TWI874729B - Water-repellent antibacterial ink - Google Patents
Water-repellent antibacterial ink Download PDFInfo
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- TWI874729B TWI874729B TW110144081A TW110144081A TWI874729B TW I874729 B TWI874729 B TW I874729B TW 110144081 A TW110144081 A TW 110144081A TW 110144081 A TW110144081 A TW 110144081A TW I874729 B TWI874729 B TW I874729B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/642—Compounds containing nitrogen
- D06P1/6426—Heterocyclic compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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- Inks, Pencil-Leads, Or Crayons (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
Description
本揭露內容是有關於一種撥水抗菌墨水,特別是有關於一種用於對織物進行數位印花噴墨塗布的撥水抗菌墨水。The present disclosure relates to a water-repellent antibacterial ink, and more particularly to a water-repellent antibacterial ink for digitally printing textiles by inkjet coating.
隨著現今社會生活水準的提升,人們對於機能性紡織品的需求亦越來越高,且隨著各種機能性紡織品不斷問世,具有特定目的的機能性紡織品的發展亦日趨完善。With the improvement of living standards in today's society, people's demand for functional textiles is getting higher and higher. With the continuous emergence of various functional textiles, the development of functional textiles with specific purposes is also becoming more and more perfect.
在撥水紡織品領域中,目前市面上大多具有撥水效果的紡織品無法具有良好的抗菌效果,其原因在於目前用以賦予紡織品多重機能的方法通常是使用單一機能性墨水對紡織品進行多次噴塗,而這樣的方式常存在藥劑相容性低、藥劑分散均勻性差及機能相互干擾等問題,無法使紡織品兼具多重機能。此外,即使選擇以複雜且耗時的製程來實現紡織品的撥水抗菌需求,隨著穿戴次數的增加,其撥水功能會逐漸退化,無法滿足使用者的需求。因此,如何使紡織品兼具良好的撥水及抗菌性能,並長期維持其功能仍為紡織業者積極研究的重要課題。In the field of water-repellent textiles, most of the water-repellent textiles on the market currently do not have good antibacterial effects. The reason is that the current method of giving textiles multiple functions is usually to use a single functional ink to spray the textile multiple times, and this method often has problems such as low compatibility of the agent, poor dispersion uniformity of the agent, and mutual interference of functions, and it is impossible to make the textile have multiple functions. In addition, even if a complex and time-consuming process is chosen to achieve the water-repellent and antibacterial requirements of the textile, as the number of times it is worn increases, its water-repellent function will gradually deteriorate and cannot meet the needs of users. Therefore, how to make textiles have both good water repellent and antibacterial properties and maintain their functions for a long time is still an important topic that textile industry is actively researching.
本揭露提供一種用於對織物進行數位印花噴墨塗布的撥水抗菌墨水,其可牢固地配置於織物上並穩定地發揮其撥水抗菌效果。The present disclosure provides a water-repellent antibacterial ink for digital printing inkjet coating of fabrics, which can be firmly arranged on the fabric and stably exert its water-repellent antibacterial effect.
根據本揭露一些實施方式,一種用於對織物進行數位印花噴墨塗布的撥水抗菌墨水包括25重量份至35重量份的撥水劑以及5重量份至15重量份的銨鹽抗菌劑,其中銨鹽抗菌劑的重量平均分子量介於1000Da至5000Da間。According to some embodiments of the present disclosure, a hydrophobic antibacterial ink for digitally printing inkjet coating of fabrics includes 25 to 35 parts by weight of a hydrophobic agent and 5 to 15 parts by weight of an ammonium salt antibacterial agent, wherein the weight average molecular weight of the ammonium salt antibacterial agent is between 1000 Da and 5000 Da.
在本揭露一些實施方式中,銨鹽抗菌劑具有封閉型異氰酸酯基團。In some embodiments of the present disclosure, the ammonium salt antimicrobial agent has a blocked isocyanate group.
在本揭露一些實施方式中,撥水抗菌墨水更包括1重量份至3重量份的界面活性劑,且界面活性劑包括矽基界面活性劑、環氧烷基界面活性劑或其組合。In some embodiments of the present disclosure, the hydrophobic antibacterial ink further includes 1 to 3 parts by weight of a surfactant, and the surfactant includes a silicone-based surfactant, an epoxy-based surfactant, or a combination thereof.
在本揭露一些實施方式中,環氧烷基界面活性劑包括環氧乙烷─環氧丙烷共聚物。In some embodiments of the present disclosure, the epoxyalkyl surfactant includes ethylene oxide-propylene oxide copolymer.
在本揭露一些實施方式中,撥水劑是無氟撥水劑,且界面活性劑是環氧烷基界面活性劑。In some embodiments of the present disclosure, the hydrophobic agent is a fluorine-free hydrophobic agent, and the surfactant is an epoxyalkyl surfactant.
在本揭露一些實施方式中,撥水劑是含氟撥水劑。In some embodiments of the present disclosure, the hydrophobic agent is a fluorine-containing hydrophobic agent.
在本揭露一些實施方式中,撥水抗菌墨水更包括15重量份至25重量份的保濕劑以及0.001重量份至1重量份的消泡劑。In some embodiments of the present disclosure, the hydrophobic antibacterial ink further includes 15 to 25 parts by weight of a humectant and 0.001 to 1 part by weight of a defoaming agent.
