TWI875547B - Smooth torque tool - Google Patents
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- TWI875547B TWI875547B TW113111779A TW113111779A TWI875547B TW I875547 B TWI875547 B TW I875547B TW 113111779 A TW113111779 A TW 113111779A TW 113111779 A TW113111779 A TW 113111779A TW I875547 B TWI875547 B TW I875547B
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Abstract
Description
本發明有關工具的領域,尤指一種扭力扳手,改良部分的結構。The present invention relates to the field of tools, and in particular to a torque wrench with an improved structure.
如第5圖所示,台灣第I457207號發明專利案,提出一種扭力扳手90,包括:一個調節機構86、一根管體91、一根軸92、一個頭部93、一根桿95與一個制動組件97。As shown in FIG. 5 , Taiwan Patent No. I457207 proposes a
該頭部93的外部延伸一個套合段94,該套合段94套在該管體91的管口。該軸92穿過該套合段94和該管體91。該頭部93固定該管體91,二者不得相互擺動。該桿95一端形成一個弧頭96,另一端置入該管體91。該軸92穿過該桿95,使該弧頭96伸出該管體91而進入該頭部93。該調節機構86裝入該管體91,並頂著該桿95深入該管體91的端部。The
該制動組件97包括:一個操作件88與一個掣動桿(未標號)。該掣動桿安裝該頭部93。該掣動桿的側邊延伸一個偏擺部98,該偏擺部98的外表形成一個驅動弧槽99,用來接收該弧頭96。該操作件88通過該掣動桿,決定該制動組件97結合一個工件,譬如:螺絲、螺帽或其他的螺接元件。The
使用時,該管體91接收一個力,該力至該頭部93的一個距離的乘積視為一個力矩(又稱扭矩),足以鎖緊或旋鬆該工件。鎖緊或旋鬆時,該工件的一個反作用力輸出至該偏擺部98,驅使該桿95推開該調節機構86,撞擊該管體91發出一聲音效,提醒操作該扭力扳手90的一名使用者注意扭矩達到最大的臨界值。When in use, the
但是,該掣動桿與該頭部93維持同軸互轉關係,主要是依賴一組襯套(圖未示,請參閱第I457207號專利案)。由於面與面接觸產生一項摩擦力,不僅影響該掣動桿的轉動,亦有抵消該扭力扳手90部分扭矩的可能。However, the coaxial rotation relationship between the lever and the
鑒於此,如何在同軸互轉的前提下,克服部分結構的磨損,就成為本發明亟待解決的課題。In view of this, how to overcome the wear of some structures under the premise of coaxial rotation has become an urgent problem to be solved in the present invention.
因此,本案發明人提出新的扭力扳手,主要目的在於:採用縮減摩擦面積的機械結構,保持同軸互轉的機能效果,改良先前技術的弊端。Therefore, the inventor of this case proposed a new torque wrench, the main purpose of which is to adopt a mechanical structure that reduces the friction area, maintain the functional effect of coaxial rotation, and improve the disadvantages of the previous technology.
源於上述目的之達成,本發明的扭力扳手包括:一個頭部,其形成一個組裝室;以及,一個蓋體,其一邊形成相間的多個凹曲面與多個凸曲面。In order to achieve the above-mentioned purpose, the torque wrench of the present invention includes: a head portion, which forms an assembly chamber; and a cover body, one side of which forms a plurality of concave surfaces and a plurality of convex surfaces alternately.
該蓋體置入該組裝室,各該凹曲面縮減該頭部的壁與該蓋體的摩擦面積,各該凸曲面保持該頭部和該蓋體的同軸互轉關係,改良先前技術的弊端。The cover is placed in the assembly chamber, each of the concave curved surfaces reduces the friction area between the wall of the head and the cover, and each of the convex curved surfaces maintains the coaxial rotation relationship between the head and the cover, thereby improving the disadvantages of the prior art.
優選的是,該頭部延伸一個套合段,該套合段裡面通到該組裝室。該蓋體另一邊突出一個偏擺部,以該偏擺部朝向該套合段方式,將該蓋體置入該組裝室中。Preferably, the head extends a sleeve section, the sleeve section leads to the assembly chamber. The other side of the cover body protrudes a deflection portion, and the cover body is placed in the assembly chamber in a manner that the deflection portion faces the sleeve section.
優選的是,該套合段結合一根管體。Preferably, the sleeve section is coupled to a tube.
