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TWI871964B - Semiconductor structure and manufacturing method thereof - Google Patents

Semiconductor structure and manufacturing method thereof Download PDF

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TWI871964B
TWI871964B TW113118508A TW113118508A TWI871964B TW I871964 B TWI871964 B TW I871964B TW 113118508 A TW113118508 A TW 113118508A TW 113118508 A TW113118508 A TW 113118508A TW I871964 B TWI871964 B TW I871964B
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insulating layer
low
dielectric layer
layer
conductive column
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TW113118508A
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TW202435713A (en
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李俊毅
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南亞科技股份有限公司
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Abstract

A semiconductor structure includes a semiconductor substrate, an insulating layer, a first conductive pillar, a low-k dielectric layer, and a second conductive pillar. The insulating layer covers the semiconductor substrate. The first conductive pillar is embedded in the semiconductor substrate and the insulating layer. The low-k dielectric layer covers the insulating layer. The second conductive pillar penetrates the low-k dielectric layer and the insulating layer and is in contact with the first conductive pillar, in which the second conductive pillar has a first portion in the low-k dielectric layer and a second portion in the insulating layer, and the second portion has a width tapering from top to bottom.

Description

半導體結構及其製造方法Semiconductor structure and method for manufacturing the same

本揭示內容是關於一種半導體結構及其製造方法。The present disclosure relates to a semiconductor structure and a method for manufacturing the same.

對於許多現代應用,半導體元件是不可或缺的。隨著電子科技的進步,半導體元件的尺寸變得越來越小,同時提供較佳的功能以及包含較大的積體電路數量。半導體元件小型化,且具有不同型態、尺寸及功能的半導體元件會整合並封裝在單一模組中。並且,可執行許多製造步驟以整合各種不同型態之半導體裝置。然而,這些半導體元件的製造與整合包含許多複雜步驟。這些半導體元件之製造與整合的複雜度的增加可能造成缺陷,例如在多層絕緣層中形成開孔時,可能會因為蝕刻劑對於不同材料的蝕刻速率不同,故開孔的側壁可能凹凸不平,從而使後續填入開孔的導電結構與基板間可能存在空孔(void)導致電路的可靠性下降,並且相鄰開口中填入凹陷側壁的導電結構由於距離變近,導電結構之間的電阻電容延遲(Resistive-capacitive delay, RC delay)會增加。據此,目前亟需改善製造半導體元件的流程,以克服上述缺陷並加強其效能。Semiconductor components are indispensable for many modern applications. With the advancement of electronic technology, the size of semiconductor components has become smaller and smaller, while providing better functions and containing a larger number of integrated circuits. Semiconductor components are miniaturized, and semiconductor components with different types, sizes and functions are integrated and packaged in a single module. Moreover, many manufacturing steps can be performed to integrate various types of semiconductor devices. However, the manufacturing and integration of these semiconductor components involve many complex steps. The increased complexity of manufacturing and integration of these semiconductor components may cause defects. For example, when forming an opening in a multi-layer insulating layer, the sidewalls of the opening may be uneven because the etching rate of the etchant is different for different materials, which may cause a void to exist between the conductive structure filled in the opening and the substrate, resulting in reduced circuit reliability. In addition, the conductive structure filled in the recessed sidewalls of adjacent openings will increase the resistive-capacitive delay (RC delay) between the conductive structures due to the closer distance. Therefore, there is an urgent need to improve the process of manufacturing semiconductor components to overcome the above defects and enhance their performance.

本揭示內容提供一種半導體結構,其包括半導體基板、絕緣層、第一導電柱、低介電係數介電層及第二導電柱。絕緣層覆蓋半導體基板。第一導電柱嵌設於半導體基板及絕緣層中。低介電係數介電層覆蓋絕緣層。第二導電柱穿過低介電係數介電層及絕緣層,且接觸第一導電柱。第二導電柱具有位於低介電係數介電層中的第一部分及位於絕緣層中的第二部分,第二部分的寬度由上向下漸小。The present disclosure provides a semiconductor structure, which includes a semiconductor substrate, an insulating layer, a first conductive column, a low-k dielectric layer and a second conductive column. The insulating layer covers the semiconductor substrate. The first conductive column is embedded in the semiconductor substrate and the insulating layer. The low-k dielectric layer covers the insulating layer. The second conductive column passes through the low-k dielectric layer and the insulating layer and contacts the first conductive column. The second conductive column has a first portion located in the low-k dielectric layer and a second portion located in the insulating layer, and the width of the second portion gradually decreases from top to bottom.

在一些實施方式中,低介電係數介電層的介電係數小於3.5。In some embodiments, the low-k dielectric layer has a k-value less than 3.5.

在一些實施方式中,第一部分的側壁實質上垂直。In some embodiments, the side walls of the first portion are substantially vertical.

在一些實施方式中,絕緣層包括氧化物,低介電係數介電層包括碳摻雜氧化物(Carbon-doped oxide, CDO)。In some embodiments, the insulating layer includes oxide, and the low-k dielectric layer includes carbon-doped oxide (CDO).

本揭示內容提供一種製造半導體結構的方法,其包括以下操作。接收半導體基板、絕緣層及第一導電柱,其中絕緣層位於半導體基板上,第一導電柱嵌設於半導體基板及絕緣層中。形成低介電係數介電層覆蓋絕緣層。形成圖案化光阻結構於低介電係數介電層上。藉由電漿製程蝕刻低介電係數介電層及絕緣層,於低介電係數介電層及絕緣層中形成溝槽暴露出第一導電柱的一部分,其中電漿製程施加電源功率(source power)且間歇地施加偏壓功率(bias power)。形成第二導電柱於溝槽中,其中第二導電柱電性連接第一導電柱。The present disclosure provides a method for manufacturing a semiconductor structure, which includes the following operations. A semiconductor substrate, an insulating layer and a first conductive column are received, wherein the insulating layer is located on the semiconductor substrate, and the first conductive column is embedded in the semiconductor substrate and the insulating layer. A low-k dielectric layer is formed to cover the insulating layer. A patterned photoresist structure is formed on the low-k dielectric layer. The low-k dielectric layer and the insulating layer are etched by a plasma process to form a groove in the low-k dielectric layer and the insulating layer to expose a portion of the first conductive column, wherein the plasma process applies a source power and intermittently applies a bias power. A second conductive column is formed in the trench, wherein the second conductive column is electrically connected to the first conductive column.

