TWI868519B - Substrate processing device, substrate support, method for manufacturing semiconductor device, substrate processing method and program - Google Patents
Substrate processing device, substrate support, method for manufacturing semiconductor device, substrate processing method and program Download PDFInfo
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Abstract
提供一種具備下列構成的技術, 具備第1支撐部及第2支撐部的基板支撐具,該第1支撐部係具有在上下方向取間隔支撐複數的基板之複數的第1支柱,該第2支撐部係被配置於被第1支撐部支撐的複數的基板之間,具有支撐在中央部具有貫通孔的複數的板之複數的第2支柱; 收容基板支撐具的處理室;及 供給氣體至處理室的氣體供給部。 Provided is a technology having the following structure: A substrate support having a first support portion and a second support portion, wherein the first support portion has a plurality of first pillars for supporting a plurality of substrates at intervals in the vertical direction, and the second support portion is disposed between the plurality of substrates supported by the first support portion, and has a plurality of second pillars for supporting a plurality of plates having through holes in the center; A processing chamber for accommodating the substrate support; and A gas supply portion for supplying gas to the processing chamber.
Description
本案是關於基板處理裝置,基板支撐具,半導體裝置的製造方法,基板處理方法及程式。This case is about a substrate processing device, a substrate support, a method for manufacturing a semiconductor device, and a substrate processing method and program.
作為被用在半導體裝置的製造工序的基板處理裝置,例如有在製程管(反應管)的下方設置加載互鎖腔室(下部腔室)的所謂的縱型裝置。如此的基板處理裝置是被構成為使支撐基板的晶舟(基板支撐具)昇降於製程管與加載互鎖腔室之間,且在晶舟被收容於製程管的狀態下對於基板進行預定的處理(例如參照專利文獻1)。 先前技術文獻 專利文獻 As a substrate processing device used in the manufacturing process of semiconductor devices, there is a so-called vertical device in which a loading interlock chamber (lower chamber) is provided below a process tube (reaction tube). Such a substrate processing device is configured to raise and lower a wafer boat (substrate support) supporting a substrate between the process tube and the loading interlock chamber, and to perform a predetermined process on the substrate while the wafer boat is accommodated in the process tube (for example, refer to patent document 1). Prior art document Patent document
專利文獻1:日本特開2002-368062號公報Patent document 1: Japanese Patent Application Publication No. 2002-368062
(發明所欲解決的課題)(The problem that the invention is trying to solve)
本案是在於提供一種可使基板處理的效率提升之技術。 (用以解決課題的手段) This case is to provide a technology that can improve the efficiency of substrate processing. (Means for solving the problem)
若根據本案的一形態,則,則提供一種具備下列構成的技術, 具備第1支撐部及第2支撐部的基板支撐具,該第1支撐部係具有在上下方向取間隔支撐複數的基板之複數的第1支柱,該第2支撐部係被配置於被前述第1支撐部支撐的前述複數的基板之間,具有支撐在中央部具有貫通孔的複數的板之複數的第2支柱; 收容前述基板支撐具的處理室;及 供給氣體至前述處理室的氣體供給部。 [發明的效果] According to one aspect of the present invention, a technology having the following structure is provided: A substrate support having a first support portion and a second support portion, wherein the first support portion has a plurality of first pillars for supporting a plurality of substrates at intervals in the vertical direction, and the second support portion is disposed between the plurality of substrates supported by the first support portion, and has a plurality of second pillars for supporting a plurality of plates having through holes in the center; A processing chamber for accommodating the substrate support; and A gas supply portion for supplying gas to the processing chamber. [Effect of the invention]
若根據本案,則可使基板處理的效率提升。According to this proposal, the efficiency of substrate processing can be improved.
<本案之一形態><One form of this case>
以下,邊參照圖1~圖10邊說明有關本案之一形態。另外,在以下的說明中使用的圖面皆是皆為模式性者,被顯示於圖面的各要素的尺寸的關係、各要素的比率等是不一定與現實者一致。並且,在複數的圖面的相互間也各要素的尺寸的關係、各要素的比率等是不一定一致。Hereinafter, one embodiment of the present invention will be described with reference to FIGS. 1 to 10. In addition, the drawings used in the following description are all schematic, and the relationship between the dimensions of the elements and the ratio of the elements shown in the drawings are not necessarily consistent with the actual ones. Furthermore, the relationship between the dimensions of the elements and the ratio of the elements are not necessarily consistent between multiple drawings.
