[go: up one dir, main page]

TWI872960B - Motor stator wiring structure and manufacturing method thereof - Google Patents

Motor stator wiring structure and manufacturing method thereof Download PDF

Info

Publication number
TWI872960B
TWI872960B TW113106567A TW113106567A TWI872960B TW I872960 B TWI872960 B TW I872960B TW 113106567 A TW113106567 A TW 113106567A TW 113106567 A TW113106567 A TW 113106567A TW I872960 B TWI872960 B TW I872960B
Authority
TW
Taiwan
Prior art keywords
motor stator
wiring structure
motor
stator wiring
copper bar
Prior art date
Application number
TW113106567A
Other languages
Chinese (zh)
Other versions
TW202534977A (en
Inventor
卓源鴻
林武辰
張夢帆
廖紹廷
Original Assignee
台達電子工業股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 台達電子工業股份有限公司 filed Critical 台達電子工業股份有限公司
Priority to TW113106567A priority Critical patent/TWI872960B/en
Application granted granted Critical
Publication of TWI872960B publication Critical patent/TWI872960B/en
Publication of TW202534977A publication Critical patent/TW202534977A/en

Links

Images

Landscapes

  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

A motor stator wiring structure includes a plurality of bus bar terminals, an annular insulating clamping base and a plurality of three-phase and grounded enameled copper wires. The bus bar terminals are arranged in an annular and spaced apart manner, and each of the bus bar terminals has an L-shaped end welding portion. The annular insulating clamping base is formed by injection molding to secure the bus bar terminals. A plurality of three-phase and ground enameled copper wires are welded to corresponding L-shaped end welding portions of the bus bar terminals. The enameled copper wires are bent into a plurality of radial arc-shaped portions that are clamped with the bus bar terminals.

Description

馬達定子結線結構及其製作方法Motor stator wiring structure and manufacturing method thereof

本發明是關於馬達定子結構,特別是馬達定子之結線結構及製作方法。The present invention relates to a motor stator structure, in particular to a wiring structure and a manufacturing method of a motor stator.

現行的馬達定子集中繞組,結線方式進化到銅排結線盤結構以因應自動化組裝及額定電流增大等需求。The current motor stator has centralized winding, and the wiring method has evolved to a copper bar winding plate structure to meet the needs of automated assembly and increased rated current.

然而,全銅排結線盤結構的缺點之一就是產生過多的銅廢料,導致馬達定子的結線成本難以降低。故如何降低馬達定子的結線成本是生產廠商亟欲改善的地方。However, one of the disadvantages of the all-copper coil structure is that it produces too much copper waste, which makes it difficult to reduce the wiring cost of the motor stator. Therefore, how to reduce the wiring cost of the motor stator is an area that manufacturers are eager to improve.

有鑑於此,本發明之一目的在於提出一種馬達定子結線結構及其製作方法,藉以解決上述先前技術的問題。In view of this, one purpose of the present invention is to provide a motor stator wiring structure and a manufacturing method thereof to solve the above-mentioned problems of the prior art.

為達成上述目的,依據本發明的一些實施例,一種馬達定子結線結構包含複數個銅排端子、一環形絕緣夾持座以及三相及接地的複數個漆包銅線。該些銅排端子環形間隔分離的排列,且該銅排端子具有一L型末端焊接部。環形絕緣夾持座係包射形成以固定該些銅排端子。三相及接地的複數個漆包銅線,焊接於該些銅排端子之對應的該些L型末端焊接部上,該些漆包銅線彎折成複數個徑向弧形部與該些銅排端子夾持以完成佈線。To achieve the above-mentioned purpose, according to some embodiments of the present invention, a motor stator wiring structure includes a plurality of copper bar terminals, an annular insulating clamping seat, and a plurality of enameled copper wires for three phases and grounding. The copper bar terminals are arranged in annular intervals and separated, and the copper bar terminals have an L-shaped end welding portion. The annular insulating clamping seat is formed by injection molding to fix the copper bar terminals. The plurality of enameled copper wires for three phases and grounding are welded to the corresponding L-shaped end welding portions of the copper bar terminals, and the enameled copper wires are bent into a plurality of radial arc portions and clamped with the copper bar terminals to complete the wiring.

在本發明的一些實施例中,該銅排端子包含一勾部,用以夾持該徑向弧形部。In some embodiments of the present invention, the copper bar terminal includes a hook portion for clamping the radial arc portion.

在本發明的一些實施例中,該勾部包括相連的一平直段與一彎折段,該平直段與該彎折段定義一開口。In some embodiments of the present invention, the hook portion includes a straight section and a bent section connected to each other, and the straight section and the bent section define an opening.

在本發明的一些實施例中,該開口朝下且該彎折段相對該平直段位於該L型末端焊接部的徑向內側。In some embodiments of the present invention, the opening faces downward and the bent section is located radially inward of the L-shaped terminal welding portion relative to the straight section.

在本發明的一些實施例中,該開口朝下且該彎折段相對該平直段位於該L型末端焊接部的徑向外側。In some embodiments of the present invention, the opening faces downward and the bent section is located radially outward of the L-shaped terminal welding portion relative to the straight section.

在本發明的一些實施例中,該開口朝上且該彎折段相對該平直段位於該L型末端焊接部的徑向內側。In some embodiments of the present invention, the opening faces upward and the bent section is located radially inward of the L-shaped terminal welding portion relative to the straight section.

在本發明的一些實施例中,該勾部的該彎折段具有一U形槽,該U形槽的一開口朝向該平直段。In some embodiments of the present invention, the bent section of the hook portion has a U-shaped groove, and an opening of the U-shaped groove faces the straight section.

在本發明的一些實施例中,該勾部夾持對應的該徑向弧形部以進行電阻焊。In some embodiments of the present invention, the hook portion clamps the corresponding radial arc portion to perform electric resistance welding.

在本發明的一些實施例中,該些漆包銅線沿該馬達的一軸向更彎折成複數個軸向凸起部,與對應的複數個電流端子焊接。In some embodiments of the present invention, the enameled copper wires are further bent along an axial direction of the motor to form a plurality of axial protrusions, which are welded to a plurality of corresponding current terminals.

在本發明的一些實施例中,該些漆包銅線沿該馬達的一圓周方向更彎折成複數個圓周向弧形部,使該些漆包銅線對應該環形絕緣夾持座的至少一凹槽設置。In some embodiments of the present invention, the enameled copper wires are further bent into a plurality of circumferential arc portions along a circumferential direction of the motor, so that the enameled copper wires are disposed corresponding to at least one groove of the annular insulating clamping seat.

在本發明的一些實施例中,該勾部朝向該馬達的一軸心設置。In some embodiments of the present invention, the hook is disposed toward an axis of the motor.

在本發明的一些實施例中,該L型末端焊接部之一端具有一夾線槽,該夾線槽用以夾持並電弧焊接於一馬達定子的繞組出線線端。In some embodiments of the present invention, one end of the L-shaped terminal welding portion has a wire clamping groove, and the wire clamping groove is used to clamp and arc weld to the winding outlet wire end of a motor stator.

