TWI869027B - De-capping method of printed circuit board - Google Patents
De-capping method of printed circuit board Download PDFInfo
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- TWI869027B TWI869027B TW112142578A TW112142578A TWI869027B TW I869027 B TWI869027 B TW I869027B TW 112142578 A TW112142578 A TW 112142578A TW 112142578 A TW112142578 A TW 112142578A TW I869027 B TWI869027 B TW I869027B
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- circuit board
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Abstract
Description
本發明涉及一種去蓋方法,特別地是涉及一種印刷電路板的去蓋方法。 The present invention relates to a decapping method, in particular to a decapping method for a printed circuit board.
在現有技術中,多層電路板的製造流程在去蓋作業後,其去蓋開口的邊緣可能由於可剝離油墨與半固化膠混合,因此在清洗時,可剝離油墨會有難以剝除的問題。另外,在現有技術中,去蓋開口邊緣的角度受雷射影響,故造成藥水交換問題,導致可剝離油墨的剝離時間長,並且存在可剝離油墨存在殘留風險,從而可能影響電路板成品的電氣特性。 In the prior art, after the decapping operation in the manufacturing process of a multi-layer circuit board, the edge of the decapping opening may be mixed with the semi-cured glue due to the strippable ink, so the strippable ink may be difficult to remove during cleaning. In addition, in the prior art, the angle of the decapping opening edge is affected by the laser, which causes the problem of chemical exchange, resulting in a long stripping time for the strippable ink, and there is a risk of residual strippable ink, which may affect the electrical characteristics of the finished circuit board.
再者,現有技術對於多層印刷電路板(printed circuit board,PCB)的去蓋(de-capping)作業往往仰賴人工作業。然而,人工作業於印刷電路板的去蓋作業上常常存在品質無法掌控的問題。例如,不同操作人員對於印刷電路板的去蓋作業所使用的力道往往並不相同。或者,相同操作人員於不同的體力狀態下對於印刷電路板的去蓋作業所使用的力道也可能不相同。據此,現有技術對於印刷電路板的去蓋作業存在了去蓋作業的品質無法掌控或者良率下降的問題(例如:去蓋殘留問題)。 Furthermore, the existing technology often relies on manual labor for decapping of multi-layer printed circuit boards (PCBs). However, manual labor often has the problem of uncontrollable quality in decapping of printed circuit boards. For example, different operators often use different forces for decapping of printed circuit boards. Or, the same operator may use different forces for decapping of printed circuit boards under different physical conditions. Therefore, the existing technology has the problem of uncontrollable quality of decapping or reduced yield (for example, decapping residue problem) for decapping of printed circuit boards.
再者,基於現有技術的去蓋作業主要仰賴人工作業,因此較難進行量產,從而難以滿足客戶需求。 Furthermore, the decapping operation based on existing technology mainly relies on manual work, so it is difficult to carry out mass production, and thus it is difficult to meet customer needs.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種印刷電路板的去蓋方法。 The technical problem to be solved by the present invention is to provide a method for removing the cover of a printed circuit board in view of the shortcomings of the existing technology.
為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種印刷電路板的去蓋方法,其包括:提供一第一內層核心基板;於所述第一內層核心基板的一側表面上形成凸出的兩個金屬阻擋結構,且於所述第一內層核心基板形成自所述側表面凹陷的兩個雷射切割凹槽;其中,所述兩個金屬阻擋結構的內側於所述第一內層核心基板上包圍形成一印刷區域,並且兩個所述雷射切割凹槽緊鄰形成於兩個所述金屬阻擋結構的內側;將一可剝離印刷油墨印刷於所述第一內層核心基板上的兩個所述金屬阻擋結構內側的所述印刷區域,並且所述可剝離印刷油墨能在印刷過程中進一步填入於兩個所述雷射切割凹槽中;將至少一第二內層核心基板設置於所述第一內層核心基板的遠離於兩個所述金屬阻擋結構以及所述可剝離印刷油墨的一側,且將所述至少一第二內層核心基板與所述第一內層核心基板通過一貼合膠層疊合在一起,且通過一線路增層作業,從而形成一多層電路板結構;其中,兩個所述金屬阻擋結構及所述可剝離印刷油墨是埋設於所述多層電路板結構中;利用一板材去蓋裝置的兩個去蓋沖頭分別對準兩個所述雷射切割凹槽的位置,自所述多層電路板結構的位於所述第二內層核心基板上的表面、往兩個所述雷射切割凹槽的方向自動地進行一去蓋作業;以及將兩個所述去蓋沖頭移除,以使得所述多層電路板結構形成一去蓋開口,並且另外形成一去蓋結構。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a method for removing the cover of a printed circuit board, which includes: providing a first inner core substrate; forming two protruding metal blocking structures on a side surface of the first inner core substrate, and forming two laser cutting grooves recessed from the side surface on the first inner core substrate; wherein the inner sides of the two metal blocking structures are A printing area is formed on the first inner core substrate, and two laser cutting grooves are formed adjacent to the inner sides of the two metal blocking structures; a strippable printing ink is printed on the printing area on the inner sides of the two metal blocking structures on the first inner core substrate, and the strippable printing ink can be further filled into the two laser cutting grooves during the printing process; at least one second inner core substrate is formed on the inner side of the two metal blocking structures; The core substrate is arranged on a side of the first inner core substrate far from the two metal blocking structures and the strippable printing ink, and the at least one second inner core substrate is stacked with the first inner core substrate through a bonding adhesive layer, and a circuit layer addition operation is performed to form a multi-layer circuit board structure; wherein the two metal blocking structures and the strippable printing ink are buried in the multi-layer circuit board. In the circuit board structure; using two decapping punches of a plate decapping device to align the positions of the two laser-cut grooves respectively, a decapping operation is automatically performed from the surface of the multi-layer circuit board structure located on the second inner core substrate to the direction of the two laser-cut grooves; and the two decapping punches are removed to form a decapping opening in the multi-layer circuit board structure, and a decapping structure is also formed.
