TWI871700B - Ni-based abrasive material, abrasive liquid, method for manufacturing abrasive liquid, and glass polishing method - Google Patents
Ni-based abrasive material, abrasive liquid, method for manufacturing abrasive liquid, and glass polishing method Download PDFInfo
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- TWI871700B TWI871700B TW112125843A TW112125843A TWI871700B TW I871700 B TWI871700 B TW I871700B TW 112125843 A TW112125843 A TW 112125843A TW 112125843 A TW112125843 A TW 112125843A TW I871700 B TWI871700 B TW I871700B
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- Prior art keywords
- rare earth
- aforementioned
- mass
- based abrasive
- niobium
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- 238000005498 polishing Methods 0.000 title claims description 96
- 238000000034 method Methods 0.000 title claims description 54
- 239000007788 liquid Substances 0.000 title claims description 51
- 238000004519 manufacturing process Methods 0.000 title claims description 34
- 239000011521 glass Substances 0.000 title claims description 27
- 239000003082 abrasive agent Substances 0.000 title claims description 25
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 136
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- 238000004090 dissolution Methods 0.000 claims description 60
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- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 54
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- 150000002009 diols Chemical class 0.000 description 1
- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 1
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 210000000245 forearm Anatomy 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 230000003100 immobilizing effect Effects 0.000 description 1
- 229910001449 indium ion Inorganic materials 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum oxide Inorganic materials [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000013081 microcrystal Substances 0.000 description 1
- 229910052590 monazite Inorganic materials 0.000 description 1
- 235000019691 monocalcium phosphate Nutrition 0.000 description 1
- PLDDOISOJJCEMH-UHFFFAOYSA-N neodymium oxide Inorganic materials [O-2].[O-2].[O-2].[Nd+3].[Nd+3] PLDDOISOJJCEMH-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- KTUFCUMIWABKDW-UHFFFAOYSA-N oxo(oxolanthaniooxy)lanthanum Chemical compound O=[La]O[La]=O KTUFCUMIWABKDW-UHFFFAOYSA-N 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F17/00—Compounds of rare earth metals
- C01F17/20—Compounds containing only rare earth metals as the metal element
- C01F17/206—Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
- C01F17/241—Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion containing two or more rare earth metals, e.g. NdPrO3 or LaNdPrO3
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
一種鈰系研磨材,其係含有包含鑭及鈰的混合稀土類研磨材粒子的鈰系研磨材,其中,全部稀土元素的以氧化物換算的含量(TREO)中,前述鈰的以氧化物換算的含量為55.0質量%以上,將作為漿料成分的前述鈰系研磨材10g及純水40g,與作為珠粒的粒徑1mm的氧化鋯珠粒130g一起置入於100mL聚乙烯容器中,使用球磨機座,以容器旋轉數210rpm、30分鐘,來進行前述鈰系研磨材的粉碎處理,藉此得到的混合液中的鑭溶解量為40mg/L以下。A bismuth-based abrasive comprising mixed rare earth abrasive particles containing bismuth and bismuth, wherein the content of bismuth in terms of oxide (TREO) is 55.0 mass % or more. 10 g of the bismuth-based abrasive as a slurry component and 40 g of pure water are placed in a 100 mL polyethylene container together with 130 g of zirconia beads having a particle size of 1 mm as beads. The bismuth-based abrasive is pulverized using a ball mill at a container rotation speed of 210 rpm for 30 minutes, and the amount of bismuth dissolved in the obtained mixed solution is 40 mg/L or less.
Description
本發明關於鈰系研磨材、研磨液、研磨液之製造方法及玻璃研磨方法,所述鈰系研磨材是在液晶面板、硬碟、特定頻率截止用濾波器等所使用的玻璃基板、光學透鏡用玻璃基板等的玻璃材的研磨中使用的材料。The present invention relates to a niobium-based abrasive, a polishing liquid, a method for producing the polishing liquid, and a glass polishing method. The niobium-based abrasive is a material used for polishing glass materials such as glass substrates used in liquid crystal panels, hard disks, filters for specific frequency cutoffs, and glass substrates for optical lenses.
玻璃材被用於各種用途,根據其用途,有時需要進行表面研磨。特別是在液晶面板、硬碟、特定頻率截止用濾波器等所使用的玻璃基板、光學透鏡用玻璃基板等的玻璃材,被要求著高平滑度且高效率的表面研磨加工。Glass materials are used in a variety of applications, and depending on their application, surface polishing is sometimes required. In particular, glass materials such as glass substrates used in liquid crystal panels, hard disks, specific frequency cut-off filters, and glass substrates for optical lenses require high smoothness and high efficiency surface polishing.
在被要求著如此般優異的研磨性能的玻璃材的表面研磨加工中,例如專利文獻1或專利文獻2記載般的鈰系研磨材,被較多地使用著。 [先前技術文獻] [專利文獻] In the surface grinding process of glass materials that require such excellent grinding performance, abrasive materials such as those described in Patent Document 1 or Patent Document 2 are widely used. [Prior Art Document] [Patent Document]
[專利文獻1]國際公開第2005/042661號 [專利文獻2]國際公開第2002/031079號 [Patent Document 1] International Publication No. 2005/042661 [Patent Document 2] International Publication No. 2002/031079
[發明所欲解決之課題][The problem that the invention wants to solve]
作為玻璃研磨材,一般為使用鈰系研磨材,大多使用含有鑭的鈰系研磨材。一般而言,鈰系研磨材係以水分散後的漿料(slurry)型態來使用。該漿料為中性至鹼性,依使用者而異,有的使用者會使皮膚產生刺激,而具有可見到皮膚變粗糙或皮膚炎等的症狀之問題。因此,要求著一種皮膚刺激更低且操作性優異的鈰系研磨材。As glass abrasives, generally used are caesium-based abrasives, and most of them contain titanium. Generally speaking, caesium-based abrasives are used in the form of slurry dispersed in water. The slurry is neutral to alkaline, and some users may experience skin irritation, such as skin roughening or dermatitis. Therefore, there is a demand for caesium-based abrasives with lower skin irritation and excellent operability.
本發明係為了解決如上述般課題而完成的發明,課題在於提供一種可抑制皮膚變粗糙及皮膚炎之產生之鈰系研磨材、研磨液、研磨液之製造方法及玻璃研磨方法。 [解決課題之手段] This invention is completed to solve the above-mentioned problems. The problem is to provide a vanadium-based abrasive material, abrasive liquid, a method for manufacturing abrasive liquid, and a glass grinding method that can inhibit skin roughening and dermatitis. [Means for solving the problem]
本發明發現,在含有包含鑭及鈰的混合稀土類研磨材粒子的鈰研磨材之中,全部稀土元素的以氧化物換算的含量(TREO)中,前述鈰的以氧化物換算的含量為55.0質量%以上,包含前述鈰系研磨材且以指定方法所得到的混合液中的鑭溶解量為40mg/L以下,藉此能夠降低當附著於皮膚時所產生的皮膚變粗糙或皮膚炎,本發明為基於該發現之發明。The present invention is based on the discovery that, in a ballast containing mixed rare earth abrasive particles containing ballast and tantalum, the content of the ballast in terms of oxide conversion of all rare earth elements (TREO) is 55.0 mass % or more, and the amount of tantalum dissolved in a mixed solution containing the ballast and obtained by a specified method is 40 mg/L or less, thereby reducing skin roughening or dermatitis caused by adhesion to the skin.
亦即,本發明提供下述的[1]~[16]。 [1]. 一種鈰系研磨材,其係含有包含鑭及鈰的混合稀土類研磨材粒子的鈰系研磨材,其中, 全部稀土元素的以氧化物換算的含量(TREO)中,前述鈰的以氧化物換算的含量為55.0質量%以上, 將前述鈰系研磨材10g及純水40g,與作為珠粒的粒徑1mm的氧化鋯珠粒130g一起置入於100mL聚乙烯容器中,使用球磨機座,以容器旋轉數210rpm、30分鐘,來進行前述鈰系研磨材的粉碎處理,藉此得到的混合液中的鑭溶解量為40mg/L以下。 [2]. 如上述[1]記載之鈰系研磨材,其中,進而含有鑭溶解抑制劑。 [3]. 如上述[1]記載之鈰系研磨材,其係二劑型,含有: 含有前述混合稀土類研磨材粒子的第一劑、與 含有鑭溶解抑制劑的第二劑。 [4]. 如上述[1]記載之鈰系研磨材,其中,含有0.1~10質量%的氟原子。 [5]. 如上述[1]記載之鈰系研磨材,其中,前述TREO中,前述鑭的以氧化物換算的含量為0.01~45.0質量%。 [6]. 如上述[2]或[3]記載之鈰系研磨材,其中,前述鑭溶解抑制劑為選自鹼金屬之碳酸鹽、鹼金屬之磷酸鹽、鹼金屬之氫氧化物鹽、鹼金屬之硫酸鹽、鹼金屬之硝酸鹽、鹼金屬之有機酸鹽、鹼土類金屬之碳酸鹽、鹼土類金屬之磷酸鹽、鹼土類金屬之氫氧化物鹽、鹼土類金屬之硫酸鹽、鹼土類金屬之硝酸鹽、鹼土類金屬之有機酸鹽、銨之碳酸鹽、銨之磷酸鹽、銨之氫氧化物鹽、銨之硫酸鹽、銨之硝酸鹽、及銨之有機酸鹽中之1種以上。 [7]. 如上述[6]記載之鈰系研磨材,其中,前述鑭溶解抑制劑為選自鹼土類金屬之碳酸鹽、鹼土類金屬之磷酸鹽、鹼土類金屬之有機酸鹽、及鹼金屬之碳酸鹽中之1種以上。 [8]. 如上述[2]或[3]記載之鈰系研磨材,其中,前述鑭溶解抑制劑之分子量為300以下。 [9]. 如上述[2]或[3]記載之鈰系研磨材,其中,相對於前述混合稀土類研磨材粒子100質量份,包含0.001~0.9質量份的前述鑭溶解抑制劑。 [10]. 一種研磨液,含有:上述[1]記載之鈰系研磨材、與選自水及水溶性有機溶劑中之1種以上。 [11]. 一種研磨液之製造方法,其係上述[10]記載之研磨液之製造方法,包含下述步驟(I), 步驟(I):將前述鈰系研磨材、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化。 [12]. 如上述[11]記載之研磨液之製造方法,其中,前述鈰系研磨材含有前述鑭溶解抑制劑。 [13]. 一種研磨液之製造方法,其係上述[10]記載之研磨液之製造方法,包含下述步驟(II), 步驟(II):將前述鈰系研磨材、前述鑭溶解抑制劑、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化。 [14]. 一種研磨液之製造方法,其係上述[10]記載之研磨液之製造方法,包含下述步驟(III)、與步驟(IV), 步驟(III):將前述鈰系研磨材、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化; 步驟(IV):將前述鑭溶解抑制劑添加並混合至以前述步驟(III)所得到的漿料中。 [15]. 如上述[14]記載之研磨液之製造方法,其中,前述鈰系研磨材不含前述溶解抑制劑。 [16]. 一種玻璃研磨方法,其係使用上述[10]記載之研磨液來進行研磨。 [發明的效果] That is, the present invention provides the following [1] to [16]. [1]. A bismuth-based abrasive, which is a bismuth-based abrasive containing mixed rare earth abrasive particles containing bismuth and bismuth, wherein, the content of the bismuth in terms of oxide (TREO) of all rare earth elements is 55.0% by mass or more, 10 g of the bismuth-based abrasive and 40 g of pure water, together with 130 g of zirconia beads having a particle size of 1 mm as beads, are placed in a 100 mL polyethylene container, and the bismuth-based abrasive is pulverized using a ball mill at a container rotation speed of 210 rpm for 30 minutes, so that the amount of bismuth dissolved in the obtained mixed solution is 40 mg/L or less. [2]. The niobium-based abrasive as described in [1], further comprising a titanium dissolution inhibitor. [3]. The niobium-based abrasive as described in [1], which is a two-component type, comprising: a first component containing the above-mentioned mixed rare earth abrasive particles, and a second component containing a titanium dissolution inhibitor. [4]. The niobium-based abrasive as described in [1], further comprising 0.1 to 10% by mass of fluorine atoms. [5]. The niobium-based abrasive as described in [1], further comprising a titanium dissolution inhibitor in the above-mentioned TREO. [6]. The vanadium-based abrasive as described in [2] or [3] above, wherein the aforementioned indium dissolution inhibitor is selected from alkali metal carbonates, alkali metal phosphates, alkali metal hydroxides, alkali metal sulfates, alkali metal nitrates, alkali metal organic acid salts, alkaline earth metal carbonates, alkaline earth [7]. The at least one of phosphates of alkali earth metals, hydroxides of alkali earth metals, sulfates of alkali earth metals, nitrates of alkali earth metals, organic acid salts of alkali earth metals, carbonates of ammonium, phosphates of ammonium, hydroxides of ammonium, sulfates of ammonium, nitrates of ammonium, and organic acid salts of ammonium. [6] The at least one of phosphates of alkali earth metals, hydroxides of alkali earth metals, sulfates of alkali earth metals, nitrates of ammonium, and organic acid salts of ammonium. [7]. The at least one of phosphates of alkali earth metals, hydroxides of alkali earth metals, sulfates of alkali earth metals, nitrates of ammonium, and organic acid salts of ammonium. [8]. The niobium-based abrasive described in [2] or [3] above, wherein the molecular weight of the aforementioned niobium dissolution inhibitor is 300 or less. [9]. The niobium-based abrasive described in [2] or [3] above, wherein the aforementioned niobium dissolution inhibitor is contained in an amount of 0.001 to 0.9 parts by mass per 100 parts by mass of the aforementioned mixed rare earth abrasive particles. [10]. A polishing liquid comprising: the niobium-based abrasive described in [1] above, and one or more selected from water and a water-soluble organic solvent. [11]. A method for producing a polishing liquid, which is the method for producing a polishing liquid described in [10], comprising the following step (I): Step (I): mixing the aforementioned bismuth-based abrasive with one or more selected from the aforementioned water and the aforementioned water-soluble organic solvent to form a slurry. [12]. A method for producing a polishing liquid as described in [11], wherein the aforementioned bismuth-based abrasive contains the aforementioned titanium dissolution inhibitor. [13]. A method for producing a polishing liquid, which is the method for producing a polishing liquid described in [10], comprising the following step (II): Step (II): mixing the aforementioned bismuth-based abrasive, the aforementioned titanium dissolution inhibitor, and one or more selected from the aforementioned water and the aforementioned water-soluble organic solvent to form a slurry. [14]. A method for producing a polishing liquid, which is the method for producing a polishing liquid described in [10], comprising the following steps (III) and (IV): Step (III): mixing the aforementioned niobium-based abrasive with one or more selected from the aforementioned water and the aforementioned water-soluble organic solvent to form a slurry; Step (IV): adding the aforementioned niobium dissolution inhibitor to the slurry obtained in the aforementioned step (III) and mixing it. [15]. A method for producing a polishing liquid as described in [14], wherein the aforementioned niobium-based abrasive does not contain the aforementioned dissolution inhibitor. [16]. A method for polishing glass, which is performed using the polishing liquid described in [10]. [Effect of the invention]
藉由本發明,能夠提供提供一種可抑制皮膚變粗糙及皮膚炎之產生之鈰系研磨材、研磨液、研磨液之製造方法及玻璃研磨方法。The present invention can provide a vanadium-based abrasive material, abrasive liquid, a method for manufacturing the abrasive liquid, and a glass polishing method that can inhibit skin roughening and dermatitis.