在一些實施方式中,在電漿製程中,用於產生電漿的氣體包括四氟化碳(CF 4)、抑制劑及稀釋氣體。 In some embodiments, in the plasma process, the gas used to generate plasma includes carbon tetrafluoride (CF 4 ), a suppressant, and a diluent gas.

在一些實施方式中,四氟化碳、抑制劑與稀釋氣體的流量比為3~4:1~3:1~2,且四氟化碳的流量高於抑制劑的流量。In some embodiments, the flow ratio of carbon tetrafluoride, inhibitor and dilution gas is 3-4:1-3:1-2, and the flow rate of carbon tetrafluoride is higher than the flow rate of the inhibitor.

在一些實施方式中,抑制劑包括三氟甲烷。In some embodiments, the inhibitor comprises trifluoromethane.

在一些實施方式中,電源功率為1500 W至5000W,偏壓功率為100W至700W。In some embodiments, the power supply power is 1500 W to 5000 W, and the bias power is 100 W to 700 W.

在一些實施方式中,藉由電漿製程蝕刻低介電係數介電層及絕緣層包括:  重複執行一操作,操作包括:開啟偏壓電源0.2秒至0.5秒以施加偏壓功率,關閉偏壓電源0.5秒至0.8秒。In some embodiments, etching a low-k dielectric layer and an insulating layer by a plasma process includes: repeatedly performing an operation including: turning on a bias power supply for 0.2 seconds to 0.5 seconds to apply bias power, and turning off the bias power supply for 0.5 seconds to 0.8 seconds.

現在將詳細提及本揭示內容的實施方式,其實例以附圖說明。在可能的情況下,在附圖和描述中使用相同的參考號碼來指稱相同或相似的部件。Reference will now be made in detail to embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals are used in the drawings and description to refer to the same or similar parts.

以附圖詳細描述及揭露以下的複數個實施方式。為明確說明,許多實務上的細節將在以下敘述中一併說明。然而,應當理解,這些實務上的細節並非旨在限制本揭示內容。也就是說,在本揭示內容部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式,一些習知結構與元件在圖式中將以示意方式繪示。The following multiple implementations are described and disclosed in detail with the attached drawings. For clarity, many practical details will be described together in the following description. However, it should be understood that these practical details are not intended to limit the content of this disclosure. In other words, in some implementations of the content of this disclosure, these practical details are not necessary. In addition, to simplify the drawings, some known structures and components will be shown in schematic form in the drawings.

雖然下文中利用一系列的操作或步驟來說明在此揭露之方法,但是這些操作或步驟所示的順序不應被解釋為本揭示內容的限制。例如,某些操作或步驟可以按不同順序進行及/或與其它步驟同時進行。此外,並非必須執行所有繪示的操作、步驟及/或特徵才能實現本揭示內容的實施方式。此外,在此所述的每一個操作或步驟可以包含數個子步驟或動作。Although a series of operations or steps are used below to illustrate the methods disclosed herein, the order in which these operations or steps are shown should not be construed as a limitation of the present disclosure. For example, certain operations or steps may be performed in a different order and/or simultaneously with other steps. Furthermore, not all operations, steps, and/or features shown must be performed to implement the present disclosure. Furthermore, each operation or step described herein may include a number of sub-steps or actions.

本揭示內容提供一種製造半導體結構的方法。第1圖至第7圖是根據本揭示內容各種實施方式在製造半導體結構的中間階段的剖面示意圖。The present disclosure provides a method for manufacturing a semiconductor structure. Figures 1 to 7 are cross-sectional schematic diagrams of various embodiments of the present disclosure at intermediate stages of manufacturing a semiconductor structure.

如第1圖所示,接收半導體基板110、絕緣層120及複數個第一導電柱130,其中絕緣層120位於半導體基板110上,第一導電柱130嵌設於半導體基板110及絕緣層120中。形成低介電係數介電層140覆蓋絕緣層120。形成犧牲層150覆蓋低介電係數介電層140。形成光阻結構160覆蓋犧牲層150。在一些實施方式中,光阻結構160包括光阻下層162、抗反射塗層164及光阻層166,其中抗反射塗層164覆蓋光阻下層162,光阻層166覆蓋抗反射塗層164。在一些實施方式中,形成光阻結構160包括:形成光阻下層162覆蓋犧牲層150。形成抗反射塗層164覆蓋光阻下層162。形成具有孔洞H1的光阻層166覆蓋抗反射塗層164,因此,抗反射塗層164的一部分藉由孔洞H1暴露出來。本揭示內容的光阻結構160不限於上述實施方式。As shown in FIG. 1 , a semiconductor substrate 110, an insulating layer 120 and a plurality of first conductive pillars 130 are received, wherein the insulating layer 120 is located on the semiconductor substrate 110, and the first conductive pillars 130 are embedded in the semiconductor substrate 110 and the insulating layer 120. A low-k dielectric layer 140 is formed to cover the insulating layer 120. A sacrificial layer 150 is formed to cover the low-k dielectric layer 140. A photoresist structure 160 is formed to cover the sacrificial layer 150. In some embodiments, the photoresist structure 160 includes a photoresist lower layer 162, an anti-reflective coating 164, and a photoresist layer 166, wherein the anti-reflective coating 164 covers the photoresist lower layer 162, and the photoresist layer 166 covers the anti-reflective coating 164. In some embodiments, forming the photoresist structure 160 includes: forming the photoresist lower layer 162 to cover the sacrificial layer 150. Forming the anti-reflective coating 164 to cover the photoresist lower layer 162. Forming the photoresist layer 166 having a hole H1 to cover the anti-reflective coating 164, so that a portion of the anti-reflective coating 164 is exposed through the hole H1. The photoresist structure 160 of the present disclosure is not limited to the above embodiments.