優選地,兩個所述金屬阻擋結構是通過一金屬蝕刻作業所形成,並且兩個所述雷射切割凹槽是通過一雷射切割作業所形成。 Preferably, the two metal blocking structures are formed by a metal etching operation, and the two laser cut grooves are formed by a laser cutting operation.
優選地,在所述板材去蓋裝置對所述多層電路板結構進行盲撈的過程中,兩個所述去蓋沖頭是分別與兩個所述雷射切割凹槽部分地重疊,並且每個所述去蓋沖頭在所述去蓋作業結束後,並未貫穿於所述多層電路板結構。 Preferably, during the process of the sheet material decapping device blindly removing the multi-layer circuit board structure, the two decapping punches partially overlap with the two laser-cut grooves respectively, and each of the decapping punches does not penetrate the multi-layer circuit board structure after the decapping operation is completed.
優選地,所述板材去蓋裝置包含一縱向導引構件及可移動設置於所述縱向導引構件上的一去蓋模具構件;其中所述去蓋模具構件包含兩個所述去蓋沖頭,並且所述去蓋模具構件能於所述縱向導引構件上沿著一縱向方向上下移動,以進行所述去蓋作業。 Preferably, the sheet material decapping device comprises a longitudinal guide member and a decapping mold member movably disposed on the longitudinal guide member; wherein the decapping mold member comprises two decapping punches, and the decapping mold member can move up and down along a longitudinal direction on the longitudinal guide member to perform the decapping operation.
優選地,所述去蓋模具構件包含一模具本體、兩個所述去蓋沖頭及一固定板材;其中,兩個所述去蓋沖頭是間隔且固定地設置於所述模具本體的底面,所述模具本體能通過所述固定板材可移動地設置於所述縱向導引構件上、而可以沿著所述縱向方向上下移動,並且所述去蓋模具構件能通過所述縱向導引構件的驅動、而帶動兩個所述去蓋沖頭朝所述多層電路板結構的方向移動,以進行所述去蓋作業。 Preferably, the decapping mold component comprises a mold body, two decapping punches and a fixed plate; wherein the two decapping punches are spaced and fixedly arranged on the bottom surface of the mold body, the mold body can be movably arranged on the longitudinal guide component through the fixed plate, and can move up and down along the longitudinal direction, and the decapping mold component can drive the two decapping punches to move toward the multi-layer circuit board structure through the driving of the longitudinal guide component to perform the decapping operation.
優選地,所述去蓋模具構件進一步包含兩個伸縮壓板,分別可伸縮地設置於所述模具本體的底面,並且與兩個所述去蓋沖頭圍繞形成一矩形區域。 Preferably, the decapping mold component further includes two retractable pressing plates, which are respectively retractably arranged on the bottom surface of the mold body and form a rectangular area around the two decapping punches.
優選地,所述去蓋開口是自所述多層電路板結構的頂面往兩個所述金屬阻擋結構的方向凹陷形成,並且所述去蓋開口未涵蓋到兩個所述金屬阻擋結構;其中,所述去蓋結構包含部分的所述第一內層核心基板及部分的所述第二內層核心基板,但並未包含兩個所述金屬阻擋結構。 Preferably, the uncovering opening is formed by being recessed from the top surface of the multi-layer circuit board structure toward the two metal blocking structures, and the uncovering opening does not cover the two metal blocking structures; wherein the uncovering structure includes part of the first inner core substrate and part of the second inner core substrate, but does not include the two metal blocking structures.
優選地,所述印刷電路板的去蓋方法進一步包含:將所述去蓋結構通過所述多層電路板結構中的兩個所述雷射切割凹槽、自所述可剝離印刷油墨的位置處移除。 Preferably, the decapping method of the printed circuit board further comprises: removing the decapping structure from the position where the strippable printing ink is located through the two laser-cut grooves in the multi-layer circuit board structure.
優選地,所述印刷電路板的去蓋方法進一步包含:實施一清洗作業,以將位於所述去蓋開口底部殘餘的所述可剝離印刷油墨清除。 Preferably, the method for removing the cover of the printed circuit board further comprises: performing a cleaning operation to remove the remaining strippable printing ink at the bottom of the removal opening.
優選地,每個所述金屬阻擋結構的面對所述去蓋開口的側壁定義為一金屬阻擋側壁,並且每個所述雷射切割凹槽的面對所述去蓋開口的側壁定義為一雷射切割側壁;其中,所述金屬阻擋側壁與所述雷射切割側壁間具有介於120度至150度之間的一夾角。 Preferably, the side wall of each metal blocking structure facing the uncovering opening is defined as a metal blocking side wall, and the side wall of each laser cutting groove facing the uncovering opening is defined as a laser cutting side wall; wherein the metal blocking side wall and the laser cutting side wall have an angle between 120 degrees and 150 degrees.
