TWI869837B - Ultrasonic cleaning machine - Google Patents
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- TWI869837B TWI869837B TW112116104A TW112116104A TWI869837B TW I869837 B TWI869837 B TW I869837B TW 112116104 A TW112116104 A TW 112116104A TW 112116104 A TW112116104 A TW 112116104A TW I869837 B TWI869837 B TW I869837B
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 315
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 16
- 238000011084 recovery Methods 0.000 claims description 12
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- 238000011010 flushing procedure Methods 0.000 claims description 7
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- 238000005406 washing Methods 0.000 claims description 5
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- 238000004880 explosion Methods 0.000 description 1
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- 239000007924 injection Substances 0.000 description 1
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
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Abstract
本發明提出一種超音波清洗機,基本上包括:一第一水槽、一第二水槽、一控制主機、幫浦、加熱器、超音波產生器、換能器以及電動閥;第一水槽作為清洗槽用於清洗物件,第二水槽作為儲水槽用於儲存清洗物件所需之乾淨的水;控制主機具有自動控制、手動控制、狀態監控和參數設定數種控制邏輯,只需一鍵操作就能全程自動地完成物件的超音波清洗作業,人機控制界面容易操作且能顯示完整的運作資訊和參數,再一方面,本發明提供清洗效果達到了一定的高度低成本的超音波清洗器清洗效果優異,並且實現無損傷的清洗作業。 The present invention proposes an ultrasonic cleaning machine, which basically includes: a first water tank, a second water tank, a control host, a pump, a heater, an ultrasonic generator, a transducer and an electric valve; the first water tank is used as a cleaning tank for cleaning objects, and the second water tank is used as a storage tank for storing clean water required for cleaning objects; the control host has several control logics such as automatic control, manual control, status monitoring and parameter setting, and only one key operation is required to automatically complete the ultrasonic cleaning operation of the object. The human-machine control interface is easy to operate and can display complete operation information and parameters. On the other hand, the present invention provides a low-cost ultrasonic cleaner with a certain cleaning effect, excellent cleaning effect, and realizes a non-destructive cleaning operation.
Description
本發明是有關一種清洗裝置,特別是一種超音波清洗機的構造。 The present invention relates to a cleaning device, in particular to the structure of an ultrasonic cleaning machine.
眾所週知,清洗物件是大部份產業的必要工作,例如:機械產業中防銹油脂的去除、機械零部件的除油除鏽、發動機、化油器及汽車零件的清洗等等;半導體產業中半導體晶片的高清潔度清洗;表面處理產業中電鏟前的除油除鏽、離子鍍前清洗、清除積炭、清洗除拋光膏、金屬工件表面活化處理等;醫療產業中醫療器械的清洗、消毒、殺菌、實驗器皿的清洗等。 As we all know, cleaning objects is a necessary task in most industries, such as: removing anti-rust grease in the machinery industry, degreasing and derusting mechanical parts, cleaning engines, carburetors and automobile parts, etc.; high-quality cleaning of semiconductor chips in the semiconductor industry; degreasing and derusting before shoveling, cleaning before ion plating, removing carbon deposits, cleaning and removing polishing paste, and surface activation of metal workpieces in the surface treatment industry; cleaning, disinfection, sterilization of medical equipment, and cleaning of laboratory utensils in the medical industry, etc.
除此之外,一般人的日常生活當中,也有許多需要清洗的物品,例如:污染物的清洗,疏通細小孔洞,常見的手工清洗方法對異型物件以及物件隱蔽處無疑無法達到要求,即使是蒸氣清洗和高壓水注的噴射清洗也無法滿足對清潔度較高的需求,清洗耗時長,內部清洗也難以達到乾淨的標準。 In addition, there are many things that need to be cleaned in the daily lives of ordinary people, such as cleaning pollutants and unclogging small holes. The common manual cleaning method is undoubtedly unable to meet the requirements for special-shaped objects and hidden parts of objects. Even steam cleaning and high-pressure water jet cleaning cannot meet the higher requirements for cleanliness. Cleaning takes a long time, and it is difficult to achieve the cleanliness standard for internal cleaning.
