TWI881015B - CVD reactor with double front plate - Google Patents
CVD reactor with double front plate Download PDFInfo
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- TWI881015B TWI881015B TW110100905A TW110100905A TWI881015B TW I881015 B TWI881015 B TW I881015B TW 110100905 A TW110100905 A TW 110100905A TW 110100905 A TW110100905 A TW 110100905A TW I881015 B TWI881015 B TW I881015B
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4411—Cooling of the reaction chamber walls
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
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- C23C16/45508—Radial flow
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4581—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber characterised by material of construction or surface finish of the means for supporting the substrate
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4584—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally the substrate being rotated
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4586—Elements in the interior of the support, e.g. electrodes, heating or cooling devices
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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Abstract
本發明係有關於一種裝置,其中在反應器殼體(1)中設有氣體入口構件(5)、在下方界定製程室(8)的基板座、對基板座(2)進行加熱的加熱裝置(6)、以及在上方界定製程室(8)的製程室頂部(7),其中,基板座(2)形成用於容置待塗佈之基板(4)的基板支承區(S),以及在基板座(2)之位於氣體入口構件(5)與基板支承區(S)之間的區域內設有前置區板(10),使得在基板座(2)之頂側(2')與前置區板(10)之底側(10')之間留有自由空間(12、13),在此自由空間中設有附加板(11)。本發明亦有關於一種沉積Ⅲ-Ⅴ族半導體層的方法。為將就光電子器件而言影響器件之波長的參數保持在較窄之公差範圍內,提出將前置區板(10、11)倍增,使得前置區之溫度比基板溫度低10至40℃。The present invention relates to a device, wherein a gas inlet component (5), a substrate base defining a process chamber (8) at the bottom, a heating device (6) for heating the substrate base (2), and a process chamber top (7) defining the process chamber (8) at the top are arranged in a reactor shell (1), wherein the substrate base (2) forms a substrate support area (S) for accommodating a substrate (4) to be coated, and a front zone plate (10) is arranged in the area of the substrate base (2) between the gas inlet component (5) and the substrate support area (S), so that a free space (12, 13) is left between the top side (2') of the substrate base (2) and the bottom side (10') of the front zone plate (10), and an additional plate (11) is arranged in the free space. The invention also relates to a method for depositing a III-V semiconductor layer. In order to keep the parameters affecting the wavelength of the device within a narrow tolerance range for optoelectronic devices, it is proposed to double the pre-zone plates (10, 11) so that the temperature of the pre-zone is 10 to 40°C lower than the substrate temperature.
Description
本發明係有關於用於在基板上沉積Ⅲ-V族層的一種裝置及一種方法,特別是有關於一種MOCVD反應器以及一種MOCVD方法。The present invention relates to an apparatus and a method for depositing a III-V group layer on a substrate, and more particularly to a MOCVD reactor and a MOCVD method.
本發明特別是有關於一種裝置,其中在反應器殼體中設有氣體入口構件、在下方界定製程室的基板座、對該基板座進行加熱的加熱裝置、以及在上方界定該製程室的製程室頂部,其中,該基板座形成用於容置待塗佈之基板的基板支承區,以及在基板座之位於該氣體入口構件與該基板支承區之間的區域內設有前置區板,使得在基板座之頂側與該前置區板之底側之間留有自由空間,在該自由空間中設有附加板。The present invention particularly relates to a device, in which a gas inlet component is arranged in a reactor shell, a substrate seat defining a process chamber at the bottom, a heating device for heating the substrate seat, and a process chamber top defining the process chamber at the top, wherein the substrate seat forms a substrate support area for accommodating a substrate to be coated, and a front zone plate is arranged in the area of the substrate seat located between the gas inlet component and the substrate support area, so that a free space is left between the top side of the substrate seat and the bottom side of the front zone plate, and an additional plate is arranged in the free space.
本發明特別是有關於一種在裝置中沉積Ⅲ-Ⅴ族半導體層的方法,其中在反應器殼體中設有氣體入口構件、在下方界定製程室的基板座、對該基板座進行加熱的加熱裝置、以及在上方界定該製程室的製程室頂部,其中,該基板座形成用於容置待塗佈之基板的基板支承區,以及在基板座之位於該氣體入口構件與該基板支承區之間的區域內設有前置區板,使得在基板座之頂側與該前置區板之底側之間留有自由空間,在該自由空間中可設有附加板,具有下列步驟: -藉由該加熱裝置對該基板座進行加熱,並在製程室中產生豎向溫度梯度,使得該製程室頂部之溫度小於基板座,該基板支承區具有介於500℃與800℃之間的溫度,且該前置區具有更低的溫度; -透過該氣體入口構件將製程氣體饋送入前置區,其中,該製程氣體包含至少一個含有第Ⅲ主族之元素的第一反應氣體、至少一個含有第Ⅴ主族之元素的第二反應氣體、以及載氣。 The present invention particularly relates to a method for depositing a III-V semiconductor layer in an apparatus, wherein a gas inlet component is provided in a reactor housing, a substrate holder defining a process chamber at the bottom, a heating device for heating the substrate holder, and a process chamber top defining the process chamber at the top, wherein the substrate holder forms a substrate support area for accommodating a substrate to be coated, and a front zone plate is provided in the area of the substrate holder between the gas inlet component and the substrate support area, so that a free space is left between the top side of the substrate holder and the bottom side of the front zone plate, and an additional plate may be provided in the free space, and the following steps are provided: - The substrate holder is heated by the heating device, and a vertical temperature gradient is generated in the process chamber, so that the temperature of the top of the process chamber is lower than that of the substrate holder, the substrate support area has a temperature between 500°C and 800°C, and the pre-zone has a lower temperature; - The process gas is fed into the pre-zone through the gas inlet component, wherein the process gas includes at least one first reaction gas containing an element of the third group, at least one second reaction gas containing an element of the fifth group, and a carrier gas.
