TWI869619B - Dyed triacetate cellulose film, polarizing plate using the film, method for manufacturing the polarizing plate, polarizing plate with phase difference layer, image display device, and image adjustment method for the image display device - Google Patents
Dyed triacetate cellulose film, polarizing plate using the film, method for manufacturing the polarizing plate, polarizing plate with phase difference layer, image display device, and image adjustment method for the image display device Download PDFInfo
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- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- C08J2301/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
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- G02F2413/00—Indexing scheme related to G02F1/13363, i.e. to birefringent elements, e.g. for optical compensation, characterised by the number, position, orientation or value of the compensation plates
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- G02F2413/00—Indexing scheme related to G02F1/13363, i.e. to birefringent elements, e.g. for optical compensation, characterised by the number, position, orientation or value of the compensation plates
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Abstract
本發明提供一種在應用於影像顯示裝置時可實現中性反射色相之偏光板及附相位差層之偏光板。本發明偏光板包含偏光膜與配置於偏光膜之視辨側的保護層。偏光膜之厚度為8µm以下;保護層係以經碘染色之三醋酸纖維素薄膜構成,且保護層在波長400nm下之透射率為65%以下。本發明附相位差層之偏光板包含上述偏光板及配置於偏光板之與視辨側相反之側的相位差層。相位差層之Re(550)為100nm~190nm,Re(450)/Re(550)為0.8以上且小於1;相位差層的慢軸與偏光板之偏光膜的吸收軸形成之角度為40°~50°。The present invention provides a polarizing plate and a polarizing plate with a phase difference layer that can achieve a neutral reflection hue when applied to an image display device. The polarizing plate of the present invention comprises a polarizing film and a protective layer disposed on the visual side of the polarizing film. The thickness of the polarizing film is less than 8µm; the protective layer is composed of a cellulose triacetate film dyed with iodine, and the transmittance of the protective layer at a wavelength of 400nm is less than 65%. The polarizing plate with a phase difference layer of the present invention comprises the above-mentioned polarizing plate and a phase difference layer disposed on the side of the polarizing plate opposite to the visual side. The Re(550) of the phase difference layer is 100nm~190nm, and the Re(450)/Re(550) is greater than 0.8 and less than 1; the angle formed by the slow axis of the phase difference layer and the absorption axis of the polarizing film of the polarizing plate is 40°~50°.
Description
本發明涉及染色三醋酸纖維素薄膜、使用該薄膜之偏光板、偏光板之製造方法、附相位差層之偏光板、影像顯示裝置、及影像顯示裝置之影像調整方法。The present invention relates to a dyed triacetate cellulose film, a polarizing plate using the film, a method for manufacturing the polarizing plate, a polarizing plate with a phase difference layer, an image display device, and an image adjustment method for the image display device.
近年來,以液晶顯示裝置及電致發光(EL)顯示裝置(例如有機EL顯示裝置、無機EL顯示裝置)為代表之影像顯示裝置急速普及。影像顯示裝置代表上係使用偏光板及相位差板。在實際應用上,廣泛使用偏光板與相位差板一體化而成的附相位差層之偏光板(例如專利文獻1),而最近隨著對影像顯示裝置之薄型化的需求增強,對偏光板及附相位差層之偏光板之薄型化的需求亦增強。偏光板及附相位差層之偏光板之薄型化手段之一可舉偏光膜之薄型化。但是,當將包含薄型偏光膜之偏光板或附相位差層之偏光板用於影像顯示裝置時,有反射色相帶藍色之問題。 先前技術文獻 專利文獻 In recent years, image display devices represented by liquid crystal display devices and electroluminescent (EL) display devices (such as organic EL display devices and inorganic EL display devices) have rapidly become popular. Image display devices typically use polarizing plates and phase difference plates. In practical applications, polarizing plates with phase difference layers that are integrated with polarizing plates and phase difference plates are widely used (such as patent document 1). Recently, with the increasing demand for thinner image display devices, the demand for thinner polarizing plates and polarizing plates with phase difference layers has also increased. One of the means to thin polarizing plates and polarizing plates with phase difference layers is to thin polarizing films. However, when polarizing plates containing thin polarizing films or polarizing plates with phase difference layers are used in image display devices, there is a problem that the reflected hue is bluish. Prior art literature Patent literature
專利文獻1:日本專利第3325560號公報Patent document 1: Japanese Patent No. 3325560
發明欲解決之課題 本發明係為了解決上述以往之課題而成者,其主要目的在於提供一種在應用於影像顯示裝置時可實現中性反射色相之偏光板及附相位差層之偏光板,以及一種可實現所述偏光板及附相位差層之偏光板的染色三醋酸纖維素薄膜。 Problem to be solved by the invention The present invention is made to solve the above-mentioned previous problems. Its main purpose is to provide a polarizing plate and a polarizing plate with a phase difference layer that can achieve a neutral reflection hue when used in an image display device, and a dyed triacetate cellulose film that can achieve the above-mentioned polarizing plate and polarizing plate with a phase difference layer.
用以解決課題之手段 本發明實施形態之染色三醋酸纖維素薄膜業經碘染色,並且在波長400nm下之透射率為65%以下,且視感度校正後之透射率Y為80%以上。 根據本發明另一面向,提供一種偏光板。該偏光板包含偏光膜與配置於該偏光膜之至少單側的保護層。該偏光膜之厚度為8µm以下,該保護層係以上述染色三醋酸纖維素薄膜構成。 根據本發明另一面向,提供一種上述偏光板之製造方法。該製造方法包含以下步驟:於長條狀熱塑性樹脂基材之單側形成聚乙烯醇系樹脂層而製成積層體;對該積層體施行染色處理及延伸處理,以將聚乙烯醇系樹脂層製成偏光膜;利用碘將三醋酸纖維素薄膜染色,以使其在波長400nm下之透射率為65%以下,且使視感度校正後之透射率Y為80%以上;及,將該經染色之三醋酸纖維素薄膜貼合於該偏光膜。 在一實施形態中,上述染色包含將上述三醋酸纖維素薄膜浸漬於碘濃度0.1重量%以上之碘水溶液中。 根據本發明又另一面向,提供一種附相位差層之偏光板。該附相位差層之偏光板包含上述偏光板及配置於該偏光板之與視辨側相反之側的相位差層。該相位差層之Re(550)為100nm~190nm,Re(450)/Re(550)為0.8以上且小於1;該相位差層的慢軸與該偏光板之偏光膜的吸收軸形成之角度為40°~50°。 在一實施形態中,上述相位差層係以聚碳酸酯系樹脂薄膜構成。 在一實施形態中,上述附相位差層之偏光板於上述相位差層之外側更具有另一相位差層,該另一相位差層之折射率特性展現nz>nx=ny之關係。 在一實施形態中,上述附相位差層之偏光板為長條狀,上述偏光膜於長條方向上具有吸收軸,且上述相位差層為於相對於長條方向形成40°~50°角度之方向上具有慢軸之斜向延伸薄膜。在一實施形態中,上述附相位差層之偏光板可捲繞成捲狀。 本發明另一實施形態之附相位差層之偏光板包含上述偏光板及配置於該偏光板之與視辨側相反之側的相位差層。該相位差層具有第1液晶化合物之定向固化層與第2液晶化合物之定向固化層的積層結構。該第1液晶化合物之定向固化層的Re(550)為200nm~300nm,且其慢軸與上述偏光膜的吸收軸形成之角度為10°~20°;該第2液晶化合物之定向固化層的Re(550)為100nm~190nm,且其慢軸與該偏光膜的吸收軸形成之角度為70°~80°。 在一實施形態中,上述附相位差層之偏光板於上述相位差層之外側更具有導電層或附導電層之各向同性基材。 根據本發明又另一面向,提供一種影像顯示裝置。該影像顯示裝置具備上述偏光板或附相位差層之偏光板。 在一實施形態中,上述影像顯示裝置係有機電致發光顯示裝置或無機電致發光顯示裝置。 根據本發明又另一面向,提供一種影像顯示裝置之影像調整方法。該方法包含以下步驟:將上述偏光板或上述附相位差層之偏光板貼合於影像顯示單元之視辨側,使反射色相接近中性。 Means for solving the problem The dyed triacetate cellulose film of the embodiment of the present invention has been iodine-dyed, and the transmittance at a wavelength of 400nm is less than 65%, and the transmittance Y after visual sensitivity correction is more than 80%. According to another aspect of the present invention, a polarizing plate is provided. The polarizing plate includes a polarizing film and a protective layer disposed on at least one side of the polarizing film. The thickness of the polarizing film is less than 8µm, and the protective layer is composed of the above-mentioned dyed triacetate cellulose film. According to another aspect of the present invention, a method for manufacturing the above-mentioned polarizing plate is provided. The manufacturing method comprises the following steps: forming a polyvinyl alcohol resin layer on one side of a long thermoplastic resin substrate to form a laminate; performing dyeing and stretching treatment on the laminate to make the polyvinyl alcohol resin layer into a polarizing film; dyeing a cellulose triacetate film with iodine so that its transmittance at a wavelength of 400nm is less than 65% and the transmittance Y after visual sensitivity correction is more than 80%; and laminating the dyed cellulose triacetate film to the polarizing film. In one embodiment, the dyeing comprises immersing the cellulose triacetate film in an iodine aqueous solution having an iodine concentration of more than 0.1% by weight. According to another aspect of the present invention, a polarizing plate with a phase difference layer is provided. The polarizing plate with phase difference layer comprises the above-mentioned polarizing plate and the phase difference layer arranged on the side of the polarizing plate opposite to the visual side. The Re(550) of the phase difference layer is 100nm~190nm, and the Re(450)/Re(550) is greater than 0.8 and less than 1; the angle formed by the slow axis of the phase difference layer and the absorption axis of the polarizing film of the polarizing plate is 40°~50°. In one embodiment, the above-mentioned phase difference layer is composed of a polycarbonate resin film. In one embodiment, the polarizing plate with phase difference layer has another phase difference layer outside the above-mentioned phase difference layer, and the refractive index characteristics of the other phase difference layer show the relationship of nz>nx=ny. In one embodiment, the polarizing plate with a phase difference layer is in the shape of a long strip, the polarizing film has an absorption axis in the direction of the long strip, and the phase difference layer is an obliquely stretched film having a slow axis in a direction forming an angle of 40° to 50° relative to the direction of the long strip. In one embodiment, the polarizing plate with a phase difference layer can be rolled into a roll. The polarizing plate with a phase difference layer in another embodiment of the present invention includes the polarizing plate and the phase difference layer arranged on the side of the polarizing plate opposite to the visual recognition side. The phase difference layer has a laminated structure of a first liquid crystal compound directional solidification layer and a second liquid crystal compound directional solidification layer. The Re(550) of the oriented solidified layer of the first liquid crystal compound is 200nm~300nm, and the angle formed by its slow axis and the absorption axis of the above-mentioned polarizing film is 10°~20°; the Re(550) of the oriented solidified layer of the second liquid crystal compound is 100nm~190nm, and the angle formed by its slow axis and the absorption axis of the above-mentioned polarizing film is 70°~80°. In one embodiment, the above-mentioned polarizing plate with a phase difference layer further has a conductive layer or an isotropic substrate with a conductive layer outside the above-mentioned phase difference layer. According to another aspect of the present invention, an image display device is provided. The image display device has the above-mentioned polarizing plate or the polarizing plate with a phase difference layer. In one embodiment, the image display device is an organic electroluminescent display device or an inorganic electroluminescent display device. According to another aspect of the present invention, a method for adjusting an image of an image display device is provided. The method comprises the following steps: attaching the polarizing plate or the polarizing plate with a phase difference layer to the visual side of the image display unit to make the reflected hue close to neutral.
發明效果 根據本發明,藉由使用在預定波長下具有預定透射率及預定之視感度校正後之透射率Y之業經碘染色的三醋酸纖維素薄膜作為偏光膜之保護層,可實現一種在應用於影像顯示裝置時可實現中性反射色相之偏光板及附相位差層之偏光板。 Effect of the invention According to the present invention, by using an iodine-dyed cellulose triacetate film having a predetermined transmittance at a predetermined wavelength and a predetermined transmittance Y after visual sensitivity correction as a protective layer of a polarizing film, a polarizing plate and a polarizing plate with a phase difference layer that can achieve a neutral reflection hue when used in an image display device can be realized.
以下說明本發明之實施形態,惟本發明不受該等實施形態所限。The following describes the implementation forms of the present invention, but the present invention is not limited to these implementation forms.
(用語及符號之定義) 本說明書中之用語及符號之定義如下。 (1)折射率(nx、ny、nz) 「nx」為面內折射率達最大之方向(亦即慢軸方向)的折射率,「ny」為在面內與慢軸正交之方向(亦即快軸方向)的折射率,而「nz」為厚度方向的折射率。 (2)面內相位差(Re) 「Re(λ)」係於23℃下以波長λnm之光測定之面內相位差。例如,「Re(550)」係於23℃下以波長550nm之光測定之面內相位差。Re(λ)可於令層(薄膜)之厚度為d(nm)時,藉由式:Re(λ)=(nx-ny)×d求算。 (3)厚度方向之相位差(Rth) 「Rth(λ)」係於23℃下以波長λnm之光測定之厚度方向之相位差。例如,「Rth(550)」係於23℃下以波長550nm之光測定之厚度方向之相位差。Rth(λ)可於令層(薄膜)厚度為d(nm)時,藉由式:Rth(λ)=(nx-nz)×d求算。 (4)Nz係數 Nz係數可以Nz=Rth/Re求算。 (5)角度 本說明書中提及角度時,該角度包含相對於基準方向往順時針方向及逆時針方向兩者。因此,例如「45°」係指±45°。 (Definition of terms and symbols) The definitions of terms and symbols in this manual are as follows. (1) Refractive index (nx, ny, nz) "nx" is the refractive index in the direction where the in-plane refractive index reaches the maximum (i.e., the slow axis direction), "ny" is the refractive index in the direction orthogonal to the slow axis (i.e., the fast axis direction), and "nz" is the refractive index in the thickness direction. (2) In-plane phase difference (Re) "Re(λ)" is the in-plane phase difference measured at 23°C with light of wavelength λnm. For example, "Re(550)" is the in-plane phase difference measured at 23°C with light of wavelength 550nm. Re(λ) can be calculated by the formula: Re(λ)=(nx-ny)×d when the thickness of the layer (film) is d(nm). (3) Retardation in the thickness direction (Rth) "Rth(λ)" is the phase difference in the thickness direction measured at 23°C with light of wavelength λnm. For example, "Rth(550)" is the phase difference in the thickness direction measured at 23°C with light of wavelength 550nm. Rth(λ) can be calculated by the formula: Rth(λ)=(nx-nz)×d when the thickness of the layer (film) is d(nm). (4) Nz coefficient The Nz coefficient can be calculated by Nz=Rth/Re. (5) Angle When an angle is mentioned in this manual, the angle includes both the clockwise direction and the counterclockwise direction relative to the reference direction. Therefore, for example, "45°" means ±45°.
A.偏光板 根據本發明實施形態,提供一種業經碘染色之三醋酸纖維素(TAC)薄膜。該染色TAC薄膜在波長400nm下之透射率為65%以下,且視感度校正後之透射率Y(以下有時亦稱Y值透射率)為80%以上。染色TAC薄膜可適宜用於偏光板之保護層。本發明實施形態之偏光板包含偏光膜與配置於偏光膜之至少單側的保護層。即,保護層可設於偏光膜兩側,可僅設於偏光膜之視辨側,亦可僅設於偏光膜之與視辨側相反之側。本發明實施形態中,保護層之至少一者係以染色TAC薄膜構成。根據一實施形態,於具有視辨側保護層/偏光膜之構成的偏光板中,視辨側保護層係以染色TAC薄膜構成。 A. Polarizing plate According to an embodiment of the present invention, a triacetate cellulose (TAC) film that has been dyed with iodine is provided. The transmittance of the dyed TAC film at a wavelength of 400nm is less than 65%, and the transmittance Y (hereinafter sometimes referred to as Y-value transmittance) after correction of visual sensitivity is more than 80%. The dyed TAC film can be suitably used as a protective layer of a polarizing plate. The polarizing plate of the embodiment of the present invention includes a polarizing film and a protective layer disposed on at least one side of the polarizing film. That is, the protective layer can be disposed on both sides of the polarizing film, can be disposed only on the visual side of the polarizing film, or can be disposed only on the side of the polarizing film opposite to the visual side. In the embodiment of the present invention, at least one of the protective layers is composed of a dyed TAC film. According to one embodiment, in a polarizing plate having a visual side protective layer/polarizing film structure, the visual side protective layer is formed of a dyed TAC film.
