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TWI880141B - Control method and system of transmission system of electric vehicle - Google Patents

Control method and system of transmission system of electric vehicle Download PDF

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Publication number
TWI880141B
TWI880141B TW111147264A TW111147264A TWI880141B TW I880141 B TWI880141 B TW I880141B TW 111147264 A TW111147264 A TW 111147264A TW 111147264 A TW111147264 A TW 111147264A TW I880141 B TWI880141 B TW I880141B
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Taiwan
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motor
power
gear
shift
control unit
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TW111147264A
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Chinese (zh)
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TW202423731A (en
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廖偉翔
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光陽工業股份有限公司
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Priority to TW111147264A priority Critical patent/TWI880141B/en
Priority to JP2023191670A priority patent/JP2024083250A/en
Priority to FR2313724A priority patent/FR3143083A1/en
Publication of TW202423731A publication Critical patent/TW202423731A/en
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Publication of TWI880141B publication Critical patent/TWI880141B/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/08Multiple final output mechanisms being moved by a single common final actuating mechanism
    • F16H63/16Multiple final output mechanisms being moved by a single common final actuating mechanism the final output mechanisms being successively actuated by progressive movement of the final actuating mechanism
    • F16H63/18Multiple final output mechanisms being moved by a single common final actuating mechanism the final output mechanisms being successively actuated by progressive movement of the final actuating mechanism the final actuating mechanism comprising cams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/10Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
    • B60W10/11Stepped gearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • F16H61/0437Smoothing ratio shift by using electrical signals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/04Final output mechanisms therefor; Actuating means for the final output mechanisms a single final output mechanism being moved by a single final actuating mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/10Vehicle control parameters
    • B60L2240/12Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/24Driver interactions by lever actuation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/12Motorcycles, Trikes; Quads; Scooters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/90Vehicles comprising electric prime movers
    • B60Y2200/91Electric vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H59/00Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
    • F16H59/14Inputs being a function of torque or torque demand
    • F16H2059/147Transmission input torque, e.g. measured or estimated engine torque
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H59/00Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
    • F16H59/36Inputs being a function of speed
    • F16H2059/366Engine or motor speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/0021Transmissions for multiple ratios specially adapted for electric vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0034Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising two forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H59/00Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
    • F16H59/14Inputs being a function of torque or torque demand
    • F16H59/18Inputs being a function of torque or torque demand dependent on the position of the accelerator pedal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/26Generation or transmission of movements for final actuating mechanisms
    • F16H61/28Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
    • F16H61/32Electric motors , actuators or related electrical control means  therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Gear-Shifting Mechanisms (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Control Of Transmission Device (AREA)
  • Control Of Driving Devices And Active Controlling Of Vehicle (AREA)

Abstract

一種電動車之變速系統的控制方法,該電動車包含一控制單元、一動力馬達、一油門位置感知器,及一變速裝置。該變速裝置包括一齒輪組、一作動機構、一變速鼓,及一用以控制該變速鼓之轉動角度的換檔馬達。該控制單元判斷該換檔馬達進行換檔時,依據一轉速資訊,及一由該油門位置感知器感測之一油門開度訊號所對應該動力馬達之一操作扭力的當下油門扭力資訊,計算出一目標扭力。接著驅動該換檔馬達帶動該變速鼓轉動,控制該動力馬達自該操作扭力降至該目標扭力,以進行該齒輪組的換檔,再控制該動力馬達自該目標扭力回復至該操作扭力。A control method for a transmission system of an electric vehicle, the electric vehicle comprising a control unit, a power motor, a throttle position sensor, and a transmission device. The transmission device comprises a gear set, an actuating mechanism, a transmission drum, and a shift motor for controlling the rotation angle of the transmission drum. When the control unit determines that the shift motor is shifting, a target torque is calculated based on a rotation speed information and a current throttle torque information of an operating torque of the power motor corresponding to a throttle opening signal sensed by the throttle position sensor. Then, the shift motor is driven to rotate the transmission drum, and the power motor is controlled to decrease from the operating torque to the target torque to shift the gear set, and then the power motor is controlled to return from the target torque to the operating torque.

Description

電動車之變速系統的控制方法及其系統Control method and system of transmission system of electric vehicle

本發明是有關於一種車輛的控制方法及控制系統,特別是指一種電動車之變速系統的控制方法及其系統。The present invention relates to a vehicle control method and a control system, and more particularly to a control method and a control system for a transmission system of an electric vehicle.

參閱圖1,為一現有的變速機構1,包含一適用於連接運轉動力的輸入軸10、一套設於該輸入軸10的一檔齒輪11、一套設於該輸入軸10且與該一檔齒輪11相鄰的二檔齒輪12、一與該輸入軸10沿徑向間隔且用以輸出動力的輸出軸13、一套設於該輸出軸13且用以可脫離地與該一檔齒輪11嚙合的第一齒輪14、一套設於該輸出軸13且用以可脫離地與該二檔齒輪12嚙合的第二齒輪15、一連接於該輸出軸13的單向離合器17、一連接於該輸入軸10且用以切換該一檔齒輪11及該二檔齒輪12之作動的壓板離合器18,及一用以沿該輸入軸10之軸向頂抵該壓板離合器18的頂抵機構19。由該輸入軸10導入的動力,透過該頂抵機構19的運作,控制該壓板離合器18夾合或鬆開,藉此切換使該一檔齒輪11嚙合於該第一齒輪14的一檔位,以及使該二檔齒輪12嚙合於該第二齒輪15的二檔位。Referring to FIG. 1 , a conventional transmission mechanism 1 includes an input shaft 10 for connecting a running power, a first gear 11 disposed on the input shaft 10, a second gear 12 disposed on the input shaft 10 and adjacent to the first gear 11, an output shaft 13 radially spaced from the input shaft 10 and used for outputting power, and a second gear 12 disposed on the output shaft 13 and used for releasably engaging with the first gear 11. The first gear 14 is provided on the output shaft 13, a second gear 15 is provided on the output shaft 13 and is used for releasably engaging with the second gear 12, a one-way clutch 17 is connected to the output shaft 13, a pressure plate clutch 18 is connected to the input shaft 10 and is used for switching the action of the first gear 11 and the second gear 12, and a pressing mechanism 19 is used for pressing the pressure plate clutch 18 along the axial direction of the input shaft 10. The power introduced by the input shaft 10 controls the engagement or release of the pressure plate clutch 18 through the operation of the push mechanism 19, thereby switching the first gear 11 to engage with the first gear 14 in the first gear position and the second gear 12 to engage with the second gear 15 in the second gear position.

在所述一檔位時,該輸入軸10傳入的動力是經由該一檔齒輪11及該第一齒輪14,傳遞至該輸出軸13而輸出動力。此時,該二檔齒輪12隨著該輸入軸10轉動,但因未嚙合於其他齒輪而無動力輸出。而在所述二檔位時,透過該壓板離合器18的作動,該輸入軸10傳入的動力,則是改經由該二檔齒輪12及該第二齒輪15而傳遞至該輸出軸13。In the first gear, the power inputted from the input shaft 10 is transmitted to the output shaft 13 via the first gear gear 11 and the first gear 14 to output the power. At this time, the second gear gear 12 rotates with the input shaft 10, but no power is output because it is not engaged with other gears. In the second gear, through the operation of the pressure plate clutch 18, the power inputted from the input shaft 10 is transmitted to the output shaft 13 via the second gear gear 12 and the second gear 15.