DE 10 2014 104 218 A1揭示過一種同類型的方法以及一種同類型的裝置。具有圓形基本輪廓的基板座在下方界定製程室。在圓形製程室之中心處設有氣體入口構件,藉由此氣體入口構件將第Ⅴ主族之元素之氫化物以及第Ⅲ主族之元素之有機金屬化合物與載氣一起饋送入製程室。經加熱裝置加熱之基板座較在上方界定製程室之製程室頂部更熱。基於此溫差,在製程室中形成豎向溫度梯度。熱自基板座流動至製程室頂部。基板座係經氣體出口構件包圍。在與氣體出口構件相鄰之區域內,基板座形成基板支承區。在此基板支承區中設有數個基板,其以與氣體入口構件間隔均勻距離的方式圍繞氣體入口構件設置。一前置區在基板支承區與氣體入口構件之間延伸。在前置區中,前置板位於基板座之朝上側上。在位於前置板之底側與基板座之朝上側之間的自由空間中,設有環形的中間板。將調溫氣體饋送入位於前置板與中間板之間以及中間板與基板座之間的中間腔。透過改變氣體之組成,能夠調節其導熱特性。透過改變調溫氣體之導熱特性,改變自前置區至製程室頂部的熱流,進而改變前置區之表面溫度。DE 10 2014 104 218 A1 discloses a similar method and a similar device. A substrate holder having a circular basic outline defines a process chamber at the bottom. A gas inlet member is provided at the center of the circular process chamber, through which hydrides of elements of the Vth main group and organometallic compounds of elements of the IIIth main group are fed into the process chamber together with a carrier gas. The substrate holder heated by the heating device is hotter than the top of the process chamber defining the process chamber at the top. Based on this temperature difference, a vertical temperature gradient is formed in the process chamber. Heat flows from the substrate holder to the top of the process chamber. The substrate holder is surrounded by a gas outlet member. In the area adjacent to the gas outlet member, the substrate holder forms a substrate support area. In this substrate support area, a plurality of substrates are arranged around the gas inlet member at a uniform distance from the gas inlet member. A pre-zone extends between the substrate support area and the gas inlet member. In the pre-zone, the pre-plate is located on the upward side of the substrate holder. In the free space between the bottom side of the pre-plate and the upward side of the substrate holder, an annular middle plate is provided. A temperature-adjusting gas is fed into the middle cavity between the pre-plate and the middle plate and between the middle plate and the substrate holder. By changing the composition of the gas, its thermal conductivity can be adjusted. By changing the thermal conductivity of the temperature-adjusting gas, the heat flow from the pre-zone to the top of the process chamber is changed, thereby changing the surface temperature of the pre-zone.
此外,在US 2004/ 0003779中描述過一種MOCVD反應器。DE 100 56 029 A1描述過一種對基板之表面溫度進行溫度控制的方法,此等基板係支承在基板架上,此等基板架又位於基板座之腔槽中,並在該處經氣墊承載。透過氣墊之高度能夠對基板之表面溫度進行均衡,使得所有基板之表面溫度大體具有同一值。In addition, a MOCVD reactor is described in US 2004/0003779. DE 100 56 029 A1 describes a method for temperature control of the surface temperature of substrates, wherein the substrates are supported on substrate racks, which are located in the cavity of the substrate holder and supported there by air cushions. The surface temperature of the substrates can be balanced by the height of the air cushions, so that the surface temperature of all substrates has substantially the same value.
本發明之目的在於:特別是以利於使用的方式對同類型之裝置以及同類型之方法進行改進,以便更加有效地個別調節基板之表面溫度。本發明之目的還在於:提供一種裝置以及一種方法,藉此能夠製造針對光電子器件之層,其影響波長的參數處於較窄之公差範圍內。The invention has for its object to improve a device of the same type and a method of the same type, in particular in a manner which is advantageous for use, in order to more effectively regulate the surface temperature of a substrate individually. It is also an object of the invention to provide a device and a method by means of which layers for optoelectronic devices can be manufactured whose parameters influencing the wavelength are within narrow tolerance ranges.
該目的透過申請專利範圍所給出之發明而達成,其中,附屬項不僅為並列請求項所給出之發明的改良方案,亦為該目的之獨創解決方案。The purpose is achieved through the invention given in the patent application scope, wherein the dependent items are not only improvements of the invention given in the parallel claims, but also original solutions to the purpose.
