TWI882369B - Outer rotor type motor of drone - Google Patents
Outer rotor type motor of drone Download PDFInfo
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- TWI882369B TWI882369B TW112123949A TW112123949A TWI882369B TW I882369 B TWI882369 B TW I882369B TW 112123949 A TW112123949 A TW 112123949A TW 112123949 A TW112123949 A TW 112123949A TW I882369 B TWI882369 B TW I882369B
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Abstract
Description
本發明係關於一種馬達裝置,尤其是指一種無人機之外轉子型馬達裝置。The present invention relates to a motor device, and more particularly to a rotor-type motor device for a drone.
一般來說,為了提高無人機的滯空能力,現有的無人機除了會採用高功率輸出的馬達外,還會盡量減輕馬達殼體的重量,且由於無人機非常講究平衡,因此馬達的主要以外轉子式的馬達為主,相較於轉動慣量較為集中的內轉子式馬達而言,外轉子式的馬達較能提供範圍較大的轉動慣量,進而使無人機的機體更加平衡而提高穩定性。Generally speaking, in order to improve the hysteresis ability of drones, existing drones will not only use high-power output motors, but also try to reduce the weight of the motor housing. Since drones are very particular about balance, the motors are mainly exo-rotor motors. Compared with the more concentrated rotational inertia of the inner rotor motor, the exo-rotor motor can provide a larger range of rotational inertia, thereby making the drone body more balanced and improving stability.
請參閱第一圖,第一圖係顯示先前技術之無人機馬達之剖面示意圖。如第一圖所示,一無人機馬達PA100包含一定子基座PA1、一定子組件PA2、二軸承PA3與PA4、一轉軸PA5以及一轉子組件PA6。其中,定子組件PA2是套設固定於定子基座PA1,轉軸PA5是透過二軸承PA3與PA4樞接於定子基座PA1,而轉子組件PA6則是套設固接於轉軸PA5,藉以相對於定子組件PA2轉動。Please refer to the first figure, which is a cross-sectional schematic diagram of a drone motor of the prior art. As shown in the first figure, a drone motor PA100 includes a stator base PA1, a stator assembly PA2, two bearings PA3 and PA4, a rotating shaft PA5 and a rotor assembly PA6. Among them, the stator assembly PA2 is sleeved and fixed on the stator base PA1, the rotating shaft PA5 is pivotally connected to the stator base PA1 through the two bearings PA3 and PA4, and the rotor assembly PA6 is sleeved and fixed on the rotating shaft PA5, so as to rotate relative to the stator assembly PA2.
承上所述,由於無人機馬達PA100是將轉子組件PA6可轉動的套設在定子組件PA2外,因此需要轉軸PA5的連結才能穩固的組接在定子組件PA2上;然而,轉軸PA5往往因為具有一定的重量而影響到無人機的滯空能力,非常不便。As mentioned above, since the drone motor PA100 has the rotor assembly PA6 rotatably mounted outside the stator assembly PA2, it needs the connection of the shaft PA5 to be stably assembled on the stator assembly PA2; however, the shaft PA5 often affects the drone's hysteresis ability due to its certain weight, which is very inconvenient.
有鑒於在先前技術中,現有的無人機馬達因為是透過轉軸樞接轉子組件與定子組件,導致容易因為轉軸的存在而使整體的重量大幅增加,進而影響到無人機的滯空能力;緣此,本發明的主要目的在於提供一種無人機之外轉子型馬達裝置,可以透過特殊的機構設計來有效的減輕整體的重量。In view of the fact that in the prior art, the existing drone motor is connected to the rotor assembly and the stator assembly through a shaft, which easily causes the overall weight to increase significantly due to the existence of the shaft, thereby affecting the hysteresis ability of the drone; therefore, the main purpose of the present invention is to provide a drone external rotor type motor device that can effectively reduce the overall weight through a special mechanism design.
本發明為解決先前技術之問題,所採用的必要技術手段是提供一種無人機之外轉子型馬達裝置,包含一馬達基座、一第一軸承、一第二軸承、一定子組件以及一轉子組件。The present invention solves the problems of the prior art by adopting a necessary technical means to provide a rotor-type motor device for a drone, comprising a motor base, a first bearing, a second bearing, a stator assembly and a rotor assembly.
馬達基座包含一基座本體以及一外環結構。基座本體包含一筒體部以及一座體部。筒體部係沿一軸向延伸,並具有一頂部軸承設置結構。座體部包含一內側套環以及複數個內環連結片。內側套環係環繞地套設於該筒體部,並具有一底部軸承設置結構。The motor base includes a base body and an outer ring structure. The base body includes a cylinder part and a seat part. The cylinder part extends along an axial direction and has a top bearing arrangement structure. The seat part includes an inner sleeve and a plurality of inner ring connecting pieces. The inner sleeve is circumferentially sleeved on the cylinder part and has a bottom bearing arrangement structure.
複數個內環連結片係一體成型地自該筒體部之周面輻射狀延伸出,並分別一體成型地連結於該內側套環,藉以在該筒體部與該內側套環之間分隔出複數個第一軸向通道。A plurality of inner ring connecting pieces are integrally formed and radially extend from the peripheral surface of the cylinder portion and are respectively integrally formed and connected to the inner sleeve ring, so as to separate a plurality of first axial channels between the cylinder portion and the inner sleeve ring.