[實施發明之最佳形態][Best Mode for Carrying Out the Invention]
以下,對於本發明的鈰系研磨材、研磨液、研磨液之製造方法及玻璃研磨方法之實施形態進行詳細說明。 尚,本說明書中,所謂的「體積基準的累積粒度分佈中的50%粒徑」及「D 50」,係指在從藉由雷射繞射・散射法測定得到的粒度分佈中求得的以體積為基準的累積粒徑分佈中成為50%的粒徑。具體而言,以下述實施例中記載的Microtrac粒度分析儀所測定之值。 The following is a detailed description of the embodiments of the bismuth-based abrasive, polishing liquid, method for producing the polishing liquid, and glass polishing method of the present invention. In addition, in this specification, the so-called "50% particle size in the cumulative particle size distribution based on volume" and " D50 " refer to the particle size that becomes 50% in the cumulative particle size distribution based on volume obtained from the particle size distribution measured by the laser diffraction and scattering method. Specifically, it is the value measured by the Microtrac particle size analyzer described in the following examples.
[鈰系研磨材] 本實施形態的鈰系研磨材,其係含有包含鑭及鈰的混合稀土類研磨材粒子的鈰系研磨材,其中,全部稀土元素的以氧化物換算的含量(TREO;Total Rare Earth Oxides之簡稱)中,前述鈰的以氧化物(CeO 2)換算的含量(以下記載為「CeO 2量/TREO」)為55.0質量%以上。 然後,將前述鈰系研磨材10g及純水40g,與作為珠粒的粒徑1mm的氧化鋯珠粒130g一起置入於100mL聚乙烯容器中,使用球磨機座,以容器旋轉數210rpm、30分鐘,來進行前述鈰系研磨材的粉碎處理,藉此得到的混合液中的鑭溶解量為40mg/L以下。 [Cabolium-based abrasive] The cabolium-based abrasive of the present embodiment is a cabolium-based abrasive containing mixed rare earth abrasive particles containing vanadium and vanadium, wherein the content of the cabolium-based oxide (CeO 2 ) (hereinafter referred to as "CeO 2 amount/TREO") in the total rare earth element content (TREO; abbreviation for Total Rare Earth Oxides) is 55.0 mass % or more. Then, 10 g of the cabolium-based abrasive and 40 g of pure water were placed in a 100 mL polyethylene container together with 130 g of zirconia beads having a particle size of 1 mm as beads, and the cabolium-based abrasive was pulverized using a ball mill at a container rotation speed of 210 rpm for 30 minutes, and the amount of vanadium dissolved in the obtained mixed solution was 40 mg/L or less.
本實施形態的鈰系研磨材中的TREO,係設定為來自混合稀土類研磨材粒子。 前述混合稀土類研磨材粒子中的TREO,就提升研磨速度之觀點而言,較佳為85.0質量%以上,又較佳為90.0質量%以上,更佳為92.0質量%以上,就使含有構成TREO的元素以外的元素,並更提升研磨速度之觀點、及抑制研磨面之表面缺陷之產生之觀點而言,較佳為99.0質量%以下,又較佳為98.0質量%以下,更佳為95.0質量%以下。 The TREO in the diaphragm of this embodiment is set to be from mixed rare earth abrasive particles. The TREO in the mixed rare earth abrasive particles is preferably 85.0 mass % or more, more preferably 90.0 mass % or more, and more preferably 92.0 mass % or more from the viewpoint of improving the polishing rate. From the viewpoint of including elements other than the elements constituting TREO and further improving the polishing rate and suppressing the generation of surface defects on the polished surface, it is preferably 99.0 mass % or less, more preferably 98.0 mass % or less, and more preferably 95.0 mass % or less from the viewpoint of containing elements other than the elements constituting TREO and further improving the polishing rate and suppressing the generation of surface defects on the polished surface.
TREO中的前述鈰的以氧化物(CeO 2)換算的含量(CeO 2量/TREO)為55.0質量%以上,就提升研磨速度之觀點而言,較佳為60.0質量%以上,又較佳為62.0質量%以上,更佳為64.0質量%以上。又,就確保Ce以外的稀土類元素的含量,並抑制研磨面之表面缺陷之產生之觀點而言,CeO 2量/TREO較佳為90.0質量%以下,又較佳為80.0質量%以下,更佳為75.0質量%以下,又更佳為70.0質量%以下。 The content of the aforementioned cerium in TREO as converted to oxide (CeO 2 ) (CeO 2 amount/TREO) is 55.0 mass % or more, preferably 60.0 mass % or more, more preferably 62.0 mass % or more, and more preferably 64.0 mass % or more from the viewpoint of improving the polishing rate. Furthermore, from the viewpoint of ensuring the content of rare earth elements other than Ce and suppressing the generation of surface defects on the polished surface, CeO 2 amount/TREO is preferably 90.0 mass % or less, more preferably 80.0 mass % or less, more preferably 75.0 mass % or less, and more preferably 70.0 mass % or less.
TREO中的前述鑭的以氧化物(La 2O 3)換算的含量(以下記載為「La 2O 3量/TREO」),就抑制研磨面之刮痕之產生之觀點而言,較佳為0.01質量%以上,又較佳為1.0質量%以上,更佳為10.0質量%以上,又更佳為20.0質量%以上,又更佳為30.0質量%以上。由於TREO中的Ce量為55.0質量%以上,故La 2O 3量/TREO為45.0質量%以下,就提升研磨速度之觀點而言、以及更降低皮膚變粗糙及皮膚炎之觀點而言,較佳為40.0質量%以下,又較佳為37.0質量%以下,更佳為35.0質量%以下。 The content of the aforementioned vanadium in TREO calculated as oxide (La 2 O 3 ) (hereinafter referred to as "La 2 O 3 amount/TREO") is preferably 0.01 mass % or more, more preferably 1.0 mass % or more, more preferably 10.0 mass % or more, more preferably 20.0 mass % or more, and more preferably 30.0 mass % or more from the viewpoint of suppressing the generation of scratches on the polished surface. Since the Ce amount in TREO is 55.0 mass % or more, the La 2 O 3 amount/TREO is 45.0 mass % or less, and from the viewpoint of improving the polishing rate and further reducing the skin roughening and dermatitis, it is preferably 40.0 mass % or less, more preferably 37.0 mass % or less, and more preferably 35.0 mass % or less.
尚,可藉由草酸鹽沉澱、燒成及重量法來測定TREO,具體而言,可藉由後述之實施例中記載之方法來測定。 又,Ce或La等的各稀土類元素的含量,可藉由高頻感應耦合電漿(ICP)分析或螢光X射線分析等的機器分析來測定,本實施形態中,將由藉由ICP發光分光分析(ICP-AES)而得之測定值換算各稀土元素作為氧化物的值,並定為氧化物換算量。 TREO can be measured by oxalate precipitation, calcination and weight method. Specifically, it can be measured by the method described in the embodiment described below. In addition, the content of each rare earth element such as Ce or La can be measured by machine analysis such as high-frequency inductively coupled plasma (ICP) analysis or fluorescent X-ray analysis. In this embodiment, the measured value obtained by ICP atomic emission spectrometry (ICP-AES) is converted into the value of each rare earth element as an oxide and determined as the oxide conversion amount.
本實施形態的鈰系研磨材能夠抑制皮膚變粗糙或皮膚炎之理由尚不明確,但認為是如下述。 鈰系研磨材中所包含的鑭,在鈰系研磨材之製造時、或使成為漿料化之際,會以鑭離子之方式溶出、並溶解於水或水溶性有機溶劑等中。當液體中的鑭溶解量大量時,會與來自鈰系研磨材之原料的氯化物離子等結合,而生成毒性強的氯化鑭等,附著於人體皮膚而會產生皮膚變粗糙或皮膚炎。另一方面,藉由將鑭溶解量設定為低濃度的40mg/L以下,而抑制了氯化物鑭等的生成,其結果認為抑制了皮膚變粗糙或皮膚炎等之產生。 The reason why the vanadium-based abrasive of this embodiment can suppress skin roughening or dermatitis is not clear, but it is considered to be as follows. The titanium contained in the vanadium-based abrasive will be eluted in the form of titanium ions when the vanadium-based abrasive is manufactured or slurried, and dissolved in water or a water-soluble organic solvent. When the amount of titanium dissolved in the liquid is large, it will combine with chloride ions from the raw materials of the vanadium-based abrasive to generate highly toxic titanium chloride, which will adhere to the human skin and cause skin roughening or dermatitis. On the other hand, by setting the amount of dissolved titanium to a low concentration of 40 mg/L or less, the generation of titanium chloride and the like is suppressed, and as a result, it is believed that the occurrence of skin roughening or dermatitis is suppressed.