在藉由同類型之方法製造針對光電子器件之層的過程中,在一製程室中在一運行期間同時製造之數個層的層特性僅允許具有最小程度的區別。要求三元及四元Ⅲ-Ⅴ族層之層厚及層組成具有較窄之公差,使得藉由層序列製造之光電子器件、雷射器或LED之波長僅具有微小區別。生長溫度對影響波長之層參數有巨大影響。藉由在DE 100 56 029 A1中描述的方法,期望透過對氣墊之高度之個別控制將基板之表面溫度保持在平均值。在本申請前之研究表明,為了確保此方法之有效性,前置區之表面之溫度必須低於基板上之溫度。若前置區之溫度與基板支承區相同甚或更高,則無法在需要的範圍內個別地調整基板溫度。本發明提出:將前置區溫度降低至一低於基板溫度的溫度。較佳地,以10℃至40℃或20℃至40℃的範圍降低該溫度。較佳地,該前置區溫度較基板溫度低約25℃。後者較佳落在介於500℃與800℃之間的範圍內。可透過個別的能量流改變基板之表面溫度。例如可採用以下方案:在設有基板之區域內對基板座進行局部加熱或冷卻。例如可以透過添加輻射熱、例如藉由雷射束來實現局部升溫。但亦可對設有將基板承載之基板架的氣墊進行修改,藉此個別地改變基板之表面溫度。此舉可透過改變氣墊之高度實現。但亦可如下改變構成氣墊之氣體之導熱性:例如用兩個氣體之混合物產生該氣墊,其中一氣體具有高導熱性,而另一氣體具有低導熱性。基於自加熱裝置起經過基板座、經過氣墊、經過基板架、經過基板以及經過製程室直至製程室頂部的熱流,能夠藉由熱阻之變化個別地改變基板之溫度。為了在處於基板支承區中之基板上沉積Ⅲ-Ⅴ族層,透過該氣體入口構件將製程氣體饋送入製程室。該製程氣體具有至少一個第一反應氣體,其包含第Ⅲ主族之元素,例如鎵、銦或鋁,並且特別是為有機金屬化合物。該製程氣體具有至少一個第二反應氣體,其包含第Ⅴ主族之元素,例如砷、磷或氮。該第二反應氣體可為氫化物。將該二反應氣體與諸如氫氣的載氣一起輸送。在前置區內發生預分解,該預分解根據本發明在低於基板之表面溫度的溫度下進行。此外,在該前置區中亦發生透過氣體入口構件饋送入製程室之起始材料的活化。該活化遵循指數函數,故將前置區中之溫度較基板支承區中之溫度例如如上文所述降低10至40℃便已足夠。透過改變氣墊之高度,或者透過局部的能量輸入,或者透過改變構成氣墊之氣體的組成,能夠使基板之表面溫度改變例如+/-3或+/-5℃。本發明之裝置之特徵在於:該附加板與該前置區板係全等地交疊。因此,本發明採用雙重的前置區板。該附加板與該前置區板較佳具有相同的基本輪廓。該前置區板可具備導電性。該前置區板例如可由石墨構成。該前置區板之表面可經塗佈。該附加板可電絕緣。該附加板可由石英或陶瓷材料構成。在一較佳技術方案中,該前置區板與該附加板分別具有一中央開口。居中設於製程室中之氣體入口構件可插在該中央開口中,該氣體入口構件具有較佳呈渾圓形的基本輪廓。在此情形下,前置區板以及附加板之中央開口亦呈圓形。根據另一較佳技術方案,該前置區板以及該附加板分別為一體式組件。其各自為扁平體。附加板以及前置區板之周緣可與圓盤形基板架直接鄰接。就此而言,附加板以及前置區板之周緣構成數個並排的凹部,其中,每個凹部皆沿一圓弧線延伸。根據本發明之一較佳技術方案,該附加板係透過一間隙與該基板座之面向製程室的頂側間隔開。該間隙高度可為約0.8 mm +/-10%。該附加板之材料厚度可為3.2 mm +/-10%。該基板座之頂側與該前置區板之頂側的距離可為9.6 mm +/-10%。故可採用以下方案:該二間隙之高度相同。還可採用以下方案:該間隙高度落在介於附加板之材料厚度之五分之一與三分之一之間的範圍內。該二間隙中之任一個的間隙高度皆較佳<1 mm。該前置區板之材料厚度可大於該附加板之材料厚度。該材料厚度可至少為間隙高度之五倍。為了調節基板座之頂側與前置區板之底側之間的自由空間、即間隙高度,可使用間隔元件。可設有第一間隔元件,該前置區板藉由該等第一間隔元件支撐在基板座之頂側上。此等第一間隔元件可穿過附加板之開口。該附加板可具有第二間隔元件,其支撐在基板座之頂側上。由此產生之兩個間隙在其整個在水平平面中延伸之面的範圍內具有相同的豎向間隙距離,故附加板以及前置區板之所有寬側皆相互平行延伸。該等間隔元件可固定在附加板或前置區板上。藉由CVD反應器之基板座配置之根據本發明的技術方案,毋需將諸如調溫氣體的氣體饋送入自由空間或間隙。透過使用基本輪廓與前置區板相同的附加板,形成數個具有較小之間隙寬度的間隙。在沉積製程期間,氣體無法穿過此間隙流動。由於間隙寬度較小,製程氣體中僅少量擴散入位於前置區板下方之自由空間,致使在該處發生可容許的寄生沉積。該二相互平行延伸之間隙與特別是由石英或陶瓷材料構成之附加板一起實現位於前置區板下方的隔熱區。該前置區板之導熱性較佳高於充當絕緣板的附加板。在俯視圖中,前置區板與附加板具有星形外觀。In the production of layers for optoelectronic devices by methods of the same type, only minimal differences in the layer properties of several layers produced simultaneously in a process chamber during one run are permitted. Narrow tolerances are required for the layer thickness and the layer composition of the ternary and quaternary III-V layers, so that the wavelengths of the optoelectronic devices, lasers or LEDs produced by the layer sequence differ only slightly. The growth temperature has a significant influence on the layer parameters that influence the wavelength. With the method described in DE 100 56 029 A1, it is intended to keep the surface temperature of the substrate at an average value by individual control of the height of the air cushion. Studies prior to the present application have shown that in order to ensure the effectiveness of this method, the temperature of the surface of the front zone must be lower than the temperature on the substrate. If the temperature of the pre-zone is the same as or even higher than the substrate support zone, the substrate temperature cannot be adjusted individually within the required range. The present invention proposes to reduce the pre-zone temperature to a temperature lower than the substrate temperature. Preferably, the temperature is reduced in the range of 10°C to 40°C or 20°C to 40°C. Preferably, the pre-zone temperature is about 25°C lower than the substrate temperature. The latter preferably falls in the range between 500°C and 800°C. The surface temperature of the substrate can be changed by individual energy flows. For example, the following solution can be adopted: the substrate holder is locally heated or cooled in the area where the substrate is provided. For example, local heating can be achieved by adding radiation heat, such as by a laser beam. However, it is also possible to modify the air cushion provided with a substrate rack that carries the substrate, thereby individually changing the surface temperature of the substrate. This can be achieved by varying the height of the gas cushion. However, the thermal conductivity of the gas constituting the gas cushion can also be varied as follows: for example, the gas cushion is produced from a mixture of two gases, one of which has a high thermal conductivity and the other has a low thermal conductivity. Based on the heat flow from the heating device through the substrate holder, through the gas cushion, through the substrate holder, through the substrate and through the process chamber to the top of the process chamber, the temperature of the substrate can be individually varied by varying the thermal resistance. In order to deposit a III-V group layer on the substrate in the substrate support area, a process gas is fed into the process chamber via the gas inlet component. The process gas has at least one first reaction gas, which contains an element of the III main group, such as gallium, indium or aluminum, and is in particular an organometallic compound. The process gas has at least one second reaction gas, which contains an element of the Vth main group, such as arsenic, phosphorus or nitrogen. The second reaction gas can be a hydride. The second reaction gas is transported together with a carrier gas such as hydrogen. A pre-decomposition takes place in the pre-zone, which is carried out according to the invention at a temperature lower than the surface temperature of the substrate. In addition, activation of the starting material fed into the process chamber via the gas inlet component also takes place in the pre-zone. The activation follows an exponential function, so it is sufficient to reduce the temperature in the pre-zone by, for example, 10 to 