A-1.偏光膜 偏光膜代表上係以含碘之聚乙烯醇(PVA)系樹脂薄膜構成。偏光膜之厚度代表上為8µm以下,宜為7µm以下,較宜為5µm以下,更宜為3µm以下。偏光膜之厚度之下限在一實施形態中可為1µm,在另一實施形態中可為2µm。 A-1. Polarizing film The polarizing film is typically made of a polyvinyl alcohol (PVA) resin film containing iodine. The thickness of the polarizing film is typically 8µm or less, preferably 7µm or less, more preferably 5µm or less, and even more preferably 3µm or less. The lower limit of the thickness of the polarizing film may be 1µm in one embodiment and 2µm in another embodiment.
偏光膜宜在波長380nm~780nm之任一波長下顯示吸收二色性。偏光膜之單體透射率宜為42.0%以上,較宜為42.5%以上,更宜為43.0%以上。另一方面,單體透射率宜為47.0%以下,較宜為46.0%以下。偏光膜之偏光度宜為99.95%以上,較宜為99.99%以上。另一方面,偏光度宜為99.998%以下。本發明實施形態所用偏光膜如所述可兼顧高單體透射率與高偏光度。上述單體透射率代表上係使用紫外可見光分光光度計來測定並進行視感度校正所得之Y值。又,單體透射率是將偏光板一表面之折射率換算為1.50,並將另一表面之折射率換算為1.53時的值。上述偏光度代表上係基於使用紫外可見光分光光度計測定並進行視感度校正所得之平行透射率Tp及正交透射率Tc,透過下述式來求算。 偏光度(%)={(Tp-Tc)/(Tp+Tc)} 1 /2×100 The polarizing film preferably shows absorption dichroism at any wavelength between 380nm and 780nm. The monomer transmittance of the polarizing film should be above 42.0%, preferably above 42.5%, and more preferably above 43.0%. On the other hand, the monomer transmittance should be below 47.0%, and preferably below 46.0%. The polarization degree of the polarizing film should be above 99.95%, preferably above 99.99%. On the other hand, the polarization degree should be below 99.998%. The polarizing film used in the embodiment of the present invention can have both high monomer transmittance and high polarization degree as described above. The above-mentioned monomer transmittance is typically the Y value obtained by measuring with an ultraviolet-visible spectrophotometer and performing visual sensitivity correction. In addition, the single transmittance is the value when the refractive index of one surface of the polarizing plate is converted to 1.50 and the refractive index of the other surface is converted to 1.53. The above polarization degree is calculated based on the parallel transmittance Tp and the orthogonal transmittance Tc obtained by measuring and correcting the visual sensitivity using an ultraviolet visible light spectrophotometer. Polarization degree (%) = {(Tp-Tc)/(Tp+Tc)} 1 /2 ×100
在一實施形態中,8µm以下的薄型偏光膜之透射率代表上係以偏光膜(表面之折射率:1.53)與保護薄膜(折射率:1.50)之積層體為測定對象,使用紫外可見光分光光度計來測定。在各層界面的反射率會因應偏光膜表面之折射率及/或保護薄膜之與空氣界面接觸的表面之折射率而改變,結果有透射率之測定值改變之情形。因此,例如在使用折射率非1.50之保護薄膜時,亦可因應保護薄膜之與空氣界面接觸的表面之折射率來校正透射率之測定值。具體言之,透射率之校正值C係使用保護薄膜及空氣層之界面之與透射軸平行的偏光之反射率R 1(透射軸反射率),以以下式來表示。 C=R 1-R 0R 0=((1.50-1) 2/(1.50+1) 2)×(T 1/100) R 1=((n 1-1) 2/(n 1+1) 2)×(T 1/100) 在此,R 0為使用折射率為1.50之保護薄膜時之透射軸反射率,n 1為所使用之保護薄膜的折射率,而T 1為偏光膜之透射率。例如,在使用表面折射率為1.53之基材(環烯烴系薄膜、附硬塗層之薄膜等)作為保護薄膜時,校正量C為約0.2%。此時,將測得之透射率加上0.2%,可將表面折射率為1.53之偏光膜換算成使用折射率為1.50之保護薄膜時之透射率。此外,經依上述式進行計算,在使偏光膜之透射率T 1變化了2%後之校正值C的變化量為0.03%以下,故而偏光膜之透射率對校正值C之值的影響是有限的。又,在保護薄膜具有表面反射以外之吸收時,可依吸收量來進行適當的校正。 In one embodiment, the transmittance of a thin polarizing film of less than 8µm is measured using a UV-visible spectrophotometer using a layered product of a polarizing film (refractive index of the surface: 1.53) and a protective film (refractive index: 1.50). The reflectivity at the interface of each layer changes depending on the refractive index of the polarizing film surface and/or the refractive index of the surface of the protective film in contact with the air interface, resulting in changes in the measured value of the transmittance. Therefore, for example, when a protective film with a refractive index other than 1.50 is used, the measured value of the transmittance can also be corrected according to the refractive index of the surface of the protective film in contact with the air interface. Specifically, the corrected value C of the transmittance is expressed by the following formula using the reflectivity R 1 (transmission axis reflectivity) of polarized light parallel to the transmission axis at the interface between the protective film and the air layer. C=R 1 -R 0 R 0 =((1.50-1) 2 /(1.50+1) 2 )×(T 1 /100) R 1 =((n 1 -1) 2 /(n 1 +1) 2 )×(T 1 /100) Here, R 0 is the transmission axis reflectance when a protective film with a refractive index of 1.50 is used, n 1 is the refractive index of the protective film used, and T 1 is the transmittance of the polarizing film. For example, when a substrate (cycloolefin film, film with hard coating, etc.) with a surface refractive index of 1.53 is used as the protective film, the correction amount C is about 0.2%. At this time, by adding 0.2% to the measured transmittance, the polarizing film with a surface refractive index of 1.53 can be converted into the transmittance when a protective film with a refractive index of 1.50 is used. In addition, according to the above formula, the change in the correction value C after changing the transmittance T1 of the polarizing film by 2% is less than 0.03%, so the influence of the transmittance of the polarizing film on the correction value C is limited. In addition, when the protective film has absorption other than surface reflection, appropriate correction can be performed according to the absorption amount.
偏光膜可用單一樹脂薄膜來製作,亦可用二層以上之積層體來製作。Polarizing film can be made of a single resin film or a laminate of two or more layers.
使用積層體所得之偏光膜的具體例,可舉出使用樹脂基材與經塗佈形成於該樹脂基材上之PVA系樹脂層的積層體所得之偏光膜。使用樹脂基材與經塗佈形成於該樹脂基材上之PVA系樹脂層的積層體所得之偏光膜,例如可藉由以下方式來製作:將PVA系樹脂溶液塗佈於樹脂基材,並使其乾燥而於樹脂基材上形成PVA系樹脂層,而獲得樹脂基材與PVA系樹脂層的積層體;及,將該積層體延伸及染色而將PVA系樹脂層製成偏光膜。在本實施形態中,延伸在代表上包含使積層體浸漬於硼酸水溶液中並延伸。並且視需要,延伸可更包含在硼酸水溶液中進行延伸前在高溫(例如95℃以上)下將積層體進行空中延伸。A specific example of a polarizing film obtained using a laminate is a polarizing film obtained using a laminate of a resin substrate and a PVA-based resin layer formed on the resin substrate by coating. A polarizing film obtained using a laminate of a resin substrate and a PVA-based resin layer formed on the resin substrate by coating can be produced, for example, by: coating a PVA-based resin solution on a resin substrate, and drying the PVA-based resin layer on the resin substrate to obtain a laminate of the resin substrate and the PVA-based resin layer; and, extending and dyeing the laminate to produce a polarizing film from the PVA-based resin layer. In this embodiment, the stretching typically includes immersing the laminate in a boric acid aqueous solution and stretching it. Optionally, the stretching may further include stretching the laminate in the air at a high temperature (e.g., above 95° C.) before stretching it in the boric acid aqueous solution.
更詳細言之,偏光膜之製造方法包含以下步驟:於長條狀熱塑性樹脂基材之單側形成含鹵化物與聚乙烯醇系樹脂之聚乙烯醇系樹脂層,而製成積層體;及,對上述積層體依序施行空中輔助延伸處理、染色處理、水中延伸處理及乾燥收縮處理,該乾燥收縮處理係一邊將上述積層體沿長邊方向輸送一邊進行加熱,藉此使其於寬度方向收縮2%以上。藉此,可提供厚度為8µm以下且具有優異光學特性之偏光膜。亦即,藉由導入輔助延伸,即便是在將PVA塗佈於熱塑性樹脂上時仍可提升PVA之結晶性,而可達成高光學特性。又,同時事先提高PVA之定向性,可在後續的染色步驟或延伸步驟中浸漬於水中時,防止PVA之定向性降低或溶解等問題,而可達成高光學特性。並且,將PVA系樹脂層浸漬於液體中時,相較於PVA系樹脂層不含鹵化物之情況,更能抑制聚乙烯醇分子之定向紊亂及定向性之降低。藉此,可提升經由染色處理及水中延伸處理等將積層體浸漬於液體中來進行的處理步驟而得之偏光膜的光學特性。並且,透過乾燥收縮處理使積層體於寬度方向收縮,可提升光學特性。偏光膜之製造方法的詳細內容將於B項說明。In more detail, the manufacturing method of the polarizing film includes the following steps: forming a polyvinyl alcohol resin layer containing a halogenated substance and a polyvinyl alcohol resin on one side of a long thermoplastic resin substrate to form a laminate; and sequentially performing an air-assisted stretching treatment, a dyeing treatment, an underwater stretching treatment, and a drying and shrinking treatment on the laminate, wherein the drying and shrinking treatment is to heat the laminate while conveying the laminate along the long side direction, thereby shrinking the laminate by more than 2% in the width direction. Thus, a polarizing film with a thickness of less than 8µm and excellent optical properties can be provided. That is, by introducing auxiliary stretching, the crystallinity of PVA can be improved even when PVA is coated on a thermoplastic resin, and high optical properties can be achieved. In addition, by improving the orientation of PVA in advance, it is possible to prevent the orientation of PVA from being reduced or dissolved when immersed in water in the subsequent dyeing step or stretching step, and high optical properties can be achieved. Moreover, when the PVA-based resin layer is immersed in a liquid, the orientation disorder of the polyvinyl alcohol molecules and the reduction of orientation can be suppressed compared to the case where the PVA-based resin layer does not contain halides. In this way, the optical properties of the polarizing film obtained by the treatment steps of immersing the laminate in a liquid such as dyeing treatment and underwater stretching treatment can be improved. Furthermore, the optical properties can be improved by shrinking the laminate in the width direction through a drying and shrinking process. The details of the manufacturing method of the polarizing film will be described in Section B.
A-2.保護層 如上述,本發明實施形態中,配置於視辨側的保護層(以下為視辨側保護層)及配置於與視辨側相反之側的保護層(以下為內側保護層)中之至少一者係以染色TAC薄膜構成。由偏光板之薄型化及輕量化之觀點來看,內側保護層可適宜省略,因此根據一實施形態,於具有視辨側保護層/偏光膜之構成的偏光板中,係視辨側保護層以染色TAC薄膜構成。藉由於視辨側保護層及/或內側保護層使用染色TAC薄膜,即便在使用薄型(例如厚度8µm以下之)偏光膜之情況下,仍可防止影像顯示裝置之反射色相帶藍色,結果可實現非常優異之(中性)反射色相。 A-2. Protective layer As described above, in an embodiment of the present invention, at least one of the protective layer disposed on the visual side (hereinafter referred to as the visual side protective layer) and the protective layer disposed on the side opposite to the visual side (hereinafter referred to as the inner side protective layer) is formed of a dyed TAC film. From the perspective of thinning and lightening the polarizing plate, the inner side protective layer can be appropriately omitted. Therefore, according to one embodiment, in a polarizing plate having a visual side protective layer/polarizing film structure, the visual side protective layer is formed of a dyed TAC film. By using a dyed TAC film for the visual side protective layer and/or the inner side protective layer, even when a thin polarizing film (e.g., thickness below 8µm) is used, the reflected hue of the image display device can be prevented from being bluish, resulting in a very excellent (neutral) reflected hue.
於配置有視辨側保護層及內側保護層且僅其中一者以染色TAC薄膜構成時,另一保護層係以可作為偏光膜之保護層使用之任意適當的薄膜形成。作為成為該薄膜之主成分的材料之具體例,可列舉三醋酸纖維素(TAC)等之纖維素系樹脂、或聚酯系、聚乙烯醇系、聚碳酸酯系、聚醯胺系、聚醯亞胺系、聚醚碸系、聚碸系、聚苯乙烯系、聚降莰烯系、聚烯烴系、(甲基)丙烯酸系及乙酸酯系等之透明樹脂等。又,亦可列舉(甲基)丙烯酸系、胺甲酸酯系、(甲基)丙烯酸胺甲酸酯系、環氧系、聚矽氧系等之熱硬化型樹脂或紫外線硬化型樹脂等。其他還可舉例如矽氧烷系聚合物等玻璃質系聚合物。又,亦可使用日本專利特開2001-343529號公報(WO01/37007)所記載之聚合物薄膜。作為該薄膜之材料,例如可使用含有在側鏈具有取代或非取代之醯亞胺基之熱塑性樹脂、及在側鏈具有取代或非取代之苯基以及腈基之熱塑性樹脂的樹脂組成物,可舉例如具有由異丁烯與N-甲基馬來醯亞胺構成之交替共聚物及丙烯腈-苯乙烯共聚物的樹脂組成物。該聚合物薄膜例如可為上述樹脂組成物之擠製成形物。When a visual side protective layer and an inner side protective layer are provided and only one of them is formed of a dyed TAC film, the other protective layer is formed of any appropriate film that can be used as a protective layer of a polarizing film. Specific examples of the material that is the main component of the film include cellulose resins such as triacetate cellulose (TAC), or polyester, polyvinyl alcohol, polycarbonate, polyamide, polyimide, polyether sulfone, polysulfone, polystyrene, polynorbornene, polyolefin, (meth)acrylic acid, and acetate transparent resins. In addition, thermosetting resins or ultraviolet curing resins such as (meth) acrylic acid, urethane, (meth) acrylic urethane, epoxy, and silicone can also be cited. Other examples include glassy polymers such as silicone polymers. In addition, the polymer film described in Japanese Patent Publication No. 2001-343529 (WO01/37007) can also be used. As the material of the film, for example, a resin composition containing a thermoplastic resin having a substituted or unsubstituted amide group in the side chain and a thermoplastic resin having a substituted or unsubstituted phenyl and nitrile group in the side chain can be used, and for example, a resin composition having an alternating copolymer composed of isobutylene and N-methylmaleimide and an acrylonitrile-styrene copolymer can be cited. The polymer film may be, for example, an extruded product of the above-mentioned resin composition.
染色TAC薄膜在波長400nm下之透射率為65%以下,宜為60%以下,較宜為55%以下,更宜為40%以下,尤宜為35%以下。該透射率之下限例如可為0.1%。該透射率若在所述範圍內,便可使反射色相更優異。並且,染色TAC薄膜之Y值透射率為80%以上,宜為85%以上,較宜為90%以上。Y值透射率愈高愈佳。Y值透射率之上限例如可為98%。染色TAC薄膜之特徵之一為:在波長400nm下之透射率會顯著減少,而另一方面Y值透射率可維持高的值。The transmittance of the dyed TAC film at a wavelength of 400nm is less than 65%, preferably less than 60%, more preferably less than 55%, more preferably less than 40%, and particularly preferably less than 35%. The lower limit of the transmittance may be, for example, 0.1%. If the transmittance is within the range, the reflection hue can be more excellent. In addition, the Y value transmittance of the dyed TAC film is more than 80%, preferably more than 85%, and more preferably more than 90%. The higher the Y value transmittance, the better. The upper limit of the Y value transmittance may be, for example, 98%. One of the characteristics of the dyed TAC film is that the transmittance at a wavelength of 400nm will be significantly reduced, while on the other hand, the Y value transmittance can maintain a high value.
