TWI879079B - Low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment - Google Patents
Low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment Download PDFInfo
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Abstract
一種低VOC排放量環保型聚氨酯塑膠粒製造設備,其係包含有相連接之一混合裝置、一反應裝置、一反應捏合押送裝置和一水中切粒裝置,該混合裝置係包含有一第一入料頭和一混合容置體,該第一入料頭係連接有複數個第一儲料桶,供儲存並輸出塑粒原料,該混合容置體內係設置有一對混合螺桿,該反應裝置係設有一對反應螺桿,該反應捏合押送裝置係設置有一對反應捏合押送螺,藉此,本發明塑粒原料混合物之混合、反應、反應捏合押送過程中,係藉由密閉式之給料環境,大幅降低揮發性有機化合物(VOC)之排放量,避免環境汙染,藉以達到環保之效果。A low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment comprises a mixing device, a reaction device, a reaction kneading and conveying device and an underwater pelletizing device connected to each other. The mixing device comprises a first feed head and a mixing container. The first feed head is connected to a plurality of first storage barrels for storing and outputting plastic pellet raw materials. A pair of mixing screws is arranged in the mixing container, the reaction device is provided with a pair of reaction screws, and the reaction kneading and conveying device is provided with a pair of reaction kneading and conveying screws. Thus, in the mixing, reaction, reaction kneading and conveying process of the plastic pellet raw material mixture of the present invention, the emission of volatile organic compounds (VOC) is greatly reduced through a closed feeding environment, environmental pollution is avoided, and the effect of environmental protection is achieved.
Description
本發明係與一種聚氨酯塑膠粒製造設備有關,特別是指一種低VOC排放量環保型聚氨酯塑膠粒製造設備。 The present invention relates to a polyurethane plastic pellet manufacturing device, and in particular to a low VOC emission and environmentally friendly polyurethane plastic pellet manufacturing device.
按,習用聚氨酯塑膠粒製造設備,請參閱中華民國專利申請案號第103140388號「複合式塑粒之製造機構」,其係包含有一射料混合裝置,該射料混合裝置係連接有一入料裝置,該入料裝置係連接有一捏合反應裝置,該捏合反應裝置係連接有一反應押送裝置,該反應押送裝置係連接有一冷卻裝置,藉此,使本發明可獨力調整各裝置之馬達扭力,並可達到獨立調整物料混合、反應及混鏈之效果,而進一步提高本發明之塑粒品質及產量,俾達到節能減碳之效果。 According to the commonly used polyurethane plastic pellet manufacturing equipment, please refer to the Republic of China patent application No. 103140388 "Compound plastic pellet manufacturing mechanism", which includes a shot mixing device, the shot mixing device is connected to a feeding device, the feeding device is connected to a kneading reaction device, the kneading reaction device is connected to a reaction escort device, and the reaction escort device is connected to a cooling device. By this, the present invention can independently adjust the motor torque of each device, and can achieve the effect of independently adjusting material mixing, reaction and mixing, and further improve the quality and output of the plastic pellets of the present invention, so as to achieve the effect of energy saving and carbon reduction.
惟,習用複合式塑粒之製造機構之射料混合裝置之射料混合頭係以開放式之方式連接儲料桶,即儲料桶於輸出塑粒原料至射料混合頭時,以及塑粒原料於混合反應時,將會產生揮發性有機化合物(VOC),並排放至外界,藉以造成空氣汙染而不環保,是以,本案發明人在觀察到上述缺點後,認為現有的聚氨酯塑膠粒製造設備實有改進之必要,而遂有本發明之產生。 However, the injection mixing head of the injection mixing device of the conventional composite plastic pellet manufacturing mechanism is connected to the storage barrel in an open manner, that is, when the storage barrel outputs the plastic pellet raw materials to the injection mixing head and when the plastic pellet raw materials are mixed, volatile organic compounds (VOC) will be generated and discharged to the outside, thereby causing air pollution and not environmentally friendly. Therefore, after observing the above shortcomings, the inventor of this case believes that the existing polyurethane plastic pellet manufacturing equipment needs to be improved, and thus the present invention is produced.
本發明之目的係在提供一種低VOC排放量環保型聚氨酯塑膠粒製造設備,幅降低揮發性有機化合物(VOC)之排放量,避免環境汙染,藉以達到環保之效果。 The purpose of this invention is to provide a low VOC emission and environmentally friendly polyurethane plastic pellet manufacturing equipment, which can significantly reduce the emission of volatile organic compounds (VOCs), avoid environmental pollution, and achieve environmental protection effects.