在本揭露一些實施方式中,撥水抗菌墨水的表面張力介於25mN/m至32mN/m間。In some embodiments of the present disclosure, the surface tension of the hydrophobic antibacterial ink is between 25 mN/m and 32 mN/m.
在本揭露一些實施方式中,撥水抗菌墨水中的分散質的粒徑(D90)介於4.5nm至800nm間。In some embodiments of the present disclosure, the particle size (D90) of the dispersed matter in the hydrophobic antibacterial ink is between 4.5 nm and 800 nm.
在本揭露一些實施方式中,撥水抗菌墨水的黏度介於1.5cP至10.0cP間。In some embodiments of the present disclosure, the viscosity of the hydrophobic antibacterial ink is between 1.5 cP and 10.0 cP.
根據本揭露上述實施方式,由於本揭露的撥水抗菌墨水包括適量的撥水劑及適量的銨鹽抗菌劑,且銨鹽抗菌劑的重量平均分子量落在合適的範圍中,因此可避免疏水的撥水劑與親水的銨鹽抗菌劑相互干擾,從而提升撥水劑與銨鹽抗菌劑間的相容性。如此一來,當將撥水抗菌墨水透過數位印花噴墨塗布的方式配置於織物上後,撥水劑及銨鹽抗菌劑可共同穩定地存在於由撥水抗菌墨水所形成的撥水抗菌塗層中,使得配置有撥水抗菌塗層的撥水抗菌織物在經多次水洗後仍可具有良好撥水性及抗菌性。According to the above-mentioned embodiments of the present disclosure, since the hydrophobic antibacterial ink of the present disclosure includes an appropriate amount of a hydrophobic agent and an appropriate amount of an ammonium salt antibacterial agent, and the weight average molecular weight of the ammonium salt antibacterial agent falls within an appropriate range, the hydrophobic hydrophobic agent and the hydrophilic ammonium salt antibacterial agent can be avoided from interfering with each other, thereby improving the compatibility between the hydrophobic hydrophobic agent and the ammonium salt antibacterial agent. In this way, when the water-repellent antibacterial ink is disposed on the fabric by digital printing inkjet coating, the water-repellent and the ammonium salt antibacterial agent can co-exist stably in the water-repellent antibacterial coating formed by the water-repellent antibacterial ink, so that the water-repellent antibacterial fabric disposed with the water-repellent antibacterial coating can still have good water-repellency and antibacterial properties after multiple washings.
以下將以圖式揭露本揭露之複數個實施方式,為明確地說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本揭露。也就是說,在本揭露部分實施方式中,這些實務上的細節是非必要的,因此不應用以限制本揭露。The following will disclose multiple embodiments of the present disclosure with drawings. For the purpose of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present disclosure. In other words, in some embodiments of the present disclosure, these practical details are not necessary and therefore should not be used to limit the present disclosure.
在本文中,有時以鍵線式(skeleton formula)表示聚合物或基團的結構。這種表示法可省略碳原子、氫原子以及碳氫鍵。當然,結構式中有明確繪出原子或原子基團的,則以繪示者為準。In this article, the structure of a polymer or group is sometimes expressed as a skeleton formula. This representation may omit carbon atoms, hydrogen atoms, and carbon-hydrogen bonds. Of course, if the atoms or atomic groups are explicitly drawn in the structural formula, the drawn atoms or atomic groups shall prevail.
本揭露內容提供一種用於對織物進行數位印花噴墨塗布的撥水抗菌墨水,其包括適量的撥水劑及適量的銨鹽抗菌劑。透過使銨鹽抗菌劑的重量平均分子量落在合適的範圍中,可避免疏水的撥水劑與親水的銨鹽抗菌劑相互干擾,從而提升撥水劑與銨鹽抗菌劑間的相容性。如此一來,當將撥水抗菌墨水透過數位印花噴墨塗布(簡稱噴墨塗布)的方式配置於織物上後,撥水劑及銨鹽抗菌劑可共同穩定地存在於由撥水抗菌墨水所形成的撥水抗菌塗層中,使得配置有撥水抗菌塗層的撥水抗菌織物在經多次水洗後仍可具有良好撥水性及抗菌性。另一方面,由於撥水抗菌墨水可透過噴墨塗布的方式直接形成於織物上,因此可省去繁瑣的預處理、高溫乾燥處理以及水洗處理等步驟,從而廣泛地適用於多種材質及類型的布料,並可提升製程的便利性。The present disclosure provides a hydrophobic antibacterial ink for digital printing inkjet coating of fabrics, which includes an appropriate amount of a hydrophobic agent and an appropriate amount of an ammonium salt antibacterial agent. By making the weight average molecular weight of the ammonium salt antibacterial agent fall within an appropriate range, the hydrophobic hydrophobic agent and the hydrophilic ammonium salt antibacterial agent can be prevented from interfering with each other, thereby improving the compatibility between the hydrophobic hydrophobic agent and the ammonium salt antibacterial agent. Thus, when the water-repellent antibacterial ink is disposed on the fabric by digital printing inkjet coating (abbreviated as inkjet coating), the water-repellent and the ammonium salt antibacterial agent can co-exist stably in the water-repellent antibacterial coating layer formed by the water-repellent antibacterial ink, so that the water-repellent antibacterial fabric disposed with the water-repellent antibacterial coating layer can still have good water repellency and antibacterial properties after multiple washings. On the other hand, since the water-repellent antibacterial ink can be directly formed on the fabric by inkjet coating, the cumbersome pre-treatment, high temperature drying treatment and washing treatment steps can be omitted, so that it is widely applicable to a variety of materials and types of fabrics, and the convenience of the process can be improved.