所述染色TAC薄膜所帶來之上述效果推測係因以下機制所致:薄型偏光膜之碘含量(絕對量)小。本發明實施形態之偏光膜藉由以如後述B項記載之方法製造,即便碘含量(絕對量)小,仍可將成為有助於可見光吸收的PVA-I 5 -錯合物及PVA-I 3 -錯合物源的I 5 -離子及I 3 -離子之總量維持在所期望之範圍內,因此雖為薄型卻可以高程度維持單體透射率及偏光度。雖說如此,薄型偏光膜有因碘含量(絕對量)小,造成短波長(例如400nm以下)之光的吸收變小之傾向。根據本發明實施形態,藉由使用染色TAC薄膜作為保護層,保護層可吸收短波長之光。結果可以偏光板整體充分吸收短波長之光,從而可補填薄型偏光膜之短波長的吸收性。結果可維持本發明實施形態所用薄型偏光膜之優異特性,同時可防止影像顯示裝置之反射色相帶藍色,結果可實現非常優異之(中性之)反射色相。並且,若薄型偏光膜中含有過多之碘,便會形成PVA-碘錯合物,故Y值透射率亦會同時降低。另一方面,在TAC薄膜中碘不會錯合物化,故碘之吸收不限於短波長,而可在維持Y值透射率之狀態抑制短波長之透射率。 The above-mentioned effect brought by the dyed TAC film is presumably due to the following mechanism: the iodine content (absolute amount) of the thin polarizing film is small. The polarizing film of the embodiment of the present invention is manufactured by the method described in item B below. Even if the iodine content (absolute amount) is small, the total amount of I 5 -ions and I 3 -ions that become the source of PVA-I 5 -complex and PVA-I 3 -complex that contribute to the absorption of visible light can be maintained within the desired range, so that the single body transmittance and polarization degree can be maintained at a high level despite the thinness. Nevertheless, the thin polarizing film has a tendency to reduce the absorption of short-wavelength (e.g., below 400nm) light due to the small iodine content (absolute amount). According to the implementation form of the present invention, by using a dyed TAC film as a protective layer, the protective layer can absorb short-wavelength light. As a result, the polarizing plate as a whole can fully absorb short-wavelength light, thereby making up for the short-wavelength absorption of the thin polarizing film. As a result, the excellent characteristics of the thin polarizing film used in the implementation form of the present invention can be maintained, and at the same time, the reflection hue of the image display device can be prevented from being bluish, and a very excellent (neutral) reflection hue can be achieved. In addition, if the thin polarizing film contains too much iodine, PVA-iodine complex will be formed, so the Y value transmittance will also be reduced at the same time. On the other hand, iodine will not complex in the TAC film, so the absorption of iodine is not limited to short wavelengths, and the short-wavelength transmittance can be suppressed while maintaining the Y value transmittance.
視辨側保護層亦可視需要施行有硬塗處理、抗反射處理、抗黏著處理、防眩處理等表面處理。並且/或者,視辨側保護層亦可視需求施行有用以改善透過偏光太陽眼鏡視辨時之視辨性的處理(代表上為賦予(橢)圓偏光機能、賦予超高相位差)。藉由施行所述處理,即使透過偏光太陽眼鏡等偏光透鏡視辨顯示畫面時,仍可實現優異的視辨性。因此,偏光板或附相位差層之偏光板亦可適宜用於可用於戶外之影像顯示裝置。The visual side protection layer may also be subjected to surface treatments such as hard coating, anti-reflection treatment, anti-adhesion treatment, and anti-glare treatment as required. In addition, or alternatively, the visual side protection layer may be subjected to treatments useful for improving visibility when viewed through polarized sunglasses (typically, imparting (elliptical) circular polarization function and imparting ultra-high phase difference) as required. By performing the above treatments, even when viewing the display screen through polarized lenses such as polarized sunglasses, excellent visibility can still be achieved. Therefore, the polarizing plate or the polarizing plate with a phase difference layer can also be suitably used in image display devices that can be used outdoors.
視辨側保護層之厚度宜為5µm~80µm,較宜為10µm~40µm,更宜為10µm~35µm。此外,在施有表面處理時,視辨側保護層之厚度係包含表面處理層之厚度的厚度。The thickness of the visual side protective layer is preferably 5µm~80µm, more preferably 10µm~40µm, and even more preferably 10µm~35µm. In addition, when surface treatment is applied, the thickness of the visual side protective layer includes the thickness of the surface treatment layer.
內側保護層在一實施形態中於光學上宜為各向同性。本說明書中,「在光學上為各向同性」意指面內相位差Re(550)為0nm~10nm,且厚度方向之相位差Rth(550)為-10nm~+10nm。內側保護層在一實施形態中可為具有任意適當之相位差值的相位差層。此時,相位差層之面內相位差Re(550)例如為110nm~150nm。內側保護層之厚度宜為5µm~80µm,較宜為10µm~40µm,更宜為10µm~30µm。如上述,由薄型化及輕量化之觀點來看,宜可省略內側保護層。In one embodiment, the inner protective layer is preferably optically isotropic. In this specification, "optically isotropic" means that the in-plane phase difference Re(550) is 0nm~10nm, and the phase difference Rth(550) in the thickness direction is -10nm~+10nm. In one embodiment, the inner protective layer can be a phase difference layer with any appropriate phase difference value. At this time, the in-plane phase difference Re(550) of the phase difference layer is, for example, 110nm~150nm. The thickness of the inner protective layer is preferably 5µm~80µm, more preferably 10µm~40µm, and more preferably 10µm~30µm. As mentioned above, from the perspective of thinning and weight reduction, the inner protective layer can be omitted.
B.偏光板之製造方法 B-1.偏光膜之製造方法 偏光膜例如可經由包含以下步驟之製造方法而得:於長條狀熱塑性樹脂基材單側形成含鹵化物與聚乙烯醇系樹脂(PVA系樹脂)之聚乙烯醇系樹脂層(PVA系樹脂層)而做成積層體;及,對積層體依序施行空中輔助延伸處理、染色處理、水中延伸處理及乾燥收縮處理,該乾燥收縮處理係一邊將積層體沿長邊方向輸送一邊進行加熱,藉此使其於寬度方向收縮2%以上。PVA系樹脂層中之鹵化物之含量相對於PVA系樹脂100重量份宜為5重量份~20重量份。乾燥收縮處理宜使用加熱輥進行處理,且加熱輥之溫度宜為60℃~120℃。積層體在乾燥收縮處理下之寬度方向之收縮率宜為2%以上。根據所述製造方法可獲得在上述A-1項所說明之偏光膜。尤其是藉由下述方式可獲得具有優異光學特性(代表上為單體透射率及偏光度)之偏光膜:製作包含含鹵化物之PVA系樹脂層的積層體後,將上述積層體之延伸進行包含空中輔助延伸及水中延伸的多階段延伸,再將延伸後之積層體以加熱輥進行加熱。 B. Manufacturing method of polarizing plate B-1. Manufacturing method of polarizing film Polarizing film can be obtained, for example, by a manufacturing method comprising the following steps: forming a polyvinyl alcohol resin layer (PVA resin layer) containing a halogenated substance and a polyvinyl alcohol resin (PVA resin) on one side of a long strip of thermoplastic resin substrate to form a laminate; and sequentially subjecting the laminate to air-assisted stretching treatment, dyeing treatment, underwater stretching treatment and drying shrinkage treatment, wherein the drying shrinkage treatment is to heat the laminate while conveying it in the longitudinal direction, thereby shrinking it by more than 2% in the width direction. The content of the halogenated substance in the PVA resin layer is preferably 5 to 20 parts by weight relative to 100 parts by weight of the PVA resin. The drying and shrinking treatment is preferably carried out using a heating roller, and the temperature of the heating roller is preferably 60°C to 120°C. The shrinkage rate of the laminate in the width direction during the drying and shrinking treatment is preferably 2% or more. According to the manufacturing method, the polarizing film described in the above-mentioned item A-1 can be obtained. In particular, a polarizing film with excellent optical properties (represented by single body transmittance and polarization degree) can be obtained by the following method: after preparing a laminate including a halogenated PVA resin layer, the laminate is stretched by a multi-stage stretching process including air-assisted stretching and underwater stretching, and the stretched laminate is then heated by a heating roller.
B-1-1.積層體之製作 製作熱塑性樹脂基材與PVA系樹脂層之積層體的方法可採用任意適當之方法。宜將含鹵化物與PVA系樹脂之塗佈液塗佈於熱塑性樹脂基材之表面並乾燥,藉此於熱塑性樹脂基材上形成PVA系樹脂層。如上述,PVA系樹脂層中之鹵化物之含量相對於PVA系樹脂100重量份宜為5重量份~20重量份。 B-1-1. Preparation of laminate The method of preparing the laminate of the thermoplastic resin substrate and the PVA resin layer can adopt any appropriate method. It is preferable to apply a coating liquid containing a halogen and a PVA resin on the surface of the thermoplastic resin substrate and dry it, thereby forming a PVA resin layer on the thermoplastic resin substrate. As mentioned above, the content of the halogen in the PVA resin layer is preferably 5 to 20 parts by weight relative to 100 parts by weight of the PVA resin.
塗佈液之塗佈方法可採用任意適當的方法。例如可舉出輥塗法、旋塗法、線棒塗佈法、浸塗法、模塗法、簾塗法、噴塗法、刮刀式塗佈法(缺角輪塗佈法等)等。上述塗佈液之塗佈、乾燥溫度宜為50℃以上。The coating liquid can be applied by any appropriate method, such as roller coating, spin coating, wire rod coating, dip coating, die coating, curtain coating, spray coating, scraper coating (corner wheel coating, etc.). The coating and drying temperature of the coating liquid is preferably above 50°C.
PVA系樹脂層之厚度宜為3µm~40µm,更宜為3µm~20µm。The thickness of the PVA resin layer is preferably 3µm~40µm, more preferably 3µm~20µm.
在形成PVA系樹脂層之前,可對熱塑性樹脂基材施行表面處理(例如電暈處理等),也可於熱塑性樹脂基材上形成易接著層。藉由進行所述處理,可提升熱塑性樹脂基材與PVA系樹脂層之密著性。Before forming the PVA resin layer, the thermoplastic resin substrate may be subjected to surface treatment (e.g., corona treatment), or an easy-adhesion layer may be formed on the thermoplastic resin substrate. By performing the above treatment, the adhesion between the thermoplastic resin substrate and the PVA resin layer may be improved.
B-1-1-1.熱塑性樹脂基材 熱塑性樹脂基材可採用任意適當的熱塑性樹脂薄膜。關於熱塑性樹脂薄膜基材的詳細內容,例如記載於日本專利特開2012-73580號公報或日本專利第6470455號中。本說明書中即引用該等公報其整體之記載作為參考。 B-1-1-1. Thermoplastic resin substrate The thermoplastic resin substrate may be any appropriate thermoplastic resin film. Details of the thermoplastic resin film substrate are described, for example, in Japanese Patent Publication No. 2012-73580 or Japanese Patent No. 6470455. The entire contents of these publications are cited in this specification for reference.
B-1-1-2.塗佈液 塗佈液係如上述包含鹵化物與PVA系樹脂。上述塗佈液代表上係使上述鹵化物及上述PVA系樹脂溶解於溶劑而成之溶液。作為溶劑,可舉例如水、二甲基亞碸、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮、各種甘醇類、三羥甲丙烷等多元醇類、伸乙二胺、二伸乙三胺等胺類。該等可單獨使用或可組合二種以上來使用。該等中又以水為佳。溶液之PVA系樹脂濃度相對於溶劑100重量份宜為3重量份~20重量份。若為所述樹脂濃度,便可形成密著於熱塑性樹脂基材之均勻的塗佈膜。塗佈液中之鹵化物之含量相對於PVA系樹脂100重量份宜為5重量份~20重量份。 B-1-1-2. Coating liquid The coating liquid contains the halogenated substance and the PVA resin as described above. The coating liquid is typically a solution obtained by dissolving the halogenated substance and the PVA resin in a solvent. Examples of the solvent include water, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, various glycols, polyols such as trihydroxymethylpropane, and amines such as ethylenediamine and diethylenetriamine. These can be used alone or in combination of two or more. Of these, water is preferred. The PVA resin concentration of the solution is preferably 3 to 20 parts by weight relative to 100 parts by weight of the solvent. If the resin concentration is as described above, a uniform coating film can be formed that is closely attached to the thermoplastic resin substrate. The content of the halogen in the coating liquid is preferably 5 to 20 parts by weight relative to 100 parts by weight of the PVA resin.
塗佈液中亦可摻混添加劑。添加劑可舉例如塑化劑、界面活性劑等。塑化劑可舉例如乙二醇或甘油等多元醇。界面活性劑可舉例如非離子界面活性劑。該等可為了更提升所得PVA系樹脂層的均勻性或染色性、延伸性而使用。Additives may also be mixed into the coating liquid. Examples of additives include plasticizers and surfactants. Examples of plasticizers include polyols such as ethylene glycol and glycerol. Examples of surfactants include non-ionic surfactants. These may be used to further enhance the uniformity, dyeability, and elongation of the resulting PVA-based resin layer.
上述PVA系樹脂可採用任意適當的樹脂。PVA系樹脂之詳細內容例如記載於日本專利特開2012-73580號公報或日本專利第6470455號(上述)中。The PVA resin may be any appropriate resin. The details of the PVA resin are described in, for example, Japanese Patent Publication No. 2012-73580 or Japanese Patent No. 6470455 (mentioned above).
上述鹵化物可採用任意適當之鹵化物。可舉例如碘化物及氯化鈉。碘化物可舉例如碘化鉀、碘化鈉及碘化鋰。該等之中又以碘化鉀為佳。The above-mentioned halides may be any appropriate halides. Examples thereof include iodides and sodium chloride. Examples of iodides include potassium iodide, sodium iodide and lithium iodide. Among these, potassium iodide is preferred.
塗佈液中之鹵化物之量相對於PVA系樹脂100重量份宜為5重量份~20重量份,較佳為相對於PVA系樹脂100重量份為10重量份~15重量份。若鹵化物相對於PVA系樹脂100重量份之量大於20重量份,則有鹵化物溢出而最後獲得之偏光膜變白濁之情形。The amount of the halogenated substance in the coating liquid is preferably 5 to 20 parts by weight relative to 100 parts by weight of the PVA resin, and more preferably 10 to 15 parts by weight relative to 100 parts by weight of the PVA resin. If the amount of the halogenated substance is greater than 20 parts by weight relative to 100 parts by weight of the PVA resin, the halogenated substance may overflow and the polarizing film obtained may become white and turbid.
一般而言,PVA系樹脂層經延伸,PVA樹脂層中之聚乙烯醇分子之定向性會變高,但若將延伸後之PVA系樹脂層浸漬於含水之液體中,則有聚乙烯醇分子之定向紊亂而定向性降低之情形。尤其是在對熱塑性樹脂基材與PVA系樹脂層之積層體進行硼酸水中延伸時,為了使熱塑性樹脂基材之延伸穩定而在相對較高溫度下將上述積層體在硼酸水中進行延伸時,上述定向度降低之傾向很明顯。舉例而言,PVA薄膜單體在硼酸水中之延伸一般係在60℃下進行,相對於此,A-PET(熱塑性樹脂基材)與PVA系樹脂層之積層體之延伸係在70℃前後之溫度的較高溫度下進行,此時,延伸初始之PVA的定向性會在藉由水中延伸而上升之前的階段便降低。對此,藉由製作含鹵化物之PVA系樹脂層與熱塑性樹脂基材之積層體,並將積層體於在硼酸水中進行延伸前在空氣中進行高溫延伸(輔助延伸),可促進輔助延伸後之積層體之PVA系樹脂層中的PVA系樹脂之結晶化。結果,在將PVA系樹脂層浸漬於液體中時,相較於PVA系樹脂層不含鹵化物之情況,更能抑制聚乙烯醇分子之定向紊亂及定向性降低。藉此,可提升經由染色處理及水中延伸處理等將積層體浸漬於液體中來進行的處理步驟而得之偏光膜的光學特性。Generally speaking, after the PVA resin layer is stretched, the orientation of the polyvinyl alcohol molecules in the PVA resin layer will become higher. However, if the stretched PVA resin layer is immersed in a water-containing liquid, the orientation of the polyvinyl alcohol molecules will be disordered and the orientation will be reduced. In particular, when the laminate of the thermoplastic resin substrate and the PVA resin layer is stretched in boric acid water at a relatively high temperature in order to stabilize the stretching of the thermoplastic resin substrate, the tendency of the above orientation to be reduced is very obvious. For example, the stretching of a PVA film monomer in boric acid water is generally carried out at 60°C. In contrast, the stretching of a laminate of A-PET (thermoplastic resin substrate) and a PVA-based resin layer is carried out at a relatively high temperature of around 70°C. At this time, the orientation of the PVA at the beginning of the stretching decreases before it rises by stretching in water. In contrast, by preparing a laminate of a halogenated PVA-based resin layer and a thermoplastic resin substrate, and stretching the laminate at a high temperature in air (auxiliary stretching) before stretching in boric acid water, the crystallization of the PVA-based resin in the PVA-based resin layer of the laminate after auxiliary stretching can be promoted. As a result, when the PVA resin layer is immersed in a liquid, the orientation disorder and the reduction of orientation of the polyvinyl alcohol molecules can be suppressed more than when the PVA resin layer does not contain halides. As a result, the optical properties of the polarizing film obtained by immersing the laminate in a liquid through dyeing treatment and underwater stretching treatment can be improved.