40° C. compared to the temperature in the substrate support zone as described above. By changing the height of the air cushion, or by local energy input, or by changing the composition of the gas constituting the air cushion, the surface temperature of the substrate can be changed, for example, by +/-3 or +/-5° C. The device of the present invention is characterized in that the additional plate and the front zone plate are overlapped congruently. Therefore, the present invention adopts a double front zone plate. The additional plate and the front zone plate preferably have the same basic contour. The front zone plate can be conductive. The front zone plate can be made of graphite, for example. The surface of the front zone plate can be coated. The additional plate can be electrically insulated. The additional plate can be made of quartz or ceramic material. In a preferred technical solution, the front zone plate and the additional plate each have a central opening. A gas inlet component centrally arranged in the process chamber can be inserted into the central opening, and the gas inlet component has a basic contour that is preferably oval. In this case, the central openings of the front zone plate and the additional plate are also circular. According to another preferred technical solution, the front zone plate and the additional plate are respectively one-piece components. Each of them is a flat body. The periphery of the additional plate and the front zone plate can be directly adjacent to the disc-shaped substrate frame. In this regard, the periphery of the additional plate and the front zone plate constitutes a plurality of side-by-side recesses, wherein each recess extends along a circular arc line. According to a preferred technical solution of the present invention, the additional plate is separated from the top side of the substrate holder facing the process chamber by a gap. The height of the gap can be about 0.8 mm +/-10%. The material thickness of the additional plate can be 3.2 mm +/-10%. The distance between the top side of the substrate holder and the top side of the front zone plate can be 9.6 mm +/-10%. Therefore, the following solution can be adopted: the heights of the two gaps are the same. The following scheme can also be adopted: the gap height falls within the range between one-fifth and one-third of the material thickness of the additional plate. The gap height of either of the two gaps is preferably <1 mm. The material thickness of the front zone plate may be greater than the material thickness of the additional plate. The material thickness may be at least five times the gap height. In order to adjust the free space between the top side of the substrate seat and the bottom side of the front zone plate, that is, the gap height, a spacer element may be used. A first spacer element may be provided, and the front zone plate is supported on the top side of the substrate seat by the first spacer elements. These first spacer elements may pass through the opening of the additional plate. The additional plate may have a second spacer element, which is supported on the top side of the substrate seat. The two gaps thus produced have the same vertical gap distance over the entire extent of their surface extending in the horizontal plane, so that all width sides of the additional plate and the front zone plate extend parallel to each other. The spacer elements can be fixed to the additional plate or the front zone plate. By configuring the substrate holder of the CVD reactor according to the technical solution of the invention, it is not necessary to feed gases such as temperature control gases into the free space or the gap. By using an additional plate with the same basic contour as the front zone plate, several gaps with smaller gap widths are formed. During the deposition process, the gas cannot flow through this gap. Due to the small gap width, only a small amount of the process gas diffuses into the free space below the front zone plate, resulting in an acceptable parasitic deposition there. The two parallel gaps together with the additional plate, which is made of quartz or ceramic material, form a heat insulating zone below the front zone plate. The front zone plate has a higher thermal conductivity than the additional plate, which acts as an insulating plate. In a top view, the front zone plate and the additional plate have a star-shaped appearance.
圖2示意性示出本發明之CVD反應器之結構。在氣密之殼體1內設有由石墨以及特別是由包覆石墨構成之圓盤狀的基板座2,藉由加熱裝置6透過熱輻射,或透過產生高頻交變電磁場對該基板座進行加熱。藉由桿部19對基板座2進行支撐,該桿部亦可構成一旋轉軸,藉由該旋轉軸能夠將基板座2圍繞其圖形軸旋轉驅動。在基板座2之中心之上方設有大體呈圓柱形的氣體入口構件5,透過該氣體入口構件能夠將製程氣體饋送入製程室8。製程室8自氣體入口構件5起在基板座2與製程室頂部7之間沿徑向向外方向延伸至氣體出口構件20。氣體出口構件20係藉由未繪示之氣體管線與一真空泵連接,該真空泵用於將殼體1之內部抽真空。FIG2 schematically shows the structure of the CVD reactor of the present invention. A disc-shaped substrate holder 2 made of graphite and especially coated graphite is arranged in an airtight housing 1. The substrate holder is heated by a heating device 6 through thermal radiation or by generating a high-frequency alternating electromagnetic field. The substrate holder 2 is supported by a rod 19, which can also constitute a rotating shaft, and the substrate holder 2 can be driven to rotate around its graphic axis by the rotating shaft. A generally cylindrical gas inlet component 5 is arranged above the center of the substrate holder 2, and the process gas can be fed into the process chamber 8 through the gas inlet component. The process chamber 8 extends radially outward from the gas inlet member 5 between the substrate holder 2 and the process chamber ceiling 7 to the gas outlet member 20. The gas outlet member 20 is connected to a vacuum pump via a gas pipeline (not shown) for evacuating the interior of the housing 1.
