TWI878995B - Wiring substrate and installation structure using the same - Google Patents
Wiring substrate and installation structure using the same Download PDFInfo
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- TWI878995B TWI878995B TW112128179A TW112128179A TWI878995B TW I878995 B TWI878995 B TW I878995B TW 112128179 A TW112128179 A TW 112128179A TW 112128179 A TW112128179 A TW 112128179A TW I878995 B TWI878995 B TW I878995B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
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Abstract
Description
本發明係關於一種配線基板及使用該配線基板之安裝構造體。 The present invention relates to a wiring substrate and a mounting structure using the wiring substrate.
在配線基板中,為了使位於絕緣層之上下表面的導體層電性連接,如專利文獻1所示,在形成於絕緣層之連通部(連通孔(via hole))填充有導體(連通孔導體)。連通孔導體係通常在連通部底部與連通盤(via land)連接。連通孔導體中,應力容易集中於連通部底部與連通盤之連接部分。因此,當曝露於高溫條件下時,會有斷裂之情形。 In a wiring board, in order to electrically connect the conductor layers located on the upper and lower surfaces of the insulating layer, as shown in Patent Document 1, a conductor (via hole conductor) is filled in the connecting portion (via hole) formed in the insulating layer. The via hole conductor is usually connected to the via land at the bottom of the via portion. In the via hole conductor, stress is easily concentrated on the connecting portion between the bottom of the via portion and the via land. Therefore, when exposed to high temperature conditions, there will be a situation of breaking.
(先前技術文獻) (Prior technical literature)
(專利文獻) (Patent Literature)
專利文獻1:日本特開2008-193025號公報 Patent document 1: Japanese Patent Publication No. 2008-193025
本發明之課題係在於提供一種連通部底部與連通盤之連接強度佳,且可減少在連通盤中因縱方向及橫方向之裂痕延伸所造成的斷線之配線基板。 The subject of the present invention is to provide a wiring substrate with good connection strength between the bottom of the connecting part and the connecting plate, and can reduce the breakage caused by the extension of cracks in the longitudinal and transverse directions in the connecting plate.
本揭示之配線基板係具備:第一絕緣層,係具有第一面;第二絕緣層,係位於第一面,並且具有連通孔;以及連通導體部,係貫通第二絕緣層。連通導體部係具有:連通盤導體,係位於第一面;以及連通孔導體,係與連通盤導體相接,並且位於連通孔。連通盤導體係至少具有:第一層,係包含與連通孔導體相接之連接部;以及第二層,係與第一層之第一絕緣層側相接。連通導體部係具有經由連接部橫跨第一層與連通孔導體之連續結晶。第一層之第一結晶粒度係與第二層之第二結晶粒度不同。 The wiring substrate disclosed in the present invention comprises: a first insulating layer having a first surface; a second insulating layer located on the first surface and having a through hole; and a connecting conductor portion penetrating the second insulating layer. The connecting conductor portion comprises: a connecting disk conductor located on the first surface; and a through hole conductor connected to the connecting disk conductor and located in the through hole. The connecting disk conductor comprises at least: a first layer including a connecting portion connected to the through hole conductor; and a second layer connected to the first insulating layer side of the first layer. The connecting conductor portion comprises a continuous crystal that crosses the first layer and the through hole conductor via the connecting portion. The first crystal grain size of the first layer is different from the second crystal grain size of the second layer.
再者,本揭示之安裝構造係包含:上述之配線基板;以及位於配線基板之安裝區域的電子零件。 Furthermore, the mounting structure disclosed herein includes: the above-mentioned wiring substrate; and electronic components located in the mounting area of the wiring substrate.
本揭示之配線基板係具有上述之用以解決課題之手段之欄所記載的構成,從而連通部底部與連通盤之連接強度佳,且可減少在連通盤中因縱方向及橫方向之裂痕延伸所造成的斷線。 The wiring board disclosed in this disclosure has the structure described in the column of means for solving the problem, so that the connection strength between the bottom of the connecting part and the connecting plate is good, and the broken wire caused by the extension of cracks in the longitudinal and transverse directions in the connecting plate can be reduced.
1:配線基板 1: Wiring board
2:絕緣層 2: Insulation layer
3:導體層 3: Conductor layer
3’:金屬箔 3’: Metal foil
3a:連通盤導體 3a: Connecting the coil conductor
3a1:第一層 3a1: First level
3a1’:連接部 3a1’: Connection part
3a2:第二層 3a2: Second layer
3a3:第三層 3a3: The third layer
3b:連通孔導體 3b: Through hole conductor
4:阻焊劑 4: Solder resist
5:焊料 5: Solder
6:阻劑 6: Resistants
21:第一絕緣層 21: First insulating layer
21a:貫通孔導體 21a: Through hole conductor
21a’:貫通孔 21a’: Through hole
22:第二絕緣層 22: Second insulation layer
31:連通導體部 31: Connecting conductor part
211:第一面 211: First page
S:元件 S: Components
X:區域 X: Area
圖1係用以說明本揭示之一實施形態之配線基板的說明圖。 FIG1 is an illustrative diagram of a wiring substrate for illustrating one embodiment of the present disclosure.
圖2係顯示圖1所示之區域X之一例的電子顯微鏡照片。 Figure 2 is an electron microscope photograph showing an example of the area X shown in Figure 1.
圖3係用以說明在本揭示之一實施形態的配線基板中形成連通導體部之方法之一例的說明圖。 FIG. 3 is an explanatory diagram for explaining an example of a method for forming a connecting conductor portion in a wiring substrate of an embodiment of the present disclosure.
圖4係用以說明在本揭示之一實施形態的配線基板中形成連通導體部之方法之一例的說明圖。 FIG. 4 is an explanatory diagram for explaining an example of a method for forming a connecting conductor portion in a wiring substrate of an embodiment of the present disclosure.
圖5係用以說明在本揭示之一實施形態的配線基板中形成連通導體部之方法之一例的說明圖。 FIG. 5 is an explanatory diagram for explaining an example of a method for forming a connecting conductor portion in a wiring substrate of an embodiment of the present disclosure.