本揭露的撥水抗菌墨水包括25重量份至35重量份的撥水劑以及5重量份至15重量份的銨鹽抗菌劑。落在上述比例範圍中的撥水劑及銨鹽抗菌劑可確保撥水抗菌墨水具有良好的撥水性及抗菌性。此外,銨鹽抗菌劑的重量平均分子量介於1000Da至5000Da間,從而確保當將撥水抗菌墨水透過噴墨塗布的方式配置於織物上後,撥水劑及銨鹽抗菌劑可共同穩定地存在於由撥水抗菌墨水所形成的撥水抗菌塗層中,使得配置有撥水抗菌塗層的撥水抗菌織物在經多次水洗後仍可具有良好撥水性及抗菌性。詳細而言,若銨鹽抗菌劑的重量平均分子量大於5000Da,將導致撥水劑在織物上的定向排列受到銨鹽抗菌劑干擾,造成撥水劑無法牢固地配置於織物上,從而影響撥水抗菌墨水所能提供的撥水性;若銨鹽抗菌劑的重量平均分子量小於1000Da,可能導致銨鹽抗菌劑無法牢固地配置在織物上。The hydrophobic antibacterial ink disclosed herein comprises 25 to 35 parts by weight of a hydrophobic agent and 5 to 15 parts by weight of an ammonium salt antibacterial agent. The hydrophobic agent and the ammonium salt antibacterial agent falling within the above ratio range can ensure that the hydrophobic antibacterial ink has good hydrophobicity and antibacterial properties. In addition, the weight average molecular weight of the ammonium salt antibacterial agent is between 1000Da and 5000Da, thereby ensuring that when the water-repellent antibacterial ink is disposed on the fabric by inkjet coating, the water-repellent agent and the ammonium salt antibacterial agent can co-exist stably in the water-repellent antibacterial coating formed by the water-repellent antibacterial ink, so that the water-repellent antibacterial fabric disposed with the water-repellent antibacterial coating can still have good water repellency and antibacterial properties after multiple washings. Specifically, if the weight average molecular weight of the ammonium salt antibacterial agent is greater than 5000Da, the directional arrangement of the hydrophobic agent on the fabric will be disturbed by the ammonium salt antibacterial agent, resulting in the hydrophobic agent being unable to be firmly arranged on the fabric, thereby affecting the hydrophobicity that the hydrophobic antibacterial ink can provide; if the weight average molecular weight of the ammonium salt antibacterial agent is less than 1000Da, the ammonium salt antibacterial agent may not be firmly arranged on the fabric.
在一些實施方式中,撥水劑可以是含氟撥水劑,例如是含有氟碳-壓克力共聚合物的UNIDYNE C6氟碳系列中的TG-5546(型號,購自台灣大金先端化學股份有限公司)。含氟撥水劑在成膜後(即形成撥水抗菌塗層後)可立即具有高穩定性,以免於受到撥水抗菌墨水中其他助劑(例如,界面活性劑、消泡劑等)的干擾,從而提供穩定的撥水性。在另一些實施方式中,撥水劑可以是無氟撥水劑,例如壓克力系撥水劑或水性聚胺酯系(Polyurethane,PU)撥水劑。具體而言,壓克力系撥水劑可例如是主要成分為丙烯酸乙酯共聚物的CT-207(型號,購自承隆企業有限公司)。無氟撥水劑可提供環境友善性。In some embodiments, the water repellent may be a fluorine-containing water repellent, such as TG-5546 (model, purchased from Taiwan Daikin Advanced Chemical Co., Ltd.) in the UNIDYNE C6 fluorocarbon series containing a fluorocarbon-acrylic copolymer. The fluorine-containing water repellent may have high stability immediately after film formation (i.e., after forming a water-repellent antibacterial coating) to avoid interference from other additives (e.g., surfactants, defoaming agents, etc.) in the water-repellent antibacterial ink, thereby providing stable water repellency. In other embodiments, the water repellent may be a fluorine-free water repellent, such as an acrylic water repellent or a water-based polyurethane (PU) water repellent. Specifically, the acrylic water repellent may be, for example, CT-207 (model, purchased from Chenglong Enterprise Co., Ltd.), the main component of which is ethyl acrylate copolymer. Fluorine-free water repellent may provide environmental friendliness.