全塑膠材質的踏板件與全金屬材質的踏板件相較,全塑膠材質的踏板件的優點為重量輕、顏色多變化、容易製作各種構型、全塑膠材質的踏板件的製造成本低廉,缺點是強度不足容易斷裂或損壞,遇水時會大幅降低踏板件和鞋底之間的摩擦力。反之,全金屬材質的踏板件的優點 為強度佳、耐衝擊、不易斷裂變形、遇水仍可保時鞋底對踏板的抓力。 Compared with pedals made of all-metal materials, the advantages of pedals made of all-plastic materials are light weight, a variety of colors, easy to make various configurations, and low manufacturing costs. The disadvantages are that they are not strong enough and are easy to break or damage, and the friction between the pedals and the soles will be greatly reduced when they come into contact with water. On the contrary, the advantages of pedals made of all-metal materials are good strength, impact resistance, not easy to break and deform, and the soles can still grip the pedals when they come into contact with water.
本發明所要解決的技術問題在於提供一種具有優異之清洗效果、並且實現無損清洗的超音波清洗機。 The technical problem to be solved by the present invention is to provide an ultrasonic cleaning machine with excellent cleaning effect and non-destructive cleaning.
本發明超音波清洗機的一較佳實施例構造,包括:一第一水槽、一第二水槽、一高壓鼓風機、一第一幫浦、一第二幫浦、一第三幫浦、一控制主機、一排水閥、一進水閥、一超音波產生器,以及一換能器; A preferred embodiment of the ultrasonic cleaning machine of the present invention includes: a first water tank, a second water tank, a high-pressure blower, a first pump, a second pump, a third pump, a control host, a drain valve, a water inlet valve, an ultrasonic generator, and a transducer;
其中第一水槽設置有一排水口、一第一進水口、一第一回收口、一第一加熱器、一噴水頭和至少一出風口,噴水頭和出風口配置在第一水槽的內側壁偏高的位置,第一加熱器配置在第一水槽的內側底部,第一加熱器電性連接控制主機用以對第一水槽內的水加熱,排水口連接排水閥,排水閥由控制主機控制用以將第一水槽的廢液快速排出; The first water tank is provided with a drain outlet, a first water inlet, a first recovery outlet, a first heater, a water spray head and at least one air outlet. The water spray head and the air outlet are arranged at a higher position on the inner wall of the first water tank. The first heater is arranged at the inner bottom of the first water tank. The first heater is electrically connected to the control host to heat the water in the first water tank. The drain outlet is connected to the drain valve, which is controlled by the control host to quickly discharge the waste liquid in the first water tank.
其中第二水槽設置有一出水口、一第二進水口,一第二回收口、一第二加熱器;第二加熱器配置在第二水槽的內側的底部,第二加熱器電性連接控制主機用以對第二水槽內的水加熱; The second water tank is provided with a water outlet, a second water inlet, a second recovery port, and a second heater; the second heater is arranged at the bottom of the inner side of the second water tank, and the second heater is electrically connected to the control host to heat the water in the second water tank;
其中第一進水口藉由第一幫浦連接第二水槽的出水口,第一幫浦由控制主機控制用以將第二水槽儲存的水注入第一水槽,用以進行超音波清洗,第一水槽配置有一水位控制閥,用以在第一水槽的水位到達滿水位時藉由控制主機控制第一幫浦和水位控制閥停止將水注入第一水槽,第一水槽的第一回收口藉由第二幫浦連接第二水槽的第二回收口,第二幫浦由控制主機控制用以將第一水槽的水回收注入第二水槽; The first water inlet is connected to the water outlet of the second water tank through the first pump, and the first pump is controlled by the control host to inject the water stored in the second water tank into the first water tank for ultrasonic cleaning. The first water tank is equipped with a water level control valve, which is used to stop injecting water into the first water tank by controlling the first pump and the water level control valve when the water level of the first water tank reaches the full water level. The first recovery port of the first water tank is connected to the second recovery port of the second water tank through the second pump, and the second pump is controlled by the control host to recover the water of the first water tank and inject it into the second water tank;
