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TWI866787B - Mixed material of tin dioxide and anthraquinone-containing azo dye and preparation method and use thereof - Google Patents

Mixed material of tin dioxide and anthraquinone-containing azo dye and preparation method and use thereof Download PDF

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TWI866787B
TWI866787B TW113106023A TW113106023A TWI866787B TW I866787 B TWI866787 B TW I866787B TW 113106023 A TW113106023 A TW 113106023A TW 113106023 A TW113106023 A TW 113106023A TW I866787 B TWI866787 B TW I866787B
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anthraquinone
fabric
azo dye
tin dioxide
containing azo
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TW113106023A
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TW202534134A (en
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顏明賢
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崑山科技大學
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Abstract

The invention relates to a mixed material of tin dioxide and anthraquinone -containing azo dye and preparation method and use thereof. A mixed material containing anthraquinone azo dye, tetraethoxysilane(TEOS) and tin chloride was prepared using the sol-gel method; when the hybrid material is applied to a fabric, the fabric can have the functions of heat preservation, water repellency and color fixation.

Description

二氧化錫與含蒽醌基偶氮染料混成材料及其製備方法與用途Tin dioxide and anthraquinone-containing azo dye mixed material and preparation method and use thereof

本發明係關於一種二氧化錫與含蒽醌基偶氮染料混成材料及其製備方法與用途,特別係指一種可應用至織物使其具有蓄熱保溫、防潑水以及固色等功效之混成材料及其製備方法與用途。The present invention relates to a mixed material of tin dioxide and anthraquinone-containing azo dye, a preparation method and use thereof, and in particular to a mixed material that can be applied to fabrics to enable them to have the functions of heat storage, heat preservation, water repellency and color fixation, and a preparation method and use thereof.

臺灣由於天然纖維原料的缺乏,從化學原料、織布、染整、加工到生產過程的投入,造就完整的人造纖維產業。在20世紀70年代,德國植物學家威廉·巴特洛特發現到,荷葉表面具有微米結構的絨毛和具有低表面能的蠟質顆粒造成的,也造就水可以在荷葉表面形成球型水滴,而達到水滴可以從葉片上滾落,並達到清潔荷葉表面的效果。Due to the lack of natural fiber raw materials, Taiwan has invested in chemical raw materials, weaving, dyeing and finishing, processing and production processes to create a complete artificial fiber industry. In the 1970s, German botanist Wilhelm Barthlot discovered that the surface of lotus leaves has micron-structured hairs and wax particles with low surface energy, which also makes water form spherical water droplets on the surface of lotus leaves, so that the water droplets can roll off the leaves and achieve the effect of cleaning the surface of lotus leaves.

荷葉效應的提出揭開了超疏水材料的研究序幕。材料表面的超疏水效應是由材料的表面幾何結構和化學成分共同决定的。即具備超疏水現象的兩個必須要素為具有高粗糙度的微/奈米結構和具備低表面能的表面。目前,超疏水材料已應用於防水、防油的服裝、自清潔的玻璃、建築以及海洋污染處理等多樣產品。随著研究的深入,超疏水膜材料、塗料、漆料等產品發展迅速,以二氧化矽或二氧化鈦等無機奈米粒子來構造微/奈米超疏水結構屢見不鮮。The proposal of the lotus leaf effect opened the prelude to the research of superhydrophobic materials. The superhydrophobic effect of the material surface is determined by the surface geometry and chemical composition of the material. That is, the two necessary elements for the superhydrophobic phenomenon are a micro/nano structure with high roughness and a surface with low surface energy. At present, superhydrophobic materials have been applied to a variety of products such as waterproof and oil-proof clothing, self-cleaning glass, buildings, and marine pollution treatment. With the deepening of research, superhydrophobic film materials, coatings, paints and other products have developed rapidly, and it is common to construct micro/nano superhydrophobic structures with inorganic nanoparticles such as silicon dioxide or titanium dioxide.

根據疏水接觸角(θ),潤濕行為可分為4種類型:超親水(0˚<θ<10˚)、親水(10˚<θ<90˚)、疏水(90˚<θ<150˚)和超疏水(150˚<θ<180˚) [6]。在工業界和科學應用範圍相當大的關注,大多數的研究人員使用多種方法實現這目標,包括電化學、水熱法、化學沉積法等表面改質,在這之外還有物理/化學氣象沉積法、溶膠-凝膠與逐層組裝等。Based on the hydrophobic contact angle (θ), wetting behavior can be divided into four types: superhydrophilic (0˚<θ<10˚), hydrophilic (10˚<θ<90˚), hydrophobic (90˚<θ<150˚), and superhydrophobic (150˚<θ<180˚) [6]. With considerable industrial and scientific application interests, most researchers use a variety of methods to achieve this goal, including surface modification such as electrochemical, hydrothermal, and chemical deposition, in addition to physical/chemical vapor deposition, sol-gel, and layer-by-layer assembly.

製備無機薄膜的方式有化學氣相沉積法、噴霧熱解法和溶膠-凝膠法等。其中以溶膠-凝膠法製備結晶或非晶氧化物塗層為最有效的方法之一,與其他製備方式相比,它具有以下特點:(1)簡單的加工方法;(2)在低溫合成下可大幅降低設備成本;(3)無需使用任何特殊儀器即可製造複雜的形狀,並輕鬆控制其表面特性;(4)有機與無機物的比例可依材質所需而自由調整;(5)產物容易達成均一性;(6)容易精確控制薄膜結構,如比表面積、孔隙率;(7)易在表面積大之基材上覆蓋等。利用凝膠形成在溶液與酸催化劑反應形成水解,進而產生Si-O-Si等網狀結構。There are many methods for preparing inorganic thin films, such as chemical vapor deposition, spray pyrolysis and sol-gel. Among them, the sol-gel method is one of the most effective methods for preparing crystalline or amorphous oxide coatings. Compared with other preparation methods, it has the following characteristics: (1) simple processing method; (2) low-temperature synthesis can greatly reduce equipment costs; (3) complex shapes can be produced without the use of any special instruments, and its surface properties can be easily controlled; (4) the ratio of organic and inorganic substances can be freely adjusted according to the material requirements; (5) the product is easy to achieve uniformity; (6) it is easy to accurately control the film structure, such as specific surface area and porosity; (7) it is easy to cover substrates with large surface areas, etc. The gel is formed by reacting with an acid catalyst in a solution to form a hydrolysis, thereby generating a network structure such as Si-O-Si.

二氧化錫(SnO 2)是一種無機的非金屬材料,也是一種優秀的透明導電材料,其為第一個投入商用的透明導電材料,為了提高其導電性和穩定性,常進行摻雜使用,如SnO 2/Sb或SnO 2/F等。二氧化錫纖維是無機氧化物纖維中的較新品種。纖維狀的二氧化錫比粉末狀氧化錫的導電性能好,產品中只要增加少量的二氧化錫纖維,其導電性能即可明顯提高,並且可長期保持其導電性。而且,二氧化錫纖維還具有優良的耐磨蝕性和柔軟性。在現今科技進步的時代在很多產業的產品製作多少都會有SnO 2的作用,如今在製作陶瓷的著色劑以及玻璃磨光劑和印染織物媒染劑與有機合成的催化劑等。 Tin dioxide (SnO 2 ) is an inorganic non-metallic material and an excellent transparent conductive material. It is the first transparent conductive material put into commercial use. In order to improve its conductivity and stability, it is often doped, such as SnO 2 /Sb or SnO 2 /F. Tin dioxide fiber is a newer variety of inorganic oxide fiber. The conductivity of fibrous tin dioxide is better than that of powdered tin oxide. As long as a small amount of tin dioxide fiber is added to the product, its conductivity can be significantly improved, and its conductivity can be maintained for a long time. In addition, tin dioxide fiber also has excellent wear resistance and softness. In today's era of technological advancement, SnO2 plays a role in the production of products in many industries. It is now used in the production of ceramic colorants, glass polishes, mordants for printing and dyeing fabrics, and catalysts for organic synthesis.

有研究指出經溶膠-凝膠法反應後,應用在織物上,會在表面形成Si-O-Si網狀結構似於荷葉表面结構的蠟料,使表面有疏水效果,應用於特殊塗層,可以提供優異的抗汙、耐水洗等效果,並廣泛地應用於各種不同的物質上。Studies have shown that after a sol-gel reaction, when applied to fabrics, a wax with a Si-O-Si network structure similar to the surface structure of a lotus leaf will be formed on the surface, making the surface hydrophobic. When applied to special coatings, it can provide excellent anti-fouling and water-resistant effects, and is widely used on a variety of different materials.

