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TWI868331B - Biaxially oriented polyamide films, laminated films and packaging bags - Google Patents

Biaxially oriented polyamide films, laminated films and packaging bags Download PDF

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Publication number
TWI868331B
TWI868331B TW110110130A TW110110130A TWI868331B TW I868331 B TWI868331 B TW I868331B TW 110110130 A TW110110130 A TW 110110130A TW 110110130 A TW110110130 A TW 110110130A TW I868331 B TWI868331 B TW I868331B
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polyamide
film
biaxially stretched
mass
laminated
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TW110110130A
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Chinese (zh)
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TW202200709A (en
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後藤考道
遠藤卓郎
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日商東洋紡股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Wrappers (AREA)
  • Polyamides (AREA)
  • Bag Frames (AREA)

Abstract

本發明的目的在於提供一種雙軸延伸聚醯胺膜,耐衝擊性及耐彎曲針孔性與耐摩擦針孔性優異,並且能夠減少環境負荷。本發明的雙軸延伸聚醯胺膜包含70質量%至99質量%之聚醯胺6及1質量%至30質量%之原料的至少一部分源自生質之聚醯胺作為聚醯胺樹脂,且前述聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。The purpose of the present invention is to provide a biaxially stretched polyamide film, which has excellent impact resistance, bending pinhole resistance and friction pinhole resistance, and can reduce environmental load. The biaxially stretched polyamide film of the present invention comprises 70% to 99% by weight of polyamide 6 and 1% to 30% by weight of polyamide, at least part of which is derived from biomass, as a polyamide resin, and the polyamide 6 comprises 5% to 100% by weight of polyamide 6 obtained by chemical regeneration when the polyamide 6 is set to 100% by weight.

Description

雙軸延伸聚醯胺膜、積層膜以及包裝袋Biaxially oriented polyamide films, laminated films and packaging bags

本發明係關於一種雙軸延伸聚醯胺膜,耐衝擊性及耐彎曲針孔性與耐摩擦針孔性同時優異,並且同時使用有源自生質(源自植物等生物之有機物資源)之原料及由廢棄聚醯胺製品經化學性再生所得之聚醯胺6。本發明的雙軸延伸聚醯胺膜可較佳地用於食品包裝用膜等。The present invention relates to a biaxially stretched polyamide film having excellent impact resistance, bending pinhole resistance and friction pinhole resistance, and using a raw material derived from biomass (organic resources derived from plants and other organisms) and polyamide 6 obtained by chemically regenerating waste polyamide products. The biaxially stretched polyamide film of the present invention can be preferably used as a food packaging film, etc.

先前以來,由以聚醯胺6為代表之脂肪族聚醯胺所構成之雙軸延伸膜的耐衝擊性及耐彎曲針孔性優異,而被廣泛地用作各種包裝材料膜。Previously, biaxially stretched films made of aliphatic polyamides represented by polyamide 6 have excellent impact resistance and bending pinhole resistance and have been widely used as various packaging material films.

作為提高上述耐彎曲針孔性之手段,已知有於脂肪族聚醯胺中混合有聚醯胺系彈性體而成之膜(例如參照專利文獻1)。該膜於低溫環境下之耐彎曲針孔性、耐衝擊性良好,於低溫環境下亦不易產生因彎曲疲勞所致之針孔。但是,已知由於膜製造時所添加之聚醯胺系彈性體發生熱劣化,故而於模唇出口容易生成被稱為樹脂堆積物之劣化物,從而會成為使膜厚度的精度惡化之原因。另外,存在如下問題:劣化物會因本身掉落而產生不良製品,使膜連續生產時的生產效率降低。As a means of improving the above-mentioned bending pinhole resistance, a film in which a polyamide-based elastomer is mixed with an aliphatic polyamide is known (for example, refer to Patent Document 1). The film has good bending pinhole resistance and impact resistance in a low temperature environment, and is not easy to produce pinholes caused by bending fatigue in a low temperature environment. However, it is known that due to the thermal degradation of the polyamide-based elastomer added during film production, degraded products called resin deposits are easily generated at the die lip outlet, which will become a cause of deterioration of the accuracy of film thickness. In addition, there is a problem that the degraded products will produce defective products due to their own falling, which will reduce the production efficiency during continuous film production.

針孔除了由彎曲而產生以外,亦會因摩擦(磨蹭)而產生。因彎曲所致之針孔與因摩擦所致之針孔的改善方法常常相反。例如具有下述傾向:若提高膜的柔軟性,則變得不易產生彎曲針孔,但對應於變得柔軟之程度,會變得容易產生因摩擦所致之針孔。對此,提出有藉由於雙軸延伸聚醯胺膜的外表面設置表面塗佈劑,使得耐彎曲性及耐摩擦針孔性優異之包裝用之積層體(例如參照專利文獻2)。但是,該方法中,防止產生摩擦針孔之效果少。另外,塗佈步驟成為必需。Pinholes are not only caused by bending, but also by friction (abrasion). The improvement methods for pinholes caused by bending and pinholes caused by friction are often opposite. For example, there is a tendency as follows: if the flexibility of the film is increased, it becomes less likely to produce bending pinholes, but the degree of flexibility becomes corresponding, and it becomes easier to produce pinholes caused by friction. In response to this, it is proposed to provide a surface coating on the outer surface of a biaxially stretched polyamide film to produce a laminate for packaging with excellent bending resistance and friction pinhole resistance (for example, refer to patent document 2). However, this method has little effect on preventing the generation of friction pinholes. In addition, a coating step becomes necessary.

近年來,為了建構循環型社會,於材料領域中取代石化燃料之原料而利用生質受到關注。生質係由二氧化碳與水進行光合成而成之有機化合物,藉由利用該有機化合物而再次成為二氧化碳與水的所謂碳中和(由於環境中的二氧化碳的排出量與吸收量相同,故而能夠抑制作為溫室效應氣體之二氧化碳之增加)之原料。近來,以這些生質作為原料之生質塑膠之實用化迅速發展,亦嘗試由這些生質原料製造作為通用高分子材料之聚酯。In recent years, in order to build a circular society, the use of biomass as a raw material to replace fossil fuels in the field of materials has attracted attention. Biomass is an organic compound formed by photosynthesis of carbon dioxide and water. By using this organic compound, carbon dioxide and water can be used again as a raw material for so-called carbon neutrality (since the amount of carbon dioxide emitted and absorbed in the environment is the same, the increase of carbon dioxide as a greenhouse gas can be suppressed). Recently, the practical application of bioplastics using these biomass as raw materials has developed rapidly, and attempts have also been made to produce polyesters as general polymer materials from these biomass raw materials.

另外,為了削減塑膠垃圾的排出量,而要求利用再生素材。作為使聚醯胺6再生之方法,有如下方法:熱再生法,係進行焚燒而以熱能之形式回收;材料再生法,係於熔融後進行再成型而再利用;及化學性再生法,係進行化學解聚而還原至聚醯胺的原料,從而再利用於聚醯胺製造等。In order to reduce the amount of plastic waste, it is required to use recycled materials. There are the following methods to recycle polyamide 6: thermal recycling method, which is to recover it in the form of heat energy by incineration; material recycling method, which is to re-mold it after melting and reuse it; and chemical recycling method, which is to chemically depolymerize it and reduce it to the raw materials of polyamide, so as to reuse it in polyamide production.

這些方法中,化學性再生法能夠將聚醯胺6分解至原料之己內醯胺後回收,從而作為聚醯胺6的原料而進行再利用,因此可謂產業上有用的再生方法。Among these methods, the chemical regeneration method can decompose polyamide 6 into the raw material caprolactam and then recover it, thereby reusing it as a raw material for polyamide 6, so it can be said to be an industrially useful regeneration method.

例如於專利文獻3中揭示有一種再生方法,係將聚醯胺製衣料製品之使用完畢品回收後,進行解聚並回收ε-己內醯胺,進行精製、聚合,藉由熔融紡絲或成形而再生成聚醯胺纖維或聚醯胺成形品。根據該技術,能夠實現將所回收之衣料製品還原至素材原料而進行再利用之再生。另外,藉由將回收衣料製品分解並精製,能夠以高純度獲得品質良好的素材原料(原料單體),因此藉由再生使用可獲得品質良好的聚醯胺6製品,從而亦能夠實現重複再生。此外,亦得以大幅減輕回收衣料製品之回收、揀選作業。For example, Patent Document 3 discloses a recycling method, which is to recycle the used polyamide clothing products, depolymerize and recover ε-caprolactam, purify and polymerize them, and regenerate polyamide fibers or polyamide molded products by melt spinning or molding. According to this technology, it is possible to realize recycling of recycled clothing products by returning them to raw materials for reuse. In addition, by decomposing and refining the recycled clothing products, high-quality raw materials (raw material monomers) can be obtained with high purity, so that high-quality polyamide 6 products can be obtained by recycling and reuse, thereby realizing repeated recycling. In addition, it is also possible to greatly reduce the recovery and sorting operations of recycled clothing products.

藉由上述化學性再生法再生所得之聚醯胺樹脂至今為止主要被用作纖維及成形品之原料,但作為用於食品包裝之膜尚未得到實用化。 [先前技術文獻] [專利文獻]The polyamide resin obtained by the chemical regeneration method has been mainly used as a raw material for fibers and molded products, but has not yet been put into practical use as a film for food packaging. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本特開平11-254615號公報。 [專利文獻2]日本特開2001-205761號公報。 [專利文獻3]日本特開平7-310204號公報。[Patent document 1] Japanese Patent Publication No. 11-254615. [Patent document 2] Japanese Patent Publication No. 2001-205761. [Patent document 3] Japanese Patent Publication No. 7-310204.

[發明所欲解決之課題][The problem that the invention wants to solve]

本發明係鑑於上述先前技術的問題而創作。本發明的目的在於提供一種雙軸延伸聚醯胺膜,耐衝擊性及耐彎曲針孔性與耐摩擦針孔性優異,並且能夠減少環境負荷。 [用以解決課題之手段]The present invention is created in view of the above-mentioned problems of the prior art. The purpose of the present invention is to provide a biaxially stretched polyamide film with excellent impact resistance, bending pinhole resistance and friction pinhole resistance, and can reduce environmental load. [Means for solving the problem]

亦即,本發明包括如下構成。 [1]一種雙軸延伸聚醯胺膜,包含70質量%至99質量%之聚醯胺6及1質量%至30質量%之原料的至少一部分源自生質之聚醯胺作為聚醯胺樹脂,且前述聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。 [2]如[1]所記載之雙軸延伸聚醯胺膜,其中前述聚醯胺6中,將聚醯胺6設為100質量份時,除了包含藉由化學性再生所獲得之聚醯胺6以外,還包含5質量份至50質量份之藉由物理性再生所獲得之聚醯胺6。 [3]如[1]或[2]所記載之雙軸延伸聚醯胺膜,特徵在於:相對於前述雙軸延伸聚醯胺膜中的總碳,利用放射性碳(C14 )測定所得之源自生質之碳的含量為1%至15%。 [4]如[1]至[3]中任一項所記載之雙軸延伸聚醯胺膜,其中前述原料的至少一部分源自生質之聚醯胺樹脂為選自由聚醯胺11、聚醯胺410、聚醯胺610、及聚醯胺1010所組成之群組中的至少1種聚醯胺樹脂。 [5]如[1]至[4]中任一項所記載之雙軸延伸聚醯胺膜,係於前述雙軸延伸聚醯胺膜的至少單面積層1層以上之層,且前述積層之層包含70質量%至100質量%之聚醯胺6,前述聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。 [6]如[5]所記載之雙軸延伸聚醯胺膜,其中前述聚醯胺6中,將聚醯胺6設為100質量份時,除了包含藉由化學性再生所獲得之聚醯胺6以外,還包含5質量份至50質量份之藉由物理性再生所獲得之聚醯胺6。 [7]如[5]或[6]所記載之雙軸延伸聚醯胺膜,其中前述積層之層的厚度相對於膜整體的厚度為7%至50%。 [8]如[1]至[7]中任一項所記載之雙軸延伸聚醯胺膜,特徵在於:滿足下述之(a)及(b):(a)使用蓋爾波-佛蘭克思試驗機(Gelbo FLex tester)之扭轉彎曲試驗以溫度1℃實施1000次時的針孔缺點數為10個以下;(b)耐摩擦針孔性試驗中直至產生針孔為止的距離為2900cm以上。 [9]如[1]至[8]中任一項所記載之雙軸延伸聚醯胺膜,特徵在於:霧度為10%以下,動摩擦係數為1.0以下。 [10]如[1]至[8]中任一項所記載之雙軸延伸聚醯胺膜,特徵在於:雙軸延伸聚醯胺膜與聚乙烯系密封劑膜貼合後的層壓強度為4.0N/15mm以上。 [11]一種積層膜,係於如[1]至[10]中任一項所記載之雙軸延伸聚醯胺膜的至少單面積層有密封劑膜。 [12]一種包裝袋,係使用有如[11]所記載之積層膜。 [發明功效]That is, the present invention includes the following structures. [1] A biaxially stretched polyamide film comprising 70% to 99% by weight of polyamide 6 and 1% to 30% by weight of a polyamide of which at least a portion of the raw material is derived from biomass as a polyamide resin, wherein the polyamide 6 comprises 5% to 100% by weight of polyamide 6 obtained by chemical regeneration, based on 100% by weight of polyamide 6. [2] A biaxially stretched polyamide film as described in [1], wherein the polyamide 6 comprises, in addition to polyamide 6 obtained by chemical regeneration, 5 to 50 parts by weight of polyamide 6 obtained by physical regeneration when the polyamide 6 is 100 parts by weight. [3] A biaxially stretched polyamide film as described in [1] or [2], characterized in that the content of carbon derived from biomass determined by radiocarbon (C 14 ) is 1% to 15% relative to the total carbon in the biaxially stretched polyamide film. [4] A biaxially stretched polyamide film as described in any one of [1] to [3], wherein at least a portion of the raw materials are derived from a biomass-derived polyamide resin, which is at least one polyamide resin selected from the group consisting of polyamide 11, polyamide 410, polyamide 610, and polyamide 1010. [5] The biaxially stretched polyamide film as described in any one of [1] to [4] is a layer having at least one area layer on at least one surface of the biaxially stretched polyamide film, and the area layer contains 70 mass % to 100 mass % of polyamide 6, and the polyamide 6 contains 5 mass % to 100 mass % of polyamide 6 obtained by chemical regeneration when the polyamide 6 is set to 100 mass %. [6] A biaxially stretched polyamide film as described in [5], wherein the polyamide 6 comprises, when the polyamide 6 is 100 parts by weight, 5 to 50 parts by weight of polyamide 6 obtained by physical regeneration in addition to polyamide 6 obtained by chemical regeneration. [7] A biaxially stretched polyamide film as described in [5] or [6], wherein the thickness of the laminated layer is 7% to 50% of the thickness of the entire film. [8] A biaxially stretched polyamide film as described in any one of [1] to [7], characterized in that: the following (a) and (b) are satisfied: (a) the number of pinhole defects when the torsional bending test is carried out 1000 times at a temperature of 1°C using a Gelbo FLex tester is 10 or less; (b) the distance until pinholes are generated in the friction pinhole resistance test is 2900 cm or more. [9] A biaxially stretched polyamide film as described in any one of [1] to [8], characterized in that: the haze is less than 10% and the dynamic friction coefficient is less than 1.0. [10] A biaxially stretched polyamide film as described in any one of [1] to [8], characterized in that the lamination strength of the biaxially stretched polyamide film and the polyethylene sealant film after bonding is 4.0N/15mm or more. [11] A laminated film, wherein a sealant film is laminated on at least one side of the biaxially stretched polyamide film as described in any one of [1] to [10]. [12] A packaging bag using the laminated film as described in [11]. [Effect of the invention]

本發明的雙軸延伸聚醯胺膜藉由以聚醯胺6樹脂作為主成分,並摻合由源自特定生質之原料所聚合而成之聚醯胺樹脂,以及採用特定的製膜條件,而能獲得展現耐衝擊性、耐彎曲針孔性、耐摩擦針孔性、相對於密封劑膜之接著性,並且為碳中和之聚醯胺膜。The biaxially stretched polyamide film of the present invention uses polyamide 6 resin as a main component, is mixed with a polyamide resin polymerized from a raw material derived from a specific biomass, and adopts specific film-making conditions, thereby obtaining a polyamide film that exhibits impact resistance, bending pinhole resistance, friction pinhole resistance, adhesion to a sealant film, and is carbon neutral.

本發明的雙軸延伸聚醯胺膜進而藉由使用或摻合由廢棄聚醯胺製品經化學性再生所得之聚醯胺6,可獲得能夠減少環境負荷之聚醯胺膜。The biaxially stretched polyamide membrane of the present invention can further obtain a polyamide membrane capable of reducing environmental load by using or blending polyamide 6 obtained by chemically regenerating waste polyamide products.

進而,根據本發明,源自生質之原料之聚醯胺對改善耐彎曲針孔性發揮效果,因此無需添加聚醯胺系彈性體。因此,能夠抑制藉由聚醯胺系彈性體所產生之劣化物附著於模具內表面並抑制樹脂堆積物附著於模唇出口。結果,能夠防止膜的厚度不均之惡化,且能夠實現長時間的連續生產。Furthermore, according to the present invention, polyamide derived from biomass has an effect on improving the bending pinhole resistance, so it is not necessary to add polyamide elastomer. Therefore, it is possible to suppress the adhesion of deteriorated products generated by polyamide elastomer to the inner surface of the mold and to suppress the adhesion of resin deposits to the die lip outlet. As a result, it is possible to prevent the deterioration of the uneven thickness of the film and realize long-term continuous production.

[雙軸延伸聚醯胺膜] 本發明的雙軸延伸聚醯胺膜的特徵在於:包含70質量%至99質量%之聚醯胺6及1質量%至30質量%之原料的至少一部分源自生質之聚醯胺作為聚醯胺樹脂。進而,特徵在於:聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。藉由包含70質量%以上之聚醯胺6,可獲得由聚醯胺6所構成之雙軸延伸聚醯胺膜原本所具有之優異的衝擊強度等機械強度及對於氧氣等之氣體阻隔性。[Biaxially stretched polyamide film] The biaxially stretched polyamide film of the present invention is characterized in that it contains 70% to 99% by mass of polyamide 6 and 1% to 30% by mass of a polyamide of which at least a part is derived from biomass as a raw material as a polyamide resin. Furthermore, the polyamide 6 is characterized in that when the polyamide 6 is set to 100 parts by mass, 5 parts to 100 parts by mass of polyamide 6 obtained by chemical regeneration is included. By including 70% or more of polyamide 6, the biaxially stretched polyamide film composed of polyamide 6 can obtain excellent mechanical strength such as impact strength and gas barrier properties such as oxygen, which are originally possessed.

本發明的雙軸延伸聚醯胺膜藉由包含1質量%至30質量%之原料的至少一部分源自生質之聚醯胺樹脂,使得耐彎曲針孔性及耐摩耗針孔性提高。於先前所使用之作為耐彎曲針孔性之改良劑之聚醯胺系彈性體或聚烯烴系彈性體之情形時,雖耐彎曲針孔性提高,但耐摩擦針孔性變差。藉由包含原料的至少一部分源自生質之聚醯胺樹脂,可獲得耐彎曲針孔性與耐摩擦針孔性同時優異之雙軸延伸聚醯胺膜。另外,能獲得碳中和性之對於地上之二氧化碳之增減的影響少之膜。The biaxially stretched polyamide film of the present invention has improved bending pinhole resistance and abrasion pinhole resistance by including 1% to 30% by mass of a polyamide resin of which at least a portion of the raw materials are derived from biomass. In the case of polyamide elastomers or polyolefin elastomers used as improvers for bending pinhole resistance, although the bending pinhole resistance is improved, the abrasion pinhole resistance is deteriorated. By including a polyamide resin of which at least a portion of the raw materials are derived from biomass, a biaxially stretched polyamide film having excellent bending pinhole resistance and abrasion pinhole resistance can be obtained. In addition, a carbon-neutral film having little effect on the increase or decrease of carbon dioxide on the ground can be obtained.