在一些實施方式中,半導體基板110包括絕緣層112、絕緣層114及設置在絕緣層112及絕緣層114中的半導體元件。在一些實施方式中,半導體基板110包括與第一導電柱130電性連接的半導體元件,例如埋設於絕緣層112中的金屬氧化物半導體場效電晶體116(Metal-oxide-semiconductor field-effect transistor, MOSFET),或是埋設於絕緣層114中的動態隨機存取記憶體(Dynamic random access memory,DRAM)的多個電容118,電容118可藉由上電極板119與第一導電柱130電性連接。MOSFET例如可與周邊電路相連。這些電容118可作為DRAM的單元陣列(Cell array)。In some embodiments, the semiconductor substrate 110 includes an insulating layer 112, an insulating layer 114, and semiconductor elements disposed in the insulating layer 112 and the insulating layer 114. In some embodiments, the semiconductor substrate 110 includes a semiconductor element electrically connected to the first conductive pillar 130, such as a metal-oxide-semiconductor field-effect transistor 116 (MOSFET) embedded in the insulating layer 112, or a plurality of capacitors 118 of a dynamic random access memory (DRAM) embedded in the insulating layer 114. The capacitor 118 can be electrically connected to the first conductive pillar 130 via an upper electrode plate 119. The MOSFET can be connected to a peripheral circuit, for example. The capacitors 118 can be used as a cell array of a DRAM.

在一些實施方式中,絕緣層120包括氧化物(例如二氧化矽、摻雜氧化矽、矽烷氧化物)、氮化矽、氮氧化矽、碳氧化矽、矽碳氮化物、無摻雜矽酸鹽玻璃、硼磷矽酸鹽玻璃(Borophosphosilicate glass, BPSG)、磷矽酸鹽玻璃(Phosphosilicate glass, PSG)、硼矽酸鹽(Borosilicate glass, BSG)或其組合。舉例來說,可藉由四乙氧基矽烷(tetraethoxysilane, TEOS)作為形成二氧化矽的前驅物。在一些實施方式中,低介電係數介電層140的介電係數小於等於3.5。舉例來說,介電係數介於2.4至3.5,例如2.4、2.5、2.6、2.7、2.8、2.9、3.0、3.1、3.2、3.3、3.4或3.5。在一些實施方式中,低介電係數介電層140包括碳摻雜氧化物(Carbon-doped oxide, CDO),例如黑鑽石(black diamond, BD)層。相較於一般的絕緣材料,例如矽烷氧化物(silane oxide),低介電係數介電層140可降低導電結構間的電阻電容延遲(RC delay)。在一些實施方式中,犧牲層150包括絕緣氧化物,例如矽烷氧化物、二氧化矽或其組合。犧牲層150可避免低介電係數介電層140(例如BD)接觸氧氣。在另一些實施方式中,犧牲層150可稱為覆蓋層(capping layer)。In some embodiments, the insulating layer 120 includes an oxide (e.g., silicon dioxide, doped silicon oxide, silicon alkoxide), silicon nitride, silicon oxynitride, silicon oxycarbide, silicon carbonitride, undoped silicate glass, borophosphosilicate glass (BPSG), phosphosilicate glass (PSG), borosilicate glass (BSG), or a combination thereof. For example, tetraethoxysilane (TEOS) can be used as a precursor for forming silicon dioxide. In some embodiments, the dielectric constant of the low-k dielectric layer 140 is less than or equal to 3.5. For example, the dielectric constant is between 2.4 and 3.5, such as 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, 3.1, 3.2, 3.3, 3.4 or 3.5. In some embodiments, the low-k dielectric layer 140 includes a carbon-doped oxide (CDO), such as a black diamond (BD) layer. Compared to general insulating materials, such as silane oxide, the low-k dielectric layer 140 can reduce the RC delay between conductive structures. In some embodiments, the sacrificial layer 150 includes an insulating oxide, such as silane oxide, silicon dioxide or a combination thereof. The sacrificial layer 150 can prevent the low-k dielectric layer 140 (eg, BD) from contacting oxygen. In other embodiments, the sacrificial layer 150 can be referred to as a capping layer.

如第2圖至第3圖所示,形成圖案化光阻結構160B於犧牲層150上,其中圖案化光阻結構160B具有孔洞H3暴露出犧牲層150。首先,請參照第2圖,藉由具有孔洞H1的光阻層166將光阻圖案轉移到抗反射塗層164。更具體來說,蝕刻抗反射塗層164,以形成孔洞H2於光阻層166及抗反射塗層164中。圖案化光阻結構160A包括光阻下層162、抗反射塗層164及光阻層166,且具有孔洞H2。在一些實施方式中,藉由電漿蝕刻抗反射塗層164。在一些實施方式中,蝕刻抗反射塗層164的壓力為5mTorr至15mTorr,例如5、6、7、8、9、10、11、12、13、14或15mTorr。在一些實施方式中,蝕刻抗反射塗層164的電源功率為350W至1050W,例如350、400、500、600、700、800、900、1000或1050W。在一些實施方式中,電漿蝕刻時不施加偏壓。在一些實施方式中,用於產生電漿的氣體包括四氟化碳(CF 4)及三氟甲烷(CHF 3)。在一些實施方式中,氣體更包括氧氣。 As shown in FIGS. 2 and 3 , a patterned photoresist structure 160B is formed on the sacrificial layer 150, wherein the patterned photoresist structure 160B has a hole H3 exposing the sacrificial layer 150. First, referring to FIG. 2 , the photoresist pattern is transferred to the anti-reflective coating 164 through the photoresist layer 166 having the hole H1. More specifically, the anti-reflective coating 164 is etched to form a hole H2 in the photoresist layer 166 and the anti-reflective coating 164. The patterned photoresist structure 160A includes a photoresist lower layer 162, an anti-reflective coating 164, and a photoresist layer 166, and has the hole H2. In some embodiments, the anti-reflective coating 164 is etched by plasma. In some embodiments, the pressure for etching the anti-reflective coating 164 is 5 mTorr to 15 mTorr, such as 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 or 15 mTorr. In some embodiments, the power for etching the anti-reflective coating 164 is 350 W to 1050 W, such as 350, 400, 500, 600, 700, 800, 900, 1000 or 1050 W. In some embodiments, no bias is applied during plasma etching. In some embodiments, the gas used to generate plasma includes carbon tetrafluoride (CF 4 ) and trifluoromethane (CHF 3 ). In some embodiments, the gas further includes oxygen.

