TWI886536B - Waste treatment equipment - Google Patents
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- TWI886536B TWI886536B TW112130693A TW112130693A TWI886536B TW I886536 B TWI886536 B TW I886536B TW 112130693 A TW112130693 A TW 112130693A TW 112130693 A TW112130693 A TW 112130693A TW I886536 B TWI886536 B TW I886536B
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本發明係關於一種廢棄物處理設備,尤其是提供一種較小體積的廢棄物處理設備。 The present invention relates to a waste treatment device, and in particular to a waste treatment device of a smaller size.
常見的垃圾、農業廢料、醫療廢棄物以及工業廢料等廢棄物處理方式,係將該廢棄物投入於一處理設備內進行燃燒,然而,含有焦油的廢棄物或生物質廢料在炭化後,焦油會隨著炭化產生的氣體飄出造成汙染,即使將廢棄物炭化後的氣體控制於處理設備內,焦油亦會堵塞於處理設備內的閥門、管道及裝置及產生腐蝕。 The common method of treating garbage, agricultural waste, medical waste and industrial waste is to put the waste into a treatment equipment for combustion. However, after the waste containing tar or biomass waste is carbonized, the tar will be emitted with the gas generated by carbonization to cause pollution. Even if the gas after the waste is carbonized is controlled in the treatment equipment, the tar will clog the valves, pipes and devices in the treatment equipment and cause corrosion.
申請人前申請中華民國公告第TWI785445B號專利案揭示一種「廢棄物處理爐及具有該廢棄物處理爐的處理設備」,包含:一廢棄物處理爐;一熱交換系統,具有一第一熱交換模組連接該爐體的排氣管,一儲液件連接於該第一熱交換模組;及一淨化模組,具有一入氣口及一排氣口,該入氣口連通該第一熱交換模組,該入氣口及該排氣口之間具有一噴淋區。該廢棄物處理設備主要係藉由數個熱交換系統將該廢棄物處理爐排出的氣體進行大幅度的降溫,再送入淨化模組以將該氣體內的有害物質去除,而排出無汙染且含有一氧化碳、氫氣的合成氣體。 The applicant's previous application for the Republic of China patent publication No. TWI785445B discloses a "waste treatment furnace and treatment equipment having the waste treatment furnace", comprising: a waste treatment furnace; a heat exchange system having a first heat exchange module connected to the exhaust pipe of the furnace body, a liquid storage member connected to the first heat exchange module; and a purification module having an air inlet and an air exhaust port, the air inlet being connected to the first heat exchange module, and a spraying area being provided between the air inlet and the air exhaust port. The waste treatment equipment mainly uses several heat exchange systems to significantly cool the gas discharged from the waste treatment furnace, and then sends it to the purification module to remove harmful substances in the gas, and discharges pollution-free synthetic gas containing carbon monoxide and hydrogen.
上述專利案所揭示的廢棄物處理設備,雖可藉為該廢棄物處理爐的該活性炭渣層受到該微波發射模組之微波的照射而升溫,以由該活性炭 渣層發出的高溫對該廢棄物進行熱化學反應,使有機物分子結構發生全面裂解,該廢棄物經熱解後所生成的氣體可以續通過該活性炭渣層以對該氣體進行過濾,可以避免該氣體中的有害物質對廢棄物處理爐產生損壞,可以達到延長廢棄物處理爐使用壽命。以及,藉由該熱交換系統將該廢棄物處理爐排出的氣體進行大幅度的降溫,而能夠送入該淨化模組以將該氣體內的有害物質去除,而排出無汙染且含有一氧化碳、氫氣的合成氣體以供利用,以達到提升廢棄物附加價值。然而,該廢棄物處理設備體積龐大,對於僅需處理較小量廢棄物需求者而言,顯然不符經濟效益且佔用大量空間。 The waste treatment equipment disclosed in the above patent case can heat up the activated carbon slag layer of the waste treatment furnace by irradiating the microwave from the microwave emitting module, and use the high temperature emitted by the activated carbon slag layer to perform a thermochemical reaction on the waste, so that the molecular structure of organic matter is completely cracked. The gas generated by the pyrolysis of the waste can continue to pass through the activated carbon slag layer to filter the gas, thereby preventing harmful substances in the gas from damaging the waste treatment furnace and extending the service life of the waste treatment furnace. Furthermore, the heat exchange system can significantly cool the gas discharged from the waste treatment furnace, and can be sent to the purification module to remove harmful substances in the gas, and discharge pollution-free synthetic gas containing carbon monoxide and hydrogen for utilization, so as to increase the added value of the waste. However, the waste treatment equipment is large in size, which is obviously not economical for those who only need to treat a small amount of waste and takes up a lot of space.
有鑑於此,習知的廢棄物處理設備,確實仍有加以改善之必要。 In view of this, the conventional waste treatment equipment still needs to be improved.
為解決上述問題,本發明的目的是提供一種廢棄物處理設備,係僅具有較小體積,以用以處理中、小量的廢棄物者。 In order to solve the above problems, the purpose of the present invention is to provide a waste treatment equipment which has only a relatively small volume and is used to treat medium and small amounts of waste.