本發明的雙軸延伸聚醯胺膜中所使用之聚醯胺6較佳為將全部之聚醯胺6設為100質量份時,5質量份至100質量份為由化學性再生所獲得之聚醯胺6。化學性再生之原料可例示廢棄塑膠製品、廢棄輪胎橡膠、纖維、漁網等廢棄聚醯胺6製品,但並不限定於此。藉由使用經化學性再生所得之聚醯胺6,可獲得能夠減少環境負荷之聚醯胺膜。The polyamide 6 used in the biaxially stretched polyamide film of the present invention is preferably polyamide 6 obtained by chemical regeneration in an amount of 5 to 100 parts by weight based on 100 parts by weight of the total polyamide 6. Examples of the chemically regenerated raw materials include, but are not limited to, waste plastic products, waste tire rubber, fiber, fishing nets and other waste polyamide 6 products. By using the chemically regenerated polyamide 6, a polyamide film capable of reducing environmental load can be obtained.

[聚醯胺6] 本發明中所使用之聚醯胺6樹脂通常藉由ε-己內醯胺之開環聚合而製造。利用開環聚合所獲得之聚醯胺6樹脂通常利用熱水將內醯胺單體去除後,進行乾燥後利用擠出機進行熔融擠出。[Polyamide 6] The polyamide 6 resin used in the present invention is usually produced by ring-opening polymerization of ε-caprolactam. The polyamide 6 resin obtained by ring-opening polymerization is usually melt-extruded by an extruder after removing the caprolactam monomer with hot water, drying, and then performing the melt extrusion.

聚醯胺6樹脂的相對黏度較佳為1.8至4.5,更佳為2.6至3.2。於相對黏度小於1.8之情形時,膜的衝擊強度不足。於大於4.5之情形時,擠出機的負荷變大而難以獲得延伸前的未延伸膜。The relative viscosity of the polyamide 6 resin is preferably 1.8 to 4.5, more preferably 2.6 to 3.2. When the relative viscosity is less than 1.8, the impact strength of the film is insufficient. When it is greater than 4.5, the load of the extruder becomes large and it is difficult to obtain an unstretched film before stretching.

作為本發明的雙軸延伸聚醯胺膜中所使用之上述聚醯胺6,除了通常所使用之由源自化石燃料之單體聚合而成之聚醯胺6以外,還可使用由廢棄塑膠製品、廢棄輪胎橡膠、纖維、漁網等廢棄聚醯胺6製品經化學性再生所得之聚醯胺6。作為獲得由廢棄聚醯胺6製品經化學性再生所得之聚醯胺6之方法,例如可使用如下方法:將聚醯胺製製品之使用完畢品回收後,進行解聚而獲得ε-己內醯胺,並將該ε-己內醯胺精製後使聚醯胺6聚合。As the polyamide 6 used in the biaxially stretched polyamide film of the present invention, in addition to the commonly used polyamide 6 obtained by polymerization of monomers derived from fossil fuels, polyamide 6 obtained by chemically regenerating waste polyamide 6 products such as waste plastic products, waste tire rubber, fiber, and fishing nets can also be used. As a method for obtaining polyamide 6 obtained by chemically regenerating waste polyamide 6 products, for example, the following method can be used: after the used polyamide products are recovered, they are depolymerized to obtain ε-caprolactam, and the ε-caprolactam is purified and then polymerized into polyamide 6.

[解聚條件] 製造本發明的雙軸延伸聚醯胺膜中所使用之經化學性再生所得之聚醯胺6時所進行之解聚中,通常聚醯胺6製製品係藉由加熱而得以解聚。解聚可使用亦可不使用觸媒。[Depolymerization conditions] In the depolymerization of the chemically regenerated polyamide 6 used in the production of the biaxially stretched polyamide membrane of the present invention, the polyamide 6 product is usually depolymerized by heating. The depolymerization may or may not use a catalyst.

上述解聚的壓力可為減壓、常壓、加壓之任一種。解聚的溫度通常為100℃至400℃,較佳為200℃至350℃,又更佳為220℃至300℃。若溫度低,則聚醯胺6製品無法熔融,因此解聚速度變慢。若溫度高,則有不必要的聚醯胺6的單體(亦即,己內醯胺)發生分解,回收己內醯胺的純度降低之虞。The depolymerization pressure may be any of reduced pressure, normal pressure, and increased pressure. The depolymerization temperature is usually 100°C to 400°C, preferably 200°C to 350°C, and more preferably 220°C to 300°C. If the temperature is low, the polyamide 6 product cannot be melted, so the depolymerization speed is slow. If the temperature is high, unnecessary monomers of polyamide 6 (i.e., caprolactam) may decompose, and the purity of the recovered caprolactam may be reduced.

於上述解聚中使用觸媒之情形時,通常使用酸觸媒或鹼觸媒等。作為酸觸媒,可列舉:磷酸、硼酸、硫酸、有機酸、有機磺酸、固體酸、及這些酸之鹽,另外,作為鹼觸媒,可列舉:鹼金屬氫氧化物、鹼金屬鹽、鹼土金屬氫氧化物、鹼土金屬鹽、有機鹼、固體鹼等。可列舉較佳為:磷酸、硼酸、有機酸、鹼金屬氫氧化物、鹼金屬鹽等。可列舉又更佳為:磷酸、磷酸鈉、磷酸鉀、氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸鉀、碳酸氫鈉、碳酸氫鉀等。When a catalyst is used in the above depolymerization, an acid catalyst or an alkaline catalyst is generally used. Examples of the acid catalyst include phosphoric acid, boric acid, sulfuric acid, organic acid, organic sulfonic acid, solid acid, and salts of these acids. Examples of the alkaline catalyst include alkali metal hydroxides, alkali metal salts, alkali earth metal hydroxides, alkali earth metal salts, organic bases, solid bases, and the like. Preferred examples include phosphoric acid, boric acid, organic acids, alkali metal hydroxides, alkali metal salts, and the like. More preferably, phosphoric acid, sodium phosphate, potassium phosphate, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, etc. may be listed.

上述解聚中所使用之酸觸媒的使用量通常相對於聚醯胺6纖維成分為0.01質量%至50質量%。較佳為0.01質量%至20質量%,又更佳為0.5質量%至10質量%。若觸媒使用量少,則反應速度變慢,若觸媒使用量多,則副反應變多,並且觸媒成本增加而於經濟方面變得不利。The amount of the acid catalyst used in the above depolymerization is usually 0.01% to 50% by weight relative to the polyamide 6 fiber component, preferably 0.01% to 20% by weight, and more preferably 0.5% to 10% by weight. If the amount of the catalyst used is small, the reaction speed will be slow, and if the amount of the catalyst used is large, the side reactions will increase, and the catalyst cost will increase, which will be disadvantageous in terms of economy.

上述解聚可於不存在水之情況下(乾式)實施,亦可於存在水之情況下(濕式)實施。濕式解聚之情形的水的使用量相對於纖維等聚醯胺6製品成分為0.1質量倍至50質量倍。較佳為0.5質量倍至20質量倍,又更佳為1質量倍至10質量倍。若水的使用量少,則反應速度變慢,若水的使用量多,則回收己內醯胺水溶液的濃度變低,於獲取己內醯胺之方面變得不利。於進行濕式解聚之情形時,使所生成之己內醯胺自反應裝置與水一起餾出,從而獲得回收己內醯胺水溶液。解聚反應結束後,可藉由減壓蒸餾來提取己內醯胺。或者,可隨著反應之進行而連續地提取。於進行乾式解聚之情形時,使所生成之己內醯胺自反應裝置藉由減壓蒸餾而餾出,從而獲得回收己內醯胺。解聚反應結束後,可藉由減壓蒸餾來提取己內醯胺。或者,可隨著反應之進行而連續地提取。The above depolymerization can be carried out in the absence of water (dry method) or in the presence of water (wet method). In the case of wet depolymerization, the amount of water used is 0.1 to 50 times by weight relative to the polyamide 6 product components such as fiber. It is preferably 0.5 to 20 times by weight, and more preferably 1 to 10 times by weight. If the amount of water used is small, the reaction rate becomes slow, and if the amount of water used is large, the concentration of the recovered caprolactam aqueous solution becomes low, which becomes disadvantageous in obtaining caprolactam. When performing wet depolymerization, the generated caprolactam is distilled out from the reaction device together with water, thereby obtaining a recovered caprolactam aqueous solution. After the depolymerization reaction is completed, caprolactam can be extracted by distillation under reduced pressure. Alternatively, it can be extracted continuously as the reaction proceeds. In the case of dry depolymerization, the generated caprolactam is distilled out from the reaction device by distillation under reduced pressure to obtain recovered caprolactam. After the depolymerization reaction is completed, caprolactam can be extracted by distillation under reduced pressure. Alternatively, it can be extracted continuously as the reaction proceeds.

進而,作為獲得高純度的己內醯胺之方法,可與以下之精製方法組合:將所回收之己內醯胺進行精密蒸餾之方法、添加微量的氫氧化鈉而進行減壓蒸餾之方法、進行活性碳處理之方法、進行離子交換處理之方法、進行再結晶之方法等。Furthermore, as a method for obtaining high-purity caprolactam, it can be combined with the following purification methods: a method of subjecting the recovered caprolactam to precise distillation, a method of adding a trace amount of sodium hydroxide and performing reduced-pressure distillation, a method of performing activated carbon treatment, a method of performing ion exchange treatment, a method of performing recrystallization, etc.

本發明的雙軸延伸聚醯胺膜中可進而併用將自雙軸延伸聚醯胺膜之製造步驟所產生出之廢料進行物理性再生所得之聚醯胺6。The biaxially stretched polyamide film of the present invention may further use polyamide 6 obtained by physically regenerating waste generated from the production step of the biaxially stretched polyamide film.

上述之經物理性再生所得之聚醯胺6例如係指將製造雙軸延伸聚醯胺膜時所生成之規格外而無法出貨之膜或以切斷端料(邊角料)之形式所產生之屑材回收,利用熔融擠出或壓縮成形使之顆粒化所得之原料。The polyamide 6 obtained by physical regeneration mentioned above refers to, for example, the raw material obtained by granulating the film that is out of specification and cannot be shipped when manufacturing biaxially stretched polyamide film or the scraps generated in the form of cut ends (scraps) by melt extrusion or compression molding.

本發明的雙軸延伸聚醯胺膜中所添加之經物理性再生所得之聚醯胺6的使用比例的下限並無特別限定。作為上限,將全部之聚醯胺6設為100質量份,較佳為50質量份,又更佳為40質量份,又更佳為30質量份。若所添加之物理性再生聚醯胺的使用比例超過上述上限,則有可能會損害膜的外觀,例如存在膜之著色變強之情形或霧度值變高之情形等。或者,有可能於膜之製造中劣化物增多,而使製膜性惡化。The lower limit of the proportion of the physically regenerated polyamide 6 added to the biaxially stretched polyamide film of the present invention is not particularly limited. As the upper limit, the total amount of polyamide 6 is set to 100 parts by mass, preferably 50 parts by mass, more preferably 40 parts by mass, and more preferably 30 parts by mass. If the proportion of the physically regenerated polyamide added exceeds the upper limit, the appearance of the film may be damaged, for example, the coloring of the film may become stronger or the haze value may become higher. Alternatively, the amount of degraded products may increase during the production of the film, which may deteriorate the film-forming properties.

[原料的至少一部分源自生質之聚醯胺樹脂] 作為本發明中所使用之原料的至少一部分源自生質之聚醯胺樹脂,例如可列舉:聚醯胺11、聚醯胺410、聚醯胺610、及聚醯胺1010、聚醯胺MXD10樹脂、聚醯胺11-6T共聚樹脂等。[Polyamide resins in which at least a portion of the raw materials are derived from biomass] Polyamide resins in which at least a portion of the raw materials used in the present invention are derived from biomass include, for example, polyamide 11, polyamide 410, polyamide 610, polyamide 1010, polyamide MXD10 resin, polyamide 11-6T copolymer resin, etc.

聚醯胺11係具有碳原子數為11之單體經由醯胺鍵來鍵結而成之結構之聚醯胺樹脂。通常,聚醯胺11係使用胺基十一酸或十一內醯胺作為單體而獲得。尤其是胺基十一酸係由蓖麻油所獲得之單體,因此就碳中和之觀點而言較理想。源自這些碳原子數為11之單體之結構單元於聚醯胺11內較佳為全部結構單元中的50莫耳%以上,又更佳為80莫耳%以上,亦可為100莫耳%。作為聚醯胺11,通常藉由前述之十一內醯胺之開環聚合而製造。利用開環聚合所獲得之聚醯胺11通常利用熱水將內醯胺單體去除後,進行乾燥後利用擠出機進行熔融擠出。聚醯胺11的相對黏度較佳為1.8至4.5,更佳為2.4至3.2。於相對黏度小於1.8之情形時,膜的衝擊強度不足。於大於4.5之情形時,擠出機的負荷變大而難以獲得延伸前的未延伸膜。Polyamide 11 is a polyamide resin having a structure in which monomers having 11 carbon atoms are bonded via amide bonds. Usually, polyamide 11 is obtained using aminoundecanoic acid or undecalactamide as a monomer. In particular, aminoundecanoic acid is a monomer obtained from castor oil, and is therefore more ideal from the perspective of carbon neutrality. The structural units derived from these monomers having 11 carbon atoms in polyamide 11 are preferably 50 mol% or more of all structural units, more preferably 80 mol% or more, and may also be 100 mol%. Polyamide 11 is usually produced by ring-opening polymerization of the aforementioned undecalactamide. The polyamide 11 obtained by ring-opening polymerization is usually melt-extruded by an extruder after removing the lactamide monomer with hot water, drying, and then melt-extruded by an extruder. The relative viscosity of the polyamide 11 is preferably 1.8 to 4.5, and more preferably 2.4 to 3.2. When the relative viscosity is less than 1.8, the impact strength of the film is insufficient. When it is greater than 4.5, the load of the extruder becomes large and it is difficult to obtain an unstretched film before stretching.

聚醯胺610係具有碳原子數為6之二胺與碳原子數為10之二羧酸聚合而成之結構之聚醯胺樹脂。通常,利用己二胺及癸二酸。其中,癸二酸係由蓖麻油所獲得之單體,因此就碳中和之觀點而言較理想。源自這些碳原子數為6之單體之結構單元與源自碳原子數為10之單體之結構單元於PA610內合計較佳為全部結構單元中的50莫耳%以上,又更佳為80莫耳%以上,亦可為100莫耳%。Polyamide 610 is a polyamide resin having a structure formed by polymerization of a diamine having 6 carbon atoms and a dicarboxylic acid having 10 carbon atoms. Usually, hexamethylenediamine and sebacic acid are used. Sebacic acid is a monomer obtained from castor oil, so it is more ideal from the perspective of carbon neutrality. The structural units derived from these monomers having 6 carbon atoms and the structural units derived from the monomers having 10 carbon atoms in PA610 are preferably more than 50 mol% of all structural units, more preferably more than 80 mol%, and can also be 100 mol%.

聚醯胺1010係具有碳原子數為10之二胺與碳原子數為10之二羧酸聚合而成之結構之聚醯胺樹脂。通常,聚醯胺1010係利用1,10-癸二胺(十亞甲基二胺)及癸二酸。十亞甲基二胺及癸二酸係由蓖麻油所獲得之單體,因此就碳中和之觀點而言較理想。源自這些碳原子數為10之二胺之結構單元與源自碳原子數為10之二羧酸之結構單元於PA1010內合計較佳為全部結構單元中的50莫耳%以上,又更佳為80莫耳%以上,亦可為100莫耳%。Polyamide 1010 is a polyamide resin having a structure formed by polymerization of a diamine having 10 carbon atoms and a dicarboxylic acid having 10 carbon atoms. Usually, polyamide 1010 uses 1,10-decanediamine (decamethylenediamine) and sebacic acid. Decamethylenediamine and sebacic acid are monomers obtained from castor oil, and therefore are more ideal from the perspective of carbon neutrality. The structural units derived from these diamines having 10 carbon atoms and the structural units derived from the dicarboxylic acid having 10 carbon atoms in PA1010 preferably account for more than 50 mol% of all structural units, more preferably more than 80 mol%, and can also be 100 mol%.

聚醯胺410係具有碳數為4之單體與碳原子數為10之二胺共聚而成之結構之聚醯胺樹脂。通常聚醯胺410係利用癸二酸及四亞甲基二胺。作為癸二酸,就環境方面而言,較佳為以植物油之蓖麻油作為原料。作為此處所使用之癸二酸,就環境保護之觀點(尤其是碳中和之觀點)而言,較理想為由蓖麻油所獲得之癸二酸。Polyamide 410 is a polyamide resin having a structure formed by copolymerization of a monomer having 4 carbon atoms and a diamine having 10 carbon atoms. Polyamide 410 is usually made from sebacic acid and tetramethylene diamine. As sebacic acid, castor oil, which is a vegetable oil, is preferably used as a raw material from the perspective of environmental protection. As the sebacic acid used here, from the perspective of environmental protection (especially carbon neutrality), sebacic acid obtained from castor oil is more desirable.

本發明的雙軸延伸聚醯胺膜中的原料的至少一部分源自生質之聚醯胺樹脂的含量的下限並無特別限定,較佳為1質量%,更佳為3質量以上。含量的上限為30質量%,更佳為20質量%。若原料的至少一部分源自生質之聚醯胺樹脂的含量超過30質量%,則存在澆鑄熔融膜時熔融膜變得不穩定而難以獲得均質的未延伸膜之情形。The lower limit of the content of the polyamide resin in which at least a part of the raw materials in the biaxially stretched polyamide film of the present invention is derived from biomass is not particularly limited, and is preferably 1 mass%, and more preferably 3 mass% or more. The upper limit of the content is 30 mass%, and more preferably 20 mass%. If the content of the polyamide resin in which at least a part of the raw materials is derived from biomass exceeds 30 mass%, there is a situation where the molten film becomes unstable when casting the molten film, and it is difficult to obtain a homogeneous unstretched film.

[副材料、添加劑] 於本發明的雙軸延伸聚醯胺膜中,可根據需要含有其他熱塑性樹脂、滑劑、熱穩定劑、抗氧化劑、抗靜電劑或防霧劑、紫外線吸收劑、染料、顏料等各種添加劑。[Subsidiary materials, additives] The biaxially stretched polyamide film of the present invention may contain various additives such as other thermoplastic resins, lubricants, heat stabilizers, antioxidants, antistatic agents or antifogging agents, ultraviolet absorbers, dyes, pigments, etc. as needed.