優選的是,該管體內部樞接一根桿,該桿的一端伸出該管體,其進入該組裝室而與該偏擺部保持一個機械聯動關係。Preferably, a rod is pivotally connected to the inside of the tube, one end of which extends out of the tube and enters the assembly chamber to maintain a mechanical linkage relationship with the deflection portion.
優選的是,該桿另端連到該管體內部安裝的一個調節機構而靜止不動。Preferably, the other end of the rod is connected to an adjustment mechanism installed inside the tube and remains stationary.
為使本發明之目的、特徵和優點,淺顯易懂,茲舉一個或以上較佳的實施例,配合所附的圖式詳細說明如下。In order to make the purpose, features and advantages of the present invention more clearly understood, one or more preferred embodiments are described in detail below with reference to the accompanying drawings.
接下來,結合附圖,描述本案的實施例。附圖中,用相同的標號表示相同或近似的結構或單元。可預知的是,所述的實施例僅為本案部分的範例,不是全部的實施例。基於所述的範例能夠推演獲得其他的實施例,或視需要更改、變化的構造,均屬本案保護的範圍。Next, the embodiments of the present invention are described in conjunction with the attached drawings. In the attached drawings, the same reference numerals are used to represent the same or similar structures or units. It is foreseeable that the embodiments described are only examples of part of the present invention, not all of the embodiments. Other embodiments can be derived based on the examples described, or structures that are modified or changed as needed are all within the scope of protection of the present invention.
在以下描述中,方向用語如「上」、「下」、「左」、「右」、「前」、「後」、「內」、「外」與「側面」,只是參照附圖的方向。方向用語的使用,是為了更好的、更清楚的描述且理解本案,不明示或暗示所述的裝置或元件必須具備特定的方位、構造和操作,故不能理解為對本案技術內容的限制。In the following description, directional terms such as "upper", "lower", "left", "right", "front", "back", "inner", "outer" and "side" are only used to refer to the directions of the attached drawings. The use of directional terms is for better and clearer description and understanding of the present invention, and does not express or imply that the device or component described must have a specific orientation, structure and operation, so it should not be understood as a limitation on the technical content of the present invention.
除非特定且明確的規範和限定,在以下描述中,「安裝」、「相連」、「連接」或「設在…上」應做廣義理解,例如固定連接、拆卸式連接、一體連接、機械連接、直接地相連、間接地相連或是兩個元件內部的連接。對屬於本案領域的技術人員而言,憑藉普通知識或經驗能夠理解上述術語在各個實施例,甚至於本案具體的含義。Unless otherwise specified and clearly defined, in the following description, "installed", "connected", "connected" or "provided on" should be understood in a broad sense, such as fixed connection, detachable connection, integral connection, mechanical connection, direct connection, indirect connection or connection between two components. For those skilled in the art, the above terms in various embodiments and even the specific meanings of this case can be understood by ordinary knowledge or experience.