依據圖1及圖2,說明本揭示之一實施形態的配線基板。圖1係用以說明本揭示之一實施形態的配線基板1之說明圖。如圖1所示,一實施形態之配線基板1係包含絕緣層2、導體層3及阻焊劑4。 According to Figures 1 and 2, a wiring substrate of one embodiment of the present disclosure is described. Figure 1 is an explanatory diagram for describing a wiring substrate 1 of one embodiment of the present disclosure. As shown in Figure 1, a wiring substrate 1 of one embodiment includes an insulating layer 2, a conductive layer 3, and a solder resist 4.
絕緣層2係包含第一絕緣層21及第二絕緣層22。第一絕緣層21係具有上下表面(第一面211),只要為具有絕緣性之素材,則無特別地限定。就具有絕緣性之素材而言,可列舉例如環氧樹脂、雙馬來亞醯胺-三嗪樹脂、聚醯亞胺樹脂、聚苯醚樹脂等樹脂。該等樹脂亦可混合使用二種以上。在配線基板1中,第一絕緣層21係相當於芯用絕緣層。第一絕緣層21之厚度並無特別地限定,當第一絕緣層21相當於芯用絕緣層時,為例如100μm以上3000μm以下。 The insulating layer 2 includes a first insulating layer 21 and a second insulating layer 22. The first insulating layer 21 has upper and lower surfaces (first surface 211), and is not particularly limited as long as it is a material with insulating properties. As for the insulating material, for example, epoxy resin, dimaleimide-triazine resin, polyimide resin, polyphenylene ether resin and the like can be cited. These resins can also be mixed and used in combination of two or more. In the wiring substrate 1, the first insulating layer 21 is equivalent to the core insulating layer. The thickness of the first insulating layer 21 is not particularly limited. When the first insulating layer 21 is equivalent to the core insulating layer, it is, for example, not less than 100 μm and not more than 3000 μm.
第一絕緣層21亦可包含補強材。就補強材而言,可列舉例如玻璃纖維、玻璃不織布、聚芳醯胺(aramid)不織布、聚芳醯胺纖維、聚酯纖維等絕緣性布材。補強材亦可併用二種以上。再者,在第一絕緣層21中,亦可分散有二氧化矽、硫酸鋇、滑石、黏土、玻璃、碳酸鈣、氧化鈦等無機絕緣性填料。 The first insulating layer 21 may also include a reinforcing material. As for the reinforcing material, for example, insulating fabrics such as glass fiber, glass non-woven fabric, polyaramid non-woven fabric, polyaramid fiber, polyester fiber, etc. may be listed. Two or more reinforcing materials may also be used in combination. Furthermore, inorganic insulating fillers such as silicon dioxide, barium sulfate, talc, clay, glass, calcium carbonate, titanium oxide, etc. may also be dispersed in the first insulating layer 21.
在第一絕緣層21中,為了使第一絕緣層21之上下表面電性連接,配置有貫通孔導體21a。貫通孔導體21a係位於從第一絕緣層21之上表面貫通至下表面之貫通孔內。貫通孔導體21a係由例如銅鍍覆等金屬鍍覆等所形成。貫通孔導體21a係連接在形成於第一絕緣層21之兩面的導體層3。貫通孔導體21a可僅位於貫通孔21a’之內壁面,亦可填充於貫通孔21a’內。 In the first insulating layer 21, a through-hole conductor 21a is arranged to electrically connect the upper and lower surfaces of the first insulating layer 21. The through-hole conductor 21a is located in a through-hole that penetrates from the upper surface of the first insulating layer 21 to the lower surface. The through-hole conductor 21a is formed by metal plating such as copper plating. The through-hole conductor 21a is connected to the conductor layer 3 formed on both sides of the first insulating layer 21. The through-hole conductor 21a may be located only on the inner wall surface of the through-hole 21a', or may be filled in the through-hole 21a'.
在第一絕緣層21之第一面211中,配置有使導體層3與絕緣層2交互地積層之增層。在增層中,積層有最少二層之導體層3及一層之絕緣層2。絕緣層2中之與第一絕緣層21之第一面211接觸的絕緣層2係相當於第二絕緣層22。 In the first surface 211 of the first insulating layer 21, a build-up layer is arranged in which the conductive layer 3 and the insulating layer 2 are alternately stacked. In the build-up layer, at least two conductive layers 3 and one insulating layer 2 are stacked. The insulating layer 2 in the insulating layer 2 that contacts the first surface 211 of the first insulating layer 21 is equivalent to the second insulating layer 22.
導體層3係只要為金屬等導體,則無限定。具體而言,導體層3係由銅箔等金屬箔、銅鍍覆等金屬鍍覆等所形成。導體層3之厚度並無特別地限定,例如為5μm以上20μm以下。 The conductor layer 3 is not limited as long as it is a conductor such as metal. Specifically, the conductor layer 3 is formed by metal foil such as copper foil, metal plating such as copper plating, etc. The thickness of the conductor layer 3 is not particularly limited, for example, it is greater than 5μm and less than 20μm.
構成增層之絕緣層2係與第一絕緣層21同樣地,只要為具有絕緣性之素材,則無特別地限定。如上所述,可列舉環氧樹脂、雙馬來亞醯胺-三嗪樹脂、聚醯亞胺樹脂、聚苯醚樹脂等樹脂。該等樹脂亦可混合使用二種以上。構成增層之絕緣層2係可分別為相同之樹脂,亦可為不同之樹脂。構成增層之絕緣層2及第一絕緣層21係可為相同之樹脂,亦可為不同之樹脂。構成增層之絕緣層2的厚度並無特別地限定,例如為10μm以上50μm以下。構成增層之絕緣層2係可分別具有相同之厚度,亦可具有不同之厚度。 The insulating layer 2 constituting the build-up layer is the same as the first insulating layer 21, and there is no particular limitation as long as it is a material with insulating properties. As mentioned above, resins such as epoxy resins, dimaleimide-triazine resins, polyimide resins, and polyphenylene ether resins can be listed. These resins can also be mixed and used in combination of two or more. The insulating layer 2 constituting the build-up layer can be the same resin or different resins. The insulating layer 2 constituting the build-up layer and the first insulating layer 21 can be the same resin or different resins. The thickness of the insulating layer 2 constituting the build-up layer is not particularly limited, and may be, for example, greater than 10 μm and less than 50 μm. The insulating layer 2 constituting the build-up layer may have the same thickness or different thicknesses.