[其他熱塑性樹脂] 本發明的雙軸延伸聚醯胺膜中,在無損本發明的目的之範圍內,除了上述之聚醯胺6及原料的至少一部分源自生質之聚醯胺樹脂以外,還可包含熱塑性樹脂。例如可列舉:聚醯胺12樹脂、聚醯胺66樹脂、聚醯胺6-聚醯胺12共聚樹脂、聚醯胺6-聚醯胺66共聚樹脂、聚醯胺MXD6樹脂等聚醯胺系樹脂。根據需要亦可含有聚醯胺系以外的熱塑性樹脂,例如聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚-2,6-萘二甲酸乙二酯等聚酯系聚合物、聚乙烯、聚丙烯等聚烯烴系聚合物等。若這些熱塑性樹脂的原料源自生質,則不會對地上之二氧化碳之增減造成影響,因此能夠減少環境負荷,故而較佳。[Other thermoplastic resins] The biaxially stretched polyamide film of the present invention may contain thermoplastic resins in addition to the above-mentioned polyamide 6 and polyamide resins of which at least a part of the raw materials are derived from biomass, within the scope of not impairing the purpose of the present invention. For example, polyamide resins such as polyamide 12 resin, polyamide 66 resin, polyamide 6-polyamide 12 copolymer resin, polyamide 6-polyamide 66 copolymer resin, and polyamide MXD6 resin can be listed. If necessary, it may also contain thermoplastic resins other than polyamides, such as polyester polymers such as polyethylene terephthalate, polybutylene terephthalate, and poly-2,6-naphthalate, and polyolefin polymers such as polyethylene and polypropylene. If the raw materials of these thermoplastic resins are derived from biomass, they will not affect the increase or decrease of carbon dioxide on the ground, and thus can reduce the environmental load, which is preferred.

[滑劑] 於本發明的雙軸延伸聚醯胺膜中,為了使滑動性良好而容易操作,較佳為含有微粒子或脂肪酸醯胺等有機潤滑劑作為滑劑。本發明的雙軸延伸聚醯胺膜藉由使滑動性良好,亦具有減少因摩擦所致之包裝袋之破袋之效果。[Lubricant] In order to improve the lubricity and facilitate handling, the biaxially stretched polyamide film of the present invention preferably contains an organic lubricant such as microparticles or fatty acid amide as a lubricant. The biaxially stretched polyamide film of the present invention has the effect of reducing the breakage of the packaging bag due to friction by improving the lubricity.

作為前述微粒子,可自二氧化矽、高嶺土、沸石等無機微粒子、丙烯酸系、聚苯乙烯系等高分子系有機微粒子等中適宜選擇而使用。此外,就透明性及滑動性之方面而言,較佳為使用二氧化矽微粒子。前述微粒子的較佳的平均粒徑為0.5μm至5.0μm,更佳為1.0μm至3.0μm。若平均粒徑未達0.5μm,則為了獲得良好的滑動性而要求大量的添加量。另一方面,若超過5.0μm,則有膜的表面粗糙度變得過大而外觀變差之傾向。As the aforementioned microparticles, inorganic microparticles such as silica, kaolin, zeolite, and polymer organic microparticles such as acrylic acid, polystyrene, etc. can be appropriately selected and used. In addition, in terms of transparency and slip, it is preferred to use silica microparticles. The preferred average particle size of the aforementioned microparticles is 0.5μm to 5.0μm, and more preferably 1.0μm to 3.0μm. If the average particle size does not reach 0.5μm, a large amount of addition is required to obtain good slip. On the other hand, if it exceeds 5.0μm, the surface roughness of the film tends to become too large and the appearance deteriorates.

於使用前述二氧化矽微粒子之情形時,二氧化矽的孔隙體積的範圍較佳為0.5ml/g至2.0ml/g,更佳為0.8ml/g至1.6ml/g。若孔隙體積未達0.5ml/g,則容易產生空隙(void)使得膜的透明性惡化,若孔隙體積超過2.0ml/g,則有不易形成由微粒子產生之表面突起之傾向。When the aforementioned silicon dioxide particles are used, the pore volume of the silicon dioxide is preferably in the range of 0.5 ml/g to 2.0 ml/g, and more preferably in the range of 0.8 ml/g to 1.6 ml/g. If the pore volume is less than 0.5 ml/g, voids are easily generated, which deteriorates the transparency of the film. If the pore volume exceeds 2.0 ml/g, it tends to be difficult to form surface protrusions generated by the particles.

於本發明的雙軸延伸聚醯胺膜中,以使滑動性良好為目的,可含有脂肪酸醯胺及/或脂肪酸雙醯胺。作為脂肪酸醯胺及/或脂肪酸雙醯胺,可列舉:芥酸醯胺、硬脂酸醯胺、伸乙基雙硬脂酸醯胺、伸乙基雙俞樹酸醯胺、伸乙基雙油酸醯胺等。 本發明的雙軸延伸聚醯胺膜中的脂肪酸醯胺及/或脂肪酸雙醯胺的含量較佳為0.01質量%至0.40質量%,又更佳為0.05質量%至0.30質量%。若脂肪酸醯胺及/或脂肪酸雙醯胺的含量未達上述範圍,則有滑動性變差之傾向。另一方面,若超過上述範圍,則有潤濕性變差之傾向。In the biaxially stretched polyamide film of the present invention, fatty acid amide and/or fatty acid diamide may be contained for the purpose of improving the slip properties. Examples of fatty acid amide and/or fatty acid diamide include erucic acid amide, stearic acid amide, ethyl distearic acid amide, ethyl dioleic acid amide, etc. The content of fatty acid amide and/or fatty acid diamide in the biaxially stretched polyamide film of the present invention is preferably 0.01% by mass to 0.40% by mass, and more preferably 0.05% by mass to 0.30% by mass. If the content of fatty acid amide and/or fatty acid diamide is less than the above range, the slip properties tend to deteriorate. On the other hand, if it exceeds the above range, the wettability tends to deteriorate.

於本發明的雙軸延伸聚醯胺膜中,以使滑動性良好為目的,可添加聚醯胺MXD6樹脂、聚醯胺12樹脂、聚醯胺66樹脂、聚醯胺6-聚醯胺12共聚樹脂、聚醯胺6-聚醯胺66共聚樹脂等聚醯胺樹脂。尤其較佳為聚醯胺MXD6樹脂,且較佳為添加1質量%至10質量%。In the biaxially stretched polyamide film of the present invention, for the purpose of improving the sliding property, polyamide resins such as polyamide MXD6 resin, polyamide 12 resin, polyamide 66 resin, polyamide 6-polyamide 12 copolymer resin, and polyamide 6-polyamide 66 copolymer resin may be added. In particular, polyamide MXD6 resin is preferred, and the addition amount is preferably 1% by mass to 10% by mass.

[抗氧化劑] 於本發明的雙軸延伸聚醯胺膜中,可含有抗氧化劑。作為抗氧化劑,較佳為酚系抗氧化劑。酚系抗氧化劑較佳為完全受阻酚系化合物或部分受阻酚系化合物。例如可列舉:四-[亞甲基-3-(3',5'-二第三丁基-4'-羥基苯基)丙酸酯]甲烷、β-(3,5-二第三丁基-4-羥基苯基)丙酸硬脂酯、3,9-雙[1,1-二甲基-2-[β-(3-第三丁基-4-羥基-5-甲基苯基)丙醯氧基]乙基]2,4,8,10-四氧雜螺[5,5]十一烷等。藉由含有酚系抗氧化劑,使得雙軸延伸聚醯胺膜的製膜操作性提高。尤其是,於使用再生膜作為原料之情形時,有容易引起樹脂之熱劣化,因此產生製膜操作不良,導致生產成本上升之傾向。對此,藉由含有抗氧化劑,能抑制樹脂之熱劣化使得操作性提高。[Antioxidant] The biaxially stretched polyamide film of the present invention may contain an antioxidant. As the antioxidant, a phenolic antioxidant is preferred. The phenolic antioxidant is preferably a completely hindered phenolic compound or a partially hindered phenolic compound. For example, tetrakis-[methylene-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate]methane, β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate stearyl, 3,9-bis[1,1-dimethyl-2-[β-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy]ethyl]2,4,8,10-tetraoxaspiro[5,5]undecane, etc. The inclusion of a phenolic antioxidant improves the film-making operability of a biaxially stretched polyamide film. In particular, when a recycled film is used as a raw material, thermal degradation of the resin is easily caused, which tends to cause poor film-making operability and increase production costs. In contrast, the inclusion of an antioxidant can inhibit thermal degradation of the resin and improve operability.

[表面層] 本發明中,可於雙軸延伸聚醯胺膜的單面或雙面積層由相同或不同的樹脂組成物所構成之1層以上之表面層。藉由積層至少1層之表面層,能夠改善表面的特性。[Surface layer] In the present invention, one or more surface layers composed of the same or different resin compositions can be laminated on one or both sides of the biaxially stretched polyamide film. By laminating at least one surface layer, the surface properties can be improved.

表面層較佳為由包含70質量%至100質量%之聚醯胺6之樹脂組成物所構成之層。較佳為聚醯胺6為80質量%以上。更佳為聚醯胺6為90質量%以上。上限為100質量%,較佳為99質量%,更佳為97質量%。藉由包含70質量%以上之聚醯胺6,可獲得具有優異的衝擊強度等機械強度或對於氧氣等之氣體阻隔性之雙軸延伸聚醯胺膜。The surface layer is preferably a layer composed of a resin composition containing 70 mass % to 100 mass % of polyamide 6. Preferably, the polyamide 6 is 80 mass % or more. More preferably, the polyamide 6 is 90 mass % or more. The upper limit is 100 mass %, preferably 99 mass %, and more preferably 97 mass %. By containing 70 mass % or more of polyamide 6, a biaxially stretched polyamide film having excellent mechanical strength such as impact strength or gas barrier properties such as oxygen can be obtained.

進而,較佳為將聚醯胺6設為100質量份,而包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。除了包含藉由化學性再生所獲得之聚醯胺6以外,還可併用藉由物理性再生所獲得之聚醯胺6。較佳為將聚醯胺6設為100質量份時,藉由物理性再生所獲得之聚醯胺6的使用比例為0質量份至50質量份。若物理性再生聚醯胺的使用比例超過上述上限,則有可能會損害膜的外觀,例如存在膜之著色變強之情形或霧度值變高之情形等。或者,有可能於膜之製造中劣化物增多,而使製膜性惡化。Furthermore, it is preferred that 5 to 100 parts by mass of polyamide 6 obtained by chemical regeneration be included in 100 parts by mass of polyamide 6. In addition to polyamide 6 obtained by chemical regeneration, polyamide 6 obtained by physical regeneration may also be used in combination. It is preferred that when polyamide 6 is 100 parts by mass, the proportion of polyamide 6 obtained by physical regeneration is 0 to 50 parts by mass. If the proportion of physically regenerated polyamide exceeds the above upper limit, the appearance of the film may be impaired, for example, the coloring of the film may become stronger or the haze value may become higher. Alternatively, the amount of degraded products may increase during the production of the film, thereby deteriorating the film forming properties.

表面層中,可根據對於表面層的表面所賦予之功能而含有其他熱塑性樹脂、滑劑、熱穩定劑、抗氧化劑、抗靜電劑或防霧劑、紫外線吸收劑、染料、顏料等各種添加劑。於包裝袋的外側使用表面層之情形時,由於耐摩擦針孔性為必要,因此並不適宜含有如聚醯胺系彈性體或聚烯烴系彈性體般柔軟的樹脂或產生大量空隙之物質。The surface layer may contain various additives such as other thermoplastic resins, lubricants, heat stabilizers, antioxidants, antistatic agents or antifogging agents, ultraviolet absorbers, dyes, pigments, etc., depending on the functions given to the surface of the surface layer. When the surface layer is used on the outside of the packaging bag, it is not suitable to contain soft resins such as polyamide elastomers or polyolefin elastomers or substances that produce a large number of voids because friction pinhole resistance is necessary.

表面層中,在無損本發明的目的之範圍內,除上述之聚醯胺6以外,可包含熱塑性樹脂。例如可列舉:聚醯胺MXD6樹脂、聚醯胺11樹脂、聚醯胺12樹脂、聚醯胺66樹脂、聚醯胺6-聚醯胺12共聚樹脂、聚醯胺6-聚醯胺66共聚樹脂等聚醯胺系樹脂。根據需要亦可含有聚醯胺系以外的熱塑性樹脂,例如聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚-2,6-萘二甲酸乙二酯等聚酯系聚合物、聚乙烯、聚丙烯等聚烯烴系聚合物等。The surface layer may contain a thermoplastic resin other than the above-mentioned polyamide 6 within the scope of not impairing the purpose of the present invention. For example, polyamide resins such as polyamide MXD6 resin, polyamide 11 resin, polyamide 12 resin, polyamide 66 resin, polyamide 6-polyamide 12 copolymer resin, polyamide 6-polyamide 66 copolymer resin, etc. may be listed. If necessary, thermoplastic resins other than polyamide resins may be contained, such as polyester polymers such as polyethylene terephthalate, polybutylene terephthalate, and poly-2,6-naphthalate, and polyolefin polymers such as polyethylene and polypropylene.

表面層中,為了使膜的滑動性良好,較佳為含有微粒子或有機潤滑劑等作為滑劑。藉由使滑動性良好,膜的操作性提高,並且因磨蹭所致之包裝袋之破袋減少。In order to improve the slipperiness of the film, the surface layer preferably contains fine particles or an organic lubricant as a lubricant. By improving the slipperiness, the handling of the film is improved, and the breakage of the packaging bag due to friction is reduced.

作為前述之微粒子,可自二氧化矽、高嶺土、沸石等無機微粒子、丙烯酸系、聚苯乙烯系等高分子系有機微粒子等中適宜選擇而使用。此外,就透明性及滑動性之方面而言,較佳為使用二氧化矽微粒子。As the aforementioned fine particles, inorganic fine particles such as silica, kaolin, and zeolite, and polymer organic fine particles such as acrylic and polystyrene can be appropriately selected and used. In addition, from the perspective of transparency and slipperiness, silica fine particles are preferably used.

前述之微粒子的較佳的平均粒徑為0.5μm至5.0μm,更佳為1.0μm至3.0μm。若平均粒徑未達0.5μm,則為了獲得良好的滑動性而要求大量的添加量。另一方面,若超過5.0μm,則有膜的表面粗糙度變得過大而外觀變差之傾向。The preferred average particle size of the aforementioned microparticles is 0.5 μm to 5.0 μm, more preferably 1.0 μm to 3.0 μm. If the average particle size is less than 0.5 μm, a large amount of addition is required to obtain good lubricity. On the other hand, if it exceeds 5.0 μm, the surface roughness of the film tends to become too large and the appearance tends to deteriorate.

於使用前述之二氧化矽微粒子之情形時,二氧化矽的孔隙體積的範圍較佳為0.5ml/g至2.0ml/g,更佳為0.8ml/g至1.6ml/g。若孔隙體積未達0.5ml/g,則變得容易產生空隙使得膜的透明性惡化。若孔隙體積超過2.0ml/g,則有不易形成由微粒子產生之表面突起之傾向。When the aforementioned silica particles are used, the pore volume of the silica is preferably in the range of 0.5 ml/g to 2.0 ml/g, and more preferably in the range of 0.8 ml/g to 1.6 ml/g. If the pore volume is less than 0.5 ml/g, voids are easily generated, which deteriorates the transparency of the film. If the pore volume exceeds 2.0 ml/g, it tends to be difficult to form surface protrusions generated by the particles.

作為前述之有機潤滑劑,可含有脂肪酸醯胺及/或脂肪酸雙醯胺。作為脂肪酸醯胺及/或脂肪酸雙醯胺,可列舉:芥酸醯胺、硬脂酸醯胺、伸乙基雙硬脂酸醯胺、伸乙基雙俞樹酸醯胺、伸乙基雙油酸醯胺等。表面層中所添加之脂肪酸醯胺及/或脂肪酸雙醯胺的含量較佳為0.01質量%至0.40質量%,又更佳為0.05質量%至0.30質量%。若脂肪酸醯胺及/或脂肪酸雙醯胺的含量未達上述範圍,則有滑動性變差之傾向。另一方面,若超過上述範圍,則有潤濕性變差之傾向。As the aforementioned organic lubricant, fatty acid amide and/or fatty acid diamide may be contained. Examples of fatty acid amide and/or fatty acid diamide include erucic acid amide, stearic acid amide, ethyl distearic acid amide, ethyl dioleic acid amide, etc. The content of fatty acid amide and/or fatty acid diamide added to the surface layer is preferably 0.01 mass % to 0.40 mass %, and more preferably 0.05 mass % to 0.30 mass %. If the content of fatty acid amide and/or fatty acid diamide does not reach the above range, the sliding property tends to deteriorate. On the other hand, if it exceeds the above range, the wettability tends to deteriorate.

表面層中,以使膜的滑動性良好為目的,可添加聚醯胺6以外的聚醯胺系樹脂,例如聚醯胺MXD6樹脂、聚醯胺11、聚醯胺12樹脂、聚醯胺66樹脂、聚醯胺6-聚醯胺12共聚樹脂、聚醯胺6-聚醯胺66共聚樹脂等。尤其較佳為聚醯胺MXD6樹脂,且較佳為添加1質量%至10質量%。若未達1質量%,則膜的滑動性改善效果少。於多於10質量%之情形時,膜的滑動性改善效果飽和。聚醯胺MXD6樹脂係藉由間苯二甲胺與己二酸之縮聚而製造。聚醯胺MXD6的相對黏度較佳為1.8至4.5,更佳為2.0至3.2。於相對黏度小於1.8之情形或大於4.5之情形時,有時不易利用擠出機來與聚醯胺樹脂混練。In the surface layer, in order to improve the slipperiness of the film, a polyamide resin other than polyamide 6 may be added, such as polyamide MXD6 resin, polyamide 11, polyamide 12 resin, polyamide 66 resin, polyamide 6-polyamide 12 copolymer resin, polyamide 6-polyamide 66 copolymer resin, etc. Polyamide MXD6 resin is particularly preferred, and it is preferred to add 1% to 10% by mass. If it is less than 1% by mass, the effect of improving the slipperiness of the film is small. In the case of more than 10% by mass, the effect of improving the slipperiness of the film is saturated. Polyamide MXD6 resin is produced by polycondensation of meta-xylylenediamine and adipic acid. The relative viscosity of polyamide MXD6 is preferably 1.8 to 4.5, more preferably 2.0 to 3.2. When the relative viscosity is less than 1.8 or greater than 4.5, it is sometimes difficult to use an extruder to mix with the polyamide resin.

於以使膜的滑動性良好為目的,而於表面層中添加微粒子、有機潤滑劑、或聚醯胺MXD6樹脂等聚醯胺系樹脂之情形時,若減少這些成分於成為基材之雙軸延伸聚醯胺膜中的添加量,則可獲得透明性優異、且滑動性亦優異之膜,故而較佳。When microparticles, organic lubricants, or polyamide resins such as polyamide MXD6 resin are added to the surface layer for the purpose of improving the lubricity of the film, it is preferable to reduce the amount of these components added to the biaxially stretched polyamide film serving as the substrate, because a film having excellent transparency and excellent lubricity can be obtained.

另外,表面層中,以使接著性良好為目的,亦可添加聚醯胺6以外的聚醯胺系樹脂。該情形時,較佳為聚醯胺6-聚醯胺12共聚樹脂、聚醯胺6-聚醯胺66共聚樹脂等共聚聚醯胺樹脂。In addition, in order to improve the adhesion, a polyamide resin other than polyamide 6 may be added to the surface layer. In this case, copolymerized polyamide resins such as polyamide 6-polyamide 12 copolymer resin and polyamide 6-polyamide 66 copolymer resin are preferred.

