TWI885055B - Crank assembly for human-powered vehicles - Google Patents
Crank assembly for human-powered vehicles Download PDFInfo
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- TWI885055B TWI885055B TW110103969A TW110103969A TWI885055B TW I885055 B TWI885055 B TW I885055B TW 110103969 A TW110103969 A TW 110103969A TW 110103969 A TW110103969 A TW 110103969A TW I885055 B TWI885055 B TW I885055B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M1/00—Rider propulsion of wheeled vehicles
- B62M1/36—Rider propulsion of wheeled vehicles with rotary cranks, e.g. with pedal cranks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M11/00—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
- B62M11/02—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of unchangeable ratio
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/24—Freewheels or freewheel clutches specially adapted for cycles
- F16D41/30—Freewheels or freewheel clutches specially adapted for cycles with hinged pawl co-operating with teeth, cogs, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M25/00—Actuators for gearing speed-change mechanisms specially adapted for cycles
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Transmission Devices (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
[課題]要提供一種人力驅動車用曲柄組件,組裝性優異且具有單向離合器單元。 [解決手段]人力驅動車用曲柄組件,具備有:曲柄軸、曲柄臂、支承體、鏈輪、單向離合器單元;上述支承體,包含花鍵開口,上述花鍵開口在轉矩傳遞的狀態與形成於曲柄軸及曲柄臂的其中一方的花鍵部卡合;單向離合器單元,當曲柄臂朝驅動旋轉方向旋轉時,允許支承體及鏈輪的一體旋轉,當至少曲柄臂停止時,允許鏈輪相對於支承體的相對旋轉;上述花鍵開口具備有定位形狀,上述定位形狀作成用來在相對於旋轉中心軸心的周方向將支承體、與曲柄軸及曲柄臂的其中一方予以定位。 [Topic] To provide a crank assembly for a human-powered vehicle, which has excellent assembly performance and a one-way clutch unit. [Solution] A crank assembly for a human-powered vehicle comprises: a crankshaft, a crank arm, a support body, a sprocket, and a one-way clutch unit; the support body comprises a spline opening, the spline opening engages with a spline portion formed on one of the crankshaft and the crank arm in a torque transmission state; the one-way clutch unit allows the support body and the sprocket to rotate as a whole when the crank arm rotates in the driving rotation direction, and allows the sprocket to rotate relative to the support body when at least the crank arm stops; the spline opening comprises a positioning shape, the positioning shape is formed to position the support body and one of the crankshaft and the crank arm in a circumferential direction relative to the rotation center axis.
Description
本發明是關於人力驅動車用曲柄組件。 The present invention relates to a crank assembly for a human-powered vehicle.
已知有具有單向離合器單元的人力驅動車用曲柄組件。 A crank assembly for a human-powered vehicle having a one-way clutch unit is known.
本發明的一個目的,要提供一種人力驅動車用曲柄組件,組裝性優異且具有單向離合器單元。 One purpose of the present invention is to provide a crank assembly for a human-powered vehicle, which has excellent assembly performance and a one-way clutch unit.
本發明的第1型態的曲柄組件,是人力驅動車用曲柄組件,具備有:曲柄軸、曲柄臂、支承體、鏈輪、單向離合器單元;上述曲柄臂,在轉矩傳遞的狀態安裝於上述曲柄軸;上述支承體,包含花鍵開口,上述花鍵開口在轉矩傳遞的狀態與形成於上述曲柄軸及上述曲柄臂的其中一方的花鍵部卡合;上述鏈輪,在上述人力驅動車的曲柄組件的相對於旋轉中心軸心的徑向配置於上述支承 體周圍;上述單向離合器單元,在上述徑向至少局部配置於上述支承體及上述鏈輪之間;上述單向離合器單元,具備有:包含第1卡合形狀的第1卡合構件、及包含在轉矩傳遞的狀態用來與上述第1卡合形狀卡合的第2卡合形狀的第2卡合構件;上述第1卡合構件,在轉矩傳遞的狀態卡合於上述支承體,上述第2卡合構件在轉矩傳遞的狀態卡合於上述鏈輪;上述單向離合器單元,當上述曲柄臂朝驅動旋轉方向旋轉時,允許上述支承體及上述鏈輪的一體旋轉,當至少上述曲柄臂停止時,允許上述鏈輪相對於上述支承體的相對旋轉;上述花鍵開口具備有定位形狀,上述定位形狀作成用來在相對於上述旋轉中心軸心的周方向將上述支承體、與上述曲柄軸及上述曲柄臂的其中一方予以定位。 The first type of crank assembly of the present invention is a crank assembly for a human-powered vehicle, and comprises: a crankshaft, a crank arm, a support body, a sprocket, and a one-way clutch unit; the crank arm is mounted on the crankshaft in a torque transmission state; the support body comprises a spline opening, and the spline opening is engaged with a spline portion formed on one of the crankshaft and the crank arm in a torque transmission state; the sprocket is arranged around the support body in a radial direction relative to the rotation center axis of the crank assembly of the human-powered vehicle; the one-way clutch unit is at least partially arranged between the support body and the sprocket in the radial direction; the one-way clutch unit comprises: a first engagement structure comprising a first engagement shape The first engaging member is engaged with the support body in the state of torque transmission, and the second engaging member is engaged with the sprocket in the state of torque transmission; the one-way clutch unit allows the support body and the sprocket to rotate as a whole when the crank arm rotates in the driving rotation direction, and allows the sprocket to rotate relative to the support body when at least the crank arm stops; the spline opening has a positioning shape, and the positioning shape is used to position the support body, the crank shaft, and the crank arm in the circumferential direction relative to the rotation center axis.
藉由上述第1型態的曲柄組件,由於能藉由定位形狀,將支承體、與曲柄軸及曲柄臂的其中一方予以定位,所以能提升曲柄組件的組裝性。 With the crank assembly of the first type described above, the support body, the crankshaft, and the crank arm can be positioned by the positioning shape, so the assembly of the crank assembly can be improved.
依據上述第1型態的第2型態的曲柄組件,上述定位形狀包含:複數的花鍵凸部、3個花鍵凹部;上述複數的花鍵凸部,從上述花鍵開口的基準內周部延伸,上述3個花鍵凹部,配置成讓上述3個花鍵凹部的各位置形成等腰三角形。 According to the crank assembly of the second embodiment of the first embodiment, the positioning shape includes: a plurality of spline protrusions and three spline recesses; the plurality of spline protrusions extend from the reference inner periphery of the spline opening, and the three spline recesses are arranged so that each position of the three spline recesses forms an isosceles triangle.
藉由上述第2型態的曲柄組件,由於3個花鍵凹部,配置成讓3個花鍵凹部的各位置形成等腰三角形,所以讓作業者容易掌握支承體相對於曲柄軸及曲柄臂的其中一方的 周方向的位置。因此可進一步提升曲柄組件的組裝性。 With the second type of crank assembly, since the three spline recesses are arranged so that each position of the three spline recesses forms an isosceles triangle, it is easy for the operator to grasp the circumferential position of the support body relative to the crank axle and the crank arm. Therefore, the assembly of the crank assembly can be further improved.
依據上述第1型態的第3型態的曲柄組件,上述定位形狀包含:複數的第1花鍵凹部、至少一個第2花鍵凹部;上述複數的第1花鍵凹部分別具備有第1花鍵外形;上述至少一個第2花鍵凹部具備有與上述第1花鍵外形不同的第2花鍵外形。 According to the third type of the crank assembly of the first type, the positioning shape includes: a plurality of first spline recesses and at least one second spline recess; the plurality of first spline recesses respectively have a first spline shape; the at least one second spline recess has a second spline shape different from the first spline shape.
藉由上述第3型態的曲柄組件,藉由將至少一個第2花鍵凹部作成與第1花鍵外形不同的第2花鍵外形,則能構成定位形狀。 By using the crank assembly of the third type described above, a positioning shape can be formed by making at least one second spline recess into a second spline shape different from the first spline shape.
