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TWI870006B - Method for producing branched polyester, solvent-type pigment dispersion composition and solvent-type coating composition containing the branched polyester - Google Patents

Method for producing branched polyester, solvent-type pigment dispersion composition and solvent-type coating composition containing the branched polyester Download PDF

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TWI870006B
TWI870006B TW112133699A TW112133699A TWI870006B TW I870006 B TWI870006 B TW I870006B TW 112133699 A TW112133699 A TW 112133699A TW 112133699 A TW112133699 A TW 112133699A TW I870006 B TWI870006 B TW I870006B
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solvent
pigment dispersion
branched polyester
dispersion composition
type pigment
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TW202411297A (en
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中野成人
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日商關西塗料股份有限公司
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Abstract

課題 本發明提供一種包含與各種顏料分散漿料及/或各種樹脂之相容性良好之樹脂的溶劑型顏料分散組成物,進一步提供一種高濃度之溶劑型顏料分散組成物。 解決手段 一種溶劑型顏料分散組成物,其係含有分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之溶劑型顏料分散組成物,分支聚酯(A)含有包含具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)的成分作為構成成分。 Subject The present invention provides a solvent-type pigment dispersion composition comprising a resin having good compatibility with various pigment dispersion slurries and/or various resins, and further provides a high-concentration solvent-type pigment dispersion composition. Solution A solvent-type pigment dispersion composition is a solvent-type pigment dispersion composition comprising a branched polyester (A), a pigment dispersion resin (B), a pigment (C) and an organic solvent (D), wherein the branched polyester (A) contains a polyol (a1) having a reactive functional group having three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group as constituent components.

Description

分支聚酯之製造方法以及包含該分支聚酯之溶劑型顏料分散組成物及溶劑型塗料組成物Method for producing branched polyester, solvent-type pigment dispersion composition and solvent-type coating composition containing the branched polyester

本發明係關於一種溶劑型顏料分散組成物及溶劑型塗料組成物。 The present invention relates to a solvent-type pigment dispersion composition and a solvent-type coating composition.

通常,塗料以著色、遮光、美觀、防鏽等為目的廣泛使用有有機及/或無機之顏料。將該等顏料分散而製成顏料分散組成物(亦稱為顏料分散漿料)。 Generally, paints widely use organic and/or inorganic pigments for the purpose of coloring, light blocking, aesthetics, and rust protection. These pigments are dispersed to make a pigment dispersion composition (also called pigment dispersion slurry).

準備對應顏色數之該顏料分散組成物,以成為目標塗色之方式混合,進一步添加對應塗料性能(使用目的)之樹脂、添加劑等而製造最終之著色塗料組成物。 Prepare the pigment dispersion composition corresponding to the number of colors, mix them in a way that becomes the target color, and further add resins and additives corresponding to the performance (purpose) of the paint to produce the final coloring paint composition.

此處,將多種顏料分散組成物混合時,或對顏料分散組成物混合樹脂及/或添加劑時,有時顏料之分散穩定性不充分而再凝聚,或流動性變差,或者製成塗膜時之色相偏移或光澤不充分。為了解決此種問題,至今為止進行了各種提案。 Here, when mixing multiple pigment dispersion compositions, or when mixing a resin and/or an additive with a pigment dispersion composition, the dispersion stability of the pigment is sometimes insufficient and re-agglomerates, or the fluidity deteriorates, or the color shifts or the gloss is insufficient when the coating is made. To solve this problem, various proposals have been made so far.

例如,專利文獻1至3中,提出有於顏料分散時添加具有與要分散之顏料為同一骨架之顏料衍生物,或使用經該等顏料衍生物處理過之顏料等,但基於該等提案之方法有如下缺點:不僅顏料分散效果均尚不充分,而且由於需要多種顏料衍生物,因此通用性差,且於製造方面昂貴等。 For example, Patent Documents 1 to 3 propose to add pigment derivatives with the same skeleton as the pigment to be dispersed during pigment dispersion, or to use pigments treated with such pigment derivatives, etc. However, the methods based on such proposals have the following disadvantages: not only the pigment dispersion effect is not sufficient, but also because a variety of pigment derivatives are required, the versatility is poor, and the manufacturing is expensive, etc.

另外,例如專利文獻4提出有由酸成分及醇成分製備,且酸成分以基於聚酯樹脂之總單體量為25重量%以下之量含有具有碳數12以上之直鏈之酸的聚酯樹脂作為顏料分散樹脂,但相容性等性能並不充分。 In addition, for example, Patent Document 4 proposes a polyester resin prepared from an acid component and an alcohol component, wherein the acid component contains a straight-chain acid with a carbon number of 12 or more in an amount of 25% by weight or less based on the total monomer amount of the polyester resin as a pigment dispersing resin, but the compatibility and other properties are not sufficient.

另外,預想到所要求之塗膜外觀今後越來越多樣,相應地要求對於各種色彩材料之顏料分散性能。 In addition, it is expected that the required coating appearance will become more and more diverse in the future, and correspondingly, the pigment dispersion performance for various color materials will be required.

此外,近年來,考慮到保護地球環境之方面,塗料業界急需降低塗料之有機溶劑量,使其高固體組分化。作為高固體組分化之方法,通常於使塗料用樹脂低分子量化來降低黏度之方向進行研究。然而,若降低樹脂之分子量,會產生固化性下降,或塗膜性能下降等問題。 In addition, in recent years, considering the protection of the earth's environment, the coating industry urgently needs to reduce the amount of organic solvents in coatings to decompose their high solid components. As a method of decomposing high solid components, research is usually conducted in the direction of reducing the viscosity of coating resins by lowering the molecular weight. However, if the molecular weight of the resin is reduced, problems such as reduced curing properties or reduced coating film performance will occur.

作為實現塗料之高固體組分化之方法,除了使塗料用樹脂低分子量化以外,亦可舉例塗料之高顏料濃度化(降低用於分散同一量之顏料之樹脂量)。然而,通常若欲使塗料高顏料濃度化,會有如下問題:易引起顏料分散組成物之增黏、顏料分散組成物及/或塗料中之顏料彼此之凝聚、以及塗料化時之稀釋(let down)穩定性欠佳等,難以獲得穩定之顏料分散組成物及/或塗料。 As a method to achieve high solid composition of coatings, in addition to lowering the molecular weight of coating resins, high pigment concentration of coatings can also be cited (reducing the amount of resin used to disperse the same amount of pigment). However, if you want to make the coating highly pigment-concentrated, there will be the following problems: it is easy to cause the viscosity of the pigment dispersion composition, the aggregation of pigments in the pigment dispersion composition and/or the coating, and the poor dilution (let down) stability during coating, etc., making it difficult to obtain a stable pigment dispersion composition and/or coating.

[先前技術文獻] [Prior Art Literature] [專利文獻] [Patent Literature]

專利文獻1:日本特開昭59-96175號公報 Patent document 1: Japanese Patent Publication No. 59-96175

專利文獻2:日本特開平02-36252號公報 Patent document 2: Japanese Patent Publication No. 02-36252

專利文獻3:日本特開平10-81849號公報 Patent document 3: Japanese Patent Publication No. 10-81849

專利文獻4:日本特表平8-507571號公報 Patent document 4: Japanese Patent Publication No. 8-507571

本發明所欲解決之課題在於提供一種含有與各種樹脂之相容性良好之樹脂的溶劑型顏料分散組成物,進而提供一種高濃度之溶劑型顏料分散組成物。 The problem that this invention aims to solve is to provide a solvent-type pigment dispersion composition containing a resin that has good compatibility with various resins, and further to provide a high-concentration solvent-type pigment dispersion composition.

於該狀況下,本發明者等人進行努力研究,結果發現,藉由使用 含有一定量具有特定結構之分支聚酯(A)之溶劑型顏料分散組成物,可解決上述課題。而且,本發明者等人於大量錯誤嘗試之基礎上發現,藉由使用具有特定結構及特徵值之分支聚酯,可提供一種與相對低極性之溶劑及樹脂之相容性(溶解性)良好的分支型聚酯樹脂,進而可提供一種相對高濃度之溶劑型顏料分散組成物。本發明係基於該新穎之見解者。 Under such circumstances, the inventors of the present invention have made great efforts to study and found that the above-mentioned problem can be solved by using a solvent-type pigment dispersion composition containing a certain amount of branched polyester (A) with a specific structure. Moreover, the inventors of the present invention have found, based on a large number of erroneous attempts, that by using a branched polyester with a specific structure and characteristic value, a branched polyester resin with good compatibility (solubility) with relatively low-polarity solvents and resins can be provided, and thus a relatively high-concentration solvent-type pigment dispersion composition can be provided. The present invention is based on this novel insight.

因此,本發明提供以下項。 Therefore, the present invention provides the following items.

項1.一種溶劑型顏料分散組成物,其係含有分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之溶劑型顏料分散組成物,分支聚酯(A)含有包含具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)的成分作為構成成分。 Item 1. A solvent-type pigment dispersion composition, which is a solvent-type pigment dispersion composition containing a branched polyester (A), a pigment dispersing resin (B), a pigment (C) and an organic solvent (D), wherein the branched polyester (A) contains a polyol (a1) having a reactive functional group with three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group as constituent components.

項2.如前述項1之溶劑型顏料分散組成物,其中分支聚酯(A)進一步含有鏈延長劑(a4)作為構成成分。 Item 2. A solvent-type pigment dispersion composition as described in Item 1 above, wherein the branched polyester (A) further contains a chain extender (a4) as a constituent component.

項3.如前述項1或2之溶劑型顏料分散組成物,其中分支聚酯(A)之酸值為10mgKOH/g以下,數量平均分子量為500至50,000,羥值為1至200mgKOH/g,分支度為2.5至7。 Item 3. A solvent-type pigment dispersion composition as described in item 1 or 2 above, wherein the acid value of the branched polyester (A) is less than 10 mgKOH/g, the number average molecular weight is 500 to 50,000, the hydroxyl value is 1 to 200 mgKOH/g, and the degree of branching is 2.5 to 7.

項4.如前述項1至3中任一項之溶劑型顏料分散組成物,其中單環氧化合物(a3)為具有碳數6以上之烴基之單環氧化合物。 Item 4. A solvent-type pigment dispersion composition as described in any one of items 1 to 3 above, wherein the monoepoxy compound (a3) is a monoepoxy compound having a carbon number of 6 or more.

項5.如前述項1至4中任一項之溶劑型顏料分散組成物,其以溶劑型顏料分散組成物之固體組分計,含有5至70質量%之分支聚酯(A)。 Item 5. A solvent-type pigment dispersion composition as described in any one of Items 1 to 4 above, which contains 5 to 70% by mass of branched polyester (A) based on the solid component of the solvent-type pigment dispersion composition.

項6.如前述項1至5中任一項之溶劑型顏料分散組成物,其以溶劑型顏料分散組成物之總質量計,含有5至70質量%之顏料(C)。 Item 6. A solvent-type pigment dispersion composition as described in any one of Items 1 to 5 above, which contains 5 to 70% by mass of pigment (C) based on the total mass of the solvent-type pigment dispersion composition.

項7.一種溶劑型塗料組成物,其係混合複數種(複數色)如前述項1至6中任一項之溶劑型顏料分散組成物而獲得。 Item 7. A solvent-type coating composition obtained by mixing a plurality of (multiple colors) solvent-type pigment dispersion compositions as described in any one of Items 1 to 6 above.

項8.一種溶劑型塗料組成物之製造方法,其係準備複數種(複數色)如前述項1至6中任一項之溶劑型顏料分散組成物,將複數種之該溶劑型顏料分散組成物添加至同一塗料罐內進行混合來調色。 Item 8. A method for manufacturing a solvent-based paint composition, which comprises preparing a plurality of (multiple colors) solvent-based pigment dispersion compositions as described in any one of items 1 to 6 above, and adding the plurality of solvent-based pigment dispersion compositions into the same paint tank for mixing to adjust the color.