作為於本發明的成為基材之雙軸延伸聚醯胺膜及表面層中添加滑劑或抗氧化劑等副材料或添加劑之方法,可於樹脂聚合時或利用擠出機之熔融擠出時添加。亦可製作高濃度的母料而將母料於膜生產時添加至聚醯胺樹脂。可藉由此種公知的方法進行。As a method of adding auxiliary materials or additives such as lubricants or antioxidants to the biaxially stretched polyamide film and the surface layer of the present invention, the lubricants or antioxidants can be added during the polymerization of the resin or during the melt extrusion using an extruder. A high-concentration masterbatch can also be prepared and added to the polyamide resin during film production. This can be done by such a known method.

[雙軸延伸聚醯胺膜] 本發明的雙軸延伸聚醯胺膜的厚度並無特別限制,於用作包裝材料之情形時,通常為100μm以下,一般使用5μm至50μm之厚度之膜,尤其是使用8μm至30μm之膜。[Biaxially stretched polyamide film] The thickness of the biaxially stretched polyamide film of the present invention is not particularly limited. When used as a packaging material, it is usually less than 100 μm. Generally, a film with a thickness of 5 μm to 50 μm is used, and in particular, a film with a thickness of 8 μm to 30 μm is used.

於本發明的雙軸延伸聚醯胺膜的至少單面積層成為表面層之1層以上而製成積層膜之情形時,若表面層的厚度佔膜總厚度的大部分,則耐彎曲針孔性降低。所積層之層的厚度相對於膜整體的厚度,較佳為7%至50%,更佳為7%至30%。When at least one surface layer of the biaxially stretched polyamide film of the present invention is used as one or more surface layers to form a laminated film, if the thickness of the surface layer accounts for a large portion of the total thickness of the film, the bending pinhole resistance is reduced. The thickness of the laminated layer is preferably 7% to 50%, more preferably 7% to 30%, relative to the thickness of the entire film.

本發明的雙軸延伸聚醯胺膜基於實施例中所記載之測定方法使用蓋爾波-佛蘭克思試驗機之扭轉彎曲試驗於溫度1℃實施1000次時的針孔缺點數為10個以下。更佳為5個以下。彎曲試驗後的針孔缺點數越少,耐彎曲針孔性越優異,若針孔數為10個以下,則能獲得即便於輸送時等對包裝袋施加負荷亦不易產生針孔之包裝袋。The number of pinhole defects of the biaxially stretched polyamide film of the present invention when the torsional bending test is performed 1000 times at a temperature of 1°C using a Gelber-Francis tester based on the measurement method described in the embodiment is 10 or less. More preferably, it is 5 or less. The fewer the number of pinhole defects after the bending test, the better the bending pinhole resistance. If the number of pinholes is 10 or less, a packaging bag that is not prone to pinholes even when a load is applied to the packaging bag during transportation can be obtained.

進而,本發明的雙軸延伸聚醯胺膜於實施例中所記載之耐摩擦針孔性試驗中直至產生針孔為止的距離為2900cm以上。更佳為3100cm以上,又更佳為3300cm以上。產生針孔之距離越長,耐摩擦針孔性越優異,若產生針孔之距離為2900cm以上,則能獲得即便於輸送時等包裝袋與瓦楞紙板箱等磨蹭亦不易產生針孔之包裝袋。Furthermore, the distance until pinholes are generated in the friction pinhole resistance test of the biaxially stretched polyamide film of the present invention described in the examples is 2900 cm or more. It is more preferably 3100 cm or more, and even more preferably 3300 cm or more. The longer the distance until pinholes are generated, the better the friction pinhole resistance is. If the distance until pinholes are generated is 2900 cm or more, a packaging bag that is not prone to pinholes even when the packaging bag rubs against a corrugated cardboard box during transportation can be obtained.

本發明的雙軸延伸聚醯胺膜之特徵在於:於上述之耐彎曲針孔性及耐摩擦針孔性之兩特性均優異。具有這些特性之本發明的雙軸延伸聚醯胺膜於輸送時不易產生針孔,因此作為包裝用膜極為有用。The biaxially stretched polyamide film of the present invention is characterized in that it is excellent in both the above-mentioned properties of bending pinhole resistance and friction pinhole resistance. The biaxially stretched polyamide film of the present invention having these properties is not prone to pinholes during transportation, and is therefore extremely useful as a packaging film.

本發明的膜於160℃、10分鐘之熱收縮率在行進方向(以下簡稱為MD方向)及寬度方向(以下簡稱為TD方向)均為0.6%至3.0%之範圍,較佳為0.6%至2.5%。於熱收縮率超過3.0%之情形時,於層壓或印刷等後續步驟中施加熱時,有時會產生捲曲或收縮。另外,有時與密封劑膜之層壓強度變弱。雖能夠使熱收縮率成為未達0.6%,但有時力學性質變脆。另外,生產性惡化,故而欠佳。The thermal shrinkage rate of the film of the present invention at 160°C for 10 minutes is in the range of 0.6% to 3.0% in both the travel direction (hereinafter referred to as MD direction) and the width direction (hereinafter referred to as TD direction), preferably 0.6% to 2.5%. When the thermal shrinkage rate exceeds 3.0%, curling or shrinkage may occur when heat is applied in subsequent steps such as lamination or printing. In addition, the lamination strength with the sealant film may be weakened. Although the thermal shrinkage rate can be reduced to less than 0.6%, the mechanical properties may become brittle. In addition, productivity deteriorates, so it is not good.

耐衝擊性優異係雙軸延伸聚醯胺膜之特點,因此本發明的雙軸延伸聚醯胺膜的衝擊強度較佳為0.7J/15μm以上。更佳的衝擊強度為0.9J/15μm以上。Excellent impact resistance is a characteristic of the biaxially stretched polyamide film, so the impact strength of the biaxially stretched polyamide film of the present invention is preferably 0.7 J/15 μm or more, and more preferably 0.9 J/15 μm or more.

本發明的雙軸延伸聚醯胺膜的霧度值較佳為10%以下。更佳為7%以下,又更佳為5%以下。若霧度值小,則透明性及光澤良好,因此於用於包裝袋之情形時,能夠實現美觀的印刷而提高商品價值。若為了使膜的滑動性良好而添加微粒子,則會使霧度值變大,因此於膜為2層以上之情形時,微粒子僅添加至表面層時,能夠使霧度值變小。The haze value of the biaxially stretched polyamide film of the present invention is preferably 10% or less. It is more preferably 7% or less, and even more preferably 5% or less. If the haze value is small, the transparency and gloss are good, so when used in packaging bags, beautiful printing can be achieved to improve the product value. If microparticles are added to improve the slipperiness of the film, the haze value will increase. Therefore, when the film is two or more layers, the microparticles can be added only to the surface layer to reduce the haze value.

本發明的雙軸延伸聚醯胺膜的動摩擦係數較佳為1.0以下。更佳為0.7以下,又更佳為0.5以下。若膜的動摩擦係數小,則滑動性變得良好,膜變得容易操作。若膜的動摩擦係數過小,則過滑而變得不易操作,因此本發明的雙軸延伸聚醯胺膜的動摩擦係數較佳為0.15以上。The dynamic friction coefficient of the biaxially stretched polyamide film of the present invention is preferably 1.0 or less. It is more preferably 0.7 or less, and even more preferably 0.5 or less. If the dynamic friction coefficient of the film is small, the sliding property becomes good and the film becomes easy to handle. If the dynamic friction coefficient of the film is too small, it becomes too slippery and difficult to handle. Therefore, the dynamic friction coefficient of the biaxially stretched polyamide film of the present invention is preferably 0.15 or more.

本發明的雙軸延伸聚醯胺膜較佳為利用ASTM D6866-16之放射性碳(C14 )測定所得之源自生質之碳的含量(亦稱為生質度)相對於聚醯胺膜中的總碳係包含1%至15%。已知大氣中的二氧化碳中以固定比率(105.5pMC)包含C14 ,因此吸收大氣中的二氧化碳而成長之植物、例如玉米中的C14 含量亦為105.5pMC左右。另外,亦已知石化燃料中幾乎不含C14 。因此,藉由測定聚酯中的總碳原子中所含之C14 之比率,能夠算出源自生質之碳之比率。The biaxially stretched polyamide film of the present invention preferably contains 1% to 15% of the carbon derived from biomass (also called biomass degree) relative to the total carbon in the polyamide film as determined by radiocarbon (C 14 ) according to ASTM D6866-16. It is known that carbon dioxide in the atmosphere contains C 14 at a fixed ratio (105.5 pMC), so the C 14 content in plants that absorb carbon dioxide in the atmosphere, such as corn, is also about 105.5 pMC. In addition, it is also known that fossil fuels contain almost no C 14 . Therefore, by measuring the ratio of C 14 contained in the total carbon atoms in the polyester, the ratio of carbon derived from biomass can be calculated.

本發明的雙軸延伸聚醯胺膜與實施例中所記載之聚乙烯系密封劑貼合後的層壓強度為4.0N/15mm以上。雙軸延伸聚醯胺膜通常與密封劑膜層壓後加工成包裝袋。若上述之層壓強度為4.0N/15mm以上,則於以各種積層構成而使用本發明的雙軸延伸聚醯胺膜來製作包裝袋之情形時,能充分地獲得密封部的強度,能獲得不易破裂之牢固的包裝袋。為了將層壓強度設為4.0N/15mm以上,本發明的雙軸延伸聚醯胺膜可實施電暈處理、塗佈處理、火焰處理等。The lamination strength of the biaxially stretched polyamide film of the present invention after being bonded with the polyethylene-based sealant described in the embodiment is 4.0N/15mm or more. The biaxially stretched polyamide film is usually processed into a packaging bag after being laminated with a sealant film. If the above-mentioned lamination strength is 4.0N/15mm or more, when the biaxially stretched polyamide film of the present invention is used to make packaging bags with various layered structures, the strength of the sealing part can be fully obtained, and a strong packaging bag that is not easy to break can be obtained. In order to set the lamination strength to 4.0N/15mm or more, the biaxially stretched polyamide film of the present invention can be subjected to corona treatment, coating treatment, flame treatment, etc.

[膜的製作方法] 本發明的雙軸延伸聚醯胺膜可藉由公知的製造方法而製造。 例如可列舉逐步雙軸延伸法、同步雙軸延伸法。逐步雙軸延伸法能提高製膜速度,因此於製造成本方面有利,故而較佳。[Film production method] The biaxially stretched polyamide film of the present invention can be produced by a known production method. For example, a stepwise biaxial stretching method and a synchronous biaxial stretching method can be listed. The stepwise biaxial stretching method can increase the film production speed, which is advantageous in terms of production cost and is therefore preferred.

對本發明的雙軸延伸聚醯胺膜的製作方法進行說明。 首先,使用擠出機將原料樹脂進行熔融擠出,自T字模擠出成膜狀,澆鑄於冷卻輥上進行冷卻,獲得未延伸膜。The method for producing the biaxially stretched polyamide film of the present invention is described. First, the raw resin is melt-extruded using an extruder, extruded from a T-die into a film, cast on a cooling roll for cooling, and an unstretched film is obtained.

於成為基材之膜的至少單面積層表面層而製作雙軸延伸聚醯胺膜之情形時,為了獲得積層之未延伸膜,較佳為使用進料快或多歧管等之共擠出法。除了共擠出法以外,亦可選擇乾式層壓法、擠出層壓法等。於利用共擠出法進行積層之情形時,各層中所使用之聚醯胺樹脂組成物較理想為使熔融黏度之差變小。When a biaxially stretched polyamide film is produced by laminating at least one surface layer of a film serving as a substrate, it is preferred to use a co-extrusion method such as a feeder or a multi-manifold to obtain a laminated unstretched film. In addition to the co-extrusion method, dry lamination method, extrusion lamination method, etc. can also be selected. When lamination is performed using the co-extrusion method, the polyamide resin composition used in each layer is preferably such that the difference in melt viscosity is minimized.

樹脂的熔融溫度較佳為220℃至350℃。若未達220℃,則有時會產生未熔融物等,從而產生缺點等外觀不良,若超過350℃,則有時會觀察到樹脂之劣化等,而產生分子量降低、外觀變差。模具溫度較佳為250℃至350℃。The melting temperature of the resin is preferably 220°C to 350°C. If it is less than 220°C, unmelted materials may be produced, resulting in defects and other appearance defects. If it exceeds 350°C, resin degradation may be observed, resulting in a decrease in molecular weight and a poor appearance. The mold temperature is preferably 250°C to 350°C.

冷卻輥溫度較佳為-30℃至80℃,又更佳為0℃至50℃。 為了將自T字模擠出之膜狀熔融物澆鑄於旋轉冷卻轉筒進行冷卻而獲得未延伸膜,例如可較佳地應用使用氣刀之方法或施加靜電荷之靜電密接法等。尤其可較佳地使用後者。The cooling roller temperature is preferably -30°C to 80°C, and more preferably 0°C to 50°C. In order to cast the film-like melt extruded from the T-die on a rotating cooling drum for cooling to obtain an unstretched film, for example, a method using an air knife or an electrostatic sealing method of applying an electrostatic charge can be preferably applied. The latter is particularly preferably used.

另外,較佳為所澆鑄之未延伸膜在冷卻輥的相反面亦進行冷卻。例如較佳為併用以下之方法:使槽內的冷卻用液體接觸於未延伸膜之冷卻輥的相反面之方法、塗佈利用噴霧噴嘴而蒸散之液體之方法、吹送高速流體而進行冷卻之方法等。將如此獲得之未延伸膜沿雙軸方向延伸而獲得本發明的雙軸延伸聚醯胺膜。In addition, it is preferred that the cast unstretched film is also cooled on the opposite side of the cooling roll. For example, it is preferred to use the following methods together: a method of making the cooling liquid in the tank contact the opposite side of the cooling roll of the unstretched film, a method of applying a liquid evaporated by a spray nozzle, a method of cooling by blowing a high-speed fluid, etc. The unstretched film obtained in this way is stretched in biaxial directions to obtain the biaxially stretched polyamide film of the present invention.

作為延伸方法,可為同步雙軸延伸法、逐步雙軸延伸法之任一種。於任一情形時,作為MD方向之延伸方法,均可使用一階段延伸或二階段延伸等多階段延伸。如後所述,就物性方面以及MD方向及TD方向的物性的均勻性(等向性)之方面而言,較佳為二階段延伸等多階段之MD方向之延伸,而非一階段之延伸。逐步雙軸延伸法中的MD方向的延伸較佳為輥延伸。As a stretching method, it can be any of a synchronous biaxial stretching method and a stepwise biaxial stretching method. In either case, as a stretching method in the MD direction, a multi-stage stretching method such as a one-stage stretching method or a two-stage stretching method can be used. As described later, in terms of physical properties and the uniformity (isotropy) of physical properties in the MD direction and the TD direction, multi-stage stretching in the MD direction such as a two-stage stretching method is preferred rather than a one-stage stretching method. The stretching in the MD direction in the stepwise biaxial stretching method is preferably a roller stretching method.

MD方向的延伸溫度的下限較佳為50℃,更佳為55℃,又更佳為60℃。若未達50℃,則有時樹脂不軟化而難以延伸。MD方向的延伸溫度的上限較佳為120℃,更佳為115℃,又更佳為110℃。若超過120℃,則有時樹脂變得過軟而無法進行穩定之延伸。The lower limit of the stretching temperature in the MD direction is preferably 50°C, more preferably 55°C, and even more preferably 60°C. If it is less than 50°C, the resin may not soften and may be difficult to stretch. The upper limit of the stretching temperature in the MD direction is preferably 120°C, more preferably 115°C, and even more preferably 110°C. If it exceeds 120°C, the resin may become too soft and may not be stably stretched.

MD方向的延伸倍率(於以多階段進行延伸之情形時,將各階段的倍率相乘所得之總延伸倍率)的下限較佳為2.2倍,更佳為2.5倍,又更佳為2.8倍。若未達2.2倍,則有時MD方向的厚度精度降低,此外結晶度變得過低而衝擊強度降低。MD方向的延伸倍率的上限較佳為5.0倍,更佳為4.5倍,最佳為4.0倍。若超過5.0倍,則有時後續之延伸變得困難。The lower limit of the stretching ratio in the MD direction (when stretching is performed in multiple stages, the total stretching ratio obtained by multiplying the ratios of each stage) is preferably 2.2 times, more preferably 2.5 times, and even more preferably 2.8 times. If it is less than 2.2 times, the thickness accuracy in the MD direction may decrease, and the crystallinity may become too low to reduce the impact strength. The upper limit of the stretching ratio in the MD direction is preferably 5.0 times, more preferably 4.5 times, and most preferably 4.0 times. If it exceeds 5.0 times, subsequent stretching may become difficult.

另外,於以多階段進行MD方向之延伸之情形時,能夠利用各階段之延伸進行如上所述之延伸,但關於倍率,必須以全部MD方向的延伸倍率之乘積成為5.0以下之方式來調整延伸倍率。例如,於二階段延伸之情形時,較佳為將第一階段之延伸設為1.5倍至2.1倍、將第二階段之延伸設為1.5倍至1.8倍。In addition, when the stretching in the MD direction is performed in multiple stages, the stretching as described above can be performed by utilizing the stretching in each stage, but the stretching ratio must be adjusted so that the product of the stretching ratios in all MD directions becomes 5.0 or less. For example, in the case of two-stage stretching, it is preferred to set the stretching ratio in the first stage to 1.5 to 2.1 times and the stretching ratio in the second stage to 1.5 to 1.8 times.

沿MD方向延伸後之膜利用拉幅機沿TD方向進行延伸,進行熱固定、鬆弛處理(亦稱為緩和處理)。TD方向的延伸溫度的下限較佳為50℃,更佳為55℃,又更佳為60℃。若未達50℃,則有時樹脂不軟化而延伸變得困難。TD方向的延伸溫度的上限較佳為190℃,更佳為185℃,又更佳為180℃。若超過190℃,則有時會發生結晶化而延伸變得困難。The film stretched in the MD direction is stretched in the TD direction using a tenter, and heat-fixed and relaxed (also called a relaxation treatment) are performed. The lower limit of the stretching temperature in the TD direction is preferably 50°C, more preferably 55°C, and more preferably 60°C. If it is less than 50°C, the resin may not soften and stretching may become difficult. The upper limit of the stretching temperature in the TD direction is preferably 190°C, more preferably 185°C, and more preferably 180°C. If it exceeds 190°C, crystallization may occur and stretching may become difficult.

TD方向的延伸倍率(於以多階段進行延伸之情形時,將各階段的倍率相乘所得之總延伸倍率)的下限較佳為2.8,更佳為3.2倍,又更佳為3.5倍,尤佳為3.8倍。若未達2.8,則有時TD方向的厚度精度降低,此外結晶度變得過低而衝擊強度降低。TD方向的延伸倍率的上限較佳為5.5倍,更佳為5.0倍,又更佳為4.7,尤佳為4.5,最佳為4.3倍。若超過5.5倍,則有時生產性顯著降低。The lower limit of the stretching ratio in the TD direction (when stretching is performed in multiple stages, the total stretching ratio obtained by multiplying the ratios of each stage) is preferably 2.8, more preferably 3.2, still more preferably 3.5, and particularly preferably 3.8. If it is less than 2.8, the thickness accuracy in the TD direction may be reduced, and the crystallinity may be too low to reduce the impact strength. The upper limit of the stretching ratio in the TD direction is preferably 5.5, more preferably 5.0, still more preferably 4.7, particularly preferably 4.5, and most preferably 4.3. If it exceeds 5.5, the productivity may be significantly reduced.

