TWI877522B - Plasma electrolytic polishing equipment - Google Patents
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Abstract
本發明係為一種電漿電解拋光之裝置,其係電解拋光一工件,該電漿電解拋光之裝置包含一進給組件、一導電槽體、一電源以及一監控組件,該進給組件之一端係用於設置該工件,該導電槽體對應設置於該進給組件之一下方,該導電槽體之一內側用於設置一拋光液,該監控組件係電性連接至該進給組件,其中,該監控組件依據一電流值傳輸一控制訊號至該進給組件,該進給組件帶動該工件沉浸至該拋光液內,使該工件、該拋光液、該導電槽體以及該電源形成一迴路。The present invention is a plasma electrolytic polishing device, which electrolytically polishes a workpiece. The plasma electrolytic polishing device comprises a feeding assembly, a conductive trough, a power source and a monitoring assembly. One end of the feeding assembly is used to place the workpiece, the conductive trough is correspondingly arranged below one end of the feeding assembly, an inner side of the conductive trough is used to place a polishing liquid, and the monitoring assembly is electrically connected to the feeding assembly. The monitoring assembly transmits a control signal to the feeding assembly according to a current value, and the feeding assembly drives the workpiece to immerse in the polishing liquid, so that the workpiece, the polishing liquid, the conductive trough and the power source form a loop.
Description
本發明係關於一種裝置,特別是一種可對應拋光狀況調整工件進給速率之電漿電解拋光之裝置。 The present invention relates to a device, in particular a plasma electrolytic polishing device capable of adjusting the workpiece feed rate according to the polishing conditions.
電漿電解拋光技術為一全面性拋光方式,其有效地突破難加工金屬製品的挑戰;電漿電解拋光技術係利用高壓電場與拋光液,於工件表面形成氣膜以及介面高電壓差之電場,藉此使氣膜內產生電漿能量轟擊效應,去除工件表面電解氧化膜層,達成表面拋光效果,而電漿電解拋光方式具有一特性,其係拋光所需之電流和欲拋光工件之面積成正比。 Plasma electrolytic polishing technology is a comprehensive polishing method that effectively overcomes the challenges of difficult-to-process metal products. Plasma electrolytic polishing technology uses high-voltage electric fields and polishing fluids to form an air film on the surface of the workpiece and an electric field with a high voltage difference at the interface, thereby generating a plasma energy bombardment effect in the air film, removing the electrolytic oxide film on the surface of the workpiece to achieve a surface polishing effect. The plasma electrolytic polishing method has a characteristic that the current required for polishing is proportional to the area of the workpiece to be polished.
習知電漿電解拋光技術於操作時,常發生工件浸入拋光液之速率過快,使工件表面在未達氣膜穩定生成狀態前,電流產生劇烈波動、電流上升過快,使功率過負載導致製程失敗;而習知應對方式僅能依經驗緩慢沉浸工件進入拋光液之方式,以求拋光操作穩定,其欠缺對製程變化之機制掌握與監測能力,故操作者無法有效優化工件沉浸速度條件,例如在不同拋光批次由於拋光液導電度改變影響沉浸速度略有變化,亦僅能以固定慢速實施以求穩定,並於全段拋光製程步驟實施後方能檢視拋光成效,產生製程品質不一、產率無法提升,且不同材料拋光前須耗費大量人為前置試誤操作經驗累積,耗時耗力 之問題,因此相關產業極需一種能對應調整工件進給速率之電漿電解拋光方法及裝置。 It is known that during the operation of plasma electrolytic polishing technology, the workpiece is often immersed in the polishing liquid too quickly, causing the current to fluctuate violently and rise too quickly before the workpiece surface reaches a stable air film formation state, causing power overload and process failure. The only way to deal with this problem is to slowly immerse the workpiece into the polishing liquid based on experience in order to achieve stable polishing operation. This method lacks the ability to grasp and monitor the mechanism of process changes, so the operator cannot effectively optimize the workpiece immersion speed conditions. For example, in different polishing batches, the conductivity of the polishing liquid changes, which slightly changes the immersion speed. It can only be implemented at a fixed slow speed for stability, and the polishing effect can only be checked after the entire polishing process is implemented, resulting in inconsistent process quality, unable to improve productivity, and a large amount of manual pre-trial and error operation experience accumulation before polishing different materials, which is time-consuming and labor-intensive. Therefore, the relevant industry is in great need of a plasma electrolytic polishing method and device that can adjust the workpiece feed rate accordingly.
為此,如何製作一種對應電流值之變化,調整工件電解拋光之進給速率之電漿電解拋光裝置,為本領域技術人員所欲解決的問題。 Therefore, how to make a plasma electrolytic polishing device that can adjust the feed rate of electrolytic polishing of workpieces in response to changes in current value is a problem that technicians in this field want to solve.
本發明之一目的,在於提供一種電漿電解拋光之裝置,其利用一進給組件移動欲加工之工件,並藉由監控組件取得工件、拋光液及電源之迴路之電流值,再對應電流值之變化調整進給組件之移動速率,避免工件於拋光時,移動過快或過慢,使電漿電解拋光之製程失敗。 One purpose of the present invention is to provide a plasma electrolytic polishing device, which uses a feeding assembly to move the workpiece to be processed, and obtains the current value of the circuit of the workpiece, polishing liquid and power supply through a monitoring assembly, and then adjusts the moving speed of the feeding assembly according to the change of the current value, so as to prevent the workpiece from moving too fast or too slow during polishing, causing the plasma electrolytic polishing process to fail.