(1)基板處理裝置的構成 本實施形態的基板處理裝置是被用在半導體裝置的製造工序者,被構成為將處理對象的基板予以各匯集複數片(例如5片)進行處理的縱型基板處理裝置。作為處理對象的基板,例如可舉被製作入半導體積體電路裝置(半導體裝置)的半導體晶圓基板(以下簡稱「晶圓」)。 (1) Structure of substrate processing apparatus The substrate processing apparatus of this embodiment is used in the manufacturing process of semiconductor devices, and is configured as a vertical substrate processing apparatus that processes a plurality of substrates (e.g., 5 substrates) to be processed. As the substrate to be processed, for example, there can be cited a semiconductor wafer substrate (hereinafter referred to as a "wafer") to be manufactured into a semiconductor integrated circuit device (semiconductor device).
如圖1所示般,本實施形態的基板處理裝置是具備縱型處理爐1。縱型處理爐1是具有作為加熱部(加熱機構、加熱系)的加熱器10。加熱器10是圓筒形狀,藉由被支撐於作為保持板的加熱器基底(未圖示)來對於基板處理裝置的設置地板垂直安裝。加熱器10是亦作為以熱使氣體活化(激發)的活化機構(激發部)機能。As shown in FIG. 1 , the substrate processing apparatus of the present embodiment is provided with a vertical processing furnace 1. The vertical processing furnace 1 has a
在加熱器10的內側是與加熱器10同心圓狀地配設有構成反應容器(處理容器)的反應管20。反應管20是具有二重管構成,具備內管(內管)21及同心圓狀地包圍內管21的外管(外管)22。內管21及外管22是分別藉由例如石英(SiO
2)或碳化矽(SiC)等的耐熱性材料所構成。內管21是被形成上端及下端為開口的圓筒形狀。外管22是被形成上端為閉塞且下端為開口的圓筒形狀。內管21的上端部是延伸至外管22的頂部的附近。
On the inner side of the
在內管21的筒中空部是形成對於晶圓200進行處理的處理室23。處理室23是被構成為可在使從處理室23內的一端側(下方側)朝向另一端側(上方側)配列的狀態下收容晶圓200。亦將在處理室23內配列複數片的晶圓200的區域稱為基板配列區域(晶圓配列區域)。又,亦將在處理室23內配列晶圓200的方向稱為基板配列方向(晶圓配列方向)。The
在外管22(反應管20)的下方是配設有下部腔室(加載互鎖腔室)30。下部腔室30是例如藉由不鏽鋼(SUS)等的金屬材料所構成,內徑會與內管21的內徑大略相同,被形成上端為開口且下端為閉塞的圓筒形狀(無蓋有底的圓筒形狀)。下部腔室30是被配設為與內管21連通。在下部腔室30的上端部是設有凸緣31。凸緣31是例如藉由SUS等的金屬材料所構成。凸緣31的上端部是分別卡合於內管21及外管22的下端部,被構成為支撐內管21及外管22亦即反應管20。內管21及外管22是與加熱器10同樣地垂直安裝。在下部腔室30的筒中空部(閉塞空間)是形成有作為用以移載晶圓200的搬送空間機能的移載室(加載互鎖室(load-lock chamber))33。A lower chamber (load interlocking chamber) 30 is provided below the outer tube 22 (reaction tube 20). The
在處理室23內,作為氣體供給部的噴嘴24會被設為貫通內管21及外管22。噴嘴24是例如藉由石英或SiC等的耐熱性材料所構成,被構成為L字型的長噴嘴。噴嘴24是連接氣體供給管51。氣體供給管51是連接2根的氣體供給管52,54,被構成為可往處理室23內供給複數種類在此是2種類的氣體。氣體供給管51,52,54及後述的氣體供給管53,55,56是分別例如藉由SUS等的金屬材料所構成。In the
在氣體供給管52是從氣流的上游側依序設有流量控制器(流量控制部)的質量流控制器(MFC)52a及開閉閥的閥52b。在氣體供給管52的比閥52b更下游側是連接氣體供給管53。在氣體供給管53是從氣流的上游側依序設有MFC53a及閥53b。The
在氣體供給管54是從氣流的上游側依序設有MFC54a及閥54b。在氣體供給管54的比閥54b更下游側是連接氣體供給管55。在氣體供給管55是從氣流的上游側依序設有MFC55a及閥55b。The
下部腔室30的側壁下方是連接氣體供給管56。在氣體供給管56是從氣流的上游側依序設有MFC56a及閥56b。The lower side wall of the
被連接至氣體供給管51的前端部的噴嘴24是被設為在內管21的內壁與晶圓200之間的空間,沿著內管21的內壁,從處理室23的下部區域延伸至上部區域(朝向晶圓200的配列方向上方立起。亦即,噴嘴24是被設為在配列有晶圓200的晶圓配列區域的側方的水平包圍晶圓配列區域的區域沿著晶圓配列區域。在噴嘴24的側面是設有供給氣體的氣體供給孔24a。氣體供給孔24a是開口為朝向反應管20的中心,可朝向晶圓200供給氣體。氣體供給孔24a是在與被支撐於後述的基板支撐具的晶圓200對向的位置從反應管20(噴嘴24)的下部到上部設置複數個。The
從氣體供給管52是可將第1處理氣體(第1成膜氣體)的原料氣體(原料)經由MFC52a、閥52b、氣體供給管51、噴嘴24來朝處理室23內供給。所謂原料氣體是氣體狀態的原料,例如藉由使在常溫常壓下為液體狀態的原料氣化而取得的氣體,或在常溫常壓下為氣體狀態的原料等。The raw material gas (raw material) of the first processing gas (first film-forming gas) can be supplied from the
從氣體供給管54是可將第2處理氣體(第2成膜氣體)的反應氣體(反應體)經由MFC54a、閥54b、氣體供給管51、噴嘴24來朝處理室23內供給。The reaction gas (reactant) of the second processing gas (second film-forming gas) can be supplied from the
從氣體供給管53,55是可將惰性氣體分別經由MFC53a,55a、閥53b,55b、氣體供給管51,52,54、噴嘴24來朝處理室23內供給。惰性氣體是作為淨化氣體、稀釋氣體或載流氣體作用。The inert gas can be supplied from the
從氣體供給管56是可將惰性氣體經由MFC56a、閥56b來朝下部腔室30內供給。惰性氣體是作為淨化氣體作用。The inert gas can be supplied from the
主要藉由氣體供給管52、MFC52a、閥52b來構成第1處理氣體供給系(第1處理氣體供給部)。亦可思考將氣體供給管51、噴嘴24含在第1處理氣體供給系中。主要藉由氣體供給管54、MFC54a、閥54b來構成第2處理氣體供給系(第2處理氣體供給部)。亦可思考將氣體供給管51、噴嘴24含在第2處理氣體供給系中。主要藉由氣體供給管53,55、MFC53a,55a、閥53b,55b來構成第1惰性氣體供給系(第1惰性氣體供給部)。亦可思考將氣體供給管51,52,54、噴嘴24含在第1惰性氣體供給系中。主要藉由氣體供給管56、MFC56a、閥56b來構成第2惰性氣體供給系(第2惰性氣體供給部)。The first processing gas supply system (first processing gas supply unit) is mainly composed of the
在外管22的下端部是以包圍外管22的周圍之方式形成有作為氣體的滯留空間的排氣緩衝的抽吸(pumping)部26。抽吸部26是被配置於比被設為包圍外管22的加熱器10更下方。抽吸部26是連通至內管21與外管22之間的圓環狀的空間的排氣流路25,被構成為使流通於排氣流路25的氣體暫時性地滯留。At the lower end of the
在內管21的下方是設有從內管21的內側及移載室33將氣體排出至抽吸部26的開口27。開口27是在與抽吸部26對向的位置,盡可能接近下部腔室30的位置,沿著內管21的周方向來設置複數個。Below the
抽吸部26是連接將滯留於抽吸部26的氣體排氣的排氣管61。排氣管61是經由作為檢測出處理室23內的壓力的壓力檢測器(壓力檢測部)之壓力感測器62及作為壓力調整器(壓力調整部)的APC(Auto Pressure Controller)閥63來連接作為真空排氣裝置的真空泵64。APC閥63是被構成為藉由在使真空泵64作動的狀態下開閉,可進行處理室23內的真空排氣及真空排氣停止,進一步,在使真空泵64作動的狀態下,根據藉由壓力感測器62所檢測出的壓力資訊來調節閥開度,可調整處理室23內的壓力。主要藉由排氣管61、APC閥63、壓力感測器62來構成排氣系亦即排氣管線。亦可思考將排氣流路25、抽吸部26、真空泵64含在排氣系中。The