請參照第3圖,蝕刻經由孔洞H2暴露的光阻下層162,以形成孔洞H3於光阻層166、抗反射塗層164及光阻下層162中。換言之,在蝕刻光阻下層162後,形成具有孔洞H3的圖案化光阻結構160B。在一些實施方式中,藉由電漿蝕刻光阻下層162。在一些實施方式中,蝕刻光阻下層162的壓力為1.5mTorr至10mTorr,例如1.5、2、4、6、8或10mTorr。在一些實施方式中,蝕刻光阻下層162的電源功率為500W至1500W,例如500、600、700、800、900、1000、1100、1200、1300、1400或1500W。在一些實施方式中,用於產生電漿的氣體包括氧氣、氫氣及氮氣。在一些實施方式中,氣體更包括稀釋氣體,例如氬氣。Referring to FIG. 3 , the photoresist lower layer 162 exposed through the hole H2 is etched to form a hole H3 in the photoresist layer 166, the anti-reflective coating 164, and the photoresist lower layer 162. In other words, after etching the photoresist lower layer 162, a patterned photoresist structure 160B having the hole H3 is formed. In some embodiments, the photoresist lower layer 162 is etched by plasma. In some embodiments, the pressure for etching the photoresist lower layer 162 is 1.5 mTorr to 10 mTorr, such as 1.5, 2, 4, 6, 8, or 10 mTorr. In some embodiments, the power of the power source for etching the photoresist lower layer 162 is 500 W to 1500 W, such as 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400 or 1500 W. In some embodiments, the gas used to generate plasma includes oxygen, hydrogen and nitrogen. In some embodiments, the gas further includes a diluent gas, such as argon.

請參照第4圖,蝕刻經由孔洞H3暴露的犧牲層150,以暴露出低介電係數介電層140。在蝕刻製程中,最上方的光阻層166可能被移除,如第4圖所示。在蝕刻犧牲層150後,形成孔洞H4於抗反射塗層164、光阻下層162及犧牲層150中。在一些實施方式中,藉由電漿蝕刻犧牲層150。在一些實施方式中,蝕刻犧牲層150的壓力為5mTorr至20mTorr,例如5、6、7、8、9、10、11、12、13、14、15、16、17、18、19或20mTorr。在一些實施方式中,蝕刻犧牲層150的電源功率為200W至2000W,例如200、400、600、800、1000、1200、1400、1600、1800或2000W。在一些實施方式中,電漿蝕刻時不施加偏壓。在一些實施方式中,用於產生電漿的氣體包括四氟化碳(CF 4)及三氟甲烷(CHF 3)。在一些實施方式中,氣體更包括稀釋氣體,例如氬氣。 4, the sacrificial layer 150 exposed through the hole H3 is etched to expose the low-k dielectric layer 140. During the etching process, the top photoresist layer 166 may be removed, as shown in FIG. 4. After etching the sacrificial layer 150, a hole H4 is formed in the anti-reflective coating layer 164, the photoresist lower layer 162, and the sacrificial layer 150. In some embodiments, the sacrificial layer 150 is etched by plasma. In some embodiments, the pressure for etching the sacrificial layer 150 is 5 mTorr to 20 mTorr, such as 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20 mTorr. In some embodiments, the power for etching the sacrificial layer 150 is 200 W to 2000 W, such as 200, 400, 600, 800, 1000, 1200, 1400, 1600, 1800 or 2000 W. In some embodiments, no bias is applied during plasma etching. In some embodiments, the gas used to generate plasma includes carbon tetrafluoride (CF 4 ) and trifluoromethane (CHF 3 ). In some embodiments, the gas further includes a diluent gas, such as argon.

