TWI872474B - Carrier for double-sided polishing, and double-sided polishing method and apparatus for silicon wafer using same - Google Patents
Carrier for double-sided polishing, and double-sided polishing method and apparatus for silicon wafer using same Download PDFInfo
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- TWI872474B TWI872474B TW112107747A TW112107747A TWI872474B TW I872474 B TWI872474 B TW I872474B TW 112107747 A TW112107747 A TW 112107747A TW 112107747 A TW112107747 A TW 112107747A TW I872474 B TWI872474 B TW I872474B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/08—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for double side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/28—Work carriers for double side lapping of plane surfaces
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Abstract
Description
本發明係關於兩面研磨用載具及使用此之矽晶圓的兩面研磨方法及裝置。The present invention relates to a double-side polishing carrier and a double-side polishing method and device for silicon wafers using the carrier.
半導體裝置的基板材料廣泛使用矽晶圓。矽晶圓係藉由對矽單晶錠依序施行外圈研削、切片、研磨、蝕刻、兩面研磨、單面研磨、洗淨等步驟而製造。其中,兩面研磨步驟係將晶圓加工為既定厚度、且為提高晶圓平坦度的必要步驟,使用對晶圓雙面同時施行研磨的兩面研磨裝置實施。Silicon wafers are widely used as substrate materials for semiconductor devices. Silicon wafers are manufactured by sequentially performing outer ring grinding, slicing, grinding, etching, double-side grinding, single-side grinding, and cleaning on silicon single crystal ingots. Among them, the double-side grinding step is a necessary step to process the wafer to a predetermined thickness and to improve the flatness of the wafer. It is implemented using a double-side grinding device that grinds both sides of the wafer at the same time.
兩面研磨裝置有使用在研磨中保持晶圓的兩面研磨用載具。兩面研磨用載具的素材係有如金屬製載具與樹脂製載具。金屬製載具因為耐磨損性高故壽命長,但會有晶圓端面遭刮傷、金屬成分熔融等問題。樹脂製載具雖不會有晶圓端面刮傷、金屬成分熔融情形,但卻有耐磨損性低、壽命短的問題。The double-side polishing device uses a double-side polishing carrier that holds the wafer during polishing. The materials of the double-side polishing carrier are metal carriers and resin carriers. Metal carriers have a long life due to their high wear resistance, but there are problems such as scratches on the wafer end surface and melting of metal components. Although resin carriers will not scratch the wafer end surface and melt the metal components, they have low wear resistance and short life.
專利文獻1有記載:一邊使用樹脂製兩面研磨用載具保持矽晶圓,一邊施行兩面研磨的方法。兩面研磨用載具係由使親水性纖維基材含潤樹脂的樹脂積層板構成,接觸到研磨布的表背面對純水的接觸角平均值係45°以上且60°以下。又,纖維基材的表面露出率達50%以上。根據專利文獻1所記載的樹脂製載具,可提升矽晶圓的研磨速率。
再者,專利文獻2有記載:在將載具投入兩面研磨機實際對晶圓施行加工前,便使用晶圓研磨用裝置外的其他裝置,實施由使用有摻磨粒漿料的一次研磨、與未摻磨粒漿料的二次研磨構成的2階段載具研磨(前處理)。
[先行技術文獻]
[專利文獻]
Furthermore,
[專利文獻1]國際公開第2018/105306號公報 [專利文獻2]日本專利特開2017-104958號公報 [Patent Document 1] International Publication No. 2018/105306 [Patent Document 2] Japanese Patent Publication No. 2017-104958
[發明所欲解決之課題][The problem that the invention wants to solve]
然而,專利文獻1所記載習知的兩面研磨用載具,因為纖維基材的表面露出率高達50%以上,因而即使提升研磨速率,但載具磨耗快導致載具更換的頻度增加,造成生產成本提高的問題。又,一般晶圓平坦度品質變動係在剛更換載具後時最大,因而載具更換頻度越高,則未滿足所需平坦度品質的晶圓片數越增加。又,含有玻璃纖維基材的樹脂製載具,因玻璃纖維的磨耗片導致晶圓表面遭刮傷的機率提高。However, the known double-sided polishing carrier described in
緣是,本發明目的在於提供:藉由提升耐磨損性俾能達長壽命化的兩面研磨用載具及使用此之矽晶圓的兩面研磨方法及裝置。 [解決課題之手段] Therefore, the purpose of the present invention is to provide: a double-sided polishing carrier that can achieve a long life by improving wear resistance, and a double-sided polishing method and device for a silicon wafer using the carrier. [Means for solving the problem]
為解決上述課題,本發明的兩面研磨用載具係在對矽晶圓施行兩面研磨時,保持上述矽晶圓的兩面研磨用載具,具備有:由含纖維基材之樹脂積層板所構成略圓盤狀載具本體、以及在上述載具本體中形成的晶圓保持孔;上述載具本體主面的纖維露出率係未滿50%。To solve the above-mentioned problem, the double-sided polishing carrier of the present invention is a double-sided polishing carrier for holding the silicon wafer when the silicon wafer is polished on both sides, and comprises: a roughly disc-shaped carrier body formed by a resin laminate containing a fiber substrate, and a wafer holding hole formed in the above-mentioned carrier body; the fiber exposure rate of the main surface of the above-mentioned carrier body is less than 50%.