構成增層之絕緣層2亦可包含補強材。就補強材而言,可列舉例如玻璃纖維、玻璃不織布、聚芳醯胺(aramid)不織布、聚芳醯胺纖維、聚酯纖維等絕緣性布材。補強材亦可併用二種以上。再者,在構成增層之絕緣層2中,亦 可分散有二氧化矽、硫酸鋇、滑石、黏土、玻璃、碳酸鈣、氧化鈦等無機絕緣性填料。 The insulating layer 2 constituting the build-up layer may also include a reinforcing material. As for the reinforcing material, for example, insulating fabrics such as glass fiber, glass non-woven fabric, polyaramid non-woven fabric, polyaramid fiber, polyester fiber, etc. may be listed. Two or more reinforcing materials may also be used in combination. Furthermore, in the insulating layer 2 constituting the build-up layer, inorganic insulating fillers such as silicon dioxide, barium sulfate, talc, clay, glass, calcium carbonate, titanium oxide, etc. may also be dispersed.
如圖1所示,亦可在增層之表面配置有阻焊劑4。阻焊劑4係由樹脂所形成,就樹脂而言,可列舉例如丙烯酸改性環氧樹脂等。在阻焊劑4中,為了隔介焊料5使導體層3與元件之電極電性連接而設置有開口。就元件而言,可列舉例如半導體積體電路元件、光電元件等。 As shown in FIG1 , a solder resist 4 may also be arranged on the surface of the build-up layer. The solder resist 4 is formed of a resin, and examples of the resin include acrylic modified epoxy resins, etc. In the solder resist 4, an opening is provided to electrically connect the conductive layer 3 to the electrodes of the component via the solder 5. As for the components, examples include semiconductor integrated circuit components, optoelectronic components, etc.
在第二絕緣層22係形成有用以使第二絕緣層22之上下表面電性連接之連通導體部31。連通導體部31係位在以貫通第二絕緣層22之方式形成的連通孔。亦即,連通導體部31係以貫通第二絕緣層22之方式配置。 A connecting conductor portion 31 is formed on the second insulating layer 22 to electrically connect the upper and lower surfaces of the second insulating layer 22. The connecting conductor portion 31 is located in a connecting hole formed in a manner penetrating the second insulating layer 22. That is, the connecting conductor portion 31 is configured in a manner penetrating the second insulating layer 22.
連通導體部31係如圖2所示,包含連通盤導體3a及連通孔導體3b。圖2係顯示圖1所示之區域X之一例的電子顯微鏡照片。在配線基板1中,連通盤導體3a係位在第一絕緣層21之第一面211。連通孔導體3b係填充於形成在第二絕緣層22之連通孔,底部(靠近第一面211之側的底面)係與連通盤導體3a相接。連通盤導體3a及連通孔導體3b係導體層3之一部分,且由銅等之金屬所形成。 The connecting conductor part 31 is shown in FIG2, and includes a connecting plate conductor 3a and a connecting hole conductor 3b. FIG2 is an electron microscope photograph showing an example of the area X shown in FIG1. In the wiring substrate 1, the connecting plate conductor 3a is located on the first surface 211 of the first insulating layer 21. The connecting hole conductor 3b is filled in the connecting hole formed in the second insulating layer 22, and the bottom (the bottom surface close to the side of the first surface 211) is connected to the connecting plate conductor 3a. The connecting plate conductor 3a and the connecting hole conductor 3b are part of the conductive layer 3 and are formed of a metal such as copper.
在配線基板1中,連通盤導體3a係包含第一層3a1、第二層3a2及第三層3a3。第一層3a1係包含與連通孔導體3b相接之連接部3a1’。第一層3a1及連通孔導體3b係利用經由連接部3a1’而跨越之連續結晶而連接。第二層3a2係位於比第一層3a1更靠近第一絕緣層21側之位置,且與第一層3a1相接。第三層3a3係位於比第二層3a2更靠近第一絕緣層21側之位置,且與第二層3a2相接。連續結晶係藉由掃描型電子顯微鏡來觀察例如連通盤導體3a與連通孔導 體3b之剖面部分,只要確認到至少一個結晶粒跨越第一層3a1與連通孔導體3b之間而配置即可。 In the wiring substrate 1, the connecting pad conductor 3a includes a first layer 3a1, a second layer 3a2, and a third layer 3a3. The first layer 3a1 includes a connecting portion 3a1' connected to the connecting hole conductor 3b. The first layer 3a1 and the connecting hole conductor 3b are connected by continuous crystals spanned by the connecting portion 3a1'. The second layer 3a2 is located closer to the first insulating layer 21 side than the first layer 3a1, and is connected to the first layer 3a1. The third layer 3a3 is located closer to the first insulating layer 21 side than the second layer 3a2, and is connected to the second layer 3a2. Continuous crystallization is achieved by observing the cross-section of the interconnecting disk conductor 3a and the interconnecting hole conductor 3b using a scanning electron microscope. It is sufficient to confirm that at least one crystal grain is arranged across the first layer 3a1 and the interconnecting hole conductor 3b.