藉由上述指定的方法所得到的混合液中的鑭溶解量為40mg/L以下,就更抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為35mg/L以下,又較佳為30mg/L以下,更佳為25mg/L以下,就成本之觀點而言,較佳為0.1mg/L以上,又較佳為0.5mg/L以上,更佳為1.0mg/L以上。尚,若將本實施形態的鈰系研磨材利用實際機器以漿料狀態來使用時,漿料中的鈰系研磨材與作為分散介質的水、水溶性有機溶劑之比率,會與上述指定的方法之情形有不同之狀況,但只要是以該測定方法所測定的鑭溶解濃度以下,即可展現出本實施形態的效果。 尚,本說明書中,所謂的「鑭溶解量」,係指由ICP分析所計算出之值,具體而言為藉由下述實施例中記載之方法所計算出之值。 The amount of dissolved titanium in the mixed solution obtained by the above-specified method is 40 mg/L or less. From the perspective of suppressing skin roughening and dermatitis, it is preferably 35 mg/L or less, more preferably 30 mg/L or less, and more preferably 25 mg/L or less. From the perspective of cost, it is preferably 0.1 mg/L or more, more preferably 0.5 mg/L or more, and more preferably 1.0 mg/L or more. In addition, if the vanadium-based abrasive of this embodiment is used in a slurry state using an actual machine, the ratio of the vanadium-based abrasive to water and water-soluble organic solvent as a dispersion medium in the slurry will be different from that of the above-specified method. However, as long as the concentration of dissolved titanium is below the concentration measured by the measurement method, the effect of this embodiment can be exhibited. In this specification, the so-called "amount of titanium dissolved" refers to the value calculated by ICP analysis, specifically, the value calculated by the method described in the following embodiment.
在鈰系研磨材之製造時、或進行漿料化之際,來自鈰系研磨材之原料的氯化物離子亦會與鑭離子一起溶解於水或水溶性有機溶劑等中。 藉由上述指定的方法所得到的混合液中的氯溶解量,就更抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為40mg/L以下,又較佳為35mg/L以下,更佳為25mg/L以下,就成本之觀點而言,較佳為0.1mg/L以上,又較佳為0.5mg/L以上,更佳為1.0mg/L以上。 尚,本說明書中,所謂的「氯溶解量」,係指由ICP分析所計算出之值,具體而言為藉由下述實施例中記載之方法所計算出之值。 During the manufacture of the calcined abrasive or during the slurrying process, chloride ions from the raw materials of the calcined abrasive will also dissolve in water or a water-soluble organic solvent together with the titanium ions. The amount of chlorine dissolved in the mixed solution obtained by the above-specified method is preferably 40 mg/L or less, more preferably 35 mg/L or less, and more preferably 25 mg/L or less from the viewpoint of further suppressing the occurrence of skin roughening and dermatitis, and preferably 0.1 mg/L or more, more preferably 0.5 mg/L or more, and more preferably 1.0 mg/L or more from the viewpoint of cost. In this specification, the so-called "chlorine dissolved amount" refers to the value calculated by ICP analysis, specifically, the value calculated by the method described in the following embodiment.
本實施形態的鈰系研磨材之粒徑(D 50),就以良好的生產性來製造鈰系研磨材之觀點而言,較佳為0.10μm以上,又較佳為0.3μm以上,更佳為0.5μm以上,又更佳為0.7μm以上,就可降低研磨傷並使研磨面良好地進行平滑化而得到優異的研磨性能之觀點而言,D 50較佳為10.0μm以下,又較佳為5.0μm以下,更佳為3.0μm以下。 The particle size (D 50 ) of the caesium-based abrasive of the present embodiment is preferably 0.10 μm or more, more preferably 0.3 μm or more, more preferably 0.5 μm or more, and more preferably 0.7 μm or more from the viewpoint of producing the caesium-based abrasive with good productivity. From the viewpoint of reducing grinding scratches and smoothing the grinding surface well to obtain excellent grinding performance, D 50 is preferably 10.0 μm or less, more preferably 5.0 μm or less, and more preferably 3.0 μm or less.
本實施形態的鈰系研磨材之比表面積,就抑制研磨面之刮痕(傷)之產生之觀點而言,較佳為1.0m 2/g以上,又較佳為2.0m 2/g以上,更佳為3.0m 2/g以上,就提升研磨速度之觀點而言,較佳為10.0m 2/g以下,又較佳為8.0m 2/g以下,更佳為7.0m 2/g以下,又更佳為6.0m 2/g以下。 尚,本說明書中,比表面積為藉由BET法(一點法)所測定之值。 The specific surface area of the vanadium-based abrasive of the present embodiment is preferably 1.0 m 2 /g or more, more preferably 2.0 m 2 /g or more, and more preferably 3.0 m 2 /g or more from the viewpoint of suppressing the generation of scratches (wounds) on the polished surface, and is preferably 10.0 m 2 /g or less, more preferably 8.0 m 2 /g or less, more preferably 7.0 m 2 / g or less, and more preferably 6.0 m 2 /g or less from the viewpoint of increasing the polishing rate. In addition, in this specification, the specific surface area is a value measured by the BET method (one-point method).
本實施形態的鈰系研磨材,就提升研磨速度之觀點而言,亦可包含氟原子。 若鈰系研磨材包含氟原子時,鈰系研磨材中的氟原子含量,就提升研磨速度之觀點而言,較佳為0.1質量%以上,又較佳為1.0質量%以上,更佳為3.0質量%以上,就抑制研磨面之刮痕之產生之觀點而言,較佳為10.0質量%以下,又較佳為9.0質量%以下,更佳為8.0質量%以下,又更佳為7.0質量%以下。 使該鈰系研磨材鹼溶融並進行水溶液化,利用離子電極法而可測定鈰系研磨材中的氟原子含量。 The niobium-based abrasive of this embodiment may also contain fluorine atoms from the viewpoint of improving the polishing speed. If the niobium-based abrasive contains fluorine atoms, the fluorine atom content in the niobium-based abrasive is preferably 0.1 mass % or more, more preferably 1.0 mass % or more, and more preferably 3.0 mass % or more from the viewpoint of improving the polishing speed, and preferably 10.0 mass % or less, more preferably 9.0 mass % or less, more preferably 8.0 mass % or less, and more preferably 7.0 mass % or less from the viewpoint of suppressing the generation of scratches on the polished surface. The niobium-based abrasive is alkali-melted and converted into an aqueous solution, and the fluorine atom content in the niobium-based abrasive can be measured by an ion electrode method.
本實施形態的鈰系研磨材中的TREO,就提升研磨速度之觀點而言,較佳為85.0質量%以上,又較佳為90.0質量%以上,更佳為92.0質量%以上,就使含有構成TREO的元素以外的元素,並更提升研磨速度之觀點、及抑制研磨面之表面缺陷(表面的微細凹凸)之產生之觀點而言,較佳為99.0質量%以下,又較佳為97.0質量%以下,更佳為96.0質量%以下。The content of TREO in the vanadium-based abrasive of the present embodiment is preferably 85.0 mass % or more, more preferably 90.0 mass % or more, and more preferably 92.0 mass % or more from the viewpoint of improving the polishing rate. From the viewpoint of including elements other than the elements constituting TREO and further improving the polishing rate and suppressing the generation of surface defects (fine asperities on the surface) on the polished surface, it is preferably 99.0 mass % or less, more preferably 97.0 mass % or less, and more preferably 96.0 mass % or less.
(混合稀土類研磨材粒子) 本實施形態中的混合稀土類研磨材粒子,所謂的「混合」,係指包含複數種稀土元素之意思。前述混合稀土類研磨材粒子亦可包含Ce及La(鑭)以外的稀土元素。作為前述稀土元素,可舉例如Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb等。 (Mixed rare earth abrasive particles) The mixed rare earth abrasive particles in this embodiment, the so-called "mixed" means containing multiple rare earth elements. The mixed rare earth abrasive particles may also contain rare earth elements other than Ce and La (Luminium). Examples of the rare earth elements include Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, etc.
本實施形態的混合稀土類研磨材粒子之粒徑(D 50),就以良好的生產性來製造鈰系研磨材之觀點而言,較佳為0.10μm以上,又較佳為0.3μm以上,更佳為0.5μm以上,又更佳為0.7μm以上,就可降低研磨傷並使研磨面良好地進行平滑化而得到優異的研磨性能之觀點而言,較佳為10.0μm以下,又較佳為5.0μm以下,更佳為3.0μm以下。 The particle size (D 50 ) of the mixed rare earth abrasive particles of the present embodiment is preferably 0.10 μm or more, more preferably 0.3 μm or more, more preferably 0.5 μm or more, and more preferably 0.7 μm or more, from the viewpoint of producing a caesium-based abrasive with good productivity. From the viewpoint of reducing grinding scratches and smoothing the grinding surface well to obtain excellent grinding performance, it is preferably 10.0 μm or less, more preferably 5.0 μm or less, and more preferably 3.0 μm or less.
本實施形態的混合稀土類研磨材粒子之比表面積,就抑制研磨面之刮痕(傷)之產生之觀點而言,較佳為1.0m 2/g以上,又較佳為2.0m 2/g以上,更佳為3.0m 2/g以上,就提升研磨速度之觀點而言,較佳為10.0m 2/g以下,又較佳為8.0m 2/g以下,更佳為7.0m 2/g以下,又更佳為6.0m 2/g以下。 尚,本說明書中,比表面積為藉由BET法(一點法)所測定之值。 The specific surface area of the mixed rare earth abrasive particles of this embodiment is preferably 1.0 m 2 /g or more, more preferably 2.0 m 2 /g or more, and more preferably 3.0 m 2 /g or more from the viewpoint of suppressing the generation of scratches (wounds) on the polished surface, and is preferably 10.0 m 2 /g or less, more preferably 8.0 m 2 /g or less, more preferably 7.0 m 2 / g or less, and more preferably 6.0 m 2 /g or less from the viewpoint of increasing the polishing rate. In addition, in this specification, the specific surface area is a value measured by the BET method (one-point method).
本實施形態的混合稀土類研磨材粒子,就提升研磨速度之觀點而言,亦可包含氟原子。 若混合稀土類研磨材粒子包含氟原子時,混合稀土類研磨材粒子中的氟原子含量,就提升研磨速度之觀點而言,較佳為0.1質量%以上,又較佳為1.0質量%以上,更佳為3.0質量%以上,就抑制研磨面之刮痕之產生之觀點而言,較佳為10.0質量%以下,又較佳為9.0質量%以下,更佳為8.0質量%以下,又更佳為7.0質量%以下。 The mixed rare earth abrasive particles of this embodiment may also contain fluorine atoms from the perspective of improving the polishing speed. If the mixed rare earth abrasive particles contain fluorine atoms, the fluorine atom content in the mixed rare earth abrasive particles is preferably 0.1 mass % or more, more preferably 1.0 mass % or more, and more preferably 3.0 mass % or more from the perspective of improving the polishing speed, and preferably 10.0 mass % or less, more preferably 9.0 mass % or less, more preferably 8.0 mass % or less, and more preferably 7.0 mass % or less from the perspective of suppressing the generation of scratches on the polished surface.
(鑭溶解抑制劑) 本實施形態的鈰系研磨材,除了前述混合稀土類研磨材粒子以外,亦可含有抑制鑭的溶解的鑭溶解抑制劑。 作為鑭溶解抑制劑,較佳為:具有使溶解於水或水溶性有機溶劑等中的鑭離子轉換為不溶性的鹽等而沉降之作用之鑭溶解抑制劑,或具有藉由螯合作用而使鑭離子固定化之作用之鑭溶解抑制劑。 作為如此般的鑭溶解抑制劑,較佳為選自鹼金屬之碳酸鹽、鹼金屬之磷酸鹽、鹼金屬之氫氧化物鹽、鹼金屬之硫酸鹽、鹼金屬之硝酸鹽、鹼金屬之有機酸鹽、鹼土類金屬之碳酸鹽、鹼土類金屬之磷酸鹽、鹼土類金屬之氫氧化物鹽、鹼土類金屬之硫酸鹽、鹼土類金屬之硝酸鹽、鹼土類金屬之有機酸鹽、銨之碳酸鹽、銨之磷酸鹽、銨之氫氧化物鹽、銨之硫酸鹽、銨之硝酸鹽、及銨之有機酸鹽中之1種以上;就生成的鹽之安全性之觀點而言,又較佳為選自鹼土類金屬之碳酸鹽、鹼土類金屬之磷酸鹽、鹼土類金屬之有機酸鹽、及鹼金屬之碳酸鹽中之1種以上。 (Luminium dissolution inhibitor) The vanadium-based abrasive of this embodiment may contain a luminium dissolution inhibitor for inhibiting the dissolution of luminium in addition to the above-mentioned mixed rare earth abrasive particles. As the luminium dissolution inhibitor, it is preferred to use a luminium dissolution inhibitor that has the effect of converting luminium ions dissolved in water or a water-soluble organic solvent into insoluble salts and precipitating them, or a luminium dissolution inhibitor that has the effect of immobilizing luminium ions by chelation. As such a titanium dissolution inhibitor, it is preferably selected from alkali metal carbonates, alkali metal phosphates, alkali metal hydroxides, alkali metal sulfates, alkali metal nitrates, alkali metal organic acid salts, alkali earth metal carbonates, alkali earth metal phosphates, alkali earth metal hydroxides, alkali earth metal sulfates, alkali earth metal nitrates, alkali earth metal organic acid salts. One or more of organic acid salts of earth metals, ammonium carbonates, ammonium phosphates, ammonium hydroxides, ammonium sulfates, ammonium nitrates, and organic acid salts of ammonium; from the viewpoint of the safety of the generated salt, it is more preferable to select one or more of carbonates of alkaline earth metals, phosphates of alkaline earth metals, organic acid salts of alkaline earth metals, and carbonates of alkaline metals.