針對上述之目的,本發明提供一種電漿電解拋光之裝置,其係電解拋光一工件,該電漿電解拋光之裝置包含一進給組件、一導電槽體、一電源以及一監控組件,該監控組件依據一電流值傳輸一控制訊號至該進給組件,該進給組件帶動該工件沉浸至該導電槽體內之一拋光液內,使該工件、該拋光液、該導電槽體以及該電源形成一迴路。 In view of the above-mentioned purpose, the present invention provides a plasma electrolytic polishing device, which electrolytically polishes a workpiece. The plasma electrolytic polishing device includes a feeding assembly, a conductive tank, a power source and a monitoring assembly. The monitoring assembly transmits a control signal to the feeding assembly according to a current value. The feeding assembly drives the workpiece to be immersed in a polishing liquid in the conductive tank, so that the workpiece, the polishing liquid, the conductive tank and the power source form a loop.
本發明提供一實施例,其中該進給組件係包含一馬達、一進給軸部以及一夾持部,該進給軸部係樞接於該馬達,該進給軸部之另一端係設置該夾持部,該夾持部夾固該工件。 The present invention provides an embodiment, wherein the feed assembly includes a motor, a feed shaft and a clamping portion, the feed shaft is pivotally connected to the motor, the other end of the feed shaft is provided with the clamping portion, and the clamping portion clamps the workpiece.
本發明提供一實施例,其中該電源之一電壓值係大於260V。 The present invention provides an embodiment, wherein a voltage value of the power source is greater than 260V.
本發明提供一實施例,其中該拋光液係一硫酸銨拋光液。 The present invention provides an embodiment, wherein the polishing liquid is an ammonium sulfate polishing liquid.
本發明提供一實施例,其中該監控組件更包含一監控邏輯演算模組以及一軸部驅動訊號產生元件,該監控邏輯演算模組電性連接該電流感測 元件以及該軸部驅動訊號產生元件,該軸部驅動訊號產生元件電性連接該進給組件。 The present invention provides an embodiment, wherein the monitoring component further includes a monitoring logic calculation module and an axis drive signal generating element, the monitoring logic calculation module is electrically connected to the induction sensing element and the axis drive signal generating element, and the axis drive signal generating element is electrically connected to the feed component.
本發明提供一實施例,其中該電流感測元件係為比流器或霍爾感測元件。 The present invention provides an embodiment, wherein the inductive sensing element is a current transformer or a Hall sensing element.
本發明提供一實施例,其中該軸部驅動訊號產生元件係為脈波訊號元件或電壓類比訊號元件。 The present invention provides an embodiment, wherein the shaft drive signal generating element is a pulse signal element or a voltage analog signal element.
本發明提供一實施例,其中該電流感測元件的電流量測範圍係介於0.01A至100A之間。 The present invention provides an embodiment, wherein the current flow measurement range of the current flow sensing element is between 0.01A and 100A.
本發明提供一實施例,其中該電流感測元件的訊號取樣率係介於1S/sec及400kS/sec之間,其中S表示樣品數,sec表示秒。 The present invention provides an embodiment, wherein the signal sampling rate of the inductive sensing element is between 1S/sec and 400kS/sec, where S represents the number of samples and sec represents seconds.
10:工件 10: Workpiece
12:氣膜 12: Air film
20:進給組件 20: Feeding assembly
22:馬達 22: Motor
24:進給軸部 24: Feed shaft
26:夾持部 26: Clamping part
30:導電槽體 30: Conductive trough
32:拋光液 32: Polishing liquid
40:電源 40: Power supply
42:陽性電極 42: Anode
44:陰性電極 44:Cathode
50:監控組件 50: Monitoring components
52:控制訊號 52: Control signal
54:電流感測元件 54: Inductive flow measuring element
541:電流值 541: Current value
53:監控邏輯演算模組 53: Monitoring logic calculation module
55:軸部驅動訊號產生元件 55: Shaft drive signal generating element
60:迴路 60: Loop
70:預設電流值範圍 70: Default current value range
72:最大預設電流值 72: Maximum preset current value
74:最小預設電流值 74: Minimum preset current value
ICF:電流特徵 ICF: Current Characteristics
S10、S20、S30、S40:步驟 S10, S20, S30, S40: Steps
第1A圖:其為本發明之一實施例之電漿電解拋光裝置之示意圖;第1B圖:其為本發明之一實施例之電漿電解拋光裝置之示意圖;第1C圖:其為本發明之一實施例之電漿電解拋光裝置之示意圖;第2A圖:其為本發明之一實施例之電漿電解拋光裝置之作動示意圖;第2B圖:其為本發明之一實施例之電漿電解拋光裝置之作動示意圖;第3圖:其為本發明之一實施例之電漿電解拋光裝置之使用流程示意圖;以及第4圖:本發明之電漿電解拋光之一實施例之電流與時間之示意圖。 Figure 1A: It is a schematic diagram of a plasma electrolytic polishing device of one embodiment of the present invention; Figure 1B: It is a schematic diagram of a plasma electrolytic polishing device of one embodiment of the present invention; Figure 1C: It is a schematic diagram of a plasma electrolytic polishing device of one embodiment of the present invention; Figure 2A: It is a schematic diagram of the operation of the plasma electrolytic polishing device of one embodiment of the present invention; Figure 2B: It is a schematic diagram of the operation of the plasma electrolytic polishing device of one embodiment of the present invention; Figure 3: It is a schematic diagram of the use process of the plasma electrolytic polishing device of one embodiment of the present invention; and Figure 4: A schematic diagram of the current and time of one embodiment of the plasma electrolytic polishing of the present invention.