依據上述第1至3型態的任一型態的第4型態的曲柄組件,上述第1卡合構件包含第1棘輪碟,上述第1卡合形狀包含複數的第1棘輪齒;上述第2卡合構件包含第2棘輪碟,上述第2卡合形狀包含在轉矩傳遞的狀態用來與上述複數的第1棘輪齒卡合的複數的第2棘輪齒;上述第1棘輪碟在轉矩傳遞的狀態卡合於上述支承體;上述第2棘輪碟在轉矩傳遞的狀態卡合於上述鏈輪;當上述鏈輪相對於上述支承體相對旋轉時,上述第1棘輪碟及上述第2棘輪碟的至少一個在相對於上述旋轉中心軸心的軸方向可相對於上述曲柄軸移動。 According to the crank assembly of the fourth type of any one of the first to third types, the first engaging member includes a first ratchet disc, the first engaging shape includes a plurality of first ratchet teeth; the second engaging member includes a second ratchet disc, the second engaging shape includes a plurality of second ratchet teeth for engaging with the plurality of first ratchet teeth in a torque transmission state; the first ratchet disc engages with the support body in a torque transmission state; the second ratchet disc engages with the sprocket in a torque transmission state; when the sprocket rotates relative to the support body, at least one of the first ratchet disc and the second ratchet disc can move relative to the crankshaft in an axial direction relative to the rotation center axis.
藉由上述第4型態的曲柄組件,達成曲柄組件的小型化。藉由上述第4型態的曲柄組件,提升曲柄組件的靜音性。 By using the above-mentioned fourth type of crank assembly, the crank assembly is miniaturized. By using the above-mentioned fourth type of crank assembly, the quietness of the crank assembly is improved.
依據上述第4型態的第5型態的曲柄組件,上述第1棘輪碟,具有:相對上述旋轉中心軸心與上述第2棘 輪碟至少在軸方向相對向的第1卡合面;上述第2棘輪碟,具有:相對上述旋轉中心軸心與上述第1棘輪碟至少在軸方向相對向的第2卡合面;上述複數的上述第1棘輪齒配置於上述第1卡合面,上述複數的上述第2棘輪齒配置於上述第2卡合面。 According to the crank assembly of the fifth embodiment of the fourth embodiment, the first ratchet disc has: a first engaging surface that is opposite to the second ratchet disc at least in the axial direction relative to the rotation center axis; the second ratchet disc has: a second engaging surface that is opposite to the first ratchet disc at least in the axial direction relative to the rotation center axis; the plurality of first ratchet teeth are arranged on the first engaging surface, and the plurality of second ratchet teeth are arranged on the second engaging surface.
藉由上述第5型態的曲柄組件,由於能配置很多棘輪齒,所以能抑制各棘輪齒承受的面壓力。因此,能用鋁等的輕量材料製成單向離合器單元達成輕量化。 By using the crank assembly of the fifth type described above, since many ratchet teeth can be arranged, the surface pressure on each ratchet tooth can be suppressed. Therefore, the one-way clutch unit can be made of lightweight materials such as aluminum to achieve weight reduction.
依據上述第5型態的第6型態的曲柄組件,上述複數的上述第1棘輪齒,相對上述旋轉中心軸心在周方向配置在上述第1卡合面上,上述複數的上述第2棘輪齒,相對上述旋轉中心軸心在周方向配置在上述第2卡合面上。 According to the crank assembly of the sixth embodiment of the fifth embodiment, the plurality of first ratchet teeth are arranged on the first engagement surface in the circumferential direction relative to the rotation center axis, and the plurality of second ratchet teeth are arranged on the second engagement surface in the circumferential direction relative to the rotation center axis.
藉由上述第6型態的曲柄組件,由於能配置很多棘輪齒,所以能抑制各棘輪齒承受的面壓力。因此,能用鋁等的輕量材料製成單向離合器單元達成輕量化。 By using the crank assembly of the sixth type described above, since many ratchet teeth can be arranged, the surface pressure on each ratchet tooth can be suppressed. Therefore, the one-way clutch unit can be made of lightweight materials such as aluminum to achieve weight reduction.
依據上述第4至6型態的任一型態的第7型態的曲柄組件,上述第1棘輪碟,具有:在上述曲柄組件的組裝狀態與上述旋轉中心軸心為同軸的第1棘輪開口;上述第2棘輪碟,具有:在上述組裝狀態與上述旋轉中心軸心為同軸的第2棘輪開口;上述複數的上述第1棘輪齒,相對上述旋轉中心軸心配置在上述第1棘輪開口周圍,上述複數的上述第2棘輪齒,相對上述旋轉中心軸心配置在上述第2棘輪開口周圍。 According to the crank assembly of the seventh embodiment of any one of the fourth to sixth embodiments, the first ratchet disc has: a first ratchet opening coaxial with the rotation center axis in the assembled state of the crank assembly; the second ratchet disc has: a second ratchet opening coaxial with the rotation center axis in the assembled state; the plurality of first ratchet teeth are arranged around the first ratchet opening relative to the rotation center axis, and the plurality of second ratchet teeth are arranged around the second ratchet opening relative to the rotation center axis.
藉由上述第7型態的曲柄組件,由於能配置很多棘輪齒,所以能抑制各棘輪齒承受的面壓力。因此,能用鋁等的輕量材料製成單向離合器單元達成輕量化。 By using the crank assembly of the seventh type described above, since many ratchet teeth can be arranged, the surface pressure on each ratchet tooth can be suppressed. Therefore, the one-way clutch unit can be made of lightweight materials such as aluminum to achieve weight reduction.
依據上述第7型態的第8型態的曲柄組件,上述第1棘輪開口及上述第2棘輪開口,分別用來在上述組裝狀態收容上述曲柄軸。 According to the crank assembly of the 8th type of the 7th type, the first ratchet opening and the second ratchet opening are respectively used to accommodate the crank shaft in the assembled state.
藉由上述第8型態的曲柄組件,達成曲柄組件的小型化。 By using the above-mentioned Type 8 crank assembly, the crank assembly can be miniaturized.
依據上述第1至8型態的任一型態的第9型態的曲柄組件,進一步具備有電致動器,上述電致動器,在自由換檔動作期間,相對於上述曲柄臂使上述鏈輪相對旋轉。
The crank assembly of the 9th type according to any one of the above-mentioned
藉由上述第9型態的曲柄組件,藉由電致動器可以進行自由換檔動作。 By using the crank assembly of the 9th type described above, free shifting can be performed by means of an electric actuator.
依據上述第4至8型態的任一型態的第10型態的曲柄組件,進一步具備有電致動器,上述電致動器,在自由換檔動作期間,相對於上述曲柄臂使上述鏈輪相對旋轉;上述電致動器包含輸出齒輪,上述第2棘輪碟包含用來與上述輸出齒輪卡合的複數的轉矩傳遞齒。 The crank assembly of the tenth embodiment according to any one of the fourth to eighth embodiments further comprises an electric actuator, which causes the sprocket to rotate relative to the crank arm during the free shifting action; the electric actuator comprises an output gear, and the second ratchet disc comprises a plurality of torque transmission teeth for engaging with the output gear.
藉由上述第10型態的曲柄組件,藉由電致動器可以進行自由換檔動作。
By using the above-mentioned crank assembly of
依據上述第4至8型態的任一型態的第11型態的曲柄組件,上述支承體,具有:設有複數的外側螺旋花鍵的徑向外周面,上述第1棘輪碟,具有徑向內周面,上 述徑向內周面,設有複數的內側螺旋花鍵用來與上述支承體的上述複數的外側螺旋花鍵卡合。 According to the 11th type of crank assembly of any one of the above-mentioned types 4 to 8, the above-mentioned support body has: a radial outer peripheral surface provided with a plurality of outer spiral splines, and the above-mentioned first ratchet disc has a radial inner peripheral surface, and the above-mentioned radial inner peripheral surface has a plurality of inner spiral splines for engaging with the above-mentioned plurality of outer spiral splines of the above-mentioned support body.