項9.一種分支聚酯之製造方法,其係分支聚酯(A)之製造方法,含有依序進行步驟1-1、步驟1-2之步驟:步驟1-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)之成分反應而形成中間產物的步驟;步驟1-2:使包含前述中間產物與具有長鏈烴基之單環氧化合物(a3)之成分反應的步驟。 Item 9. A method for producing a branched polyester, which is a method for producing a branched polyester (A), comprising the steps of performing step 1-1 and step 1-2 in sequence: step 1-1: reacting a component comprising a polyol (a1) having a reactive functional group having three or more functional groups with a dicarboxylic acid and/or a dicarboxylic anhydride (a2) to form an intermediate product; step 1-2: reacting a component comprising the intermediate product with a monoepoxy compound (a3) having a long-chain alkyl group.

項10.如前述項9之分支聚酯之製造方法,其中於前述步驟1-1及1-2之後含有如下步驟:步驟1-3:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 Item 10. The method for producing branched polyester as described in Item 9 above, wherein the following steps are included after the above steps 1-1 and 1-2: Step 1-3: a step of further reacting the components containing the chain extender (a4).

項11.如前述項9之分支聚酯之製造方法,其中前述具有3官能以上之反應性官能基之多元醇(a1)之酸值小於10mgKOH/g。 Item 11. A method for producing a branched polyester as described in Item 9 above, wherein the acid value of the polyol (a1) having three or more reactive functional groups is less than 10 mgKOH/g.

項12.一種分支聚酯之製造方法,其係分支聚酯(A)之製造方法,含有進行步驟2-1之步驟:步驟2-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)與具有長鏈烴基之單環氧化合物(a3)之成分同時反應的步驟。 Item 12. A method for producing a branched polyester, which is a method for producing a branched polyester (A), comprising the step of performing step 2-1: Step 2-1: a step of reacting components comprising a polyol (a1) having a reactive functional group having three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group simultaneously.

項13.如項12之分支聚酯之製造方法,其中於前述步驟2-1之後含有如下步驟:步驟2-2:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 Item 13. A method for producing a branched polyester as described in Item 12, wherein the method comprises the following steps after the aforementioned step 2-1: Step 2-2: a step of further reacting the components containing the chain extender (a4).

項14.如前述項9至13中任一項之分支聚酯之製造方法,其中前述具有3官能以上之反應性官能基之多元醇(a1)之酸值小於10mgKOH/g。 Item 14. A method for producing a branched polyester as described in any one of Items 9 to 13 above, wherein the acid value of the polyol (a1) having three or more reactive functional groups is less than 10 mgKOH/g.

項15.一種溶劑型顏料分散組成物之製造方法,其係將利用如前述項9至14中 任一項之製造方法所獲得之分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)混合,然後使用介質進行顏料分散而獲得。 Item 15. A method for producing a solvent-type pigment dispersion composition, which is obtained by mixing the branched polyester (A) obtained by the production method of any one of items 9 to 14 above, the pigment dispersion resin (B), the pigment (C) and the organic solvent (D), and then using a medium to disperse the pigment.

項16.如前述項15之溶劑型顏料分散組成物之製造方法,其中以溶劑型顏料分散組成物之固體組分計,含有5至70質量%之分支聚酯(A)。 Item 16. A method for producing a solvent-type pigment dispersion composition as described in Item 15 above, wherein the solvent-type pigment dispersion composition contains 5 to 70% by mass of branched polyester (A) based on the solid component of the solvent-type pigment dispersion composition.

項17.如前述項15之溶劑型顏料分散組成物之製造方法,其中以溶劑型顏料分散組成物之總質量計,含有5至70質量%之顏料。 Item 17. A method for producing a solvent-type pigment dispersion composition as described in Item 15 above, wherein the solvent-type pigment dispersion composition contains 5 to 70% by mass of pigment based on the total mass of the solvent-type pigment dispersion composition.

根據本發明,可獲得相容性(包含分散穩定性、儲存穩定性)優異之溶劑型顏料分散組成物及/或溶劑型塗料組成物。而且,尤其可實現溶劑型顏料分散組成物及/或溶劑型塗料組成物之高固體組分化(高濃度化),且可獲得完工性優異之塗膜。 According to the present invention, a solvent-type pigment dispersion composition and/or solvent-type coating composition with excellent compatibility (including dispersion stability and storage stability) can be obtained. In addition, high solid composition differentiation (high concentration) of the solvent-type pigment dispersion composition and/or solvent-type coating composition can be achieved, and a coating film with excellent finish can be obtained.

以下,對本發明進行具體說明。 The present invention is described in detail below.

另外,本發明並不限定於以下之實施方式,應理解為亦包含於不變更本發明主旨之範圍內實施之各種變化例。 In addition, the present invention is not limited to the following implementation methods, and should be understood to include various variations that are implemented within the scope of the present invention.

溶劑型顏料分散組成物 Solvent-type pigment dispersion composition

一實施方式中,本發明提供一種含有分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之溶劑型顏料分散組成物。 In one embodiment, the present invention provides a solvent-type pigment dispersion composition containing a branched polyester (A), a pigment dispersing resin (B), a pigment (C) and an organic solvent (D).

分支聚酯(A) Branched polyester (A)

分支聚酯(A)含有包含具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)的成分作為構成成分。本發明中,所謂分支聚酯(A)含有包含成分(a1)、成分(a2)及成分(a3)之成分作為構成成分,係指分支聚酯(A)為利用含有使包含成分(a1)、成分(a2)及成分(a3)之原料進行(共)聚合之步驟的方法而獲得者。此處,「使包含成分 (a1)、成分(a2)及成分(a3)之原料進行(共)聚合之步驟」中,不僅含有使包含上述成分(a1)、成分(a2)、及成分(a3)全部之原料利用一階段之反應進行共聚合的步驟,亦含有使上述成分(a1)、成分(a2)及成分(a3)中之一部分先反應,再使所得之反應產物與剩餘成分反應等分多階段反應的步驟。 The branched polyester (A) contains as constituents a polyol (a1) having a reactive functional group having three or more functional groups, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group. In the present invention, the branched polyester (A) contains as constituents a component comprising component (a1), component (a2), and component (a3), which means that the branched polyester (A) is obtained by a method comprising a step of (co)polymerizing raw materials comprising component (a1), component (a2), and component (a3). Here, the "step of (co)polymerizing the raw materials including component (a1), component (a2) and component (a3)" includes not only the step of copolymerizing the raw materials including all of the above components (a1), component (a2) and component (a3) by a one-stage reaction, but also the step of first reacting a part of the above components (a1), component (a2) and component (a3) and then reacting the obtained reaction product with the remaining components in a multi-stage reaction.

具有3官能以上之反應性官能基之多元醇(a1) Polyols with three or more reactive functional groups (a1)

上述具有3官能以上之反應性官能基之多元醇(a1)係具有3個以上之反應性官能基,且具有2個以上之羥基的多元醇。 The above-mentioned polyol (a1) having three or more reactive functional groups is a polyol having three or more reactive functional groups and two or more hydroxyl groups.

上述反應性官能基具體為選自由羥基、羧基、胺基及硫醇基所組成之群中之官能基。 The reactive functional group is specifically a functional group selected from the group consisting of hydroxyl group, carboxyl group, amine group and thiol group.

其中,作為上述成分(a1),尤佳為反應性官能基全部為羥基,且具有3個(3官能)以上之羥基的化合物。 Among them, as the above-mentioned component (a1), it is particularly preferred that all reactive functional groups are hydroxyl groups and the compound has 3 or more (trifunctional) hydroxyl groups.

作為具有3官能之羥基之多元醇,例如可舉例:甘油、三羥甲基丙烷、三羥甲基乙烷、三羥甲基丁烷、3,5,5-三甲基-2,2-二羥基甲基己烷-1-醇、及1,2,6-己三醇、異氰尿酸三羥乙酯等,可單獨使用1種或併用2種以上。 Examples of polyols having trifunctional hydroxyl groups include glycerol, trihydroxymethylpropane, trihydroxymethylethane, trihydroxymethylbutane, 3,5,5-trimethyl-2,2-dihydroxymethylhexane-1-ol, 1,2,6-hexanetriol, trihydroxyethyl isocyanurate, etc., and one type may be used alone or two or more types may be used in combination.

作為具有4官能之羥基之多元醇,例如可舉例:赤藻糖醇、新戊四醇、二(三羥甲基丙烷)、二甘油及二(三羥甲基乙烷)等,可單獨使用1種或併用2種以上。 Examples of polyols having tetrafunctional hydroxyl groups include erythritol, pentaerythritol, di(trihydroxymethylpropane), diglycerol, and di(trihydroxymethylethane), and one or more of them may be used alone or in combination.

作為具有5官能以上之羥基之多元醇,例如可舉例:二新戊四醇、三新戊四醇、木糖醇、及山梨糖醇等,可單獨使用1種或併用2種以上。 Examples of polyols having hydroxyl groups with five or more functional groups include dipentatriol, tripentatriol, xylitol, and sorbitol, and one or more of these can be used alone or in combination.

另外,作為具有2官能以上之羥基與1官能以上之羧基之多元醇,例如可舉例:二羥基羧酸(例如,二羥甲基乙酸、二羥甲基丁酸、二羥甲基丙酸、二羥甲基丁酸、二羥甲基戊酸)、三羥基羧酸、及二羥基二羧酸等,可單獨使用1種或併用2種以上。 In addition, examples of polyols having two or more functional hydroxyl groups and one or more functional carboxyl groups include dihydroxycarboxylic acids (e.g., dihydroxymethylacetic acid, dihydroxymethylbutyric acid, dihydroxymethylpropionic acid, dihydroxymethylbutyric acid, dihydroxymethylvaleric acid), trihydroxycarboxylic acids, and dihydroxydicarboxylic acids, and one or more of these can be used alone or in combination.

另外,作為具有2官能以上之羥基與1官能以上之胺基之多元醇, 例如可舉例:二羥基胺(例如,二乙醇胺、二丙醇胺)等,可單獨使用1種或併用2種以上。 In addition, as a polyol having two or more functional hydroxyl groups and one or more functional amine groups, for example, dihydroxyamines (for example, diethanolamine, dipropanolamine) can be used alone or in combination of two or more.

其中,就反應性之觀點而言,較佳為使用具有3官能之羥基之多元醇。 Among them, from the perspective of reactivity, it is preferred to use a polyol having a trifunctional hydroxyl group.

另外,2官能之多元醇及/或單官能醇亦可視需要以與上述具有3官能以上之反應性官能基之多元醇(a1)併用之形式使用。 In addition, bifunctional polyols and/or monofunctional alcohols can also be used in combination with the above-mentioned polyol (a1) having trifunctional or higher reactive functional groups as needed.