在配線基板1中,構成第一層3a1之結晶的結晶粒度(以下記載為「第一結晶粒度」)係與構成第二層3a2之結晶的結晶粒度(以下記載為「第二結晶粒度」)不同。亦即,除了在第一層3a1與連通孔導體3b之接觸面(連接部3a1’)中,第一層3a1與連通孔導體3b係利用連續結晶而連接之外,第一結晶粒度與第二結晶粒度係不同。在第一層3a1與連通孔導體3b之接觸面(連接部3a1’)中,第一層3a1與連通孔導體3b係利用連續結晶而連接。因此,在熱應力容易集中之第一層3a1與連通孔導體3b的連接部3a1’中,沿著例如連通盤導體3a之上表面的方向(橫方向)之裂痕延伸會減少。再者,由於第一結晶粒度與第二結晶粒度不同,因此第一層3a1之結晶粒的界面與第二層3a2之結晶粒的界面變得難以一致。因此,沿著連通盤導體3a之厚度方向(縱方向)的裂痕延伸會減少。 In the wiring substrate 1, the crystal grain size of the crystals constituting the first layer 3a1 (hereinafter referred to as "the first crystal grain size") is different from the crystal grain size of the crystals constituting the second layer 3a2 (hereinafter referred to as "the second crystal grain size"). That is, except that the first layer 3a1 and the via conductor 3b are connected by continuous crystallization at the contact surface (connection portion 3a1') between the first layer 3a1 and the via conductor 3b, the first crystal grain size is different from the second crystal grain size. At the contact surface (connection portion 3a1') between the first layer 3a1 and the via conductor 3b, the first layer 3a1 and the via conductor 3b are connected by continuous crystallization. Therefore, in the connection portion 3a1' between the first layer 3a1 and the through-hole conductor 3b where thermal stress is easily concentrated, the crack extension along the direction (lateral direction) of the upper surface of the through-hole conductor 3a is reduced. Furthermore, since the first crystal grain size is different from the second crystal grain size, the interface of the crystal grains of the first layer 3a1 and the interface of the crystal grains of the second layer 3a2 become difficult to coincide. Therefore, the crack extension along the thickness direction (longitudinal direction) of the through-hole conductor 3a is reduced.
在第二結晶粒度比第一結晶粒度更大之情形下,例如,當沿著第一層3a1之結晶粒的界面在厚度方向產生裂痕時,可在第二層3a2之結晶粒的界面以外之區域減少裂痕之延伸。 In the case where the second crystal grain size is larger than the first crystal grain size, for example, when cracks are generated in the thickness direction along the interface of the crystal grains of the first layer 3a1, the extension of the cracks can be reduced in the area outside the interface of the crystal grains of the second layer 3a2.
在連通盤導體3a包含第一層3a1、第二層3a2及第三層3a3之情形下,第一結晶粒度及構成第三層3a3之結晶的結晶粒度(以下記載為「第三結晶粒度」)亦可比第二結晶粒度更小。亦即,第二結晶粒度係比第一結晶粒度及第三結晶粒度更大。與連通盤導體3a相比較,藉由使與具有大的熱膨脹係數之絕緣樹脂層接觸的第一層3a1及第三層3a3之結晶粒度變小,使得較具有柔軟性之結晶粒界增加。因此,產生於第一層3a1及第三層3a3之熱應力變得容易被吸收。再者,即使在第一層3a1及第三層3a3產生厚度方向之裂痕時,由於第二結 晶粒度係比第一結晶粒度及第三結晶粒度更大,因此可在第二層3a2之結晶粒的界面以外之區域減少裂痕之延伸。 In the case where the interconnecting coil conductor 3a includes the first layer 3a1, the second layer 3a2, and the third layer 3a3, the first crystal grain size and the crystal grain size of the crystal constituting the third layer 3a3 (hereinafter referred to as the "third crystal grain size") may also be smaller than the second crystal grain size. That is, the second crystal grain size is larger than the first crystal grain size and the third crystal grain size. Compared with the interconnecting coil conductor 3a, by making the crystal grain size of the first layer 3a1 and the third layer 3a3 in contact with the insulating resin layer having a large thermal expansion coefficient smaller, the number of crystal grain boundaries having relatively softness increases. Therefore, the thermal stress generated in the first layer 3a1 and the third layer 3a3 becomes easier to be absorbed. Furthermore, even when cracks occur in the thickness direction of the first layer 3a1 and the third layer 3a3, since the second crystal grain size is larger than the first crystal grain size and the third crystal grain size, the extension of the cracks can be reduced in the area outside the interface of the crystal grains of the second layer 3a2.
第一結晶粒度係可為例如1μm以上2.8μm以下,亦可為1.5μm以上2.1μm以下。第二結晶粒度係可為例如2.9μm以上9μm以下,亦可為3.1μm以上3.6μm以下。第三結晶粒度係可為例如1μm以上2.1μm以下,亦可為1.4μm以上1.8μm以下。結晶粒度之測定係依據例如JIS H 0501而進行。具體而言,係對藉由具有已知長度之實驗線所捕捉之結晶粒的個數進行測量。在任意之五個部位進行該測量。接著,針對在五個部位所得之結晶粒的個數,求出算術平均值。然後,決定實驗線之每一結晶粒的平均線段長度(亦即結晶粒度)。 The first crystal grain size can be, for example, 1 μm to 2.8 μm, or 1.5 μm to 2.1 μm. The second crystal grain size can be, for example, 2.9 μm to 9 μm, or 3.1 μm to 3.6 μm. The third crystal grain size can be, for example, 1 μm to 2.1 μm, or 1.4 μm to 1.8 μm. The crystal grain size is determined in accordance with JIS H 0501, for example. Specifically, the number of crystal grains captured by a test line with a known length is measured. The measurement is performed at any five locations. Then, the arithmetic mean is calculated for the number of crystal grains obtained at the five locations. Then, the average line segment length (i.e., crystal grain size) of each crystal grain of the test line is determined.
第一層3a1、第二層3a2及第三層3a3之厚度並無限定。例如,第一層3a1之厚度亦可比第二層3a2之厚度及第三層3a3之厚度更大。第一層3a1亦可具有例如10μm以上20μm以下之厚度。第二層3a2亦可具有例如5μm以上15μm以下之厚度。第三層3a3亦可具有例如2μm以上10μm以下之厚度。第一層3a1之厚度係可例如定義為第一層3a1之在第二絕緣層22側的表面之凹凸的根部中包含許多平坦部位的虛擬線、與第一層3a1及第二層3a2之界面的距離。第二層3a2之厚度係可定義為例如第一層3a1及第二層3a2之界面、與第二層3a2及第三層3a3之界面的距離。第三層3a3之厚度係可定義為例如第三層3a3之在第一絕緣層21側的表面之凹凸的根部中包含許多平坦部位的虛擬線、與第二層3a2及第三層3a3之界面的距離。 The thickness of the first layer 3a1, the second layer 3a2, and the third layer 3a3 is not limited. For example, the thickness of the first layer 3a1 may be greater than the thickness of the second layer 3a2 and the thickness of the third layer 3a3. The first layer 3a1 may have a thickness of, for example, 10 μm to 20 μm. The second layer 3a2 may have a thickness of, for example, 5 μm to 15 μm. The third layer 3a3 may have a thickness of, for example, 2 μm to 10 μm. The thickness of the first layer 3a1 may be defined, for example, as the distance between a virtual line including many flat areas at the root of the uneven surface of the first layer 3a1 on the second insulating layer 22 side and the interface between the first layer 3a1 and the second layer 3a2. The thickness of the second layer 3a2 can be defined as, for example, the distance between the interface between the first layer 3a1 and the second layer 3a2, and the interface between the second layer 3a2 and the third layer 3a3. The thickness of the third layer 3a3 can be defined as, for example, the distance between a virtual line including many flat areas at the root of the uneven surface of the third layer 3a3 on the first insulating layer 21 side, and the interface between the second layer 3a2 and the third layer 3a3.
