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TWI875717B - Semiconductor adhesive, method for manufacturing semiconductor device, and semiconductor device - Google Patents

Semiconductor adhesive, method for manufacturing semiconductor device, and semiconductor device Download PDF

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TWI875717B
TWI875717B TW108135572A TW108135572A TWI875717B TW I875717 B TWI875717 B TW I875717B TW 108135572 A TW108135572 A TW 108135572A TW 108135572 A TW108135572 A TW 108135572A TW I875717 B TWI875717 B TW I875717B
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semiconductor
semiconductor device
adhesive
connection
resin
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TW202033708A (en
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谷口徹弥
佐藤慎
茶花幸一
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日商力森諾科股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • H10W74/10
    • H10W74/127
    • H10W74/40
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • H10W90/726

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Wire Bonding (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Adhesive Tapes (AREA)

Abstract

一種半導體用接著劑,含有(a)無機填料,以所述(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。A semiconductor adhesive comprises (a) an inorganic filler, wherein the (a) inorganic filler comprises 50% by mass or more of an inorganic filler surface-treated to have a glycidyl group, based on the total amount of the (a) inorganic filler.

Description

半導體用接著劑、半導體裝置的製造方法及半導體裝置Semiconductor adhesive, method for manufacturing semiconductor device, and semiconductor device

本揭示是有關於一種半導體用接著劑、半導體裝置的製造方法、及半導體裝置。The present disclosure relates to a semiconductor adhesive, a method for manufacturing a semiconductor device, and a semiconductor device.

以前,於將半導體晶片(chip)與基板連接時,廣泛地應用使用金線等金屬細線的打線接合(wire bonding)方式。另一方面,為了對應針對半導體裝置的高功能化、高積體化、高速化等要求,於半導體晶片或基板形成稱為凸塊(bump)的導電性突起而將半導體晶片與基板直接連接的覆晶連接方式(FC(flip chip)連接方式)正在推廣。In the past, the wire bonding method using fine metal wires such as gold wires was widely used to connect semiconductor chips to substrates. On the other hand, in order to meet the requirements for higher functionality, higher integration, and higher speed of semiconductor devices, the flip chip connection method (FC (flip chip) connection method) is being promoted, which forms conductive protrusions called bumps on the semiconductor chip or substrate to directly connect the semiconductor chip to the substrate.

作為FC連接方式,已知有使用焊料、錫、金、銀、銅等來對連接部進行金屬接合的方法,施加超音波振動來對連接部進行金屬接合的方法,藉由樹脂的收縮力來保持機械式接觸的方法等。但就連接部的可靠性的觀點而言,通常為使用焊料、錫、金、銀、銅等來對連接部進行金屬接合的方法。As FC connection methods, there are known methods of metal bonding the connection parts using solder, tin, gold, silver, copper, etc., methods of metal bonding the connection parts by applying ultrasonic vibration, methods of maintaining mechanical contact by the shrinkage force of resin, etc. However, from the perspective of the reliability of the connection parts, the method of metal bonding the connection parts using solder, tin, gold, silver, copper, etc. is generally used.

例如關於半導體晶片及基板間的連接,球柵陣列(Ball Grid Array,BGA)、晶片尺寸封裝(Chip Size Package,CSP)等中盛行使用的板上晶片(Chip On Board,COB)型的連接方式亦相當於FC連接方式。另外,FC連接方式亦被廣泛地用於在半導體晶片上形成連接部(凸塊或配線)而於半導體晶片間進行連接的疊層晶片(Chip On Chip,COC)型、及在半導體晶圓上形成連接部(凸塊或配線)而於半導體晶片與半導體晶圓間進行連接的晶圓覆晶(Chip On Wafer,COW)型的連接方式(例如參照專利文獻1)。For example, regarding the connection between a semiconductor chip and a substrate, the chip on board (COB) type connection method popularly used in ball grid array (BGA) and chip size package (CSP) is also equivalent to the FC connection method. In addition, the FC connection method is also widely used in the stacked chip (Chip On Chip, COC) type connection method in which a connection portion (bump or wiring) is formed on a semiconductor chip to connect between semiconductor chips, and the chip on wafer (Chip On Wafer, COW) type connection method in which a connection portion (bump or wiring) is formed on a semiconductor wafer to connect between semiconductor chips and semiconductor wafers (for example, refer to patent document 1).

另外,於強烈要求進一步的小型化、薄型化、高功能化的封裝中,將所述連接方式積層、多階化而成的晶片堆疊型封裝、疊層封裝(Package On Package,POP)、矽穿孔(Through-Silicon Via,TSV)等亦開始廣泛普及。此種積層、多階化技術三維地配置半導體晶片等,因此與二維地配置的方法相比,可減小封裝。另外,此種積層、多階化技術於半導體的性能提高、雜訊減少、安裝面積的削減、省電化方面亦有效,因此作為下一代的半導體配線技術而受到關注。 [現有技術文獻] [專利文獻]In addition, in the strong demand for further miniaturization, thinning, and high-functionality packaging, chip stacking packaging, stacked packaging (Package On Package, POP), through-silicon via (TSV), etc., which are formed by stacking and multi-leveling the above-mentioned connection methods, have also begun to become widely popular. This stacking and multi-level technology configures semiconductor chips in three dimensions, so it can reduce the package compared to the two-dimensional configuration method. In addition, this stacking and multi-level technology is also effective in improving semiconductor performance, reducing noise, reducing mounting area, and saving power, so it has attracted attention as the next generation of semiconductor wiring technology. [Existing technical literature] [Patent literature]

專利文獻1:日本專利特開2016-102165號公報Patent document 1: Japanese Patent Publication No. 2016-102165

[發明所欲解決之課題] 關於推進了高功能化、高積體化、低成本化的覆晶封裝,預計今後會進一步擴大用途且伴隨於此而生產量擴大。於覆晶封裝的持續大量生產時,必須持續供給其所使用的半導體用接著劑,因此,要求該半導體用接著劑經時穩定性優異。若半導體用接著劑的經時穩定性差,則在放置於室溫期間半導體用接著劑的黏度會增加,有半導體裝置組裝時的安裝性劣化之虞。[Problems to be solved by the invention] Flip chip packages, which have advanced in functionality, integration, and cost, are expected to have a wider range of uses and, with this, a larger production volume. When flip chip packages are continuously mass-produced, the semiconductor adhesive used must be continuously supplied, and therefore, the semiconductor adhesive is required to have excellent stability over time. If the semiconductor adhesive has poor stability over time, the viscosity of the semiconductor adhesive will increase when it is left at room temperature, and there is a risk that the mountability during semiconductor device assembly will deteriorate.

因此,本揭示的目的在於提供一種可抑制室溫放置後的黏度增加、不易隨時間經過而發生半導體裝置組裝時的安裝性劣化的半導體用接著劑、以及使用該半導體用接著劑的半導體裝置的製造方法及半導體裝置。 [解決課題之手段]Therefore, the purpose of the present disclosure is to provide a semiconductor adhesive that can suppress the viscosity increase after being left at room temperature and is less likely to deteriorate in mounting performance over time during semiconductor device assembly, as well as a method for manufacturing a semiconductor device using the semiconductor adhesive and a semiconductor device. [Means for Solving the Problem]

為達成所述目的,本揭示提供一種半導體用接著劑,其含有(a)無機填料,以所述(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。根據所述半導體用接著劑,將(a)無機填料全體中的50質量%以上設為實施了具有縮水甘油基的表面處理的無機填料,藉此可抑制因室溫放置中的吸濕所帶來的水分的影響而黏度增加的情況。例如,於實施了具有甲基丙烯酸基的表面處理等其他表面處理的無機填料的情況下,表面處理劑與水分形成氫鍵而容易產生黏度增加,但於實施了具有縮水甘油基的表面處理的無機填料的情況下,不易與水分形成氫鍵,從而不易產生黏度上升。而且,根據所述半導體用接著劑,因可抑制室溫放置後的黏度增加,故可抑制隨時間經過而發生半導體裝置組裝時的安裝性劣化的情況。另外,藉由對無機填料實施具有縮水甘油基的表面處理,在半導體用接著劑中的分散性優異,半導體用接著劑可獲得良好的接著力及良好的絕緣可靠性。To achieve the above object, the present disclosure provides a semiconductor adhesive, which contains (a) an inorganic filler, wherein the (a) inorganic filler contains 50% by mass or more of an inorganic filler surface-treated with a glycidyl group, based on the total amount of the (a) inorganic filler. According to the semiconductor adhesive, 50% by mass or more of the total amount of the (a) inorganic filler is an inorganic filler surface-treated with a glycidyl group, thereby suppressing the increase in viscosity due to the influence of moisture brought by moisture absorption during storage at room temperature. For example, in the case of inorganic fillers subjected to surface treatments such as methacrylic acid groups, the surface treatment agent forms hydrogen bonds with water and easily increases viscosity, but in the case of inorganic fillers subjected to surface treatments having glycidyl groups, it is not easy to form hydrogen bonds with water, and thus it is not easy to increase viscosity. In addition, according to the semiconductor adhesive, since the viscosity increase after being left at room temperature can be suppressed, the deterioration of the mountability during the assembly of the semiconductor device over time can be suppressed. In addition, by subjecting the inorganic filler to surface treatments having glycidyl groups, the dispersibility in the semiconductor adhesive is excellent, and the semiconductor adhesive can obtain good adhesion and good insulation reliability.

所述半導體用接著劑可更含有(b)環氧樹脂、(c)硬化劑、及(d)重量平均分子量10000以上的高分子量成分。另外,所述半導體用接著劑可更含有(e)助熔劑。The semiconductor adhesive may further contain (b) an epoxy resin, (c) a curing agent, and (d) a high molecular weight component having a weight average molecular weight of 10000 or more. In addition, the semiconductor adhesive may further contain (e) a flux.

所述半導體用接著劑可為膜狀。該情況下,可提高半導體用接著劑的處理性,從而可提高封裝製造時的作業性及生產性。The semiconductor adhesive may be in the form of a film. In this case, the handleability of the semiconductor adhesive can be improved, thereby improving the workability and productivity during package manufacturing.

另外,本揭示提供一種半導體裝置的製造方法,所述半導體裝置是半導體晶片及配線電路基板各自的連接部相互電性連接而成的半導體裝置、或者是多個半導體晶片各自的連接部相互電性連接而成的半導體裝置,所述半導體裝置的製造方法包括:使用所述半導體用接著劑將所述連接部的至少一部分密封的步驟。根據所述製造方法,所使用的半導體用接著劑不易隨時間產生黏度增加,因此可穩定地獲得良好的安裝性。In addition, the present disclosure provides a method for manufacturing a semiconductor device, wherein the semiconductor device is a semiconductor device in which the connection parts of a semiconductor chip and a wiring circuit board are electrically connected to each other, or a semiconductor device in which the connection parts of a plurality of semiconductor chips are electrically connected to each other, and the method for manufacturing the semiconductor device includes: using the semiconductor adhesive to seal at least a portion of the connection part. According to the manufacturing method, the semiconductor adhesive used is not likely to increase in viscosity over time, so good mounting properties can be stably obtained.

進而,本揭示提供一種半導體裝置,其包括:半導體晶片及配線電路基板各自的連接部相互電性連接而成的連接結構、或者多個半導體晶片各自的連接部相互電性連接而成的連接結構,以及將所述連接部的至少一部分密封的接著材料,所述接著材料包含所述半導體用接著劑的硬化物。所述半導體裝置的安裝性良好,且半導體晶片與配線電路基板或半導體晶片之間的接著力及可靠性優異。 [發明的效果]Furthermore, the present disclosure provides a semiconductor device, which includes: a connection structure formed by electrically connecting the connection parts of a semiconductor chip and a wiring circuit substrate, or a connection structure formed by electrically connecting the connection parts of multiple semiconductor chips, and a bonding material that seals at least a portion of the connection part, wherein the bonding material includes a cured product of the semiconductor adhesive. The semiconductor device has good mountability, and the bonding strength and reliability between the semiconductor chip and the wiring circuit substrate or the semiconductor chip are excellent. [Effect of the invention]

根據本揭示,能夠提供一種可抑制室溫放置後的黏度增加、不易隨時間經過而發生半導體裝置組裝時的安裝性劣化的半導體用接著劑、以及使用該半導體用接著劑的半導體裝置的製造方法及半導體裝置。According to the present disclosure, it is possible to provide a semiconductor adhesive that can suppress the viscosity increase after being left at room temperature and is unlikely to deteriorate in mountability over time during semiconductor device assembly, as well as a method for manufacturing a semiconductor device using the semiconductor adhesive and a semiconductor device.