然而,配置有該單向離合器17及該壓板離合器18的該變速機構1,因離合器之機械結構的體積大、部件多,造成該變速機構1之整體不易小型化。另外,該單向離合器17及該壓板離合器18運作時,畢竟是直接接觸其他元件,即使在正常運作下,勢必會造成一定程度的磨耗,必須定期更換,難以因應目前以馬達為動力來源的電動車種。於是,現蓬勃發展的電動車種,是以”無離合器”的變速箱為設計考量,並且預期能發揮盡可能降低換檔頓挫感,並減少機件撞擊音的優異性能。However, the transmission mechanism 1 equipped with the one-way clutch 17 and the pressure plate clutch 18 is not easy to be miniaturized as a whole because of the large volume and many parts of the mechanical structure of the clutch. In addition, the one-way clutch 17 and the pressure plate clutch 18 are in direct contact with other components during operation. Even in normal operation, they will inevitably cause a certain degree of wear and tear, and must be replaced regularly, which is difficult to cope with the current electric vehicles that use motors as power sources. Therefore, the current booming electric vehicles are designed with "clutch-free" transmissions as considerations, and are expected to play an excellent performance of reducing the frustration of shifting and reducing the impact noise of the machine parts as much as possible.

[本發明所欲解決之課題][Problems to be solved by the present invention]

因此,本發明之目的,即在提供一種能優化無離合器變速系統之運作的電動車之變速系統的控制方法及其系統。Therefore, the object of the present invention is to provide a control method and system for a transmission system of an electric vehicle that can optimize the operation of a clutchless transmission system.

[本發明解決問題之技術手段][Technical means for solving the problem of the present invention]

於是,本發明電動車之變速系統的控制方法,該電動車包含一控制單元、一用以提供行駛動力的動力馬達、一用以偵測一油門開度訊號並傳送至該控制單元的油門位置感知器,及一變速裝置,該變速裝置包括一適用於連接該動力馬達而導入動力的齒輪組、一與該齒輪組連接的作動機構、一連接於該作動機構的變速鼓,及一連結於該變速鼓用以控制該變速鼓之轉動角度而使該作動機構執行檔位切換的換檔馬達。該電動車之變速系統的控制方法包含一判斷步驟、一計算步驟、一換檔馬達始動步驟、一動力變化步驟,及一動力回歸步驟。Therefore, the present invention provides a control method for a transmission system of an electric vehicle, wherein the electric vehicle comprises a control unit, a power motor for providing driving power, a throttle position sensor for detecting a throttle opening signal and transmitting it to the control unit, and a transmission device, wherein the transmission device comprises a gear set suitable for connecting to the power motor to introduce power, an actuating mechanism connected to the gear set, a transmission drum connected to the actuating mechanism, and a shift motor connected to the transmission drum for controlling the rotation angle of the transmission drum so that the actuating mechanism performs gear switching. The control method for a transmission system of an electric vehicle comprises a determination step, a calculation step, a shift motor starting step, a power changing step, and a power returning step.

該判斷步驟是該控制單元接收該動力馬達的一轉速資訊,並判斷是否控制該換檔馬達進行換檔。The determining step is that the control unit receives the rotation speed information of the power motor and determines whether to control the shift motor to shift gears.

該計算步驟是在該控制單元判定該換檔馬達進行換檔時,該控制單元依據該轉速資訊,及由該油門開度訊號所對應該動力馬達之一操作扭力的當下油門扭力資訊,計算出一目標扭力。The calculation step is that when the control unit determines that the shift motor is shifting, the control unit calculates a target torque based on the rotation speed information and the current throttle torque information of an operating torque of the power motor corresponding to the throttle opening signal.

該換檔馬達始動步驟是該控制單元驅動該換檔馬達運轉,使得該變速鼓開始轉動。The shift motor starting step is that the control unit drives the shift motor to operate so that the speed change drum starts to rotate.

該動力變化步驟是該控制單元控制該動力馬達,自該操作扭力降至該目標扭力,以進行該齒輪組的換檔。The power changing step is that the control unit controls the power motor to reduce the operating torque to the target torque to perform gear shifting of the gear set.

該動力回歸步驟是該控制單元控制該動力馬達自該目標扭力回復至該操作扭力。The power return step is that the control unit controls the power motor to return from the target torque to the operating torque.

本發明的一些實施例,該變速鼓包括一鼓軸、一套設於該鼓軸並可沿該鼓軸之軸向移動的外套,及二分別設置於該外套兩側的彈簧,其中,該動力變化步驟是與該換檔馬達始動步驟間隔一段第一延遲時間,且該動力回歸步驟是在該變速鼓轉動完成後,間隔一段第二延遲時間才自該目標扭力回復至該操作扭力。In some embodiments of the present invention, the speed-changing drum includes a drum shaft, a sleeve disposed on the drum shaft and movable along the axial direction of the drum shaft, and two springs disposed on both sides of the sleeve, respectively, wherein the power changing step is separated from the starting step of the shift motor by a first delay time, and the power returning step is after the rotation of the speed-changing drum is completed, and the power is restored from the target torque to the operating torque after a second delay time.

本發明的一些實施例,在該計算步驟中,該控制單元還計算出一動力變化時間及一動力恢復時間,該控制單元是在該動力變化時間控制該動力馬達修正扭力至該目標扭力,且是在該動力恢復時間控制該動力馬達回復至該操作扭力。In some embodiments of the present invention, in the calculation step, the control unit further calculates a power change time and a power recovery time, and the control unit controls the power motor to correct the torque to the target torque during the power change time, and controls the power motor to return to the operating torque during the power recovery time.

本發明的一些實施例,該變速裝置之該齒輪組包括一輸入軸總成,及一輸出軸總成,該輸入軸總成包括一軸體、一套設於該軸體的第一齒輪,及一套設於該軸體且與該第一齒輪相間隔的第二齒輪,該輸出軸總成包括一軸桿、一套設於該軸桿且與該第一齒輪嚙合的一檔齒輪,及一套設於該軸桿且與該第二齒輪嚙合的二檔齒輪,該作動機構用以在一耦合該一檔齒輪之一檔位置與一耦合該二檔齒輪之二檔位置間移動,在該判斷步驟中,該控制單元判斷在該轉速資訊高於一升檔的轉速門檻值時,控制該換檔馬達進行升檔的轉動。In some embodiments of the present invention, the gear set of the transmission device includes an input shaft assembly and an output shaft assembly. The input shaft assembly includes a shaft body, a first gear disposed on the shaft body, and a second gear disposed on the shaft body and spaced from the first gear. The output shaft assembly includes a shaft rod, a first gear disposed on the shaft rod and engaged with the first gear. A first gear gear and a second gear gear disposed on the shaft and meshing with the second gear, the actuating mechanism is used to move between a first gear position coupled to the first gear gear and a second gear position coupled to the second gear gear. In the judging step, the control unit controls the shift motor to rotate for upshifting when the speed information is determined to be higher than a speed threshold value for upshifting.

本發明的一些實施例,在該判斷步驟中,該控制單元判斷該轉速資訊低於一降檔的轉速門檻值時,控制該換檔馬達進行降檔的轉動。In some embodiments of the present invention, in the determination step, when the control unit determines that the speed information is lower than a speed threshold value for downshifting, the shift motor is controlled to perform downshifting.

本發明的一些實施例,該變速裝置還包括一與該變速鼓間隔設置,並用以偵測該變速鼓的轉動角度而輸出一角度訊號的角度感知器,其中,在該換檔馬達始動步驟中,該控制單元接收該角度訊號而判斷該換檔馬達是否轉動至正確的位置。In some embodiments of the present invention, the shifting device further includes an angle sensor spaced apart from the shifting drum and used to detect the rotation angle of the shifting drum and output an angle signal, wherein, in the starting step of the shifting motor, the control unit receives the angle signal and determines whether the shifting motor rotates to a correct position.

本發明的一些實施例,該控制單元包括一連接於該變速裝置之該換檔馬達的整車控制器,及一連接於該整車控制器且適用於連接該動力馬達的馬達控制器。In some embodiments of the present invention, the control unit includes a vehicle controller connected to the shift motor of the transmission, and a motor controller connected to the vehicle controller and adapted to be connected to the power motor.