例如,在熱應力容易集中之第一層3a1與連通孔導體3b之連接部3a1’中產生熱應力之情形下,當第一層3a1之第一結晶粒度相對較小時,即便產生熱應力且結晶膨脹,膨脹之方向亦變得容易分散。當第一層3a1之厚度變得比 第二層3a2之厚度及第三層3a3之厚度更大時,膨脹之方向係變得更容易分散。結果,可更進一步減少裂痕或剝離之發生。 For example, when thermal stress is generated in the connection portion 3a1' between the first layer 3a1 and the through-hole conductor 3b where thermal stress is easily concentrated, when the first crystal grain size of the first layer 3a1 is relatively small, even if thermal stress is generated and the crystal expands, the direction of expansion becomes easier to disperse. When the thickness of the first layer 3a1 becomes larger than the thickness of the second layer 3a2 and the thickness of the third layer 3a3, the direction of expansion becomes easier to disperse. As a result, the occurrence of cracks or peeling can be further reduced.
連通盤導體3a之上下表面、亦即第一層3a1之第二絕緣層22側的表面及第三層3a3之第一絕緣層21側的表面的算術平均粗糙度並無限定。第一層3a1之第二絕緣層22側的表面係指與第二絕緣層22接觸之表面。藉由亦將任一表面的算術平均粗糙度設為相對較大,即可使絕緣層2與連通盤導體3a之密接性提升。另一方面,藉由亦將任一表面之算術平均粗糙度設為相對較小,即可不易招致電氣特性之降低。 The arithmetic mean roughness of the upper and lower surfaces of the interconnecting coil conductor 3a, i.e., the surface on the second insulating layer 22 side of the first layer 3a1 and the surface on the first insulating layer 21 side of the third layer 3a3, is not limited. The surface on the second insulating layer 22 side of the first layer 3a1 refers to the surface in contact with the second insulating layer 22. By setting the arithmetic mean roughness of any surface relatively large, the close contact between the insulating layer 2 and the interconnecting coil conductor 3a can be improved. On the other hand, by setting the arithmetic mean roughness of any surface relatively small, it is less likely to cause a decrease in electrical characteristics.
例如,第一層3a1之第二絕緣層22側的表面的算術平均粗糙度亦可為比第三層3a3之第一絕緣層21側的表面的算術平均粗糙度更小。在此情形下,可使第一絕緣層21與連通盤導體3a之密接性提升,且作為導體之電氣特性亦可維持良好之狀態。第一層3a1之第二絕緣層22側的表面之算術平均粗糙度亦可為例如50nm以上500nm以下。第三層3a3之第一絕緣層21側的表面的算術平均粗糙度亦可為例如200nm以上1000nm以下。 For example, the arithmetic average roughness of the surface on the second insulating layer 22 side of the first layer 3a1 may be smaller than the arithmetic average roughness of the surface on the first insulating layer 21 side of the third layer 3a3. In this case, the adhesion between the first insulating layer 21 and the connecting plate conductor 3a can be improved, and the electrical characteristics as a conductor can also be maintained in a good state. The arithmetic average roughness of the surface on the second insulating layer 22 side of the first layer 3a1 may also be, for example, 50nm or more and 500nm or less. The arithmetic average roughness of the surface on the first insulating layer 21 side of the third layer 3a3 may also be, for example, 200nm or more and 1000nm or less.
接著,依據圖3至圖5說明形成連通導體部31之方法的一實施形態。圖3至圖5係用以說明在本揭示之一實施形態的配線基板1中形成連通導體部31之方法的一例之說明圖。 Next, an embodiment of a method for forming a connecting conductor portion 31 is described based on FIGS. 3 to 5. FIGS. 3 to 5 are explanatory diagrams for describing an example of a method for forming a connecting conductor portion 31 in a wiring substrate 1 of an embodiment of the present disclosure.
首先,如圖3A所示,將銅箔等金屬箔3’貼附於第一絕緣層21之上下表面(第一面211)。例如,準備雙面貼銅積層板等雙面貼金屬積層板即可。該金屬箔3’在一實施形態之配線基板1中係相當於連通盤導體3a之第三層3a3。 First, as shown in FIG3A, a metal foil 3' such as copper foil is attached to the upper and lower surfaces (first surface 211) of the first insulating layer 21. For example, a double-sided copper laminate or other double-sided metal laminate can be prepared. The metal foil 3' is equivalent to the third layer 3a3 of the connecting plate conductor 3a in a wiring substrate 1 of one embodiment.
接著,如圖3B所示,以貫通貼附有金屬箔3’之第一絕緣層21之上下表面的方式,形成貫通孔21a’。貫通孔21a’之大小及數量係依據最後所得 之配線基板1的大小等而適當地設定。貫通孔21a’係利用例如鑽頭等而形成。為了去除樹脂之殘渣等,係依需要而施行去膠渣處理等。 Next, as shown in FIG. 3B , through holes 21a’ are formed by penetrating the upper and lower surfaces of the first insulating layer 21 to which the metal foil 3’ is attached. The size and number of through holes 21a’ are appropriately set according to the size of the final wiring substrate 1. The through holes 21a’ are formed using, for example, a drill bit. In order to remove resin residues, degumming treatment is performed as needed.