依據本發明的一些實施例,該夾線槽包含一焊接凸緣自該L型末端焊接部切割及彎折而形成。According to some embodiments of the present invention, the wire groove includes a welding flange formed by cutting and bending the L-shaped terminal welding portion.

依據本發明的一些實施例,該L型末端焊接部更包括一應力釋放結構,鄰近該夾線槽設置。According to some embodiments of the present invention, the L-shaped terminal welding portion further includes a stress release structure disposed adjacent to the wire clamping groove.

依據本發明的一些實施例,一種馬達定子結線結構的製作方法包含:步驟(a)將複數個銅排端子沿一馬達的一圓周方向環形間隔分離的排列,其中每一該銅排端子具有一該L型末端焊接部;步驟(b)包射形成一環形絕緣夾持座,以固定該些銅排端子;步驟(c)將三相及接地的複數個漆包銅線沿該馬達的一徑向折成複數個徑向弧形部與該些銅排端子夾持以完成佈線;以及步驟(d)電阻焊該些銅排端子於對應的該些L型末端焊接部上。According to some embodiments of the present invention, a method for manufacturing a motor stator wiring structure includes: step (a) arranging a plurality of copper bar terminals in annular intervals along a circumferential direction of a motor, wherein each of the copper bar terminals has an L-shaped end welding portion; step (b) forming an annular insulating clamping seat by injection molding to fix the copper bar terminals; step (c) folding a plurality of enameled copper wires for three phases and grounding into a plurality of radial arc portions along a radial direction of the motor and clamping them with the copper bar terminals to complete wiring; and step (d) resistance welding the copper bar terminals on the corresponding L-shaped end welding portions.

依據本發明的一些實施例,在完成該步驟(c)之後及進行該步驟(d)之前更包括:將二個半圓環治具緊固於組裝的該馬達定子結線結構的周圍。According to some embodiments of the present invention, after completing step (c) and before performing step (d), the method further includes: fastening two semicircular ring fixtures around the assembled motor stator wiring structure.

依據本發明的一些實施例,在完成該步驟(d)之後更包括:移除該二個半圓環治具,以及取出該馬達定子結線結構的完成品。According to some embodiments of the present invention, after completing step (d), the method further includes: removing the two semicircular ring fixtures, and taking out the finished product of the motor stator wiring structure.

綜上所述,本發明的馬達定子結線結構使用漆包銅線彎折成所需形狀以取代全圓銅排作為三相及接地的結線結構,可減少製程中的銅廢料。針對U相、V相、W相及接地之結線將大電流改由中間進入取代末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。電阻焊時使用銅排卡扣漆包銅線的方式,易於組裝與焊接。漆包銅線本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。In summary, the motor stator wiring structure of the present invention uses enameled copper wire bent into the required shape to replace the full round copper bar as the three-phase and grounding wiring structure, which can reduce copper waste in the process. For the U-phase, V-phase, W-phase and grounding wiring, the large current is changed to enter from the middle instead of the end, reducing the difference in current density between the inlet and outlet ends, and can offset the magnetic radiation interference caused by unidirectional entry. The method of using copper bars to clip enameled copper wires during resistance welding is easy to assemble and weld. The enameled copper wire itself is insulated and can be closer to the stator winding, which can reduce the height of the motor wiring.

為使本發明之敘述更加詳盡與完備,可參照所附之圖式及以下所述各種實施例。圖式中之各元件未按比例繪製,且僅為說明本發明而提供。以下描述許多實務上之細節,以提供對本發明的全面理解,然而,相關領域具普通技術者應當理解可在沒有一或多個實務上之細節的情況下實施本發明,因此,該些細節不應用以限定本發明。In order to make the description of the present invention more detailed and complete, reference may be made to the attached drawings and various embodiments described below. The elements in the drawings are not drawn to scale and are provided only for the purpose of illustrating the present invention. Many practical details are described below to provide a comprehensive understanding of the present invention. However, a person skilled in the art should understand that the present invention can be implemented without one or more of the practical details, and therefore, these details should not be used to limit the present invention.

請參照第1至3圖,馬達定子結線結構100由包射銅排部份以及銅線結線盤部份所組成。複數個銅排端子108沿馬達的圓周方向CD環形間隔且分離的排列,並藉包射形成一環形絕緣夾持座102以固定該些銅排端子108,進而構成包射銅排部份。銅線結線盤部份包含複數條漆包銅線110,該些漆包銅線110包含對應U相、V相、W相及接地的多條漆包銅線。漆包銅線110經彎折形成沿馬達的圓周方向CD延伸的圓周向弧形部110b、沿馬達的徑向延伸的徑向弧形部110c、及沿馬達的軸向AD延伸的軸向凸起部110a。沿徑向延伸的徑向弧形部110c用以焊接(例如電阻焊或雷射焊)於銅排端子108的L型末端焊接部109a上,藉此設計,因漆包銅線110本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。複數個軸向凸起部110a其中具有最大軸向高度者,可作為電流輸入/輸出端,即馬達的輸入/輸出端子(106a、106b、106c)用以焊接至漆包銅線110軸向凸起部110a,藉此設計使大電流改由漆包銅線110組成的銅線結線盤的中間進入取代習知的末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。圓周向弧形部110b使漆包銅線110對應絕緣夾持座102的凹槽,使漆包銅線110服貼設置於絕緣夾持座102形成銅線結線盤。Please refer to Figures 1 to 3, the motor stator wiring structure 100 is composed of a copper bar portion and a copper wire winding coil portion. A plurality of copper bar terminals 108 are arranged in annular intervals and separated along the circumferential direction CD of the motor, and an annular insulating clamping seat 102 is formed by winding to fix the copper bar terminals 108, thereby forming the copper bar portion. The copper wire winding coil portion includes a plurality of enameled copper wires 110, and the enameled copper wires 110 include a plurality of enameled copper wires corresponding to the U phase, V phase, W phase and ground. The enameled copper wire 110 is bent to form a circumferential arc portion 110b extending along the circumferential direction CD of the motor, a radial arc portion 110c extending along the radial direction of the motor, and an axial protrusion 110a extending along the axial direction AD of the motor. The radial arc portion 110c extending along the radial direction is used for welding (such as resistance welding or laser welding) on the L-shaped end welding portion 109a of the copper bar terminal 108. With this design, since the enameled copper wire 110 itself is insulated, it can be closer to the stator winding, which can reduce the height of the motor connection. The one with the largest axial height among the plurality of axial protrusions 110a can be used as the current input/output end, that is, the input/output terminal (106a, 106b, 106c) of the motor is used to be welded to the axial protrusion 110a of the enameled copper wire 110. With this design, the large current enters from the middle of the copper wire winding coil composed of the enameled copper wire 110 instead of the known end, thereby reducing the current density difference between the input end and the output end, and offsetting the magnetic radiation interference caused by unidirectional entry. The circumferential arc portion 110 b makes the enameled copper wire 110 correspond to the groove of the insulating clamping seat 102 , so that the enameled copper wire 110 is arranged in the insulating clamping seat 102 to form a copper wire winding drum.