如第5圖所示,藉由電漿製程蝕刻經由孔洞H4暴露的低介電係數介電層140及絕緣層120,於低介電係數介電層140及絕緣層120中形成溝槽T暴露出第一導電柱130的一部分。在蝕刻製程中,最上方的抗反射塗層164及一部分的光阻下層162可能被移除,如第5圖所示。電漿製程施加電源功率且間歇地施加偏壓功率,換言之,電漿製程間歇地施加脈衝偏壓。溝槽T具有位於低介電係數介電層140中的第一溝槽T1及位於絕緣層120中的第二溝槽T2。第一溝槽T1的側壁實質上垂直,本文中的「側壁實質上垂直」包括側壁垂直及側壁略為傾斜兩種態樣,第一溝槽T1的整體孔徑可能略有變化,孔徑可能由上向下漸小。第二溝槽T2的孔徑由上向下漸小,換言之,第二溝槽T2實質上具有錐形輪廓(tapered profile)。在一些實施方式中,第二溝槽T2的底面與側壁的夾角A為75度至85度,例如75、76、77、78、79、80、81、82、83、84或85度,但不限於此。在一些實施方式中,第一溝槽T1的側壁與第二溝槽T2的側壁的夾角B為155度至170度,例如155、156、157、158、159、160、161、162、163、164、165、166、167、168、169或170度,但不限於此。當電漿對於低介電係數介電層140的蝕刻速率高於對於絕緣層120的蝕刻速率時,在電漿蝕刻期間,間歇地施加偏壓功率能夠降低電漿對於低介電係數介電層140的轟擊程度,避免低介電係數介電層140的第一溝槽T1的側壁凹陷,從而使後續填入的導電結構與側壁間不易出現空孔。換言之,藉由間歇地施加偏壓功率能夠形成如第5圖所示孔徑尺寸大致上維持相似的第一溝槽T1。據此,溝槽T的形狀能夠使導電結構容易填入,本揭示內容的半導體結構可具有良好的電性表現和可靠度,且相鄰的溝槽T內的導電結構之間的電阻電容延遲(RC delay)不會增加。另一方面,假設在電漿蝕刻期間,並未間歇地施加偏壓功率,由於電漿對於低介電係數介電層140(例如BD層)的蝕刻速率高於對於絕緣層120(例如二氧化矽層)的蝕刻速率,在低介電係數介電層140中的溝槽側壁可能凹陷,而無法形成能夠使導電材料易於填入的輪廓。凹陷的溝槽側壁使得後續相鄰的溝槽中的導電結構之間的距離變小,造成電阻電容延遲(RC delay)增加,而對於半導體結構的電性表現有不利影響。As shown in FIG. 5 , the low-k dielectric layer 140 and the insulating layer 120 exposed through the hole H4 are etched by a plasma process, and a trench T is formed in the low-k dielectric layer 140 and the insulating layer 120 to expose a portion of the first conductive pillar 130. During the etching process, the top anti-reflective coating 164 and a portion of the photoresist lower layer 162 may be removed, as shown in FIG. 5 . The plasma process applies power and intermittently applies bias power, in other words, the plasma process intermittently applies a pulse bias. The trench T has a first trench T1 located in the low-k dielectric layer 140 and a second trench T2 located in the insulating layer 120. The sidewalls of the first trench T1 are substantially vertical. The "sidewalls are substantially vertical" herein includes two states: the sidewalls are vertical and the sidewalls are slightly inclined. The overall aperture of the first trench T1 may vary slightly, and the aperture may decrease from top to bottom. The aperture of the second trench T2 decreases from top to bottom. In other words, the second trench T2 substantially has a tapered profile. In some embodiments, the angle A between the bottom surface of the second trench T2 and the sidewalls is 75 degrees to 85 degrees, such as 75, 76, 77, 78, 79, 80, 81, 82, 83, 84 or 85 degrees, but is not limited thereto. In some embodiments, an angle B between the sidewall of the first trench T1 and the sidewall of the second trench T2 is 155 to 170 degrees, for example, 155, 156, 157, 158, 159, 160, 161, 162, 163, 164, 165, 166, 167, 168, 169 or 170 degrees, but is not limited thereto. When the etching rate of the low-k dielectric layer 140 by the plasma is higher than the etching rate of the insulating layer 120, the intermittent application of bias power during the plasma etching can reduce the impact of the plasma on the low-k dielectric layer 140, thereby preventing the sidewall of the first trench T1 of the low-k dielectric layer 140 from being recessed, thereby making it difficult for a void to appear between the conductive structure to be filled in later and the sidewall. In other words, by intermittently applying bias power, the first trench T1 with a substantially similar aperture size as shown in FIG. 5 can be formed. Accordingly, the shape of the trench T can facilitate the filling of the conductive structure, and the semiconductor structure of the present disclosure can have good electrical performance and reliability, and the RC delay between the conductive structures in the adjacent trenches T will not increase. On the other hand, assuming that the bias power is not applied intermittently during the plasma etching, since the etching rate of the plasma for the low-k dielectric layer 140 (e.g., BD layer) is higher than the etching rate for the insulating layer 120 (e.g., silicon dioxide layer), the sidewall of the trench in the low-k dielectric layer 140 may be concave, and it is impossible to form a profile that allows the conductive material to be easily filled. The recessed trench sidewalls reduce the distance between the conductive structures in the subsequent adjacent trenches, resulting in an increase in RC delay, which has an adverse effect on the electrical performance of the semiconductor structure.

在一些實施方式中,電源功率為1500 W至5000W,例如1500、2000、2500、3000、3500、4000、4500或5000 W。電源頻率例如為60MHz。在一些實施方式中,偏壓功率為100W至700W,例如100、150、200、250、300、350、400、450、500、550、600、650或700W。偏壓電源頻率例如為2MHz。在一些實施方式中,藉由電漿製程蝕刻低介電係數介電層140及絕緣層120包括:重複執行一操作,操作包括:開啟偏壓電源0.2秒至0.5秒以施加偏壓功率,關閉偏壓電源0.5秒至0.8秒。開啟時間例如為0.2、0.3、0.4或0.5秒。關閉時間例如為0.2、0.3、0.4、0.5、0.6、0.7或0.8秒。在一些實施方式中,蝕刻製程的壓力為5mTorr至20mTorr,例如5、10、15或20mTorr。然而本揭示內容的電漿製程參數並不限於此,可根據低介電係數介電層140及絕緣層120的材料及厚度調整電漿製程參數。In some embodiments, the power supply power is 1500 W to 5000 W, such as 1500, 2000, 2500, 3000, 3500, 4000, 4500 or 5000 W. The power supply frequency is, for example, 60 MHz. In some embodiments, the bias power is 100 W to 700 W, such as 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650 or 700 W. The bias power supply frequency is, for example, 2 MHz. In some embodiments, etching the low-k dielectric layer 140 and the insulating layer 120 by a plasma process includes: repeatedly performing an operation, the operation including: turning on a bias power supply for 0.2 seconds to 0.5 seconds to apply bias power, and turning off the bias power supply for 0.5 seconds to 0.8 seconds. The on time is, for example, 0.2, 0.3, 0.4, or 0.5 seconds. The off time is, for example, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, or 0.8 seconds. In some embodiments, the pressure of the etching process is 5 mTorr to 20 mTorr, for example, 5, 10, 15, or 20 mTorr. However, the plasma process parameters of the present disclosure are not limited thereto, and the plasma process parameters can be adjusted according to the material and thickness of the low-k dielectric layer 140 and the insulating layer 120.