在下部腔室30的側壁上方是設有基板搬入搬出口32。經由基板搬入搬出口32,藉由未圖示的搬送機械手臂,晶圓200移動於移載室33的內外。在移載室33內進行往後述的基板支撐具的晶圓200的裝填、來自基板支撐具的晶圓200的脫裝。A substrate loading/unloading
基板支撐具是被構成為使複數片(例如5片)的晶圓200以水平姿勢且彼此中心一致的狀態下,排列於垂直方向而多段支撐,亦即空出間隔而使配列。基板支撐具是至少以支撐晶圓200的基板支撐部(第1支撐部)41及支撐隔板(板(plate))46d的隔板支撐部(第2支撐部)46所構成。基板支撐具是例如藉由石英或SiC等的耐熱性材料所構成。在基板支撐具的下部是配設有例如藉由石英或SiC等的耐熱性材料所構成的隔熱板會以水平姿勢多段支撐的隔熱部42。隔熱板是亦可以例如藉由石英或SiC等的耐熱性材料所構成的罩來覆蓋。隔熱部42是亦可利用例如藉由石英或SiC等的耐熱性材料所構成的隔熱筒來構成。The substrate support is configured to support a plurality of wafers 200 (e.g., 5 wafers) in a horizontal position and in a state where the centers of the
基板支撐部41是如圖2所示般,在基部41a支撐複數的支柱(第1支柱)41c,具有藉由以等間距安裝於此複數的支柱41c的基板保持構件(支撐部)41d來以預定的間隔支撐複數的晶圓200於上下方向的構成。基板支撐部41是基部41a、支柱41c及基板保持構件41d會藉由一體構造或個別構造所構成。As shown in FIG. 2 , the
隔板支撐部46是如圖2所示般,複數片的隔板46d會以預定的間距固定在被支撐於基部46a與頂板46b之間的支柱(第2支柱)46c。隔板支撐部46是基部46a、頂板46b、支柱46c及隔板46d會藉由一體構造或個別構造所構成。As shown in Fig. 2, the
藉由被安裝於支柱41c的基板保持構件41d來支撐的複數的晶圓200之間是藉由在上下方向以預定的間隔固定(支撐)在被支撐於隔板支撐部46的支柱46c的隔板46d所隔開。在此,隔板46d是被配置於晶圓200的上方及下方的任一或雙方。The plurality of
被載置於基板支撐部41的複數的晶圓200的預定的間隔是與被固定於隔板支撐部46的隔板46d的上下的間隔相同。被多段設置的隔板46的間隔是依據晶圓200表面積來設定。例如,相對於未處理的晶圓200,處理後的晶圓200的表面積成為50~200倍(例如100倍)時,各隔板46d的間隔是被設定成10~60mm(例如約20mm)。藉由設為如此,可將氣體供給至晶圓的中央,可有助於膜的均一性。The predetermined intervals of the plurality of
隔板(環板(ring plate))46d是如圖3所示般,以在中央部具有貫通孔(孔、穴)46e的環形狀所構成。貫通孔46e的直徑(隔板46d的內徑)是被設定成相對於晶圓200的直徑,1/6~3/4程度。藉此,可不影響氣體的流動進行處理。隔板46d的直徑(外徑)是如圖4所示般,被形成比晶圓200的直徑更大。隔板46d的直徑是被設定成晶圓200的直徑的1.03~1.30倍。例如,當晶圓的直徑為300mm時,隔板46d的直徑是310~400mm。The partition (ring plate) 46d is formed in a ring shape having a through hole (hole, cavity) 46e in the center as shown in FIG3. The diameter of the through
在本實施形態中,為了隔板支撐部46的隔板46d與晶圓200(基板支撐部41的基板保持構件41d)的間隔設為可變的構造,而隔板支撐部46及基板支撐部41分別設為獨立的構成,設為可將隔板支撐部46及基板支撐部41的一方或雙方驅動於上下方向的構成(可變構成)。藉此,可將被載置於基板保持構件41d上的晶圓200載置於隔板46d上,或將被載置於隔板46d上的晶圓200載置於基板保持構件41d上。又,可使晶圓200移動於任意的高度,因此可調整成膜分佈。In this embodiment, in order to make the distance between the
在相對地移動於上下方向的隔板支撐部46及基板支撐部41中,必須防止隔板支撐部46的隔板46d與基板支撐部41的支柱41c及基板保持構件41d衝突。In the
為了使不與基板支撐部41的支柱41c及基板保持構件41d衝突,如圖3所示般,在隔板46d是形成複數處從正上方投影支柱41c及基板保持構件41d般的形狀的缺口部46f。亦即,被形成於圖3所示的隔板46d的缺口部46f是除了被構成為迴避與支柱41c的衝突之作為第1凹部的缺口以外,更包含被構成為迴避與基板保持構件41d的衝突(亦即可收容基板保持構件41d)之作為第2凹部的缺口。In order to avoid collision with the
如圖5所示般,在構成隔板支撐部46的頂板46b與隔板46d是分別形成有缺口部46f。藉此,即使基板支撐部41為以一體構造構成時,對於基板支撐部41,也可從上下方向設置隔板支撐部46。As shown in Fig. 5, the
如圖6所示般,在隔板46d與支柱41c之間是形成有間隙。被形成於隔板46d的缺口部46f的各部的尺寸是相對於從正上方投影支柱41c及基板保持構件41d時的尺寸,設為大2至4mm的尺寸。若比2mm窄,則隔板46d會有與支柱41c或基板保持構件41d接觸的可能性。另一方面,若比4mm更大,則從隔板46d與支柱41c或基板保持構件41d的間隙往上方或下方的氣體的流出量・流入量會變多,氣體的流動混亂,恐有被保持於隔板46d的晶圓200的表面的氣體的流動的控制亂之虞。As shown in FIG6 , a gap is formed between the
藉由將缺口部46f的各部的尺寸與支柱41c的尺寸的關係設為上述般的關係,可縮小隔板46d與支柱41c之間的氣體流路剖面。藉此,可壓低在隔板46d的上下的空間的氣體的流入・流出,可精度佳控制被保持於隔板46d的晶圓200的表面的氣體的流動。By setting the relationship between the dimensions of each part of the
晶圓200的高度位置是可至少設定二個。第一個是如圖2所示般,搬送晶圓200的高度。第二個是如圖1所示般,製程時的高度。搬送時的高度是被載置於基板保持構件41d的高度。製程時的高度是被直接乘載(載置)於隔板46d的高度。The height position of the
如圖2及圖7所示般,經由基板搬入搬出口32來進行往基板支撐具的晶圓200的裝填及從基板支撐具的晶圓200的脫裝時(晶圓200的搬送時),複數的隔板46d是分別以在晶圓200被裝填於基板支撐部41時不會有接觸於晶圓200的情形之方式配設於基板支撐部41的基板保持構件41d的下方(基板保持構件41d與基板保持構件41d之間的高度的位置)。As shown in Figures 2 and 7, when the
如圖1及圖8所示般,晶圓200的裝填後,基板保持構件41d是移動至比隔板46d更下方,使晶圓200的外周支撐於隔板46d,藉此支撐晶圓200。如圖1及圖8所示般,在晶圓200的處理時,藉由被乘載於隔板46d之上,按每個晶圓200進行空間遮斷。雖隔板46d設為環形狀,但藉由晶圓200接觸(直接乘載)於隔板46d而堵塞貫通孔46e,空間分離成為可能。As shown in FIG. 1 and FIG. 8 , after the
例如,處理溫度為400~800℃,隔板46d因為繼續處理,所以溫度變高。晶圓200的裝填時,相對於隔板46d的溫度,晶圓200的溫度低。因此,為了防止晶圓200因為熱的急遽的變化而彎曲,在晶圓200的溫度成為處理溫度的-100~0℃之後,改變晶圓200的高度位置來直接乘載於隔板46d或進行直接放置於隔板46d的動作的時機是設為基板支撐具往可開始製程的位置配置之後。For example, when the processing temperature is 400 to 800°C, the temperature of the
在隔板46d乘載晶圓200時,為了防止成膜所致的隔板46d與晶圓200的黏著,例如亦可在隔板46d至少設置1個0.1~3mm的突起,具體而言3點,作為3點支撐,晶圓200的背面與隔板46d間的距離設為0.1~3mm。When the
在被設置於隔板支撐部46的下部的隔熱部42,為了防止與上下移動的基板支撐部41的一部分(支柱41c)的衝突,而設有與被設在隔板46d的缺口部46f同樣的凹部。The
當基板支撐部41的基部41a及支柱41c為以個別構造構成時,在隔板46d是亦可無缺口部46f。例如,將隔板46d的厚度設為厚時,是亦可不設缺口,而施以錐坑。When the