外環結構包含一外側套環以及複數個外環連結片。外側套環係環繞地套設於該內側套環。The outer ring structure comprises an outer sleeve ring and a plurality of outer ring connecting pieces. The outer sleeve ring is sheathed around the inner sleeve ring.
複數個外環連結片係一體成型地自該內側套環之周面輻射狀延伸出,並分別一體成型地連結於該外側套環,藉以在該內側套環與該外側套環之間分隔出複數個第二軸向通道。A plurality of outer ring connecting pieces are integrally formed and radially extend from the circumference of the inner ring and are respectively integrally formed and connected to the outer ring, so as to separate a plurality of second axial channels between the inner ring and the outer ring.
第一軸承係套設固定於該頂部軸承設置結構。第二軸承係套設固定於該底部軸承設置結構。定子組件係套設固定於該外側套環。The first bearing is sleeved and fixed on the top bearing arrangement structure. The second bearing is sleeved and fixed on the bottom bearing arrangement structure. The stator assembly is sleeved and fixed on the outer sleeve ring.
轉子組件包含一外轉子框架以及複數個磁石。外轉子框架包含一頂部離心式葉輪、一底部離心式葉輪以及一保護環。The rotor assembly includes an outer rotor frame and a plurality of magnets. The outer rotor frame includes a top centrifugal impeller, a bottom centrifugal impeller and a protective ring.
頂部離心式葉輪係套設固定於該第一軸承。底部離心式葉輪係套設固定於該第二軸承。The top centrifugal impeller is sleeved and fixed on the first bearing, and the bottom centrifugal impeller is sleeved and fixed on the second bearing.
保護環係連結於該頂部離心式葉輪與該底部離心式葉輪,並套設於該定子組件。The protective ring is connected to the top centrifugal impeller and the bottom centrifugal impeller, and is sleeved on the stator assembly.
複數個磁石係環狀分布地固定於該頂部離心式葉輪與該底部離心式葉輪之間,並分別與該定子組件間隔設置。A plurality of magnets are fixed between the top centrifugal impeller and the bottom centrifugal impeller in an annular distribution and are spaced apart from the stator assembly respectively.
在上述必要技術手段所衍生之一附屬技術手段中,該內側套環更包含一內環本體以及一環形底座。內環本體係與該筒體部間隔設置。環形底座係一體成型地連結於該筒體部與該內環本體,並開設有複數個走線孔,該些走線孔係分別連通於該些第一軸向通道。 In an auxiliary technical means derived from the above necessary technical means, the inner sleeve further includes an inner ring body and an annular base. The inner ring body is spaced apart from the cylinder portion. The annular base is integrally connected to the cylinder portion and the inner ring body, and is provided with a plurality of wiring holes, which are respectively connected to the first axial channels.
在上述必要技術手段所衍生之一附屬技術手段中,該底部離心式葉輪更包含一底部葉輪套環、一底部葉輪環盤以及一底部葉輪環盤。底部葉輪套環係套設固定於該第二軸承。底部葉輪環盤係連結於該底部葉輪套環。底部組接環係環繞地連結於該底部葉輪環盤,用以組接於該保護環。 In an auxiliary technical means derived from the above necessary technical means, the bottom centrifugal impeller further includes a bottom impeller collar, a bottom impeller ring plate and a bottom impeller ring plate. The bottom impeller collar is sleeved and fixed on the second bearing. The bottom impeller ring plate is connected to the bottom impeller collar. The bottom assembly ring is circumferentially connected to the bottom impeller ring plate for assembly to the protective ring.
較佳者,該底部組接環更包含一組接環片、複數個連接肋條以及一底部對接凸環。組接環片係環繞該底部葉輪環盤。複數個連接肋條係分別連結於該底部葉輪環盤與該組接環片。底部對接凸環係自該組接環片凸伸出,用以插入該保護環。 Preferably, the bottom assembly ring further includes a set of connection ring pieces, a plurality of connecting ribs and a bottom butt convex ring. The assembly ring piece surrounds the bottom impeller ring plate. A plurality of connecting ribs are respectively connected to the bottom impeller ring plate and the assembly ring piece. The bottom butt convex ring protrudes from the assembly ring piece for inserting the protective ring.
此外,該底部離心式葉輪更包含複數個第一底部卡扣結構,該些第一底部卡扣結構係分別自該底部對接凸環輻射狀向外凸伸出,且該些第一底部卡扣結構係彼此相間隔地環繞設置,該保護環更具有一保護環底緣,該保護環底緣具有複數個第二底部卡扣結構,該些第二底部卡扣結構係彼此相間隔地環繞設置,並用以分別對應卡接該些第一底部卡扣結構。 In addition, the bottom centrifugal impeller further includes a plurality of first bottom buckle structures, which are radially protruded outward from the bottom docking convex ring, and the first bottom buckle structures are arranged around each other at intervals. The protective ring further has a bottom edge of the protective ring, and the bottom edge of the protective ring has a plurality of second bottom buckle structures, which are arranged around each other at intervals and are used to respectively correspond to the first bottom buckle structures.
另一方面,該些連接肋條更在該底部葉輪環盤與該組接環片之間形成複數個底部風道,該些底部風道係分別連通於該些第二軸向通道。 On the other hand, the connecting ribs further form a plurality of bottom air ducts between the bottom impeller ring and the connecting ring plate, and the bottom air ducts are respectively connected to the second axial channels.
