture-absorbing antibacterial functional fiber of the present invention not only has excellent antibacterial properties and moisture absorption and quick-drying properties, but also has the advantages of excellent breaking strength, good spinnability and not easy to break.
《吸濕抗菌功能性纖維》《Moisture-absorbing and antibacterial functional fiber》
本發明吸濕抗菌功能性纖維包含聚合物基質,及分散在該聚合物基質中且包括植物提取物及改性甲殼素奈米粉末的功能性組分。其中,該植物提取物是覆蓋在該改性甲殼素奈米粉末表面而形成該功能性組分。在本發明的一些實施態樣中,以該吸濕抗菌功能性纖維為100wt%計,例如但不限於該聚合物基質的含量範圍為70wt%至90wt%,該功能性組分的含量範圍為10wt%至30wt%。以該功能性組分為100wt%計,例如但不限於該植物提取物的含量範圍為10wt%至30wt%,該改性甲殼素奈米粉末的含量範圍為70wt%至90wt%。The moisture-absorbing antibacterial functional fiber of the present invention comprises a polymer matrix, and a functional component dispersed in the polymer matrix and including a plant extract and a modified chitosan nanopowder. The plant extract is covered on the surface of the modified chitosan nanopowder to form the functional component. In some embodiments of the present invention, the moisture-absorbing antibacterial functional fiber is 100wt%, for example, but not limited to, the content range of the polymer matrix is 70wt% to 90wt%, and the content range of the functional component is 10wt% to 30wt%. The functional component is 100wt%, for example, but not limited to, the content range of the plant extract is 10wt% to 30wt%, and the content range of the modified chitosan nanopowder is 70wt% to 90wt%.
該聚合物基質的種類無需特別限制,紡織領域中任何可用來形成纖維的聚合物皆適合用於形成該聚合物基質。在本發明的一些實施態樣中,例如但不限於該聚合物基質是由黏膠纖維紡絲原液所形成。該黏膠纖維紡絲原液包含的具體成分例如但不限於甲種纖維素(亦稱α-纖維素)。The type of the polymer matrix does not need to be particularly limited, and any polymer that can be used to form fibers in the textile field is suitable for forming the polymer matrix. In some embodiments of the present invention, for example but not limited to, the polymer matrix is formed by viscose fiber spinning stock solution. The specific components contained in the viscose fiber spinning stock solution are, for example but not limited to, cellulose alpha (also known as α-cellulose).
在本發明的一些具體實施態樣中,該植物提取物的平均粒徑範圍為20nm至50nm。在本發明的一些具體實施態樣中,該植物提取物是由蘆薈提取物、茶提取物及草珊瑚提取物所組成。其中,該蘆薈提取物、該茶提取物及該草珊瑚提取物皆富含多醣、多酚、黃酮等活性成分,能夠賦予該吸濕抗菌功能性纖維具有較佳的抗菌及吸濕速乾的性能。更佳地,該蘆薈提取物、該茶提取物及該草珊瑚提取物的重量比例範圍為1:2至5:3至4。In some specific embodiments of the present invention, the average particle size of the plant extract ranges from 20nm to 50nm. In some specific embodiments of the present invention, the plant extract is composed of an aloe vera extract, a tea extract, and a sarcandra extract. The aloe vera extract, the tea extract, and the sarcandra extract are all rich in active ingredients such as polysaccharides, polyphenols, and flavonoids, which can give the moisture-absorbing and antibacterial functional fiber better antibacterial and moisture-absorbing and quick-drying properties. More preferably, the weight ratio of the aloe vera extract, the tea extract, and the sarcandra extract is in the range of 1:2 to 5:3 to 4.
《吸濕抗菌功能性纖維的製法》《Method for producing moisture-absorbing and antibacterial functional fibers》
本發明吸濕抗菌功能性纖維的製備方法包含步驟(a)至步驟(g)。以下就該步驟(a)至該步驟(g)進行詳細說明。The preparation method of the moisture-absorbing antibacterial functional fiber of the present invention comprises steps (a) to (g). Steps (a) to (g) are described in detail below.
〈步驟(a)〉Step (a)
於該步驟(a)中,將包含甲殼素、無機鹽及蛋白質的蝦殼塊進行碎化處理以得到包含該甲殼素、該無機鹽及該蛋白質的蝦殼粉。其中,該碎化處理的具體方式不限,只要使該蝦殼粉的目數範圍為1000mesh至3000mesh即可。In step (a), the shrimp shell block containing chitosan, the inorganic salt and the protein is crushed to obtain shrimp shell powder containing the chitosan, the inorganic salt and the protein. The specific method of the crushing treatment is not limited, as long as the mesh number of the shrimp shell powder is in the range of 1000 mesh to 3000 mesh.
於該步驟(a)中,該碎化處理的目的在於使得到的該蝦殼粉的目數範圍為1000mesh至3000mesh。若該蝦殼粉的目數小於1000mesh,即該蝦殼粉的比表面積相應較小,會使得後續該步驟(d)所製得的甲殼素奈米粉末的甲殼素純度不佳,還會使得後續該步驟(f)所製得的功能性組分中的植物提取物的負載率不佳,致使經由該步驟(g)所製得的吸濕抗菌功能性纖維的斷裂強度不足而不符合國家標準GB/T 14463-2022《黏膠短纖維》中對一等品的要求。若該蝦殼粉的目數大於3000mesh,則會使得該蝦殼粉易發生團聚現象,致使後續該步驟(e)所製得的改性甲殼素奈米粉末於該步驟(f)時易發生沉澱現象,從而使得該功能性組分在該紡絲原液中分散不均,最終使得所製得的吸濕抗菌功能性纖維的抗菌性及吸濕速乾性皆不佳。In the step (a), the purpose of the pulverization treatment is to make the mesh number of the obtained shrimp shell powder range from 1000 mesh to 3000 mesh. If the mesh number of the shrimp shell powder is less than 1000 mesh, that is, the specific surface area of the shrimp shell powder is correspondingly small, the purity of the chitosan nanopowder prepared in the subsequent step (d) will be poor, and the loading rate of the plant extract in the functional component prepared in the subsequent step (f) will be poor, resulting in the moisture-absorbing and antibacterial functional fiber prepared in the step (g) having insufficient breaking strength and failing to meet the requirements for first-class products in the national standard GB/T 14463-2022 "Viscose Staple Fiber". If the mesh number of the shrimp shell powder is greater than 3000 mesh, the shrimp shell powder will be prone to agglomeration, causing the modified chitosan nanopowder prepared in the subsequent step (e) to be easily precipitated in the step (f), thereby causing the functional component to be unevenly dispersed in the spinning stock solution, ultimately resulting in poor antibacterial and moisture absorption quick-drying properties of the prepared moisture-absorbing and antibacterial functional fiber.
〈步驟(b)〉Step (b)
於該步驟(b)中,將該蝦殼粉進行脫鹽處理以脫除該無機鹽,而得到包含該甲殼素及該蛋白質的經脫鹽蝦殼粉。其中,該脫鹽處理包括使用酸性處理液脫除該蝦殼粉中的該無機鹽,該酸性處理液的種類不限,已知能夠從蝦殼中脫除無機鹽(如碳酸鈣)的酸性化學品皆適用於作為本發明中使用的該酸性處理液。在本發明的一些具體實施態樣中,該酸性處理液包含酸性物質及溶媒,其中,該酸性物質選自於鹽酸、硝酸、苦味酸、酒石酸、檸檬酸、蘋果酸、水楊酸、咖啡酸或上述任意組合,該溶媒選自於鹽酸、硝酸、水或上述任意組合。考量該酸性處理液對設備的腐蝕性及操作人員的安全性,並確保該脫鹽處理具有更良好的效果,較佳地,該酸性物質為酒石酸及檸檬酸且該溶媒為鹽酸。更佳地,於該酸性處理液中,該鹽酸、該酒石酸及該檸檬酸的重量比例範圍為1.5至3.5:2至3:0.5至1.5。In the step (b), the shrimp shell powder is desalted to remove the inorganic salt, thereby obtaining desalted shrimp shell powder containing the chitosan and the protein. The desalting treatment includes using an acidic treatment liquid to remove the inorganic salt in the shrimp shell powder. The type of the acidic treatment liquid is not limited. Acidic chemicals known to be able to remove inorganic salts (such as calcium carbonate) from shrimp shells are suitable for use as the acidic treatment liquid used in the present invention. In some specific embodiments of the present invention, the acidic treatment solution comprises an acidic substance and a solvent, wherein the acidic substance is selected from hydrochloric acid, nitric acid, picric acid, tartaric acid, citric acid, apple acid, salicylic acid, caffeic acid or any combination thereof, and the solvent is selected from hydrochloric acid, nitric acid, water or any combination thereof. Considering the corrosiveness of the acidic treatment solution to the equipment and the safety of the operator, and ensuring that the desalination treatment has a better effect, preferably, the acidic substance is tartaric acid and citric acid and the solvent is hydrochloric acid. More preferably, in the acidic treatment solution, the weight ratio of the hydrochloric acid, the tartaric acid and the citric acid ranges from 1.5 to 3.5:2 to 3:0.5 to 1.5.