為達上述目的,本發明所提供之低VOC排放量環保型聚氨酯塑膠粒製造設備,其係包含有:一混合裝置,其係包含有相互密閉式連接之一第一馬達、一第一入料頭和一混合容置體,該第一入料頭內係具有一入料容室,該第一入料頭係連接有複數個第一儲料桶,該等第一儲料桶供儲存塑粒原料並可計量輸出至該入料容室內,該混合容置體內係形成有一連通該入料容室之混合容室,該混合容室內係設置有一對彼此平行之混合螺桿,該等混合螺桿係連接該第一馬達,用以將該塑粒原料混合為一塑粒原料混合物;一反應裝置,其係包含有一反應容置體,該反應容置體內係形成有一與該混合裝置相連通之反應容室,該反應容置體之一端係設有一第二馬達,該第二馬達係連接有一對彼此平行之反應螺桿,且該等反應螺桿係設置於該反應容室內,並可受該第二馬達驅轉作動,以將該塑粒原料混合物反應後輸出;一反應捏合押送裝置,其係包含有一反應捏合押送容置體,該反應捏合押送容置體內係形成有一與該反應裝置相連通之反應捏合押送容室,該反應捏合押送容置體之一端係設有一第三馬達,該第三馬達係連接有一對彼此平行之反應捏合押送螺桿,且該等反應捏合押送螺桿係設置於該反應捏合押送容室內,並可受該第三馬達驅轉作動,以將該塑粒原料混合物反應捏合押送後輸出;一水中切粒裝置,其係與該反應捏合押送裝置相連接,供承接從該反應捏合押送裝置輸出之塑粒原料混合物,並將該塑粒原料混合物冷卻定型並切割為複數個塑粒。 To achieve the above-mentioned purpose, the low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment provided by the present invention comprises: a mixing device, which comprises a first motor, a first feed head and a mixing container which are connected to each other in a sealed manner, wherein the first feed head has a feed chamber, and the first feed head is connected to a plurality of first storage barrels, wherein the first storage barrels are used to store plastic pellet raw materials and can be metered and output to the feed chamber, and the mixing container A mixing chamber connected to the feeding chamber is formed in the body, and a pair of mixing screws parallel to each other are arranged in the mixing chamber, and the mixing screws are connected to the first motor to mix the plastic pellet raw materials into a plastic pellet raw material mixture; a reaction device, which includes a reaction container, a reaction chamber connected to the mixing device is formed in the reaction container, and a second motor is arranged at one end of the reaction container, and the second motor is connected to a pair of parallel reaction screws, which are arranged in the reaction chamber and can be driven by the second motor to react and output the plastic pellet raw material mixture; a reaction kneading and conveying device, which includes a reaction kneading and conveying container, a reaction kneading and conveying chamber connected to the reaction device is formed in the reaction kneading and conveying container, and a third motor is provided at one end of the reaction kneading and conveying container, and the third motor is connected to the reaction kneading and conveying chamber. A pair of parallel reaction kneading and conveying screws are connected, and the reaction kneading and conveying screws are arranged in the reaction kneading and conveying chamber, and can be driven by the third motor to react knead and convey the plastic pellet raw material mixture and then output it; an underwater pelletizing device is connected to the reaction kneading and conveying device, which is used to receive the plastic pellet raw material mixture output from the reaction kneading and conveying device, and cools and shapes the plastic pellet raw material mixture and cuts it into a plurality of plastic pellets.
本發明所提供之低VOC排放量環保型聚氨酯塑膠粒製造設備,係透過係藉由密閉式之給料環境,大幅降低揮發性有機化合物(VOC)之排放量,避免環境汙染,藉以達到環保之效果 The low VOC emission and environmentally friendly polyurethane plastic pellet manufacturing equipment provided by the present invention uses a closed feeding environment to significantly reduce the emission of volatile organic compounds (VOCs), avoid environmental pollution, and achieve environmental protection effects.