作為2官能之多元醇,例如可舉例:乙二醇、丙二醇、二乙二醇、1,3-丙二醇、四乙二醇、三乙二醇、二丙二醇、1,4-丁二醇、1,3-丁二醇、2,3-丁二醇、1,2-丁二醇、2-甲基-1,3-丙二醇、3-甲基-1,2-丁二醇、2-丁基-2-乙基-1,3-丙二醇、1,2-戊二醇、1,5-戊二醇、1,4-戊二醇、2,4-戊二醇、2,3-二甲基-1,3-丙二醇、伸丁二醇、3-甲基-4,3-戊二醇、3-甲基-1,5-戊二醇、2,2,4-三甲基-1,3-戊二醇、1,6-己二醇、1,5-己二醇、1,4-己二醇、2,5-己二醇、新戊二醇、1,4-環己烷二甲醇、三環癸烷二甲醇、羥基新戊酸新戊二醇酯、氫化雙酚A、氫化雙酚F、二羥甲基丙酸等二元醇;該等二元醇上加成ε-己內酯等內酯化合物而成之聚內酯二醇;對苯二甲酸雙(羥乙基)酯等酯二醇化合物;雙酚A之環氧烷加成物、聚乙二醇、聚丙二醇、聚丁二醇等聚醚二醇化合物等,可單獨使用1種或併用2種以上。 Examples of the bifunctional polyol include ethylene glycol, propylene glycol, diethylene glycol, 1,3-propanediol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 2,3-butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol, 3-methyl-1,2-butanediol, 2-butyl-2-ethyl-1,3-propanediol, 1,2-pentanediol, 1,5-pentanediol, 1,4-pentanediol, 2,4-pentanediol, 2,3-dimethyl-1,3-propanediol, butanediol, 3-methyl-4,3-pentanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,6-hexanediol, 1,5-hexanediol, 1,4-hexanediol, 2,5-hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, tricyclodecanedimethanol, hydroxy neopentyl glycol pivalate, hydrogenated bisphenol A, hydrogenated bisphenol F, dihydroxymethyl propionic acid and other diols; polylactone diols formed by adding lactone compounds such as ε-caprolactone to these diols; ester diol compounds such as bis(hydroxyethyl) terephthalate; alkylene oxide adducts of bisphenol A, polyethylene glycol, polypropylene glycol, polybutylene glycol and other polyether diol compounds, etc., can be used alone or in combination of two or more.

作為單官能醇,例如可舉例:甲醇、乙醇、丙醇、丁醇、硬脂醇、2-苯氧基乙醇等,可單獨使用1種或併用2種以上。 Examples of monofunctional alcohols include methanol, ethanol, propanol, butanol, stearyl alcohol, 2-phenoxyethanol, etc., and one type may be used alone or two or more types may be used in combination.

作為構成上述分支聚酯(A)之成分,就成為低分支之方面而言,較佳為實質上不含2官能之多元醇及/或單官能醇,尤佳為實質上不含單官能醇。上述「實質上不含」係指以具有3官能以上之反應性官能基之多元醇(a1)之含量計,含量較佳為10mol%以下,更佳為5mol%以下,進一步較佳為1mol%以下,尤佳為0mol%。 As a component constituting the branched polyester (A), in terms of low branching, it is preferred that it substantially does not contain bifunctional polyols and/or monofunctional alcohols, and it is particularly preferred that it substantially does not contain monofunctional alcohols. The above-mentioned "substantially does not contain" means that the content of the polyol (a1) having trifunctional or more reactive functional groups is preferably 10 mol% or less, more preferably 5 mol% or less, further preferably 1 mol% or less, and particularly preferably 0 mol%.

二羧酸及/或二羧酸酐(a2) Dicarboxylic acid and/or dicarboxylic anhydride (a2)

作為上述二羧酸及/或二羧酸酐(a2),例如可舉例:鄰苯二甲酸、間苯二甲酸、對苯二甲酸、琥珀酸、戊二酸、己二酸、壬二酸、癸二酸、四氫鄰苯二甲酸、六氫鄰苯二甲酸、順丁烯二酸、反丁烯二酸、伊康酸等二羧酸、或該等之酸酐等,可單獨使用1種或併用2種以上。其中,就反應性之觀點及反應中不會產生縮合水之觀點而言,較佳為二羧酸酐。藉由抑制縮合水,例如於使用有異氰酸酯化合物作為鏈延長劑(a4)時可抑制縮合水與異氰酸酯反應而導致異氰酸酯基一部分去活化,因此較佳。 As the above-mentioned dicarboxylic acid and/or dicarboxylic anhydride (a2), for example, phthalic acid, isophthalic acid, terephthalic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, tetrahydrophthalic acid, hexahydrophthalic acid, succinic acid, fumaric acid, itaconic acid and other dicarboxylic acids, or their anhydrides, etc., can be used alone or in combination of two or more. Among them, from the viewpoint of reactivity and the viewpoint that no condensation water is generated during the reaction, dicarboxylic anhydride is preferred. By inhibiting condensation water, for example, when an isocyanate compound is used as a chain extender (a4), the reaction between condensation water and isocyanate can be inhibited, resulting in partial deactivation of the isocyanate group, so it is preferred.

另外,3官能以上之多羧酸及/或單官能之羧酸亦可視需要以與上述二羧酸及/或二羧酸酐(a2)併用之形式使用。 In addition, trifunctional or higher polycarboxylic acids and/or monofunctional carboxylic acids may also be used together with the above-mentioned dicarboxylic acids and/or dicarboxylic anhydrides (a2) as needed.

作為3官能以上之多羧酸,例如可舉例:偏苯三甲酸、均苯四甲酸、二苯甲酮四甲酸、1,3,5-苯三甲酸、乙二醇雙(脫水偏苯三甲酸酯)、甘油三(脫水偏苯三甲酸酯)、1,2,3,4-丁烷四甲酸、1,4,5,8-萘四甲酸等,可單獨使用1種或併用2種以上。 Examples of trifunctional or higher polycarboxylic acids include trimellitic acid, pyromellitic acid, benzophenonetetracarboxylic acid, 1,3,5-benzenetricarboxylic acid, ethylene glycol di(dehydrated trimellitic acid ester), glycerol tri(dehydrated trimellitic acid ester), 1,2,3,4-butanetetracarboxylic acid, 1,4,5,8-naphthalenetetracarboxylic acid, etc. One type may be used alone or two or more types may be used in combination.

作為單官能之羧酸,例如可舉例:乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、硬脂酸、油酸、亞麻油酸、環己烷甲酸、苯甲酸等,可單獨使用1種或併用2種以上。 Examples of monofunctional carboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, caprylic acid, stearic acid, oleic acid, linoleic acid, cyclohexanecarboxylic acid, and benzoic acid. One type may be used alone or two or more types may be used in combination.

作為構成上述分支聚酯(A)之成分,就促進分支之枝部分之高分子量化(疏水化)之觀點而言,單官能之羧酸以少為佳。較佳為以二羧酸及/或二羧酸酐(a2)之含量計,單官能之羧酸之含量較佳為50mol%以下,更佳為20mol%以下,進一步較佳為10mol%以下,尤佳為0mol%。 As a component constituting the branched polyester (A), the monofunctional carboxylic acid is preferably less in terms of promoting the high molecular weight (hydrophobicity) of the branched part. Preferably, the content of the monofunctional carboxylic acid is preferably 50 mol% or less, more preferably 20 mol% or less, further preferably 10 mol% or less, and particularly preferably 0 mol% based on the content of the dicarboxylic acid and/or dicarboxylic anhydride (a2).

另外,就抑制凝膠化之觀點而言,較佳為實質上不含3官能以上之多羧酸。上述「實質上不含」係指以二羧酸及/或二羧酸酐(a2)之含量計,較佳為10mol%以下,更佳為5mol%以下,進一步較佳為1mol%以下,尤佳為0mol%。 In addition, from the perspective of inhibiting gelation, it is preferred that the polycarboxylic acid with three or more functional groups is substantially free of content. The above-mentioned "substantially free of content" means that the content of dicarboxylic acid and/or dicarboxylic anhydride (a2) is preferably 10 mol% or less, more preferably 5 mol% or less, further preferably 1 mol% or less, and particularly preferably 0 mol%.

具有長鏈烴基之單環氧化合物(a3) Monoepoxy compounds with long-chain alkyl groups (a3)

上述具有長鏈烴基之單環氧化合物(a3)係具有碳數4以上之烴基之單環氧化合物,可使分支聚酯(A)疏水化,且相容性提高。具體而言,例如可舉例:三甲基乙酸縮水甘油酯、己酸縮水甘油酯、環己烷甲酸縮水甘油酯、2-乙基己酸縮水甘油酯、異壬酸縮水甘油酯、癸酸縮水甘油酯、十一酸縮水甘油酯、月桂酸縮水甘油酯、肉豆蔻酸縮水甘油酯、棕櫚酸縮水甘油酯、硬脂酸縮水甘油酯、Cardura E10(Japan Epoxy Resin公司製,新癸酸單縮水甘油酯)等縮水甘油酯;丁基縮水甘油醚、苯基縮水甘油醚、癸基縮水甘油醚等縮水甘油醚;及氧化苯乙烯、AOEX24(Daicel Chemical Industries製,α-烯烴單環氧化物混合物)等α-烯烴單環氧化物。 The monoepoxy compound (a3) having a long-chain alkyl group is a monoepoxy compound having an alkyl group with 4 or more carbon atoms, which can make the branched polyester (A) hydrophobic and improve the compatibility. Specifically, for example, there can be cited: glycidyl trimethylacetate, glycidyl hexanoate, glycidyl cyclohexanecarboxylate, glycidyl 2-ethylhexanoate, glycidyl isononanoate, glycidyl caprate, glycidyl undecanoate, glycidyl laurate, glycidyl myristic acid, glycidyl palmitate, glycidyl stearate, Cardura E10 (manufactured by Japan Epoxy Resin Co., Ltd., neodecanoic acid monoglycidyl) and other glycidyl ethers; glycidyl ethers such as butyl glycidyl ether, phenyl glycidyl ether, and decyl glycidyl ether; and α-olefin monocyclic oxides such as styrene oxide and AOEX24 (manufactured by Daicel Chemical Industries, α-olefin monocyclic oxide mixture).

另外,上述碳數4以上之烴基中,例如亦包含具有羥基等取代基者。作為此種化合物,具體而言,例如可舉例:1,2-環氧辛醇、羥基辛基縮水甘油醚等。 In addition, the above-mentioned alkyl groups with more than 4 carbon atoms also include those having substituents such as hydroxyl groups. Specific examples of such compounds include 1,2-epoxyoctanol, hydroxyoctyl glycidyl ether, etc.

具有長鏈烴基之單環氧化合物(a3)可單獨使用1種或併用2種以上。其中,就相容性之觀點而言,碳數之下限較佳為3以上,更佳為6以上。作為單環氧化合物(a3)之碳數之範圍,例如較佳為具有碳數3以上且30以下之烴基之單環氧化合物,更佳為具有碳數6以上且30以下之烴基者,進一步較佳為碳數8以上且20以下者。 The monocyclic oxide compound (a3) having a long chain alkyl group can be used alone or in combination of two or more. Among them, from the viewpoint of compatibility, the lower limit of the carbon number is preferably 3 or more, and more preferably 6 or more. As the range of the carbon number of the monocyclic oxide compound (a3), for example, a monocyclic oxide compound having a alkyl group with a carbon number of 3 or more and 30 or less is preferred, a alkyl group with a carbon number of 6 or more and 30 or less is more preferred, and a alkyl group with a carbon number of 8 or more and 20 or less is further preferred.

鏈延長劑(a4) Chain extender (a4)

上述分支聚酯(A)可進一步含有鏈延長劑(a4)作為構成成分之一部分。作為鏈延長劑(a4),只要為具有可將上述分支聚酯(A)彼此相連之反應性官能基之化合物,便可較佳地使用,為了防止凝膠化,該反應性官能基較佳為於化合物中具有2個。具體而言,例如可使用二異氰酸酯化合物、碳酸二苯酯等碳酸酯化合物、矽酸酯化合物等鏈延長劑,其中,二異氰酸酯化合物由於可藉由在樹脂骨架中生成胺基甲酸酯鍵而提高物性,因此較佳。 The branched polyester (A) may further contain a chain extender (a4) as part of the constituent components. As the chain extender (a4), any compound having a reactive functional group that can connect the branched polyester (A) to each other can be preferably used. In order to prevent gelation, the reactive functional group is preferably present in two in the compound. Specifically, for example, chain extenders such as diisocyanate compounds, carbonate compounds such as diphenyl carbonate, and silicate compounds can be used. Among them, diisocyanate compounds are preferred because they can improve physical properties by generating urethane bonds in the resin skeleton.

