TWI868610B - Continuous Airlift Double Chamber Bioreactor - Google Patents
Continuous Airlift Double Chamber Bioreactor Download PDFInfo
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Abstract
本發明公開了一種連續氣舉雙室生物反應器,其包括有內槽、上蓋及外槽,其中內槽內部設有液體水平分佈器,使內槽分成一厭氧反應室及一曝氣反應室,該液體水平分佈器有一水平分佈盤及多數個孔蓋,其中水平分佈盤設有多數個溢流管,各溢流管上端設有多數個固定柱,該各個孔蓋上方設有多固定孔,內部設有凹槽,該孔蓋的固定孔可套接於該溢流管固定柱上端,使該溢流管容置於該孔蓋凹槽內形成有溢流口及開口。本發明連續氣舉雙室生物反應器透過液體水平分佈器設置使內槽分成上下兩個不同反應空間,可確保上下層反應空間不會進行液體的交換,達到下層厭氧和上層好氧之條件,具有降低PHA生產成本及操作費用,並且可以實現工業化生產功效。 The present invention discloses a continuous gas-lift double-chamber bioreactor, which includes an inner tank, an upper cover and an outer tank, wherein a liquid horizontal distributor is arranged inside the inner tank, so that the inner tank is divided into an anaerobic reaction chamber and an aerated reaction chamber, and the liquid horizontal distributor has a horizontal distribution plate and a plurality of hole covers, wherein the horizontal distribution plate is provided with a plurality of overflow pipes, and the upper end of each overflow pipe is provided with a plurality of fixing columns, and the upper end of each hole cover is provided with a plurality of fixing holes, and the inner part is provided with a groove, and the fixing hole of the hole cover can be sleeved on the upper end of the fixing column of the overflow pipe, so that the overflow pipe is accommodated in the groove of the hole cover to form an overflow port and an opening. The continuous airlift double-chamber bioreactor of the present invention is equipped with a liquid horizontal distributor to divide the inner tank into two different reaction spaces, upper and lower, to ensure that the upper and lower reaction spaces do not exchange liquids, to achieve the conditions of anaerobic lower layer and aerobic upper layer, to reduce PHA production costs and operating expenses, and to achieve industrial production effects.
Description
本發明涉及一種生產聚羥基烷酸酯(PHA)的技術領域,特別指一種在同一反應器中進行厭氧產氫酸化後再以好氧生產聚羥基烷酸酯(PHA)的連續氣舉雙室生物反應器。 The present invention relates to a technical field for producing polyhydroxyalkanoate (PHA), and in particular to a continuous gas-lift double-chamber bioreactor for producing polyhydroxyalkanoate (PHA) by anaerobic hydrogenation followed by aerobic production in the same reactor.
聚羥基烷酸酯(PHA)為一生物基微生物生產的聚酯,是由許多微生物在不平衡生長條件下合成的天然熱塑性塑膠,作為細胞內儲存材料。其特性可以完全生物降解成低聚物和單體,再降解為CO2和水,由於其無毒性及高度生物相容性,都對環境無害,與許多常規聚烯烴與聚乳酸(PLA)和聚丁二酸丁二醇酯(PBS)一起被認為是未來的綠色聚合物。因其相似的熱塑性特性,它們有望逐漸取代例如聚丙烯(PP)和低密度聚乙烯(LDPE),非常有前途之散裝材料,可用於大量工業應用,具相當巨大之市場潛力。其中,微生物所合成的PHA最常見者為PHB(polyhydroxybutyrate)與PHV(polyhydroxyvalerate)。 Polyhydroxyalkanoate (PHA) is a polyester produced by bio-based microorganisms. It is a natural thermoplastic plastic synthesized by many microorganisms under unbalanced growth conditions and used as an intracellular storage material. It has the characteristics of being completely biodegradable into oligomers and monomers, and then degraded into CO2 and water. Due to its non-toxicity and high biocompatibility, it is harmless to the environment. Together with many conventional polyolefins, polylactic acid (PLA) and polybutylene succinate (PBS), it is considered to be the green polymer of the future. Due to their similar thermoplastic properties, they are expected to gradually replace polypropylene (PP) and low-density polyethylene (LDPE). They are very promising bulk materials that can be used in a large number of industrial applications and have considerable market potential. Among them, the most common PHAs synthesized by microorganisms are PHB (polyhydroxybutyrate) and PHV (polyhydroxyvalerate).