本發明的其中一有益效果在於,本發明所提供的印刷電路板的去蓋方法,其能通過“提供一第一內層核心基板;於所述第一內層核心基板的一側表面上形成凸出的兩個金屬阻擋結構,且於所述第一內層核心基板形成自所述側表面凹陷的兩個雷射切割凹槽;其中,所述兩個金屬阻擋結構的內側於所述第一內層核心基板上包圍形成一印刷區域,並且兩個所述雷射切割凹槽緊鄰形成於兩個所述金屬阻擋結構的內側;將一可剝離印刷油墨印刷於所述第一內層核心基板上的兩個所述金屬阻擋結構內側的所述印刷區域,並且所述可剝離印刷油墨能在印刷過程中進一步填入於兩個所述雷射切割凹槽中;將至少一第二內層核心基板設置於所述第一內層核心基板的遠離於兩個所述金屬阻擋結構以及所述可剝離印刷油墨的一側,且將所述至少一第二內層核心基板與所述第一內層核心基板通過一貼合膠層疊合在一起,且通過一線路增層作業,從而形成一多層電路板結構;其中,兩個所述金屬阻擋結構及所述可剝離印刷油墨是埋設於所述多層電路板結構中;利用一板材去蓋裝置的兩個去蓋沖頭分別對準兩個所述雷射切割凹槽的位置,自所述多層電路板結構的位於所述第二內層核心基板上的表面、往兩個所述雷射切割凹槽的方向進行一去蓋作業;以及將兩個所述去蓋沖頭移除,以使得所述多層電路板結構形成一去蓋開口”的技術方案,以解決可剝離印刷油墨難以剝除的問題,並且能實現對多層電路板的自動化去蓋作業。 One of the beneficial effects of the present invention is that the method for removing the cover of the printed circuit board provided by the present invention can be achieved by "providing a first inner core substrate; forming two protruding metal blocking structures on a side surface of the first inner core substrate, and forming two laser cutting grooves recessed from the side surface on the first inner core substrate; wherein the inner sides of the two metal blocking structures are formed on the first inner core substrate to surround the inner surface of the first inner core substrate; A printing area is formed on the inner side of the two metal barrier structures, and the two laser cutting grooves are formed adjacent to each other; a peelable printing ink is printed on the printing area on the inner side of the two metal barrier structures on the first inner core substrate, and the peelable printing ink can be further filled into the two laser cutting grooves during the printing process; at least one second inner core substrate is arranged far away from the first inner core substrate On one side of the two metal blocking structures and the strippable printing ink, the at least one second inner core substrate and the first inner core substrate are stacked together through a bonding adhesive layer, and a circuit layer addition operation is performed to form a multi-layer circuit board structure; wherein the two metal blocking structures and the strippable printing ink are buried in the multi-layer circuit board structure; two decapping punches of a plate decapping device are used to respectively The technical solution of "aligning the positions of the two laser cutting grooves, performing a decapping operation from the surface of the multi-layer circuit board structure located on the second inner core substrate in the direction of the two laser cutting grooves; and removing the two decapping punches to form a decapping opening in the multi-layer circuit board structure" can solve the problem of strippable printing ink being difficult to strip, and can realize the automated decapping operation of the multi-layer circuit board.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and description and are not used to limit the present invention.
Z:多層電路板結構 Z: Multi-layer circuit board structure
1:第一內層核心基板 1: First inner core substrate
D:金屬阻擋結構 D: Metal blocking structure
D1:金屬阻擋側壁 D1: Metal blocking side wall
C:雷射切割凹槽 C: Laser cutting groove
C1:雷射切割側壁 C1: Laser cutting sidewalls
α:夾角 α: Angle of intersection
I:可剝離印刷油墨 I: Strippable printing ink
R:印刷區域 R: Printing area
2:第二內層核心基板 2: Second inner core substrate
3:外層金屬墊 3: Outer metal pad
PP:貼合膠層 PP: Laminating adhesive layer
TH:貫孔 TH:Through hole
PTH:電鍍通孔 PTH: Plated Through Hole
O:去蓋開口 O: Remove the cover and open the mouth
O1:去蓋結構 O1: Uncovered structure
L1~L8:線路 L1~L8: Line
F:板材去蓋裝置 F: Plate removing device
F1:縱向導引構件 F1: Longitudinal guide component
F2:去蓋模具構件 F2: Remove the cover of the mold components
F21:模具本體 F21: Mold body
F22:去蓋沖頭 F22: Decapping punch
F23:伸縮壓板 F23: Telescopic pressure plate
F24:固定板材 F24: Fixed plate
圖1為本發明實施例印刷電路板的去蓋方法的步驟S110示意圖。 Figure 1 is a schematic diagram of step S110 of the method for removing the cover of a printed circuit board according to an embodiment of the present invention.
圖2為本發明實施例印刷電路板的去蓋方法的步驟S120示意圖。 Figure 2 is a schematic diagram of step S120 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖3為本發明實施例印刷電路板的去蓋方法的步驟S130示意圖。 Figure 3 is a schematic diagram of step S130 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖4為本發明實施例印刷電路板的去蓋方法的步驟S140示意圖。 Figure 4 is a schematic diagram of step S140 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖5為本發明實施例印刷電路板的去蓋方法的步驟S150示意圖。 Figure 5 is a schematic diagram of step S150 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖6為本發明實施例印刷電路板的去蓋方法的步驟S160示意圖。 Figure 6 is a schematic diagram of step S160 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖7為本發明實施例印刷電路板的去蓋方法的步驟S170示意圖。 Figure 7 is a schematic diagram of step S170 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖8為本發明實施例印刷電路板的去蓋方法的步驟S180示意圖。 Figure 8 is a schematic diagram of step S180 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
圖9為圖8區域IX的局部放大示意圖。 Figure 9 is a partial enlarged schematic diagram of area IX in Figure 8.
圖10為本發明實施例板材去蓋裝置的示意圖。 Figure 10 is a schematic diagram of a plate cover removal device according to an embodiment of the present invention.
以下是通過特定的具體實施例來說明本發明所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。 The following is a specific embodiment to illustrate the implementation method disclosed by the present invention. The technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments. The details in this specification can also be modified and changed based on different viewpoints and applications without deviating from the concept of the present invention. In addition, the attached drawings of the present invention are only for simple schematic illustration and are not depicted according to actual size. Please note in advance. The following implementation method will further explain the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention.