作為鹼金屬,就生成的鹽之安全性之觀點而言,較佳為鈉及鉀,又較佳為鈉。 作為鹼土類金屬,就相同之觀點而言,較佳為鈣及鎂。 作為鑭溶解抑制劑,具體而言,以磷酸二氫鈣、磷酸氫鈣、氫氧化鈣、碳酸鈣、葡萄糖酸鈣、檸檬酸鈣碳酸氫鈉、碳酸氫銨、磷酸氫鎂、磷酸氫鈣等為較佳,該等之中,就更抑制皮膚變粗糙及皮膚炎之產生、生成的鹽之安全性、以及抑制研磨面之刮痕之產生之觀點而言,又較佳為磷酸氫鈣(dibasic calcium phosphate)。 鑭溶解抑制劑可單獨使用1種,亦可併用2種以上。 As alkaline metals, sodium and potassium are preferred from the viewpoint of the safety of the generated salts, and sodium is more preferred. As alkaline earth metals, calcium and magnesium are preferred from the same viewpoint. As the inhibitor of indium dissolution, specifically, calcium dihydrogen phosphate, calcium hydrogen phosphate, calcium hydroxide, calcium carbonate, calcium gluconate, calcium citrate sodium bicarbonate, ammonium hydrogen carbonate, magnesium hydrogen phosphate, and calcium hydrogen phosphate are preferred. Among them, calcium hydrogen phosphate (dibasic calcium phosphate) is more preferred from the viewpoint of further suppressing the occurrence of skin roughening and dermatitis, the safety of the generated salt, and suppressing the occurrence of scratches on the polished surface. The onium dissolution inhibitor may be used alone or in combination of two or more.
又,鑭溶解抑制劑之分子量,就更抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為50以上,又較佳為75以上,更佳為100以上,較佳為300以下,又較佳為200以下,更佳為150以下。若分子量為300以下時,與鑭離子之反應性為高,且抑制鑭溶解之效果為高,故為較佳。In addition, the molecular weight of the indium dissolution inhibitor is preferably 50 or more, more preferably 75 or more, more preferably 100 or more, and preferably 300 or less, more preferably 200 or less, and more preferably 150 or less from the viewpoint of further suppressing the occurrence of skin roughening and dermatitis. When the molecular weight is 300 or less, the reactivity with indium ions is high, and the effect of suppressing indium dissolution is high, which is preferred.
若本實施形態的鈰系研磨材含有鑭溶解抑制劑時,鈰系研磨材可為預先含有鑭溶解抑制劑的一劑型,亦可為二劑型,該二劑型含有:含有前述混合稀土類研磨材粒子的第一劑、與含有鑭溶解抑制劑的第二劑。If the niobium-based abrasive of the present embodiment contains a titanium dissolution inhibitor, the niobium-based abrasive may be a one-dose type containing the titanium dissolution inhibitor in advance, or may be a two-dose type containing: a first agent containing the aforementioned mixed rare earth abrasive particles, and a second agent containing the titanium dissolution inhibitor.
若前述鈰系研磨材為二劑型,含有:含有前述混合稀土類研磨材粒子的第一劑、與含有鑭溶解抑制劑等的第二劑時,前述第一劑中的混合稀土類研磨材粒子的含量,就提升研磨速度之觀點而言,較佳為85.0質量%以上,又較佳為90.0質量%以上,更佳為92.0質量%以上,就抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為99.9質量%以下,又較佳為99.5質量%以下,更佳為99.2質量%以下。If the aforementioned phthalocyanine-based abrasive is a two-part type, comprising: a first part containing the aforementioned mixed rare earth abrasive particles, and a second part containing an indium dissolution inhibitor, etc., the content of the mixed rare earth abrasive particles in the aforementioned first part is preferably 85.0 mass % or more, more preferably 90.0 mass % or more, and more preferably 92.0 mass % or more from the viewpoint of improving the polishing speed, and is preferably 99.9 mass % or less, more preferably 99.5 mass % or less, and more preferably 99.2 mass % or less from the viewpoint of inhibiting the occurrence of skin roughening and dermatitis.
鈰系研磨材中的鑭溶解抑制劑的含量,在一劑型及二劑型之雙方之情形之中,相對於混合稀土類研磨材粒子100質量份,就成本之觀點而言,較佳為0.95質量份以下,又較佳為0.85質量份以下,更佳為0.75質量份以下。又,就抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為0.001質量份以上,又較佳為0.01質量份以上,更佳為0.1質量份以上。 又,鈰系研磨材中的鑭溶解抑制劑的含量,在一劑型及二劑型之雙方之情形之中,就成本之觀點而言,較佳為0.95質量%以下,又較佳為0.90質量%以下,更佳為0.80質量%以下,又更佳為0.70質量%以下。又,就抑制皮膚變粗糙及皮膚炎之產生之觀點而言,較佳為0.001質量%以上,又較佳為0.01質量%以上,更佳為0.05質量%以上,又更佳為0.1質量%以上。 The content of the indium dissolution inhibitor in the indium-based abrasive is preferably 0.95 parts by mass or less, more preferably 0.85 parts by mass or less, and more preferably 0.75 parts by mass or less, relative to 100 parts by mass of the mixed rare earth abrasive particles, in terms of cost. In addition, in terms of inhibiting the occurrence of skin roughening and dermatitis, it is preferably 0.001 parts by mass or more, more preferably 0.01 parts by mass or more, and more preferably 0.1 parts by mass or more. In addition, the content of the indium dissolution inhibitor in the indium-based abrasive is preferably 0.95 mass% or less, preferably 0.90 mass% or less, more preferably 0.80 mass% or less, and more preferably 0.70 mass% or less from the perspective of cost in both the one-dose type and the two-dose type. In addition, from the perspective of inhibiting skin roughening and dermatitis, it is preferably 0.001 mass% or more, more preferably 0.01 mass% or more, more preferably 0.05 mass% or more, and more preferably 0.1 mass% or more.
(添加劑) 本實施形態的鈰系研磨材,在提升分散性、防止沉降、防止固化、提升安定性及提升作業性等之目的下,亦可添加作為添加劑的例如乙二醇、聚乙二醇等的二元醇類、聚丙烯酸之鈉鹽、聚羧酸系聚合物、聚磺酸系聚合物等的高分子分散劑、甲基纖維素、羧基甲基纖維素等的纖維素醚類、聚乙烯醇等的水溶性高分子、磷酸化合物等。該等可單獨使用1種,亦可併用2種以上。若添加添加劑時,該等之中,就更佳地提升分散性、防止沉降、防止固化、提升安定性及提升作業性之觀點而言,較佳為高分子分散劑、磷酸化合物、及纖維素醚類。 作為高分子分散劑,可舉例如聚(甲基)丙烯酸、聚羥基(甲基)丙烯酸、(甲基)丙烯酸與馬來酸之共聚物等的(甲基)丙烯酸共聚物、烯烴與馬來酸之共聚物、馬來酸與烯丙醇的環氧乙烷或環氧丙烷等的環氧烷烴加成物之共聚物、烯丙基磺酸與馬來酸之共聚物等,或該等之鈉鹽、鉀鹽等的鹼金屬鹽。該等之中,較佳為聚丙烯酸、丙烯酸與馬來酸之共聚物、或該等之鹼金屬鹽;又較佳為丙烯酸與馬來酸之共聚物或該鹼金屬鹽,更佳為丙烯酸與馬來酸之共聚物之鈉鹽。 作為磷酸化合物,可舉例如三聚磷酸、焦磷酸、四偏磷酸、六偏磷酸、正磷酸、亞磷酸等的無機磷酸;胺基三亞甲基膦酸、1-羥基亞乙基-1,1-二膦酸、乙二胺四亞甲基膦酸、二乙三胺五亞甲基膦酸等的有機膦酸;或,該等之鈉鹽、鉀鹽等的鹼金屬鹽。該等之中,較佳為三聚磷酸、焦磷酸、六偏磷酸、或該等之鹼金屬鹽,又較佳為三聚磷酸鈉。 (Additives) The calcined abrasive of this embodiment may also be added with additives such as diols such as ethylene glycol and polyethylene glycol, sodium salt of polyacrylic acid, polymer dispersants such as polycarboxylic acid polymers and polysulfonic acid polymers, cellulose ethers such as methyl cellulose and carboxymethyl cellulose, water-soluble polymers such as polyvinyl alcohol, and phosphoric acid compounds for the purpose of improving dispersibility, preventing sedimentation, preventing solidification, improving stability, and improving workability. These may be used alone or in combination of two or more. When additives are added, polymer dispersants, phosphoric acid compounds, and cellulose ethers are preferred from the viewpoint of better improving dispersibility, preventing sedimentation, preventing solidification, improving stability, and improving workability. As polymer dispersants, for example, poly(meth)acrylic acid, polyhydroxy(meth)acrylic acid, (meth)acrylic acid and maleic acid copolymers, olefin and maleic acid copolymers, maleic acid and allyl alcohol ethylene oxide or propylene oxide alkylene oxide adduct copolymers, allyl sulfonic acid and maleic acid copolymers, or sodium salts, potassium salts of these alkali metal salts. Among these, polyacrylic acid, acrylic acid and maleic acid copolymers, or alkali metal salts of these are preferred; acrylic acid and maleic acid copolymers or alkali metal salts are more preferred, and sodium salts of acrylic acid and maleic acid copolymers are more preferred. Phosphoric acid compounds include inorganic phosphoric acids such as tripolyphosphoric acid, pyrophosphoric acid, tetrametaphosphoric acid, hexametaphosphoric acid, orthophosphoric acid, and phosphorous acid; organic phosphonic acids such as aminotrimethylenephosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid, ethylenediaminetetramethylenephosphonic acid, and diethylenetriaminepentamethylenephosphonic acid; or alkali metal salts thereof such as sodium salts and potassium salts. Among them, tripolyphosphoric acid, pyrophosphoric acid, hexametaphosphoric acid, or alkali metal salts thereof are preferred, and sodium tripolyphosphate is more preferred.
若鈰系研磨材包含添加劑時,就提升分散性、防止沉降、防止固化、提升安定性及提升作業性之觀點而言,相對於混合稀土類研磨材粒子100質量份,添加劑的含量較佳為0.01質量份以上,又較佳為0.1質量份以上,更佳為0.3質量份以上,又更佳為0.5質量份以上,就成本之觀點而言,較佳為10.0質量份以下,又較佳為5.0質量份以下,更佳為3.0質量份以下。 又,若鈰系研磨材包含添加劑時,鈰系研磨材中的添加劑的含量,就提升分散性、防止沉降、防止固化、提升安定性及提升作業性之觀點而言,較佳為0.01質量%以上,又較佳為0.1質量%以上,更佳為0.3質量%以上,又更佳為0.5質量%以上,就成本之觀點而言,較佳為10.0質量%以下,又較佳為5.0質量%以下,更佳為3.0質量%以下。 If the diatomaceous earth abrasive contains additives, from the perspective of improving dispersibility, preventing sedimentation, preventing solidification, improving stability and improving workability, the content of the additive is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more, and more preferably 0.5 parts by mass or more relative to 100 parts by mass of the mixed rare earth abrasive particles. From the perspective of cost, it is preferably 10.0 parts by mass or less, more preferably 5.0 parts by mass or less, and more preferably 3.0 parts by mass or less. Furthermore, if the vanadium-based abrasive contains an additive, the content of the additive in the vanadium-based abrasive is preferably 0.01 mass% or more, more preferably 0.1 mass% or more, more preferably 0.3 mass% or more, and more preferably 0.5 mass% or more from the perspective of improving dispersibility, preventing sedimentation, preventing solidification, improving stability, and improving workability. From the perspective of cost, it is preferably 10.0 mass% or less, more preferably 5.0 mass% or less, and more preferably 3.0 mass% or less.
