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TWI866857B - A manufacturing method of electrochromic element - Google Patents

A manufacturing method of electrochromic element Download PDF

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TWI866857B
TWI866857B TW113117451A TW113117451A TWI866857B TW I866857 B TWI866857 B TW I866857B TW 113117451 A TW113117451 A TW 113117451A TW 113117451 A TW113117451 A TW 113117451A TW I866857 B TWI866857 B TW I866857B
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substrate
electrochromic
manufacturing
layer substrate
tungsten trioxide
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TW202544535A (en
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宋運明
馬維揚
陳柏聞
張振德
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國家原子能科技研究院
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Abstract

A method for manufacturing an electrochromic element, comprising: preparing an electrochromic layer substrate, preparing a nickel oxide ion storage layer substrate, and assembly and packaging processes. Producing an electrochromic layer substrate comprising: Providing a pre-treated ITO glass as the first substrate; the electrochromic layer coating process, using the scraper-coating method to coat the tungsten trioxide precursor liquid on the surface of the first substrate; the first photo-annealing process, tungsten trioxide is irradiated with a low-intensity near-infrared light source to form a tungsten trioxide dry film; the second photo-annealing process, the tungsten trioxide dry film is irradiated with a high-intensity near-infrared light source to complete the production of the electrochromic layer substrate. Preparing the nickel oxide ion storage layer substrate, comprising forming a nickel oxide film layer on the surface of the second substrate by using a vacuum sputtering process. The electrochromic layer substrate and the nickel oxide ion storage layer substrate are then bonded and packaged, and the electrochromic element is subsequently obtained.

Description

電致變色元件的製造方法Method for manufacturing electrochromic element

本揭露係有關於一種電致變色元件的製造方法,特別是一種包括以近紅外線光源進行快速、低溫且低耗能之退火製程的電致變色元件製造方法。The present disclosure relates to a method for manufacturing an electrochromic element, and in particular to a method for manufacturing an electrochromic element comprising a fast, low-temperature and low-energy annealing process using a near-infrared light source.

為了應對環境變遷,全球各國都致力於實現節能減碳的目標,並工業和民生領域採取措施降能耗和碳排放。我國的2050年淨零碳排規畫也明確規定,在2050年100%的新建築和80%的現有建築要達到近零碳排的標準,同時要推動低碳製程的普及。在建築和民生領域,減少由窗戶和汽車天窗穿透過的太陽光所造成的廢熱,可以作為建築物的玻璃幕牆,有效地控制室內因太陽光而產生的廢熱,可作為一種智慧型的節能建材。In order to cope with environmental changes, countries around the world are committed to achieving the goal of energy conservation and carbon reduction, and taking measures to reduce energy consumption and carbon emissions in the industrial and livelihood fields. my country's 2050 net zero carbon emission plan also clearly stipulates that 100% of new buildings and 80% of existing buildings must meet the standard of near-zero carbon emissions by 2050, and at the same time promote the popularization of low-carbon processes. In the fields of architecture and livelihood, reducing the waste heat caused by sunlight penetrating through windows and car skylights can be used as a glass curtain wall of a building to effectively control the waste heat generated by sunlight indoors, and can be used as a smart energy-saving building material.

根據Allied Market Research市場分析報告指出,相關可調光產品可應用於窗戶、鏡子與顯示技術上,預估在2032年市場預估將達到41億美元,年成長率達9.2%,具備龐大的市場發展潛力。電致變色產品係為一種具備低功耗、可調整採光量、清晰視野、阻擋紅外線等多功能之電化學調光產品,應用上可依實際情況之需求,藉由施加偏壓便可任意地改變光穿透度且具備良好的隔熱效果,普遍被市場看好。然而目前國內尚無相關產業發展,因此,研發相關製程技術將有助於我國在快速發展的電致變色產品市場搶佔先機。According to the market analysis report of Allied Market Research, related dimmable products can be applied to windows, mirrors and display technologies. It is estimated that the market will reach 4.1 billion US dollars in 2032, with an annual growth rate of 9.2%, which has great market development potential. Electrochromic products are a kind of electrochemical dimming products with low power consumption, adjustable light intake, clear vision, infrared blocking and other multi-functions. The application can be based on the actual situation. By applying bias, the light transmittance can be arbitrarily changed and it has good heat insulation effect. It is generally favored by the market. However, there is no relevant industry development in Taiwan at present. Therefore, the research and development of relevant process technology will help Taiwan to seize the first opportunity in the rapidly developing electrochromic product market.

國外相關電致變色玻璃主要採用玻璃基材及真空鍍膜製程技術,製程成本及產品售價高居不下,難以在現有一般建築市場大量應用。Foreign related electrochromic glass mainly adopts glass substrate and vacuum coating process technology. The process cost and product price are high, making it difficult to be widely used in the current general construction market.

溶液印刷製程技術被認為是低碳製程技術之一,且具有低成本之效益。然而,目前已知的相關製程技術通常都須包括高溫、長時間的熱退火方式來使電致變色層膜的特性最佳化。例如有文獻提出一種製程技術,其係以化學合成方式進行三氧化鎢合成,並將其塗佈於軟性基板上後,需再於真空下以60℃熱退火6小時才能優化電致變色層膜(Materials & Design, Volume 162, 15 January 2019, Pages 45-51)。除此之外,另有文獻提出,當以化學合成方式進行三氧化鎢合成後,於60℃熱退火10小時可獲得性能較高之電致變色層膜(J. Mater. Chem. C, 2016, 4 (46), 10887-10892)。然而,上述所提出之製程皆需經過長時間的熱退火製程,並不適用於實際之量產製程。Solution printing process technology is considered to be one of the low-carbon process technologies with low-cost benefits. However, the currently known related process technologies usually require high-temperature, long-time thermal annealing to optimize the characteristics of the electrochromic layer. For example, a literature proposes a process technology that synthesizes tungsten trioxide by chemical synthesis, and after coating it on a soft substrate, it needs to be thermally annealed at 60°C for 6 hours under vacuum to optimize the electrochromic layer (Materials & Design, Volume 162, 15 January 2019, Pages 45-51). In addition, another literature suggests that after tungsten trioxide is synthesized by chemical synthesis, it can be thermally annealed at 60°C for 10 hours to obtain an electrochromic film with higher performance (J. Mater. Chem. C, 2016, 4 (46), 10887-10892). However, the above-mentioned processes all require a long thermal annealing process and are not suitable for actual mass production processes.