[印刷電路板的去蓋方法] [How to remove the cover of printed circuit boards]
請參閱圖1至8所示,本發明實施例提供一種印刷電路板的去蓋方法(a de-capping method of a printed circuit board),特別是提供一種半彎折印刷電路板的去蓋方法,其包括步驟S110、步驟S120、步驟S130、步驟S140、步驟S150、步驟S160、步驟S170、及步驟S180。須說明的是,本發明實施例所載之各步驟的順序與實際的操作方式可視需求而調整,並不限於本實施例所載。本發明實施例印刷電路板的去蓋方法可以在各個步驟之前、在其間、或在其之後提供額外操作,並且所描述之一些操作可以經替代、消除、或重新安置以實現方法之額外實施方式。下文結合圖1至圖8描述半印刷電路板的去蓋方法。 Referring to FIGS. 1 to 8 , the present invention provides a decapping method of a printed circuit board, and in particular, provides a decapping method of a semi-bent printed circuit board, which includes steps S110, S120, S130, S140, S150, S160, S170, and S180. It should be noted that the sequence of the steps and the actual operation method in the present invention can be adjusted according to the needs, and are not limited to those in the present embodiment. The decapping method of the printed circuit board of the present invention can provide additional operations before, during, or after each step, and some of the operations described can be replaced, eliminated, or relocated to realize additional implementations of the method. The following describes the decapping method of a semi-printed circuit board in conjunction with Figures 1 to 8.
圖1為本發明實施例印刷電路板的去蓋方法的步驟S110示意圖。 Figure 1 is a schematic diagram of step S110 of the method for removing the cover of a printed circuit board according to an embodiment of the present invention.
所述步驟S110包含:提供一第一內層核心基板1(又稱芯板,core)。所述第一內層核心基板1的兩個側表面皆形成有金屬銅箔層。在本實施例中,所述第一內層核心基板1的兩個側表面分別形成有線路L5及線路L6。 The step S110 includes: providing a first inner core substrate 1 (also called core). Both side surfaces of the first inner core substrate 1 are formed with a metal copper foil layer. In this embodiment, the two side surfaces of the first inner core substrate 1 are respectively formed with a line L5 and a line L6.
所述步驟S110進一步包含:提供至少一第二內層核心基板2,且將其設置於所述第一內層核心基板1的一側。所述第二內層核心基板2的兩個側表面皆形成有金屬銅箔層。在本實施例中,所述第二內層核心基板2的兩個側表面分別形成有線路L3及線路L4。 The step S110 further includes: providing at least one second inner core substrate 2, and placing it on one side of the first inner core substrate 1. Both side surfaces of the second inner core substrate 2 are formed with a metal copper foil layer. In this embodiment, the two side surfaces of the second inner core substrate 2 are respectively formed with a line L3 and a line L4.
圖2為本發明實施例印刷電路板的去蓋方法的步驟S120示意圖。 Figure 2 is a schematic diagram of step S120 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S120包含:實施一金屬蝕刻作業,以於所述第一內層核心基板1一側表面上形成凸出的兩個金屬阻擋結構D(metal dam structure)。 The step S120 includes: performing a metal etching operation to form two protruding metal dam structures D (metal dam structures) on the surface of one side of the first inner core substrate 1.
所述步驟S120進一步地包含:實施一雷射切割作業,以於所述第一內層核心基板1形成自所述側表面凹陷的兩個雷射切割凹槽C(laser cut groove)。 The step S120 further includes: performing a laser cutting operation to form two laser cut grooves C (laser cut grooves) recessed from the side surface on the first inner core substrate 1.
其中,所述兩個金屬阻擋結構D的內側於第一內層核心基板1上包圍形成一印刷區域R,且所述兩個雷射切割凹槽C是自第一內層核心基板1的側表面凹陷形成,所述兩個雷射切割凹槽C的位置對應於印刷區域R、並且分別緊鄰地形成於兩個金屬阻擋結構D內側。也就是說所述第一內層核心基板1於每個金屬阻擋結構D內側形成有與其緊鄰設置的一個雷射切割凹槽C。 The inner sides of the two metal blocking structures D surround a printing area R on the first inner core substrate 1, and the two laser cutting grooves C are formed by being recessed from the side surface of the first inner core substrate 1. The positions of the two laser cutting grooves C correspond to the printing area R and are formed adjacent to the inner sides of the two metal blocking structures D. In other words, the first inner core substrate 1 forms a laser cutting groove C adjacent to each metal blocking structure D on the inner side.
值得一提的是,在圖2中的兩個金屬阻擋結構D及兩個雷射切割凹槽C是以一橫剖面觀之。若以俯視圖觀之,所述金屬阻擋結構D可以例如是兩個長條狀的壩,以包圍形成有所述印刷區域R,但本發明不受限於此,所述金屬阻擋結構D也可以例如是一個連續的環狀結構(圖未繪示),以包圍形成所述印刷區域R。 It is worth mentioning that the two metal blocking structures D and the two laser cutting grooves C in FIG. 2 are viewed in a cross-section. If viewed from a top view, the metal blocking structure D can be, for example, two long strip-shaped dams to surround the printing area R, but the present invention is not limited thereto. The metal blocking structure D can also be, for example, a continuous ring structure (not shown) to surround the printing area R.
更具體地說,所述金屬蝕刻作業是對第一內層核心基板1上的金屬銅箔層進行蝕刻(如:濕式蝕刻或乾式蝕刻),以將部分的所述金屬銅箔層移除,從而在所述第一內層核心基板1上形成所述兩個凸出的金屬阻擋結構D。 More specifically, the metal etching operation is to perform etching (such as wet etching or dry etching) on the metal copper foil layer on the first inner core substrate 1 to remove part of the metal copper foil layer, thereby forming the two protruding metal blocking structures D on the first inner core substrate 1.
在本發明的一些實施方式中,在所述每個金屬阻擋結構D中,所述金屬阻擋結構D的材質為銅金屬,並且所述金屬阻擋結構D的一橫剖面大致呈矩形(如圖2)或呈梯形(圖未繪示)。所述金屬阻擋結構D的寬度是介於30微米至600微米、優選介於30微米至175微米、特優選介於50微米至155微米。所述金屬阻擋結構D的高度H介於15微米至300微米、且優選介於17.5微米至280微米。 In some embodiments of the present invention, in each of the metal barrier structures D, the material of the metal barrier structure D is copper metal, and a cross-section of the metal barrier structure D is roughly rectangular (as shown in FIG. 2 ) or trapezoidal (not shown). The width of the metal barrier structure D is between 30 microns and 600 microns, preferably between 30 microns and 175 microns, and particularly preferably between 50 microns and 155 microns. The height H of the metal barrier structure D is between 15 microns and 300 microns, and preferably between 17.5 microns and 280 microns.