另外,本發明電動車之變速系統的控制系統,該電動車包含一控制單元、一用以提供行駛動力的動力馬達、一用以偵測一油門開度訊號並傳送至該控制單元的油門位置感知器,及一變速裝置,該變速裝置包括一適用於連接該動力馬達而導入動力的齒輪組、一與該齒輪組連接的作動機構,一連接於該作動機構的變速鼓,及一連結於該變速鼓用以控制該變速鼓之轉動角度而使該作動機構執行檔位切換的換檔馬達。其中,該控制單元接收該動力馬達的一轉速資訊,並判斷是否控制該換檔馬達進行換檔,判定該換檔馬達進行換檔時,依據該轉速資訊,及由該油門開度訊號所對應該動力馬達之一操作扭力的當下油門扭力資訊,計算出一目標扭力,再驅動該換檔馬達運轉,使得該變速鼓開始轉動,以進行該齒輪組之換檔。In addition, the present invention provides a control system for a transmission system of an electric vehicle, the electric vehicle comprising a control unit, a power motor for providing driving power, a throttle position sensor for detecting a throttle opening signal and transmitting it to the control unit, and a transmission device, the transmission device comprising a gear set suitable for connecting to the power motor to introduce power, an actuating mechanism connected to the gear set, a transmission drum connected to the actuating mechanism, and a shift motor connected to the transmission drum for controlling the rotation angle of the transmission drum so that the actuating mechanism performs gear switching. The control unit receives a rotation speed information of the power motor and determines whether to control the shift motor to shift gears. When it is determined that the shift motor is shifting gears, a target torque is calculated based on the rotation speed information and the current throttle torque information of an operating torque of the power motor corresponding to the throttle opening signal, and then the shift motor is driven to operate, so that the shift drum starts to rotate to shift gears of the gear set.

本發明的一些實施例,該控制單元還計算出一動力變化時間及一動力恢復時間,並在該動力變化時間控制該動力馬達修正扭力至該目標扭力,且是在該動力恢復時間控制該動力馬達回復至該操作扭力。In some embodiments of the present invention, the control unit further calculates a power change time and a power recovery time, and controls the power motor to correct the torque to the target torque during the power change time, and controls the power motor to return to the operating torque during the power recovery time.

本發明的一些實施例,該控制單元包括一連接於該變速系統之該換檔馬達的整車控制器,及一資訊連接於該整車控制器且適用於連接該動力馬達的馬達控制器。In some embodiments of the present invention, the control unit includes a vehicle controller connected to the shift motor of the transmission system, and a motor controller which is informationally connected to the vehicle controller and is suitable for connecting to the power motor.

本發明的一些實施例,該整車控制器接收該動力馬達的該轉速資訊,並判斷是否控制該換檔馬達進行換檔,判定該換檔馬達進行換檔時,依據該轉速資訊及該當下油門扭力資訊計算出該目標扭力,而該轉速資訊是由該馬達控制器傳遞至該整車控制器。In some embodiments of the present invention, the vehicle controller receives the speed information of the power motor and determines whether to control the shift motor to shift gears. When it is determined that the shift motor is shifting gears, the target torque is calculated based on the speed information and the current throttle torque information, and the speed information is transmitted from the motor controller to the vehicle controller.

本發明的一些實施例,該整車控制器還計算出一動力變化時間及一動力恢復時間,並在該動力變化時間控制該動力馬達修正扭力至該目標扭力,且是在該動力恢復時間控制該動力馬達回復至該操作扭力。In some embodiments of the present invention, the vehicle controller further calculates a power change time and a power recovery time, and controls the power motor to correct the torque to the target torque during the power change time, and controls the power motor to return to the operating torque during the power recovery time.

本發明的一些實施例,在執行該動力變化時間前,先執行一段第一延遲時間而提前讓該換檔馬達轉動。In some embodiments of the present invention, before executing the power change time, a first delay time is executed to allow the shift motor to rotate in advance.

本發明的一些實施例,在執行該動力恢復時間前,先執行一段第二延遲時間,進而確保該齒輪組入檔完成。In some embodiments of the present invention, a second delay time is executed before the power recovery time is executed, thereby ensuring that the gear set is shifted into gear.

本發明的一些實施例,該變速裝置之該作動機構包括一具有多個犬齒的滑塊,及一連接於該滑塊與該變速鼓之間的撥叉。In some embodiments of the present invention, the actuating mechanism of the speed change device includes a slider having a plurality of dog teeth, and a shift fork connected between the slider and the speed change drum.

[本發明所能達成之有利效果][Beneficial effects that can be achieved by the present invention]

本發明之功效在於:在無配置離合器而能降低製造成本的該變速裝置的情況下,藉由該控制單元依據該轉速資訊,及由該油門開度訊號所對應該動力馬達之一操作扭力的該當下油門扭力資訊,計算出該目標扭力,以進行該齒輪組的換檔,即使在不具有離合器的運作下,仍能使該齒輪組順暢完成換檔動作,達到降低換檔過程的頓挫感,並能減少作動機構與齒輪組間的撞擊音。The utility model has the following effects: in the case of the transmission device which can reduce the manufacturing cost by not configuring a clutch, the control unit calculates the target torque according to the rotation speed information and the current throttle torque information of an operating torque of the power motor corresponding to the throttle opening signal to perform the gear shifting of the gear set. Even in the case of not having the operation of the clutch, the gear set can still smoothly complete the gear shifting action, thereby reducing the frustration of the gear shifting process and reducing the impact sound between the actuator and the gear set.

在本發明的一些實施例中,配合該變速鼓作動時藉由該等彈簧緩衝機件間撞擊的效果,該換檔馬達帶動該變速鼓轉動的動作,可較該動力馬達之扭力改變要更提前運作,使得該變速鼓能更快轉到目標位置,以縮短動力切換的時間。In some embodiments of the present invention, in conjunction with the effect of the springs buffering the impact between mechanical parts when the speed-changing drum is actuated, the action of the shift motor driving the speed-changing drum to rotate can be operated earlier than the torque change of the power motor, so that the speed-changing drum can rotate to the target position faster, thereby shortening the power switching time.

在本發明的一些實施例中,預先透過該控制系統計算出該動力變化時間及該動力恢復時間,藉此形成類似變速時不離合的快排機制,使得該動力馬達的扭力在適當的時間間距中完成改變,進一步優化降低頓挫感的效果。In some embodiments of the present invention, the power change time and the power recovery time are calculated in advance by the control system, thereby forming a quick shift mechanism similar to a non-clutch when changing speed, so that the torque of the power motor is changed in an appropriate time interval, further optimizing the effect of reducing the sense of frustration.

在本發明的一些實施例中,是預先設定該升檔的轉速門檻值及該降檔的轉速門檻值,使得該換檔馬達配合該轉速資訊,在適當的時機執行升檔或降檔的運作。In some embodiments of the present invention, the speed threshold value for upshifting and the speed threshold value for downshifting are preset so that the shift motor can perform upshifting or downshifting at an appropriate time in accordance with the speed information.

在本發明的一些實施例中,該換檔馬達的轉動角度,是直接透過該角度感知器偵測該變速鼓的轉動角度,以該角度訊號作為控制該變速鼓之移動程度的轉動角度參考,確保該換檔馬達轉動到正確的位置,故能準確控制該變速鼓帶動該作動機構,進行該齒輪組的換檔。In some embodiments of the present invention, the rotation angle of the shift motor is directly detected by the angle sensor to detect the rotation angle of the shift drum. The angle signal is used as a rotation angle reference to control the movement degree of the shift drum to ensure that the shift motor rotates to the correct position, so that the shift drum can be accurately controlled to drive the actuator to shift the gear set.