基板支撐具是藉由桿43來支撐。桿43是一面維持移載室33的氣密狀態,一面貫通下部腔室30的底部,更在下部腔室30的下方的外部被連接至昇降・旋轉機構(晶舟升降機)44。昇降・旋轉機構44是被構成為藉由使基板支撐具昇降,使被支撐於基板支撐具的晶圓200在處理室23與移載室33之間昇降於垂直方向。亦即,昇降・旋轉機構44是作為將基板支撐具亦即晶圓200搬送於處理室23與移載室33之間的搬送裝置(搬送機構)之構成。例如,若昇降・旋轉機構44進行上昇動作,則基板支撐具是上昇至圖1所示的處理室23內的位置(晶圓處理位置),若昇降・旋轉機構44進行下降動作,則基板支撐具是下降至圖2所示的移載室33內的位置(晶圓搬送位置)。又,昇降・旋轉機構44是被構成為藉由使基板支撐具旋轉來使晶圓200旋轉。昇降・旋轉機構44是具備對於隔板支撐部46將基板支撐部41驅動於上下方向的機構。The substrate support is supported by a
另外,在桿43的上端附近,隔熱部42的下方,亦可設有將反應管20的下部閉塞的蓋47。藉由設置蓋47來將反應管20的下部閉塞,可抑制存在於反應管20內的原料氣體或反應氣體往移載室33擴散。又,反應管20內的壓力控制變容易,可使對晶圓200的處理的均一性提升。In addition, a
在內管21內是設置有作為溫度檢測器的溫度感測器11。根據藉由溫度感測器11所檢測出的溫度資訊,調整往加熱器10的通電情況,藉此,處理室23內的溫度會成為所望的溫度分佈。溫度感測器11是與噴嘴24同樣被構成L字型,沿著內管21的內壁而設。A
如圖9所示般,控制部(控制手段)的控制器70是被構成為具備CPU(Central Processing Unit)71、RAM (Random Access Memory)72、記憶裝置73、I/O埠74的電腦。RAM72、記憶裝置73、I/O埠74是被構成為可經由內部匯流排75來與CPU71交換資料。控制器70是連接例如被構成為觸控面板等的輸出入裝置82、外部記憶裝置81。As shown in FIG9 , the
記憶裝置73是例如以快閃記憶體、HDD (Hard Disk Drive)等所構成。在記憶裝置73內是可讀出地儲存有控制基板處理裝置的動作的控制程式,或記載後述的半導體裝置的製造方法的程序或條件等的製程處方等。製程處方是被組合為可使後述的半導體裝置的製造方法的各工序(各步驟)實行於控制器70,可取得預定的結果,作為程式機能。以下,亦將此製程處方、控制程式等總簡稱為程式。又,亦將製程處方簡稱為處方。在本說明書中使用程式的用語時,是有只包含處方單體時,只包含控制程式單體時,或包含該等的雙方時。RAM72是被構成為暫時性地保持藉由CPU71所讀出的程式或資料等之記憶區域(工作區域)。The
I/O埠74是被連接至上述的MFC52a~56a、閥52b~56b、壓力感測器62、APC閥63、真空泵64、加熱器10、溫度感測器11、昇降・旋轉機構44等。The I/
CPU71是被構成為從記憶裝置73讀出控制程式而實行,且按照來自輸出入裝置82的操作指令的輸入等,從記憶裝置73讀出處方。CPU71是被構成為可按照讀出的處方的內容,控制MFC52a~56a所致的各種氣體的流量調整動作、閥52b~56b的開閉動作、APC閥63的開閉動作及根據壓力感測器62的APC閥63所致的壓力調整動作、真空泵64的起動及停止、根據溫度感測器11的加熱器10的溫度調整動作、昇降・旋轉機構44所致的基板支撐具的昇降動作、旋轉及旋轉速度調節動作等。The
控制器70是可藉由將被儲存於外部記憶裝置81的上述的程式安裝於電腦來構成。外部記憶裝置81是例如包含磁帶、HDD等的磁碟、CD等的光碟、MO等的光磁碟、USB記憶體等的半導體記憶體。記憶裝置73或外部記憶裝置81是被構成為電腦可讀取的記錄媒體。以下,亦可將該等總簡稱為記錄媒體。在本說明書中使用記錄媒體的用語時,是有只包含記憶裝置73單體時,只包含外部記憶裝置81單體時,或包含該等雙方時。另外,對電腦的程式的提供是亦可不使用外部記憶裝置81,而利用網際網路或專用線路等的通訊手段來進行。The
(2)基板處理工序
說明有關使用上述的基板處理裝置,在作為基板的晶圓200上形成薄膜的基板處理順序,亦即成膜順序的例子。在以下的說明中,構成基板處理裝置的各部的動作是藉由控制器70來控制。
(2) Substrate processing step
An example of a substrate processing sequence, i.e., a film forming sequence, for forming a thin film on a
在此是利用圖10來說明有關使用原料氣體及反應氣體,藉由交替供給該等,而在晶圓200上形成膜的成膜處理。就圖10所示的成膜工序(成膜順序)而言,是藉由進行預定次數非同時進行對於晶圓200供給原料氣體的步驟及對於晶圓200供給反應氣體的步驟之循環,而進行在晶圓200上形成膜的步驟。FIG. 10 is used here to explain a film forming process for forming a film on a
在本說明書中使用「晶圓」的用語時,是有意思晶圓本身時,或意思晶圓與被形成於其表面的預定的層或膜的層疊體時。在本說明書中使用「晶圓的表面」的用語時,是有意思晶圓本身的表面時,或被形成於晶圓上的預定的層等的表面時。在本說明書中記載為「在晶圓上形成預定的層」時,是有意思在晶圓本身的表面上直接形成預定的層時,或在被形成於晶圓上的層等上形成預定的層時。在本說明書中使用「基板」的用語時,是與使用「晶圓」的用語時同義。When the term "wafer" is used in this specification, it means the wafer itself, or a stack of a wafer and a predetermined layer or film formed on the surface thereof. When the term "surface of the wafer" is used in this specification, it means the surface of the wafer itself, or the surface of a predetermined layer formed on the wafer. When it is stated in this specification that "a predetermined layer is formed on the wafer", it means forming a predetermined layer directly on the surface of the wafer itself, or forming a predetermined layer on a layer formed on the wafer. When the term "substrate" is used in this specification, it is synonymous with the term "wafer".
(晶圓充填:S110)
在基板支撐具的基板支撐部41裝填複數片(例如5片)的晶圓200(晶圓充填)。具體而言,在移載室33內,在使基板支撐部41的晶圓200的載置位置與基板搬入搬出口32對向的狀態下,通過基板搬入搬出口32來將晶圓200載置於基板支撐部41的預定的位置。一旦將1片的晶圓200裝填於基板支撐部41,則一面藉由昇降・旋轉機構44來使基板支撐具的上下方向位置移動,一面在基板支撐部41的其他的晶圓載置位置裝填其他的晶圓200。重複複數次此動作。具體而言,一邊降下基板支撐具,一邊裝填晶圓200。另外,在基板支撐具是預先配設有隔板支撐部46,使得隔板46d成為沿著晶圓200來多段配設於在裝填複數片的晶圓200時鄰接的晶圓200間的位置及被配置於最下部的晶圓200的下方的位置之狀態。此時被裝填於基板支撐部41的晶圓200是藉由隔板支撐部46來加熱。
(Wafer filling: S110)
Load a plurality of (e.g., 5)
(晶舟裝載:S120)
晶圓200被裝填於基板支撐具之後,如圖1所示般,支撐複數片的晶圓200的基板支撐具是藉由昇降・旋轉機構44來上昇(舉起)而往處理室23內搬入(晶舟裝載)。此時,以氣體供給孔24a的高度位置會分別位於比晶圓200的表面更稍微高的位置之方式調整隔板支撐部46的高度位置。藉此,可對於各晶圓200的表面確實地供給氣體。
(Wafer boat loading: S120)
After the
(壓力調整及溫度調整:S130)
以處理室23內亦即存在晶圓200的空間會成為所望的壓力(真空度)之方式,藉由真空泵64來將處理室23內真空排氣(減壓排氣)。此時,處理室23內的壓力是以壓力感測器62來測定,根據此被測定的壓力資訊來反饋控制APC閥63(壓力調整)。又,以處理室23內的晶圓200會成為所望的處理溫度之方式,藉由加熱器10來加熱。此時,以處理室23內會成為所望的溫度分佈之方式,根據溫度感測器11所檢測出的溫度資訊,反饋控制往加熱器10的通電情況(溫度調整)。又,基板支撐部41會下降而晶圓200被載置於隔板46d上。又,開始昇降・旋轉機構44所致的晶圓200的旋轉。真空泵64的運轉、晶圓200的加熱及旋轉皆是至少至對於晶圓200的處理完了為止的期間繼續進行。
(Pressure adjustment and temperature adjustment: S130)
The
(成膜工序:S140) 然後,依序實施其次的2個步驟,亦即原料氣體供給步驟(S141)、反應氣體供給步驟(S143)。 (Film forming process: S140) Then, the next two steps are carried out in sequence, namely, the raw material gas supply step (S141) and the reaction gas supply step (S143).