在上述必要技術手段所衍生之一附屬技術手段中,該頂部離心式葉輪更包含一頂部葉輪套環、一頂部葉輪環盤以及一頂部對接凸環。頂部葉輪套環係 套設固定於該第一軸承。頂部葉輪環盤係環繞地連結於該頂部葉輪套環。頂部對接凸環係自該頂部葉輪環盤凸伸出,用以插入該保護環內。 In an auxiliary technical means derived from the above necessary technical means, the top centrifugal impeller further includes a top impeller collar, a top impeller annular disc and a top butt-joint convex ring. The top impeller collar is fixedly mounted on the first bearing. The top impeller annular disc is circumferentially connected to the top impeller collar. The top butt-joint convex ring protrudes from the top impeller annular disc and is used to be inserted into the protective ring.
較佳者,該頂部離心式葉輪更包含複數個第一頂部卡扣結構,該些第一頂部卡扣結構係分別自該頂部對接凸環輻射狀向外凸伸出,且該些第一頂部卡扣結構係彼此相間隔地環繞設置,該保護環更具有一保護環頂緣,該保護環頂緣具有複數個第二頂部卡扣結構,該些第二頂部卡扣結構係彼此相間隔地環繞設置,並用以分別對應卡接該些第一頂部卡扣結構。 Preferably, the top centrifugal impeller further comprises a plurality of first top buckle structures, which protrude outward radially from the top abutting convex ring, and the first top buckle structures are arranged around each other at intervals. The protective ring further comprises a top edge of the protective ring, and the top edge of the protective ring has a plurality of second top buckle structures, which are arranged around each other at intervals and are used to respectively correspond to and buckle the first top buckle structures.
另一方面,該頂部離心式葉輪更包含一導風環蓋,該導風環蓋係固定於該頂部葉輪套環,並向外輻射開設有複數個頂部風道,且該頂部葉輪環盤更開設有複數個軸向連通孔,該軸向連通孔係分別連通於該些第二軸向通道與該些頂部風道。 On the other hand, the top centrifugal impeller further includes an air guide ring cover, which is fixed to the top impeller collar and radiates outwardly with a plurality of top air ducts, and the top impeller ring is further provided with a plurality of axial connecting holes, which are respectively connected to the second axial channels and the top air ducts.
此外,該頂部對接凸環更具有複數個磁石固定肋條,該些磁石固定肋條係分別朝該底部離心式葉輪凸伸出,並彼此相間隔地設置,且該些磁石係分別嵌設於該些磁石固定肋條之間。 In addition, the top docking convex ring has a plurality of magnet fixing ribs, which protrude toward the bottom centrifugal impeller and are arranged at intervals from each other, and the magnets are respectively embedded between the magnet fixing ribs.
如上所述,本發明主要是將第一軸承與第二軸承套設固定於馬達基座,使外轉子框架可以透過第一軸承與第二軸承直接可轉動地連結於馬達基座,藉以達到減輕重量的功效。 As mentioned above, the present invention mainly fixes the first bearing and the second bearing sleeve on the motor base, so that the outer rotor frame can be directly rotatably connected to the motor base through the first bearing and the second bearing, thereby achieving the effect of reducing weight.
本發明所採用的具體實施例,將藉由以下之實施例及圖式作進一步之說明。 The specific embodiments adopted by the present invention will be further described through the following embodiments and drawings.
100:無人機之外轉子型馬達裝置 100: Rotor motor device other than drone
1:馬達基座 1: Motor base
11:基座本體 11: Base body
111:筒體部 111: Cylinder body
1111:頂部軸承設置結構 1111: Top bearing setting structure
112:座體部 112: Seat body
1121:內側套環 1121:Inner ring
11211:內環本體 11211: Inner ring body
112111:底部軸承設置結構 112111: Bottom bearing setting structure
11212:環形底座 11212: Ring base
112121:走線孔 112121: Cable routing hole
112122:鎖接孔 112122: Locking hole
1122:內環連結片 1122: Inner ring connecting piece
12:外環結構 12: Outer ring structure
121:外側套環 121: Outer ring
1211:承接凸緣 1211: Connecting flange
122:外環連結片 122: Outer ring connecting piece
2:第一軸承 2: First bearing
21:第一軸承內環 21: First bearing inner ring
22:第一軸承外環 22: First bearing outer ring
3:第二軸承 3: Second bearing
31:第二軸承內環 31: Second bearing inner ring
32:第二軸承外環 32: Second bearing outer ring
4:定子組件 4: Stator assembly
5:轉子組件 5: Rotor assembly
51:外轉子框架 51: External rotor frame
511:頂部離心式葉輪 511: Top centrifugal impeller
5111:頂部葉輪套環 5111: Top impeller ring
5112:頂部葉輪環盤 5112: Top impeller ring plate
51121:頂盤外表面 51121: Top plate outer surface
51122:頂盤內表面 51122: Inner surface of top plate
51123:軸向連通孔 51123: Axial connecting hole
51124:頂部定位標記 51124: Top positioning mark
51125:頂盤穿孔 51125: Top plate perforation
5113:頂部對接凸環 5113: Top butt joint cam
51131:磁石固定肋條 51131: Magnetic fixing ribs
5114:第一頂部卡扣結構 5114: First top buckle structure
5115:導風環蓋 5115: Air guide ring cover
5115T:頂部風道 5115T: Top air duct
512:底部離心式葉輪 512: Bottom centrifugal impeller
5121:底部葉輪套環 5121: Bottom impeller ring
5122:底部葉輪環盤 5122: Bottom impeller ring
51221:底盤外表面 51221: Chassis outer surface
51222:底盤內表面 51222: Inner surface of chassis
5123:底部組接環 5123: Bottom assembly ring
5123T:底部風道 5123T: Bottom air duct
51231:組接環片 51231: Assembly ring
512311:底部定位標記 512311: Bottom positioning mark
512312:底盤穿孔 512312: Chassis perforation
51232:連接肋條 51232: Connecting ribs