B-1-2.空中輔助延伸處理 尤其為了獲得高光學特性,會選擇組合乾式延伸(輔助延伸)與硼酸水中延伸之2段延伸之方法。如2段延伸之方式,藉由導入輔助延伸,可一邊抑制熱塑性樹脂基材之結晶化一邊進行延伸,解決在之後的硼酸水中延伸中因熱塑性樹脂基材之過度結晶化造成延伸性降低之問題,而可以更高倍率延伸積層體。並且,在將PVA系樹脂塗佈於熱塑性樹脂基材上時,為了抑制熱塑性樹脂基材之玻璃轉移溫度之影響,必須使塗佈溫度比將PVA系樹脂塗佈於一般的金屬滾筒上之情況更低,結果會發生PVA系樹脂之結晶化相對變低而無法獲得充分光學特性之問題。對此,藉由導入輔助延伸,即使是在將PVA系樹脂塗佈於熱塑性樹脂上之情況下仍可提升PVA系樹脂之結晶性,而可達成高光學特性。又,同時事先提高PVA系樹脂之定向性,可在後續的染色步驟或延伸步驟中浸漬於水中時,防止PVA系樹脂之定向性降低或溶解等問題,而可達成高光學特性。 B-1-2. Auxiliary stretching in the air In order to obtain high optical properties, a two-stage stretching method combining dry stretching (auxiliary stretching) and stretching in boric acid water is selected. In the two-stage stretching method, by introducing auxiliary stretching, the crystallization of the thermoplastic resin substrate can be suppressed while stretching, solving the problem of reduced stretchability due to excessive crystallization of the thermoplastic resin substrate in the subsequent boric acid water stretching, and the laminate can be stretched at a higher magnification. Furthermore, when coating PVA resin on a thermoplastic resin substrate, in order to suppress the influence of the glass transition temperature of the thermoplastic resin substrate, the coating temperature must be lower than when coating PVA resin on a general metal roller, resulting in a problem that the crystallization of PVA resin becomes relatively low and sufficient optical properties cannot be obtained. In response to this, by introducing auxiliary stretching, the crystallization of PVA resin can be improved even when coating PVA resin on a thermoplastic resin, thereby achieving high optical properties. In addition, by improving the orientation of the PVA resin in advance, it is possible to prevent the orientation of the PVA resin from being reduced or dissolved when immersed in water in the subsequent dyeing or stretching steps, thereby achieving high optical properties.
空中輔助延伸之延伸方法可為固定端延伸(例如使用拉幅延伸機進行延伸之方法),亦可為自由端延伸(例如使積層體通過周速相異之輥間進行單軸延伸之方法),惟為了獲得高光學特性,可積極採用自由端延伸。在一實施形態中,空中延伸處理包含加熱輥延伸步驟,該步驟係將上述積層體一邊沿其長邊方向輸送一邊利用加熱輥間之周速差進行延伸。空中延伸處理代表上包含區域(zone)延伸步驟與加熱輥延伸步驟。此外,區域延伸步驟與加熱輥延伸步驟之順序無限定,可先進行區域延伸步驟,亦可先進行加熱輥延伸步驟。亦可省略區域延伸步驟。在一實施形態中,係依序進行區域延伸步驟及加熱輥延伸步驟。又,在另一實施形態中,係於拉幅延伸機中把持薄膜端部,並將拉幅機間之距離往行進方向擴大來延伸(拉幅機間距離的增幅即為延伸倍率)。此時,寬度方向(相對於行進方向為垂直方向)之拉幅機的距離係設定成可任意接近。宜可設定成相對於行進方向之延伸倍率來利用自由端延伸作接近。為自由端延伸時,係以寬度方向之收縮率=(1/延伸倍率) 1/2來計算。 The stretching method of aerial assisted stretching can be fixed-end stretching (for example, a method of stretching using a tenter stretching machine) or free-end stretching (for example, a method of uniaxially stretching the laminate by passing it between rollers with different circumferential speeds). However, in order to obtain high optical properties, free-end stretching can be actively adopted. In one embodiment, the aerial stretching process includes a heating roller stretching step, which is to stretch the laminate while transporting it along its long side direction using the circumferential speed difference between the heating rollers. The aerial stretching process typically includes a zone stretching step and a heating roller stretching step. In addition, the order of the zone stretching step and the heating roller stretching step is not limited, and the zone stretching step can be performed first, or the heating roller stretching step can be performed first. The regional stretching step may also be omitted. In one embodiment, the regional stretching step and the heating roller stretching step are performed in sequence. In another embodiment, the film ends are held in a tenter stretching machine, and the distance between the tenters is expanded in the traveling direction to stretch (the increase in the distance between the tenters is the stretching ratio). At this time, the distance between the tenters in the width direction (vertical to the traveling direction) is set to be arbitrarily close. It is advisable to set the stretching ratio relative to the traveling direction to use the free end stretching for approach. In the case of free end stretching, the shrinkage ratio in the width direction = (1/stretching ratio) 1/2 is used for calculation.
空中輔助延伸可在一階段中進行亦可分多階段進行。分多階段進行時,延伸倍率為各階段之延伸倍率之積。空中輔助延伸中之延伸方向宜與水中延伸之延伸方向大致相同。The air-assisted stretching can be performed in one stage or in multiple stages. When it is performed in multiple stages, the stretching ratio is the product of the stretching ratios of each stage. The stretching direction in the air-assisted stretching is preferably substantially the same as the stretching direction in the underwater stretching.
空中輔助延伸之延伸倍率宜為2.0倍~3.5倍。組合空中輔助延伸與水中延伸時之最大延伸倍率,相對於積層體之原長以5.0倍以上為宜,以5.5倍以上較佳,以6.0倍以上為更佳。本說明書中「最大延伸倍率」意指積層體將要斷裂前的延伸倍率,其係較另外確認積層體發生斷裂時的延伸倍率所得數值低0.2之值。The stretching ratio of the air-assisted stretching is preferably 2.0 to 3.5 times. The maximum stretching ratio when the air-assisted stretching and the underwater stretching are combined is preferably 5.0 times or more, preferably 5.5 times or more, and more preferably 6.0 times or more relative to the original length of the laminate. The "maximum stretching ratio" in this specification refers to the stretching ratio before the laminate is about to break, which is 0.2 lower than the stretching ratio obtained by separately confirming the fracture of the laminate.
空中輔助延伸之延伸溫度可因應熱塑性樹脂基材之形成材料、延伸方式等設定成任意適當之值。延伸溫度宜為熱塑性樹脂基材之玻璃轉移溫度(Tg)以上,更宜為熱塑性樹脂基材之玻璃轉移溫度(Tg)+10℃以上,尤宜為Tg+15℃以上。另一方面,延伸溫度之上限宜為170℃。藉由在所述溫度下延伸可抑制PVA系樹脂之結晶化急速進展,而可抑制該結晶化所造成的不良情況(例如,因延伸而妨礙PVA系樹脂層之定向)。空中輔助延伸後之PVA系樹脂的結晶化指數宜為1.3~1.8,較宜為1.4~1.7。PVA系樹脂之結晶化指數可用傅立葉轉換紅外分光光度計,藉由ATR法進行測定。具體上是以偏光作為測定光來實施測定,並用所得光譜之1141cm -1及1440cm -1之強度,按下述式算出結晶化指數。 結晶化指數=(I C/I R) 惟, I C:入射測定光並進行測定時之1141cm -1的強度, I R:入射測定光並進行測定時之1440cm -1的強度。 The stretching temperature of the air-assisted stretching can be set to any appropriate value according to the forming material of the thermoplastic resin substrate, the stretching method, etc. The stretching temperature is preferably above the glass transition temperature (Tg) of the thermoplastic resin substrate, more preferably above the glass transition temperature (Tg) of the thermoplastic resin substrate + 10°C, and particularly preferably above Tg + 15°C. On the other hand, the upper limit of the stretching temperature is preferably 170°C. By stretching at the above temperature, the rapid progress of crystallization of the PVA-based resin can be suppressed, and the undesirable conditions caused by the crystallization (for example, the orientation of the PVA-based resin layer is hindered by stretching) can be suppressed. The crystallization index of the PVA-based resin after air-assisted stretching is preferably 1.3~1.8, and more preferably 1.4~1.7. The crystallization index of PVA resin can be measured by Fourier transform infrared spectrophotometer by ATR method. Specifically, polarized light is used as the measuring light for measurement, and the crystallization index is calculated by the following formula using the intensity of 1141cm -1 and 1440cm -1 of the obtained spectrum. Crystallization index = ( IC / IR ) However, IC : the intensity of 1141cm -1 when the measuring light is incident and the measurement is carried out, IR : the intensity of 1440cm -1 when the measuring light is incident and the measurement is carried out.
B-1-3.不溶解處理、染色處理及交聯處理 視需要,在空中輔助延伸處理之後且在水中延伸處理或染色處理之前,施行不溶解處理。上述不溶解處理代表上係將PVA系樹脂層浸漬於硼酸水溶液中來進行。上述染色處理代表上係以二色性物質(代表上為碘)將PVA系樹脂層染色來進行。視需要,在染色處理之後且在水中延伸處理之前,施行交聯處理。上述交聯處理代表上可藉由使PVA系樹脂層浸漬於硼酸水溶液中來進行。關於不溶解處理、染色處理及交聯處理之詳細內容,例如記載於日本專利特開2012-73580號公報或日本專利第6470455號(上述)中。 B-1-3. Insolubilization treatment, dyeing treatment and crosslinking treatment If necessary, after the air-assisted stretching treatment and before the water stretching treatment or dyeing treatment, an insolubilization treatment is performed. The above-mentioned insolubilization treatment is typically performed by immersing the PVA-based resin layer in an aqueous solution of boric acid. The above-mentioned dyeing treatment is typically performed by dyeing the PVA-based resin layer with a dichroic substance (typically iodine). If necessary, after the dyeing treatment and before the water stretching treatment, a crosslinking treatment is performed. The above-mentioned crosslinking treatment can be typically performed by immersing the PVA-based resin layer in an aqueous solution of boric acid. The details of the insolubilization treatment, dyeing treatment and crosslinking treatment are described in, for example, Japanese Patent Publication No. 2012-73580 or Japanese Patent No. 6470455 (mentioned above).
B-1-4.水中延伸處理 水中延伸處理係使積層體浸漬於延伸浴來進行。藉由水中延伸處理,可在比上述熱塑性樹脂基材或PVA系樹脂層之玻璃轉移溫度(代表上為80℃左右)更低的溫度下延伸,而可在抑制PVA系樹脂層結晶化的同時進行高倍率延伸。結果可製出具有優異光學特性之偏光膜。 B-1-4. Underwater stretching treatment Underwater stretching treatment is performed by immersing the laminate in a stretching bath. Through underwater stretching treatment, stretching can be performed at a temperature lower than the glass transition temperature of the above-mentioned thermoplastic resin substrate or PVA resin layer (typically around 80°C), and high-ratio stretching can be performed while suppressing the crystallization of the PVA resin layer. As a result, a polarizing film with excellent optical properties can be produced.
積層體之延伸方法可採用任意適當的方法。具體言之,可為固定端延伸,亦可為自由端延伸(例如使積層體通過周速相異之輥間進行單軸延伸的方法)。宜選擇自由端延伸。積層體之延伸可在一階段中進行亦可分多階段進行。分多階段進行時,後述積層體之延伸倍率(最大延伸倍率)為各階段之延伸倍率之積。The lamination body may be stretched by any appropriate method. Specifically, it may be fixed-end stretching or free-end stretching (for example, a method of uniaxial stretching of the lamination body by passing it between rollers with different circumferential speeds). Free-end stretching is preferred. The lamination body may be stretched in one stage or in multiple stages. When stretched in multiple stages, the stretching ratio (maximum stretching ratio) of the lamination body described below is the product of the stretching ratios of each stage.
水中延伸宜使積層體浸漬於硼酸水溶液中來進行(硼酸水中延伸)。藉由使用硼酸水溶液作為延伸浴,可對PVA系樹脂層賦予得以承受延伸時施加之張力的剛性與不溶於水的耐水性。具體上,硼酸在水溶液中會生成四羥基硼酸陰離子而可藉由氫鍵與PVA系樹脂交聯。結果可賦予PVA系樹脂層剛性與耐水性,進行良好地延伸,從而製出具有優異光學特性之偏光膜。It is advisable to immerse the laminate in a boric acid aqueous solution for underwater stretching (boric acid underwater stretching). By using a boric acid aqueous solution as a stretching bath, the PVA resin layer can be given the rigidity to withstand the tension applied during stretching and the water resistance of being insoluble in water. Specifically, boric acid generates tetrahydroxyboric acid anions in an aqueous solution and can crosslink with the PVA resin through hydrogen bonds. As a result, the PVA resin layer can be given rigidity and water resistance, and good stretching can be performed, thereby producing a polarizing film with excellent optical properties.
上述硼酸水溶液宜使硼酸及/或硼酸鹽溶解於屬溶劑的水而獲得。硼酸濃度相對於水100重量份宜為1重量份~10重量份,較宜為2.5重量份~6重量份,尤宜為3重量份~5重量份。藉由令硼酸濃度為1重量份以上,可有效抑制PVA系樹脂層之溶解,製造更高特性之偏光膜。此外,除硼酸或硼酸鹽外,亦可使用將硼砂等之硼化合物、乙二醛、戊二醛等溶解於溶劑而得之水溶液。The boric acid aqueous solution is preferably obtained by dissolving boric acid and/or boric acid salt in water which is a solvent. The boric acid concentration is preferably 1 to 10 parts by weight, more preferably 2.5 to 6 parts by weight, and particularly preferably 3 to 5 parts by weight relative to 100 parts by weight of water. By making the boric acid concentration 1 part by weight or more, the dissolution of the PVA resin layer can be effectively suppressed, and a polarizing film with higher properties can be manufactured. In addition to boric acid or boric acid salt, an aqueous solution obtained by dissolving a boron compound such as borax, glyoxal, glutaraldehyde, etc. in a solvent can also be used.
宜於上述延伸浴(硼酸水溶液)中摻混碘化物。藉由摻混碘化物,可抑制已吸附於PVA系樹脂層之碘的溶出。碘化物之具體例如上述。碘化物之濃度相對於水100重量份宜為0.05重量份~15重量份,較宜為0.5重量份~8重量份。It is preferable to mix iodide in the stretching bath (boric acid aqueous solution). By mixing iodide, the dissolution of iodine adsorbed on the PVA resin layer can be suppressed. The specific example of iodide is as mentioned above. The concentration of iodide is preferably 0.05 to 15 parts by weight, more preferably 0.5 to 8 parts by weight, relative to 100 parts by weight of water.
延伸溫度(延伸浴之液溫)宜為40℃~85℃,較宜為60℃~75℃。若為所述溫度,便可抑制PVA系樹脂層溶解,同時又可高倍率地延伸。具體而言如上所述,以與形成PVA系樹脂層之關係來說,熱塑性樹脂基材之玻璃轉移溫度(Tg)以60℃以上為宜。此時,延伸溫度若低於40℃,則即使考慮以水將熱塑性樹脂基材塑化,也恐無法良好地延伸。另一方面,延伸浴之溫度愈高溫,PVA系樹脂層之溶解性便愈高,而恐無法獲得優異的光學特性。積層體浸漬於延伸浴之浸漬時間宜為15秒~5分鐘。The stretching temperature (liquid temperature of the stretching bath) is preferably 40°C to 85°C, more preferably 60°C to 75°C. If it is the above temperature, the dissolution of the PVA-based resin layer can be suppressed, and at the same time, it can be stretched at a high ratio. Specifically, as mentioned above, in relation to the formation of the PVA-based resin layer, the glass transition temperature (Tg) of the thermoplastic resin substrate is preferably above 60°C. At this time, if the stretching temperature is lower than 40°C, even if the thermoplastic resin substrate is plasticized with water, it may not be stretched well. On the other hand, the higher the temperature of the stretching bath, the higher the solubility of the PVA-based resin layer, and excellent optical properties may not be obtained. The immersion time of the laminate in the stretching bath is preferably 15 seconds to 5 minutes.