作為上述二異氰酸酯化合物,只要為具有2個異氰酸酯基之化合物,則可無限制地使用本身已知者,具體而言,例如可舉例:2,4-甲苯二異氰酸酯、2,4-甲苯二異氰酸酯與2,6-甲苯二異氰酸酯之混合體、二苯基甲烷二異氰酸酯、1,5-萘二異氰酸酯、苯二亞甲基二異氰酸酯、氫化苯二亞甲基二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯等公知之二異氰酸酯等,可單獨使用1種或併用2種以上。 As the above-mentioned diisocyanate compound, any known compound can be used without limitation as long as it has two isocyanate groups. Specifically, examples thereof include 2,4-toluene diisocyanate, a mixture of 2,4-toluene diisocyanate and 2,6-toluene diisocyanate, diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate and other known diisocyanates. One type can be used alone or two or more types can be used in combination.

作為上述碳酸酯化合物,具體而言,例如可舉例:碳酸二苯酯、碳酸二甲苯酯、碳酸雙(氯苯基)酯、碳酸間甲苯酯、碳酸二萘酯、碳酸二甲酯、碳酸二乙酯、碳酸二丁酯、碳酸乙二酯、碳酸二戊酯、碳酸二環己酯等。此外,可舉例包含由酚類、醇類之類的羥基化合物衍生之同種或異種羥基化合物的碳酸酯化合物,可單獨使用1種或併用2種以上。 As the carbonate compounds mentioned above, specifically, for example, diphenyl carbonate, ditolyl carbonate, bis(chlorophenyl) carbonate, m-tolyl carbonate, dinaphthyl carbonate, dimethyl carbonate, diethyl carbonate, dibutyl carbonate, ethylene carbonate, dipentyl carbonate, dicyclohexyl carbonate, etc. can be cited. In addition, carbonate compounds containing the same or different hydroxyl compounds derived from hydroxyl compounds such as phenols and alcohols can be cited, and one type can be used alone or two or more types can be used in combination.

作為上述矽酸酯化合物,具體而言,例如可舉例:四甲氧基矽烷、二甲氧基二苯基矽烷、二甲氧基二甲基矽烷、二苯基二羥基矽烷等,可單獨使用1種或併用2種以上。 As the above-mentioned silicate compound, specifically, for example, tetramethoxysilane, dimethoxydiphenylsilane, dimethoxydimethylsilane, diphenyldihydroxysilane, etc. can be cited, and one type can be used alone or two or more types can be used in combination.

對於上述分支聚酯(A)之製造方法之較佳實施方式,於以下之「分支聚酯(A)之製造方法」之項中進行詳述。 The preferred implementation method of the method for producing the branched polyester (A) is described in detail in the following section "Method for producing branched polyester (A)".

分支聚酯(A)之製造方法 Method for producing branched polyester (A)

利用本發明之製造方法所獲得之分支聚酯(A)含有包含具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)的成分作為構成成分,進一步視需要含有鏈延長劑(a4)作為構成成分。 The branched polyester (A) obtained by the production method of the present invention contains as constituent components a polyol (a1) having a reactive functional group with three or more functional groups, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group, and further contains a chain extender (a4) as a constituent component as necessary.

本發明之較佳實施方式中,作為上述分支聚酯(A)之製造方法,可使用下述2種方法(階段反應及批次反應),均可較佳地使用。 In the preferred embodiment of the present invention, as a method for producing the branched polyester (A), the following two methods (stage reaction and batch reaction) can be used, and both can be preferably used.

第一態樣之製造方法(階段反應) Manufacturing method of the first sample (stage reaction)

第一態樣之製造方法(階段反應)係含有依序進行步驟1-1、步驟1-2之步驟的分支聚酯之製造方法:步驟1-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)之成分反應而形成中間產物的步驟;步驟1-2:使包含前述中間產物與具有長鏈烴基之單環氧化合物(a3)之成分反應的步驟。 The first aspect of the production method (stage reaction) is a method for producing a branched polyester comprising the steps of performing step 1-1 and step 1-2 in sequence: step 1-1: a step of reacting a component comprising a polyol (a1) having a reactive functional group having three or more functions with a dicarboxylic acid and/or a dicarboxylic anhydride (a2) to form an intermediate product; step 1-2: a step of reacting a component comprising the aforementioned intermediate product with a monoepoxy compound (a3) having a long-chain alkyl group.

而且,較佳為於上述步驟1-1及1-2之後含有如下步驟:步驟1-3:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 Furthermore, it is preferred that the following steps are included after the above steps 1-1 and 1-2: Step 1-3: a step of further reacting the components containing the chain extender (a4).

另外,本發明之製造方法中,亦包括於上述步驟1-1、步驟1-2及可視需要應用之步驟1-3之前後及/或期間加入其他步驟。 In addition, the manufacturing method of the present invention also includes adding other steps before, after and/or during the above-mentioned step 1-1, step 1-2 and step 1-3 which can be applied as needed.

第二態樣之製造方法(批次反應) Second aspect manufacturing method (batch reaction)

第二態樣之製造方法(批次反應)係含有進行步驟2-1之步驟的分支聚酯之製造方法:步驟2-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)之成分同時反應的步驟。 The second aspect of the production method (batch reaction) is a method for producing branched polyesters comprising the step of performing step 2-1: Step 2-1: a step of reacting components including a polyol (a1) having a reactive functional group having three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group simultaneously.

而且,較佳為於上述步驟2-1之後含有如下步驟:步驟2-2:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 Furthermore, it is preferred that the following step is included after the above step 2-1: Step 2-2: a step of further reacting the components including the chain extender (a4).

另外,本發明之製造方法中,亦包括於上述步驟2-1及可視需要應用之步驟2-2之前後及/或期間加入其他步驟。 In addition, the manufacturing method of the present invention also includes adding other steps before, after and/or during the above-mentioned step 2-1 and the step 2-2 which can be applied as needed.

本發明中,任一製造方法均可較佳地使用,但就少步驟及節能,抑制樹脂之高分子量化,抑制縮合水等觀點而言,可較佳地使用第二態樣之製造方法(批次反應)。 In the present invention, any manufacturing method can be preferably used, but from the perspectives of fewer steps, energy saving, inhibiting the high molecular weight of the resin, and inhibiting condensation water, the second manufacturing method (batch reaction) can be preferably used.

上述第一態樣及第二態樣中之合成條件並無特別限定,例如可藉由如下方式合成:於上述步驟1-1至1-2及步驟2-1中,以90至250℃加熱5至10小 時,進行羥基與羧基之酯化反應(包含酯交換反應)及/或環氧基與羧基之酯化反應。作為此時之催化劑,可使用二丁基氧化錫、三氧化銻、乙酸鋅、乙酸錳、乙酸鈷、乙酸鈣、乙酸鉛、鈦酸四丁酯、鈦酸四異丙酯等公知之催化劑。 The synthesis conditions in the first and second aspects are not particularly limited. For example, the synthesis can be performed in the following manner: in the above steps 1-1 to 1-2 and step 2-1, heating is performed at 90 to 250°C for 5 to 10 hours to perform an esterification reaction between a hydroxyl group and a carboxyl group (including an ester exchange reaction) and/or an esterification reaction between an epoxide group and a carboxyl group. As a catalyst at this time, known catalysts such as dibutyltin oxide, antimony trioxide, zinc acetate, manganese acetate, cobalt acetate, calcium acetate, lead acetate, tetrabutyl titanate, and tetraisopropyl titanate can be used.

於可視需要進行反應之步驟1-3及步驟2-2之鏈延長劑(a4)之反應(例如,羥基與異氰酸酯基之胺基甲酸酯化反應)中,亦可使用本身已知之催化劑(例如,有機錫催化劑、鉍催化劑、鉛催化劑、鋅催化劑等),例如以60至200℃(就抑制高分子量化之觀點而言,較佳為60至100℃)加熱1至10小時而進行反應。 In the reaction of the chain extender (a4) in step 1-3 and step 2-2 (for example, the urethanization reaction of a hydroxyl group and an isocyanate group), which can be carried out as needed, a known catalyst (for example, an organic tin catalyst, a bismuth catalyst, a lead catalyst, a zinc catalyst, etc.) can also be used, for example, by heating at 60 to 200°C (preferably 60 to 100°C from the viewpoint of suppressing high molecular weight) for 1 to 10 hours to carry out the reaction.

以下,對構成上述分支聚酯(A)之成分進行詳細說明。 The components constituting the branched polyester (A) are described in detail below.

具有3官能以上之反應性官能基之多元醇(a1) Polyols with three or more reactive functional groups (a1)

作為上述具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、具有長鏈烴基之單環氧化合物(a3)以及鏈延長劑(a4),可使用前述「分支聚酯(A)」之項中記載者。 As the above-mentioned polyol (a1) having reactive functional groups of three or more functional groups, dicarboxylic acid and/or dicarboxylic anhydride (a2), monoepoxy compound (a3) having a long-chain alkyl group, and chain extender (a4), those described in the above-mentioned "branched polyester (A)" can be used.

作為上述分支聚酯(A)之特徵值,就塗料化時與交聯劑反應而滿足各種塗膜性能之觀點而言,分支聚酯(A)之羥值較佳為1至200mgKOH/g,更佳為10至140mgKOH/g,進一步較佳為20至100mgKOH/g。 As a characteristic value of the branched polyester (A), from the viewpoint of satisfying various coating properties by reacting with a crosslinking agent during coating, the hydroxyl value of the branched polyester (A) is preferably 1 to 200 mgKOH/g, more preferably 10 to 140 mgKOH/g, and further preferably 20 to 100 mgKOH/g.

另外,分支聚酯(A)之酸值為50mgKOH/g以下,較佳為15mgKOH/g以下,更佳為10mgKOH/g以下,進一步較佳為0.1mgKOH/g以上且10mgKOH/g以下,尤佳為0.1mgKOH/g以上且5mgKOH/g以下。 In addition, the acid value of the branched polyester (A) is 50 mgKOH/g or less, preferably 15 mgKOH/g or less, more preferably 10 mgKOH/g or less, further preferably 0.1 mgKOH/g or more and 10 mgKOH/g or less, and particularly preferably 0.1 mgKOH/g or more and 5 mgKOH/g or less.

本發明之分支聚酯(A)為於溶劑型顏料分散組成物中使相容性提高之低極性樹脂,因此使極性變高之酸值以低為佳。 The branched polyester (A) of the present invention is a low-polarity resin that improves compatibility in solvent-type pigment dispersion compositions, so a low acid value that increases polarity is preferred.

另外,分支聚酯(A)之數量平均分子量較佳為500至50,000左右,更佳為1,000至10,000左右,進一步較佳為1,400至5,000左右。 In addition, the number average molecular weight of the branched polyester (A) is preferably about 500 to 50,000, more preferably about 1,000 to 10,000, and further preferably about 1,400 to 5,000.

另外,就相容性與樹脂之合成反應之觀點而言,分支聚酯(A)之分支度較佳為2.5以上且7以下,更佳為3.0以上且6.5以下,進一步較佳為3.5以上且 5.5以下。 In addition, from the perspective of compatibility and resin synthesis reaction, the branching degree of the branched polyester (A) is preferably 2.5 or more and 7 or less, more preferably 3.0 or more and 6.5 or less, and further preferably 3.5 or more and 5.5 or less.