51233:底部對接凸環 51233: Bottom butt joint cam
5124:第一底部卡扣結構 5124: First bottom buckle structure
513:保護環 513: Protective ring
5131:保護環頂緣 5131: Protective ring top edge
51311:第二頂部卡扣結構 51311: Second top buckle structure
5132:保護環底緣 5132: bottom edge of protective ring
51321:第二底部卡扣結構 51321: Second bottom buckle structure
5133:導風環蓋 5133: Air guide ring cover
52:磁石 52:Magnet
T1:第一軸向通道 T1: First axial channel
T2:第二軸向通道 T2: Second axial channel
L1:第一鎖固件 L1: First lock firmware
L2:第二鎖固件 L2: Second lock firmware
D1:軸向 D1: Axial
W:纜線 W: Cable
第一圖係顯示先前技術之無人機馬達之剖面示意圖;第二圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之立體示意圖;第三圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之立體分解示意圖;第四圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置另一視角之立體分解示意圖;第五圖係為第二圖之A-A剖面示意圖;第六圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之轉子組件透過第一軸承與第二軸承可轉動地組接於馬達基座之剖面分解示意圖;第七圖係顯示本發明較佳實施例所提供之底部離心式葉輪組接於馬達基座與保護環之立體分解示意圖;第八圖係顯示本發明較佳實施例所提供之底部離心式葉輪插人保護環之立體示意圖;第九圖係為第八圖之B-B剖面示意圖;第十圖係顯示本發明較佳實施例所提供之底部離心式葉輪插入保護環後,透過轉動固接保護環之立體示意圖;第十一圖係為第十圖之C-C剖面示意圖;第十二圖係本發明較佳實施例所提供之頂部離心式葉輪組接於馬達基座與保護環之立體分解示意圖;第十三圖係顯示本發明較佳實施例所提供之頂部離心式 葉輪插入保護環後,透過轉動固接保護環之立體示意圖;以及第十四圖係為第十三圖之D-D剖面示意圖。 The first figure is a cross-sectional schematic diagram of a drone motor of the prior art; the second figure is a three-dimensional schematic diagram of an external rotor type motor device of a drone provided by a preferred embodiment of the present invention; the third figure is a three-dimensional exploded schematic diagram of an external rotor type motor device of a drone provided by a preferred embodiment of the present invention; the fourth figure is a three-dimensional exploded schematic diagram of another viewing angle of the external rotor type motor device of a drone provided by a preferred embodiment of the present invention; the fifth figure is an A-A cross-sectional schematic diagram of the second figure; the sixth figure is a cross-sectional exploded schematic diagram showing that the rotor assembly of the external rotor type motor device of a drone provided by a preferred embodiment of the present invention is rotatably assembled to the motor base through the first bearing and the second bearing; the seventh figure is a bottom centrifugal impeller assembly provided by a preferred embodiment of the present invention is connected to the motor base; The third embodiment of the present invention is a schematic diagram of the bottom centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring; the ninth embodiment is a schematic diagram of the B-B section of the eighth embodiment; the tenth embodiment is a schematic diagram of the bottom centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring and fixedly connected to the protective ring by rotation; the eleven ... The C-C cross-sectional diagram of Figure 10; Figure 12 is a three-dimensional exploded schematic diagram of the top centrifugal impeller provided by the preferred embodiment of the present invention connected to the motor base and the protective ring; Figure 13 is a three-dimensional schematic diagram showing the top centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring and fixed to the protective ring by rotation; and Figure 14 is a D-D cross-sectional diagram of Figure 13.
請參閱第二圖至第六圖,第二圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之立體示意圖;第三圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之立體分解示意圖;第四圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置另一視角之立體分解示意圖;第五圖係為第二圖之A-A剖面示意圖;第六圖係顯示本發明較佳實施例所提供之無人機之外轉子型馬達裝置之轉子組件透過第一軸承與第二軸承可轉動地組接於馬達基座之剖面分解示意圖。 Please refer to Figures 2 to 6. Figure 2 is a three-dimensional schematic diagram showing the external rotor type motor device of the drone provided by the preferred embodiment of the present invention; Figure 3 is a three-dimensional exploded schematic diagram showing the external rotor type motor device of the drone provided by the preferred embodiment of the present invention; Figure 4 is a three-dimensional exploded schematic diagram showing another viewing angle of the external rotor type motor device of the drone provided by the preferred embodiment of the present invention; Figure 5 is a cross-sectional schematic diagram of the A-A section of Figure 2; Figure 6 is a cross-sectional exploded schematic diagram showing that the rotor assembly of the external rotor type motor device of the drone provided by the preferred embodiment of the present invention is rotatably assembled to the motor base through the first bearing and the second bearing.