製程室8具有兩個周區。與氣體入口構件5鄰接之徑向內周區構成前置區V。沿徑向向外方向與前置區V鄰接之區構成基板支承區S。基板支承區S與呈圓形將基板座2包圍的氣體出口構件20鄰接。The process chamber 8 has two peripheral areas. The radially inner peripheral area adjacent to the gas inlet member 5 constitutes a front area V. The area adjacent to the front area V in the radially outer direction constitutes a substrate support area S. The substrate support area S is adjacent to the gas outlet member 20 that circularly surrounds the substrate holder 2.
在基板支承區S中以圍繞基板架3之中心均勻分佈的方式設有數個(在本實施例中為十二個)基板架3。每個基板架3皆由圓盤狀扁平體構成,例如由石墨構成。基板架3之底側可以是平整或拱曲的。基板架3之頂側可具有用於容置基板4的凹口。在位於基板座2之設有基板架3的腔槽的底部之間的中間腔中,可藉由未繪示之氣體輸送管線饋送沖洗氣體,藉由該沖洗氣體將基板架3抬升並使得基板架圍繞其圖形軸旋轉。透過由此產生之氣墊21的高度,能夠改變設於基板架3上之基板4的溫度Ts。為此,該等氣墊係可個別地調節。In the substrate support area S, a plurality of (twelve in the present embodiment) substrate racks 3 are arranged in a uniform distribution around the center of the substrate rack 3. Each substrate rack 3 is formed of a disc-shaped flat body, for example, graphite. The bottom side of the substrate rack 3 may be flat or curved. The top side of the substrate rack 3 may have a recess for accommodating the substrate 4. In the middle cavity between the bottoms of the cavities of the substrate holder 2 in which the substrate racks 3 are provided, a flushing gas may be fed through a gas delivery pipeline (not shown), by which the substrate rack 3 is lifted and rotated around its graphic axis. The temperature Ts of the substrate 4 provided on the substrate rack 3 can be changed by the height of the air cushion 21 thus generated. For this purpose, the air cushions can be adjusted individually.
如圖4所示之前置區板10在前置區V中延伸。前置區板10由石墨、特別是包覆石墨構成,並且在其中心處具有中央開口15,氣體入口構件5插在該開口中。前置區板10將位於氣體入口構件5與沿圓弧線圍繞基板座2之中心延伸的基板架3之間的區域完全填滿。該前置區板具有若干凹部,其沿圓弧線延伸。該等凹部與基板架3鄰接。位於該等凹部之間的中間腔延伸至一徑向高度,在該徑向高度上,兩個相鄰之基板架3之間的距離係最小。該等凹部使得前置區板10具有星形造型。在前置區板10徑向外部可設有補充性的蓋板。As shown in FIG. 4 , the front zone plate 10 extends in the front zone V. The front zone plate 10 is made of graphite, in particular coated graphite, and has a central opening 15 at its center, in which the gas inlet member 5 is inserted. The front zone plate 10 completely fills the area between the gas inlet member 5 and the substrate rack 3 extending along the arc line around the center of the substrate holder 2. The front zone plate has a plurality of recesses extending along the arc line. The recesses are adjacent to the substrate rack 3. The intermediate cavity between the recesses extends to a radial height at which the distance between two adjacent substrate racks 3 is the smallest. The recesses give the front zone plate 10 a star-shaped shape. A supplementary cover plate may be provided radially outside the front zone plate 10.
在前置區板10下方設有由石英或陶瓷材料構成之附加板11。附加板11為絕緣板,並且具有與前置區板10相同的基本輪廓。氣體入口構件5同樣插在該附加板之中央開口17中。附加板11具有與前置區板10相同的凹部,並藉由其凹部以相同的方式與基板架3鄰接。An additional plate 11 made of quartz or ceramic material is provided below the pre-zone plate 10. The additional plate 11 is an insulating plate and has the same basic profile as the pre-zone plate 10. The gas inlet member 5 is also inserted into the central opening 17 of the additional plate. The additional plate 11 has the same recess as the pre-zone plate 10 and is adjacent to the substrate holder 3 in the same manner through its recess.
前置區板10藉由間隔元件14支撐在基板座2之頂側2'上。附加板11具有開口16,間隔元件14穿過該等開口伸出。附加板11亦具有間隔元件18,附加板藉由該等間隔元件支撐在基板座2之頂側2'上。間隔元件14、18係以均勻的角度分佈圍繞前置區板10或附加板11之中心設置。The front zone plate 10 is supported on the top side 2' of the substrate base 2 by the spacer elements 14. The additional plate 11 has openings 16 through which the spacer elements 14 extend. The additional plate 11 also has spacer elements 18 by which the additional plate is supported on the top side 2' of the substrate base 2. The spacer elements 14, 18 are arranged around the center of the front zone plate 10 or the additional plate 11 at uniform angles.