查,習用合成聚羥基烷酸酯(PHA)方式是使用葡萄糖作為基質在耗氧環境與微生物菌發酵生產聚羥基烷酸酯(PHA),如圖1在曝氣反應槽中生產聚羥基烷酸酯(PHA)系統示意圖所示,圖中生產聚羥基烷酸酯(PHA)主要包括有一料槽11、一鹼液槽12及一曝氣反應槽10,其中該料槽11是以葡萄糖作為料源,再與鹼液槽12中鹼液及微生物菌置入該曝氣反應槽0內再打入空氣進行曝氣發酵反應以產生聚羥基烷酸酯(PHA)。由於使用葡萄
糖等高純度基質的價格高,在不連續的批次進料和批次培養模式下生產,導致聚羥基烷酸酯(PHA)的生產成本高居不下。
According to the conventional method of synthesizing polyhydroxyalkanoate (PHA), glucose is used as a substrate to ferment with microorganisms in an aerobic environment to produce polyhydroxyalkanoate (PHA), as shown in FIG1 , which is a schematic diagram of a polyhydroxyalkanoate (PHA) production system in an aeration reactor. In the figure, the polyhydroxyalkanoate (PHA) production system mainly includes a
為了降低生產成本,於是有以機廢料做為基質合成聚羥基烷酸酯(PHA)的方法,該方法如圖2雙槽生產聚羥基烷酸酯(PHA)系統示意圖所示,該系統主要利用有機質以一厭氧反應槽進行厭氧反應生產揮發性脂肪酸(VFA)再提供給另一曝氣反應槽進行耗氧反應生產聚羥基烷酸酯(PHA)。圖2系統中主要包括有一厭氧反應槽20及一曝氣反應槽30,其中該曝氣反應槽30分別與該鹼液槽31及該厭氧反應槽20連通,該厭氧反應槽20與料槽21連通,該料槽21以有機廢料做為基質提供厭氧反應槽20進行厭氧反應生產乙酸、丙酸、丁酸、戊酸、異戊酸等揮發性脂肪酸(VFA),再將該等揮發性脂肪酸(VFA)與鹼液槽31中鹼液一起送入該曝氣反應槽30進行耗氧反應產生聚羥基烷酸酯(PHA)。由於有機廢料含有大量的營養物質因此被認為是合成聚羥基烷酸酯(PHA)的理想底物。在圖2系統圖中,料槽21中有機廢料經過厭氧反應槽20發酵進行酸化反應產生揮發性脂肪酸(VFA),再進入曝氣反應槽30(批次發酵曝氣反應槽SBR)與微生物菌反應,同時送入鹼液槽31中鹼液與無菌氧氣以產生聚羥基烷酸酯(PHA)。此種方式需經過雙槽反應器(厭氧反應槽20及曝氣反應槽30),且以第一階段產物揮發性脂肪酸(VFA)做為第二階段產聚羥基烷酸酯(PHA)原料,因有較多步驟且設備空間大及複雜之生物反應器缺點。使用此種方法,如美國夏威夷大學所申請的中華民國第092100912號(申請號092100912)發明專利案,其所揭露之「自有機廢料生產可生物降解的熱塑性材料之技術」,該專利系統包含:一第一隔室,用作有機廢料的產酸反應;及一第二隔室,藉由包含R.eutropha、P.oleovoran或其混合物之產生聚羥基脂肪酸酯(PHA)的微生物種的強化培養,用於聚合物的合成,其中該醱酵酸係由第一隔室通過隔板至第二隔室。
In order to reduce production costs, there is a method for synthesizing polyhydroxyalkanoate (PHA) using organic waste as a matrix. The method is shown in the schematic diagram of a double-tank system for producing polyhydroxyalkanoate (PHA) in FIG2 . The system mainly utilizes organic matter to carry out anaerobic reaction in an anaerobic reactor to produce volatile fatty acids (VFA), which are then provided to another aeration reactor for an aerobic reaction to produce polyhydroxyalkanoate (PHA). The system in FIG. 2 mainly includes an
雙槽高生產成本一直是阻礙生物可分解材質普及化的主要因素,為了降低聚羥基脂肪酸酯(PHA)的生產成本並改善其萃取純度,以提升聚羥基脂肪酸酯(PHA)工業化製造生產的經濟效益,目前仍有持續開發新的聚羥基脂肪酸酯(PHA)生產方法的需求。 The high production cost of the dual tank has always been the main factor hindering the popularization of biodegradable materials. In order to reduce the production cost of polyhydroxy fatty acid esters (PHA) and improve its extraction purity, so as to enhance the economic benefits of industrialized production of polyhydroxy fatty acid esters (PHA), there is still a need to continue to develop new polyhydroxy fatty acid esters (PHA) production methods.