於該步驟(b)中,以該蝦殼粉的用量為1g計,該酸性處理液的用量範圍為至少15mL。以該蝦殼粉的用量為1g計,若該酸性處理液的用量低於15mL,會造成無法完全脫除該蝦殼粉中的該無機鹽,致使後續該步驟(d)所製得的甲殼素奈米粉末的甲殼素純度不佳,從而導致經由該步驟(g)所製得的吸濕抗菌功能性纖維的抗菌及吸濕速乾的性能不佳。再者,以該蝦殼粉的用量為1g計,進一步控制該酸性處理液的用量不高於20mL,還能降低對環境造成的負擔。因此,在本發明的一些具體實施態樣中,以該蝦殼粉的用量為1g計,該酸性處理液的用量範圍為15mL至20mL。In the step (b), the amount of the acidic treatment solution is at least 15 mL, based on the amount of the shrimp shell powder being 1 g. If the amount of the acidic treatment solution is less than 15 mL, the inorganic salt in the shrimp shell powder cannot be completely removed, resulting in poor chitosan purity in the chitosan nanopowder prepared in the subsequent step (d), thereby resulting in poor antibacterial and moisture absorption and quick-drying properties of the moisture-absorbing antibacterial functional fiber prepared in the step (g). Furthermore, based on the amount of the shrimp shell powder being 1 g, further controlling the amount of the acidic treatment solution to be no more than 20 mL can also reduce the burden on the environment. Therefore, in some specific embodiments of the present invention, based on the amount of shrimp shell powder being 1 g, the amount of the acidic treatment solution is in the range of 15 mL to 20 mL.
〈步驟(c)〉Step (c)
於該步驟(c)中,將該經脫鹽蝦殼粉進行脫蛋白處理以脫除該蛋白質,而得到包含該甲殼素的經脫蛋白蝦殼粉。該脫蛋白處理包括在微波環境下使用鹼性處理液將該經脫鹽蝦殼粉中的蛋白質分解成肽或胺基酸,達到脫除該經脫鹽蝦殼粉中的該蛋白質的效果。其中,透過該微波環境搭配該鹼性處理液能夠更有效率地脫除該經脫鹽蝦殼粉中的該蛋白質。若不在該微波環境下,會造成無法完全脫除該經脫鹽蝦殼粉中的該蛋白質,致使後續該步驟(d)所製得的甲殼素奈米粉末的甲殼素純度不佳,從而導致經由該步驟(g)所製得的吸濕抗菌功能性纖維的抗菌及吸濕速乾的性能不佳。更進一步地,為了得到更高甲殼素純度的該甲殼素奈米粉末,較佳地,在本發明的一些具體實施態樣中,該微波環境的溫度範圍為40℃至50℃,功率範圍為160至320W。In the step (c), the desalted shrimp shell powder is subjected to a deproteinization treatment to remove the protein, thereby obtaining the deproteinized shrimp shell powder containing the chitosan. The deproteinization treatment includes using an alkaline treatment liquid in a microwave environment to decompose the protein in the desalted shrimp shell powder into peptides or amino acids, thereby achieving the effect of removing the protein in the desalted shrimp shell powder. The microwave environment combined with the alkaline treatment liquid can more efficiently remove the protein in the desalted shrimp shell powder. If the desalted shrimp shell powder is not in the microwave environment, the protein in the desalted shrimp shell powder cannot be completely removed, resulting in poor chitosan purity of the chitosan nanopowder prepared in the subsequent step (d), thereby resulting in poor antibacterial and moisture absorption and quick-drying properties of the moisture-absorbing antibacterial functional fiber prepared in the step (g). Furthermore, in order to obtain the chitosan nanopowder with higher chitosan purity, preferably, in some specific embodiments of the present invention, the temperature range of the microwave environment is 40° C. to 50° C., and the power range is 160 to 320 W.
於該步驟(c)中,該鹼性處理液的種類不限,已知能夠分解蝦殼中蛋白質的鹼性化學品皆適用於作為本發明中所使用的該鹼性處理液。在本發明的一些具體實施態樣中,該鹼性處理液包含鹼性物質及水,其中,該鹼性物質選自於尿素、氫氧化鉀、氫氧化鈉、三乙胺、4-二甲基吡啶或上述任意組合。該鹼性處理液的pH值越高,自該經脫鹽蝦殼粉中脫除該蛋白質的效果越佳,但可能會使得該肽或該胺基酸被該鹼性處理液進一步分解,產生硫化氫或氨氣等具有刺激氣味的物質,致使後續該步驟(d)所製得的甲殼素奈米粉末的氣味不佳。因此,較佳地,在本發明的一些具體實施態樣中,該鹼性處理液的pH值範圍為11至12,且該鹼性物質包括尿素及氫氧化鈉。更佳地,於該鹼性物質中,該尿素及該氫氧化鈉的重量比例範圍為2至3:1至2。In step (c), the type of the alkaline treatment solution is not limited, and any alkaline chemical known to be able to decompose protein in shrimp shells is suitable for use as the alkaline treatment solution used in the present invention. In some specific embodiments of the present invention, the alkaline treatment solution comprises an alkaline substance and water, wherein the alkaline substance is selected from urea, potassium hydroxide, sodium hydroxide, triethylamine, 4-lutidine, or any combination thereof. The higher the pH value of the alkaline treatment solution, the better the effect of removing the protein from the desalted shrimp shell powder, but the peptide or the amino acid may be further decomposed by the alkaline treatment solution to produce substances with pungent odors such as hydrogen sulfide or ammonia, resulting in a bad smell of the chitosan nanopowder prepared in the subsequent step (d). Therefore, preferably, in some specific embodiments of the present invention, the pH value of the alkaline treatment solution ranges from 11 to 12, and the alkaline substance includes urea and sodium hydroxide. More preferably, in the alkaline substance, the weight ratio of the urea to the sodium hydroxide ranges from 2 to 3:1 to 2.
於該步驟(c)中,以該經脫鹽蝦殼粉的用量為1g計,該鹼性處理液的用量範圍為至少15mL。以該經脫鹽蝦殼粉的用量為1g計,若該鹼性處理液的用量低於15mL,會造成無法完全脫除該經脫鹽蝦殼粉中的該蛋白質,致使後續該步驟(d)所製得的甲殼素奈米粉末的甲殼素純度不佳,從而導致經由該步驟(g)所製得的吸濕抗菌功能性纖維的抗菌及吸濕速乾的性能不佳。再者,以該經脫鹽蝦殼粉的用量為1g計,進一步控制該鹼性處理液的用量不高於20mL,還能降低對環境造成的負擔。因此,在本發明的一些具體實施態樣中,以該經脫鹽蝦殼粉的用量為1g計,該鹼性處理液的用量範圍為15mL至20mL。In the step (c), the amount of the alkaline treatment solution used is at least 15 mL, based on the amount of the desalted shrimp shell powder used being 1 g. If the amount of the alkaline treatment solution used is less than 15 mL, the protein in the desalted shrimp shell powder cannot be completely removed, resulting in poor chitosan purity in the chitosan nanopowder prepared in the subsequent step (d), thereby resulting in poor antibacterial and moisture absorption and quick-drying properties of the moisture-absorbing and antibacterial functional fiber prepared in the step (g). Furthermore, based on the amount of the desalted shrimp shell powder as 1g, the amount of the alkaline treatment solution is further controlled to be no more than 20mL, which can also reduce the burden on the environment. Therefore, in some specific embodiments of the present invention, based on the amount of the desalted shrimp shell powder as 1g, the amount of the alkaline treatment solution ranges from 15mL to 20mL.
〈步驟(d)〉Step (d)
於該步驟(d)中,將該經脫蛋白蝦殼粉進行奈米化處理而得到包含該甲殼素的甲殼素奈米粉末,且該甲殼素奈米粉末的平均粒徑範圍為10nm至50nm。In the step (d), the deproteinized shrimp shell powder is nano-processed to obtain chitosan nanopowder containing chitosan, and the average particle size of the chitosan nanopowder ranges from 10 nm to 50 nm.