為使 貴審查委員對本發明之特徵及所達成之功效有更進一步之瞭解與認識,謹佐以較佳之實施例及配合詳細之說明,說明如後: 習知電漿電解拋光技術於操作時,常發生工件浸入拋光液之速率過快,使工件表面在未達氣膜穩定生成狀態前,電流產生劇烈波動、電流上升過快,使功率過負載導致製程失敗,其中應對方式僅能依經驗緩慢沉浸工件進入拋光液之方式,以求拋光操作穩定,其欠缺對製程變化之機制掌握與監測能力,故操作者無法有效優化工件沉浸速度條件。 In order to enable the review committee to have a deeper understanding and recognition of the characteristics and effects of the present invention, we would like to provide a better embodiment and a detailed description as follows: It is known that during the operation of plasma electrolytic polishing technology, the workpiece is often immersed in the polishing liquid too quickly, causing the current to fluctuate violently and rise too quickly before the workpiece surface reaches a stable air film formation state, causing power overload and process failure. The only way to deal with it is to slowly immerse the workpiece into the polishing liquid based on experience in order to achieve stable polishing operation. It lacks the ability to grasp and monitor the mechanism of process changes, so the operator cannot effectively optimize the workpiece immersion speed conditions.
本發明改良傳統的電漿電解拋光技術,透過進給組件移動欲加工之工件,並藉由監控組件取得工件、拋光液及電源之迴路之電流值,再對應電流值之變化調整進給組件之移動速率,避免工件於拋光時,移動過快或過慢,使電漿電解拋光之製程失敗。 The present invention improves the traditional plasma electrolytic polishing technology. The workpiece to be processed is moved by the feeding assembly, and the current value of the circuit of the workpiece, polishing liquid and power supply is obtained by the monitoring assembly. The moving speed of the feeding assembly is adjusted according to the change of the current value to prevent the workpiece from moving too fast or too slow during polishing, which will cause the plasma electrolytic polishing process to fail.
在下文中,將藉由圖式來說明本發明之各種實施例來詳細描述本發明。然而本發明之概念可能以許多不同型式來體現,且不應解釋為限於本文中所闡述之例示性實施例。 In the following, the present invention will be described in detail by illustrating various embodiments of the present invention with reference to drawings. However, the concept of the present invention may be embodied in many different forms and should not be construed as being limited to the exemplary embodiments described herein.
首先,請參閱第1A圖,其為本發明之一實施例之電漿電解拋光裝置之示意圖,如圖所示,本實施例之電漿電解拋光裝置係用以電解拋光一工件10,其中本實施例之電漿電解拋光裝置係包含一進給組件20、一導電槽體30、一電源40以及一監控組件50。 First, please refer to Figure 1A, which is a schematic diagram of a plasma electrolytic polishing device of an embodiment of the present invention. As shown in the figure, the plasma electrolytic polishing device of this embodiment is used to electrolytically polish a workpiece 10, wherein the plasma electrolytic polishing device of this embodiment includes a feeding assembly 20, a conductive tank 30, a power supply 40 and a monitoring assembly 50.
其中,於本實施例中,請一併參閱第1B圖,其為本發明之一實施例之電漿電解拋光裝置之示意圖,如圖所示,該進給組件20之一端係用於設 置該工件10,該導電槽體30對應設置於該進給組件20之一下方,該導電槽體30之一內側用於設置一拋光液32,該拋光液32係為一硫酸銨拋光液。 In this embodiment, please refer to FIG. 1B, which is a schematic diagram of a plasma electrolytic polishing device of an embodiment of the present invention. As shown in the figure, one end of the feed assembly 20 is used to set the workpiece 10, and the conductive groove body 30 is correspondingly set below one of the feed assembly 20. One inner side of the conductive groove body 30 is used to set a polishing liquid 32, and the polishing liquid 32 is an ammonium sulfate polishing liquid.
其中,上述之該進給組件20係包含一馬達22、一進給軸部24以及一夾持部26,該進給軸部24係樞接於該馬達22,該進給軸部24之另一端係設置該夾持部26,該夾持部26夾固該工件10。 The feed assembly 20 includes a motor 22, a feed shaft 24 and a clamping portion 26. The feed shaft 24 is pivotally connected to the motor 22. The other end of the feed shaft 24 is provided with the clamping portion 26, and the clamping portion 26 clamps the workpiece 10.
該電源40係包含一陽性電極42及一陰性電極44,該陽性電極42電性連接該工件10,該陰性電極44電性連接至該導電槽體30,該監控組件50係電性連接至該進給組件20,該監控組件50係包含一電流感測元件54,且該監控組件50電性連接至該進給組件20及該電源40。 The power source 40 includes an anode electrode 42 and a cathode electrode 44. The anode electrode 42 is electrically connected to the workpiece 10. The cathode electrode 44 is electrically connected to the conductive slot 30. The monitoring component 50 is electrically connected to the feed component 20. The monitoring component 50 includes an inductive sensing element 54. The monitoring component 50 is electrically connected to the feed component 20 and the power source 40.
其中,請參考第1C圖,其為本發明之一實施例之電漿電解拋光裝置之示意圖,如圖所示,上述之該監控組件50更包含一監控邏輯演算模組53以及一軸部驅動訊號產生元件55,該監控邏輯演算模組53電性連接該電流感測元件54以及該軸部驅動訊號產生元件55,該軸部驅動訊號產生元件55電性連接該進給組件20。 Please refer to FIG. 1C, which is a schematic diagram of a plasma electrolytic polishing device of an embodiment of the present invention. As shown in the figure, the monitoring component 50 further includes a monitoring logic calculation module 53 and an axis drive signal generating element 55. The monitoring logic calculation module 53 is electrically connected to the induction sensing element 54 and the axis drive signal generating element 55. The axis drive signal generating element 55 is electrically connected to the feed component 20.