除此之外,也有文獻針對高溫退火與強力脈衝光退火二種方式,來探討其對電致變色膜層效能的影響。從結果來看,雖然強力脈衝光退火方式可獲得佳的變色性能,然而強力脈衝光設備昂貴,若用於量產製程,無異於提高製造成本(Current Applied Physics, Volume 20, Issue 6, June 2020, Pages 782-787)。雖然也曾有文獻針對各種不同光源的光退火製程來探討比較其對電致變色膜層的影響,然而,從結果來看,在考量電致變色層之性能及其壽命的因素下,仍然必須進行至少5分鐘之光退火製程,對於快速量產製程的適用性而言,仍具有改善空間(ACS Sustainable Chem. Eng. 2021, 9, 43, 14559–14568)。In addition, there are also literatures that focus on the effects of high temperature annealing and strong pulse annealing on the performance of electrochromic films. From the results, although the strong pulse annealing method can obtain the best color-changing performance, the strong pulse equipment is expensive. If used in mass production processes, it will increase the manufacturing cost (Current Applied Physics, Volume 20, Issue 6, June 2020, Pages 782-787). Although there have been literatures that have discussed and compared the effects of photoannealing processes with various light sources on electrochromic films, the results show that considering the performance and life of the electrochromic layer, a photoannealing process of at least 5 minutes is still necessary, and there is still room for improvement in terms of the applicability of rapid mass production processes (ACS Sustainable Chem. Eng. 2021, 9, 43, 14559–14568).

目前習知常見以溶液印刷製程製作的電致變色膜層需要再經過快速高溫退火(大於300℃的環境下快速退火至少1小時)或慢速低溫退火(於60℃的環境下慢速退火至少6小時以上),才能具備良好的電致變色特性。然而長時間的退火製程並無法適用於實際量產製程。It is currently known that electrochromic films made by solution printing processes need to undergo rapid high-temperature annealing (rapid annealing at a temperature greater than 300°C for at least 1 hour) or slow low-temperature annealing (slow annealing at a temperature of 60°C for at least 6 hours) to have good electrochromic properties. However, long annealing processes are not suitable for actual mass production processes.

為解決上述問題,本揭露之發明人提出一種快速光退火之製造方法技術,利用近紅外線光源進行光退火,可在不超過3分鐘內便可快速完成電致變色膜層的退火,且具備良好的變色特性與壽命,可解決傳統高溫或長時間退火之缺點,應用於溶液塗佈製程的快速量產製程,顯著提高生產效率並降低製程成本,相當具備相關市場發展之潛力。In order to solve the above problems, the inventors of the present disclosure have proposed a rapid photoannealing manufacturing method technology, which uses a near-infrared light source for photoannealing. The electrochromic film layer can be quickly annealed in no more than 3 minutes, and has good color-changing properties and life. It can solve the shortcomings of traditional high-temperature or long-time annealing, and is applied to the rapid mass production process of solution coating process, which significantly improves production efficiency and reduces process costs, and has considerable potential for relevant market development.

三氧化鎢係常見應用於溶液塗佈製程之電致變色膜層材料,而其中的四價鵭(W 4+)無法參與變色過程中的反應,且其存在之比例若過高將不利於電致變色膜層的變色性能。因此,本揭露之發明人開發出利用近紅外線光源來進行光退火的技術,可在不超過3分鐘內完全消除不利於變色性能的四價鵭(W 4+),並將其轉化成有利於變色性能的六價鵭(W 6+)。藉由此光退火技術所進行的電致變色膜層改質後,除可獲得較佳的電致變色膜層特性外,亦可改善電致變色膜層乾燥時的均勻度。除此之外,在經過3000次上、退色之循環測試後,電致變色膜層仍能保持約90%的初始光穿透度變化率,有效改善電致變色膜層之品質。 Tungsten trioxide is a commonly used electrochromic film material in solution coating processes, and the tetravalent tungsten (W 4+ ) in it cannot participate in the reaction during the color change process, and if its proportion is too high, it will be detrimental to the color change performance of the electrochromic film. Therefore, the inventors of the present disclosure have developed a technology for photoannealing using a near-infrared light source, which can completely eliminate the tetravalent tungsten (W 4+ ) that is detrimental to the color change performance in no more than 3 minutes, and convert it into hexavalent tungsten (W 6+ ) that is beneficial to the color change performance. After the electrochromic film is modified by this photoannealing technology, in addition to obtaining better electrochromic film properties, the uniformity of the electrochromic film during drying can also be improved. In addition, after 3,000 cycles of coating and fading, the electrochromic film can still maintain about 90% of the initial light transmittance change rate, effectively improving the quality of the electrochromic film.