在本發明的一些具體實施態樣中,該奈米化處理包括將該經脫蛋白蝦殼粉與鹽酸水溶液反應得到酸性粗產物,調節該酸性粗產物的酸鹼值而得到中性粗產物,將該中性粗產物依序進行離心、透析、超音波震盪及濃縮而得到該甲殼素奈米粉末。其中,該鹽酸水溶液的作用在於讓該經脫蛋白蝦殼粉發生膨脹、酸化及水解。較佳地,該鹽酸水溶液的體積莫耳濃度範圍為2M至4M,使得該甲殼素奈米粉末具有良好的粒徑分布均勻性。在本發明的一些實施態樣中,該離心的轉速範圍例如但不限於為7000rpm/min至9000rpm/min,該離心的時間範圍例如但不限於為10分鐘至15分鐘。該超音波震盪的功率例如但不限於為900W,該超音波震盪的時間例如但不限於為30分鐘。該濃縮是在溫度範圍例如但不限於為50℃至60℃的條件下進行。In some specific embodiments of the present invention, the nano-treatment includes reacting the deproteinized shrimp shell powder with a hydrochloric acid aqueous solution to obtain an acidic crude product, adjusting the pH value of the acidic crude product to obtain a neutral crude product, and sequentially centrifuging, dialysis, ultrasonic vibration and concentrating the neutral crude product to obtain the chitosan nanopowder. The hydrochloric acid aqueous solution is used to expand, acidify and hydrolyze the deproteinized shrimp shell powder. Preferably, the volume molar concentration of the hydrochloric acid aqueous solution is in the range of 2M to 4M, so that the chitosan nanopowder has good particle size distribution uniformity. In some embodiments of the present invention, the centrifugal speed range is, for example but not limited to, 7000 rpm/min to 9000 rpm/min, and the centrifugal time range is, for example but not limited to, 10 minutes to 15 minutes. The power of the ultrasonic vibration is, for example but not limited to, 900 W, and the ultrasonic vibration time is, for example but not limited to, 30 minutes. The concentration is carried out at a temperature range of, for example but not limited to, 50° C. to 60° C.
值得一提的是,由於該步驟(a)的該蝦殼粉的特定目數範圍設計,並搭配該步驟(b)中使用特定用量範圍的該酸性處理液脫除該蝦殼粉中的該無機鹽,及該步驟(c)中使用特定用量範圍的該鹼性處理液搭配微波環境脫除該經脫鹽蝦殼粉中的該蛋白質,使得所製得的該甲殼素奈米粉末的甲殼素純度範圍為96%至99%。以執行一次該步驟(b)及一次該步驟(c)為一純化程序,較佳地,該純化程序的次數範圍為3次至4次,能使該甲殼素奈米粉末具有更高的甲殼素純度。It is worth mentioning that due to the specific mesh size design of the shrimp shell powder in step (a), the use of the acidic treatment solution in a specific dosage range in step (b) to remove the inorganic salt in the shrimp shell powder, and the use of the alkaline treatment solution in a specific dosage range in step (c) in combination with a microwave environment to remove the protein in the desalted shrimp shell powder, the chitosan purity of the prepared chitosan nanopowder ranges from 96% to 99%. Performing the step (b) once and the step (c) once is a purification procedure, preferably, the number of times of the purification procedure ranges from 3 to 4 times, which can make the chitosan nanopowder have a higher chitosan purity.
〈步驟(e)〉Step (e)
於該步驟(e)中,將該甲殼素奈米粉末進行改性處理而得到改性甲殼素奈米粉末。該改性處理包括將該甲殼素奈米粉末溶解於乙酸中後與聚乙二醇反應得到包含該改性甲殼素奈米粉末的待提純物。其中,讓該甲殼素奈米粉末與該聚乙二醇反應的目的在於使所形成的該改性甲殼素奈米粉末相較於該甲殼素奈米粉末具有更多的極性基團,不僅能夠使該改性甲殼素奈米粉末與後續該步驟(f)中的該植物提取物具有良好的相容性,從而提升該功能性組分中的該植物提取物的負載率,還能夠使該吸濕抗菌功能性纖維具有良好的抗菌性及吸濕速乾性。為了從該待提純物中提取出該改性甲殼素奈米粉末,在本發明的一些具體實施態樣中,該改性處理還包括將該待提純物進行脫泡得到經脫泡混合物,將該經脫泡混合物進行透析得到透析液,調節該透析液的pH值到10至13而析出包含該改性甲殼素奈米粉末的固形物,將該固形物經抽氣過濾並以乙醇洗滌及去除乙醇,而得到該改性甲殼素奈米粉末。In the step (e), the chitosan nanopowder is subjected to a modification treatment to obtain a modified chitosan nanopowder. The modification treatment includes dissolving the chitosan nanopowder in acetic acid and reacting with polyethylene glycol to obtain a product to be purified containing the modified chitosan nanopowder. The purpose of reacting the chitosan nanopowder with the polyethylene glycol is to make the formed modified chitosan nanopowder have more polar groups than the chitosan nanopowder, which not only enables the modified chitosan nanopowder to have good compatibility with the plant extract in the subsequent step (f), thereby increasing the loading rate of the plant extract in the functional component, but also enables the moisture-absorbing and antibacterial functional fiber to have good antibacterial properties and moisture-absorbing and quick-drying properties. In order to extract the modified chitosan nanopowder from the purified material, in some specific embodiments of the present invention, the modification treatment further includes defoaming the purified material to obtain a defoamed mixture, dialyzing the defoamed mixture to obtain a dialysate, adjusting the pH value of the dialysate to 10 to 13 to precipitate a solid containing the modified chitosan nanopowder, and filtering the solid by vacuum extraction and washing with ethanol to remove the ethanol to obtain the modified chitosan nanopowder.
於該改性處理中,為了讓該甲殼素奈米粉末與該聚乙二醇能夠很好地進行去乙醯化反應,利用作為溶劑的該乙酸使該甲殼素奈米粉末被充分溶解,從而使該聚乙二醇對經該乙酸溶解後的甲殼素奈米粉末能夠最大限度地完成去乙醯化。其中,該去乙醯化反應是向該甲殼素奈米粉末的分子鏈中引入該聚乙二醇的結構,可有效地提升該甲殼素奈米粉末的分子鏈中極性基團的分佈率,也就是提升了該甲殼素奈米粉末的分子鏈中親水基團的占比,使得由該甲殼素奈米粉末所製得的改性甲殼素奈米粉末具有較佳的親水性。此外,因為該改性甲殼素奈米粉末具有較佳的親水性,而能夠使後續該步驟(f)所製得的該功能性組分在該步驟(g)中與所使用的紡絲原液具有良好的相容性。In the modification process, in order to allow the chitosan nanopowder and the polyethylene glycol to undergo a good deacetylation reaction, the chitosan nanopowder is fully dissolved by the acetic acid used as a solvent, so that the polyethylene glycol can maximally complete the deacetylation of the chitosan nanopowder dissolved by the acetic acid. The deacetylation reaction is to introduce the structure of the polyethylene glycol into the molecular chain of the chitosan nanopowder, which can effectively increase the distribution rate of the polar groups in the molecular chain of the chitosan nanopowder, that is, to increase the proportion of the hydrophilic groups in the molecular chain of the chitosan nanopowder, so that the modified chitosan nanopowder prepared from the chitosan nanopowder has better hydrophilicity. In addition, because the modified chitosan nanopowder has good hydrophilicity, the functional component prepared in the subsequent step (f) can have good compatibility with the spinning stock solution used in the step (g).
反之,若沒有添加該聚乙二醇,則會使後續該步驟(f)所製得的功能性組分與該紡絲原液的相容性差,從而導致後續該步驟(g)所製得的吸濕抗菌功能性纖維的可紡性差、斷裂強度不佳(即易斷裂)、抗菌功能不佳及吸濕速乾功能不佳。On the contrary, if the polyethylene glycol is not added, the functional component prepared in the subsequent step (f) will have poor compatibility with the spinning stock solution, resulting in poor spinnability, poor breaking strength (i.e., easy to break), poor antibacterial function, and poor moisture absorption and quick-drying function of the moisture-absorbing and antibacterial functional fiber prepared in the subsequent step (g).
較佳地,該甲殼素奈米粉末與該聚乙二醇的重量比例範圍為1:0.1至0.3,該聚乙二醇的羥值範圍為102mgKOH/g至129mgKOH/g且平均相對分子量(relative molecular weight,簡稱Mr)範圍為900至1100。在本發明的一些實施態樣中,該反應的轉速範圍例如但不限於為500rpm/min至900rpm/min,該反應的時間例如但不限於至少為10分鐘。Preferably, the weight ratio of the chitosan nanopowder to the polyethylene glycol is in the range of 1:0.1 to 0.3, the hydroxyl value of the polyethylene glycol is in the range of 102 mgKOH/g to 129 mgKOH/g, and the average relative molecular weight (Mr) is in the range of 900 to 1100. In some embodiments of the present invention, the reaction speed ranges from 500 rpm/min to 900 rpm/min, for example but not limited to, and the reaction time is at least 10 minutes, for example but not limited to.