此處,本發明之「分支度」係樹脂原料全部反應時關於一個樹脂分子之平均理論值,且係利用基於多元醇(a1)及鏈延長劑(a4)之樹脂骨架之分支數進行計算,不考慮樹脂末端之分支(例如,單環氧化合物之末端烴基有分支結構之情況等)。 Here, the "branching degree" of the present invention is the average theoretical value of one resin molecule when all the resin raw materials are reacted, and is calculated based on the number of branches of the resin skeleton based on the polyol (a1) and the chain extender (a4), without considering the branching at the end of the resin (for example, the terminal alkyl group of the monoepoxy compound has a branched structure, etc.).

而且,要減去多元醇(a1)之反應性官能基數及利用基於鏈延長劑(a4)之鏈延長劑將樹脂末端彼此相連時該相連末端之數。 Furthermore, the number of reactive functional groups of the polyol (a1) and the number of connected terminals when the resin terminals are connected to each other using a chain extender based on the chain extender (a4) are subtracted.

具體而言,例如使用1莫耳之3官能之多元醇、3莫耳之二羧酸、3莫耳之單環氧化合物作為分支聚酯之原料時之樹脂之分支度為3。進一步於追加反應中使用0.5莫耳之二異氰酸酯作為鏈延長劑時之分支度為4。 Specifically, for example, when 1 mol of trifunctional polyol, 3 mol of dicarboxylic acid, and 3 mol of monoepoxy compound are used as raw materials for branched polyester, the branching degree of the resin is 3. When 0.5 mol of diisocyanate is further used as a chain extender in the additional reaction, the branching degree is 4.

此外,樹脂骨架無分支之樹脂(末端為2個)之分支度為2。 In addition, the branching degree of a resin with no branches in the resin skeleton (two ends) is 2.

另外,本說明書中,數量平均分子量及重量平均分子量係將使用凝膠滲透層析儀(GPC)測定出之保持時間(保持容量),藉由在同一條件下測定出之已知分子量之標準聚苯乙烯之保持時間(保持容量)而換算為聚苯乙烯之分子量所求出的值。具體而言,作為凝膠滲透層析儀使用「HLC8120GPC」(商品名,東曹公司製),作為管柱使用「TSKgel G-4000HXL」、「TSKgel G-3000HXL」、「TSKgel G-2500HXL」及「TSKgel G-2000HXL」(商品名,均為東曹公司製)此4根,可於移動相四氫呋喃、測定溫度40℃、流速1mL/min及檢測器RI之條件下進行測定。 In this specification, the number average molecular weight and weight average molecular weight are values obtained by converting the retention time (retention capacity) measured using a gel permeation chromatograph (GPC) into the molecular weight of polystyrene by the retention time (retention capacity) of a standard polystyrene of known molecular weight measured under the same conditions. Specifically, "HLC8120GPC" (trade name, manufactured by Tosoh Corporation) was used as a gel permeation chromatograph, and "TSKgel G-4000HXL", "TSKgel G-3000HXL", "TSKgel G-2500HXL" and "TSKgel G-2000HXL" (trade names, all manufactured by Tosoh Corporation) were used as columns. The measurement was performed under the conditions of tetrahydrofuran as the mobile phase, a measurement temperature of 40°C, a flow rate of 1mL/min and a detector RI.

具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、具有長鏈烴基之單環氧化合物(a3)以及鏈延長劑(a4)之調配量如下所述。 The amounts of the polyol (a1) having reactive functional groups with three or more functional groups, the dicarboxylic acid and/or dicarboxylic anhydride (a2), the monoepoxy compound (a3) having a long-chain alkyl group, and the chain extender (a4) are as follows.

作為成分(a2)之調配量,以成分(a1)之總量計,成分(a2)較佳為100mol%以上,更佳為100mol%至500mol%,進一步較佳為200mol%至400mol%。 As the amount of component (a2) to be formulated, based on the total amount of component (a1), component (a2) is preferably 100 mol% or more, more preferably 100 mol% to 500 mol%, and further preferably 200 mol% to 400 mol%.

作為成分(a3)之調配量,以成分(a2)之總量計,成分(a3)較佳為30mol%至300mol%,更佳為50mol%至200mol%,進一步較佳為75mol%至150mol%。 As the amount of component (a3), based on the total amount of component (a2), component (a3) is preferably 30 mol% to 300 mol%, more preferably 50 mol% to 200 mol%, and further preferably 75 mol% to 150 mol%.

作為以成分(a1)之總量為基準時之成分(a3)之調配量,成分(a3)較佳為100mol%以上,更佳為100mol%至500mol%,進一步較佳為200mol%至400mol%。 The amount of component (a3) to be added based on the total amount of component (a1) is preferably 100 mol% or more, more preferably 100 mol% to 500 mol%, and even more preferably 200 mol% to 400 mol%.

另外,作為成分(a4)之調配量,以成分(a1)之總量計,較佳為0mol%至300mol%,更佳為20mol%至200mol%,進一步較佳為40mol%至100mol%。 In addition, the amount of component (a4) to be added is preferably 0 mol% to 300 mol%, more preferably 20 mol% to 200 mol%, and further preferably 40 mol% to 100 mol%, based on the total amount of component (a1).

利用本發明之製造方法所獲得之分支聚酯(A)與各種樹脂成分之相容性(分散性、儲存穩定性)優異之原因雖未詳細知曉,但認為是由於相對低極性之烷基成分存在於分支樹脂末端,且為相對低酸值(低極性)。 Although the reason why the branched polyester (A) obtained by the manufacturing method of the present invention has excellent compatibility (dispersibility, storage stability) with various resin components is not known in detail, it is believed that it is due to the presence of relatively low-polarity alkyl components at the ends of the branched resins and the relatively low acid value (low polarity).

此外,認為相對低分子量有助於相容性及高濃度化。 In addition, it is believed that the relatively low molecular weight helps with compatibility and high concentration.

另外,利用本發明之製造方法所獲得之分支聚酯可尤佳地用作適合溶劑型顏料分散組成物之分支聚酯,因此亦可換言之為適合溶劑型顏料分散組成物之分支聚酯。 In addition, the branched polyester obtained by the manufacturing method of the present invention can be preferably used as a branched polyester suitable for solvent-type pigment dispersion composition, so it can also be said to be a branched polyester suitable for solvent-type pigment dispersion composition.

顏料分散樹脂(B) Pigment dispersing resin (B)

作為上述顏料分散樹脂,並無特別限定,可較佳地使用丙烯酸樹脂類、成分(a1)以外之聚酯樹脂、醇酸樹脂、聚醚樹脂、胺基甲酸酯樹脂等,較佳為具有陰離子性、陽離子性及非離子性等吸附官能基者。另外,亦可使用市售品。 The pigment dispersing resin is not particularly limited, and preferably acrylic resins, polyester resins other than component (a1), alkyd resins, polyether resins, urethane resins, etc., preferably those having anionic, cationic, and non-ionic adsorption functional groups. In addition, commercially available products may also be used.

顏料(C) Pigment (C)

作為上述顏料(C),可無限制地使用公知之顏料,例如可舉例:著色顏料、體質顏料、光亮性顏料等。 As the above-mentioned pigment (C), known pigments can be used without limitation, for example: coloring pigments, physical pigments, glossy pigments, etc.

作為上述著色顏料,例如可舉例:氧化鈦、氧化鋅、碳黑、鐵丹、鉬紅、普魯士藍、鈷藍、偶氮類顏料、酞花青類顏料、喹吖酮類顏料、異吲哚啉類顏料、還原類顏料、苝類顏料、二

Figure 112133699-A0305-12-0014-7
類顏料、二酮吡咯并吡咯類顏料等。 Examples of the coloring pigment include titanium oxide, zinc oxide, carbon black, red iron, molybdenum red, Prussian blue, cobalt blue, azo pigments, phthalocyanine pigments, quinacridone pigments, isoindoline pigments, vat pigments, perylene pigments, dioxane pigments, and the like.
Figure 112133699-A0305-12-0014-7
Pigments, diketopyrrolopyrrole pigments, etc.

作為上述體質顏料,例如可舉例:黏土、高嶺土、硫酸鋇、碳酸鋇、碳酸鈣、滑石、二氧化矽、氧化鋁白等。 Examples of the above-mentioned physical pigments include clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, talc, silicon dioxide, aluminum oxide white, etc.

作為上述光亮性顏料,例如可舉例:鋁(亦包含蒸鍍鋁)、銅、鋅、黃銅、鎳、玻璃薄片、氧化鋁、雲母、由氧化鈦及/或氧化鐵被覆之氧化鋁、由氧化鈦及/或氧化鐵被覆之雲母等。鋁顏料中,有非浮型鋁顏料與浮型鋁顏料,均可使用。 Examples of the above-mentioned bright pigments include aluminum (including vapor-deposited aluminum), copper, zinc, brass, nickel, glass flakes, aluminum oxide, mica, aluminum oxide coated with titanium oxide and/or iron oxide, and mica coated with titanium oxide and/or iron oxide. Among aluminum pigments, there are non-leafing aluminum pigments and leafing aluminum pigments, both of which can be used.

有機溶劑(D) Organic solvent (D)

作為上述有機溶劑(D),例如可舉例:正丁烷、正己烷、正庚烷、正辛烷、環戊烷、環己烷、礦物油精、環丁烷等烴溶劑;溶劑油、甲苯、二甲苯等芳香族類溶劑;甲基異丁基酮等酮類溶劑;正丁醚、二

Figure 112133699-A0305-12-0015-8
烷、乙二醇單甲醚、乙二醇單乙醚、乙二醇單乙醚、乙二醇單丁醚、二乙二醇等醚類溶劑;乙酸乙酯、乙酸正丁酯、乙酸異丁酯、乙二醇單甲醚乙酸酯、丁基卡必醇乙酸酯等酯類溶劑;甲基乙基酮、甲基異丁基酮、二異丁基酮等酮類溶劑;乙醇、異丙醇、正丁醇、二級丁醇、異丁醇等醇類溶劑;Ecuamide(商品名,出光興產股份有限公司製)、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基甲醯胺、N-甲基乙醯胺、N-甲基丙醯胺、N-甲基-2-吡咯啶酮等醯胺類溶劑等以往公知之溶劑。它們可單獨使用1種或併用2種以上。 Examples of the organic solvent (D) include hydrocarbon solvents such as n-butane, n-hexane, n-heptane, n-octane, cyclopentane, cyclohexane, mineral oil, and cyclobutane; aromatic solvents such as solvent oil, toluene, and xylene; ketone solvents such as methyl isobutyl ketone; n-butyl ether, dimethylbenzene, and the like;
Figure 112133699-A0305-12-0015-8
Ether solvents include ether solvents such as oxane, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, and diethylene glycol; ester solvents such as ethyl acetate, n-butyl acetate, isobutyl acetate, ethylene glycol monomethyl ether acetate, and butyl carbitol acetate; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, and diisobutyl ketone; alcohol solvents such as ethanol, isopropanol, n-butanol, dibutyl alcohol, and isobutanol; amide solvents such as Ecuamide (trade name, manufactured by Idemitsu Kosan Co., Ltd.), N,N-dimethylformamide, N,N-dimethylacetamide, N-methylformamide, N-methylacetamide, N-methylpropionamide, and N-methyl-2-pyrrolidone, and the like, and the like. These may be used alone or in combination of two or more.

另外,若為少量,則可於要溶解之範圍內含有水,較佳為溶劑整體之10質量%以下,更佳為5質量%以下,進一步較佳為1質量%以下。 In addition, if it is a small amount, water can be contained within the range to be dissolved, preferably less than 10% by mass of the entire solvent, more preferably less than 5% by mass, and further preferably less than 1% by mass.

其他成分 Other ingredients

本發明之溶劑型顏料分散組成物可含有各種樹脂、添加劑等作為其他成分。 The solvent-type pigment dispersion composition of the present invention may contain various resins, additives, etc. as other ingredients.