本發明的次一目的是提供一種廢棄物處理設備,係可以將燃燒該廢棄物所生成的副產物進行回收,以避免該氣體中的有害物質造成該廢棄物處理爐損壞者。 The second purpose of the present invention is to provide a waste treatment device that can recycle the by-products generated by burning the waste to prevent the harmful substances in the gas from causing damage to the waste treatment furnace.
本發明的再一目的是提供一種廢棄物處理設備,係可以將燃燒該廢棄物所生成的氣體中的有害物質去除,以排出無汙染且符合環保標準的氣體者。 Another object of the present invention is to provide a waste treatment device that can remove harmful substances from the gas generated by burning the waste to discharge pollution-free gas that meets environmental protection standards.
本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。 The directions or similar terms described in the present invention, such as "front", "rear", "left", "right", "upper", "lower", "inner", "outer", "side", etc., are mainly for reference to the directions of the attached drawings. Each direction or similar terms are only used to assist in the description and understanding of the various embodiments of the present invention, and are not used to limit the present invention.
本發明全文所記載的元件及構件使用「一」或「一個」之量詞, 僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。 The quantifiers "one" or "a" used in the components and parts described in the present invention are only for the convenience of use and to provide a general meaning of the scope of the present invention; they should be interpreted in the present invention as including one or at least one, and the single concept also includes the plural case, unless it is obvious that it means otherwise.
本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。 The similar terms such as "combination", "assembly" or "assembly" mentioned in the present invention mainly include the connection that can be separated without damaging the components, or the connection that makes the components inseparable, which can be selected by those with ordinary knowledge in the field according to the materials of the components to be connected or the assembly requirements.
本發明的廢棄物處理設備,包含:一爐體,具有一容置筒用以容置廢棄物,該容置筒以一開口與該爐體的一處理空間連通,該處理空間自上向下依序形成一堆料區、一待料區、一氧化區、一活性碳渣層區和一灰渣堆積區,該爐體具有成空心的一軸,該軸的第一端凸出在該爐體的頂部且被一動力元件帶動旋轉,該軸的第二端伸入在該處理空間,使氣體可以由該第一端輸入及朝該第二端輸出,該軸本身具有數葉片,該活性碳渣層區係具有一廢氣集收件,該廢氣集收件內係置入有淨化板、隔板及一廢氣管,該灰渣堆積區係具有一動力元件帶動旋轉一攪拌件,該攪拌件係具有數葉片,且該灰渣堆積區具有一排灰口,該爐體的外表面係具有數微波發射模組用以對該活性碳渣層區及該灰渣堆積區照射微波進行升溫;一供氣系統,係位於該爐體的外側,由一供入源將氣體供至該數微波發射模組,該氣體經由該數微波發射模組後經由一氣體交換器以升高該氣體溫度,經升高溫度之氣體經由一第一閥或/及一第二閥,以將氣體送入該爐體內的氧化區;及一液冷系統,係位於該爐體的外側,用以將液體供至該數微波發射模組,該液體經由該數微波發射模組後經由一氣液分離器冷卻及使淨化後的氣體進行氣液分離,冷凝的副產物液體下落於一處理空間及由一集收單元回收;分離的氣體則被排放或被回收使用。 The waste treatment equipment of the present invention comprises: a furnace body, a containing tube for containing waste, the containing tube is connected to a processing space of the furnace body through an opening, the processing space is formed from top to bottom in sequence as a material stacking area, a material waiting area, an oxidation area, an activated carbon slag layer area and an ash slag stacking area, the furnace body has a hollow shaft, the first end of the shaft protrudes from the top of the furnace body and is driven by a power element The second end of the shaft extends into the processing space so that gas can be input from the first end and output toward the second end. The shaft itself has a number of blades. The activated carbon slag layer area has a waste gas collection piece. The waste gas collection piece has a purification plate, a partition and a waste gas pipe. The ash accumulation area has a power element that drives a stirring piece to rotate. The stirring piece has a number of blades, and the ash accumulation area has An ash outlet is provided, and the outer surface of the furnace body is provided with a plurality of microwave emission modules for irradiating the activated carbon slag layer area and the ash slag accumulation area with microwaves to increase the temperature; a gas supply system is located on the outer side of the furnace body, and a gas supply source supplies gas to the plurality of microwave emission modules, and the gas passes through the plurality of microwave emission modules and then passes through a gas exchanger to increase the gas temperature, and the gas with the increased temperature passes through a first valve and/or a The second valve is used to send the gas into the oxidation zone in the furnace; and a liquid cooling system is located on the outside of the furnace to supply liquid to the microwave emission modules. After passing through the microwave emission modules, the liquid is cooled by a gas-liquid separator and the purified gas is separated into gas and liquid. The condensed byproduct liquid falls into a processing space and is recovered by a collection unit; the separated gas is discharged or recycled.