〈步驟(f)〉Step (f)
於該步驟(f)中,將該改性甲殼素奈米粉末、植物提取物、甘油及水混合並進行均質化處理,得到功能性組分。其中,該植物提取物是覆蓋在該改性甲殼素奈米粉末表面而形成該功能性組分。在本發明的一些具體實施態樣中,該均質化處理包括將該改性甲殼素奈米粉末、該植物提取物、該甘油及該水混合並在超音波震盪下得到均質液,再將該均質液依序經冷卻、過濾及乾燥而製得該功能性組分。In step (f), the modified chitosan nanopowder, the plant extract, the glycerol and the water are mixed and homogenized to obtain the functional component. The plant extract is coated on the surface of the modified chitosan nanopowder to form the functional component. In some specific embodiments of the present invention, the homogenization treatment includes mixing the modified chitosan nanopowder, the plant extract, the glycerol and the water and obtaining a homogenized solution under ultrasonic vibration, and then cooling, filtering and drying the homogenized solution in sequence to obtain the functional component.
於該步驟(f)中,該植物提取物的作用在於使該功能性組分與該紡絲原液之間具有良好的相容性,從而該功能性組分在該紡絲程序的過程中不會發生如堵塞噴絲口等問題,以及能使本發明吸濕抗菌功能性纖維具有可紡性佳且不易斷裂的優點。In step (f), the plant extract serves to make the functional component and the spinning stock solution have good compatibility, so that the functional component will not cause problems such as blocking the nozzle during the spinning process, and the moisture-absorbing and antibacterial functional fiber of the present invention has the advantages of good spinnability and not easy to break.
於該步驟(f)中,該甘油的羥基與該改性甲殼素奈米粉末中的極性基團、該植物提取物中的極性基團形成氫鍵,不但可以降低該改性甲殼素奈米粉末在紡絲程序的過程中的耗損,還可以提升所製得的該功能性組分的親水性,從而在後續的該步驟(g)中使得該功能性組分與所使用的該紡絲原液之間具有良好的相容性。In the step (f), the hydroxyl group of the glycerol forms hydrogen bonds with the polar groups in the modified chitosan nanopowder and the polar groups in the plant extract, which can not only reduce the loss of the modified chitosan nanopowder during the spinning process, but also improve the hydrophilicity of the functional component prepared, so that in the subsequent step (g), the functional component has good compatibility with the spinning stock solution used.
於該步驟(f)中,該水作為溶劑,並搭配該超音波震盪,使該改性甲殼素奈米粉末及該植物提取物均勻分散於該甘油及該水中,從而使得所製得的該功能性組分在所使用的該紡絲原液中具有良好的相容性。在本發明的一些實施態樣中,該超音波震盪的溫度範圍例如但不限於為30℃至50℃,該超音波震盪的功率範圍例如但不限於為300W至500W,該超音波震盪的時間例如但不限於至少為20分鐘。In the step (f), the water is used as a solvent and ultrasonic vibration is performed to uniformly disperse the modified chitosan nanopowder and the plant extract in the glycerol and the water, so that the functional component prepared has good compatibility in the used spinning stock solution. In some embodiments of the present invention, the temperature range of the ultrasonic vibration is, for example but not limited to, 30° C. to 50° C., the power range of the ultrasonic vibration is, for example but not limited to, 300W to 500W, and the time of the ultrasonic vibration is, for example but not limited to, at least 20 minutes.
〈步驟(g)〉〈Step (g)〉
於該步驟(g)中,將該功能性組分與紡絲原液混合並進行紡絲程序而製得該吸濕抗菌功能性纖維。在本發明的一些具體實施態樣中,該紡絲程序是將該功能性組分與該紡絲原液混合得到的紡絲混合液進行濕式紡絲。In step (g), the functional component is mixed with a spinning stock solution and a spinning process is performed to obtain the moisture-absorbing antibacterial functional fiber. In some specific embodiments of the present invention, the spinning process is to wet-spin the spinning mixture obtained by mixing the functional component with the spinning stock solution.
在本發明的一些具體實施態樣中,該紡絲原液為黏膠纖維紡絲原液,該黏膠纖維紡絲原液所包含的具體成分例如但不限於甲種纖維素。較佳地,該功能性組分與該紡絲原液的重量比例範圍為1至3:7至10,使得該吸濕抗菌功能性纖維兼具更佳的抗菌性、更佳的吸濕速乾性及更佳的斷裂強度。In some specific embodiments of the present invention, the spinning stock solution is a viscose fiber spinning stock solution, and the specific components contained in the viscose fiber spinning stock solution include, for example, but not limited to, cellulose A. Preferably, the weight ratio of the functional component to the spinning stock solution is in the range of 1 to 3:7 to 10, so that the moisture-absorbing and antibacterial functional fiber has better antibacterial properties, better moisture-absorbing and quick-drying properties, and better breaking strength.
該濕式紡絲中所使用的紡絲設備及紡絲條件不限。在本發明的一些具體實施態樣中,噴絲頭的孔徑範圍例如但不限於為0.2mm至0.6mm。在本發明的一些具體實施態樣中,紡絲速度範圍例如但不限於為25m/min至35m/min。在本發明的一些具體實施態樣中,凝固浴的組成例如但不限於包括硫酸(H 2SO 4)、磷酸(H 3PO 4)及聚季銨鹽(polyquaternium),且該硫酸、該磷酸及該聚季銨鹽的重量比例範圍例如但不限於為10至16:8至12:5至9,能夠讓該吸濕抗菌功能性纖維具有更佳的斷裂強度。在本發明的一些具體實施態樣中,該凝固浴的溫度範圍例如但不限於為45℃至46℃。在本發明的一些具體實施態樣中,該濕式紡絲還包括後處理,該後處理例如但不限水洗、脫硫、漂白、酸洗、上油及/或烘乾等。 The spinning equipment and spinning conditions used in the wet spinning are not limited. In some specific embodiments of the present invention, the aperture range of the nozzle is, for example, but not limited to, 0.2 mm to 0.6 mm. In some specific embodiments of the present invention, the spinning speed range is, for example, but not limited to, 25 m/min to 35 m/min. In some specific embodiments of the present invention, the composition of the coagulation bath is, for example, but not limited to, sulfuric acid (H 2 SO 4 ), phosphoric acid (H 3 PO 4 ) and polyquaternium, and the weight ratio of the sulfuric acid, the phosphoric acid and the polyquaternium is, for example, but not limited to, 10 to 16:8 to 12:5 to 9, which can make the moisture-absorbing antibacterial functional fiber have better breaking strength. In some specific embodiments of the present invention, the temperature range of the coagulation bath is, for example but not limited to, 45° C. to 46° C. In some specific embodiments of the present invention, the wet spinning further includes post-treatment, such as but not limited to washing, desulfurization, bleaching, pickling, oiling and/or drying.
值得一提的是,由於該甲殼素奈米粉末具有甲殼素純度高且平均粒徑小的特點,從而使得該步驟(f)所得到的該功能性組分能夠穩定並均勻分散至該紡絲原液中而不易在該紡絲程序中被損耗掉,繼而使得本發明吸濕抗菌功能性纖維具有優異的抗菌性及吸濕速乾性。It is worth mentioning that, since the chitosan nanopowder has the characteristics of high chitosan purity and small average particle size, the functional component obtained in step (f) can be stably and evenly dispersed in the spinning stock solution and is not easily consumed in the spinning process, thereby making the moisture-absorbing and antibacterial functional fiber of the present invention have excellent antibacterial properties and moisture-absorbing and quick-drying properties.
本發明將就以下實施例作進一步說明,但應瞭解的是,所述實施例僅為例示說明用,而不應被解釋為本發明實施的限制。The present invention will be further described with respect to the following embodiments, but it should be understood that the embodiments are only for illustration and description and should not be interpreted as limitations of the implementation of the present invention.
〈實施例〈Implementation Example 11 〉〉
(a).提供蝦殼塊,其中,該蝦殼塊是將廢棄蝦殼洗淨後在溫度50℃的條件下乾燥6小時所製得。使用一台碎化機(來源:濰坊市精華粉體工程設備有限公司;型號:JHMB2.2*0.5)對該蝦殼塊進行碎化,得到目數為2000mesh的蝦殼粉。(a) providing shrimp shell blocks, wherein the shrimp shell blocks are prepared by washing discarded shrimp shells and drying them at a temperature of 50° C. for 6 hours. The shrimp shell blocks are crushed using a crusher (source: Weifang Jinghua Powder Engineering Equipment Co., Ltd.; model: JHMB2.2*0.5) to obtain shrimp shell powder with a mesh size of 2000 mesh.