[原料氣體供給步驟:S141]
在此步驟中,對於處理室23內的晶圓200供給原料氣體。
[Raw material gas supply step: S141]
In this step, raw material gas is supplied to the
具體而言,開啟閥52b,往氣體供給管52流動原料氣體。原料氣體是藉由MFC52a來調整流量,經由氣體供給管51、噴嘴24來朝處理室23內供給。朝處理室23內供給的原料氣體是上昇於處理室23內,從內管21的上端開口流出至排氣流路25而流下於排氣流路25,經由抽吸部26來從排氣管61排氣。此時,對於晶圓200供給原料氣體。此時,開啟閥53b,55b,經由氣體供給管51,53,55、噴嘴24來朝處理室23內流動惰性氣體。惰性氣體的供給是亦可不實施。藉由將來自處理室23內的氣體排氣予以經由抽吸部26進行,可謀求排氣動作的安定化。Specifically,
作為本步驟的處理條件是舉以下所示為例。 原料氣體供給流量:0.01~2slm,理想是0.1~1slm 惰性氣體供給流量(氣體供給管每):0~10slm 各氣體供給時間:0.1~120秒,理想是0.1~60秒 處理溫度:250~900℃,理想是400~700℃ 處理壓力:1~2666Pa,理想是67~1333Pa。 The processing conditions of this step are shown below as an example. Raw gas supply flow rate: 0.01~2slm, ideally 0.1~1slm Inert gas supply flow rate (per gas supply pipe): 0~10slm Each gas supply time: 0.1~120 seconds, ideally 0.1~60 seconds Processing temperature: 250~900℃, ideally 400~700℃ Processing pressure: 1~2666Pa, ideally 67~1333Pa.
另外,本說明書的「1~2666Pa」般的數值範圍的表記是意思下限值及上限值含在其範圍中。因此,例如,所謂「1~2666Pa」是意思「1Pa以上2666Pa以下」。有關其他的數值範圍也同樣。In addition, the notation of a numerical range such as "1 to 2666 Pa" in this specification means that the lower limit and the upper limit are included in the range. Therefore, for example, "1 to 2666 Pa" means "1 Pa or more and 2666 Pa or less". The same applies to other numerical ranges.
藉由在上述的條件下對於晶圓200例如供給含Si及Cl的原料氣體,在晶圓200的最表面上形成例如未滿1原子層~數原子層程度的厚度的含Cl的含Si層,作為第1層。含有Cl的含Si層是藉由朝晶圓200的表面之原料氣體的化學吸附或物理吸附、原料氣體的一部分分解後的物質(SixCly)的化學吸附、原料氣體的熱分解所致的Si的堆積等而形成。含有Cl的含Si層是亦可為原料氣體或SixCly的吸附層(物理吸附層或化學吸附層),或亦可為含Cl的Si的堆層疊。在本說明書中,亦將含有Cl的含Si層簡稱為含Si層。By supplying a raw material gas containing Si and Cl to the
又,此時,在移載室33內供給惰性氣體(淨化氣體)(移載室33內的淨化)。具體而言,開啟閥56b,往氣體供給管56內流動惰性氣體。惰性氣體是藉由MFC56a來調整流量,往移載室33內供給。被供給至移載室33的N
2氣體是上昇於移載室33內,經由開口27來排出至抽吸部26。被排出至抽吸部26的N
2氣體是從處理室23內與被排出至抽吸部26的原料氣體等一起從排氣管61排氣。藉由將來自移載室33的氣體排氣予以經由抽吸部26而進行,可謀求排氣動作的安定化。
Furthermore, at this time, an inert gas (purified gas) is supplied to the transfer chamber 33 (purification in the transfer chamber 33). Specifically,
往移載室33內的惰性氣體的供給是在移載室33內的氣體壓力會比處理室23內的氣體壓力更高(處理室23內的氣體壓力<移載室33內的氣體壓力),且被供給至移載室33內的氣體的流量會比被供給至處理室23內的氣體的合計流量更多(被供給至處理室23內的氣體的合計流量<被供給至移載室33內的氣體流量)般的條件下進行。The supply of inert gas into the
在晶圓200的表面上形成第1層之後,關閉閥52b,停止往處理室23內的原料氣體的供給。然後,從處理室23內排除殘留於處理室23內的氣體等(淨化)。此時,開啟閥53b、55b,經由氣體供給管51、噴嘴24來朝處理室23內供給惰性氣體。惰性氣體是作為淨化氣體作用,藉此,處理室23內會被淨化。After the first layer is formed on the surface of the
第一氣體(原料氣體)是可使用氯矽烷(SiH 3Cl,簡稱:MCS)氣體、六氯二矽烷(Si 2Cl 6,簡稱:HCDS)氣體、二氯矽烷(SiH 2Cl 2,簡稱:DCS)氣體、三氯氫矽(SiHCl 3,簡稱:TCS)氣體、四氯化矽(SiCl 4,簡稱:STC)氣體、八氯三矽烷(Si 3Cl 8,簡稱:OCTS)氣體等的氯矽烷系氣體。 The first gas (raw material gas) may be a chlorosilane gas such as chlorosilane (SiH 3 Cl, abbreviated as MCS) gas, hexachlorodisilane (Si 2 Cl 6 , abbreviated as HCDS) gas, dichlorosilane (SiH 2 Cl 2 , abbreviated as DCS) gas, trichlorohydrosilane (SiHCl 3 , abbreviated as TCS) gas, tetrachlorosilane (SiCl 4 , abbreviated as STC) gas, or octachlorotrisilane (Si 3 Cl 8 , abbreviated as OCTS) gas.
惰性氣體是可使用Ar氣體、He氣體、N 2氣體、Ne氣體、Xe氣體等的稀有氣體。此點是在後述的各步驟中也同樣。 The inert gas may be a rare gas such as Ar gas, He gas, N2 gas, Ne gas, or Xe gas. This also applies to each step described below.