根據本發明,藉由載具本體主面的纖維露出率未滿50%,便可達提升耐磨損性。所以,可利用減少載具更換頻度而提升生產性,且能提升滿足所需平坦度品質的矽晶圓良率。According to the present invention, by reducing the fiber exposure rate of the main surface of the carrier body to less than 50%, the wear resistance can be improved. Therefore, the frequency of carrier replacement can be reduced to improve productivity and the yield of silicon wafers that meet the required flatness quality can be improved.
本發明中,上述載具本體的平坦度較佳係5μm以下。依此,藉由使用平坦度5μm以下且纖維露出率未滿50%的載具,便可確保載具的耐磨損性,且能提高晶圓的平坦度品質。In the present invention, the flatness of the carrier body is preferably less than 5 μm. Thus, by using a carrier with a flatness of less than 5 μm and a fiber exposure rate of less than 50%, the wear resistance of the carrier can be ensured and the flatness quality of the wafer can be improved.
本發明中,上述載具本體的厚度較佳係較薄於上述矽晶圓研磨前厚度,且厚度差5~20μm。即使因在兩面研磨步驟中重複使用載具,致載具厚度逐漸減少,導致矽晶圓研磨前厚度與載具厚度的差在5~20μm範圍內變化的情況,但載具的纖維露出率仍維持未滿50%,因而可防止載具磨耗速度急遽增加。In the present invention, the thickness of the carrier body is preferably thinner than the thickness of the silicon wafer before grinding, and the thickness difference is 5-20μm. Even if the thickness of the carrier gradually decreases due to repeated use of the carrier in the double-sided grinding step, resulting in the difference between the thickness of the silicon wafer before grinding and the thickness of the carrier varying within the range of 5-20μm, the fiber exposure rate of the carrier is still maintained at less than 50%, thereby preventing the carrier wear rate from increasing rapidly.
較佳上述樹脂積層板係具有由使上述纖維基材含潤樹脂的複合片材,複數片重疊的多層構造;上述樹脂係環氧、酚或芳醯胺;上述纖維基材係玻璃纖維織布、碳纖維織布或有機纖維織布;上述多層構造係達3層以上。Preferably, the resin laminate has a multi-layer structure in which a plurality of composite sheets are stacked, wherein the fiber substrate contains a wet resin; the resin is epoxy, phenol or aromatic amide; the fiber substrate is glass fiber fabric, carbon fiber fabric or organic fiber fabric; and the multi-layer structure has more than 3 layers.
再者,本發明矽晶圓的兩面研磨方法,係包括有:準備兩面研磨用載具的步驟;以及在分別已黏貼研磨布的上定盤與下定盤間所配設的上述兩面研磨用載具上,裝填矽晶圓後,一邊朝上述上定盤與上述下定盤間供應漿料,一邊分別使上述上定盤與上述下定盤旋轉,而將上述矽晶圓施行兩面研磨的步驟;其中,上述兩面研磨用載具係具備有:由含纖維基材之樹脂積層板構成的略圓盤狀載具本體、以及在上述載具本體中形成的晶圓保持孔;上述載具本體主面的纖維露出率係未滿50%。Furthermore, the double-side polishing method of the silicon wafer of the present invention includes: the step of preparing a carrier for double-side polishing; and after loading the silicon wafer on the above-mentioned double-side polishing carrier arranged between the upper platen and the lower platen to which the polishing cloth has been respectively adhered, supplying slurry between the above-mentioned upper platen and the above-mentioned lower platen while rotating the above-mentioned upper platen and the above-mentioned lower platen respectively, to perform double-side polishing on the above-mentioned silicon wafer; wherein the above-mentioned double-side polishing carrier has: a roughly disc-shaped carrier body composed of a resin laminate containing a fiber substrate, and a wafer holding hole formed in the above-mentioned carrier body; the fiber exposure rate of the main surface of the above-mentioned carrier body is less than 50%.
根據本發明,可防止因纖維露出率增加導致載具磨耗速度急遽增加,俾可達載具長壽命化。所以,可利用減少載具更換頻度而提升生產性,且能提升滿足所需平坦度品質的矽晶圓良率。According to the present invention, the wear rate of the carrier can be prevented from increasing rapidly due to the increase in the fiber exposure rate, so that the life of the carrier can be prolonged. Therefore, the productivity can be improved by reducing the frequency of carrier replacement, and the yield of silicon wafers that meet the required flatness quality can be improved.
本發明矽晶圓的兩面研磨方法,最好在對上述矽晶圓施行兩面研磨的步驟前,更進一步包括有:依上述載具本體的平坦度在5μm以下、且上述纖維露出率未滿50%的方式,對上述兩面研磨用載具施行預研磨的步驟。依此,藉由使用平坦度5μm以下且纖維露出率未滿50%的載具,便可確保載具的耐磨損性、且提高晶圓的平坦度品質。The double-side polishing method of the silicon wafer of the present invention preferably further includes the step of pre-polishing the carrier for double-side polishing in such a manner that the flatness of the carrier body is less than 5 μm and the fiber exposure rate is less than 50% before the step of performing double-side polishing on the silicon wafer. Thus, by using a carrier with a flatness of less than 5 μm and a fiber exposure rate of less than 50%, the wear resistance of the carrier can be ensured and the flatness quality of the wafer can be improved.