本揭露提出一種電致變色元件的製造方法,包括以下步驟:製作電致變色層基板、製作氧化鎳離子儲存層基板、實施組裝製程、以及實施封裝製程。製作電致變色層基板,包括:提供一ITO玻璃作為第一基板,並將該第一基板表面進行預處理;接著,實施電致變色層塗佈製程,包括:以刮刀塗佈製程將三氧化鎢前驅液塗佈於該第一基板之一表面上,以形成一三氧化鎢濕膜;接著,實施第一光退火製程,包括:將該三氧化鎢濕膜以低強度(~1000 mW/cm 2)之近紅外線光源(波長範圍:500 ~ 2500 nm)照射一第一照射時間,以形成三氧化鎢乾膜;接著,實施第二光退火製程,包括:將該三氧化鎢乾膜以高強度(~2500 mW/cm 2)之近紅外線光源(波長範圍:500 ~ 2500 nm)照射一第二照射時間,以形成三氧化鎢膜層,即完成製作電致變色層基板。製作一氧化鎳離子儲存層基板,包括:提供一ITO玻璃作為第二基板,並將該第二基板表面進行預處理;接著,實施真空濺鍍製程,以於第二基板之一表面上形成氧化鎳膜層,即完成製作氧化鎳離子儲存層基板。實施組裝製程,包括:將電致變色層基板之三氧化鎢膜層朝上,並於電致變色層基板邊緣貼上熱壓膠,接著在三氧化鎢膜層上滴上膠固態電解液後,將電致變色層基板放置於加熱板上加熱使熱壓膠軟化,並迅速將氧化鎳離子儲存層基板之該氧化鎳膜層覆蓋於膠固態電解液上,因熱壓膠受熱軟化,使電致變色層基板與氧化鎳離子儲存層基板黏合,即可獲得電致變色元件半成品。實施封裝製程,包括:將電致變色元件半成品之邊緣四周塗抹紫外線固化膠,接著以紫光線照射將紫外線固化膠固化後,即可獲得電致變色元件。 The present disclosure provides a method for manufacturing an electrochromic element, comprising the following steps: manufacturing an electrochromic layer substrate, manufacturing a nickel oxide ion storage layer substrate, performing an assembly process, and performing a packaging process. The electrochromic layer substrate is manufactured, comprising: providing an ITO glass as a first substrate, and pre-treating the surface of the first substrate; then, performing an electrochromic layer coating process, comprising: coating a tungsten trioxide precursor on one surface of the first substrate by a doctor blade coating process to form a tungsten trioxide wet film; then, performing a first light annealing process, comprising: irradiating the tungsten trioxide wet film with a low-intensity (~1000 mW/cm 2 ) near-infrared light source (wavelength range: 500 ~ 2500 nm) for a first irradiation time to form a tungsten trioxide dry film; then, performing a second light annealing process, comprising: irradiating the tungsten trioxide dry film with a high-intensity (~2500 mW/cm 2 ) near-infrared light source (wavelength range: 500 ~ 2500 nm) ~ 2500 nm) for a second irradiation time to form a tungsten oxide film layer, and the electrochromic layer substrate is manufactured. The nickel oxide ion storage layer substrate is manufactured, including: providing an ITO glass as a second substrate, and pre-treating the surface of the second substrate; then, performing a vacuum sputtering process to form a nickel oxide film layer on one surface of the second substrate, and the nickel oxide ion storage layer substrate is manufactured. The assembly process includes: placing the tungsten oxide film layer of the electrochromic layer substrate upward, and pasting a hot-pressed adhesive on the edge of the electrochromic layer substrate, then dripping a glue solid electrolyte on the tungsten oxide film layer, placing the electrochromic layer substrate on a heating plate to heat the hot-pressed adhesive to soften the hot-pressed adhesive, and quickly covering the nickel oxide film layer of the nickel oxide ion storage layer substrate on the glue solid electrolyte. Since the hot-pressed adhesive softens due to heat, the electrochromic layer substrate and the nickel oxide ion storage layer substrate are bonded to obtain a semi-finished electrochromic element. The packaging process includes: applying ultraviolet curing glue around the edge of the semi-finished electrochromic element, and then curing the ultraviolet curing glue by irradiating ultraviolet light to obtain the electrochromic element.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之第一照射時間約為30秒至90秒。較佳地,所述之第一照射時間約為40秒、50秒、60秒、70秒、80秒。In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the first irradiation time is about 30 seconds to 90 seconds. Preferably, the first irradiation time is about 40 seconds, 50 seconds, 60 seconds, 70 seconds, or 80 seconds.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之第二照射時間約為30秒至90秒。較佳地,所述之第二照射時間約為40秒、50秒、60秒、70秒、80秒。In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the second irradiation time is about 30 seconds to 90 seconds. Preferably, the second irradiation time is about 40 seconds, 50 seconds, 60 seconds, 70 seconds, or 80 seconds.

在本揭露之一另實施例中,上述電致變色元件的製造方法中,所述之第一照射時間約為60秒,第二照射時間約為60秒,且該電致變色層基板之中六價鵭(W 6+)含量不小於70%。 In another embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the first irradiation time is about 60 seconds, the second irradiation time is about 60 seconds, and the content of hexavalent chrysene (W 6+ ) in the electrochromic layer substrate is not less than 70%.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之三氧化鎢前驅液係依以下步驟製備,包括:將金屬鵭粉末與約30 wt%之雙氧水以重量比約1:10(W:H 2O 2)之比例充分混和,並於80℃下攪拌進行反應約0.5 ~ 1小時;接著過濾去除上清液後,再加入約與上清液相同體積之無水酒精,再於80℃進行攪拌反應約2 ~ 3小時;最後加入適量體積之異丙醇稀釋,以獲得濃度約為70 mg/ml ~ 80 mg/ml之三氧化鎢前驅液。 In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the tungsten trioxide precursor solution is prepared according to the following steps, including: mixing metallic ochre powder and about 30 wt% hydrogen peroxide at a weight ratio of about 1:10 (W:H 2 O 2 ), stirring and reacting at 80° C. for about 0.5 to 1 hour; then filtering and removing the supernatant, adding anhydrous alcohol of about the same volume as the supernatant, and stirring and reacting at 80° C. for about 2 to 3 hours; finally adding an appropriate volume of isopropanol to dilute to obtain a tungsten trioxide precursor solution with a concentration of about 70 mg/ml to 80 mg/ml.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之膠固態電解液係依以下步驟製備,包括:將鋰盬溶解於碳酸丙烯酯(PC)內,以配製成濃度為0.5 M之液態電解液;接著再將該液態電解液以重量比為7:1.5之比例,與聚甲基丙烯酸甲酯(poly (methyl methacrylate), PMMA)進行混合(液態電解液:PMMA = 7:1.5),並於110℃下攪拌均勻後,即可獲得膠固態電解液。In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the gel-solid electrolyte is prepared according to the following steps, including: dissolving lithium ion battery in propylene carbonate (PC) to prepare a liquid electrolyte with a concentration of 0.5 M; then mixing the liquid electrolyte with poly (methyl methacrylate) (PMMA) at a weight ratio of 7:1.5 (liquid electrolyte: PMMA = 7:1.5), and stirring at 110°C to obtain a gel-solid electrolyte.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之氧化鎳膜層具有一厚度約為300 nm ~ 400 nm。In one embodiment of the present disclosure, in the method for manufacturing the electrochromic element, the nickel oxide film has a thickness of about 300 nm to 400 nm.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之真空濺鍍製程進一步包括:於氧氣與氬氣流量比為氧氣/氬氣約為1 ~ 3的環境下,以鍍率約為2 ~ 3 nm/min進行鍍膜。In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the vacuum sputtering process further includes: performing film deposition at a deposition rate of about 2 to 3 nm/min in an environment where the flow ratio of oxygen to argon is about 1 to 3.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之電致變色層塗佈製程進一步包括:將刮刀與第一基板表面之間距固定為50 μm ~ 60 μm,並以每秒約8公分之速度進行塗佈。In one embodiment of the present disclosure, in the manufacturing method of the electrochromic element, the electrochromic layer coating process further includes: fixing the distance between the scraper and the surface of the first substrate to 50 μm to 60 μm, and coating at a speed of about 8 cm per second.

在本揭露之一實施例中,上述電致變色元件的製造方法中,所述之ITO玻璃係為電阻約為5歐姆之透明ITO玻璃。In one embodiment of the present disclosure, in the method for manufacturing the electrochromic element, the ITO glass is a transparent ITO glass with a resistance of about 5 ohms.