除非另有說明,在以下描述中,「多個」表示兩個或兩個以上。Unless otherwise specified, in the following description, "plurality" means two or more.
如第1〜4圖所示,本發明較佳的實施例,表現一個扭力扳手10包括:一根管體11、一根軸12、一個頭部13、一根桿20與一個制動組件30。As shown in Figures 1 to 4, a preferred embodiment of the present invention shows a
在本實施例,該管體11是一根直管,該直管裡面安裝一個調節機構(圖未示)。In this embodiment, the
該頭部13是一個中空的殼體,該殼體形成一個組裝室18。該頭部13的側邊延伸一個套合段14,該套合段14內部是中空的,其與該組裝室18相通。該套合段14套住該管體11的一個管口而被該軸12穿過。該頭部13結合該管體11成為一體,二者不得相互擺動,避免非必要的磨損發生。The
在本實施例,該軸12是一根鉚釘。某些實施例中,該軸12包括,但不限於:螺釘、螺栓、螺帽(又稱螺母)、螺柱、自攻螺釘、墊圈、扣環(又稱擋圈)、銷或其組合。In the present embodiment, the
其中,該桿20置入該管體11而被該軸12穿過,故該桿20繞著該軸12相對該管體11擺動。該桿20深入該管體11的一端抵住該調節機構,使該桿20在該管體11內靜止不動(見第3圖的實線部分)。The
該桿20伸出該管體11並進入該組裝室18的另端,包括:一個凸部21、一個凹部22、一個缺口24與一個耐磨單元25。其中,該凹部22形成該桿20的端部一側,該桿20同一端的其餘部分視為該凸部21。換句話說,該凸部21與該凹部22在該桿20的端部兩側,同時進入該管體11的組裝室18中。該缺口24陷入該凸部21的一個邊緣23。該耐磨單元25局部鑲嵌該缺口24,其餘部分突出該凸部21的邊緣23並外露該凹部22。The
該制動組件30包括:一個主體、一個方柱15、一顆鋼珠16、一個操作件17與一個蓋體36。The
在本實施例,該蓋體36一邊形成相間的多個凹曲面37和多個凸曲面38,另一邊延伸一個偏擺部31。以該偏擺部31朝向該套合段14的方式,將該蓋體36置入該組裝室18中。該頭部13圍成組裝室18的壁19,依圓周方向接觸各該凸曲面38,讓該蓋體36與該頭部13保持同軸相互轉動關係。各該凹曲面37不接觸該壁19,能縮減該蓋體36和該頭部13的摩擦面積。In this embodiment, the
該偏擺部31包括:一個槽32、一隻長臂33與一隻短臂34。該槽32陷入該偏擺部31的端面,而且槽口面對該套合段14。長、短二該臂33、34與該偏擺部31設計為一體,分別突出該槽32的兩側(或稱頂端與底端)。該短臂34和該長臂33相互平行。界定該長臂33面對該短臂34的一面為內側35,該長臂33的背面視為外側而與該頭部13的壁19保持一個距離。The deflecting
該凹部22接收該長臂33。該凸部21置入該槽32,並位於該長臂33和該短臂34之間。該耐磨單元25接觸該長臂33的內側35,使該長臂33與該凸部21保持一個機械聯動關係。The
該主體採用棘輪和卡掣臂的組合,抑或該掣動桿。該主體裝入該蓋體36,彼此具備同步運動的聯結關係。The main body adopts a combination of a ratchet and a latch arm, or the latch rod. The main body is installed in the
該方柱15結合該主體,並伸出該頭部13的一側(或下方)。該方柱15插入一個工件,如:套筒、接桿、螺絲、螺帽或其他螺接元件。The
該鋼珠16局部嵌入該方柱15,其餘部分可露出或退入該方柱15。The
該操作件17通過該頭部13、該蓋體36、該主體,進入該方柱15而能推動該鋼珠16往外突出並卡掣該工件。該操作件17相對該方柱15位移,使該鋼珠16退入該方柱15,解除卡掣關係。The operating
該管體81接收一個施力F(見第3圖),連帶該頭部13一起轉動。該扭力扳手10的扭矩經由該桿20輸出該制動組件30,透過該主體鎖緊或旋鬆該工件。該工件的反作用力反應至該制動組件30,透過該偏擺部31成為一項抗力P輸出至該長臂33。該抗力P大於該調節機構的力,該長臂33從實線位置移到虛線位置,該短臂34不干涉該桿20撞擊該管體11發出聲音,提醒操作該扭力扳手10的一名使用者(圖未示)注意扭矩達到最大的臨界值。The tube body 81 receives an applied force F (see FIG. 3 ), and rotates together with the
綜上所陳,該頭部13和該蓋體36繞著該操作件17同軸相互轉動。各該凹曲面37縮減該頭部13的壁19與該蓋體36的摩擦面積,保留該壁19接觸各該凸曲面38的機械結構,足以改良先前技術的弊端。In summary, the
在不背離本案廣義的概念下,熟習此項技術者能理解,並對上開的實施例進行改變。因此,本案不限於說明書揭示的特定實施例,舉凡根據本案精神與技術範疇所為的修改,均應為申請專利範圍界定的文字內容所涵蓋和保護。Without departing from the broad concept of this case, those skilled in the art can understand and make changes to the above embodiments. Therefore, this case is not limited to the specific embodiments disclosed in the specification, and all modifications made according to the spirit and technical scope of this case should be covered and protected by the text content defined in the scope of the patent application.
