TWI876861B - Traceable low pressure injection molding equipment - Google Patents
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Abstract
一種可追溯的低壓注塑設備,包含一機架、一第一掃碼槍與一第二掃碼槍。該機架包括一機台,該機台上設置一膠料放置區、一加熱機構、一注塑機構與一夾取機構,該膠料放置區用於放置複數料桶,該等料桶上分別設有一膠料編碼,該夾取機構係用於夾取該等料桶,並在該膠料放置區、該加熱機構或該注塑機構之間轉移,以將該等料桶內的膠料用於製成一產品。該第一掃碼槍用於掃讀該膠料編碼,該第二掃碼槍用於掃讀該產品上的一產品編碼,並進一步可用於將該產品編碼、該膠料編碼與該產品的注塑參數綁定到一起並上傳到資料庫,達到該產品的可追溯性。A traceable low-pressure injection molding device includes a frame, a first scanner and a second scanner. The frame includes a machine platform, on which a plastic material placement area, a heating mechanism, an injection molding mechanism and a clamping mechanism are arranged. The plastic material placement area is used to place a plurality of barrels, each of which is provided with a plastic material code. The clamping mechanism is used to clamp the barrels and transfer between the plastic material placement area, the heating mechanism or the injection molding mechanism to use the plastic in the barrels to make a product. The first barcode scanner is used to scan the plastic code, and the second barcode scanner is used to scan a product code on the product, and can further be used to bind the product code, the plastic code and the injection molding parameters of the product together and upload them to a database to achieve traceability of the product.
Description
本發明是有關一種可追溯的低壓注塑設備,係一用於低壓注塑的設備。尤指具有可追溯膠料資訊與注塑參數的低壓注塑設備。The present invention relates to a traceable low-pressure injection molding device, which is a device used for low-pressure injection molding, and particularly refers to a low-pressure injection molding device with traceable plastic material information and injection molding parameters.
低壓注塑是介於灌封和高壓注塑之間的一種新型注塑工藝。低壓注塑工藝是一種以很低的注塑壓力(1.5~40bar)將熱熔膠材料注入模具並快速固化成型(幾秒~幾分鐘)的封裝工藝方法。Low-pressure injection molding is a new type of injection molding process between potting and high-pressure injection molding. Low-pressure injection molding is a packaging process that uses very low injection pressure (1.5-40 bar) to inject hot melt adhesive material into the mold and quickly solidify it (a few seconds to a few minutes).
一般的低壓注塑設備存在的問題如下: 1、 注塑設備會先將全部塑膠顆粒一次性倒入容腔再進行加熱融化,連續使用過程中膠料邊用邊加,新加的膠料和原先的膠料混在一起。一次性加入大量的塑膠顆粒會伴隨一些問題,如果塑膠顆粒部分存在問題的話,那麼全部的注塑產品將會受到會影響; 2、 邊用邊加新舊膠料混在一起無法得知具體單個的注塑品是用的那一個批次膠料,而使得注塑的產品不具有可追溯性。 The problems with general low-pressure injection molding equipment are as follows: 1. The injection molding equipment will first pour all the plastic particles into the cavity at one time and then heat and melt them. During continuous use, the plastic material is added while it is used, and the newly added plastic material is mixed with the original plastic material. Adding a large amount of plastic particles at one time will be accompanied by some problems. If there is a problem with the plastic particles, then all the injection molded products will be affected; 2. When adding new and old plastic materials while using, it is impossible to know which batch of plastic materials a specific single injection molded product uses, which makes the injection molded products not traceable.