[鈰系研磨材之製造方法] 鈰系研磨材之製造方法並未特別限定,具體而言以藉由經過下述步驟來製造鈰系研磨材為較佳:調製混合輕稀土化合物之步驟(1)、從混合輕稀土化合物來製造混合氧化稀土原料之步驟(2)、與將前述混合氧化稀土原料濕式粉碎後進行燒成、破碎及分級,而得到混合稀土類研磨材粒子之步驟(3)。又,就更抑制皮膚變粗糙及皮膚炎之產生之觀點而言,以在前述步驟(3)之後進而藉由經過添加混合鑭溶解抑制劑,或調製含有鑭溶解抑制劑的第二劑之步驟(4),來製造鈰系研磨材為又較佳。此處所謂的「混合」,亦與上述混合稀土類研磨材粒子之「混合」為同義。 以下依序說明各步驟。 [Manufacturing method of niobium-based abrasives] The manufacturing method of niobium-based abrasives is not particularly limited. Specifically, it is preferable to manufacture niobium-based abrasives by the following steps: preparing a mixed light rare earth compound (1), preparing a mixed rare earth oxide raw material from the mixed light rare earth compound (2), and wet-grinding the mixed rare earth oxide raw material and then calcining, crushing and classifying to obtain mixed rare earth abrasive particles (3). In addition, from the perspective of further inhibiting the occurrence of skin roughening and dermatitis, it is more preferable to manufacture niobium-based abrasives by adding a mixed titanium dissolution inhibitor or preparing a second agent containing a titanium dissolution inhibitor after the aforementioned step (3). The "mixing" mentioned here is also synonymous with the "mixing" of the mixed rare earth abrasive particles mentioned above. The following describes each step in order.
(步驟(1)) 步驟(1)為調製混合輕稀土化合物。 混合輕稀土化合物之調製方法並未特別限定。混合輕稀土化合物,例如係由包含稀土元素之礦石,將稀土類元素以外的雜質成分及中重稀土藉由化學處理予以分離並降低藉以得到。作為混合輕稀土化合物,以鹼金屬、鹼土類金屬及放射性物質等的非稀土類成分的雜質成分、以及中重稀土的含量為降低者為較佳。 尚,本說明書中,所謂的中重稀土,係指原子編號較Pm更大的稀土元素,中重稀土以外的稀土元素係稱為輕稀土。 作為包含稀土元素之礦石,例如可適合使用含有多量的Ce之由天然之獨居石或氟碳鈰礦等的原料礦石所得到的稀土精礦等。 (Step (1)) Step (1) is to prepare a mixed light rare earth compound. The preparation method of the mixed light rare earth compound is not particularly limited. The mixed light rare earth compound is obtained, for example, by separating and reducing impurities other than rare earth elements and medium and heavy rare earths from an ore containing rare earth elements by chemical treatment. As a mixed light rare earth compound, it is preferred that the impurities such as non-rare earth components such as alkali metals, alkaline earth metals and radioactive substances, and the content of medium and heavy rare earths are reduced. In this specification, the so-called medium and heavy rare earths refer to rare earth elements with an atomic number greater than Pm, and rare earth elements other than medium and heavy rare earths are called light rare earths. As the ore containing rare earth elements, for example, rare earth concentrate obtained from raw material ore such as natural monazite or fluorocarbon ore containing a large amount of Ce can be suitably used.
混合輕稀土化合物之調製時,作為降低雜質成分的含量的化學處理方法,硫酸焙燒為一般的方法。硫酸焙燒為下述之方法:將經粉碎的前述原料礦石與硫酸一起焙燒而生成硫酸鹽(硫酸稀土),將該硫酸鹽溶解於水而成為硫酸稀土溶液,將不溶物的雜質成分藉由過濾等而去除之方法。混合輕稀土化合物中的雜質成分的含量,較佳為降低至1.0質量%以下。 又,作為降低中重稀土的含量的化學處理方法,例如可藉由對前述硫酸焙燒後的硫酸稀土溶液添加碳酸鹽,使成為粗碳酸稀土後,對其添加鹽酸,使成為混合氯化稀土水溶液,並使用有機溶劑予以溶劑萃取來進行。溶劑萃取時,可依需要使用調整萃取程度或使用添加劑等等的公知方法,來調整鈰、鑭及其他輕稀土的各含量。混合輕稀土化合物中的中重稀土的含量,較佳為降低至1.0質量%以下。 When preparing mixed light rare earth compounds, sulfuric acid roasting is a general method as a chemical treatment method for reducing the content of impurities. Sulfuric acid roasting is a method in which the crushed raw ore is roasted with sulfuric acid to generate sulfate (rare earth sulfate), the sulfate is dissolved in water to form a rare earth sulfate solution, and the insoluble impurities are removed by filtering. The content of impurities in the mixed light rare earth compound is preferably reduced to 1.0 mass % or less. In addition, as a chemical treatment method for reducing the content of medium and heavy rare earths, for example, carbonate can be added to the rare earth sulfate solution after the sulfuric acid roasting to make it a crude rare earth carbonate, and then hydrochloric acid is added to it to make it a mixed rare earth chloride aqueous solution, and solvent extraction is performed using an organic solvent. During solvent extraction, the contents of arsenic, chalcanthite and other light rare earths can be adjusted by known methods such as adjusting the degree of extraction or using additives as needed. The content of medium and heavy rare earths in the mixed light rare earth compound is preferably reduced to less than 1.0 mass %.
(步驟(2)) 步驟(2)為從混合輕稀土化合物來製造混合氧化稀土原料。 從混合輕稀土化合物來製造混合氧化稀土原料之方法並未特別限定。混合氧化稀土原料,例如係由使用混合輕稀土化合物、與碳酸鈉或重碳酸銨等而製造碳酸鹽的混合碳酸稀土,再將混合碳酸稀土燒成以得到。 在將混合碳酸稀土燒成以得到混合氧化稀土原料之際之燒成溫度,係依混合碳酸稀土之組成而適當調整,較佳為500~1200℃,又較佳為600~1100℃,更佳為700~1000℃。燒成時間,較佳為0.5~48小時,又較佳為1~40小時,更佳為1.5~30小時。燒成環境較佳為大氣環境中。 混合氧化稀土原料亦可於燒成後利用機械方法來進行破碎,以調整成所期望之粒徑之粒子。 (Step (2)) Step (2) is to produce a mixed rare earth oxide raw material from a mixed light rare earth compound. The method for producing a mixed rare earth oxide raw material from a mixed light rare earth compound is not particularly limited. The mixed rare earth oxide raw material is obtained by, for example, using a mixed light rare earth compound and sodium carbonate or ammonium bicarbonate to produce a mixed rare earth carbonate carbonate, and then calcining the mixed rare earth carbonate. The calcination temperature when calcining the mixed rare earth carbonate to obtain the mixed rare earth oxide raw material is appropriately adjusted according to the composition of the mixed rare earth carbonate, preferably 500~1200℃, more preferably 600~1100℃, and more preferably 700~1000℃. The calcination time is preferably 0.5 to 48 hours, more preferably 1 to 40 hours, and even more preferably 1.5 to 30 hours. The calcination environment is preferably in an atmospheric environment. The mixed rare earth oxide raw material can also be crushed by mechanical methods after calcination to adjust the particles to the desired particle size.
尚,混合氧化稀土原料亦有市售,亦可使用市售品。混合氧化稀土原料,例如係由將混合碳酸稀土或混合單氧碳酸稀土、混合草酸稀土、混合氫氧化稀土等的混合輕稀土化合物進行燒成,而可得到,因此,市售品的混合氧化稀土原料中中,亦可能有殘留其製造原料的混合碳酸稀土或混合單氧碳酸稀土、混合草酸稀土等的情形。In addition, mixed rare earth oxide raw materials are also commercially available, and commercial products can also be used. Mixed rare earth oxide raw materials can be obtained by, for example, calcining mixed light rare earth compounds such as mixed rare earth carbonates, mixed rare earth monocarbonates, mixed rare earth oxalates, and mixed rare earth hydroxides. Therefore, mixed rare earth carbonates, mixed rare earth monocarbonates, mixed rare earth oxalates, and the like, which are the raw materials for their production, may also remain in commercially available mixed rare earth oxide raw materials.
(步驟(3)) 步驟(3)為將前述混合氧化稀土原料濕式粉碎後進行燒成、破碎及分級,而得到混合稀土類研磨材粒子。 就得到均質的混合稀土類研磨材粒子之觀點而言,濕式粉碎較佳為使用濕式球磨機等的介質磨機(media mill)來進行。作為分散介質,適合使用水、水溶性有機溶劑等。 濕式粉碎後,進行乾燥、燒成、破碎及分級,藉此得到混合稀土類研磨材粒子。 可與以往的混合稀土類研磨材粒子之製造中所適用之方法,以相同方法來進行乾燥、燒成、破碎及分級。 (Step (3)) Step (3) is to wet-grind the mixed rare earth oxide raw material and then calcine, crush and grade it to obtain mixed rare earth abrasive particles. From the perspective of obtaining uniform mixed rare earth abrasive particles, wet pulverization is preferably performed using a media mill such as a wet ball mill. As a dispersion medium, water, a water-soluble organic solvent, etc. are suitable. After wet pulverization, drying, calcine, crushing and classification are performed to obtain mixed rare earth abrasive particles. Drying, calcine, crushing and classification can be performed in the same manner as the method used in the production of mixed rare earth abrasive particles in the past.
又,就可藉由燒成而使被燒成物原料充分地反應之觀點而言,燒成溫度較佳為600~1200℃,又較佳為650~1150℃,更佳為700~1100℃。在目標設定溫度下的燒成時間,較佳為0.1~10小時,又較佳為0.5~6小時,更佳為0.5~4小時。燒成環境較佳為大氣環境中。Furthermore, from the viewpoint that the raw materials to be fired can be fully reacted by firing, the firing temperature is preferably 600-1200°C, more preferably 650-1150°C, and more preferably 700-1100°C. The firing time at the target setting temperature is preferably 0.1-10 hours, more preferably 0.5-6 hours, and more preferably 0.5-4 hours. The firing environment is preferably in an atmospheric environment.
就提升研磨速度之觀點而言,亦有使混合稀土類研磨材粒子中含有氟原子之情形。該情形時,使含有氟原子之方法並未特別限定,較佳為下述之方法:使混合氟化稀土原料混合至混合氧化稀土原料中,濕式粉碎後,進行燒成、破碎及分級,而得到混合稀土類研磨材粒子之方法。From the perspective of improving the polishing speed, there is also a case where fluorine atoms are contained in the mixed rare earth abrasive particles. In this case, the method of containing fluorine atoms is not particularly limited, and the following method is preferred: a mixed rare earth fluoride raw material is mixed with a mixed rare earth oxide raw material, and after wet pulverization, calcination, crushing and classification are performed to obtain mixed rare earth abrasive particles.
得到混合氟化稀土原料之方法並未特別限定,例如,藉由將氫氟酸、氟化銨或酸性氟化銨等的氟化物作為氟源並添加至前述混合輕稀土化合物中,進行熱處理而可得到。就得到均質且研磨特性優異的鈰系研磨材之觀點而言,前述熱處理較佳為400℃以下。尚,熱處理環境較佳為大氣中。熱處理時間較佳為0.1~10小時,又較佳為0.5~5小時,更佳為1.0~4小時。燒成環境較佳為大氣環境中。 將混合氟化稀土原料混合至混合氧化稀土原料中以得到混合稀土類研磨材粒子之方法,相較於將氟化銨或氫氟酸等的氟化物直接添加至混合氧化稀土原料中以得到混合稀土類研磨材粒子之方法為安全且低成本,可容易得到包含氟的混合稀土類研磨材粒子。 The method for obtaining the mixed fluoride rare earth raw material is not particularly limited. For example, it can be obtained by adding fluoride such as hydrofluoric acid, ammonium fluoride or acidic ammonium fluoride as a fluorine source to the mixed light rare earth compound and performing heat treatment. From the perspective of obtaining a uniform niobium-based abrasive with excellent grinding properties, the heat treatment is preferably below 400°C. In addition, the heat treatment environment is preferably in the atmosphere. The heat treatment time is preferably 0.1 to 10 hours, more preferably 0.5 to 5 hours, and more preferably 1.0 to 4 hours. The sintering environment is preferably in the atmosphere. The method of mixing a mixed rare earth fluoride raw material into a mixed rare earth oxide raw material to obtain mixed rare earth abrasive particles is safer and more cost-effective than the method of directly adding fluorides such as ammonium fluoride or hydrofluoric acid to a mixed rare earth oxide raw material to obtain mixed rare earth abrasive particles. Mixed rare earth abrasive particles containing fluorine can be easily obtained.