綜上所述,可利用溶膠-凝膠法製備出有機/無機混成材料,並將該混成材料應用至各類織物上,有利於獲得具功能性如蓄熱保暖、防潑水、高透氣性、耐水洗牢固性及/或均染性之織物。In summary, the sol-gel method can be used to prepare an organic/inorganic hybrid material, and the hybrid material can be applied to various types of fabrics, which is beneficial for obtaining fabrics with functional properties such as heat storage, water repellency, high air permeability, water resistance and/or uniform dyeing.

為獲得可賦予各類織物具有特殊功能性如熱保暖、防潑水、高透氣性、耐水洗牢固性及/或均染性之功能性材料,本發明之主要目的係在於提供一種二氧化錫與含蒽醌基偶氮染料混成材料之製備方法,藉由所述製備方法以獲得具功能性之混成材料,使所述混成材料可應用至各類織物上。In order to obtain a functional material that can impart special functional properties such as thermal insulation, water repellency, high air permeability, water-washing fastness and/or dyeing uniformity to various types of fabrics, the main purpose of the present invention is to provide a method for preparing a mixed material of tin dioxide and anthraquinone-containing azo dye, by which a functional mixed material can be obtained, so that the mixed material can be applied to various types of fabrics.

為達上述目的,本發明係提供一種二氧化錫與含蒽醌基偶氮染料混成材料及其製備方法,藉由將蒽醌基偶氮染料與氯化錫及二氧化矽進行縮聚反應,使蒽醌基偶氮染料利用乙烯基三乙氧基矽烷當架橋,再分別與氯化錫及四乙氧基矽烷產生加成水解反應,以形成網狀結構之二氧化錫/二氧化矽/含蒽醌基偶氮染料混成材料。To achieve the above-mentioned object, the present invention provides a tin dioxide and anthraquinone-containing azo dye hybrid material and a preparation method thereof, wherein the anthraquinone-containing azo dye is subjected to a condensation reaction with tin chloride and silicon dioxide, the anthraquinone-containing azo dye is bridged by vinyl triethoxysilane, and then the anthraquinone-containing azo dye is subjected to an addition hydrolysis reaction with tin chloride and tetraethoxysilane, respectively, to form a tin dioxide/silicon dioxide/anthraquinone-containing azo dye hybrid material with a network structure.

將獲得具功能性之混成材料,以能量散射光譜儀(Energy Dispersive Spectrometer, EDS)以及傅立葉轉換紅外光譜儀(FT-IR)分析所述混成材料之結構,進而將其對聚酯織物進行染整加工,對該染織物進行一系列的上色性、均染性、透氣性、撥水性、耐水洗堅牢度與蓄熱保溫性測試,以探討其各項物性,藉此評估所述混成材料之多功能性效益。The functional hybrid material is obtained, and its structure is analyzed by Energy Dispersive Spectrometer (EDS) and Fourier Transform Infrared Spectrometer (FT-IR). Then, the hybrid material is dyed and finished on polyester fabric. The dyed fabric is subjected to a series of tests on colorability, dyeing levelness, breathability, water repellency, washing fastness and heat storage to explore its various physical properties and evaluate the multifunctional benefits of the hybrid material.

以下將以具體的實施例配合所附的圖式詳加說明本發明的技術特徵,以使所屬技術領域具有通常知識者可易於瞭解本發明的目的、技術特徵及其優點。The technical features of the present invention will be described in detail below with specific embodiments and accompanying drawings so that a person skilled in the art can easily understand the purpose, technical features and advantages of the present invention.

為使本發明之發明特徵、內容、優點及其所達成之功效能清楚表示,茲將本發明配合附圖之表達形式詳細說明。另於文中所使用之圖式,其僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式比例與配置關係侷限本發明於實際實施上的專利範圍,合先敘明。In order to clearly express the features, contents, advantages and effects of the present invention, the present invention is described in detail with the help of the attached drawings. The drawings used in the text are only for illustration and auxiliary description, and may not be the actual proportions and precise configurations after the implementation of the present invention. Therefore, the proportions and configurations of the attached drawings should not be used to limit the scope of the patent of the present invention in actual implementation.

為使本發明所運用之技術內容、發明目的以及其達成之功效有更完整且清楚的揭露,茲於下文中詳細說明之,並請一併參閱所揭露的圖式及圖號。In order to make the technical content, purpose of the invention and the effects achieved by the present invention more complete and clear, they are described in detail below, and please refer to the disclosed drawings and figure numbers.

本文中之所有數字均理解為由「約(about)」修飾。如本文所用,術語「約」意謂涵蓋±10%之變化。All numbers herein are understood to be modified by "about." As used herein, the term "about" is meant to encompass variations of ±10%.

實施例1 混成材料之製備Example 1 Preparation of mixed materials

1.1 含蒽醌基偶氮染料製備1.1 Preparation of Anthraquinone-containing Azo Dyes

以1-胺基蒽醌單體當重氮鹽(化學式1),另取N-乙基-N-乙醇基苯胺當作偶合鹽(化學式2),兩者經偶合反應後可製得雜環系含蒽醌基偶氮染料(化學式3)。Using 1-aminoanthraquinone monomer as the diazonium salt (chemical formula 1) and N-ethyl-N-ethanolaniline as the coupling salt (chemical formula 2), the two can be coupled to produce a heterocyclic anthraquinone-containing azo dye (chemical formula 3).

先秤取1-胺基蒽醌單體0.670g(0.003mole)加入硫酸中,直至1-胺基蒽醌單體完全溶解於硫酸溶液中,之後再秤取亞硝酸鈉0.214g(0.003mole)加入適量的離子水,滴入1-胺基蒽醌單體的溶液中,之後攪拌1.5小時,直到均勻分散,在冰浴下進行,而偶合鹽是製作適量的氫氧化鈉水溶液加入適當的乙醇,在秤取N-乙基-N-乙醇基苯胺液體0.496g(0.003mole)置入偶合鹽溶液中,再將重氮鹽滴入偶合鹽中使其兩種溶液混合,在冰浴下進行,攪拌1小時後,調配pH值6~7之間;再次攪拌1小時之後,若pH值變酸性加入碳酸鈉調整酸鹼值,後持續攪拌2個小時加入氯化鈉,再持續攪拌1小時停止,最後過濾乾燥製得染料。含蒽醌基偶氮染料之合成反應式如Scheme 1所示。 First, weigh 0.670g (0.003 mole) of 1-aminoanthraquinone monomer and add it to sulfuric acid until the 1-aminoanthraquinone monomer is completely dissolved in the sulfuric acid solution. Then weigh 0.214g (0.003 mole) of sodium nitrite and add an appropriate amount of ionized water. Drop it into the solution of 1-aminoanthraquinone monomer and stir for 1.5 hours until it is evenly dispersed. The reaction is carried out under ice bath. The coupling salt is prepared by adding an appropriate amount of sodium hydroxide aqueous solution to an appropriate amount of ethanol. , weigh 0.496g (0.003 mole) of N-ethyl-N-ethanol aniline liquid and place it in the coupling salt solution, then drop the diazonium salt into the coupling salt to mix the two solutions, and stir for 1 hour under ice bath, and adjust the pH value to between 6 and 7; after stirring for another hour, if the pH value becomes acidic, add sodium carbonate to adjust the acid-base value, then continue stirring for 2 hours, add sodium chloride, continue stirring for another hour, stop, and finally filter and dry to obtain the dye. The synthetic reaction formula of anthraquinone-containing azo dye is shown in Scheme 1.

1.2 前驅體合成1.2 Promotor synthesis

將含蒽醌基偶氮染料(化學式3)完全溶解二甲基亞碸溶劑,並將染料與乙烯基三乙氧基矽烷(VTES,化學式4)以一定比例混合(1:10),放置恆溫水槽之中,溫度維持95℃加熱迴流15小時,即可獲得所述前驅體(化學式5),其反應式如Scheme 2所示。 The anthraquinone-containing azo dye (chemical formula 3) is completely dissolved in dimethyl sulfoxide solvent, and the dye is mixed with vinyl triethoxysilane (VTES, chemical formula 4) in a certain ratio (1:10), placed in a constant temperature water bath, and heated and refluxed at 95°C for 15 hours to obtain the precursor (chemical formula 5), and the reaction formula is shown in Scheme 2.