作為上述樹脂,例如可舉例:分支聚酯(A)以外之聚酯樹脂、丙烯酸樹脂、環氧樹脂、聚醚樹脂、醇酸樹脂、胺基甲酸酯樹脂、矽酮樹脂、聚碳酸酯樹脂、矽酸鹽樹脂、氯類樹脂、氟類樹脂、及該等之複合樹脂等。 Examples of the above-mentioned resin include polyester resins other than branched polyester (A), acrylic resins, epoxy resins, polyether resins, alkyd resins, urethane resins, silicone resins, polycarbonate resins, silicate resins, chlorinated resins, fluorinated resins, and composite resins thereof.

作為上述添加劑,例如可包含紫外線吸收劑(例如,苯并三唑類吸 收劑、三

Figure 112133699-A0305-12-0016-9
類吸收劑、水楊酸衍生物類吸收劑、二苯甲酮類吸收劑等)、光穩定劑(例如,受阻胺類等)、增黏劑、消泡劑、表面調整劑、防沉澱劑、防鏽劑、螯合劑(乙醯丙酮等)、脫水劑、中和劑、塑化劑等公知之塗料用添加劑。 As the above-mentioned additive, for example, an ultraviolet absorber (for example, benzotriazole absorber, tri
Figure 112133699-A0305-12-0016-9
The invention relates to coating additives which are known in the art, such as light stabilizers (such as light absorbers, salicylic acid derivative absorbers, benzophenone absorbers, etc.), light stabilizers (such as hindered amines, etc.), thickeners, defoamers, surface conditioners, anti-precipitation agents, anti-rust agents, chelating agents (such as acetylacetone), dehydrating agents, neutralizers, plasticizers, etc.

另外,本發明之溶劑型顏料分散組成物為調色用顏料分散組成物,因此較佳為實質上不含固化劑,固化劑較佳為於塗料製造時混合。 In addition, the solvent-type pigment dispersion composition of the present invention is a pigment dispersion composition for coloring, so it is preferred that it substantially does not contain a curing agent, and the curing agent is preferably mixed during the manufacture of the coating.

以上所述之本發明之溶劑型顏料分散組成物可為含有1種著色顏料之組成物。 The solvent-type pigment dispersion composition of the present invention described above may be a composition containing one coloring pigment.

本發明之溶劑型顏料分散組成物為含有前述分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之組成物,其製造方法係將包含顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之成分混合,進行顏料分散而製成液狀漿料。另外,分支聚酯(A)可於顏料分散前及/或顏料分散後調配,但較佳為於顏料分散前與成分(B)、成分(C)及成分(D)一起混合,與該等一起進行顏料分散。 The solvent-type pigment dispersion composition of the present invention is a composition containing the aforementioned branched polyester (A), pigment dispersion resin (B), pigment (C) and organic solvent (D). The manufacturing method thereof is to mix the components including the pigment dispersion resin (B), pigment (C) and organic solvent (D), and disperse the pigment to prepare a liquid slurry. In addition, the branched polyester (A) can be prepared before and/or after the pigment dispersion, but it is preferably mixed with the components (B), (C) and (D) before the pigment dispersion, and the pigment is dispersed together with them.

作為顏料分散之方法,可無限制地使用公知者,例如可使用珠磨機、超音波均質機、高壓均質機、塗料振盪器、球磨機、輥磨機、砂磨機(sand mill)、砂磨機(sand grinder)、DYNO-MILL、Nanomizer等分散機,尤佳為使用介質之分散方法。 As a method for dispersing the pigment, known methods can be used without limitation, for example, a bead mill, ultrasonic homogenizer, high pressure homogenizer, paint oscillator, ball mill, roller mill, sand mill, sand grinder, DYNO-MILL, Nanomizer and other dispersers can be used, and a dispersion method using a medium is particularly preferred.

本發明之溶劑型顏料分散組成物之固體組分較佳為20至85質量%,更佳為30至70質量%,進一步較佳為35至75質量%。 The solid component of the solvent-based pigment dispersion composition of the present invention is preferably 20 to 85% by mass, more preferably 30 to 70% by mass, and further preferably 35 to 75% by mass.

另外,本發明之溶劑型顏料分散組成物要求含有高濃度之顏料,以溶劑型顏料分散組成物之總質量計,較佳為含有5至70質量%之顏料(C),更佳為含有15至65質量%,進一步較佳為含有20至60質量%。 In addition, the solvent-type pigment dispersion composition of the present invention is required to contain a high concentration of pigment. Based on the total mass of the solvent-type pigment dispersion composition, it is preferred to contain 5 to 70 mass% of pigment (C), more preferably 15 to 65 mass%, and even more preferably 20 to 60 mass%.

另外,以溶劑型顏料分散組成物之固體組分計,較佳為含有5至70質量%之分支聚酯(A),更佳為含有7至60質量%,進一步較佳為含有10至55質量%。 In addition, based on the solid components of the solvent-type pigment dispersion composition, it is preferred to contain 5 to 70 mass % of the branched polyester (A), more preferably 7 to 60 mass %, and even more preferably 10 to 55 mass %.

另外,以溶劑型顏料分散組成物之固體組分計,較佳為含有1至50質量%之 顏料分散樹脂(B),更佳為含有2至35質量%,進一步較佳為含有3至20質量%。 In addition, based on the solid component of the solvent-type pigment dispersion composition, it is preferred to contain 1 to 50 mass % of the pigment dispersion resin (B), more preferably 2 to 35 mass %, and even more preferably 3 to 20 mass %.

根據本發明,藉由使用含有一定量具有特定結構之分支聚酯(A)之溶劑型顏料分散組成物,可解決如下課題:提供一種含有與各種顏料分散漿料及各種樹脂之相容性良好之樹脂的溶劑型顏料分散組成物,進一步提供一種高濃度之溶劑型顏料分散組成物。 According to the present invention, by using a solvent-type pigment dispersion composition containing a certain amount of branched polyester (A) having a specific structure, the following problems can be solved: providing a solvent-type pigment dispersion composition containing a resin that has good compatibility with various pigment dispersion slurries and various resins, and further providing a high-concentration solvent-type pigment dispersion composition.

溶劑型塗料組成物 Solvent-based coating composition

作為本發明之第二態樣,可準備複數種(複數色)上述溶劑型顏料分散組成物,以成為目標塗色之方式混合,進一步與對應目標之基礎塗料、樹脂及/或添加劑等混合而製造溶劑型塗料組成物。另外,上述基礎塗料係含有不含著色顏料之各種樹脂及/或添加劑之塗料組成物、或含有白色之各種樹脂及/或添加劑之塗料,可視需要含有體質顏料。 As a second aspect of the present invention, a plurality of (multiple colors) of the above-mentioned solvent-based pigment dispersion compositions can be prepared, mixed in a manner to form a target color, and further mixed with a base coating, resin and/or additive corresponding to the target to produce a solvent-based coating composition. In addition, the above-mentioned base coating is a coating composition containing various resins and/or additives without coloring pigments, or a coating containing various white resins and/or additives, and can contain physical pigments as needed.

作為上述溶劑型塗料組成物之製造方法,可向調合罐中加入本發明之溶劑型顏料分散組成物(複數種)與視需要之基礎塗料、樹脂及/或添加劑等,利用旋轉式攪拌葉片進行充分攪拌混合而獲得經調色之塗料組成物。 As a method for manufacturing the above-mentioned solvent-based paint composition, the solvent-based pigment dispersion composition (plural kinds) of the present invention and the base paint, resin and/or additives as required can be added to a mixing tank, and the mixture is fully stirred and mixed using a rotary stirring blade to obtain a colored paint composition.

另外,本發明之溶劑型顏料分散組成物由於相容性良好,因此亦可較佳地使用不利用旋轉式攪拌葉片混合之混合方法(調色方法)。 In addition, the solvent-type pigment dispersion composition of the present invention has good compatibility, so it can also be preferably used in a mixing method (coloring method) that does not use a rotating stirring blade.

例如,於上述混合步驟中,可向同一塗料罐中添加本發明之溶劑型顏料分散組成物(複數種)與視需要之基礎塗料、樹脂及/或添加劑等,蓋上塗料罐蓋,利用振動罐來使其均勻混合之混合方法(調色方法)而獲得溶劑型塗料組成物。 For example, in the above mixing step, the solvent-based pigment dispersion composition (plural kinds) of the present invention and the base paint, resin and/or additives as required can be added to the same paint tank, the paint tank cover is closed, and a mixing method (coloring method) of uniformly mixing the mixture using a vibrating tank is used to obtain a solvent-based paint composition.

利用上述混合方法,不使用調合罐而可製造出作為製品之塗料罐,因此可有效率且經濟地製造塗料。另外,可減少調合罐之清洗所引起之清洗溶劑之產生。 By using the above mixing method, a paint tank as a product can be manufactured without using a mixing tank, so the paint can be manufactured efficiently and economically. In addition, the generation of cleaning solvents caused by cleaning the mixing tank can be reduced.

上述溶劑型塗料組成物較佳為最終與固化劑混合,塗裝於被塗物而成為利用固化劑交聯而成之塗膜。固化劑較佳為三聚氰胺樹脂、聚異氰酸酯化合物及/或嵌段化聚異氰酸酯化合物等。 The above solvent-based coating composition is preferably finally mixed with a curing agent and applied to the coated object to form a coating film cross-linked by the curing agent. The curing agent is preferably melamine resin, polyisocyanate compound and/or blocked polyisocyanate compound, etc.

上述溶劑型塗料組成物例如可無限制地應用於汽車、電氣製品、鋼製家具、辦公用品、建材、建築物、橋樑等之塗料用途,而墨水及噴墨用途除外。 The above-mentioned solvent-based coating composition can be used, for example, without limitation, for coating purposes of automobiles, electrical products, steel furniture, office supplies, building materials, buildings, bridges, etc., excluding ink and inkjet applications.

實施例 Implementation example

以下,利用製造例、實施例及比較例進一步詳細說明本發明,本發明並不限定於此。各例中之「份」表示質量份,「%」表示質量%。 The present invention is further described in detail below using manufacturing examples, implementation examples, and comparative examples, but the present invention is not limited thereto. "Parts" in each example represent parts by mass, and "%" represents mass %.

分支聚酯(A)之製造 Production of branched polyester (A)

實施例(1-1) Implementation Example (1-1)

向具備攪拌機、回流冷卻器、水分離器及溫度計之反應器中,添加三羥甲基丙烷136.5份、鄰苯二甲酸酐444份、及新癸酸單縮水甘油酯735份,於180℃反應3小時。(未產生縮合水) In a reactor equipped with a stirrer, reflux cooler, water separator and thermometer, add 136.5 parts of trihydroxymethylpropane, 444 parts of phthalic anhydride and 735 parts of monoglycidyl neodecanoate, and react at 180°C for 3 hours. (No condensation water is produced)

然後,於100℃使六亞甲基二異氰酸酯84份進行2小時反應之後,一邊冷卻一邊添加「Swazol 1000」(商品名,Cosmo Oil公司製,芳香族類有機溶劑)。結果獲得酸值為3mgKOH/g,羥值為83mgKOH/g,數量平均分子量為2400,分支度為4.0之固體組分50%之分支聚酯(A-1)溶液。 Then, 84 parts of hexamethylene diisocyanate were reacted at 100°C for 2 hours, and then "Swazol 1000" (trade name, manufactured by Cosmo Oil, an aromatic organic solvent) was added while cooling. As a result, a branched polyester (A-1) solution with an acid value of 3 mgKOH/g, a hydroxyl value of 83 mgKOH/g, a number average molecular weight of 2400, and a branching degree of 4.0 and a solid component content of 50% was obtained.