以下將參照相關圖式,說明本揭露之一種電致變色元件的製造方法之實施例,為了清楚與方便圖式說明之故,圖式中的各部件在尺寸與比例上可能會被誇大或縮小地呈現。在以下描述及/或申請專利範圍中,當提及元件「連接」或「耦合」至另一元件時,其可直接連接或耦合至該另一元件或可存在介入元件;而當提及元件「直接連接」或「直接耦合」至另一元件時,不存在介入元件,用於描述元件或層之間之關係之其他字詞應以相同方式解釋。為使便於理解,下述實施例中之相同元件係以相同之符號標示來說明。The following will refer to the relevant drawings to illustrate an embodiment of a method for manufacturing an electrochromic element disclosed in the present disclosure. For the sake of clarity and convenience of the diagram description, the components in the drawings may be exaggerated or reduced in size and proportion. In the following description and/or patent application, when it is mentioned that an element is "connected" or "coupled" to another element, it may be directly connected or coupled to the other element or there may be an intervening element; and when it is mentioned that an element is "directly connected" or "directly coupled" to another element, there is no intervening element, and other words used to describe the relationship between elements or layers should be interpreted in the same way. For ease of understanding, the same elements in the following embodiments are illustrated with the same symbols.

請參閱第1圖,其係為本揭露之一實施例之電致變色元件10之結構圖。本揭露所述之電致變色元件10之結構包括:第一基板100、電致變色層200、膠固態電解液層300、氧化鎳離子儲存層400、以及第二基板500。第一基板100及第二基板500係為ITO玻璃,更進一步說明,其係為電阻約為5歐姆的透明ITO玻璃。電致變色層200,其係為三氧化鎢以溶液塗佈製程方式製作而成。氧化鎳離子儲存層400,其係採用真空濺鍍製程方式製作。Please refer to Figure 1, which is a structural diagram of an electrochromic element 10 of an embodiment of the present disclosure. The structure of the electrochromic element 10 described in the present disclosure includes: a first substrate 100, an electrochromic layer 200, a colloidal solid electrolyte layer 300, a nickel oxide ion storage layer 400, and a second substrate 500. The first substrate 100 and the second substrate 500 are ITO glass, and further explained, they are transparent ITO glass with a resistance of about 5 ohms. The electrochromic layer 200 is made of tungsten trioxide by a solution coating process. The nickel oxide ion storage layer 400 is made by a vacuum sputtering process.

實施例一:原料製備Example 1: Raw material preparation

1.1 三氧化鎢前驅液(WO 3Precursor)之製備 1.1 Preparation of WO 3 Precursor

將金屬鵭粉末與約30 wt%之雙氧水以重量比約為1:10(W:H 2O 2)之比例充分混和,並於80℃下進行攪拌反應約0.5 ~ 1小時;接著過濾去除上清液後,再加入約與上清液相同體積之無水酒精,再於80℃進行攪拌反應約2 ~ 3小時,以去除多餘之雙氧水;最後加入適量體積之異丙醇稀釋,以獲得濃度約為70 mg/ml ~ 80 mg/ml之三氧化鎢前驅液。 The metallic tungsten powder is fully mixed with about 30 wt% hydrogen peroxide at a weight ratio of about 1:10 (W:H 2 O 2 ), and stirred at 80°C for about 0.5 to 1 hour; then, after filtering to remove the supernatant, anhydrous alcohol of about the same volume as the supernatant is added, and stirred at 80°C for about 2 to 3 hours to remove excess hydrogen peroxide; finally, an appropriate volume of isopropanol is added for dilution to obtain a tungsten trioxide precursor solution with a concentration of about 70 mg/ml to 80 mg/ml.

1.2 膠固態電解液之製備1.2 Preparation of colloidal solid electrolyte

將鋰盬溶解於碳酸丙烯酯(PC)內,以配製成濃度約為0.5 M之液態電解液;接著再將該液態電解液以重量比為7:1.5之比例,與聚甲基丙烯酸甲酯(poly (methyl methacrylate), PMMA)進行混合(液態電解液:PMMA = 7:1.5),並於110℃下攪拌均勻後,即可獲得膠固態電解液。Lithium-salt electrolyte is dissolved in propylene carbonate (PC) to prepare a liquid electrolyte with a concentration of about 0.5 M. The liquid electrolyte is then mixed with poly (methyl methacrylate) (PMMA) at a weight ratio of 7:1.5 (liquid electrolyte: PMMA = 7:1.5) and stirred at 110°C to obtain a gel-solid electrolyte.

實施例二:電致變色元件之製作Example 2: Preparation of electrochromic element

2.1 基板表面處理2.1 Substrate surface treatment

以電阻約為5歐姆之透明導電ITO玻璃作為本揭露之電致變色元件10的製造方法中所使用之第一基板100及第二基板500。接著,將第一基板100及第二基板500切割成寬約為5 cm ~ 6 cm、長約為6 cm ~ 7 cm之形狀。接著以丙酮擦拭,以清除表面髒污及灰塵。接著再利用紫外光/臭氧清洗機以去除第一基板100及第二基板500表面之有機污染物以及進行表面改質,藉以增進後續三氧化鎢前驅液塗附於其表面之附著性。The transparent conductive ITO glass with a resistance of about 5 ohms is used as the first substrate 100 and the second substrate 500 used in the manufacturing method of the electrochromic element 10 disclosed in the present invention. Then, the first substrate 100 and the second substrate 500 are cut into a shape of about 5 cm to 6 cm in width and about 6 cm to 7 cm in length. Then, they are wiped with acetone to remove surface dirt and dust. Then, an ultraviolet light/ozone cleaning machine is used to remove organic pollutants on the surface of the first substrate 100 and the second substrate 500 and to perform surface modification to enhance the adhesion of the subsequent tungsten trioxide precursor solution applied to the surface.