〔先前技術〕 86:調節機構 88:操作件 90:扭力扳手 91:管體 92:軸 93:頭部 94:套合段 95:桿 96:弧頭 97:制動組件 98:偏擺部 99:驅動弧槽 〔本發明〕 10:扭力扳手 11:管體 12:軸 13:頭部 14:套合段 15:方柱 16:鋼珠 17:操作件 18:組裝室 19:壁 20:桿 21:凸部 22:凹部 23:邊緣 24:缺口 25:耐磨單元 30:制動組件 31:偏擺部 32:槽 33:長臂 34:短臂 35:內側 36:蓋體 37:凹曲面 38:凸曲面 F:施力 P:抗力[Prior art] 86: Adjustment mechanism 88: Operating member 90: Torque wrench 91: Tube 92: Shaft 93: Head 94: Fitting section 95: Rod 96: Arc head 97: Braking assembly 98: Deflection section 99: Driving arc groove [Present invention] 10: Torque wrench 11: Tube 12: Shaft 13: Head 14: Fitting section 15: Square column 16: Steel ball 17: Operating member 18: Assembly chamber 19: Wall 20: Rod 21: Protrusion 22: Concave section 23: Edge 24: Notch 25: Wear-resistant unit 30: Braking assembly 31: deflection part 32: slot 33: long arm 34: short arm 35: inner side 36: cover 37: concave surface 38: convex surface F: applied force P: resistance
第1圖繪製本發明扭力扳手較佳實施例組合後的局部結構。 第2圖繪製扭力扳手局部構成的分開狀態。 第3圖從剖視角度觀察扭力扳手局部結構的動作。 第4圖顯示扭力扳手同軸互轉的聯結關係。 第5圖顯示台灣第I457207號專利案的扭力扳手內部構成。 FIG. 1 shows the partial structure of the torque wrench of the present invention after being assembled in the preferred embodiment. FIG. 2 shows the partial structure of the torque wrench in a separated state. FIG. 3 shows the movement of the partial structure of the torque wrench from a cross-sectional perspective. FIG. 4 shows the connection relationship of the torque wrench for coaxial rotation. FIG. 5 shows the internal structure of the torque wrench of Taiwan Patent No. I457207.
13:頭部 13: Head
17:操作件 17: Operating parts
18:組裝室 18: Assembly room
19:壁 19: Wall
36:蓋體 36: Cover
37:凹曲面 37: Concave surface
38:凸曲面 38: Convex surface
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| TW113111779A TWI875547B (en) | 2024-03-28 | 2024-03-28 | Smooth torque tool |
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| TW113111779A TWI875547B (en) | 2024-03-28 | 2024-03-28 | Smooth torque tool |
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| TWI875547B true TWI875547B (en) | 2025-03-01 |
| TW202537779A TW202537779A (en) | 2025-10-01 |
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| US20220016749A1 (en) * | 2020-07-19 | 2022-01-20 | Zhejiang Maxtop Tools Manufacture Co., Ltd | Unidirectional ratchet wrench structure |
| TWI760732B (en) * | 2020-04-23 | 2022-04-11 | 大陸商浙江邁特工具製造有限公司 | One-way ratchet wrench structure |
| US20220250212A1 (en) * | 2021-02-09 | 2022-08-11 | Chia-Yu Chen | Resisting structure of ratchet wrench |
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2024
- 2024-03-28 TW TW113111779A patent/TWI875547B/en active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI295221B (en) * | 2003-09-19 | 2008-04-01 | Mechanics Custom Tools Corp | Tensionless power ratchet wrench assembly |
| TW201217108A (en) * | 2010-08-30 | 2012-05-01 | American Grease Stick Co | Wrench ratchet mechanisms and wrenches |
| TW201217109A (en) * | 2010-08-30 | 2012-05-01 | American Grease Stick Co | Wrench ratchet mechanisms and wrenches |
| TWI457207B (en) * | 2012-07-10 | 2014-10-21 | ||
| TW201729952A (en) * | 2015-11-04 | 2017-09-01 | 奈傑爾 亞歷山大 布坎南 | Ratchet wrenches |
| TWM545022U (en) * | 2017-03-02 | 2017-07-11 | Shao-Wei Chen | Improved ratchet spanner |
| US20190091838A1 (en) * | 2017-09-22 | 2019-03-28 | Chun-Wei Yang | Ratchet wrench |
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| US20210122015A1 (en) * | 2019-10-28 | 2021-04-29 | Jen-Yu Wang | Ratchet wrench and method for assembling the same |
| TWI760732B (en) * | 2020-04-23 | 2022-04-11 | 大陸商浙江邁特工具製造有限公司 | One-way ratchet wrench structure |
| US20210347017A1 (en) * | 2020-05-05 | 2021-11-11 | Tsan-Chang Lee | Ratchet Wrench |
| US20220016749A1 (en) * | 2020-07-19 | 2022-01-20 | Zhejiang Maxtop Tools Manufacture Co., Ltd | Unidirectional ratchet wrench structure |
| US20220250212A1 (en) * | 2021-02-09 | 2022-08-11 | Chia-Yu Chen | Resisting structure of ratchet wrench |
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| Publication number | Publication date |
|---|---|
| TW202537779A (en) | 2025-10-01 |
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