以下,視情況,參照圖式對本揭示的較佳實施形態進行詳細說明。再者,圖式中,對相同或相當部分標註相同符號並省略重覆說明。另外,只要無特別說明,則上下左右等位置關係視為基於圖式所示的位置關係。進而,圖式的尺寸比率不限於圖示的比率。Hereinafter, the preferred embodiments of the present disclosure will be described in detail with reference to the drawings as appropriate. In addition, in the drawings, the same or equivalent parts are marked with the same symbols and repeated descriptions are omitted. In addition, unless otherwise specified, the positional relationships such as up and down, left and right are considered to be based on the positional relationships shown in the drawings. Furthermore, the dimensional ratios in the drawings are not limited to the ratios shown in the drawings.

於本說明書中,使用「~」來表示的數值範圍表示包含「~」的前後所記載的數值來分別作為最小值及最大值的範圍。於本說明書中階段性地記載的數值範圍中,某階段的數值範圍的上限值或下限值可與另一階段的數值範圍的上限值或下限值任意組合。於本說明書中記載的數值範圍中,該數值範圍的上限值或下限值亦可置換為實施例中所示的值。所謂「A或B」,只要包含A及B的其中任一者即可,亦可包含兩者。只要無特別說明,則本說明書中例示的材料可單獨使用一種或組合使用兩種以上。於本說明書中,所謂「(甲基)丙烯酸」,是指丙烯酸或對應於其的甲基丙烯酸。In this specification, the numerical range represented by "~" indicates a range that includes the numerical values recorded before and after "~" as the minimum and maximum values, respectively. In the numerical range recorded in stages in this specification, the upper limit or lower limit of the numerical range in a certain stage can be arbitrarily combined with the upper limit or lower limit of the numerical range in another stage. In the numerical range recorded in this specification, the upper limit or lower limit of the numerical range can also be replaced by the value shown in the embodiment. The so-called "A or B" only needs to include either A and B, or both. Unless otherwise specified, the materials exemplified in this specification can be used alone or in combination of two or more. In this specification, the so-called "(meth)acrylic acid" refers to acrylic acid or its corresponding methacrylic acid.

<半導體用接著劑> 本實施形態的半導體用接著劑含有(a)無機填料(以下,視情況稱為「(a)成分」)。以(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。另外,本實施形態的半導體用接著劑可含有(b)環氧樹脂(以下,視情況稱為「(b)成分」)、(c)硬化劑(以下,視情況稱為「(c)成分」)、及(d)重量平均分子量10000以上的高分子量成分(以下,視情況稱為「(d)成分」)中的一種以上。進而,本實施形態的半導體用接著劑可含有(e)助焊劑(以下,視情況稱為「(e)成分」)。以下,對各成分進行說明。<Adhesive for semiconductor> The adhesive for semiconductor of the present embodiment contains (a) an inorganic filler (hereinafter, referred to as "component (a)" as the case may be). The (a) inorganic filler contains 50% by mass or more of an inorganic filler that has been surface-treated to have a glycidyl group, based on the total amount of the (a) inorganic filler. In addition, the adhesive for semiconductor of the present embodiment may contain one or more of (b) an epoxy resin (hereinafter, referred to as "component (b)" as the case may be), (c) a hardener (hereinafter, referred to as "component (c)" as the case may be), and (d) a high molecular weight component having a weight average molecular weight of 10,000 or more (hereinafter, referred to as "component (d)" as the case may be). Furthermore, the semiconductor adhesive of the present embodiment may contain (e) a flux (hereinafter referred to as "component (e)" as the case may be). Each component is described below.

((a)成分:無機填料) 作為(a)成分的無機填料,可列舉絕緣性無機填料等。其中,若為平均粒徑100 nm以下的無機填料,則更佳。作為絕緣性無機填料的材質,可列舉:玻璃、二氧化矽、氧化鋁、二氧化矽-氧化鋁、氧化鈦、雲母、氮化硼等,其中,較佳為二氧化矽、氧化鋁、二氧化矽-氧化鋁、氧化鈦、氮化硼,更佳為二氧化矽、氧化鋁、氮化硼。絕緣性無機填料亦可為晶鬚,作為晶鬚的材質,可列舉:硼酸鋁、鈦酸鋁、氧化鋅、矽酸鈣、硫酸鎂、氮化硼等。絕緣性無機填料可單獨使用一種或組合使用兩種以上。(Component (a): Inorganic filler) Inorganic fillers as component (a) include insulating inorganic fillers, etc. Among them, inorganic fillers with an average particle size of 100 nm or less are more preferred. Materials of insulating inorganic fillers include glass, silica, alumina, silica-alumina, titanium oxide, mica, boron nitride, etc. Among them, silica, alumina, silica-alumina, titanium oxide, boron nitride are preferred, and silica, alumina, and boron nitride are more preferred. The insulating inorganic filler may also be crystal whiskers. Examples of the materials of the crystal whiskers include aluminum borate, aluminum titanate, zinc oxide, calcium silicate, magnesium sulfate, boron nitride, etc. The insulating inorganic filler may be used alone or in combination of two or more.

就分散性及接著力提高的觀點而言,(a)成分較佳為表面處理填料。作為表面處理,可列舉縮水甘油基系(環氧系)、胺系、苯基系、苯基胺基系、丙烯酸系、乙烯基系等。From the viewpoint of improving dispersibility and adhesion, component (a) is preferably a surface-treated filler. Examples of the surface treatment include glycidyl-based (epoxy-based), amine-based, phenyl-based, phenylamine-based, acrylic-based, and vinyl-based fillers.

作為表面處理,就表面處理的容易度而言,較佳為利用環氧矽烷系、胺基矽烷系、丙烯酸矽烷系等矽烷化合物進行的矽烷處理。作為表面處理劑,就分散性及流動性優異、進一步提高接著力的觀點而言,較佳為縮水甘油基系、苯基胺基系、(甲基)丙烯酸系的化合物。作為表面處理劑,就抑制室溫放置後的半導體用接著劑的黏度增加的觀點而言,較佳為縮水甘油基系的化合物。As the surface treatment, silane treatment using silane compounds such as epoxysilane, aminosilane, and acrylic silane is preferred from the perspective of ease of surface treatment. As the surface treatment agent, glycidyl, phenylamine, and (meth)acrylic acid compounds are preferred from the perspective of excellent dispersibility and fluidity and further improved adhesion. As the surface treatment agent, glycidyl compounds are preferred from the perspective of suppressing the increase in viscosity of the semiconductor adhesive after being left at room temperature.

於本實施形態中,以(a)成分總量為基準,(a)成分包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。具有縮水甘油基的表面處理可使用具有由下述通式(1)所表示的結構的縮水甘油基系的化合物作為表面處理劑來實施。藉此,無機填料於表面具有由下述通式(1)所表示的結構。In this embodiment, component (a) contains 50% by mass or more of an inorganic filler subjected to a surface treatment having a glycidyl group, based on the total amount of component (a). The surface treatment having a glycidyl group can be performed using a glycidyl-based compound having a structure represented by the following general formula (1) as a surface treatment agent. Thus, the inorganic filler has a structure represented by the following general formula (1) on its surface.

[化1] 式中,R表示二價有機基。[Chemistry 1] In the formula, R represents a divalent organic group.

以(a)成分總量為基準,實施了具有縮水甘油基的表面處理的無機填料的含量為50質量%以上,就進一步抑制室溫放置後的半導體用接著劑的黏度增加的觀點而言,較佳為60質量%以上,更佳為80質量%以上。亦可為(a)成分的總量(100質量%)為實施了具有縮水甘油基的表面處理的無機填料。The content of the inorganic filler having a surface treatment having a glycidyl group is 50% by mass or more based on the total amount of component (a). From the viewpoint of further suppressing the increase in viscosity of the adhesive for semiconductors after being left at room temperature, it is preferably 60% by mass or more, and more preferably 80% by mass or more. The total amount (100% by mass) of component (a) may be the inorganic filler having a surface treatment having a glycidyl group.

就提高視認性(透明性)的觀點而言,(a)成分的平均粒徑較佳為100 nm以下,更佳為60 nm以下。(a)成分的平均粒徑可藉由雷射繞射式粒度分佈計來測定。From the viewpoint of improving visibility (transparency), the average particle size of the component (a) is preferably 100 nm or less, and more preferably 60 nm or less. The average particle size of the component (a) can be measured by a laser diffraction particle size distribution analyzer.

另外,若(a)成分的平均粒徑超過100 nm,則有時因粒徑大而半導體用接著劑的黏度變得過低,於半導體晶片的安裝後,有時容易產生被稱為填角料(fillet)的樹脂向晶片外的溢出。相對於此,若(a)成分的平均粒徑為100 nm以下,則容易將半導體用接著劑的黏度調整為較佳的範圍,可充分抑制填角料的產生,或者可充分減少填角料量。In addition, if the average particle size of component (a) exceeds 100 nm, the viscosity of the semiconductor adhesive may become too low due to the large particle size, and after the semiconductor chip is mounted, the resin called fillet may overflow outside the chip. In contrast, if the average particle size of component (a) is 100 nm or less, it is easy to adjust the viscosity of the semiconductor adhesive to a preferred range, and the generation of fillet can be sufficiently suppressed, or the amount of fillet can be sufficiently reduced.

(a)成分的平均粒徑的下限值並無特別限定,但就抑制(a)成分的凝聚的觀點而言,可為1 nm以上、5 nm以上、或10 nm以上。於使用未實施表面處理的無機填料的情況下,例如平均粒徑為50 nm左右亦有產生凝聚之虞,但於使用實施了具有縮水甘油基的表面處理的無機填料的情況下,即便平均粒徑為50 nm左右或其以下,亦可抑制凝聚的產生。The lower limit of the average particle size of the component (a) is not particularly limited, but from the viewpoint of suppressing the aggregation of the component (a), it may be 1 nm or more, 5 nm or more, or 10 nm or more. When an inorganic filler that has not been subjected to surface treatment is used, for example, there is a risk of aggregation even when the average particle size is about 50 nm, but when an inorganic filler that has been subjected to surface treatment with a glycidyl group is used, the generation of aggregation can be suppressed even when the average particle size is about 50 nm or less.

(a)成分亦可單獨使用或以兩種以上的混合體的形式使用。關於(a)成分的形狀,並無特別限制。The component (a) may be used alone or in the form of a mixture of two or more components. The shape of the component (a) is not particularly limited.

以半導體用接著劑的固體成分總量為基準,(a)成分的含量較佳為10質量%~80質量%,更佳為15質量%~60質量%,進而較佳為20質量%~50質量%。該含量若為10質量%以上,則有可進一步提高接著力及耐回焊性的傾向,若為80質量%以下,則有可抑制因增黏而連接可靠性降低的傾向。The content of component (a) is preferably 10% to 80% by mass, more preferably 15% to 60% by mass, and even more preferably 20% to 50% by mass, based on the total solid content of the semiconductor adhesive. If the content is 10% by mass or more, the adhesion and reflow resistance tend to be further improved, while if it is 80% by mass or less, the decrease in connection reliability due to viscosity increase tends to be suppressed.

本實施形態的半導體用接著劑可含有樹脂填料。作為樹脂填料,例如可列舉包含聚胺酯、聚醯亞胺等樹脂的填料。樹脂填料與其他有機成分(環氧樹脂及硬化劑等)相比,熱膨脹率小,因此連接可靠性的提高效果優異。另外,根據樹脂填料,可容易地進行半導體用接著劑的黏度調整。另外,樹脂填料與無機填料相比,緩和應力的功能優異。The semiconductor adhesive of this embodiment may contain a resin filler. Examples of the resin filler include fillers containing resins such as polyurethane and polyimide. The resin filler has a smaller thermal expansion coefficient than other organic components (epoxy resin and hardener, etc.), and thus has an excellent effect of improving connection reliability. In addition, the viscosity of the semiconductor adhesive can be easily adjusted according to the resin filler. In addition, the resin filler has an excellent function of relieving stress compared to inorganic fillers.