1.3 錫膠製備1.3 Preparation of solder paste

將氯化錫、二乙醇胺、二甲基亞碸、硝酸依序依1:1:10:0.5之莫耳比例倒入雙口圓底瓶中再將磁石放入,於雙口圓底瓶放到迴流裝置裝上,溫度維持70℃,最後時間設定為1小時,即得二氧化錫溶膠(錫膠)。Tin chloride, diethanolamine, dimethyl sulfoxide, and nitric acid are poured into a double-necked round-bottomed bottle in a molar ratio of 1:1:10:0.5, and then a magnet is placed in the double-necked round-bottomed bottle. The double-necked round-bottomed bottle is placed on a reflux device, the temperature is maintained at 70°C, and the final time is set to 1 hour to obtain tin dioxide sol (tin gel).

1.4 混成材料之合成1.4 Synthesis of hybrid materials

將所述前驅體(化學式5)、二氧化錫溶膠以及四乙氧基矽烷依不同的比例混合,於放置恆溫攪拌裝置中,溫度維持在95℃加熱於迴流12小時,使產生縮合反應而得到二氧化錫/二氧化矽/含蒽醌基偶氮染料混成材料。其反應式如Scheme 3所示,而不同混成材料中,其前驅體、二氧化錫溶膠以及四乙氧基矽烷之不同混合比例如表1至表3所示。 The precursor (chemical formula 5), tin dioxide sol and tetraethoxysilane are mixed in different proportions, placed in a constant temperature stirring device, and heated to reflux for 12 hours at a temperature maintained at 95° C. to produce a condensation reaction to obtain a tin dioxide/silicon dioxide/anthraquinone-containing azo dye mixed material. The reaction formula is shown in Scheme 3, and the different mixing ratios of the precursor, tin dioxide sol and tetraethoxysilane in different mixed materials are shown in Tables 1 to 3.

表1 混成材料編號 染料/VTES/SnCl 4(莫耳比) L 1 1/10/1 L 2 1/10/2 L 3 1/10/3 L 4 1/10/4 Table 1 Mixed material number Dye/VTES/SnCl 4 (molar ratio) L 1 1/10/1 L 2 1/10/2 L 3 1/10/3 L 4 1/10/4

表2 混成材料編號 染料/VTES/SnCl 4/TEOS (莫耳比) M 1 1/10/3/5 M 2 1/10/3/10 M 3 1/10/3/15 M 4 1/10/3/20 Table 2 Mixed material number Dye/VTES/SnCl 4 /TEOS (molar ratio) M 1 1/10/3/5 M 2 1/10/3/10 M 3 1/10/3/15 M 4 1/10/3/20

表3 混成材料編號 染料/VTES/TEOS/SnCl 4(莫耳比) N 1 1/10/10/1 N 2 1/10/10/2 N 3 1/10/10/3 N 4 1/10/10/4 Table 3 Mixed material number Dye/VTES/TEOS/SnCl 4 (molar ratio) N 1 1/10/10/1 N 2 1/10/10/2 N 3 1/10/10/3 N 4 1/10/10/4

1.5 特殊官能基分析(FT-IR分析)1.5 Special functional group analysis (FT-IR analysis)

圖1為混成材料L 1~L 4的紅外線光譜圖,不加四乙氧基矽烷而改變二氧化錫的混成材,在3395cm -1~3313cm -1有O-H基團之吸收峰,在2950cm -1~2970cm -1有C-H基團之吸收峰,1632cm -1~1642cm -1附近有羰基團的吸收峰,1597cm -1~1602cm -1附近有苯基團的吸收峰,1382cm -1~1390cm -1為Si-C的吸收峰,1064cm -1~1075cm -1為Sn-O的吸收峰。 Figure 1 shows the infrared spectra of the hybrid materials L 1 ~L 4. The hybrid material without adding tetraethoxysilane but changing the tin dioxide has an absorption peak of OH group at 3395cm -1 ~3313cm -1 , an absorption peak of CH group at 2950cm -1 ~2970cm -1 , an absorption peak of carbonyl group near 1632cm -1 ~1642cm -1 , an absorption peak of phenyl group near 1597cm -1 ~1602cm -1 , an absorption peak of Si-C at 1382cm -1 ~1390cm -1 , and an absorption peak of Sn-O at 1064cm -1 ~1075cm -1 .

圖2為混成材M 1~M 4的紅外線光譜圖,在3420cm -1~3435cm -1有O-H基團的吸收峰,在2925cm -1附近有C-H基團之吸收峰,在1650cm -1~1675cm -1附近有羰基團的吸收峰,1595cm -1~1606cm -1附近有苯基團的吸收峰,在1384cm -1~1390cm -1為Si-C的吸收峰,在1146cm -1~1164cm -1為Si-O的吸收峰,在1050cm -1~1070cm -1為Si-O-Sn的吸收峰,在775cm -1~785cm -1為Sn-O的吸收峰。其中1164cm- 1附近Si-O的吸收峰變化,是因為四乙氧基矽烷比例增加,因此吸收強度有提升。 Figure 2 is the infrared spectrum of the hybrid material M 1 ~M 4. There is an absorption peak of OH group at 3420cm -1 ~3435cm -1 , an absorption peak of CH group at around 2925cm -1 , an absorption peak of carbonyl group at around 1650cm -1 ~1675cm -1 , an absorption peak of phenyl group at around 1595cm -1 ~1606cm -1 , an absorption peak of Si-C at 1384cm -1 ~1390cm -1 , an absorption peak of Si-O at 1146cm -1 ~1164cm -1 , an absorption peak of Si-O at 1050cm -1 ~1070cm -1 , and an absorption peak of Sn-O at 775cm -1 ~785cm -1 . The change in the Si-O absorption peak near 1164cm -1 is due to the increase in the proportion of tetraethoxysilane, which increases the absorption intensity.

圖3為混成材N 1~N 4的紅外線光譜圖,由結果得知在固定四乙氧基矽烷而改變二氧化錫,在3408cm -1~3415cm -1有O-H基團之吸收峰,在2922cm -1~2953cm -1有C-H基團之吸收峰,1670cm -1~1682cm -1附近有羰基團的吸收峰,1592cm -1~1607cm -1附近有苯基團的吸收峰,在1276cm -1~1281cm -1為Si-C的吸收峰,1384cm -1附近為Si-O的吸收峰,1065cm -1~1069cm -1為Si-O-Sn的吸收峰,690cm -1~770cm -1為Sn-O的吸收峰,因二氧化錫比例增加,因此吸收強度明顯提升。 Figure 3 is the infrared spectrum of the hybrid material N 1 ~N 4. The results show that when tetraethoxysilane is fixed and tin dioxide is changed, there is an absorption peak of OH group at 3408cm -1 ~3415cm -1 , an absorption peak of CH group at 2922cm -1 ~2953cm -1 , an absorption peak of carbonyl group near 1670cm -1 ~1682cm -1 , an absorption peak of phenyl group near 1592cm -1 ~1607cm -1 , an absorption peak of Si-C at 1276cm -1 ~1281cm -1 , an absorption peak of Si-O near 1384cm -1 , an absorption peak of Si-O-Sn at 1065cm -1 ~1069cm -1, and an absorption peak of Si-O-Sn at 690cm -1 ~770cm -1. -1 is the absorption peak of Sn-O. As the proportion of SnO2 increases, the absorption intensity increases significantly.

1.6 元素組成分析(EDS分析)1.6 Elemental composition analysis (EDS analysis)

混成材N 1~N 4為固定四乙氧基矽烷改變二氧化錫,從表4中知道隨著二氧化錫比例增加,元素C與元素Sn的含量增加,元素O與元素Si含量逐漸下降,可以得知Si-O-Si網狀結構裡的Si逐漸被二氧化錫取代,而形成Si-O-Sn網狀結構。 The hybrid materials N 1 ~N 4 are fixed tetraethoxysilane and changed SnO2. From Table 4, we know that as the SnO2 ratio increases, the content of element C and element Sn increases, and the content of element O and element Si gradually decreases. It can be seen that Si in the Si-O-Si network structure is gradually replaced by SnO2 to form a Si-O-Sn network structure.