(b).提供由酒石酸及檸檬酸溶解於鹽酸所形成的酸性處理液,其中,該鹽酸、該酒石酸及該檸檬酸的重量比例為2:2.5:1。將500g的該蝦殼粉與8000mL的該酸性處理液混合,得到pH值為1.5的酸性混合物,接著利用一台攪拌設備(來源:河南天鋼環保設備有限公司;型號:80型)在溫度為25℃且轉速為100rpm/min的條件下對該酸性混合物攪拌30分鐘以脫除該蝦殼粉中的無機鹽(如碳酸鈣)。攪拌結束後將所得到的產物進行過濾得到酸性濾餅,並以蒸餾水不斷沖洗該酸性濾餅直至沖洗流出的濾液的pH值為7,得到第一中性濾餅。然後在溫度為80℃的條件下對該第一中性濾餅進行乾燥3小時,得到375g的經脫鹽蝦殼粉。(b) providing an acidic treatment solution formed by dissolving tartaric acid and citric acid in hydrochloric acid, wherein the weight ratio of the hydrochloric acid, the tartaric acid and the citric acid is 2:2.5:1. 500 g of the shrimp shell powder is mixed with 8000 mL of the acidic treatment solution to obtain an acidic mixture with a pH value of 1.5, and then the acidic mixture is stirred for 30 minutes using a stirring device (source: Henan Tiangang Environmental Protection Equipment Co., Ltd.; model: 80) at a temperature of 25° C. and a rotation speed of 100 rpm/min to remove inorganic salts (such as calcium carbonate) in the shrimp shell powder. After the stirring, the obtained product was filtered to obtain an acid filter cake, and the acid filter cake was continuously rinsed with distilled water until the pH value of the filtrate flowing out of the rinse was 7, thereby obtaining a first neutral filter cake. The first neutral filter cake was then dried at a temperature of 80° C. for 3 hours to obtain 375 g of desalted shrimp shell powder.
(c).提供由尿素及氫氧化鈉溶解在水中所形成的鹼性處理液,其中,該尿素與該氫氧化鈉的重量比例為2.5:1.5,且以該鹼性處理液的總量為100wt%,該尿素與該氫氧化鈉的總和含量為10wt%。將375g的該經脫鹽蝦殼粉與6000mL的該鹼性處理液混合,得到pH值為12的鹼性混合物。接著使用一台微波設備(來源:青島邁威微波化學設備有限公司;型號:MKX-H4G1A),在溫度為45℃且功率為220W的條件下對該鹼性混合物進行微波10分鐘以脫除該經脫鹽蝦殼粉中的蛋白質。微波結束後將所得到的產物進行過濾得到鹼性濾餅,並以蒸餾水不斷沖洗該鹼性濾餅直至沖洗流出的濾液的pH值為7,得到第二中性濾餅。然後在溫度為70℃的條件下對該第二中性濾餅進行乾燥2小時,得到124g的經脫蛋白蝦殼粉。(c) providing an alkaline treatment solution formed by dissolving urea and sodium hydroxide in water, wherein the weight ratio of the urea to the sodium hydroxide is 2.5:1.5, and the total amount of the alkaline treatment solution is 100wt%, and the total content of the urea and the sodium hydroxide is 10wt%. 375g of the desalted shrimp shell powder is mixed with 6000mL of the alkaline treatment solution to obtain an alkaline mixture with a pH value of 12. Then, a microwave device (source: Qingdao Maiwei Microwave Chemical Equipment Co., Ltd.; model: MKX-H4G1A) is used to microwave the alkaline mixture for 10 minutes at a temperature of 45°C and a power of 220W to remove the protein in the desalted shrimp shell powder. After the microwave was finished, the obtained product was filtered to obtain an alkaline filter cake, and the alkaline filter cake was continuously rinsed with distilled water until the pH value of the filtrate flowing out of the rinse was 7, thereby obtaining a second neutral filter cake. The second neutral filter cake was then dried at a temperature of 70° C. for 2 hours to obtain 124 g of deproteinized shrimp shell powder.
(d).將500mL且濃度為3M的鹽酸水溶液(由鹽酸與水所組成)以0.6mL/min的速度加至124g的該經脫蛋白蝦殼粉中後,置於上述攪拌設備中並在溫度為4.5℃且轉速為8000rpm/min下攪拌4.5小時以使該經脫蛋白蝦殼粉完全溶解於該鹽酸水溶液中而得到酸性粗產物。然後以蒸餾水調節該酸性粗產物的酸鹼值至形成pH值為7且含有沉澱物的中性粗產物。使用一台離心設備(來源:湖南凱達科學儀器有限公司;型號:DL6M),在轉速設定為15000rpm/min的條件下對該中性粗產物進行離心20分鐘後取該沉澱物,將該沉澱物置於一個透析袋(來源:國藥集團化學試劑有限公司;型號:DM20 92420601;截留分子量:8,000Da至14,000Da)中以去離子水透析3天得到透析產物。使用一台超音波震盪設備(來源:常州朗越儀器製造有限公司;型號:HH-2J),在功率為900W的條件下對該透析產物進行超音波震盪30分鐘後,接著移到一台濃縮設備(來源:湖北點刻機械有限公司;型號:DK-DZ)中並在溫度為55℃的條件下進行濃縮,得到118g的甲殼素奈米粉末。(d) 500 mL of a 3M aqueous hydrochloric acid solution (composed of hydrochloric acid and water) was added to 124 g of the deproteinized shrimp shell powder at a rate of 0.6 mL/min, and then the mixture was placed in the above stirring apparatus and stirred at a temperature of 4.5° C. and a rotation speed of 8000 rpm/min for 4.5 hours to completely dissolve the deproteinized shrimp shell powder in the aqueous hydrochloric acid solution to obtain an acidic crude product. The acidity of the acidic crude product was then adjusted with distilled water to form a neutral crude product with a pH value of 7 and containing precipitates. The neutral crude product was centrifuged for 20 minutes using a centrifuge (source: Hunan Kaida Scientific Instrument Co., Ltd.; model: DL6M) at a speed of 15,000 rpm/min, and the precipitate was placed in a dialysis bag (source: Sinopharm Chemical Reagent Co., Ltd.; model: DM20 92420601; molecular weight cutoff: 8,000 Da to 14,000 Da) and dialyzed with deionized water for 3 days to obtain a dialyzed product. The dialyzed product was ultrasonically vibrated for 30 minutes at a power of 900 W using an ultrasonic vibration device (source: Changzhou Langyue Instrument Manufacturing Co., Ltd.; model: HH-2J), and then moved to a concentration device (source: Hubei Dot-Engraved Machinery Co., Ltd.; model: DK-DZ) and concentrated at a temperature of 55°C to obtain 118 g of chitosan nanopowder.
(e).將118g的該甲殼素奈米粉末溶解於500g的乙酸中,再加入23.6g的聚乙二醇(來源:南通文暉化工有限公司;平均羥值:102mgKOH/g至125mgKOH/g;平均相對分子量(Mr):900至1100),接著置於上述攪拌設備中並在溫度為35℃且轉速為900rpm/min的條件下攪拌15分鐘,反應得到包含改性甲殼素奈米粉末的待提純物。在25℃下將該待提純物置於一台脫泡設備(來源:深圳思邁達電子有限公司;型號:TWV-500T)中,並在轉速為35rpm/min的條件下脫泡20小時以脫除該待提純物中的氣泡,得到經脫泡混合物。然後將該經脫泡混合物置於一個透析袋(來源:浙江博實醫療器械有限公司;型號:MD34;截留分子量:10,000Da)中以蒸餾水透析24小時得到透析液,再使用濃度為0.01M的氫氧化鈉水溶液(由氫氧化鈉與水所組成)調節該透析液的pH值至12而析出包含該改性甲殼素奈米粉末的固形物。該固形物經漏斗抽氣過濾並以乙醇沖洗並持續抽氣過濾以除去乙醇,得到139g的該改性甲殼素奈米粉末。(e) 118 g of the chitosan nanopowder was dissolved in 500 g of acetic acid, and then 23.6 g of polyethylene glycol (source: Nantong Wenhui Chemical Co., Ltd.; average hydroxyl value: 102 mgKOH/g to 125 mgKOH/g; average relative molecular weight (Mr): 900 to 1100) was added, and then placed in the above stirring device and stirred at a temperature of 35° C. and a rotation speed of 900 rpm/min for 15 minutes to obtain a product to be purified containing modified chitosan nanopowder. The substance to be purified was placed in a defoaming device (source: Shenzhen Simaida Electronics Co., Ltd.; model: TWV-500T) at 25°C, and defoamed for 20 hours at a speed of 35 rpm/min to remove bubbles in the substance to be purified, thereby obtaining a defoamed mixture. The defoamed mixture was then placed in a dialysis bag (source: Zhejiang Boshi Medical Instrument Co., Ltd.; model: MD34; molecular weight cutoff: 10,000 Da) and dialyzed with distilled water for 24 hours to obtain a dialysate, and then a sodium hydroxide aqueous solution (composed of sodium hydroxide and water) with a concentration of 0.01 M was used to adjust the pH value of the dialysate to 12 to precipitate a solid containing the modified chitosan nanopowder. The solid was filtered through a funnel by vacuum filtration and rinsed with ethanol and vacuum filtration was continued to remove the ethanol, to obtain 139 g of the modified chitosan nanopowder.