如第二圖至第六圖所示,一種無人機之外轉子型馬達裝置100包含一馬達基座1、一第一軸承2、一第二軸承3、一定子組件4以及一轉子組件5。
As shown in the second to sixth figures, a rotor-
馬達基座1包含一基座本體11以及一外環結構12。基座本體11包含一筒體部111以及一座體部112。筒體部111係沿一軸向D1延伸,並具有一頂部軸承設置結構1111。座體部112包含一內側套環1121以及複數個內環連結片1122(圖中僅標示一個)。
The
內側套環1121包含一內環本體11211與一環形底座11212,內環本體11211是套設於筒體部111而與
筒體部111間隔設置,環形底座11212是一體成型地連結於筒體部111與內環本體11211,且環形底座11212開設有複數個走線孔112121(圖中僅標示一個)與複數個鎖接孔112122(圖中僅標示一個)。在本實施例中,複數個走線孔112121是環繞地設置筒體部111之周圍,複數個鎖接孔112122是環繞地設置複數個走線孔112121之周圍。
The inner ring 1121 includes an
此外,內環本體11211之外周面還設有一一底部軸承設置結構112111。
In addition, a bottom bearing
複數個內環連結片1122是一體成型地自筒體部111之周面輻射狀延伸出,並分別一體成型地連結於內側套環1121,藉以在筒體部111與內側套環1121之間分隔出複數個第一軸向通道T1(圖中僅標示一個);其中,複數個第一軸向通道T1是分別連通於複數個走線孔112121與複數個鎖接孔112122。
The plurality of inner
外環結構12包含一外側套環121以及複數個外環連結片122(圖中僅標示一個)。外側套環121係環繞地套設於內側套環1121而與內側套環1121間隔設置,且外側套環121之外周面具有一承接凸緣1211。
The
複數個外環連結片122是一體成型地自內環本體11211之外周面輻射狀延伸出,並分別一體成型地連結於外側套環121,藉以在內側套環1121與外側套環121之間分隔出複數個第二軸向通道T2。
The plurality of outer
第一軸承2包含一第一軸承內環21與一第一軸承外環22,第一軸承內環21是套設固定於頂部軸承設置結構1111,第一軸承外環22是可轉動地套設於第一
軸承內環21。在實務上,第一軸承內環21與第一軸承外環22之間設有複數個滾珠(圖未標示),藉以使第一軸承內環21與第一軸承外環22可相對地轉動。
The
第二軸承3包含一第二軸承內環31與一第二軸承外環32,第二軸承內環31是係套設固定於底部軸承設置結構112111,第二軸承外環32是可轉動地套設於第二軸承內環31。在實務上,第二軸承內環31與第二軸承外環32之間設有複數個滾珠(圖未標示),藉以使第二軸承內環31與第二軸承外環32可相對地轉動。
The
定子組件4是套設於外側套環121,並受到承接凸緣1211所支撐,藉以使定子組件4固定於外側套環121。
The
轉子組件5包含一外轉子框架51以及複數個磁石52(圖中僅標示一個)。外轉子框架51包含一頂部離心式葉輪511、一保護環513以及一底部離心式葉輪512。
The
頂部離心式葉輪511包含一頂部葉輪套環5111、一頂部葉輪環盤5112、一頂部對接凸環5113、六個第一頂部卡扣結構5114(圖中僅標示一個)以及一導風環蓋5115。頂部葉輪套環5111是套設於第一軸承外環22而可轉動地連結於馬達基座1。
The top
頂部葉輪環盤5112是環繞地連結於頂部葉輪套環5111,並具有相對設置之一頂盤外表面51121與一頂盤內表面51122,且頂部葉輪環盤5112還具有複數個軸向連通孔51123(圖中僅標示一個)、一頂部定位標
記51124(標示於第十三圖)與三個頂盤穿孔51125(標示於第十三圖,且圖中僅標示一個)。軸向連通孔51123是環繞頂部葉輪套環5111而設置,且複數個軸向連通孔51123是分別沿軸向D1延伸。頂部定位標記51124是設置於頂盤外表面51121,而三個頂盤穿孔51125是分別開設於頂部葉輪環盤5112之邊緣。
The
頂部對接凸環5113是環繞地連結於頂部葉輪環盤5112之邊緣,並沿軸向D1之反向延伸出,且頂部對接凸環5113還具有複數個磁石固定肋條51131(圖中僅標示一個),複數個磁石固定肋條51131是頂部對接凸環5113之端面一體成型地沿軸向D1之反向凸伸出。
The top butt joint
六個第一頂部卡扣結構5114是分別連結於頂部對接凸環5113,並彼此相間隔地環繞設置;在本實施例中,六個第一頂部卡扣結構5114是分別自頂部對接凸環5113之外周面一體成型地向外凸伸出,且三個頂盤穿孔51125更分別對應於六個第一頂部卡扣結構5114其中之三者,但不限於此,在其他實施例中,頂部葉輪環盤5112亦可是設置有六個頂盤穿孔51125來分別對應於六個第一頂部卡扣結構5114。
The six first
導風環蓋5115是可拆卸地固定於頂部葉輪套環5111之端部,並開設有複數個頂部風道5115T,藉以在旋轉時產生離心氣流;其中,在頂部離心式葉輪511透過第一軸承2可轉動地組接於筒體部111後,複數個頂部風道5115T是分別經由軸向連通孔51123連通於第一軸向通道T1與第二軸向通道T2。
The air
底部離心式葉輪512包含一底部葉輪套環5121、一底部葉輪環盤5122、一底部組接環5123以及六個第一底部卡扣結構5124(圖中僅標示一個)。底部葉輪套環5121是套設於第二軸承外環32而可轉動地組接於馬達基座1。
The bottom
底部葉輪環盤5122是連結於底部葉輪套環5121;其中,底部葉輪環盤5122還具有相對設置之一底盤外表面51221與一底盤內表面51222,而底部葉輪套環5121是自底盤內表面51222沿軸向D1凸伸出。
The
底部組接環5123包含一組接環片51231、複數個連接肋條51232(圖中僅標示一個)以及一底部對接凸環51233。
The
組接環片51231是環繞地設置於底部葉輪環盤5122之外圍,而複數個連接肋條51232是分別連結於底部葉輪環盤5122與組接環片51231。底部對接凸環51233是自組接環片51231沿軸向D1凸伸出。