於本實施例中,該電流感測元件54係為比流器或霍爾感測元件,該軸部驅動訊號產生元件55係為脈波訊號元件或電壓類比訊號元件。 In this embodiment, the inductive sensing element 54 is a current transformer or a Hall sensing element, and the shaft drive signal generating element 55 is a pulse signal element or a voltage analog signal element.
本實施例之漿電解拋光裝置之該監控組件50係依據一電流值541傳輸一控制訊號52至該進給組件20,該進給組件20帶動該工件10沉浸至該拋光液32內,使該工件10、該拋光液32、該導電槽體30以及該電源40形成一迴路60。 The monitoring component 50 of the slurry electrolytic polishing device of this embodiment transmits a control signal 52 to the feeding component 20 according to a current value 541. The feeding component 20 drives the workpiece 10 to immerse into the polishing liquid 32, so that the workpiece 10, the polishing liquid 32, the conductive tank 30 and the power source 40 form a loop 60.
接著,請參考第3圖,其為其為本發明之一實施例之電漿電解拋光裝置之使用流程示意圖,如圖所示,本實施例之操作步驟如下: 步驟S10:將電源之陽性電極電性連接工件,將電源之陰性電極電性連接拋光液;步驟S20:以第一速率帶動工件向電解液移動,使工件接觸拋光液並進行電解;步驟S30:持續以第一速率帶動工件,使工件接觸拋光液之面積增加,並取得工件、拋光液以及電源之迴路之電流值;步驟S40:當電流值大於或小於預設電流值範圍時,以第二速率移動工件,其中第二速率與第一速率不同。 Next, please refer to Figure 3, which is a schematic diagram of the use process of the plasma electrolytic polishing device of one embodiment of the present invention. As shown in the figure, the operation steps of this embodiment are as follows: Step S10: electrically connect the positive electrode of the power source to the workpiece, and electrically connect the negative electrode of the power source to the polishing liquid; Step S20: drive the workpiece to move toward the electrolyte at a first rate, so that the workpiece contacts the polishing liquid and performs electrolysis; Step S30: continue to drive the workpiece at the first rate, so that the area of the workpiece contacting the polishing liquid increases, and obtain the current value of the circuit of the workpiece, the polishing liquid and the power source; Step S40: when the current value is greater than or less than the preset current value range, move the workpiece at a second rate, wherein the second rate is different from the first rate.
其中,於本實施例中步驟S10所述之步驟,係將該電源40之該陽性電極42電性連接於該工件10,並將該電源40之該陰性電極44電性連接該拋光液32。 Among them, the step described in step S10 in this embodiment is to electrically connect the anode electrode 42 of the power source 40 to the workpiece 10, and to electrically connect the cathode electrode 44 of the power source 40 to the polishing liquid 32.
接著,於本實施例之步驟S20所述之步驟,透過該進給組件20以一第一速率帶動該工件10向該拋光液32移動,使該工件10之表面接觸該拋光液32,此時,該工件10、該拋光液32以及該電源40形成一迴路60。 Next, in step S20 of this embodiment, the feed assembly 20 drives the workpiece 10 to move toward the polishing liquid 32 at a first rate, so that the surface of the workpiece 10 contacts the polishing liquid 32. At this time, the workpiece 10, the polishing liquid 32 and the power source 40 form a loop 60.
因此,於該工件10之表面接觸該拋光液32時,藉由該電源40所施加之高電壓使該工件10之表面與該拋光液32產生氧化還原反應,於該工件10之表面形成氧化物膜,此時,造成短路瞬間因為介面高壓使該工件10之表面所接觸之該拋光液32沸騰,並形成一氣膜12包圍該工件10之表面,且該氣膜12進而隔絕該工件10與該拋光液32,又因高壓電場於該氣膜12中形成電漿能量,因此,電漿能量進一步移除該工件10之表面之氧化物膜,使該工件10之表面達到拋光效果。 Therefore, when the surface of the workpiece 10 contacts the polishing liquid 32, the high voltage applied by the power source 40 causes the surface of the workpiece 10 and the polishing liquid 32 to undergo an oxidation-reduction reaction, forming an oxide film on the surface of the workpiece 10. At this time, the short circuit is caused, and the polishing liquid 32 that the surface of the workpiece 10 contacts boils due to the high voltage at the interface, and forms an air film 12 to surround the surface of the workpiece 10. The air film 12 further isolates the workpiece 10 from the polishing liquid 32. The high voltage electric field forms plasma energy in the air film 12, so the plasma energy further removes the oxide film on the surface of the workpiece 10, so that the surface of the workpiece 10 achieves a polishing effect.
其中,於本實施例中,續請復參閱第1C圖,當形成該迴路60時,該監控組件50係藉由該電流感測元件54來擷取該迴路60內之該電流值541,進一步再藉由該監控邏輯演算模組53計算出此該電流值541相對應之該工件10之進給速度後,將計算結果傳輸至該軸部驅動訊號產生元件55,使該軸部驅動訊號產生元件55藉由計算結果產生該控制訊號52,並將該控制訊號52傳輸至該進給組件20之該馬達22,最後該馬達22對應調整轉速,使該進給軸部24移動該夾持部26及該工件10之速率改變。 In this embodiment, please refer to FIG. 1C again. When the loop 60 is formed, the monitoring component 50 captures the current value 541 in the loop 60 through the inductive sensing element 54, and further calculates the feed speed of the workpiece 10 corresponding to the current value 541 through the monitoring logic calculation module 53. The result is transmitted to the shaft drive signal generating element 55, so that the shaft drive signal generating element 55 generates the control signal 52 through the calculation result, and transmits the control signal 52 to the motor 22 of the feed assembly 20. Finally, the motor 22 adjusts the rotation speed accordingly, so that the speed at which the feed shaft 24 moves the clamping part 26 and the workpiece 10 changes.