就絕緣可靠性的觀點而言,半導體用接著劑中所含的填料較佳為絕緣性。半導體用接著劑較佳為不含有銀填料、焊料填料等導電性的金屬填料。不含有導電性填料(導電性粒子)的半導體用接著劑(電路連接材料)有時亦稱為非導電性膜(Non-Conductive-FILM,NCF)或非導電性膏(Non-Conductive-Paste,NCP)。本實施形態的半導體用接著劑可較佳地用作NCF或NCP。From the viewpoint of insulation reliability, the filler contained in the semiconductor adhesive is preferably insulating. The semiconductor adhesive preferably does not contain conductive metal fillers such as silver fillers and solder fillers. The semiconductor adhesive (circuit connection material) that does not contain conductive fillers (conductive particles) is sometimes also called non-conductive film (Non-Conductive-FILM, NCF) or non-conductive paste (Non-Conductive-Paste, NCP). The semiconductor adhesive of this embodiment can be preferably used as NCF or NCP.

((b)成分:環氧樹脂) 作為(b)成分的環氧樹脂,可列舉分子內具有兩個以上環氧基的環氧樹脂,可使用:雙酚A型環氧樹脂、雙酚F型環氧樹脂、萘型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、苯酚芳烷基型環氧樹脂、聯苯型環氧樹脂、三苯基甲烷型環氧樹脂、二環戊二烯型環氧樹脂、各種多官能環氧樹脂等。(b)成分可單獨使用一種或組合使用兩種以上。(Component (b): Epoxy resin) The epoxy resin as component (b) includes epoxy resins having two or more epoxy groups in the molecule, such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, naphthalene type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, phenol aralkyl type epoxy resin, biphenyl type epoxy resin, triphenylmethane type epoxy resin, dicyclopentadiene type epoxy resin, various polyfunctional epoxy resins, etc. Component (b) may be used alone or in combination of two or more.

於環氧樹脂中,雙酚A型或雙酚F型的液態環氧樹脂的1%熱重量減少溫度為250℃以下,因此有於高溫加熱時分解而產生揮發成分之虞。因此,較佳為使用室溫(1大氣壓、25℃)下為固體的環氧樹脂。於使用液狀環氧樹脂的情況下,較佳為與固體的環氧樹脂組合使用。Among epoxy resins, bisphenol A type or bisphenol F type liquid epoxy resins have a 1% thermal weight loss temperature of 250°C or less, so there is a risk of decomposition and generation of volatile components when heated at high temperatures. Therefore, it is preferred to use epoxy resins that are solid at room temperature (1 atmosphere, 25°C). When using liquid epoxy resins, it is preferred to use them in combination with solid epoxy resins.

(b)成分的重量平均分子量可小於10000,就耐熱性的觀點而言,較佳為100以上且小於10000,更佳為300以上且8000以下,進而較佳為300以上且5000以下。The weight average molecular weight of the component (b) may be less than 10,000, but is preferably 100 or more and less than 10,000, more preferably 300 or more and 8,000 or less, and further preferably 300 or more and 5,000 or less from the viewpoint of heat resistance.

以半導體用接著劑的固體成分總量為基準,(b)成分的含量較佳為10質量%~50質量%,更佳為20質量%~45質量%,進而較佳為30質量%~40質量%。(b)成分的含量若為10質量%以上,則容易充分控制硬化後的樹脂的流動,若為50質量%以下,則硬化物的樹脂成分不會過多,容易減少封裝的翹曲。The content of component (b) is preferably 10% to 50% by mass, more preferably 20% to 45% by mass, and still more preferably 30% to 40% by mass, based on the total solid content of the semiconductor adhesive. If the content of component (b) is 10% by mass or more, the flow of the resin after curing can be easily controlled, and if it is 50% by mass or less, the resin component of the cured product will not be excessive, and the warping of the package can be easily reduced.

本實施形態的半導體用接著劑可更含有所述(b)環氧樹脂以外的其他熱硬化性樹脂。作為其他熱硬化性樹脂,例如可列舉酚樹脂、醯亞胺樹脂、(甲基)丙烯酸化合物等。The semiconductor adhesive of this embodiment may further contain other thermosetting resins other than the above-mentioned (b) epoxy resin. Examples of other thermosetting resins include phenol resins, imide resins, (meth) acrylic compounds, and the like.

((c)成分:硬化劑) 作為(c)硬化劑,可列舉:酚樹脂系硬化劑、酸酐系硬化劑、胺系硬化劑、咪唑系硬化劑及膦系硬化劑等。若(c)成分包含酚性羥基、酸酐、胺類或咪唑類,則容易顯示出抑制於連接部中產生氧化膜的助熔劑活性,從而可容易地使連接可靠性及絕緣可靠性提高。以下對各硬化劑進行說明。(Component (c): Hardener) As the (c) hardener, there can be listed: phenol resin hardener, acid anhydride hardener, amine hardener, imidazole hardener, and phosphine hardener. If the (c) component contains a phenolic hydroxyl group, an acid anhydride, amine, or imidazole, it is easy to show flux activity that suppresses the formation of an oxide film in the connection part, thereby easily improving the connection reliability and insulation reliability. The following is an explanation of each hardener.

(c-i)酚樹脂系硬化劑 作為酚樹脂系硬化劑,可列舉分子內具有兩個以上酚性羥基的硬化劑,可使用:苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、苯酚芳烷基樹脂、甲酚萘酚甲醛縮聚物、三苯基甲烷型多官能酚樹脂、各種多官能酚樹脂等。酚樹脂系硬化劑可單獨使用一種或組合使用兩種以上。(c-i) Phenolic resin hardeners Phenolic resin hardeners include hardeners having two or more phenolic hydroxyl groups in the molecule, such as phenol novolac resins, cresol novolac resins, phenol aralkyl resins, cresol naphthol formaldehyde condensates, triphenylmethane type multifunctional phenol resins, and various multifunctional phenol resins. Phenolic resin hardeners may be used alone or in combination of two or more.

就硬化性、接著性及保存穩定性優異的觀點而言,酚樹脂系硬化劑相對於所述(b)成分的當量比(酚性羥基/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。當量比若為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的酚性羥基,吸水率被抑制為低值,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesion and storage stability, the equivalent ratio (phenolic hydroxyl group/epoxy group, molar ratio) of the phenol resin curing agent to the component (b) is preferably 0.3 to 1.5, more preferably 0.4 to 1.0, and further preferably 0.5 to 1.0. If the equivalent ratio is 0.3 or more, the curability tends to be improved and the adhesion tends to be improved. If it is 1.5 or less, there will be no excessive unreacted phenolic hydroxyl groups remaining, the water absorption rate is suppressed to a low value, and the insulation reliability tends to be further improved.

(c-ii)酸酐系硬化劑 作為酸酐系硬化劑,可使用:甲基環己烷四羧酸二酐、偏苯三甲酸酐、均苯四甲酸酐、二苯甲酮四羧酸二酐、乙二醇雙偏苯三甲酸酐酯等。酸酐系硬化劑可單獨使用一種或組合使用兩種以上。(c-ii) Acid anhydride hardener As the acid anhydride hardener, methylcyclohexane tetracarboxylic dianhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic dianhydride, ethylene glycol bis(trimellitic anhydride) and the like can be used. The acid anhydride hardener can be used alone or in combination of two or more.

就硬化性、接著性及保存穩定性優異的觀點而言,酸酐系硬化劑相對於所述(b)成分的當量比(酸酐基/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。若當量比為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的酸酐,吸水率被抑制為低值,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesion and storage stability, the equivalent ratio (anhydride group/epoxy group, molar ratio) of the acid anhydride curing agent to the component (b) is preferably 0.3 to 1.5, more preferably 0.4 to 1.0, and further preferably 0.5 to 1.0. If the equivalent ratio is 0.3 or more, the curability tends to be improved and the adhesion tends to be improved, and if it is 1.5 or less, there is no excessive residual unreacted acid anhydride, the water absorption is suppressed to a low value, and the insulation reliability tends to be further improved.

(c-iii)胺系硬化劑 作為胺系硬化劑,可使用二氰二胺、各種胺化合物等。(c-iii) Amine hardeners As amine hardeners, dicyandiamide, various amine compounds, etc. can be used.

就硬化性、接著性及保存穩定性優異的觀點而言,胺系硬化劑相對於所述(b)成分的當量比(胺/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。當量比若為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的胺,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesion and storage stability, the equivalent ratio (amine/epoxy, molar ratio) of the amine curing agent to the component (b) is preferably 0.3 to 1.5, more preferably 0.4 to 1.0, and still more preferably 0.5 to 1.0. When the equivalent ratio is 0.3 or more, the curability and adhesion tend to be improved, and when it is 1.5 or less, there is no excessive residual unreacted amine, and the insulation reliability tends to be further improved.

(c-iv)咪唑系硬化劑 作為咪唑系硬化劑,可列舉:2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑偏苯三甲酸酯、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-十一烷基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、環氧樹脂與咪唑類的加成物等。該些中,就硬化性、保存穩定性及連接可靠性更優異的觀點而言,較佳為1-氰基乙基-2-十一烷基咪唑、1-氰基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑偏苯三甲酸酯、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑及2-苯基-4-甲基-5-羥基甲基咪唑。咪唑系硬化劑可單獨使用一種或組合使用兩種以上。另外,亦可設為將該些進行微膠囊化而成的潛在性硬化劑。(c-iv) Imidazole hardeners As imidazole hardeners, there are 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyano-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl-2-phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4 -diamino-6-[2'-undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isocyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, adducts of epoxy resins and imidazoles, etc. Among them, 1-cyanoethyl-2-undecyl imidazole, 1-cyano-2-phenyl imidazole, 1-cyanoethyl-2-undecyl imidazole trimellitate, 1-cyanoethyl-2-phenyl imidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-homogeneous imidazole are preferred from the viewpoint of superior curability, storage stability and connection reliability. Triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isocyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole and 2-phenyl-4-methyl-5-hydroxymethylimidazole. The imidazole-based curing agent may be used alone or in combination of two or more. In addition, these may be microencapsulated as latent curing agents.

相對於(b)成分100質量份,咪唑系硬化劑的含量較佳為0.1質量份~20質量份,更佳為0.1質量份~10質量份。咪唑系硬化劑的含量若為0.1質量份以上,則有硬化性提高的傾向,若為20質量份以下,則於金屬接合形成之前接著劑組成物不會硬化,有不易產生連接不良的傾向。The content of the imidazole hardener is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, relative to 100 parts by mass of the component (b). If the content of the imidazole hardener is 0.1 parts by mass or more, the hardening property tends to be improved, while if it is 20 parts by mass or less, the adhesive composition does not harden before the metal joint is formed, and poor connection tends to be less likely to occur.

(c-v)膦系硬化劑 作為膦系硬化劑,可列舉:三苯基膦、四苯基鏻四苯基硼酸鹽、四苯基鏻四(4-甲基苯基)硼酸鹽及四苯基鏻(4-氟苯基)硼酸鹽等。(c-v) Phosphine-based hardeners As phosphine-based hardeners, there are: triphenylphosphine, tetraphenylphosphonium tetraphenylborate, tetraphenylphosphonium tetrakis (4-methylphenyl) borate and tetraphenylphosphonium (4-fluorophenyl) borate.

相對於(b)成分100質量份,膦系硬化劑的含量較佳為0.1質量份~10質量份,更佳為0.1質量份~5質量份。膦系硬化劑的含量若為0.1質量份以上,則有硬化性提高的傾向,若為10質量份以下,則於金屬接合形成之前半導體用接著劑不會硬化,有不易產生連接不良的傾向。The content of the phosphine-based hardener is preferably 0.1 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, relative to 100 parts by mass of the component (b). When the content of the phosphine-based hardener is 0.1 parts by mass or more, the hardening property tends to be improved, while when it is 10 parts by mass or less, the semiconductor adhesive does not harden before the metal bond is formed, and poor connection tends to be less likely to occur.