據此,本發明的廢棄物處理設備,因工序的改變和使用前所未有的裝置而係僅具有較小體積,係可以用以處理中、小量的廢棄物、農業廢棄物等,且藉由該活性碳渣層區受到該微波發射模組之微波的照射而升溫,以由該活性碳渣層區發出的高溫對該廢棄物進行熱化學反應,使有機物分子結構發生全面裂解,該廢棄物經熱解後所生成的氣體可以續通過該活性碳渣層區以對該氣體進行過濾,以及與該活性碳渣層區裂解所生成的元素進行複合化學反應,該氣體可以續通過該廢氣集收件與該淨化板上的觸媒接觸,以使該氣體進行發生化學反應而被淨化,以及,經由該氣液分離器以對該氣體內的焦油或木醋液等副產物進行冷凝和回收,係可以避免該氣體中的有害物質對該廢棄物處理設備造成損壞,係可以達到延長廢棄物處理爐使用壽命的功效。此外,本發明的廢棄物處理設備,藉由該氣體交換器以降低該氣體溫度,且能夠將該氣體內的有害物質去除,而排出無汙染且符合環保標準的氣體和可以回收含有一氧化碳(CO)、氫氣(H)、甲烷(CH4)等有用的合成氣體可供利用,以提升廢棄物的熱解效率,係可以達到提升廢棄物附加價值的功效。 Accordingly, the waste treatment equipment of the present invention has only a relatively small volume due to the change of the process and the use of an unprecedented device, and can be used to treat medium and small amounts of waste, agricultural waste, etc., and the activated carbon slag layer is heated by the microwave irradiation of the microwave emitting module, and the high temperature emitted by the activated carbon slag layer is used to perform a thermochemical reaction on the waste, so that the molecular structure of the organic matter is completely cracked, and the gas generated by the pyrolysis of the waste can continue to pass through the activated carbon slag layer to The gas is filtered and undergoes a complex chemical reaction with the elements generated by the cracking of the activated carbon slag layer. The gas can then contact the catalyst on the purification plate through the waste gas collector so that the gas undergoes a chemical reaction and is purified. In addition, by-products such as tar or wood vinegar in the gas are condensed and recovered through the gas-liquid separator, thereby preventing harmful substances in the gas from damaging the waste treatment equipment and achieving the effect of extending the service life of the waste treatment furnace. In addition, the waste treatment equipment of the present invention can reduce the temperature of the gas through the gas exchanger and remove harmful substances in the gas, thereby discharging pollution-free gas that meets environmental protection standards and recovering useful synthetic gas containing carbon monoxide (CO), hydrogen (H), methane (CH4), etc. for use, so as to improve the pyrolysis efficiency of the waste, thereby achieving the effect of increasing the added value of the waste.
其中,該淨化板係成相互錯開且載持有選自於鎳、鈦、鉑、鈀、銠等觸媒的金屬製板片。如此,經由該淨化板的氣體接觸到該淨化板表面上的觸媒係可以發生化學反應而被淨化,係具有提高淨化效率的功效。 The purification plates are staggered and are made of metal plates that carry a catalyst selected from nickel, titanium, platinum, palladium, rhodium, etc. In this way, the gas passing through the purification plate contacts the catalyst on the surface of the purification plate and can undergo a chemical reaction to be purified, which has the effect of improving the purification efficiency.
其中,該供氣系統係包括一第一鼓風器,該第一鼓風器係位於該氣體交換器之前端或後端。如此,該第一鼓風器係具有可以幫助該氣體的流動及加壓的功效。 The air supply system includes a first blower, which is located at the front end or rear end of the gas exchanger. Thus, the first blower can help the flow and pressurization of the gas.
其中,經該氣體交換器的氣體經一第五氣道及該第一閥控制,以將該氣體送入該爐體內的氧化區。如此,係可以使該氧化區的該廢棄物預熱和增加含氧量及達到助燃的功效。 The gas passing through the gas exchanger is controlled by a fifth gas channel and the first valve to send the gas into the oxidation zone in the furnace. In this way, the waste in the oxidation zone can be preheated and the oxygen content can be increased to achieve the effect of supporting combustion.
其中,經該氣體交換器的氣體由與該第五氣道連通之一第六氣 道經該第二閥控制,以將該氣體經由一第六氣道由該爐體之該軸的該第一端輸入。如此,氣體係可以由該軸的該第一端輸入及經由該流體通道朝該第二端輸出至該爐體內的氧化區,以使該廢棄物能預熱和增加含氧量及快速地熱裂解以形成碳化顆粒及灰渣的功效。 The gas passing through the gas exchanger is controlled by a sixth gas passage connected to the fifth gas passage through the second valve, so that the gas is input from the first end of the shaft of the furnace body through the sixth gas passage. In this way, the gas can be input from the first end of the shaft and output toward the second end to the oxidation zone in the furnace body through the fluid channel, so that the waste can be preheated and the oxygen content can be increased and thermally cracked quickly to form carbonized particles and ash.
其中,該第一閥與該第二閥一成開啟時另一成關閉或二者同時開啟。如此,係可以選擇由該第五氣道或/及該軸的該第二端將該氣體送入該爐體內的氧化區,以使該廢棄物能預熱和增加含氧量及快速地熱裂解以形成碳化顆粒及灰渣的功效。 Among them, the first valve and the second valve are opened when one is closed or both are opened at the same time. In this way, the gas can be sent into the oxidation zone in the furnace body through the fifth gas channel or/and the second end of the shaft, so that the waste can be preheated and the oxygen content can be increased and thermally cracked quickly to form carbonized particles and ash.