2.2 製作電致變色層基板2.2 Fabrication of electrochromic layer substrate

本揭露係採用溶液塗佈製程,利用刮刀塗佈方式將三氧化鎢前驅塗佈於第一基板100之一表面上。首先,先固定刮刀與第一基板100之一表面之間的間距約為50 μm ~ 60 μm。接著將三氧化鎢前驅液適量地滴在第一基板100之一表面與刮刀之間,接著將刮刀以每秒約8公分之塗佈速度進行塗佈,將三氧化鎢前驅液塗佈在第一基板100之一表面上以形成一層三氧化鎢濕膜。接著實施第一光退火製程,將三氧化鎢濕膜以低強度(~1000 mW/cm 2)之近紅外線光源(波長範圍:500 ~ 2500 nm)照射一第一照射時間(約為30秒至90秒),即可獲得三氧化鎢乾膜。接著實施第二光退火製程,將三氧化鎢乾膜以高強度(~2500 mW/cm 2)之近紅外線光源(波長範圍:500 ~ 2500 nm)照射一第二照射時間(約為30秒至90秒),以形成三氧化鎢膜層(亦即電致變色層200),即完成製作電致變色層基板。此時的三氧化鎢膜層在分別經過低強度及高強度之近紅外線光源照射後,其特性已完成優化。應了解,上述優化特性意指將三氧化鎢中無法參與變色過程中的反應的四價鵭(W 4+)利用近紅外線光源來進行光退火的技術,將其轉化成有利於變色性能的六價鵭(W 6+),以提高電致變色膜層的變色性能。 The present disclosure adopts a solution coating process, and uses a scraper coating method to coat a tungsten trioxide precursor on a surface of the first substrate 100. First, the distance between the scraper and the surface of the first substrate 100 is fixed to be about 50 μm to 60 μm. Then, a proper amount of tungsten trioxide precursor solution is dropped between the surface of the first substrate 100 and the scraper, and then the scraper is coated at a coating speed of about 8 cm per second to coat the tungsten trioxide precursor solution on a surface of the first substrate 100 to form a layer of tungsten trioxide wet film. Then, a first light annealing process is performed, where the tungsten oxide wet film is irradiated with a near-infrared light source (wavelength range: 500 ~ 2500 nm) of low intensity (~1000 mW/cm 2 ) for a first irradiation time (about 30 seconds to 90 seconds) to obtain a tungsten oxide dry film. Then, a second light annealing process is performed, where the tungsten oxide dry film is irradiated with a near-infrared light source (wavelength range: 500 ~ 2500 nm) of high intensity (~2500 mW/cm 2 ) for a second irradiation time (about 30 seconds to 90 seconds) to form a tungsten oxide film layer (i.e., the electrochromic layer 200 ), thereby completing the production of the electrochromic layer substrate. At this time, the properties of the tungsten trioxide film layer have been optimized after being irradiated by low-intensity and high-intensity near-infrared light sources. It should be understood that the above-mentioned optimized properties mean that the tetravalent tungsten trioxide (W 4+ ) that cannot participate in the reaction during the color change process is converted into hexavalent tungsten trioxide (W 6+ ) that is beneficial to the color change performance by using a near-infrared light source for photo-annealing, thereby improving the color change performance of the electrochromic film layer.

2.3 製作氧化鎳離子儲存層基板2.3 Fabrication of NiO Ion Storage Layer Substrate

本揭露之氧化鎳離子儲存層基板係採用真空濺鍍製程,在第二基板500之一表面上製作一層氧化鎳離子儲存層400。首先,先將真空濺鍍腔體抽真空至10 -5torr ~ 10 -6torr,接著通入氧氣與氬氣,氧氣與氬氣流量比為氧氣/氬氣約為1 ~ 3。待氣體穩定後,以鍍率約為2 ~ 3 nm/min進行鍍膜,所得之氧化鎳膜層厚度約為300 nm ~ 400 nm。此即完成製作氧化鎳離子儲存層基板。 The nickel oxide ion storage layer substrate disclosed herein adopts a vacuum sputtering process to form a nickel oxide ion storage layer 400 on one surface of a second substrate 500. First, the vacuum sputtering chamber is evacuated to 10 -5 torr ~ 10 -6 torr, and then oxygen and argon are introduced, and the flow ratio of oxygen to argon is about 1 ~ 3. After the gas is stable, the coating is performed at a coating rate of about 2 ~ 3 nm/min, and the thickness of the obtained nickel oxide film layer is about 300 nm ~ 400 nm. This completes the production of the nickel oxide ion storage layer substrate.

2.4 電致變色元件之組裝及封裝2.4 Assembly and packaging of electrochromic components

本揭露所述之電致變色元件10,如第1圖所示,是透過將三氧化鎢膜層(亦即電致變色層200)與氧化鎳離子儲存層400組合在一起,並將二者之間的間隙處以膠固態電解液填充,該膠固態電解液便會在二者之間形成一膠固態電解液層300。組裝製程包括:首先,將電致變色層基板之三氧化鎢膜層(亦即電致變色層200)朝上,並於電致變色層基板邊緣貼上熱壓膠,接著在三氧化鎢膜層上滴上膠固態電解液後,將電致變色層基板放置於加熱板上加熱至約100℃使熱壓膠軟化,並迅速將氧化鎳離子儲存層基板之該氧化鎳膜層(亦即氧化鎳離子儲存層400)覆蓋於膠固態電解液上,因熱壓膠受熱軟化,使電致變色層基板與氧化鎳離子儲存層基板黏合,並形成一厚度約為50μm之膠固態電解液層300,即完成電致變色元件半成品。接著實施封裝製程,包括:將電致變色元件半成品之邊緣四周塗抹紫外線固化膠,接著以紫光線照射將紫外線固化膠固化後,即可獲得如第1圖所示之電致變色元件10。The electrochromic element 10 described in the present disclosure, as shown in FIG. 1 , is formed by combining a tungsten oxide film layer (i.e., an electrochromic layer 200) and a nickel oxide ion storage layer 400, and filling the gap between the two with a gel-solid electrolyte, which forms a gel-solid electrolyte layer 300 between the two. The assembly process includes: first, the tungsten oxide film layer (i.e., the electrochromic layer 200) of the electrochromic layer substrate is facing upward, and a heat-pressing adhesive is attached to the edge of the electrochromic layer substrate. Then, a solid electrolyte is dripped on the tungsten oxide film layer, and the electrochromic layer substrate is placed on a heating plate and heated to about 100°C to soften the heat-pressing adhesive. Then, the electrochromic layer substrate is quickly The nickel oxide film layer (i.e., nickel oxide ion storage layer 400) of the nickel oxide ion storage layer substrate is covered on the gel solid electrolyte. As the hot pressed glue softens due to heat, the electrochromic layer substrate and the nickel oxide ion storage layer substrate are bonded to form a gel solid electrolyte layer 300 with a thickness of about 50 μm, thus completing the electrochromic element semi-finished product. Then, the packaging process is implemented, including: applying ultraviolet curing glue around the edge of the electrochromic element semi-finished product, and then curing the ultraviolet curing glue by irradiating ultraviolet light, and then the electrochromic element 10 shown in FIG. 1 can be obtained.