酚樹脂系硬化劑、酸酐系硬化劑及胺系硬化劑分別可單獨使用一種或組合使用兩種以上。咪唑系硬化劑及膦系硬化劑分別可單獨使用,但亦可與酚樹脂系硬化劑、酸酐系硬化劑或胺系硬化劑一同使用。Phenol resin hardeners, acid anhydride hardeners, and amine hardeners may be used alone or in combination of two or more. Imidazole hardeners and phosphine hardeners may be used alone or in combination with phenol resin hardeners, acid anhydride hardeners, or amine hardeners.

作為(c)成分,就硬化性優異的觀點而言,較佳為併用酚樹脂系硬化劑與咪唑系硬化劑、併用酸酐系硬化劑與咪唑系硬化劑、併用胺系硬化劑與咪唑系硬化劑、單獨使用咪唑系硬化劑。若以短時間連接,則生產性提高,因此更佳為單獨使用速硬化性優異的咪唑系硬化劑。該情況下,若以短時間硬化,則可抑制低分子成分等揮發成分,因此亦可容易地抑制空隙的產生。As component (c), from the viewpoint of excellent curability, it is preferable to use a phenol resin hardener and an imidazole hardener in combination, an acid anhydride hardener and an imidazole hardener in combination, an amine hardener and an imidazole hardener in combination, or an imidazole hardener alone. If the hardener is used continuously for a short time, productivity is improved, so it is more preferable to use an imidazole hardener alone, which has excellent rapid curability. In this case, if the hardener is used for a short time, volatile components such as low molecular weight components can be suppressed, so the generation of voids can also be easily suppressed.

((d)成分:重量平均分子量10000以上的高分子量成分) 作為(d)重量平均分子量10000以上的高分子量成分(相當於(b)成分的化合物除外),可列舉:苯氧基樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚碳二醯亞胺樹脂、氰酸酯樹脂、(甲基)丙烯酸樹脂、聚酯樹脂、聚乙烯樹脂、聚醚碸樹脂、聚醚醯亞胺樹脂、聚乙烯基縮醛樹脂、聚胺酯樹脂、丙烯酸系橡膠等,其中,就耐熱性及膜形成性優異的觀點而言,較佳為苯氧基樹脂、聚醯亞胺樹脂、(甲基)丙烯酸樹脂、丙烯酸系橡膠、氰酸酯樹脂、聚碳二醯亞胺樹脂,更佳為苯氧基樹脂、聚醯亞胺樹脂、(甲基)丙烯酸樹脂、丙烯酸系橡膠,進而較佳為苯氧基樹脂。(d)成分亦可單獨使用或以兩種以上的混合物或共聚物的形式使用。(Component (d): high molecular weight component with a weight average molecular weight of 10,000 or more) As the high molecular weight component (d) with a weight average molecular weight of 10,000 or more (excluding compounds equivalent to component (b)), there can be listed: phenoxy resin, polyimide resin, polyamide resin, polycarbodiimide resin, cyanate resin, (meth) acrylic resin, polyester resin, polyethylene resin, polyether sulfone resin, polyether Among them, from the viewpoint of excellent heat resistance and film forming property, phenoxy resin, polyimide resin, (meth)acrylic resin, acrylic rubber, cyanate resin, polycarbodiimide resin are preferred, phenoxy resin, polyimide resin, (meth)acrylic resin, acrylic rubber are more preferred, and phenoxy resin is further preferred. Component (d) may be used alone or in the form of a mixture or copolymer of two or more thereof.

(d)成分與(b)成分的質量比並無特別限制,就良好地保持膜狀的觀點而言,相對於(d)成分1質量份,(b)成分的含量較佳為0.01質量份~5質量份,更佳為0.05質量份~4質量份,進而較佳為0.1質量份~3質量份。若(b)成分的含量為0.01質量份以上,則不存在硬化性降低或接著力降低的情況,若含量為5質量份以下,則不存在膜形成性及膜形成性降低的情況。The mass ratio of component (d) to component (b) is not particularly limited. From the viewpoint of maintaining a good film shape, the content of component (b) is preferably 0.01 to 5 parts by mass, more preferably 0.05 to 4 parts by mass, and further preferably 0.1 to 3 parts by mass, relative to 1 part by mass of component (d). If the content of component (b) is 0.01 parts by mass or more, there is no reduction in curability or adhesiveness, and if the content is 5 parts by mass or less, there is no film formability or reduction in film formability.

(d)成分的重量平均分子量以聚苯乙烯換算計而為10000以上,為了單獨地顯示出良好的膜形成性,較佳為30000以上,更佳為40000以上,進而較佳為50000以上。於重量平均分子量為10000以上的情況下,不存在膜形成性降低之虞。再者,於本說明書中,所謂重量平均分子量,是指使用高效液相層析(島津製作所製造的C-R4A)藉由聚苯乙烯換算進行測定時的重量平均分子量。The weight average molecular weight of the component (d) is 10,000 or more in terms of polystyrene conversion, preferably 30,000 or more, more preferably 40,000 or more, and further preferably 50,000 or more in order to exhibit good film forming properties alone. When the weight average molecular weight is 10,000 or more, there is no risk of reduced film forming properties. In this specification, the so-called weight average molecular weight refers to the weight average molecular weight measured by high performance liquid chromatography (C-R4A manufactured by Shimadzu Corporation) in terms of polystyrene conversion.

((e)成分:助熔劑) 半導體用接著劑可更含有顯示出助熔活性(將氧化物、雜質等去除的活性)的化合物即(e)助熔劑。作為助熔劑,可列舉具有非共價電子對的含氮化合物(咪唑類、胺類等;其中,包含於(c)成分中的化合物除外)、羧酸類、酚類及醇類等。再者,與醇類相比,羧酸類更強烈地表現出助熔活性,更容易提高連接性。(Component (e): flux) The semiconductor adhesive may further contain a compound that exhibits flux activity (activity to remove oxides, impurities, etc.), namely, a flux (e). Examples of flux include nitrogen-containing compounds having non-covalent electron pairs (imidazoles, amines, etc.; however, compounds included in component (c) are excluded), carboxylic acids, phenols, and alcohols. In addition, carboxylic acids exhibit a stronger flux activity than alcohols, and are more likely to improve connectivity.

就焊料濡濕性的觀點而言,(e)成分的含量以半導體用接著劑的固體成分總量為基準而較佳為0.2質量%~3質量%,更佳為0.4質量%~1.8質量%。From the viewpoint of solder wettability, the content of the component (e) is preferably 0.2 to 3 mass %, more preferably 0.4 to 1.8 mass %, based on the total solid content of the semiconductor adhesive.

半導體用接著劑中進而可調配:離子捕捉劑、抗氧化劑、矽烷偶合劑、鈦偶合劑、調平劑等。該些可單獨使用一種,亦可組合使用兩種以上。關於該些的調配量,只要以表現出各添加劑的效果的方式來適當調整即可。The semiconductor adhesive can further include: ion scavengers, antioxidants, silane coupling agents, titanium coupling agents, leveling agents, etc. These can be used alone or in combination of two or more. The amount of these can be appropriately adjusted in a way that the effect of each additive is exhibited.

將半導體用接著劑製成膜狀時的80℃下的剪切黏度較佳為4500 Pa·s~14000 Pa·s,更佳為5000 Pa·s~13000 Pa·s,進而較佳為5000 Pa·s~10000 Pa·s。藉由剪切黏度為4500 Pa·s以上,可充分抑制填角料的產生或充分減少填角料量。藉由剪切黏度為14000 Pa·s以下,可提高半導體裝置組裝時的安裝性。製成膜狀的半導體用接著劑的剪切黏度例如可利用動態剪切黏彈性測定裝置(日本TA儀器(TA Instruments Japan)股份有限公司製造,商品名「ARES-G2」等),在升溫速度10℃/分鐘、測定溫度範圍30℃~145℃、頻率10 Hz的條件下測定。可求出藉由所述方法而測定的黏度值在80℃下的值來作為半導體用接著劑的製成膜狀時的80℃下的剪切黏度。The shear viscosity at 80°C when the semiconductor adhesive is made into a film is preferably 4500 Pa·s to 14000 Pa·s, more preferably 5000 Pa·s to 13000 Pa·s, and further preferably 5000 Pa·s to 10000 Pa·s. By making the shear viscosity 4500 Pa·s or more, the generation of filler can be sufficiently suppressed or the amount of filler can be sufficiently reduced. By making the shear viscosity 14000 Pa·s or less, the mountability during semiconductor device assembly can be improved. The shear viscosity of the semiconductor adhesive formed into a film can be measured, for example, using a dynamic shear viscoelasticity measuring device (manufactured by TA Instruments Japan Co., Ltd., trade name "ARES-G2", etc.) at a temperature increase rate of 10°C/min, a measurement temperature range of 30°C to 145°C, and a frequency of 10 Hz. The viscosity value measured by the above method at 80°C can be obtained as the shear viscosity of the semiconductor adhesive at 80°C when formed into a film.

<半導體用接著劑的製造方法> 就生產性提高的觀點而言,本實施形態的半導體用接著劑較佳為膜狀(膜狀接著劑)。以下對膜狀接著劑的製作方法進行說明。<Method for producing semiconductor adhesive> From the perspective of improving productivity, the semiconductor adhesive of this embodiment is preferably in the form of a film (film-like adhesive). The following describes a method for producing a film-like adhesive.

首先,將(a)成分、(b)成分、(c)成分、(d)成分及視需要的其他成分加入至有機溶媒中後,藉由攪拌混合、混練等加以溶解或分散而製備樹脂清漆。其後,於實施了脫模處理的基材膜上,使用刀片塗佈機、輥式塗佈機、敷料器(applicator)、模塗佈機、缺角輪塗佈機(comma coater)等塗佈樹脂清漆後,藉由加熱使有機溶媒減少,於基材膜上形成膜狀接著劑。另外,亦可藉由以下方法而於晶圓上形成膜狀接著劑,即,於藉由加熱使有機溶媒減少之前,將樹脂清漆旋塗於晶圓等上而形成膜,然後進行溶媒乾燥。First, the components (a), (b), (c), (d) and other components as required are added to an organic solvent and dissolved or dispersed by stirring, mixing, kneading, etc. to prepare a resin varnish. Then, the resin varnish is applied to a substrate film subjected to a mold release treatment using a blade coater, a roll coater, an applicator, a die coater, a comma coater, etc., and then the organic solvent is reduced by heating to form a film-like adhesive on the substrate film. Alternatively, a film-like adhesive may be formed on a wafer by spin-coating a resin varnish on a wafer or the like to form a film before reducing an organic solvent by heating, and then drying the solvent.

作為樹脂清漆的製備中使用的有機溶媒,較佳為具有可使各成分均勻地溶解或分散的特性,例如可列舉:二甲基甲醯胺、二甲基乙醯胺、N-甲基-2-吡咯啶酮、二甲基亞碸、二乙二醇二甲醚、甲苯、苯、二甲苯、甲基乙基酮、四氫呋喃、乙基溶纖劑、乙基溶纖劑乙酸酯、丁基溶纖劑、二噁烷、環己酮、及乙酸乙酯。該些有機溶媒可單獨使用或組合使用兩種以上。製備樹脂清漆時的攪拌混合及混練例如可使用攪拌機、磨碎機、三輥、球磨機、珠磨機或均質機來進行。The organic solvent used in the preparation of the resin varnish preferably has the property of making each component dissolve or disperse uniformly, for example, dimethylformamide, dimethylacetamide, N-methyl-2-pyrrolidone, dimethyl sulfoxide, diethylene glycol dimethyl ether, toluene, benzene, xylene, methyl ethyl ketone, tetrahydrofuran, ethyl solvent, ethyl solvent acetate, butyl solvent, dioxane, cyclohexanone, and ethyl acetate. These organic solvents can be used alone or in combination of two or more. Stirring, mixing and kneading when preparing the resin varnish can be carried out, for example, using a stirrer, a grinder, a three-roller, a ball mill, a bead mill or a homogenizer.