前述混合氟化稀土原料中的TREO,較佳為75質量%以上,又較佳為80質量%以上,更佳為82質量%以上。又,前述混合氟化稀土原料係以將所含有的全部稀土元素中的鈰作為主成分為較佳。TREO中的鈰的以氧化物換算的含量(CeO 2量/TREO)較佳為55.0質量%以上,就提升研磨速度之觀點而言,又較佳為60.0質量%以上,更佳為62.0質量%以上,又更佳為64.0質量%以上。又,就確保Ce以外的稀土類元素的含量,並抑制研磨面之表面缺陷之產生之觀點而言,CeO 2量/TREO較佳為90.0質量%以下,又較佳為80.0質量%以下,更佳為75.0質量%以下,又更佳為70.0質量%以下。 The content of TREO in the mixed rare earth fluoride raw material is preferably 75% by mass or more, more preferably 80% by mass or more, and more preferably 82% by mass or more. In addition, the mixed rare earth fluoride raw material preferably contains thorium as the main component among all the rare earth elements contained. The content of thorium in TREO in terms of oxide conversion (CeO 2 amount/TREO) is preferably 55.0% by mass or more, and from the viewpoint of improving the polishing rate, it is preferably 60.0% by mass or more, more preferably 62.0% by mass or more, and more preferably 64.0% by mass or more. Furthermore, from the viewpoint of ensuring the content of rare earth elements other than Ce and suppressing the generation of surface defects on the polished surface, the CeO2 amount /TREO is preferably 90.0 mass % or less, more preferably 80.0 mass % or less, more preferably 75.0 mass % or less, and even more preferably 70.0 mass % or less.
又,前述混合氟化稀土原料中的氟原子含量較佳為10~30質量%,又較佳為15~30質量%,更佳為20~30質量%。 添加至混合氧化稀土原料中的混合氟化稀土原料之量,可因應於製造的鈰系研磨材所要求的氟原子含量而適當地決定。就得到優異的研磨特性之觀點而言,相對於混合氧化稀土原料與混合氟化稀土原料之合計100質量%,混合氟化稀土原料之量較佳以成為1~40質量%之方式來進行添加,又較佳為3~35質量%,更佳為5~30質量%。 Furthermore, the fluorine atom content in the aforementioned mixed rare earth fluoride raw material is preferably 10-30 mass%, more preferably 15-30 mass%, and more preferably 20-30 mass%. The amount of the mixed rare earth fluoride raw material added to the mixed rare earth oxide raw material can be appropriately determined according to the fluorine atom content required for the manufactured niobium-based abrasive. From the perspective of obtaining excellent polishing properties, the amount of the mixed rare earth fluoride raw material is preferably added in an amount of 1-40 mass%, more preferably 3-35 mass%, and more preferably 5-30 mass%, relative to 100 mass% of the total of the mixed rare earth oxide raw material and the mixed rare earth fluoride raw material.
(步驟(4)) 步驟(4)為在步驟(3)之後添加混合鑭溶解抑制劑至以步驟(3)所得到的混合稀土類研磨材粒子中,或調製含有鑭溶解抑制劑的第二劑。 本實施形態中,若鈰系研磨材為一劑型之情形時,將不經過步驟(4),而直接將混合稀土類研磨材粒子作為鈰系研磨材亦可;或,將鑭溶解抑制劑添加混合至以步驟(3)所得到的混合稀土類研磨材粒子中,而作為鈰系研磨材亦可。又,因應需求,將鑭溶解抑制劑、添加劑一起添加混合亦可。 混合之方法並未特別限定,例如,可以分批式攪拌機等的攪拌機來進行混合,又,亦可使用球磨機或珠粒磨機等的介質磨機來進行混合。 本實施形態中,若鈰系研磨材為二劑型之情形時,藉由步驟(4)來調製含有鑭溶解抑制劑的第二劑。 本實施形態中,若為二劑型之情形時,其中,該二劑型含有:含有鈰系研磨材為前述混合稀土類研磨材粒子的第一劑、與含有鑭溶解抑制劑的第二劑,亦可分開準備含有前述混合稀土類研磨材粒子的第一劑、與含有鑭溶解抑制劑的第二劑,並於研磨液製造時,將第一劑與第二劑進行混合。 前述第二劑中,除了鑭溶解抑制劑以外,亦可包含水、水溶性有機溶劑、添加劑等,但亦可不包含。 (Step (4)) Step (4) is to add a mixed titanium dissolution inhibitor to the mixed rare earth abrasive particles obtained in step (3) after step (3), or to prepare a second agent containing a titanium dissolution inhibitor. In this embodiment, if the niobium-based abrasive is a one-agent type, the mixed rare earth abrasive particles can be directly used as a niobium-based abrasive without going through step (4); or, the titanium dissolution inhibitor can be added and mixed into the mixed rare earth abrasive particles obtained in step (3) to be used as a niobium-based abrasive. In addition, according to the needs, the titanium dissolution inhibitor and the additive can be added and mixed together. The mixing method is not particularly limited. For example, mixing can be performed using a batch mixer or a medium mill such as a ball mill or a bead mill. In this embodiment, if the niobium-based abrasive is a two-component type, the second agent containing the titanium dissolution inhibitor is prepared by step (4). In this embodiment, if it is a two-component type, the two-component type contains: a first agent containing the niobium-based abrasive particles of the mixed rare earth abrasive particles and a second agent containing the titanium dissolution inhibitor. Alternatively, the first agent containing the mixed rare earth abrasive particles and the second agent containing the titanium dissolution inhibitor may be prepared separately, and the first agent and the second agent may be mixed when the polishing liquid is prepared. The aforementioned second agent may contain water, water-soluble organic solvents, additives, etc. in addition to the onium dissolution inhibitor, but it may not contain them.
[研磨液] 本實施形態的研磨液含有:如上述般的鈰系研磨材、與選自水及水溶性有機溶劑中之1種以上。就更抑制皮膚變粗糙及皮膚炎之產生之觀點而言,前述研磨液較佳為含有鑭溶解抑制劑。又,前述研磨液亦可含有:鈰系研磨材、選自水及水溶性有機溶劑中之1種以上、及鑭溶解抑制劑以外的成分。 本實施形態的研磨液為一種研磨液,其可抑制當附著於人體的皮膚時所產生的皮膚變粗糙或皮膚炎等。 [Polishing liquid] The polishing liquid of this embodiment contains: a calcined abrasive as described above, and one or more selected from water and a water-soluble organic solvent. From the viewpoint of further suppressing the occurrence of skin roughening and dermatitis, the aforementioned polishing liquid preferably contains a titanium dissolution inhibitor. In addition, the aforementioned polishing liquid may also contain: a calcined abrasive, one or more selected from water and a water-soluble organic solvent, and components other than the titanium dissolution inhibitor. The polishing liquid of this embodiment is a polishing liquid that can suppress skin roughening or dermatitis, etc., which occurs when it adheres to the skin of the human body.
前述研磨液,就使發揮良好的研磨性能之觀點,又,就成本之觀點而言,研磨液中的鈰系研磨材的含量較佳為在0.1~40.0質量%之範圍內來使用,又較佳為1.0~35.0質量%,更佳為3.0~30.0質量%,又更佳為5.0~20.0質量%。 尚,前述研磨液,考量研磨對象或研磨裝置之規格等,於該研磨液之調製時,因應所需,在不妨礙研磨性能之範圍內,亦可添加例如pH調整劑、消泡劑、防鏽劑等的添加劑。 In terms of achieving good polishing performance and cost, the content of the abrasive material in the polishing liquid is preferably in the range of 0.1-40.0 mass %, preferably 1.0-35.0 mass %, more preferably 3.0-30.0 mass %, and more preferably 5.0-20.0 mass %. In addition, the polishing liquid may be prepared with additives such as pH adjusters, defoamers, and anti-rust agents as needed within the range that does not hinder the polishing performance, taking into account the specifications of the polishing object or the polishing device.
前述研磨液特別適合使用於光碟或磁碟用之玻璃基板、液晶顯示器用之玻璃基板、彩色濾光片或光罩用之玻璃基板、光學透鏡用之玻璃基板等各種玻璃材及玻璃製品之修整研磨。The above-mentioned polishing liquid is particularly suitable for the finishing and polishing of various glass materials and glass products such as glass substrates for optical disks or magnetic disks, glass substrates for liquid crystal displays, glass substrates for color filters or masks, and glass substrates for optical lenses.
[研磨液之製造方法] 本發明的研磨液之製造方法,其係製造含有如上述般的鈰系研磨材、與選自水及水溶性有機溶劑中之1種以上的研磨液之方法。 本發明的一態樣中,研磨液之製造方法包含下述步驟(I),步驟(I):將前述鈰系研磨材、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化。此情形時,前述鈰系研磨材亦可含有前述鑭溶解抑制劑,但亦可不含有。 [Method for producing polishing liquid] The method for producing polishing liquid of the present invention is a method for producing polishing liquid containing the above-mentioned bismuth-based abrasive and one or more selected from water and water-soluble organic solvents. In one embodiment of the present invention, the method for producing polishing liquid comprises the following step (I), step (I): mixing the above-mentioned bismuth-based abrasive and one or more selected from the above-mentioned water and the above-mentioned water-soluble organic solvent and slurrying them. In this case, the above-mentioned bismuth-based abrasive may also contain the above-mentioned bismuth dissolution inhibitor, but it may not contain it.
尚,若鈰系研磨材為二劑型之情形時,其中,該二劑型含有:含有混合稀土類研磨材粒子的第一劑、與含有鑭溶解抑制劑的第二劑,使用第一劑與第二劑作為前述鈰系研磨材,來進行步驟(I)。Furthermore, if the niobium-based abrasive is a two-agent type, wherein the two-agent type contains: a first agent containing mixed rare earth abrasive particles, and a second agent containing a titanium dissolution inhibitor, the first agent and the second agent are used as the aforementioned niobium-based abrasive to perform step (I).
步驟(I)中,進行漿料化之方法並未特別限定,例如,可利用攪拌機混合來進行漿料化,又,亦可利用濕式球磨機、或研磨機、珠粒磨機等的粉碎機來進行漿料化。In step (I), the method for slurrying is not particularly limited. For example, slurrying can be performed by mixing with a stirrer, or by using a wet ball mill, a grinding machine, a bead mill or the like.
本發明的其他態樣中,研磨液之製造方法包含下述步驟(II),步驟(II):將前述鈰系研磨材、前述鑭溶解抑制劑、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化。此情形時,前述鈰系研磨材亦可含有前述鑭溶解抑制劑,但亦可不含有。 步驟(II)中的進行漿料化之方法,係與前述步驟(I)中的進行漿料化之方法為相同。 In other aspects of the present invention, the method for preparing the polishing liquid comprises the following step (II): Step (II): mixing the aforementioned bismuth-based abrasive, the aforementioned titanium dissolution inhibitor, and one or more selected from the aforementioned water and the aforementioned water-soluble organic solvent to form a slurry. In this case, the aforementioned bismuth-based abrasive may also contain the aforementioned titanium dissolution inhibitor, but it may not contain it. The method for forming a slurry in step (II) is the same as the method for forming a slurry in step (I).
本發明的進而的其他態樣中,研磨液之製造方法包含下述步驟(III)、與步驟(IV),步驟(III):將前述鈰系研磨材、與選自前述水及前述水溶性有機溶劑中之1種以上混合並使其漿料化;步驟(IV):將前述鑭溶解抑制劑添加並混合至以前述步驟(III)所得到的漿料中。前述鈰系研磨材亦可含有前述鑭溶解抑制劑,但亦可不含有。 步驟(III)中的進行漿料化之方法,係與前述步驟(I)中的進行漿料化之方法為相同。 In another embodiment of the present invention, the method for preparing the polishing liquid comprises the following steps (III) and (IV), wherein the step (III) comprises mixing the aforementioned niobium-based abrasive with one or more selected from the aforementioned water and the aforementioned water-soluble organic solvent to form a slurry; and the step (IV) comprises adding and mixing the aforementioned titanium dissolution inhibitor into the slurry obtained in the aforementioned step (III). The aforementioned niobium-based abrasive may contain the aforementioned titanium dissolution inhibitor, but may not contain it. The method for forming a slurry in step (III) is the same as the method for forming a slurry in step (I).