其中,該爐體內之該廢氣集收件所淨化的氣體經由該廢氣管導入於該氣體交換器的一管路。如此,該淨化的氣體係可以被冷卻降溫的功效。 The gas purified by the exhaust gas collecting element in the furnace body is introduced into a pipeline of the gas exchanger through the exhaust gas pipe. In this way, the purified gas can be cooled.
其中,經該氣液分離器分離的氣體經由一第八氣道排出或回收。如此,該分離的氣體係可以被排放或回收使用的功效。 The gas separated by the gas-liquid separator is discharged or recycled through an eighth air channel. In this way, the separated gas can be discharged or recycled.
其中,該液冷系統係包括一第二鼓風器,該第二鼓風器位於該集收單元之後端以幫助該氣體的流動及加壓。如此,藉由該第二鼓風器係可以幫助該氣體的流動及加壓的功效。 The liquid cooling system includes a second blower, which is located at the rear end of the collecting unit to help the flow and pressurization of the gas. In this way, the second blower can help the flow and pressurization of the gas.
其中,該氣液分離器係具有一洩壓閥。如此,當該第二鼓風器異常或當該第八氣道阻塞而造成該氣液分離器無法正常排出高溫廢氣時,該爐體內的高溫廢氣可以經由該洩放閥自動地排出,係可以避免該爐體損壞或發生爆炸、火災等情事的功效。 The gas-liquid separator has a pressure relief valve. Thus, when the second blower is abnormal or the eighth airway is blocked and the gas-liquid separator cannot discharge the high-temperature exhaust gas normally, the high-temperature exhaust gas in the furnace body can be automatically discharged through the relief valve, which can avoid damage to the furnace body or explosion, fire, etc.
〔本發明〕 [The present invention]
1:爐體 1: Furnace body
11:容置筒 11: Storage tube
12:開口 12: Open mouth
121:第一閥片 121: First valve
122:動作缸 122: Actuator
13:軸 13:Shaft
131:第一端 131: First end
132:第二端 132: Second end
133:流體通道 133: Fluid channel
134:分流管 134: Shunt pipe
14:動力元件 14: Power components
15:葉片 15: Leaves
151:上葉片 151: Upper leaf
152:中葉片 152:Medium blade
153:下葉片 153: Lower leaf
16:廢氣集收件 16: Waste gas collection
161:淨化板 161: Purification board
162:隔板 162: Partition
163:廢氣管 163: Waste pipe
17:攪拌件 17: Stirring parts
171:葉片 171:Leaves
172:動力元件 172: Power components
18:第二閥片 18: Second valve disc
19:微波發射模組 19: Microwave transmission module
2:供氣系統 2: Air supply system
21:供入源 21: Supply source
22:下環形氣管 22: Lower annular trachea
23:上環形氣管 23: Upper annular trachea
24:第一鼓風器 24: First blower
25:氣體交換器 25: Gas exchanger
25a:進氣口 25a: Air intake
25b:出氣口 25b: Air outlet
25c:管路 25c: Pipeline
251:維修孔 251:Maintenance hole
3:液冷系統 3: Liquid cooling system
31:儲液槽 31: Liquid storage tank
32:抽水泵浦 32: Water pump
33:氣液分離器 33: Gas-liquid separator
331:處理空間 331: Processing space
332:集收單元 332: Collection unit
333:洩壓閥 333: Pressure relief valve
34:散熱器 34: Radiator
35:第二鼓風器 35: Second blower
36:單向閥 36: One-way valve
37:下環形液管 37: Lower annular liquid pipe
38:上環形液管 38: Upper annular liquid pipe
a1:第一氣道 a1: First airway
a2:第二氣道 a2: Second airway
a3:第三氣道 a3: The third airway
a4:第四氣道 a4: The fourth airway
a5:第五氣道 a5: The fifth airway
a6:第六氣道 a6: Sixth Qi Channel
a7:第七氣道 a7: The seventh airway
a8:第八氣道 a8: The eighth airway
C:動作缸 C: Actuator
O:排灰口 O: Ash discharge port
P1:第一管件 P1: First pipe fitting
P2:第二管件 P2: Second pipe fitting
P3:第三管件 P3: The third pipe fitting
P4:第四管件 P4: The fourth pipe fitting
P5:第五管件 P5: Fifth pipe fitting
P6:第六管件 P6: The sixth pipe fitting
P7:第七管件 P7: The seventh pipe fitting
P8:第八管件 P8: The eighth pipe fitting
S:處理空間 S: Processing space
S1:堆料區 S1: Stacking area
S2:待料區 S2: Waiting area
S3:氧化區 S3: Oxidation Zone
S4:活性碳渣層區 S4: Activated carbon slag layer area
S5:灰渣堆積區 S5: Ash storage area
V1:第一閥 V1: First valve
V2:第二閥 V2: Second valve
V3:第三閥 V3: The third valve
V4:第四閥 V4: Fourth valve
V5:第五閥 V5: Fifth valve
〔第1圖〕本發明一較佳實施例之構造圖。 [Figure 1] A structural diagram of a preferred embodiment of the present invention.
〔第2圖〕本發明之爐體一較佳實施例局部分解立體圖。 [Figure 2] A partially exploded three-dimensional diagram of a preferred embodiment of the furnace body of the present invention.