(f).提供由蘆薈提取物粉末(來源:陝西海塞生物科技有限公司)、茶提取物粉末(來源:西安禾泰源生物技術有限公司)及草珊瑚提取物粉末(來源:西安全奧生物科技有限公司)所組成的植物提取物粉末,且該蘆薈提取物粉末、該茶提取物粉末及該草珊瑚提取物粉末的重量比例為1:2:4,以及該植物提取物粉末的平均粒徑為30nm。在上述超音波震盪設備中將139g的該改性甲殼素奈米粉末、28g的該植物提取物粉末、4.2g的甘油及400g的水混合並在溫度為40℃且功率為400W的條件下進行超音波震盪25分鐘,得到外觀呈澄清狀的均質液。待該均質液冷卻至室溫後會有固體析出而得到包含該固體的均質物,接著,將該均質物進行過濾並取該固體。在溫度為55℃的條件下對該固體進行乾燥3小時,得到166g且包含該改性甲殼素奈米粉末及該植物提取物粉末的功能性組分。(f) Providing a plant extract powder composed of aloe vera extract powder (source: Shaanxi Haisai Biotechnology Co., Ltd.), tea extract powder (source: Xi'an Hetaiyuan Biotechnology Co., Ltd.) and coral extract powder (source: Xi'an Anao Biotechnology Co., Ltd.), wherein the weight ratio of the aloe vera extract powder, the tea extract powder and the coral extract powder is 1:2:4, and the average particle size of the plant extract powder is 30 nm. 139 g of the modified chitin nanopowder, 28 g of the plant extract powder, 4.2 g of glycerol and 400 g of water are mixed in the above-mentioned ultrasonic oscillation equipment and ultrasonically oscillated for 25 minutes at a temperature of 40°C and a power of 400 W to obtain a homogeneous liquid with a clear appearance. After the homogenized liquid is cooled to room temperature, solids are precipitated to obtain a homogenized substance containing the solids. Then, the homogenized substance is filtered and the solids are taken out. The solids are dried at 55° C. for 3 hours to obtain 166 g of a functional component containing the modified chitosan nanopowder and the plant extract powder.
(g).使用上述攪拌設備在溫度為30℃且轉速為750rpm/min的條件下將300重量份的該功能性組分與700重量份的黏膠纖維紡絲原液(來源:唐山三友集團興達化纖有限公司;該黏膠纖維紡絲原液包含含量範圍為9.5%至9.8%的甲種纖維素)均勻混合,得到黏膠纖維紡絲混合液。接著將該黏膠纖維紡絲混合液進行濕式紡絲而製得吸濕抗菌功能性纖維。在該濕式紡絲中,是利用一台紡絲設備(來源:青島諾康環保科技有限公司;型號:HZ-SF-01)對該黏膠纖維紡絲混合液進行紡絲,該紡絲設備的噴絲頭具有15000個孔且每一個孔的孔徑為0.06mm,紡絲速度為30m/min;從該噴絲頭噴出的該黏膠纖維紡絲混合液的细流在溫度為45℃且由60g/L的硫酸、50g/L磷酸及35g/L的聚季銨鹽所組成的凝固浴中凝固成初生纖維;將該初生纖維依序進行包括水洗、脫硫、漂白、酸洗、上油及烘乾的後處理即製得該吸濕抗菌功能性纖維。(g) Using the above stirring device, 300 parts by weight of the functional component and 700 parts by weight of viscose fiber spinning stock solution (source: Tangshan Sanyou Group Xingda Chemical Fiber Co., Ltd.; the viscose fiber spinning stock solution contains 9.5% to 9.8% of type A cellulose) are uniformly mixed at a temperature of 30°C and a rotation speed of 750 rpm/min to obtain a viscose fiber spinning mixed solution. The viscose fiber spinning mixed solution is then wet-spun to obtain a moisture-absorbing antibacterial functional fiber. In the wet spinning, a spinning device (source: Qingdao Nocon Environmental Protection Technology Co., Ltd.; model: HZ-SF-01) is used to spin the viscose fiber spinning mixture. The spinning device has a nozzle with 15,000 holes, each with a hole diameter of 0.06 mm, and a spinning speed of 30 m/min. The sprayed thin stream of the viscose fiber spinning mixture is coagulated into primary fibers in a coagulation bath composed of 60 g/L sulfuric acid, 50 g/L phosphoric acid and 35 g/L polyquaternary ammonium salt at a temperature of 45° C. The primary fibers are subjected to post-treatments including washing, desulfurization, bleaching, pickling, oiling and drying in sequence to obtain the moisture-absorbing and antibacterial functional fibers.
〈實施例〈Implementation Example 22 至to 99 〉〉
實施例2至9中的各步驟的條件如表1及表2所示。實施例2及3與實施例1的差別在於該步驟(a)中所使用的蝦殼粉的目數不同。實施例4至6與實施例1的差別在於該步驟(b)中所使用的酸性處理液的用量比例不同。實施例7至9與實施例1的差別在於該步驟(c)中所使用的鹼性處理液的用量比例不同。The conditions of each step in Examples 2 to 9 are shown in Tables 1 and 2. The difference between Examples 2 and 3 and Example 1 is that the mesh size of the shrimp shell powder used in step (a) is different. The difference between Examples 4 to 6 and Example 1 is that the amount ratio of the acidic treatment solution used in step (b) is different. The difference between Examples 7 to 9 and Example 1 is that the amount ratio of the alkaline treatment solution used in step (c) is different.
〈比較例<Comparative example 11 至to 77 〉〉
比較例1至7中的各步驟的條件如表3所示。比較例1及2與實施例1的差別在於該步驟(a)中所使用的蝦殼粉的目數不同。比較例3與實施例1的差別在於該步驟(b)中所使用的酸性處理液的用量比例不同。比較例4與實施例1的差別在於該步驟(c)中所使用的鹼性處理液的用量比例不同。比較例5與實施例1的差別在於該步驟(c)中不是在微波環境下,而是在溫度為45℃的環境中讓鹼性處理液與該經脫鹽蝦殼粉反應10分鐘來脫除該經脫鹽蝦殼粉中的該蛋白質。比較例6與實施例1的差別在於該步驟(e)中沒有使用聚乙二醇,而是將該甲殼素奈米粉末溶解於乙酸中後直接進行脫泡得到經脫泡混合物,將該經脫泡混合物進行透析得到透析液,調節該透析液的pH值到10至13而析出包含改性甲殼素奈米粉末的固形物。比較例7與實施例1的差別在於該步驟(f)中沒有使用植物提取物粉末,而是將該改性甲殼素奈米粉末、甘油及水混合並進行超音波震盪。The conditions of each step in Comparative Examples 1 to 7 are shown in Table 3. The difference between Comparative Examples 1 and 2 and Example 1 is that the mesh size of the shrimp shell powder used in the step (a) is different. The difference between Comparative Example 3 and Example 1 is that the amount ratio of the acidic treatment solution used in the step (b) is different. The difference between Comparative Example 4 and Example 1 is that the amount ratio of the alkaline treatment solution used in the step (c) is different. The difference between Comparative Example 5 and Example 1 is that in the step (c), the alkaline treatment solution is reacted with the desalted shrimp shell powder for 10 minutes in an environment at a temperature of 45°C instead of in a microwave environment to remove the protein in the desalted shrimp shell powder. The difference between Comparative Example 6 and Example 1 is that in step (e), polyethylene glycol is not used, but the chitosan nanopowder is dissolved in acetic acid and then directly defoamed to obtain a defoamed mixture, the defoamed mixture is dialyzed to obtain a dialysate, and the pH value of the dialysate is adjusted to 10 to 13 to precipitate a solid containing modified chitosan nanopowder. The difference between Comparative Example 7 and Example 1 is that in step (f), plant extract powder is not used, but the modified chitosan nanopowder, glycerin and water are mixed and ultrasonically vibrated.
〈評價項目〉〈Evaluation Items〉
甲殼素奈米粉末的甲殼素純度(單位:%):利用一台高效液相層析儀(來源:上海天普分析儀器有限公司;型號:LC8000),並依據《甲殼素純度的高效液相色譜法測定》的檢測方法,分別對實施例1至9及比較例1至7的甲殼素奈米粉末進行甲殼素純度的量測,結果記載於表1至表3。Chitosan purity of chitosan nanopowder (unit: %): The chitosan purity of chitosan nanopowders of Examples 1 to 9 and Comparative Examples 1 to 7 was measured using a high performance liquid chromatography (source: Shanghai Tianpu Analytical Instrument Co., Ltd.; model: LC8000) according to the detection method of "High Performance Liquid Chromatography Determination of Chitosan Purity". The results are recorded in Tables 1 to 3.
甲殼素奈米粉末的平均粒徑(單位:nm):利用一台奈米雷射粒徑分析儀(來源:北京海鑫瑞科技有限公司;型號:HL2020-L),分別對實施例1至9及比較例1至7的甲殼素奈米粉末進行平均粒徑的量測,結果記載於表1至表3。Average particle size of chitosan nanopowder (unit: nm): The average particle size of chitosan nanopowder of Examples 1 to 9 and Comparative Examples 1 to 7 was measured using a nanolaser particle size analyzer (source: Beijing Haixinrui Technology Co., Ltd.; model: HL2020-L). The results are recorded in Tables 1 to 3.