表4 混成材料編號 元素組成(%) C O Si Sn N 1 49.77 35.82 12.06 12.34 N 2 51.94 31.86 11.26 14.94 N 3 47.14 38.20 9.39 15.27 N 4 45.08 40.13 8.82 15.97 Table 4 Mixed material number Element composition (%) C O Si Sn N 1 49.77 35.82 12.06 12.34 N 2 51.94 31.86 11.26 14.94 N 3 47.14 38.20 9.39 15.27 N 4 45.08 40.13 8.82 15.97

1.7 X-射線繞射分析1.7 X-ray diffraction analysis

此分析係由混成材料N系列所作之X-射線繞射分析,從圖4可以看出混成材料N系列,在室溫(25˚C)下有2個繞射峰,由圖4為N系列N 1~N 4改變氯化錫(SnCl 4)莫耳比,固定四乙氧基矽烷(TEOS)莫耳比,隨著氯化錫莫耳比例增加,得知N 1有(002)的結晶繞射峰出現在2θ=24.78˚、N 2繞射峰出現在2θ=25.42˚、N 3繞射峰出現在2θ=25.15˚、N 4繞射峰出現在2θ=25.61˚。另外,由圖4可得知有較弱的(101)的結晶繞射峰則出現在2θ=26.59˚ ~26.88˚,因為混成材料無燒結因此呈現無定型結構,並沒有出現晶相特徵峰。前述(002)及(001)係為金屬物質晶XRD掃瞄測得的晶型結構型態。 This analysis is an X-ray diffraction analysis of the N series of hybrid materials. As can be seen from Figure 4, the N series of hybrid materials has two diffraction peaks at room temperature (25°C). Figure 4 shows that the molar ratio of SnCl 4 is changed for N series N 1 ~N 4 , and the molar ratio of tetraethoxysilane (TEOS) is fixed. As the molar ratio of SnCl 4 increases, it is known that N 1 has a (002) crystal diffraction peak at 2θ=24.78˚, N 2 has a diffraction peak at 2θ=25.42˚, N 3 has a diffraction peak at 2θ=25.15˚, and N 4 has a diffraction peak at 2θ=25.61˚. In addition, as shown in Figure 4, a weaker (101) crystal diffraction peak appears at 2θ=26.59˚ ~26.88˚. Since the hybrid material is not sintered, it presents an amorphous structure and does not have a crystal phase characteristic peak. The aforementioned (002) and (001) are the crystal structure forms measured by XRD scanning of the metal material crystal.

實施例2 聚酯織物之製備Example 2 Preparation of polyester fabric

利用實施例1中所述之混成材料對聚酯織物進行加工染色,以獲得經混成材料改良之聚酯染織物;其中所述聚酯織物為聚對苯二甲酸乙二酯(Polyethylene Terephthalate, PET)織物,經各類混成材料改良後之聚酯染織物如表5至表7所示。The polyester fabric is processed and dyed using the mixed material described in Example 1 to obtain a polyester dyed fabric improved by the mixed material; wherein the polyester fabric is a polyethylene terephthalate (PET) fabric, and the polyester dyed fabrics improved by various types of mixed materials are shown in Tables 5 to 7.

表5 染織物編號 混成材料 染料/VTES/SnCl 4(莫耳比) EL 1 1/10/1 EL 2 1/10/2 EL 3 1/10/3 EL 4 1/10/4 Table 5 Dyed fabric number Hybrid Materials Dye/VTES/SnCl 4 (molar ratio) EL 1 1/10/1 EL 2 1/10/2 EL 3 1/10/3 EL 4 1/10/4

表6 染織物編號 混成材料 染料/VTES/SnCl 4/TEOS (莫耳比) EM 1 1/10/3/5 EM 2 1/10/3/10 EM 3 1/10/3/15 EM 4 1/10/3/20 Table 6 Dyed fabric number Hybrid Materials Dye/VTES/SnCl 4 /TEOS (molar ratio) EM 1 1/10/3/5 EM 2 1/10/3/10 EM 3 1/10/3/15 EM 4 1/10/3/20

表7 染織物編號 混成材料 染料/VTES/TEOS/SnCl 4(莫耳比) EN 1 1/10/10/1 EN 2 1/10/10/2 EN 3 1/10/10/3 EN 4 1/10/10/4 Table 7 Dyed fabric number Hybrid Materials Dye/VTES/TEOS/SnCl 4 (molar ratio) EN 1 1/10/10/1 EN 2 1/10/10/2 EN 3 1/10/10/3 EN 4 1/10/10/4

實施例3 聚酯染織物之表面特性分析Example 3 Analysis of Surface Characteristics of Polyester Dyed Fabrics

經加工後的聚酯染織物,利用XL-40FEG場放射掃描式電子顯微鏡,來觀察於聚酯染織物之表面上,其各類混成材料的附著情形。The processed polyester dyed fabrics were observed using an XL-40FEG field emission scanning electron microscope to observe the adhesion of various mixed materials on the surface of the polyester dyed fabrics.

圖5為PET原胚織物之SEM表面分析圖,而圖6至圖9依序為EL 1~EL 4染織物之SEM表面分析圖、圖10至圖13依序為EM 1~EM 4染織物之SEM表面分析圖,以及圖14至圖17依序為EN 1~EN 4染織物之SEM表面分析圖;由該等SEM圖中可看出各混成材料於PET織物上之附著情況。 FIG. 5 is a SEM surface analysis image of the PET raw fabric, and FIG. 6 to FIG. 9 are SEM surface analysis images of EL 1 ~EL 4 dyed fabrics, FIG. 10 to FIG. 13 are SEM surface analysis images of EM 1 ~EM 4 dyed fabrics, and FIG. 14 to FIG. 17 are SEM surface analysis images of EN 1 ~EN 4 dyed fabrics. The adhesion of each mixed material on the PET fabric can be seen from these SEM images.

由圖6至圖9可看出,氯化錫莫耳比例最低時(EL 1),有極少數顆粒附著在纖維表面;當氯化錫莫耳比逐漸增加後,EL 2與EL 3顆粒逐漸增加,附著情況較偏向薄膜結構,到了EL 4時,可能是因為二氧化錫之凝聚特性,顆粒凝聚成團狀物。 As can be seen from Figures 6 to 9, when the molar ratio of tin chloride is the lowest (EL 1 ), very few particles are attached to the fiber surface. When the molar ratio of tin chloride gradually increases, the particles gradually increase at EL 2 and EL 3 , and the attachment is more inclined to a film structure. At EL 4 , the particles agglomerate into agglomerates, probably due to the agglomeration characteristics of tin dioxide.

接著,由圖10至圖13可看出,EM 2已經有薄膜結構附著於纖維上,即使因二氧化錫之團聚特性已有些微顆粒產生,但隨著TEOS之莫耳比增加,形成如圖13之EM 4所示,薄膜結構包覆了整根纖維,使網狀結構更加完整,呼應FT-IR所顯示出Si-O-Si網狀結構,隨著TEOS之莫耳比增加,薄膜結構更加完整。 Next, it can be seen from Figures 10 to 13 that EM 2 already has a thin film structure attached to the fiber. Even though some microparticles have been generated due to the agglomeration characteristics of SnO2, as the molar ratio of TEOS increases, the thin film structure covers the entire fiber as shown in EM 4 in Figure 13, making the network structure more complete, which echoes the Si-O-Si network structure shown by FT-IR. As the molar ratio of TEOS increases, the thin film structure becomes more complete.

再者,由圖14至圖17可看出,EN 2及EN 3的附著情形較接近薄膜結構,但隨著氯化錫之莫耳比的增加,逐漸有顆粒凝聚,但薄膜還是存在於纖維上,形成如圖17之EN 4結構,其表示二氧化錫具有凝聚特性,單一加入氯化錫超過一定莫耳比後,其薄膜結構即不易維持。 Furthermore, it can be seen from FIG. 14 to FIG. 17 that the adhesion of EN 2 and EN 3 is closer to a thin film structure. However, as the molar ratio of SnCl2 increases, the particles gradually aggregate, but the thin film still exists on the fiber, forming the structure of EN 4 as shown in FIG. 17. This indicates that SnO2 has an aggregation property. When SnCl2 is added alone at a molar ratio exceeding a certain value, the thin film structure is difficult to maintain.

此外,比較EN系列及EL系列之聚酯染織物,兩者差異僅在於EN系列有加入TEOS而EL系列沒有,同樣是逐漸增加氯化錫之莫耳比例,因此所呈現出的特性也有雷同之處,隨著氯化錫之莫耳比例增加,從薄膜的型態開始產生凝聚,最後也都形成相似的團狀固體,雖然也可看出有部分差異,可能會在物理性質有不同的呈現方式,但也間接地證實了N系列混成材料能通用於PET織物上。In addition, when comparing the polyester dyed fabrics of the EN series and the EL series, the only difference between the two is that the EN series has TEOS added while the EL series does not. The molar ratio of tin chloride is also gradually increased, so the characteristics presented are also similar. As the molar ratio of tin chloride increases, coagulation begins to occur in the form of a film, and finally a similar agglomerated solid is formed. Although some differences can be seen, and there may be different presentations in physical properties, it also indirectly proves that the N series hybrid materials can be used on PET fabrics.