為解決係用低壓注塑設備所存在的問題,本發明之可追溯的低壓注塑設備,包含一機架、一第一掃碼槍與一第二掃碼槍。該機架包括一機台,該機台上設置一膠料放置區、一加熱機構、一注塑機構與一夾取機構,該膠料放置區用於放置複數料桶,該等料桶上分別設有一膠料編碼,該夾取機構係位於該膠料放置區、該加熱機構與該注塑機構上方,以用於夾取該等料桶,並在該膠料放置區、該加熱機構或該注塑機構之間轉移,以將該等料桶內的膠料用於製成一產品。該第一掃碼槍係架設在該機台上,且位於該加熱機構旁,該第一掃碼槍係用於掃讀該膠料編碼。該第二掃碼槍係架設在該機台上,且位於該注塑機構旁,該第二掃碼槍係用於掃讀該產品上的一產品編碼。In order to solve the problems existing in the low-pressure injection molding equipment, the traceable low-pressure injection molding equipment of the present invention comprises a frame, a first scanner and a second scanner. The frame comprises a machine platform, on which a plastic material placement area, a heating mechanism, an injection molding mechanism and a clamping mechanism are arranged. The plastic material placement area is used to place a plurality of barrels, each of which is provided with a plastic material code. The clamping mechanism is located above the plastic material placement area, the heating mechanism and the injection molding mechanism to clamp the barrels and transfer between the plastic material placement area, the heating mechanism or the injection molding mechanism to use the plastic in the barrels to make a product. The first barcode gun is mounted on the machine and located beside the heating mechanism, and is used to scan and read the rubber code. The second barcode gun is mounted on the machine and located beside the injection molding mechanism, and is used to scan and read a product code on the product.
藉之,該膠料放置區放置了複數個該料桶,該等料桶可分批加熱,使得新舊膠料不會混到一起,每次用完後就更換該料桶,因此注膠時並不會有殘留老膠。另外,透過該第一掃碼槍與該第二掃碼槍分別對該膠料編碼與該產品編碼進行掃碼記錄,可用於將該產品編碼、該膠料編碼與該產品的注塑參數綁定到一起並上傳到資料庫。如此一來,只需掃描該產品編碼時,該產品使用的膠料資訊與注塑參數連帶著會快速提示出來,有效地對產品監控兼具可追溯性。Thus, a plurality of barrels are placed in the rubber storage area, and the barrels can be heated in batches so that the new and old rubbers will not be mixed together. The barrels are replaced after each use, so there will be no old rubber left when injecting the rubber. In addition, the first barcode scanner and the second barcode scanner are used to scan and record the rubber code and the product code respectively, which can be used to bind the product code, the rubber code and the injection molding parameters of the product together and upload them to the database. In this way, when the product code is scanned, the rubber information and injection molding parameters used by the product will be quickly prompted, which effectively monitors the product and has traceability.
於一較佳實施例中,該膠料放置區包括一支撐台與一集成箱,該支撐台固定於該機台的頂面,該支撐台上設有該集成箱,該集成箱包括一圍板體與一料桶固定板,該圍板體設置於該集成箱外圍,該料桶固定板設置於該圍板體的內部上方,使得該圍板體的內部下方形成可供該等料桶置放的空間,該料桶固定板上設有複數個開孔,該等料桶係通過該等開孔置入該圍板體與該料桶固定板內。In a preferred embodiment, the rubber placement area includes a support platform and an integrated box, the support platform is fixed to the top surface of the machine, the integrated box is arranged on the support platform, the integrated box includes a surrounding plate body and a barrel fixing plate, the surrounding plate body is arranged on the outer periphery of the integrated box, and the barrel fixing plate is arranged on the upper inner part of the surrounding plate body, so that a space for placing the barrels is formed at the lower inner part of the surrounding plate body, and a plurality of openings are arranged on the barrel fixing plate, and the barrels are placed in the surrounding plate body and the barrel fixing plate through the openings.
於一較佳實施例中,該機台各側面皆設有一支撐框體,該支撐框體上則設有一保護罩門。In a preferred embodiment, each side of the machine is provided with a supporting frame, and a protective cover door is provided on the supporting frame.
於一較佳實施例中,該保護罩門由複數個折疊門構成。In a preferred embodiment, the protective cover door is composed of a plurality of folding doors.
於一較佳實施例中,該加熱機構包括一微波箱體、一膠料取放口與一蓋體,該微波箱體設置於該機台上,該微波箱體的頂面設有一膠料取放口,該膠料取放口用於將該等料桶放進該微波箱體內,該蓋體係用於蓋在該膠料取放口上。In a preferred embodiment, the heating mechanism includes a microwave box, a rubber access opening and a cover. The microwave box is arranged on the machine. The top of the microwave box is provided with a rubber access opening, which is used to place the material barrels into the microwave box. The cover is used to cover the rubber access opening.