熱固定溫度之選擇於本發明中係重要的要素,隨著提高熱固定溫度,會產生膜的結晶化及配向緩和,能夠提高衝擊強度,減小熱收縮率。另一方面,於熱固定溫度低之情形時,結晶化及配向緩和不充分而無法充分地減小熱收縮率。另外,若熱固定溫度變得過高,會發生樹脂之劣化,迅速地失去衝擊強度等膜的強韌性。The selection of the heat setting temperature is an important factor in the present invention. As the heat setting temperature increases, the film crystallization and orientation relaxation occur, which can improve the impact strength and reduce the thermal shrinkage rate. On the other hand, when the heat setting temperature is low, the crystallization and orientation relaxation are insufficient and the thermal shrinkage rate cannot be fully reduced. In addition, if the heat setting temperature becomes too high, the resin will deteriorate and the film toughness such as impact strength will be quickly lost.

熱固定溫度的下限較佳為210℃,更佳為212℃。若熱固定溫度低,則有熱收縮率變得過大,而層壓後的外觀變差,層壓強度降低之傾向。熱固定溫度的上限較佳為220℃,更佳為218℃。若熱固定溫度過高,則有衝擊強度降低之傾向。The lower limit of the heat setting temperature is preferably 210°C, more preferably 212°C. If the heat setting temperature is low, the thermal shrinkage rate becomes too large, the appearance after lamination becomes poor, and the lamination strength tends to decrease. The upper limit of the heat setting temperature is preferably 220°C, more preferably 218°C. If the heat setting temperature is too high, the impact strength tends to decrease.

熱固定的時間較佳為0.5秒至20秒。進而為1秒至15秒。熱固定時間可藉由與熱固定溫度或熱固定區域中的風速的相互搭配而設為適當時間。若熱固定條件過弱,則結晶化及配向緩和變得不充分而引起上述問題。若熱固定條件過強,則膜強韌性降低。The heat fixation time is preferably 0.5 to 20 seconds. Preferably, it is 1 to 15 seconds. The heat fixation time can be set to an appropriate time by matching the heat fixation temperature or the wind speed in the heat fixation area. If the heat fixation conditions are too weak, crystallization and orientation relaxation become insufficient, causing the above-mentioned problems. If the heat fixation conditions are too strong, the film toughness is reduced.

於熱固定處理後進行鬆弛處理對於控制熱收縮率係有效的方式。進行鬆弛處理之溫度可於熱固定處理溫度至樹脂的玻璃轉移溫度(Tg)之範圍內選擇,但從熱固定處理溫度-10℃至Tg+10℃為佳。若鬆弛溫度過高,則收縮速度過快而成為應變等之原因,故而欠佳。反之,若鬆弛溫度過低,則無法成為鬆弛處理,僅成為垂弛但熱收縮率不降低,尺寸穩定性變差。Relaxation after heat setting is an effective way to control the thermal shrinkage rate. The temperature for relaxation can be selected from the range of heat setting temperature to the glass transition temperature (Tg) of the resin, but it is best to be from the heat setting temperature -10℃ to Tg + 10℃. If the relaxation temperature is too high, the shrinkage rate will be too fast and cause strain, etc., so it is not good. On the contrary, if the relaxation temperature is too low, it will not be relaxed, and it will only be relaxed without reducing the thermal shrinkage rate, and the dimensional stability will deteriorate.

鬆弛處理的鬆弛率的下限較佳為0.5%,更佳為1%。若未達0.5%,則有時熱收縮率無法充分降低。鬆弛率的上限較佳為20%,更佳為15%,又更佳為10%。若超過20%,則有時於拉幅機內產生垂弛,生產變得困難。The lower limit of the relaxation rate in the relaxation treatment is preferably 0.5%, more preferably 1%. If it is less than 0.5%, the thermal shrinkage may not be sufficiently reduced. The upper limit of the relaxation rate is preferably 20%, more preferably 15%, and even more preferably 10%. If it exceeds 20%, sagging may occur in the tenter, making production difficult.

進而,本發明的雙軸延伸聚醯胺膜為了因應用途而使得尺寸穩定性良好,亦可實施熱處理或調濕處理。此外,為了使膜表面的接著性良好,亦可實施電暈處理、塗佈處理或火焰處理等,或者實施印刷加工、金屬物或無機氧化物等之蒸鍍加工。此外,作為利用蒸鍍加工所形成之蒸鍍膜,可較佳地使用鋁之蒸鍍膜、矽氧化物或鋁氧化物之單獨物或混合物之蒸鍍膜。進而,藉由於這些蒸鍍膜上塗佈保護層等,能夠提高氧氣阻隔性等。Furthermore, the biaxially stretched polyamide film of the present invention may be subjected to heat treatment or moisture conditioning treatment in order to improve dimensional stability according to the application. In addition, in order to improve the adhesion of the film surface, it may be subjected to corona treatment, coating treatment or flame treatment, or printing processing, evaporation processing of metal or inorganic oxide, etc. may be performed. In addition, as the evaporated film formed by evaporation processing, an aluminum evaporated film, a single or mixed evaporated film of silicon oxide or aluminum oxide can be preferably used. Furthermore, by coating a protective layer on these evaporated films, etc., it is possible to improve oxygen barrier properties, etc.

[積層膜及袋] 本發明的雙軸延伸聚醯胺膜係積層密封劑膜等而製成積層膜後,加工成底封袋、側封袋、三邊密封袋、枕型袋、自立袋、角撐袋、角底袋等包裝袋。作為密封劑膜,可列舉未延伸線性低密度聚乙烯膜、未延伸聚丙烯膜、乙烯-乙烯醇共聚樹脂膜等。[Laminated film and bag] The biaxially stretched polyamide film of the present invention is laminated with a sealant film to form a laminated film, and then processed into bottom-sealed bags, side-sealed bags, three-side sealed bags, pillow-type bags, self-supporting bags, gusseted bags, gusseted bottom bags and other packaging bags. As the sealant film, there can be listed unstretched linear low-density polyethylene film, unstretched polypropylene film, ethylene-vinyl alcohol copolymer film and the like.

作為使用了本發明的雙軸延伸聚醯胺膜之本發明的積層膜的層構成,只要於積層膜中具有本發明的雙軸延伸聚醯胺膜,則並無特別限定。另外,積層膜中所使用之膜可為源自石化之原料亦可為源自生質之原料,就環境負荷之減少之方面而言,較佳為使用源自生質之原料進行聚合而成之聚乳酸、聚對苯二甲酸乙二酯、聚丁二酸丁二酯、聚乙烯、聚呋喃二甲酸乙二酯等。The layer structure of the laminated film of the present invention using the biaxially stretched polyamide film of the present invention is not particularly limited as long as the laminated film contains the biaxially stretched polyamide film of the present invention. In addition, the film used in the laminated film may be a raw material derived from petrochemicals or a raw material derived from biomass. In terms of reducing environmental load, polylactic acid, polyethylene terephthalate, polybutylene succinate, polyethylene, polyethylene furandicarboxylate, etc. polymerized using raw materials derived from biomass are preferred.

作為本發明的積層膜的層構成的示例,例如可列舉:ONY/接著劑/LLDPE、ONY/接著劑/CPP、ONY/接著劑/Al/接著劑/CPP、ONY/接著劑/Al/接著劑/LLDPE、ONY/PE/Al/接著劑/LLDPE、ONY/接著劑/Al/PE/LLDPE、PET/接著劑/ONY/接著劑/LLDPE、PET/接著劑/ONY/PE/LLDPE、PET/接著劑/ONY/接著劑/Al/接著劑/LLDPE、PET/接著劑/Al/接著劑/ONY/接著劑/LLDPE、PET/接著劑/Al/接著劑/ONY/PE/LLDPE、PET/PE/Al/PE/ONY/PE/LLDPE、PET/接著劑/ONY/接著劑/CPP、PET/接著劑/ONY/接著劑/Al/接著劑/CPP、PET/接著劑/Al/接著劑/ONY/接著劑/CPP、ONY/接著劑/PET/接著劑/LLDPE、ONY/接著劑/PET/PE/LLDPE、ONY/接著劑/PET/接著劑/CPP、ONY/接著劑/Al/接著劑/PET/接著劑/LLDPE、ONY/接著劑/Al/v/PET/PE/LLDPE、ONY/PE/LLDPE、ONY/PE/CPP、ONY/PE/Al/PE、ONY/PE/Al/PE/LLDPE、OPP/接著劑/ONY/接著劑/LLDPE、ONY/接著劑/EVOH/接著劑/LLDPE、ONY/接著劑/EVOH/接著劑/CPP、ONY/接著劑/鋁蒸鍍PET/接著劑/LLDPE、ONY/接著劑/鋁蒸鍍PET/接著劑/ONY/接著劑/LLDPE、ONY/接著劑/鋁蒸鍍PET/PE/LLDPE、ONY/PE/鋁蒸鍍PET/PE/LLDPE、ONY/接/鋁蒸鍍PET/接著劑/CPP、PET/接著劑/鋁蒸鍍PET/接著劑/ONY/接著劑/LLDPE、CPP/接著劑/ONY/接著劑/LLDPE、ONY/接著劑/鋁蒸鍍LLDPE、ONY/接著劑/鋁蒸鍍CPP等。 此外,上述層構成中所使用之各簡稱如下所述。 /:表示層的交界;ONY:雙軸延伸聚醯胺膜;PET:延伸聚對苯二甲酸乙二酯膜;LLDPE:未延伸線性低密度聚乙烯膜;CPP:未延伸聚丙烯膜;OPP:延伸聚丙烯膜;PE:擠出層壓或未延伸之低密度聚乙烯膜;Al:鋁箔;EVOH:乙烯-乙烯醇共聚樹脂;接著劑:使膜彼此接著之接著劑層;鋁蒸鍍:表示蒸鍍有鋁。 [實施例]Examples of the layer structure of the laminated film of the present invention include: ONY/adhesive/LLDPE, ONY/adhesive/CPP, ONY/adhesive/Al/adhesive/CPP, ONY/adhesive/Al/adhesive/LLDPE, ONY/PE/Al/adhesive/LLDPE, ONY/adhesive/Al/PE/LLDPE, PET/adhesive/ONY/adhesive/LLDPE, PET/adhesive/ONY/PE/LLDPE, PET/adhesive/ONY/adhesive/Al/adhesive/LLDPE, PE T/Adaptor/Al/Adaptor/ONY/Adaptor/LLDPE、PET/Adaptor/Al/Adaptor/ONY/PE/LLDPE、PET/PE/Al/PE/ONY/PE/LLDPE、PET/Adaptor/ONY/Adaptor/CPP、PET/Adaptor/ONY/Adaptor/Al/Adaptor/CPP、PET/Adaptor/Al/Adaptor/ONY/Adaptor/CPP、ONY/Adaptor/PET/Adaptor/LLDPE、ONY/Adaptor/PET/PE/LLDPE、ONY/Adaptor Adhesive / PET / Adhesive / CPP, ONY / Adhesive / Al / Adhesive / PET / Adhesive / LLDPE, ONY / Adhesive / Al / v / PET / PE / LLDPE, ONY / PE / LLDPE, ONY / PE / CPP, ONY / PE / Al / PE, ONY / PE / Al / PE / LLDPE, OPP / Adhesive / ONY / Adhesive / LLDPE, ONY / Adhesive / EVOH / Adhesive / LLDPE, ONY / Adhesive / EVOH / Adhesive / CPP, ONY / Adhesive / Aluminum Dioxide PET/adhesive/LLDPE, ONY/adhesive/aluminum-deposited PET/adhesive/ONY/adhesive/LLDPE, ONY/adhesive/aluminum-deposited PET/PE/LLDPE, ONY/PE/aluminum-deposited PET/PE/LLDPE, ONY/adhesive/aluminum-deposited PET/adhesive/CPP, PET/adhesive/aluminum-deposited PET/adhesive/ONY/adhesive/LLDPE, CPP/adhesive/ONY/adhesive/LLDPE, ONY/adhesive/aluminum-deposited LLDPE, ONY/adhesive/aluminum-deposited CPP, etc. In addition, the abbreviations used in the above layer structures are as follows. /: indicates the boundary of the layer; ONY: biaxially stretched polyamide film; PET: stretched polyethylene terephthalate film; LLDPE: unstretched linear low-density polyethylene film; CPP: unstretched polypropylene film; OPP: stretched polypropylene film; PE: extrusion laminated or unstretched low-density polyethylene film; Al: aluminum foil; EVOH: ethylene-vinyl alcohol copolymer; adhesive: adhesive layer for bonding the films to each other; aluminum vapor deposition: indicates that aluminum is vapor deposited. [Example]

其次,藉由實施例更詳細地說明本發明,但本發明並不限定於以下之實施例。此外,膜之評價係藉由以下之測定法進行。於無特別記載之情形時,測定係於23℃、相對濕度65%之環境之測定室中進行。Next, the present invention is described in more detail by way of examples, but the present invention is not limited to the following examples. In addition, the evaluation of the membrane is performed by the following measurement method. Unless otherwise specified, the measurement is performed in a measurement room at 23°C and a relative humidity of 65%.

(1)膜的霧度值 使用東洋精機製作所(股份有限)公司製造的直讀霧度計,依據JIS K7105進行測定。 (2)膜的厚度 沿膜的TD方向進行10等分(針對寬度狹之膜,以成為能夠確保可測定厚度之寬度之方式進行等分),將於MD方向為100mm之膜重疊10片而進行切取,於溫度23℃、相對濕度65%之環境下調節2小時以上。利用TESTER SANGYO製造的厚度測定器,進行各樣品的中央的厚度測定,將所測定之厚度的平均值設為厚度。(1) Film haze value Measured in accordance with JIS K7105 using a direct-reading haze meter manufactured by Toyo Seiki Seisakusho Co., Ltd. (2) Film thickness The film was divided into 10 equal parts along the TD direction (for narrow films, the film was divided into equal parts so that the width could be measured). Ten films with a length of 100 mm in the MD direction were overlapped and cut out. The films were conditioned for more than 2 hours at a temperature of 23°C and a relative humidity of 65%. The thickness of each sample was measured at the center using a thickness tester manufactured by TESTER SANGYO, and the average value of the measured thicknesses was set as the thickness.

(3)膜的生質度 所獲得之膜生質度係藉由ASTM D6866-16 Method B (AMS)所示之放射性碳(C14 )測定而進行。 (4)膜的熱收縮率 將試驗溫度設為160℃、加熱時間設為10分鐘,除此以外,依據JIS C2318中所記載之尺寸變化試驗法,藉由下述式而測定熱收縮率。 熱收縮率=[(處理前的長度-處理後的長度)/處理前的長度]×100(%) (5)膜的衝擊強度 使用東洋精機製作所(股份有限公司)製造的膜衝擊試驗機進行測定。測定值係每厚度15μm進行換算而以J(焦耳)/15μm表示。 (6)膜的動摩擦係數 依據JIS-C2151,藉由下述條件評價膜捲外表面彼此的動摩擦係數。此外,於試驗片的大小為寬度130mm、長度250mm、試驗速度為150mm/分鐘之條件下進行。(3) Biomass of the membrane The obtained biomass of the membrane was measured by radiocarbon (C 14 ) measurement as shown in ASTM D6866-16 Method B (AMS). (4) Thermal shrinkage of the membrane The test temperature was set to 160°C and the heating time was set to 10 minutes. In addition, the thermal shrinkage was measured according to the dimensional change test method described in JIS C2318 by the following formula. Thermal shrinkage = [(length before treatment - length after treatment) / length before treatment] × 100 (%) (5) Impact strength of the membrane was measured using a membrane impact tester manufactured by Toyo Seiki Seisaku-sho Co., Ltd. The measured value is converted to J (joule) / 15 μm per thickness of 15 μm. (6) Dynamic friction coefficient of film The dynamic friction coefficient between the outer surfaces of the film roll was evaluated according to JIS-C2151 under the following conditions. The test piece size was 130 mm in width and 250 mm in length, and the test speed was 150 mm/min.

(7)膜的耐彎曲針孔性 使用理學工業公司製造的蓋爾波-佛蘭克思試驗機,藉由下述之方法而測定彎曲疲勞針孔數。 於實施例中所製作之膜塗佈聚酯系接著劑後,將厚度40μm之線性低密度聚乙烯膜(L-LDPE膜:東洋紡公司製造的L4102)進行乾式層壓,於40℃之環境下進行3天老化而製成層壓膜。將所獲得之層壓膜裁斷成12吋×8吋,製成直徑3.5吋之圓筒狀,將圓筒狀膜的一端固定於蓋爾波-佛蘭克思試驗機的固定頭側,將另一端固定於可動頭側,將初始的把持間隔設為7吋。以40次/分鐘之速度進行1000次彎曲疲勞試驗,計數層壓膜中所產生之針孔數,該彎曲疲勞試驗係於行程的最初的3.5吋施加440度之扭轉,然後的2.5吋以直線水平運動來結束總行程。此外,測定係於1℃之環境下進行。以試驗膜的L-LDPE膜側為下表面而置於濾紙(Advantec,No.50)上,將4個角利用CELLOTAPE(註冊商標)固定。將油墨(將PILOT製造的油墨(商品編號INK-350-藍)利用純水稀釋5倍所得之油墨)塗佈於試驗膜上,使用橡膠輥使之於一面延展。將不需要的油墨拭除後,將試驗膜移除,計測附著於濾紙之油墨的點數。(7) Film resistance to bending pinholes The number of bending fatigue pinholes was measured by the following method using a Gelb-Francis tester manufactured by Rigaku Kogyo Co., Ltd. The film produced in the embodiment was coated with a polyester adhesive, and then a 40 μm thick linear low-density polyethylene film (L-LDPE film: L4102 manufactured by Toyobo Co., Ltd.) was dry-laminated and aged for 3 days at 40°C to produce a laminated film. The obtained laminated film was cut into 12 inches × 8 inches and made into a cylinder with a diameter of 3.5 inches. One end of the cylindrical film was fixed to the fixed head side of the Gelber-Francis tester, and the other end was fixed to the movable head side. The initial holding interval was set to 7 inches. The bending fatigue test was performed 1000 times at a speed of 40 times/minute, and the number of pinholes generated in the laminated film was counted. The bending fatigue test was applied with a 440-degree twist in the first 3.5 inches of the stroke, and then the total stroke was completed with a straight horizontal movement in the next 2.5 inches. In addition, the measurement was performed in an environment of 1°C. Place the L-LDPE film side of the test film on filter paper (Advantec, No.50) with the four corners fixed with CELLOTAPE (registered trademark). Apply ink (ink made by PILOT (product number INK-350-blue) diluted 5 times with pure water) on the test film and use a rubber roller to spread it on one side. After wiping off the unnecessary ink, remove the test film and count the number of dots of ink attached to the filter paper.