接著,如圖3C所示,在金屬箔3’之表面及所形成之貫通孔21a’的內壁面形成種晶層。藉由形成種晶層,從而在下一個步驟中可藉由電解鍍覆有效率地使金屬析出。種晶層係由銅等金屬所形成。 Next, as shown in FIG3C , a seed layer is formed on the surface of the metal foil 3' and the inner wall surface of the formed through hole 21a'. By forming the seed layer, metal can be efficiently deposited by electrolytic plating in the next step. The seed layer is formed of a metal such as copper.
接著,如圖3D所示,藉由電解鍍覆使銅等金屬析出於種晶層之表面,且在貫通孔21a’之內壁面形成貫通孔導體21a。亦在位於第一絕緣層21之上下表面的金屬箔3’之表面形成與貫通孔導體21a相同之導體的層。與該貫通孔導體21a相同之導體的層在一實施形態之配線基板1中係相當於連通盤導體3a之第二層3a2。 Next, as shown in FIG3D, a metal such as copper is deposited on the surface of the seed layer by electrolytic plating, and a through-hole conductor 21a is formed on the inner wall surface of the through-hole 21a'. A layer of a conductor identical to the through-hole conductor 21a is also formed on the surface of the metal foil 3' located on the upper and lower surfaces of the first insulating layer 21. The layer of a conductor identical to the through-hole conductor 21a is equivalent to the second layer 3a2 of the connecting pad conductor 3a in a wiring substrate 1 of one embodiment.
在一實施形態之配線基板1中,構成連通盤導體3a之各層的結晶粒度係不相同。因此,必須使金屬箔3’之結晶粒度、及由電解鍍覆所析出之金屬的結晶粒度不同。在進行電解鍍覆之際,藉由調整例如電流密度或添加劑之量,即可調整要析出之金屬的結晶粒度。具體而言,藉由使電流密度變大,或使作為添加劑之光澤劑的添加量減少,即可使要析出之金屬的結晶粒度變大。相反地,藉由使電流密度變小,或使光澤劑之添加量變多,即可使要析出之金屬的結晶粒度變小。光澤劑係吸附於結晶核之成長點而抑制結晶之成長。藉此,在鍍覆表面產生新的結晶核,且促使結晶之微細化而形成緻密的鍍覆皮膜。亦即,當增加光澤劑時,結晶粒度會變小,當減少光澤劑時,結晶粒度會變大。 In a wiring substrate 1 of one embodiment, the crystal grain sizes of the layers constituting the interconnecting conductor 3a are different. Therefore, the crystal grain size of the metal foil 3' and the crystal grain size of the metal precipitated by electrolytic plating must be different. During electrolytic plating, the crystal grain size of the metal to be precipitated can be adjusted by adjusting, for example, the current density or the amount of additive. Specifically, the crystal grain size of the metal to be precipitated can be increased by increasing the current density or reducing the amount of the additive as a brightener. Conversely, the crystal grain size of the metal to be precipitated can be decreased by decreasing the current density or increasing the amount of the brightener. The brightener is adsorbed on the growth point of the crystal nucleus to inhibit the growth of the crystal. In this way, new crystal nuclei are generated on the coating surface, and the crystals are refined to form a dense coating film. That is, when the gloss agent is increased, the crystal grain size will become smaller, and when the gloss agent is reduced, the crystal grain size will become larger.
接著,如圖3E所示,將樹脂填充於貫通孔21a’。填充於貫通孔21a’之樹脂並無限定,可列舉例如環氧樹脂、雙馬來亞醯胺-三嗪樹脂樹脂、聚醯亞胺樹脂、聚苯醚樹脂等樹脂。在將樹脂填充於貫通孔21a’之後,如圖4A所示, 以使填充於貫通孔21a’之樹脂、與形成於金屬箔3’之表面的貫通孔導體21a相同之導體的層大致齊平之方式進行研磨。 Next, as shown in FIG3E , resin is filled in the through hole 21a’. The resin filled in the through hole 21a’ is not limited, and examples thereof include epoxy resin, dimaleimide-triazine resin, polyimide resin, polyphenylene ether resin, and the like. After the resin is filled in the through hole 21a’, as shown in FIG4A , the resin is polished in such a way that the resin filled in the through hole 21a’ and the conductor layer of the same through hole conductor 21a formed on the surface of the metal foil 3’ are roughly aligned.
接著,如圖4B所示,藉由無電解鍍覆及電解鍍覆使銅等金屬析出於圖4A中大致齊平之面。藉由該鍍覆處理所形成之層在一實施形態之配線基板1中係相當於連通盤導體3a之第一層3a1。因此,必須使之與之後形成之連通孔導體3b的結晶粒度整合。藉由使之與連通孔導體3b之結晶粒度整合,最後可形成經由連接部3a1’而跨越第一層3a1及連通孔導體3b之連續結晶。在電解鍍覆中調整結晶粒度之方法係如上所述,並省略詳細之說明。 Next, as shown in FIG. 4B , copper or other metals are deposited on the roughly flat surface in FIG. 4A by electroless plating and electrolytic plating. The layer formed by the plating process is equivalent to the first layer 3a1 of the via conductor 3a in a wiring substrate 1 of an embodiment. Therefore, it is necessary to integrate the grain size with the via conductor 3b formed later. By integrating the grain size with the via conductor 3b, a continuous crystal can be formed that spans the first layer 3a1 and the via conductor 3b through the connecting portion 3a1'. The method for adjusting the grain size in electrolytic plating is as described above, and detailed description is omitted.
接著,如圖4C所示,在要形成連通盤導體3a之位置形成阻劑6。在形成阻劑6之後,施行蝕刻處理,如圖4D所示,去除未形成有阻劑6之部分的金屬箔3’及鍍覆金屬。然後,如圖5A所示,去除阻劑6,以形成包含第一層3a1、第二層3a2及第三層3a3之連通盤導體3a。 Next, as shown in FIG4C, a resist 6 is formed at the position where the interconnecting conductor 3a is to be formed. After the resist 6 is formed, an etching process is performed to remove the metal foil 3' and the plated metal in the portion where the resist 6 is not formed, as shown in FIG4D. Then, as shown in FIG5A, the resist 6 is removed to form the interconnecting conductor 3a including the first layer 3a1, the second layer 3a2 and the third layer 3a3.