〔第3圖〕本發明之爐體一較佳實施例的組合剖面圖。 [Figure 3] A cross-sectional view of a preferred embodiment of the furnace body of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式作詳細說明;此外,在不同圖式中標示相同符號者視為相同,會省略其說明。 In order to make the above and other purposes, features and advantages of the present invention more clearly understood, the following specifically cites the preferred embodiments of the present invention and provides a detailed description in conjunction with the attached drawings; in addition, the same symbols in different drawings are considered the same and their descriptions will be omitted.
請參照第1圖所示,其係本發明廢棄物處理設備的一較佳實施例,係包含一爐體1、一供氣系統2及一液冷系統3,該供氣系統2對該爐體1提供助燃氣體,該液冷系統3對該爐體1提供冷卻。
Please refer to FIG. 1, which is a preferred embodiment of the waste treatment equipment of the present invention, comprising a
請參照第2、3圖所示,其係本發明之該爐體1一較佳實施例,該爐體1的頂部係具有一容置筒11,該容置筒11用以容置廢棄物,該容置筒11以一開口12與該爐體1的一處理空間S連通,使容置於該容置筒11內的廢棄物可以經由該開口12下落於該處理空間S,該開口12可以由一第一閥片121被一動作缸122控制,使該第一閥片121可以對該開口12作開閉,用以控制該廢棄物是否下落至該處理空間S,該處理空間S自上向下依序形成一堆料區S1、一待料區S2、一氧化區S3、一活性碳渣層區S4和一灰渣堆積區S5,各該區之間並無限制範圍大小的必要,僅係用以供後續相關之說明。
Please refer to Figures 2 and 3, which are a preferred embodiment of the
該爐體1具有一軸13,該軸13的第一端131凸出在該爐體1的頂部,該第一端131可以被一動力元件14帶動旋轉,該軸13的第二端132伸入在該處理空間S,較佳地,該第二端132伸入在該氧化區S3,該軸13具有成空心的一流體通道133,使氣體可以由該軸13的該第一端131輸入,且該氣體經由該流體通道133朝該第二端132輸出,較佳地,該第二端132可以成輻射狀之具有多個分流管134,使該氣體可以經由該多個分流管134朝該氧化區S3輸出。
The
該軸13本身具有數葉片15,該數葉片15係可以由該第一端131至該第二端132依序包括一上葉片151、至少一中葉片152及一下葉片153,當該軸13旋轉時,該上葉片151可以將該堆料區S1的該廢棄物打散和鋪平,該至少一中葉片152可以將該待料區S2的廢棄物打散及防止發生架橋現象,該下葉片153可以將該氧化區S3的廢棄物揚起和撥動,且配合該多個分流管134輸出的空氣,以使該廢棄物增加含氧量。再且,成輻射狀之該多個分流管134亦可以兼具有揚起和撥動該廢棄物的作用,以配合該多個分流管134輸出的空氣,使廢棄物能增加含氧量。
The
該活性碳渣層區S4係具有一廢氣集收件16,該廢氣集收件16內係置入有淨化板161、隔板162及一廢氣管163,該淨化板161係成相互錯開且載持有選自於鎳、鈦、鉑、鈀、銠等觸媒的金屬製板片,使經由該淨化板161的氣體接觸到該淨化板161表面上的觸媒而發生化學反應而被淨化,係可以提高淨化效率。該淨化的氣體上升經過該隔板162後由該廢氣管163排出(容後詳述)。
The activated carbon slag layer S4 has a waste
該灰渣堆積區S5係位於該爐體1內的底部,該灰渣堆積區S5係具有一攪拌件17,該攪拌件17係具有數葉片171,該數葉片171可以被一動力元件172帶動旋轉,藉由該數葉片171用以對下落在該灰渣堆積區S5之該碳化顆粒及灰渣進行攪動及可以由該灰渣堆積區S5之一排灰口O排至該爐體1外部,該排灰口O係可以具有一第二閥片18,該第二閥片18可以被一動作缸C控制,使該第二閥片18可以對該排灰口O作開閉,用以控制該碳化顆粒及灰渣是否下落至該爐體1外。
The ash accumulation area S5 is located at the bottom of the
該爐體1的外表面係具有數微波發射模組19,該數個微波發射模組19係可以環繞於該爐體1,該數微波發射模組19係可以對該活性碳渣層區S4及該灰渣堆積區S5照射微波進行升溫,以由該活性碳渣層區S4發
出的高溫對該廢棄物進行熱化學反應,使有機物分子結構發生全面裂解,該廢棄物經熱解後所生成的氣體可以續通過該活性碳渣層區S4以對該氣體進行過濾,以及與該活性碳渣層區S4裂解所生成的元素進行複合化學反應。
The outer surface of the
請參照第1圖所示,該供氣系統2係位於該爐體1的外側,該供氣系統2係由一供入源21將氣體供至該數微波發射模組19,使該數微波發射模組19可以進行降溫,該氣體經由該數微波發射模組19後係可以經由一進氣口25a進入一氣體交換器25以升高該氣體溫度(容後詳述),該氣體交換器25底部可以具有一維修孔251,使該氣體交換器25易於維修。經升高溫度的氣體復選擇經由一出氣口25b、一第一閥V1或/及一第二閥V2,以將氣體送入該爐體1內的氧化區S3,用以加熱該爐體1內的廢棄物並使該廢棄物預熱和增加含氧量及助燃。較佳地,該供氣系統2係包括一第一鼓風器(BLOW)24,該第一鼓風器24可以幫助該氣體的流動及加壓,該第一鼓風器24係可以位於該氣體交換器25之前端或後端,本發明不予限制。
Please refer to FIG. 1 , the