在一些實施方式中,銨鹽抗菌劑可包括異氰酸酯三聚體。具體而言,銨鹽抗菌劑可包括如式(1)所示的結構單元, 式(1),其中R 1以及R 2至少一者包括異氰酸酯基團。舉例而言,銨鹽抗菌劑可衍生自脂肪族異氰酸酯,例如是六亞甲基二異氰酸酯(hexamethylene diisocyanate,HDI)、苯二甲基二異氰酸酯(xylylene diisocyanate,XDI)、氫化甲伸苯基二異氰酸酯(hydrogenated tolylene diisocyanate,HTDI)、三甲基六亞甲基二異氰酸酯(trimethyl hexamethylene diisocyanate,TMHDI)、二環己基甲烷-4,4'-二異氰酸酯(dicyclohexylmethane-4,4'-diisocyanate,HMDI)或異佛爾酮二異氰酸酯(isophorone diisocyanate,IPDI)三聚體或其組合。舉另一例而言,銨鹽抗菌劑可衍生自芳香族異氰酸酯,例如是甲伸苯基二異氰酸酯(tolylene diisocyanate,TDI)或二苯甲烷二異氰酸酯(diphenyl methane diisocyanate,MDI))三聚體或其組合。透過使銨鹽抗菌劑包括上述異氰酸酯三聚體,銨鹽抗菌劑可具有反應性,從而在配置於織物上後,藉由高溫固化製程而交聯成膜於織物的表面。 In some embodiments, the ammonium salt antimicrobial agent may include an isocyanate trimer. Specifically, the ammonium salt antimicrobial agent may include a structural unit as shown in formula (1), Formula (1), wherein at least one of R1 and R2 comprises an isocyanate group. For example, the ammonium salt antimicrobial agent can be derived from an aliphatic isocyanate, such as hexamethylene diisocyanate (HDI), xylylene diisocyanate (XDI), hydrogenated tolylene diisocyanate (HTDI), trimethyl hexamethylene diisocyanate (TMHDI), dicyclohexylmethane-4,4'-diisocyanate (HMDI) or isophorone diisocyanate (IPDI) trimer or a combination thereof. For another example, the ammonium salt antimicrobial agent may be derived from an aromatic isocyanate, such as tolylene diisocyanate (TDI) or diphenyl methane diisocyanate (MDI) trimer or a combination thereof. By including the above isocyanate trimer in the ammonium salt antimicrobial agent, the ammonium salt antimicrobial agent may be reactive, so that after being disposed on a fabric, the ammonium salt antimicrobial agent may be cross-linked to form a film on the surface of the fabric through a high temperature curing process.
在一些實施方式中,銨鹽抗菌劑可具有封閉型異氰酸酯基團,從而在高溫固化製程前維持良好的穩定性,以避免在尚未成膜前發生自聚反應而導致無法成膜。具體而言,在銨鹽抗菌劑所包括的異氰酸酯三聚體(即,以式(1)表示的結構單元)中,R 1及R 2至少一者可包括3,5-二甲基吡唑(3,5-dimethylpyrazole)的官能基團,也就是包括如式(2)所示的結構單元, 式(2)。在一些實施方式中,當R 1或R 2的其中一者包括前述異氰酸酯基團時,則另一者可包括前述異氰酸酯基團或以式(2)表示的封閉型異氰酸酯基團。在一些實施方式中,銨鹽抗菌劑可進一步包括異氰酸酯五聚體,其與上述異氰酸酯三聚體的差異僅在末端基(例如,R 1及R 2基團)的數量。詳細來說,異氰酸酯五聚體具有五個末端,而其中四個末端可各自包括異氰酸酯基團或封閉型異氰酸酯基團。當銨鹽抗菌劑包括異氰酸酯五聚體時,可進一步提升銨鹽抗菌劑的成膜性,從而確保銨鹽抗菌劑牢固地配置在織物上。 In some embodiments, the ammonium salt antimicrobial agent may have a closed isocyanate group, thereby maintaining good stability before the high temperature curing process to avoid self-polymerization before film formation, which results in failure to form a film. Specifically, in the isocyanate trimer (i.e., the structural unit represented by formula (1)) included in the ammonium salt antimicrobial agent, at least one of R1 and R2 may include a functional group of 3,5-dimethylpyrazole, that is, including a structural unit as shown in formula (2), Formula (2). In some embodiments, when one of R1 or R2 includes the aforementioned isocyanate group, the other may include the aforementioned isocyanate group or a blocked isocyanate group represented by formula (2). In some embodiments, the ammonium salt antibacterial agent may further include an isocyanate pentamer, which differs from the aforementioned isocyanate trimer only in the number of terminal groups (e.g., R1 and R2 groups). In detail, the isocyanate pentamer has five ends, and four of the ends may each include an isocyanate group or a blocked isocyanate group. When the ammonium salt antimicrobial agent includes isocyanate pentamer, the film-forming property of the ammonium salt antimicrobial agent can be further improved, thereby ensuring that the ammonium salt antimicrobial agent is firmly disposed on the fabric.
在一些實施方式中,撥水抗菌墨水可更包括1重量份至3重量份的界面活性劑。落在上述比例範圍中的界面活性劑可使撥水劑的表面張力接近於銨鹽抗菌劑的表面張力,以提升撥水劑與銨鹽抗菌劑的相容性,從而使撥水抗菌墨水具有良好的動態安定性。在一些實施方式中,界面活性劑可包括矽基界面活性劑、環氧烷基界面活性劑或其組合。當撥水劑是無氟撥水劑時,界面活性劑較佳可以是環氧烷基界面活性劑,從而確保無氟撥水劑良好地發揮其撥水效果。在一些實施方式中,環氧烷基界面活性劑可例如是環氧乙烷─環氧丙烷共聚物。In some embodiments, the hydrophobic antibacterial ink may further include 1 to 3 parts by weight of a surfactant. The surfactant falling within the above ratio range can make the surface tension of the hydrophobic agent close to the surface tension of the ammonium salt antibacterial agent, so as to improve the compatibility of the hydrophobic agent with the ammonium salt antibacterial agent, thereby making the hydrophobic antibacterial ink have good dynamic stability. In some embodiments, the surfactant may include a silicone-based surfactant, an epoxy-based surfactant, or a combination thereof. When the hydrophobic agent is a fluorine-free hydrophobic agent, the surfactant may preferably be an epoxy-based surfactant, thereby ensuring that the fluorine-free hydrophobic agent can exert its hydrophobic effect well. In some embodiments, the epoxyalkyl surfactant may be, for example, ethylene oxide-propylene oxide copolymer.