本發明主要目的是針對現有雙槽反應器,以第一階段(厭氧反應槽)產物揮發性脂肪酸(VFA)做為第二階段(曝氣反應槽)生產聚羥基脂肪酸酯(PHA)原料,因有較多步驟且設備空間大及複雜之生物反應器中存在的缺點,而提供一種連續氣舉雙室生物反應器,該連續氣舉雙室生物反應器主要由一厭氧反應室及一曝氣反應室構成,且在該厭氧反應室與曝氣反應室之間設置有一液體水平分布器,其中該下方厭氧反應室第一階段之產物氫氣(H2)與揮發性脂肪酸(VFA)經過液體水平分布器上升至上方曝氣反應室,做為第二階段生產聚羥基脂肪酸酯(PHA)原料,使得本發明可以將原本較多步驟且複雜之生物反應器簡化成單槽雙室的一種連續氣舉雙室生物反應器,並利用固定化微生物技術防止細菌隨反應出流液流出而流失,可節省並降低材料成本,並且在固定基質濃度下調整pH及進氣速率,進而生產氫氣與聚羥基脂肪酸酯(PHA)。 The main purpose of the present invention is to provide a continuous gas-lift double-chamber bioreactor for the existing double-tank reactor, which uses the volatile fatty acids (VFA) produced in the first stage (anaerobic reactor) as the raw materials for producing polyhydroxy fatty acid esters (PHA) in the second stage (aeration reactor). The bioreactor has many steps, large equipment space and is complex. The continuous gas-lift double-chamber bioreactor is mainly composed of an anaerobic reaction chamber and an aeration reaction chamber, and a liquid horizontal distributor is arranged between the anaerobic reaction chamber and the aeration reaction chamber, wherein the hydrogen (H 2 ) and volatile fatty acids (VFA) rise to the upper aeration reaction chamber through a liquid horizontal distributor to serve as the raw materials for the second stage production of polyhydroxy fatty acid esters (PHA). The present invention can simplify the original multi-step and complex bioreactor into a single-tank double-chamber continuous gas-lift double-chamber bioreactor, and use immobilized microbial technology to prevent bacteria from being lost with the outflow of the reaction effluent, which can save and reduce material costs, and adjust the pH and air intake rate at a fixed substrate concentration to produce hydrogen and polyhydroxy fatty acid esters (PHA).
為達到上述目的,本發明一種連續氣舉雙室生物反應器,至少包括有一內槽,該內槽上方設有上蓋,外部設有外槽,內槽與外槽之間形成一保溫室;其特徵在於,該內槽內部設置一液體水平分佈器,使該內槽分成上下兩個不同反應空間,下方反應空間為厭氧反應室,上方反應空間為曝氣反應室。 To achieve the above purpose, the present invention provides a continuous airlift double chamber bioreactor, which includes at least an inner tank, an upper cover is provided on the upper part of the inner tank, an outer tank is provided on the outside, and an insulation chamber is formed between the inner tank and the outer tank; the characteristic is that a liquid horizontal distributor is provided inside the inner tank, so that the inner tank is divided into two different reaction spaces, the lower reaction space is an anaerobic reaction chamber, and the upper reaction space is an aerated reaction chamber.