其中第二水槽的第二進水口藉由進水閥連接外部水源,控制 主機控制進水閥的開啟或關閉,用以將外部水源的水注入第二水槽,以及在第二水槽的水位到達滿水位時阻斷外部水源; The second water inlet of the second water tank is connected to an external water source through a water inlet valve, and the host controls the opening or closing of the water inlet valve to inject water from the external water source into the second water tank, and cut off the external water source when the water level in the second water tank reaches the full water level;
其中第三幫浦連接第二水槽和噴水頭,第三幫浦由控制主機控制用以將第二水槽的水輸送至噴水頭,用以進行物件的清洗; The third pump is connected to the second water tank and the water spray head. The third pump is controlled by the control host to transport water from the second water tank to the water spray head for cleaning objects;
其中高壓鼓風機電性連接控制主機,高壓鼓風機的出風口通過送風管連接第一水槽的出風口,高壓鼓風機由控制主機控制用以對位在第一水槽之內的物件進行吹氣; The high-pressure blower is electrically connected to the control host, and the air outlet of the high-pressure blower is connected to the air outlet of the first water tank through an air supply pipe. The high-pressure blower is controlled by the control host to blow air to the objects in the first water tank;
其中換能器配置在第一水槽的外側的底部,超音波產生器電性連接控制主機和換能器,超音波產生器由控制主機控制發出高頻振盪信號,再藉由換能器轉換成高頻機械振盪; The transducer is arranged at the bottom of the outer side of the first water tank, and the ultrasonic generator is electrically connected to the control host and the transducer. The ultrasonic generator is controlled by the control host to emit a high-frequency oscillation signal, which is then converted into a high-frequency mechanical oscillation by the transducer;
其中控制主機係為一種可程式化邏輯控制器,用以控制超音波清洗機的運作,控制主機配置有一人機控制界面以供操作者進行控制,人機控制界面配置有至少一顯示器,人機控制界面提供一主畫面並顯示於顯示器,用以顯示控制邏輯的選項,控制邏輯包括:一自動控制模式、一手動控制模式、一狀態監控模式和一參數設定模式。 The control host is a programmable logic controller used to control the operation of the ultrasonic cleaning machine. The control host is equipped with a human-machine control interface for the operator to control. The human-machine control interface is equipped with at least one display. The human-machine control interface provides a main screen and displays it on the display to display the control logic options. The control logic includes: an automatic control mode, a manual control mode, a status monitoring mode and a parameter setting mode.
在一較佳的實施例,高壓鼓風機具有加熱功能,用以產生熱風。 In a preferred embodiment, the high-pressure blower has a heating function to generate hot air.
在一較佳的實施例,噴水頭和出風口的位置高於第一水槽的最高水位。 In a preferred embodiment, the positions of the water spray head and the air outlet are higher than the highest water level of the first water tank.
在一較佳的實施例,第一加熱器和第二加熱器是一種外覆有保護外殼的電加熱器。 In a preferred embodiment, the first heater and the second heater are electric heaters covered with a protective casing.
在一較佳的實施例,其中包括數個換能器,該些換能器平均 分佈在第一水槽之底部。 In a preferred embodiment, it includes a plurality of transducers, which are evenly distributed at the bottom of the first water tank.
在一較佳的實施例,控制主機具有一延遲啟動電路,用以延遲慢啟動超音波產生器的控制電路。 In a preferred embodiment, the control host has a delayed start circuit for delaying the slow start of the control circuit of the ultrasonic generator.
在一較佳的實施例,其中的狀態監控模式,顯示器顯示:第一水槽和第二水槽的水位、沖洗物件的即時流量、沖洗物件的即時壓力、沖洗剩餘時間、超音波清洗剩餘時間,以及吹氣剩餘時間。 In a preferred embodiment, in the status monitoring mode, the display shows: the water level of the first water tank and the second water tank, the real-time flow rate of the rinsed object, the real-time pressure of the rinsed object, the remaining rinse time, the remaining ultrasonic cleaning time, and the remaining blowing time.
在一較佳的實施例,其中的參數設定模式可供設定包括:沖洗時間、超音波清洗時間以及吹氣時間的參數。 In a preferred embodiment, the parameter setting mode can be set to include: flushing time, ultrasonic cleaning time and blowing time.
在一較佳的實施例,其中的自動控制模式可以利用人機控制界面進行一鍵啟動全自動超音波清洗作業,以及一鍵停止的操作。 In a preferred embodiment, the automatic control mode can use the human-machine control interface to start the fully automatic ultrasonic cleaning operation with one button, and stop the operation with one button.