本發明亦提供能執行本發明電動車之變速系統的控制方法的控制系統,而該控制系統可整併為單一模組化的控制裝置,也能以該整車控制器及該馬達控制器分別控制該變速系統及該動力馬達。The present invention also provides a control system capable of executing the control method of the transmission system of the electric vehicle of the present invention, and the control system can be integrated into a single modular control device, and the transmission system and the power motor can be controlled by the vehicle controller and the motor controller respectively.

在本發明的一些實施例中,該整車控制器計算之該目標扭力、該動力變化時間、該動力恢復時間,能使該動力馬達之扭力運作配合換檔的操作,再根據該第一延遲時間及該第二延遲時間所形成的運作次序,除了能使換檔作業更加順暢,還能避免造成頓挫或機件間的衝擊音。In some embodiments of the present invention, the target torque, the power change time, and the power recovery time calculated by the vehicle controller can make the torque operation of the power motor cooperate with the gear shifting operation. Then, according to the operation sequence formed by the first delay time and the second delay time, the gear shifting operation can be smoother and the occurrence of setbacks or impact noises between mechanical parts can be avoided.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that similar components are represented by the same reference numerals in the following description.

參閱圖2與圖3,本發明電動車之變速系統的控制方法之方法實施例,是藉由本發明電動車之變速系統的控制系統之一第一實施例來執行,該第一實施例概為一模組化整合的控制單元3,以控制一如圖4所示的變速裝置4。如圖3所示,一電動機車2包含該控制單元3、一用以提供行駛動力的動力馬達21、一設置於該電動機車2之把手上且供騎乘者操作的加速握把22、一連動於該加速握把22的油門位置感知器(TPS)23,及該變速裝置4。要先說明的是,該油門位置感知器23用以感測該加速握把22的轉動,並據此產生變動的電壓訊號而代表一油門開度訊號,使得該控制單元3得以據此計算出一油門扭力。Referring to FIG. 2 and FIG. 3 , the method embodiment of the control method of the transmission system of the electric vehicle of the present invention is executed by a first embodiment of the control system of the transmission system of the electric vehicle of the present invention, which is generally a modular integrated control unit 3 to control a transmission device 4 as shown in FIG. 4 . As shown in FIG. 3 , an electric motorcycle 2 includes the control unit 3, a power motor 21 for providing driving power, an accelerator grip 22 disposed on the handlebar of the electric motorcycle 2 and operated by the rider, a throttle position sensor (TPS) 23 linked to the accelerator grip 22, and the transmission device 4. It should be noted that the throttle position sensor 23 is used to sense the rotation of the accelerator grip 22 and generate a variable voltage signal to represent a throttle opening signal, so that the control unit 3 can calculate a throttle torque based on the rotation of the accelerator grip 22.

參閱圖4與圖5並配合圖3,該變速裝置4包括一適用於連接該動力馬達21而導入動力的齒輪組40、一與該齒輪組40連接的作動機構43、一連接於該作動機構43的變速鼓44、一與該變速鼓44間隔設置並用以偵測該變速鼓44的轉動角度而輸出一角度資訊的角度感知器45,及一連結於該變速鼓44用以控制該變速鼓44之轉動角度而使該作動機構43執行檔位切換的換檔馬達46。其中,該齒輪組40包括一輸入軸總成41,及一連動於該輸入軸總成41的輸出軸總成42。該輸入軸總成41包括一軸體410、一套設於該軸體410的第一齒輪411,及一套設於該軸體410且與該第一齒輪411相間隔的第二齒輪412;該輸出軸總成42包括一軸桿420、一套設於該軸桿420且與該第一齒輪411嚙合的一檔齒輪421,及一套設於該軸桿420且與該第二齒輪412嚙合的二檔齒輪422。該作動機構43包括一具有多個犬齒439的滑塊431,及一連接於該滑塊431與該變速鼓44之間的撥叉432。該撥叉432帶動該滑塊431移動,用以在該等犬齒439耦合於該一檔齒輪421上所形成之多個孔洞4211之一個一檔位置,與該等犬齒439耦合於該二檔齒輪422上所形成之多個孔洞4221之一個二檔位置間移動,即該電動機車2是以能在兩個檔位間切換的車種為例來說明。Referring to FIG. 4 and FIG. 5 in conjunction with FIG. 3 , the transmission device 4 includes a gear set 40 adapted to be connected to the power motor 21 to introduce power, an actuating mechanism 43 connected to the gear set 40, a speed change drum 44 connected to the actuating mechanism 43, an angle sensor 45 spaced from the speed change drum 44 and used to detect the rotation angle of the speed change drum 44 and output angle information, and a shift motor 46 connected to the speed change drum 44 to control the rotation angle of the speed change drum 44 so that the actuating mechanism 43 performs gear switching. The gear set 40 includes an input shaft assembly 41 and an output shaft assembly 42 linked to the input shaft assembly 41. The input shaft assembly 41 includes a shaft body 410, a first gear 411 disposed on the shaft body 410, and a second gear 412 disposed on the shaft body 410 and spaced from the first gear 411; the output shaft assembly 42 includes a shaft rod 420, a first gear 421 disposed on the shaft rod 420 and engaged with the first gear 411, and a second gear 422 disposed on the shaft rod 420 and engaged with the second gear 412. The actuating mechanism 43 includes a slider 431 having a plurality of dog teeth 439, and a shift fork 432 connected between the slider 431 and the shift drum 44. The shift fork 432 drives the slider 431 to move between a first gear position where the dog teeth 439 are coupled to a plurality of holes 4211 formed on the first gear gear 421 and a second gear position where the dog teeth 439 are coupled to a plurality of holes 4221 formed on the second gear gear 422. That is, the electric motorcycle 2 is described as a vehicle type that can switch between two gears.

參閱圖5,該變速鼓44包括一鼓軸441、二沿該鼓軸441之軸向相互間隔一段距離地定位於該鼓軸441的限位件442、一套設於該鼓軸441並可沿該鼓軸441之軸向在該等限位件442間移動的外套443、二套設於該鼓軸441且分別位於該等限位件442外側並能沿該鼓軸441之軸向移動的擋片444、二套設於該鼓軸441且分別位於該等擋片444外側的定位件445,及二分別設置於該等定位件445與該等擋片444之間的彈簧446。當該變速鼓44轉動而帶動該作動機構43移動時,由於該外套443相對於該鼓軸441之沿軸向的移動,都會推動該等擋片444的其中之一而使對應之所述彈簧446累積彈性恢復力。因此,即便該作動機構43之該滑塊431在第一時間未精準耦合於該一檔齒輪421或該二檔齒輪422,所述彈性恢復力也能避免該作動機構43持續固定在非精準的位置,有效避免該作動機構43與該一檔齒輪421或該二檔齒輪422產生撞擊,除了能避免元件間撞擊所產生的異音,還能藉此優化換檔的順暢度。5 , the speed-changing drum 44 includes a drum shaft 441, two limiting members 442 positioned on the drum shaft 441 at a distance from each other along the axial direction of the drum shaft 441, a sleeve 443 disposed on the drum shaft 441 and movable between the limiting members 442 along the axial direction of the drum shaft 441, two baffles 444 disposed on the drum shaft 441 and respectively located on the outer sides of the limiting members 442 and movable along the axial direction of the drum shaft 441, two positioning members 445 disposed on the drum shaft 441 and respectively located on the outer sides of the baffles 444, and two springs 446 disposed between the positioning members 445 and the baffles 444, respectively. When the shift drum 44 rotates and drives the actuating mechanism 43 to move, the outer sleeve 443 moves axially relative to the drum shaft 441, pushing one of the baffles 444 to accumulate elastic restoring force in the corresponding spring 446. Therefore, even if the slider 431 of the actuating mechanism 43 is not precisely coupled to the first gear 421 or the second gear 422 at the first time, the elastic restoring force can prevent the actuating mechanism 43 from being continuously fixed at an inaccurate position, effectively preventing the actuating mechanism 43 from colliding with the first gear 421 or the second gear 422, thereby avoiding the abnormal sound caused by the collision between components and optimizing the smoothness of the gear shifting.