在一些實施方式中,撥水抗菌墨水可更包括15重量份至25重量份的保濕劑。落在上述比例範圍中的保濕劑可確保撥水抗菌墨水在噴印的過程中不會因凝結而沉積或阻塞噴頭。具體而言,若保濕劑的含量小於15重量份,可能無法有效地避免撥水抗菌墨水凝結;而若保濕劑的含量大於25重量份,容易造成撥水抗菌墨水在織物上的乾燥速度太慢,使得數位噴印製程整體的生產速度下降。在一些實施方式中,保濕劑可例如是丙三醇、二甘醇、丙二醇甲醚或其組合。In some embodiments, the hydrophobic antibacterial ink may further include 15 to 25 parts by weight of a humectant. The humectant falling within the above ratio range can ensure that the hydrophobic antibacterial ink will not condense and settle or block the printhead during the printing process. Specifically, if the content of the humectant is less than 15 parts by weight, the condensation of the hydrophobic antibacterial ink may not be effectively avoided; and if the content of the humectant is greater than 25 parts by weight, it is easy to cause the hydrophobic antibacterial ink to dry too slowly on the fabric, thereby reducing the overall production speed of the digital printing process. In some embodiments, the humectant may be, for example, glycerol, diethylene glycol, propylene glycol methyl ether, or a combination thereof.
在一些實施方式中,撥水抗菌墨水可更包括0.001重量份至1重量份的消泡劑。落在上述比例範圍中的消泡劑可以確保撥水抗菌墨水中不具有泡沫。具體而言,若消泡劑的含量小於0.001重量份,撥水抗菌墨水容易因其中銨鹽抗菌劑的高親水性而產生泡沫,從而影響感撥水抗菌墨水的穩定性以及噴印時的流暢性;若消泡劑的含量大於1重量份,易導致撥水抗菌墨水的黏度及表面張力過低,從而影響墨水的整體性質。在一些實施方式中,消泡劑可例如是聚醚改性聚二甲基矽氧烷、破泡聚矽氧烷、溶於聚乙二醇中的破泡聚矽氧烷與憎水顆粒混合物或其組合。In some embodiments, the hydrophobic antibacterial ink may further include 0.001 to 1 parts by weight of a defoaming agent. The defoaming agent falling within the above-mentioned ratio range can ensure that there is no foam in the hydrophobic antibacterial ink. Specifically, if the content of the defoaming agent is less than 0.001 parts by weight, the hydrophobic antibacterial ink is prone to foaming due to the high hydrophilicity of the ammonium salt antibacterial agent therein, thereby affecting the stability of the hydrophobic antibacterial ink and the smoothness during printing; if the content of the defoaming agent is greater than 1 part by weight, it is easy to cause the viscosity and surface tension of the hydrophobic antibacterial ink to be too low, thereby affecting the overall properties of the ink. In some embodiments, the defoaming agent may be, for example, polyether-modified polydimethylsiloxane, cell-breaking polysiloxane, a mixture of cell-breaking polysiloxane dissolved in polyethylene glycol and hydrophobic particles, or a combination thereof.
透過將撥水劑、銨鹽抗菌劑及其他助劑(視情況添加)均勻混合以形成撥水抗菌墨水,並藉由噴墨塗布的方式將撥水抗菌墨水噴塗於織物上以形成撥水抗菌織物,不僅可精準地賦予織物局部或全面的撥水抗菌性能,以避免過量使用化學藥劑,從而減少浪費並有效地降低成本,還可解決傳統紡織品因多次加工所造成的耗時、耗能以及機能性藥劑(例如,撥水藥劑與抗菌藥劑)相互干擾的問題,以同時賦予織物良好的撥水性與抗菌性。另一方面,透過噴印而非浸染的方式將撥水抗菌墨水配置於織物上,可省去繁瑣的預處理、高溫乾燥處理及水洗處理等步驟,從而廣泛地適用於多種材質及類型的布料,並且提升製程便利性。By uniformly mixing a water repellent, an ammonium salt antibacterial agent and other additives (added as appropriate) to form a water repellent antibacterial ink, and spraying the water repellent antibacterial ink on a fabric by inkjet coating to form a water repellent antibacterial fabric, not only can the fabric be accurately endowed with local or full water repellent antibacterial properties to avoid excessive use of chemical agents, thereby reducing waste and effectively reducing costs, but also can solve the time-consuming and energy-consuming problems caused by multiple processing of traditional textiles and the mutual interference of functional agents (for example, water repellent agents and antibacterial agents), so as to simultaneously endow the fabric with good water repellency and antibacterial properties. On the other hand, applying water-repellent antibacterial ink to fabrics by printing rather than dipping can save cumbersome pre-treatment, high-temperature drying and washing steps, making it widely applicable to a variety of materials and types of fabrics and improving process convenience.