在第一實施例中,銅排端子108包含銅排端子108a及銅排端子108b等二種形式。銅排端子108a包含一L型末端焊接部109a及一夾線槽109b,而不具以下實施例的勾部。夾線槽109b用以電弧焊接於一馬達定子的繞組出線線端(例如第4圖之繞組線端209)。在第一實施例中,夾線槽109b包含一焊接凸緣109c,L型末端焊接部109a的一端經切割及彎折以同時形成焊接凸緣109c及夾線槽109b。定子繞組出線線端可放置於夾線槽109b內並接觸焊接凸緣109c以利於進行電弧焊接。銅排端子108b不同於銅排端子108a,差異在於L型末端焊接部109a略微偏折以對應繞組出線線端的位置。In the first embodiment, the copper bar terminal 108 includes two forms, namely, the copper bar terminal 108a and the copper bar terminal 108b. The copper bar terminal 108a includes an L-shaped end welding portion 109a and a wire clamping groove 109b, but does not have the hook portion of the following embodiments. The wire clamping groove 109b is used for arc welding on the winding outlet wire end of a motor stator (for example, the winding wire end 209 in Figure 4). In the first embodiment, the wire clamping groove 109b includes a welding flange 109c, and one end of the L-shaped end welding portion 109a is cut and bent to simultaneously form the welding flange 109c and the wire clamping groove 109b. The stator winding outlet wire end can be placed in the wire clamping groove 109b and contact the welding flange 109c to facilitate arc welding. The copper bar terminal 108b is different from the copper bar terminal 108a in that the L-shaped terminal welding portion 109a is slightly bent to correspond to the position of the winding outlet terminal.

請參照第4至6圖,馬達定子結線結構200由包射銅排部份以及銅線結線盤部份所組成。複數個銅排端子208沿馬達的圓周方向CD環形間隔且分離的排列,並藉包射形成一環形絕緣夾持座202以固定該些銅排端子208,進而構成包射銅排部份。銅線結線盤部份包含複數條漆包銅線210,該些漆包銅線210包含U相、V相、W相及接地的漆包銅線。漆包銅線210經彎折形成沿馬達的圓周方向CD延伸的圓周向弧形部210b、沿馬達的徑向RD延伸的徑向弧形部210c、及沿馬達的軸向AD延伸的軸向凸起部210a。沿徑向延伸的徑向弧形部210c用以焊接於銅排端子208上,藉此設計,因漆包銅線210本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。軸向凸起部210a具有最大軸向高度者,可作為電流輸入端,輸入/輸出端子(206a、206b、206c)用以焊接至漆包銅線210的軸向凸起部210a。在第二實施例中,輸入/輸出端子(206a、206b、206c)的底端具有扣部207用以夾持漆包銅線210的軸向凸起部210a以利進行電阻焊,藉此設計使大電流由漆包銅線210組成的銅線結線盤的中間進入取代習知的末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。圓周向弧形部210b使漆包銅線210對應絕緣夾持座202的凹槽,使漆包銅線210服貼設置於絕緣夾持座202形成銅線結線盤。Please refer to Figures 4 to 6, the motor stator wiring structure 200 is composed of a copper bar portion and a copper wire winding coil portion. A plurality of copper bar terminals 208 are arranged in annular intervals and separated along the circumferential direction CD of the motor, and an annular insulating clamping seat 202 is formed by winding to fix the copper bar terminals 208, thereby forming the copper bar portion. The copper wire winding coil portion includes a plurality of enameled copper wires 210, and the enameled copper wires 210 include U-phase, V-phase, W-phase and grounded enameled copper wires. The enameled copper wire 210 is bent to form a circumferential arc portion 210b extending along the circumferential direction CD of the motor, a radial arc portion 210c extending along the radial direction RD of the motor, and an axial protrusion 210a extending along the axial direction AD of the motor. The radial arc portion 210c extending along the radial direction is used to be welded to the copper bar terminal 208. With this design, since the enameled copper wire 210 itself is insulated, it can be closer to the stator winding, which can reduce the height of the motor connection. The axial protrusion 210a with the maximum axial height can be used as a current input terminal, and the input/output terminals (206a, 206b, 206c) are used to be welded to the axial protrusion 210a of the enameled copper wire 210. In the second embodiment, the bottom end of the input/output terminal (206a, 206b, 206c) has a buckle 207 for clamping the axial protrusion 210a of the enameled copper wire 210 to facilitate resistance welding. This design allows the large current to enter the middle of the copper wire winding drum composed of the enameled copper wire 210 instead of the known end, reducing the current density difference between the entry end and the exit end, and offsetting the magnetic radiation interference caused by unidirectional entry. The circumferential arc portion 210b makes the enameled copper wire 210 correspond to the groove of the insulating clamping seat 202, so that the enameled copper wire 210 is arranged on the insulating clamping seat 202 to form a copper wire winding drum.

在第二實施例中,銅排端子208包含單一形式的銅排端子208a。銅排端子208a包含一L型末端焊接部209a、一夾線槽209b及一勾部209c。夾線槽209b用以電弧焊接夾持一馬達定子的繞組出線線端209(參照第4圖)。在第二實施例中,勾部209c具有相連的一平直段及一彎折段,彎折段具有一U形槽,其中U形槽的一開口朝向平直段,且平直段與彎折段定義一開口209d朝下,且彎折段相對平直段位於L型末端焊接部209a的徑向內側,亦即彎折段相對平直段更靠近馬達軸心。勾部209c用以夾持漆包銅線210的沿徑向延伸的徑向弧形部210c以利進行電阻焊。勾部209c具有U形槽209e以利於夾持漆包銅線210的徑向弧形部210c。鄰近夾線槽209b的兩外側具有應力釋放結構209f,藉由削減尺寸或製作凹槽等方式讓夾線產生的應力得到釋放,避免製程中造成的結構破壞。In the second embodiment, the copper bar terminal 208 includes a single copper bar terminal 208a. The copper bar terminal 208a includes an L-shaped end welding portion 209a, a clamping groove 209b and a hook portion 209c. The clamping groove 209b is used to clamp the winding outlet wire end 209 of a motor stator by arc welding (refer to Figure 4). In the second embodiment, the hook portion 209c has a straight section and a bent section connected to each other, and the bent section has a U-shaped groove, wherein an opening of the U-shaped groove faces the straight section, and the straight section and the bent section define an opening 209d facing downward, and the bent section is located radially inward of the L-shaped end welding portion 209a relative to the straight section, that is, the bent section is closer to the motor axis relative to the straight section. The hook portion 209c is used to clamp the radial arc portion 210c extending radially of the enameled copper wire 210 to facilitate electric resistance welding. The hook portion 209c has a U-shaped groove 209e to facilitate clamping the radial arc portion 210c of the enameled copper wire 210. The two outer sides adjacent to the wire clamping groove 209b have a stress release structure 209f, which releases the stress generated by the wire clamping by reducing the size or making a groove, thereby avoiding structural damage caused during the manufacturing process.