接著,如圖5B所示,以覆蓋連通盤導體3a之方式在第一絕緣層21之第一面211形成第二絕緣層22。關於形成第二絕緣層22之素材係如上所述,並省略詳細之說明。在形成第二絕緣層22之後,如圖5C所示,將以連通盤導體3a為底面之連通孔形成在第二絕緣層22。連通孔係利用例如雷射等而形成。連通孔之大小及數量係依據最後所得之配線基板1的大小等而適當地設定。 Next, as shown in FIG. 5B , a second insulating layer 22 is formed on the first surface 211 of the first insulating layer 21 in a manner covering the connecting plate conductor 3a. The material for forming the second insulating layer 22 is as described above, and detailed description is omitted. After the second insulating layer 22 is formed, as shown in FIG. 5C , a connecting hole with the connecting plate conductor 3a as the bottom surface is formed in the second insulating layer 22. The connecting hole is formed by, for example, laser. The size and number of the connecting holes are appropriately set according to the size of the final wiring substrate 1, etc.
接著,如圖5D所示,藉由無電解鍍覆及電解鍍覆使銅等金屬析出於所形成之連通孔,並將金屬填充於連通孔,以形成連通孔導體3b。如上所述,連通孔導體3b之結晶粒度係只要使之與連通盤導體3a之第一層3a1的結晶粒度整合即可。以如上之方式形成連通導體部31。 Next, as shown in FIG. 5D , copper or other metal is deposited in the formed through-hole by electroless plating and electrolytic plating, and the metal is filled in the through-hole to form the through-hole conductor 3b. As described above, the crystal grain size of the through-hole conductor 3b only needs to be integrated with the crystal grain size of the first layer 3a1 of the through-plate conductor 3a. The through-conductor portion 31 is formed in the above manner.
本揭示之安裝構造體係包含:一實施形態之配線基板1;以及位於配線基板1之表面的元件S。阻焊劑4之開口內的導體層3與元件S之電極係經由焊料5而連接。就元件S而言,如上所述,可列舉半導體積體電路元件、光電元件等。亦可在配線基板1之兩面配置有元件,亦可在一方之表面配置有元件S,在另一方之表面配置有例如主機板等。 The mounting structure disclosed in the present invention includes: a wiring substrate 1 of an implementation form; and a component S located on the surface of the wiring substrate 1. The conductive layer 3 in the opening of the solder resist 4 and the electrode of the component S are connected via the solder 5. As for the component S, as mentioned above, semiconductor integrated circuit components, optoelectronic components, etc. can be listed. Components can also be arranged on both sides of the wiring substrate 1, and the component S can be arranged on one surface and a motherboard, etc. can be arranged on the other surface.
本揭示之配線基板並未限定於上述之一實施形態之配線基板1。在一實施形態之配線基板1中,連通盤導體3a係具有第一層3a1、第二層3a2及第三層3a3之三層構造。惟在本揭示之配線基板中,連通盤導體並不一定需要有三層構造,亦可具有第一層及第二層之二層構造。 The wiring substrate disclosed in the present invention is not limited to the wiring substrate 1 of one of the above-mentioned embodiments. In the wiring substrate 1 of one embodiment, the connecting plate conductor 3a has a three-layer structure of a first layer 3a1, a second layer 3a2 and a third layer 3a3. However, in the wiring substrate disclosed in the present invention, the connecting plate conductor does not necessarily need to have a three-layer structure, and may also have a two-layer structure of a first layer and a second layer.
在連通盤導體具有二層構造之情形下,第一層之第二絕緣層側的表面的算術平均粗糙度亦可比第二層之第一絕緣層側的表面的算術平均粗糙度更小。在此情形下,可使第一絕緣層與連通盤導體之密接性提升,且作為導體之電氣特性亦可維持良好之狀態。 In the case where the interconnecting conductor has a two-layer structure, the arithmetic average roughness of the surface on the second insulating layer side of the first layer can also be smaller than the arithmetic average roughness of the surface on the first insulating layer side of the second layer. In this case, the adhesion between the first insulating layer and the interconnecting conductor can be improved, and the electrical properties as a conductor can also be maintained in a good state.
一實施形態之配線基板1係將芯用絕緣層作為第一絕緣層21,並將構成增層之絕緣層2之中與芯用絕緣層之第一面211接觸的絕緣層2作為第二絕緣層22。在位於絕緣層2之連通導體部31中,最容易發生裂痕或剝離,而該絕緣層2構成與芯用絕緣層接觸之增層。因此,在一實施形態之配線基板1中,於構成與芯用絕緣層接觸之增層的絕緣層2中,只要配置有至少上述之連通導體部31即可。亦即,在構成增層之其他的絕緣層2中,可配置有習知之連通盤及連通孔導體,亦可配置有上述之連通導體部31。 In a wiring substrate 1 of an embodiment, the core insulating layer is used as the first insulating layer 21, and the insulating layer 2 in contact with the first surface 211 of the core insulating layer among the insulating layers 2 constituting the build-up layer is used as the second insulating layer 22. Cracks or peeling are most likely to occur in the connecting conductor portion 31 located in the insulating layer 2, and the insulating layer 2 constitutes the build-up layer in contact with the core insulating layer. Therefore, in a wiring substrate 1 of an embodiment, in the insulating layer 2 constituting the build-up layer in contact with the core insulating layer, at least the above-mentioned connecting conductor portion 31 is configured. That is, in the other insulating layer 2 constituting the build-up layer, the known connecting pad and connecting hole conductors may be arranged, and the above-mentioned connecting conductor part 31 may also be arranged.
當在構成增層之其他之絕緣層2配置有上述之連通導體部31之情形時,或如無芯基板未存在有芯用絕緣層之情形時,在構成增層之絕緣層間 中,某一層的絕緣層為「第一絕緣層」,位於該第一絕緣層之第一面的絕緣層可為「第二絕緣層」。 When the above-mentioned connecting conductor part 31 is arranged in the other insulating layer 2 constituting the build-up layer, or when there is no core insulating layer in the coreless substrate, among the insulating layers constituting the build-up layer, a certain insulating layer is the "first insulating layer", and the insulating layer located on the first surface of the first insulating layer can be the "second insulating layer".