The
六個第一底部卡扣結構5124是分別自底部對接凸環51233輻射狀向外凸伸出。此外,組接環片51231還具有一底部定位標記512311(標示於第八圖)與三個底盤穿孔512312(標示於第八圖,且圖中僅標示一個)。
The six first
在本實施例中,六個第一底部卡扣結構5124是分別自底部對接凸環51233之外周面一體成型地向外凸伸出。
In this embodiment, the six first
保護環513是具有相對設置之一保護環頂
底緣5131與一保護環底緣5132。
The
保護環頂緣5131具有六個第二頂部卡扣結構51311(圖中僅標示一個),六個第二頂部卡扣結構51311是彼此相間隔地環繞設置,並用以分別對應卡接六個第一頂部卡扣結構5114。保護環底緣5132具有六個第二底部卡扣結構51321(圖中僅標示一個),六個第二底部卡扣結構51321是彼此相間隔地環繞設置,並用以分別對應卡接六個第一底部卡扣結構5124。
The
承上所述,本實施例中之六個第二底部卡扣結構51321與六個第二頂部卡扣結構51311在軸向D1上是彼此投影重疊,但在其他實施例中則不限於此。
As mentioned above, the six second
複數個磁石52是分別嵌設於磁石固定肋條51131之間;藉此,當底部離心式葉輪512組接於保護環513時,複數個磁石52會一併置入保護環513內而受到保護環513所保護,且複數個磁石52還環繞地間隔設置於定子組件4之外圍。
The plurality of
承上所述,在本實施例中,頂部葉輪環盤5112是自頂部葉輪套環5111之外緣一體成型地向外延伸所形成,且頂部定位標記51124是位於三個頂盤穿孔51125其中之二者間。
As mentioned above, in this embodiment, the
請繼續參閱第七圖至第十一圖,第七圖係顯示本發明較佳實施例所提供之底部離心式葉輪組接於馬達基座與保護環之立體分解示意圖;第八圖係顯示本發明較佳實施例所提供之底部離心式葉輪插入保護環之立體示意圖;第九圖係為第八圖之B-B剖面示意圖;第 十圖係顯示本發明較佳實施例所提供之底部離心式葉輪插入保護環後,透過轉動固接保護環之立體示意圖;第十一圖係為第十圖之C-C剖面示意圖。 Please continue to refer to Figures 7 to 11. Figure 7 is a three-dimensional exploded schematic diagram showing the bottom centrifugal impeller provided by the preferred embodiment of the present invention connected to the motor base and the protective ring; Figure 8 is a three-dimensional schematic diagram showing the bottom centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring; Figure 9 is a B-B cross-sectional schematic diagram of Figure 8; Figure 10 is a three-dimensional schematic diagram showing the bottom centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring and fixedly connected to the protective ring by rotation; Figure 11 is a C-C cross-sectional schematic diagram of Figure 10.
如第二圖至第十一圖所示,在實務上,本實施例之無人機之外轉子型馬達裝置100之組裝例如是先將底部離心式葉輪512透過第一軸承2組接於馬達基座1,並組接於保護環513。
As shown in the second to eleventh figures, in practice, the assembly of the external
承上所述,在將底部離心式葉輪512與保護環513進行組接時,是先將六個第一底部卡扣結構5124分別穿過六個第二底部卡扣結構51321間之間隙而使底部對接凸環51233進入保護環513內,然後再沿一轉動方向R1轉動底部組接環5123,使六個第一底部卡扣結構5124分別卡扣於六個第二底部卡扣結構51321,藉以使底部離心式葉輪512固接於保護環513。
As mentioned above, when assembling the bottom
請繼續參閱第十二圖至第十三圖,第十二圖係本發明較佳實施例所提供之頂部離心式葉輪組接於馬達基座與保護環之立體分解示意圖;第十三圖係顯示本發明較佳實施例所提供之頂部離心式葉輪插入保護環後,透過轉動固接保護環之立體示意圖。 Please continue to refer to Figures 12 to 13. Figure 12 is a three-dimensional exploded schematic diagram of the top centrifugal impeller provided by the preferred embodiment of the present invention connected to the motor base and the protective ring; Figure 13 is a three-dimensional schematic diagram showing the top centrifugal impeller provided by the preferred embodiment of the present invention inserted into the protective ring and fixed to the protective ring by rotation.