本發明中,對上述兩面研磨用載具施行預研磨的步驟,最好依較薄於上述矽晶圓的研磨前厚度、且厚度差成為5~10μm的方式,調整上述載具本體的厚度。又,對上述矽晶圓施行兩面研磨的步驟,最好使用與上述矽晶圓研磨前厚度之厚度差在20μm以下範圍的上述兩面研磨用載具。即使因在兩面研磨步驟中重複使用載具,導致載具厚度逐漸減少,矽晶圓研磨前厚度與載具厚度差在5~20μm範圍內變化的情況,載具的纖維露出率仍維持未滿50%,因而可防止載具磨耗速度急遽增加。In the present invention, in the step of pre-grinding the double-sided grinding carrier, it is preferable to adjust the thickness of the carrier body in such a way that it is thinner than the pre-grinding thickness of the silicon wafer and the thickness difference becomes 5 to 10 μm. In addition, in the step of double-sided grinding of the silicon wafer, it is preferable to use the double-sided grinding carrier whose thickness difference with the pre-grinding thickness of the silicon wafer is within a range of 20 μm or less. Even if the thickness of the carrier gradually decreases due to repeated use of the carrier in the double-sided grinding step, and the difference between the pre-grinding thickness of the silicon wafer and the thickness of the carrier changes within a range of 5 to 20 μm, the fiber exposure rate of the carrier is still maintained at less than 50%, thereby preventing the wear rate of the carrier from increasing rapidly.
再者,本發明的兩面研磨裝置,係具備有:分別已黏貼研磨布的上定盤與下定盤、以及配置於上述上定盤與上述下定盤間且保持矽晶圓的兩面研磨用載具;其中,上述兩面研磨用載具係具備有:由含纖維基材之樹脂積層板構成的略圓盤狀載具本體、以及在上述載具本體中形成的晶圓保持孔;上述載具本體主面的纖維露出率係未滿50%。Furthermore, the double-sided polishing device of the present invention comprises: an upper platen and a lower platen to which polishing cloths are respectively adhered, and a double-sided polishing carrier arranged between the upper platen and the lower platen and holding a silicon wafer; wherein the double-sided polishing carrier comprises: a roughly disc-shaped carrier body composed of a resin laminate containing a fiber substrate, and a wafer holding hole formed in the carrier body; the fiber exposure rate of the main surface of the carrier body is less than 50%.
根據本發明,可防止因纖維露出率增加導致載具磨耗速度急遽增加,俾能達載具長壽命化。所以,可利用減少載具更換頻度而提升生產性,且能提升滿足所需平坦度品質的矽晶圓良率。 [發明效果] According to the present invention, the wear rate of the carrier can be prevented from increasing rapidly due to the increase in the fiber exposure rate, so that the life of the carrier can be extended. Therefore, productivity can be improved by reducing the frequency of carrier replacement, and the yield of silicon wafers that meet the required flatness quality can be improved. [Effect of the invention]
根據本發明可提供:藉由提升耐磨損性而達長壽命化的兩面研磨用載具及使用此之矽晶圓的兩面研磨方法及裝置。According to the present invention, a double-side polishing carrier having a longer life by improving wear resistance and a double-side polishing method and device for a silicon wafer using the carrier can be provided.
以下,參照所附圖式,針對本發明較佳實施形態進行詳細說明。Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the attached drawings.
圖1與圖2所示係本發明實施形態的兩面研磨裝置之構成圖,圖1係略剖視圖,圖2係略平面圖。FIG. 1 and FIG. 2 show the structure of a double-side polishing device according to an embodiment of the present invention, FIG. 1 is a schematic cross-sectional view, and FIG. 2 is a schematic plan view.