(8)膜的耐摩擦針孔性 使用堅牢度試驗機(東洋精機製作所),藉由下述之方法進行摩擦試驗,測定針孔產生距離。 將與上述耐彎曲針孔性評價中所製作之層壓膜為相同的層壓膜折疊四折而製作使角尖銳之試驗樣品,利用堅牢度試驗機,以振幅:25cm、振幅速度:30次/分鐘、加重:100g重,對瓦楞紙板內表面進行摩擦。瓦楞紙板係使用K280×P180×K210(AF)=(表面材料襯墊×中芯材料×內面材料襯墊(瓦楞紙板的楞型(flute)的種類))。 針孔產生距離係依據以下之順序而算出。針孔產生距離越長,耐摩擦針孔性越優異。 首先,以振幅100次距離2500cm進行摩擦試驗。於未產生針孔之情形時,增加振幅次數20次增加距離500cm而進行摩擦試驗。另外,於未產生針孔之情形時,進而增加振幅次數20次增加距離500cm而進行摩擦試驗。反復進行該操作而於產生針孔之距離處標註×而設為水準1。於以振幅100次距離2500cm產生了針孔之情形時,減少振幅次數20次減少距離500cm而進行摩擦試驗。另外,於產生了針孔之情形時,進而減少振幅次數20次減少距離500cm而進行摩擦試驗。反復進行該操作而對未產生針孔之距離處標註○而設為水準1。 其次,作為水準2,於水準1中最後為○之情形時,將振幅次數增加20次而進行摩擦試驗,若未產生針孔則標註○,若產生針孔則標註×。於水準1中最後為×之情形時,將振幅次數減少20次而進行摩擦試驗,若未產生針孔則標註○,若產生針孔則標註×。 進而,作為水準3至水準20,於前次的水準為○之情形時,將振幅次數增加20次而進行摩擦試驗,若未產生針孔則標註○,若產生針孔則標註×。於前次水準為×之情形時,將振幅次數減少20次而進行摩擦試驗,若未產生針孔則標註○,若產生針孔則標註×。反復進行該操作而對水準3至水準20標註○或×。 例如,獲得了如表1之結果。以表1為例說明針孔產生距離的計算方法。 計數各距離之○與×之試驗數。 將試驗次數最多之距離設為中央值,將係數設為零。於距離較中央值長之情形時,每隔500cm將係數設為+1、+2、+3・・・,於距離較中央值短之情形時,每隔500cm將係數設為-1、-2、-3・・・。 於水準1至水準20之全部試驗中,將未產生孔之試驗數與產生孔之試驗數進行比較,關於下述之A及B之情形,利用各式算出摩擦針孔產生距離。 A:於全部試驗中,未產生孔之試驗數多於產生孔之試驗數之情形。 摩擦針孔產生距離=中央值+500×(Σ(係數×未產生孔之試驗數)/未產生孔之試驗數)+1/2) B:於全部試驗中,未產生孔之試驗數未達產生孔之試驗數之情形。 摩擦針孔產生距離=中央值+500×(Σ(係數×產生孔之試驗數)/產生孔之試驗數)-1/2)(8) Friction pinhole resistance of the film A friction test was performed using a fastness tester (Toyo Seiki Seisaku-sho, Ltd.) by the following method to measure the distance of pinhole generation. The same laminated film as that produced in the above-mentioned evaluation of bending pinhole resistance was folded into four parts to produce a test sample with sharp corners. The inner surface of the corrugated cardboard was rubbed using a fastness tester with an amplitude of 25 cm, an amplitude speed of 30 times/minute, and a weight of 100 g. The corrugated cardboard used was K280×P180×K210(AF)=(surface material backing×core material×inner material backing (type of flute of corrugated cardboard)). The distance of pinhole generation was calculated according to the following procedure. The longer the distance at which pinholes are generated, the better the friction pinhole resistance is. First, perform a friction test with an amplitude of 100 times and a distance of 2500cm. If no pinholes are generated, increase the amplitude by 20 times and increase the distance by 500cm to perform a friction test. Also, if no pinholes are generated, increase the amplitude by 20 times and increase the distance by 500cm to perform a friction test. Repeat this operation and mark the distance at which pinholes are generated with × and set it as level 1. If pinholes are generated with an amplitude of 100 times and a distance of 2500cm, reduce the amplitude by 20 times and reduce the distance by 500cm to perform a friction test. In addition, when pinholes are generated, the friction test is performed by further reducing the amplitude by 20 times and reducing the distance by 500 cm. This operation is repeated and the distance where no pinholes are generated is marked with ○ and set as level 1. Next, as level 2, when the last ○ in level 1 is ○, the friction test is performed by increasing the amplitude by 20 times. If no pinholes are generated, it is marked with ○, and if pinholes are generated, it is marked with ×. When the last ○ in level 1 is ×, the friction test is performed by reducing the amplitude by 20 times. If no pinholes are generated, it is marked with ○, and if pinholes are generated, it is marked with ×. Furthermore, for levels 3 to 20, when the previous level was ○, the number of amplitudes was increased by 20 times and the friction test was performed. If no pinhole was generated, ○ was marked, and if a pinhole was generated, × was marked. When the previous level was ×, the number of amplitudes was reduced by 20 times and the friction test was performed. If no pinhole was generated, ○ was marked, and if a pinhole was generated, × was marked. Repeat this operation and mark ○ or × for levels 3 to 20. For example, the results shown in Table 1 were obtained. The calculation method of the distance where pinholes are generated is explained using Table 1 as an example. Count the number of tests of ○ and × for each distance. Set the distance with the most tests as the center value and set the coefficient to zero. When the distance is longer than the central value, the coefficient is set to +1, +2, +3, etc. every 500cm. When the distance is shorter than the central value, the coefficient is set to -1, -2, -3, etc. every 500cm. In all tests from level 1 to level 20, the number of tests without holes and the number of tests with holes are compared. For the following A and B situations, the friction pinhole generation distance is calculated using various formulas. A: In all tests, the number of tests without holes is greater than the number of tests with holes. Friction pinhole generation distance = central value + 500 × (Σ (coefficient × number of tests without holes) / number of tests without holes) + 1/2) B: In all tests, the number of tests without holes does not reach the number of tests with holes. Friction pinhole generation distance = central value + 500 × (Σ (coefficient × number of tests with holes) / number of tests with holes) - 1/2)

[表1] [Table 1]

(9)相對於聚乙烯系密封劑之層壓強度 將以與耐彎曲針孔性評價之說明中所記載之方法相同之方式製作之層壓膜切斷成寬度15mm×長度200mm之短條狀,將層壓膜的一端於雙軸延伸聚醯胺膜與線性低密度聚乙烯膜之界面進行剝離,使用Autograph (島津製作所股份有限公司製造),於溫度23℃、相對濕度50%、拉伸速度200mm/分鐘、剝離角度90°之條件下,沿MD方向及TD方向分別測定3次層壓強度,以3次的平均值進行評價。(9) Lamination strength relative to polyethylene sealant A laminated film prepared in the same manner as described in the description of the evaluation of bending pinhole resistance was cut into short strips of 15 mm in width and 200 mm in length. One end of the laminated film was peeled off at the interface between the biaxially oriented polyamide film and the linear low-density polyethylene film. The lamination strength was measured three times in the MD direction and the TD direction using an Autograph (manufactured by Shimadzu Corporation) at a temperature of 23°C, a relative humidity of 50%, a tensile speed of 200 mm/min, and a peeling angle of 90°. The average value of the three times was used for evaluation.

(10)澆鑄時的製膜穩定性 利用目視觀察自T字模將熔融樹脂擠出成膜狀,澆鑄於冷卻輥上進行冷卻,獲得未延伸膜之步驟,以如下方式評價製膜穩定性。 A:製膜穩定而獲得均質的未延伸膜。 B:製膜略不穩定,於未延伸膜的寬度等可見變動,但能夠進行雙軸延伸。 C:製膜不穩定而未延伸膜不均質,因此未獲得雙軸延伸膜。 再者,評價為B以上時具有實用性。 (11)模唇出口所生成之熱劣化物之產生週期 進行模唇之清潔後,開始膜之製膜,觀察直至於模唇產生熱劣化物為止的時間。(10) Film Stability during Casting The steps of extruding the molten resin from a T-die into a film, casting it onto a cooling roller for cooling, and obtaining an unstretched film were visually observed, and the film stability was evaluated as follows. A: The film was stable and a homogeneous unstretched film was obtained. B: The film was slightly unstable, and the width of the unstretched film varied, but biaxial stretching was possible. C: The film was unstable and the unstretched film was not homogeneous, so a biaxially stretched film was not obtained. In addition, an evaluation of B or above is considered practical. (11) Generation cycle of thermal degradation products generated at the die lip outlet After cleaning the die lip, film production was started and the time until thermal degradation products were generated at the die lip was observed.

(12)原料聚醯胺的相對黏度 將0.25g之聚醯胺於25ml之容量瓶中以成為1.0g/dl之濃度之方式利用96%硫酸進行溶解,針對所得聚醯胺溶液於20℃測定相對黏度。 (13)原料聚醯胺的熔點 依據JIS K7121使用Seiko Instruments公司製造的SSC5200型示差掃描熱量測定器,於氮氣氛圍中,於試樣重量:10mg、升溫起始溫度:30℃、升溫速度:20℃/分鐘之條件下進行測定,求出吸熱峰值溫度(Tmp)作為熔點。(12) Relative viscosity of raw material polyamide 0.25 g of polyamide was dissolved in 96% sulfuric acid in a 25 ml volumetric flask to a concentration of 1.0 g/dl, and the relative viscosity of the obtained polyamide solution was measured at 20°C. (13) Melting point of raw material polyamide The measurement was performed in a nitrogen atmosphere using a SSC5200 differential scanning calorimeter manufactured by Seiko Instruments in accordance with JIS K7121, under the conditions of sample weight: 10 mg, heating start temperature: 30°C, and heating rate: 20°C/min, and the endothermic peak temperature (Tmp) was determined as the melting point.

[聚醯胺6] 實施例、比較例中所使用之聚醯胺6如下所述。 聚醯胺6(a-1) 相對黏度2.8、熔點220℃、東洋紡公司製造[Polyamide 6] Polyamide 6 used in the examples and comparative examples is as follows. Polyamide 6 (a-1) Relative viscosity 2.8, melting point 220°C, manufactured by Toyobo Co., Ltd.

藉由化學性再生所獲得之聚醯胺6(a-2) 相對黏度2.7、熔點221℃ 將自廢料回收之聚醯胺6纖維、及作為解聚觸媒之75質量%之磷酸水溶液添加至解聚裝置,於氮氣氛圍下加熱至260℃。一面將過熱水蒸氣吹入至解聚裝置,一面開始反應,將自解聚裝置連續地餾出之ε-己內醯胺、水蒸氣冷卻,並回收ε-己內醯胺餾出液。利用蒸發器使所回收之餾出液濃縮,使濃縮所獲得之ε-己內醯胺再聚合,從而獲得化學性再生聚醯胺樹脂。Polyamide 6 (a-2) obtained by chemical regeneration Relative viscosity 2.7, melting point 221℃ Polyamide 6 fiber recovered from waste and 75 mass% phosphoric acid aqueous solution as a depolymerization catalyst are added to a depolymerization device and heated to 260℃ under a nitrogen atmosphere. Superheated water vapor is blown into the depolymerization device while the reaction starts. The ε-caprolactam and water vapor continuously distilled from the depolymerization device are cooled, and the ε-caprolactam distillate is recovered. The recovered distillate is concentrated by an evaporator, and the concentrated ε-caprolactam is repolymerized to obtain a chemically regenerated polyamide resin.

藉由物理性再生所獲得之聚醯胺6(a-3) 相對黏度為2.6、熔點221℃ 將由實施例1中所製造之延伸膜所產生出之規格外膜及以切斷端料(邊角料)之形式所產生之屑材回收、粉碎,利用汽缸溫度270℃之擠出機進行混練,使之顆粒化後,於100℃、減壓下進行乾燥而獲得經物理性再生所得之聚醯胺6。Polyamide 6 (a-3) obtained by physical regeneration Relative viscosity: 2.6, melting point: 221°C The standard outer film produced by the stretched film produced in Example 1 and the scraps produced by cutting the end material (scraps) were recovered and crushed, and kneaded by an extruder with a cylinder temperature of 270°C. After granulation, it was dried at 100°C under reduced pressure to obtain polyamide 6 obtained by physical regeneration.

[實施例1-1] 使用由擠出機及380mm寬之T字模所構成之裝置,自T字模將熔融之下述樹脂組成物擠出成膜狀,澆鑄於溫度調節至20℃之冷卻輥並使之靜電密接而獲得厚度200μm之未延伸膜。 [樹脂組成物] 聚醯胺6(a-1):92質量份 聚醯胺6(a-2):5質量份 聚醯胺11(Arkema公司製造,相對黏度2.5,熔點186℃):3質量份 多孔質二氧化矽微粒子(Fuji Silysia Chemical股份有限公司製造,平均粒徑2.0μm,孔隙體積1.6ml/g):0.45質量% 脂肪酸雙醯胺(共榮社化學股份有限公司製造的伸乙基雙硬脂酸醯胺):0.15質量%[Example 1-1] Using an apparatus consisting of an extruder and a 380 mm wide T-die, the following molten resin composition was extruded from the T-die into a film, cast on a cooling roll adjusted to 20°C and electrostatically bonded to obtain an unstretched film with a thickness of 200 μm. [Resin composition] Polyamide 6 (a-1): 92 parts by mass Polyamide 6 (a-2): 5 parts by mass Polyamide 11 (produced by Arkema, relative viscosity 2.5, melting point 186°C): 3 parts by mass Porous silica particles (produced by Fuji Silysia Chemical Co., Ltd., average particle size 2.0 μm, pore volume 1.6 ml/g): 0.45% by mass Fatty acid diamide (ethyl distearate amide produced by Kyoeisha Chemical Co., Ltd.): 0.15% by mass

將所獲得之未延伸膜導入至輥式延伸機,利用輥的周速差,於80℃沿MD方向延伸1.73倍後,於70℃進而延伸1.85倍。繼而,將該單軸延伸膜連續地導入至拉幅機式延伸機,於110℃預熱後,沿TD方向於120℃延伸1.2倍,於130℃延伸1.7倍,於160℃延伸2.0倍,於218℃進行熱固定處理後,於200℃進行7%緩和處理,繼而將與線性低密度聚乙烯膜進行乾式層壓之側的表面進行電暈放電處理而獲得雙軸延伸聚醯胺膜。所獲得之雙軸延伸膜的評價結果示於表2。The obtained unstretched film was introduced into a roll stretching machine, and stretched 1.73 times in the MD direction at 80°C by using the circumferential speed difference of the rolls, and then further stretched 1.85 times at 70°C. Then, the uniaxially stretched film was continuously introduced into a tenter-type stretching machine, preheated at 110°C, stretched 1.2 times in the TD direction at 120°C, stretched 1.7 times at 130°C, stretched 2.0 times at 160°C, heat-fixed at 218°C, and then 7% relaxation treatment was performed at 200°C, and then the surface of the side dry-laminated with the linear low-density polyethylene film was subjected to a corona discharge treatment to obtain a biaxially stretched polyamide film. The evaluation results of the obtained biaxially stretched film are shown in Table 2.

[實施例1-2至實施例1-12] 如表2所示般變更原料樹脂組成物及熱固定溫度等製膜條件,除此以外,利用與實施例1-1相同之方法獲得雙軸延伸膜。與所獲得之雙軸延伸膜的評價結果一併示於表2。於實施例及比較例中,作為原料的至少一部分源自生質之聚醯胺樹脂,使用下述之聚醯胺。 聚醯胺410:(DSM公司製造,ECOPaXX Q150-E,熔點250℃) 聚醯胺610:(Arkema公司製造,RilsanS SMNO,熔點222℃) 聚醯胺1010:(Arkema公司製造,RilsanT TMNO,熔點202℃)[Example 1-2 to Example 1-12] Except for changing the film-making conditions such as the raw material resin composition and the heat setting temperature as shown in Table 2, a biaxially stretched film was obtained by the same method as Example 1-1. The evaluation results of the obtained biaxially stretched film are shown in Table 2. In the examples and comparative examples, the following polyamide was used as the polyamide resin at least part of which was derived from biomass as the raw material. Polyamide 410: (manufactured by DSM, ECOPaXX Q150-E, melting point 250°C) Polyamide 610: (manufactured by Arkema, RilsanS SMNO, melting point 222°C) Polyamide 1010: (manufactured by Arkema, RilsanT TMNO, melting point 202°C)

[表2] 實施例 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 組成 聚醯胺6(a-1) 質量份 92 7 37 7 5 30 45 15 5 5 5 5 聚醯胺6(a-2) 質量份 5 90 30 60 90 30 10 30 60 60 60 60 聚醯胺6(a-3) 質量份 0 0 30 30 0 30 30 30 30 30 30 30 聚醯胺11 質量份 3 3 3 3 5 10 15 25 5 - - - 聚醯胺410 質量份 - - - - - - - - - 5 - - 聚醯胺610 質量份 - - - - - - - - - - 5 - 聚醯胺1010 質量份 - - - - - - - - - - - 5 微粒子 質量% 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 脂肪酸醯胺 質量% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 MD延伸溫度 80 80 80 80 80 80 80 80 80 80 80 80 MD延伸倍率 - 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.0 3.2 3.2 3.2 TD延伸溫度 130 130 130 130 130 130 130 130 130 130 130 130 TD延伸倍率 - 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.3 4.0 4.0 4.0 TD熱固定溫度 218 218 218 218 218 218 218 218 210 218 218 218 TD鬆弛溫度 218 218 218 218 218 218 218 218 210 218 218 218 TD鬆弛率 % 7 7 7 7 7 7 7 7 7 7 7 7 厚度 μm 15 15 15 15 15 15 15 15 15 15 15 15 生質度 % 2.7 2.7 2.7 2.7 4.5 9.0 13.5 22.5 4.5 4.4 4.6 4.5 霧度 % 2.6 2.5 2.6 2.6 2.8 2.8 3.2 4.9 2.9 3.4 3.4 3.3 衝擊強度 J/15μm 1.2 1.3 1.2 1.1 1.3 1.1 1.2 1.1 1.4 1.2 1.2 1.2 耐針孔性 3 4 2 3 3 5 4 4 4 5 5 6 耐摩擦針孔性 cm 3260 3170 3060 3150 3160 3100 3210 3160 3300 3520 3190 3250 熱收縮率 MD % 0.9 1.0 0.9 1.1 1.0 0.9 1.1 1.2 1.6 1.2 1.3 1.3 TD % 0.9 0.9 1.1 0.9 1.0 1.1 1.2 1.3 0.9 1.4 1.5 1.5 層壓強度 MD N/mm 6.9 6.7 7.1 6.8 6.7 7.4 7.2 7.0 3.1 6.9 6.8 7.0 TD N/mm 6.6 6.5 6.2 6.6 6.1 7.0 6.7 6.8 3.0 6.8 6.7 6.7 澆鑄時的製膜穩定性 - A A A A A A A B A A A A 熱劣化物產生週期 小時 36 - - - - - - - - - - - [Table 2] Embodiment 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 Composition Polyamide 6(a-1) Quality 92 7 37 7 5 30 45 15 5 5 5 5 Polyamide 6(a-2) Quality 5 90 30 60 90 30 10 30 60 60 60 60 Polyamide 6(a-3) Quality 0 0 30 30 0 30 30 30 30 30 30 30 Polyamide 11 Quality 3 3 3 3 5 10 15 25 5 - - - Polyamide 410 Quality - - - - - - - - - 5 - - Polyamide 610 Quality - - - - - - - - - - 5 - Polyamide 1010 Quality - - - - - - - - - - - 5 Microparticles Quality% 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 Fatty acid amides Quality% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 MD stretching temperature 80 80 80 80 80 80 80 80 80 80 80 80 MD stretch ratio - 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.0 3.2 3.2 3.2 TD stretching temperature 130 130 130 130 130 130 130 130 130 130 130 130 TD stretch ratio - 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.3 4.0 4.0 4.0 TD heat fixation temperature 218 218 218 218 218 218 218 218 210 218 218 218 TD relaxation temperature 218 218 218 218 218 218 218 218 210 218 218 218 TD relaxation rate % 7 7 7 7 7 7 7 7 7 7 7 7 thickness μm 15 15 15 15 15 15 15 15 15 15 15 15 Biomass % 2.7 2.7 2.7 2.7 4.5 9.0 13.5 22.5 4.5 4.4 4.6 4.5 Fog % 2.6 2.5 2.6 2.6 2.8 2.8 3.2 4.9 2.9 3.4 3.4 3.3 Impact strength J/15μm 1.2 1.3 1.2 1.1 1.3 1.1 1.2 1.1 1.4 1.2 1.2 1.2 Pinhole resistance Piece 3 4 2 3 3 5 4 4 4 5 5 6 Friction-resistant pinhole cm 3260 3170 3060 3150 3160 3100 3210 3160 3300 3520 3190 3250 Thermal shrinkage MD % 0.9 1.0 0.9 1.1 1.0 0.9 1.1 1.2 1.6 1.2 1.3 1.3 TD % 0.9 0.9 1.1 0.9 1.0 1.1 1.2 1.3 0.9 1.4 1.5 1.5 Laminated strength MD N/mm 6.9 6.7 7.1 6.8 6.7 7.4 7.2 7.0 3.1 6.9 6.8 7.0 TD N/mm 6.6 6.5 6.2 6.6 6.1 7.0 6.7 6.8 3.0 6.8 6.7 6.7 Film stability during casting - A A A A A A A B A A A A Thermal degradation product generation cycle Hours 36 - - - - - - - - - - -

如表2所示,實施例之膜獲得了耐彎曲針孔性及耐摩擦針孔性兩者均良好之膜。另外,霧度低而透明性良好,衝擊強度亦強,相對於密封劑膜之層壓強度亦高,作為包裝用膜優異。As shown in Table 2, the film of the example obtained a film having good bending pinhole resistance and friction pinhole resistance. In addition, the film has low haze and good transparency, strong impact strength, and high lamination strength relative to sealant film, and is excellent as a packaging film.