在一些實施方式中,在電漿製程中,用於產生電漿的氣體包括蝕刻劑、抑制劑及稀釋氣體。在一些實施方式中,蝕刻劑包括四氟化碳(CF 4)。在一些實施方式中,四氟化碳、抑制劑與稀釋氣體的流量比為3~4:1~3:1~2,且四氟化碳的流量高於抑制劑的流量。在一些實施方式中,抑制劑包括三氟甲烷(CHF 3)。在一些實施方式中,氣體的流量為50sccm至500sccm,例如50、100、150、200、250、300、350、400、450或500 sccm。在一些實施方式中,在電漿製程中,稀釋氣體包括氮氣、氬氣或其組合。當電漿對於低介電係數介電層140的蝕刻速率高於對於絕緣層120的蝕刻速率時,在電漿蝕刻期間,抑制劑可附著在溝槽T的側壁,降低電漿對於低介電係數介電層140的侵蝕,避免低介電係數介電層140的第一溝槽T1的側壁凹陷,從而使後續填入的導電結構與側壁間不易出現空孔。據此,本揭示內容的半導體結構可具有良好的電性表現和可靠度,且相鄰的溝槽T內的導電結構之間的電阻電容延遲(RC delay)不會增加。 In some embodiments, in the plasma process, the gas used to generate plasma includes an etchant, an inhibitor, and a diluent gas. In some embodiments, the etchant includes carbon tetrafluoride (CF 4 ). In some embodiments, the flow ratio of carbon tetrafluoride, inhibitor, and diluent gas is 3~4:1~3:1~2, and the flow rate of carbon tetrafluoride is higher than the flow rate of the inhibitor. In some embodiments, the inhibitor includes trifluoromethane (CHF 3 ). In some embodiments, the flow rate of the gas is 50 sccm to 500 sccm, for example, 50, 100, 150, 200, 250, 300, 350, 400, 450, or 500 sccm. In some embodiments, in the plasma process, the diluent gas includes nitrogen, argon, or a combination thereof. When the etching rate of the low-k dielectric layer 140 by plasma is higher than the etching rate of the insulating layer 120, during the plasma etching, the inhibitor can adhere to the sidewall of the trench T, reducing the erosion of the low-k dielectric layer 140 by plasma, avoiding the sidewall of the first trench T1 of the low-k dielectric layer 140 from being recessed, thereby making it difficult for voids to appear between the conductive structure filled in later and the sidewall. Accordingly, the semiconductor structure of the present disclosure can have good electrical performance and reliability, and the RC delay between the conductive structures in adjacent trenches T will not increase.

舉例來說,可藉由電漿製程蝕刻低介電係數介電層140及絕緣層120,其中低介電係數介電層140為BD層,絕緣層120為二氧化矽層。用於產生電漿的氣體包括四氟化碳、三氟甲烷及氮氣。電漿製程施加1500 W至5000W的電源功率,間歇性地施加偏壓功率為100W至700W。例如:重複執行一操作,操作包括:開啟偏壓電源0.2秒至0.5秒以施加偏壓功率,關閉偏壓電源0.5秒至0.8秒。For example, the low-k dielectric layer 140 and the insulating layer 120 can be etched by a plasma process, wherein the low-k dielectric layer 140 is a BD layer and the insulating layer 120 is a silicon dioxide layer. The gas used to generate plasma includes carbon tetrafluoride, trifluoromethane and nitrogen. The plasma process applies a power supply of 1500 W to 5000 W, and intermittently applies a bias power of 100 W to 700 W. For example: repeatedly performing an operation, the operation includes: turning on the bias power for 0.2 seconds to 0.5 seconds to apply the bias power, and turning off the bias power for 0.5 seconds to 0.8 seconds.

在一些實施方式中,如第5圖所示,第一導電柱130的一部分從絕緣層120突出。換言之,一部分的第一導電柱130的側壁經由溝槽T暴露。在另一些實施方式中,第一導電柱130的上表面實質上與絕緣層120共平面(未示出)。In some embodiments, as shown in FIG. 5 , a portion of the first conductive pillar 130 protrudes from the insulating layer 120. In other words, a portion of the sidewall of the first conductive pillar 130 is exposed through the trench T. In other embodiments, the upper surface of the first conductive pillar 130 is substantially coplanar with the insulating layer 120 (not shown).

如第6圖至第7圖所示,形成第二導電柱620於溝槽T中,其中第二導電柱620電性連接第一導電柱130。請參照第6圖,移除光阻下層162,形成導電層610填滿位於絕緣層120、低介電係數介電層140及犧牲層150中的溝槽,且覆蓋犧牲層150的上表面。在一些實施方式中,導電層610藉由電鍍形成。在一些實施方式中,導電層610為金屬層。舉例來說,導電層610包括銅、鈷、鎢、釕、鉑、鎳、其組合或其他適合的金屬材料。在一些實施方式中,在形成導電層610之前,形成阻障層(未示出)覆蓋絕緣層120、低介電係數介電層140及犧牲層150,故阻障層可設置在導電層610和第一導電柱130之間。阻障層可包括金屬、合金或金屬疊層,例如鈦、鉭、氮化鈦、氮化鉭或其組合。As shown in FIGS. 6 to 7 , a second conductive column 620 is formed in the trench T, wherein the second conductive column 620 is electrically connected to the first conductive column 130. Referring to FIG. 6 , the photoresist lower layer 162 is removed to form a conductive layer 610 to fill the trenches in the insulating layer 120, the low-k dielectric layer 140, and the sacrificial layer 150, and to cover the upper surface of the sacrificial layer 150. In some embodiments, the conductive layer 610 is formed by electroplating. In some embodiments, the conductive layer 610 is a metal layer. For example, the conductive layer 610 includes copper, cobalt, tungsten, ruthenium, platinum, nickel, combinations thereof, or other suitable metal materials. In some embodiments, before forming the conductive layer 610, a barrier layer (not shown) is formed to cover the insulating layer 120, the low-k dielectric layer 140, and the sacrificial layer 150, so that the barrier layer may be disposed between the conductive layer 610 and the first conductive pillar 130. The barrier layer may include a metal, an alloy, or a metal stack, such as titanium, tantalum, titanium nitride, tantalum nitride, or a combination thereof.