在一較佳的實施例,其中的全自動超音波清洗作業,包括下列步驟: In a preferred embodiment, the fully automatic ultrasonic cleaning operation includes the following steps:
沖洗物件,控制主機控制第三幫浦將第二水槽的水輸送至噴水頭,用以進行物件的清洗,同時排水閥會打開,在沖洗設定的時間到了後關閉排水閥; To rinse the object, the host computer controls the third pump to transport the water from the second water tank to the sprinkler head for washing the object. At the same time, the drain valve will open and close after the set flushing time is up;
第一水槽注水,排水閥關閉之後,控制主機控制第一幫浦將第二水槽儲存的水注入第一水槽,第一水槽的水位到達高水位自動停止進水,防止水滿溢出; After the first water tank is filled with water and the drain valve is closed, the control host controls the first pump to inject the water stored in the second water tank into the first water tank. When the water level in the first water tank reaches the high water level, the water supply will automatically stop to prevent overflow;
超音波清洗,控制主機控制超音波產生器向換能器發出高頻振盪信號,開始對物件進行超音波清洗,直至超音波清洗時間結束,停止超音波產生器的運作; Ultrasonic cleaning: the host controls the ultrasonic generator to send a high-frequency oscillation signal to the transducer, and starts ultrasonic cleaning of the object until the ultrasonic cleaning time ends, and then stops the operation of the ultrasonic generator;
回收水,控制主機控制第二幫浦將第一水槽的水回收注入第 二水槽; Recycle water, the control host controls the second pump to recycle the water from the first water tank and inject it into the second water tank;
吹氣,第一水槽的水回收完成後,控制主機控制高壓鼓風機開啟,用以對位在第一水槽內的物件進行吹氣,直至吹氣時間結束,系統停止。 Blowing, after the water in the first water tank is recovered, the control host controls the high-pressure blower to start, and blows air to the objects in the first water tank until the blowing time ends and the system stops.
在一較佳的實施例,其中的手動控制模式可以利用人機控制界面進行包括:第二水槽注水、第二水槽加熱、第一水槽加熱、吹氣、超音波清洗、排放廢液,以及回收水的單獨操作。 In a preferred embodiment, the manual control mode can be performed using a human-machine control interface to include: filling the second water tank with water, heating the second water tank, heating the first water tank, blowing, ultrasonic cleaning, discharging waste liquid, and separate operations of recycling water.
本發明的優點及功效在於具備自動模式和功能完整的人機控制界面,只需一鍵操作就能全程自動地完成物件的超音波清洗作業,人機控制界面容易操作且能顯示完整的運作資訊和參數。 The advantages and effects of the invention are that it has an automatic mode and a fully functional human-machine control interface. With just one button, the ultrasonic cleaning of objects can be completed automatically. The human-machine control interface is easy to operate and can display complete operating information and parameters.
再一方面,本發明提供清洗效果達到了一定的高度低成本的超音波清洗器清洗效果優異,清洗效果得益於聲波在介質中傳播時產生的空化衝擊波和穿透性,很容易將帶有複雜外形零部件的細空和內腔清洗乾淨,清洗物件可以輕易實現無損傷的清洗作業,超音波清洗器由於通過超音波將液體中的氣泡擴散,膨脹,形成強大的衝擊波來清洗物件,所以其不帶有任何傷害物件表面的介質,在清洗時既乾淨又無損。 On the other hand, the present invention provides a low-cost ultrasonic cleaner with a high cleaning effect. The cleaning effect is excellent. The cleaning effect benefits from the cavitation shock wave and penetration generated when the sound wave propagates in the medium. It is easy to clean the fine holes and inner cavities of parts with complex shapes. The cleaning object can be easily cleaned without damage. The ultrasonic cleaner diffuses and expands the bubbles in the liquid through ultrasound to form a strong shock wave to clean the object, so it does not carry any medium that damages the surface of the object, and the cleaning is both clean and damageless.
有關本發明的具體實施方式及其技術特點和功效,下文將配合圖式說明如下。 The specific implementation method, technical features and effects of the present invention will be described below with accompanying drawings.