如圖1與圖2所示,兩面研磨裝置1係具備有朝上下方向呈相對向設置的上定盤2與下定盤3,在該上定盤2與下定盤3的研磨面上分別黏貼著研磨布4。研磨布4係可使用例如:使不織布含潤胺酯樹脂者、發泡聚胺酯墊。As shown in Fig. 1 and Fig. 2, the double-
在上定盤2的上方設有為對上定盤2與下定盤3之間供應漿料用的漿料供應裝置5。漿料供應裝置5係從插入於上定盤2的貫通孔2a中之噴嘴6供應漿料。漿料係可使用含膠體二氧化矽的無機鹼水溶液。A
在上定盤2與下定盤3間的中心部設有太陽齒輪7,在外圈部設有內齒輪8,構成行星齒輪式兩面研磨裝置。上定盤2、下定盤3、太陽齒輪7及內齒輪8係具有相同的旋轉中心軸,可相互獨立進行旋轉運動。A
在上定盤2與下定盤3之間配置複數(此處為3個)兩面研磨用載具10(以下簡稱「載具」)。各載具10係配置於太陽齒輪7與內齒輪8之間,載具10的外環齒係與太陽齒輪7及內齒輪8雙方嚙合。上定盤2與下定盤3係若利用未圖示驅動源進行旋轉驅動,便連動於太陽齒輪7與內齒輪8一起進行旋轉。藉此,載具10在上定盤2與下定盤3間一邊自轉,一邊圍繞太陽齒輪7進行公轉。此時,因為矽晶圓W係被封鎖保持於在載具10中所設置的晶圓保持孔內,因而利用上下研磨布4同時對兩面施行研磨。又,在研磨步驟中從噴嘴6經由貫通孔2a供應漿料。A plurality of (here, three) double-side polishing carriers 10 (hereinafter referred to as "carriers") are arranged between the
圖3所示係載具10的構成略平面圖。FIG. 3 is a schematic plan view of the structure of the
如圖3所示,載具10係具備有:具略圓盤狀外形的載具本體11、供保持矽晶圓W用的晶圓保持孔12(以下簡稱「保持孔」)、以及設置於載具本體11外圈部的外環齒13。保持孔12係依從載具本體11其中一主面(表面或上面),貫穿至另一主面(背面或下面)方式形成的圓形開口,保持孔12的直徑略等於矽晶圓W的直徑。因為保持孔12的中心位置偏離載具10的中心位置,因而保持孔12內的矽晶圓W係在載具10旋轉時進行偏心旋轉。本實施形態中,載具10中所形成保持孔12的數量係僅為一個,但亦可設置複數個保持孔12。As shown in FIG3 , the
圖4所示係構成載具10的樹脂積層板之截面構造剖視圖。FIG. 4 is a cross-sectional view showing the cross-sectional structure of the resin laminate constituting the
如圖4所示,兩面研磨用載具10的載具本體11,係由使纖維基材21含潤樹脂22的複合片材20(FRP片),呈複數片重疊的多層構造樹脂積層板構成。纖維基材21較佳係使用玻璃纖維織布、碳纖維織布等。樹脂22較佳係使用環氧、酚、芳醯胺等。樹脂積層板較佳係由複合片材20呈3層以上積層,較佳係如圖示的5層構造。As shown in FIG. 4 , the
本實施形態中,載具10(載具本體11)主面的纖維露出率係未滿50%。即,在兩面研磨步驟中,使用纖維露出率未滿50的載具10,不用纖維露出率達50%以上的載具10。理由係若纖維露出率達50%以上,載具的耐磨損性會急遽降低,導致載具壽命縮短。In this embodiment, the fiber exposure rate of the main surface of the carrier 10 (carrier body 11) is less than 50%. That is, in the double-sided polishing step, a
兩面研磨步驟中所使用載具10的纖維露出率理想係0%。但是,經常使用纖維露出率0%的載具10係屬於極困難。通常樹脂積層板係將複數片的複合片材20施行熱壓形成一體化而製作。在熱壓時,因為最表面的樹脂會流落,因而即使增加樹脂對纖維基材的含潤量,但仍不會增加最表面的樹脂厚度。The fiber exposure rate of the
此外,因為剛完成後未使用全新載具係平坦度差,因而在實際使用前便施行全新載具的預研磨(前處理)(參照圖5)。具體而言,依與加工對象矽晶圓研磨前厚度的差成為5~10μm、載具平坦度在5μm以下的方式施行預研磨。若施行此種前處理,在載具10主面上一定會露出纖維基材21,依照研磨量判斷纖維露出率會達50%以上。若纖維露出率達50%以上,載具的磨耗速度會急遽增加,導致載具壽命縮短。In addition, because the flatness of a new carrier is poor after it is completed and not used, pre-grinding (pre-treatment) of the new carrier is performed before actual use (refer to Figure 5). Specifically, pre-grinding is performed in such a way that the difference in thickness between the silicon wafer to be processed before grinding is 5~10μm and the flatness of the carrier is less than 5μm. If this pre-treatment is performed, the
但是,本實施形態中,兩面研磨步驟中所使用載具主面的纖維露出率維持未滿50%,且當對完全未使用過的全新載具施行預研磨時,剛施行預研磨後理所當然就不用說,就連因重複使用載具導致到達厚度下限值時,亦均依維持未滿50%纖維露出率的方式調整研磨量,因而可提升載具耐磨損性,俾達長壽命化。However, in the present embodiment, the fiber exposure rate of the main surface of the carrier used in the double-sided grinding step is maintained at less than 50%, and when pre-grinding is performed on a completely new carrier that has never been used, the grinding amount is adjusted in such a way as to maintain the fiber exposure rate of less than 50%, not only immediately after the pre-grinding, but also when the thickness reaches the lower limit due to repeated use of the carrier. This can improve the wear resistance of the carrier and extend its life.
圖6所示係本發明實施形態矽晶圓的兩面研磨方法流程圖。FIG. 6 is a flow chart of a method for polishing both sides of a silicon wafer according to an embodiment of the present invention.