請參照第7圖,執行平坦化製程,移除部分的導電層610及犧牲層150,以形成第7圖所示的半導體結構700。平坦化製程例如為化學機械研磨(Chemical-mechanical polishing, CMP)。在一些實施方式中,平坦化製程移除一部分的低介電係數介電層140。Referring to FIG. 7 , a planarization process is performed to remove a portion of the conductive layer 610 and the sacrificial layer 150 to form the semiconductor structure 700 shown in FIG. 7 . The planarization process is, for example, chemical-mechanical polishing (CMP). In some embodiments, the planarization process removes a portion of the low-k dielectric layer 140.

如第7圖所示,半導體結構700包括半導體基板110、第一導電柱130、絕緣層120、低介電係數介電層140及第二導電柱620。第一導電柱130嵌設於半導體基板110中,其中第一導電柱130具有一部分從半導體基板110的上表面S1突出。絕緣層120覆蓋第一導電柱130及半導體基板110。低介電係數介電層140覆蓋絕緣層120,其中溝槽T穿過低介電係數介電層140及絕緣層120,暴露出第一導電柱130的一部分,溝槽T具有位於低介電係數介電層140中的第一溝槽T1及位於絕緣層120中的第二溝槽T2,第一溝槽T1的側壁實質上垂直,第二溝槽T2的孔徑由上向下漸小。第二導電柱620位於溝槽T中,且電性連接第一導電柱130。As shown in FIG. 7 , the semiconductor structure 700 includes a semiconductor substrate 110, a first conductive pillar 130, an insulating layer 120, a low-k dielectric layer 140, and a second conductive pillar 620. The first conductive pillar 130 is embedded in the semiconductor substrate 110, wherein a portion of the first conductive pillar 130 protrudes from the upper surface S1 of the semiconductor substrate 110. The insulating layer 120 covers the first conductive pillar 130 and the semiconductor substrate 110. The low-k dielectric layer 140 covers the insulating layer 120, wherein the trench T passes through the low-k dielectric layer 140 and the insulating layer 120, exposing a portion of the first conductive pillar 130, the trench T has a first trench T1 located in the low-k dielectric layer 140 and a second trench T2 located in the insulating layer 120, the sidewall of the first trench T1 is substantially vertical, and the aperture of the second trench T2 decreases from top to bottom. The second conductive pillar 620 is located in the trench T and is electrically connected to the first conductive pillar 130.

在一些實施方式中,如第7圖所示,第一導電柱130的一部分嵌設於第二導電柱620中。在另一些實施方式中,第一導電柱130的上表面實質上與絕緣層120共平面(未示出)。In some embodiments, as shown in FIG. 7 , a portion of the first conductive pillar 130 is embedded in the second conductive pillar 620. In other embodiments, the upper surface of the first conductive pillar 130 is substantially coplanar with the insulating layer 120 (not shown).

綜上所述,本揭示內容揭露一種半導體結構及其製造方法。在絕緣層及低介電係數介電層中蝕刻出溝槽時,當電漿對於低介電係數介電層的蝕刻速率高於對於絕緣層的蝕刻速率,藉由電漿製程間歇地施加偏壓功率,能夠避免位於低介電係數介電層的溝槽的側壁凹陷,而形成具有由具有實質上垂直側壁的溝槽。藉此,本揭示內容的溝槽形狀能夠使導電結構容易填入,使導電柱與側壁間不易出現空孔,且使得相鄰的導電柱之間的電阻電容延遲不會增加。本揭示內容的半導體結構可具有良好的電性表現和可靠度。In summary, the present disclosure discloses a semiconductor structure and a method for manufacturing the same. When etching trenches in an insulating layer and a low-k dielectric layer, when the etching rate of the plasma for the low-k dielectric layer is higher than the etching rate for the insulating layer, the sidewalls of the trenches in the low-k dielectric layer can be prevented from being recessed by applying bias power intermittently during the plasma process, thereby forming a trench having substantially vertical sidewalls. Thus, the shape of the trenches disclosed in the present disclosure can facilitate the filling of conductive structures, making it difficult for voids to appear between conductive columns and sidewalls, and preventing the resistance and capacitance delays between adjacent conductive columns from increasing. The semiconductor structure disclosed herein can have good electrical performance and reliability.

儘管已經參考某些實施方式相當詳細地描述了本揭示內容,但是亦可能有其他實施方式。因此,所附申請專利範圍的精神和範圍不應限於此處包含的實施方式的描述。Although the present disclosure has been described in considerable detail with reference to certain embodiments, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.

對於所屬技術領域具有通常知識者來說,顯而易見的是,在不脫離本揭示內容的範圍或精神的情況下,可以對本揭示內容的結構進行各種修改和變化。鑑於前述內容,本揭示內容意圖涵蓋落入所附申請專利範圍內的本揭示內容的修改和變化。It is obvious to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the present disclosure. In view of the foregoing, the present disclosure is intended to cover modifications and variations of the present disclosure that fall within the scope of the attached patent applications.

110:半導體基板 112、114、120:絕緣層 116:金屬氧化物半導體場效電晶體 118:電容 119:上電極板 130:第一導電柱 140:低介電係數介電層 150:犧牲層 160:光阻結構 160A、160B:圖案化光阻結構 162:光阻下層 164:抗反射塗層 166:光阻層 610:導電層 620:第二導電柱 700:半導體結構 A、B:夾角 H1、H2、H3、H4:孔洞 S1:上表面 T:溝槽 T1:第一溝槽 T2:第二溝槽 110: semiconductor substrate 112, 114, 120: insulating layer 116: metal oxide semiconductor field effect transistor 118: capacitor 119: upper electrode 130: first conductive column 140: low dielectric constant dielectric layer 150: sacrificial layer 160: photoresist structure 160A, 160B: patterned photoresist structure 162: photoresist lower layer 164: anti-reflective coating 166: photoresist layer 610: conductive layer 620: second conductive column 700: semiconductor structure A, B: angle H1, H2, H3, H4: hole S1: upper surface T: trench T1: First groove T2: Second groove

藉由閱讀以下實施方式的詳細描述,並參照附圖,可以更全面地理解本揭示內容。 第1圖至第7圖是根據本揭示內容各種實施方式在製造半導體結構的中間階段的剖面示意圖。 By reading the detailed description of the following implementation methods and referring to the attached figures, the present disclosure can be more fully understood. Figures 1 to 7 are cross-sectional schematic diagrams of various implementation methods according to the present disclosure at the intermediate stage of manufacturing a semiconductor structure.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date, and number) None Foreign storage information (please note in the order of storage country, institution, date, and number) None