參閱圖6與圖7並配合圖2,該方法實施例依序包含一判斷步驟61、一計算步驟62、一換檔馬達始動步驟63、一動力變化步驟64,及一動力回歸步驟65。在本方法實施例中,舉例而言是以該作動機構43由該變速鼓44帶動,且自該一檔位置升至該二檔位置的情況來說明。而該變速鼓44的轉動角度是以對應該一檔位置及該二檔位置的角度來說明,於此則不在圖7中呈現確切角度數值。Referring to FIG. 6 and FIG. 7 in conjunction with FIG. 2 , the method embodiment sequentially includes a determination step 61, a calculation step 62, a shift motor start step 63, a power change step 64, and a power return step 65. In the method embodiment, the example is taken to illustrate the situation that the actuating mechanism 43 is driven by the speed change drum 44 and is raised from the first gear position to the second gear position. The rotation angle of the speed change drum 44 is illustrated by the angle corresponding to the first gear position and the second gear position, and the exact angle value is not presented in FIG. 7 .

該判斷步驟61是在騎乘者操作該加速握把22的同時,該控制單元3接收該動力馬達21的一轉速資訊,並使該轉速資訊與至少一預先設定的轉速門檻值比較,藉此判斷是否控制該變速裝置4之該換檔馬達46進行換檔的轉動。具體而言,該控制單元3判斷在該轉速資訊高於一升檔的轉速門檻值(例如:5000rpm)時,控制該換檔馬達46進行升檔的轉動;在該轉速資訊低於一降檔的轉速門檻值(例如:3000rpm)時,控制該換檔馬達46進行降檔。於此是以該轉速資訊高於該升檔的轉速門檻值而升檔的情況來續行後續的步驟。其中,該升檔的轉速門檻值與該降檔的轉速門檻值可相同或不同,以配合該電動機車2(繪示於圖3)的車種,或者該動力馬達21的動力輸出型態。The judging step 61 is that when the rider operates the accelerator grip 22, the control unit 3 receives a speed information of the power motor 21 and compares the speed information with at least one preset speed threshold value, thereby judging whether to control the shift motor 46 of the transmission device 4 to perform a gear shift. Specifically, the control unit 3 controls the shift motor 46 to perform an upshift when the speed information is higher than a speed threshold value for upshifting (e.g., 5000 rpm); and controls the shift motor 46 to perform a downshift when the speed information is lower than a speed threshold value for downshifting (e.g., 3000 rpm). Here, the subsequent steps are continued when the speed information is higher than the speed threshold value for upshifting. The speed threshold value for upshifting and the speed threshold value for downshifting can be the same or different to match the type of the electric motorcycle 2 (shown in FIG. 3 ) or the power output type of the power motor 21.

該計算步驟62是在該控制單元3判定該換檔馬達46進行換檔時,則讀取將該控制單元3接收到的該轉速資訊,及一由該油門位置感知器23輸出之一油門開度訊號所對應該動力馬達21之一操作扭力的當下油門扭力資訊,帶入預先對應該電動機車2的參數值而設計的公式,藉此計算出一低於該操作扭力的目標扭力、一動力變化時間T1,及一動力恢復時間T2。The calculation step 62 is to read the rotation speed information received by the control unit 3 and the current throttle torque information of the operating torque of the power motor 21 corresponding to the throttle opening signal output by the throttle position sensor 23 when the control unit 3 determines that the shift motor 46 is shifting, and bring them into a formula designed in advance corresponding to the parameter value of the electric motorcycle 2, thereby calculating a target torque lower than the operating torque, a power change time T1, and a power recovery time T2.

在該換檔馬達始動步驟63中,該控制單元3開始驅動該該換檔馬達46,並且接收該角度訊號而判斷該換檔馬達46是否轉動到正確的位置,確保得以控制該變速鼓44在一個一檔角度位置與一個二檔角度位置之間轉動運轉。配合前述的升檔操作,該換檔馬達46在此是使該變速鼓44如圖7所示地由該一檔角度位置移動至該二檔角度位置。In the shift motor start step 63, the control unit 3 starts to drive the shift motor 46, and receives the angle signal to determine whether the shift motor 46 is rotated to the correct position, ensuring that the shift drum 44 is controlled to rotate between a first gear angle position and a second gear angle position. In conjunction with the above-mentioned upshift operation, the shift motor 46 here moves the shift drum 44 from the first gear angle position to the second gear angle position as shown in FIG.

該動力變化步驟64是與該換檔馬達始動步驟63間隔一段第一延遲時間D1後,該控制單元3控制該動力馬達21在該動力變化時間T1中,自該操作扭力降至該目標扭力。其中,該換檔馬達始動步驟63可謂相較於該動力變化步驟64而提前作動,於是該變速鼓44可更快轉到目標位置,以縮短換檔的時間。另參閱圖5至圖7,預先計算出的該動力變化時間T1,主要是因應該作動機構43若無法第一時間直接精準與該二檔齒輪422耦合的情況,配合該變速鼓44之該等彈簧446暫時形成緩衝的效果,設計一段該動力馬達21之扭力由該操作扭力變化至該目標扭力的適當時間,藉由該動力變化時間T1而形成類似變速時不離合的快排機制,使得該動力馬達21的扭力在適當的時間間距中完成改變,達到降低換檔過程產生的頓挫感之效果,並能減少該作動機構43與該齒輪組40間的撞擊音。The power change step 64 is performed after a first delay time D1 from the shift motor start step 63. The control unit 3 controls the power motor 21 to reduce the operating torque to the target torque during the power change time T1. The shift motor start step 63 can be said to be performed earlier than the power change step 64, so that the speed change drum 44 can rotate to the target position faster to shorten the shift time. Also refer to FIG. 5 to FIG. 7 . The pre-calculated power change time T1 is mainly to cope with the situation that the actuating mechanism 43 cannot be directly and accurately coupled with the second gear 422 at the first time, and cooperate with the springs 446 of the shift drum 44 to temporarily form a buffer effect, and design a suitable time for the torque of the power motor 21 to change from the operating torque to the target torque. Through the power change time T1, a quick shift mechanism similar to non-clutching during speed change is formed, so that the torque of the power motor 21 is changed in a suitable time interval, so as to achieve the effect of reducing the abrupt feeling caused by the gear shifting process and reducing the impact sound between the actuating mechanism 43 and the gear set 40.

再參閱圖5至圖7並配合圖2,該動力回歸步驟65是待該變速鼓44轉動完成後,在一段第二延遲時間D2後,該控制單元3控制該動力馬達21在該動力恢復時間T2中,自該目標扭力回復至該操作扭力。即,相較於該換檔馬達46在該換檔馬達始動步驟63開始轉動該變速鼓44,直到該變速鼓44已完成轉動的動作,是延遲一段該第二延遲時間D2,以確保該作動機構43確實耦合至該二檔齒輪422後,才開始在適當的時間內使該動力馬達21的扭力提升至該操作扭力,藉由該動力恢復時間T2而形成類似變速時不離合的快排機制,使得該動力馬達21的扭力在適當的時間間距中完成改變,才可進一步降低換檔過程產生的頓挫感的效果,並能減少該作動機構43與該齒輪組40間之撞擊音。5 to 7 in conjunction with FIG. 2 , the power return step 65 is to wait until the speed change drum 44 completes rotation, and after a second delay time D2, the control unit 3 controls the power motor 21 to return from the target torque to the operating torque during the power recovery time T2. That is, compared with the shift motor 46 starting to rotate the speed change drum 44 at the shift motor starting step 63, the speed change drum 44 is not rotated until it is delayed for the second delay time D2 to ensure that the actuating mechanism 43 is coupled to the second gear 422. Then, the torque of the power motor 21 is increased to the operating torque within a suitable time. By means of the power recovery time T2, a quick shift mechanism similar to a non-clutching quick shift mechanism is formed, so that the torque of the power motor 21 is changed within a suitable time interval, which can further reduce the effect of the frustration caused by the shifting process and reduce the impact sound between the actuating mechanism 43 and the gear set 40.