實施例4 聚酯染織物之透氣性測定Example 4 Air Permeability Measurement of Polyester Dyed Fabric

經各類混成材料加工染色後的聚酯染織物,以ASTM D737-2004試驗法,將測試樣固定於透氣機上,當空氣經過染織物表面達預設之壓力差並保持穩定後,量測通過該染織物表面的氣體流速,測試14點位置之數據合計後平均為測試之結果(條件參數:面積38cm 2、壓力差125Pa),其透氣性如表8所示。 Polyester fabrics processed and dyed with various mixed materials were fixed on a breather according to the ASTM D737-2004 test method. When the air reaches a preset pressure difference and remains stable when passing through the surface of the fabric, the gas flow rate passing through the surface of the fabric is measured. The data at 14 test points are summed up and averaged as the test result (conditions: area 38cm2 , pressure difference 125Pa). The air permeability is shown in Table 8.

表8 物性 染織物 透氣性 (cm 3/cm 2/s) PET 84.8 EL 1 82.8 EL 2 82.5 EL 3     80.6 EL 4 78.7 EM 1 83.4 EM 2 83.2 EM 3 82.6 EM 4 81.2 EN 1 84.1 EN 2 82.5 EN 3 80.6 EN 4 79.2 Table 8 Physical properties of dyed fabrics Air permeability (cm 3 /cm 2 /s) PET 84.8 EL 1 82.8 EL 2 82.5 EL 3 80.6 EL 4 78.7 EM 1 83.4 EM 2 83.2 EM 3 82.6 EM 4 81.2 EN 1 84.1 EN 2 82.5 EN 3 80.6 EN 4 79.2

由表8中可得知,各系列之染織物的透氣性都隨著混成材料莫耳比例增加而降低的現象,可能原因為形成二氧化矽薄膜或是凝聚的關係,由前述之SEM圖對照M系列混成材料之染織物可得知,形成二氧化矽薄膜會覆蓋在纖維上使織物間的空隙變小,而隨著比例增加,凝聚特性會填滿織物間的空隙,所以透氣性都比原胚差,而N系列混成材料之染織物則是因二氧化矽薄膜的凝聚特性會形成小顆粒附著在空隙間,隨著二氧化矽薄膜的增加,顆粒增加且填滿織物間的空隙,導致透氣性降低。As shown in Table 8, the air permeability of each series of dyed fabrics decreases as the molar ratio of the mixed materials increases. The possible reason is the formation of a silica film or agglomeration. From the aforementioned SEM image of the dyed fabric of the M series mixed materials, it can be seen that the formation of a silica film will cover the fibers and make the gaps between the fabrics smaller. As the ratio increases, the agglomeration characteristics will fill the gaps between the fabrics, so the air permeability is worse than the original blank. As for the dyed fabric of the N series mixed materials, the agglomeration characteristics of the silica film will form small particles attached to the gaps. As the silica film increases, the particles increase and fill the gaps between the fabrics, resulting in a decrease in air permeability.

再從表8中比較染織物EN 1~EN 4,可發現透氣性隨著氯化錫之莫耳比例增加而下降,對照其對應之SEM圖可以得知,纖維表面會從較不完整的薄膜結構逐漸形成團聚固體,所形成的團聚固體阻擋空氣通過流量,造成了此現象。 Comparing the dyed fabrics EN 1 ~EN 4 in Table 8, it can be found that the air permeability decreases as the molar ratio of tin chloride increases. By comparing the corresponding SEM images, it can be seen that the fiber surface gradually forms agglomerated solids from a relatively incomplete film structure. The agglomerated solids formed block the air flow, causing this phenomenon.

另比較染織物EM 1~EM 4之差異,透氣性隨著氯化錫的莫耳比例增加而隨之下降,另由其對應之SEM圖可以得知,纖維表面會從會不完整的薄膜結構逐漸增加,最後產生厚實的完整薄膜結構,導致纖維間的間距縮小,使氣體不易自由進出,使透氣性也隨之下降。 Comparing the difference between EM 1 and EM 4 of the dyed fabric, the air permeability decreases as the molar ratio of tin chloride increases. From the corresponding SEM images, it can be seen that the fiber surface will gradually increase from an incomplete film structure to a thick complete film structure, resulting in a decrease in the distance between fibers, making it difficult for gas to enter and exit freely, and the air permeability also decreases.

因此,由表8中可得知,PET染織物不論是M系列或是N系列之透氣性都比原胚來得差,從肉眼觀察差異性並不大,但從本次透氣性測試可以顯示出其差異性。Therefore, it can be seen from Table 8 that the air permeability of PET dyed fabrics, whether M series or N series, is worse than that of the original fabric. The difference is not significant when observed with the naked eye, but the difference can be seen from this air permeability test.

實施例5 聚酯染織物之均染性及上色性測定Example 5: Determination of dyeing levelness and colorability of polyester dyed fabrics

經各類混成材料加工染色後的聚酯染織物,將該等染織物與空白織物比較其色差,用來表示染織物色澤的深淺,並利用色差計求得染織物之上色性ΔE值,並記錄其數據;而該等染織物之均染性測定則係於同一塊染織物中所測定的ΔE得其最大值與最小值之差,進而可得知其均染程度,該等數據由表9所示。After the polyester dyed fabrics were processed and dyed with various mixed materials, the color difference between the dyed fabrics and the blank fabrics was compared to indicate the shade of the color of the dyed fabrics. The colorimetric ΔE value of the dyed fabrics was obtained using a colorimeter and the data were recorded. The dyeing uniformity of the dyed fabrics was determined by taking the difference between the maximum and minimum values of ΔE measured in the same piece of dyed fabric, and the degree of dyeing uniformity was obtained. The data are shown in Table 9.

表9 Table 9

觀察表9數據可發現,染織物EL系列的上色性與EM、EN系列有所不同。染織物EM系列的上色性隨著四乙氧基矽烷之莫耳比增加而下降,可能是因為薄膜結構使染料分散的關係,導致其顏色比染織物EN系列來的淺,而EN系列的上色性隨著氯化錫之莫耳比增加而增加,可能是因為二氧化錫的凝聚特性,從SEM圖可以觀察到纖維表面附著的薄膜結構隨氯化錫之莫耳比增加而凝聚成團狀物,不再是薄膜型態,因此其K/S值上升,代表能提上色性。From the data in Table 9, we can find that the colorability of the EL series of dyes is different from that of the EM and EN series. The colorability of the EM series of dyes decreases with the increase of the molar ratio of tetraethoxysilane. This may be because the film structure disperses the dye, resulting in a lighter color than the EN series of dyes. The colorability of the EN series increases with the increase of the molar ratio of tin chloride. This may be due to the aggregation characteristics of tin dioxide. From the SEM image, we can observe that the film structure attached to the fiber surface aggregates into agglomerates as the molar ratio of tin chloride increases. It is no longer a film form, so its K/S value increases, which means that the colorability can be improved.

而在均染性方面,染織物EM系列隨四乙氧基矽烷之莫耳比提高,其ΔE呈上升趨勢,表示均染效果下降,其原因可能是產生的Si-O-Si網狀薄膜能有效地均勻塗佈於織物。而染織物EN系列的ΔE呈下降趨勢,其原因可能是二氧化錫的凝聚性,使EN系列之均染效果較EM系列優異。In terms of dyeing levelness, the ΔE of the dyed fabric EM series increases with the increase of the molar ratio of tetraethoxysilane, indicating that the dyeing leveling effect decreases. The reason may be that the generated Si-O-Si network film can be effectively and evenly coated on the fabric. The ΔE of the dyed fabric EN series decreases. The reason may be the cohesion of tin dioxide, which makes the dyeing leveling effect of the EN series better than that of the EM series.

實施例6 聚酯染織物之蓄熱保溫性測定Example 6 Determination of heat storage and thermal insulation properties of polyester dyed fabrics

經各類混成材料加工染色後的聚酯染織物,將該等染織物以250瓦鹵素燈照10分鐘後,再降溫10分鐘,並於每分鐘利用四點探針溫差儀檢測記錄一次,共取20個紀錄值,其結果如圖18至圖20所示,而各染織物升溫10分鐘及降溫10分鐘後之溫度如表10所示。After being processed and dyed with various mixed materials, the polyester dyed fabrics were illuminated with a 250-watt halogen lamp for 10 minutes, cooled for 10 minutes, and measured once every minute using a four-point probe thermometer. A total of 20 recorded values were taken, and the results are shown in Figures 18 to 20. The temperatures of the dyed fabrics after heating up for 10 minutes and cooling down for 10 minutes are shown in Table 10.