[玻璃研磨方法] 本發明的玻璃研磨方法,其係使用如上述般的研磨液來進行研磨之方法。 前述玻璃研磨方法,除了使用前述研磨液以外,並未特別限定,可將利用公知研磨裝置等之方法予以適用。前述研磨液,例如可在以單面研磨機或兩面研磨機,進行玻璃材之鏡面研磨等之修整研磨時,藉由公知之方法來使用。 [實施例] [Glass polishing method] The glass polishing method of the present invention is a method for polishing using the polishing liquid as described above. The aforementioned glass polishing method is not particularly limited except for using the aforementioned polishing liquid, and a method using a known polishing device or the like can be applied. The aforementioned polishing liquid can be used by a known method when performing finishing polishing such as mirror polishing of a glass material using a single-sided polisher or a double-sided polisher. [Example]
以下,藉由實施例具體說明本發明,但本發明並不限定於下述實施例。 尚,混合氧化稀土原料之調製、混合氟化稀土原料之調製、實施例、及比較例的TREO、TREO中的各稀土元素的以氧化物換算的含量(CeO 2量/TREO、La 2O 3量/TREO、Nd 2O 3量/TREO、Pr 6O 11量/TREO)、及氟原子含量,係如以下般求得。 [TREO] 於酸溶解有測定試樣的溶液中,添加氨水。將所生成的沉澱物進行過濾、洗淨而去除鹼金屬後,再度進行酸溶解。對該溶液添加草酸,將所生成的沉澱物於大氣中以800℃燒成2小時,以重量法求得TREO。尚,混合稀土類研磨材粒子的TREO係由「燒成後所得到的全部稀土類氧化物質量/酸溶解處理前的混合稀土類研磨材粒子質量」來得到;鈰研磨材的TREO係由「燒成後所得到的全部稀土類氧化物質量/酸溶解處理前的鈰研磨材質量」來得到。 [TREO中的各稀土元素的以氧化物換算的含量] 將測定試樣進行酸溶解,將以ICP-AES法測定的各稀土元素量換算作為氧化物的值,並藉由計算出該作為氧化物的值相對於TREO之值,而可求得。 [氟原子含量] 將測定試樣進行鹼溶融,進行溫水萃取,以氟離子計(堀場製作所股份有限公司製;離子電極法)進行測定。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the following examples. In addition, the preparation of the mixed rare earth oxide raw material, the preparation of the mixed rare earth fluoride raw material, the TREO of the examples and comparative examples, the content of each rare earth element in TREO in terms of oxide conversion (CeO 2 amount/TREO, La 2 O 3 amount/TREO, Nd 2 O 3 amount/TREO, Pr 6 O 11 amount/TREO), and the fluorine atom content are obtained as follows. [TREO] Aqueous ammonia is added to a solution in which a test sample is dissolved in an acid. The resulting precipitate is filtered and washed to remove the alkaline metal, and then acid-dissolved again. Oxalic acid is added to the solution, and the resulting precipitate is calcined at 800°C for 2 hours in the atmosphere, and TREO is obtained by a gravimetric method. The TREO of the mixed rare earth abrasive particles is obtained by "the mass of all rare earth oxides obtained after calcination / the mass of the mixed rare earth abrasive particles before acid dissolution treatment"; the TREO of the niobium abrasive is obtained by "the mass of all rare earth oxides obtained after calcination / the mass of the niobium abrasive before acid dissolution treatment". [The content of each rare earth element in TREO converted into oxides] The test sample is dissolved in acid, and the amount of each rare earth element measured by the ICP-AES method is converted into an oxide value, and the value as an oxide is calculated relative to the value of TREO. [Fluorine atom content] The test sample is alkali-melted, extracted with warm water, and measured with a fluoride ion meter (manufactured by Horiba, Ltd.; ion electrode method).
[混合氧化稀土原料之調製] (混合氧化稀土原料A) 將含有TREO 47質量%、中重稀土以氧化物換算為2質量%、釹以氧化物換算為8質量%的原料礦石(稀土精礦),藉由硫酸焙燒法及溶劑萃取法進行處理,將稀土類元素以外的雜質成分降低至1質量%以下,將中重稀土降低至以氧化物換算為1質量%以下,得到稀土類元素的含量經調整的混合輕稀土化合物。該混合輕稀土化合物,TREO中的鈰以氧化物換算([CeO 2])的含量(CeO 2量/TREO)為64.7質量%,鑭以氧化物換算([La 2O 3])的含量(La 2O 3量/TREO)為34.1質量%,釹以氧化物換算([Nd 2O 3])的含量(Nd 2O 3量/TREO)為0.6質量%,鐠以氧化物換算([Pr 6O 11])的含量(Pr 6O 11量/TREO)為0.2質量%。 將該混合輕稀土化合物以重碳酸銨進行處理,得到混合碳酸稀土。尚,混合碳酸稀土,TREO為49質量%。 將該混合碳酸稀土利用燒成爐在大氣中以800℃熱處理10小時,得到混合氧化稀土原料A。將混合氧化稀土原料A的TREO、CeO 2量/TREO、La 2O 3量/TREO、Nd 2O 3量/TREO、及Pr 6O 11量/TREO表示於表1。 [Preparation of mixed rare earth oxide raw material] (Mixed rare earth oxide raw material A) A raw ore (rare earth concentrate) containing 47% TREO, 2% medium and heavy rare earths in terms of oxide conversion, and 8% neodymium in terms of oxide conversion is treated by sulfuric acid roasting and solvent extraction to reduce impurities other than rare earth elements to less than 1% by mass and to reduce medium and heavy rare earths to less than 1% by mass in terms of oxide conversion, thereby obtaining a mixed light rare earth compound with adjusted rare earth element content. The mixed light rare earth compound has a content of cerium in TREO (CeO 2 amount/TREO) calculated as oxide (CeO 2 ), a content of tantalum in TREO (La 2 O 3 ), a content of neodymium in TREO (Nd 2 O 3 ), a content of 0.6% by mass (Nd 2 O 3 ), and a content of 0.2% by mass ( Pr 6 O 11 ). The mixed light rare earth compound is treated with ammonium bicarbonate to obtain a mixed rare earth carbonate. In the mixed rare earth carbonate, TREO is 49% by mass. The mixed rare earth carbonate was heat treated in a calcining furnace at 800°C for 10 hours in the atmosphere to obtain a mixed rare earth oxide raw material A. Table 1 shows TREO, CeO2 amount/TREO, La2O3 amount /TREO, Nd2O3 amount /TREO, and Pr6O11 amount/TREO of the mixed rare earth oxide raw material A.
(混合氧化稀土原料B~E) 與混合氧化稀土原料A之調製為相同地,使用混合輕稀土化合物,並調整該處理條件及混合碳酸稀土之熱處理條件,藉此分別調製成混合氧化稀土原料B~E。將混合氧化稀土原料B~E的TREO、CeO 2量/TREO、La 2O 3量/TREO、Nd 2O 3量/TREO、及Pr 6O 11量/TREO表示於表1。 (Mixed rare earth oxide raw materials B to E) Mixed rare earth oxide raw materials B to E were prepared in the same manner as mixed rare earth oxide raw material A, using mixed light rare earth compounds, and adjusting the treatment conditions and the heat treatment conditions of mixed rare earth carbonates. TREO, CeO 2 amount/TREO, La 2 O 3 amount/TREO, Nd 2 O 3 amount/TREO, and Pr 6 O 11 amount/TREO of mixed rare earth oxide raw materials B to E are shown in Table 1.
[混合氟化稀土原料之調製] (混合氟化稀土原料F) 將氫氟酸添加至混合輕稀土化合物並混合後,在大氣中以400℃熱處理2小時,得到混合氟化稀土原料F。將該混合氟化稀土原料F的TREO、CeO 2量/TREO、及氟含量表示於表2。 [Preparation of mixed rare earth fluoride raw material] (Mixed rare earth fluoride raw material F) Hydrofluoric acid was added to the mixed light rare earth compound and mixed, and then heat treated at 400°C in the atmosphere for 2 hours to obtain mixed rare earth fluoride raw material F. The TREO, CeO2 amount/TREO, and fluorine content of the mixed rare earth fluoride raw material F are shown in Table 2.
(混合氟化稀土原料G~I) 與混合氟化稀土原料F之調製為相同地,使用混合輕稀土化合物,並調整該處理條件,藉此分別調製成混合氟化稀土原料G~I。將混合氟化稀土原料G~I的TREO、CeO 2量/TREO、氟含量表示於表2。 (Mixed rare earth fluoride raw materials G to I) Mixed rare earth fluoride raw materials G to I were prepared in the same manner as mixed rare earth fluoride raw material F, using mixed light rare earth compounds and adjusting the treatment conditions. TREO, CeO 2 amount/TREO, and fluorine content of mixed rare earth fluoride raw materials G to I are shown in Table 2.
[鈰系研磨材之製造] 藉由下述的實施例及比較例來製造鈰系研磨材。 將下述實施例及比較例中使用的添加劑之詳細表示如下。 ・添加劑1:三聚磷酸鈉(關東化學股份有限公司):分子量超過300 ・添加劑2:聚丙烯酸之鈉鹽「POIZ 530」(花王股份有限公司):分子量超過300 ・添加劑3:丙烯酸與馬來酸之共聚物之鈉鹽「POIZ 521」(花王股份有限公司):分子量超過300 ・添加劑4:羧基甲基纖維素(關東化學股份有限公司):分子量超過300 ・添加劑5:結晶性纖維素「纖維素微結晶」(關東化學股份有限公司):分子量超過300 [Manufacturing of vanadium-based abrasives] A vanadium-based abrasive is manufactured by the following examples and comparative examples. The details of the additives used in the following examples and comparative examples are shown below. ・Additive 1: Sodium tripolyphosphate (Kanto Chemical Co., Ltd.): Molecular weight over 300 ・Additive 2: Sodium salt of polyacrylic acid "POIZ 530" (Kao Corporation): Molecular weight over 300 ・Additive 3: Sodium salt of copolymer of acrylic acid and maleic acid "POIZ 521" (Kao Corporation): Molecular weight over 300 ・Additive 4: Carboxymethylcellulose (Kanto Chemical Co., Ltd.): Molecular weight over 300 ・Additive 5: Crystalline cellulose "Cellulose Microcrystals" (Kanto Chemical Co., Ltd.): Molecular weight over 300
(實施例1) 將水1000kg、與前述混合氧化稀土原料A及前述混合氟化稀土原料F(質量比76:24)之合計1400kg,在漿料槽中進行攪拌混合後,利用濕式球磨機(介質:直徑5mm氧化鋯製球)混合粉碎17小時,藉此得到均勻的混合溶液。 將該混合溶液投入至迴轉窯,於大氣中以700℃乾燥1小時後,以960℃燒成4小時。將所得到的燒成體放置冷卻後,進行破碎、分級,得到混合稀土類研磨材粒子。以相對於混合稀土類研磨材粒子100質量份成為0.1質量份之量,將作為鑭溶解抑制劑的磷酸氫鈣添加至混合稀土類研磨粒子,以及利用攪拌機進行混合,來製造鈰系研磨材。 (Example 1) 1000 kg of water, 1400 kg of the mixed rare earth oxide raw material A and the mixed rare earth fluoride raw material F (mass ratio 76:24) were stirred and mixed in a slurry tank, and then mixed and crushed for 17 hours using a wet ball mill (medium: 5 mm diameter zirconia balls) to obtain a uniform mixed solution. The mixed solution was placed in a rotary kiln, dried at 700°C for 1 hour in the atmosphere, and then calcined at 960°C for 4 hours. The calcined body was left to cool, then crushed and graded to obtain mixed rare earth abrasive particles. Calcium hydrogen phosphate as a titanium dissolution inhibitor is added to the mixed rare earth abrasive particles in an amount of 0.1 parts by mass relative to 100 parts by mass of the mixed rare earth abrasive particles, and the mixture is mixed using a stirrer to produce a titanium-based abrasive.
(實施例2~25及比較例1~5) 實施例1中,除了將混合氧化稀土原料、混合氟化稀土原料、燒成溫度、鑭溶解抑制劑、添加劑1~5設定如同表3及4之記載以外,其餘係相同地操作,來製造鈰系研磨材。 (Examples 2 to 25 and Comparative Examples 1 to 5) In Example 1, except that the mixed rare earth oxide raw material, the mixed rare earth fluoride raw material, the sintering temperature, the titanium dissolution inhibitor, and the additives 1 to 5 are set as described in Tables 3 and 4, the rest is the same operation to produce the titanium-based abrasive.
[混合稀土類研磨材粒子及鈰系研磨材之物性測定] 對於如同上述所製造的混合稀土類研磨材子及鈰系研磨材,進行以下所示之物性測定。將該等之物性測定結果表示於下述表3及4。 [Physical property measurement of mixed rare earth abrasive particles and bismuth-based abrasives] The physical property measurements shown below were performed on the mixed rare earth abrasive particles and bismuth-based abrasives manufactured as described above. The results of the physical property measurements are shown in Tables 3 and 4 below.