如圖6所示,本實施形態矽晶圓的兩面研磨方法,首先準備未使用的載具10(步驟S1)。如上述,載具10係將複數片(例如5片)的複合片材20施行熱壓而形成樹脂積層板後,施行打穿加工形成包含保持孔12與外環齒13在內的既定形狀而製作。As shown in FIG6 , the double-side polishing method of the present embodiment of the present invention first prepares an unused carrier 10 (step S1). As described above, the
其次,為載具10的厚度調整及提升平坦度,便實施載具的預研磨(前處理)(步驟S2)。載具的預研磨係使用晶圓研磨用裝置外的其他裝置,使用摻磨粒漿料實施載具研磨。又,載具的預研磨時,依纖維露出率未滿50%方式,設定研磨的研磨量。例如依成為較晶圓研磨前厚度(例如785μm)更薄5~10μm的既定厚度(厚度上限值)方式,設定研磨的研磨量實施研磨加工。藉此,獲得1套組內的載具平坦度調整於5μm以下,且纖維露出率未滿50%的載具。因為1套組內的載具平坦度成為5μm以下,當然各個載具的平坦度亦在5μm以下。Next, in order to adjust the thickness of the
其次,使用預研磨後的載具10,實際實施矽晶圓W的兩面研磨步驟(步驟S3)。加工對象矽晶圓係依成為目標厚度與平坦度方式施行兩面研磨。待研磨加工完成,便從載具上取出矽晶圓W,送往下一加工步驟(單面研磨步驟)。Next, the
載具10係可再利用,重複使用直到成為既定厚度下限值為止(步驟S4N、S5、S6、S3)。若載具使用於兩面研磨步驟,則載具厚度亦會減少,藉由重複施行晶圓研磨,載具本身亦會隨之磨耗。特別因為樹脂製載具的磨耗較金屬製載具嚴重,因而可重複使用的次數減少,導致生產性降低。The
為對晶圓W施行兩面研磨必需使用較薄於晶圓W的載具10,但當使用相對於晶圓W目標厚度呈非常薄的載具10時,將無法確保晶圓所需平坦度。所以,將兩面研磨步驟時可使用載具的厚度下限值,規定於晶圓的目標厚度附近,在下限值以下的過薄載具被排除(廢棄)於使用對象外(步驟S4Y、S7)。載具的厚度下限值係例如設定為晶圓研磨前厚度(例如785μm)減20μm。In order to perform double-sided polishing on the wafer W, a
再者,載具主面的纖維露出率達50%以上之載具亦被從持續使用的對象外(步驟S5Y、S7)。通常載具的纖維露出率會隨使用次數增加而增加,纖維露出率達50%以上載具的磨耗速度非常快。但是,因為本實施形態的載具係依即使從既定厚度上限值重複使用到厚度下限值,但纖維露出率仍經常未滿50%的方式形成,因而可抑制載具的磨耗速度增加,俾能達長壽命化。Furthermore, carriers with a fiber exposure rate of 50% or more on the main surface of the carrier are also excluded from continuous use (steps S5Y and S7). Generally, the fiber exposure rate of a carrier increases with the number of uses, and the wear rate of a carrier with a fiber exposure rate of 50% or more is very fast. However, because the carrier of this embodiment is formed in such a way that the fiber exposure rate is often less than 50% even if it is repeatedly used from a predetermined upper limit of thickness to a lower limit of thickness, the wear rate of the carrier can be suppressed to achieve a long life.
如以上所說明,本實施形態矽晶圓的兩面研磨方法,係使用由樹脂積層板所構成的兩面研磨用載具,對矽晶圓施行兩面研磨,且載具主面的纖維露出率未滿50%,因而可提升耐磨損性,俾能達載具長壽命化。As described above, the double-side polishing method of the silicon wafer of the present embodiment uses a double-side polishing carrier composed of a resin laminate to perform double-side polishing on the silicon wafer, and the fiber exposure rate of the main surface of the carrier is less than 50%, thereby improving the wear resistance and achieving a longer life of the carrier.
以上,針對本發明較佳實施形態進行說明,惟本發明並不僅侷限於上述實施形態,在不脫逸本發明主旨之範圍內可進行各種變更,當然該等亦均涵蓋於本發明範圍內。The above is a description of the preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and various modifications can be made without departing from the spirit of the present invention, and of course, all of these are also included in the scope of the present invention.
例如上述實施形態中,舉可裝填3片樹脂製載具的兩面研磨裝置例,惟兩面研磨裝置的構成並無特別的限定,可採用能使用樹脂製載具的各種裝置。又,在載具中可裝填的晶圓片數、載具形狀亦無特別的限定。 [實施例] For example, in the above-mentioned embodiment, a double-sided polishing device that can load three resin carriers is exemplified, but the structure of the double-sided polishing device is not particularly limited, and various devices that can use resin carriers can be adopted. In addition, there are no particular limitations on the number of wafers that can be loaded in the carrier and the shape of the carrier. [Example]
<載具平坦度與晶圓平坦度品質之關係> 針對載具平坦度對晶圓平坦度品質所造成影響進行評價。兩面研磨裝置係使用可裝填5片直徑500mm載具者。載具係具有單一的晶圓保持孔,可裝填1片直徑300mm的晶圓。晶圓係使用直徑300mm的p型矽單晶晶圓。研磨墊係使用未含磨粒的氨酯製研磨墊。漿料係使用含有粒徑60~110nm之二氧化矽磨粒、且pH11~12的無機鹼水溶液。 <Relationship between carrier flatness and wafer flatness quality> The effect of carrier flatness on wafer flatness quality was evaluated. The double-side polishing device used a carrier that can load 5 wafers with a diameter of 500 mm. The carrier has a single wafer holding hole and can load 1 wafer with a diameter of 300 mm. The wafer used was a p-type silicon single crystal wafer with a diameter of 300 mm. The polishing pad used was a urethane polishing pad without abrasive grains. The slurry used was an inorganic alkaline aqueous solution with a pH of 11 to 12 and containing silicon dioxide abrasive grains with a particle size of 60 to 110 nm.