藉由上述第11型態的曲柄組件,可提升自由換檔動作時的靜音性。 The above-mentioned 11th type crank assembly can improve the quietness during free shifting.
依據上述第11型態的第12型態的曲柄組件,進一步具備有電致動器,上述電致動器,在上述自由換檔動作期間,相對於上述曲柄臂使上述鏈輪相對旋轉;上述電致動器,包含輸出齒輪,上述第2棘輪碟,包含與上述輸出齒輪卡合的複數的轉矩傳遞齒;上述輸出齒輪,當從上述軸方向觀察時,其至少局部在上述徑向與上述第1棘輪碟的上述複數的內側螺旋花鍵重複。 The crank assembly of the 12th embodiment according to the 11th embodiment further comprises an electric actuator, wherein the electric actuator causes the sprocket to rotate relative to the crank arm during the free shifting action; the electric actuator comprises an output gear, and the second ratchet disc comprises a plurality of torque transmission teeth engaged with the output gear; the output gear, when viewed from the axial direction, at least partially overlaps with the plurality of inner spiral splines of the first ratchet disc in the radial direction.
藉由上述第12型態的曲柄組件,達成曲柄組件的小型化。 By using the above-mentioned twelfth type crank assembly, the crank assembly can be miniaturized.
依據上述第11或12型態的第13型態的曲柄組件,上述支承體的上述複數的外側螺旋花鍵,具有:第1外側螺距角度、及與上述第1外側螺距角度不同的第2外側螺距角度;上述第1棘輪碟的上述複數的內側螺旋花鍵,具有:第1內側螺距角度、及與上述第1內側螺距角度不同的第2內側螺距角度。 According to the 13th type of crank assembly of the 11th or 12th type, the plurality of outer spiral splines of the support body have: a first outer pitch angle, and a second outer pitch angle different from the first outer pitch angle; the plurality of inner spiral splines of the first ratchet disc have: a first inner pitch angle, and a second inner pitch angle different from the first inner pitch angle.
藉由上述第13型態的曲柄組件,可增加螺旋花鍵的數量,所以可抑制螺旋花鍵承受的面壓力。因此可提高單向離合器單元的強度。 By using the crank assembly of the 13th type described above, the number of helical splines can be increased, so the surface pressure on the helical splines can be suppressed. Therefore, the strength of the one-way clutch unit can be improved.
依據上述第13型態的第14型態的曲柄組件,上述第1外側螺距角度對應於上述第1內側螺距角度,上述 第2外側螺距角度對應於上述第2內側螺距角度。 According to the crank assembly of the 14th type of the 13th type, the first outer pitch angle corresponds to the first inner pitch angle, and the second outer pitch angle corresponds to the second inner pitch angle.
藉由上述第14型態的曲柄組件,可增加螺旋花鍵的數量,所以可抑制螺旋花鍵承受的面壓力。因此可提高單向離合器單元的強度。 By using the above-mentioned crank assembly of the 14th type, the number of helical splines can be increased, so the surface pressure on the helical splines can be suppressed. Therefore, the strength of the one-way clutch unit can be improved.
依據上述第4至8型態的任一型態的第15型態的曲柄組件,上述複數的第2棘輪齒,卡合於上述複數的第1棘輪齒以用來將旋轉力從上述支承體傳遞至上述鏈輪。 According to the 15th type crank assembly of any one of the above 4th to 8th types, the above plurality of second ratchet teeth are engaged with the above plurality of first ratchet teeth to transmit the rotational force from the above support body to the above sprocket.
藉由上述第15型態的曲柄組件,達成自由換檔機構的小型化。 By using the above-mentioned 15th type crank assembly, the free shift mechanism can be miniaturized.
依據上述第11至14型態的任一型態的第16型態的曲柄組件,上述支承體,具備有導引部,上述導引部,設置於上述徑向外周面,且在自由換檔動作期間導引上述第1棘輪碟,以讓上述第1棘輪碟與上述第2棘輪碟互相分離。 According to the 16th type of crank assembly of any one of the 11th to 14th types, the support body has a guide portion, which is disposed on the radial outer peripheral surface and guides the first ratchet disc during the free shifting action to separate the first ratchet disc from the second ratchet disc.
藉由上述第16型態的曲柄組件,藉由導引部可提升自由換檔動作時的靜音性。 By using the above-mentioned crank assembly of the 16th type, the guide portion can improve the quietness during the free shifting action.
依據上述第16型態的第17型態的曲柄組件,上述導引部,在上述自由換檔動作期間導引上述第1棘輪碟,以解除上述複數的上述第1棘輪齒及上述複數的上述第2棘輪齒的嚙合卡合。 According to the 17th type of the crank assembly of the 16th type, the guide portion guides the first ratchet disc during the free shifting action to release the engagement of the plurality of first ratchet teeth and the plurality of second ratchet teeth.
藉由上述第17型態的曲柄組件,藉由導引部可順暢地解除複數的第1棘輪齒及複數的第2棘輪齒的嚙合卡合,所以可提升自由換檔動作時的靜音性。 With the above-mentioned 17th type crank assembly, the engagement of the plurality of first ratchet teeth and the plurality of second ratchet teeth can be smoothly released by the guide portion, so the quietness during the free shifting action can be improved.
依據上述第16或17型態的第18型態的曲柄組件,上述導引部,至少朝相對上述旋轉中心軸心的周方向延伸。 According to the crank assembly of the 18th embodiment of the 16th or 17th embodiment, the guide portion at least extends in the circumferential direction relative to the rotation center axis.
藉由上述第18型態的曲柄組件,藉由導引部可順暢地解除複數的第1棘輪齒及複數的第2棘輪齒的嚙合卡合,所以可提升自由換檔動作時的靜音性。 With the above-mentioned crank assembly of the 18th type, the engagement of the plurality of first ratchet teeth and the plurality of second ratchet teeth can be smoothly released by the guide part, so the quietness during the free shifting action can be improved.
依據上述第16至18型態的任一型態的第19型態的曲柄組件,上述導引部配置成相對於上述複數的外側螺旋花鍵的至少一個定義鈍角。 According to the crank assembly of the 19th embodiment of any one of the 16th to 18th embodiments, the guide portion is configured to have at least one defined blunt angle relative to the plurality of outer spiral splines.
藉由上述第19型態的曲柄組件,藉由導引部可順暢地解除複數的第1棘輪齒及複數的第2棘輪齒的嚙合卡合,所以可提升自由換檔動作時的靜音性。 With the above-mentioned 19th type crank assembly, the engagement of the plurality of first ratchet teeth and the plurality of second ratchet teeth can be smoothly released by the guide portion, so the quietness during the free shifting action can be improved.
依據上述第4至8、及11至19型態的任一型態的第20型態的曲柄組件,上述鏈輪具有棘輪碟卡合部,上述第2棘輪碟具有鏈輪卡合部,上述鏈輪卡合部在轉矩傳遞的狀態與上述鏈輪的上述棘輪碟卡合部卡合,以經由上述鏈輪卡合部將旋轉力從上述第2棘輪碟傳遞到上述鏈輪。 According to the crank assembly of the 20th embodiment of any one of the above embodiments 4 to 8 and 11 to 19, the sprocket has a ratchet disc engaging portion, the second ratchet disc has a sprocket engaging portion, and the sprocket engaging portion engages with the ratchet disc engaging portion of the sprocket in a torque transmission state, so as to transmit the rotational force from the second ratchet disc to the sprocket via the sprocket engaging portion.
藉由上述第20型態的曲柄組件,達成曲柄組件的小型化。 By using the above-mentioned 20th type crank assembly, the crank assembly can be miniaturized.