表10 時間 染織物 升溫 600(sec) 降溫 600(sec) PET 36.7˚C 14.2˚C EL 1 56.5˚C 12.4˚C EL 2 57.1˚C 12.4˚C EL 3 57.9˚C 12.8˚C EL 4 58.3˚C 12.9˚C EM 1 42.1˚C 12.4˚C EM 2 47.8˚C 13.0˚C EM 3 48.2˚C 13.6˚C EM 4 49.6˚C 13.9˚C EN 1 54.1˚C 11.4˚C EN 2 55.1˚C 11.9˚C EN 3 56.9˚C 12.0˚C EN 4 60.9˚C 12.3˚C Table 10 Time Dyed Fabrics Temperature rise 600(sec) Cool down 600(sec) PET 36.7˚C 14.2˚C EL 1 56.5˚C 12.4°C EL 2 57.1°C 12.4°C EL 3 57.9˚C 12.8˚C EL 4 58.3˚C 12.9°C EM 1 42.1°C 12.4°C EM 2 47.8˚C 13.0˚C EM 3 48.2˚C 13.6˚C EM 4 49.6°C 13.9˚C EN 1 54.1°C 11.4°C EN 2 55.1°C 11.9°C EN 3 56.9˚C 12.0˚C EN 4 60.9˚C 12.3˚C

由圖18至圖20中可得知,染色加工後的染織物相較於PET織物,在升溫過程與降溫過程其溫度皆比原胚高,可以明顯地看出不論是L系列、M系列混成材料以及N系列混成材料對PET織物進行染色加工所得之染織物,均能賦予PET織物蓄熱之特性。As can be seen from Figures 18 to 20, the temperature of the dyed fabric after the dyeing process is higher than that of the original fabric during the heating and cooling processes compared to the PET fabric. It can be clearly seen that the dyed fabric obtained by dyeing PET fabric with L series, M series mixed materials and N series mixed materials can give PET fabric the characteristic of heat storage.

此外,由表10中可得知各系列染織物在升溫十分鐘以及降溫十分鐘的溫度數據,PET原胚布在升溫十分鐘後的溫度只到36.7˚C,染織物EL系列是只加入氯化錫而不加四乙氧基矽烷之條件下,升溫十分鐘後原胚布與EL 1染織物相差溫度皆有19.8˚C,故可知隨著氯化錫增加,升溫十分鐘後的溫度皆有明顯增加。 In addition, Table 10 shows the temperature data of each series of dyed fabrics after heating for ten minutes and cooling for ten minutes. The temperature of the PET raw fabric only reaches 36.7°C after heating for ten minutes. The temperature difference between the raw fabric and the EL 1 dyed fabric after heating for ten minutes is 19.8°C under the condition that only tin chloride is added without tetraethoxysilane. Therefore, it can be seen that with the increase of tin chloride, the temperature after heating for ten minutes increases significantly.

加工後的染織物EM系列以及EN系列在升溫十分鐘後的溫度均在40˚C~60˚C以上。比較EM系列以及EN系列可以發現,隨著氯化錫之莫耳比例增加之EN系列染織物,其升溫效果比EM系列染織物來得高一些,其原因可能為氯化錫之特性而使其蓄熱效果能有所提升;而隨著氯化錫之莫耳比例增加之EN系列染織物,在升溫十分鐘後的溫度也明顯提升。The temperature of the processed dyed fabrics of the EM series and EN series is above 40°C~60°C after heating for ten minutes. Comparing the EM series and the EN series, it can be found that the heating effect of the EN series dyed fabrics is higher than that of the EM series dyed fabrics as the molar ratio of tin chloride increases. The reason may be that the heat storage effect of tin chloride can be improved; and the temperature of the EN series dyed fabrics also increases significantly after heating for ten minutes as the molar ratio of tin chloride increases.

實施例7 聚酯染織物之靜態接觸角測定Example 7 Static contact angle measurement of polyester dyed fabric

經各類混成材料加工染色後的聚酯染織物,以靜態接觸角量測儀測定該等染織物之接觸角,取五點測定之接觸角角度後,再取其五點數據之平均值,其結果如圖21至圖23以及表11所示。The contact angles of polyester dyed fabrics processed and dyed with various mixed materials were measured using a static contact angle meter. The contact angles were measured at five points and then the average of the five-point data was taken. The results are shown in Figures 21 to 23 and Table 11.

表11 Table 11

由圖21中可看出,EL系列只加入氯化錫,隨氯化錫的增加,接觸角也有所提升,然而染織物EM系列和EL系列比較起來,EM略高一些,其原因可能是EL系列不完整的網狀結構只能提供染織物基礎的疏水性效果,而EM系列因為有四乙氧基矽烷的存在,所形成的Si-O-Si網狀結構更能賦予染織物優異的疏水效果。As can be seen from Figure 21, the EL series only adds tin chloride. As the amount of tin chloride increases, the contact angle also increases. However, when comparing the EM series with the EL series, the EM series has a slightly higher contact angle. The reason may be that the incomplete network structure of the EL series can only provide a hydrophobic effect on the basis of the fabric, while the Si-O-Si network structure formed by the EM series due to the presence of tetraethoxysilane can give the fabric an excellent hydrophobic effect.

接著,由圖22中可看出,EM系列接觸角隨四乙氧基矽烷比例增加而有上升,EN系列也隨著氯化錫比例增加而上升,由表11可知EM系列水洗前接觸角落在125˚~131˚,水洗後之接觸角落在120˚~127˚,EN系列水洗前接觸角落在124˚~135˚,水洗後則落在119˚~129˚之間,而EM系列水洗前後接觸角大約差到5˚~6˚,EN系列水洗前後接觸角大約差到5˚~6˚,因聚酯PET織物之纖維鬆散空隙較大,其本身不具防潑水效果,但加入四乙氧基矽烷及氯化錫的應用導致織物表面之表面能增加,進而帶來更高的潤濕性以及親水性。由表11可證明混成材料對織物進行染色加工後,使其賦予了較佳的防潑水效果。Next, as can be seen from Figure 22, the contact angle of the EM series increases with the increase of the tetraethoxysilane ratio, and the contact angle of the EN series also increases with the increase of the tin chloride ratio. From Table 11, it can be seen that the contact angle of the EM series before washing is 125˚~131˚, and the contact angle after washing is 120˚~127˚. The contact angle of the EN series before washing is 124˚~135˚, and after washing it falls to The contact angles of the EM series before and after washing are about 5°~6°, and the contact angles of the EN series before and after washing are about 5°~6°. Because the loose gaps in the polyester PET fabric are larger, it does not have a water-repellent effect by itself, but the addition of tetraethoxysilane and tin chloride increases the surface energy of the fabric, thereby bringing higher wettability and hydrophilicity. Table 11 proves that the mixed material has a better water-repellent effect after dyeing the fabric.

再者,由圖23中可看出,染織物EN系列因二氧化錫附著逐漸增加,織物間的團聚物增加,表面能增加,其接觸角也有所上升,而染織物EM系列也是如此,但因TEOS隨莫耳比例逐漸增加使織物表面其網狀結構更加緊密,使得EM系列其接觸角的角度呈現的更高;因此,由染織物EM系列以及EN系列之水洗前後靜態接觸角圖可知,可能是由於SiO 2所形成的薄膜為織物帶來優異的疏水性,而EN系列在水洗前也有不錯的疏水性,可能是Si-O-Sn的網狀結構提供染織物基礎的疏水性效果。 Furthermore, as can be seen from Figure 23, the contact angle of the EN series of dyes has increased due to the gradual increase in SnO2 adhesion, the increase in agglomerates between fabrics, and the increase in surface energy. The same is true for the EM series of dyes, but because the network structure of the fabric surface is more compact as TEOS gradually increases with the molar ratio, the contact angle of the EM series is higher. Therefore, from the static contact angle diagrams of the EM and EN series of dyes before and after washing, it can be seen that the film formed by SiO2 may bring excellent hydrophobicity to the fabric, and the EN series also has good hydrophobicity before washing, which may be due to the network structure of Si-O-Sn providing the hydrophobic effect of the dye base.