於一較佳實施例中,該注塑機構包括一膠料保溫桶、一注膠槍泵與一驅動源,該膠料保溫桶、該注膠槍泵與該驅動源皆設置於該機架上,該膠料保溫桶用於放置加熱後的該等料桶,該膠料保溫桶與該注膠槍泵之間通過一物料連接管進行連接,該驅動源的一端則與該注膠槍泵的一端進行連接。In a preferred embodiment, the injection molding mechanism includes a rubber insulation barrel, a glue injection gun pump and a drive source. The rubber insulation barrel, the glue injection gun pump and the drive source are all arranged on the frame. The rubber insulation barrel is used to place the heated material barrels. The rubber insulation barrel and the glue injection gun pump are connected through a material connecting pipe, and one end of the drive source is connected to one end of the glue injection gun pump.
於一較佳實施例中,該夾取機構包括一第一方向傳動裝置、一第二方向傳動裝置、一第三方向傳動裝置與一機械手臂。In a preferred embodiment, the clamping mechanism includes a first direction transmission device, a second direction transmission device, a third direction transmission device and a mechanical arm.
於一較佳實施例中,該第一方向傳動裝置包括一第一方向軌道、一第一方向滑座、一第一方向傳動軸與一第一方向驅動源,該第一方向軌道係與一第一方向相互平行,該第一方向係指該機台的前、後方向,該第一方向軌道係架設在該機台上方,該第一方向滑座係架設在該第一方向軌道上,該第一方向傳動軸係樞設在該第一方向滑座上,該第一方向驅動源係設置在該第一方向傳動軸一端,該第二方向傳動裝置包括一第二方向軌道、一第二方向滑座、一第二方向傳動軸、一第二方向驅動源與一第二方向傳動螺帽,該第二方向軌道係與一第二方向相互平行,該第二方向係指該機台的左、右方向,該第二方向軌道係架設在該第一方向滑座上,該第二方向滑座係架設在該第二方向軌道上,該第二方向傳動軸係樞設在該第二方向滑座上,且該第二方向傳動軸也與該第二方向相互平行,該第二方向驅動源係設置在該第二方向傳動軸一端,在該第二方向傳動軸上具有該第二方向傳動螺帽,該第二方向傳動螺帽一側係設置在該第二方向滑座下方,該第三方向傳動裝置包括一第三方向軌道、一第三方向滑座、一第三方向驅動源、一第三方向傳動軸、一第三方向傳動螺帽與一旋轉驅動源,該第三方向軌道係與一第三方向相互平行,該第三方向係指該機台的上、下方向,該第三方向軌道一端係固設在該第二方向滑座上,該第三方向滑座係架設在該第三方向軌道上,該第三方向驅動源也係固設在該第二方向滑座上,該第三方向傳動軸一端係設置於該第三方向驅動源的一端,且該第三方向傳動軸也與該第三方向相互平行,該第三方向傳動軸上具有該第三方向傳動螺帽,該第三方向傳動螺帽係設置在該第三方向滑座一側,該旋轉驅動源係固設在該第三方向滑座下端,該機械手臂則係固設在該旋轉驅動源下端。In a preferred embodiment, the first direction transmission device includes a first direction rail, a first direction slide, a first direction transmission shaft and a first direction driving source. The first direction rail is parallel to a first direction, and the first direction refers to the front and rear directions of the machine. The first direction rail is mounted above the machine, the first direction slide is mounted on the first direction rail, the first direction transmission shaft is pivoted on the first direction slide, the first direction driving source is arranged at one end of the first direction transmission shaft, and the second direction The transmission device includes a second direction rail, a second direction slide, a second direction transmission shaft, a second direction driving source and a second direction transmission nut. The second direction rail is parallel to a second direction, and the second direction refers to the left and right directions of the machine. The second direction rail is mounted on the first direction slide, and the second direction slide is mounted on the second direction rail. The second direction transmission shaft is pivotally mounted on the second direction slide, and the second direction transmission shaft is also parallel to the second direction. The second direction driving source is The third direction transmission device comprises a third direction rail, a third direction slide, a third direction drive source, a third direction transmission shaft, a third direction transmission nut and a rotation drive source. The third direction rail is parallel to a third direction, which refers to the up and down directions of the machine. One end of the third direction rail is fixed to the second direction. The third directional slide is mounted on the third directional rail, the third directional drive source is also fixed on the second directional slide, one end of the third directional transmission shaft is arranged at one end of the third directional drive source, and the third directional transmission shaft is also parallel to the third direction, the third directional transmission shaft has the third directional transmission nut, and the third directional transmission nut is arranged on one side of the third directional slide, the rotation drive source is fixed at the lower end of the third directional slide, and the robot arm is fixed at the lower end of the rotation drive source.