依據上述第4至8、11至20型態的任一型態的第21型態的曲柄組件,進一步具備有彈壓構件,上述彈壓構件,配置於上述鏈輪與上述第1棘輪碟之間,且在上述軸方向將上述第1棘輪碟朝向上述第2棘輪碟彈壓。 The crank assembly of the 21st type according to any one of the above types 4 to 8 and 11 to 20 further has a spring member, which is arranged between the sprocket and the first ratchet disc and springs the first ratchet disc toward the second ratchet disc in the axial direction.
藉由上述第21型態的曲柄組件,當曲柄組件驅動旋轉時能確實傳遞轉矩。 By means of the crank assembly of the above-mentioned type 21, torque can be surely transmitted when the crank assembly is driven to rotate.
依據上述第16至19型態的第22型態的曲柄組件,進一步具備有彈壓構件,上述彈壓構件,配置於上述鏈輪與上述第1棘輪碟之間,且在上述軸方向將上述第1棘輪碟朝向上述第2棘輪碟彈壓;上述彈壓構件,安裝於上述鏈輪且與上述鏈輪一起旋轉,上述第1棘輪碟,在自由換檔動作期間,接觸於上述導引部,而藉由在上述彈壓構件與上述第1棘輪碟之間產生的旋轉摩擦力而由上述第2棘輪碟解除卡合。 The crank assembly of the 22nd type according to the above-mentioned types 16 to 19 further comprises a spring member, which is arranged between the sprocket and the first ratchet disc and springs the first ratchet disc toward the second ratchet disc in the axial direction; the spring member is mounted on the sprocket and rotates together with the sprocket, and the first ratchet disc contacts the guide portion during the free shifting action, and is disengaged from the second ratchet disc by the rotational friction force generated between the spring member and the first ratchet disc.
藉由上述第22型態的曲柄組件,可提升自由換檔動作時的靜音性。
The above-mentioned crank assembly of
依據上述第4至8、11至22型態的任一型態的第23型態的曲柄組件,上述支承體具有抵接部,上述抵接部,抵接於上述第2棘輪碟,以將從上述鏈輪分離的上述第2棘輪碟的軸方向的移動予以限制;上述第1棘輪碟,在上述軸方向配置在與上述支承體的上述抵接部相反側的上述第2棘輪碟的上述軸方向側。 According to the crank assembly of the 23rd type of any one of the above types 4 to 8, 11 to 22, the above support body has an abutment portion, the above abutment portion abuts against the above second ratchet disc to limit the axial movement of the above second ratchet disc separated from the above sprocket; the above first ratchet disc is arranged on the axial side of the above second ratchet disc opposite to the above abutment portion of the above support body in the above axial direction.
藉由上述第23型態的曲柄組件,達成自由換檔機構的小型化。 By using the above-mentioned crank assembly of type 23, the free shift mechanism can be miniaturized.
依據上述第9、10、12型態的任一型態的第24型態的曲柄組件,上述曲柄臂包含有致動器配置部,上述致動器配置部,在上述曲柄組件的組裝狀態用來配置上述電致動器。
According to the crank assembly of the 24th type of any one of the above-mentioned
藉由上述第24型態的曲柄組件,達成電動自由換檔機構的小型化。
By using the above-mentioned crank assembly of
本發明的人力驅動車用曲柄組件,具有單向離合器單元且組裝性優異。 The crank assembly for a human-powered vehicle of the present invention has a one-way clutch unit and has excellent assembly performance.
10:人力驅動車 10: Human-powered vehicle
12:框架 12: Framework
14:車輪 14:Wheels
14A:後輪 14A:Rear wheel
14B:前輪 14B:Front wheel
20:變速系統 20: Speed transmission system
22:鏈條 22: Chain
24:後鏈輪 24:Rear sprocket
26:踏板 26: Pedal
28:撥鏈器 28: Chainer
40:曲柄組件 40: Crank assembly
40A:花鍵部 40A: Spline part
40B:花鍵凹部 40B: Spline recess
40C:花鍵凸部 40C: Spline convex part
40D:第1花鍵凸部 40D: 1st spline convex part
40E:第2花鍵凸部 40E: 2nd spline convex part
42:曲柄軸 42: Crankshaft
44:曲柄臂 44: Crank arm
44A:致動器配置部 44A: Actuator configuration section
44B:外殼 44B: Shell
44X:第1曲柄臂 44X: 1st crank arm
44Y:第2曲柄臂 44Y: 2nd crank arm
46:支承體 46: Support body
46A:大徑部 46A: Main Path
46B:小徑部 46B: Small path
46C:配置部 46C: Configuration Department
46D:軸承 46D: Bearings
46V:基準內周部 46V: Standard inner periphery
46W:花鍵凹部 46W: Spline recess
46X:花鍵開口 46X: Flower key opening
46Y:定位形狀 46Y: Positioning shape
46Z:花鍵凸部 46Z: Spline convex part
48:鏈輪 48: Sprocket
48B:棘輪碟卡合部 48B: Ratchet disc engagement part
50:單向離合器單元 50: One-way clutch unit
52:第1卡合構件 52: The first engaging member
52A:第1卡合形狀 52A: 1st engagement shape
52B:第1棘輪碟 52B: 1st ratchet disc
52C:第1棘輪齒 52C: 1st ratchet tooth
54:第2卡合構件 54: Second engaging member
54A:第2卡合形狀 54A: Second engagement shape
54B:第2棘輪碟 54B: 2nd ratchet disc
54C:第2棘輪齒 54C: 2nd ratchet tooth
54D:鏈輪卡合部 54D: Sprocket engagement part
54E:轉矩傳遞齒 54E: Torque transmission gear
56:電致動器 56: Electric actuator
58:減速器 58: Reducer
60:輸出齒輪 60: Output gear
62:徑向外周面 62: radial outer surface
62A:外側螺旋花鍵 62A: External helical spline
64:徑向內周面 64: radial inner surface
64A:內側螺旋花鍵 64A: Inner helical spline
66:第1卡合面 66: 1st engagement surface
68:第2卡合面 68: Second engagement surface
70:第1棘輪開口 70: 1st ratchet opening
72:第2棘輪開口 72: Second ratchet opening
74:導引部 74: Guidance Department
76:彈壓構件 76: Spring-loaded components
78:抵接部 78: Contact Department
80:緩衝構件 80: Buffer components
80A:軸方向突出部 80A: Axial protrusion
82:第1花鍵凹部 82: 1st spline recess
82A:第1花鍵外形 82A: 1st flower key shape
84:第2花鍵凹部 84: 2nd spline recess
84A:第2花鍵外形 84A: 2nd flower key shape
86A:爪構件 86A: Claw component
86B:棘輪溝 86B: Ratchet groove
DA1:第1外側螺距角度 DA1: 1st outer pitch angle
DB1:第1內側螺距角度 DB1: 1st inner pitch angle
DA2:第2外側螺距角度 DA2: 2nd outer pitch angle
DB2:第2內側螺距角度 DB2: 2nd inner pitch angle
C1:旋轉中心軸心 C1: Rotation center axis
R:周方向 R: Circumferential direction
R1:驅動旋轉方向 R1: Drive rotation direction
[第1圖]是包含實施方式的人力驅動車用曲柄組件的人力驅動車的側視圖。 [Figure 1] is a side view of a human-powered vehicle including a crank assembly for a human-powered vehicle according to an embodiment.
[第2圖]是實施方式的人力驅動車用曲柄組件的側視圖。 [Figure 2] is a side view of a crank assembly for a human-powered vehicle according to an embodiment.
[第3圖]是實施方式的人力驅動車用曲柄組件的剖面圖。 [Figure 3] is a cross-sectional view of a crank assembly for a human-powered vehicle according to an implementation method.
[第4圖]是從實施方式的人力驅動車用曲柄組件省略曲柄軸及曲柄臂的俯視圖。 [Figure 4] is a top view of the crank assembly for a human-powered vehicle according to the embodiment, omitting the crankshaft and crank arm.
[第5圖]是將第4圖的局部放大顯示的俯視圖。 [Figure 5] is a top view showing a partial enlargement of Figure 4.