10:第一水槽 10: First water tank
101:排水口 101: Drainage outlet
102:第一進水口 102: First water inlet
103:第一回收口 103: First recycling port
104:出風口 104: Air outlet
105:水位控制閥 105: Water level control valve
11:第一加熱器 11: First heater
12:噴水頭 12: Sprinkler head
20:第二水槽 20: Second water tank
201:出水口 201: Water outlet
202:第二進水口 202: Second water inlet
203:第二回收口 203: Second recycling port
21:第二加熱器 21: Second heater
30:高壓鼓風機 30: High pressure blower
41:第一幫浦 41: First Pump
42:第二幫浦 42: Second Pump
43:第三幫浦 43: Third Pump
51:超音波產生器 51: Ultrasound generator
52:換能器 52: Transducer
60:控制主機 60: Control host
61:人機控制界面 61: Human-machine control interface
611:顯示器 611: Display
71:排水閥 71: Drain valve
72:進水閥 72: Water inlet valve
S1:沖洗物件 S1: Rinse objects
S2:第一水槽注水 S2: Fill the first water tank with water
S3:超音波清洗 S3: Ultrasonic cleaning
S4:回收水 S4: Recycled water
S5:吹氣 S5: Blowing
S6:系統停止 S6: System stop
第1圖,是本發明超音波清洗機的一較佳實施例的構造示意圖。 Figure 1 is a schematic diagram of the structure of a preferred embodiment of the ultrasonic cleaning machine of the present invention.
第2圖,是第1圖的俯視圖。 Figure 2 is a top view of Figure 1.
第3圖,是第1圖之實施例的構造功能示意圖。 Figure 3 is a schematic diagram of the structure and function of the embodiment of Figure 1.
第4圖,是人機控制界面的一種實施例的示意圖,繪示主畫面的內容。 Figure 4 is a schematic diagram of an implementation of a human-machine control interface, showing the contents of the main screen.
第5圖,是人機控制界面的一種實施例的示意圖,繪示參數設定模式的內容。 Figure 5 is a schematic diagram of an embodiment of a human-machine control interface, illustrating the contents of the parameter setting mode.
第6圖,是人機控制界面的一種實施例的示意圖,繪示自動控制模式的內容。 Figure 6 is a schematic diagram of an embodiment of a human-machine control interface, illustrating the contents of the automatic control mode.
第7圖,是人機控制界面的一種實施例的示意圖,繪示手動控制模式的內容。 Figure 7 is a schematic diagram of an embodiment of a human-machine control interface, illustrating the contents of the manual control mode.
第8圖,是人機控制界面的一種實施例的示意圖,繪示狀態監控模式的內容。 Figure 8 is a schematic diagram of an implementation of a human-machine control interface, illustrating the content of the status monitoring mode.
第9圖,是本發明超音波清洗機在自動控制模式下進行超音波自動清洗的動作流程圖。 Figure 9 is a flow chart of the ultrasonic cleaning machine of the present invention performing automatic ultrasonic cleaning in automatic control mode.
在本發明專利說明書及圖式所揭露的實施例,其中提及的方向(例如上、下、左、右、前和後)是依據圖式顯示的內容,用於說明實施例中各個元件或結構之間相對關係(例如位置關係、聯接關係和動作關係)。原則上,當本發明說明書中提及的元件或結構和圖式顯示的位置相符時,所述的方向將會是合適的。如果本發明說明書中提及的元件或結構的位置發生改變,則所述的方向也應作相應的改變。 In the embodiments disclosed in the patent specification and drawings of the present invention, the directions mentioned therein (such as up, down, left, right, front and back) are based on the contents shown in the drawings and are used to illustrate the relative relationship between the various elements or structures in the embodiments (such as positional relationship, connection relationship and action relationship). In principle, when the positions of the elements or structures mentioned in the specification of the present invention match those shown in the drawings, the directions mentioned will be appropriate. If the positions of the elements or structures mentioned in the specification of the present invention change, the directions mentioned should also be changed accordingly.