在本發明的一些實施方式中,所述雷射切割作業是利用一雷射切割機(如:PCB雷射切割機),對所述第一內層核心基板1進行雷射切割,以移除部分的所述第一內層核心基板1的材料。 In some embodiments of the present invention, the laser cutting operation is to use a laser cutting machine (such as a PCB laser cutting machine) to perform laser cutting on the first inner core substrate 1 to remove part of the material of the first inner core substrate 1.
藉此,所述第一內層核心基板1能形成兩個凹陷的雷射切割凹槽C。在本實施例中,所述每個雷射切割凹槽C的形狀皆大致呈V字形,但本發明不受限於此。另,所述每個雷射切割凹槽C的深度可依據產品的設計需求進行調整。 Thereby, the first inner core substrate 1 can form two concave laser cutting grooves C. In this embodiment, the shape of each laser cutting groove C is roughly V-shaped, but the present invention is not limited to this. In addition, the depth of each laser cutting groove C can be adjusted according to the design requirements of the product.
圖3為本發明實施例印刷電路板的去蓋方法的步驟S130示意圖。 Figure 3 is a schematic diagram of step S130 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S130包含:實施一印刷作業,以將一可剝離印刷油墨I印刷於該第一內層核心基板1上兩個金屬阻擋結構D內側的印刷區域R,且可剝離印刷油墨I能在印刷過程中,進一步填入於兩個雷射切割凹槽C中。 The step S130 includes: performing a printing operation to print a strippable printing ink I on the printing area R inside the two metal blocking structures D on the first inner core substrate 1, and the strippable printing ink I can be further filled into the two laser-cut grooves C during the printing process.
本發明實施例的印刷電路板的去蓋方法能通過金屬阻擋結構D及雷射切割凹槽C的設計,從而能避免可剝離印刷油墨I在印刷的過程中發生溢出的情況,並且能輔助提升可剝離印刷油墨I在後續剝離作業中的剝離效率及清除效果。 The decapping method of the printed circuit board of the embodiment of the present invention can prevent the strippable printing ink I from overflowing during the printing process through the design of the metal blocking structure D and the laser cutting groove C, and can also help improve the stripping efficiency and cleaning effect of the strippable printing ink I in the subsequent stripping operation.
在材料種類方面,所述可剝離印刷油墨I可以例如是PCB常用的可剝離油墨、金手指保護油墨、抗電鍍油墨、PI或PFG等但不限於可輔助分離的材料。再者,所述步驟S130包含:對所述可剝離印刷油墨I進行陰乾或烘烤,以使得所述可剝離印刷油墨I呈現固化狀態,以利於後續剝離作業。 In terms of material types, the strippable printing ink I can be, for example, commonly used strippable ink for PCB, gold finger protection ink, anti-plating ink, PI or PFG, etc., but not limited to materials that can assist separation. Furthermore, the step S130 includes: drying or baking the strippable printing ink I in the shade so that the strippable printing ink I is in a solidified state, which is conducive to subsequent stripping operations.
圖4為本發明實施例印刷電路板的去蓋方法的步驟S140示意圖。 Figure 4 is a schematic diagram of step S140 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S140包含:將所述至少一第二內層核心基板2設置於第一內層核心基板1的遠離於兩個金屬阻擋結構D及可剝離印刷油墨I的一側,且將所述至少一第二內層核心基板2與第一內層核心基板1通過一貼合膠層PP(如Prepreg膠片)疊合在一起。 The step S140 includes: placing the at least one second inner core substrate 2 on a side of the first inner core substrate 1 away from the two metal blocking structures D and the strippable printing ink I, and laminating the at least one second inner core substrate 2 and the first inner core substrate 1 together through a bonding adhesive layer PP (such as Prepreg film).
所述步驟S140進一步包含:通過一線路增層作業,於所述第一內層核心基板1以及第二內層核心基板2的兩側上分別增層兩個外層線路(如:線路L2及線路L7),以形成一多層電路板結構Z;並且所述步驟S140進一步包含:形成貫穿於所述多層電路板結構Z的一貫孔TH(through hole)。 The step S140 further includes: adding two outer layers of circuits (such as circuit L2 and circuit L7) on both sides of the first inner core substrate 1 and the second inner core substrate 2 through a circuit layer adding operation to form a multi-layer circuit board structure Z; and the step S140 further includes: forming a through hole TH (through hole) penetrating the multi-layer circuit board structure Z.
所述可剝離印刷油墨I是印刷於該第一內層核心基板1上兩個金屬阻擋結構D內側的印刷區域R,並且可剝離印刷油墨I能在印刷過程中,是進一步填入於兩個雷射切割凹槽C中。 The strippable printing ink I is printed on the printing area R inside the two metal blocking structures D on the first inner core substrate 1, and the strippable printing ink I can be further filled into the two laser-cut grooves C during the printing process.
更具體地說,在本實施例中,形成於所述第一內層核心基板1上的兩個金屬阻擋結構D以及可剝離印刷油墨I是埋設至多層電路板結構Z中。 More specifically, in this embodiment, the two metal blocking structures D formed on the first inner core substrate 1 and the strippable printing ink I are embedded in the multi-layer circuit board structure Z.