水中延伸所進行之延伸倍率宜為1.5倍以上,較宜為3.0倍以上。積層體之總延伸倍率相對於積層體的原長宜為5.0倍以上,更宜為5.5倍以上。藉由達成所述高延伸倍率,可製造出光學特性極優異的偏光膜。所述高延伸倍率可藉由採用水中延伸方式(硼酸水中延伸)來達成。The stretching ratio of the underwater stretching is preferably 1.5 times or more, preferably 3.0 times or more. The total stretching ratio of the laminate is preferably 5.0 times or more, more preferably 5.5 times or more relative to the original length of the laminate. By achieving the high stretching ratio, a polarizing film with excellent optical properties can be manufactured. The high stretching ratio can be achieved by adopting an underwater stretching method (boric acid underwater stretching).
B-1-5.乾燥收縮處理 上述乾燥收縮處理可透過將區域整體加熱所進行之區域加熱來進行,亦可透過將輸送輥加熱(所謂使用加熱輥)來進行(加熱輥乾燥方式)。較佳為使用這兩者。藉由使用加熱輥使其乾燥,可有效率地抑制積層體之加熱捲曲,而製造出外觀優異的偏光膜。具體而言,藉由在使積層體巡經加熱輥之狀態下進行乾燥,可有效率地促進上述熱塑性樹脂基材之結晶化而增加結晶度,即使是在相對較低的乾燥溫度下,仍可良好地增加熱塑性樹脂基材之結晶度。結果熱塑性樹脂基材之剛性增加而成為得以承受PVA系樹脂層因乾燥而收縮的狀態,從而抑制捲曲。又,藉由使用加熱輥,可在將積層體維持平坦狀態的同時進行乾燥,因此不只能抑制捲曲還能抑制起皺的發生。此時,積層體可透過乾燥收縮處理使其於寬度方向收縮,來提升光學特性。其係因可有效提升PVA及PVA/碘錯合物之定向性之故。積層體在乾燥收縮處理下之寬度方向之收縮率宜為1%~10%,較宜為2%~8%,尤宜為4%~6%。藉由使用加熱輥,可在輸送積層體的同時使其連續於寬度方向收縮,而可實現高生產性。 B-1-5. Drying and shrinking treatment The above-mentioned drying and shrinking treatment can be performed by heating the area as a whole, or by heating the conveying roller (so-called using a heating roller) (heating roller drying method). It is preferred to use both. By using a heating roller to dry it, the heat curling of the laminate can be effectively suppressed, and a polarizing film with excellent appearance can be produced. Specifically, by drying the laminate while passing through the heating roller, the crystallization of the above-mentioned thermoplastic resin substrate can be effectively promoted to increase the crystallinity. Even at a relatively low drying temperature, the crystallinity of the thermoplastic resin substrate can still be well increased. As a result, the rigidity of the thermoplastic resin substrate increases and becomes a state that can withstand the shrinkage of the PVA-based resin layer due to drying, thereby suppressing curling. In addition, by using a heating roller, the laminate can be dried while maintaining a flat state, so that not only curling but also wrinkling can be suppressed. At this time, the laminate can be shrunk in the width direction through a drying and shrinking treatment to improve the optical properties. This is because the orientation of PVA and PVA/iodine complex can be effectively improved. The shrinkage rate of the laminate in the width direction under the drying and shrinking treatment is preferably 1%~10%, more preferably 2%~8%, and particularly preferably 4%~6%. By using heated rollers, the laminate can be continuously shrunk in the width direction while being transported, achieving high productivity.
圖1係顯示乾燥收縮處理之一例的概略圖。在乾燥收縮處理中,係利用已加熱至預定溫度的輸送輥R1~R6與導輥G1~G4來一邊輸送積層體200一邊使其乾燥。在圖式例中,係將輸送輥R1~R6配置成可交替連續加熱PVA樹脂層之面與熱塑性樹脂基材之面,但例如亦可將輸送輥R1~R6配置成僅連續加熱積層體200的其中一面(例如熱塑性樹脂基材面)。FIG. 1 is a schematic diagram showing an example of a drying and shrinking process. In the drying and shrinking process, the laminate 200 is dried while being transported by conveying rollers R1 to R6 and guide rollers G1 to G4 that have been heated to a predetermined temperature. In the example of the figure, the conveying rollers R1 to R6 are arranged to alternately and continuously heat the surface of the PVA resin layer and the surface of the thermoplastic resin substrate, but, for example, the conveying rollers R1 to R6 may also be arranged to continuously heat only one surface of the laminate 200 (e.g., the surface of the thermoplastic resin substrate).
藉由調整輸送輥之加熱溫度(加熱輥之溫度)、加熱輥之數量及與加熱輥的接觸時間等,可控制乾燥條件。加熱輥之溫度宜為60℃~120℃,更宜為65℃~100℃,尤宜為70℃~80℃。可在可良好地增加熱塑性樹脂之結晶度而良好地抑制捲曲的同時,製造出耐久性極優異的光學積層體。此外,加熱輥之溫度可以接觸式溫度計來測定。在圖式例中設置有6個輸送輥,惟輸送輥若為複數個則無特別限制。輸送輥通常為2個~40個,宜設置4個~30個。積層體與加熱輥之接觸時間(總接觸時間)以1秒~300秒為宜,以1~20秒較佳,以1~10秒更佳。The drying conditions can be controlled by adjusting the heating temperature of the conveyor roller (temperature of the heating roller), the number of heating rollers, and the contact time with the heating roller. The temperature of the heating roller is preferably 60°C to 120°C, more preferably 65°C to 100°C, and particularly preferably 70°C to 80°C. While the crystallinity of the thermoplastic resin can be well increased and the curling can be well suppressed, an optical laminate with excellent durability can be produced. In addition, the temperature of the heating roller can be measured by a contact thermometer. In the example of the figure, 6 conveyor rollers are provided, but there is no special restriction if there are multiple conveyor rollers. The number of conveyor rollers is usually 2 to 40, and 4 to 30 are preferably provided. The contact time (total contact time) between the laminate and the heating roller is preferably 1 second to 300 seconds, more preferably 1 to 20 seconds, and even more preferably 1 to 10 seconds.
加熱輥可設置於加熱爐(例如烘箱)內,亦可設置於一般的製造產線(室溫環境下)。宜設置於具備送風機構的加熱爐內。藉由併用以加熱輥進行之乾燥與熱風乾燥,可抑制在加熱輥間急遽的溫度變化,而可容易控制寬度方向之收縮。熱風乾燥之溫度宜為30℃~100℃。且,熱風乾燥時間宜為1秒~300秒。熱風之風速宜為10m/s~30m/s左右。此外,該風速係在加熱爐內之風速,可以迷你扇葉型數位風速計來測定。The heating roller can be placed in a heating furnace (such as an oven) or in a general manufacturing line (at room temperature). It is best to place it in a heating furnace equipped with an air supply mechanism. By combining drying with the heating roller and hot air drying, the rapid temperature change between the heating rollers can be suppressed, and the shrinkage in the width direction can be easily controlled. The temperature of hot air drying should be 30°C~100°C. In addition, the hot air drying time should be 1 second~300 seconds. The wind speed of the hot air should be around 10m/s~30m/s. In addition, the wind speed is the wind speed in the heating furnace, which can be measured with a mini fan-type digital anemometer.
B-1-6.其他處理 宜在水中延伸處理之後且在乾燥收縮處理之前,施行洗淨處理。上述洗淨處理代表上可藉由使PVA系樹脂層浸漬於碘化鉀水溶液中來進行。 B-1-6. Other treatments It is advisable to perform a cleaning treatment after the water stretching treatment and before the drying shrinkage treatment. The above cleaning treatment can be performed by immersing the PVA resin layer in a potassium iodide aqueous solution.
依以上方式,可製作熱塑性樹脂基材/偏光膜之積層體。According to the above method, a laminate of thermoplastic resin substrate/polarizing film can be manufactured.
B-2.TAC薄膜之染色 另一方面,利用碘將TAC薄膜染色。染色可藉由任意適當之態樣進行。染色例如可將長條狀TAC薄膜一邊進行輥輸送一邊浸漬於染色液(代表上為碘水溶液)中來進行。染色係以使所得染色TAC薄膜在波長400nm下之透射率成為65%以下且Y值透射率成為80%以上之方式來進行。該透射率及Y值透射率可藉由適當調整碘水溶液之碘濃度、碘水溶液之溫度及染色時間(浸漬時間)來控制。碘水溶液之碘濃度可因應染色時間(浸漬時間)變化。碘水溶液之碘濃度宜為0.1重量%以上,較宜為0.5重量%~5.0重量%,更宜為1.0重量%~3.0重量%。碘濃度若太低,有即使長時間進行染色處理也無法獲得所期望之透射率的情形。碘水溶液之溫度宜為20℃~30℃。染色時間可因應碘水溶液之碘濃度變化。染色時間宜為30秒以上,較宜為50秒~400秒。染色時間若過短,有無法獲得所期望之透射率之情形。另一方面,考慮到製造效率,無端拉長染色時間的作法並非有效。 B-2. Dyeing of TAC film On the other hand, the TAC film is dyed with iodine. Dyeing can be performed in any appropriate manner. Dyeing can be performed, for example, by immersing a long strip of TAC film in a dyeing solution (typically an aqueous iodine solution) while conveying it on a roller. Dyeing is performed in such a way that the transmittance of the resulting dyed TAC film at a wavelength of 400nm becomes less than 65% and the Y-value transmittance becomes more than 80%. The transmittance and Y-value transmittance can be controlled by appropriately adjusting the iodine concentration of the aqueous iodine solution, the temperature of the aqueous iodine solution, and the dyeing time (immersion time). The iodine concentration of the aqueous iodine solution can be changed in accordance with the dyeing time (immersion time). The iodine concentration of the aqueous iodine solution is preferably 0.1% by weight or more, more preferably 0.5% by weight to 5.0% by weight, and more preferably 1.0% by weight to 3.0% by weight. If the iodine concentration is too low, the desired transmittance may not be obtained even if the dyeing process is carried out for a long time. The temperature of the iodine aqueous solution should be 20℃~30℃. The dyeing time can be changed according to the iodine concentration of the iodine aqueous solution. The dyeing time should be more than 30 seconds, preferably 50 seconds~400 seconds. If the dyeing time is too short, the desired transmittance may not be obtained. On the other hand, considering the manufacturing efficiency, it is not effective to extend the dyeing time unnecessarily.
B-3.偏光板之製作 透過任意適當之接著劑將上述B-2項所得染色TAC薄膜貼合於上述B-1項所得熱塑性樹脂基材/偏光膜之積層體的偏光膜表面。接著劑可舉例如水系接著劑、活性能量線硬化型接著劑。依上述方式可製作出熱塑性樹脂基材/偏光膜/染色TAC薄膜之積層體。該積層體亦可直接作為偏光板使用。此時,熱塑性樹脂基材可作為內側保護層發揮功能。或者,亦可從熱塑性樹脂基材/偏光膜/染色TAC薄膜之積層體剝離熱塑性樹脂基材,並將染色TAC薄膜/偏光膜之積層體作為偏光板來使用。或者,亦可從熱塑性樹脂基材/偏光膜/染色TAC薄膜之積層體剝離熱塑性樹脂基材,並於該剝離面貼合樹脂薄膜作為內側保護層,而將染色TAC薄膜/偏光膜/內側保護層之積層體作為偏光板來使用。 B-3. Preparation of polarizing plate The dyed TAC film obtained in item B-2 is bonded to the polarizing film surface of the laminate of the thermoplastic resin substrate/polarizing film obtained in item B-1 through any appropriate adhesive. The adhesive may be, for example, a water-based adhesive or an active energy line curing adhesive. A laminate of thermoplastic resin substrate/polarizing film/dyed TAC film may be prepared in the above manner. The laminate may also be used directly as a polarizing plate. At this time, the thermoplastic resin substrate may function as an inner protective layer. Alternatively, the thermoplastic resin substrate may be peeled off from the laminate of the thermoplastic resin substrate/polarizing film/dyed TAC film, and the laminate of the dyed TAC film/polarizing film may be used as a polarizing plate. Alternatively, the thermoplastic resin substrate may be peeled off from the laminate of the thermoplastic resin substrate/polarizing film/dyed TAC film, and a resin film may be laminated to the peeled surface as an inner protective layer, and the laminate of the dyed TAC film/polarizing film/inner protective layer may be used as a polarizing plate.
C.附相位差層之偏光板
C-1.附相位差層之偏光板之整體構成
圖2係本發明一實施形態之附相位差層之偏光板的概略截面圖。本實施形態之附相位差層之偏光板100具有偏光板10與相位差層20。偏光板係上述A項及B項記載之偏光板。圖式例之偏光板10包含偏光膜11、視辨側保護層12及內側保護層13。如上述,宜可省略內側保護層13。附相位差層之偏光板中,相位差層代表上配置於偏光板之與視辨側相反之側。
C. Polarizing plate with phase difference layer
C-1. Overall structure of polarizing plate with phase difference layer
FIG2 is a schematic cross-sectional view of a polarizing plate with phase difference layer of an embodiment of the present invention. The polarizing plate with
如圖3所示,另一實施形態之附相位差層之偏光板101中,亦可設有另一相位差層50以及/或者導電層或附導電層之各向同性基材60。另一相位差層50以及導電層或附導電層之各向同性基材60代表上可設於相位差層20之與偏光板10相反之側(與視辨側相反之側)。另一相位差層代表上折射率特性展現nz>nx=ny之關係。另一相位差層50以及導電層或附導電層之各向同性基材60代表上係自相位差層20側起依序設置。另一相位差層50以及導電層或附導電層之各向同性基材60代表上係可因應需要設置之任意層,亦可省略任一者或兩者。此外,為求方便,有時會將相位差層20稱為第1相位差層,且將另一相位差層50稱為第2相位差層。此外,在可設置導電層或附導電層之各向同性基材時,附相位差層之偏光板可應用於在影像顯示單元(例如有機EL單元)與偏光板間組入有觸控感測器的所謂內觸控面板型輸入顯示裝置。As shown in FIG3 , in another embodiment of the
本發明實施形態中,第1相位差層20的Re(550)為100nm~190nm,Re(450)/Re(550)為0.8以上且小於1。並且,第1相位差層20的慢軸與偏光膜11的吸收軸形成之角度為40°~50°。In the embodiment of the present invention, Re(550) of the first
上述實施形態可適當組合,亦可於上述實施形態之構成要素中加入本業界中顯明的變更。例如亦可將於第2相位差層50的外側設置附導電層之各向同性基材60的構成替換為在光學上等效之構成(例如第2相位差層與導電層之積層體)。The above embodiments can be combined appropriately, and changes that are obvious in the industry can be added to the components of the above embodiments. For example, the structure of the isotropic substrate 60 with a conductive layer provided on the outer side of the second
附相位差層之偏光板亦可更包含有其他相位差層。其他相位差層之光學特性(例如折射率特性、面內相位差、Nz係數、光彈性係數)、厚度、配置位置等可按目的適當設定。The polarizing plate with phase difference layer may further include other phase difference layers. The optical properties (such as refractive index properties, in-plane phase difference, Nz coefficient, photoelastic coefficient), thickness, and configuration position of other phase difference layers may be appropriately set according to the purpose.
附相位差層之偏光板可為單片狀亦可為長條狀。本說明書中所謂「長條狀」意指相對於寬度而言長度足夠長的細長形狀,例如包含相對於寬度而言長度為10倍以上、且宜為20倍以上之細長形狀。長條狀附相位差層之偏光板可捲繞成捲狀。附相位差層之偏光板為長條狀時,偏光板及相位差層亦為長條狀。此時,偏光膜宜於長條方向上具有吸收軸。第1相位差層宜為於相對於長條方向形成40°~50°角度之方向上具有慢軸之斜向延伸薄膜。偏光膜及第1相位差層若為所述構成,便可藉由捲對捲製作附相位差層之偏光板。The polarizing plate with a phase difference layer can be in the form of a single piece or in the form of a long strip. The so-called "long strip" in this specification means a long and narrow shape that is long enough relative to the width, for example, a long and narrow shape that is more than 10 times, and preferably more than 20 times, relative to the width. The long strip-shaped polarizing plate with a phase difference layer can be rolled into a roll. When the polarizing plate with a phase difference layer is in the form of a long strip, the polarizing plate and the phase difference layer are also in the form of a long strip. At this time, the polarizing film preferably has an absorption axis in the direction of the long strip. The first phase difference layer is preferably an obliquely stretched film having a slow axis in a direction forming an angle of 40°~50° relative to the direction of the long strip. If the polarizing film and the first phase difference layer are of the above-mentioned structure, a polarizing plate with a phase difference layer can be manufactured by roll-to-roll.