[第6圖]是實施方式的人力驅動車用曲柄組件的分解立體圖。 [Figure 6] is an exploded perspective view of the crank assembly for a human-powered vehicle according to the embodiment.
[第7圖]是顯示第6圖的第1棘輪碟的第1卡合面的立體圖。 [Figure 7] is a three-dimensional diagram showing the first engaging surface of the first ratchet disc in Figure 6.
[第8圖]是第6圖的支承體與第1棘輪碟的立體圖。 [Figure 8] is a three-dimensional diagram of the support body and the first ratchet disc in Figure 6.
[第9圖]為沿著第2圖的D9-D9線的剖面圖。 [Figure 9] is a cross-sectional view along the D9-D9 line in Figure 2.
[第10圖]是針對實施方式的人力驅動車用曲柄組件,顯示曲柄軸旋轉時的各元件的旋轉狀態的局部的正視圖。 [Figure 10] is a partial front view of the crank assembly for a human-powered vehicle according to the embodiment, showing the rotation state of each component when the crankshaft rotates.
[第11圖是]針對實施方式的人力驅動車用曲柄組件,進行自由換檔動作時的局部剖面圖。 [Figure 11] is a partial cross-sectional view of the crank assembly for a human-driven vehicle according to the embodiment when performing a free shifting action.
[第12圖]是針對實施方式的人力驅動車用曲柄組件,顯示自由換檔動作時的各元件的旋轉狀態的局部的正視圖。 [Figure 12] is a partial front view of the crank assembly for a human-driven vehicle according to the embodiment, showing the rotation state of each component during the free shifting action.
[第13圖]是從第1變形例的人力驅動車用曲柄組件省略曲柄軸及曲柄臂的俯視圖。 [Figure 13] is a top view of the crank assembly for a human-powered vehicle of the first variant, omitting the crankshaft and crank arm.
[第14圖]是將第13圖的局部放大顯示的俯視圖。 [Figure 14] is a top view showing a partial enlargement of Figure 13.
[第15圖]是第2變形例的人力驅動車用曲柄組件的剖面圖。 [Figure 15] is a cross-sectional view of the crank assembly for a human-powered vehicle of the second variant.
參考第1圖至第12圖針對實施方式的人力驅動車用曲柄組件40加以說明。人力驅動車具有至少一車輪,是至少能藉由人力驅動力驅動的車輛。人力驅動車例如包含:登山車、公路車、城市型自行車、載貨型自行車、手搖式自行車、及躺式自行車等各種種類的自行車。人力驅動車所具有的車輪數量並未限定。人力驅動車,例如也包括單輪車及具備3輪以上的車輪的車輛。人力驅動車,並不限定僅藉由人力驅動力驅動的車輛。人力驅動車,包含:不僅利用人力驅動力也利用電動馬達的驅動力來推進的電動自行車(E-bike)。電動自行車,包括藉由電
動馬達輔助推進的電動輔助自行車。以下在實施方式是將人力驅動車說明為自行車。
A
如第1圖所示,人力驅動車10具備有:框架12、框架12支承的車輪14、變速系統20。車輪14包含:後輪14A、及前輪14B。變速系統20,將輸入到人力驅動車10的旋轉予以變速而傳遞到後輪14A。框架12支承著車輪14的後輪14A。
As shown in FIG. 1, the human-powered
如第1圖及第2圖所示,人力驅動車10具備有變速系統20。變速系統20具備有人力驅動車用曲柄組件40較佳。變速系統20進一步具備有撥鏈器28。變速系統20進一步具備有:鏈條22、後鏈輪24。曲柄組件40的曲柄軸42及曲柄組件40的曲柄臂44可安裝於框架12。曲柄臂44包含右側的第1曲柄臂44X及左側的第2曲柄臂44Y。第1曲柄臂44X安裝於曲柄軸42的其中一方的端部,第2曲柄臂44Y安裝於曲柄軸42的另一方的端部。曲柄臂44可與曲柄軸42一體旋轉較佳。曲柄臂44的端部安裝著踏板26。曲柄軸42用來將旋轉力傳遞到至少一個鏈輪48。鏈輪48是前鏈輪。在本實施方式,變速系統20具備有一個鏈輪48。在變速系統20具備前撥鏈器的情況,則變速系統20具備複數的鏈輪48較佳。
As shown in FIG. 1 and FIG. 2, the human-powered
至少一個鏈輪48,包含用來與鏈條22卡合的複數的鏈輪齒48A。變速系統20進一步包含撥鏈器28。在本實施方式,撥鏈器28是後撥鏈器。撥鏈器28也可是前撥鏈器。撥鏈器28,也可藉由設置在撥鏈器28的電動致動器
來動作,也可以纜線連接人力驅動車10的變速操作裝置而因應纜線的移動來動作。
At least one
變速系統20,即使在曲柄臂44及曲柄軸42的旋轉停止的情況,仍可不使曲柄臂44及曲柄軸42旋轉而可進行撥鏈器28的變速的自由換檔動作較佳。具體來說,變速系統20,具備有:即使在曲柄臂44及曲柄軸42的旋轉停止的情況也使鏈輪48旋轉的機構。藉由使鏈輪48旋轉,則即使在曲柄臂44及曲柄軸42的旋轉停止的情況,也能進行撥鏈器28的變速動作。本發明的自由換檔動作,代表至少在曲柄臂44及曲柄軸42的旋轉停止的狀態,進行撥鏈器28的變速的動作。在曲柄臂44及曲柄軸42朝向與驅動旋轉方向R1相反方向旋轉的狀態,以撥鏈器28進行變速的動作,也包含於本發明的自由換檔動作。
The
如第3圖、第4圖及第6圖所示,曲柄組件40具備有:曲柄軸42、曲柄臂44、支承體46、鏈輪48、單向離合器單元50。曲柄臂44,在轉矩傳遞的狀態安裝於曲柄軸42。支承體46包含花鍵開口46X。花鍵開口46X,在轉矩傳遞的狀態卡合於花鍵部40A,花鍵部40A形成於曲柄軸42及曲柄臂44的其中一方。鏈輪48,在曲柄組件40的相對旋轉中心軸心C1的徑向A配置在支承體46周圍。單向離合器單元50,其至少局部在徑向A配置在支承體46及鏈輪48之間。單向離合器單元50具備有第1卡合構件52與第2卡合構件54。第1卡合構件52包含第1卡合形狀52A。第2卡合構件54包含第2卡合形狀54A,第2卡合形狀54A在轉矩傳
遞的狀態卡合於第1卡合形狀52A。第1卡合構件52,在轉矩傳遞的狀態卡合於支承體46。第2卡合構件54,在轉矩傳遞的狀態卡合於鏈輪48。單向離合器單元50,當曲柄臂44朝驅動旋轉方向R1旋轉時,允許支承體46及鏈輪48的一體旋轉,至少當曲柄臂44停止時,允許鏈輪48相對於支承體46的相對旋轉。花鍵開口46X具備有定位形狀46Y。定位形狀46Y,用來將支承體46、與曲柄軸42及曲柄臂44的其中一方在相對旋轉中心軸心C1的周方向R進行定位。
As shown in FIGS. 3, 4 and 6, the
如第4圖及第5圖所示,本實施方式的定位形狀46Y,包含:一個以上的花鍵凸部46Z、一個以上的花鍵凹部46W。在本實施方式,定位形狀46Y包含:複數的花鍵凸部46Z、3個花鍵凹部46W。複數的花鍵凸部46Z從花鍵開口46X的基準內周部46V延伸。3個花鍵凹部46W配置成讓3個花鍵凹部46W的各位置形成等腰三角形。3個花鍵凹部46W從基準內周部46V朝向徑向A的外側凹入。例如3個花鍵凹部46W配置成讓將3個花鍵凹部46W的各底部連結的線形成等腰三角形。花鍵凸部46Z的數量較花鍵凹部46W的數量更多較佳。複數的花鍵凸部46Z的數量例如為7個。花鍵凹部46W也可設置3個以上。3個花鍵凹部46W的各位置只要能配置成能將支承體46、與曲柄軸42及曲柄臂44的其中一方在相對旋轉中心軸心C1的周方向R進行定位的話則能適當變更。