撥水抗菌墨水的黏度、表面張力及其中分散質的粒徑可經調整以落在合適的範圍中,從而利於透過數位印花噴墨塗布製程以將撥水抗菌墨水配置於織物上。在一些實施方式中,撥水抗菌墨水的黏度可介於1.5cP至10.0cP間,使得噴印出的墨水液滴可具有合適的大小,並可使撥水抗菌墨水具有合適的流動性以利於數位印花噴墨塗布製程。在一些實施方式中,撥水抗菌墨水的表面張力可介於25mN/m至32mN/m間,從而有利於墨水液滴於噴頭處成形,並可使撥水抗菌墨水具有良好的滲透性。在一些實施方式中,撥水抗菌墨水中的分散質的粒徑(D90)可介於4.5nm至800nm間,從而避免在進行數位印花噴墨塗布製程期間發生噴頭阻塞的問題,並可使撥水抗菌墨水具有良好的穩定性。上述分散質的粒徑(D90)亦會影響撥水抗菌墨水的黏度。舉例而言,撥水抗菌墨水中較小的分散質粒徑可使撥水抗菌墨水具有較低的黏度。在較佳的實施方式中,撥水抗菌墨水的黏度可介於2.0cP至6.0cP間,表面張力可介於27mN/m至30mN/m間,且分散質的粒徑(D90)可介於400nm至700nm間,可避免墨水液滴沉積於噴頭處而造成堵塞。The viscosity, surface tension and particle size of the water-repellent antibacterial ink can be adjusted to fall within a suitable range, so as to facilitate the disposition of the water-repellent antibacterial ink on the fabric through the digital printing inkjet coating process. In some embodiments, the viscosity of the water-repellent antibacterial ink can be between 1.5 cP and 10.0 cP, so that the ink droplets printed can have a suitable size and the water-repellent antibacterial ink can have a suitable fluidity to facilitate the digital printing inkjet coating process. In some embodiments, the surface tension of the water-repellent antibacterial ink can be between 25 mN/m and 32 mN/m, so as to facilitate the formation of ink droplets at the nozzle and make the water-repellent antibacterial ink have good permeability. In some embodiments, the particle size (D90) of the dispersoid in the water-repellent antibacterial ink may be between 4.5 nm and 800 nm, thereby avoiding the problem of nozzle blockage during the digital printing inkjet coating process and making the water-repellent antibacterial ink have good stability. The particle size (D90) of the dispersoid also affects the viscosity of the water-repellent antibacterial ink. For example, a smaller particle size of the dispersoid in the water-repellent antibacterial ink can make the water-repellent antibacterial ink have a lower viscosity. In a preferred embodiment, the viscosity of the hydrophobic antibacterial ink may be between 2.0 cP and 6.0 cP, the surface tension may be between 27 mN/m and 30 mN/m, and the particle size (D90) of the dispersed substance may be between 400 nm and 700 nm, so as to prevent the ink droplets from settling at the nozzle and causing clogging.
在以下敘述中,將針對本揭露的撥水抗菌墨水以及以撥水抗菌墨水製得的撥水抗菌織物進行各種評估。應瞭解到,在不逾越本揭露範疇的情況下,可適當地改變所用材料、其量及比例、處理細節以及處理流程等。因此,不應由下文所述的各實施例對本揭露作出限制性的解釋。 <實驗例1:撥水劑與銨鹽抗菌劑的分散性評估> In the following description, various evaluations will be conducted on the water-repellent antibacterial ink disclosed herein and the water-repellent antibacterial fabric made with the water-repellent antibacterial ink. It should be understood that the materials used, their amounts and proportions, processing details, and processing procedures, etc. may be appropriately changed without exceeding the scope of the present disclosure. Therefore, the present disclosure should not be construed restrictively by the various embodiments described below. <Experimental Example 1: Evaluation of the dispersibility of water-repellent and ammonium salt antibacterial agent>
在本實驗例中,將30重量份的壓克力系的無氟撥水劑CT-207(型號,購自承隆企業有限公司)與10重量份且重量平均分子量約為3000Da的銨鹽抗菌劑混合,以形成實施例1的撥水抗菌墨水;並將30重量份的壓克力系的無氟撥水劑CT-207與10重量份且重量平均分子量約為200000-300000Da的甲殼素抗菌劑混合,以形成比較例1的撥水抗菌墨水。接著,將實施例1與比較例1的撥水抗菌墨水分別透過數位印花噴墨塗布製程配置於聚酯織物上,以分別形成撥水抗菌織物,並以標準方法AATCC22對撥水抗菌織物進行撥水度測試。測試結果顯示以比較例1的撥水抗菌墨水形成的撥水抗菌織物的撥水度僅為1級(ISO1),而以實施例1的撥水抗菌墨水形成的撥水抗菌織物的撥水度高達5級(ISO5)。由此可見,由於甲殼素的重量平均分子量過大,因此會干擾撥水劑在織物上的定向排列,導致撥水劑無法穩定且牢固地配置於織物的表面。 <實驗例2:撥水抗菌墨水的基礎配方評估> In this experimental example, 30 parts by weight of an acrylic fluorine-free water repellent CT-207 (model, purchased from Chenglong Enterprise Co., Ltd.) was mixed with 10 parts by weight of an ammonium salt antibacterial agent with a weight average molecular weight of approximately 3000Da to form the water-repellent antibacterial ink of Example 1; and 30 parts by weight of an acrylic fluorine-free water repellent CT-207 was mixed with 10 parts by weight of a chitin antibacterial agent with a weight average molecular weight of approximately 200000-300000Da to form the water-repellent antibacterial ink of Comparative Example 1. Next, the water-repellent antibacterial inks of Example 1 and Comparative Example 1 were respectively disposed on polyester fabrics through a digital printing inkjet coating process to form water-repellent antibacterial fabrics, and the water repellency of the water-repellent antibacterial fabrics was tested according to the standard method AATCC 22. The test results show that the water repellency of the water-repellent antibacterial fabric formed by the water-repellent antibacterial ink of Comparative Example 1 is only level 1 (ISO 1), while the water repellency of the water-repellent antibacterial fabric formed by the water-repellent antibacterial ink of Example 1 is as high as level 5 (ISO 5). It can be seen that because the weight average molecular weight of chitosan is too large, it will interfere with the directional arrangement of the water repellent on the fabric, resulting in the water repellent being unable to be stably and firmly arranged on the surface of the fabric. <Experimental Example 2: Evaluation of the basic formula of water-repellent antibacterial ink>
在本實驗例中,針對比較例及實施例的撥水抗菌墨水進行黏度、表面張力以及噴塗狀況的量測。各比較例及各實施例的撥水抗菌墨水中的組成成分與含量以及量測的結果如表一所示。In this experimental example, the viscosity, surface tension and spraying condition of the hydrophobic antibacterial ink of the comparative example and the embodiment are measured. The components and contents of the hydrophobic antibacterial ink of each comparative example and each embodiment and the measurement results are shown in Table 1.