於實際使用上,可於相位差層之與偏光板相反之側設置黏著劑層(未圖示),且附相位差層之偏光板可貼附於影像顯示單元。並且,宜在附相位差層之偏光板供於使用之前,於黏著劑層之表面暫時黏附有剝離薄膜。藉由暫時黏附剝離薄膜,可在保護黏著劑層的同時形成捲料。In actual use, an adhesive layer (not shown) can be provided on the side of the phase difference layer opposite to the polarizing plate, and the polarizing plate with the phase difference layer can be attached to the image display unit. In addition, it is preferable that a peeling film is temporarily attached to the surface of the adhesive layer before the polarizing plate with the phase difference layer is used. By temporarily attaching the peeling film, a roll can be formed while protecting the adhesive layer.
附相位差層之偏光板的總厚度宜為140µm以下,較宜為120µm以下,更宜為100µm以下,又更宜為90µm以下,又更宜為85µm以下。總厚度之下限例如可為80µm。根據本發明實施形態,可實現如所述極薄之附相位差層之偏光板。所述附相位差層之偏光板可具有極優異之可撓性及彎折耐久性。所述附相位差層之偏光板尤可適於應用於彎曲的影像顯示裝置及/或可撓曲或可彎折的影像顯示裝置。此外,所謂附相位差層之偏光板的總厚度係指扣除用以使附相位差層之偏光板與面板或玻璃等外部被黏體密著的黏著劑層後,構成附相位差層之偏光板的所有層之厚度合計(亦即附相位差層之偏光板的總厚度不包含用以將附相位差層之偏光板貼附於影像顯示單元等鄰接構件的黏著劑層及可暫時黏附於其表面的剝離薄膜之厚度)。The total thickness of the polarizing plate with a phase difference layer is preferably less than 140µm, more preferably less than 120µm, more preferably less than 100µm, still more preferably less than 90µm, and still more preferably less than 85µm. The lower limit of the total thickness may be, for example, 80µm. According to the implementation form of the present invention, an extremely thin polarizing plate with a phase difference layer as described above can be realized. The polarizing plate with a phase difference layer may have extremely excellent flexibility and bending durability. The polarizing plate with a phase difference layer may be particularly suitable for use in a curved image display device and/or a flexible or bendable image display device. In addition, the so-called total thickness of the polarizing plate with a phase difference layer refers to the total thickness of all layers constituting the polarizing plate with a phase difference layer after deducting the adhesive layer used to make the polarizing plate with a phase difference layer adhere to an external adherend such as a panel or glass (that is, the total thickness of the polarizing plate with a phase difference layer does not include the thickness of the adhesive layer used to attach the polarizing plate with a phase difference layer to adjacent components such as an image display unit and the peeling film that can be temporarily adhered to its surface).
以下,具體說明第1相位差層、第2相位差層以及導電層或附導電層之各向同性基材。此外,第1相位差層亦可為液晶化合物之定向固化層(以下為液晶定向固化層)。關於液晶定向固化層,將以第1相位差層之變形例於C-4項說明。The first phase difference layer, the second phase difference layer, and the conductive layer or the isotropic substrate with the conductive layer are described in detail below. In addition, the first phase difference layer may also be an oriented solidified layer of a liquid crystal compound (hereinafter referred to as a liquid crystal oriented solidified layer). Regarding the liquid crystal oriented solidified layer, a modified example of the first phase difference layer is described in Item C-4.
C-2.第1相位差層
第1相位差層20可因應目的具有任意適當之光學特性及/或機械特性。第1相位差層20代表上具有慢軸。在一實施形態中,第1相位差層20的慢軸與偏光膜11的吸收軸形成之角度θ如上述,為40°~50°,宜為42°~48°,更宜為約45°。角度θ若在所述範圍內,如後述藉由將第1相位差層做成λ/4板,可獲得具有非常優異圓偏光特性(以結果而言為非常優異之抗反射特性)的附相位差層之偏光板。
C-2. First phase difference layer
The first
第1相位差層宜折射率特性展現nx>ny≧nz之關係。第1相位差層代表上係為了賦予偏光板抗反射特性而設置,在一實施形態中可作為λ/4板發揮功能。此時,第1相位差層之面內相位差Re(550)如上述為100nm~190nm,宜為110nm~170nm,較宜為130nm~160nm。此外,在此「ny=nz」不只ny與nz完全相同之情況,還包含實質上相同之情況。因此,在不損及本發明效果之範圍下可有成為ny<nz之情形。The refractive index characteristics of the first phase difference layer preferably show the relationship of nx>ny≧nz. The first phase difference layer is typically provided to impart anti-reflection characteristics to the polarizing plate, and in one embodiment, can function as a λ/4 plate. At this time, the in-plane phase difference Re(550) of the first phase difference layer is 100nm~190nm as mentioned above, preferably 110nm~170nm, and more preferably 130nm~160nm. In addition, here "ny=nz" not only includes the case where ny and nz are completely the same, but also includes the case where they are substantially the same. Therefore, it is possible to have a situation where ny<nz without compromising the effect of the present invention.
第1相位差層的Nz係數宜為0.9~3,較宜為0.9~2.5,更宜為0.9~1.5,尤宜為0.9~1.3。藉由滿足所述關係,在將所得附相位差層之偏光板使用於影像顯示裝置時,可達成非常優異之反射色相。The Nz coefficient of the first phase difference layer is preferably 0.9 to 3, more preferably 0.9 to 2.5, more preferably 0.9 to 1.5, and particularly preferably 0.9 to 1.3. By satisfying the above relationship, when the obtained polarizing plate with phase difference layer is used in an image display device, a very excellent reflection hue can be achieved.
第1相位差層可展現相位差值隨測定光之波長變大的逆色散波長特性,可展現相位差值隨測定光之波長變小的正常波長色散特性,亦可展現相位差值幾乎不隨測定光之波長變化的平坦的波長色散特性。在一實施形態中,第1相位差層展現逆色散波長特性。此時,相位差層之Re(450)/Re(550)如上述為0.8以上且小於1,宜為0.8以上且0.95以下。若為所述構成,便可實現非常優異之抗反射特性。The first phase difference layer can exhibit an inverse dispersion wavelength characteristic in which the phase difference value increases with the wavelength of the measured light, can exhibit a normal wavelength dispersion characteristic in which the phase difference value decreases with the wavelength of the measured light, and can also exhibit a flat wavelength dispersion characteristic in which the phase difference value hardly changes with the wavelength of the measured light. In one embodiment, the first phase difference layer exhibits an inverse dispersion wavelength characteristic. At this time, Re(450)/Re(550) of the phase difference layer is greater than 0.8 and less than 1 as described above, preferably greater than 0.8 and less than 0.95. If it is the above-mentioned structure, a very excellent anti-reflection property can be achieved.
第1相位差層包含光彈性係數的絕對值宜為2×10 -11m 2/N以下、較宜為2.0×10 -13m 2/N~1.5×10 -11m 2/N、更宜為1.0×10 -12m 2/N~1.2×10 -11m 2/N之樹脂。光彈性係數的絕對值若在所述範圍內,加熱時產生收縮應力時便不易發生相位差變化。結果,可良好地防止所得影像顯示裝置的熱不均。 The first phase difference layer includes a resin having an absolute value of a photoelastic coefficient of preferably 2×10 -11 m 2 /N or less, more preferably 2.0×10 -13 m 2 /N to 1.5×10 -11 m 2 /N, and more preferably 1.0×10 -12 m 2 /N to 1.2× 10 -11 m 2 /N. When the absolute value of the photoelastic coefficient is within the above range, the phase difference is unlikely to change when shrinkage stress is generated during heating. As a result, thermal unevenness of the obtained image display device can be well prevented.
第1相位差層代表上係以樹脂薄膜的延伸薄膜構成。第1相位差層之厚度宜為70µm以下,較宜為45µm~60µm。第1相位差層之厚度若在所述範圍內,便既可良好地抑制加熱時之捲曲,同時可良好地調整貼合時之捲曲。The first phase difference layer is typically formed of a stretched film of a resin film. The thickness of the first phase difference layer is preferably 70µm or less, preferably 45µm to 60µm. If the thickness of the first phase difference layer is within the above range, the curling during heating can be well suppressed and the curling during bonding can be well adjusted.
第1相位差層20可以可滿足上述特性之任意適當之樹脂薄膜構成。所述樹脂之代表例可列舉聚碳酸酯系樹脂、聚酯碳酸酯系樹脂、聚酯系樹脂、聚乙烯縮醛系樹脂、聚芳酯系樹脂、環狀烯烴系樹脂、纖維素系樹脂、聚乙烯醇系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚醚系樹脂、聚苯乙烯系樹脂、丙烯酸系樹脂。該等樹脂可單獨使用,亦可組合(例如摻合、共聚)來使用。第1相位差層以顯示逆色散波長特性之樹脂薄膜構成時,可適宜使用聚碳酸酯系樹脂或聚酯碳酸酯系樹脂(以下有時僅稱作聚碳酸酯系樹脂)。The first
只要可獲得本發明之效果,上述聚碳酸酯系樹脂便可使用任意適當之聚碳酸酯系樹脂。例如,聚碳酸酯系樹脂包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元及源自選自於由脂環式二醇、脂環式二甲醇、二、三或聚乙二醇、以及伸烷基二醇或螺甘油所構成群組中之至少1種二羥基化合物之結構單元。聚碳酸酯系樹脂宜包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元、源自脂環式二甲醇之結構單元以及/或是源自二、三或聚乙二醇之結構單元;更宜包含源自茀系二羥基化合物之結構單元、源自異山梨醇系二羥基化合物之結構單元與源自二、三或聚乙二醇之結構單元。聚碳酸酯系樹脂亦可因應需要包含有源自其他二羥基化合物之結構單元。此外,可適宜用於第1相位差層之聚碳酸酯系樹脂及第1相位差層之形成方法的詳細內容,例如記載於日本專利特開2014-10291號公報、日本專利特開2014-26266號公報、日本專利特開2015-212816號公報、日本專利特表2015-212817號公報、日本專利特表2015-212818號公報中,本說明書即援用該等公報之記載作為參考。As long as the effects of the present invention can be obtained, any appropriate polycarbonate resin can be used as the polycarbonate resin. For example, the polycarbonate resin includes a structural unit derived from a fluorene-based dihydroxy compound, a structural unit derived from an isosorbide-based dihydroxy compound, and a structural unit derived from at least one dihydroxy compound selected from the group consisting of alicyclic diols, alicyclic dimethanols, di-, tri- or polyethylene glycols, and alkylene glycols or spiroglycerol. The polycarbonate resin preferably includes structural units derived from fluorene dihydroxy compounds, structural units derived from isosorbide dihydroxy compounds, structural units derived from alicyclic dimethanols, and/or structural units derived from di, tri or polyethylene glycol; more preferably, it includes structural units derived from fluorene dihydroxy compounds, structural units derived from isosorbide dihydroxy compounds, and structural units derived from di, tri or polyethylene glycol. The polycarbonate resin may also include structural units derived from other dihydroxy compounds as needed. In addition, the details of the polycarbonate resin that can be suitably used for the first phase difference layer and the method for forming the first phase difference layer are described in, for example, Japanese Patent Publication No. 2014-10291, Japanese Patent Publication No. 2014-26266, Japanese Patent Publication No. 2015-212816, Japanese Patent Table No. 2015-212817, and Japanese Patent Table No. 2015-212818, and the descriptions of these publications are cited in this specification as reference.
C-3.第2相位差層 第2相位差層如上述,可為折射率特性展現nz>nx=ny之關係的所謂正C板(Positive C-plate)。藉由使用正C板作為第2相位差層,可良好地防止斜向之反射,而可使抗反射功能廣視角化。此時,第2相位差層的厚度方向的相位差Rth(550)宜為-50nm~-300nm,較宜為-70nm~-250nm,更宜為-90nm~-200nm,尤宜為-100nm~-180nm。在此,「nx=ny」不僅包含nx與ny嚴格上相等之情況,還包含nx與ny實質上相等之情況。即,第2相位差層的面內相位差Re(550)可小於10nm。 C-3. Second phase difference layer As described above, the second phase difference layer can be a so-called positive C-plate whose refractive index characteristics show the relationship of nz>nx=ny. By using a positive C-plate as the second phase difference layer, oblique reflection can be well prevented, and the anti-reflection function can be widened to a wide viewing angle. At this time, the phase difference Rth(550) in the thickness direction of the second phase difference layer is preferably -50nm~-300nm, more preferably -70nm~-250nm, more preferably -90nm~-200nm, and particularly preferably -100nm~-180nm. Here, "nx=ny" includes not only the case where nx and ny are strictly equal, but also the case where nx and ny are substantially equal. That is, the in-plane phase difference Re(550) of the second phase difference layer can be less than 10nm.
具有nz>nx=ny之折射率特性的第2相位差層可以任意適當之材料形成。第2相位差層宜由包含固定為垂面排列定向之液晶材料的薄膜構成。可使垂面排列定向的液晶材料(液晶化合物)可為液晶單體亦可為液晶聚合物。該液晶化合物及該相位差層之形成方法的具體例可舉日本專利特開2002-333642號公報中段落[0020]~[0028]記載之液晶化合物及該相位差層之形成方法。此時,第2相位差層之厚度宜為0.5µm~10µm,較宜為0.5µm~8µm,更宜為0.5µm~5µm。The second phase difference layer having the refractive index characteristic of nz>nx=ny can be formed of any appropriate material. The second phase difference layer is preferably composed of a film containing a liquid crystal material fixed in a homeotropic alignment. The liquid crystal material (liquid crystal compound) that can achieve homeotropic alignment can be a liquid crystal monomer or a liquid crystal polymer. Specific examples of the liquid crystal compound and the method for forming the phase difference layer include the liquid crystal compound and the method for forming the phase difference layer described in paragraphs [0020] to [0028] of Japanese Patent Gazette No. 2002-333642. At this time, the thickness of the second phase difference layer is preferably 0.5µm~10µm, more preferably 0.5µm~8µm, and more preferably 0.5µm~5µm.
C-4.第1相位差層之變形例
第1相位差層20亦可具有第1液晶定向固化層與第2液晶定向固化層之積層結構。此時,第1液晶定向固化層及第2液晶定向固化層之任一者可作為λ/4板發揮功能,另一者可作為λ/2板發揮功能。因此,第1液晶定向固化層及第2液晶定向固化層之厚度可調整成可獲得λ/4板或λ/2板之所期望的面內相位差。例如,第1液晶定向固化層作為λ/2板發揮功能、第2液晶定向固化層作為λ/4板發揮功能時,第1液晶定向固化層之厚度例如為2.0µm~3.0µm,而第2液晶定向固化層之厚度例如為1.0µm~2.0µm。此時,第1液晶定向固化層之面內相位差Re(550)宜為200nm~300nm,較宜為230nm~290nm,更宜為250nm~280nm。第2液晶定向固化層之面內相位差Re(550)宜為100nm~190nm,較宜為110nm~170nm,更宜為130nm~160nm。第1液晶定向固化層的慢軸與偏光膜的吸收軸形成之角度宜為10°~20°,較宜為12°~18°,更宜為約15°。第2液晶定向固化層的慢軸與偏光膜的吸收軸形成之角度宜為70°~80°,較宜為72°~78°,更宜為約75°。若為所述構成,便可獲得接近理想之逆波長色散特性的特性,結果可實現非常優異之抗反射特性。第1液晶定向固化層及第2液晶定向固化層代表上皆折射率特性展現nx>ny=nz之關係。第1液晶定向固化層及第2液晶定向固化層皆Nz係數宜為0.9~1.5,較宜為0.9~1.3。關於構成第1液晶定向固化層及第2液晶定向固化層之液晶化合物、以及第1液晶定向固化層及第2液晶定向固化層之形成方法,例如記載於日本專利特開2006-163343號公報中。本說明書中係援用該公報之記載作為參考。此外,第1相位差層具有所述積層結構時,第2相位差層代表上可省略。
C-4. Variations of the first phase difference layer
The first
C-5.導電層或附導電層之各向同性基材 導電層可利用任意適當之成膜方法(例如真空蒸鍍法、濺鍍法、CVD法、離子鍍法、噴霧法等),將金屬氧化物膜成膜於任意適當之基材上來形成。金屬氧化物可列舉例如氧化銦、氧化錫、氧化鋅、銦錫複合氧化物、錫銻複合氧化物、鋅鋁複合氧化物、銦鋅複合氧化物。其中宜為銦錫複合氧化物(ITO)。 C-5. Conductive layer or isotropic substrate with conductive layer The conductive layer can be formed by forming a metal oxide film on any appropriate substrate using any appropriate film forming method (e.g. vacuum evaporation, sputtering, CVD, ion plating, spraying, etc.). Metal oxides include indium oxide, tin oxide, zinc oxide, indium-tin composite oxide, tin-antimony composite oxide, zinc-aluminum composite oxide, and indium-zinc composite oxide. Among them, indium-tin composite oxide (ITO) is preferred.