As shown in FIG. 4 and FIG. 5, the
在本實施方式,花鍵部40A設置在曲柄軸42及曲柄臂44的其中一方的外周部。花鍵部40A具有與定位
形狀46Y對應的形狀。花鍵部40A包含:一個以上的花鍵凹部40B、一個以上的花鍵凸部40C較佳。在本實施方式,花鍵部40A包含:複數的花鍵凹部40B、3個花鍵凸部40C。複數的花鍵凹部40B的數量與複數的花鍵凸部46Z的數量相等。花鍵凸部40C的數量與花鍵凹部46W的數量相等。3個花鍵凸部40C配置成讓3個花鍵凸部40C的各位置形成等腰三角形。例如3個花鍵凸部40C配置成讓將3個花鍵凸部40C的各頂點連結的線形成等腰三角形。
In the present embodiment, the
藉由定位形狀46Y將來自曲柄軸42及曲柄臂44的轉矩傳遞到支承體46較佳。藉由花鍵凸部46Z與花鍵凹部40B的卡合、及3個花鍵凹部46W與3個花鍵凸部40C的卡合,將來自曲柄軸42及曲柄臂44的轉矩傳遞到支承體46。曲柄軸42及曲柄臂44的其中一方、與支承體46作成可安裝及拆卸較佳。藉由將曲柄軸42及曲柄臂44的其中一方、與支承體46作成可安裝及拆卸,則容易進行曲柄組件40的維修。
The torque from the
第1卡合構件52包含第1棘輪碟52B較佳。第1卡合形狀52A包含複數的第1棘輪齒52C。第2卡合構件54包含第2棘輪碟54B較佳。第2卡合形狀54A包含:在轉矩傳遞的狀態用來與複數的第1棘輪齒52C卡合的複數的第2棘輪齒54C。第1棘輪碟52B在轉矩傳遞的狀態卡合於支承體46較佳。第2棘輪碟54B在轉矩傳遞的狀態卡合於鏈輪48較佳。第1棘輪碟52B及第2棘輪碟54B的至少一個,當鏈輪48相對於支承體46相對旋轉時,在相對旋轉中心軸心C1
的軸方向B,可相對於曲柄軸42移動較佳。第1棘輪碟52B及第2棘輪碟54B的至少一個,在相對旋轉中心軸心C1的軸方向B,可相對於曲柄軸42移動。單向離合器單元50,在徑向A配置在曲柄軸42周圍較佳。
The first engaging
支承體46、第1棘輪碟52B、及第2棘輪碟54B包含金屬材料較佳。支承體46例如包含鋁合金。第1棘輪碟52B例如包含鋁合金。第2棘輪碟54B例如包含鋁合金。支承體46、第1棘輪碟52B、及第2棘輪碟54B的至少一種也可是非金屬材料製。
The
如第2圖及第3圖所示,曲柄組件40進一步具備有電致動器56。電致動器56,在自由換檔期間使鏈輪48相對於曲柄臂44旋轉。電致動器56例如包括電動馬達56A。電致動器56也可進一步具備有減速器58。減速器58,將電動馬達56A的旋轉減速將其傳遞到鏈輪48。
As shown in FIG. 2 and FIG. 3, the
在曲柄組件40的組裝狀態,曲柄臂44包含:配置有電致動器56的致動器配置部44A較佳。致動器配置部44A例如設置在曲柄臂44之中的與前鏈輪相對向的面部。曲柄臂44也可具備有用來覆蓋致動器配置部44A的外殼44B。減速器58配置於致動器配置部44A較佳。也可在致動器配置部44A設置有:對電致動器56供給電力的電源、用來控制電致動器56的控制裝置、及與外部裝置通訊的通訊部的至少一個。電動馬達56A及減速器58,也可設置於單一殼體,可裝卸地安裝於致動器配置部44A。電源也可配置於曲柄軸42的內部空間。
In the assembled state of the
如第2圖至第7圖所示,在本實施方式,第1棘輪碟52B卡合於支承體46以傳遞轉矩。第2棘輪碟54B卡合於鏈輪48以傳遞轉矩。複數的第2棘輪齒54C,卡合於複數的第1棘輪齒52C以將旋轉力從支承體46傳遞至鏈輪48。鏈輪48具有棘輪碟卡合部48B。第2棘輪碟54B,具有鏈輪卡合部54D,且與鏈輪48的棘輪碟卡合部48B卡合,以在轉矩傳遞的狀態經由鏈輪卡合部54D將旋轉力從第2棘輪碟54B傳遞到鏈輪48。棘輪碟卡合部48B及鏈輪卡合部54D例如是花鍵嵌合。
As shown in FIGS. 2 to 7, in this embodiment, the
鏈輪48包含第1軸承48C及第2軸承48D。第1軸承48C,設置在鏈輪48與第1曲柄臂44X之間,將鏈輪48支承為可相對於第1曲柄臂44X旋轉。第2軸承48D,設置在鏈輪48與第1棘輪碟52B之間,將鏈輪48支承為可相對於第1棘輪碟52B旋轉。
The
電致動器56包含輸出齒輪60,且第2棘輪碟54B包含與輸出齒輪60卡合的複數的轉矩傳遞齒54E較佳。轉矩傳遞齒54E設置在第2棘輪碟54B的內周部。在電致動器56具備有減速器58的情況,輸出齒輪60是減速器58的最終齒輪或與最終齒輪一體旋轉的齒輪。曲柄軸42與曲柄臂44可一體旋轉較佳。曲柄臂44與支承體46可一體旋轉較佳。第1棘輪碟52B及第2棘輪碟54B可一體旋轉且可相對旋轉。單向離合器單元50,當曲柄組件40在驅動旋轉方向R1旋轉時,是從曲柄組件40經由支承體46、第1棘輪碟52B、第2棘輪碟54B將旋轉轉矩傳遞到鏈輪48。在曲柄臂
44及曲柄軸42的旋轉停止的狀態使電致動器56動作時,電致動器56使第2棘輪碟54B朝驅動旋轉方向R1旋轉。在該情況,騎乘者操作變速操作裝置則能進行以撥鏈器28變速的自由換檔動作。
The
如第8圖所示,支承體46,具有:設置有複數的外側螺旋花鍵62A的徑向外周面62。第1棘輪碟52B,具有:設置有複數的內側螺旋花鍵64A的徑向內周面64,以卡合於支承體46的複數的外側螺旋花鍵62A。支承體46,在軸方向B具有大徑部46A、小徑部46B。複數的外側外側螺旋花鍵62A設置於小徑部46B。第1棘輪碟52B至少局部配置成在軸方向B與支承體46的小徑部46B重複。支承體46具備有複數的外側螺旋花鍵62A,第1棘輪碟52B具備有複數的內側螺旋花鍵64A,所以可以減少各外側螺旋花鍵62A及各內側螺旋花鍵64A的面壓力。
As shown in FIG. 8 , the
支承體46的複數的外側螺旋花鍵62A,具有:第1外側螺距角度DA1、及與第1外側螺距角度DA1不同的第2外側螺距角度DA2較佳。第1棘輪碟52B的複數的內側螺旋花鍵64A,具有:第1內側螺距角度DB1、及與第1內側螺距角度DB1不同的第2內側螺距角度DB2。第1外側螺距角度DA1與第1內側螺距角度DB1對應,且第2外側螺距角度DA2與第2內側螺距角度DB2對應。複數的外側螺旋花鍵62A的外側螺距角度之中,具有第2外側螺距角度DA2的外側螺距角度的數量,與複數的內側螺旋花鍵64A的內側螺距角度之中,具有第2內側螺距角度DB2的內側螺距
角度的數量相等。例如,複數的外側螺旋花鍵62A的外側螺距角度之中,形成第2外側螺距角度DA2的外側螺距角度有一個。複數的內側螺旋花鍵64A的內側螺距角度之中,形成第2內側螺距角度DB2的內側螺距角度有一個。複數的外側螺旋花鍵62A的外側螺距角度之中,形成第2外側螺距角度DA2的外側螺距角度也可是兩個以上。複數的內側螺旋花鍵64A的內側螺距角度之中,形成第2內側螺距角度DB2的內側螺距角度也可是兩個以上。在形成第2外側螺距角度DA2的外側螺距角度有兩個的情況,也可將形成兩個第2外側螺距角度DA2的外側螺距角度配置在互相差距180度的位置。在形成第2內側螺距角度DB2的內側螺距角度有兩個的情況,也可將形成第2內側螺距角度DB2的內側螺距角度配置在互相差距180度的位置。
The plurality of
如第3圖及第8圖所示,輸出齒輪60,在從軸方向B觀察的情況,其至少局部在徑向A與第1棘輪碟52B的複數的內側螺旋花鍵64A重複。在形成第2外側螺距角度DA2的外側螺旋花鍵62A、與形成第2內側螺距角度DB2的內側螺旋花鍵64A對應的位置配置輸出齒輪60。支承體46具有用來配置輸出齒輪60的至少局部的配置部46C較佳。配置部46C設置於支承體46的大徑部46A。配置部46C是用來將大徑部46A貫穿於軸方向B的孔部。如第3圖所示,在配置部46C的內周部設置有用來將輸出齒輪60的軸部可旋轉地支承的軸承46D較佳。
As shown in FIG. 3 and FIG. 8, the
如第6圖、第7圖、及第9圖所示,第1棘輪碟