所製作的載具經事先施行預研磨後,使用雷射位移計施行載具的厚度測定,求取1批次內的載具平坦度。1批次內的載具平坦度係從距載具保持孔中心朝上下左右四方向,距離載具保持孔中心1.01r(mm)的位置,設為測定點。After the carriers are pre-polished, the thickness of the carriers is measured using a laser displacement meter to obtain the flatness of the carriers within a batch. The flatness of the carriers within a batch is measured at a point 1.01r (mm) from the center of the carrier holding hole in the four directions of up, down, left, and right.
載具的平坦度計算方法係如圖7所示。將從保持孔中心C朝載具中心的方向設為基準方位(θ=0°),分別求取θ=0°、90°、180°、270°四方向在外圈附近的4個地方之厚度測定值X
1、X
2、X
3、X
4。保持孔12中心C距厚度測定點的距離設為1.01r(mm)。r係晶圓保持孔的半徑。
The flatness calculation method of the carrier is shown in Figure 7. The direction from the center C of the holding hole toward the center of the carrier is set as the reference direction (θ=0°), and the thickness measurement values X1 , X2 , X3, and X4 are obtained at four locations near the outer circle in the four directions of θ=0°, 90°, 180°, and 270 °. The distance from the center C of the holding
從5片載具分別各4個地方獲得合計20地方的測定值中,將最大值X max與最小值X min之差ΔX=X max-X min,設為1批次內的載具平坦度(μm)。 From the measurement values obtained at 4 locations on each of the 5 carriers, a total of 20 locations, the difference ΔX=X max -X min between the maximum value X max and the minimum value X min was taken as the carrier flatness (μm) within one batch.
接著,測定經兩面研磨後的矽晶圓之ESFQR(Edge Site flatness Front reference least Square Range)。著眼於平坦度容易惡化的晶圓邊緣之平坦度評價指標(部位平整度),表示邊緣塌邊(edge roll off)的大小。晶圓邊緣的平坦度係將設定為距晶圓最外圈例如2~32mm範圍(扇區長度30mm)的環狀外圈區域,更進一步朝圓周方向均等分割而獲得單位區域(部位),再依每個單位區域(部位)求取。ESFQR測定時係使用晶圓平坦度測定裝置(KLA-Tencor公司製Wafer Sight)。測定條件係將測定範圍設為296mm(最外圈2mm除外),邊緣部位測定時的扇區數(部位數)設為72,扇區長度設為30mm。載具平坦度與經研磨後晶圓的EFSQR之關係如圖8所示。另外,ESFQR係1批次內的5片晶圓測定值之平均值。Next, measure the ESFQR (Edge Site flatness Front reference least Square Range) of the silicon wafer after double-sided polishing. Focus on the flatness evaluation index (site flatness) of the wafer edge where flatness is easily deteriorated, indicating the size of the edge roll off. The flatness of the wafer edge is set to an annular outer ring area that is set to a range of 2~32mm (sector length 30mm) from the outermost circle of the wafer, and further divide it equally in the circumferential direction to obtain unit areas (sites), and then obtain it according to each unit area (site). The ESFQR measurement is performed using a wafer flatness measurement device (Wafer Sight manufactured by KLA-Tencor). The measurement conditions are as follows: the measurement range is set to 296mm (excluding the outermost 2mm), the number of sectors (number of sites) when measuring the edge is set to 72, and the sector length is set to 30mm. The relationship between the carrier flatness and the EFSQR of the polished wafer is shown in Figure 8. In addition, ESFQR is the average value of the measured values of 5 wafers in one batch.
如圖8所示,得知若載具的平坦度大於5μm,則晶圓的ESFQR會急遽惡化。此現象可認為因1批次內的載具厚度變動(平坦度)較大,導致1批次內的晶圓研磨狀態出現變動。As shown in Figure 8, it is known that if the flatness of the carrier is greater than 5μm, the ESFQR of the wafer will deteriorate rapidly. This phenomenon can be considered to be due to the large variation in carrier thickness (flatness) within a batch, which leads to variations in the polishing state of the wafers within a batch.
<載具之纖維露出率與載具磨耗速度之關係> 其次,針對載具主面的纖維露出率對載具磨耗速度所造成影響進行評價。載具的材料係使用由5片使玻璃纖維布基材含潤環氧樹脂的片材,重疊的5層構造樹脂積層板構成。 <Relationship between carrier fiber exposure rate and carrier wear rate> Next, the effect of the carrier fiber exposure rate on the carrier wear rate was evaluated. The carrier material is composed of 5 layers of structural resin laminated boards, which are made of 5 sheets of glass fiber cloth substrates moistened with epoxy resin.