改性甲殼素奈米粉末的耗損率(單位:%):參考CN110274969A《一種檢測甲殼素聚酯纖維中甲殼素的方法》,對實施例1的吸濕抗菌功能性纖維進行樣品配製得到待測液。接著,利用上述的高效液相層析儀對該待測液進行檢測,得到實施例1的吸濕抗菌功能性纖維中的改性甲殼素奈米粉末的含量。再藉由以下公式計算得到實施例1的改性甲殼素奈米粉末的耗損率。並以相同方式分別得到實施例2至9及比較例1至7的改性甲殼素奈米粉末的耗損率,結果記載於表1至表3。該公式為: 改性甲殼素奈米粉末的耗損率(%) = (m0-m1)/m0×100% 其中, m0 = 步驟(f)所使用的改性甲殼素奈米粉末的重量(g);及 m1 = 吸濕抗菌功能性纖維中的改性甲殼素奈米粉末的含量(g)。 Consumption rate of modified chitin nanopowder (unit: %): Referring to CN110274969A "A method for detecting chitin in chitin polyester fiber", the sample of the moisture-absorbing antibacterial functional fiber of Example 1 is prepared to obtain a test solution. Then, the test solution is detected using the above-mentioned high-performance liquid chromatography to obtain the content of modified chitin nanopowder in the moisture-absorbing antibacterial functional fiber of Example 1. The consumption rate of the modified chitin nanopowder of Example 1 is calculated by the following formula. The consumption rates of the modified chitin nanopowder of Examples 2 to 9 and Comparative Examples 1 to 7 are obtained in the same manner, and the results are recorded in Tables 1 to 3. The formula is: Loss rate of modified chitosan nanopowder (%) = (m0-m1)/m0×100% Wherein, m0 = weight of modified chitosan nanopowder used in step (f) (g); and m1 = content of modified chitosan nanopowder in the moisture-absorbing antibacterial functional fiber (g).
植物提取物粉末的耗損率(單位:%):利用上述的高效液相層析儀,並依據Q/532BLH12-2021《蘆薈纖維》、Q/BTC0328-2019《茶纖維》的標準檢測方法,並參照《淺談草珊瑚總黃酮提取及含量檢測》,對實施例1的植物提取物粉末及吸濕抗菌功能性纖維進行量測,得到實施例1於該步驟(f)所使用的植物提取物粉末中有效成分的含量,以及實施例1的吸濕抗菌功能性纖維中的植物提取物粉末中有效成分的含量。再藉由以下公式計算得到實施例1的植物提取物粉末的耗損率。並以相同方式分別得到實施例2至9及比較例1至7的植物提取物粉末的耗損率,結果記載於表1至表3。該公式為: 植物提取物粉末的耗損率(%) = (a0-a1)/a0×100% 其中, a0 = 步驟(f)所使用的植物提取物粉末中有效成分的含量(g);及 a1 = 吸濕抗菌功能性纖維中的植物提取物粉末中有效成分的含量(g)。 The loss rate of plant extract powder (unit: %): Using the above-mentioned high performance liquid chromatography, according to the standard test methods of Q/532BLH12-2021 "Aloe fiber", Q/BTC0328-2019 "Tea fiber", and referring to "A brief discussion on the extraction and content detection of total flavonoids from Sarcandra glabra", the plant extract powder and the moisture-absorbing antibacterial functional fiber of Example 1 were measured to obtain the content of the active ingredient in the plant extract powder used in step (f) of Example 1, and the content of the active ingredient in the plant extract powder in the moisture-absorbing antibacterial functional fiber of Example 1. The loss rate of the plant extract powder of Example 1 was then calculated by the following formula. The loss rates of the plant extract powders of Examples 2 to 9 and Comparative Examples 1 to 7 were obtained in the same manner, and the results are recorded in Tables 1 to 3. The formula is: Loss rate of plant extract powder (%) = (a0-a1)/a0×100% Wherein, a0 = the content of the active ingredient in the plant extract powder used in step (f) (g); and a1 = the content of the active ingredient in the plant extract powder in the moisture-absorbing antibacterial functional fiber (g).
植物提取物粉末的負載率(單位:%):藉由以下公式,分別計算出實施例1至9及比較例1至7的吸濕抗菌功能性纖維的植物提取物粉末的負載率,結果記載於表1至表3。該公式為: 植物提取物粉末的負載率(%) = a1/a0×100% 其中, a0 = 步驟(f)所使用的植物提取物粉末中有效成分的含量(g);及 a1 = 吸濕抗菌功能性纖維中的植物提取物粉末中有效成分的含量(g)。 Loading rate of plant extract powder (unit: %): The loading rate of plant extract powder of the moisture-absorbing antibacterial functional fiber of Examples 1 to 9 and Comparative Examples 1 to 7 was calculated by the following formula, and the results are recorded in Tables 1 to 3. The formula is: Loading rate of plant extract powder (%) = a1/a0×100% Wherein, a0 = the content of active ingredient in the plant extract powder used in step (f) (g); and a1 = the content of active ingredient in the plant extract powder in the moisture-absorbing antibacterial functional fiber (g).
乾斷裂強度(單位:cN/dtex):依據GB/T 14463—2022《黏膠短纖維》的標準檢測方法,分別對實施例1至9及比較例1至7的吸濕抗菌功能性纖維進行乾斷裂強度的量測,結果記載於表1至表3。Dry breaking strength (unit: cN/dtex): According to the standard test method of GB/T 14463-2022 "Viscose staple fibers", the dry breaking strength of the moisture-absorbing and antibacterial functional fibers of Examples 1 to 9 and Comparative Examples 1 to 7 was measured, and the results are recorded in Tables 1 to 3.
濕斷裂強度(單位:cN/dtex):依據GB/T 14463—2022《黏膠短纖維》的標準檢測方法,分別對實施例1至9及比較例1至7的吸濕抗菌功能性纖維進行濕斷裂強度的量測,結果記載於表1至表3。Wet breaking strength (unit: cN/dtex): According to the standard test method of GB/T 14463-2022 "Viscose staple fibers", the wet breaking strength of the moisture-absorbing and antibacterial functional fibers of Examples 1 to 9 and Comparative Examples 1 to 7 was measured, and the results are recorded in Tables 1 to 3.
抗菌試驗:依據FZ/T 73023—2006《抗菌針織品》中〈D.8 抗菌織物測試方法:振蕩法〉的標準檢測方法,將實施例1的吸濕抗菌功能性纖維先經過50次的水洗次數再進行金黃色葡萄球菌、大腸桿菌及白色念珠菌的抑菌率的檢測,得到實施例1的吸濕抗菌功能性纖維分別對金黃色葡萄球菌、大腸桿菌及白色念珠菌的抑菌率。並以相同方式分別得到實施例2至9及比較例1至7的吸濕抗菌功能性纖維的抑菌率,結果記載於表1至表3。業界一般認為,當吸濕抗菌功能性纖維經過50次的水洗次數後,其對金黃色葡萄球菌的抑菌率為80%以上、大腸桿菌的抑菌率為70%以上及白色念珠菌的抑菌率為60%以上時,即說明吸濕抗菌功能性纖維符合AAA級的抗菌級別。Antibacterial test: According to the standard test method of <D.8 Test method for antibacterial fabrics: oscillation method> in FZ/T 73023-2006 "Antibacterial knitwear", the moisture-absorbing antibacterial functional fiber of Example 1 was first washed 50 times and then tested for the antibacterial rate of Staphylococcus aureus, Escherichia coli and Candida albicans, and the antibacterial rate of the moisture-absorbing antibacterial functional fiber of Example 1 against Staphylococcus aureus, Escherichia coli and Candida albicans was obtained. The antibacterial rate of the moisture-absorbing antibacterial functional fiber of Examples 2 to 9 and Comparative Examples 1 to 7 was obtained in the same manner, and the results are recorded in Tables 1 to 3. The industry generally believes that when the moisture-absorbing antibacterial functional fiber has been washed 50 times, its antibacterial rate against Staphylococcus aureus is more than 80%, the antibacterial rate against Escherichia coli is more than 70%, and the antibacterial rate against Candida albicans is more than 60%, which means that the moisture-absorbing antibacterial functional fiber meets the AAA antibacterial level.
吸濕速乾試驗:依據GB/T 21655.1—2008《紡織品 吸溼速乾性的評定 第1部分:單項組合試驗法》的標準檢測方法,分別對實施例1至9及比較例1至7的吸濕抗菌功能性纖維進行洗滌前後的吸水率、滴水擴散時間、芯吸高度、蒸發速率及透濕量共5項的檢測,其中前3項對應吸濕性的評價,後2項對應速乾性的評價,結果記載於表1至表3。Moisture absorption and quick-drying test: According to the standard test method of GB/T 21655.1-2008 "Evaluation of moisture absorption and quick-drying of textiles Part 1: Single combination test method", the moisture absorption and antibacterial functional fibers of Examples 1 to 9 and Comparative Examples 1 to 7 were tested for five items before and after washing, including water absorption rate, drip diffusion time, wicking height, evaporation rate and moisture permeability. The first three items correspond to the evaluation of moisture absorption, and the last two items correspond to the evaluation of quick-drying. The results are recorded in Tables 1 to 3.