52B具有:相對旋轉中心軸心C1與第2棘輪碟54B至少在軸方向B相對向的第1卡合面66。第2棘輪碟54B具有:相對旋轉中心軸心C1與第1棘輪碟52B至少在軸方向B相對向的第2卡合面68。複數的第1棘輪齒52C配置於第1卡合面66,複數的第2棘輪齒54C配置於第2卡合面68。複數的第1棘輪齒52C相對旋轉中心軸心C1在周方向R配置在第1卡合面66上。複數的第2棘輪齒54C相對旋轉中心軸心C1在周方向R配置在第2卡合面68上。
As shown in Fig. 6, Fig. 7, and Fig. 9, the
在本實施方式,第1卡合面66,隨著從旋轉中心軸心C1朝徑向A遠離,而從軸方向B的其中一方朝另一方傾斜。在本實施方式,第2卡合面68,隨著從旋轉中心軸心C1遠離,而從軸方向B的其中一方朝另一方傾斜。在本實施方式,第1卡合面66,隨著從旋轉中心軸心C1朝徑向A遠離,而從軸方向B的第2棘輪碟54B往朝向第1棘輪碟52B的方向傾斜。在本實施方式,第2卡合面68,從軸方向B的第2棘輪碟54B往朝向第1棘輪碟52B的方向傾斜。複數的第1棘輪齒52C,在第1卡合面66上設置涵蓋第1棘輪碟52B全周較佳。複數的第2棘輪齒54C,在第2卡合面68上設置涵蓋第2棘輪碟54B全周較佳。第1棘輪齒52C包括複數的第1棘輪齒52C,第2棘輪齒54C包括複數的第2棘輪齒54C,所以可以減少各第1棘輪齒52C及各第2棘輪齒54C的面壓力。第1卡合面66也可是平面,第2卡合面68也可是平面。第1棘輪碟52B及第2棘輪碟54B,也可分別具有藉由摩擦傳遞轉矩的摩擦面。
In the present embodiment, the first engaging
第1棘輪碟52B具有:在曲柄組件40的組裝狀態與旋轉中心軸心C1為同軸的第1棘輪開口70。第2棘輪碟54B具有:在組裝狀態與旋轉中心軸心C1為同軸的第2棘輪開口72。複數的第1棘輪齒52C相對旋轉中心軸心C1配置在第1棘輪開口70周圍。複數的第2棘輪齒54C相對旋轉中心軸心C1配置在第2棘輪開口72周圍。第1棘輪開口70及第2棘輪開口72分別在組裝狀態用來收容曲柄軸42。第1棘輪開口70是朝旋轉中心軸心C1延伸的貫穿孔。第2棘輪開口72是朝旋轉中心軸心C1延伸的貫穿孔。曲柄軸42插入於第1棘輪開口70及第2棘輪開口72。
The
支承體46具備有導引部74。導引部74,設置在支承體46的徑向外周面62,用來導引第1棘輪碟52B,以在自由換檔動作期間讓第1棘輪碟52B與第2棘輪碟54B互相分離。導引部74,在自由換檔動作期間導引第1棘輪碟52B,以解除複數的第1棘輪齒52C及複數的第2棘輪齒54C的嚙合卡合。導引部74至少朝相對旋轉中心軸心C1的周方向R延伸較佳。導引部74,設置在支承體46且與複數的外側螺旋花鍵62A連續較佳。導引部74,在軸方向B設置在複數的外側螺旋花鍵62A與大徑部46A之間。導引部74配置成相對於複數的外側螺旋花鍵62A的至少一個來定義鈍角DC較佳。
The
如第6圖所示,曲柄組件40進一步具備有彈壓構件76較佳。彈壓構件76,配置於鏈輪48與第1棘輪碟52B之間,用來將第1棘輪碟52B在軸方向B朝第2棘輪碟
54B彈壓。彈壓構件76例如是線圈彈簧。彈壓構件76也可包括複數的彈壓構件76。在第6圖,彈壓構件76包括6個彈壓構件76。複數的彈壓構件76,在鏈輪48及第1棘輪碟52B之間,在周方向R每隔預定間隔配置。彈壓構件76,安裝於鏈輪48且與鏈輪48一起旋轉。第1棘輪碟52B,在自由換檔動作期間,與導引部74接觸而藉由在彈壓構件76及第1棘輪碟52B之間產生的旋轉摩擦力而從第2棘輪碟54B解除卡合。
As shown in FIG. 6 , the
支承體46具有抵接部78較佳。抵接部78抵接於第2棘輪碟54B,用來限制從鏈輪48分離的第2棘輪碟54B的軸方向B的移動。第1棘輪碟52B,在軸方向B配置在且在與支承體46的抵接部78相反側的第2棘輪碟54B的軸方向側。抵接部78設置在大徑部46A的與小徑部46B連續的端面。
The
曲柄組件40具有緩衝構件80較佳。緩衝構件80包含有樹脂材料較佳。緩衝構件80包含有橡膠材料較佳。緩衝構件80包含至少一個軸方向突出部80A。緩衝構件80包含複數的軸方向突出部80A較佳。緩衝構件80的軸方向突出部80A在徑向A配置在鏈輪48與第2棘輪碟54B之間。緩衝構件80的軸方向突出部80A,在周方向R配置在鏈輪48的棘輪碟卡合部48B與第2棘輪碟54B的鏈輪卡合部54D之間。藉由該構造,可減少因為鏈輪48的棘輪碟卡合部48B與第2棘輪碟54B的鏈輪卡合部54D接觸所產生的驅動聲音。
The
參考第9圖至第12圖,針對單向離合器單元50的動作加以說明。
Referring to Figures 9 to 12, the operation of the one-way
如第9圖及第10圖所示,當從騎乘者輸入人力驅動力,讓曲柄臂44及曲柄軸42朝驅動旋轉方向R1旋轉時,曲柄臂44的旋轉轉矩使支承體46及第1棘輪碟52B朝驅動旋轉方向R1旋轉。由於藉由彈壓構件76將第1棘輪碟52B朝向第2棘輪碟54B彈壓,讓第1棘輪齒52C與第2棘輪齒54C卡合。因此第1棘輪碟52B的驅動旋轉方向R1的旋轉轉矩使第2棘輪碟54B朝驅動旋轉方向R1旋轉。由於第2棘輪碟54B的鏈輪卡合部54D與鏈輪48的棘輪碟卡合部48B互相卡合,所以第2棘輪碟54B的旋轉轉矩使鏈輪48朝驅動旋轉方向R1旋轉。
As shown in FIG. 9 and FIG. 10 , when the rider inputs human driving force to rotate the
如第11圖及第12圖所示,當曲柄臂44及曲柄軸42的旋轉停止且藉由電致動器56讓輸出齒輪60朝與驅動旋轉方向R1對應的方向R3旋轉時,經由轉矩傳遞齒54E讓第2棘輪碟54B朝驅動旋轉方向R1旋轉。因此第2棘輪碟54B的驅動旋轉方向R1的旋轉轉矩使第1棘輪碟52B朝驅動旋轉方向R1旋轉。藉由以第1棘輪碟52B朝驅動旋轉方向R1旋轉,而沿著第1棘輪碟52B的內側螺旋花鍵64A及支承體46的外側螺旋花鍵62A,讓第1棘輪碟52B相對於第2棘輪碟54B在軸方向B朝從第2棘輪碟54B分離的方向移動。藉此解除第1棘輪碟52B與第2棘輪碟54B的卡合。因此第2棘輪碟54B的旋轉轉矩,不會使第1棘輪碟52B旋轉,而經由第2棘輪碟54B的鏈輪卡合部54D與鏈輪48的棘輪碟卡合
部48B,使鏈輪48朝驅動旋轉方向R1旋轉。因此不會使曲柄臂44及曲柄軸42朝驅動旋轉方向R1旋轉而能驅動鏈條22。藉此可進行自由換檔動作。支承體46的導引部74,具有能使第1棘輪碟52B與第2棘輪碟54B在軸方向B迅速朝互相分離的方向移動的功能。
As shown in FIG. 11 and FIG. 12 , when the
本實施方式的曲柄組件40,在進行自由換檔動作的情況,由於第1棘輪碟52B及第2棘輪碟54B的至少一個朝軸方向B移動,讓第1棘輪碟52B及第2棘輪碟54B互相分離,所以能抑制噪音。
In the
關於實施方式的說明,是本發明的人力驅動車用曲柄組件採取的型態的例子,並非意圖限制其型態。本發明的人力驅動車用曲柄組件,可採取例如以下所示的實施方式的變形例及未相互矛盾的至少兩個變形例組合的型態。在以下的變形例,針對與實施方式共通的部分,加上與實施方式相同的符號,省略其說明。 The description of the implementation method is an example of the type of crank assembly for human-powered vehicles of the present invention, and is not intended to limit its type. The crank assembly for human-powered vehicles of the present invention can take the form of a variation of the implementation method shown below and a combination of at least two variations that do not contradict each other. In the following variations, the same symbols as the implementation method are added to the parts common to the implementation method, and their descriptions are omitted.