基板座2之頂側2'與前置區板10之面向製程室8之頂側的距離a為約10 mm,較佳為約9.6 mm。前置區板10與附加板11之間的間隙12的距離b較佳為約0.8 mm。基板座2之頂側2'與附加板11之底側之間的間隙13的距離c較佳為0.8 mm。前置區板10之底側10'與基板座2之頂側2'之距離較佳為約4.8 mm。The distance a between the top side 2' of the substrate holder 2 and the top side of the front zone plate 10 facing the process chamber 8 is about 10 mm, preferably about 9.6 mm. The distance b of the gap 12 between the front zone plate 10 and the additional plate 11 is preferably about 0.8 mm. The distance c of the gap 13 between the top side 2' of the substrate holder 2 and the bottom side of the additional plate 11 is preferably 0.8 mm. The distance between the bottom side 10' of the front zone plate 10 and the top side 2' of the substrate holder 2 is preferably about 4.8 mm.
基於前置區板10以及附加板11之根據本發明的佈局,能夠實施一種方法,其中將Ⅲ-Ⅴ族層沉積在基板上,以便由此製造光電子器件,其中透過個別地改變基板4之溫度Ts,層之能帶躍遷的波長近乎相同。藉由適合的進入管線以及未繪示之氣體混合系統,將反應氣體輸送至氣體入口構件5。第一反應氣體可為砷、磷或氮元素之氫化物。第二反應氣體可為鎵、銦或鋁之有機金屬化合物。較佳地,同時將總共三個反應氣體或四個反應氣體與載氣一起透過氣體入口構件5饋送入製程室8,從而在基板上沉積三元或四元層。層組成係與基板座之溫度Ts以及與反應氣體之分壓相關。就透過該方法沉積層的光學器件而言,其波長係與層組成相關。因此,需要每個基板架或每個基板在沉積製程期間具有相同的基板溫度Ts。在調節基板溫度Ts的過程中,圍繞介於500℃與800℃之間的平均溫度略微地改變此基板溫度。其中,較佳透過影響氣墊21來改變溫度Ts。為此,重要之處在於:透過設置前置區板10以及附加板11,與基板之溫度Ts相比,前置區板10之面向製程室8的一側上的溫度Tv低10至40℃。較佳地,前置區V之溫度Tv與基板4或基板支承區S之溫度Ts之間的溫差為25℃,特別是至少為25℃。由於前置區溫度Tv較基板溫度Ts更低,能夠透過改變間隙高度來改變溫度。較佳不經沖洗氣體沖洗之間隙12、13構成怠體積。但由於間隙高度較小,在該處發生可容許的寄生生長。Based on the layout of the front zone plate 10 and the additional plate 11 according to the present invention, a method can be implemented in which a III-V group layer is deposited on a substrate in order to manufacture an optoelectronic device thereby, wherein the wavelength of the energy band transition of the layer is approximately the same by individually changing the temperature Ts of the substrate 4. The reaction gas is transported to the gas inlet component 5 by suitable inlet pipelines and a gas mixing system not shown. The first reaction gas can be a hydride of arsenic, phosphorus or nitrogen. The second reaction gas can be an organometallic compound of gallium, indium or aluminum. Preferably, a total of three reaction gases or four reaction gases are fed into the process chamber 8 together with a carrier gas through the gas inlet component 5 at the same time, thereby depositing a ternary or quaternary layer on the substrate. The layer composition is related to the temperature Ts of the substrate holder and to the partial pressure of the reaction gas. For optical devices in which layers are deposited by this method, the wavelength is related to the layer composition. Therefore, it is necessary for each substrate holder or each substrate to have the same substrate temperature Ts during the deposition process. In the process of adjusting the substrate temperature Ts, this substrate temperature is slightly changed around an average temperature between 500°C and 800°C. Among them, it is better to change the temperature Ts by influencing the air cushion 21. For this purpose, it is important that by providing the front zone plate 10 and the additional plate 11, the temperature Tv on the side of the front zone plate 10 facing the process chamber 8 is 10 to 40°C lower than the temperature Ts of the substrate. Preferably, the temperature difference between the temperature Tv of the pre-zone V and the temperature Ts of the substrate 4 or the substrate support zone S is 25°C, in particular at least 25°C. Since the pre-zone temperature Tv is lower than the substrate temperature Ts, the temperature can be changed by changing the gap height. The gaps 12, 13 preferably not flushed by the flushing gas constitute an idle volume. However, due to the small gap height, a permissible parasitic growth occurs there.
圖5示意性示出前置區板10以及基板4之表面溫度之沿徑向R的特性曲線。前置區溫度Tv係低於基板溫度Ts。前置區溫度Tv可處於介於上限溫度T1與下限溫度T2之間的範圍內,其中,上限溫度T1例如較基板溫度Ts低10或20℃,以及下限溫度T2例如較基板溫度Ts低50℃。FIG5 schematically shows the characteristic curves of the surface temperature of the front zone plate 10 and the substrate 4 along the radial direction R. The front zone temperature Tv is lower than the substrate temperature Ts. The front zone temperature Tv may be in a range between an upper limit temperature T1 and a lower limit temperature T2, wherein the upper limit temperature T1 is, for example, 10 or 20°C lower than the substrate temperature Ts, and the lower limit temperature T2 is, for example, 50°C lower than the substrate temperature Ts.
在前置區板10或中間板11與基板架3之間,亦有如圖1所示之氣隙22延伸。在此氣隙22中,前置區溫度Tv近乎驟然變為基板溫度Ts。An air gap 22 as shown in Fig. 1 also extends between the front zone plate 10 or the intermediate plate 11 and the substrate holder 3. In this air gap 22, the front zone temperature Tv almost abruptly changes to the substrate temperature Ts.