前述液體水平分佈器,包括但不限定為窄槽式、槽式、盤式、筒盤式、管式、噴頭式和壁圈式。液體水平分佈器可根據不同工況進行選擇 和設計。適用本發明液體水平分佈器為圓盤形狀,該圓盤形狀液體水平分佈器的作用是把液體在填料頂部或某一高度上進行均勻的初始分布或再分布,用來提高傳質、傳熱的有效表面,改善相間接觸,從而提高反應器的效率。此外,在反應器液體的流動不是均勻的注塞流,而可能存在溝流、偏流、壁流現象,這將造成反應器的放大效應極端效應。液體在反應器內的不良分佈由反應器內液體溝流引起,會使整個反應器的效率嚴重下降。合理設計選用液體水平分佈器及再分佈器目的的是減少和防止反應器的放大效應,從而減少降低造價或操作費用。 The aforementioned liquid horizontal distributor includes but is not limited to narrow groove type, trough type, disc type, drum disc type, tube type, nozzle type and wall ring type. The liquid horizontal distributor can be selected and designed according to different working conditions. The liquid horizontal distributor applicable to the present invention is in the shape of a disc. The function of the disc-shaped liquid horizontal distributor is to uniformly distribute or redistribute the liquid at the top of the packing or at a certain height, so as to increase the effective surface of mass transfer and heat transfer, improve the phase contact, and thus improve the efficiency of the reactor. In addition, the flow of the liquid in the reactor is not a uniform plug flow, but there may be channel flow, bias flow, and wall flow, which will cause the extreme effect of the amplification effect of the reactor. Poor distribution of liquid in the reactor is caused by the liquid channel in the reactor, which will seriously reduce the efficiency of the entire reactor. The purpose of rationally designing and selecting liquid horizontal distributors and redistributors is to reduce and prevent the amplification effect of the reactor, thereby reducing the cost or operating expenses.
在本發明一實施例中,為可確保上下層反應空間不會進行液體的交換,在同一反應器中可同時達到下層厭氧和上層好氧之條件,提高反應器的效率及節省成本並簡化程序,因此在該反應器內部設置有一圓盤形狀之液體水平分佈器,用以防止上升至上層好氣反應室的揮發性脂肪酸(VFA)回流至下層厭氧反應室,其中該液體水平分佈器包括有一水平分佈盤及多數個孔蓋,其中該水平分佈盤上設有多數個貫穿該水平分佈盤的溢流管,各個溢流管上端設有多數個固定柱,該各個孔蓋上方設有多固定孔,內部設有凹槽,該孔蓋上的固定孔可套接於該溢流管上端固定柱上端,使該溢流管容置於該孔蓋之凹槽內形成多數溢流口及一開口。 In one embodiment of the present invention, in order to ensure that the upper and lower reaction spaces do not exchange liquids, the lower anaerobic and upper aerobic conditions can be achieved simultaneously in the same reactor, thereby improving the efficiency of the reactor, saving costs and simplifying the process. Therefore, a disk-shaped liquid horizontal distributor is provided inside the reactor to prevent the volatile fatty acids (VFA) that rise to the upper aerobic reaction chamber from flowing back to the lower anaerobic reaction chamber, wherein The liquid horizontal distributor includes a horizontal distribution plate and a plurality of hole covers, wherein the horizontal distribution plate is provided with a plurality of overflow pipes penetrating the horizontal distribution plate, and the upper end of each overflow pipe is provided with a plurality of fixing columns, and the upper end of each hole cover is provided with a plurality of fixing holes, and the inner part is provided with a groove, and the fixing holes on the hole cover can be sleeved on the upper end of the fixing column at the upper end of the overflow pipe, so that the overflow pipe is accommodated in the groove of the hole cover to form a plurality of overflow ports and an opening.