請參照第7至9圖,馬達定子結線結構300由包射銅排部份以及銅線結線盤部份所組成。複數個銅排端子308沿馬達的圓周方向CD環形間隔且分離的排列,並藉包射形成一環形絕緣夾持座302以固定該些銅排端子308,進而構成包射銅排部份。銅線結線盤部份包含複數條漆包銅線310,該些漆包銅線310包含U相、V相、W相及接地的漆包銅線。漆包銅線310經彎折形成沿馬達的圓周方向CD延伸的圓周向弧形部310b、沿馬達的徑向RD延伸的徑向弧形部310c、及沿馬達的軸向AD延伸的軸向凸起部310a。沿徑向延伸的徑向弧形部310c用以焊接於銅排端子308上。軸向凸起部310a具有最大軸向高度者,可作為電流輸入端,輸入/輸出端子用以焊接至漆包銅線310的軸向凸起部310a,藉此設計使大電流由漆包銅線310組成的銅線結線盤的中間進入取代習知的末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。圓周向弧形部310b使漆包銅線310對應絕緣夾持座302的凹槽,使漆包銅線310服貼設置於絕緣夾持座302形成銅線結線盤。Please refer to Figures 7 to 9, the motor stator wiring structure 300 is composed of an injection-molded copper bar portion and a copper wire winding coil portion. A plurality of copper bar terminals 308 are arranged in an annular spaced and separated manner along the circumferential direction CD of the motor, and an annular insulating clamping seat 302 is formed by injection molding to fix the copper bar terminals 308, thereby forming an injection-molded copper bar portion. The copper wire winding coil portion includes a plurality of enameled copper wires 310, and the enameled copper wires 310 include U-phase, V-phase, W-phase and grounded enameled copper wires. The enameled copper wire 310 is bent to form a circumferential arc portion 310b extending along the circumferential direction CD of the motor, a radial arc portion 310c extending along the radial direction RD of the motor, and an axial protrusion 310a extending along the axial direction AD of the motor. The radial arc portion 310c extending along the radial direction is used for welding to the copper bar terminal 308. The axial protrusion 310a with the maximum axial height can be used as a current input terminal. The input/output terminal is used to be welded to the axial protrusion 310a of the enameled copper wire 310. This design allows a large current to enter the middle of the copper wire winding coil composed of the enameled copper wire 310 instead of the conventional end, thereby reducing the current density difference between the entry end and the exit end, and offsetting the magnetic radiation interference caused by unidirectional entry. The circumferential arc portion 310b allows the enameled copper wire 310 to correspond to the groove of the insulating clamping seat 302, so that the enameled copper wire 310 is arranged in the insulating clamping seat 302 to form a copper wire winding coil.

在第三實施例中,銅排端子308包含單一形式的銅排端子308a。銅排端子308a包含一L型末端焊接部309a、一夾線槽309b及一勾部309c。夾線槽309b用以電弧焊接夾持一馬達定子的繞組出線線端(例如第4圖之繞組線端209)。在第三實施例中,勾部309c具有相連的一平直段及一彎折段,彎折段具有一U形槽,開口朝向平直段,且平直段與彎折段定義一開口309d朝上,且彎折段相對平直段位於L型末端焊接部309a的徑向外側,亦即彎折段相對平直段更遠離馬達軸心。勾部309c用以夾持漆包銅線310的沿徑向RD延伸的徑向弧形部310c以利進行電阻焊,藉此設計,因漆包銅線110本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。L型末端焊接部309a具有U形槽309e以利於夾持漆包銅線310的徑向弧形部310c。鄰近夾線槽309b的兩外側具有應力釋放結構309f,藉由削減尺寸或製作凹槽等方式讓夾線產生的應力得到釋放,避免製程中造成的結構破壞。In the third embodiment, the copper bar terminal 308 includes a single copper bar terminal 308a. The copper bar terminal 308a includes an L-shaped end welding portion 309a, a clamping groove 309b and a hook portion 309c. The clamping groove 309b is used to clamp the winding wire end of a motor stator (such as the winding wire end 209 in Figure 4) by arc welding. In the third embodiment, the hook portion 309c has a straight section and a bent section connected to each other, and the bent section has a U-shaped groove with an opening facing the straight section, and the straight section and the bent section define an opening 309d facing upward, and the bent section is located radially outward of the L-shaped end welding portion 309a relative to the straight section, that is, the bent section is farther away from the motor axis than the straight section. The hook portion 309c is used to clamp the radial arc portion 310c extending along the radial direction RD of the enameled copper wire 310 to facilitate resistance welding. With this design, since the enameled copper wire 110 itself is insulated, it can be closer to the stator winding, which can reduce the motor connection height. The L-shaped terminal welding portion 309a has a U-shaped groove 309e to facilitate clamping the radial arc portion 310c of the enameled copper wire 310. The two outer sides adjacent to the clamping groove 309b have a stress release structure 309f. The stress generated by the clamping is released by reducing the size or making a groove, etc., to avoid structural damage caused during the manufacturing process.

請參照第10至12圖,馬達定子結線結構400由包射銅排部份以及銅線結線盤部份所組成。複數個銅排端子408沿馬達的圓周方向CD環形間隔且分離的排列,並藉包射形成一環形絕緣夾持座402以固定該些銅排端子408,進而構成包射銅排部份。銅線結線盤部份包含複數條漆包銅線410,該些漆包銅線410包含U相、V相、W相及接地的漆包銅線。漆包銅線410經彎折形成沿馬達的徑向RD延伸的徑向弧形部410c、沿馬達的圓周方向CD延伸的圓周向弧形部410b、及沿馬達的軸向AD延伸的軸向凸起部。需說明的是,為了簡潔的目的本實施例未繪示軸向凸起部,惟其結構與前述第一、第二、第三實施例等對應的結構相同或類似。軸向凸起部具有最大軸向高度者,可作為電流輸入端,輸入/輸出端子用以焊接至漆包銅線410的軸向凸起部,藉此設計使大電流由漆包線圈410組成的銅線結線盤的中間進入取代習知的末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。圓周向弧形部410b使漆包銅線410對應絕緣夾持座402的凹槽,使漆包銅線410服貼設置於絕緣夾持座402形成銅線結線盤。Please refer to Figures 10 to 12, the motor stator wiring structure 400 is composed of a copper bar portion and a copper wire winding coil portion. A plurality of copper bar terminals 408 are arranged in annular intervals and separated along the circumferential direction CD of the motor, and an annular insulating clamping seat 402 is formed by winding to fix the copper bar terminals 408, thereby forming the copper bar portion. The copper wire winding coil portion includes a plurality of enameled copper wires 410, and the enameled copper wires 410 include U-phase, V-phase, W-phase and grounded enameled copper wires. The enameled copper wire 410 is bent to form a radial arc portion 410c extending along the radial direction RD of the motor, a circumferential arc portion 410b extending along the circumferential direction CD of the motor, and an axial protrusion extending along the axial direction AD of the motor. It should be noted that for the purpose of simplicity, the axial protrusion is not shown in this embodiment, but its structure is the same or similar to the corresponding structure of the first, second, and third embodiments described above. The axial protrusion with the maximum axial height can be used as the current input end. The input/output terminal is used to be welded to the axial protrusion of the enameled copper wire 410. This design allows the large current to enter the middle of the copper wire winding coil composed of the enameled coil 410 instead of the known end, reducing the current density difference between the entry end and the exit end, and offsetting the magnetic radiation interference caused by unidirectional entry. The circumferential arc portion 410b makes the enameled copper wire 410 correspond to the groove of the insulating clamping seat 402, so that the enameled copper wire 410 is arranged on the insulating clamping seat 402 to form a copper wire winding coil.