請參閱第1圖至第3圖,係為本發明超音波清洗機的一較佳實施例的構造示意圖、俯視圖和構造功能示意圖。本發明超音波清洗機的一較佳實施例構造,基本上包括:第一水槽10、第二水槽20,高壓鼓風機30,第一幫浦41、第二幫浦42、第三幫浦43(沖洗用),控制主機60,顯示器611,一排水閥71、一進水閥72(較佳的係為電動閥例如電磁閥)、超音波產生器51、至少一換能器52。
Please refer to Figures 1 to 3, which are schematic diagrams, top views and schematic diagrams of the structure and function of a preferred embodiment of the ultrasonic cleaning machine of the present invention. The structure of a preferred embodiment of the ultrasonic cleaning machine of the present invention basically includes: a
其中第一水槽10作為清洗槽用於清洗物件,第二水槽20作為
儲水槽用於儲存清洗物件所需之乾淨的水,在某些產業的應用時,較佳地是使用純靜水,第一水槽10設置有一排水口101、第一進水口102和第一回收口103,第二水槽20設置有出水口201、第二進水口202,第二回收口203。
The
第一水槽10設置有一第一加熱器11、一噴水頭12和至少一出風口104,噴水頭12和出風口104配置在第一水槽10的內側壁偏高的位置(例如高於第一水槽10的最高水位的位置);第二水槽20內設置有一第二加熱器21(見第3圖);較佳地,第一加熱器11配置在第一水槽10的內側底部,第二加熱器21配置在第二水槽20的內側的底部;第一加熱器11和第二加熱器21的較佳實施方式是一種外覆有保護外殼的電加熱器。超音波在40℃-50℃時空化效果最好,溫度越高,越有利於汙物分解,但當溫度達到70℃-80℃以後,便影響超音波發揮作用,降低清洗效果。
The
第一加熱器11電性連接控制主機60,操作者能夠藉由控制主機60以自動或手動控制的方式控制第一加熱器11,用以對第一水槽10內的水加熱;第二加熱器21電性連接控制主機60,操作者能夠藉由控制主機60以自動或手動控制的方式控制第二加熱器21,用以對第二水槽20內的水加熱;較佳的,控制主機60的顯示器611顯示當前第一水槽10的水溫及超音波清洗的倒數時間。
The
第一水槽10的排水口101連接排水閥71(見第3圖),排水閥71由控制主機60控制,操作者能夠藉由控制主機60以自動或手動控制的方式控制排水閥71開啟或關閉,用以將第一水槽10的廢液快速排出;較佳地,完全排出第一水槽10的廢液之後,控制主機60即自動關閉排水閥71。在一較佳實施方式,排水口101為漏斗形或是網孔形排水口,可快速排出廢液,
並阻隔大物件進入排水口101或排水管之中。
The
第一水槽10的第一進水口102藉由第一幫浦41連接第二水槽20的出水口201(見第3圖),第一幫浦41由控制主機60控制,操作者能夠藉由控制主機60以自動控制的方式控制第一幫浦41將第二水槽20儲存的水注入第一水槽10,用以進行超音波清洗,較佳地,第一水槽10配置有水位控制閥105,用以在第一水槽10的水位到達滿水位時藉由控制主機60控制第一幫浦41和水位控制閥105停止將水注入第一水槽10。
The
第一水槽10的第一回收口103藉由第二幫浦42連接第二水槽20的第二回收口203(見第3圖),第二幫浦42由控制主機60控制,操作者能夠藉由控制主機60以自動控制的方式控制第二幫浦42將第一水槽10的水回收注入第二水槽。
The
第二水槽20的第二進水口202藉由進水閥72連接外部水源(見第3圖),來自外部水源的水通過進水閥72注入第二水槽20,操作者能夠藉由控制主機60以自動或手動控制的方式控制進水閥72的開啟或關閉,用以將外部水源的水注入第二水槽20,在第二水槽20的水位到達滿水位時阻斷外部水源,防止水滿溢出。
The
如第3圖所示,第三幫浦43連接第二水槽20和噴水頭12,第三幫浦43由控制主機60控制,操作者能夠藉由控制主機60以自動控制的方式控制第三幫浦43將第二水槽20的水輸送至噴水頭12,用以進行物件的清洗。
As shown in Figure 3, the
高壓鼓風機30電性連接控制主機60,高壓鼓風機30的出風口通過送風管連接第一水槽10的出風口104,高壓鼓風機30由控制主機60控
制,操作者能夠藉由控制主機60以自動或手動控制的方式控制高壓鼓風機30開啟或關閉,用以對位在第一水槽10之內的物件進行吹氣,在其他的較佳實施方式,高壓鼓風機30是具有加熱功能者,用以產生熱風。
The high-
換能器52配置在第一水槽10的外側的底部,較佳的實施方式是配置有數個平均分佈在第一水槽10之底部的換能器52(見第1圖);超音波產生器51電性連接控制主機60和換能器52,超音波產生器51由控制主機60控制,操作者能夠藉由控制主機60以自動或手動控制的方式控制超音波產生器51發出的高頻振盪信號,再藉由換能器52轉換成高頻機械振盪而傳播到第一水槽10中的水或清洗液(作為清洗用的介質),超音波在水中疏密相間的向前輻射,使水發生流動而產生數以萬計的直徑為50-500μm的微小氣泡,存在於水中的微小氣泡在聲場的作用下振動。這些氣泡在超音波縱向傳播的負壓區形成、生長,而在正壓區,當聲壓達到一定值時,氣泡迅速增大,然後突然閉合。並在氣泡閉合時產生衝擊波,在其周圍產生上千個大氣壓,破壞吸附在物件表面的汙物,引起汙物的疲勞破壞而被駁離,氣體型氣泡的振動可對固體表面進行擦洗,被破壞不溶性汙物分散於水或清洗液中,當團體粒子被油污裹著而黏附在物件表面,油被乳化,固體粒子脫離,從而達到清洗淨化的目的。在這種被稱之為“空化”效應的過程中,氣泡閉合可形成幾百度的高溫和超過1000個氣壓的瞬間高壓,連續不斷地產生瞬間高壓就象一連串小“爆炸”不斷地衝擊物件表面,使物件的表面及縫隙中的污垢迅速剝落,從而達到物件表面清洗淨化的目的。