在本發明一實施例中,其中該厭氧反應室設有一進料管及一磁石攪拌器,該進料管用以提供輸入有機質料源進入厭氧反應室,該磁石攪拌器,用以提供攪拌有機質料源。 In one embodiment of the present invention, the anaerobic reaction chamber is provided with a feed pipe and a magnetic agitator, wherein the feed pipe is used to provide an input organic material source into the anaerobic reaction chamber, and the magnetic agitator is used to provide stirring of the organic material source.
在本發明一實施例中,其中該曝氣反應室設有酸鹼偵測器、鹼液進料管、進氣管、攪拌器、及出料管,其中該酸鹼偵測器用以提供偵測曝氣反應室液體酸鹼度,該鹼液進料提供輸送鹼液進入曝氣反應室,該進氣管用以提供氧氣進入曝氣反應室,該攪拌器用以提供攪拌曝氣反應室液體, 該出料管用以提供輸出氫氣(H2)及聚羥基脂肪酸酯(PHA)。 In one embodiment of the present invention, the aeration reaction chamber is provided with an acid-base detector, an alkaline liquid feed pipe, an air inlet pipe, an agitator, and a discharge pipe, wherein the acid-base detector is used to detect the acidity and alkalinity of the liquid in the aeration reaction chamber, the alkaline liquid feed is used to transport the alkaline liquid into the aeration reaction chamber, the air inlet pipe is used to provide oxygen to enter the aeration reaction chamber, the agitator is used to stir the liquid in the aeration reaction chamber, and the discharge pipe is used to provide output hydrogen ( H2 ) and polyhydroxy fatty acid ester (PHA).
在本發明一實施例中,其中該循環保溫槽設有回流管及溫水輸送管,用以提供以循環輸送恆溫水進入該循環保溫槽內,使該厭氧反應室及曝氣反應室液體維持恆溫。 In one embodiment of the present invention, the circulating heat preservation tank is provided with a reflux pipe and a warm water delivery pipe, which are used to provide circulating constant temperature water into the circulating heat preservation tank, so that the liquid in the anaerobic reaction chamber and the aeration reaction chamber is maintained at a constant temperature.
在本發明一實施例中,其中該內槽內部設有一環形狀固定盤,該液體水平分佈器係組接於該環形狀固定盤上方。 In one embodiment of the present invention, an annular fixed plate is provided inside the inner tank, and the liquid horizontal distributor is assembled above the annular fixed plate.
習用符號: Common symbols:
10、30:曝氣反應槽 10, 30: Aeration reactor
11、21:料槽 11, 21: Trough
12、31:鹼液槽 12, 31: Alkaline liquid tank
20:厭氧反應槽 20: Anaerobic reactor
本發明符號: Symbol of this invention:
40:連續氣舉雙室生物反應器 40: Continuous airlift double chamber bioreactor
401:料槽 401: Trough
402:鹼液槽 402: Alkaline liquid tank
403:恆溫加熱槽 403: Constant temperature heating tank
404:氣液分離器 404: Gas-liquid separator
405:氣體流量計 405: Gas flow meter
406:收集槽 406: Collection tank
41:內槽 41: Inner groove
42:上蓋 42: Upper cover
43:外槽 43: External groove
44:液體水平分佈器 44: Liquid horizontal distributor
45:保溫室 45: Incubator
451:回流管 451: Reflux pipe
452:輸送管 452:Transmission pipe
46:厭氧反應室 46: Anaerobic reaction chamber
461:進料管 461: Feed pipe
462:磁石攪拌器 462:Magnetic stirrer
47:曝氣反應室 47: Aeration reaction chamber
471:酸鹼偵測器 471: Acid and Alkali Detector
472:進氣管 472: Intake pipe
473:攪拌器 473: Mixer
474:進料管 474: Feed pipe
475:出料管 475: Discharge pipe
48:固定盤 48: Fixed disk
49:水平分佈盤 49: Horizontal distribution plate
50:孔蓋 50: Hole cover
51:溢流管 51: Overflow pipe
52:固定柱 52:Fixed column
53:固定孔 53:Fixing hole
54:凹槽 54: Groove
55:溢流口 55: Overflow port
56:開口 56: Open mouth
圖1為習用在曝氣反應器中生產聚羥基烷酸酯(PHA)示意圖。 Figure 1 is a schematic diagram of the production of polyhydroxyalkanoate (PHA) in an aerated reactor.