在第四實施例中,銅排端子408包含銅排端子408a及銅排端子408b等二種形式。二種銅排端子(408a、408b)均包含一L型末端焊接部409a、一夾線槽409b及一勾部409c。夾線槽409b用以電弧焊接夾持一馬達定子的繞組出線線端(例如第4圖之繞組線端209)。銅排端子(408a、408b)之勾部409c具有相連的一平直段及一彎折段,彎折段具有一U形槽,其開口朝向平直段,且平直段與彎折段定義一開口409d均朝下。銅排端子408b之勾部409c,且彎折段相對平直段位於L型末端焊接部409a的徑向內側,亦即彎折段相對平直段更靠近馬達軸心。而銅排端子408a之勾部409c位於其L型末端焊接部409a的徑向外側。勾部409c用以夾持漆包銅線410的徑向弧形部410c以利進行電阻焊,藉此設計,因漆包銅線110本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。勾部409c具有U形槽409e以利於夾持漆包銅線410的徑向弧形部410c。鄰近夾線槽409b的兩外側具有應力釋放結構409f,藉由削減尺寸或製作凹槽等方式讓夾線產生的應力得到釋放,避免製程中造成的結構破壞。In the fourth embodiment, the copper bar terminal 408 includes two types, namely, a copper bar terminal 408a and a copper bar terminal 408b. Both types of copper bar terminals (408a, 408b) include an L-shaped end welding portion 409a, a clamping groove 409b and a hook portion 409c. The clamping groove 409b is used to clamp the winding outlet wire end of a motor stator (e.g., the winding wire end 209 in FIG. 4) by arc welding. The hook portion 409c of the copper bar terminal (408a, 408b) has a straight section and a bent section connected to each other, and the bent section has a U-shaped groove, whose opening faces the straight section, and the straight section and the bent section define an opening 409d both facing downward. The hook portion 409c of the copper bar terminal 408b and the bent section are located radially inward of the L-shaped terminal welding portion 409a relative to the straight section, that is, the bent section is closer to the motor axis relative to the straight section. The hook portion 409c of the copper bar terminal 408a is located radially outward of its L-shaped terminal welding portion 409a. The hook portion 409c is used to clamp the radial arc portion 410c of the enameled copper wire 410 to facilitate resistance welding. With this design, since the enameled copper wire 110 itself is insulated, it can be closer to the stator winding and the motor connection height can be reduced. The hook portion 409c has a U-shaped groove 409e to facilitate clamping the radial arc portion 410c of the enameled copper wire 410. The two outer sides adjacent to the wire clamping groove 409b are provided with stress release structures 409f, which can release the stress generated by the wire clamping by reducing the size or making grooves, thereby avoiding structural damage caused during the manufacturing process.

請同時參照第13至16圖,第13至15圖繪示依據本發明一些實施例之馬達定子結線結構500的製作方法的部份步驟示意圖,第16圖繪示依據本發明一些實施例之馬達定子結線結構的製作方法600的流程圖。Please refer to Figures 13 to 16 at the same time. Figures 13 to 15 are schematic diagrams of some steps of a method for manufacturing a motor stator wiring structure 500 according to some embodiments of the present invention, and Figure 16 is a flow chart of a method for manufacturing a motor stator wiring structure 600 according to some embodiments of the present invention.

在方法600的步驟602中,銅排包射製程,將複數個銅排端子(參考前述圖式第1至第15圖繪示的元件108、208、308、408、508)沿馬達的一圓周方向環形間隔且分離的排列後,再藉包射形成一環形絕緣夾持座(102、202、302、402、502)以固定該些銅排端子,其中每一銅排端子具有一L型末端焊接部(109a、209a、309a、409a)。In step 602 of method 600, a copper bar injection molding process is performed to arrange a plurality of copper bar terminals (refer to the components 108, 208, 308, 408, 508 shown in Figures 1 to 15 above) in an annularly spaced and separated manner along a circumferential direction of the motor, and then an annular insulating clamping seat (102, 202, 302, 402, 502) is formed by injection molding to fix the copper bar terminals, wherein each copper bar terminal has an L-shaped end welding portion (109a, 209a, 309a, 409a).

在步驟604中(參照第13圖),銅排卡扣佈線,例如依序將接地漆包銅線510a、U相漆包銅線510b、V相漆包銅線510c及W相漆包銅線510d經彎折成所需形狀後,與對應的銅排端子卡扣定位,例如沿馬達的徑向彎折成複數個徑向弧形部與該些銅排端子夾持以完成佈線。在一個實施例中,接地漆包銅線510a、U相漆包銅線510b、V相漆包銅線510c及W相漆包銅線510d在位置固定後易於組裝與焊接。相較於習知銅排結線盤,使用漆包銅線分別針對U相、V相、W相及接地的需求彎折成所需形狀之結線,相較於全圓銅排的切削製程,彎折漆包銅線幾乎不會產生廢料,且漆包銅線本身即絕緣,可更靠近繞組,結線高度降低。此外,本案針對U相、V相、W相及接地之結線將大電流由漆包銅線組成的銅線結線盤的中間進入取代習知的由末端進入,減少進入端與出口端的電流密度差異,進而降低使用銅量。大電流由中間進入取代末端,兩方向電流可抵消單方向進入而產生的磁輻射干擾。In step 604 (refer to FIG. 13 ), the copper bar is wired by buckling, for example, the grounding enameled copper wire 510a, the U-phase enameled copper wire 510b, the V-phase enameled copper wire 510c and the W-phase enameled copper wire 510d are bent into the required shapes in sequence and then buckled and positioned with the corresponding copper bar terminals, for example, they are bent into a plurality of radial arc portions along the radial direction of the motor and clamped with the copper bar terminals to complete the wiring. In one embodiment, the grounding enameled copper wire 510a, the U-phase enameled copper wire 510b, the V-phase enameled copper wire 510c and the W-phase enameled copper wire 510d are easy to assemble and weld after being fixed in position. Compared to the conventional copper bar tie-in reel, the enameled copper wire is bent into the required shape for the U phase, V phase, W phase and grounding. Compared to the cutting process of the full round copper bar, the bending of the enameled copper wire produces almost no waste, and the enameled copper wire itself is insulated, which can be closer to the winding, and the tie-in height is reduced. In addition, for the U phase, V phase, W phase and grounding, the case has the large current enter from the middle of the copper wire tie-in reel composed of enameled copper wire instead of the conventional way of entering from the end, thereby reducing the difference in current density between the entry end and the exit end, thereby reducing the amount of copper used. The large current enters from the middle instead of the end, and the two-way current can offset the magnetic radiation interference caused by the unidirectional entry.