作為基材膜,只要具有可耐受使有機溶媒揮發時的加熱條件的耐熱性,則並無特別限制,可列舉:聚酯膜、聚丙烯膜、聚對苯二甲酸乙二酯膜、聚醯亞胺膜、聚醚醯亞胺膜、聚醚萘二甲酸酯膜、甲基戊烯膜等。作為基材膜,並不限於包含該些膜中的一種的單層的膜,亦可為包含兩種以上的膜的多層膜。The substrate film is not particularly limited as long as it has heat resistance that can withstand the heating conditions for volatilizing the organic solvent, and examples thereof include polyester film, polypropylene film, polyethylene terephthalate film, polyimide film, polyetherimide film, polyether naphthalate film, methylpentene film, etc. The substrate film is not limited to a single-layer film including one of these films, and may be a multi-layer film including two or more films.

作為使有機溶媒自塗佈後的樹脂清漆中揮發時的條件,具體而言較佳為進行50℃~200℃、0.1分鐘~90分鐘的加熱。只要不對安裝後的孔隙、黏度調整等造成影響,則較佳為設為有機溶媒揮發至1.5質量%以下的條件。Specifically, the conditions for volatilizing the organic solvent from the resin varnish after coating are preferably heating at 50°C to 200°C for 0.1 to 90 minutes. As long as the porosity and viscosity adjustment after installation are not affected, the organic solvent is preferably volatilized to 1.5% by mass or less.

就視認性、流動性、填充性的觀點而言,本實施形態的膜狀接著劑中的膜的厚度較佳為10 μm~100 μm,更佳為20 μm~50 μm。From the viewpoints of visibility, fluidity, and filling properties, the thickness of the film in the film-like adhesive of the present embodiment is preferably 10 μm to 100 μm, more preferably 20 μm to 50 μm.

<半導體裝置> 本實施形態的半導體用接著劑可較佳地用於半導體裝置中,於半導體晶片及配線電路基板各自的連接部的電極彼此相互電性連接而成的半導體裝置、或多個半導體晶片各自的連接部的電極彼此相互電性連接而成的半導體裝置中,可尤其較佳地用於連接部的密封。以下,對使用本實施形態的半導體用接著劑的半導體裝置進行說明。半導體裝置中的連接部的電極彼此可為凸塊與配線的金屬接合、及凸塊與凸塊的金屬接合的任一種。於半導體裝置中,例如可使用經由半導體用接著劑而獲得電性連接的覆晶連接。<Semiconductor device> The semiconductor adhesive of this embodiment can be preferably used in a semiconductor device, and can be particularly preferably used for sealing the connection portion in a semiconductor device in which the electrodes of the connection portions of a semiconductor chip and a wiring circuit substrate are electrically connected to each other, or in a semiconductor device in which the electrodes of the connection portions of a plurality of semiconductor chips are electrically connected to each other. The following describes a semiconductor device using the semiconductor adhesive of this embodiment. The electrodes of the connection portion in the semiconductor device can be either a metal bond between a bump and a wiring, or a metal bond between bumps. In the semiconductor device, for example, a flip chip connection in which electrical connection is achieved via a semiconductor adhesive can be used.

圖1的(a)、圖1的(b)為表示半導體裝置的實施形態(半導體晶片及基板的COB型的連接態樣)的示意剖面圖。如圖1的(a)所示,第一半導體裝置100具有:彼此相向的半導體晶片10及基板(配線電路基板)20、分別配置於半導體晶片10及基板20的彼此相向的面上的配線15、將半導體晶片10及基板20的配線15相互連接的連接凸塊30、以及無間隙地填充於半導體晶片10及基板20間的空隙的接著材料40。半導體晶片10及基板20藉由配線15及連接凸塊30而經覆晶連接。配線15及連接凸塊30由接著材料40密封,而與外部環境阻斷。接著材料40為本實施形態的半導體用接著劑的硬化物。FIG. 1 (a) and FIG. 1 (b) are schematic cross-sectional views showing an implementation form of a semiconductor device (a COB type connection state of a semiconductor chip and a substrate). As shown in FIG. 1 (a), a first semiconductor device 100 has: a semiconductor chip 10 and a substrate (wiring circuit substrate) 20 facing each other, wiring 15 arranged on the mutually facing surfaces of the semiconductor chip 10 and the substrate 20, respectively, a connection bump 30 connecting the wiring 15 of the semiconductor chip 10 and the substrate 20 to each other, and a bonding material 40 filling the gap between the semiconductor chip 10 and the substrate 20 without a gap. The semiconductor chip 10 and the substrate 20 are connected by flip chip connection through the wiring 15 and the connection bump 30. The wiring 15 and the connection bump 30 are sealed by the bonding material 40 and blocked from the external environment. The adhesive material 40 is a cured product of the semiconductor adhesive of this embodiment.

如圖1的(b)所示,第二半導體裝置200具有:彼此相向的半導體晶片10及基板(配線電路基板)20、分別配置於半導體晶片10及基板20的彼此相向的面上的凸塊32、以及無間隙地填充於半導體晶片10及基板20間的空隙中的接著材料40。半導體晶片10及基板20藉由相向的凸塊32相互連接而經覆晶連接。凸塊32由接著材料40密封,而與外部環境阻斷。As shown in FIG. 1( b ), the second semiconductor device 200 includes: a semiconductor chip 10 and a substrate (wiring circuit substrate) 20 facing each other, bumps 32 respectively arranged on the facing surfaces of the semiconductor chip 10 and the substrate 20, and a bonding material 40 seamlessly filled in the gap between the semiconductor chip 10 and the substrate 20. The semiconductor chip 10 and the substrate 20 are connected to each other by the facing bumps 32 and are flip-chip connected. The bumps 32 are sealed by the bonding material 40 and blocked from the external environment.

圖2的(a)、圖2的(b)為表示半導體裝置的另一實施形態(半導體晶片彼此的COC型的連接態樣)的示意剖面圖。如圖2的(a)所示,第三半導體裝置300除了藉由配線15及連接凸塊30將兩個半導體晶片10覆晶連接的方面以外,與第一半導體裝置100相同。如圖2的(b)所示,第四半導體裝置400除了藉由凸塊32將兩個半導體晶片10覆晶連接的方面以外,與第二半導體裝置200相同。FIG. 2 (a) and FIG. 2 (b) are schematic cross-sectional views showing another embodiment of the semiconductor device (a COC type connection state between semiconductor chips). As shown in FIG. 2 (a), the third semiconductor device 300 is the same as the first semiconductor device 100 except that the two semiconductor chips 10 are flip-chip connected by wiring 15 and connection bumps 30. As shown in FIG. 2 (b), the fourth semiconductor device 400 is the same as the second semiconductor device 200 except that the two semiconductor chips 10 are flip-chip connected by bumps 32.

半導體晶片10並無特別限制,可使用:由矽、鍺等同一種類的元素所構成的元素半導體;鎵-砷、銦-磷等化合物半導體等各種半導體。The semiconductor chip 10 is not particularly limited, and various semiconductors can be used, such as elemental semiconductors composed of the same type of elements such as silicon and germanium, and compound semiconductors such as gallium-arsenic and indium-phosphorus.

作為基板20,只要為配線電路基板則並無特別限制,可使用:於以玻璃環氧樹脂、聚醯亞胺樹脂、聚酯樹脂、陶瓷、環氧樹脂、雙馬來醯亞胺三嗪樹脂等作為主要成分的絕緣基板的表面,將所形成的金屬層的不需要的部位蝕刻去除而形成有配線(配線圖案)的電路基板;藉由金屬鍍敷等而於所述絕緣基板的表面形成有配線(配線圖案)的電路基板;將導電性物質印刷於所述絕緣基板的表面而形成有配線(配線圖案)的電路基板等。The substrate 20 is not particularly limited as long as it is a wiring circuit substrate, and can be used as follows: a circuit substrate having wiring (wiring pattern) formed by etching away unnecessary parts of a metal layer formed on the surface of an insulating substrate mainly composed of glass epoxy resin, polyimide resin, polyester resin, ceramic, epoxy resin, dimaleimide triazine resin, etc.; a circuit substrate having wiring (wiring pattern) formed on the surface of the insulating substrate by metal plating; a circuit substrate having wiring (wiring pattern) formed by printing a conductive material on the surface of the insulating substrate, etc.

配線15、凸塊32等連接部含有金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、鎳、錫、鉛等作為主成分,亦可含有多種金屬。The connection parts such as the wiring 15 and the bump 32 contain gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), nickel, tin, lead, etc. as main components, and may also contain multiple metals.

於配線(配線圖案)的表面,亦可形成有以金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等作為主要成分的金屬層。該金屬層可僅包含單一的成分,亦可包含多種成分。另外,亦可形成為將多個金屬層積層而成的結構。銅、焊料因價廉而通常被使用。再者,銅、焊料中包含氧化物、雜質等,因此半導體用接著劑較佳為具有助熔活性。A metal layer with gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. as main components may also be formed on the surface of the wiring (wiring pattern). The metal layer may contain only a single component or may contain multiple components. In addition, a structure in which multiple metal layers are stacked may also be formed. Copper and solder are generally used because they are cheap. Furthermore, copper and solder contain oxides, impurities, etc., so the semiconductor adhesive preferably has fluxing activity.

作為被稱為凸塊的導電性突起的材質,可使用金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等作為主要成分,可僅包含單一的成分,亦可包含多種成分。另外,亦可以製成該些金屬積層而成的結構的方式來形成。凸塊亦可形成於半導體晶片或基板。銅、焊料因價廉而通常被使用。再者,銅、焊料中包含氧化物、雜質等,因此半導體用接著劑較佳為具有助熔活性。As the material of the conductive protrusion called a bump, gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. can be used as the main components. It can contain only a single component or multiple components. In addition, it can also be formed in a structure formed by stacking these metals. Bumps can also be formed on semiconductor chips or substrates. Copper and solder are generally used because they are cheap. Furthermore, copper and solder contain oxides, impurities, etc., so it is better for semiconductor adhesives to have flux activity.

另外,亦可將圖1的(a)、圖1的(b)或圖2的(a)、圖2的(b)所示般的半導體裝置(封裝)積層,並利用金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等加以電性連接。例如,可如於TSV技術中所見般,使接著劑介於半導體晶片間來進行覆晶連接或積層,形成貫通半導體晶片的孔,並與圖案面的電極相連。In addition, semiconductor devices (packages) such as those shown in FIG. 1 (a), FIG. 1 (b) or FIG. 2 (a), FIG. 2 (b) may be stacked and electrically connected using gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. For example, as seen in TSV technology, an adhesive may be placed between semiconductor chips to perform flip-chip connection or stacking, forming a hole that penetrates the semiconductor chip and is connected to an electrode on the pattern surface.

圖3為表示半導體裝置的另一實施形態(半導體晶片積層型的態樣(TSV))的示意剖面圖。如圖3所示,於第五半導體裝置500中,形成於中介層(interposer)50上的配線15經由連接凸塊30而與半導體晶片10的配線15連接,藉此將半導體晶片10與中介層50覆晶連接。於半導體晶片10與中介層50之間的空隙中,無間隙地填充有接著材料40。於所述半導體晶片10的與中介層50為相反側的表面上,經由配線15、連接凸塊30及接著材料40而反覆積層半導體晶片10。半導體晶片10的表背的圖案面的配線15是藉由填充於貫通半導體晶片10的內部的孔內的貫通電極34而相互連接。再者,作為貫通電極34的材質,可使用銅、鋁等。FIG3 is a schematic cross-sectional view showing another embodiment of a semiconductor device (a semiconductor chip stacking type (TSV)). As shown in FIG3, in a fifth semiconductor device 500, wiring 15 formed on an interposer 50 is connected to wiring 15 of a semiconductor chip 10 via a connection bump 30, thereby flip-chip connecting the semiconductor chip 10 to the interposer 50. The gap between the semiconductor chip 10 and the interposer 50 is filled with a bonding material 40 without a gap. On the surface of the semiconductor chip 10 opposite to the interposer 50, the semiconductor chip 10 is repeatedly stacked via wiring 15, connection bump 30 and bonding material 40. The wirings 15 on the patterned surfaces of the front and back of the semiconductor chip 10 are connected to each other via the through-electrodes 34 filled in the holes penetrating the inside of the semiconductor chip 10. The through-electrodes 34 can be made of copper, aluminum, or the like.