圖2為習用雙槽生產聚羥基烷酸酯(PHA)示意圖。 Figure 2 is a schematic diagram of the production of polyhydroxyalkanoate (PHA) using double tanks.
圖3為用本發明較佳實施例連續氣舉雙室生物反應器生產氫氣(H2)及聚羥基烷酸酯(PHA)的系統示意圖。 FIG3 is a schematic diagram of a system for producing hydrogen (H 2 ) and polyhydroxyalkanoate (PHA) using a continuous gas-lift dual-chamber bioreactor according to a preferred embodiment of the present invention.
圖4為本發明較佳實施例連續氣舉雙室生物反應器剖視示意圖。 Figure 4 is a schematic cross-sectional view of a continuous airlift double-chamber bioreactor according to a preferred embodiment of the present invention.
圖5為圖4之A細部放大示意圖。 Figure 5 is an enlarged schematic diagram of detail A in Figure 4.
圖6為本發明較佳實施例連續氣舉雙室生物反應器中較佳液體水平分佈器立體分解示意圖。 Figure 6 is a three-dimensional exploded schematic diagram of a preferred liquid horizontal distributor in a continuous gas-lift double-chamber bioreactor of a preferred embodiment of the present invention.
圖7為圖6之B細部放大示意圖。 Figure 7 is an enlarged schematic diagram of detail B in Figure 6.
圖8為本發明較佳實施例連續氣舉雙室生物反應器中較佳液體水平分佈器立體剖視示意圖。 Figure 8 is a three-dimensional cross-sectional schematic diagram of a preferred liquid horizontal distributor in a continuous gas-lift double-chamber bioreactor of a preferred embodiment of the present invention.
圖9為本發明較佳實施例連續氣舉雙室生物反應器中較佳液體水平分佈器剖視示意圖。 Figure 9 is a schematic cross-sectional view of a preferred liquid horizontal distributor in a continuous gas-lift double-chamber bioreactor of a preferred embodiment of the present invention.
為利貴審查員瞭解本發明之發明特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下, 而其中所使用之圖式,其主旨僅為示意及輔助說明書之用。另在本說明圖示中相同符號代表相同元件說明。 In order to help the examiner understand the features, contents and advantages of the invention and the effects that can be achieved, the invention is described in detail as follows with accompanying drawings and in the form of an embodiment. The drawings used are only for illustration and auxiliary purposes of the manual. In addition, the same symbols in the illustrations of this description represent the same components.