在步驟606中(參照第14圖),緊固治具,例如將二個半圓環治具520a及520b緊固於組裝的馬達定子結線結構500的周圍,以利後續焊接的執行。In step 606 (see FIG. 14 ), a fixture, such as two semicircular ring fixtures 520a and 520b, is fastened around the assembled motor stator wiring structure 500 to facilitate subsequent welding.

在步驟608中(參照第15圖),進行電阻焊,例如電阻焊電極頭530a及530b緊貼於欲焊接的部位,執行電阻焊。In step 608 (see FIG. 15 ), resistance welding is performed, for example, the resistance welding electrode heads 530a and 530b are closely attached to the parts to be welded, and resistance welding is performed.

在步驟610中,將所有欲焊接的部位進行電阻焊,即可移除治具,例如移除二個半圓環治具520a及520b,並取出馬達定子結線結構500的完成品。In step 610, all the parts to be welded are subjected to resistance welding, and then the jigs are removed, for example, the two semi-circular jigs 520a and 520b are removed, and the finished motor stator wiring structure 500 is taken out.

綜上所述,本發明的馬達定子結線結構使用漆包銅線彎折成所需形狀以取代全圓銅排作為三相及接地的結線結構,可減少製程中的銅廢料。針對U相、V相、W相及接地之結線將大電流改由中間進入取代末端進入,減少進入端與出口端的電流密度差異,且可抵消單方向進入而產生的磁輻射干擾。電阻焊時使用銅排卡扣漆包銅線的方式,易於組裝與焊接。漆包銅線本身即絕緣,可更靠近定子繞組,可減少馬達結線高度。In summary, the motor stator wiring structure of the present invention uses enameled copper wire bent into the required shape to replace the full round copper bar as the three-phase and grounding wiring structure, which can reduce copper waste in the process. For the U-phase, V-phase, W-phase and grounding wiring, the large current is changed to enter from the middle instead of the end, reducing the current density difference between the inlet and outlet ends, and can offset the magnetic radiation interference caused by unidirectional entry. The method of using copper bars to clip enameled copper wires during resistance welding is easy to assemble and weld. The enameled copper wire itself is insulated and can be closer to the stator winding, which can reduce the height of the motor wiring.

儘管本發明已以實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,於不脫離本發明之精神及範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed as above by way of embodiments, it is not intended to limit the present invention. Anyone skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined in the attached patent application.