表一
由比較例2至4及7可知,當使用甲殼素做為抗菌劑的材料時,因甲殼素的重量平均分子量過大,故導致墨水中的分散質產生沉澱或者導致墨水無法穩定噴塗;比較實施例2及比較例5可知,當墨水的表面張力未落於適當範圍而導致墨水無法穩定噴塗,而加入適量的消泡劑可改善墨水的表面張力及可噴塗性;由比較例6可知,當使用重量平均分子量過小的四級銨鹽抗菌劑做為抗菌劑的材料時,將破壞墨水的乳化平衡產生沉澱進而造成墨水無法穩定噴塗。反觀實施例2至4,撥水抗菌墨水中各成分的種類、比例及墨水的特性(例如,黏度及表面張力)皆落在合適的範圍中,因此各實施例的撥水抗菌墨水具有合適的流動性,且可利於墨水液滴的成形,並且具有良好的滲透性。此外,各實施例的撥水抗菌墨水不易發生墨水沉積以及噴頭堵塞的問題。 <實驗例3:撥水抗菌墨水的儲存穩定性評估> It can be seen from Comparative Examples 2 to 4 and 7 that when chitosan is used as the material of the antibacterial agent, the weight average molecular weight of chitosan is too large, which causes the dispersoid in the ink to precipitate or causes the ink to be unable to be stably sprayed; it can be seen from Comparative Example 2 and Comparative Example 5 that when the surface tension of the ink does not fall within the appropriate range, the ink cannot be stably sprayed, and adding an appropriate amount of defoaming agent can improve the surface tension and sprayability of the ink; it can be seen from Comparative Example 6 that when a quaternary ammonium salt antibacterial agent with a weight average molecular weight that is too small is used as the material of the antibacterial agent, the emulsification balance of the ink will be destroyed to produce precipitation, resulting in the ink being unable to be stably sprayed. In contrast, in Examples 2 to 4, the types and proportions of the components in the hydrophobic antibacterial ink and the ink properties (e.g., viscosity and surface tension) are all within the appropriate range, so the hydrophobic antibacterial ink of each example has appropriate fluidity, is conducive to the formation of ink droplets, and has good permeability. In addition, the hydrophobic antibacterial ink of each example is not prone to ink deposition and nozzle clogging. <Experimental Example 3: Storage Stability Evaluation of Hydrophobic Antibacterial Ink>
在本實驗例中,針對實施例2及4的撥水抗菌墨水進行高溫及常溫儲存穩定性測試。具體而言,高溫儲存穩定性測試是將撥水抗菌墨水放置於溫度為60℃的烘箱內歷時7天,並待其回到室溫後進行測試;而常溫儲存穩定性測試是將撥水抗菌墨水放置於室溫(25℃)的環境內歷時30天,並進行測試。測試內容包括量測撥水抗菌墨水相對於測試前的固含量、粒徑D90、平均粒徑、黏度及表面張力。測試結果如表二所示。In this experimental example, the water-repellent antibacterial ink of Examples 2 and 4 was subjected to high-temperature and room-temperature storage stability tests. Specifically, the high-temperature storage stability test was to place the water-repellent antibacterial ink in an oven at 60°C for 7 days and then test it after it returned to room temperature; while the room-temperature storage stability test was to place the water-repellent antibacterial ink in an environment at room temperature (25°C) for 30 days and then test it. The test content included measuring the solid content, particle size D90, average particle size, viscosity and surface tension of the water-repellent antibacterial ink relative to before the test. The test results are shown in Table 2.