實施例三:結果分析及比較Example 3: Results Analysis and Comparison

3.1 光退火製程結果分析及比較3.1 Analysis and comparison of photoannealing process results

在本揭露中所採用之三氧化鎢為常見之電致變色膜層材料,利用刮刀塗佈製程將三氧化鎢前驅液塗佈於第一基板100之一表面上。由於三氧化鎢其中的四價鵭(W 4+)無法參與變色過程中的反應,且其存在之比例若過高將不利於電致變色膜層的變色性能。因此,必須再經過退火來消除不利於變色性能的四價鵭(W 4+),並將其轉化成有利於變色性能的六價鵭(W 6+)。在此以X射線光電子能譜儀 (X-ray photoelectron spectroscopy, XPS)分析技術,來比較以本揭露之近紅外線光源光退火方式(第一照射時間60秒及第二照射時間60秒)所獲得的電致變色膜層與傳統熱退火方式(120℃的環境下退火10分鐘)所獲得的電致變色膜層二種樣品的成分,結果分別如第2A圖及第2B圖所示。將上述結果數據整理後如表(一)所示: 表(一): 鵭元素價數 百分比 熱退火120℃/10分鐘 W 6+ 54.10% W 5+ 13.37% W 4+ 32.53% 近紅外線光退火 2分鐘 W 6+ 71.17% W 5+ 28.83% Tungsten trioxide used in the present disclosure is a common electrochromic film material. The tungsten trioxide precursor is applied to a surface of the first substrate 100 using a doctor blade coating process. Since the tetravalent tungsten trioxide (W 4+ ) cannot participate in the reaction during the color change process, and if its proportion is too high, it will be detrimental to the color change performance of the electrochromic film. Therefore, annealing is required to eliminate the tetravalent tungsten (W 4+ ) that is detrimental to the color change performance and convert it into hexavalent tungsten (W 6+ ) that is beneficial to the color change performance. Here, X-ray photoelectron spectroscopy (XPS) analysis technology is used to compare the composition of the electrochromic film obtained by the near-infrared light source annealing method disclosed herein (first irradiation time 60 seconds and second irradiation time 60 seconds) and the electrochromic film obtained by the traditional thermal annealing method (annealing in an environment of 120°C for 10 minutes). The results are shown in Figure 2A and Figure 2B respectively. The above results are sorted out as shown in Table (I): Table (I): Valence of chrysanthemum percentage Thermal annealing 120℃/10min W 6+ 54.10% W 5+ 13.37% W 4+ 32.53% Near infrared light annealing for 2 minutes W 6+ 71.17% W 5+ 28.83%

從表(一)結果可清楚看出:僅在經過短短2分鐘的光退火製程便已完全消除不利於變色性能的四價鵭(W 4+),並將其轉化成有利於變色性能的六價鵭(W 6+),且六價鵭(W 6+)含量甚至可達到大於70%以上。反觀熱退火之樣品,即使在經過10分鐘的熱退火之後,三氧化鎢中的四價鵭(W 4+)比例甚至仍高達32.53%。本揭露之製造方法所提出之光退火技術在將電致變色膜層特性優化上顯著優於熱退火方式。 From the results in Table (I), it can be clearly seen that after only 2 minutes of light annealing process, the tetravalent tungsten (W 4+ ) which is not conducive to the color change performance has been completely eliminated and converted into hexavalent tungsten (W 6+ ) which is conducive to the color change performance, and the content of hexavalent tungsten (W 6+ ) can even reach more than 70%. In contrast, the proportion of tetravalent tungsten (W 4+ ) in tungsten trioxide is still as high as 32.53% even after 10 minutes of thermal annealing. The light annealing technology proposed in the manufacturing method disclosed in this disclosure is significantly better than the thermal annealing method in optimizing the characteristics of the electrochromic film layer.

3.2 電致變色膜層均勻度比較3.2 Comparison of electrochromic film uniformity

由於傳統熱退火製程會在電致變色膜層乾燥的過程中,因局部受熱不均勻而導致塗佈在基板上的三氧化鎢前驅液液體發生收縮現象,使乾燥後的電致變色膜層不均勻,如第3A圖所示。利用本揭露所提出之光退火技術,在電致變色膜層乾燥的過程中,因受熱均勻度較佳,因此可獲得均勻度較佳之電致變色膜層,如第3B圖所示。第3A圖的電致變色元件照片中,可清楚看到有相當大面積呈現深淺不一的藍色分佈;而在第3B圖中,與第3A圖比較,藍色分佈並未有顯著之深淺不一的情況,且顏色分佈均勻。由此結果可知,本揭露所提出之光退火技術可顯著改善傳統熱退火製程所導致電致變色膜層均勻度不佳的問題。In the conventional thermal annealing process, the tungsten oxide precursor liquid coated on the substrate shrinks due to uneven local heating during the drying process of the electrochromic film layer, making the electrochromic film layer uneven after drying, as shown in FIG. 3A. By using the optical annealing technology proposed in the present disclosure, the electrochromic film layer can be heated more evenly during the drying process, so an electrochromic film layer with better uniformity can be obtained, as shown in FIG. 3B. In the photo of the electrochromic element in FIG. 3A, it can be clearly seen that a large area presents a blue distribution of varying shades; while in FIG. 3B, compared with FIG. 3A, the blue distribution does not have a significant difference in shades, and the color distribution is uniform. From this result, it can be seen that the optical annealing technology proposed in the present disclosure can significantly improve the problem of poor uniformity of the electrochromic film layer caused by the traditional thermal annealing process.

3.3 電致變色元件特性及壽命3.3 Characteristics and life of electrochromic elements

以本揭露所提出之一種電致變色元件的製造方法所製得之電致變色元件10,經測試後,其結果顯示出其具備良好的變色特性與壽命。請參閱第4圖。在變色特性方面,如第4圖所示,依照本揭露所示之製造方法所製得之電致變色元件,其上色態與退色態於可見光波長之穿透度變化率可達50%。The electrochromic element 10 manufactured by the manufacturing method of the electrochromic element proposed in the present disclosure has been tested and the results show that it has good color change characteristics and life. Please refer to Figure 4. In terms of color change characteristics, as shown in Figure 4, the electrochromic element manufactured according to the manufacturing method shown in the present disclosure has a transmittance change rate of 50% between the color state and the fading state in the visible light wavelength.

除此之外,在壽命測試方面,透過循環伏安法,將上述電致變色元件10在偏壓-2伏特 ~ 2伏特之間進行上色及退色。在經過3000次的上色及退色循環測試後,電致變色元件10仍能維持約90%初始之可見光的穿透度變化率,如第4圖所示。In addition, in terms of life test, the electrochromic element 10 was colored and faded at a bias voltage between -2 volts and 2 volts by cyclic voltammetry. After 3000 cycles of coloring and fading tests, the electrochromic element 10 was still able to maintain about 90% of the initial visible light transmittance change rate, as shown in FIG. 4 .

當然,說明書中之實施例僅用於舉例說明而非限制本揭露的範圍,根據本實施例的一種電致變色元件的製造方法而進行的等效修改或變更仍應包含在本揭露所請求保護的範圍內。Of course, the embodiments in the specification are only used for illustration and are not intended to limit the scope of the present disclosure. Equivalent modifications or changes made to the method for manufacturing an electrochromic element according to the present embodiment should still be included in the scope of protection claimed in the present disclosure.