為了使該工件10整體之拋光,因此,透過本實施例之步驟S30所述,該進給組件20持續以該第一速率帶動該工件10向該拋光液32移動,使該工件10浸入該拋光液32之一面積(未圖式)對應增加,並藉由該監控組件50取得該工件10、該拋光液32以及該電源40之該迴路60之該電流值541。 In order to polish the entire workpiece 10, the feed assembly 20 continues to drive the workpiece 10 toward the polishing liquid 32 at the first rate as described in step S30 of this embodiment, so that an area (not shown) of the workpiece 10 immersed in the polishing liquid 32 increases accordingly, and the current value 541 of the workpiece 10, the polishing liquid 32 and the loop 60 of the power supply 40 is obtained by the monitoring assembly 50.
經由步驟S40所述之步驟,若當該監控組件50取得之該電流值541大於或小於一預設電流值範圍70時,該監控組件50傳輸該控制訊號52至該進給組件20,該進給組件20以一第二速率移動該工件10。 Through the step described in step S40, if the current value 541 obtained by the monitoring component 50 is greater than or less than a preset current value range 70, the monitoring component 50 transmits the control signal 52 to the feeding component 20, and the feeding component 20 moves the workpiece 10 at a second speed.
其中,於本實施中,該預設電流值範圍70包含一最大預設電流值72以及一最小預設電流值74,該最大預設電流值72以及該最小預設電流值74對應該工件10移動之位移增加。 Among them, in this embodiment, the preset current value range 70 includes a maximum preset current value 72 and a minimum preset current value 74, and the maximum preset current value 72 and the minimum preset current value 74 correspond to the displacement increase of the workpiece 10.
其中,當該監控組件50取得之該電流值541大於該最大預設電流值72時,該第二速率小於該第一速率,即係該進給組件20降低原先移動該工件10之速度,減緩該電流值541之上升速度,避免電流上升過快,使裝置之功率過負載導致電漿電解拋光裝置停機或有損毀風險。 Among them, when the current value 541 obtained by the monitoring component 50 is greater than the maximum preset current value 72, the second rate is less than the first rate, that is, the feeding component 20 reduces the original speed of moving the workpiece 10, slows down the rising speed of the current value 541, and avoids the current rising too fast, causing the power of the device to be overloaded, resulting in the shutdown of the plasma electrolytic polishing device or the risk of damage.
反之,當該監控組件50取得之該電流值541小於該最小預設電流值74時,該第二速率大於該第一速率,即係該進給組件20升高原先移動該工件10之速度,避免該工件10之拋光精度不平均。 On the contrary, when the current value 541 obtained by the monitoring component 50 is less than the minimum preset current value 74, the second rate is greater than the first rate, that is, the feed component 20 increases the original speed of moving the workpiece 10 to avoid uneven polishing accuracy of the workpiece 10.
本實施例所述之電漿電解拋光之技術,係為一種將待拋光之該工件10浸入該拋光液32中,同時對該工件10施加該陽性電極42(正極性電壓),在適當的工作條件下,例如本實施例之高壓瞬間產生短路,使該拋光液32沸騰時,此時,該工件10表面會出現穩定的蒸氣氣體層(前述之氧化物膜),蒸氣氣體層會把該工件10與該拋光液32隔開,蒸氣與介質之間會產生強烈的等離子體化學和電化學反應,使工件表面產生陰極氧化,同時又使陰極氧化層受到化學侵蝕,在氧化速度與侵蝕速度相等時出現拋光效果。 The plasma electrolytic polishing technique described in this embodiment is to immerse the workpiece 10 to be polished in the polishing liquid 32, and at the same time apply the anode 42 (positive voltage) to the workpiece 10. Under appropriate working conditions, such as when the high voltage in this embodiment is short-circuited instantly and the polishing liquid 32 boils, the surface of the workpiece 10 will have A stable vapor gas layer (the aforementioned oxide film) is formed, and the vapor gas layer will separate the workpiece 10 from the polishing liquid 32. A strong plasma chemical and electrochemical reaction will occur between the vapor and the medium, causing cathodic oxidation on the workpiece surface and chemical corrosion of the cathodic oxide layer. When the oxidation rate is equal to the corrosion rate, a polishing effect will appear.
前述之等離子也稱為物質的第四態,是一種電磁氣態放電現象,使氣態粒子部分電離,這種被電離的氣體包括原子、分子、原子團、離子和電子。 The aforementioned plasma is also called the fourth state of matter. It is an electromagnetic gas discharge phenomenon that partially ionizes gaseous particles. The ionized gas includes atoms, molecules, atomic radicals, ions and electrons.
等離子就是在高溫高壓下,電子會脫離原子核而跑出來,原子核就形成了一個帶正電的離子,當這些離子達到一定數量的時候可以成為等離子態,等離子態能量很大,當這些等離子和要拋光的物體撞擊時,頃刻間會使物體達到表面光亮的效果。 Plasma is when electrons escape from the nucleus under high temperature and high pressure, and the nucleus forms a positively charged ion. When these ions reach a certain number, they can become a plasma state. The plasma state has great energy. When these plasmas collide with the object to be polished, the surface of the object will be brightened for a short time.