圖5為本發明實施例印刷電路板的去蓋方法的步驟S150示意圖。 Figure 5 is a schematic diagram of step S150 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S150包含:實施一電鍍作業,以於所述貫孔TH的內側壁上形成電鍍層,進而使所述貫孔TH形成為一電鍍通孔PTH(plating through hole);並且另外實施一外層線路作業,以於所述多層電路板結構Z兩側表面上分別形成兩個外層線路(如線路L1及線路L8),並且於外層線路上形成一外層金屬墊3(如底面線路L8上的外層金屬墊3),但本發明不受限於此。 The step S150 includes: performing an electroplating operation to form an electroplating layer on the inner wall of the through hole TH, thereby forming the through hole TH into an electroplating through hole PTH (plating through hole); and performing an outer layer circuit operation to form two outer layer circuits (such as circuit L1 and circuit L8) on the two side surfaces of the multi-layer circuit board structure Z, and forming an outer layer metal pad 3 on the outer layer circuit (such as the outer layer metal pad 3 on the bottom surface circuit L8), but the present invention is not limited thereto.
在本實施例中,所述電鍍通孔PTH是貫穿於第一內層核心基板1以及所述至少一第二內層核心基板2,並且位於所述兩個金屬阻擋結構D以及可剝離印刷油墨I的一側,而並未貫穿或重疊於兩個金屬阻擋結構D及可剝離印刷油墨I。 In this embodiment, the electroplated through hole PTH penetrates the first inner core substrate 1 and the at least one second inner core substrate 2, and is located on one side of the two metal blocking structures D and the strippable printing ink I, but does not penetrate or overlap the two metal blocking structures D and the strippable printing ink I.
圖6為本發明實施例印刷電路板的去蓋方法的步驟S160示意圖。 Figure 6 is a schematic diagram of step S160 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S160包含:利用一板材去蓋裝置F對所述多層電路板結構Z進行一去蓋作業。 The step S160 includes: using a plate decapping device F to perform a decapping operation on the multi-layer circuit board structure Z.
請一併參閱圖10,所述板材去蓋裝置F包含一縱向導引構件F1及可移動設置於所述縱向導引構件F1上的一去蓋模具構件F2。所述去蓋模具構件F2能於縱向導引構件F1上沿著一縱向方向上下移動。 Please refer to FIG. 10 , the sheet material removing device F comprises a longitudinal guide member F1 and a removing mold member F2 movably disposed on the longitudinal guide member F1. The removing mold member F2 can move up and down along a longitudinal direction on the longitudinal guide member F1.
進一步地說,所述縱向導引構件F1可以例如是一滑台氣缸。 Furthermore, the longitudinal guide member F1 may be, for example, a slide cylinder.
所述去蓋模具構件F2包含一模具本體F21及兩個去蓋沖頭F22。在本實施例中,所述去蓋模具構件F2進一步包含兩個伸縮壓板F23(圖10僅顯示一個伸縮壓板,另一個設置於後側而被遮住),但不受限於此。 The decapping mold component F2 includes a mold body F21 and two decapping punches F22. In this embodiment, the decapping mold component F2 further includes two retractable pressing plates F23 (Figure 10 only shows one retractable pressing plate, and the other is set at the rear side and is covered), but it is not limited to this.
在本實施例中,所述模具本體F21大致呈六面體的外觀形狀(如:長方體或正方體),但本發明不受限於此。 In this embodiment, the mold body F21 is roughly in the shape of a hexahedron (such as a cuboid or a cube), but the present invention is not limited thereto.
所述模具本體F21能通過一固定板材F24可移動地(可滑動地)設置於縱向導引構件F1上、而可以沿著所述縱向方向上下移動。據此,所述去蓋模具構件F2能通過縱向導引構件F1的驅動、而朝多層電路板結構Z移動。 The mold body F21 can be movably (slidably) disposed on the longitudinal guide member F1 through a fixed plate F24, and can move up and down along the longitudinal direction. Accordingly, the decapping mold member F2 can be moved toward the multi-layer circuit board structure Z by driving the longitudinal guide member F1.
所述兩個去蓋沖頭F22間隔且固定設置於模具本體F21底面,且所述兩個去蓋沖頭F22經配置對多層電路板結構Z進行去蓋作業(如圖6)。 The two decapping punches F22 are spaced and fixedly disposed on the bottom surface of the mold body F21, and the two decapping punches F22 are configured to perform decapping operations on the multi-layer circuit board structure Z (as shown in FIG6).
更具體地說,所述板材去蓋裝置F通過縱向導引構件F1帶動去蓋模具構件F2朝著所述多層電路板結構Z的位於第二內層核心基板2上的表面(即:層電路板結構Z的頂面)移動。 More specifically, the sheet material removing device F drives the removing mold component F2 to move toward the surface of the multi-layer circuit board structure Z located on the second inner core substrate 2 (i.e., the top surface of the multi-layer circuit board structure Z) through the longitudinal guide component F1.
所述兩個伸縮壓板F23大致呈矩形板體狀,並且間隔且可伸縮地設置於模具本體F21的底面、且位於兩個去蓋沖頭F22的兩側、而與兩個去蓋沖頭F22大致圍繞形成一矩形區域,但本發明不受限於此。 The two retractable pressing plates F23 are roughly rectangular plate-shaped, and are spaced and retractably arranged on the bottom surface of the mold body F21, and are located on both sides of the two decapping punches F22, and roughly surround the two decapping punches F22 to form a rectangular area, but the present invention is not limited thereto.
在所述去蓋作業中,所述板材去蓋裝置F的兩個去蓋沖頭F22經配置分別對準兩個雷射切割凹槽C的位置,自所述多層電路板結構Z位於第二內層核心基板2上的表面、往兩個雷射切割凹槽C的方向進行盲撈,且在盲撈的過程中,所述兩個去蓋沖頭F22是分別與兩個雷射切割凹槽C部分地重疊, 並將部分的填入於雷射切割凹槽C中的可剝離印刷油墨I移除。另,所述每個去蓋沖頭F22的一盲撈深度是小於多層電路板結構Z的厚度,也就是說,所述每個去蓋沖頭F22在去蓋作業結束後,並未貫穿於所述多層電路板結構Z。 In the decapping operation, the two decapping punches F22 of the sheet decapping device F are configured to align with the positions of the two laser cutting grooves C, and blindly pick up from the surface of the multi-layer circuit board structure Z located on the second inner core substrate 2 in the direction of the two laser cutting grooves C. In the process of blind picking, the two decapping punches F22 partially overlap with the two laser cutting grooves C, and partially remove the strippable printing ink I filled in the laser cutting grooves C. In addition, the blind picking depth of each decapping punch F22 is less than the thickness of the multi-layer circuit board structure Z, that is, each decapping punch F22 does not penetrate the multi-layer circuit board structure Z after the decapping operation is completed.