有關於本發明其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。Other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings.
本發明係一種可追溯的低壓注塑設備,請參閱第1-2圖,如圖中所示,在本實施例中,可追溯的低壓注塑設備10包括機架1、膠料放置區2、加熱機構3、注塑機構4與夾取機構5,機架1係用於承載膠料放置區2、加熱機構3、注塑機構4與夾取機構5。The present invention is a traceable low-pressure injection molding device. Please refer to Figures 1-2. As shown in the figures, in this embodiment, the traceable low-pressure
本實施例中,請參閱第2-4圖,機架1包括機台11、支撐框體12、保護罩門13、第一掃碼槍14與第二掃碼槍15,支撐框體12係平均地設置在機台11前側、後側、左側與右側,前側與後側的支撐框體12上則設有保護罩門13,所述保護罩門13由複數個折疊門131構成。於一例子中,支撐框體12的內緣設有軌道,各折疊門131的上方與下方各設有可結合於軌道的滑塊,各折疊門131係兩兩為一組鉸接在一起,在保護罩門13在打開的過程中,各滑塊係於軌道中朝向支撐框體12的外側滑動,且每組折疊門131可折疊,反之,在保護罩門13在關閉的過程中,各折疊門131係於軌道中朝向支撐框體12的內側滑動,且每組折疊門131可平鋪成一平面,如此一來,透過門的可折疊性,有效地節省使用空間,避免了傳統對開門結構,於開門時佔用空間較大。另外,第一掃碼槍14與第二掃碼槍15則分別地架設在機台11上,第一掃碼槍14係位於加熱機構3旁,第二掃碼槍15則係位於注塑機構4旁。In this embodiment, please refer to Figures 2-4. The
本實施例中,請參閱第3-5圖,膠料放置區2包括支撐台21、集成箱22與複數料桶23。支撐台21固定於機台11的頂面,支撐台21上設有集成箱22,各個料桶23設置於集成箱22內。於一例子中,集成箱22包括圍板體221與料桶固定板222,圍板體221設置於集成箱22外圍,料桶固定板222設置於圍板體221的內部上方,使得圍板體221的內部下方形成可供料桶23置放的空間,料桶固定板222上設有複數個開孔223,料桶23通過開孔223可置入圍板體221與料桶固定板222內,使得各個料桶23整齊兼具穩定地擺放在圍板體221內,提高了料桶23的擺放穩定性,以利於等待夾取機構5的夾持。In this embodiment, please refer to Figures 3-5, the
接著,料桶23有六桶,料桶23在支撐台21內的均勻分配,在一些實施例中,料桶23的數量還可以是八桶、十桶等,本實施利並不對料桶23的數量做出限定,在保證實際需要的前提下合理增減,皆屬於本實施例複數料桶23之範疇。Next, there are six
本實施例中,加熱機構3包括微波箱體31、膠料取放口32與蓋體33,微波箱體31設置於機台11上,且微波箱體31的高度與支撐台21上的集成箱22的高度相當一致。所述高度相當一致,係指微波箱體31頂面的高度與集成箱22頂面的高度不具有明顯的高低落差,並非高度位置完全相同,這樣的配置,可使得料桶23從集成箱22內夾至微波箱體31內的過程中,不易發生碰撞。設置於機台11上微波箱體31的頂面設有膠料取放口32,通過膠料取放口32,可將料桶23放進微波箱體31內,蓋體33係用於蓋在膠料取放口32上。In this embodiment, the
本實施例中,注塑機構4包括膠料保溫桶41、注膠槍泵42與驅動源43,膠料保溫桶41、注膠槍泵42與驅動源43皆設置於機架1上,膠料保溫桶41用於放置加熱後融化的料桶23,膠料保溫桶41與注膠槍泵42之間通過物料連接管進行連接,驅動源43的驅動端則與注膠槍泵42的動力連接端進行連接,驅動源43可以是馬達、液壓缸、油壓缸或氣壓缸等,驅動源43用於調節與控制注膠壓力。於一例子中,驅動源43係電性連接操作面板,在操作面板上設定好所需壓力,驅動源43按設定的壓力即時輸出對應的扭矩帶動注膠槍泵42轉動後注塑,並將對應的扭矩以壓力的形式回饋顯示到操作面板上,使注塑機構4內注膠壓力保持穩定,同時調節壓力時只需在操作面板上操作,操作簡單。In this embodiment, the
避免了傳統採用安全閥控制注膠壓力,機器上需安裝安全閥與對應的氣壓調節閥等,通過調節安全閥進氣端的氣壓來控制注膠壓力,此方式結構複雜,調節不精准,時間久了安全閥也會出現卡死或漏膠等故障。It avoids the traditional use of safety valves to control injection pressure. Safety valves and corresponding air pressure regulating valves need to be installed on the machine. The injection pressure is controlled by adjusting the air pressure at the air inlet end of the safety valve. This method has a complex structure and is not accurate in adjustment. Over time, the safety valve may become stuck or leak.