參閱圖6至圖8並配合圖2,要特別說明的是,若是欲使該第一實施例控制該齒輪組40降檔時,該換檔馬達46驅動該變速鼓44之轉動角度,是如圖8所呈現地與圖7相反,而該動力馬達21的扭力命令自然也是據以對應修正。除此之外,在降檔時的該動力變化時間T1及該動力恢復時間T2,以及該目標扭力的參數值,自然都會與升檔時的情況有所差別,可於該控制單元3中預先寫入對應公式,以於該計算步驟62中完成預先的計算。具體而言,該計算步驟62是讀取該轉速資訊及該當下油門扭力資訊後,計算出一高於該操作扭力的目標扭力,使得後續的該換檔馬達始動步驟63、該動力變化步驟64,及該動力回歸步驟65,都如同前述的升檔操作一般,同樣達成快速換檔且降低頓挫感的效果。Referring to FIG. 6 to FIG. 8 in conjunction with FIG. 2 , it is particularly noted that if the first embodiment is to control the gear set 40 to downshift, the shift motor 46 drives the speed change drum 44 to rotate at an angle opposite to that of FIG. 7 as shown in FIG. 8 , and the torque command of the power motor 21 is naturally modified accordingly. In addition, the power change time T1 and the power recovery time T2 during downshifting, as well as the parameter value of the target torque, are naturally different from those during upshifting, and the corresponding formula can be pre-written in the control unit 3 to complete the pre-calculation in the calculation step 62 . Specifically, the calculation step 62 reads the rotational speed information and the current throttle torque information, and calculates a target torque higher than the operating torque, so that the subsequent shift motor starting step 63, the power change step 64, and the power return step 65 are the same as the aforementioned upshift operation, and the effect of fast shifting and reducing the sense of frustration is also achieved.

參閱圖9並配合圖2與圖3,為本發明電動車之變速系統的控制系統之一第二實施例,本第二實施例與該第一實施例的差別在於:該控制單元3包括一連接於該變速裝置4之該換檔馬達46的整車控制器(VCU)31,及一連接於該整車控制器31且適用於連接該動力馬達21的馬達控制器(MCU)32。即,如圖6所呈現之該第一實施例,是將該整車控制器31及該馬達控制器32的功能,整合為單一模組化的該控制單元3。而如圖9所呈現之該第二實施例中,該整車控制器31及該馬達控制器32則是各自獨立,但彼此相互達成通訊。Referring to FIG. 9 in conjunction with FIG. 2 and FIG. 3, a second embodiment of the control system of the transmission system of the electric vehicle of the present invention is shown. The difference between the second embodiment and the first embodiment is that the control unit 3 includes a vehicle control unit (VCU) 31 connected to the shift motor 46 of the transmission device 4, and a motor controller (MCU) 32 connected to the vehicle control unit 31 and suitable for connecting to the power motor 21. That is, as shown in FIG. 6, the first embodiment integrates the functions of the vehicle control unit 31 and the motor controller 32 into a single modular control unit 3. As shown in FIG. 9, in the second embodiment, the vehicle control unit 31 and the motor controller 32 are independent of each other, but communicate with each other.

據上所述的區別,相較於該第一實施例而言,本第二實施例之該馬達控制器32用於控制該動力馬達21,且用以將該動力馬達21之轉速資訊提供給該整車控制器31;而該整車控制器31則執行如圖2所呈現之該判斷步驟61、該計算步驟62、該換檔馬達始動步驟63、該動力變化步驟64,及該動力回歸步驟65的控制,且該整車控制器31用以接收該油門位置感知器23所傳遞之該油門開度訊號,並據此將該加速握把22所對應的扭力命令提供至該馬達控制器32,藉此對應控制該動力馬達21。According to the above-mentioned differences, compared with the first embodiment, the motor controller 32 of the second embodiment is used to control the power motor 21 and to provide the speed information of the power motor 21 to the vehicle controller 31; and the vehicle controller 31 executes the control of the judgment step 61, the calculation step 62, the shift motor starting step 63, the power change step 64, and the power return step 65 as shown in FIG. 2, and the vehicle controller 31 is used to receive the throttle opening signal transmitted by the throttle position sensor 23, and accordingly provide the torque command corresponding to the acceleration grip 22 to the motor controller 32, thereby correspondingly controlling the power motor 21.

要特別說明的是,該整車控制器31會由該馬達控制器32接收該轉速資訊,並判斷是否控制該換檔馬達46進行換檔。而該整車控制器31也會如同該第一實施例之該控制單元3,依據該轉速資訊,及由該油門開度訊號所對應該動力馬達21之一操作扭力的油門扭力資訊,計算出該目標扭力。另外,為了達成與該第一實施例相同之順暢換檔、降低頓挫感,減少換檔時之機件衝擊音的功效,該整車控制器31也會計算出該動力變化時間T1及該動力恢復時間T2。其中,在執行該動力變化時間T1時,會先執行該第一延遲時間D1而提前讓該換檔馬達46轉動;而在執行該動力恢復時間T2前,則是先執行該第二延遲時間D2而確保該齒輪組40入檔完成。即,本第二實施例只是將該控制單元3依照控制對象而分為該整車控制器31及該馬達控制器32,在執行該方法實施例的情況下,能達成與該第一實施例完全相同之順暢換檔、降低頓挫感,減少換檔時之機件衝擊音等等的功效。It should be particularly noted that the vehicle controller 31 receives the rotation speed information from the motor controller 32 and determines whether to control the shift motor 46 to shift gears. The vehicle controller 31 also calculates the target torque based on the rotation speed information and the throttle torque information of an operating torque of the power motor 21 corresponding to the throttle opening signal, just like the control unit 3 of the first embodiment. In addition, in order to achieve the same effects as the first embodiment of smooth shifting, reducing frustration, and reducing mechanical impact noise during shifting, the vehicle controller 31 also calculates the power change time T1 and the power recovery time T2. When the power change time T1 is executed, the first delay time D1 is executed first to allow the shift motor 46 to rotate in advance; and before the power recovery time T2 is executed, the second delay time D2 is executed first to ensure that the gear set 40 is shifted into gear. That is, the second embodiment only divides the control unit 3 into the vehicle controller 31 and the motor controller 32 according to the control object. When the method embodiment is executed, the same effects as the first embodiment can be achieved, such as smooth shifting, reduced frustration, and reduced mechanical impact noise during shifting.

綜上所述,本發明電動車之變速系統的控制方法及其系統,該第一實施例的該控制單元3,或者該第二實施例之該整車控制器31,在執行該判斷步驟61、該計算步驟62、該換檔馬達始動步驟63、該動力變化步驟64,及該動力回歸步驟65之控制的情況下,即便該變速裝置4未配置離合器,也能達成順暢換檔並減少換檔頓挫感的效果。因此,確實能達成本發明之目的。In summary, the control method and system of the transmission system of the electric vehicle of the present invention, the control unit 3 of the first embodiment, or the vehicle controller 31 of the second embodiment, when executing the control of the determination step 61, the calculation step 62, the shift motor start step 63, the power change step 64, and the power return step 65, can achieve smooth shifting and reduce the shifting frustration even if the transmission device 4 is not equipped with a clutch. Therefore, the purpose of the present invention can be achieved.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only an example of the implementation of the present invention, and it should not be used to limit the scope of the implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the patent of the present invention.