詳言之,該供入源21係可以包括一空氣過濾器以將清潔的低溫空氣經由一第一氣道a1供至一下環形氣管22,該下環形氣管22以數第二氣道a2導入該數微波發射模組19,以對該數微波發射模組19進行降溫,該數微波發射模組19另分別各以一第三氣道a3與一上環形氣管23連通,該上環形氣管23復以一第四氣道a4與該氣體交換器25的該進氣口25a相連接,較佳地,該供氣系統2係包括一第一鼓風器24,該第一鼓風器24與該第四氣道a4及該氣體交換器25的該進氣口25a連接,該氣體交換器25本身具有一管路25c供該廢氣集收件16之該廢氣管163連接,以使進入在該氣體交換器25內的該低溫氣體可以與經由該管路25c的高溫氣體進行熱交換,經該氣體交換器25升溫後的氣體經一第五氣道a5及該第一閥V1控制,以將該氣體送入該爐體1內的氧化區S3;或者,經由與該第五氣道a5連通之一第六氣
道a6經該第二閥V2控制,以將該氣體經由該第六氣道a6由該爐體1之該軸13的該第一端131輸入,且該氣體可以經由該流體通道133朝該第二端132輸出,以使該廢棄物預熱和增加含氧量。較佳地,該第一閥V1與該第二閥V2一成開啟時另一成關閉,當然地,該第一閥V1與該第二閥V2亦可以同時開啟,以使該氣體可以同時由該第五氣道a5及該第六氣道a6輸入至該爐體1內的氧化區S3,以使該廢棄物預熱和增加含氧量及助燃,本發明不予限制。
In detail, the
此外,如第3圖所示,該爐體1內之該廢氣集收件16所淨化的高溫廢氣經由該廢氣管163排出後,該廢氣管163係可以與該管路25c連接,以將該淨化的高溫廢氣導入於該氣體交換器25內(如第1圖所示),使該管路25c內淨化的高溫廢氣體與由該進氣口25a供入的低溫氣體進行熱交換作用,該管路25c內淨化的高溫廢氣體經第一次降溫後,可以再由一第七氣道a7輸入至一氣液分離器33。
In addition, as shown in FIG. 3, after the high-temperature exhaust gas purified by the exhaust
請參照第1、3圖所示,該液冷系統3係位於該爐體1的外側,該液冷系統3係可以將液體供至該數微波發射模組19,使該數微波發射模組19可以進行降溫,該液體經由該數微波發射模組19後係可以進入該氣液分離器33,使該淨化的高溫廢氣降溫及進行氣液分離,該淨化的高溫廢氣經降溫後可以冷凝成焦油或木醋液等副產物液體且下落於一處理空間331,且該等副產物液體可以由一集收單元332進行回收;該分離的氣體則可以經由一中空的第八氣道a8被排放或再運用。較佳地,該第八氣道a8與一第二鼓風器35連接,用以幫助該氣體流動及加壓,該第二鼓風器35係可以位於該集收單元332之後端以幫助該氣體的流動及加壓。較佳地,該氣液分離器33係具有一洩壓閥333,因此當該第二鼓風器35異常或當該第八氣道a8阻塞而造成該氣液分離器33無法正常排出高溫廢氣時,該爐體1內的高溫廢氣可以經由該洩放閥333自動地排出,避免損壞該爐體1或發生爆炸、火災等情事。
Please refer to Figures 1 and 3. The
詳言之,該液冷系統3係位於該爐體1的外側,該液冷系統3係具有一儲液槽31以儲存液體,該抽水泵浦32可以經由一第一管件P1抽取該儲存的液體,該第一管件P1係可以具有一第三閥V3及一單向閥36,該第一管件P1連接一下環形液管37,該下環形液管37以數第二管件P2將該液體導入該數微波發射模組19,以對該數微波發射模組19進行降溫,該數微波發射模組19另分別各以一第三管件P3與一上環形液管38連通,該上環形液管38復以一第四管件P4與該氣液分離器33內部的管件相連接,使由第七氣道a7輸入至該氣液分離器33內之高溫廢氣可以降溫及進行氣液分離。該氣液分離器33係具有該處理空間331,該冷凝的焦油或木醋液等副產物液體下落於該處理空間331,且可以由該集收單元332進行回收,而經由該集收單元332無汙染且符合環保標準的氣體則因該第二鼓風器35的抽吸作用,係可以經由該第八氣道a8排出或回收含有一氧化碳(CO)、氫氣(H)、甲烷(CH4)等有用的合成氣體以供利用,該第八氣道a8係可以連接一第二鼓風器35,藉由該第二鼓風器35以幫助該氣體的流動及加壓。另外,流經該氣液分離器33的液體係可以經由一第五管件P5、一第六管件P6及一第四閥V4被排放;或者,該液體係可以再經由一第五閥V5、一第七管件P7被導至一散熱器34,使該液體經由該散熱器34後可以經一第八管件P8導回該儲液槽31被回收使用。較佳地,該第四閥V4與該第五閥V5一成開啟時另一成關閉。
Specifically, the
常見的“活性碳”的製作方法基本上分為兩個過程,第一過程包括脫水及碳化,將原料加熱在170至600℃的溫度下乾燥,並使原有的有機物大約80%碳化。第二過程是以化學方法或者是物理方法(將有機廢料成型為適當形狀的活性碳原料置於加熱爐中,設定溫度和設定在爐內加壓活化,在通入氣體的狀態下,對活性碳原料施加微波或高頻,在內部加熱活性碳原料使其碳化活化。碳化物活化的物理方法之一,是通過與水蒸氣和木炭等活 化劑反應來完成。 The common production method of "activated carbon" is basically divided into two processes. The first process includes dehydration and carbonization. The raw materials are heated at a temperature of 170 to 600°C to dry and carbonize about 80% of the original organic matter. The second process is to use chemical methods or physical methods (the activated carbon raw materials formed into appropriate shapes of organic waste are placed in a heating furnace, the temperature and pressure in the furnace are set for activation, and microwaves or high frequencies are applied to the activated carbon raw materials while the gas is introduced, and the activated carbon raw materials are heated internally to carbonize and activate them. One of the physical methods for carbide activation is to react with activators such as water vapor and charcoal.