本實施例之電漿電解拋光之裝置係以電漿複合電解之技術,以電源正極連接該工件10做為該陽性電極42,負極連接金屬材或可導電設計拋光槽作為該陰性電極44,其中該導電槽體30包含該拋光液32,開啟該電源40後,藉由該拋光液32之導電度數據量測與回饋,可另附加參照材料別對應之加工參數資料庫比對,自動設定初始工件移動速率預設值後,使該陽性電極42之該工 件10移動浸入該導電槽體30內之該拋光液32,當該工件10開始接觸該拋光液32浸入時,開始持續監測該工件10浸入該拋光液32後電流變化,即為該工件10表面之氣膜12穩定期間之一電流特徵ICF,該電流特徵ICF係以特定時間範圍內電流計算波峰因數(CF,Crest Factor;PAR,Peak-to-Average Ratio)為基礎。 The plasma electrolytic polishing device of this embodiment uses plasma composite electrolysis technology, with the positive electrode of the power source connected to the workpiece 10 as the positive electrode 42, and the negative electrode connected to the metal material or the conductive polishing tank as the negative electrode 44, wherein the conductive tank body 30 contains the polishing liquid 32. After turning on the power source 40, the conductivity data of the polishing liquid 32 is measured and fed back, and the processing parameter database corresponding to the reference material can be added for comparison to automatically set the initial workpiece After the moving speed is preset, the workpiece 10 of the anode electrode 42 is moved and immersed in the polishing liquid 32 in the conductive tank 30. When the workpiece 10 begins to contact the polishing liquid 32 and immerse, the current change after the workpiece 10 immerses in the polishing liquid 32 is continuously monitored, which is a current characteristic ICF of the stable period of the air film 12 on the surface of the workpiece 10. The current characteristic ICF is based on the crest factor (CF, Crest Factor; PAR, Peak-to-Average Ratio) of the current within a specific time range.
接著,於此係舉下列實際範例說明以本實施例之電漿電解拋光裝置之作動方式,請再參考第2A圖至第2B圖,其為本發明之一實施例之電漿電解拋光裝置之作動示意圖。 Next, the following practical example is given to illustrate the operation of the plasma electrolytic polishing device of this embodiment. Please refer to Figures 2A to 2B, which are schematic diagrams of the operation of the plasma electrolytic polishing device of one embodiment of the present invention.
當使用者需要拋光不鏽鋼金屬物(該工件10)時,先將該電源40之該陽性電極42電性連接於不鏽鋼金屬物(該工件10),並將該電源40之該陰性電極44電性連接該拋光液32,此時,該電源40所設置之一電壓值係大於260V,對應不鏽鋼金屬物所使用之該拋光液32為一硫酸銨拋光液,也就是使用添加螯合劑之硫酸銨複合拋光液。 When the user needs to polish the stainless steel metal object (the workpiece 10), the positive electrode 42 of the power source 40 is first electrically connected to the stainless steel metal object (the workpiece 10), and the negative electrode 44 of the power source 40 is electrically connected to the polishing liquid 32. At this time, the voltage value set by the power source 40 is greater than 260V, and the polishing liquid 32 used for the corresponding stainless steel metal object is an ammonium sulfate polishing liquid, that is, an ammonium sulfate composite polishing liquid with a chelating agent added.
使用者透過控制該進給組件20,使不鏽鋼金屬物(該工件10)以該第一速率(例如:5mm/s)帶動不鏽鋼金屬物(該工件10)向該拋光液32移動,此時,不鏽鋼金屬物(該工件10)之表面接觸該拋光液32,同時該電源40施加高電壓使不鏽鋼金屬物(該工件10)之表面產生氧化還原反應,並於不鏽鋼金屬物(該工件10)之表面形成氧化物膜。 The user controls the feeding assembly 20 to drive the stainless steel metal object (the workpiece 10) to move toward the polishing liquid 32 at the first rate (e.g., 5 mm/s). At this time, the surface of the stainless steel metal object (the workpiece 10) contacts the polishing liquid 32, and the power source 40 applies a high voltage to cause an oxidation-reduction reaction on the surface of the stainless steel metal object (the workpiece 10), and an oxide film is formed on the surface of the stainless steel metal object (the workpiece 10).
且由於不鏽鋼金屬物(該工件10)之表面與該拋光液32由於高壓瞬而短路,使不鏽鋼金屬物(該工件10)之表面的該拋光液32沸騰,形成包圍不鏽鋼金屬物(該工件10)之該氣膜12,該氣膜12進而隔絕不鏽鋼金屬物(該工件10)與該拋光液32,且因高壓電場於該氣膜12中形成電漿能量,會產生強烈的等離子 體化學和電化學反應,使不鏽鋼金屬物(該工件10)表面產生陰極氧化,同時又使陰極氧化層受到化學侵蝕,在氧化速度與侵蝕速度相等時出現拋光效果。 Since the surface of the stainless steel metal object (the workpiece 10) and the polishing liquid 32 are short-circuited due to the high voltage, the polishing liquid 32 on the surface of the stainless steel metal object (the workpiece 10) boils, forming the air film 12 surrounding the stainless steel metal object (the workpiece 10), and the air film 12 further isolates the stainless steel metal object (the workpiece 10). ) and the polishing liquid 32, and because the high-voltage electric field forms plasma energy in the air film 12, it will produce strong plasma chemical and electrochemical reactions, causing cathodic oxidation on the surface of the stainless steel metal object (the workpiece 10), and at the same time causing the cathodic oxide layer to be chemically eroded. When the oxidation rate is equal to the erosion rate, a polishing effect will appear.
且於使用者透過該進給組件20操控不鏽鋼金屬物(該工件10)以該第一速率向該拋光液32移動時,藉由該監控組件50之該電流感測元件54取得該迴路60(以該工件10、該拋光液32以及該電源40形成)之該電流值541。 When the user controls the stainless steel metal object (the workpiece 10) to move toward the polishing liquid 32 at the first rate through the feeding assembly 20, the current value 541 of the loop 60 (formed by the workpiece 10, the polishing liquid 32 and the power source 40) is obtained through the current sensing element 54 of the monitoring assembly 50.