如第一圖至第十三圖所示,在底部離心式葉輪512、馬達基座1與保護環513組接完成後,可以先將六個第二頂部卡扣結構51311分別穿過六個第一頂部卡扣結構5114間之間隙而使頂部對接凸環5113伸入保護環513內,並使頂部葉輪環盤5112之頂盤內表面51122的邊緣抵接於保護環513之保護環頂緣5131,然後再沿轉動方
向R1轉動頂部葉輪環盤5112,使六個第二頂部卡扣結構51311分別卡扣於六個第一頂部卡扣結構5114,藉以使頂部離心式葉輪511固接於保護環513。
As shown in the first to thirteenth figures, after the bottom
請繼續參閱第十四圖,第十四圖係為第十三圖之D-D剖面示意圖。 Please continue to refer to Figure 14, which is a schematic diagram of the D-D section of Figure 13.
如第二圖至第十四圖所示,在底部離心式葉輪512與頂部離心式葉輪511分別組接於保護環513後,使用者還可以將三個第一鎖固件L1(圖中僅顯示一個)與三個第二鎖固件L2(圖中僅顯示一個)分別鎖固於三個底盤穿孔512312與三個頂盤穿孔51125,藉以透過第一鎖固件L1與第二鎖固件L2夾固使底部離心式葉輪512與頂部離心式葉輪511更加穩固地組接於保護環513。
As shown in the second to fourteenth figures, after the bottom
承上所述,由於本實施例之外轉子框架51是透過第一軸承2與第二軸承3之設置而可轉動地連結於馬達基座1,且頂部離心式葉輪511還設有頂部風道5115T,而底部離心式葉輪512設有底部風道5123T,因此當整個轉子組件5相對於馬達基座1轉動時,在頂部風道5115T與底部風道5123T處會分別形成一第一氣壓帶與一第二氣壓帶,且第一氣壓帶之一第一減壓力係小於第二氣壓帶之一第二減壓力,藉以使第一氣壓帶之壓力大於第二氣壓帶之壓力,進而形成自頂部風道5115T流經第二軸向通道T2而自底部風道5123T流出之複數個散熱氣流;其中,由於定子組件4是套設固定於外環結構12上,因此定子組件4運作時所產生的熱能會直接傳遞至外環結構12,藉此,當散熱氣流從頂部風道5115T進入無 人機之外轉子型馬達裝置100後,會通過第二軸向通道T2來吸收定子組件4所傳遞的熱能,進而加速定子組件4的散熱效率。 As described above, since the rotor frame 51 of the present embodiment is rotatably connected to the motor base 1 through the arrangement of the first bearing 2 and the second bearing 3, and the top centrifugal impeller 511 is further provided with a top air duct 5115T, and the bottom centrifugal impeller 512 is provided with a bottom air duct 5123T, when the entire rotor assembly 5 rotates relative to the motor base 1, a first air pressure belt and a second air pressure belt are formed at the top air duct 5115T and the bottom air duct 5123T, respectively, and a first reduced pressure of the first air pressure belt is less than a second reduced pressure of the second air pressure belt, so that the first air pressure belt is The pressure of the pressure belt is greater than the pressure of the second air pressure belt, thereby forming a plurality of heat dissipation air flows flowing from the top air duct 5115T through the second axial channel T2 and out of the bottom air duct 5123T; wherein, since the stator assembly 4 is sleeved and fixed on the outer ring structure 12, the heat energy generated by the stator assembly 4 during operation will be directly transferred to the outer ring structure 12, thereby, when the heat dissipation air flow enters the external rotor motor device 100 of the drone from the top air duct 5115T, it will absorb the heat energy transferred by the stator assembly 4 through the second axial channel T2, thereby accelerating the heat dissipation efficiency of the stator assembly 4.
需特別說明的是,在本實施例中,頂部風道5115T處所形成之第一氣壓帶的第一減壓力會小於底部風道5123T處所形成之第二氣壓帶的第二減壓力,主要是因為底部風道5123T所產生的離心氣流總量較頂部風道5115T的大,且第二軸向通道T2又連通於底部風道5123T與頂部風道5115T,因此即使頂部風道5115T也能產生離心氣流,但因為頂部風道5115T所產生的離心氣流總量較小,導致第二軸向通道T2的氣體會傾向由底部風道5123T排出,進而使頂部風道5115T處所形成之第一氣壓帶對外呈現負壓的狀態,使外部氣體經由頂部風道5115T進入外轉子型氣冷式馬達100內,並通過第二軸向通道T2後由底部風道5123T排出。
It should be particularly noted that, in this embodiment, the first pressure relief of the first air pressure zone formed at the
承上所述,底部風道5123T與頂部風道5115T所產生的離心氣流量主要取決於底部風道5123T與頂部風道5115T之整體的截面積,在本實施例中,底部風道5123T例如可以透過數量與單個截面積的差異來達到整體的截面積大於頂部風道5115T之整體的截面積。此外,在本實施例中,每個底部風道5123T的半徑都大於每個頂部風道5115T的半徑,因此使得每個底部風道5123T的截面積都大於每個頂部風道5115T的截面積,此時即使兩者的數量一致,也能使底部風道5123T整體的截面積大於頂部風道5115T整體的截面積,進而
達到底部風道5123T所產生的離心氣流量大於與頂部風道5115T所產生的離心氣流量。
As mentioned above, the centrifugal airflow generated by the
此外,由於本實施例之馬達基座1還設有走線孔112121,因此還可以透過走線孔112121供纜線W進入馬達基座1內,進而電性連結於定子組件4,以供電至定子組件4的線圈。
In addition, since the
綜上所述,相較於現有的無人機馬達因為是透過轉軸樞接轉子組件與定子組件,導致容易因為轉軸的存在而使整體的重量大幅增加,進而影響到無人機的滯空能力;本發明之無人機之外轉子型馬達裝置,主要是將第一軸承與第二軸承套設固定於馬達基座,使外轉子框架可以透過第一軸承與第二軸承直接可轉動地連結於馬達基座,藉以達到減輕重量的功效。 In summary, compared to the existing drone motor, which uses a rotating shaft to connect the rotor assembly and the stator assembly, the existence of the rotating shaft easily increases the overall weight, thereby affecting the hysteresis ability of the drone; the external rotor motor device of the drone of the present invention mainly fixes the first bearing and the second bearing sleeve on the motor base, so that the external rotor frame can be directly rotatably connected to the motor base through the first bearing and the second bearing, thereby achieving the effect of reducing weight.