實施例8 聚酯染織物之染色耐磨擦及耐水洗堅牢度分析Example 8 Analysis of the abrasion and washing fastness of polyester dyed fabrics

經各類混成材料加工染色後的聚酯染織物,依照CNS1499 L3032試驗法進行測試,以B型(學振型)耐磨擦試驗機進行磨擦100次,觀察其耐磨擦性;另再依照CNS1494 L48 A3試驗法進行測試,以肥皂5g/L、碳酸鈉2g/L、不銹鋼球10個以及液體量100ml,於60˚C下處理30分鐘,觀察其耐水洗堅牢度。該等結果如表12所示。The polyester dyed fabrics processed and dyed with various mixed materials were tested according to the CNS1499 L3032 test method, and the abrasion resistance was observed by rubbing 100 times with a B-type (Xuezhen type) abrasion tester; and the washing fastness was observed according to the CNS1494 L48 A3 test method, with 5g/L soap, 2g/L sodium carbonate, 10 stainless steel balls and 100ml liquid, at 60˚C for 30 minutes. The results are shown in Table 12.

表12 物性 染織物 耐水洗 耐磨擦 褪色布 污染布 褪色布 污染布 褪色布 污染布 EM 1 4 3-4 3 3-4 3 3 EM 2 4 3-4 3 3-4 3-4 3-4 EM 3 4 4 4 4 3 4 EM 4 4 4 4 4 3-4 4 EN 1 3-4 3 3-4 3 3 3 EN 2 4 3-4 3-4 4 3 3 EN 3 4 4 4 4 3-4 3-4 EN 4 4 4 4 4 4 4 Table 12 Physical properties of dyed fabrics Washable Abrasion resistance Faded cloth Contaminated cloth Wet Dry Faded cloth Contaminated cloth Faded cloth Contaminated cloth EM 1 4 3-4 3 3-4 3 3 EM 2 4 3-4 3 3-4 3-4 3-4 EM 3 4 4 4 4 3 4 EM 4 4 4 4 4 3-4 4 EN 1 3-4 3 3-4 3 3 3 EN 2 4 3-4 3-4 4 3 3 EN 3 4 4 4 4 3-4 3-4 EN 4 4 4 4 4 4 4

由表12中可看出,各系列混成材料對PET織物的耐水洗堅牢度評級,EM 1~EM 4是固定氯化錫,改變TEOS混合比例的PET染織物,EM系列的褪色布評級大約是4級、污染布評級大約是4級,EN 1~EN 4是固定TEOS,改變氯化錫的PET染織物布, EN系列的褪色布評級大約是4級、污染布評級大約是3~4級。 It can be seen from Table 12 that the washing fastness rating of each series of mixed materials on PET fabrics is that EM 1 ~EM 4 are PET dyed fabrics with fixed tin chloride and changed TEOS mixing ratio. The EM series has a faded fabric rating of about 4 and a contaminated fabric rating of about 4. EN 1 ~EN 4 are PET dyed fabrics with fixed TEOS and changed tin chloride. The EN series has a faded fabric rating of about 4 and a contaminated fabric rating of about 3~4.

此外,由表12中亦可看出,染織物EM系列與EN系列之耐磨擦堅牢度評級,兩種染織物的乾磨擦堅牢度以級濕磨擦堅牢度大致都落在3~4級左右,而濕磨擦會比乾摩擦來得差一些,由於混成材料係以片狀附著於織物纖維上,在檢測時磨擦力較大,導致耐磨擦下降,進而汙染到檢測耐磨擦的汙染布,故導致汙染布評級略為偏低。In addition, it can be seen from Table 12 that the abrasion fastness ratings of the EM series and EN series of dyed fabrics are generally around level 3~4 in terms of dry and wet abrasion fastness. The wet abrasion fastness is slightly worse than the dry abrasion fastness. Since the mixed material is attached to the fabric fiber in sheet form, the friction force is greater during the test, resulting in a decrease in abrasion resistance, which in turn contaminates the dyed fabric being tested for abrasion resistance, resulting in a slightly lower rating for the dyed fabric.

綜上所述,本發明合成一系列含蒽醌基偶氮染料之混成材料,利用溶膠-凝膠法以製備有機/無機混成材料,並將製得之該等混成染材料對聚酯織物進行染色加工,並分析其物性,經由上述實施例所獲得之實驗結果,可得到以下結論:In summary, the present invention synthesizes a series of hybrid materials containing anthraquinone-based azo dyes, uses a sol-gel method to prepare organic/inorganic hybrid materials, and uses the prepared hybrid dyeing materials to dye polyester fabrics and analyze their physical properties. The experimental results obtained in the above embodiments can provide the following conclusions:

1. 由FT-IR分析確認混成材料中,Sn-O基團吸收峰出現在750cm -1附近,Si-O基團吸收峰出現在1650cm -1附近,而Si-O-Sn基團特徵峰出現在1060cm -1附近,證實混成材料中Si-O-Sn官能基的存在。 1. FT-IR analysis confirmed that in the hybrid material, the absorption peak of the Sn-O group appeared near 750cm -1 , the absorption peak of the Si-O group appeared near 1650cm -1 , and the characteristic peak of the Si-O-Sn group appeared near 1060cm -1 , confirming the existence of Si-O-Sn functional groups in the hybrid material.

2. 由X-射線繞射分析得知,混成材料有(002)特徵峰,而在最高Sn濃度的N 4,則有(101)特徵峰。 2. X-ray diffraction analysis shows that the hybrid material has a (002) characteristic peak, while N 4 with the highest Sn concentration has a (101) characteristic peak.

3. 由EDS分析可得知,混成材料N 1~N 4中,其氯化錫添加越多,Sn含量有上升的情況,且隨著Sn添加量的增加,C含量則有逐漸減少的情形。 3. EDS analysis shows that in the mixed materials N 1 ~N 4 , the more Sn chloride is added, the higher the Sn content is, and as the Sn addition amount increases, the C content gradually decreases.

4. 由SEM觀察染織物表面之混成材料的附著情形,EN系列中,單一加入氯化錫超過一定莫耳比後,就難以再維持網狀結構。4. The adhesion of the mixed materials on the surface of the dye was observed by SEM. In the EN series, when the single addition of tin chloride exceeded a certain molar ratio, it was difficult to maintain the network structure.

5. 各系列染織物之透氣性都有隨著混成材料莫耳比例增加而降低的現象,其可能原因為二氧化錫與矽形成薄膜,以及二氧化錫凝聚的關係,所以透氣性皆比原胚布差。5. The air permeability of each series of dyed fabrics decreases as the molar ratio of the mixed materials increases. The possible reason is that tin dioxide and silicon form a thin film, as well as the coagulation of tin dioxide. Therefore, the air permeability is worse than that of the original grey fabric.

6. 織物PET經各系列混成材料加工後之染織物,其上色性都隨著氯化錫莫耳比增加而上色性逐漸上升;而在均染性方面ΔE數值皆能達評級可接受之範圍標準。6. The dyeing properties of PET fabrics processed with various series of mixed materials gradually increase with the increase of the molar ratio of tin chloride; and the ΔE values of dyeing uniformity can reach the acceptable range standard.

7. 蓄熱性及保溫性之影響,在升溫10分鐘後EL 1~EL 4與原胚布溫差為19.8˚C~21.6˚C;EM 1~EM 4系列為5.4˚C~12.9˚C;EN 1~EN 4系列為17.4˚C~24.2˚C,三者均高於原胚布,代表染織物因混成材料之吸熱作用提升而使其具有蓄熱之效果。 7. The influence of heat storage and thermal insulation. After 10 minutes of heating, the temperature difference between EL 1 ~EL 4 and the original grey fabric is 19.8˚C~21.6˚C; EM 1 ~EM 4 series is 5.4˚C~12.9˚C; EN 1 ~EN 4 series is 17.4˚C~24.2˚C. All three are higher than the original grey fabric, which means that the dyed fabric has a heat storage effect due to the enhanced heat absorption of the mixed material.

8. 由接觸角試驗分析得知,EN系列因二氧化錫附著逐漸增加,其接觸角也有所上升,EM系列也是如此,隨著TEOS莫耳比例逐漸增加使織物表面其網狀結構更加緊密,而所有染織物之接觸角水洗前介於128˚~136˚,水洗後介於125˚~132˚。8. The contact angle test analysis shows that the contact angle of the EN series increases due to the gradual increase in the adhesion of tin dioxide. The same is true for the EM series. As the molar ratio of TEOS gradually increases, the network structure on the surface of the fabric becomes denser. The contact angle of all dyed fabrics before washing is between 128˚~136˚, and after washing is between 125˚~132˚.