首先請參閱圖3所示,用連續氣舉雙室生物反應器40生產氫氣(H2)及聚羥基烷酸酯(PHA)的較佳實施例系統示意圖,在該系統中主要包括有連續氣舉雙室生物反應器40、料槽401、鹼液槽402、恆溫加熱槽403、氣液分離器404、氣體流量計405及收集槽406。
First, please refer to FIG. 3 , which is a schematic diagram of a preferred embodiment of a system for producing hydrogen (H 2 ) and polyhydroxyalkanoate (PHA) using a continuous gas-lift double-
再參閱如圖3及圖4所示,前述該連續氣舉雙室生物反應器40包括有內槽41、上蓋42、外槽43及液體水平分佈器44;其中該內槽41與外槽43之間形成保溫室45,該液體水平分佈器44設在內槽41內部,使該內槽41分成上下兩個不同反應空間,其中該下方反應空間為厭氧反應室46,上方反應空間為曝氣反應室47。
Referring to FIG. 3 and FIG. 4 , the aforementioned continuous airlift
前述該厭氧反應室46設有進料管461及磁石攪拌器462,該進料管461與料槽401連接,主要提供將料槽401內有機質料源送入厭氧反應室46,該磁石攪拌器462設在厭氧反應室46底部,主要用以提供攪拌有機質料源。
The aforementioned
前述該曝氣反應室47設有酸鹼偵測器471、進氣管472、攪拌器473、鹼液進料管474及出料管475;其中該鹼液進料管474與該鹼液槽402連接,該鹼液槽402係透過該酸鹼偵測器471偵測曝氣反應室47酸鹼度,並適時提供鹼液至曝氣反應室47;該進氣管472係透過一幫浦將氧氣輸送進入該曝氣反應室47底部(鄰近液體水準分佈佈器44上方),提供該曝氣反應室47進行耗氧反應;該攪拌器473係用以提供攪拌曝氣反應室47液體;該出料管475連接氣液分離器404,用以提供將曝氣反應室47產生的氫氣(H2)及聚羥基脂肪酸酯(PHA)輸出至該氣液分離器404,經過氣液分離處理後分離之氫氣(H2)經氣體流量計405可量測獲得氫氣(H2)之含量,聚羥基脂肪酸酯(PHA)則由氣液分
離器404下方流至收集槽406中。
The
前述該保溫室45設有與恆溫加熱槽403連接的回流管451及輸送管452,該恆溫加熱槽403可循環輸送溫水進入該保溫室45內,使該厭氧反應室46與曝氣反應室47維持恆溫狀態,提供較佳反應條件。
The aforementioned
請參閱圖3及4所示,本發明較佳實施例連續氣舉雙室生物反應器40為了確保上下層反應空間不會進行液體的交換(避免上層回流至下層),使該連續氣舉雙室生物反應器40中同時達到下層厭氧和上層好氧之條件,因此在該連續氣舉雙室生物反應器40內部設置有一圓盤形狀之液體水平分佈器44,用以將下層厭氧反應室46產生的揮發性脂肪酸(VFA)液體及氫氣(H2)上升至上層曝氣反應室47中進行耗氧反應,進而獲得氫氣(H2)及聚羥基脂肪酸酯(PHA)。前述該內槽41內壁上設有一環形狀固定盤48,該液體水平分佈器44係固定於該固定盤48上。本實施例中該液體水平分佈器44與該固定盤48為插接方式固定如圖5所示。
Please refer to Figures 3 and 4. In order to ensure that the upper and lower reaction spaces do not exchange liquid (to prevent the upper layer from flowing back to the lower layer), the continuous gas lift
再參閱圖4至圖8所示,前述該液體水平分佈器44包括有一水平分佈盤49及多數個孔蓋50;其中該水平分佈盤49上設有多數個貫穿該水平分佈盤49的溢流管51,各個溢流管51上端設有多數個固定柱52,該各孔蓋50上方設有多數個對應前述該多數個固定柱52數量的固定孔53,在本實施例中設置四個固定柱52及四個固定孔53,該各孔蓋50的內部設有凹槽54如圖7及圖8所示,該固定孔53可套接於該溢流管51的固定柱52上端部位,使該溢流管51容置於該孔蓋50之凹槽54內形成有數個溢流口55及一個環形開口56,透過此液體水平分佈器44之水平分佈盤49及多數個孔蓋50之設計,可以避免上升至上層曝氣反應室個47的揮發性脂肪酸(VFA)回流至下層厭氧反應室46。
Referring to FIGS. 4 to 8 , the aforementioned liquid
使用時如圖3及圖9所示,首先本發明連續氣舉雙室生物反應器40中內槽41利用恆溫加熱槽403以37℃恆溫水循環進入該內槽41與外槽43