接續上述,使用者可透過觀察該工件10於該拋光液32內浸泡時間與該迴路60取得之該電流值541了解到該工件10拋光之狀態,請參考第4圖,其為本發明之電漿電解拋光之一實施例之電流與時間之示意圖,如第4圖所示之下方為該工件10於該拋光液32中進行拋光時之電流及時間變化於理想狀態曲線(Current-Time Characteristic)。 Continuing from the above, the user can understand the polishing state of the workpiece 10 by observing the immersion time of the workpiece 10 in the polishing liquid 32 and the current value 541 obtained by the loop 60. Please refer to Figure 4, which is a schematic diagram of the current and time of an embodiment of the plasma electrolytic polishing of the present invention. As shown in Figure 4, the lower part is the current and time variation of the workpiece 10 in the polishing liquid 32 in the ideal state curve (Current-Time Characteristic).
使用者可觀察,若當該工件10浸泡於該拋光液32浸泡時間逐步增加時,於階段1為典型的法拉第電解現象,並遵從歐姆定律,該電流值541隨時間升高,並且位於該陽性電極42之該工件10產生電解氧氣泡,此時屬於電流穩度狀態。 The user can observe that when the workpiece 10 is immersed in the polishing liquid 32 for a gradually increasing immersion time, the typical Faraday electrolysis phenomenon occurs in stage 1 and follows Ohm's law. The current value 541 increases with time, and the workpiece 10 at the anode 42 generates electrolytic oxygen bubbles. This is a current stability state.
當該工件10浸泡時間到達階段2時,此時該迴路60之該電流值541升高(依據焦耳定律),該工件10與該拋光液32接觸之部分表面會產生大量熱量升溫至沸騰,沸騰氣泡與電解生成氣泡同時產生,形成不完全包覆該工件10之該氣膜12,此階段之該氣膜12使電流呈現不規則,且大幅度之波動,屬於電流不穩定穩度狀態。 When the immersion time of the workpiece 10 reaches stage 2, the current value 541 of the loop 60 increases (according to Joule's law), and the surface of the workpiece 10 that contacts the polishing liquid 32 generates a large amount of heat and rises to boiling. Boiling bubbles and electrolytic bubbles are generated at the same time, forming the air film 12 that does not completely cover the workpiece 10. The air film 12 at this stage makes the current present irregular and large fluctuations, which belongs to the unstable current stability state.
隨著該工件10浸泡時間到達階段3時,因該拋光液32沸騰完全形成包覆該工件10之該氣膜12,達到幾近絕緣之條件,又因高電壓使該氣膜12內側產生電漿拋光效應,此時電流呈現穩定,屬於電流穩度狀態,於一實施例 中,電流穩度狀態時之該工件10之速率大於電流不穩度狀態時之該工件10之速率。 When the immersion time of the workpiece 10 reaches stage 3, the polishing liquid 32 boils and completely forms the air film 12 covering the workpiece 10, reaching a nearly insulating condition. The high voltage also generates a plasma polishing effect inside the air film 12. At this time, the current is stable, belonging to the current stability state. In one embodiment, the speed of the workpiece 10 in the current stability state is greater than the speed of the workpiece 10 in the current instability state.
接著,透過該監控組件50之該電流感測元件54感測該電流值541,其中,該電流感測元件54所感測之之電流量測範圍係介於0.01A至100A之間,且該電流感測元件54的訊號取樣率係介於1S/sec及400kS/sec之間,其中S表示樣品數,sec表示秒。 Next, the current value 541 is sensed by the inductive sensing element 54 of the monitoring component 50, wherein the current measurement range sensed by the inductive sensing element 54 is between 0.01A and 100A, and the signal sampling rate of the inductive sensing element 54 is between 1S/sec and 400kS/sec, wherein S represents the number of samples and sec represents seconds.
其中,由於依據電源供應器不同會產生不同的範圍,因此,本實施例之該電流值541範圍係介於0.1-30A之間,再者,根據不同工件材質、不同工件尺寸、使用不同電解液,而有不同之該預設電流值範圍70,因此,本實施例之該預設電流值範圍70係介於0.1-10A之間,進一步,由於該第一速率之速率範圍與設備能力、工件材質、工件尺寸、電解液種類等有關,故本實施例之該第一速率係介於1至100mm/s之間。 Among them, since different power supplies will produce different ranges, the current value 541 of this embodiment is between 0.1-30A. Furthermore, according to different workpiece materials, different workpiece sizes, and different electrolytes, there are different preset current value ranges 70. Therefore, the preset current value range 70 of this embodiment is between 0.1-10A. Furthermore, since the speed range of the first speed is related to equipment capacity, workpiece material, workpiece size, electrolyte type, etc., the first speed of this embodiment is between 1 and 100mm/s.
根據上述電漿電解之條件範圍,當使用者透過該監控組件50之該電流感測元件54取得之該電流值541為5A,而預設之該最大預設電流值72為0.8A,從此處可得知該電流值541大於該最大預設電流值72,此時第二速率為3mm/s,而該第一速率5mm/s,因該第二速率小於該第一速率,即係該進給組件20降低原先移動該工件10之速度,減緩該電流值541之上升速度,避免電流上升過快,使裝置之功率過負載導致電漿電解拋光裝置停機或有損毀風險。 According to the above-mentioned plasma electrolysis condition range, when the current value 541 obtained by the user through the current sensing element 54 of the monitoring assembly 50 is 5A, and the preset maximum preset current value 72 is 0.8A, it can be known that the current value 541 is greater than the maximum preset current value 72. At this time, the second rate is 3mm/s, and the first rate is 5mm/s. Because the second rate is less than the first rate, the feed assembly 20 reduces the original speed of moving the workpiece 10, slowing down the rising speed of the current value 541, and avoiding the current rising too fast, causing the power of the device to be overloaded, resulting in the shutdown of the plasma electrolytic polishing device or the risk of damage.