100:低VOC排放量環保型聚氨酯塑膠粒製造設備 100: Low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment
10:混合裝置 10: Mixing device
11:第一馬達 11: First Motor
12:第一入料頭 12: First feeding head
121:入料容室 121: Feeding chamber
122:入料孔 122: Feeding hole
123:第一儲料桶 123: First storage tank
13:混合容置體 13: Mixed container
131:混合容室 131: Mixing chamber
132:混合出口 132: Mixed export
14:混合螺桿 14: Mixing screw
15:第一排料閥 15: First discharge valve
151:輸料孔 151: Feed hole
152:排料流道 152: Discharge channel
153:油壓缸 153: Hydraulic cylinder
20:反應裝置 20:Reaction device
21:反應容置體 21: Reaction container
211:反應容室 211: Reaction chamber
212:反應入口 212: Reaction entrance
213:入料口 213: Feeding port
215:反應出口 215: Reaction exit
22:第二馬達 22: Second Motor
23:第一齒輪箱 23: First gear box
24:反應螺桿 24: Reaction screw
25:第二排料閥 25: Second discharge valve
251:輸料孔 251: Feeding hole
252:排料流道 252: Discharge channel
253:油壓缸 253: Hydraulic cylinder
26:第二入料頭 26: Second feeding head
261:貫孔 261: Perforation
262:螺孔 262: screw hole
263:入料流道 263: Inlet channel
264:封閉件 264: Closed item
265:拉桿 265: Pull rod
266:塞頭 266: Plug
267:彈力部 267: Elasticity Department
268:接頭 268:Connection
27:旋鈕 27: Knob
271:抵止部 271: Stopping Department
272:彈性件 272: Elastic parts
28:幫浦 28: Pump
29:第二儲料桶 29: Second storage tank
30:反應捏合押送裝置 30: Reaction kneading and escorting device
31:反應捏合押送容置體 31: Reaction kneading and escorting container
311:反應捏合押送容室 311: Reaction kneading escort chamber
312:反應捏合押送入口 312: Reaction pinching escort entrance
313:反應捏合押送出口 313: Reaction kneading escort exit
32:第三馬達 32: The third motor
33:第二齒輪箱 33: Second gear box
34:反應捏合押送螺桿 34: Reaction kneading conveyor screw
35:第三排料閥 35: The third discharge valve
36:熔體泵 36: Melt pump
37:雙筒式換網機 37: Double-drum screen changer
371:濾網 371: Filter
38:第四排料閥 38: The fourth discharge valve
40:水中切粒裝置 40: underwater pelletizing device
41:模頭 41: Die head
411:模孔 411:Mold hole
42:切割裝置 42: Cutting device
421:刀片 421: Blade
422:馬達 422: Motor
43:冷卻裝置 43: Cooling device
50:結晶裝置 50: Crystallization device
51:結晶流道 51: Crystallization channel
60:脫水裝置 60: Dehydration device
61:外罩 61: Outer cover
62:送料口 62: Feeding port
63:排料口 63: Discharge port
64:儲粒槽 64: Grain storage tank
65:馬達 65: Motor
66:軸桿 66: Shaft
67:送料板 67: Feeding plate
68:濾網 68: Filter
69:水槽 69: Sink
70:烘乾裝置 70: Drying device
71:真空吸料機 71: Vacuum suction machine
711:腔體 711: Cavity
712:吸料管 712: Suction pipe
713:出料口 713: Discharge port
72:乾燥儲濕機 72: Drying and humidifying machine
721:分子篩除濕轉輪 721: Molecular sieve dehumidification wheel
722:排風管 722: Exhaust duct
723:吸風管 723:Suction pipe
第1圖係本發明較佳實施例之組合示意圖。 Figure 1 is a schematic diagram of a combination of the preferred embodiments of the present invention.
第2圖係本發明較佳實施例之組合剖視圖。 Figure 2 is a combined cross-sectional view of a preferred embodiment of the present invention.
第3圖係第一入料頭之剖視圖。 Figure 3 is a cross-sectional view of the first feed head.
第4圖係本發明較佳實施例之使用示意圖,用以顯示第一排料閥之輸料態樣。 Figure 4 is a schematic diagram of the use of a preferred embodiment of the present invention, used to show the feeding state of the first discharge valve.
第5圖係本發明較佳實施例之使用示意圖,用以顯示第一排料閥之排料態樣。 Figure 5 is a schematic diagram of the use of a preferred embodiment of the present invention, used to show the discharging state of the first discharging valve.
第6圖係本發明第二入料頭之組合剖視圖。 Figure 6 is a cross-sectional view of the second feed head of the present invention.