載具主面的纖維露出率係將從載具晶圓保持孔外圈端距50mm以內的外圈部區域中,隨機選取的10個地方設為觀察地方,拍攝各觀察地方的CCD顯微鏡影像,再將拍攝影像施行二值化處理而計算出纖維部分的面積比。圖9(a)與(b)所示係載具表面的CCD顯微鏡影像一例。圖9(a)所示係二值化處理前的影像,圖9(b)所示係二值化處理後的影像。各測定地方的影像尺寸係2.8×2.1(mm)。載具表面的纖維露出率調整係藉由在為調整載具厚度或平坦度,而對載具施行預研磨的步驟中,調整研磨量而實施。The fiber exposure rate on the main surface of the carrier is determined by randomly selecting 10 locations in the outer ring area within 50 mm from the outer ring end of the carrier wafer holding hole as observation locations, taking CCD microscope images of each observation location, and then binarizing the captured images to calculate the area ratio of the fiber portion. Figures 9(a) and (b) show an example of CCD microscope images of the carrier surface. Figure 9(a) shows the image before binarization, and Figure 9(b) shows the image after binarization. The image size of each measured location is 2.8×2.1 (mm). The fiber exposure rate on the carrier surface is adjusted by adjusting the grinding amount during the step of pre-grinding the carrier to adjust the carrier thickness or flatness.
載具磨耗速度係在裝填稍微薄於載具厚度的虛設矽晶圓後,使用含有膠體二氧化矽的矽晶圓研磨用漿料,施行載具的兩面研磨,從此時載具厚度每單位時間的減少量(研磨前後的厚度差)計算出。結果如圖10所示。圖10中,縱軸載具磨耗速度係將纖維露出率90%時的值,設為基準值100時的相對值。The carrier wear rate is calculated from the reduction in carrier thickness per unit time (the difference in thickness before and after polishing) after loading a dummy silicon wafer slightly thinner than the carrier thickness and polishing both sides of the carrier using a silicon wafer polishing slurry containing colloidal silica. The results are shown in Figure 10. In Figure 10, the longitudinal carrier wear rate is a relative value when the fiber exposure rate is 90% and the reference value is set to 100.
由圖10得知,纖維露出率42%以下時載具磨耗速度在27以下的較低值,但當纖維露出率50%前後時載具磨耗速度出現急速增加,當纖維露出率達60%以上時載具磨耗速度接近約100。反之,得知載具磨耗速度從纖維露出率低於60%時開始急遽降低,當纖維露出率50%時載具磨耗速度係纖維露出率90%時的載具磨耗速度一半以下。依此,若纖維露出率達50%以上則載具容易磨耗的理由,可認為因高鹼性研磨用漿料,對載具表面露出的玻璃纖維部分進行腐蝕所致。As shown in Figure 10, when the fiber exposure rate is below 42%, the carrier wear rate is a low value below 27, but when the fiber exposure rate is around 50%, the carrier wear rate increases rapidly, and when the fiber exposure rate reaches 60% or more, the carrier wear rate is close to about 100. On the contrary, it is known that the carrier wear rate begins to decrease rapidly when the fiber exposure rate is lower than 60%, and when the fiber exposure rate is 50%, the carrier wear rate is less than half of the carrier wear rate when the fiber exposure rate is 90%. Accordingly, the reason why the carrier is easily worn when the fiber exposure rate reaches more than 50% can be considered to be due to the corrosion of the glass fiber exposed on the surface of the carrier by the high alkaline polishing slurry.
<載具之纖維露出率與晶圓處理片數的關係> 針對經考慮某晶圓厚度與平坦度規格所設定的載具厚度規格,在從上限至下限內重複使用載具時的晶圓處理片數進行評價。結果如圖11所示。 <Relationship between carrier fiber exposure rate and number of wafers processed> For a carrier thickness specification set in consideration of a certain wafer thickness and flatness specification, the number of wafers processed when the carrier is repeatedly used from the upper limit to the lower limit is evaluated. The results are shown in Figure 11.
由圖11中得知,纖維露出率42%以下的載具時,晶圓處理片數係400前後,但纖維露出率48%時的晶圓處理片數則降低至250,又當纖維露出率達60%以上時,晶圓處理片數降低至100左右。As shown in FIG11 , when the fiber exposure rate is below 42%, the number of wafers processed is about 400, but when the fiber exposure rate is 48%, the number of wafers processed is reduced to 250, and when the fiber exposure rate is above 60%, the number of wafers processed is reduced to about 100.
載具的纖維露出率係如上述對會載具磨耗速度造成影響,因而纖維露出率最好維持未滿50%,藉此可確認到能延長載具壽命。As mentioned above, the fiber exposure rate of the carrier affects the wear rate of the carrier, so it is best to maintain the fiber exposure rate less than 50%, which can extend the life of the carrier.