請繼續參閱圖6所示,在本實施例中,所述每個去蓋沖頭F22並非對準其對應的雷射切割凹槽C的中心線位置進行盲撈,所述每個去蓋沖頭F22是以對應的雷射切割凹槽C的中心線略偏離印刷區域R的位置進行盲撈,以利於後續的去蓋作業,但本發明不受限於此。 Please continue to refer to FIG. 6. In this embodiment, each decapping punch F22 is not aligned with the center line position of the corresponding laser cutting groove C for blind picking. Each decapping punch F22 is slightly offset from the printing area R by the center line of the corresponding laser cutting groove C to facilitate the subsequent decapping operation, but the present invention is not limited thereto.
進一步地說,當所述兩個去蓋沖頭F22對多層電路板結構Z進行去蓋作業時,所述兩個伸縮壓板F23可伸縮地抵押於多層電路板結構Z頂面,並且抵押於多層電路板結構Z頂面上的待去蓋部位的以外的部分。 Furthermore, when the two decapping punches F22 perform decapping operations on the multi-layer circuit board structure Z, the two retractable pressing plates F23 can be retractably secured to the top surface of the multi-layer circuit board structure Z, and secured to the portion of the top surface of the multi-layer circuit board structure Z other than the portion to be decapped.
圖7為本發明實施例印刷電路板的去蓋方法的步驟S170示意圖。 Figure 7 is a schematic diagram of step S170 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S170包含:將所述板材去蓋裝置F的兩個去蓋沖頭F22通過縱向導引構件F1的驅動,而朝遠離多層電路板結構Z的方向移動,從而將所述兩個去蓋沖頭F22自多層電路板結構Z上移除,以使所述多層電路板結構Z能形成一去蓋開口O,並且另外形成一去蓋結構O1。 The step S170 includes: moving the two decapping punches F22 of the sheet decapping device F in a direction away from the multi-layer circuit board structure Z by driving the longitudinal guide member F1, thereby removing the two decapping punches F22 from the multi-layer circuit board structure Z, so that the multi-layer circuit board structure Z can form a decapping opening O, and further form a decapping structure O1.
更具體地說,所述去蓋開口O是自多層電路板結構Z的頂面(即:位於第二內層核心基板2上的表面)往兩個金屬阻擋結構D的方向凹陷形成。再者,所述去蓋開口O的範圍未涵蓋到兩個金屬阻擋結構D。 More specifically, the uncovering opening O is formed by being recessed from the top surface of the multi-layer circuit board structure Z (i.e., the surface located on the second inner core substrate 2) toward the two metal blocking structures D. Furthermore, the scope of the uncovering opening O does not cover the two metal blocking structures D.
另外,所述去蓋結構O1為去蓋作業後所產生的廢料,並且所述去蓋結構O1包含部分的第一內層核心基板1及部分的第二內層核心基板2,但並未包含兩個金屬阻擋結構D。 In addition, the decapping structure O1 is waste generated after the decapping operation, and the decapping structure O1 includes part of the first inner core substrate 1 and part of the second inner core substrate 2, but does not include two metal blocking structures D.
圖8為本發明實施例印刷電路板的去蓋方法的步驟S180示意圖。 Figure 8 is a schematic diagram of step S180 of the method for removing the cover of the printed circuit board according to an embodiment of the present invention.
所述步驟S180包含:將所述去蓋結構O1通過多層電路板結構Z中的兩個雷射切割凹槽C、自可剝離印刷油墨I的位置處移除。 The step S180 includes: removing the decapping structure O1 from the position where the strippable printing ink I is located through two laser-cut grooves C in the multi-layer circuit board structure Z.
所述步驟S180進一步包含:實施一清洗作業,從而將位於所述去蓋開口O底部的殘餘的可剝離印刷油墨I清除。 The step S180 further includes: performing a cleaning operation to remove the remaining strippable printing ink I at the bottom of the decapping opening O.
在本實施例中,所述清洗作業是利用化學藥劑對位於去蓋開口O底部的殘餘油墨進行清洗。其中,所述化學藥劑可以例如是含有改性醇醚的化學藥劑,但本發明不受限於此。 In this embodiment, the cleaning operation is to use a chemical agent to clean the residual ink at the bottom of the decapping opening O. The chemical agent may be, for example, a chemical agent containing a modified alcohol ether, but the present invention is not limited thereto.
如圖9所示,所述每個金屬阻擋結構D的面對去蓋開口O的側壁定義為一金屬阻擋側壁D1,並且所述每個雷射切割凹槽C的面對去蓋開口O的側壁定義為一雷射切割側壁C1。所述金屬阻擋側壁D1與雷射切割側壁C1之間具有一夾角α,並且所述夾角α優選是介於120度至150度之間、且特優選是介於130度至140度之間。舉例而言,所述夾角α可以例如是135度。 As shown in FIG9 , the side wall of each metal blocking structure D facing the uncovering opening O is defined as a metal blocking side wall D1, and the side wall of each laser cutting groove C facing the uncovering opening O is defined as a laser cutting side wall C1. There is an angle α between the metal blocking side wall D1 and the laser cutting side wall C1, and the angle α is preferably between 120 degrees and 150 degrees, and particularly preferably between 130 degrees and 140 degrees. For example, the angle α can be, for example, 135 degrees.