The
在一較佳實施例,控制主機60具有延遲啟動電路,通過延遲(例如延遲5秒)慢啟動超音波產生器51的控制電路,能夠有效保護驅動電
源。換能器52的主要材料有壓電晶體(電致伸縮)及鎳鐵鋁合金(磁致伸縮)兩類,電致伸縮的材料有鋯鈦酸鉛(PZT)等,壓電晶體組成的換能器是一種可逆感測器,它可以將電能轉變成機械振盪而產生超音波。
In a preferred embodiment, the
在本發明揭示的實施例中,流體裝置(例如第一水槽10、第二水槽20、高壓鼓風機30、第一幫浦41、第二幫浦42、第三幫浦43和數個閥)彼此間的連接方式或手段若未特別說明,係通過管路實現,較佳的實施方式係採用金屬管作為水的流動通路,在其他的實施方式可以採用軟管(包含金屬或塑膠製軟管),例如用於連接高壓鼓風機30和出風口104者即以軟管為佳。
In the embodiments disclosed in the present invention, the connection method or means between the fluid devices (such as the
控制主機60的一較佳實施方式係為一種可程式化邏輯控制器(programmable logic controller,簡稱PLC),用以控制超音波清洗機的運作,控制主機60配置有一人機控制界面61以供操作者進行控制,人機控制界面61配置有至少一顯示器611,人機控制界面61提供一主畫面並顯示於顯示器611(見第4圖),用以顯示控制邏輯的選項;人機控制界面61的實施方式包含:觸控式螢幕、實體按鍵其中之一或其組合,較佳地,人機控制界面61可以是觸控式螢幕和實體按鍵的組合,其中第1圖繪示的是觸控式螢幕的一種實施例。
A preferred implementation of the
如第4圖所示,控制主機60的控制邏輯包括:自動控制模式、手動控制模式、狀態監控模式和參數設定模式,操作者可以利用人機控制界面61選擇上述的任一種模式進行操作。
As shown in Figure 4, the control logic of the
如第5圖所示,在參數設定模式,操作者可以利用人機控制界面61設定下列幾項參數,包括:沖洗時間、超音波清洗時間以及吹氣時
間;較佳的實施例,可設定的參數還包括第一水槽10和第二水槽20的加熱溫度。
As shown in FIG. 5 , in the parameter setting mode, the operator can use the human-
如第8圖所示,在狀態監控模式,操作者可以在顯示器611看見超音波清洗機的運作資訊,包括:第一水槽10和第二水槽20的水位、沖洗物件的即時流量、沖洗物件的即時壓力、沖洗剩餘時間、超音波清洗剩餘時間、吹氣剩餘時間。
As shown in FIG. 8 , in the status monitoring mode, the operator can see the operation information of the ultrasonic cleaning machine on the
如第6圖所示,在自動控制模式,操作者可以利用人機控制界面61進行包括:一鍵啟動和一鍵停止的操作;將待清洗的物件放入第一水槽10之中,只需按一下一鍵啟動按鈕即可全自動地開始超音波清洗作業。超音波自動清洗的動作流程請參閱第9圖,包括下列步驟:
As shown in Figure 6, in the automatic control mode, the operator can use the human-
S1.沖洗物件,控制主機60控制第三幫浦將第二水槽的水輸送至噴水頭,用以進行物件的清洗,同時有即時流量和即時壓力資訊可供觀察,同時排水閥71會打開,沖洗設定的時間到了後排水閥71關閉;
S1. Rinse the object. The
S2.第一水槽注水,排水閥71關閉之後,控制主機60控制第一幫浦41將第二水槽20儲存的水注入第一水槽10,用以進行超音波清洗,第一水槽10的水位到達高水位自動停止進水,防止水滿溢出;
S2. After the first water tank is filled with water and the
S3.超音波清洗,控制主機60控制超音波產生器51向換能器52發出高頻振盪信號,藉由換能器52轉換成高頻機械振盪而傳播到第一水槽10中的水,開始對物件進行超音波清洗,直至超音波清洗時間結束,停止超音波產生器51的運作;
S3. Ultrasonic cleaning, the
S4.回收水,控制主機60控制第二幫浦42將第一水槽10的水回收注入第二水槽20;
S4. Recycle water, the
S5.吹氣,第一水槽10的水回收完成後,控制主機60控制高壓鼓風機30開啟,用以對位在第一水槽內10的物件進行吹氣,直至吹氣時間結束,整個自動超音波清洗作業流程結束,系統停止(S6)。
S5. Blowing. After the water in the
在自動運行時如要強制停止,可隨時按下“一鍵停止”鍵即可。在緊急情況下可按下急停按鈕(圖中未示),急停按鈕的較佳實施方式是採用體按鈕,以手動方式強迫系統緊急停止,維護安全。 If you want to force a stop during automatic operation, you can press the "One-click Stop" button at any time. In an emergency, you can press the emergency stop button (not shown in the figure). The best implementation method of the emergency stop button is to use a body button to manually force the system to stop in an emergency to maintain safety.