導電層包含金屬氧化物時,該導電層之厚度宜為50nm以下,較宜為35nm以下。導電層之厚度的下限宜為10nm。When the conductive layer comprises a metal oxide, the thickness of the conductive layer is preferably 50 nm or less, more preferably 35 nm or less. The lower limit of the thickness of the conductive layer is preferably 10 nm.
導電層可由上述基材轉印至第1相位差層(或若有第2相位差層存在則為第2相位差層)而以導電層單獨作為附相位差層之偏光板的構成層,亦可以導電層與基材之積層體(附導電層之基材)的形式積層於第1相位差層(或若有第2相位差層存在則為第2相位差層)。較佳為上述基材在光學上為各向同性,因此導電層可作為附導電層之各向同性基材用於附相位差層之偏光板。The conductive layer can be transferred from the substrate to the first phase difference layer (or the second phase difference layer if there is a second phase difference layer) and the conductive layer can be used alone as a constituent layer of the polarizing plate with a phase difference layer, or can be laminated on the first phase difference layer (or the second phase difference layer if there is a second phase difference layer) in the form of a laminate of the conductive layer and the substrate (substrate with conductive layer). It is preferred that the substrate is optically isotropic, so the conductive layer can be used as an isotropic substrate with a conductive layer for the polarizing plate with a phase difference layer.
在光學上為各向同性的基材(各向同性基材)可採用任意適當之各向同性基材。構成各向同性基材之材料可舉例如以降莰烯系樹脂或烯烴系樹脂等不具有共軛系之樹脂為主骨架的材料、於丙烯酸系樹脂之主鏈中具有內酯環或戊二醯亞胺環等環狀結構的材料等。若使用所述材料,便可於形成各向同性基材時將伴隨分子鏈定向而展現之相位差抑制得較小。各向同性基材之厚度宜為50µm以下,較宜為35µm以下。各向同性基材之厚度的下限例如為20µm。Any suitable isotropic substrate can be used as the optically isotropic substrate (isotropic substrate). The material constituting the isotropic substrate may include, for example, a material having a main skeleton of a resin without a conjugated system such as a norbornene resin or an olefin resin, and a material having a cyclic structure such as a lactone ring or a pentylimide ring in the main chain of an acrylic resin. If the above-mentioned material is used, the phase difference exhibited by the orientation of the molecular chain can be suppressed to a smaller value when forming the isotropic substrate. The thickness of the isotropic substrate is preferably less than 50µm, and more preferably less than 35µm. The lower limit of the thickness of the isotropic substrate is, for example, 20µm.
上述導電層及/或上述附導電層之各向同性基材的導電層可因應需要進行圖案化。藉由圖案化可形成導通部與絕緣部。結果可形成電極。電極可作為用以感測對觸控面板之接觸的觸控感測電極發揮功能。圖案化方法可採用任意適當之方法。圖案化方法的具體例可舉濕式蝕刻法、網版印刷法。The conductive layer and/or the conductive layer of the isotropic substrate with the conductive layer can be patterned as needed. Conductive parts and insulating parts can be formed by patterning. As a result, electrodes can be formed. The electrodes can function as touch sensing electrodes for sensing contact with the touch panel. Any appropriate method can be used for patterning. Specific examples of patterning methods include wet etching and screen printing.
D.影像顯示裝置 上述A項及B項記載之偏光板或上述C項記載之附相位差層之偏光板可應用於影像顯示裝置。因此,本發明實施形態包含使用有所述偏光板或附相位差層之偏光板的影像顯示裝置。影像顯示裝置的代表例可舉液晶顯示裝置、電致發光(EL)顯示裝置(例如有機EL顯示裝置、無機EL顯示裝置)。本發明實施形態之影像顯示裝置於其視辨側具備偏光板或附相位差層之偏光板。附相位差層之偏光板係以使相位差層成為在影像顯示單元(例如液晶單元、有機EL單元、無機EL單元)側之方式(使偏光膜成為視辨側之方式)積層。在一實施形態中,影像顯示裝置具有彎曲的形狀(實質上為彎曲的顯示畫面),及/或可撓曲或可彎折。藉由使用如上述之偏光板或附相位差層之偏光板,可使影像顯示裝置之反射色相接近中性。因此,根據本發明實施形態,亦可提供一種所述影像顯示裝置之影像調整方法。 D. Image display device The polarizing plate described in the above items A and B or the polarizing plate with a phase difference layer described in the above item C can be applied to an image display device. Therefore, the embodiment of the present invention includes an image display device using the polarizing plate or the polarizing plate with a phase difference layer. Representative examples of image display devices include liquid crystal display devices and electroluminescent (EL) display devices (such as organic EL display devices and inorganic EL display devices). The image display device of the embodiment of the present invention has a polarizing plate or a polarizing plate with a phase difference layer on its viewing side. The polarizing plate with a phase difference layer is laminated in such a manner that the phase difference layer becomes the side of the image display unit (such as a liquid crystal unit, an organic EL unit, and an inorganic EL unit) (such a manner that the polarizing film becomes the viewing side). In one embodiment, the image display device has a curved shape (essentially a curved display screen), and/or is bendable or foldable. By using a polarizing plate or a polarizing plate with a phase difference layer as described above, the reflection hue of the image display device can be made close to neutral. Therefore, according to the embodiment of the present invention, a method for adjusting the image of the image display device can also be provided.
實施例 以下,以實施例來具體說明本發明,惟本發明不受該等實施例所限。各特性之測定方法如以下所述。此外,只要無特別註記,實施例及比較例中之「份」及「%」即為重量基準。 (1)厚度 10µm以下的厚度係使用干涉膜厚計(大塚電子公司製,製品名「MCPD-3000」)進行測定。大於10µm的厚度係使用數位測微器(Anritsu公司製,產品名「KC-351C」)進行測定。 (2)單體透射率及偏光度 針對實施例及比較例所用偏光板,使用紫外可見光分光光度計(日本分光公司製V-7100)進行測定,並將測得之單體透射率Ts、平行透射率Tp、正交透射率Tc分別作為偏光膜之Ts、Tp及Tc。該等Ts、Tp及Tc係以JIS Z8701之2度視野(C光源)進行測定並進行視感度校正所得之Y值。此外,實施例及比較例所用偏光板之保護層於表面具有硬塗(HC)層,保護層之折射率為1.50,HC層之折射率為1.53。且,偏光膜之與保護層相反之側的表面之折射率為1.53。 從所得Tp及Tc利用下述式求得偏光度P。 偏光度P(%)={(Tp-Tc)/(Tp+Tc)} 1 /2×100 此外,分光光度計亦可使用大塚電子公司製 LPF-200等進行同等之測定。 以透射率來說,不論是保護層之透射率及偏光板之透射率任一者,表面之折射率皆為1.50/1.53時之值,而當測定構成之表面折射率的組合與此不同時,會依表面折射率之變化從空氣界面之反射(表面反射)之變化量大小進行理論校正。例如,測定附HC層之TAC/偏光膜(設為透射率40%)之構成時,表面折射率之組合為1.53/1.53,因此藉由設為測定值+0.2%,可換算成以1.50/1.53計之偏光板之透射率。附HC層之TAC薄膜單體之透射率其折射率組合為1.50/1.53,故不進行校正。 (3)正面反射色相 利用無紫外線吸收功能之丙烯酸系黏著劑將實施例及比較例所得附相位差層之偏光板貼合於反射板(TORAY薄膜公司製,商品名「DMS-X42」;反射率86%,無偏光板時之反射色相a *=-0.22、b *=0.32)上,製出測定試樣。此時,係以附相位差層之偏光板的相位差層側與反射板相對向之方式作貼合。對該測定試樣用分光測色計(Konica Minolta製CM-2600d)以SCE方式進行測定,並將a *及b *的值代入√(a *2+b *2)求出正面反射色相。 EXAMPLES The present invention is specifically described below with reference to examples, but the present invention is not limited to the examples. The methods for measuring the various properties are as described below. In addition, unless otherwise specified, the "parts" and "%" in the examples and comparative examples are based on weight. (1) The thickness below 10µm is measured using an interference film thickness meter (manufactured by Otsuka Electronics Co., Ltd., product name "MCPD-3000"). The thickness greater than 10µm is measured using a digital micrometer (manufactured by Anritsu Corporation, product name "KC-351C"). (2) Single body transmittance and polarization degree The polarizing plates used in the embodiments and comparative examples were measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation), and the measured single body transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc were used as Ts, Tp, and Tc of the polarizing film, respectively. These Ts, Tp, and Tc were measured using the 2-degree field of view (C light source) of JIS Z8701 and the Y values obtained by performing visual sensitivity correction. In addition, the protective layer of the polarizing plates used in the embodiments and comparative examples has a hard coating (HC) layer on the surface, and the refractive index of the protective layer is 1.50, and the refractive index of the HC layer is 1.53. In addition, the refractive index of the surface of the polarizing film on the opposite side of the protective layer is 1.53. The polarization degree P is obtained from the obtained Tp and Tc using the following formula. Polarization degree P (%) = {(Tp-Tc)/(Tp+Tc)} 1 /2 × 100 In addition, the same measurement can be performed using a spectrophotometer such as LPF-200 manufactured by Otsuka Electronics Co., Ltd. In terms of transmittance, regardless of the transmittance of the protective layer or the transmittance of the polarizing plate, the value is the value when the surface refractive index is 1.50/1.53. When the combination of the surface refractive index of the measured structure is different from this, theoretical correction is performed according to the change in the surface refractive index and the change in the reflection from the air interface (surface reflection). For example, when measuring the structure of TAC/polarizing film with HC layer (set to transmittance 40%), the surface refractive index combination is 1.53/1.53. Therefore, by setting it to the measured value + 0.2%, it can be converted to the transmittance of the polarizing plate as 1.50/1.53. The transmittance of the TAC film unit with HC layer has a refractive index combination of 1.50/1.53, so no correction is performed. (3) Front reflection hue The polarizing plate with phase difference layer obtained in the embodiment and comparative example was attached to a reflective plate (manufactured by TORAY Film Co., Ltd., trade name "DMS-X42"; reflectivity 86%, reflection hue a * =-0.22, b * =0.32 without polarizing plate) using an acrylic adhesive without UV absorption function to prepare a measurement sample. At this time, the phase difference layer side of the polarizing plate with phase difference layer is bonded to the reflective plate in a manner opposite to each other. The sample is measured by a spectrophotometer (CM-2600d manufactured by Konica Minolta) using the SCE method, and the values of a * and b * are substituted into √(a *2 +b *2 ) to obtain the front reflection hue.
[實施例1-1] 1.偏光膜之製作 熱塑性樹脂基材是使用長條狀且吸水率0.75%、Tg約75℃之非晶質間苯二甲酸共聚聚對苯二甲酸乙二酯薄膜(厚度:100µm)。並對樹脂基材之單面施行了電暈處理。 在以9:1混合聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(日本合成化學工業公司製,商品名「GOHSEFIMER Z410」)而成之PVA系樹脂100重量份中添加碘化鉀13重量份後溶解於水中,而調製出PVA水溶液(塗佈液)。 於樹脂基材之電暈處理面塗佈上述PVA水溶液並在60℃下乾燥,藉此形成厚度13µm之PVA系樹脂層,而製作出積層體。 將所得積層體於130℃之烘箱內在周速相異之輥間往縱方向(長邊方向)進行自由端單軸延伸成2.4倍(空中輔助延伸處理)。 接著,使積層體浸漬於液溫40℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得之硼酸水溶液)中30秒鐘(不溶解處理)。 接著,於液溫30℃的染色浴(相對於水100重量份,以1:7之重量比摻混碘與碘化鉀而得之碘水溶液)中調整濃度同時使其浸漬於其中60秒鐘,以使最後所得偏光膜的單體透射率(Ts)成為所期望之值(染色處理)。 接著,使其浸漬於液溫40℃的交聯浴(相對於水100重量份摻混3重量份之碘化鉀並摻混5重量份之硼酸而得之硼酸水溶液)中30秒鐘(交聯處理)。 然後,一邊使積層體浸漬於液溫70℃的水溶液(硼酸濃度4.0重量%、碘化鉀5.0重量%)中,一邊在周速相異的輥間往縱向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸處理)。 之後,使積層體浸漬於液溫20℃的洗淨浴(相對於水100重量份摻混4重量份之碘化鉀而得之水溶液)中(洗淨處理)。 之後,一邊在保持於90℃之烘箱中乾燥,一邊使其接觸表面溫度保持於75℃之SUS製加熱輥約2秒(乾燥收縮處理)。積層體在乾燥收縮處理下之寬度方向之收縮率為5.2%。 經由以上程序,於樹脂基材上形成了厚度5µm之偏光膜。 [Example 1-1] 1. Preparation of polarizing film The thermoplastic resin substrate is a long strip of amorphous isophthalic acid copolymer polyethylene terephthalate film (thickness: 100µm) with a water absorption rate of 0.75% and a Tg of about 75°C. One side of the resin substrate is subjected to a corona treatment. 13 parts by weight of potassium iodide is added to 100 parts by weight of a PVA-based resin prepared by mixing polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetyl acetyl modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z410") in a ratio of 9:1, and then dissolved in water to prepare a PVA aqueous solution (coating liquid). The PVA aqueous solution was applied to the corona treated surface of the resin substrate and dried at 60°C to form a PVA resin layer with a thickness of 13µm, thereby producing a laminate. The obtained laminate was subjected to free-end uniaxial stretching to 2.4 times in the longitudinal direction (long side direction) between rollers of different circumferential speeds in an oven at 130°C (air-assisted stretching treatment). Then, the laminate was immersed in an insolubilizing bath (a boric acid aqueous solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40°C for 30 seconds (insolubilization treatment). Next, the film was immersed in a dyeing bath (an iodine aqueous solution obtained by mixing iodine and potassium iodide at a weight ratio of 1:7 relative to 100 parts by weight of water) at a liquid temperature of 30°C for 60 seconds while adjusting the concentration so that the monomer transmittance (Ts) of the polarizing film finally obtained becomes the desired value (dyeing treatment). Next, the film was immersed in a crosslinking bath (an aqueous boric acid solution obtained by mixing 3 parts by weight of potassium iodide and 5 parts by weight of boric acid relative to 100 parts by weight of water) at a liquid temperature of 40°C for 30 seconds (crosslinking treatment). Then, the laminate was immersed in an aqueous solution (boric acid concentration 4.0 wt%, potassium iodide 5.0 wt%) at a temperature of 70°C, and uniaxially stretched in the longitudinal direction (long side direction) between rollers of different circumferential speeds to a total stretching ratio of 5.5 times (in-water stretching treatment). Thereafter, the laminate was immersed in a cleaning bath (aqueous solution obtained by mixing 4 parts by weight of potassium iodide with 100 parts by weight of water) at a temperature of 20°C (cleaning treatment). Thereafter, it was dried in an oven maintained at 90°C while contacting a SUS heating roller maintained at a surface temperature of 75°C for about 2 seconds (drying shrinkage treatment). The shrinkage rate of the laminate in the width direction after drying and shrinking is 5.2%. After the above process, a polarizing film with a thickness of 5µm is formed on the resin substrate.
2.TAC薄膜之染色 一邊輸送於長條狀TAC薄膜(Konica Minolta公司製,商品名「KC-2UA」,厚度25µm)上形成有厚度7µm、折射率1.53之HC層的HC-TAC薄膜,一邊將其浸漬於液溫25℃之染色浴(碘濃度1.0重量%之碘水溶液)中。浸漬時間為60秒。所得染色TAC薄膜在波長400nm下之透射率為59.8%,透射率Y值為90.1%。 2. Dyeing of TAC film An HC-TAC film with a HC layer of 7µm thickness and a refractive index of 1.53 formed on a long TAC film (manufactured by Konica Minolta, trade name "KC-2UA", thickness 25µm) was immersed in a dyeing bath (iodine aqueous solution with an iodine concentration of 1.0 wt%) at a temperature of 25°C. The immersion time was 60 seconds. The transmittance of the obtained dyed TAC film at a wavelength of 400nm was 59.8%, and the transmittance Y value was 90.1%.