請參照第2、3圖所示,本發明的該爐體1於第一次開始使用時,先將廢棄物(包括如稻殼、木材、椰子殼、鋸屑、煤、焦炭、泥煤、木質素、果核、硬果殼、蔗糖漿粕、骨、褐煤、石油殘渣等)堆積於該活性碳渣層區S4和該灰渣堆積區S5,關閉該開口12使該處理空間S處在無氧或極少氧的狀況下,開啟該數微波發射模組19進行照射微波,該活性碳渣層區S4和該灰渣堆積區S5的廢棄物受到該微波的照射而升溫達到500~900℃時,可以進行燃燒工序以形成該活性碳渣層區S4和該灰渣堆積區S5。
Referring to FIGS. 2 and 3 , when the
綜上所述,本發明的廢棄物處理設備,因工序的改變和使用前所未有的裝置而係僅具有較小體積,係可以用以處理中、小量的廢棄物、農業廢棄物等,且藉由該活性碳渣層區受到該微波發射模組之微波的照射而升溫,以由該活性碳渣層區發出的高溫對該廢棄物進行熱化學反應,使有機物分子結構發生全面裂解,該廢棄物經熱解後所生成的高溫廢氣可以續通過該活性碳渣層區以對該高溫廢氣進行過濾,以及與該活性碳渣層區裂解所生成的元素進行複合化學反應,該高溫廢氣可以續通過該廢氣集收件與該淨化板上的觸媒接觸,以使該高溫廢氣進行發生化學反應而被淨化,以及,經由該氣液分離器以對該高溫廢氣內的焦油或木醋液等副產物進行冷凝和回收,係可以避免該高溫廢氣中的有害物質對該廢棄物處理設備造成損壞,係可以達到延長廢棄物處理爐使用壽命的功效。此外,本發明的廢棄物處理設備,藉由該氣體交換器和該氣液分離器以降低該高溫廢氣溫度,且能夠將該高溫廢氣內的有害物質去除,而排出無汙染且符合環保標準的氣體和可以回收含有一氧化碳(CO)、氫氣(H)、甲烷(CH4)等有用的合成氣體可供利用,以提升廢棄物的熱解效率,係可以達到提升廢棄物附加價值的功效。 In summary, the waste treatment equipment of the present invention has a relatively small size due to the change of the process and the use of an unprecedented device. It can be used to treat medium and small amounts of waste, agricultural waste, etc., and the activated carbon slag layer is heated by the microwave irradiation of the microwave emitting module, and the high temperature emitted by the activated carbon slag layer is used to perform a thermochemical reaction on the waste, so that the molecular structure of the organic matter is completely cracked. The high-temperature exhaust gas generated by the pyrolysis of the waste can continue to pass through the activated carbon slag layer to react with the high-temperature The waste gas is filtered and undergoes a complex chemical reaction with the elements generated by the cracking of the activated carbon slag layer. The high-temperature waste gas can continue to contact the catalyst on the purification plate through the waste gas collector so that the high-temperature waste gas undergoes a chemical reaction and is purified. In addition, by-products such as tar or wood vinegar in the high-temperature waste gas are condensed and recovered through the gas-liquid separator, thereby preventing harmful substances in the high-temperature waste gas from damaging the waste treatment equipment, thereby achieving the effect of extending the service life of the waste treatment furnace. In addition, the waste treatment equipment of the present invention can reduce the temperature of the high-temperature waste gas through the gas exchanger and the gas-liquid separator, and can remove harmful substances in the high-temperature waste gas, and discharge pollution-free gas that meets environmental protection standards and can recover useful synthetic gas containing carbon monoxide (CO), hydrogen (H), methane (CH4), etc. for use, so as to improve the pyrolysis efficiency of the waste, and can achieve the effect of improving the added value of the waste.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本 發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當包含後附之申請專利範圍所記載的文義及均等範圍內之所有變更。 Although the present invention has been disclosed using the above preferred embodiments, they are not intended to limit the present invention. Any person skilled in the art may make various changes and modifications to the above embodiments without departing from the spirit and scope of the present invention, and the scope of protection of the present invention shall include all changes within the meaning and equivalent scope of the attached patent application.