[反應氣體供給步驟:S143]
在此步驟中,對於處理室23內的晶圓200亦即被形成於晶圓200上的第1層供給反應氣體。
[Reaction gas supply step: S143]
In this step, reaction gas is supplied to the
具體而言,開啟閥54b,往氣體供給管54內流動反應氣體。反應氣體是藉由MFC54a來調整流量,經由氣體供給管51、噴嘴24來朝處理室23內供給。朝處理室23內供給的反應氣體是上昇於處理室23內,從內管21的上端開口流出至排氣流路25而流下於排氣流路25,經由抽吸部26來從排氣管61排氣。此時,對於晶圓200供給反應氣體。此時,閥53b,55b是關閉,使得惰性氣體不會與反應氣體一起被供給至處理室23內。亦即,使得第二氣體不以惰性氣體稀釋,被供給至處理室23內,從排氣管61排氣。藉由如此不以惰性氣體稀釋反應氣體,朝處理室23內供給,可使薄膜的成膜速率提升。Specifically,
又,此時亦藉由與上述的原料氣體供給步驟(S141)的情況的移載室33內的淨化同樣的處理程序來供給惰性氣體至移載室33內。In addition, at this time, the inert gas is also supplied into the
作為本步驟的處理條件是舉以下所示為例。 反應氣體供給流量:0.1~10slm 處理壓力:1~4000Pa,理想是1~3000Pa。 其他的處理條件是設為與原料氣體供給步驟(S141)的處理條件同樣。 The processing conditions of this step are shown below as an example. Reaction gas supply flow rate: 0.1 to 10 slm Processing pressure: 1 to 4000 Pa, preferably 1 to 3000 Pa. Other processing conditions are set to be the same as the processing conditions of the raw material gas supply step (S141).
在上述的條件下對於晶圓200例如供給含氧氣體作為反應氣體,藉此被形成於晶圓200上的第1層的至少一部分會被氧化(改質)。藉由第1層被改質,在晶圓200上形成含Si及O的層亦即SiO層作為第2層。形成第2層時,第1層中所含的Cl等的雜質是在反應氣體所致的第1層的改質反應的過程中,構成至少含有Cl的氣體狀物質,從處理室23內排出。藉此,第2層是成為比第1層更少Cl等的雜質的層。Under the above conditions, for example, oxygen-containing gas is supplied to the
第2層被形成之後,關閉閥54b,停止往處理室23內的反應氣體的供給。然後,藉由與上述的原料氣體供給步驟(S141)的淨化同樣的處理程序,從處理室23內排除殘留於處理室23內的氣體等。After the second layer is formed, the
反應氣體是可使用一氧化二氮(N 2O)氣體、一氧化氮(NO)氣體、二氧化氮(NO 2)氣體、氧(O 2)氣體、臭氧(O 3)氣體、水蒸氣(H 2O氣體)、一氧化碳(CO)氣體、二氧化碳(CO 2)氣體等的含O氣體。 The reaction gas may be an O-containing gas such as nitrous oxide ( N2O ) gas, nitric oxide (NO) gas, nitrogen dioxide ( NO2 ) gas, oxygen ( O2 ) gas, ozone ( O3 ) gas, water vapor ( H2O gas), carbon monoxide (CO) gas, carbon dioxide ( CO2 ) gas, or the like.
(實施次數確認:S150)
藉由進行預定次數(n次,n是1以上的整數)非同時亦即不使同步交替進行上述的原料氣體供給步驟(S141)及反應氣體供給步驟(S143)之循環,可在晶圓200的表面上例如形成SiO膜。上述的循環是重複複數次為理想。亦即,使每1循環形成的SiO層的厚度比所望的膜厚更薄,藉由層疊SiO層而形成的膜的膜厚形成所望的膜厚(例如0.1~2nm)為止,重複複數次為理想(例如1判斷0~80次程度,更理想是10~15次程度)。每上述的循環終了,就判斷此循環是否實施了預先被設定的次數(預定次數)。
(Confirmation of the number of implementations: S150)
By performing the above-mentioned raw material gas supply step (S141) and reaction gas supply step (S143) cycles for a predetermined number of times (n times, n is an integer greater than 1) non-simultaneously, i.e., not synchronously and alternately, a SiO film can be formed on the surface of the
(後淨化:S160)
確認預定次數重複上述的循環之後,將淨化氣體從氣體供給管53,55的各者往處理室23內供給,經由抽吸部26來從排氣管61排氣。藉此,處理室23內會被淨化,殘留於處理室23內的氣體或副生成物會從處理室23內除去。
(Post-purification: S160)
After confirming that the above cycle has been repeated for a predetermined number of times, the purified gas is supplied from the
(恢復大氣壓:S170)
之後,處理室23內的氣氛會被置換成惰性氣體(惰性氣體置換),處理室23內的壓力會被恢復成常壓。
(Restoring atmospheric pressure: S170)
Afterwards, the atmosphere in the
(晶舟卸載:S180)
之後,以和上述的晶舟裝載工序(S120)相反的程序,使基板支撐部41上昇,晶圓200被載置於基板保持構件41d上。如圖2所示般,基板支撐具藉由昇降・旋轉機構44來下降,處理完了的晶圓200在被支撐於基板支撐部41的狀態下從處理室23內搬出至下部腔室30的移載室33(晶舟卸載)。
(Wafer boat unloading: S180)
Afterwards, the
(晶圓釋放:S190)
之後,以和上述的晶圓充填工序(S110)相反的程序,處理完了的晶圓200從基板支撐部41脫裝(取出),通過基板搬入搬出口32來搬出至下部腔室30的外部。另外,處理完了的晶圓200的取出是從基板支撐部41的下部進行。亦即,晶舟卸載(S180)與晶圓釋放(S190)是一部分並行。
(Wafer release: S190)
Afterwards, the processed
如此一來,對於複數片的晶圓200的各者形成SiO層的成膜工序完了。In this way, the film forming process of forming the SiO layer on each of the plurality of
(3)本形態所致的效果 若根據上述的形態,則可取得以下所示的1個或複數的效果。 (3) Effects of this form According to the above form, one or more of the following effects can be obtained.
(a)在本形態中,隔板46d是在中央部設有貫通孔46e而被構成環形狀。藉此,相較於圓板形狀的隔板,可減少體積,熱容量會變小,因此可提高昇降溫的速度。(a) In this embodiment, the
(b)在本形態中,隔板46d與晶圓200的間隔為可變。亦即,支撐環形狀的隔板46d的隔板支撐部46與支撐晶圓200的基板支撐部41分別為獨立構成,使基板支撐部41與隔板支撐部46的一方或雙方昇降。藉此,可在隔板46d上直接乘載晶圓200,可按每個晶圓200隔開成膜處理空間。(b) In this embodiment, the distance between the
(c)在本形態中,藉由將隔板46d設為環形狀,可減輕重量,在維修時等亦可使基板支撐具的卸下容易。(c) In this embodiment, by providing the
<本案的其他的形態> 以上,具體說明本案的形態,但本案並非被限定於上述的形態,可在不脫離其主旨的範圍實施各種變更。 <Other forms of this case> The above specifically describes the forms of this case, but this case is not limited to the above forms and various changes can be implemented within the scope of its main purpose.
上述的形態是表示反應管具有內管及外管的例子,但本案是不被限定於此,反應管是亦可為不具有內管,只具有外管的構成。The above-mentioned form shows an example in which the reaction tube has an inner tube and an outer tube, but the present invention is not limited thereto, and the reaction tube may have a structure without an inner tube and only an outer tube.