本實施例中,請參閱第6圖,夾取機構5包括第一方向傳動裝置51、第二方向傳動裝置52、第三方向傳動裝置53與機械手臂54。第一方向傳動裝置51、第二方向傳動裝置52與第三方向傳動裝置53皆係用於帶動機械手臂54做線性運動,其分別對應了三個不同的軸向,進一步地使得機械手臂54可做三軸線性運動。In this embodiment, please refer to FIG. 6 , the
關於第一方向傳動裝置51,請參閱第6-7圖,其包括第一方向軌道511、第一方向滑座512、第一方向傳動軸513與第一方向驅動源514,第一方向軌道511係與第一方向D1相互平行,第一方向D1在本實施例中係朝向機台11的前、後方向,第一方向軌道511具有二個,分別係架設在支撐框體12頂部左側與右側。第一方向滑座512也具有二個,分別係架設在二個第一方向軌道511上,於一例子中,第一方向軌道511上可以是凸出結構,第一方向滑座512上可以是凹槽結構,使得第一方向滑座512可嵌於第一方向軌道511滑動。第一方向傳動軸513係橫置並樞設在二個第一方向滑座512上,第一方向驅動源514係設置在第一方向傳動軸513一端,第一方向驅動源514可以是馬達,其可帶動第一方向傳動軸513轉動,以用於驅動第一方向滑座512於第一方向軌道511滑動。實務上,第一方向傳動軸513驅動第一方向滑座512的方式可以透過齒輪,其係在第一方向傳動軸513上設有齒輪,並在第一方向滑座512旁設置齒條,齒條與齒輪嚙合,如此一來,當第一方向傳動軸513轉動時帶動齒輪轉動,使得齒輪於齒條上位移,進一步便可驅動第一方向滑座512於第一方向軌道511朝向第一方向D1來回滑動。Regarding the first
關於第二方向傳動裝置52,請參閱第6、8圖,其包括第二方向軌道521、第二方向滑座522、第二方向傳動軸523、第二方向驅動源524與第二方向傳動螺帽525,第二方向軌道521係與第二方向D2相互平行,第二方向D2在本實施例中係朝向機台11的左、右方向,第二方向軌道521具有二個,分別係橫置並架設在二個第一方向滑座512上。第二方向滑座522係橫置並架設在二個第二方向軌道521上,於一例子中,第二方向軌道521上可以是凸出結構,第二方向滑座522上可以是二個凹槽結構,使得第二方向滑座522可嵌於第二方向軌道521滑動。第二方向傳動軸523係橫置並樞設在二個第二方向滑座522上,且第二方向傳動軸523也與第二方向D2相互平行,第二方向驅動源524係設置在第二方向傳動軸523一端,第二方向驅動源524可以是馬達,其可帶動第二方向傳動軸523轉動,以用於驅動第二方向滑座522於第二方向軌道521滑動。實務上,第二方向傳動軸523係為滾珠螺桿,其上方具有螺紋,在螺紋上具有第二方向傳動螺帽525,第二方向傳動螺帽525係設置在第二方向滑座522下方,在第二方向傳動軸523轉動時,可將第二方向傳動軸523旋轉的動能透過第二方向傳動螺帽525轉換為直線位移的動能,如此一來,當第二方向傳動螺帽525位移時可一併與第二方向滑座522位移,進一步便可驅動第二方向滑座522於第二方向軌道521朝向第二方向D2來回滑動。Regarding the second
關於第三方向傳動裝置53,請參閱第9-11圖,其包括第三方向軌道531、第三方向滑座532、第三方向驅動源533、第三方向傳動軸534、第三方向傳動螺帽535與旋轉驅動源536,第三方向軌道531係與第三方向D3相互平行,第三方向D3在本實施例中係朝向機台11的上、下方向,第三方向軌道531具有二個,其一端分別係固設在第二方向滑座522上。第三方向滑座532係橫置並架設在二個第三方向軌道531上,於一例子中,第三方向軌道531上可以是凸出結構,第三方向滑座532上可以是二個凹槽結構,使得第三方向滑座532可嵌於第三方向軌道531滑動。第三方向驅動源533也係固設在第二方向滑座522上,第三方向傳動軸534一端係設置於第三方向驅動源533的一端,且第三方向傳動軸534也與第三方向D3相互平行,第三方向驅動源533可以是馬達,其可帶動第三方向傳動螺帽535轉動。實務上,第三方向傳動軸534係為滾珠螺桿,其上方具有螺紋,在螺紋上具有第三方向傳動螺帽535,第三方向傳動螺帽535係設置在第三方向滑座532一側,在第三方向傳動軸534轉動時,可將第三方向傳動軸534旋轉的動能透過第三方向傳動螺帽535轉換為直線位移的動能,如此一來,當第三方向傳動螺帽535位移時可一併與第三方向滑座532位移,進一步便可驅動第三方向滑座532於第三方向軌道531上朝向第三方向D3來回滑動。另外,旋轉驅動源536係固設在第三方向滑座532下端,機械手臂54則係固設在旋轉驅動源536下端,旋轉驅動源536可以是馬達,其用於驅動機械手臂54進行旋轉。Regarding the third
值得一提的是,所述機械手臂54(robotic arm)係指具有模仿人類手臂功能並可完成各種作業的自動控制設備。在本實施例中,機械手臂54具有四個環形殼件所構成的抓料口,透過抓料口可牢牢抓取料桶23的頂部邊緣。在其他實施例中,機械手臂54可以是任何形式的機械結構,只要可以抓取料桶23,皆屬於本實施例機械手臂54之範疇。如此一來,第一方向傳動裝置51、第二方向傳動裝置52與第三方向傳動裝置53帶動機械手臂54分別做第一方向D1、第二方向D2與第三方向D3的三軸線性運動,以利於機械手臂54將料桶23於膠料放置區2、加熱機構3與注塑機構4之間轉移,實現機械手臂54夾持料桶23至預設位置與停頓至預設位置。It is worth mentioning that the
為實現注塑產品的可追溯性,在料桶23的表面設有膠料編碼,注塑產品上也設有產品編碼。以下說明本發明工作過程:
步驟一:機械手臂54會將料桶23從集成箱22內夾持第一掃碼槍14旁,透過旋轉驅動源536帶動機械手臂54連同料桶23旋轉,使得第一掃碼槍14可順利掃讀料桶23的膠料編碼;
步驟二:掃讀膠料編碼完畢,接著機械手臂54將料桶23放入微波箱體31中,機械手臂54再將蓋體33蓋上膠料取放口32,以利於料桶23於微波箱體31中進行加熱;