100:馬達定子結線結構100: Motor stator wiring structure

102:絕緣夾持座102: Insulation clamp seat

106a、106b、106c:輸入/輸出端子106a, 106b, 106c: Input/output terminals

108:銅排端子108: Copper busbar terminal

108a:銅排端子108a: Copper busbar terminal

108b:銅排端子108b: Copper busbar terminal

109a:L型末端焊接部109a: L-shaped end welding part

109b:夾線槽109b: Wire duct

109c:焊接凸緣109c: Welding flange

110:漆包銅線110: Enameled copper wire

110a:軸向凸起部110a: axial protrusion

110b:圓周向弧形部110b: Circumferential arc portion

110c:徑向弧形部110c: radial arc portion

200:馬達定子結線結構200: Motor stator wiring structure

202:絕緣夾持座202: Insulation clamp seat

206a、206b、206c:輸入/輸出端子206a, 206b, 206c: Input/output terminals

207:扣部207: Buckle

208:銅排端子208: Copper busbar terminal

208a:銅排端子208a: Copper busbar terminal

209:繞組出線線端209: Winding outlet terminal

209a:L型末端焊接部209a: L-shaped end welding part

209b:夾線槽209b: Wire groove

209c:勾部209c: hook

209d:開口209d: Opening

209e:U形槽209e: U-shaped groove

209f:應力釋放結構209f: Stress relief structure

210:漆包銅線210: Enameled copper wire

210a:軸向凸起部210a: axial protrusion

210b:圓周向弧形部210b: Circumferential arc portion

210c:徑向弧形部210c: radial arc portion

300:馬達定子結線結構300: Motor stator wiring structure

302:絕緣夾持座302: Insulation clamp seat

308:銅排端子308: Copper busbar terminal

308a:銅排端子308a: Copper busbar terminal

309a:L型末端焊接部309a: L-shaped end welding part

309b:夾線槽309b: Wire groove

309c:勾部309c: hook

309d:開口309d: Opening

309e:U形槽309e: U-shaped groove

309f:應力釋放結構309f: Stress relief structure

310:漆包銅線310: Enameled copper wire

310a:軸向凸起部310a: axial protrusion

310b:圓周向弧形部310b: Circumferential arc portion

310c:徑向弧形部310c: radial arc portion

400:馬達定子結線結構400: Motor stator wiring structure

402:絕緣夾持座402: Insulation clamp seat

408:銅排端子 408: Copper busbar terminal

408a:銅排端子 408a: Copper busbar terminal

408b:銅排端子 408b: Copper busbar terminal

409a:L型末端焊接部 409a: L-shaped end welding part

409b:夾線槽 409b: Wire duct

409c:勾部 409c: hook part

409d:開口 409d: Opening

409e:U形槽 409e: U-shaped groove

409f:應力釋放結構 409f: Stress relief structure

410:漆包銅線 410: Enameled copper wire

410b:圓周向弧形部 410b: Circumferential arc portion

410c:徑向弧形部 410c: radial arc portion

500:馬達定子結線結構 500: Motor stator wiring structure

502:絕緣夾持座 502: Insulation clamp seat

510a:接地漆包銅線 510a: Grounding enameled copper wire

510b:U相漆包銅線 510b: U-phase enameled copper wire

510c:V相漆包銅線 510c: V-phase enameled copper wire

510d:W相漆包銅線 510d: W-phase enameled copper wire

520a、520b:治具 520a, 520b: fixture

530a、530b:電極頭 530a, 530b: electrode head

600:方法 600:Methods

602~610:步驟 602~610: Steps

AD:軸向 AD: Axial

RD:徑向 RD: radial direction

CD:圓周方向CD: Circumferential direction

為使本發明之上述及其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖為繪示依據本發明的第一實施例之馬達定子結線結構的立體圖。 第2圖為繪示第1圖之馬達定子結線結構的爆炸圖。 第3圖為繪示第1圖之馬達定子結線結構的複數個銅排端子及單一銅排端子的放大圖。 第4圖為繪示依據本發明的第二實施例之馬達定子結線結構的立體圖。 第5圖為繪示第4圖之馬達定子結線結構的爆炸圖。 第6圖為繪示第4圖之馬達定子結線結構的複數個銅排端子及單一銅排端子的放大圖。 第7圖為繪示依據本發明的第三實施例之馬達定子結線結構的立體圖。 第8圖為繪示第7圖之馬達定子結線結構的爆炸圖。 第9圖為繪示第7圖之馬達定子結線結構的複數個銅排端子及單一銅排端子的放大圖。 第10圖為繪示依據本發明的第四實施例之馬達定子結線結構的立體圖。 第11圖為繪示第10圖之馬達定子結線結構的爆炸圖。 第12圖為繪示第10圖之馬達定子結線結構的複數個銅排端子及銅排端子的放大圖。 第13至15圖繪示依據本發明一些實施例之馬達定子結線結構的製作方法的部份步驟示意圖。 第16圖繪示依據本發明一些實施例之馬達定子結線結構的製作方法的流程圖。 In order to make the above and other purposes, features, advantages and embodiments of the present invention more clearly understandable, the attached drawings are described as follows: FIG. 1 is a three-dimensional diagram showing the motor stator wiring structure according to the first embodiment of the present invention. FIG. 2 is an exploded view showing the motor stator wiring structure of FIG. 1. FIG. 3 is an enlarged view showing a plurality of copper bar terminals and a single copper bar terminal of the motor stator wiring structure of FIG. 1. FIG. 4 is a three-dimensional diagram showing the motor stator wiring structure according to the second embodiment of the present invention. FIG. 5 is an exploded view showing the motor stator wiring structure of FIG. 4. FIG. 6 is an enlarged view showing a plurality of copper bar terminals and a single copper bar terminal of the motor stator wiring structure of FIG. 4. FIG. 7 is a three-dimensional diagram showing the motor stator wiring structure according to the third embodiment of the present invention. FIG. 8 is an exploded view showing the motor stator wiring structure of FIG. 7. FIG. 9 is an enlarged view showing a plurality of copper bar terminals and a single copper bar terminal of the motor stator wiring structure of FIG. 7. FIG. 10 is a three-dimensional diagram showing the motor stator wiring structure according to the fourth embodiment of the present invention. FIG. 11 is an exploded view showing the motor stator wiring structure of FIG. 10. FIG. 12 is a plurality of copper bar terminals and an enlarged view of the copper bar terminals of the motor stator wiring structure of FIG. 10. FIGS. 13 to 15 are schematic diagrams showing some steps of the manufacturing method of the motor stator wiring structure according to some embodiments of the present invention. Figure 16 shows a flow chart of a method for manufacturing a motor stator wiring structure according to some embodiments of the present invention.

100:馬達定子結線結構 100: Motor stator wiring structure

102:絕緣夾持座 102: Insulation clamp seat

106a:輸入/輸出端子 106a: Input/output terminal

106b:輸入/輸出端子 106b: Input/output terminal

106c:輸入/輸出端子 106c: Input/output terminals

108:銅排端子 108: Copper busbar terminal

110:漆包銅線 110: Enameled copper wire

110a:軸向凸起部 110a: Axial protrusion

110b:圓周向弧形部 110b: Circumferential arc portion

110c:徑向弧形部 110c: radial arc portion

CD:圓周方向 CD: Circumferential direction

Claims (16)