第7圖係本發明較佳實施例之使用示意圖,用以顯示第二入料頭之輸料態樣。 Figure 7 is a schematic diagram of the use of a preferred embodiment of the present invention, used to show the feeding state of the second feed head.
第8圖係本發明較佳實施例之使用示意圖,用以顯示第二排料閥之輸料態樣。 Figure 8 is a schematic diagram of the use of a preferred embodiment of the present invention, used to show the material delivery state of the second discharge valve.
第9圖係本發明較佳實施例之使用示意圖,用以顯示第二排料閥之排料態樣。 Figure 9 is a schematic diagram of the use of a preferred embodiment of the present invention, used to show the discharge state of the second discharge valve.
第10圖係本發明較佳實施例之示意圖,用以顯示水中切粒裝置、結晶裝置、脫水裝置和烘乾裝置之態樣。 Figure 10 is a schematic diagram of a preferred embodiment of the present invention, used to show the state of the underwater pelletizing device, crystallization device, dehydration device and drying device.
請參閱第1圖以及第2圖所示,係本發明之較佳實施例之組合示意圖及組合剖視圖,其係揭露有一種低VOC排放量環保型聚氨酯塑膠粒製造設備100,其係包含有:
Please refer to Figures 1 and 2, which are combined schematic diagrams and combined cross-sectional diagrams of the preferred embodiment of the present invention, which disclose a low VOC emission environmentally friendly polyurethane plastic
一混合裝置10,其係包含有相互連接之一第一馬達11、至少一第一入料頭12和一混合容置體13,且該第一馬達11、該第一入料頭12和該混合容置體13係為密閉式連接,藉以防止將混合反應時所產生之揮發性有機化合物(VOC)排放至外界,避免造成空氣汙染而不環保,請配合參閱第3圖所示,該第一入料頭12內係具有一入料容室121,該第一入料頭12之周壁係穿設有複數個入料孔122,該等入料孔122係連通該入料容室121,該等入料孔122係以密封方式例如鎖固或螺固方式分別連接至少一第一儲料桶123,該等第一儲料桶123供儲存數種不同的塑粒原料,該等第一儲料桶123分別裝設有一含有NCO之異氰酸鹽聚合物、一含有OH之羥化合物和一短鏈鏈延長劑,並計量輸出,於本發明實施例中,該第一入料頭12之數量係為1至2個並上下重疊,每個第一入料頭12可連接1至5個第一儲料桶123,而該等第一儲料桶123之數量係為1至10個,其中,本發明另一較佳實施中,該等第一儲料桶123分別裝設有一含有NCO之異氰酸鹽聚合物、一含有OH之羥化合物和一短鏈鏈延長劑、二苯基甲烷二異氰酸酯(MDI)、六亞甲基二異氰酸酯(HDI)、異佛爾酮二異氰酸酯(IPDI)、聚醚多元醇(Polyether polyol)、聚酯多元醇(polyester polyol)、1,4-丁二醇(1,4-BDO or BDO)、1.5MPD 3-甲基-1,5-戊二醇(1.5MPD)、1,6-己二醇(1,6HD)、對苯二酚雙(2-羥乙基)醚(HQEE)、抗UV劑、耐熱劑、抗氧化劑、促進劑或環保型可塑劑之其中之一或其組合,並可計量輸出至該入料容室121內,該混合容置體13內係形成有一混合容室131以及一與該混合
容室131相通之混合出口132,該混合容室131之一端連通該入料容室121,供承接塑粒原料,該混合容室131內係設置有一對彼此平行之混合螺桿14,該等混合螺桿14係延伸至該入料容室121,並連接該第一馬達11,用以將該塑粒原料混合為一塑粒原料混合物,該混合出口132係位於該混合容室131之另端,並可輸出該塑粒原料混合物,其中,該混合裝置10於靠近該混合出口132位置處係設有一第一排料閥15,該第一排料閥15係為柱狀、板片狀或條狀,並沿徑向穿設於該混合容置體13之外壁,該第一排料閥15具有一輸料孔151和一排料流道152,該第一排料閥15於該混合容置體13之外壁係連接有一油壓缸153,而可帶動該第一排料閥15,其中,當該第一排料閥15於如第4圖所示之第一位置時,該輸料孔151之兩端係分別與該混合容室131和該混合出口132相連通,使該混合出口132可輸出該塑粒原料混合物,當該第一排料閥15於如第5圖所示之第二位置時,該混合容室131係連通該排料流道152,使該排料流道152可輸出該塑粒原料混合物,並透過一容器(圖未視)承接該塑粒原料混合物,藉以確認該塑粒原料混合物之品質。