110:半導體基板 110:Semiconductor substrate

112、114、120:絕緣層 112, 114, 120: Insulation layer

116:金屬氧化物半導體場效電晶體 116: Metal oxide semiconductor field effect transistor

118:電容 118: Capacitor

119:上電極板 119: Upper electrode plate

130:第一導電柱 130: First conductive column

140:低介電係數介電層 140: Low-k dielectric layer

620:第二導電柱 620: Second conductive column

700:半導體結構 700:Semiconductor structure

S1:上表面 S1: Upper surface

T:溝槽 T: Groove

T1:第一溝槽 T1: First groove

T2:第二溝槽 T2: Second groove

Claims (10)

一種半導體結構,包括:一半導體基板;一絕緣層,覆蓋該半導體基板;一第一導電柱,嵌設於該半導體基板及該絕緣層中;一低介電係數介電層,覆蓋該絕緣層;以及一第二導電柱,穿過該低介電係數介電層及該絕緣層,且接觸該第一導電柱,其中該第二導電柱具有位於該低介電係數介電層中的一第一部分及位於該絕緣層中的一第二部分,該第二部分的一寬度由上向下漸小。 A semiconductor structure includes: a semiconductor substrate; an insulating layer covering the semiconductor substrate; a first conductive column embedded in the semiconductor substrate and the insulating layer; a low-k dielectric layer covering the insulating layer; and a second conductive column passing through the low-k dielectric layer and the insulating layer and contacting the first conductive column, wherein the second conductive column has a first portion located in the low-k dielectric layer and a second portion located in the insulating layer, and a width of the second portion gradually decreases from top to bottom. 如請求項1所述之半導體結構,其中該低介電係數介電層的一介電係數小於3.5。 A semiconductor structure as described in claim 1, wherein a dielectric constant of the low-k dielectric layer is less than 3.5. 如請求項1所述之半導體結構,其中該第一部分的一側壁實質上垂直。 A semiconductor structure as described in claim 1, wherein a side wall of the first portion is substantially vertical. 如請求項1至請求項3任一項所述之半導體結構,其中該絕緣層包括氧化物,該低介電係數介電層包括碳摻雜氧化物。 A semiconductor structure as described in any one of claims 1 to 3, wherein the insulating layer comprises an oxide and the low-k dielectric layer comprises a carbon-doped oxide. 一種製造半導體結構的方法,包括:接收一半導體基板、一絕緣層及一第一導電柱,其中該絕緣層位於該半導體基板上,該第一導電柱嵌設於該半導 體基板及該絕緣層中;形成一低介電係數介電層覆蓋該絕緣層;形成一圖案化光阻結構於該低介電係數介電層上;藉由一電漿製程蝕刻該低介電係數介電層及該絕緣層,於該低介電係數介電層及該絕緣層中形成一溝槽暴露出該第一導電柱的一部分,其中該電漿製程施加一電源功率且間歇地施加一偏壓功率;以及形成一第二導電柱於該溝槽中,其中該第二導電柱穿過該低介電係數介電層及該絕緣層,接觸該第一導電柱,並具有位於該低介電係數介電層中的一第一部分及位於該絕緣層中的一第二部分,該第二部分的一寬度由上向下漸小。 A method for manufacturing a semiconductor structure includes: receiving a semiconductor substrate, an insulating layer and a first conductive column, wherein the insulating layer is located on the semiconductor substrate, and the first conductive column is embedded in the semiconductor substrate and the insulating layer; forming a low-k dielectric layer to cover the insulating layer; forming a patterned photoresist structure on the low-k dielectric layer; etching the low-k dielectric layer and the insulating layer by a plasma process, and forming a photoresist structure on the low-k dielectric layer and the insulating layer; A trench is formed in the insulating layer to expose a portion of the first conductive column, wherein the plasma process applies a power source and intermittently applies a bias power; and a second conductive column is formed in the trench, wherein the second conductive column passes through the low-k dielectric layer and the insulating layer, contacts the first conductive column, and has a first portion located in the low-k dielectric layer and a second portion located in the insulating layer, and a width of the second portion gradually decreases from top to bottom. 如請求項5所述之方法,其中在該電漿製程中,用於產生一電漿的氣體包括四氟化碳、抑制劑及稀釋氣體。 The method as described in claim 5, wherein in the plasma process, the gas used to generate a plasma includes carbon tetrafluoride, an inhibitor and a diluent gas. 如請求項6所述之方法,其中該四氟化碳、該抑制劑與該稀釋氣體的流量比為3~4:1~3:1~2,且該四氟化碳的流量高於該抑制劑的流量。 The method as described in claim 6, wherein the flow ratio of the carbon tetrafluoride, the inhibitor and the dilution gas is 3~4:1~3:1~2, and the flow rate of the carbon tetrafluoride is higher than the flow rate of the inhibitor. 如請求項6或請求項7所述之方法,其中該抑制劑包括三氟甲烷。 A method as described in claim 6 or claim 7, wherein the inhibitor comprises trifluoromethane. 如請求項5所述之方法,其中該電源功率為1500W至5000W,該偏壓功率為100W至700W。 The method as described in claim 5, wherein the power source power is 1500W to 5000W, and the bias power is 100W to 700W. 如請求項5所述之方法,其中藉由該電漿製程蝕刻該低介電係數介電層及該絕緣層包括:重複執行一操作,該操作包括:開啟一偏壓電源0.2秒至0.5秒以施加該偏壓功率,關閉該偏壓電源0.5秒至0.8秒。 The method as described in claim 5, wherein etching the low-k dielectric layer and the insulating layer by the plasma process includes: repeatedly performing an operation, the operation including: turning on a bias power supply for 0.2 seconds to 0.5 seconds to apply the bias power, and turning off the bias power supply for 0.5 seconds to 0.8 seconds.
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