2:電動車 21:動力馬達 22:加速握把 23:油門位置感知器 3:控制單元 31:整車控制器 32:馬達控制器 4:變速裝置 40:齒輪組 41:輸入軸總成 410:軸體 411:第一齒輪 412:第二齒輪 42:輸出軸總成 420:軸桿 421:一檔齒輪 4211:孔洞 422:二檔齒輪 4221:孔洞 43:作動機構 431:滑塊 432:撥叉 439:犬齒 44:變速鼓 441:鼓軸 442:限位件 443:外套 444:擋片 445:定位件 446:彈簧 45:角度感知器 46:換檔馬達 61:判斷步驟 62:計算步驟 63:換檔馬達始動步驟 64:動力變化步驟 65:動力回歸步驟 T1:動力變化時間 T2:動力恢復時間 D1:第一延遲時間 D2:第二延遲時間 2: Electric vehicle 21: Power motor 22: Accelerator grip 23: Throttle position sensor 3: Control unit 31: Vehicle controller 32: Motor controller 4: Speed changer 40: Gear set 41: Input shaft assembly 410: Shaft 411: First gear 412: Second gear 42: Output shaft assembly 420: Shaft 421: First gear 4211: Hole 422: Second gear 4221: Hole 43: Actuator 431: Slide 432: Shift fork 439: Dog tooth 44: Speed change drum 441: Drum shaft 442: Limiting member 443: Jacket 444: Baffle 445: Positioning member 446: Spring 45: Angle sensor 46: Shift motor 61: Determination step 62: Calculation step 63: Shift motor starting step 64: Power change step 65: Power return step T1: Power change time T2: Power recovery time D1: First delay time D2: Second delay time

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一不完整的剖視圖,說明一現有之電動車的變速機構 圖2是一方塊流程圖,說明本發明電動車之變速系統的控制方法之一方法實施例; 圖3是一側視圖,說明一電動機車的元件; 圖4是一立體圖,說明一變速裝置的元件; 圖5是一剖視圖,說明該變速裝置之一變速鼓及一作動機構,及該變速鼓帶動該作動機構的運作; 圖6是一示意圖,說明藉由本發明電動車之變速系統的控制系統之一第一實施例執行該方法實施例的情況; 圖7是一換檔流程的時序圖,配合圖6說明執行該方法實施例時,該變速鼓與一用以提供該電動機車行駛動力之動力馬達的扭力間的相對關係; 圖8是一換檔流程的時序圖,說明執行該方法實施例的另一種實施態樣;及 圖9是一示意圖,說明本發明電動車之變速系統的控制系統之一第二實施例。 Other features and effects of the present invention will be clearly presented in the implementation method with reference to the drawings, in which: FIG. 1 is an incomplete cross-sectional view illustrating a conventional electric vehicle transmission mechanism FIG. 2 is a block flow chart illustrating a method implementation example of the control method of the electric vehicle transmission system of the present invention; FIG. 3 is a side view illustrating components of an electric locomotive; FIG. 4 is a three-dimensional view illustrating components of a transmission device; FIG. 5 is a cross-sectional view illustrating a transmission drum and an actuating mechanism of the transmission device, and the operation of the actuating mechanism driven by the transmission drum; FIG. 6 is a schematic diagram illustrating the implementation of the method implementation example by a first implementation example of the control system of the electric vehicle transmission system of the present invention; FIG. 7 is a timing diagram of a shifting process, and together with FIG. 6, illustrates the relative relationship between the shift drum and the torque of a power motor for providing the electric locomotive with driving power when executing the method embodiment; FIG. 8 is a timing diagram of a shifting process, illustrating another embodiment of executing the method embodiment; and FIG. 9 is a schematic diagram illustrating a second embodiment of a control system of a transmission system of an electric vehicle of the present invention.

61:判斷步驟 61: Judgment steps

62:計算步驟 62: Calculation steps

63:換檔馬達始動步驟 63: Shift motor starting steps

64:動力變化步驟 64: Power change steps

65:動力回歸步驟 65: Power return step

Claims (11)