藉由此種TSV技術,自通常不使用的半導體晶片的背面亦可獲得訊號。進而,因於半導體晶片10內垂直穿通貫通電極34,故可縮短相向的半導體晶片10間、或半導體晶片10及中介層50間的距離,達成靈活的連接。本實施形態的半導體用接著劑可於此種TSV技術中較佳地用作相向的半導體晶片10間、或半導體晶片10及中介層50間的密封材料。By using this TSV technology, signals can be obtained from the back side of a semiconductor chip that is not normally used. Furthermore, since the through-electrode 34 is vertically penetrated in the semiconductor chip 10, the distance between the semiconductor chips 10 facing each other or between the semiconductor chip 10 and the interposer 50 can be shortened, thereby achieving flexible connection. The semiconductor adhesive of this embodiment can be preferably used as a sealing material between the semiconductor chips 10 facing each other or between the semiconductor chip 10 and the interposer 50 in this TSV technology.

<半導體裝置的製造方法> 本實施形態的半導體裝置的製造方法是使用本實施形態的半導體用接著劑將半導體晶片及配線電路基板、或多個半導體晶片彼此連接。本實施形態的半導體裝置的製造方法例如包括:經由半導體用接著劑而將半導體晶片及配線電路基板相互連接,並且將半導體晶片及配線電路基板各自的連接部相互電性連接而獲得半導體裝置的步驟;或者經由半導體用接著劑而將多個半導體晶片相互連接,並且將多個半導體晶片各自的連接部相互電性連接而獲得半導體裝置的步驟。<Method for manufacturing semiconductor device> The method for manufacturing a semiconductor device of the present embodiment is to connect a semiconductor chip and a wiring circuit board, or a plurality of semiconductor chips to each other using the semiconductor adhesive of the present embodiment. The method for manufacturing a semiconductor device of the present embodiment includes, for example: connecting a semiconductor chip and a wiring circuit board to each other via a semiconductor adhesive, and electrically connecting the respective connecting portions of the semiconductor chip and the wiring circuit board to each other to obtain a semiconductor device; or connecting a plurality of semiconductor chips to each other via a semiconductor adhesive, and electrically connecting the respective connecting portions of the plurality of semiconductor chips to each other to obtain a semiconductor device.

於本實施形態的半導體裝置的製造方法中,可藉由金屬接合而將連接部相互連接。即,藉由金屬接合而將半導體晶片及配線電路基板各自的連接部相互連接、或藉由金屬接合而將多個半導體晶片各自的連接部相互連接。In the method for manufacturing a semiconductor device of this embodiment, the connection parts can be connected to each other by metal bonding. That is, the connection parts of a semiconductor chip and a wiring circuit board can be connected to each other by metal bonding, or the connection parts of a plurality of semiconductor chips can be connected to each other by metal bonding.

作為本實施形態的半導體裝置的製造方法的一例,對圖4所示的第六半導體裝置600的製造方法進行說明。第六半導體裝置600中,經由接著材料40,將具有配線(銅配線)15的基板(例如玻璃環氧基板)60、與具有配線(例如銅柱(pillar)、銅桿(post))15的半導體晶片10相互連接。半導體晶片10的配線15與基板60的配線15是藉由連接凸塊(焊料凸塊)30而電性連接。於基板60的形成有配線15的表面,在連接凸塊30的形成位置以外配置有阻焊劑70。As an example of a method for manufacturing a semiconductor device according to the present embodiment, a method for manufacturing a sixth semiconductor device 600 shown in FIG. 4 is described. In the sixth semiconductor device 600, a substrate (e.g., a glass epoxy substrate) 60 having wiring (copper wiring) 15 and a semiconductor chip 10 having wiring (e.g., a copper pillar, a copper post) 15 are connected to each other via a bonding material 40. The wiring 15 of the semiconductor chip 10 and the wiring 15 of the substrate 60 are electrically connected by a connection bump (solder bump) 30. On the surface of the substrate 60 where the wiring 15 is formed, a solder resist 70 is arranged outside the formation position of the connection bump 30.

於第六半導體裝置600的製造方法中,首先於形成有阻焊劑70的基板60上貼附半導體用接著劑(膜狀接著劑等)。貼附可藉由加熱壓製、輥層壓、真空層壓等來進行。半導體用接著劑的供給面積及厚度可根據半導體晶片10或基板60的尺寸、凸塊高度等而適當設定。可將半導體用接著劑貼附於半導體晶片10,亦可將半導體用接著劑貼附於半導體晶圓後進行切割(dicing)而單片化成半導體晶片10,藉此製作貼附有半導體用接著劑的半導體晶片10。該情況下,若為具有高透光率的半導體用接著劑,則即便覆蓋對準標記(alignment mark)亦可確保視認性,因此不僅於半導體晶圓(半導體晶片)上,而且於基板上貼附範圍亦不受限制,操作性優異。In the manufacturing method of the sixth semiconductor device 600, a semiconductor adhesive (film adhesive, etc.) is first attached to the substrate 60 formed with the solder resist 70. The attachment can be performed by heat pressing, roller lamination, vacuum lamination, etc. The supply area and thickness of the semiconductor adhesive can be appropriately set according to the size of the semiconductor chip 10 or the substrate 60, the bump height, etc. The semiconductor adhesive can be attached to the semiconductor chip 10, or the semiconductor adhesive can be attached to the semiconductor wafer and then diced (dicing) to be singulated into semiconductor chips 10, thereby manufacturing the semiconductor chip 10 attached with the semiconductor adhesive. In this case, if the adhesive for semiconductors has high light transmittance, visibility can be ensured even when covering the alignment mark, so there is no restriction on the attachment range not only on the semiconductor wafer (semiconductor chip) but also on the substrate, and the workability is excellent.

將半導體用接著劑貼附於基板60或半導體晶片10上後,使用覆晶接合機等連接裝置對半導體晶片10的配線15上的連接凸塊30與基板60的配線15進行對位。然後,以連接凸塊30的熔點以上的溫度對半導體晶片10與基板60一邊加熱一邊按壓(於連接部中使用焊料的情況下,較佳為對焊料部分施加240℃以上),從而將半導體晶片10與基板60連接,並且使半導體用接著劑硬化,藉由包含半導體用接著劑的硬化物的接著材料40將半導體晶片10與基板60之間的空隙密封填充。連接荷重取決於凸塊數,但要考慮吸收凸塊的高度不均、控制凸塊變形量等來設定。就提高生產性的觀點而言,連接時間較佳為短時間。較佳為使焊料熔融而將氧化膜、表面的雜質等去除,於連接部形成金屬接合。After the semiconductor adhesive is attached to the substrate 60 or the semiconductor chip 10, the connection bumps 30 on the wiring 15 of the semiconductor chip 10 are aligned with the wiring 15 of the substrate 60 using a connection device such as a flip chip bonder. Then, the semiconductor chip 10 and the substrate 60 are pressed while being heated at a temperature above the melting point of the connection bumps 30 (when solder is used in the connection portion, preferably 240°C or above is applied to the solder portion), thereby connecting the semiconductor chip 10 and the substrate 60, and the semiconductor adhesive is hardened, and the gap between the semiconductor chip 10 and the substrate 60 is sealed and filled by the bonding material 40 containing the hardened material of the semiconductor adhesive. The connection load depends on the number of bumps, but it should be set in consideration of absorbing uneven bump heights and controlling bump deformation. From the perspective of improving productivity, the connection time is preferably short. It is preferred to melt the solder to remove oxide films and surface impurities, and form a metal joint at the connection portion.

所謂短時間的連接時間(壓接時間),是指於連接形成(正式壓接)過程中對連接部施加240℃以上的時間(例如使用焊料時的時間)為10秒以下。連接時間較佳為5秒以下,更佳為3秒以下。The so-called short connection time (pressing time) means that the time during which the connection is formed (formal pressing) at a temperature of 240°C or higher (for example, when solder is used) is 10 seconds or less. The connection time is preferably 5 seconds or less, and more preferably 3 seconds or less.

於本實施形態的半導體裝置的製造方法中,亦可於對位後進行暫時固定(經由半導體用接著劑的狀態),以回焊爐進行加熱處理,藉此使焊料凸塊熔融而將半導體晶片與基板連接,藉此製造半導體裝置。暫時固定並不顯著要求必須形成金屬接合,故與所述正式壓接相比,可為低荷重、短時間、低溫度,產生提高生產性、防止連接部的劣化等優點。於將半導體晶片與基板連接後,亦可利用烘箱等進行加熱處理而使半導體用接著劑進一步硬化。加熱溫度為半導體用接著劑進行硬化、較佳為大致完全硬化的溫度。加熱溫度及加熱時間只要適當設定即可。In the manufacturing method of the semiconductor device of this embodiment, temporary fixing (through the state of semiconductor adhesive) can also be performed after alignment, and heat treatment can be performed in a reflow furnace to melt the solder bumps and connect the semiconductor chip to the substrate, thereby manufacturing the semiconductor device. Temporary fixing does not significantly require the formation of metal joints, so compared with the formal compression bonding, it can be low load, short time, and low temperature, resulting in advantages such as improved productivity and prevention of degradation of the connection part. After the semiconductor chip is connected to the substrate, it can also be heated in an oven to further harden the semiconductor adhesive. The heating temperature is a temperature at which the semiconductor adhesive is hardened, preferably a temperature at which it is almost completely hardened. The heating temperature and heating time can be set appropriately.

本實施形態的半導體裝置的製造方法可為依序包括以下步驟的方法:藉由利用相向的一對暫時壓接用按壓構件夾持積層體來進行加熱及加壓,所述積層體具有半導體晶片;基板、其他半導體晶片或包含相當於其他半導體晶片的部分的半導體晶圓;以及配置於該些之間的半導體用接著劑(膜狀接著劑),且半導體晶片的連接部與基板或其他半導體晶片的連接部相向配置,藉此將基板、其他半導體晶片或半導體晶圓暫時壓接於半導體晶片的步驟(暫時壓接步驟);以及藉由金屬接合將半導體晶片的連接部與基板或其他半導體晶片的連接部電性連接的步驟(正式壓接步驟)。The method for manufacturing a semiconductor device of the present embodiment may be a method comprising the following steps in sequence: heating and pressurizing a laminated body by clamping it with a pair of opposing temporary pressing members, wherein the laminated body comprises a semiconductor chip; a substrate, another semiconductor chip, or a semiconductor wafer including a portion equivalent to another semiconductor chip; and a semiconductor adhesive ( The method comprises the following steps: a step of temporarily pressing the substrate, other semiconductor chips or semiconductor wafer to the semiconductor chip by placing the connecting portion of the semiconductor chip and the connecting portion of the substrate or other semiconductor chips facing each other (temporary pressing step); and a step of electrically connecting the connecting portion of the semiconductor chip to the connecting portion of the substrate or other semiconductor chips by metal bonding (formal pressing step).

於所述製造方法中,當暫時壓接步驟中使用的所述一對暫時壓接用按壓構件中的至少一者對積層體進行加熱及加壓時,加熱至比形成半導體晶片的連接部的表面的金屬材料的熔點、及形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點低的溫度。In the manufacturing method, when at least one of the pair of pressing members for temporary pressing used in the temporary pressing step heats and presses the laminate, it is heated to a temperature lower than the melting point of the metal material on the surface of the connection portion forming the semiconductor chip and the melting point of the metal material on the surface of the connection portion forming the substrate or other semiconductor chips.

另一方面,於正式壓接步驟中,積層體被加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。此處,正式壓接步驟例如可藉由以下方法進行。On the other hand, in the formal pressing step, the laminate is heated to a temperature higher than at least one of the melting point of the metal material forming the surface of the connection portion of the semiconductor chip or the melting point of the metal material forming the surface of the connection portion of the substrate or other semiconductor chip. Here, the formal pressing step can be performed, for example, by the following method.

(第一方法) 藉由利用與暫時壓接用按壓構件分開準備的相向的一對正式壓接用按壓構件夾持積層體來進行加熱及加壓,藉此,半導體晶片的連接部與基板或其他半導體晶片的連接部藉由金屬接合而電性連接。該情況下,當一對正式壓接用按壓構件中的至少一者對積層體進行加熱及加壓時,加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部分的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(First method) The laminate is sandwiched by a pair of pressing members for regular press-bonding that are prepared separately from the pressing members for temporary press-bonding, and is heated and pressurized, whereby the connection portion of the semiconductor chip and the connection portion of the substrate or other semiconductor chip are electrically connected by metal bonding. In this case, when at least one of the pair of pressing members for regular press-bonding heats and presses the laminate, the laminate is heated to a temperature higher than the melting point of the metal material forming the surface of the connection portion of the semiconductor chip or the melting point of the metal material forming the surface of the connection portion of the substrate or other semiconductor chip.