綜上所述,本揭露之發明人提出一種快速光退火之製造方法技術具有以下優勢:In summary, the inventors of the present disclosure have proposed a rapid light annealing manufacturing method technology with the following advantages:

一、利用近紅外線光源進行光退火,可在不超過3分鐘,甚至2分鐘內便可快速完成三氧化鎢電致變色膜層的退火,相較於傳統熱退火方式需要數小時退火製程時間,具有相當快速之生產效率及成本,也相當具有市場競爭力。1. Using near-infrared light source for photo annealing can quickly complete the annealing of tungsten trioxide electrochromic film in no more than 3 minutes, or even within 2 minutes. Compared with the traditional thermal annealing method that requires several hours of annealing process time, it has very fast production efficiency and cost, and is also very competitive in the market.

二、利用近紅外線光源進行光退火可顯著改善傳統熱退火製程所產生的電致變色膜層分佈不均勻的問題,可獲得特性較佳之電致變色元件。Second, using near-infrared light sources for photoannealing can significantly improve the problem of uneven distribution of electrochromic film layers caused by traditional thermal annealing processes, and can obtain electrochromic devices with better characteristics.

三、利用近紅外線光源進行光退火所獲得之電致變色元件,在特性上及產品壽命上都具有相當的優勢,僅需經過約2分鐘的快速光退火,電致變色膜層中無法參與變色過程反應的四價鵭(W 4+)便已全部被消除,且轉化成有利於變色性能的六價鵭(W 6+)的含量可高達70%以上。產品在經過3000次的循環測試後,仍可保有約90%初始之可見光穿透度變化度。 3. The electrochromic element obtained by light annealing with near-infrared light source has considerable advantages in characteristics and product life. After only about 2 minutes of rapid light annealing, the tetravalent chrysene (W 4+ ) in the electrochromic film layer that cannot participate in the color change process reaction has been completely eliminated, and the content of hexavalent chrysene (W 6+ ) that is beneficial to the color change performance can be as high as 70%. After 3,000 cycles of testing, the product can still retain about 90% of the initial visible light transmittance change.

可見本揭露在突破先前之技術下,確實已達到所欲增進之功效,且也非熟悉該項技藝者所易於思及,其所具之進步性、實用性,顯已符合專利之申請要件,爰依法提出專利申請,懇請  貴局核准本件發明專利申請案,以勵創作,實感德便。It can be seen that the present disclosure has indeed achieved the desired improved effect by breaking through the previous technology, and it is not easy for people familiar with the technology to think of. Its progress and practicality obviously meet the patent application requirements. Therefore, a patent application is filed in accordance with the law. I sincerely request that your office approve this invention patent application to encourage creativity. I am truly grateful for your kindness.

以上所述僅為舉例性,而非為限制性者。其它任何未脫離本揭露之精神與範疇,而對其進行之等效修改或變更,均應該包含於後附之申請專利範圍中。The above description is for illustrative purposes only and is not intended to be limiting. Any other equivalent modifications or changes that do not depart from the spirit and scope of this disclosure should be included in the scope of the attached patent application.

10:電致變色元件10: Electrochromic element

100:第一基板100: first substrate

200:電致變色層200:Electrochromic layer

300:膠固態電解液層300: Gel solid electrolyte layer

400:氧化鎳離子儲存層400: Nickel oxide ion storage layer

500: 第二基板500: Second substrate

第1圖為本揭露之一實施例之電致變色元件之結構圖。FIG. 1 is a structural diagram of an electrochromic element according to an embodiment of the present disclosure.

第2A圖為以習知熱退火製程方式製作之電致變色膜層之XPS成分分析圖譜。FIG. 2A is an XPS composition analysis spectrum of an electrochromic film fabricated by a conventional thermal annealing process.

第2B圖為以本揭露之製造方法所述之光退火製程製作之電致變色膜層之XPS成分分析圖譜。FIG. 2B is an XPS composition analysis spectrum of the electrochromic film layer fabricated by the photoannealing process described in the fabrication method disclosed herein.

第3A圖為以習知熱退火製程方式製作之電致變色元件之照片。FIG. 3A is a photograph of an electrochromic device fabricated using a conventional thermal annealing process.

第3B圖為以本揭露之製造方法製作之電致變色元件之照片。FIG. 3B is a photograph of an electrochromic device manufactured by the manufacturing method disclosed herein.

第4圖為以本揭露之製造方法製作之電致變色元件之初始與經過3000次循環測試後,上色態與退色態之光譜圖。FIG. 4 is a spectrum diagram of the electrochromic element manufactured by the manufacturing method disclosed herein in the initial state and after 3000 cycles of testing, in the colored state and the faded state.

10:電致變色元件 10: Electrochromic element

100:第一基板 100: First substrate

200:電致變色層 200:Electrochromic layer

300:膠固態電解液層 300: Gel solid electrolyte layer

400:氧化鎳離子儲存層 400: Nickel oxide ion storage layer

500:第二基板 500: Second substrate

Claims (10)