A mixing
一反應裝置20,其係密閉式連接該混合裝置10,並包含有一反應容置體21,該反應容置體21內係形成有一反應容室211,該反應容室211係與該混合裝置10相連通,供承接從該混合裝置10輸出之塑粒原料混合物,該反應容置體21之一端係設有一第二馬達22,該第二馬達22係設有一第一齒輪箱23,該反應容置體21於靠近該第二馬達22之一端外壁緣鏤設有一反應入口212,使該反應容室211與該混合裝置10藉以相互組接連通,該反應容置體21之中間位置處之外壁緣鏤設有一入料口213,請配合參閱第6圖所示,該入料口213係螺鎖有一第二入料頭26,該第二入料頭26係具有一貫孔261、一與該貫孔261同軸設置之螺孔262和一連通該貫孔261之入料流道263,該貫孔261一端係連通該反應容室211,該貫孔261內係
設有一封閉件264,該封閉件264係包含一拉桿265,該拉桿265兩端係設有一塞頭266和一彈力部267,該塞頭266係位於該貫孔261和該反應容室211之間,該螺孔262係位於遠離該入料口213之位置處,並螺設有一圓筒狀之旋鈕27,該旋鈕27係具有一抵止部271,該抵止部271和該彈力部267之間係設有至少一彈性件272,該彈性件272係為彈簧,該彈性件272之彈力可推抵該彈力部267,使該塞頭266具有一封閉該貫孔261之預力,並可經由該旋鈕27調整該彈性件272之彈力,藉以防止該塑粒原料混合物流出,該入料流道263一端係垂直連通該貫孔261,該入料流道263之開口端係設有一接頭268,該接頭268連接有一球閥、濾網、一幫浦28和一第二儲料桶29,該第二儲料桶29係裝設有一含有NCO之異氰酸鹽聚合物、一含有OH之羥化合物、鏈延長劑或觸媒,並可計量輸出,並由該幫浦28加壓推抵該塞頭266,進而輸入該反應容室211內如第7圖所示,該反應容室211之另端更鏤設有一反應出口215,該第二馬達22係連接有一對彼此平行之反應螺桿24,且該等反應螺桿24係設置於該反應容室211內,並可受該第二馬達22驅轉作動,以將該塑粒原料混合物反應後輸出,其中,該反應裝置20靠近該反應出口215位置處係設有一第二排料閥25,該第二排料閥25係為板片狀,並沿徑向穿設於該反應容置體21之外壁,該第二排料閥25具有一輸料孔251和一排料流道252,該第二排料閥25於該反應容置體21之外壁係連接有一油壓缸253,而可帶動該第二排料閥25,其中,當該第二排料閥25於如第8圖所示之第一位置時,該輸料孔251之兩端係分別與該反應容室211和該反應出口215相連通,使該反應出口215可輸出該塑粒原料混合物,當該第二排料閥25於如第9圖所示之第二位置時,該反應容室211係連通該排料流道252,使該排料流道252可輸出該塑粒原料混合物,並透過一容器(圖未視)承接該塑粒原料混合物,藉以確認該塑粒原料混合物之品質。
A
值得一提的是,該等第一儲料桶123可先計量輸出含有NCO之異氰酸鹽聚合物之一部分之或含有OH之羥化合物之一部分至該入料容室121內,再由該第二儲料桶29計量輸出含有NCO之異氰酸鹽聚合物之剩餘部分或含有OH之羥化合物之剩餘部分至該反應容室211。於本發明較佳實施例中,該塑粒原料混合物OH基和NCO基之莫耳比係介於1比1.1至0.8比1.0,其中,該等第一儲料桶123先計量輸出含有NCO之異氰酸鹽聚合物約50%至低於100%至該入料容室121內,再由該第二儲料桶29計量輸出含有NCO之異氰酸鹽聚合物約低於50%至該反應容室211。於本發明另一較佳實施例中,該等第一儲料桶123先計量輸出含有OH之羥化合物約50%至低於100%至該入料容室121內,再由該第二儲料桶29計量輸出含有OH之羥化合物約低於50%至該反應容室211。藉此,含有NCO之異氰酸鹽聚合物或含有OH之羥化合物透過二次輸出之方式,可避免塑粒原料混合物之反應劇烈而產生晶點,而進一步提高本發明之塑粒品質及產量。
It is worth mentioning that the first storage barrels 123 can first meter and output a portion of the isocyanate polymer containing NCO or a portion of the hydroxyl compound containing OH into the
一反應捏合押送裝置30,其係密閉式連接該反應裝置20,並包含有一反應捏合押送容置體31,該反應捏合押送容置體31內係形成有一反應捏合押送容室311,該反應捏合押送容室311係與該反應裝置20相連通,供承接從該反應裝置20輸出之塑粒原料混合物,該反應捏合押送容置體31之一端係設有一第三馬達32,該第三馬達32係設有一第二齒輪箱33,該反應捏合押送容置體31於靠近該第三馬達32之一端外壁緣鏤設有一反應捏合押送入口312,使該反應捏合押送容室311與該反應裝置20藉以相互組接連通,該反應捏合押送容室311之另端更鏤設有一反應捏合押送出口313,該第三馬達32係連接有一對彼此平行之反應捏合押送螺桿34,且該等反應捏合押送螺桿34係設置於該反應捏合押送容室311內,並可