根據所述方法,藉由使用不同的壓接用按壓構件來進行以比形成連接部的表面的金屬材料的熔點低的溫度進行暫時壓接的步驟、與以形成連接部的表面的金屬材料的熔點以上的溫度進行正式壓接的步驟,可縮短各個壓接用按壓構件的加熱及冷卻所需要的時間。因此,與利用一個壓接用按壓構件進行壓接相比,可於短時間內生產性良好地製造半導體裝置。其結果,可於短時間內製造大量高可靠性的半導體裝置。於正式壓接步驟中可成批地進行連接。於進行成批連接的情況下,在正式壓接中壓接比暫時壓接更多的多個半導體晶片,因此可使用包括大面積的壓接頭的壓接用按壓構件。若可如此般對多個半導體晶片成批地進行正式壓接來確保連接,則半導體裝置的生產性提高。According to the method, by using different pressing members for pressing, the step of temporary pressing at a temperature lower than the melting point of the metal material forming the surface of the connection part and the step of formal pressing at a temperature above the melting point of the metal material forming the surface of the connection part can be shortened. Therefore, compared with pressing with one pressing member for pressing, semiconductor devices can be manufactured with good productivity in a short time. As a result, a large number of highly reliable semiconductor devices can be manufactured in a short time. In the formal pressing step, connections can be made in batches. In the case of batch connection, a larger number of semiconductor chips are pressed in the final press bonding than in the temporary press bonding, so a press bonding member including a large-area press bonding head can be used. If the final press bonding of a plurality of semiconductor chips can be performed in batches to ensure connection, the productivity of semiconductor devices can be improved.

(第二方法) 藉由利用平台以及與該平台相向的壓接頭來夾持平台上所配置的多個積層體或具有多個半導體晶片、半導體晶圓及接著劑的積層體以及以覆蓋該些的方式配置的成批連接用片,成批地對多個積層體進行加熱及加壓,藉此,將半導體晶片的連接部與基板或其他半導體晶片的連接部藉由金屬接合而電性連接。該情況下,平台及壓接頭中的至少一者被加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或另一半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(Second method) By using a platform and a press head facing the platform to clamp a plurality of laminates arranged on the platform or a laminate having a plurality of semiconductor chips, semiconductor wafers and adhesives and a batch connection sheet arranged in a manner covering the laminates, the plurality of laminates are heated and pressurized in batches, thereby electrically connecting the connection portion of the semiconductor chip to the connection portion of a substrate or another semiconductor chip by metal bonding. In this case, at least one of the platform and the press head is heated to a temperature higher than the melting point of the metal material forming the surface of the connection portion of the semiconductor chip or the melting point of the metal material forming the surface of the connection portion of the substrate or another semiconductor chip.

根據所述方法,於對多個半導體晶片與多個基板、多個其他半導體晶片或半導體晶圓成批地進行正式壓接的情況下,可減少連接不良的半導體裝置的比例。According to the method, when a plurality of semiconductor chips are subjected to formal compression bonding in batches with a plurality of substrates, a plurality of other semiconductor chips or semiconductor wafers, the proportion of semiconductor devices with poor connection can be reduced.

成批連接用片的原料並無特別限定,例如可列舉:聚四氟乙烯樹脂、聚醯亞胺樹脂、苯氧基樹脂、環氧樹脂、聚醯胺樹脂、聚碳二亞胺樹脂、氰酸酯樹脂、丙烯酸樹脂、聚酯樹脂、聚乙烯樹脂、聚醚碸樹脂、聚醚醯亞胺樹脂、聚乙烯基縮醛樹脂、胺基甲酸酯樹脂、及丙烯酸系橡膠。就耐熱性及膜形成性優異的觀點而言,成批連接用片可為包含選自聚四氟乙烯樹脂、聚醯亞胺樹脂、環氧樹脂、苯氧基樹脂、丙烯酸樹脂、丙烯酸系橡膠、氰酸酯樹脂、及聚碳二亞胺樹脂中的至少一種樹脂的片。就耐熱性及膜形成性特別優異的觀點而言,成批連接用片的樹脂可為包含選自聚四氟乙烯樹脂、聚醯亞胺樹脂、苯氧基樹脂、丙烯酸樹脂及丙烯酸系橡膠中的至少一種樹脂的片材。該些樹脂可單獨使用一種或組合使用兩種以上。The raw materials of the batch connection sheet are not particularly limited, and examples thereof include polytetrafluoroethylene resin, polyimide resin, phenoxy resin, epoxy resin, polyamide resin, polycarbodiimide resin, cyanate resin, acrylic resin, polyester resin, polyethylene resin, polyether sulfone resin, polyetherimide resin, polyvinyl acetal resin, urethane resin, and acrylic rubber. From the viewpoint of excellent heat resistance and film forming property, the sheet for batch connection may be a sheet containing at least one resin selected from polytetrafluoroethylene resin, polyimide resin, epoxy resin, phenoxy resin, acrylic resin, acrylic rubber, cyanate resin, and polycarbodiimide resin. From the viewpoint of particularly excellent heat resistance and film forming property, the resin of the sheet for batch connection may be a sheet containing at least one resin selected from polytetrafluoroethylene resin, polyimide resin, phenoxy resin, acrylic resin, and acrylic rubber. These resins may be used alone or in combination of two or more.

(第三方法) 於加熱爐內或加熱板上,將積層體加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(Third method) The laminate is heated in a heating furnace or on a heating plate to a temperature higher than the melting point of the metal material forming the surface of the connection portion of the semiconductor chip or the melting point of the metal material forming the surface of the connection portion of the substrate or other semiconductor chip.

於所述方法的情況下,藉由分開進行暫時壓接步驟與正式壓接步驟,亦可縮短暫時壓接用按壓構件的加熱及冷卻所需要的時間。因此,與利用一個壓接用按壓構件進行壓接相比,可於短時間內生產性良好地製造半導體裝置。其結果,可於短時間內製造大量的高可靠性的半導體裝置。另外,於所述方法中,亦可於加熱爐內或加熱板上對多個積層體成批地進行加熱。藉此,可以更高的生產性製造半導體裝置。In the case of the method, by performing the temporary pressing step and the formal pressing step separately, the time required for heating and cooling the pressing member for temporary pressing can also be shortened. Therefore, compared with pressing using a single pressing member for pressing, semiconductor devices can be manufactured with good productivity in a short time. As a result, a large number of highly reliable semiconductor devices can be manufactured in a short time. In addition, in the method, a plurality of laminates can be heated in batches in a heating furnace or on a heating plate. In this way, semiconductor devices can be manufactured with higher productivity.

於此種分開進行暫時壓接步驟與正式壓接步驟的製造方法中,於對多個積層體進行暫時壓接之後,可對經暫時壓接的多個積層體成批地進行正式壓接,但此時,要求多個積層體中的例如最先經暫時壓接者與最後經暫時壓接者於正式壓接後的品質中不產生偏差。即,所述最先經暫時壓接者與最後經暫時壓接者相比,於暫時壓接狀態下保持的時間長,因此要求所使用的半導體用接著劑自暫時壓接步驟的開始至結束為止不易產生黏度增加。本實施形態的半導體用接著劑(膜狀接著劑)可抑制經時的黏度增加,因此可滿足所述要求,從而可較佳地用於所述製造方法。 [實施例]In such a manufacturing method in which the temporary pressing step and the final pressing step are performed separately, after the temporary pressing step is performed on a plurality of laminates, the temporary pressing step can be performed on the laminates in batches. However, in this case, it is required that the quality of the laminates that are temporarily pressed first and the laminates that are temporarily pressed last do not differ after the final pressing step. That is, the first laminates that are temporarily pressed are kept in the temporary pressing state for a longer time than the last laminates that are temporarily pressed. Therefore, it is required that the semiconductor adhesive used does not easily increase in viscosity from the beginning to the end of the temporary pressing step. The semiconductor adhesive (film adhesive) of this embodiment can suppress the increase in viscosity over time, and thus can meet the above requirements and can be preferably used in the above manufacturing method. [Example]

以下,列舉實施例對本揭示進一步進行具體說明。但本揭示並不限定於該些實施例。The present disclosure is further specifically described below with reference to the following embodiments, but the present disclosure is not limited to these embodiments.

各實施例及比較例中使用的化合物如下所述。 (a)無機填料 ・環氧表面處理奈米二氧化矽填料(實施了具有縮水甘油基的表面處理的無機填料,雅都瑪(Admatechs)股份有限公司製造,商品名「50 nm SE-AH1」,平均粒徑:約50 nm,以下稱為「SE奈米二氧化矽」) ・甲基丙烯酸表面處理奈米二氧化矽填料(雅都瑪(Admatechs)股份有限公司製造,商品名「50 nm YA050C-HGF」,平均粒徑:約50 nm,以下稱為「YA奈米二氧化矽」)The compounds used in each example and comparative example are as follows. (a) Inorganic filler ・Epoxy surface treated nanosilica filler (an inorganic filler subjected to surface treatment with a glycidyl group, manufactured by Admatechs Co., Ltd., trade name "50 nm SE-AH1", average particle size: about 50 nm, hereinafter referred to as "SE nanosilica") ・Methacrylic acid surface treated nanosilica filler (manufactured by Admatechs Co., Ltd., trade name "50 nm YA050C-HGF", average particle size: about 50 nm, hereinafter referred to as "YA nanosilica")

(b)環氧樹脂 ・含三苯酚甲烷骨架的多官能固體環氧樹脂(三菱化學股份有限公司製造,商品名「EP1032H60」,以下稱為「EP1032」) ・柔軟性環氧樹脂(三菱化學股份有限公司製造,商品名「YL7175」,以下稱為「YL7175」)(b) Epoxy resin ・Trisphenol methane skeleton-containing multifunctional solid epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "EP1032H60", hereinafter referred to as "EP1032") ・Flexible epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., trade name "YL7175", hereinafter referred to as "YL7175")

(c)硬化劑 ・2,4-二胺基-6-[2'-甲基咪唑-(1')]-乙基-均三嗪異三聚氰酸加成物(四國化成工業股份有限公司製造,商品名「2MAOK-PW」,以下稱為「2MAOK」)(c) Hardener ・2,4-Diamino-6-[2'-methylimidazole-(1')]-ethyl-s-triazine isocyanuric acid adduct (manufactured by Shikoku Chemical Industries, Ltd., trade name "2MAOK-PW", hereinafter referred to as "2MAOK")

(d)重量平均分子量10000以上的高分子量成分 ・丙烯酸樹脂(可樂麗(Kuraray)股份有限公司製造,商品名「可樂麗緹(Kurarity)LA4285」,Mw/Mn=1.28,重量平均分子量Mw:80000,以下稱為「LA4285」)(d) High molecular weight component with a weight average molecular weight of 10,000 or more ・Acrylic resin (manufactured by Kuraray Co., Ltd., trade name "Kurarity LA4285", Mw/Mn=1.28, weight average molecular weight Mw: 80,000, hereinafter referred to as "LA4285")

(e)助熔劑 ・戊二酸(日本西格瑪奧德里奇(Sigma Aldrich)有限責任公司製造,熔點:約97℃)(e) Flux ・Glutaric acid (manufactured by Sigma Aldrich Co., Ltd., Japan, melting point: about 97°C)

<膜狀接著劑的製作> (實施例1) 裝入環氧樹脂「EP1032」12.4 g、環氧樹脂「YL7175」0.72 g、硬化劑「2MAOK」0.9 g、戊二酸1.2 g、無機填料「SE奈米二氧化矽」33.9 g、丙烯酸樹脂「LA4285」6.0 g、及環己酮(使樹脂清漆中的固體成分量成為49質量%的量),加入與固體成分為相同質量的直徑1.0 mm的氧化鋯珠粒,利用珠磨機(日本飛馳(Fritsch)股份有限公司製造,行星式微粉碎機P-7)攪拌30分鐘。其後,藉由過濾來去除用於攪拌的氧化鋯珠粒,獲得樹脂清漆。<Preparation of film-like adhesive> (Example 1) 12.4 g of epoxy resin "EP1032", 0.72 g of epoxy resin "YL7175", 0.9 g of hardener "2MAOK", 1.2 g of glutaric acid, 33.9 g of inorganic filler "SE nanosilica", 6.0 g of acrylic resin "LA4285", and cyclohexanone (an amount such that the solid content in the resin varnish becomes 49% by mass) were added, and 1.0 mm diameter zirconium oxide beads of the same mass as the solid content were added, and stirred for 30 minutes using a bead mill (manufactured by Fritsch Co., Ltd., Japan, planetary micro-pulverizer P-7). Thereafter, the zirconia beads used for stirring were removed by filtration to obtain a resin varnish.