步驟三:料桶23加熱完畢,機械手臂54將蓋體33移除,再將料桶23夾持到膠料保溫桶41進行注塑。注塑之同時,機械手臂54可再將另一料桶23重複步驟一與步驟二;
步驟四:產品注塑完畢,人工取出產品,並將產品拿至第二掃碼槍15方,使第二掃碼槍15掃讀產品上的產品編碼。產品編碼可與注塑的膠料編碼綁定,再上傳至一資料庫。
步驟五:機械手臂54將料桶23從膠料保溫桶41取出,並放回至集成箱22內,另一料桶23則可再重複步驟四與步驟五。又另一料桶23可重複步驟一與步驟二,依此類推。
In order to realize the traceability of the injection molded product, a rubber code is provided on the surface of the
綜上所述,本發明所提供之可追溯的低壓注塑設備,與其他習用技術相互比較時,其優點如下:
1. 透過第一掃碼槍14與第二掃碼槍15,分別對料桶23與注塑產品進行掃碼記錄,可用於將產品的產品編碼、料桶23膠料編碼與注塑參數綁定到一起並上傳到資料庫。爾後,只需掃描注塑產品上的產品編碼時,產品使用的膠料資訊與注塑參數連帶著會快速提示出來,有效地對產品監控兼具可追溯性。進一步地,產品若出現瑕疵,那麼可以追溯到對應的料桶23,並停止使用其料桶23進行注塑,可即使停損,大大節省了注塑成本。
2. 集成箱22收納多桶料桶23,料桶23可分批加熱,使得新舊(料桶23)膠料不會混到一起,每次用完後就更換料桶23,因此注膠時並不會有殘留老膠。
3. 蓋體33係用於蓋在膠料取放口32上,以避免了料桶23於微波箱體31內加熱時,其塑膠顆粒融化時的噴濺出來的情況,保障了機器也保護了工作人員的安全。
In summary, the traceable low-pressure injection molding equipment provided by the present invention has the following advantages when compared with other conventional technologies:
1. The
上述之實施例揭露,僅是本發明部分較佳的實施例選擇,然其並非用以限定本發明,任何熟悉此一技術領域具有通常知識者,在瞭解本發明前述的技術特徵及實施例,並在不脫離本發明之精神和範圍內所做的均等變化或潤飾,仍屬本發明涵蓋之範圍,而本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。The above-mentioned embodiments are only some of the preferred embodiments of the present invention, but they are not used to limit the present invention. Any person familiar with this technical field with common knowledge, after understanding the above-mentioned technical features and embodiments of the present invention, and making equivalent changes or modifications without departing from the spirit and scope of the present invention, still falls within the scope of the present invention, and the scope of patent protection of the present invention shall be defined by the claim items attached to this specification.
10:低壓注塑設備 1:機架 11:機台 12:支撐框體 13:保護罩門 131:折疊門 14:第一掃碼槍 15:第二掃碼槍 2:膠料放置區 21:支撐台 22:集成箱 221:圍板體 222:料桶固定板 223:開孔 23:料桶 3:加熱機構 31:微波箱體 32:膠料取放口 33:蓋體 4:注塑機構 41:膠料保溫桶 42:注膠槍泵 43:驅動源 5:夾取機構 51:第一方向傳動裝置 511:第一方向軌道 512:第一方向滑座 513:第一方向傳動軸 514:第一方向驅動源 52:第二方向傳動裝置 521:第二方向軌道 522:第二方向滑座 523:第二方向傳動軸 524:第二方向驅動源 525:第二方向傳動螺帽 53:第三方向傳動裝置 531:第三方向軌道 532:第三方向滑座 533:第三方向驅動源 534:第三方向傳動軸 535:第三方向傳動螺帽 536:旋轉驅動源 54:機械手臂 D1:第一方向 D2:第二方向 D3:第三方向10: Low-pressure injection molding equipment 1: Frame 11: Machine 12: Support frame 13: Protective cover door 131: Folding door 14: First scanner 15: Second scanner 2: Rubber placement area 21: Support platform 22: Integrated box 221: Enclosure body 222: Barrel fixing plate 223: Opening 23: Barrel 3: Heating mechanism 31: Microwave box 32: Rubber access port 33: Cover body 4: Injection molding mechanism 41: Rubber insulation