一種電致變色元件的製造方法,包括以下步驟:製作一電致變色層基板,包括:提供一ITO玻璃作為一第一基板,並將該第一基板表面進行預處理;實施一電致變色層塗佈製程,包括:以刮刀塗佈製程將一三氧化鎢前驅液塗佈於該第一基板之一表面上,以形成一三氧化鎢濕膜;實施一第一光退火製程,包括:將該三氧化鎢濕膜以低強度之近紅外線光源照射一第一照射時間,以形成一三氧化鎢乾膜;實施一第二光退火製程,包括:將該三氧化鎢乾膜以高強度之近紅外線光源照射一第二照射時間,以形成一三氧化鎢膜層,即完成製作該電致變色層基板;製作一氧化鎳離子儲存層基板,包括:提供另一ITO玻璃作為一第二基板,並將該第二基板表面進行預處理;實施一真空濺鍍製程,以於該第二基板之一表面上形成一氧化鎳膜層,即完成製作該氧化鎳離子儲存層基板;實施一組裝製程,包括:將該電致變色層基板之該三氧化鎢膜層朝上,並於該電致變色層基板邊緣貼上熱壓膠,接著在該三氧化鎢膜層上滴上一膠固態電解液後,將該電致 變色層基板放置於加熱板上加熱使熱壓膠軟化,並迅速將該氧化鎳離子儲存層基板之該氧化鎳膜層覆蓋於膠固態電解液上,因熱壓膠受熱軟化,使該電致變色層基板與該氧化鎳離子儲存層基板黏合,即可獲得一電致變色元件半成品;以及實施一封裝製程,包括:將該電致變色元件半成品之邊緣四周塗抹紫外線固化膠,接著以紫光線照射將紫外線固化膠固化後,即可獲得該電致變色元件。 A method for manufacturing an electrochromic element comprises the following steps: manufacturing an electrochromic layer substrate, comprising: providing an ITO glass as a first substrate and pre-treating the surface of the first substrate; performing an electrochromic layer coating process, comprising: coating a tungsten trioxide precursor liquid on a surface of the first substrate by a scraper coating process to form a tungsten trioxide wet film; performing a first light annealing process, comprising: annealing the tungsten trioxide wet film with a low temperature. The method comprises: irradiating the tungsten trioxide dry film with a near-infrared light source of high intensity for a first irradiation time to form a tungsten trioxide dry film; performing a second light annealing process, including: irradiating the tungsten trioxide dry film with a near-infrared light source of high intensity for a second irradiation time to form a tungsten trioxide film layer, thereby completing the preparation of the electrochromic layer substrate; preparing the nickel oxide ion storage layer substrate, including: providing another ITO glass as a second substrate, and pre-treating the surface of the second substrate; performing a second light annealing process, including: irradiating the tungsten trioxide dry film with a near-infrared light source of high intensity for a second irradiation time to form a tungsten trioxide film layer, thereby completing the preparation of the electrochromic layer substrate; preparing the nickel oxide ion storage layer substrate, including: providing another ITO glass as a second substrate, and pre-treating the surface of the second substrate; performing a second light annealing process, including: A vacuum sputtering process is performed to form a nickel oxide film on one surface of the second substrate, thus completing the manufacture of the nickel oxide ion storage layer substrate; an assembly process is performed, including: placing the tungsten oxide film of the electrochromic layer substrate upward, and applying a hot press adhesive to the edge of the electrochromic layer substrate, then dripping a gel-solid electrolyte on the tungsten oxide film, placing the electrochromic layer substrate on a heating plate to heat the hot press adhesive to soften it, and quickly The nickel oxide film of the nickel oxide ion storage layer substrate is covered on the glue solid electrolyte, and the electrochromic layer substrate and the nickel oxide ion storage layer substrate are bonded due to the heat softening of the hot pressed glue, so that an electrochromic element semi-finished product can be obtained; and a packaging process is implemented, including: applying ultraviolet curing glue around the edge of the electrochromic element semi-finished product, and then curing the ultraviolet curing glue by irradiating ultraviolet light, so that the electrochromic element can be obtained. 如請求項1所述之製造方法,其中,該第一照射時間約為30秒至90秒。 The manufacturing method as described in claim 1, wherein the first irradiation time is about 30 seconds to 90 seconds. 如請求項1所述之製造方法,其中,該第二照射時間約為30秒至90秒。 The manufacturing method as described in claim 1, wherein the second irradiation time is about 30 seconds to 90 seconds. 如請求項1所述之製造方法,其中,該第一照射時間約為60秒,該第二照射時間約為60秒,且該電致變色層基板之中六價鎢含量不小於70%。 The manufacturing method as described in claim 1, wherein the first irradiation time is about 60 seconds, the second irradiation time is about 60 seconds, and the hexavalent tungsten content in the electrochromic layer substrate is not less than 70%. 如請求項1所述之製造方法,其中,該三氧化鎢前驅液係依以下步驟製備,包括:將金屬鎢粉末與約30wt%之雙氧水以重量比約為1:10之比例充分混和,並於80℃下進行攪拌反應約0.5~1小時;接著過濾去除上清液後,再加入約與上清液相同體積之無水酒精,再於80℃進行攪拌反應約2 ~3小時;最後加入適量體積之異丙醇稀釋,以獲得濃度約為70mg/ml~80mg/ml之該三氧化鎢前驅液。 The manufacturing method as described in claim 1, wherein the tungsten trioxide precursor solution is prepared according to the following steps, including: mixing metal tungsten powder and about 30wt% hydrogen peroxide in a weight ratio of about 1:10, and stirring and reacting at 80°C for about 0.5~1 hour; then filtering and removing the supernatant, adding anhydrous alcohol of about the same volume as the supernatant, and stirring and reacting at 80°C for about 2~3 hours; finally adding an appropriate volume of isopropanol to dilute, so as to obtain the tungsten trioxide precursor solution with a concentration of about 70mg/ml~80mg/ml. 如請求項1所述之製造方法,其中,該膠固態電解液係依以下步驟製備,包括:將鋰監溶解於碳酸丙烯酯(PC)內,以配製成濃度為0.5M之一液態電解液;接著再將該液態電解液以重量比為7:1.5之比例,與聚甲基丙烯酸甲酯(poly(methyl methacrylate),PMMA)進行混合(液態電解液:PMMA=7:1.5),並於110℃下攪拌均勻後,即可獲得該膠固態電解液。 The manufacturing method as described in claim 1, wherein the gel-solid electrolyte is prepared according to the following steps, including: dissolving lithium ion battery in propylene carbonate (PC) to prepare a liquid electrolyte with a concentration of 0.5M; then mixing the liquid electrolyte with poly(methyl methacrylate) (PMMA) at a weight ratio of 7:1.5 (liquid electrolyte: PMMA=7:1.5), and stirring evenly at 110°C to obtain the gel-solid electrolyte. 如請求項1所述之製造方法,其中,該氧化鎳膜層具有一厚度約為300nm~400nm。 The manufacturing method as described in claim 1, wherein the nickel oxide film layer has a thickness of about 300nm~400nm. 如請求項1所述之製造方法,其中,該真空濺鍍製程進一步包括:於氧氣與氬氣流量比為氧氣/氬氣約為1~3的環境下,以鍍率約為2~3nm/min進行鍍膜。 The manufacturing method as described in claim 1, wherein the vacuum sputtering process further comprises: performing film deposition at a deposition rate of about 2-3 nm/min in an environment where the flow ratio of oxygen to argon is about 1-3 for oxygen/argon. 如請求項1所述之製造方法,其中,該電致變色層塗佈製程進一步包括:將刮刀與該第一基板表面之間距固定為50μm~60μm,並以每秒約8公分之速度進行塗佈。 The manufacturing method as described in claim 1, wherein the electrochromic layer coating process further includes: fixing the distance between the scraper and the surface of the first substrate to 50μm~60μm, and coating at a speed of about 8 cm per second. 如請求項1所述之製造方法,其中,該ITO玻璃及該另一ITO玻璃係為電阻約為5歐姆之透明ITO玻璃。 The manufacturing method as described in claim 1, wherein the ITO glass and the other ITO glass are transparent ITO glasses with a resistance of about 5 ohms.
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