功能性組分的外觀:使用一台掃描式電子顯微鏡(來源:德國MERLIN Compact;型號:ZEISS EVO 18),對實施例1的功能性組分的外觀進行觀察,結果參閱圖1。Appearance of the functional component: The appearance of the functional component of Example 1 was observed using a scanning electron microscope (source: MERLIN Compact, Germany; model: ZEISS EVO 18). The results are shown in FIG1 .
表1
表2
表3
參閱表1至表3,相較於比較例1至5,因為實施例1至9於步驟(a)中使用的蝦殼粉的目數在1000mesh至3000mesh的範圍內,於步驟(b)中使用的酸性處理液的用量範圍為至少15mL(以該蝦殼粉的用量為1g計),於步驟(c)中使用的鹼性處理液的用量範圍為至少15mL(以該經脫鹽蝦殼粉的用量為1g計)且是在微波環境下脫除該經脫鹽蝦殼粉中的該蛋白質,使得實施例1至9的甲殼素奈米粉末具有較高的純度(甲殼素純度範圍為96%至99%)及較小的粒徑(平均粒徑範圍為10mm至50mm)。Referring to Tables 1 to 3, compared with Comparative Examples 1 to 5, because the mesh size of the shrimp shell powder used in step (a) of Examples 1 to 9 is in the range of 1000 mesh to 3000 mesh, the amount of the acidic treatment solution used in step (b) is at least 15 mL (based on 1 g of the shrimp shell powder), and the alkaline treatment solution used in step (c) is at least 15 mL (based on 1 g of the shrimp shell powder). The amount of the treatment solution used is in the range of at least 15 mL (based on the amount of the desalted shrimp shell powder being 1 g), and the protein in the desalted shrimp shell powder is removed in a microwave environment, so that the chitosan nanopowders of Examples 1 to 9 have a higher purity (the chitosan purity ranges from 96% to 99%) and a smaller particle size (the average particle size ranges from 10 mm to 50 mm).
相較於比較例1至5,因為實施例1至9的甲殼素奈米粉末具有高純度及小粒徑的特性,並搭配於步驟(e)中使用聚乙二醇及於步驟(f)中使用植物提取物粉末,使得所製得的吸濕抗菌功能性纖維具有低的改性甲殼素奈米粉末的耗損率(0.8%以下)、低的植物提取物粉末的耗損率(1.9%以下)且高的植物提取物粉末的負載率(96%以上),從而使得所製得的吸濕抗菌功能性纖維兼具優異的斷裂強度、抗菌功能及吸濕速乾功能。此外,控制該酸性處理液的用量範圍在20mL以下(以該蝦殼粉的用量為1g計),及控制該鹼性處理液的用量範圍在20mL以下(以該經脫鹽蝦殼粉的用量為1g計),既不易造成用量浪費,也不易對環境造成負擔。Compared with Comparative Examples 1 to 5, because the chitosan nanopowder of Examples 1 to 9 has the characteristics of high purity and small particle size, and is combined with the use of polyethylene glycol in step (e) and the use of plant extract powder in step (f), the prepared moisture-absorbing antibacterial functional fiber has a low loss rate of modified chitosan nanopowder (less than 0.8%), a low loss rate of plant extract powder (less than 1.9%) and a high loading rate of plant extract powder (more than 96%), thereby making the prepared moisture-absorbing antibacterial functional fiber have excellent breaking strength, antibacterial function and moisture-absorbing quick-drying function. In addition, the amount of the acidic treatment solution is controlled within a range of less than 20 mL (based on the amount of the shrimp shell powder being 1 g), and the amount of the alkaline treatment solution is controlled within a range of less than 20 mL (based on the amount of the desalted shrimp shell powder being 1 g), which is not likely to cause waste of amount and is not likely to cause a burden on the environment.
相較於比較例6及7的吸濕抗菌功能性纖維,因為實施例1至9於步驟(e)中有使用聚乙二醇,且於步驟(f)中有使用植物提取物粉末,使得所製得的吸濕抗菌功能性纖維兼具優異的斷裂強度、抗菌功能及吸濕速乾功能。Compared with the moisture-absorbing and antibacterial functional fibers of Comparative Examples 6 and 7, because polyethylene glycol is used in step (e) and plant extract powder is used in step (f) in Examples 1 to 9, the moisture-absorbing and antibacterial functional fibers obtained have excellent breaking strength, antibacterial function and moisture-absorbing and quick-drying function.
由圖1的掃描式電子顯微鏡照片可看出,實施例1的功能性組分的外觀具有多個孔隙,由此可知,於該功能性組分中,該等植物提取物粉末雖包覆但並非完全覆蓋住該改性甲殼素奈米粉末的表面。As can be seen from the scanning electron microscope photograph of FIG. 1 , the appearance of the functional component of Example 1 has a plurality of pores, which indicates that in the functional component, the plant extract powders encapsulate but do not completely cover the surface of the modified chitosan nanopowder.
綜上所述,本發明吸濕抗菌功能性纖維的製法,藉由於該步驟(a)的蝦殼粉的目數範圍設計為1000mesh至3000mesh,並搭配該步驟(b)中使用用量範圍為至少15mL(以該蝦殼粉的用量為1g計)的酸性處理液進行該脫除該蝦殼粉中的該無機鹽,及該步驟(c)中使用用量範圍為至少15mL(以該經脫鹽蝦殼粉的用量為1g計)的鹼性處理液並在微波環境中脫除該經脫鹽蝦殼粉中的該蛋白質,使得該步驟(d)所製得的該甲殼素奈米粉末的甲殼素純度範圍為96%至99%且平均粒徑範圍為10nm至50nm。並因該甲殼素奈米粉末具有甲殼素純度高且平均粒徑小的特點,從而後續在該步驟(g)中該功能性組分能夠穩定並均勻分散至該紡絲原液中而不易在該紡絲程序中被損耗掉,繼而使所製得的本發明吸濕抗菌功能性纖維不僅具有優異的斷裂強度,還兼具有優異的抗菌性及吸濕速乾性。再者,透過該步驟(e)的該聚乙二醇及該步驟(f)的該植物提取物粉末,還能夠讓所製得的該功能性組分與該紡絲原液有良好的相容性,所以該功能性組分在該紡絲程序的過程中不會發生如堵塞噴絲口等問題,使得本發明吸濕抗菌功能性纖維還具有可紡性佳且不易斷裂的優點。故確實能達成本發明的目的。In summary, the method for preparing the moisture-absorbing antibacterial functional fiber of the present invention is that the mesh number range of the shrimp shell powder in the step (a) is designed to be 1000 mesh to 3000 mesh, and the inorganic salt in the shrimp shell powder is removed by using an acidic treatment liquid in an amount range of at least 15 mL (based on the amount of the shrimp shell powder being 1 g) in the step (b), and In the step (c), an alkaline treatment solution in an amount of at least 15 mL (based on 1 g of the desalted shrimp shell powder) is used to remove the protein in the desalted shrimp shell powder in a microwave environment, so that the chitosan purity of the chitosan nanopowder prepared in the step (d) is in the range of 96% to 99% and the average particle size is in the range of 10 nm to 50 nm. Since the chitosan nanopowder has the characteristics of high chitosan purity and small average particle size, the functional component can be stably and evenly dispersed in the spinning stock solution in the subsequent step (g) and is not easily consumed in the spinning process. As a result, the prepared moisture-absorbing and antibacterial functional fiber of the present invention not only has excellent breaking strength, but also has excellent antibacterial properties and moisture-absorbing and quick-drying properties. Furthermore, through the polyethylene glycol in step (e) and the plant extract powder in step (f), the functional component prepared can have good compatibility with the spinning stock solution, so the functional component will not cause problems such as blocking the nozzle during the spinning process, so that the moisture-absorbing and antibacterial functional fiber of the present invention has the advantages of good spinnability and is not easy to break. Therefore, the purpose of the present invention can be achieved.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above is only an embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the present patent.
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一掃描式電子顯微鏡照片,說明實施例1的功能性組分的外觀。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: Figure 1 is a scanning electron microscope photograph illustrating the appearance of the functional components of Embodiment 1.
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| CN106192073A (en) * | 2016-08-19 | 2016-12-07 | 南京林业大学 | A kind of method preparing line-shaped conductive material based on chitin nano fiber |
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| CN106192073A (en) * | 2016-08-19 | 2016-12-07 | 南京林业大学 | A kind of method preparing line-shaped conductive material based on chitin nano fiber |
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