以上,針對本揭示之實施形態進行說明。惟本揭示之發明並非限定於上述之實施形態者,可在下述之(1)及(6)所示之本揭示的範圍內進行各種之變更及改良。 The above is an explanation of the implementation form of the present disclosure. However, the invention of the present disclosure is not limited to the above-mentioned implementation form, and various changes and improvements can be made within the scope of the present disclosure shown in the following (1) and (6).
(1)本揭示之配線基板係具備:第一絕緣層,係具有第一面;第二絕緣層,係位於第一面並且具有連通孔;以及連通導體部,係貫通第二絕緣層。連通導體部係具有:連通盤導體,係位於第一面;以及連通孔導體,係與連通盤導體相接,並且位於連通孔。連通盤導體係至少具有:第一層,係包含與連通孔導體相接之連接部;以及第二層,係與第一層之第一絕緣層側相接。連通導體部係具有經由連接部而跨越第一層與連通孔導體之連續結晶。第一層之第一結晶粒度係與第二層之第二結晶粒度不同。 (1) The wiring substrate disclosed in the present invention comprises: a first insulating layer having a first surface; a second insulating layer located on the first surface and having a through hole; and a connecting conductor portion penetrating the second insulating layer. The connecting conductor portion comprises: a connecting disk conductor located on the first surface; and a through hole conductor connected to the connecting disk conductor and located in the through hole. The connecting disk conductor comprises at least: a first layer including a connecting portion connected to the through hole conductor; and a second layer connected to the first insulating layer side of the first layer. The connecting conductor portion comprises a continuous crystal that crosses the first layer and the through hole conductor via the connecting portion. The first crystal grain size of the first layer is different from the second crystal grain size of the second layer.
關於本揭示之實施形態,更進一步揭示下列(2)至(5)所示之實施形態。 Regarding the implementation forms of this disclosure, the following implementation forms (2) to (5) are further disclosed.
(2)在上述(1)所述之配線基板中,第二結晶粒度係比第一結晶粒度更大。 (2) In the wiring substrate described in (1) above, the second crystal grain size is larger than the first crystal grain size.
(3)在上述(1)或(2)所述之配線基板中,連通盤導體係更包含與第二層之第一絕緣層側相接之第三層,第一結晶粒度及第三層之第三結晶粒度係比第二結晶粒度更小。 (3) In the wiring substrate described in (1) or (2) above, the connecting winding conductor further includes a third layer connected to the first insulating layer side of the second layer, and the first crystal grain size and the third crystal grain size of the third layer are smaller than the second crystal grain size.
(4)在上述(3)所述之配線基板中,第一層之第二絕緣層側的表面的算術平均粗糙度係比第三層之第一絕緣層側的表面的算術平均粗糙度更小。 (4) In the wiring substrate described in (3) above, the arithmetic mean roughness of the surface of the first layer on the second insulating layer side is smaller than the arithmetic mean roughness of the surface of the third layer on the first insulating layer side.
(5)在上述(3)或(4)所述之配線基板中,第一層之厚度係比第二層之厚度及第三層之厚度更大。 (5) In the wiring substrate described in (3) or (4) above, the thickness of the first layer is greater than the thickness of the second layer and the thickness of the third layer.
(6)本揭示之安裝構造體係包含:上述(1)至(5)之任一項所述之配線基板;以及位於配線基板之安裝區域的電子零件。 (6) The mounting structure disclosed herein includes: a wiring substrate as described in any one of (1) to (5) above; and electronic components located in the mounting area of the wiring substrate.
3a:連通盤導體 3a: Connecting the coil conductor
3a1:第一層 3a1: First level
3a1’:連接部 3a1’: Connection part
3a2:第二層 3a2: Second layer
3a3:第三層 3a3: The third layer
3b:連通孔導體 3b: Through hole conductor
21:第一絕緣層 21: First insulating layer
22:第二絕緣層 22: Second insulation layer
31:連通導體部 31: Connecting conductor part
Claims (6)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022119305 | 2022-07-27 | ||
| JP2022-119305 | 2022-07-27 |
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| TW202415158A TW202415158A (en) | 2024-04-01 |
| TWI878995B true TWI878995B (en) | 2025-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112128179A TWI878995B (en) | 2022-07-27 | 2023-07-27 | Wiring substrate and installation structure using the same |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JPWO2024024878A1 (en) |
| TW (1) | TWI878995B (en) |
| WO (1) | WO2024024878A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101027431A (en) * | 2004-09-24 | 2007-08-29 | 揖斐电株式会社 | Electroplating method and electroplating device |
| US20220197583A1 (en) * | 2013-11-15 | 2022-06-23 | Semiconductor Energy Laboratory Co., Ltd. | Display panel and electronic device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002324968A (en) * | 2001-04-24 | 2002-11-08 | Ngk Spark Plug Co Ltd | Method for manufacturing wiring board |
| JP2013089910A (en) * | 2011-10-21 | 2013-05-13 | Fujikura Ltd | Flexible printed board and manufacturing method of the same |
| JP7097139B2 (en) * | 2018-07-26 | 2022-07-07 | 京セラ株式会社 | Wiring board |
-
2023
- 2023-07-27 JP JP2024537219A patent/JPWO2024024878A1/ja active Pending
- 2023-07-27 TW TW112128179A patent/TWI878995B/en active
- 2023-07-27 WO PCT/JP2023/027508 patent/WO2024024878A1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101027431A (en) * | 2004-09-24 | 2007-08-29 | 揖斐电株式会社 | Electroplating method and electroplating device |
| US20220197583A1 (en) * | 2013-11-15 | 2022-06-23 | Semiconductor Energy Laboratory Co., Ltd. | Display panel and electronic device |
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| Publication number | Publication date |
|---|---|
| JPWO2024024878A1 (en) | 2024-02-01 |
| WO2024024878A1 (en) | 2024-02-01 |
| TW202415158A (en) | 2024-04-01 |
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