1:兩面研磨裝置
2:上定盤
2a:貫通孔
3:下定盤
4:研磨布
5:漿料供應裝置
6:噴嘴
7:太陽齒輪
8:內齒輪
10:兩面研磨用載具
11:載具本體
12:晶圓保持孔
13:外環齒
20:複合片材
20a:複合片材
20b:複合片材
21:纖維基材
22:樹脂
W:矽晶圓
1: Double-sided polishing device
2:
圖1係本發明實施形態的製造裝置之構成略剖視圖; 圖2係本發明實施形態的單結晶製造裝置之構成略平面圖; 圖3係載具的構成略平面圖; 圖4係構成載具的樹脂積層板之截面構造剖視圖; 圖5係載具的預研磨(前處理)說明示意圖; 圖6係本發明實施形態的矽晶圓的兩面研磨方法之說明流程圖; 圖7係載具的平坦度計算方法說明示意圖; 圖8係載具平坦度與晶圓外圈平坦度(ESFQR)之關係圖; 圖9中,圖9(a)與(b)係載具表面的CCD顯微鏡影像,圖9(a)係二值化處理前的影像,圖9(b)係二值化處理後的影像; 圖10係載具的纖維露出率與磨耗速度之關係圖;以及 圖11係載具纖維露出率與晶圓處理片數之關係圖。 Figure 1 is a schematic cross-sectional view of the structure of the manufacturing device of the embodiment of the present invention; Figure 2 is a schematic plan view of the structure of the single crystal manufacturing device of the embodiment of the present invention; Figure 3 is a schematic plan view of the structure of the carrier; Figure 4 is a cross-sectional view of the cross-sectional structure of the resin laminate constituting the carrier; Figure 5 is a schematic diagram for explaining the pre-grinding (pre-treatment) of the carrier; Figure 6 is a flow chart for explaining the double-sided grinding method of the silicon wafer of the embodiment of the present invention; Figure 7 is a schematic diagram for explaining the flatness calculation method of the carrier; Figure 8 is a relationship diagram between the flatness of the carrier and the flatness of the outer ring of the wafer (ESFQR); In FIG9 , FIG9 (a) and (b) are CCD microscope images of the carrier surface, FIG9 (a) is the image before binarization, and FIG9 (b) is the image after binarization; FIG10 is a relationship diagram between the fiber exposure rate and the wear rate of the carrier; and FIG11 is a relationship diagram between the fiber exposure rate of the carrier and the number of wafers processed.
10:兩面研磨用載具 10: Carrier for double-sided grinding
11:載具本體 11: Vehicle body
12:晶圓保持孔 12: Wafer holding hole
13:外環齒 13: Outer ring teeth
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022-068746 | 2022-04-19 | ||
| JP2022068746A JP7613413B2 (en) | 2022-04-19 | 2022-04-19 | Double-sided polishing carrier and method and apparatus for double-sided polishing of silicon wafers using the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202342232A TW202342232A (en) | 2023-11-01 |
| TWI872474B true TWI872474B (en) | 2025-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112107747A TWI872474B (en) | 2022-04-19 | 2023-03-03 | Carrier for double-sided polishing, and double-sided polishing method and apparatus for silicon wafer using same |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP7613413B2 (en) |
| TW (1) | TWI872474B (en) |
| WO (1) | WO2023203915A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2025099460A (en) * | 2023-12-21 | 2025-07-03 | 株式会社Sumco | Method for manufacturing carrier plate for double-sided polishing device, double-sided polishing method of workpiece, and carrier plate for double-sided polishing device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010023217A (en) * | 2008-07-24 | 2010-02-04 | Kyocera Chemical Corp | Carrier disc for retaining article to be polished |
| TWI733943B (en) * | 2016-12-09 | 2021-07-21 | 日商信越半導體股份有限公司 | Carrier for double-sided grinding device, double-sided grinding device and double-sided grinding method |
| TW202144121A (en) * | 2020-05-19 | 2021-12-01 | 日商信越半導體股份有限公司 | Manufacturing method of carrier for double-sided grinding device and double-sided grinding method of wafer |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4698178B2 (en) | 2004-07-13 | 2011-06-08 | スピードファム株式会社 | Carrier for holding an object to be polished |
| JP2008044083A (en) | 2006-08-18 | 2008-02-28 | Kyocera Chemical Corp | Abrasive holding material |
| KR20100065562A (en) * | 2008-12-08 | 2010-06-17 | 주식회사 실트론 | Wrapping carrier |
| DE112013003279B4 (en) | 2012-06-25 | 2023-12-21 | Sumco Corporation | Method and device for polishing work |
| JP6152340B2 (en) | 2013-12-26 | 2017-06-21 | Hoya株式会社 | Manufacturing method of disk-shaped substrate and carrier for grinding or polishing |
| JP2015181082A (en) | 2015-04-28 | 2015-10-15 | 旭硝子株式会社 | Glass substrate for magnetic recording medium |
| SG11201802381PA (en) | 2016-03-31 | 2018-04-27 | Hoya Corp | Carrier and substrate manufacturing method using this carrier |
| JP2020055065A (en) | 2018-10-01 | 2020-04-09 | マーベリックパートナーズ株式会社 | Resin-made polishing carrier and method for producing the same |
-
2022
- 2022-04-19 JP JP2022068746A patent/JP7613413B2/en active Active
-
2023
- 2023-03-03 TW TW112107747A patent/TWI872474B/en active
- 2023-03-10 WO PCT/JP2023/009225 patent/WO2023203915A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010023217A (en) * | 2008-07-24 | 2010-02-04 | Kyocera Chemical Corp | Carrier disc for retaining article to be polished |
| TWI733943B (en) * | 2016-12-09 | 2021-07-21 | 日商信越半導體股份有限公司 | Carrier for double-sided grinding device, double-sided grinding device and double-sided grinding method |
| TW202144121A (en) * | 2020-05-19 | 2021-12-01 | 日商信越半導體股份有限公司 | Manufacturing method of carrier for double-sided grinding device and double-sided grinding method of wafer |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7613413B2 (en) | 2025-01-15 |
| JP2023158771A (en) | 2023-10-31 |
| TW202342232A (en) | 2023-11-01 |
| WO2023203915A1 (en) | 2023-10-26 |
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