如第13圖及第14圖所示,定位形狀46Y也可包含:複數的第1花鍵凹部82、至少一個第2花鍵凹部84。複數的第1花鍵凹部82分別具備有第1花鍵外形82A,至少一個第2花鍵凹部84具備有與第1花鍵外形82A不同的第2花鍵外形84A。在第13圖及第14圖,第2花鍵外形84A,相較於第1花鍵外形82A在周方向R的長度較長。花鍵部40A包含:複數的第1花鍵凸部40D、至少一個第2花鍵凸部
40E。第1花鍵凸部40D,具有:與在曲柄軸42及曲柄臂44的其中一方形成的第1花鍵凹部82對應的形狀。第2花鍵凸部40E,具有:與在曲柄軸42及曲柄臂44的其中一方形成的第2花鍵凹部84對應的形狀。
As shown in FIG. 13 and FIG. 14, the
如第15圖所示,單向離合器單元50也可具備有:爪構件86A及棘輪溝86B。第1卡合構件52及第2卡合構件54的其中一方包含爪構件86A,第1卡合構件52及第2卡合構件54的另一方包含棘輪溝86B。例如將爪構件86A設置在與曲柄軸42及曲柄臂44一體旋轉的構件,將棘輪溝86B設置在鏈輪48或與鏈輪48一體旋轉的構件。
As shown in FIG. 15 , the one-way
單向離合器單元50,也可進行自由換檔動作以外的動力傳遞路線的切換。例如,藉由本發明的單向離合器單元50,也可切換成:僅用人力、以人力及馬達輔助來驅動人力驅動車10的第1狀態、搭載高輸出的馬達僅以馬達的轉矩來驅動人力驅動車10的第2狀態。
The one-way
本說明書所使用的「至少一個」的表現方式,代表所需要的選項的「一個以上」。作為一個例子,在本說明書所使用的「至少一個」的表現方式,如果選項的數量為兩個的話,則代表「只有一個選項」或「兩個選項雙方」。作為其他例子,在本說明書所使用的「至少一個」的表現方式,如果選項的數量為三個以上的話,則代表「只有一個選項」或「兩個以上的任意選項的組合」。 The expression "at least one" used in this specification means "more than one" of the required options. As an example, if the number of options is two, the expression "at least one" used in this specification means "only one option" or "both options". As another example, if the number of options is three or more, the expression "at least one" used in this specification means "only one option" or "a combination of any two or more options".
40:曲柄組件 40: Crank assembly
46:支承體 46: Support body
46X:花鍵開口 46X: Flower key opening
46Y:定位形狀 46Y: Positioning shape
48:鏈輪 48: Sprocket
48A:鏈輪齒 48A: Sprocket gear
60:輸出齒輪 60: Output gear
Claims (24)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110103969A TWI885055B (en) | 2021-02-03 | 2021-02-03 | Crank assembly for human-powered vehicles |
| DE102021213925.6A DE102021213925A1 (en) | 2021-02-03 | 2021-12-07 | CRANK ARRANGEMENT FOR A HUMAN-POWERED VEHICLE |
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| Application Number | Priority Date | Filing Date | Title |
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| TW110103969A TWI885055B (en) | 2021-02-03 | 2021-02-03 | Crank assembly for human-powered vehicles |
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| Publication Number | Publication Date |
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| TW202231533A TW202231533A (en) | 2022-08-16 |
| TWI885055B true TWI885055B (en) | 2025-06-01 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963489B (en) * | 2011-08-29 | 2016-03-02 | 株式会社岛野 | Rear hub for bicycle |
| TW201615485A (en) * | 2014-10-16 | 2016-05-01 | 島野股份有限公司 | Bicycle assist unit |
| EP3187407A1 (en) * | 2014-08-27 | 2017-07-05 | Panasonic Intellectual Property Management Co., Ltd. | Electric assisted bicycle |
| TW201736759A (en) * | 2016-04-07 | 2017-10-16 | Shimano Kk | Bicycle transmission |
| US20190127022A1 (en) * | 2017-10-31 | 2019-05-02 | Shimano Inc. | Bicycle rear sprocket assembly |
-
2021
- 2021-02-03 TW TW110103969A patent/TWI885055B/en active
- 2021-12-07 DE DE102021213925.6A patent/DE102021213925A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963489B (en) * | 2011-08-29 | 2016-03-02 | 株式会社岛野 | Rear hub for bicycle |
| EP3187407A1 (en) * | 2014-08-27 | 2017-07-05 | Panasonic Intellectual Property Management Co., Ltd. | Electric assisted bicycle |
| TW201615485A (en) * | 2014-10-16 | 2016-05-01 | 島野股份有限公司 | Bicycle assist unit |
| TW201736759A (en) * | 2016-04-07 | 2017-10-16 | Shimano Kk | Bicycle transmission |
| US20190127022A1 (en) * | 2017-10-31 | 2019-05-02 | Shimano Inc. | Bicycle rear sprocket assembly |
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| Publication number | Publication date |
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| DE102021213925A1 (en) | 2022-08-04 |
| TW202231533A (en) | 2022-08-16 |
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