前述實施方案係用於說明本申請整體所包含之發明,該等發明至少透過以下特徵組合分別獨立構成相對於先前技術之改良方案,其中,此等特徵組合中的兩項、數項或其全部亦可相互組合,即:The aforementioned embodiments are used to illustrate the inventions included in the present application as a whole, which at least independently constitute improvements over the prior art through the following feature combinations, wherein two, several or all of these feature combinations may also be combined with each other, namely:
一種裝置,其特徵在於:附加板11與前置區板10係全等地交疊。A device is characterized in that the additional plate 11 and the front zone plate 10 are overlapped congruently.
一種裝置,其特徵在於:自由空間12、13之豎向高度係選擇以使前置區V之溫度比基板支承區S之溫度低10至40℃或20℃至40℃。A device is characterized in that the vertical height of the free spaces 12, 13 is selected so that the temperature of the front area V is 10 to 40°C or 20 to 40°C lower than the temperature of the substrate support area S.
一種裝置或一種方法,其特徵在於:在自由空間12、13中設有附加板11,其特別是具有與前置區板10一致的基本輪廓,以及/或者,前置區板10具備導電性及/或由石墨構成,以及/或者,附加板11之導熱性低於前置區板10。A device or a method, characterized in that an additional plate 11 is arranged in the free space 12, 13, which has a basic contour consistent with the front zone plate 10, and/or the front zone plate 10 is electrically conductive and/or consists of graphite, and/or the additional plate 11 has a lower thermal conductivity than the front zone plate 10.
一種裝置或一種方法,其特徵在於:附加板11係電絕緣以及/或者由石英及/或陶瓷材料構成。A device or a method is characterized in that the additional plate 11 is electrically insulating and/or consists of quartz and/or ceramic material.
一種裝置或一種方法,其特徵在於:前置區板10與附加板11分別具有中央開口15、17,氣體入口構件5插在該開口中,以及/或者,前置區板與附加板分別為一體式組件。A device or a method is characterized in that the pre-zone plate 10 and the additional plate 11 have a central opening 15, 17 respectively, in which the gas inlet member 5 is inserted, and/or the pre-zone plate and the additional plate are respectively an integral component.
一種裝置或一種方法,其特徵在於第一間隔元件14以及第二間隔元件18,透過該等第一間隔元件以與基板座2之頂側2'間隔預定之第一距離d的方式保持前置區板10,透過該等第二間隔元件以與基板座2之頂側間隔預定之第二距離c的方式保持附加板11,其中,附加板11具有開口16,第一間隔元件14穿過該等開口。A device or a method, characterized by a first spacer element 14 and a second spacer element 18, wherein the front zone plate 10 is held by the first spacer elements in a manner of being spaced a predetermined first distance d from the top side 2' of the substrate base 2, and the additional plate 11 is held by the second spacer elements in a manner of being spaced a predetermined second distance c from the top side of the substrate base 2, wherein the additional plate 11 has an opening 16 and the first spacer element 14 passes through the openings.
一種裝置或一種方法,其特徵在於:前置區板10與附加板11分別為具有平整的寬側面的扁平件,以及前置區板10與附加板11以相互平行並且平行於基板座2之平整頂側2'的方式延伸。A device or a method, characterized in that: the front zone plate 10 and the additional plate 11 are flat pieces with flat wide sides, and the front zone plate 10 and the additional plate 11 extend in parallel to each other and parallel to the flat top side 2' of the substrate base 2.
一種裝置或一種方法,其特徵在於:附加板11與基板座2之在水平平面中延伸之頂側2'的豎向距離為0.8 mm +/-10%,且前置區板10與附加板11的豎向距離為0.8 mm +/-10%,以及/或者,前置區板10之頂側與基板座2之頂側的豎向距離為9.6 mm +/-10 %,以及/或者,附加板11之材料厚度為3.2 mm +/-10%。A device or a method, characterized in that: the vertical distance between the additional plate 11 and the top side 2' extending in the horizontal plane of the substrate seat 2 is 0.8 mm +/-10%, and the vertical distance between the front zone plate 10 and the additional plate 11 is 0.8 mm +/-10%, and/or the vertical distance between the top side of the front zone plate 10 and the top side of the substrate seat 2 is 9.6 mm +/-10%, and/or the material thickness of the additional plate 11 is 3.2 mm +/-10%.
一種方法,其特徵在於:前置區V之溫度Tv與基板4之溫度Ts之間的溫差大於25℃,以及/或者,不將調溫氣體饋送入自由空間12、13,以及/或者,分別對設於基板支承區S中之數個基板4之基板溫度進行個別調節,以及/或者,透過改變能量流或透過承載基板架3之氣墊的高度或組成來改變每個基板4之基板溫度,以及/或者,該第Ⅴ主族之元素為砷或磷。A method, characterized in that: the temperature difference between the temperature Tv of the front zone V and the temperature Ts of the substrate 4 is greater than 25°C, and/or, the temperature-regulating gas is not fed into the free spaces 12, 13, and/or, the substrate temperatures of several substrates 4 arranged in the substrate support area S are individually adjusted, and/or, the substrate temperature of each substrate 4 is changed by changing the energy flow or by changing the height or composition of the air cushion supporting the substrate rack 3, and/or, the element of the Vth main group is arsenic or phosphorus.