基於所述金屬阻擋側壁D1與雷射切割側壁C1之間具有夾角α,因此能形成一沖洗空間。藉此,所述化學藥劑能在所述金屬阻擋側壁D1與雷射切割側壁C1之間的沖洗空間中進行充分的藥水交換,從而將殘餘油墨充分地清除。 Based on the angle α between the metal blocking side wall D1 and the laser cutting side wall C1, a flushing space can be formed. Thus, the chemical agent can fully exchange the chemical solution in the flushing space between the metal blocking side wall D1 and the laser cutting side wall C1, thereby fully removing the residual ink.
[實施例的有益效果] [Beneficial effects of the embodiment]
本發明的其中一有益效果在於,本發明所提供的印刷電路板的去蓋方法,其能通過“提供一第一內層核心基板;於所述第一內層核心基板的一側表面上形成凸出的兩個金屬阻擋結構,且於所述第一內層核心基板形成自所述側表面凹陷的兩個雷射切割凹槽;其中,所述兩個金屬阻擋結構的內側於所述第一內層核心基板上包圍形成一印刷區域,並且兩個所述雷射切割凹槽緊鄰形成於兩個所述金屬阻擋結構的內側;將一可剝離印刷油墨印刷於所述第一內層核心基板上的兩個所述金屬阻擋結構內側的所述印刷區域,並且所述可剝離印刷油墨能在印刷過程中進一步填入於兩個所述雷射切割凹槽中;將至少一第二內層核心基板設置於所述第一內層核心基板的遠離於兩 個所述金屬阻擋結構以及所述可剝離印刷油墨的一側,且將所述至少一第二內層核心基板與所述第一內層核心基板通過一貼合膠層疊合在一起,且通過一線路增層作業,從而形成一多層電路板結構;其中,兩個所述金屬阻擋結構及所述可剝離印刷油墨是埋設於所述多層電路板結構中;利用一板材去蓋裝置的兩個去蓋沖頭分別對準兩個所述雷射切割凹槽的位置,自所述多層電路板結構的位於所述第二內層核心基板上的表面、往兩個所述雷射切割凹槽的方向進行一去蓋作業;以及將兩個所述去蓋沖頭移除,以使得所述多層電路板結構形成一去蓋開口,並且另外形成一去蓋結構”的技術方案,以解決多層電路板去蓋作業後可剝離印刷油墨難以剝除的問題、及減少可剝離印刷油墨殘留的可能,並且能實現對多層電路板的自動化去蓋作業。 One of the beneficial effects of the present invention is that the method for removing the cover of the printed circuit board provided by the present invention can be achieved by "providing a first inner core substrate; forming two protruding metal blocking structures on a side surface of the first inner core substrate, and forming two laser cutting grooves recessed from the side surface on the first inner core substrate; wherein the inner sides of the two metal blocking structures surround a printing area on the first inner core substrate, and the two The laser cutting groove is formed adjacent to the inner side of the two metal blocking structures; a strippable printing ink is printed on the printing area on the inner side of the two metal blocking structures on the first inner core substrate, and the strippable printing ink can be further filled into the two laser cutting grooves during the printing process; at least one second inner core substrate is arranged on the first inner core substrate away from the two metal blocking structures and the strippable printing ink. The ink is applied to one side of the substrate, and the at least one second inner core substrate is laminated with the first inner core substrate through a bonding adhesive layer, and a circuit layer adding operation is performed to form a multi-layer circuit board structure; wherein the two metal blocking structures and the strippable printing ink are embedded in the multi-layer circuit board structure; two decapping punches of a plate decapping device are respectively aligned with the positions of the two laser cutting grooves, and the positions of the multi-layer circuit board structure are removed. A decapping operation is performed on the surface of the second inner core substrate in the direction of the two laser-cut grooves; and the two decapping punches are removed so that the multi-layer circuit board structure forms a decapping opening, and a decapping structure is formed in addition. The technical solution solves the problem that the strippable printing ink is difficult to remove after the decapping operation of the multi-layer circuit board, and reduces the possibility of the strippable printing ink residue, and can realize the automated decapping operation of the multi-layer circuit board.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The above disclosed contents are only the preferred feasible embodiments of the present invention, and do not limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the contents of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.
Z:多層電路板結構 Z: Multi-layer circuit board structure
1:第一內層核心基板 1: First inner core substrate
D:金屬阻擋結構 D: Metal blocking structure
C:雷射切割凹槽 C: Laser cutting groove
I:可剝離印刷油墨 I: Strippable printing ink
2:第二內層核心基板 2: Second inner core substrate
3:外層金屬墊 3: Outer metal pad
PP:貼合膠層 PP: adhesive layer
PTH:電鍍通孔 PTH: Plated Through Hole
L1~L8:線路 L1~L8: Line
F:板材去蓋裝置 F: Plate removing device
F22:去蓋沖頭 F22: Decapping punch
F23:伸縮壓板 F23: Telescopic pressure plate
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| TW112142578A TWI869027B (en) | 2023-11-06 | 2023-11-06 | De-capping method of printed circuit board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112142578A TWI869027B (en) | 2023-11-06 | 2023-11-06 | De-capping method of printed circuit board |
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| TW202520806A TW202520806A (en) | 2025-05-16 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM583663U (en) * | 2018-02-09 | 2019-09-11 | 大陸商深南電路股份有限公司 | Printed circuit board and electronic apparatus |
| US20230019091A1 (en) * | 2016-03-12 | 2023-01-19 | Ningbo Sunny Opotech Co., Ltd. | Camera module, and photosensitive component thereof and manufacturing method therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230019091A1 (en) * | 2016-03-12 | 2023-01-19 | Ningbo Sunny Opotech Co., Ltd. | Camera module, and photosensitive component thereof and manufacturing method therefor |
| TWM583663U (en) * | 2018-02-09 | 2019-09-11 | 大陸商深南電路股份有限公司 | Printed circuit board and electronic apparatus |
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