一種電動車之變速系統的控制方法,該電動車包含一控制單元、一用以提供行駛動力的動力馬達、一用以偵測一油門開度訊號並傳送至該控制單元的油門位置感知器,及一變速裝置,該變速裝置包括一適用於連接該動力馬達而導入動力的齒輪組、一與該齒輪組連接的作動機構、一連接於該作動機構的變速鼓,及一連結於該變速鼓用以控制該變速鼓之轉動角度而使該作動機構執行檔位切換的換檔馬達,該變速鼓包括一鼓軸、一套設於該鼓軸並可沿該鼓軸之軸向移動的外套,及二分別設置於該外套兩側的彈簧,該電動車之變速系統的控制方法包含:一判斷步驟,該控制單元接收該動力馬達的一轉速資訊,並判斷是否控制該換檔馬達進行換檔;一計算步驟,在該控制單元判定該換檔馬達進行換檔時,該控制單元依據該轉速資訊,及由該油門開度訊號所對應該動力馬達之一操作扭力的當下油門扭力資訊,計算出一目標扭力;一換檔馬達始動步驟,該控制單元驅動該換檔馬達運轉,使得該變速鼓開始轉動;一動力變化步驟,與該換檔馬達始動步驟間隔一段第一延遲時間,使該控制單元控制該動力馬達,自該操作扭力降至該目標扭力,以進行該齒輪組的換檔;及一動力回歸步驟,在該變速鼓轉動完成後,間隔一段第二延遲時間,使該控制單元控制該動力馬達自該目標 扭力回復至該操作扭力。 A control method for a transmission system of an electric vehicle, the electric vehicle comprising a control unit, a power motor for providing driving power, a throttle position sensor for detecting a throttle opening signal and transmitting it to the control unit, and a transmission device, the transmission device comprising a gear set suitable for connecting to the power motor to introduce power, an actuating mechanism connected to the gear set, and a A shift drum, and a shift motor connected to the shift drum for controlling the rotation angle of the shift drum so that the actuator performs gear switching. The shift drum includes a drum shaft, a cover disposed on the drum shaft and movable along the axial direction of the drum shaft, and two springs disposed on both sides of the cover. The control method of the speed change system of the electric vehicle includes: a determination step, wherein the control unit receives a rotation speed of the power motor; information, and determines whether to control the shift motor to shift; a calculation step, when the control unit determines that the shift motor is shifting, the control unit calculates a target torque based on the rotation speed information and the current throttle torque information of an operating torque of the power motor corresponding to the throttle opening signal; a shift motor starting step, the control unit drives the shift motor to operate so that the shift drum is opened. a power change step, which is separated from the shift motor start step by a first delay time, so that the control unit controls the power motor to reduce the operating torque to the target torque to perform the gear shifting of the gear set; and a power return step, which is separated from the shift drum by a second delay time, so that the control unit controls the power motor to return from the target torque to the operating torque after the rotation of the shift drum is completed. 如請求項1所述電動車之變速系統的控制方法,其中,在該計算步驟中,該控制單元還計算出一動力變化時間及一動力恢復時間,該控制單元是在該動力變化時間控制該動力馬達修正扭力至該目標扭力,且是在該動力恢復時間控制該動力馬達回復至該操作扭力。 As described in claim 1, the control method of the transmission system of an electric vehicle, wherein in the calculation step, the control unit further calculates a power change time and a power recovery time, and the control unit controls the power motor to correct the torque to the target torque during the power change time, and controls the power motor to return to the operating torque during the power recovery time. 如請求項1所述電動車之變速系統的控制方法,其中,該變速裝置之該齒輪組包括一輸入軸總成,及一輸出軸總成,該輸入軸總成包括一軸體、一套設於該軸體的第一齒輪,及一套設於該軸體且與該第一齒輪相間隔的第二齒輪,該輸出軸總成包括一軸桿、一套設於該軸桿且與該第一齒輪嚙合的一檔齒輪,及一套設於該軸桿且與該第二齒輪嚙合的二檔齒輪,該作動機構用以在一耦合該一檔齒輪之一檔位置與一耦合該二檔齒輪之二檔位置間移動,在該判斷步驟中,該控制單元判斷在該轉速資訊高於一升檔的轉速門檻值時,控制該換檔馬達進行升檔的轉動。 The control method of the transmission system of an electric vehicle as described in claim 1, wherein the gear set of the transmission device includes an input shaft assembly and an output shaft assembly, the input shaft assembly includes a shaft body, a first gear disposed on the shaft body, and a second gear disposed on the shaft body and spaced from the first gear, and the output shaft assembly includes a shaft rod, a first gear disposed on the shaft rod and spaced from the first gear. A first gear engaged with the first gear, and a second gear disposed on the shaft and engaged with the second gear, the actuating mechanism is used to move between a first gear position coupled with the first gear and a second gear position coupled with the second gear. In the determination step, the control unit controls the shift motor to rotate for upshifting when the speed information is determined to be higher than a speed threshold value for upshifting. 如請求項3所述電動車之變速系統的控制方法,其中,在該判斷步驟中,該控制單元判斷該轉速資訊低於一降檔的轉速門檻值時,控制該換檔馬達進行降檔的轉動。 The control method of the transmission system of an electric vehicle as described in claim 3, wherein, in the judgment step, when the control unit judges that the speed information is lower than a speed threshold value for downshifting, the shift motor is controlled to perform downshifting. 如請求項1所述電動車之變速系統的控制方法,該變速裝置還包括一與該變速鼓間隔設置,並用以偵測該變速鼓的轉動角度而輸出一角度訊號的角度感知器,其中,在該換檔馬達始動步驟中,該控制單元接收該角度訊號而判 斷該換檔馬達是否轉動至正確的位置。 As described in claim 1, the control method of the transmission system of an electric vehicle, the transmission device further includes an angle sensor spaced apart from the transmission drum and used to detect the rotation angle of the transmission drum and output an angle signal, wherein, in the starting step of the shift motor, the control unit receives the angle signal and determines whether the shift motor rotates to the correct position. 如請求項1所述電動車之變速系統的控制方法,其中,該控制單元包括一連接於該變速裝置之該換檔馬達的整車控制器,及一連接於該整車控制器且適用於連接該動力馬達的馬達控制器。 A control method for a transmission system of an electric vehicle as described in claim 1, wherein the control unit includes a vehicle controller connected to the shift motor of the transmission device, and a motor controller connected to the vehicle controller and suitable for connecting to the power motor. 一種電動車之變速系統的控制系統,該電動車包含一控制單元、一用以提供行駛動力的動力馬達、一用以偵測一油門開度訊號並傳送至該控制單元的油門位置感知器,及一變速裝置,該變速裝置包括一適用於連接該動力馬達而導入動力的齒輪組、一與該齒輪組連接的作動機構,一連接於該作動機構的變速鼓,及一連結於該變速鼓用以控制該變速鼓之轉動角度而使該作動機構執行檔位切換的換檔馬達,其中,該控制單元接收該動力馬達的一轉速資訊,並判斷是否控制該換檔馬達進行換檔,判定該換檔馬達進行換檔時,依據該轉速資訊,及由該油門開度訊號所對應該動力馬達之一操作扭力的當下油門扭力資訊,計算出一目標扭力、一動力變化時間,及一動力恢復時間,在該動力變化時間前先執行一段第一延遲時間,提前驅動該換檔馬達運轉,使得該變速鼓開始轉動,且控制該動力馬達修正扭力至該目標扭力,以進行該齒輪組之換檔,而在該動力恢復時間前,先執行一段第二延遲時間,進而確保該齒輪組入檔完成,再控制該動力馬達回復至該操作扭力。 A control system for a transmission system of an electric vehicle, the electric vehicle comprises a control unit, a power motor for providing driving power, a throttle position sensor for detecting a throttle opening signal and transmitting it to the control unit, and a transmission device, the transmission device comprising a gear set suitable for connecting to the power motor to introduce power, an actuating mechanism connected to the gear set, a transmission drum connected to the actuating mechanism, and a shift motor connected to the transmission drum for controlling the rotation angle of the transmission drum so that the actuating mechanism performs gear switching, wherein the control unit receives a rotation speed information of the power motor and determines whether to control the shift motor When the gear shifting motor is determined to be shifting, a target torque, a power change time, and a power recovery time are calculated based on the rotation speed information and the current throttle torque information of an operating torque of the power motor corresponding to the throttle opening signal. A first delay time is executed before the power change time to drive the gear shifting motor in advance so that the gear shift drum starts to rotate and the power motor is controlled to correct the torque to the target torque to shift the gear set. Before the power recovery time, a second delay time is executed to ensure that the gear set is shifted, and then the power motor is controlled to return to the operating torque. 如請求項7所述電動車之變速系統的控制系統,其中,該 控制單元包括一連接於該變速裝置之該換檔馬達的整車控制器,及一連接於該整車控制器且適用於連接該動力馬達的馬達控制器。 A control system for a transmission system of an electric vehicle as described in claim 7, wherein the control unit includes a vehicle controller connected to the shift motor of the transmission device, and a motor controller connected to the vehicle controller and suitable for connecting to the power motor. 如請求項8所述電動車之變速系統的控制系統,其中,該整車控制器接收該動力馬達的該轉速資訊,並判斷是否控制該換檔馬達進行換檔,判定該換檔馬達進行換檔時,該整車控制器依據該轉速資訊及該當下油門扭力資訊計算出該目標扭力,而該轉速資訊是由該馬達控制器傳遞至該整車控制器。 As described in claim 8, the control system of the transmission system of an electric vehicle, wherein the vehicle controller receives the speed information of the power motor and determines whether to control the shift motor to shift gears. When it is determined that the shift motor is shifting gears, the vehicle controller calculates the target torque based on the speed information and the current throttle torque information, and the speed information is transmitted from the motor controller to the vehicle controller. 如請求項9所述電動車之變速系統的控制系統,其中,該整車控制器還計算出一動力變化時間及一動力恢復時間,並在該動力變化時間控制該動力馬達修正扭力至該目標扭力,且是在該動力恢復時間控制該動力馬達回復至該操作扭力。 As described in claim 9, the control system of the transmission system of an electric vehicle, wherein the vehicle controller also calculates a power change time and a power recovery time, and controls the power motor to correct the torque to the target torque during the power change time, and controls the power motor to return to the operating torque during the power recovery time. 如請求項7所述電動車之變速系統的控制系統,其中,該變速裝置之該作動機構包括一具有多個犬齒的滑塊,及一連接於該滑塊與該變速鼓之間的撥叉。 A control system for a transmission system of an electric vehicle as described in claim 7, wherein the actuating mechanism of the transmission device includes a slider having a plurality of dog teeth, and a shift fork connected between the slider and the transmission drum.
TW111147264A 2022-12-08 2022-12-08 Control method and system of transmission system of electric vehicle TWI880141B (en)

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FR2313724A FR3143083A1 (en) 2022-12-08 2023-12-07 METHOD FOR CONTROLLING A TRANSMISSION SYSTEM OF AN ELECTRIC VEHICLE AND SYSTEM IMPLEMENTING THE LATTER

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103380022A (en) * 2011-02-04 2013-10-30 日产自动车株式会社 Kick-down control device for electric vehicle
TWM472634U (en) * 2013-10-29 2014-02-21 Kwang Yang Motor Co Shifting mechanism for vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103380022A (en) * 2011-02-04 2013-10-30 日产自动车株式会社 Kick-down control device for electric vehicle
TWM472634U (en) * 2013-10-29 2014-02-21 Kwang Yang Motor Co Shifting mechanism for vehicle

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