barrel 42: Glue injection gun pump 43: Driving source 5: Clamping mechanism 51: First direction transmission device 511: First direction rail 512: First direction slide 513: First direction drive shaft 514: First direction drive source 52: Second direction drive device 521: Second direction rail 522: Second direction slide 523: Second direction drive shaft 524: Second direction drive source 525: Second direction drive nut 53: Third direction drive device 531: Third direction rail 532: Third direction slide 533: Third direction drive source 534: Third direction drive shaft 535: Third direction drive nut 536: Rotation drive source 54: Robot arm D1: First direction D2: Second direction D3: Third direction
[第1圖]係本發明可追溯的低壓注塑設備之折疊門關閉立體示意圖。 [第2圖]係本發明可追溯的低壓注塑設備之折疊門打開立體示意圖。 [第3圖]係本發明可追溯的低壓注塑設備之膠料放置區、加熱機構、注塑機構立體示意圖。 [第4圖]係本發明可追溯的低壓注塑設備之膠料放置區、加熱機構、注塑機構另一角度立體示意圖。 [第5圖]係本發明可追溯的低壓注塑設備之膠料放置區、加熱機構、注塑機構局部立體示意圖。 [第6圖]係本發明可追溯的低壓注塑設備之夾取機構立體示意圖。 [第7圖]係本發明可追溯的低壓注塑設備之夾取機構實施第一方向 運動示意圖。 [第8圖]係本發明可追溯的低壓注塑設備之夾取機構實施第二方向 運動示意圖。 [第9圖]係本發明可追溯的低壓注塑設備之第三方向傳動裝置立體示意圖。 [第10圖]係本發明可追溯的低壓注塑設備之第三方向傳動裝置另一角度立體示意圖。 [第11圖]係本發明可追溯的低壓注塑設備之第三方向傳動裝置實施第三方向 運動示意圖。 [Figure 1] is a three-dimensional schematic diagram of the folding door of the low-pressure injection molding equipment that can be traced back to the present invention, with the folding door closed. [Figure 2] is a three-dimensional schematic diagram of the folding door of the low-pressure injection molding equipment that can be traced back to the present invention, with the folding door opened. [Figure 3] is a three-dimensional schematic diagram of the plastic placement area, heating mechanism, and injection molding mechanism of the low-pressure injection molding equipment that can be traced back to the present invention. [Figure 4] is a three-dimensional schematic diagram of the plastic placement area, heating mechanism, and injection molding mechanism of the low-pressure injection molding equipment that can be traced back to the present invention from another angle. [Figure 5] is a three-dimensional schematic diagram of the plastic placement area, heating mechanism, and injection molding mechanism of the low-pressure injection molding equipment that can be traced back to the present invention. [Figure 6] is a three-dimensional schematic diagram of the clamping mechanism of the low-pressure injection molding equipment that can be traced back to the present invention. [Figure 7] is a schematic diagram of the clamping mechanism of the low-pressure injection molding equipment that can be traced back to the present invention, which