又,上述的形態是表示在反應管的下側配設下部腔室的例子,但本案是不被限定於此。例如,亦可將反應管構成橫型,在反應管的旁邊配設腔室(下部腔室)。又,亦可為縱型裝置,在反應管的上部配設腔室(下部腔室)。亦即,形成基板的移載室的腔室是只要被配設為連接至反應管者即可,不限於上述的下部腔室。Furthermore, the above configuration is an example of arranging a lower chamber at the lower side of the reaction tube, but the present invention is not limited to this. For example, the reaction tube may be configured in a horizontal shape, and a chamber (lower chamber) may be arranged next to the reaction tube. Alternatively, a vertical device may be configured, and a chamber (lower chamber) may be arranged at the upper part of the reaction tube. That is, the chamber forming the transfer chamber of the substrate is not limited to the above-mentioned lower chamber as long as it is arranged to be connected to the reaction tube.
又,上述的形態是說明有關形成SiO膜作為薄膜的例子,但本案是不被限定於如此的形態。In addition, the above-mentioned form is an example of explaining the formation of a SiO film as a thin film, but the present invention is not limited to such a form.
例如,作為反應體,除了O 2氣體等的含O氣體以外,亦可使用氨(NH 3)氣體等的含氮(N)氣體、三乙胺((C 2H 5) 3N,簡稱:TEA)氣體等的含N及碳(C)氣體、丙烯(C 3H 6)氣體等的含C氣體、三氯化硼(BCl 3)氣體等的含硼(B)氣體等。而且,亦可依據以下所示的氣體供給順序,在基板的表面上形成矽氧化膜(SiO膜),矽氮化膜(SiN膜)、矽氧氮化膜(SiON)膜、矽碳氮化膜(SiCN膜)、矽氧碳化膜(SiOC膜)、矽氧碳氮化膜(SiOCN膜)、矽硼氮化膜(SiBN膜)、矽硼碳氮化膜(SiBCN膜)等的膜。在該等的情況也可取得與上述的形態的效果同樣的效果。供給該等的反應氣體時的處理程序、處理條件是例如可設為與在上述的形態中供給反應氣體時的該等同樣。在該等的情況中也可取得與上述的形態的效果同樣的效果。 For example, as the reactant, in addition to O-containing gases such as O2 gas, nitrogen ( N)-containing gases such as ammonia ( NH3 ) gas, N and carbon (C)-containing gases such as triethylamine (( C2H5 ) 3N , abbreviated as: TEA) gas, C-containing gases such as propylene ( C3H6 ) gas, boron (B)-containing gases such as boron trichloride ( BCl3 ) gas, etc. can also be used . Furthermore, films such as silicon oxide film (SiO film), silicon nitride film (SiN film), silicon oxynitride film (SiON) film, silicon carbon nitride film (SiCN film), silicon oxycarbonide film (SiOC film), silicon oxycarbonitride film (SiOCN film), silicon boron nitride film (SiBN film), and silicon boron carbon nitride film (SiBCN film) can be formed on the surface of the substrate according to the gas supply sequence shown below. In such cases, the same effects as those of the above-mentioned forms can be obtained. The processing procedures and processing conditions when supplying such reaction gases can be, for example, set to be the same as those when supplying reaction gases in the above-mentioned forms. In such cases, the same effects as those of the above-mentioned forms can be obtained.
又,例如,亦可對於基板同時供給原料及反應體,在基板上形成上述的各種膜。又,例如,亦可以單體對於基板供給原料,在基板上形成矽膜(Si膜)。在該等的情況也可取得與上述的形態同樣的效果。供給該等的原料或反應體時的處理程序、處理條件是可設為與在上述的形態中供給原料或反應體時的該等同樣。在該等的情況也可取得與上述的形態的效果同樣的效果。Furthermore, for example, raw materials and reactants may be supplied to a substrate at the same time to form the above-mentioned various films on the substrate. Furthermore, for example, raw materials may be supplied to a substrate alone to form a silicon film (Si film) on the substrate. In such cases, the same effects as those in the above-mentioned forms can be obtained. The processing procedures and processing conditions when supplying such raw materials or reactants can be set to be the same as those when supplying raw materials or reactants in the above-mentioned forms. In such cases, the same effects as those in the above-mentioned forms can be obtained.
又,例如,本案是在形成含有鈦(Ti)、鋯(Zr)、鉿(Hf)、鉭(Ta)、鈮(Nb)、鋁(Al)、鉬(Mo)、鎢(W)等的金屬系薄膜時也可適用。即使是該等的情況,也可取得與上述的形態同樣的效果。亦即,本案是可適用在含有半金屬元素(半導體元素)或金屬元素等的預定元素的膜時。Furthermore, for example, the present invention can be applied when a metal thin film containing titanium (Ti), zirconium (Zr), niobium (Hf), tantalum (Ta), niobium (Nb), aluminum (Al), molybdenum (Mo), tungsten (W), etc. is formed. Even in such a case, the same effect as the above-mentioned form can be obtained. That is, the present invention can be applied when a film containing a predetermined element such as a semi-metallic element (semiconductor element) or a metal element is formed.
又,上述的形態中,作為基板處理工序,主要舉在基板的表面上形成薄膜的情況為例,但本案不被限定於此。亦即,本案是除了在上述的形態所舉例的薄膜形成以外,在上述的形態所舉例表示的薄膜以外的成膜處理也可適用。又,不論基板處理的具體的內容,不僅成膜處理,在進行熱處理(退火處理)、電漿處理、擴散處理、氧化處理、氮化處理、微影處理、為了離子植入後的載體活化或平坦化的回流處理等的其他的基板處理時也可適用。In the above-mentioned form, as a substrate processing step, the case of forming a thin film on the surface of the substrate is mainly cited as an example, but the present invention is not limited to this. That is, in addition to the thin film formation exemplified in the above-mentioned form, the present invention is also applicable to film forming processes other than the thin film exemplified in the above-mentioned form. In addition, regardless of the specific content of the substrate processing, not only film forming processes but also other substrate processing such as heat treatment (annealing process), plasma treatment, diffusion treatment, oxidation treatment, nitridation treatment, lithography treatment, reflow treatment for carrier activation or flattening after ion implantation, etc. can be applied.
被用在各處理的處方是按照處理內容而個別地準備,經由電氣通訊線路或外部記憶裝置81來儲存於記憶裝置73內為理想。然後,開始各處理時,CPU71會從被儲存於記憶裝置73內的複數的處方之中,按照處理內容來適當選擇適當的處方為理想。藉此,可在1台的基板處理裝置再現性佳形成各種的膜種、組成比、膜質、膜厚的膜。又,可減低操作員的負擔,邊迴避操作失敗,邊迅速開始各處理。The recipe used in each process is prepared individually according to the process content, and is preferably stored in the
上述的處方是不限於新作成的情況,例如,亦可藉由變更已被安裝於基板處理裝置的既存的處方來準備。變更處方的情況,是亦可將變更後的處方經由電氣通訊線路或記錄了該處方的記錄媒體來安裝於基板處理裝置。又,亦可操作既存的基板處理裝置所具備的輸出入裝置82,直接變更已經被安裝於基板處理裝置的既存的處方。The above-mentioned recipe is not limited to the case of newly creating, and for example, it can also be prepared by modifying an existing recipe installed in a substrate processing apparatus. When modifying a recipe, the modified recipe can be installed in the substrate processing apparatus via an electrical communication line or a recording medium recording the recipe. In addition, the existing recipe installed in the substrate processing apparatus can be directly modified by operating the input/
上述的形態是說明了關於使用一次處理複數片的基板的分批式的基板處理裝置來成膜的例子。本案是不被限定於上述的形態,例如在使用一次處理1片或數片的基板的單片式的基板處理裝置來成膜的情況也可良好地適用。又,上述的形態是說明了使用具有熱壁型的處理爐的基板處理裝置來形成膜的例子。本案是不被限定於上述的形態,在使用具有冷壁型的處理爐的基板處理裝置來形成膜的情況也可良好地適用。The above-mentioned form is an example of film formation using a batch-type substrate processing device that processes a plurality of substrates at a time. The present invention is not limited to the above-mentioned form, and can also be well applied to the case of film formation using a single-piece substrate processing device that processes one or more substrates at a time. In addition, the above-mentioned form is an example of film formation using a substrate processing device having a hot wall type processing furnace. The present invention is not limited to the above-mentioned form, and can also be well applied to the case of film formation using a substrate processing device having a cold wall type processing furnace.