[比較例1-1至比較例1-5] 如表3所示般變更原料樹脂組成物及熱固定溫度等製膜條件,除此以外,利用與實施例1-1相同之方法獲得雙軸延伸膜。所獲得之雙軸延伸膜的評價結果示於表3。但是,比較例1-4中,無法自T字模將熔融樹脂穩定地擠出成膜狀,未獲得均質的未延伸膜,因此無法進行雙軸延伸。[Comparative Example 1-1 to Comparative Example 1-5] Except for changing the film-making conditions such as the raw material resin composition and the heat setting temperature as shown in Table 3, biaxially stretched films were obtained by the same method as in Example 1-1. The evaluation results of the obtained biaxially stretched films are shown in Table 3. However, in Comparative Example 1-4, the molten resin could not be stably extruded from the T-die into a film, and a homogeneous unstretched film was not obtained, so biaxial stretching could not be performed.

[表3] 比較例 1-1 1-2 1-3 1-4 1-5 組成 聚醯胺6(a-1) 質量份 100 100 100 65 97 聚醯胺6(a-2) 質量份 0 0 0 0 0 聚醯胺6(a-3) 質量份 0 0 0 0 0 聚醯胺11 質量份 - - 0.5 35 - 聚醯胺彈性體 質量份 - - - - 3 微粒子 質量% 0.45 0.45 0.45 0.45 0.45 脂肪酸醯胺 質量% 0.15 0.15 0.15 0.15 0.15 MD延伸溫度 80 80 80 - 80 MD延伸倍率 - 3.2 3.2 3.2 - 3.2 TD延伸溫度 130 130 130 - 130 TD延伸倍率 - 4.0 4.0 4.0 - 4.0 TD熱固定溫度 218 210 218 - 210 TD鬆弛溫度 218 210 218 - 210 TD鬆弛率 % 7 7 7 - 7 厚度 μm 15 15 15 15 15 生質度 % 0.0 0.0 0.5 31.5 0.0 霧度 % 2.2 2.2 2.4 - 2.3 衝擊強度 J/15μm 0.9 1.2 0.9 - 1.2 耐針孔性 20 12 18 - 3 耐摩擦針孔性 cm 2520 3310 2630 - 2780 熱收縮率 MD % 0.8 1.0 0.8 - 1.1 TD % 0.8 1.1 0.9 - 1.3 層壓強度 MD N/mm 7.1 3.2 6.8 - 4.3 TD N/mm 6.9 3.3 6.6 - 4.0 澆鑄時的製膜穩定性 - A A A C A 熱劣化物產生週期 小時 - - - - 18 [Table 3] Comparison Example 1-1 1-2 1-3 1-4 1-5 Composition Polyamide 6(a-1) Quality 100 100 100 65 97 Polyamide 6(a-2) Quality 0 0 0 0 0 Polyamide 6(a-3) Quality 0 0 0 0 0 Polyamide 11 Quality - - 0.5 35 - Polyamide elastomer Quality - - - - 3 Microparticles Quality% 0.45 0.45 0.45 0.45 0.45 Fatty acid amides Quality% 0.15 0.15 0.15 0.15 0.15 MD stretching temperature 80 80 80 - 80 MD stretch ratio - 3.2 3.2 3.2 - 3.2 TD stretching temperature 130 130 130 - 130 TD stretch ratio - 4.0 4.0 4.0 - 4.0 TD heat fixation temperature 218 210 218 - 210 TD relaxation temperature 218 210 218 - 210 TD relaxation rate % 7 7 7 - 7 thickness μm 15 15 15 15 15 Biomass % 0.0 0.0 0.5 31.5 0.0 Fog % 2.2 2.2 2.4 - 2.3 Impact strength J/15μm 0.9 1.2 0.9 - 1.2 Pinhole resistance Piece 20 12 18 - 3 Friction-resistant pinhole cm 2520 3310 2630 - 2780 Thermal shrinkage MD % 0.8 1.0 0.8 - 1.1 TD % 0.8 1.1 0.9 - 1.3 Laminated strength MD N/mm 7.1 3.2 6.8 - 4.3 TD N/mm 6.9 3.3 6.6 - 4.0 Film stability during casting - A A A C A Thermal degradation product generation cycle Hours - - - - 18

如表3所示,比較例1-1及比較例1-2之雙軸延伸聚醯胺膜(不含改質耐彎曲針孔性之材料)與比較例1-3之雙軸延伸聚醯胺膜(聚醯胺11的含量過少)的耐彎曲針孔性差。比較例1-4由於聚醯胺11的含量過多,故而無法自T字模將熔融樹脂穩定地擠出成膜狀,未獲得均質的未延伸膜,未獲得雙軸延伸聚醯胺膜。比較例1-5中,使用先前使用之聚醯胺彈性體作為改質耐彎曲針孔性之材料,結果耐彎曲針孔性良好,但耐摩擦針孔性差。另外,有如下缺點:進行長時間生產時劣化物容易附著於模具,無法實現長時間之連續生產。As shown in Table 3, the biaxially stretched polyamide films of Comparative Examples 1-1 and 1-2 (not containing a material for improving the bending pinhole resistance) and the biaxially stretched polyamide film of Comparative Example 1-3 (the content of polyamide 11 is too low) have poor bending pinhole resistance. Since the content of polyamide 11 is too high in Comparative Example 1-4, the molten resin cannot be stably extruded from the T-die into a film, and a homogeneous unstretched film is not obtained, and a biaxially stretched polyamide film is not obtained. In Comparative Example 1-5, the polyamide elastomer used previously is used as a material for improving the bending pinhole resistance, and the bending pinhole resistance is good, but the friction pinhole resistance is poor. In addition, there are the following disadvantages: when long-term production is carried out, deteriorated products are easily attached to the mold, and long-term continuous production cannot be achieved.

[實施例2-1] 使用由擠出機2台及380mm寬之共擠出T字模所構成之裝置,利用進料塊法以B層/A層/B層之構成進行積層而自T字模將熔融樹脂擠出成膜狀,澆鑄於溫度調節至20℃之冷卻輥並使之靜電密接而獲得厚度200μm之未延伸膜。此外,關於雙軸延伸聚醯胺膜的厚度,以合計厚度成為15μm、基材層(A層)的厚度成為12μm、表裡的表層(B層)的厚度分別各成為1.5μm之方式,調整進料塊的構成及擠出機的吐出量。[Example 2-1] Using an apparatus consisting of two extruders and a 380 mm wide co-extrusion T-die, the molten resin was extruded from the T-die into a film by lamination in a B layer/A layer/B layer structure using a feed block method, and then cast on a cooling roll adjusted to 20°C and electrostatically bonded to obtain an unstretched film with a thickness of 200 μm. In addition, regarding the thickness of the biaxially stretched polyamide film, the feed block structure and the extruder discharge amount were adjusted so that the total thickness was 15 μm, the thickness of the substrate layer (A layer) was 12 μm, and the thickness of the inner and outer surface layers (B layers) were 1.5 μm each.

實施例2中所使用之A層及B層之樹脂組成物如下所述。 [構成A層之樹脂組成物] 聚醯胺6(a-1):92質量份 經化學性再生所得之聚醯胺6(a-2):5質量份 聚醯胺11(集盛公司製造,相對黏度2.5,熔點186℃):3質量份 [構成B層之樹脂組成物] 聚醯胺6(a-1):90質量份 經化學性再生所得之聚醯胺6(a-2):5質量份 聚醯胺MXD6(三菱瓦斯化學股份有限公司製造,相對黏度2.1,熔點237℃):5質量份 多孔質二氧化矽微粒子(Fuji Silysia Chemical股份有限公司製造,平均粒徑2.0μm,孔隙體積1.6ml/g):0.54質量% 脂肪酸雙醯胺(共榮社化學股份有限公司製造的伸乙基雙硬脂酸醯胺):0.15質量%The resin compositions of the A layer and the B layer used in Example 2 are as follows. [Resin composition constituting the A layer] Polyamide 6 (a-1): 92 parts by mass Polyamide 6 (a-2) obtained by chemical regeneration: 5 parts by mass Polyamide 11 (manufactured by Jisheng Corporation, relative viscosity 2.5, melting point 186°C): 3 parts by mass [Resin composition constituting the B layer] Polyamide 6 (a-1): 90 parts by mass Polyamide 6 (a-2) obtained by chemical regeneration: 5 parts by mass Polyamide MXD6 (manufactured by Mitsubishi Gas Chemical Co., Ltd., relative viscosity 2.1, melting point 237°C): 5 parts by mass Porous silica particles (Fuji Silysia Chemical Co., Ltd., average particle size 2.0μm, pore volume 1.6ml/g): 0.54 mass% Fatty acid diamide (ethyl distearate amide manufactured by Kyoeisha Chemical Co., Ltd.): 0.15 mass%

將所獲得之未延伸膜導入至輥式延伸機,利用輥的周速差,於80℃沿MD方向延伸1.73倍後,於70℃進而延伸1.85倍。繼而,將該單軸延伸膜連續地導入至拉幅式延伸機,於110℃進行預熱後,沿TD方向於120℃延伸1.2倍,於130℃延伸1.7倍,於160℃延伸2.0倍,於218℃進行熱固定處理後,於218℃進行7%緩和處理,繼而將與線性低密度聚乙烯膜進行乾式層壓之側的表面進行電暈放電處理而獲得雙軸延伸聚醯胺膜。所獲得之雙軸延伸膜的評價結果示於表4。The obtained unstretched film was introduced into a roll stretching machine, and stretched 1.73 times in the MD direction at 80°C by using the circumferential speed difference of the rolls, and then further stretched 1.85 times at 70°C. Then, the uniaxially stretched film was continuously introduced into a tenter stretching machine, preheated at 110°C, stretched 1.2 times in the TD direction at 120°C, stretched 1.7 times at 130°C, stretched 2.0 times at 160°C, heat fixed at 218°C, and then 7% relaxation treatment was performed at 218°C, and then the surface of the side dry-laminated with the linear low-density polyethylene film was subjected to corona discharge treatment to obtain a biaxially stretched polyamide film. The evaluation results of the obtained biaxially stretched film are shown in Table 4.

[實施例2-2至實施例2-12] 如表4所示般變更A層及B層之樹脂組成物、熱固定溫度等製膜條件,除此以外,利用與實施例2-1相同之方法獲得雙軸延伸膜。與所獲得之雙軸延伸膜的評價結果一併示於表4。[Example 2-2 to Example 2-12] Except for changing the film-making conditions such as the resin composition of layer A and layer B and the heat setting temperature as shown in Table 4, a biaxially stretched film was obtained by the same method as in Example 2-1. The evaluation results of the obtained biaxially stretched film are shown in Table 4.

[表4] 實施例 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 A層 聚醯胺6(a-1) 質量份 92 7 35 10 5 15 55 35 5 5 5 5 聚醯胺6(a-2) 質量份 5 90 30 50 80 30 10 30 60 50 50 50 聚醯胺6(a-3) 質量份 0 0 30 30 0 30 30 30 30 30 30 30 聚醯胺11 質量份 3 3 5 10 15 25 5 5 5 - - - 聚醯胺410 質量份 - - - - - - - - - 15 - - 聚醯胺610 質量份 - - - - - - - - - - 15 - 聚醯胺1010 質量份 - - - - - - - - - - - 15 B層 聚醯胺6(a-1) 質量份 90 5 65 47 15 65 80 70 35 45 45 45 聚醯胺6(a-2) 質量份 5 90 30 50 80 30 10 30 60 50 50 50 聚醯胺MXD6 質量份 5 5 5 3 5 5 10 0 5 5 5 5 微粒子 質量% 0.54 0.54 0.54 0.54 0.54 0.54 0.54 0.65 0.54 0.54 0.54 0.54 脂肪酸醯胺 質量% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.20 0.15 0.15 0.15 0.15 整體厚度 μm 15 15 15 15 15 15 15 15 15 15 15 15 核心層厚度 % 80 80 80 80 80 80 80 80 80 80 80 80 積層樹脂構成 - B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B MD延伸溫度 80 80 80 80 80 80 80 80 80 80 80 80 MD延伸倍率 - 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.0 3.2 3.2 3.2 TD延伸溫度 130 130 130 130 130 130 130 130 130 130 130 130 TD延伸倍率 - 4.0 4.0 4.0 4.0 4.0 4.0 3.8 3.8 3.3 4.0 4.0 4.0 TD熱固定溫度 218 218 218 218 218 218 218 218 210 218 218 218 TD鬆弛溫度 218 218 218 218 218 218 218 218 210 218 218 218 TD鬆弛率 % 7 7 7 7 7 7 7 7 7 7 7 7 生質度 % 0.5 0.5 0.9 1.8 2.7 4.5 0.9 0.9 0.9 2.7 2.7 2.7 霧度 % 2.4 2.5 2.7 2.9 3.0 4.9 2.9 3.8 2.7 3.5 3.3 3.4 動摩擦係數 - 0.65 0.68 0.64 0.75 0.70 0.68 0.61 0.79 0.64 0.65 0.66 0.63 衝擊強度 J/15μm 1.10 1.13 1.34 1.03 1.31 1.09 1.21 1.21 1.46 1.25 1.14 1.22 耐針孔性 5 4 4 4 4 4 3 4 4 5 5 6 耐摩擦針孔性 cm 3290 3200 3430 3130 3160 3400 3160 3230 3070 3460 3150 3160 熱收縮率 MD % 0.9 1.0 0.9 0.9 1.0 1.3 0.9 0.9 1.3 1.2 1.3 1.4 TD % 1.0 1.1 1.0 1.1 1.2 1.3 1.0 1.0 1.4 1.4 1.5 1.5 層壓強度 MD N/mm 7.1 6.6 6.7 7.2 7.0 6.9 7.3 6.2 3.1 6.9 6.8 6.9 TD N/mm 6.6 6.7 6.6 7.3 7.2 6.8 7.4 6.1 3.0 6.8 6.6 7.0 澆鑄時的製膜穩定性 - A A A A A A A A A A A A 熱劣化物產生週期 小時 37 - - - - - - - - - - - [Table 4] Embodiment 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 A layer Polyamide 6(a-1) Quality 92 7 35 10 5 15 55 35 5 5 5 5 Polyamide 6(a-2) Quality 5 90 30 50 80 30 10 30 60 50 50 50 Polyamide 6(a-3) Quality 0 0 30 30 0 30 30 30 30 30 30 30 Polyamide 11 Quality 3 3 5 10 15 25 5 5 5 - - - Polyamide 410 Quality - - - - - - - - - 15 - - Polyamide 610 Quality - - - - - - - - - - 15 - Polyamide 1010 Quality - - - - - - - - - - - 15 B layer Polyamide 6(a-1) Quality 90 5 65 47 15 65 80 70 35 45 45 45 Polyamide 6(a-2) Quality 5 90 30 50 80 30 10 30 60 50 50 50 Polyamide MXD6 Quality 5 5 5 3 5 5 10 0 5 5 5 5 Microparticles Quality% 0.54 0.54 0.54 0.54 0.54 0.54 0.54 0.65 0.54 0.54 0.54 0.54 Fatty acid amides Quality% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.20 0.15 0.15 0.15 0.15 Overall thickness μm 15 15 15 15 15 15 15 15 15 15 15 15 Core layer thickness % 80 80 80 80 80 80 80 80 80 80 80 80 Laminated resin composition - B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B MD stretching temperature 80 80 80 80 80 80 80 80 80 80 80 80 MD stretch ratio - 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.0 3.2 3.2 3.2 TD stretching temperature 130 130 130 130 130 130 130 130 130 130 130 130 TD stretch ratio - 4.0 4.0 4.0 4.0 4.0 4.0 3.8 3.8 3.3 4.0 4.0 4.0 TD heat fixation temperature 218 218 218 218 218 218 218 218 210 218 218 218 TD relaxation temperature 218 218 218 218 218 218 218 218 210 218 218 218 TD relaxation rate % 7 7 7 7 7 7 7 7 7 7 7 7 Biomass % 0.5 0.5 0.9 1.8 2.7 4.5 0.9 0.9 0.9 2.7 2.7 2.7 Fog % 2.4 2.5 2.7 2.9 3.0 4.9 2.9 3.8 2.7 3.5 3.3 3.4 Dynamic friction coefficient - 0.65 0.68 0.64 0.75 0.70 0.68 0.61 0.79 0.64 0.65 0.66 0.63 Impact strength J/15μm 1.10 1.13 1.34 1.03 1.31 1.09 1.21 1.21 1.46 1.25 1.14 1.22 Pinhole resistance Piece 5 4 4 4 4 4 3 4 4 5 5 6 Friction-resistant pinhole cm 3290 3200 3430 3130 3160 3400 3160 3230 3070 3460 3150 3160 Thermal shrinkage MD % 0.9 1.0 0.9 0.9 1.0 1.3 0.9 0.9 1.3 1.2 1.3 1.4 TD % 1.0 1.1 1.0 1.1 1.2 1.3 1.0 1.0 1.4 1.4 1.5 1.5 Laminated strength MD N/mm 7.1 6.6 6.7 7.2 7.0 6.9 7.3 6.2 3.1 6.9 6.8 6.9 TD N/mm 6.6 6.7 6.6 7.3 7.2 6.8 7.4 6.1 3.0 6.8 6.6 7.0 Film stability during casting - A A A A A A A A A A A A Thermal degradation product generation cycle Hours 37 - - - - - - - - - - -

如表4所示,實施例之膜獲得了耐彎曲針孔性及耐摩擦針孔性兩者均良好之膜。另外,霧度低而透明性良好,衝擊強度亦強,相對於密封劑膜之層壓強度亦高,作為包裝用膜優異。As shown in Table 4, the film of the example obtained a film having good bending pinhole resistance and friction pinhole resistance. In addition, the haze was low and the transparency was good, the impact strength was strong, and the lamination strength was high relative to the sealant film, and it was excellent as a packaging film.