之間保溫室45內,使厭氧反應室46與曝氣反應室47維持恆溫。基質料槽401中有機料源以幫浦送入下層厭氧反應室46中與其中之厭氧產氫固定化微生物作用,並經磁石攪拌器462攪拌均勻後,經厭氧發酵產生氫氣(H2)及揮發性脂肪酸(VFA)。厭氧反應室46產生的氫氣(H2)及揮發性脂肪酸(VFA)體經過各個液體水平分佈器44中的各個溢流口55經環形開口56進入上層曝氣反應室47中(如圖9所示),當下層厭氧反應室46持續進料時只會有單一方向溢流進入上層曝氣反應室47中,同時在該曝氣反應室47中打入空氣,使上層曝氣反應室47中的揮發性脂肪酸(VFA)與好氧及固定化微生物進行耗氧反應,上層曝氣反應室47以馬達攪拌器473使其液相混合均勻。上層曝氣反應室47以酸鹼偵測器471連接蠕動幫浦進行酸鹼值(pH)調控,若偵測曝氣反應室47的酸鹼值(pH)因酸化反應低於設定範圍,則會驅動蠕動幫浦導入鹼液(NaOH)調控曝氣反應室47的酸鹼值(pH)。在產聚羥基脂肪酸酯(PHA)的上層曝氣反應室47中的液體水平分佈器44上方放置一進氣管472,並以蠕動幫浦打入空氣進入上層曝氣反應室47中使其成為好氧環境,上層曝氣反應室47中產生的氫氣(H2)及聚羥基脂肪酸酯(PHA)則由出料管475進入氣液分離器404中,氫氣(H2)部分由氣液分離器404上部再經水封進入氣體流量計405進行計算氫氣(H2)產量,聚羥基脂肪酸酯(PHA)由收集槽406收集後再分離出聚羥基脂肪酸酯(PHA)。
When in use, as shown in FIG. 3 and FIG. 9 , first, the
再參考圖9所示,本實施例中在內槽41設置有一液體水平分佈器44使該內槽41分成上下兩個不同反應空間(下層厭氧反應室46與上層曝氣反應室47),可確保上下層反應空間不會進行液體的交換(避免上層回流至下層),該連續氣舉雙室生物反應器40中可同時達到下層厭氧和上層好氧之條件,使得下層厭氧反應室46產生的揮發性脂肪酸(VFA)及氫氣(H2)上升至上層曝氣反應室47中進行耗氧反應,進而獲得氫氣(H2)及聚羥基脂肪酸酯
(PHA),具有降低聚羥基脂肪酸酯(PHA)生產成本及操作費用,並且可以實現工業化生產及具環保功效。
Referring to FIG. 9 , in this embodiment, a liquid
以上所述的實施例為本發明的優選實施方式進行描述,並非對本發明的範圍進行限定,在不脫離本發明設計精神的前提下,本領域普通技術人員對本發明的技術方案做出的各種變形和改進,均應落入本發明權利要求書確定的保護範圍內。 The above-mentioned embodiments are descriptions of the preferred implementation methods of the present invention and do not limit the scope of the present invention. Under the premise of not departing from the design spirit of the present invention, various modifications and improvements made by ordinary technicians in this field to the technical solution of the present invention should fall within the scope of protection determined by the claims of the present invention.
40:連續氣舉雙室生物反應器 40: Continuous airlift double chamber bioreactor
41:內槽 41: Inner groove
42:上蓋 42: Upper cover
43:外槽 43: External groove
44:液體水平分佈器 44: Liquid horizontal distributor
45:保溫室 45: Incubator
451:回流管 451: Reflux pipe
452:輸送管 452:Transmission pipe
46:厭氧反應室 46: Anaerobic reaction chamber
461:進料管 461: Feed pipe
462:磁石攪拌器 462:Magnetic stirrer
47:曝氣反應室 47: Aeration reaction chamber
471:酸鹼偵測器 471: Acid and Alkali Detector
472:進氣管 472: Intake pipe
473:攪拌器 473: Mixer
474:鹼液進料管 474: Alkaline liquid feed pipe
475:出料管 475: Discharge pipe
Claims (7)
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| US20210371793A1 (en) * | 2007-07-30 | 2021-12-02 | Global Life Sciences Solutions Usa Llc | Continuous perfusion bioreactor system |
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