實施例(1-16) Implementation examples (1-16)

向具備攪拌機、回流冷卻器、水分離器及溫度計之反應器中,添加三羥甲基丙烷137份及鄰苯二甲酸酐444份,於180℃反應3小時。(產生若干量之縮合水) Add 137 parts of trihydroxymethylpropane and 444 parts of phthalic anhydride to a reactor equipped with a stirrer, reflux cooler, water separator and thermometer, and react at 180°C for 3 hours. (Produce a certain amount of condensation water)

然後,添加新癸酸單縮水甘油酯735份,於180℃反應3小時。接著,於100℃使六亞甲基二異氰酸酯84份進行2小時反應之後,一邊冷卻一邊添加「Swazol 1000」(商品名,Cosmo Oil公司製,芳香族類有機溶劑)。結果獲得酸值為3mgKOH/g,羥值為83mgKOH/g,數量平均分子量為2400,分支度為4.0之固體組分50%之分支聚酯(A-16)溶液。 Then, 735 parts of neodecanoic acid monoglycidyl ester was added and reacted at 180°C for 3 hours. Then, 84 parts of hexamethylene diisocyanate were reacted at 100°C for 2 hours, and "Swazol 1000" (trade name, made by Cosmo Oil, aromatic organic solvent) was added while cooling. As a result, a branched polyester (A-16) solution with an acid value of 3 mgKOH/g, a hydroxyl value of 83 mgKOH/g, a number average molecular weight of 2400, and a branching degree of 4.0 and a solid component content of 50% was obtained.

實施例(1-2)至(1-15)、比較例(1-1)及(1-2) Implementation Examples (1-2) to (1-15), Comparative Examples (1-1) and (1-2)

除了設為下述表1之種類及調配量以外,以與實施例1同樣之方式製造聚酯(A-2)至(A-15)、(A-17)及(A-18)。將樹脂之特徵值示於表中。 Polyesters (A-2) to (A-15), (A-17) and (A-18) were produced in the same manner as in Example 1 except that the types and blending amounts were set as shown in Table 1 below. The characteristic values of the resins are shown in the table.

Figure 112133699-A0305-12-0020-1
Figure 112133699-A0305-12-0020-1

TMP:三羥甲基丙烷 TMP: trihydroxymethylpropane

G:甘油 G: Glycerin

PE:新戊四醇 PE: Pentaerythritol

DMPA:二羥甲基丙酸 DMPA: dihydroxymethylpropionic acid

1,6HD:1,6-己二醇 1,6HD: 1,6-hexanediol

HHPA:六氫鄰苯二甲酸酐 HHPA: Hexahydrophthalic anhydride

PA:鄰苯二甲酸酐 PA: Phthalic anhydride

BA:苯甲酸 BA: Benzoic acid

NDGE:新癸酸單縮水甘油酯 NDGE: Neodecanoic acid monoglycidyl ester

BGE:正丁基縮水甘油醚 BGE: n-butyl glycidyl ether

HMDI:六亞甲基二異氰酸酯 HMDI: Hexamethylene diisocyanate

IPDI:異佛爾酮二異氰酸酯 IPDI: isophorone diisocyanate

上述表1中之縮寫如上所述。 The abbreviations in Table 1 above are as above.

製造例1 顏料分散樹脂之製造 Manufacturing Example 1 Manufacturing of pigment dispersion resin

向具備溫度計、恆溫器、攪拌裝置、回流冷卻器及滴加裝置之製造燒瓶中添加「Swazol 1500」(商品名,Cosmo Oil公司製,芳香族類有機溶劑)300份,升溫至115℃為止,於氮氣流中一邊攪拌混合一邊花3小時滴加下述組成之單體組成物。 Add 300 parts of "Swazol 1500" (trade name, manufactured by Cosmo Oil, aromatic organic solvent) to a production flask equipped with a thermometer, thermostat, stirrer, reflux cooler and dropping device, raise the temperature to 115°C, and dropwise add the monomer composition of the following composition over 3 hours while stirring and mixing in a nitrogen flow.

<單體組成物> <Monomer composition>

Figure 112133699-A0305-12-0021-2
Figure 112133699-A0305-12-0021-2

<催化劑混合液> <Catalyst mixture>

Figure 112133699-A0305-12-0022-3
然後,於相同溫度下花1小時滴加上述催化劑混合液,於115℃熟成1小時後,添加「Swazol 1500」(商品名,Cosmo Oil公司製,芳香族類有機溶劑),而獲得固體組分50%之顏料分散樹脂溶液。
Figure 112133699-A0305-12-0022-3
Then, the catalyst mixture was added dropwise at the same temperature for 1 hour, and after ripening at 115°C for 1 hour, "Swazol 1500" (trade name, manufactured by Cosmo Oil Company, aromatic organic solvent) was added to obtain a pigment dispersion resin solution with a solid component of 50%.

溶劑型顏料分散組成物之製造 Manufacturing of solvent-based pigment dispersion compositions

實施例1A Example 1A

將實施例1-1中所獲得之聚酯樹脂(A-1)溶液20g(固體組分10g)、製造例1中所獲得之顏料分散樹脂溶液10g(固體組分5g)、碳黑25g、「Swazol 1000」(商品名,Cosmo Oil公司製,芳香族類有機溶劑)30g添加至225ml之廣口玻璃瓶中,加入直徑約1.5mm之玻璃珠100g作為分散介質並進行密閉,利用DASH2000-K DISPERSER(商品名,LAU公司製,振動型塗料調節器)分散60分鐘,而獲得溶劑型顏料分散組成物(X-1A)。 20g (solid component 10g) of the polyester resin (A-1) solution obtained in Example 1-1, 10g (solid component 5g) of the pigment dispersion resin solution obtained in Preparation Example 1, 25g of carbon black, and 30g of "Swazol 1000" (trade name, manufactured by Cosmo Oil, aromatic organic solvent) were added to a 225ml wide-mouthed glass bottle, 100g of glass beads with a diameter of about 1.5mm were added as a dispersion medium and sealed, and dispersed for 60 minutes using DASH2000-K DISPERSER (trade name, manufactured by LAU, vibration-type paint conditioner), thereby obtaining a solvent-type pigment dispersion composition (X-1A).

實施例1B Example 1B

將作為上述實施例1A之溶劑型顏料分散組成物(X-1A)之碳黑25g替換為鐵丹35g,以同樣之方式進行製造而獲得顏色不同之溶劑型顏料分散組成物(X-1B)。 Replace 25g of carbon black in the solvent-type pigment dispersion composition (X-1A) of the above-mentioned Example 1A with 35g of red iron ore, and produce a solvent-type pigment dispersion composition (X-1B) of a different color in the same manner.

實施例2A至17A及比較例1A至3A Examples 2A to 17A and Comparative Examples 1A to 3A

除了設為下述表2之調配(樹脂之種類與調配量)以外,以與實施例1A之溶劑型顏料分散組成物(X-1A)同樣之方式獲得溶劑型顏料分散組成物(X-2A)至(X-20A)。 Except for the formulation (resin type and formulation amount) of Table 2 below, the solvent-type pigment dispersion compositions (X-2A) to (X-20A) are obtained in the same manner as the solvent-type pigment dispersion composition (X-1A) of Example 1A.

實施例2B至17B及比較例1B至3B Examples 2B to 17B and Comparative Examples 1B to 3B

除了設為下述表2之調配(樹脂之種類與調配量)以外,以與實施 例1B之溶劑型顏料分散組成物(X-1B)同樣之方式獲得溶劑型顏料分散組成物(X-2B)至(X-20B)。 Except for the formulation (resin type and formulation amount) of Table 2 below, solvent-type pigment dispersion compositions (X-2B) to (X-20B) were obtained in the same manner as the solvent-type pigment dispersion composition (X-1B) of Example 1B.

即,分別製造含有碳黑之黑色系(A系列)之顏料分散組成物(X-1A)至(X-20A)、與含有鐵丹之紅色系(B系列)之顏料分散組成物(X-1B)至(X-20B)。 That is, the pigment dispersion compositions (X-1A) to (X-20A) of the black series (A series) containing carbon black and the pigment dispersion compositions (X-1B) to (X-20B) of the red series (B series) containing red iron oxide are respectively manufactured.

Figure 112133699-A0305-12-0023-4
Figure 112133699-A0305-12-0023-4

Figure 112133699-A0305-12-0023-5
Figure 112133699-A0305-12-0023-5

Figure 112133699-A0305-12-0024-6
Figure 112133699-A0305-12-0024-6

另外,上述表2中之調配量為固體組分之值。 In addition, the mixing amounts in Table 2 above are the values of the solid components.

另外,上述表2中示出後述評估試驗之結果。(實施例1C係評估含有分別混合有實施例1A與實施例1B之溶劑型顏料分散組成物之成分之塗料的評估結果。 In addition, the above Table 2 shows the results of the evaluation test described later. (Example 1C is the evaluation result of the coating containing the components of the solvent-type pigment dispersion composition of Example 1A and Example 1B respectively.

其他實施例及比較例亦同樣進行評估) Other implementation examples and comparative examples are also evaluated in the same way)

本發明之溶劑型顏料分散組成物(溶劑型塗料組成物)要求所有評估試驗均合格。各評估試驗之「×」為不合格,除此以外為合格。 The solvent-based pigment dispersion composition (solvent-based coating composition) of the present invention requires all evaluation tests to be qualified. "×" in each evaluation test means failure, and the rest means passing.

<評估試驗> <Evaluation test>

塗膜外觀 Coating appearance

相對於Kansai Paint公司製「Cera M Retan White」(商品名,丙烯酸/胺基甲酸酯類弱溶劑塗料)固體組分100份,調配固體組分為10份的實施例及比較例中所獲得之含有碳黑之黑色系(A系列)之顏料分散組成物及固體組分為10份的含有鐵丹之紅色系(B系列)之顏料分散組成物,進行30分鐘分散機攪拌而製造塗料組成物(分散機攪拌品)。 The pigment dispersion composition of the black series (A series) containing carbon black obtained in the embodiment and comparative example with a solid component of 100 parts of "Cera M Retan White" (trade name, acrylic/urethane weak solvent paint) manufactured by Kansai Paint Co., Ltd. and the pigment dispersion composition of the red series (B series) containing red iron oxide with a solid component of 10 parts were prepared, and the mixture was stirred in a disperser for 30 minutes to produce a coating composition (disperser stirred product).

然後,利用施用器以乾燥塗膜成為50μm之方式進行塗裝,於室溫下乾燥3天後,基於下述基準以目視評估塗膜之外觀。 Then, the coating was applied using an applicator in such a way that the dried coating film became 50 μm. After drying at room temperature for 3 days, the appearance of the coating film was visually evaluated based on the following criteria.

○:光澤、清晰度均非常良好,△:光澤、清晰度之任一者稍差, ×:光澤、清晰度均明顯差。 ○: Both gloss and clarity are very good, △: Either the gloss or clarity is slightly poor, ×: Both the gloss and clarity are significantly poor.

罐內調色性 In-can color tinting

相對於Kansai Paint公司製「Cera M Retan White」(商品名,丙烯酸/胺基甲酸酯類弱溶劑塗料)固體組分100份,將實施例及比較例中所獲得之含有碳黑之黑色系(A系列)之顏料分散組成物以固體組分成為10份之方式混入塗料罐,進一步將含有鐵丹之紅色系(B系列)之顏料分散組成物以固體組分成為10份之方式混入塗料罐。接著,蓋上蓋,振動罐20分鐘進行混合,而製造塗料組成物(罐內調色品)。 With respect to 100 parts of the solid component of "Cera M Retan White" (trade name, acrylic/urethane weak solvent paint) manufactured by Kansai Paint Co., Ltd., the black series (A series) pigment dispersion composition containing carbon black obtained in the examples and comparative examples was mixed into the paint can in a manner that the solid component was 10 parts, and the red series (B series) pigment dispersion composition containing iron red was further mixed into the paint can in a manner that the solid component was 10 parts. Then, the lid was put on, and the can was shaken for 20 minutes to mix, thereby manufacturing the paint composition (tinting product in the can).