利用小型精密塗敷裝置(廉井精機股份有限公司製造)將所獲得的樹脂清漆塗敷於基材膜(帝人杜邦膜股份有限公司製造,商品名「普雷克斯(Purex)A54」)上,利用潔淨烘箱(愛斯佩克(ESPEC)股份有限公司製造)對所塗敷的樹脂清漆進行乾燥(100℃/5分鐘),獲得膜狀接著劑。以厚度成為0.02 mm的方式製作。The obtained resin varnish was applied to a base film (manufactured by Teijin DuPont Film Co., Ltd., trade name "Purex A54") using a small precision coating device (manufactured by Ren'ai Seiki Co., Ltd.), and the applied resin varnish was dried (100°C/5 minutes) in a clean oven (manufactured by ESPEC Co., Ltd.) to obtain a film-like adhesive. The thickness was 0.02 mm.

(實施例2) 將無機填料「SE奈米二氧化矽」減少至17 g,並加入無機填料「YA奈米二氧化矽」17 g,除此以外,與實施例1同樣地進行而製作膜狀接著劑。(Example 2) The inorganic filler "SE nanosilica" was reduced to 17 g, and 17 g of the inorganic filler "YA nanosilica" was added. The same process as in Example 1 was followed to prepare a film adhesive.

(比較例1) 去除無機填料「SE奈米二氧化矽」,並加入無機填料「YA奈米二氧化矽」33.9 g,除此以外,與實施例1同樣地進行而製作膜狀接著劑。(Comparative Example 1) Except for removing the inorganic filler "SE nanosilica" and adding 33.9 g of the inorganic filler "YA nanosilica", the same process as in Example 1 was performed to prepare a film-like adhesive.

表1中匯總表示實施例1~實施例2及比較例1的配方(單位:g)。Table 1 summarizes the formulations of Examples 1 to 2 and Comparative Example 1 (unit: g).

<評價> 以下示出實施例及比較例中所獲得的膜狀接著劑的評價方法。<Evaluation> The following is a method for evaluating the film adhesives obtained in the examples and comparative examples.

(1)剪切黏度測定樣品的製作 利用桌上型層壓機(拉米股份有限公司(Lami corporation)製造,商品名「熱狗(HOTDOG) GK-13DX」),將所製作的膜狀接著劑層壓(積層)多張至總厚成為0.4 mm(400 μm)為止,並切取縱7.3 mm、橫7.3 mm尺寸而獲得測定樣品。(1) Preparation of shear viscosity measurement samples Using a tabletop laminating press (manufactured by Lami Corporation, trade name "HOTDOG GK-13DX"), the prepared film-like adhesive was laminated (laminated) until the total thickness reached 0.4 mm (400 μm), and then cut into pieces with a length of 7.3 mm and a width of 7.3 mm to obtain the measurement sample.

剪切黏度的測定 利用動態剪切黏彈性測定裝置(日本TA儀器(TA Instruments Japan)股份有限公司製造,商品名「ARES-G2」),測定所獲得的測定樣品的剪切黏度。在昇溫速度10℃/分鐘、測定溫度範圍30℃~145℃、頻率10 Hz的測定條件下進行,讀取80℃下的黏度值。藉由同樣的方法,對在室溫(23℃、50%RH)下放置4週後的測定樣品進行剪切黏度的測定。將室溫放置前後的剪切黏度的測定結果、及室溫放置前後的黏度增加率示於表2。Shear viscosity measurement The shear viscosity of the obtained measurement sample was measured using a dynamic shear viscoelasticity measuring device (manufactured by TA Instruments Japan Co., Ltd., trade name "ARES-G2"). The measurement was carried out under the measurement conditions of a temperature rise rate of 10°C/min, a measurement temperature range of 30°C to 145°C, and a frequency of 10 Hz, and the viscosity value at 80°C was read. The shear viscosity of the measurement sample after being placed at room temperature (23°C, 50%RH) for 4 weeks was measured by the same method. The shear viscosity measurement results before and after being placed at room temperature, and the viscosity increase rate before and after being placed at room temperature are shown in Table 2.

[表1]   實施例1 實施例2 比較例1 (a)填料 SE奈米二氧化矽 33.9 17 - YA奈米二氧化矽 - 17 33.9 (b)環氧樹脂 EP1032 12.4 12.4 12.4 YL7175 0.72 0.72 0.72 (c)硬化劑 2MAOK 0.9 0.9 0.9 (d)高分子量成分 LA4285 6.0 6.0 6.0 (e)助熔劑 戊二酸 1.2 1.2 1.2 [Table 1] Embodiment 1 Embodiment 2 Comparison Example 1 (a) Filling SE Nanosilica 33.9 17 - YA Nano Silica - 17 33.9 (b) Epoxy EP1032 12.4 12.4 12.4 YL7175 0.72 0.72 0.72 (c) Hardener 2MAOK 0.9 0.9 0.9 (d) High molecular weight components LA4285 6.0 6.0 6.0 (e) Flux Glutaric acid 1.2 1.2 1.2

[表2]   實施例1 實施例2 比較例1 室溫放置前黏度 (Pa·s) 8579 11858 9951 室溫放置後黏度 (Pa·s) 9950 12928 17976 黏度增加率(%) 16 9 81 [Table 2] Embodiment 1 Embodiment 2 Comparison Example 1 Viscosity before standing at room temperature (Pa·s) 8579 11858 9951 Viscosity after standing at room temperature (Pa·s) 9950 12928 17976 Viscosity increase rate (%) 16 9 81

根據表2的評價結果,確認到於實施了具有縮水甘油基的表面處理的無機填料佔無機填料整體的50質量%以上的實施例1及實施例2的膜狀接著劑中,室溫放置前後的黏度增加率為20%以下,經時的黏度增加受到了抑制。該些實施例1及實施例2的膜狀接著劑由於抑制了經時的黏度增加,故不易隨時間經過而發生半導體裝置組裝時的安裝性劣化。另一方面,可知於實施了具有縮水甘油基的表面處理的無機填料小於無機填料整體的50質量%的比較例1的膜狀接著劑中,室溫放置前後的黏度增加率為80%以上,黏度容易隨時間經過而增加。According to the evaluation results in Table 2, it was confirmed that in the film-like adhesives of Example 1 and Example 2, in which the inorganic filler having a surface treatment having a glycidyl group accounted for 50% or more of the total inorganic filler, the viscosity increase rate before and after standing at room temperature was 20% or less, and the viscosity increase over time was suppressed. Since the film-like adhesives of these Examples 1 and Example 2 suppressed the viscosity increase over time, it was not easy to deteriorate the mountability during semiconductor device assembly over time. On the other hand, it was found that in the film-like adhesive of Comparative Example 1, in which the inorganic filler having a surface treatment having a glycidyl group accounted for less than 50% of the total inorganic filler, the viscosity increase rate before and after standing at room temperature was 80% or more, and the viscosity was likely to increase over time.

10:半導體晶片 15:配線 20、60:基板 30:連接凸塊 32:凸塊 34:貫通電極 40:接著材料 50:中介層 70:阻焊劑 100:半導體裝置/第一半導體裝置 200:半導體裝置/第二半導體裝置 300:半導體裝置/第三半導體裝置 400:半導體裝置/第四半導體裝置 500:半導體裝置/第五半導體裝置 600:半導體裝置/第六半導體裝置10: semiconductor chip 15: wiring 20, 60: substrate 30: connection bump 32: bump 34: through electrode 40: bonding material 50: interlayer 70: solder resist 100: semiconductor device/first semiconductor device 200: semiconductor device/second semiconductor device 300: semiconductor device/third semiconductor device 400: semiconductor device/fourth semiconductor device 500: semiconductor device/fifth semiconductor device 600: semiconductor device/sixth semiconductor device

圖1的(a)、圖1的(b)為表示本揭示的半導體裝置的一實施形態的示意剖面圖。 圖2的(a)、圖2的(b)為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。 圖3為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。 圖4為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。FIG. 1 (a) and FIG. 1 (b) are schematic cross-sectional views showing one embodiment of the semiconductor device disclosed herein. FIG. 2 (a) and FIG. 2 (b) are schematic cross-sectional views showing another embodiment of the semiconductor device disclosed herein. FIG. 3 is a schematic cross-sectional view showing another embodiment of the semiconductor device disclosed herein. FIG. 4 is a schematic cross-sectional view showing another embodiment of the semiconductor device disclosed herein.

10:半導體晶片 10: Semiconductor chip

15:配線 15: Wiring

20:基板 20: Substrate

30:連接凸塊 30: Connecting bump

32:凸塊 32: Bump

40:接著材料 40: Next, the materials

100:半導體裝置/第一半導體裝置 100: Semiconductor device/first semiconductor device

200:半導體裝置/第二半導體裝置 200: Semiconductor device/second semiconductor device

Claims (4)

一種半導體用接著劑,含有(a)無機填料、(b)環氧樹脂、(c)硬化劑、(d)重量平均分子量10000以上的高分子量成分及(e)助熔劑,以所述(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料,以半導體用接著劑的固體成分總量為基準,所述(a)無機填料的含量為3390/55.12質量%~80質量%,所述(a)無機填料的平均粒徑為100nm以下。 A semiconductor adhesive, comprising (a) an inorganic filler, (b) an epoxy resin, (c) a hardener, (d) a high molecular weight component with a weight average molecular weight of 10,000 or more, and (e) a flux, wherein the (a) inorganic filler comprises 50% or more of an inorganic filler surface-treated with a glycidyl group based on the total amount of the (a) inorganic filler, and the content of the (a) inorganic filler is 3390/55.12% to 80% by mass based on the total amount of solid components of the semiconductor adhesive, and the average particle size of the (a) inorganic filler is 100 nm or less. 如申請專利範圍第1項所述的半導體用接著劑,其為膜狀。 The semiconductor adhesive as described in Item 1 of the patent application is in film form. 一種半導體裝置的製造方法,所述半導體裝置是半導體晶片及配線電路基板各自的連接部相互電性連接而成的半導體裝置、或者是多個半導體晶片各自的連接部相互電性連接而成的半導體裝置,所述半導體裝置的製造方法包括:使用如申請專利範圍第1項或第2項所述的半導體用接著劑將所述連接部的至少一部分密封的步驟。 A method for manufacturing a semiconductor device, wherein the semiconductor device is a semiconductor device in which the connection parts of a semiconductor chip and a wiring circuit substrate are electrically connected to each other, or a semiconductor device in which the connection parts of multiple semiconductor chips are electrically connected to each other, and the method for manufacturing the semiconductor device comprises: using a semiconductor adhesive as described in item 1 or 2 of the patent application scope to seal at least a part of the connection part. 一種半導體裝置,包括:半導體晶片及配線電路基板各自的連接部相互電性連接而成的連接結構、或者多個半導體晶片各自的連接部相互電性連接而成的連接結構;以及將所述連接部的至少一部分密封的接著材料,所述接著材料包含如申請專利範圍第1項或第2項所述的半 導體用接著劑的硬化物。 A semiconductor device, comprising: a connection structure formed by electrically connecting the connection parts of a semiconductor chip and a wiring circuit substrate, or a connection structure formed by electrically connecting the connection parts of a plurality of semiconductor chips; and a bonding material for sealing at least a portion of the connection part, wherein the bonding material comprises a cured product of a semiconductor bonding agent as described in item 1 or 2 of the patent application scope.
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