此外,本發明之馬達基座還設有第一軸向通道與第二軸向通道來使整個馬達基座的重量更加減輕,且由於本發明之外轉子框架是由頂部離心式葉輪與底部離心式葉輪所組接而成,因此藉由還可以透過頂部離心式葉輪與底部離心式葉輪在轉動時所產生的氣流大小不同,配合第二軸向通道的連通,可以導引氣流由頂部離心式葉輪進入並通過第二軸向通道,最後再由底部離心式葉輪排出,藉此還能有效提升定子組件的散熱效率。 In addition, the motor base of the present invention is also provided with a first axial channel and a second axial channel to further reduce the weight of the entire motor base. Since the outer rotor frame of the present invention is composed of a top centrifugal impeller and a bottom centrifugal impeller, the airflow generated by the top centrifugal impeller and the bottom centrifugal impeller when rotating is different in size. With the connection of the second axial channel, the airflow can be guided from the top centrifugal impeller to enter and pass through the second axial channel, and finally discharged from the bottom centrifugal impeller, thereby effectively improving the heat dissipation efficiency of the stator assembly.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相 反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。 The above detailed description of the preferred specific embodiments is intended to more clearly describe the features and spirit of the present invention, but is not intended to limit the scope of the present invention by the preferred specific embodiments disclosed above. On the contrary, the purpose is to cover various changes and arrangements with equivalents within the scope of the patent application for the present invention.
100:無人機之外轉子型馬達裝置 100: Rotor motor device other than drone
112:座體部 112: Seat body
112121:走線孔 112121: Cable routing hole
122:外環連結片 122: Outer ring connecting piece
2:第一軸承 2: First bearing
3:第二軸承 3: Second bearing
4:定子組件 4: Stator assembly
5:轉子組件 5: Rotor assembly
51125:頂盤穿孔 51125: Top plate perforation
5113:頂部對接凸環 5113: Top butt joint cam
51131:磁石固定肋條 51131: Magnetic fixing ribs
5114:第一頂部卡扣結構 5114: First top buckle structure
5115:導風環蓋 5115: Air guide ring cover
5115T:頂部風道 5115T: Top air duct
512:底部離心式葉輪 512: Bottom centrifugal impeller
51231:組接環片 51231: Assembly ring
512312:底盤穿孔 512312: Chassis perforation
51233:底部對接凸環 51233: Bottom butt joint cam
513:保護環 513: Protective ring
52:磁石 52:Magnet
T1:第一軸向通道 T1: First axial channel
T2:第二軸向通道 T2: Second axial channel
L1:第一鎖固件 L1: First lock firmware
L2:第二鎖固件 L2: Second lock firmware
W:纜線 W: Cable
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| TW112123949A TWI882369B (en) | 2023-06-27 | 2023-06-27 | Outer rotor type motor of drone |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112123949A TWI882369B (en) | 2023-06-27 | 2023-06-27 | Outer rotor type motor of drone |
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| TWI882369B true TWI882369B (en) | 2025-05-01 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201543790A (en) * | 2014-05-15 | 2015-11-16 | Sunonwealth Electr Mach Ind Co | Motor of ceiling fan |
| US20200153322A1 (en) * | 2017-08-04 | 2020-05-14 | Sawafuji Electric Co., Ltd. | Rotor structure in outer rotor type electric motor |
| CN111431364A (en) * | 2020-04-24 | 2020-07-17 | 深圳九九无线电子科技有限公司 | Modular multi-rotor brushless motor |
| US20220271607A1 (en) * | 2021-02-24 | 2022-08-25 | Lg Electronics Inc. | Electric motor |
| CN115940483A (en) * | 2021-10-01 | 2023-04-07 | 美蓓亚三美株式会社 | motor |
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2023
- 2023-06-27 TW TW112123949A patent/TWI882369B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201543790A (en) * | 2014-05-15 | 2015-11-16 | Sunonwealth Electr Mach Ind Co | Motor of ceiling fan |
| US20200153322A1 (en) * | 2017-08-04 | 2020-05-14 | Sawafuji Electric Co., Ltd. | Rotor structure in outer rotor type electric motor |
| CN111431364A (en) * | 2020-04-24 | 2020-07-17 | 深圳九九无线电子科技有限公司 | Modular multi-rotor brushless motor |
| US20220271607A1 (en) * | 2021-02-24 | 2022-08-25 | Lg Electronics Inc. | Electric motor |
| CN115940483A (en) * | 2021-10-01 | 2023-04-07 | 美蓓亚三美株式会社 | motor |
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