另外,以相同調配進行30分鐘分散機攪拌,而另外製造塗料組成物(分散機攪拌品)。 In addition, the same formulation was stirred in a disperser for 30 minutes to prepare a coating composition (disperser stirred product).

如上所述,將利用2種方法混合之各塗料組成物於製造後1小時以內利用施用器以乾燥塗膜成為50μm之方式塗裝於馬口鐵板,基於下述基準以目視進行評估。 As described above, each coating composition mixed by the two methods was applied to a tinplate using an applicator within 1 hour after production so that the dry coating film became 50μm, and visual evaluation was performed based on the following criteria.

○:未見罐內調色品與分散機攪拌品產生色差之不同,△:確認到罐內調色品與分散機攪拌品產生少許色差之不同,×:明顯確認到罐內調色品與分散機攪拌品產生色差之不同。 ○: No color difference was observed between the color mixed product in the can and the product mixed by the disperser, △: A slight color difference was observed between the color mixed product in the can and the product mixed by the disperser, ×: A clear color difference was observed between the color mixed product in the can and the product mixed by the disperser.

調色穩定性(儲存穩定性) Color grading stability (storage stability)

使用上述塗膜外觀之評估試驗中製造之塗料組成物(分散機攪拌品),於製造後1小時以內噴霧塗裝(乾燥塗膜50μm)於馬口鐵板,於室溫下乾燥3天後,使用同一塗料組成物利用毛刷及輥進行塗裝。基於下述基準以目視進行評估。本評估中,除儲存穩定性以外,還可觀察基於塗裝種類(剪切速度等之不同)之顏色不均性。 The coating composition (mixed by a disperser) produced in the above coating appearance evaluation test was sprayed on the tinplate within 1 hour after production (dry coating 50μm), and after drying at room temperature for 3 days, the same coating composition was used for coating using a brush and roller. Visual evaluation was performed based on the following criteria. In this evaluation, in addition to storage stability, color unevenness based on the type of coating (differences in shear speed, etc.) can also be observed.

○:利用噴霧、毛刷、輥所成之塗裝面未見色差之不同。 ○: There is no color difference on the painted surface using spray, brush, or roller.

△:利用噴霧、毛刷、輥所成之塗裝面確認到少許色差之不同。 △: Slight color difference was observed on the painted surface using spray, brush, and roller.

×:利用噴霧、毛刷、輥所成之塗裝面明顯確認到色差之不同。 ×: The color difference is clearly visible on the painted surface using spray, brush, or roller.

(無)(without)

Claims (13)

一種溶劑型顏料分散組成物,其係含有分支聚酯(A)、顏料分散樹脂(B)、顏料(C)及有機溶劑(D)之溶劑型顏料分散組成物,分支聚酯(A)含有包含具有3官能以上之反應性官能基之多元醇(a1)、二羧酸及/或二羧酸酐(a2)、以及具有長鏈烴基之單環氧化合物(a3)的成分作為構成成分;該溶劑型顏料分散組成物之固體組分為20至85質量%;且該溶劑型顏料分散組成物以溶劑型顏料分散組成物之固體組分計,含有5至70質量%之分支聚酯(A),以溶劑型顏料分散組成物之固體組分計,含有1至50質量%之顏料分散樹脂(B),以該溶劑型顏料分散組成物之總質量計,含有5至70質量%之顏料(C)。 A solvent-type pigment dispersion composition comprises a branched polyester (A), a pigment dispersing resin (B), a pigment (C) and an organic solvent (D), wherein the branched polyester (A) comprises a polyol (a1) having a reactive functional group having three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group as constituent components; The solid content of the pigment dispersion composition is 20 to 85% by mass; and the solvent-type pigment dispersion composition contains 5 to 70% by mass of branched polyester (A) based on the solid content of the solvent-type pigment dispersion composition, 1 to 50% by mass of pigment dispersion resin (B) based on the solid content of the solvent-type pigment dispersion composition, and 5 to 70% by mass of pigment (C) based on the total mass of the solvent-type pigment dispersion composition. 如請求項1之溶劑型顏料分散組成物,其中分支聚酯(A)進一步含有鏈延長劑(a4)作為構成成分。 The solvent-type pigment dispersion composition as claimed in claim 1, wherein the branched polyester (A) further contains a chain extender (a4) as a constituent component. 如請求項1之溶劑型顏料分散組成物,其中分支聚酯(A)之酸值為10mgKOH/g以下,數量平均分子量為500至50,000,羥值為1至200mgKOH/g,分支度為2.5至7。 The solvent-type pigment dispersion composition of claim 1, wherein the acid value of the branched polyester (A) is less than 10 mgKOH/g, the number average molecular weight is 500 to 50,000, the hydroxyl value is 1 to 200 mgKOH/g, and the degree of branching is 2.5 to 7. 如請求項1之溶劑型顏料分散組成物,其中單環氧化合物(a3)為具有碳數6以上之烴基之單環氧化合物。 The solvent-type pigment dispersion composition of claim 1, wherein the monoepoxy compound (a3) is a monoepoxy compound having a carbon number of 6 or more. 一種溶劑型塗料組成物,其係混合複數種(複數色)如請求項1至4中任一項之溶劑型顏料分散組成物而獲得。 A solvent-type coating composition obtained by mixing a plurality of (multiple colors) solvent-type pigment dispersion compositions such as any one of claims 1 to 4. 一種溶劑型塗料組成物之製造方法,其係準備複數種(複數色)如請求項1至4中任一項之溶劑型顏料分散組成物,將複數種之該溶劑型顏料分散組成物添加至同一塗料罐內進行混合來調色。 A method for manufacturing a solvent-based paint composition, which comprises preparing a plurality of (multiple colors) solvent-based pigment dispersion compositions such as any one of claims 1 to 4, adding the plurality of solvent-based pigment dispersion compositions into the same paint tank for mixing to adjust the color. 一種分支聚酯之製造方法,其係分支聚酯(A)之製造方法,其含有依序進行步驟1-1、步驟1-2之步驟:步驟1-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)之成分反應而形成中間產物的步驟;步驟1-2:使包含前述中間產物與具有長鏈烴基之單環氧化合物(a3)之成分反應的步驟;成分(a2)之調配量,以成分(a1)之總量計,為100mol%以上,且成分(a3)之調配量,以成分(a1)之總量計,為100mol%以上。 A method for producing a branched polyester, which is a method for producing a branched polyester (A), comprising the steps of sequentially performing step 1-1 and step 1-2: step 1-1: reacting a component comprising a polyol (a1) having a reactive functional group having three or more functions with a dicarboxylic acid and/or a dicarboxylic anhydride (a2) to form an intermediate product; step 1-2: reacting a component comprising the intermediate product with a monoepoxy compound (a3) having a long-chain alkyl group; the amount of component (a2) is 100 mol% or more based on the total amount of component (a1), and the amount of component (a3) is 100 mol% or more based on the total amount of component (a1). 如請求項7之分支聚酯之製造方法,其中於步驟1-1及1-2之後含有如下步驟:步驟1-3:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 The method for producing branched polyester as claimed in claim 7, wherein the following steps are included after steps 1-1 and 1-2: Step 1-3: a step of further reacting the components containing the chain extender (a4). 如請求項7之分支聚酯之製造方法,其中前述具有3官能以上之反應性官能基之多元醇(a1)之酸值小於10mgKOH/g。 The method for producing branched polyester as claimed in claim 7, wherein the acid value of the aforementioned polyol (a1) having three or more reactive functional groups is less than 10 mgKOH/g. 一種分支聚酯之製造方法,其係分支聚酯(A)之製造方法,含有進行步驟2-1之步驟:步驟2-1:使包含具有3官能以上之反應性官能基之多元醇(a1)與二羧酸及/或二羧酸酐(a2)與具有長鏈烴基之單環氧化合物(a3)之成分同時反應的步驟。 A method for producing a branched polyester, which is a method for producing a branched polyester (A), comprises the step of performing step 2-1: Step 2-1: a step of reacting components including a polyol (a1) having a reactive functional group having three or more functions, a dicarboxylic acid and/or a dicarboxylic anhydride (a2), and a monoepoxy compound (a3) having a long-chain alkyl group simultaneously. 如請求項10之分支聚酯之製造方法,其中於步驟2-1之後含有以下步驟:步驟2-2:進一步使包含鏈延長劑(a4)之成分進行反應之步驟。 The method for producing branched polyester as claimed in claim 10, wherein the following steps are included after step 2-1: Step 2-2: a step of further reacting the components containing the chain extender (a4). 如請求項10之分支聚酯之製造方法,其中前述具有3官能以上之反應性官能基之多元醇(a1)之酸值小於10mgKOH/g。 The method for producing branched polyester as claimed in claim 10, wherein the acid value of the aforementioned polyol (a1) having reactive functional groups with three or more functional groups is less than 10 mgKOH/g. 一種溶劑型顏料分散組成物之製造方法,其係將利用如請求項7至12中任一項之製造方法所獲得之分支聚酯(A)、顏料分散樹脂(B)、顏料(C)、 及有機溶劑(D)混合,然後使用介質進行顏料分散而獲得;該溶劑型顏料分散組成物之固體組分為20至85質量%;且該溶劑型顏料分散組成物以溶劑型顏料分散組成物之固體組分計,含有5至70質量%之分支聚酯(A),以溶劑型顏料分散組成物之固體組分計,含有1至50質量%之顏料分散樹脂(B),以該溶劑型顏料分散組成物之總質量計,含有5至70質量%之顏料(C)。A method for producing a solvent-type pigment dispersion composition, which comprises mixing a branched polyester (A) obtained by the production method of any one of claims 7 to 12, a pigment dispersion resin (B), a pigment (C), and an organic solvent (D), and then dispersing the pigment using a medium to obtain the composition; the solid component of the solvent-type pigment dispersion composition is 20 to 85% by weight; and the solvent-type pigment dispersion composition contains 5 to 70% by weight of the branched polyester (A) based on the solid component of the solvent-type pigment dispersion composition, 1 to 50% by weight of the pigment dispersion resin (B) based on the solid component of the solvent-type pigment dispersion composition, and 5 to 70% by weight of the pigment (C) based on the total mass of the solvent-type pigment dispersion composition.
TW112133699A 2022-09-08 2023-09-05 Method for producing branched polyester, solvent-type pigment dispersion composition and solvent-type coating composition containing the branched polyester TWI870006B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB815179A (en) * 1956-03-05 1959-06-17 Rohm & Haas Polyesters and condensation products thereof with aminoplasts
CN1993436A (en) * 2004-10-22 2007-07-04 科莱恩产品(德国)有限公司 Aqueous oligoester-based pigment preparations, their production and use
CN106188508A (en) * 2016-08-11 2016-12-07 威海晨源分子新材料有限公司 Hyper-branched polyester and preparation method thereof, modified ultra-branching polyester and the application in coating thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB815179A (en) * 1956-03-05 1959-06-17 Rohm & Haas Polyesters and condensation products thereof with aminoplasts
CN1993436A (en) * 2004-10-22 2007-07-04 科莱恩产品(德国)有限公司 Aqueous oligoester-based pigment preparations, their production and use
CN106188508A (en) * 2016-08-11 2016-12-07 威海晨源分子新材料有限公司 Hyper-branched polyester and preparation method thereof, modified ultra-branching polyester and the application in coating thereof

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