反之,當該監控組件50之該電流感測元件54取得之該電流值541小於該最小預設電流值74時,此時該第二速率大於該第一速率,即係該進給組件20升高原先移動該工件10之速度,避免該工件10之拋光精度不平均。 On the contrary, when the current value 541 obtained by the current sensing element 54 of the monitoring assembly 50 is less than the minimum preset current value 74, the second rate is greater than the first rate, that is, the feed assembly 20 increases the original speed of moving the workpiece 10 to avoid uneven polishing accuracy of the workpiece 10.
習知電漿電解拋光裝置,僅能依經驗緩慢沉浸工件進入拋光液,以求拋光操作穩定,其欠缺對製程變化之機制掌握與監測能力,產生製程 品質不一、產率無法提升,且不同材料拋光前須耗費大量人為前置試誤操作經驗累積,耗時耗力之問題。 Plasma electrolytic polishing equipment is known to only slowly immerse the workpiece into the polishing liquid based on experience in order to achieve stable polishing operation. It lacks the ability to grasp and monitor the mechanism of process changes, resulting in inconsistent process quality, inability to improve productivity, and a large amount of time-consuming and labor-intensive pre-trial and error operation experience accumulation before polishing different materials.
本實施例解決習知僅能依據經驗進行拋光之程序之問題,再者本實施例之電漿電解拋光裝置優化調適電漿電解拋光加工速率,並對製程失效時,可及時發出警報,調整工件進給伺服單元連動,減緩進給速度恢復製程氣膜穩定性、或及時停機避免持續進行失效拋光製程以減少工時、折損工件與電能浪費。 This embodiment solves the problem of only being able to perform polishing procedures based on experience. Furthermore, the plasma electrolytic polishing device of this embodiment optimizes and adjusts the plasma electrolytic polishing processing rate, and can promptly issue an alarm when the process fails, adjust the workpiece feed servo unit linkage, slow down the feed speed to restore the process air film stability, or shut down in time to avoid continuing the failed polishing process to reduce working hours, damage to workpieces and waste of electricity.
以上所述之實施例,本發明係為一種電漿電解拋光之裝置,其係進給組件移動欲加工之工件,並藉由監控組件取得工件、拋光液及電源之迴路之電流值,再對應電流值之變化調整進給組件之移動速率,優化調適電漿電解拋光加工速率,並當製程失效時可及時發出警報,調整工件進給伺服單元連動,減緩進給速度恢復製程氣膜穩定性、或及時停機避免持續進行失效拋光製程以減少工時、折損工件與電能浪費。 The embodiment described above is a plasma electrolytic polishing device, which is a feeding assembly that moves the workpiece to be processed, and obtains the current value of the circuit of the workpiece, polishing liquid and power supply through the monitoring assembly, and then adjusts the movement speed of the feeding assembly according to the change of the current value, optimizes and adjusts the plasma electrolytic polishing processing rate, and can issue an alarm in time when the process fails, adjust the workpiece feeding servo unit linkage, slow down the feeding speed to restore the process air film stability, or stop the machine in time to avoid continuing the failed polishing process to reduce working hours, damage to workpieces and waste of electricity.
故本發明實為一具有新穎性、進步性及可供產業上利用者,應符合我國專利法專利申請要件無疑,爰依法提出發明專利申請,祈 鈞局早日賜准專利,至感為禱。 Therefore, this invention is novel, progressive and can be used in the industry. It should undoubtedly meet the patent application requirements of the Patent Law of our country. Therefore, I have filed an invention patent application in accordance with the law. I hope that the Bureau will approve the patent as soon as possible. I am very grateful.
惟以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍,舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。 However, the above is only a preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. All equivalent changes and modifications made according to the shape, structure, features and spirit described in the patent application scope of the present invention should be included in the patent application scope of the present invention.
10:工件 20:進給組件 22:馬達 24:進給軸部 26:夾持部 30:導電槽體 32:拋光液 40:電源 42:陽性電極 44:陰性電極 50:監控組件 60:迴路 10: Workpiece 20: Feed assembly 22: Motor 24: Feed shaft 26: Clamping part 30: Conductive tank 32: Polishing liquid 40: Power supply 42: Anode 44: Cathodic electrode 50: Monitoring assembly 60: Loop
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201135821A (en) * | 2009-12-15 | 2011-10-16 | Univ Osaka | Polishing method, polishing apparatus and polishing tool |
| CN109267143A (en) * | 2018-07-25 | 2019-01-25 | 哈尔滨工业大学(深圳) | Chemical polishing device and method for automatically controlling current, voltage and time |
| CN112080789A (en) * | 2020-09-10 | 2020-12-15 | 南方科技大学 | Electrochemical surface treatment device and electrochemical surface treatment process |
| CN112589543A (en) * | 2020-12-01 | 2021-04-02 | 江苏徐工工程机械研究院有限公司 | Control system and control method for electrolyte plasma polishing equipment |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201135821A (en) * | 2009-12-15 | 2011-10-16 | Univ Osaka | Polishing method, polishing apparatus and polishing tool |
| CN109267143A (en) * | 2018-07-25 | 2019-01-25 | 哈尔滨工业大学(深圳) | Chemical polishing device and method for automatically controlling current, voltage and time |
| CN112080789A (en) * | 2020-09-10 | 2020-12-15 | 南方科技大学 | Electrochemical surface treatment device and electrochemical surface treatment process |
| CN112589543A (en) * | 2020-12-01 | 2021-04-02 | 江苏徐工工程机械研究院有限公司 | Control system and control method for electrolyte plasma polishing equipment |
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