表二
由表二可知,實施例2及4的撥水抗菌墨水不論是於高溫或常溫的環境下,其固含量、粒徑D90、平均粒徑、黏度及表面張力皆變化非常小,仍維持在可噴塗的狀態。換句話說,實施例2及4的撥水抗菌墨水在高溫下可儲存長達至少7天而不變質,而在常溫的環境下可儲存長達至少30天而不變質,顯示具有良好的儲存穩定性。應瞭解到,若將上述撥水抗菌墨水於高溫環境下可穩定儲存的時間換算為撥水抗菌墨水於常溫下可穩定儲存的時間,各實施例的撥水抗菌墨水可穩定地於常溫下儲存約6個月至2年。 <實驗例4:撥水抗菌織物的撥水抗菌效果評估> As shown in Table 2, the solid content, particle size D90, average particle size, viscosity and surface tension of the hydrophobic antibacterial inks of Examples 2 and 4 change very little in either high or normal temperature environments, and remain sprayable. In other words, the hydrophobic antibacterial inks of Examples 2 and 4 can be stored for at least 7 days at high temperatures without deterioration, and can be stored for at least 30 days at normal temperatures without deterioration, showing good storage stability. It should be understood that if the time during which the above-mentioned water-repellent antibacterial ink can be stably stored in a high temperature environment is converted into the time during which the water-repellent antibacterial ink can be stably stored at room temperature, the water-repellent antibacterial ink of each embodiment can be stably stored at room temperature for about 6 months to 2 years. <Experimental Example 4: Evaluation of the water-repellent antibacterial effect of water-repellent antibacterial fabric>
在本實驗例中,將實施例2及4的撥水抗菌墨水噴塗於聚酯梭織布(基重為73.0gsm,經紗與緯紗各自的規格為25D/75F,經密與緯密各自為≧400根/英吋)的表面,並進行高溫固化製程(熱定型製程),以形成撥水抗菌織物,並以標準方法AATCC對撥水抗菌織物進行撥水度測試,且以標準方法AATCC100對撥水抗菌織物進行滅菌率測試。更進一步地,各撥水抗菌織物更以標準方法AATCC135經歷20次水洗後再度進行測試。測試結果如表三所示。In this experimental example, the water-repellent antibacterial ink of Examples 2 and 4 was sprayed on the surface of a polyester woven fabric (basic weight of 73.0 gsm, warp and weft yarn specifications of 25D/75F, warp density and weft density of ≧400 strands/inch), and a high temperature curing process (heat setting process) was performed to form a water-repellent antibacterial fabric. The water-repellent antibacterial fabric was tested for water repellency according to the standard method AATCC, and the water-repellent antibacterial fabric was tested for sterilization rate according to the standard method AATCC100. Furthermore, each water-repellent antibacterial fabric was tested again after 20 washes according to the standard method AATCC135. The test results are shown in Table 3.
表三
如表三所示,不論是水洗前後,各撥水抗菌織物皆具有優異的撥水度及滅菌率,顯示撥水劑及銨鹽抗菌劑可共同穩定地存在於由撥水抗菌墨水所形成的撥水抗菌塗層中,成功地克服使用習知的加工助劑所帶來的水洗牢度不佳的問題。As shown in Table 3, all water-repellent antibacterial fabrics have excellent water repellency and sterilization rate before and after washing, indicating that the water-repellent and ammonium salt antibacterial agent can co-exist stably in the water-repellent antibacterial coating formed by the water-repellent antibacterial ink, successfully overcoming the problem of poor washing fastness caused by the use of conventional processing aids.
經由上述各實驗例的驗證,本揭露的撥水抗菌墨水不僅可具有合適的流動性以及良好的滲透性,且其於高溫及常溫環境下皆具有一定程度的穩定性。此外,本揭露的撥水抗菌墨水可提供良好的撥水抗菌性,並可藉由印花噴墨塗布精準地噴塗於織物以形成撥水抗菌織物,從而提供以其所製得的撥水抗菌織物良好的撥水抗菌性。另外,本揭露的撥水抗菌墨水可牢固地配置於織物上,有利於提升撥水抗菌織物的水洗牢度。Through the verification of the above experimental examples, the water-repellent antibacterial ink disclosed in the present invention not only has suitable fluidity and good permeability, but also has a certain degree of stability in both high temperature and normal temperature environments. In addition, the water-repellent antibacterial ink disclosed in the present invention can provide good water-repellent antibacterial properties, and can be accurately sprayed on fabrics by printing inkjet coating to form water-repellent antibacterial fabrics, thereby providing the water-repellent antibacterial fabrics prepared therefrom with good water-repellent antibacterial properties. In addition, the water-repellent antibacterial ink disclosed in the present invention can be firmly arranged on the fabric, which is conducive to improving the water-repellent antibacterial fabric The washing fastness.
雖然本揭露已以實施方式揭露如上,然其並非用以限定本揭露,任何熟習此技藝者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although the present disclosure has been disclosed in the above implementation form, it is not intended to limit the present disclosure. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the definition of the attached patent application scope.
無without
無without
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date, and number) None Foreign storage information (please note in the order of storage country, institution, date, and number) None
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4781973A (en) * | 1987-10-22 | 1988-11-01 | General Electric Company | Fabric coating |
| CN108699426A (en) * | 2016-02-23 | 2018-10-23 | 大金工业株式会社 | surface treatment agent |
| US20200230991A1 (en) * | 2017-07-06 | 2020-07-23 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
| TW202030277A (en) * | 2017-05-15 | 2020-08-16 | 美商阿爾法部件股份有限公司 | Dielectric ink composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4781973A (en) * | 1987-10-22 | 1988-11-01 | General Electric Company | Fabric coating |
| CN108699426A (en) * | 2016-02-23 | 2018-10-23 | 大金工业株式会社 | surface treatment agent |
| TW202030277A (en) * | 2017-05-15 | 2020-08-16 | 美商阿爾法部件股份有限公司 | Dielectric ink composition |
| US20200230991A1 (en) * | 2017-07-06 | 2020-07-23 | Hewlett-Packard Development Company, L.P. | Fabric print medium |
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