一種馬達定子結線結構,應用於一馬達,並包含:複數個銅排端子,環形間隔的排列,每一該銅排端子具有一L型末端焊接部;一環形絕緣夾持座,包射形成以固定該些銅排端子;以及三相及接地的複數個漆包銅線,焊接於該些銅排端子對應的該些L型末端焊接部上,其中該些漆包銅線沿該馬達的一徑向彎折成複數個徑向弧形部與該些銅排端子夾持以完成佈線,其中該L型末端焊接部之一端具有一夾線槽,用以夾持並焊接該馬達定子的一繞組出線線端。 A motor stator wiring structure is applied to a motor and includes: a plurality of copper bar terminals arranged at annular intervals, each of which has an L-shaped terminal welding portion; an annular insulating clamping seat formed by injection molding to fix the copper bar terminals; and a plurality of three-phase and grounding enameled copper wires welded to the L-shaped terminal welding portions corresponding to the copper bar terminals, wherein the enameled copper wires are bent along a radial direction of the motor into a plurality of radial arc portions and clamped with the copper bar terminals to complete the wiring, wherein one end of the L-shaped terminal welding portion has a wire clamping groove for clamping and welding a winding outlet wire end of the motor stator. 如請求項1之馬達定子結線結構,其中該L型末端焊接部包含一勾部用以夾持對應的該徑向弧形部。 The motor stator wiring structure of claim 1, wherein the L-shaped end welding portion includes a hook portion for clamping the corresponding radial arc portion. 如請求項2之馬達定子結線結構,其中該勾部包括相連的一平直段與一彎折段,該平直段與該彎折段定義一開口。 The motor stator wiring structure of claim 2, wherein the hook portion includes a straight section and a bent section connected to each other, and the straight section and the bent section define an opening. 如請求項3之馬達定子結線結構,其中該開口朝下,且該彎折段相對該平直段位於該L型末端焊接部的徑向內側。 The motor stator wiring structure of claim 3, wherein the opening faces downward, and the bent section is located radially inward of the L-shaped end welding portion relative to the straight section. 如請求項3之馬達定子結線結構,其中該開口朝下,且該彎折段相對該平直段位於該L型末端焊接部的徑向外側。 The motor stator wiring structure of claim 3, wherein the opening faces downward, and the bent section is located radially outward of the L-shaped end welding portion relative to the straight section. 如請求項3之馬達定子結線結構,其中該開口朝上,且該彎折段相對該平直段位於該L型末端焊接部的徑向內側。 The motor stator wiring structure of claim 3, wherein the opening faces upward, and the bent section is located radially inward of the L-shaped end welding portion relative to the straight section. 如請求項3之馬達定子結線結構,其中該勾部的該彎折段具有一U形槽,該U形槽的一開口朝向該平直段。 As in claim 3, the motor stator wiring structure, wherein the bent section of the hook has a U-shaped groove, and an opening of the U-shaped groove faces the straight section. 如請求項2之馬達定子結線結構,其中該勾部夾持對應的該徑向弧形部以進行電阻焊。 The motor stator wiring structure of claim 2, wherein the hook portion clamps the corresponding radial arc portion for electric resistance welding. 如請求項2之馬達定子結線結構,其中該些漆包銅線沿該馬達的一軸向更彎折成複數個軸向凸起部,與對應的複數個電流端子焊接。 As in claim 2, the motor stator wiring structure, wherein the enameled copper wires are further bent along an axial direction of the motor to form a plurality of axial protrusions, which are welded to a plurality of corresponding current terminals. 如請求項2之馬達定子結線結構,其中該些漆包銅線沿該馬達的一圓周方向更彎折成複數個圓周向弧形部,使該些漆包銅線對應該環形絕緣夾持座的至少一凹槽設置。 As in claim 2, the motor stator wiring structure, wherein the enameled copper wires are further bent into a plurality of circumferential arc portions along a circumferential direction of the motor, so that the enameled copper wires are arranged corresponding to at least one groove of the annular insulating clamping seat. 如請求項2之馬達定子結線結構,其中該勾部朝向該馬達的一軸心設置。 The motor stator wiring structure of claim 2, wherein the hook is arranged toward an axis of the motor. 如請求項1之馬達定子結線結構,其中該夾線槽包含一焊接凸緣自該L型末端焊接部切割及彎折而形成。 The motor stator wiring structure of claim 1, wherein the wire slot includes a welding flange formed by cutting and bending the L-shaped end welding portion. 如請求項1之馬達定子結線結構,其中該L型末端焊接部更包括一應力釋放結構,鄰近該夾線槽設置。 The motor stator wiring structure of claim 1, wherein the L-shaped end welding portion further includes a stress release structure, which is arranged adjacent to the wire clamping groove. 一種馬達定子結線結構的製作方法,包含:步驟(a)將複數個銅排端子沿一馬達的一圓周方向環形間隔分離的排列,其中每一該銅排端子具有一L型末端焊接部;步驟(b)包射形成一環形絕緣夾持座,以固定該些銅排端子;步驟(c)將三相及接地的複數個漆包銅線沿該馬達的一徑向彎折成複數個徑向弧形部與該些銅排端子夾持以完成佈線;以及步驟(d)電阻焊該些銅排端子於對應的該些L型末端焊接部上,其中該L型末端焊接部之一端具有一夾線槽,用以夾持並焊接該馬達定子的一繞組出線線端。 A method for manufacturing a motor stator wiring structure comprises: step (a) arranging a plurality of copper bar terminals in annular intervals along a circumferential direction of a motor, wherein each of the copper bar terminals has an L-shaped terminal welding portion; step (b) forming an annular insulating clamping seat by injection molding to fix the copper bar terminals; step (c) bending a plurality of enameled copper wires for three phases and grounding along a radial direction of the motor into a plurality of radial arc portions to clamp the copper bar terminals to complete wiring; and step (d) resistance welding the copper bar terminals to the corresponding L-shaped terminal welding portions, wherein one end of the L-shaped terminal welding portion has a wire clamping groove for clamping and welding a winding outlet wire end of the motor stator. 如請求項14之馬達定子結線結構的製作方法,在完成該步驟(c)之後及進行該步驟(d)之前更包括:將二個半圓環治具緊固於組裝的該馬達定子結線結構的周圍。 The method for manufacturing the motor stator wiring structure of claim 14 further includes, after completing step (c) and before performing step (d), fastening two semicircular ring fixtures around the assembled motor stator wiring structure. 如請求項15之馬達定子結線結構的製作方法,在完成該步驟(d)之後更包括:移除該二個半圓環治具,以及取出該馬達定子結線結構的完成品。 The method for manufacturing the motor stator wiring structure of claim 15 further includes, after completing step (d), removing the two semicircular ring fixtures and taking out the finished product of the motor stator wiring structure.
TW113106567A 2024-02-23 2024-02-23 Motor stator wiring structure and manufacturing method thereof TWI872960B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW113106567A TWI872960B (en) 2024-02-23 2024-02-23 Motor stator wiring structure and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW113106567A TWI872960B (en) 2024-02-23 2024-02-23 Motor stator wiring structure and manufacturing method thereof

Publications (2)

Publication Number Publication Date
TWI872960B true TWI872960B (en) 2025-02-11
TW202534977A TW202534977A (en) 2025-09-01

Family

ID=95557231

Family Applications (1)

Application Number Title Priority Date Filing Date
TW113106567A TWI872960B (en) 2024-02-23 2024-02-23 Motor stator wiring structure and manufacturing method thereof

Country Status (1)

Country Link
TW (1) TWI872960B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180278113A1 (en) * 2017-03-23 2018-09-27 Honda Motor Co., Ltd. Feeding body for rotary electric machine
TW202115994A (en) * 2019-10-14 2021-04-16 群光電能科技股份有限公司 Wire bonding device of stator of motor
CN114825729A (en) * 2021-01-27 2022-07-29 安徽威灵汽车部件有限公司 Busbar, stator, motor, electric power steering system and vehicle
CN116231923A (en) * 2021-12-06 2023-06-06 株式会社日立制作所 Motor with a motor housing having a motor housing with a motor housing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180278113A1 (en) * 2017-03-23 2018-09-27 Honda Motor Co., Ltd. Feeding body for rotary electric machine
TW202115994A (en) * 2019-10-14 2021-04-16 群光電能科技股份有限公司 Wire bonding device of stator of motor
CN114825729A (en) * 2021-01-27 2022-07-29 安徽威灵汽车部件有限公司 Busbar, stator, motor, electric power steering system and vehicle
CN116231923A (en) * 2021-12-06 2023-06-06 株式会社日立制作所 Motor with a motor housing having a motor housing with a motor housing

Also Published As

Publication number Publication date
TW202534977A (en) 2025-09-01

Similar Documents

Publication Publication Date Title
JP5452570B2 (en) Rotating electric machine and method of manufacturing stator coil connection unit
US7598637B2 (en) Stator for an electrical machine
US11962210B2 (en) Stator and method for producing a stator
JP5848156B2 (en) Stator manufacturing method and stator manufacturing apparatus
JP5929715B2 (en) Power collection and distribution ring and electric motor
CN102577035A (en) Motor
US7647689B2 (en) Method of manufacturing stator of rotating electric machine
WO2005027314A1 (en) Jig, method, and device for assembling coil
US8659201B2 (en) Stator for electric rotating machine
TWI872960B (en) Motor stator wiring structure and manufacturing method thereof
US7514828B2 (en) Stator for an electrical machine
JP2015231277A (en) Stator of rotary electric machine, and method and apparatus for manufacturing the same
JP2008125170A (en) Rotating electric machine and processing method of lead wire terminal thereof
JP3248796U (en) Motor stator connection structure
US4462859A (en) Armature winding
JP5943141B2 (en) Stator manufacturing method and manufacturing apparatus
JP5563876B2 (en) Coil manufacturing method and motor
US11621600B2 (en) Stator for an electric machine
JP7433176B2 (en) Rotating electric machine stator wiring board, rotating electric machine stator, and rotating electric machine
JPH0528061B2 (en)
JP2021111998A (en) Stator
JP2005019618A (en) Vertical winding coil and manufacturing method thereof
WO2022082412A1 (en) Slip ring terminal, slip ring, and motor
JP4112292B2 (en) Stator and manufacturing method thereof
US20250047181A1 (en) Stator manufacturing device