[比較例2-1至比較例2-7] 如表5所示般變更A層及B層之樹脂組成物、熱固定溫度等製膜條件,除此以外,利用與實施例2-1相同之方法獲得雙軸延伸膜。與所獲得之雙軸延伸膜的評價結果一併示於表5。但是,比較例2-4中,無法自T字模將熔融樹脂穩定地擠出成膜狀,未獲得均質的未延伸膜,因此無法進行雙軸延伸。[Comparative Example 2-1 to Comparative Example 2-7] Except for changing the film-making conditions such as the resin composition of the A layer and the B layer and the heat setting temperature as shown in Table 5, a biaxially stretched film was obtained by the same method as in Example 2-1. The evaluation results of the obtained biaxially stretched films are shown in Table 5. However, in Comparative Example 2-4, the molten resin could not be stably extruded from the T-die into a film, and a homogeneous unstretched film was not obtained, so biaxial stretching could not be performed.

[表5] 比較例 2-1 2-2 2-3 2-4 2-5 2-6 2-7 A層 聚醯胺6(a-1) 質量份 100 100 99.5 65 95 95 97 聚醯胺6(a-2) 質量份 - - - - - - - 聚醯胺6(a-3) 質量份 - - - - - - - 聚醯胺11 質量份 - - 0.5 35 5 5 - 聚醯胺彈性體 質量份 - - - - - - 3 B層 聚醯胺6(a-1) 質量份 100 100 95 95 95 65 97 聚醯胺6(a-2) 質量份 - - - - - - - 聚醯胺MXD6 質量份 - - 5 5 5 35 - 聚醯胺彈性體 質量份 - - - - - - 3 微粒子 質量% 0.54 0.54 0.54 0.54 0.54 0.54 0.54 脂肪酸醯胺 質量% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 整體厚度 μm 15 15 15 15 15 15 15 核心層厚度 % 80 80 80 80 20 80 80 積層樹脂構成 - B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B MD延伸溫度 80 80 80 - 80 80 80 MD延伸倍率 - 3.2 3.2 3.2 - 3.2 3.2 3.2 TD延伸溫度 130 130 130 - 130 130 130 TD延伸倍率 - 4.0 4.0 4.0 - 4.0 4.0 4.0 TD熱固定溫度 218 210 218 - 218 218 210 TD鬆弛溫度 218 210 218 - 218 218 210 TD鬆弛率 % 7 7 7 - 7 7 7 生質度 % 0.0 0.0 0.1 6.3 0.9 0.9 3.0 霧度 % 2.2 2.3 2.3 - 3.0 3.1 2.3 動摩擦係數 - 1.08 1.10 0.66 - 0.67 0.61 0.76 衝擊強度 J/15μm 0.85 1.18 0.95 - 1.20 0.80 1.20 耐針孔性 23 11 14 - 21 20 3 耐摩擦針孔性 cm 2920 3090 3010 - 3200 2900 2630 熱收縮率 MD % 0.8 1.3 0.7 - 1.0 0.9 1.1 TD % 0.7 1.4 0.9 - 0.9 1.0 1.3 層壓強度 MD N/mm 7.0 3.3 6.8 - 6.6 6.2 4.2 TD N/mm 6.9 3.1 6.6 - 6.5 6.3 4.0 澆鑄時的製膜穩定性 - A A A C A A A 熱劣化物產生週期 小時 - - - - - - 17 比較例2-1及比較例2-2之雙軸延伸聚醯胺膜(不含改質耐彎曲針孔性之材料)與比較例2-3之雙軸延伸聚醯胺膜(聚醯胺11的含量過少)的耐彎曲針孔性差。比較例2-4由於聚醯胺11的含量過多,故而無法自T字模將熔融樹脂穩定地擠出成膜狀,未獲得均質的未延伸膜,未獲得雙軸延伸聚醯胺膜。比較例2-5中,由於A層的厚度及厚度率小,故而膜的耐彎曲針孔性差。比較例2-6中,由於B層的聚醯胺MXD6的量多而聚醯胺6樹脂的量少,故而膜的耐彎曲針孔性及耐摩擦針孔性差。比較例2-7使用先前使用之聚醯胺彈性體作為改質耐彎曲針孔性之材料,結果耐彎曲針孔性良好,但耐摩擦針孔性差。另外,有如下缺點:於進行長時間生產時劣化物容易附著於模具,無法實現長時間之連續生產。[Table 5] Comparison Example 2-1 2-2 2-3 2-4 2-5 2-6 2-7 A layer Polyamide 6(a-1) Quality 100 100 99.5 65 95 95 97 Polyamide 6(a-2) Quality - - - - - - - Polyamide 6(a-3) Quality - - - - - - - Polyamide 11 Quality - - 0.5 35 5 5 - Polyamide elastomer Quality - - - - - - 3 B layer Polyamide 6(a-1) Quality 100 100 95 95 95 65 97 Polyamide 6(a-2) Quality - - - - - - - Polyamide MXD6 Quality - - 5 5 5 35 - Polyamide elastomer Quality - - - - - - 3 Microparticles Quality% 0.54 0.54 0.54 0.54 0.54 0.54 0.54 Fatty acid amides Quality% 0.15 0.15 0.15 0.15 0.15 0.15 0.15 Overall thickness μm 15 15 15 15 15 15 15 Core layer thickness % 80 80 80 80 20 80 80 Laminated resin composition - B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B B/A/B MD stretching temperature 80 80 80 - 80 80 80 MD stretch ratio - 3.2 3.2 3.2 - 3.2 3.2 3.2 TD stretching temperature 130 130 130 - 130 130 130 TD stretch ratio - 4.0 4.0 4.0 - 4.0 4.0 4.0 TD heat fixation temperature 218 210 218 - 218 218 210 TD relaxation temperature 218 210 218 - 218 218 210 TD relaxation rate % 7 7 7 - 7 7 7 Biomass % 0.0 0.0 0.1 6.3 0.9 0.9 3.0 Fog % 2.2 2.3 2.3 - 3.0 3.1 2.3 Dynamic friction coefficient - 1.08 1.10 0.66 - 0.67 0.61 0.76 Impact strength J/15μm 0.85 1.18 0.95 - 1.20 0.80 1.20 Pinhole resistance Piece twenty three 11 14 - twenty one 20 3 Friction-resistant pinhole cm 2920 3090 3010 - 3200 2900 2630 Thermal shrinkage MD % 0.8 1.3 0.7 - 1.0 0.9 1.1 TD % 0.7 1.4 0.9 - 0.9 1.0 1.3 Laminated strength MD N/mm 7.0 3.3 6.8 - 6.6 6.2 4.2 TD N/mm 6.9 3.1 6.6 - 6.5 6.3 4.0 Film stability during casting - A A A C A A A Thermal degradation product generation cycle Hours - - - - - - 17 The biaxially stretched polyamide films of Comparative Examples 2-1 and 2-2 (not containing a material for improving the bending pinhole resistance) and the biaxially stretched polyamide film of Comparative Example 2-3 (the content of polyamide 11 is too low) have poor bending pinhole resistance. Since the content of polyamide 11 is too high in Comparative Example 2-4, the molten resin cannot be stably extruded from the T-die into a film, and a homogeneous unstretched film is not obtained, and a biaxially stretched polyamide film is not obtained. In Comparative Example 2-5, since the thickness and thickness ratio of the A layer are small, the film has poor bending pinhole resistance. In Comparative Example 2-6, since the amount of polyamide MXD6 in the B layer is large and the amount of polyamide 6 resin is small, the film has poor pinhole resistance to bending and pinhole resistance to friction. Comparative Example 2-7 uses the previously used polyamide elastomer as a material for improving the pinhole resistance to bending, and the result is good pinhole resistance to bending, but poor pinhole resistance to friction. In addition, there are the following disadvantages: when long-term production is carried out, deteriorated products are easily attached to the mold, and long-term continuous production cannot be achieved.

[實施例3及實施例4] 使用實施例1-2及實施例2-2中所製作之雙軸延伸聚醯胺膜而製作以下之(1)至(9)之構成之積層膜,使用(1)至(9)之積層膜而製作三邊密封型及枕型之包裝袋。能夠製作出外觀良好且於掉落衝擊試驗中不易破裂之包裝袋。 (1)雙軸延伸聚醯胺膜層/印刷層/聚胺基甲酸酯系接著劑層/直鏈狀低密度聚乙烯膜密封劑層。 (2)雙軸延伸聚醯胺膜層/印刷層/聚胺基甲酸酯系接著劑層/無延伸聚丙烯膜密封劑層。 (3)雙軸延伸PET膜層/印刷層/聚胺基甲酸酯系接著劑層/雙軸延伸聚醯胺膜層/聚胺基甲酸酯系接著劑層/無延伸聚丙烯膜密封劑層。 (4)雙軸延伸PET膜層/印刷層/聚胺基甲酸酯系接著劑層/雙軸延伸聚醯胺膜層/聚胺基甲酸酯系接著劑層/直鏈狀低密度聚乙烯膜密封劑層。 (5)雙軸延伸聚醯胺膜層/錨固塗佈層/無機薄膜層/無機薄膜保護層/印刷層/聚胺基甲酸酯系接著劑層/直鏈狀低密度聚乙烯膜密封劑層。 (6)直鏈狀低密度聚乙烯膜密封劑層/聚胺基甲酸酯系接著劑層/雙軸延伸聚醯胺膜層/錨固塗佈層/無機薄膜層/聚胺基甲酸酯系接著劑層/直鏈狀低密度聚乙烯膜密封劑層。 (7)直鏈狀低密度聚乙烯膜層/聚胺基甲酸酯系接著劑層/雙軸延伸聚醯胺膜層/錨固塗佈層/無機薄膜層/聚胺基甲酸酯系接著劑層/直鏈狀低密度聚乙烯膜層/低密度聚乙烯/紙/低密度聚乙烯/直鏈狀低密度聚乙烯膜密封劑層。 (8)雙軸延伸聚醯胺膜層/錨固塗佈層/無機薄膜層/無機薄膜保護層/印刷層/聚胺基甲酸酯系接著劑層/無延伸聚丙烯膜密封劑層。 (9)雙軸延伸PET膜層/無機薄膜層/無機薄膜保護層/印刷層/聚胺基甲酸酯系接著劑層/雙軸延伸聚醯胺膜層/聚胺基甲酸酯系接著劑層/易剝離型無延伸聚丙烯膜密封劑層。 [產業可利用性][Example 3 and Example 4] The biaxially stretched polyamide film prepared in Example 1-2 and Example 2-2 is used to prepare a laminated film having the following structures (1) to (9), and the laminated film (1) to (9) is used to prepare a three-side sealed type and a pillow type packaging bag. A packaging bag with good appearance and not easy to break in a drop impact test can be produced. (1) Biaxially stretched polyamide film layer/printing layer/polyurethane adhesive layer/linear low-density polyethylene film sealant layer. (2) Biaxially stretched polyamide film layer/printing layer/polyurethane adhesive layer/unstretched polypropylene film sealant layer. (3) Biaxially stretched PET film layer/printing layer/polyurethane adhesive layer/biaxially stretched polyamide film layer/polyurethane adhesive layer/unstretched polypropylene film sealant layer. (4) Biaxially stretched PET film layer/printing layer/polyurethane adhesive layer/biaxially stretched polyamide film layer/polyurethane adhesive layer/linear low-density polyethylene film sealant layer. (5) Biaxially stretched polyamide film layer/anchored coating layer/inorganic film layer/inorganic film protective layer/printed layer/polyurethane adhesive layer/linear low-density polyethylene film sealant layer. (6) Linear low-density polyethylene film sealant layer/polyurethane adhesive layer/biaxially stretched polyamide film layer/anchored coating layer/inorganic film layer/polyurethane adhesive layer/linear low-density polyethylene film sealant layer. (7) Linear low-density polyethylene film layer/polyurethane adhesive layer/biaxially stretched polyamide film layer/anchor coating layer/inorganic film layer/polyurethane adhesive layer/linear low-density polyethylene film layer/low-density polyethylene/paper/low-density polyethylene/linear low-density polyethylene film sealant layer. (8) Biaxially stretched polyamide film layer/anchor coating layer/inorganic film layer/inorganic film protective layer/printing layer/polyurethane adhesive layer/non-stretched polypropylene film sealant layer. (9) Biaxially stretched PET film layer/inorganic film layer/inorganic film protective layer/printing layer/polyurethane adhesive layer/biaxially stretched polyamide film layer/polyurethane adhesive layer/easy-to-peel non-stretched polypropylene film sealant layer. [Industrial Availability]

本發明的雙軸延伸聚醯胺膜由於耐衝擊性及耐彎曲針孔性與耐摩擦針孔性同時優異,故而可較佳地用於食品包裝等包裝材料之用途。進而,由於使用由原本地上所存在之源自生質之原料進行聚合而成之樹脂,故而為碳中和之膜,就對地上之二氧化碳之增減的影響少之方面而言,能夠減少環境負荷。進而,由於包含由廢棄聚醯胺製品經化學性再生所得之聚醯胺6,故而使得先前廢棄之塑膠製品得到再利用,從而能夠減少環境負荷,並且亦能夠有助於減少塑膠垃圾的排出量。The biaxially stretched polyamide film of the present invention is excellent in impact resistance, bending pinhole resistance, and friction pinhole resistance, so it can be preferably used for packaging materials such as food packaging. Furthermore, since the resin is polymerized from biomass raw materials originally existing on the ground, it is a carbon-neutral film, which can reduce the environmental load in terms of reducing the impact on the increase and decrease of carbon dioxide on the ground. Furthermore, since it contains polyamide 6 obtained by chemically regenerating waste polyamide products, previously discarded plastic products can be reused, thereby reducing the environmental load and helping to reduce the amount of plastic waste discharged.

1:堅牢度試驗機的頭部 2:瓦楞紙板 3:樣品保持用之襯紙 4:折疊4折之膜樣品 5:摩擦振幅方向1: Head of the fastness tester 2: Corrugated cardboard 3: Paper backing for holding the sample 4: Film sample folded in 4 parts 5: Friction amplitude direction

[圖1]係耐摩擦針孔性評價裝置的概略圖。[Figure 1] is a schematic diagram of the friction pinhole resistance evaluation device.

Claims (10)

一種雙軸延伸聚醯胺膜,包含70質量%至99質量%之聚醯胺6及1質量%至30質量%之原料的至少一部分源自生質之聚醯胺作為聚醯胺樹脂;前述聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6;並且,於前述雙軸延伸聚醯胺膜的雙面分別積層1層以上之層,且前述積層之層包含70質量%至100質量%之聚醯胺6,前述聚醯胺6將聚醯胺6設為100質量份時,包含5質量份至100質量份之藉由化學性再生所獲得之聚醯胺6。 A biaxially stretched polyamide film comprises 70 to 99% by weight of polyamide 6 and 1 to 30% by weight of a polyamide resin at least part of which is derived from biomass; the polyamide 6 comprises 5 to 100 parts by weight of a biomass-derived polyamide obtained by chemical regeneration, based on 100 parts by weight of the polyamide 6. Polyamide 6; and, one or more layers are laminated on both sides of the aforementioned biaxially stretched polyamide film, and the aforementioned laminated layers contain 70% to 100% by mass of polyamide 6, and the aforementioned polyamide 6 contains 5% to 100% by mass of polyamide 6 obtained by chemical regeneration when the polyamide 6 is set to 100 parts by mass. 如請求項1所記載之雙軸延伸聚醯胺膜,其中前述聚醯胺6中,將聚醯胺6設為100質量份時,除了包含藉由化學性再生所獲得之聚醯胺6以外,還包含0質量份至50質量份之藉由物理性再生所獲得之聚醯胺6。 The biaxially stretched polyamide film as described in claim 1, wherein the aforementioned polyamide 6, when the polyamide 6 is set to 100 parts by mass, includes, in addition to the polyamide 6 obtained by chemical regeneration, 0 to 50 parts by mass of polyamide 6 obtained by physical regeneration. 如請求項1或2所記載之雙軸延伸聚醯胺膜,其中相對於前述雙軸延伸聚醯胺膜中的總碳,利用放射性碳C14測定所得之源自生質之碳的含量為1%至15%。 A biaxially stretched polyamide film as claimed in claim 1 or 2, wherein the content of carbon derived from biomass determined by radiocarbon C 14 is 1% to 15% relative to the total carbon in the biaxially stretched polyamide film. 如請求項1或2所記載之雙軸延伸聚醯胺膜,其中前述原料的至少一部分源自生質之聚醯胺樹脂為選自由聚醯胺11、聚醯胺410、聚醯胺610、及聚醯胺1010所組成之群組中的至少1種聚醯胺樹脂。 The biaxially stretched polyamide film as described in claim 1 or 2, wherein at least a portion of the raw materials are derived from biomass-derived polyamide resins, which are at least one polyamide resin selected from the group consisting of polyamide 11, polyamide 410, polyamide 610, and polyamide 1010. 如請求項1所記載之雙軸延伸聚醯胺膜,其中前述積層之層的厚度相對於膜整體的厚度為7%至50%。 The biaxially stretched polyamide film as described in claim 1, wherein the thickness of the aforementioned laminated layer is 7% to 50% relative to the thickness of the entire film. 如請求項1或2所記載之雙軸延伸聚醯胺膜,滿足下述之(a)及(b): (a)使用蓋爾波-佛蘭克思試驗機之扭轉彎曲試驗於溫度1℃實施1000次時的針孔缺點數為10個以下;(b)耐摩擦針孔性試驗中直至產生針孔為止的距離為2900cm以上。 The biaxially stretched polyamide film described in claim 1 or 2 satisfies the following (a) and (b): (a) The number of pinhole defects when the torsional bending test is performed 1000 times at a temperature of 1°C using a Gelber-Francis tester is 10 or less; (b) The distance until pinholes are generated in the friction pinhole resistance test is 2900 cm or more. 如請求項1或2所記載之雙軸延伸聚醯胺膜,其霧度為10%以下,動摩擦係數為1.0以下。 The biaxially stretched polyamide film described in claim 1 or 2 has a haze of less than 10% and a dynamic friction coefficient of less than 1.0. 如請求項1或2所記載之雙軸延伸聚醯胺膜,其中雙軸延伸聚醯胺膜與聚乙烯系密封劑膜貼合後的層壓強度為4.0N/15mm以上。 The biaxially stretched polyamide film as described in claim 1 or 2, wherein the lamination strength of the biaxially stretched polyamide film and the polyethylene sealant film after lamination is 4.0N/15mm or more. 一種積層膜,係於如請求項1至8中任一項所記載之雙軸延伸聚醯胺膜的至少單面積層有密封劑膜。 A laminated film having a sealant film laminated on at least one side of a biaxially stretched polyamide film as described in any one of claims 1 to 8. 一種包裝袋,係使用有如請求項9所記載之積層膜。 A packaging bag using the laminated film as described in claim 9.
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