(粒度分佈D 50) 使鈰系研磨材或混合稀土類研磨材粒子分散於包含分散劑的純水中,以調整測定試樣,利用Microtrac粒度分析儀「MT3300II」(日機裝股份有限公司製),藉由雷射繞射散射法進行鈰系研磨材的粒度分佈測定,求得於累積體積50%之粒徑(D 50)。 (Particle size distribution D 50 ) The niobium-based abrasive or mixed rare earth abrasive particles are dispersed in pure water containing a dispersant to prepare the test sample. The particle size distribution of the niobium-based abrasive is measured by the laser diffraction scattering method using a Microtrac particle size analyzer "MT3300II" (manufactured by Nikkiso Co., Ltd.) to obtain the particle size at 50% of the cumulative volume (D 50 ).
(比表面積) 依據JIS R 1626:1996(藉由精細陶瓷粉體之氣體吸附BET法之比表面積的測定方法)之「6.2 流動法(3.5)一點法」來測定鈰系研磨材或混合稀土類研磨材粒子之比表面積。吸附質氣體使用氮。 (Specific surface area) The specific surface area of niobium-based abrasive or mixed rare earth abrasive particles is measured in accordance with "6.2 Flow method (3.5) One-point method" of JIS R 1626:1996 (Determination of specific surface area of fine ceramic powder by gas adsorption BET method). Nitrogen is used as the adsorbent gas.
[鈰系研磨材之評估] 對於以上述實施例及比較例所製造的鈰系研磨材,進行以下所示之評估。將該等之評估結果總結表示於下述表5。 [Evaluation of vanadium-based abrasives] The vanadium-based abrasives produced by the above-mentioned embodiments and comparative examples were evaluated as shown below. The evaluation results are summarized in the following Table 5.
(溶解離子分析) 藉由ICP分析及IC分析來計算出使鈰系研磨材分散於水中之際,鑭、氟、及氯對於水之溶解量。 [ICP分析及IC分析用試樣之製作] 將作為漿料成分的前述鈰系研磨材10g及純水40g,與作為珠粒的粒徑1mm的氧化鋯珠粒130g一起置入於100mL聚乙烯容器中,使用球磨機座,以容器旋轉數210rpm、30分鐘,來進行前述鈰系研磨材的粉碎處理,而得到混合溶液。 採取所得到的混合溶液20mL,利用篩孔距0.45μm的膜片過濾器「SLHN033NS」(日本Millipore股份有限公司製)進行過濾後,進而,利用安裝有篩孔距0.025μm的膜片過濾器「VSWP02500」(日本Millipore股份有限公司製)的注射器固定架(syringe holder)來進行過濾,而製作出分析用試樣。尚,使用分析試樣製作後48小時以內之試樣,進行ICP及IC分析。 (Dissolved ion analysis) The amount of iodine, fluorine, and chlorine dissolved in water when the iodine-based abrasive is dispersed in water is calculated by ICP analysis and IC analysis. [Preparation of samples for ICP analysis and IC analysis] 10 g of the iodine-based abrasive as a slurry component and 40 g of pure water were placed in a 100 mL polyethylene container together with 130 g of zirconia beads with a particle size of 1 mm as beads. The iodine-based abrasive was pulverized using a ball mill at a container rotation speed of 210 rpm for 30 minutes to obtain a mixed solution. 20 mL of the obtained mixed solution was taken and filtered using a membrane filter "SLHN033NS" with a pore size of 0.45 μm (manufactured by Millipore Co., Ltd., Japan), and then filtered using a syringe holder equipped with a membrane filter "VSWP02500" with a pore size of 0.025 μm (manufactured by Millipore Co., Ltd., Japan) to prepare an analytical sample. In addition, ICP and IC analysis were performed using samples within 48 hours after the preparation of the analytical sample.
[ICP分析] 對於所得到的分析用試樣10mL,添加硝酸(濃度70質量%)與超純水為以體積比1:1混合的水溶液10mL後,利用超純水稀釋至100mL,而調整成ICP分析用試樣。利用ICP發光分光分析裝置「iCap7000Duo」(Thermo Fisher Scientific股份有限公司製),測定該ICP分析用試樣在波長333.749 nm的吸光度,計算出鑭原子的質量濃度(mg/L)。 [ICP analysis] After adding 10 mL of an aqueous solution of nitric acid (70% by mass) and ultrapure water in a volume ratio of 1:1 to 10 mL of the obtained analytical sample, the solution was diluted to 100 mL with ultrapure water to prepare an ICP analytical sample. The absorbance of the ICP analytical sample at a wavelength of 333.749 nm was measured using an ICP emission spectrometer "iCap7000Duo" (manufactured by Thermo Fisher Scientific Co., Ltd.), and the mass concentration of titanium atoms (mg/L) was calculated.
[IC分析] 將得到的分析用試樣10mL利用超純水稀釋至20倍,而調整成IC分析用試樣。利用離子色層分析系統「ICS-1600」(Thermo Fisher Scientific股份有限公司製),以包含碳酸鈉、碳酸氫鈉的溶離液來測定該IC分析用試樣,計算出氟離子、氯離子的質量濃度(mg/L)。 [IC analysis] 10 mL of the obtained analytical sample was diluted 20 times with ultrapure water to prepare an IC analysis sample. The IC analysis sample was measured using an ion chromatography system "ICS-1600" (manufactured by Thermo Fisher Scientific Co., Ltd.) with a solution containing sodium carbonate and sodium bicarbonate, and the mass concentration (mg/L) of fluorine ions and chlorine ions was calculated.
(皮膚變粗糙及皮膚炎發生評估) 將以實施例及比較例所得到的鈰系研磨材10g及純水40g,與作為珠粒的粒徑1mm的氧化鋯珠粒130g一起置入於100mL聚乙烯容器中,使用球磨機座,以容器旋轉數210rpm、30分鐘,來進行前述鈰系研磨材的粉碎處理,而得到鈰系研磨材含量為20質量%的混合溶液。使用該混合液來驗證皮膚變粗糙及皮膚炎之產生。 具體而言,對於被驗者5人,使作為被驗物的前述研磨材漿料0.2ml塗布至OK繃的紗布部並使其充分滲透後,直接貼附於各人的前腕部內側,觀察30分鐘經過後的皮膚表面的狀態。若皮膚變粗糙及皮膚炎進行時,將會被觀察到發癢或紅斑,基於該觀察,將完全未確認到發癢或紅斑者,定義為「未變化」;將具有發癢者,定義為「稍微惡化」;將僅確認到紅斑者,定義為「惡化」;將可明確確認到紅斑者,定義為「明顯惡化」,由下述的皮膚變粗糙評估基準來予以分數化。 [抑制皮膚變粗糙及皮膚炎發生之效果之判定基準] 0點:未變化 1點:稍微惡化 2點:惡化 3點:明顯惡化 (Evaluation of skin roughening and dermatitis) 10g of the bismuth-based abrasive obtained in the examples and comparative examples and 40g of pure water were placed in a 100mL polyethylene container together with 130g of zirconia beads with a particle size of 1mm. The bismuth-based abrasive was pulverized using a ball mill at a container rotation speed of 210rpm for 30 minutes to obtain a mixed solution containing 20% by mass of the bismuth-based abrasive. The mixed solution was used to verify the occurrence of skin roughening and dermatitis. Specifically, 0.2 ml of the above-mentioned abrasive slurry as the test object was applied to the gauze part of the OK Bandage and allowed to fully penetrate. It was then directly attached to the inner side of each person's forearm, and the state of the skin surface was observed after 30 minutes. If the skin becomes rough and dermatitis progresses, itching or erythema will be observed. Based on this observation, those who did not confirm itching or erythema at all were defined as "unchanged"; those with itching were defined as "slightly worsened"; those who only confirmed erythema were defined as "worsen"; those who could clearly confirm erythema were defined as "obvious worsening", and the scores were given according to the following skin roughness evaluation criteria. [Criteria for judging the effect of inhibiting skin roughening and dermatitis] 0 points: No change 1 point: Slightly worsened 2 points: Worsen 3 points: Significantly worsened
(研磨評估) 使用以上述實施例及比較例所得到的各鈰系研磨材,將鈰系研磨材48g與純水272g、轉子φ8×40mm置入於500ml燒杯中,利用「RS-1DN」AS ONE股份有限公司製磁攪拌器REXIM,以旋轉數500rpm攪拌1小時,藉此來調製成鈰系研磨材含量為15質量%的研磨材漿料。使用該研磨材漿料,以下述的研磨條件,利用單面研磨機來研磨TFT液晶顯示器用無鹼玻璃之試樣(50mm×50mm×厚度1.1mm、研磨面積25cm 2),對於研磨速度及研磨傷進行評估。 [研磨條件] 研磨襯墊:麂皮襯墊 下壓盤旋轉數:260rpm 研磨時壓力:100g/cm 2研磨時間:20分鐘×3片 (Polishing Evaluation) Using each of the bismuth-based abrasives obtained in the above-mentioned Examples and Comparative Examples, 48 g of the bismuth-based abrasives and 272 g of pure water were placed in a 500 ml beaker with a rotor of φ8×40 mm, and stirred at 500 rpm for 1 hour using a magnetic stirrer REXIM "RS-1DN" manufactured by AS ONE Co., Ltd., to prepare a polishing slurry having a bismuth-based abrasive content of 15 mass %. Using the polishing slurry, a sample of alkali-free glass for TFT liquid crystal display (50 mm×50 mm×thickness 1.1 mm, polishing area 25 cm 2 ) was polished using a single-sided polisher under the following polishing conditions, and the polishing rate and polishing scratches were evaluated. [Grinding conditions] Grinding pad: suede pad, lower platen rotation speed: 260rpm, grinding pressure: 100g/ cm2, grinding time: 20 minutes x 3 pieces
各評估方法如同下述。 [研磨速度] 利用測微計測定每1片試樣的5處的研磨前後之厚度,求得厚度減少量之平均值(ΔT[μm])。對於3片試樣的[ΔT/研磨時間(20分鐘)]之平均值,設定為研磨速度。 [研磨傷] 將研磨後的試樣,利用微分干涉顯微鏡(Olympus股份有限公司製「BX51M」),以倍率50倍來觀察試樣的研磨面,並計測傷的條數,對於3片試樣求得平均值。 Each evaluation method is as follows. [Polishing speed] The thickness of each sample before and after polishing was measured at 5 locations using a micrometer, and the average value of the thickness reduction (ΔT [μm]) was obtained. The average value of [ΔT/polishing time (20 minutes)] for the three samples was set as the polishing speed. [Polishing scratches] The polished sample was observed at a magnification of 50 times using a differential interference microscope ("BX51M" manufactured by Olympus Co., Ltd.) on the polished surface of the sample, and the number of scratches was counted. The average value was obtained for the three samples.
如表5可明確得知般,作為藉由指定的方法所得到的混合液中的鑭溶解量為40mg/L以下的鈰系研磨材(實施例1~25),經確認可抑制皮膚變粗糙及皮膚炎之產生。又,藉由包含前述鈰系研磨材的研磨液,經確認可抑制研磨傷之產生,並能以良好的研磨速度來進行研磨。As can be clearly seen from Table 5, the vanadium-based abrasives (Examples 1 to 25) obtained by the specified method with a vanadium dissolution amount of 40 mg/L or less in the mixed solution were confirmed to suppress the occurrence of skin roughening and dermatitis. In addition, the polishing liquid containing the vanadium-based abrasive was confirmed to suppress the occurrence of grinding scratches and enable polishing at a good polishing rate.
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| TWI281493B (en) * | 2000-10-06 | 2007-05-21 | Mitsui Mining & Smelting Co | Polishing material |
| WO2005042661A1 (en) | 2003-10-31 | 2005-05-12 | Mitsui Mining & Smelting Co., Ltd. | Cerium polishing agent and method for producing cerium polishing agent |
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| JP2007031261A (en) * | 2005-06-23 | 2007-02-08 | Hitachi Chem Co Ltd | Cerium oxide composition, abrasive material using the same and polishing method for substrate |
| CN103865403A (en) * | 2014-03-18 | 2014-06-18 | 海城海美抛光材料制造有限公司 | Method for preparing rare earth polishing powder having small particle size and narrow distribution |
| CN104017500A (en) * | 2014-06-11 | 2014-09-03 | 泰安麦丰新材料科技有限公司 | Preparation method of rare earth polishing powder |
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