3.偏光板之製作 透過紫外線硬化型接著劑將上述2.所得附HC層之染色TAC薄膜貼合於上述1.所得偏光膜表面(與樹脂基材相反之側的面)。具體言之,是塗敷成硬化型接著劑之總厚度成為1.0µm,並使用輥軋機進行貼合。然後,從TAC薄膜側照射UV光線使接著劑硬化。接著,將兩端部切開後,剝離樹脂基材,而獲得具有保護層(染色TAC薄膜)/接著層/偏光膜之構成的長條狀偏光板(寬度:1300mm)。偏光板(實質上為偏光膜)的單體透射率為43.0%,偏光度為99.995%。 3. Preparation of polarizing plate The dyed TAC film with HC layer obtained in 2. is bonded to the surface of the polarizing film obtained in 1. (the surface opposite to the resin substrate) through a UV-curable adhesive. Specifically, the curable adhesive is applied to a total thickness of 1.0µm and bonded using a roller. Then, UV light is irradiated from the TAC film side to cure the adhesive. Then, after cutting the two ends, the resin substrate is peeled off to obtain a long strip of polarizing plate (width: 1300mm) with a structure of protective layer (dyed TAC film)/adhesive layer/polarizing film. The single transmittance of the polarizing plate (actually a polarizing film) is 43.0%, and the polarization degree is 99.995%.
4.構成相位差層之相位差薄膜之製作 4-1.聚酯碳酸酯系樹脂之聚合 使用由2台具備有攪拌葉片及控制成100℃之回流冷卻器的直立式反應器構成之批次聚合裝置進行聚合。饋入雙[9-(2-苯氧基羰基乙基)茀-9-基]甲烷29.60質量份(0.046mol)、異山梨醇(ISB)29.21質量份(0.200mol)、螺甘油(SPG)42.28質量份(0.139mol)、碳酸二苯酯(DPC)63.77質量份(0.298mol)及作為觸媒的乙酸鈣一水合物1.19×10 -2質量份(6.78×10 -5mol)。將反應器內進行減壓氮取代後,以熱介質加溫,並於內溫達100℃之時間點開始攪拌。於升溫開始40分鐘後使內溫達到220℃,控制維持該溫度的同時開始減壓,在達到220℃後以90分鐘使其成為13.3kPa。將隨聚合反應副生成之苯酚蒸氣導入100℃之回流冷卻器,使苯酚蒸氣中所含些許量之單體成分返回反應器,並將未凝聚之苯酚蒸氣導入45℃的凝聚器中回收。將氮導入第1反應器暫時使其回復到大氣壓後,將第1反應器內之經寡聚化的反應液移至第2反應器。接著,開始進行第2反應器內的升溫及減壓,並以50分鐘使內溫成為240℃、壓力成為0.2kPa。然後,進行聚合直到達到預定之攪拌功率。在達到預定功率之時間點將氮導入反應器中使壓力回復,並將所生成之聚酯碳酸酯系樹脂擠出至水中,裁切束狀物而獲得丸粒。 4. Preparation of phase difference film constituting phase difference layer 4-1. Polymerization of polyester carbonate resin Polymerization was carried out using a batch polymerization apparatus consisting of two vertical reactors equipped with stirring blades and a reflux cooler controlled at 100°C. 29.60 parts by mass (0.046 mol) of bis[9-(2-phenoxycarbonylethyl)fluoren-9-yl]methane, 29.21 parts by mass (0.200 mol) of isosorbide (ISB), 42.28 parts by mass (0.139 mol) of spiroglycerol (SPG), 63.77 parts by mass (0.298 mol) of diphenyl carbonate (DPC) and 1.19×10 -2 parts by mass (6.78×10 -5 mol) of calcium acetate monohydrate as a catalyst were fed. After the reactor is depressurized and replaced with nitrogen, it is heated with a heat medium and stirring is started when the internal temperature reaches 100°C. 40 minutes after the start of the temperature rise, the internal temperature reaches 220°C, and the pressure is reduced while the temperature is controlled and maintained. After reaching 220°C, it takes 90 minutes to make it 13.3 kPa. The phenol vapor generated as a by-product of the polymerization reaction is introduced into a 100°C reflux cooler to return a small amount of monomer components contained in the phenol vapor to the reactor, and the uncondensed phenol vapor is introduced into a 45°C condenser for recovery. After nitrogen is introduced into the first reactor to temporarily return it to atmospheric pressure, the oligomerized reaction solution in the first reactor is transferred to the second reactor. Next, the temperature and pressure in the second reactor were raised and reduced, and the internal temperature reached 240°C and the pressure reached 0.2 kPa in 50 minutes. Then, polymerization was carried out until the predetermined stirring power was reached. When the predetermined power was reached, nitrogen was introduced into the reactor to restore the pressure, and the generated polyester carbonate resin was extruded into water, and the bundle was cut to obtain pellets.
4-2.相位差薄膜之製作 將所得聚酯碳酸酯系樹脂(丸粒)在80℃下真空乾燥5小時後,使用具備單軸擠製機(東芝機械公司製,缸筒設定溫度:250℃)、T型模(寬200mm,設定溫度:250℃)、冷卻輥(設定溫度:120~130℃)及捲取機之薄膜製膜裝置,製作出厚度135µm之長條狀樹脂薄膜。將所得長條狀樹脂薄膜以延伸溫度133℃、延伸倍率2.8倍往寬度方向延伸,而獲得厚度48µm之相位差薄膜。所得相位差薄膜之Re(550)為144nm,Re(450)/Re(550)為0.82,且Nz係數為1.12。 4-2. Preparation of phase difference film The obtained polyester carbonate resin (pellets) was vacuum dried at 80°C for 5 hours, and then a thin film forming device equipped with a uniaxial extruder (manufactured by Toshiba Machine Co., Ltd., cylinder setting temperature: 250°C), a T-die (width 200mm, setting temperature: 250°C), a cooling roller (setting temperature: 120~130°C) and a winder was used to prepare a long strip of resin film with a thickness of 135µm. The obtained long strip of resin film was stretched in the width direction at a stretching temperature of 133°C and a stretching ratio of 2.8 times to obtain a phase difference film with a thickness of 48µm. The Re(550) of the obtained phase difference film is 144nm, the Re(450)/Re(550) is 0.82, and the Nz coefficient is 1.12.
5.附相位差層之偏光板之製作 透過丙烯酸系黏著劑(厚度5µm)將上述4.所得相位差薄膜貼合於上述3.所得偏光板之偏光膜表面。此時,係以使偏光膜之吸收軸與相位差薄膜之慢軸形成45°角度的方式貼合。依上述方式,獲得具有保護層/接著層/偏光膜/黏著劑層/相位差層之構成的附相位差層之偏光板。所得附相位差層之偏光板的總厚度為84µm。將所得附相位差層之偏光板供於上述(3)的評估。將結果列於表1。 5. Preparation of polarizing plate with phase difference layer The phase difference film obtained in 4. is bonded to the surface of the polarizing film of the polarizing plate obtained in 3. through an acrylic adhesive (thickness 5µm). At this time, the absorption axis of the polarizing film and the slow axis of the phase difference film are bonded in a manner that forms an angle of 45°. According to the above method, a polarizing plate with a phase difference layer having a structure of a protective layer/bonding layer/polarizing film/adhesive layer/phase difference layer is obtained. The total thickness of the obtained polarizing plate with a phase difference layer is 84µm. The obtained polarizing plate with a phase difference layer is provided for the evaluation of (3) above. The results are listed in Table 1.
[實施例1-2] 除了將染色時間設為120秒外,依與實施例1-1相同方式將TAC薄膜染色。所得染色TAC薄膜在波長400nm下之透射率為52.8%,透射率Y值為89.2%。除了使用該染色TAC薄膜外,依與實施例1-1相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Example 1-2] The TAC film was dyed in the same manner as in Example 1-1 except that the dyeing time was set to 120 seconds. The transmittance of the obtained dyed TAC film at a wavelength of 400nm was 52.8%, and the transmittance Y value was 89.2%. A polarizing plate with a phase difference layer was prepared in the same manner as in Example 1-1 except that the dyed TAC film was used. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[實施例1-3] 除了將染色時間設為300秒外,依與實施例1-1相同方式將TAC薄膜染色。所得染色TAC薄膜在波長400nm下之透射率為31.9%,透射率Y值為88.4%。除了使用該染色TAC薄膜外,依與實施例1-1相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Example 1-3] The TAC film was dyed in the same manner as in Example 1-1 except that the dyeing time was set to 300 seconds. The transmittance of the obtained dyed TAC film at a wavelength of 400nm was 31.9%, and the transmittance Y value was 88.4%. A polarizing plate with a phase difference layer was prepared in the same manner as in Example 1-1 except that the dyed TAC film was used. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[比較例1] 除了使用未染色之TAC薄膜外,依與實施例1-1相同方式而製出附相位差層之偏光板。未染色之TAC薄膜在波長400nm下之透射率為68.5%,透射率Y值為92.1%。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Comparative Example 1] Except for using an undyed TAC film, a polarizing plate with a phase difference layer was prepared in the same manner as in Example 1-1. The transmittance of the undyed TAC film at a wavelength of 400nm was 68.5%, and the transmittance Y value was 92.1%. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[實施例2-1] 調整染色條件,而製出單體透射率為44.0%之偏光膜。除了使用該偏光膜外,依與實施例1-1相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Example 2-1] The dyeing conditions were adjusted to produce a polarizing film with a single body transmittance of 44.0%. A polarizing plate with a phase difference layer was produced in the same manner as in Example 1-1 except that the polarizing film was used. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[實施例2-2] 除了使用實施例2-1製出之偏光膜外,依與實施例1-2相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Example 2-2] Except for using the polarizing film produced in Example 2-1, a polarizing plate with a phase difference layer was produced in the same manner as in Example 1-2. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[實施例2-3] 除了使用實施例2-1製出之偏光膜外,依與實施例1-3相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Example 2-3] Except for using the polarizing film produced in Example 2-1, a polarizing plate with a phase difference layer was produced in the same manner as in Example 1-3. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[比較例2] 除了使用實施例2-1製出之偏光膜外,依與比較例1相同方式而製出附相位差層之偏光板。將所得附相位差層之偏光板供於與實施例1-1相同之評估。將結果列於表1。 [Comparative Example 2] Except for using the polarizing film prepared in Example 2-1, a polarizing plate with a phase difference layer was prepared in the same manner as in Comparative Example 1. The obtained polarizing plate with a phase difference layer was subjected to the same evaluation as in Example 1-1. The results are listed in Table 1.
[表1] [Table 1]
[評估] 由表1可知,根據本發明實施例,藉由使用染色TAC薄膜作為保護層,可使反射色相較比較例更接近中性之狀態。 [Evaluation] As can be seen from Table 1, according to the embodiment of the present invention, by using a dyed TAC film as a protective layer, the reflection hue can be made closer to a neutral state than the comparative example.
產業上之可利用性 本發明附相位差層之偏光板可適宜用作液晶顯示裝置、有機EL顯示裝置及無機EL顯示裝置用之圓偏光板。 Industrial Applicability The polarizing plate with phase difference layer of the present invention can be suitably used as a circular polarizing plate for liquid crystal display devices, organic EL display devices and inorganic EL display devices.
10:偏光板 11:偏光膜 12:視辨側保護層 13:內側保護層 20:相位差層(第1相位差層) 50:另一相位差層(第2相位差層) 60:導電層或附導電層之各向同性基材 100:附相位差層之偏光板 101:附相位差層之偏光板 200:積層體 G1~G4:導輥 R1~R6:輸送輥 10: Polarizing plate 11: Polarizing film 12: Visual side protective layer 13: Inner side protective layer 20: Phase difference layer (first phase difference layer) 50: Another phase difference layer (second phase difference layer) 60: Conductive layer or isotropic substrate with conductive layer 100: Polarizing plate with phase difference layer 101: Polarizing plate with phase difference layer 200: Laminated body G1~G4: Guide rollers R1~R6: Transport rollers
圖1係概略圖,其顯示本發明實施形態之偏光板或附相位差層之偏光板所用偏光膜之製造方法中,利用加熱輥之乾燥收縮處理之一例。 圖2係本發明一實施形態之附相位差層之偏光板的概略截面圖。 圖3係本發明另一實施形態之附相位差層之偏光板的概略截面圖。 FIG. 1 is a schematic diagram showing an example of a drying and shrinking treatment using a heating roller in a method for manufacturing a polarizing film used in a polarizing plate or a polarizing plate with a phase difference layer according to an embodiment of the present invention. FIG. 2 is a schematic cross-sectional diagram of a polarizing plate with a phase difference layer according to an embodiment of the present invention. FIG. 3 is a schematic cross-sectional diagram of a polarizing plate with a phase difference layer according to another embodiment of the present invention.
10:偏光板 10: Polarizing plate
11:偏光膜 11: Polarizing film
12:視辨側保護層 12: Visual side protection layer
13:內側保護層 13: Inner protective layer
20:相位差層(第1相位差層) 20: Phase difference layer (first phase difference layer)
100:附相位差層之偏光板 100: Polarizing plate with phase difference layer
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| JPS54114100A (en) * | 1978-02-24 | 1979-09-05 | Citizen Watch Co Ltd | Liquid crystal display unit |
| CN1175287C (en) * | 1998-10-30 | 2004-11-10 | 帝人株式会社 | Phase difference film, and polarizing plate and liquid crystal display device using the same |
| US20080007829A1 (en) * | 2005-01-20 | 2008-01-10 | Nitto Denko Corporation | Method of Producing Polarizing Plate, Polarizing Plate, Optical Film, and Image Display Therewith |
| TW202001306A (en) * | 2018-06-07 | 2020-01-01 | 日商日東電工股份有限公司 | Polarizing film and polarizing plate with phase difference layer |
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| JPS624701U (en) * | 1985-03-07 | 1987-01-12 | ||
| JP2002221618A (en) * | 2001-01-24 | 2002-08-09 | Nitto Denko Corp | Polarizing plate and liquid crystal display device using the same |
| JP3877176B2 (en) * | 2005-01-20 | 2007-02-07 | 日東電工株式会社 | Manufacturing method of polarizing plate |
| JP6365257B2 (en) * | 2014-11-18 | 2018-08-01 | Jsr株式会社 | Retardation film laminate, polarizing plate, and method for producing retardation film laminate |
| JP6714808B2 (en) * | 2015-09-08 | 2020-07-01 | 三菱ケミカル株式会社 | Film for polarizing film, polarizing film using the same, and method for producing the same |
| TWI748108B (en) * | 2017-09-13 | 2021-12-01 | 日商日東電工股份有限公司 | Polarizing film, polarizing plate, and manufacturing method of polarizing film |
| JP6890161B2 (en) | 2018-10-15 | 2021-06-18 | 日東電工株式会社 | Polarizing plate with retardation layer and image display device using it |
| JP6890160B2 (en) * | 2018-10-15 | 2021-06-18 | 日東電工株式会社 | Polarizing plate with retardation layer and image display device using it |
| JP7321005B2 (en) * | 2018-10-15 | 2023-08-04 | 日東電工株式会社 | Polarizing plate with retardation layer and image display device using the same |
| JP7355583B2 (en) * | 2018-10-15 | 2023-10-03 | 日東電工株式会社 | Polarizing plate with retardation layer and image display device using the same |
| KR20200092884A (en) * | 2019-01-25 | 2020-08-04 | 스미또모 가가꾸 가부시끼가이샤 | Laminate for organic electroluminescent display and circularly polarizing plate used in the laminate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54114100A (en) * | 1978-02-24 | 1979-09-05 | Citizen Watch Co Ltd | Liquid crystal display unit |
| CN1175287C (en) * | 1998-10-30 | 2004-11-10 | 帝人株式会社 | Phase difference film, and polarizing plate and liquid crystal display device using the same |
| US20080007829A1 (en) * | 2005-01-20 | 2008-01-10 | Nitto Denko Corporation | Method of Producing Polarizing Plate, Polarizing Plate, Optical Film, and Image Display Therewith |
| TW202001306A (en) * | 2018-06-07 | 2020-01-01 | 日商日東電工股份有限公司 | Polarizing film and polarizing plate with phase difference layer |
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