受該第三馬達32驅轉作動,以將該塑粒原料混合物反應捏合押送後輸出,從而完成混鍊反應、捏合與押送作業。
A reaction kneading and escorting
一水中切粒裝置40,請搭配參閱第10圖所示,其係密閉式連接該混合裝置10,其係與該反應捏合押送裝置30之反應捏合押送出口313相連接,供承接從該反應捏合押送裝置30輸出之塑粒原料混合物,並將該塑粒原料混合物冷卻定型並切割為複數個塑粒,該水中切粒裝置40係包含有一模頭41、一切割裝置42、一冷卻裝置43,該模頭41係包含有複數個模孔411,該等模孔411係連通該反應捏合押送出口313,該切割裝置42係設有複數個刀片421和一馬達422,該等刀片421係抵壓於該模頭41,該馬達422係連接並可旋轉該等刀片421,該切割裝置42連接於該冷卻裝置43,該冷卻裝置43係為一可供冷卻水流動之管體,藉此,當進行水中切粒時,使得該塑粒原料混合物可由該等模孔411押出,再透過該冷卻裝置43將押出之該塑粒原料混合物冷卻塑型,同時透過旋轉該切割裝置42之刀片421而可將經冷卻塑型之該塑粒原料混合物切割為塑粒。
An underwater pelletizing device 40, as shown in FIG. 10, is connected to the
其中,反應捏合押送裝置30之反應捏合押送出口313和該水中切粒裝置40之模頭41之間更依序連接有一第三排料閥35、一熔體泵36、一雙筒式換網機37、第四排料閥38,該第三排料閥35和該第四排料閥38係與前述該第一排料閥15和該第二排料閥25相同,不另贅述,該熔體泵36係將塑粒原料混合物輸送至該水中切粒裝置40,該雙筒式換網機37係具有一對濾網371,而可不停機更換濾網,並可過濾塑粒原料混合物之雜質或異物。
Among them, a
一結晶裝置50,其係為一座體,並具有一與該水中切粒裝置40相連接之結晶流道51,該結晶流道51係為連續式之S型流道,該結晶流道51供承接從該水中切粒裝置40輸出之塑粒和水流,並將該等塑粒依據硬度需求,使其於介於
5度C至80度C之溫度中逐漸反應和混鏈成型大分子結晶,因此具有較好的物性,且可耐高溫。
A
一脫水裝置60,其係與該結晶裝置50相連接,該脫水裝置60係包含一外罩61、一鏤設該外罩61之外壁緣底部一送料口62、一鏤設該外罩61之外壁緣頂部一排料口63、一連接該排料口63之儲粒槽64、一設置於該外罩61頂部之馬達65、一位於該外罩61內部並連接該馬達之軸桿66、複數個斜向設置於該軸桿66之送料板67、一位於該外罩61和該等送料板67之間之濾網68和一位於該外罩61下方之水槽69,其中,該等送料板67係為階梯狀或螺旋狀設置,藉此,該送料口62係用以承接該結晶流道51之塑粒,並輸送至該等送料板67,該等送料板67係會旋轉產生離心力進行脫水,最後將完成脫水之塑粒由該排料口63排出至該儲粒槽64,而該水槽69係會回收經移除的水,供該冷卻裝置43再利用。
A
一烘乾裝置70,其係與該脫水裝置60相連接,該烘乾裝置70係具有一真空吸料機71和一乾燥儲濕機72,該真空吸料機71係具有一腔體711、一連接該腔體711頂部之吸料管712和一設置於該腔體711底部之出料口713,該乾燥儲濕機72係具有一分子篩除濕轉輪721、一設置於該出料口713之排風管722和一設置於該腔體711頂部之吸風管723,藉此,該吸料管712係可吸取該儲粒槽64之塑粒,並輸送至該腔體711內進行塑粒儲槽,該吸風管723係可吸取該腔體711內之氣體並經由分子篩除濕轉輪721進行除濕,再由該排風管722排出乾燥氣體,藉以烘乾該腔體711內之塑粒,並由該出料口713排出至包裝機,接著便可將該塑粒送至下游,以後製成各式產品。
A drying
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體之瞭解,如下所述: In order to further understand the structural features, technical means used and expected effects of the present invention, the use of the present invention is described. It is believed that this will provide a deeper and more specific understanding of the present invention, as described below:
請繼續參閱第1圖至第2圖所示,透過該低VOC排放量環保型聚氨酯塑膠粒製造設備100,使用者只需將含有NCO之異氰酸鹽聚合物、含有OH之羥化合物和短鏈鏈延長劑等所需之原料分別置放於該等第一儲料桶123,並計量輸出至該入料容室121和該混合容室131進行混合後,再灌注於該反應裝置20經混鍊反應後,接著輸出送至該反應捏合押送裝置30進行混鍊反應、捏合與押送作業,即可經該水中切粒裝置40、該結晶裝置50、該脫水裝置60和該烘乾裝置70進行冷卻定型並切割為塑粒,從而完成塑粒製造,藉此,本發明塑粒原料混合物之混合、反應、反應捏合押送過程中,係藉由密閉式之給料環境,大幅降低揮發性有機化合物(VOC)之排放量,避免環境汙染,藉以達到環保之效果。