implements the first direction movement. [Figure 8] is a schematic diagram of the clamping mechanism of the low-pressure injection molding equipment that can be traced back to the present invention, which implements the second direction movement. [Figure 9] is a three-dimensional schematic diagram of the third-direction transmission device of the low-pressure injection molding equipment that can be traced back to the present invention. [Figure 10] is a three-dimensional schematic diagram of the third-direction transmission device of the low-pressure injection molding equipment that can be traced back to the present invention from another angle. [Figure 11] is a schematic diagram of the third-direction transmission device of the low-pressure injection molding equipment that can be traced back to the present invention, which implements the third direction movement.
10:低壓注塑設備 10: Low pressure injection molding equipment
1:機架 1: Rack
11:機台 11: Machine
12:支撐框體 12: Support frame
13:保護罩門 13: Protective cover door
131:折疊門 131: Folding door
5:夾取機構 5: Clamping mechanism
Claims (8)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105008108A (en) * | 2013-04-15 | 2015-10-28 | 三菱重工塑胶科技股份有限公司 | Injection molding apparatus and injection molding method |
| US20180319063A1 (en) * | 2016-09-07 | 2018-11-08 | BetaJet, LLC | Small format reaction injection molding machines and components for use therein |
| US20220219358A1 (en) * | 2019-04-19 | 2022-07-14 | Yasuhiro Suzuki | Mold device for resin molded article, molding apparatus, molding system, and method for manufacturing molded article |
| TW202342261A (en) * | 2020-03-09 | 2023-11-01 | 荷蘭商耐克創新有限合夥公司 | Footwear component manufacturing methods |
| CN117120237A (en) * | 2021-04-16 | 2023-11-24 | 3M创新有限公司 | Slot die adjustment with mixing control |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105008108A (en) * | 2013-04-15 | 2015-10-28 | 三菱重工塑胶科技股份有限公司 | Injection molding apparatus and injection molding method |
| US20180319063A1 (en) * | 2016-09-07 | 2018-11-08 | BetaJet, LLC | Small format reaction injection molding machines and components for use therein |
| US20220219358A1 (en) * | 2019-04-19 | 2022-07-14 | Yasuhiro Suzuki | Mold device for resin molded article, molding apparatus, molding system, and method for manufacturing molded article |
| TW202342261A (en) * | 2020-03-09 | 2023-11-01 | 荷蘭商耐克創新有限合夥公司 | Footwear component manufacturing methods |
| CN117120237A (en) * | 2021-04-16 | 2023-11-24 | 3M创新有限公司 | Slot die adjustment with mixing control |
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