所有已揭露特徵(作為單項特徵或特徵組合)皆為發明本質所在。故本申請之揭露內容亦包含相關/所附優先權檔案(在先申請副本)所揭露之全部內容,該等檔案所述特徵亦一併納入本申請之申請專利範圍。附屬項以其特徵對本發明針對先前技術之改良方案的特徵予以說明(即使不含相關請求項之特徵),其目的主要在於在該等請求項基礎上進行分案申請。每個請求項中所給出的發明可進一步具有前述說明中給出的、特別是以符號標示且/或在符號說明中給出的特徵中之一或數項。本發明亦有關於如下設計形式:前述說明中所述及之個別特徵不實現,特別是對於具體用途而言為非必需的或者可被技術上具有相同功效的其他構件所替代之特徵。All disclosed features (as individual features or in combination of features) are essential to the invention. Therefore, the disclosure of this application also includes all the contents disclosed in the relevant/attached priority files (copies of prior applications), and the features described in such files are also included in the scope of the patent application of this application. The dependent items describe the features of the invention as an improvement over the prior art by their features (even if they do not contain the features of the relevant claim items), and their main purpose is to make divisional applications based on such claim items. The invention given in each claim item may further have one or more of the features given in the preceding description, especially those indicated by symbols and/or given in the symbol description. The present invention also relates to the following design forms: individual features described in the above description are not realized, especially features that are not necessary for a specific use or can be replaced by other components with the same technical effect.
1:殼體 2:基板座 2':頂側 3:基板架 4:基板 5:氣體入口構件 6:加熱裝置 7:製程室頂部 8:製程室 9:出氣開口 10:前置區板 10':底側 11:附加板 12:間隙,自由空間 13:間隙,自由空間 14:間隔元件 15:中央開口 16:開口 17:中央開口 18:間隔元件 19:桿部 20:氣體出口構件 21:氣墊 22:氣隙 a:距離 b:距離 c:距離 d:距離 R:徑向 S:基板支承區 T1:上限溫度 T2:下限溫度 Ts:基板溫度 Tv:前置區溫度 V:前置區 1: Shell 2: Substrate holder 2': Top 3: Substrate rack 4: Substrate 5: Gas inlet assembly 6: Heating device 7: Process chamber top 8: Process chamber 9: Gas outlet opening 10: Front zone plate 10': Bottom 11: Additional plate 12: Gap, free space 13: Gap, free space 14: Spacer element 15: Central opening 16: Opening 17: Central opening 18: Spacer element 19: Rod 20: Gas outlet assembly 21: Air cushion 22: Air gap a: Distance b: Distance c: Distance d: Distance R: Radial S: Substrate support area T1: Upper limit temperature T2: Lower limit temperature Ts: Substrate temperature Tv: Pre-zone temperature V: Pre-zone
下面結合附圖對本發明之一實施例進行詳細說明。其中: 圖1為CVD反應器之基板座2之俯視圖,例如根據圖2中之剖面線Ⅰ-Ⅰ, 圖2為CVD反應器之沿圖1中之剖面線Ⅱ-Ⅱ的示意性剖視圖, 圖3為圖2中之局部Ⅲ的放大圖, 圖4為本發明之前置區板10以及本發明之附加板11的透視圖, 圖5為類似於圖2或圖3的示意圖,並且額外地示出製程室中之前置區板10及基板4之表面沿徑向R的溫度特性曲線。 An embodiment of the present invention is described in detail below with reference to the attached figures. Among them: FIG. 1 is a top view of the substrate holder 2 of the CVD reactor, for example, according to the section line Ⅰ-Ⅰ in FIG. 2, FIG. 2 is a schematic cross-sectional view of the CVD reactor along the section line Ⅱ-Ⅱ in FIG. 1, FIG. 3 is an enlarged view of the local Ⅲ in FIG. 2, FIG. 4 is a perspective view of the front zone plate 10 of the present invention and the additional plate 11 of the present invention, FIG. 5 is a schematic diagram similar to FIG. 2 or FIG. 3, and additionally shows the temperature characteristic curve of the surface of the front zone plate 10 and the substrate 4 in the process chamber along the radial direction R.
2:基板座 2: Base plate
3:基板架 3: Substrate rack
4:基板 4: Substrate
5:氣體入口構件 5: Gas inlet component
7:製程室頂部 7: Top of the process room
8:製程室 8: Processing room
9:出氣開口 9: Exhaust opening
10:前置區板 10: Front area board
11:附加板 11: Additional board
14:間隔元件 14: Spacer element
18:間隔元件 18: Spacer element
21:氣墊 21: Air cushion
22:氣隙 22: Air gap
R:徑向 R: Radial
S:基板支承區 S: Substrate support area
T1:上限溫度 T1: Upper limit temperature
T2:下限溫度 T2: Lower limit temperature
Ts:基板溫度 Ts: substrate temperature
Tv:前置區溫度 Tv: front zone temperature
V:前置區 V: Pre-area
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| CN102839358A (en) * | 2011-06-20 | 2012-12-26 | 上海永胜半导体设备有限公司 | Hot purging structure of metal organic chemical vapor deposition device |
| TW201531589A (en) * | 2013-10-04 | 2015-08-16 | 漢民科技股份有限公司 | Gas phase film forming device |
| DE102014104218A1 (en) * | 2014-03-26 | 2015-10-01 | Aixtron Se | CVD reactor with feed-zone temperature control |
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| DE10056029A1 (en) | 2000-11-11 | 2002-05-16 | Aixtron Ag | Controlling surface temperature of substrates supported by carriers on dynamic gas cushions in process chamber of CVD reactor comprises varying gas stream producing gas cushions from average value of optically measured surface temperatures |
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| CN102839358A (en) * | 2011-06-20 | 2012-12-26 | 上海永胜半导体设备有限公司 | Hot purging structure of metal organic chemical vapor deposition device |
| TW201531589A (en) * | 2013-10-04 | 2015-08-16 | 漢民科技股份有限公司 | Gas phase film forming device |
| DE102014104218A1 (en) * | 2014-03-26 | 2015-10-01 | Aixtron Se | CVD reactor with feed-zone temperature control |
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