Please continue to refer to Figures 1 to 2. Through the low VOC emission environmentally friendly polyurethane plastic
值得一提的是,透過該等第一儲料桶123和該第二儲料桶29,將含有NCO之異氰酸鹽聚合物或含有OH之羥化合物以二次輸出之方式,而可避免塑粒原料混合物反應劇烈而產生晶點,而進一步提高本發明之塑粒品質及產量。
It is worth mentioning that by using the
茲,再將本發明之特徵及其可達成之預期功效陳述如下: Here, the features of the present invention and its expected effects are described as follows:
本發明所提供之低VOC排放量環保型聚氨酯塑膠粒製造設備,其係透過係藉由密閉式之給料環境,大幅降低揮發性有機化合物(VOC)之排放量,避免環境汙染,藉以達到環保之效果。 The low VOC emission and environmentally friendly polyurethane plastic pellet manufacturing equipment provided by the present invention uses a closed feeding environment to significantly reduce the emission of volatile organic compounds (VOCs), avoid environmental pollution, and achieve environmental protection effects.
綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。 In summary, this invention has excellent advancement and practicality among similar products. At the same time, after searching domestic and foreign technical data on this type of structure, no similar structure has been found in the literature. Therefore, this invention has the patent requirements and is filed in accordance with the law.
惟,以上所述者,僅係本發明之一較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。 However, the above is only a preferred feasible embodiment of the present invention, so any equivalent structural changes made by applying the present invention specification and the scope of patent application should be included in the patent scope of the present invention.
100:低VOC排放量環保型聚氨酯塑膠粒製造設備 100: Low VOC emission environmentally friendly polyurethane plastic pellet manufacturing equipment
10:混合裝置 10: Mixing device
11:第一馬達 11: First Motor
12:第一入料頭 12: First feeding head
123:第一儲料桶 123: First storage tank
13:混合容置體 13: Mixed container
20:反應裝置 20:Reaction device
21:反應容置體 21: Reaction container
22:第二馬達 22: Second Motor
26:第二入料頭 26: Second feeding head
28:幫浦 28: Pump
29:第二儲料桶 29: Second storage tank
30:反應捏合押送裝置 30: Reaction kneading and escorting device
31:反應捏合押送容置體 31: Reaction kneading and escorting container
32:第三馬達 32: The third motor
Claims (9)
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