9. 由耐水度測試得知,Si-O-Sn之網狀結構有助於其固色特性,所以在褪色評級以及汙染評級都有較不錯的級數。9. The water resistance test shows that the network structure of Si-O-Sn helps its color fixing properties, so it has a good rating in fading and staining ratings.

本專利涵蓋的本發明的實施例係由申請專利範圍所定義,而非此發明內容。此發明內容係為本發明的各種態樣的高度概擴並引出下列詳細說明所進一步描述的部分概念。此發明內容不旨在識別請求保護的課題的關鍵或必要特徵,也不旨在單獨用於定義請求保護的課題的範圍。課題應藉由參考整體說明書、任何或所有圖式和每個發明申請專利範圍的適當部分來理解。The embodiments of the invention covered by this patent are defined by the scope of the patent application, not the content of this invention. This invention content is a high-level summary of various aspects of the invention and introduces some concepts further described in the following detailed description. This invention content is not intended to identify the key or essential features of the claimed subject matter, nor is it intended to be used alone to define the scope of the claimed subject matter. The subject matter should be understood by reference to the entire specification, any or all drawings, and the appropriate parts of each invention patent application scope.

without

本發明的例示性實施例將自下為的詳細說明及本發明的各種實施例的附圖而更充分地理解,然而這些實施例不應視為將本發明限制於特定實施例,而僅用於說明及理解。Exemplary embodiments of the present invention will be more fully understood from the following detailed description and the accompanying drawings of various embodiments of the present invention, however, these embodiments should not be construed as limiting the present invention to specific embodiments, but are only used for description and understanding.

圖1為混成材料L 1~L 4的紅外線光譜圖; 圖2為混成材料M 1~M 4的紅外線光譜圖; 圖3為混成材料N 1~N 4的紅外線光譜圖; 圖4為混成材料N 1~N 4的XRD分析圖; 圖5為PET原胚織物之SEM表面分析圖; 圖6至圖9依序為EL 1~EL 4染織物之SEM表面分析圖; 圖10至圖13依序為EM 1~EM 4染織物之SEM表面分析圖; 圖14至圖17依序為EN 1~EN 4染織物之SEM表面分析圖; 圖18至圖20依序為EL系列、EM系列及EN系列染織物之蓄熱保溫分析圖; 圖21至圖23依序為EL系列、EM系列及EN系列染織物水洗前後靜態接觸角分析圖。 FIG. 1 is an infrared spectrum of the mixed materials L 1 ~L 4 ; FIG. 2 is an infrared spectrum of the mixed materials M 1 ~M 4 ; FIG. 3 is an infrared spectrum of the mixed materials N 1 ~N 4 ; FIG. 4 is an XRD analysis diagram of the mixed materials N 1 ~N 4 ; FIG. 5 is a SEM surface analysis diagram of the PET raw embryo fabric; FIG. 6 to FIG. 9 are SEM surface analysis diagrams of the EL 1 ~EL 4 dyeing fabrics in sequence; FIG. 10 to FIG. 13 are SEM surface analysis diagrams of the EM 1 ~EM 4 dyeing fabrics in sequence; FIG. 14 to FIG. 17 are SEM surface analysis diagrams of the EN 1 ~EN 4 dyeing fabrics in sequence; FIG. 18 to FIG. 20 are heat storage and heat preservation analysis diagrams of the EL series, EM series and EN series dyeing fabrics in sequence; Figures 21 to 23 are respectively the static contact angle analysis diagrams of EL series, EM series and EN series dyed fabrics before and after washing.

Claims (8)

一種二氧化錫與含蒽醌基偶氮染料混成材料之製備方法,該製備方法如下: 將1-胺基蒽醌與N-乙基-N-乙醇基苯胺進行偶合反應,製得雜環系含蒽醌基偶氮染料; 將該雜環系含蒽醌基偶氮染料與乙烯基三乙氧基矽烷進行反應,製得前驅體;以及 將該前驅體與二氧化錫溶膠以及四乙氧基矽烷進行反應,以獲得該二氧化錫與含蒽醌基偶氮染料混成材料,其中 該雜環系含蒽醌基偶氮染料與該乙烯基三乙氧基矽烷之莫耳比例為1:10;以及 該前驅體、該二氧化錫溶膠以及該四乙氧基矽烷之莫耳比例範圍依序為1:1:10~1:4:10。 A method for preparing a mixed material of tin dioxide and anthraquinone-containing azo dye, the preparation method is as follows: 1-aminoanthraquinone and N-ethyl-N-ethanolaniline are coupled to obtain a heterocyclic anthraquinone-containing azo dye; The heterocyclic anthraquinone-containing azo dye is reacted with vinyl triethoxysilane to obtain a precursor; and The precursor is reacted with tin dioxide sol and tetraethoxysilane to obtain the mixed material of tin dioxide and anthraquinone-containing azo dye, wherein the molar ratio of the heterocyclic anthraquinone-containing azo dye to the vinyl triethoxysilane is 1:10; and The molar ratio of the precursor, the tin dioxide sol and the tetraethoxysilane ranges from 1:1:10 to 1:4:10. 如請求項1所述之製備方法,其中該二氧化錫溶膠係將氯化錫、二乙醇胺、二甲基亞碸、硝酸混合反應而得,該氯化錫、該二乙醇胺、該二甲基亞碸以及該硝酸之莫耳比例為1:1:10:0.5。The preparation method as described in claim 1, wherein the tin dioxide sol is obtained by mixing tin chloride, diethanolamine, dimethyl sulfoxide and nitric acid, and the molar ratio of the tin chloride, the diethanolamine, the dimethyl sulfoxide and the nitric acid is 1:1:10:0.5. 如請求項1所述之製備方法,其中該二氧化錫與含蒽醌基偶氮染料混成材料,以傅立葉轉換紅外光譜儀(FT-IR)分析時,於750cm -1附近具有Sn-O基團吸收峰,於1650cm -1附近具有Si-O基團吸收峰,以及於1060cm -1附近具有Si-O-Sn基團特徵峰。 The preparation method as described in claim 1, wherein the mixed material of tin dioxide and anthraquinone-containing azo dye has a Sn-O group absorption peak near 750 cm -1 , a Si-O group absorption peak near 1650 cm -1 , and a Si-O-Sn group characteristic peak near 1060 cm -1 when analyzed by Fourier transform infrared spectrometer (FT-IR). 如請求項1所述之製備方法,其中該二氧化錫與含蒽醌基偶氮染料混成材料,以X-射線繞射分析時,具有(002)特徵峰。The preparation method as described in claim 1, wherein the mixed material of tin dioxide and anthraquinone-containing azo dye has a (002) characteristic peak when analyzed by X-ray diffraction. 一種二氧化錫與含蒽醌基偶氮染料混成材料,其係如請求項1至請求項4任一項所述製備方法所製造而得。A mixed material of tin dioxide and anthraquinone-containing azo dye is produced by the preparation method described in any one of claims 1 to 4. 一種如請求項5所述之二氧化錫與含蒽醌基偶氮染料混成材料之用途,該二氧化錫與含蒽醌基偶氮染料混成材料係作為織物之染料,使該織物具有蓄熱保溫、防潑水及固色之效果。A use of a mixed material of tin dioxide and anthraquinone-containing azo dye as described in claim 5, wherein the mixed material of tin dioxide and anthraquinone-containing azo dye is used as a dye for fabric, so that the fabric has the effects of heat storage, heat preservation, water repellency and color fixation. 如請求項6所述之用途,其中該織物為聚酯織物。The use as described in claim 6, wherein the fabric is a polyester fabric. 如請求項7所述之用途,其中該聚酯織物為聚對苯二甲酸乙二酯(PET)織物。The use as described in claim 7, wherein the polyester fabric is a polyethylene terephthalate (PET) fabric.
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CN109908886A (en) * 2019-04-03 2019-06-21 盐城工学院 A kind of preparation method and product of doped tin dioxide hydrosol and its application in cotton fabric self-cleaning
TW202330801A (en) * 2022-01-26 2023-08-01 崑山科技大學 Zirconium containing organic/inorganic hybrid material, preparation method and fabric production thereof

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* Cited by examiner, † Cited by third party
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CN109908886A (en) * 2019-04-03 2019-06-21 盐城工学院 A kind of preparation method and product of doped tin dioxide hydrosol and its application in cotton fabric self-cleaning
TW202330801A (en) * 2022-01-26 2023-08-01 崑山科技大學 Zirconium containing organic/inorganic hybrid material, preparation method and fabric production thereof

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