1:爐體 1: Furnace body
11:容置筒 11: Storage tube
12:開口 12: Open mouth
121:第一閥片 121: First valve
122:動作缸 122: Actuator
13:軸 13:Shaft
131:第一端 131: First end
14:動力元件 14: Power components
16:廢氣集收件 16: Waste gas collection
163:廢氣管 163: Waste pipe
17:攪拌件 17: Stirring parts
172:動力元件 172: Power components
18:第二閥片 18: Second valve disc
19:微波發射模組 19: Microwave transmission module
2:供氣系統 2: Air supply system
21:供入源 21: Supply source
22:下環形氣管 22: Lower annular trachea
23:上環形氣管 23: Upper annular trachea
24:第一鼓風器 24: First blower
25:氣體交換器 25: Gas exchanger
25a:進氣口 25a: Air intake
25b:出氣口 25b: Air outlet
25c:管路 25c: Pipeline
251:維修孔 251:Maintenance hole
3:液冷系統 3: Liquid cooling system
31:儲液槽 31: Liquid storage tank
32:抽水泵浦 32: Water pump
33:氣液分離器 33: Gas-liquid separator
331:處理空間 331: Processing space
332:集收單元 332: Collection unit
333:洩放閥 333: Release valve
34:散熱器 34: Radiator
35:第二鼓風器 35: Second blower
36:單向閥 36: One-way valve
37:下環形液管 37: Lower annular liquid pipe
38:上環形液管 38: Upper annular liquid pipe
a1:第一氣道 a1: First airway
a2:第二氣道 a2: Second airway
a3:第三氣道 a3: The third airway
a4:第四氣道 a4: The fourth airway
a5:第五氣道 a5: The fifth airway
a6:第六氣道 a6: Sixth Qi Channel
a7:第七氣道 a7: The seventh airway
a8:第八氣道 a8: The eighth airway
C:動作缸 C: Actuator
O:排灰口 O: Ash discharge port
P1:第一管件 P1: First pipe fitting
P2:第二管件 P2: Second pipe fitting
P3:第三管件 P3: The third pipe fitting
P4:第四管件 P4: The fourth pipe fitting
P5:第五管件 P5: Fifth pipe fitting
P6:第六管件 P6: The sixth pipe fitting
P7:第七管件 P7: The seventh pipe fitting
P8:第八管件 P8: The eighth pipe fitting
V1:第一閥 V1: First valve
V2:第二閥 V2: Second valve
V3:第三閥 V3: The third valve
V4:第四閥 V4: Fourth valve
V5:第五閥 V5: Fifth valve
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112130693A TWI886536B (en) | 2023-08-15 | 2023-08-15 | Waste treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112130693A TWI886536B (en) | 2023-08-15 | 2023-08-15 | Waste treatment equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202509392A TW202509392A (en) | 2025-03-01 |
| TWI886536B true TWI886536B (en) | 2025-06-11 |
Family
ID=95828713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112130693A TWI886536B (en) | 2023-08-15 | 2023-08-15 | Waste treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI886536B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200419107A (en) * | 2003-03-28 | 2004-10-01 | Plantec Inc | Vertical refuse incinerator for incinerating wastes and method for controlling the same |
| CN105524662A (en) * | 2014-10-22 | 2016-04-27 | 中国石油化工股份有限公司大连石油化工研究院 | Method for preparing synthetic gas through microwave pyrolysis and gasification of biomass |
| CN106675662A (en) * | 2015-11-05 | 2017-05-17 | 中国石油化工股份有限公司大连石油化工研究院 | Continuous material pyrolysis gasification device |
| US20170219290A1 (en) * | 2014-08-03 | 2017-08-03 | Chubu University Educational Foundation | Microwave Composite Heating Furnace |
| TWI785445B (en) * | 2020-12-25 | 2022-12-01 | 柯世苑 | Waste treatment incinerator and treatment equipment including the same |
-
2023
- 2023-08-15 TW TW112130693A patent/TWI886536B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200419107A (en) * | 2003-03-28 | 2004-10-01 | Plantec Inc | Vertical refuse incinerator for incinerating wastes and method for controlling the same |
| US20170219290A1 (en) * | 2014-08-03 | 2017-08-03 | Chubu University Educational Foundation | Microwave Composite Heating Furnace |
| CN105524662A (en) * | 2014-10-22 | 2016-04-27 | 中国石油化工股份有限公司大连石油化工研究院 | Method for preparing synthetic gas through microwave pyrolysis and gasification of biomass |
| CN106675662A (en) * | 2015-11-05 | 2017-05-17 | 中国石油化工股份有限公司大连石油化工研究院 | Continuous material pyrolysis gasification device |
| TWI785445B (en) * | 2020-12-25 | 2022-12-01 | 柯世苑 | Waste treatment incinerator and treatment equipment including the same |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202509392A (en) | 2025-03-01 |
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