如第7圖所示,在手動控制模式下(FIG.E),操作者可以利用人機控制界面61進行包括:第二水槽注水、第二水槽加熱、第一水槽加熱、吹氣、超音波清洗、排放廢液、回收水的單獨操作。
As shown in FIG. 7, in the manual control mode (FIG.E), the operator can use the human-
本發明超音波清洗機具備自動模式和功能完整的人機控制界面61,只需一鍵操作就能全程自動地完成物件的超音波清洗作業,清洗物件可以輕易實現無損傷的清洗作業,人機控制界面61容易操作且能顯示完整的運作資訊和參數。
The ultrasonic cleaning machine of the present invention has an automatic mode and a fully functional human-
雖然本發明已透過上述之實施例揭露如上,然其並非用以限定本發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。 Although the present invention has been disclosed through the above-mentioned embodiments, it is not intended to limit the present invention. Anyone familiar with similar techniques can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of patent protection of the present invention shall be subject to the definition of the claims attached to this specification.
10:第一水槽 10: First water tank
101:排水口 101: Drainage outlet
11:第一加熱器 11: First heater
30:高壓鼓風機 30: High pressure blower
41:第一幫浦 41: First Pump
51:超音波產生器 51: Ultrasound generator
52:換能器 52: Transducer
60:控制主機 60: Control host
61:人機控制界面 61: Human-machine control interface
71:排水閥 71: Drain valve
Claims (11)
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| US20150155473A1 (en) * | 2012-08-27 | 2015-06-04 | Canon Kabushiki Kaisha | Piezoelectric material, piezoelectric element, multilayered piezoelectric element, manufacturing method for multilayered piezoelectric element, liquid discharge head, liquid discharge device, ultrasonic motor, optical device, vibration device, dust removing device, imaging device, and electronic device |
| US20210001381A1 (en) * | 2019-07-02 | 2021-01-07 | Disco Corporation | Ultrasonic water jet apparatus including piezoelectric vibration plate |
| TWM645662U (en) * | 2023-04-28 | 2023-09-01 | 毛榆喬 | Ultrasonic cleaning machine |
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| US20150155473A1 (en) * | 2012-08-27 | 2015-06-04 | Canon Kabushiki Kaisha | Piezoelectric material, piezoelectric element, multilayered piezoelectric element, manufacturing method for multilayered piezoelectric element, liquid discharge head, liquid discharge device, ultrasonic motor, optical device, vibration device, dust removing device, imaging device, and electronic device |
| US20210001381A1 (en) * | 2019-07-02 | 2021-01-07 | Disco Corporation | Ultrasonic water jet apparatus including piezoelectric vibration plate |
| TWM645662U (en) * | 2023-04-28 | 2023-09-01 | 毛榆喬 | Ultrasonic cleaning machine |
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