在上述的形態中,說明了有關在藉由電阻加熱式的加熱器的加熱下進行基板處理的例子。本案是不被限定於此形態,亦可藉由紫外線的照射等來進行例如基板處理的加熱。進行紫外線照射的加熱時,例如可使用氘燈、氦燈、碳弧燈、BRV光源、準分子燈、水銀燈等,作為取代加熱器10的加熱手段。又,亦可將該等的加熱手段與加熱器組合使用。In the above-mentioned form, an example of performing substrate processing by heating with a resistance heating heater is described. The present case is not limited to this form, and heating for substrate processing, for example, can also be performed by irradiation of ultraviolet rays. When heating by ultraviolet irradiation, for example, a deuterium lamp, a helium lamp, a carbon arc lamp, a BRV light source, an excimer lamp, a mercury lamp, etc. can be used as a heating means instead of the
在使用該等的基板處理裝置時,亦可以和上述的形態同樣的處理程序、處理條件來進行各處理,可取得與上述的形態同樣的效果。When using such substrate processing apparatus, each process can be performed using the same processing procedures and processing conditions as the above-mentioned form, and the same effects as the above-mentioned form can be obtained.
上述的形態是可適當組合使用。此時的處理程序、處理條件是例如可設為與上述的形態的處理程序、處理條件同樣。The above-mentioned forms can be used in combination as appropriate. The processing procedure and processing conditions in this case can be set to be the same as the processing procedure and processing conditions of the above-mentioned forms, for example.
23:處理室 24:噴嘴(氣體供給部) 41:基板支撐部(第1支撐部) 41c:支柱(第1支柱) 46:隔板支撐部(第2支撐部) 46c:支柱(第2支柱) 46d:隔板(板) 46e:貫通孔 200:晶圓(基板) 23: Processing chamber 24: Nozzle (gas supply unit) 41: Substrate support unit (first support unit) 41c: Pillar (first support unit) 46: Partition support unit (second support unit) 46c: Pillar (second support unit) 46d: Partition (plate) 46e: Through hole 200: Wafer (substrate)
[圖1]是適用在本案之一形態的基板處理裝置的概略構成圖,表示將搭載了晶圓的基板支撐具搬入至處理室的狀態的處理爐部的縱剖面圖。 [圖2]是適用在本案之一形態的基板處理裝置的概略構成圖,表示將搭載了晶圓的基板支撐具搬入至移載室的狀態的處理爐部分的縱剖面圖。 [圖3]是適用在本案之一形態的基板處理裝置的基板支撐具的隔板的平面圖。 [圖4]是表示圖3所示的隔板與晶圓的關係的平面圖。 [圖5]是表示適用在本案之一形態的基板處理裝置的基板支撐具的要部構成的立體圖。 [圖6]是表示圖5所示的基板支撐具的基板保持部與隔板的關係的平面圖。 [圖7]是表示在圖5所示的基板支撐具的基板支撐部載置晶圓的狀態的剖面圖。 [圖8]是表示在圖5所示的基板支撐具的隔板支撐部載置晶圓的狀態的剖面圖。 [圖9]是表示適用在本案之一形態的基板處理裝置所具有的控制器的概略構成圖,以方塊圖表示控制器的控制系的圖。 [圖10]是適用在本案之一形態的基板處理裝置所進行的成膜工序。 [FIG. 1] is a schematic structural diagram of a substrate processing device applicable to one embodiment of the present invention, and is a longitudinal sectional diagram of a processing furnace portion showing a state where a substrate support carrying a wafer is carried into a processing chamber. [FIG. 2] is a schematic structural diagram of a substrate processing device applicable to one embodiment of the present invention, and is a longitudinal sectional diagram of a processing furnace portion showing a state where a substrate support carrying a wafer is carried into a transfer chamber. [FIG. 3] is a plan view of a partition of a substrate support applicable to one embodiment of the present invention. [FIG. 4] is a plan view showing the relationship between the partition shown in FIG. 3 and the wafer. [FIG. 5] is a three-dimensional diagram showing the main structure of a substrate support applicable to one embodiment of the present invention. [Fig. 6] is a plan view showing the relationship between the substrate holding portion and the partition of the substrate support shown in Fig. 5. [Fig. 7] is a cross-sectional view showing the state of placing a wafer on the substrate supporting portion of the substrate support shown in Fig. 5. [Fig. 8] is a cross-sectional view showing the state of placing a wafer on the partition supporting portion of the substrate support shown in Fig. 5. [Fig. 9] is a schematic diagram showing the structure of a controller of a substrate processing device applicable to one form of the present case, and a diagram showing the control system of the controller in a block diagram. [Fig. 10] is a film forming process performed by a substrate processing device applicable to one form of the present case.
1:縱型處理爐 1: Vertical processing furnace
10:加熱器 10: Heater
11:溫度感測器 11: Temperature sensor
20:反應管 20: Reaction tube
21:內管(內管) 21: Inner tube (inner tube)
22:外管(外管) 22: Outer tube (outer tube)
23:處理室 23: Processing room
24:噴嘴(氣體供給部) 24: Nozzle (gas supply part)
24a:氣體供給孔 24a: Gas supply hole
25:排氣流路 25: Exhaust flow path
26:抽吸部 26: Suction unit
27:開口 27: Open mouth
30:下部腔室 30: Lower chamber
31:凸緣 31: flange
32:基板搬入搬出口 32: Substrate loading and unloading port
33:移載室 33: Transfer room
41:基板支撐部 41: Substrate support part
42:隔熱部 42: Insulation section
43:桿 43: Rod
44:昇降.旋轉機構(晶舟升降機) 44: Lifting and rotating mechanism (crystal boat elevator)
46:隔板支撐部(第2支撐部) 46: Partition support part (second support part)
47:下部閉塞的蓋 47: Bottom closed cover
51,52,54:氣體供給管 51,52,54: Gas supply pipe
52a:質量流控制器(MFC) 52a:Mass flow controller (MFC)
52b:開閉閥的閥 52b: Open/close valve
53,55,56:氣體供給管 53,55,56: Gas supply pipe
53a:MFC 53a:MFC
53b:閥 53b: Valve
54a:MFC 54a:MFC
54b:閥 54b: Valve
55a:MFC 55a:MFC
55b:閥 55b: Valve
56a:MFC 56a:MFC
56b:閥 56b: Valve
61:排氣管 61: Exhaust pipe
62:壓力感測器 62: Pressure sensor
63:APC閥 63:APC valve
64:真空泵 64: Vacuum pump
70:控制器 70: Controller
200:晶圓(基板) 200: Wafer (substrate)
Claims (16)
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| JP6700165B2 (en) * | 2016-12-22 | 2020-05-27 | 東京エレクトロン株式会社 | Film forming apparatus and film forming method |
| KR101905822B1 (en) * | 2017-03-21 | 2018-10-08 | 주식회사 유진테크 | Apparatus for processing substrate |
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