TWI866278B - Small-size high-current electrical connector - Google Patents
Small-size high-current electrical connector Download PDFInfo
- Publication number
- TWI866278B TWI866278B TW112122147A TW112122147A TWI866278B TW I866278 B TWI866278 B TW I866278B TW 112122147 A TW112122147 A TW 112122147A TW 112122147 A TW112122147 A TW 112122147A TW I866278 B TWI866278 B TW I866278B
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive
- male
- female end
- connector
- circuit board
- Prior art date
Links
- 238000009413 insulation Methods 0.000 claims description 67
- 238000003466 welding Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000002788 crimping Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000008054 signal transmission Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
Images
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
本發明相關於一種電連接器,特別是相關於一種小型高電流電連接器。 The present invention relates to an electrical connector, in particular to a small high current electrical connector.
電連接器是一種用於在電路的各部分之間或不同電路之間建立導電連接的裝置,其通常包括可相對插拔的一公端組件及一母端組件。藉由公端組件與母端組件之間的導電連接,電連接器能夠將多個電子裝置連接成一更大的電路,以執行電源供應、訊號傳輸等功能。 An electrical connector is a device used to establish a conductive connection between parts of a circuit or between different circuits. It usually includes a male component and a female component that can be plugged in and out. Through the conductive connection between the male component and the female component, the electrical connector can connect multiple electronic devices into a larger circuit to perform functions such as power supply and signal transmission.
隨著應用領域、對象的不同,電連接器的規格及性能要求也會有所差別。對於應用在晶片等小型電子元件之間的連接的電連接器,通常會被要求要有較小的尺寸,以致於只能專門作為承受較低電流的訊號傳輸之用。對於應用在電源與車輛等用電設備之間的電連接器,則會被要求要有足夠的耐受電流性能,致使其體積相對較大,難以縮小至與訊號傳輸用的電連接器同等的小型尺寸。 The specifications and performance requirements of electrical connectors vary depending on the application field and object. Electrical connectors used to connect small electronic components such as chips are usually required to have a smaller size, so that they can only be used for signal transmission with a lower current. Electrical connectors used between power supplies and electrical equipment such as vehicles are required to have sufficient current tolerance performance, resulting in a relatively large size and difficulty in shrinking to the same small size as electrical connectors used for signal transmission.
現今,在高效能電子、電機、醫療、工業、通訊等領域中,系統主機內部的裝置對裝置的電源供應及訊號傳輸的雙方面同時連接需要由電連接器來達成,然而市售的耐受電流8安培以上之高電流電連接器的尺寸已無法滿足日 漸提高的小型化需求。因此,提供一種能夠同時作為電源供應及訊號傳輸之用並滿足小型化需求的小型高電流電連接器,確有其迫切的需要。 Nowadays, in the fields of high-performance electronics, motors, medical, industrial, and communications, the simultaneous connection of the power supply and signal transmission of the device inside the system host needs to be achieved by an electrical connector. However, the size of the high-current electrical connectors available on the market with a current tolerance of more than 8 amperes can no longer meet the increasing demand for miniaturization. Therefore, there is an urgent need to provide a small high-current electrical connector that can be used for power supply and signal transmission at the same time and meet the demand for miniaturization.
因此,本發明的目的即在提供一種小型高電流電連接器,可同時作為電源供應及訊號傳輸之用,並滿足小型化需求,以解決習知技術之問題。 Therefore, the purpose of the present invention is to provide a small high-current electrical connector that can be used for both power supply and signal transmission, and meet the miniaturization requirements to solve the problems of the prior art.
本發明為解決習知技術之問題所採用之技術手段係提供一種電連接器,包括可相對插拔的一連接器公端組件及一連接器母端組件,其中:該連接器公端組件,包括一公端絕緣封裝座、複數個插接導電片及複數個公端針腳件,該公端絕緣封裝座具有左右延伸的長條形狀,該公端絕緣封裝座之前側面形成為一插拔對應面,該公端絕緣封裝座之後側面形成為一公端電路板對應面,複數個該插接導電片係以自該公端絕緣封裝座的該插拔對應面向前凸伸的方式左右並排設置於該公端絕緣封裝座,各個該插接導電片具有自該插接導電片之上側面經由前側面而連續延伸至下側面所形成的一插接引導端緣以及連接在該插接引導端緣左右兩側且分別為該插接導電片之左側面及右側面的二個導電接觸面,複數個該公端針腳件係以分別自複數個該插接導電片向後延伸並自該公端電路板對應面向後凸伸出的方式左右並排設置於該公端絕緣封裝座,以藉由將複數個該公端針腳件焊接於一公端電路板而使該公端絕緣封裝座以該公端電路板對應面安裝在該公端電路板上;以及該連接器母端組件,包括一母端絕緣封裝座、複數個承接導電件及複數個母端針腳件,該母端絕緣封裝座具有左右延伸的長條形狀,該母端絕緣封裝座之前側面形成為一插拔承接面,該母端絕緣封裝座之後側面形成為一母端電路板對應面,以及該母端絕緣封裝座具 有自前側面向後凹陷形成的複數個承接凹槽空間,複數個該承接凹槽空間係以與該連接器公端組件之複數個該插接導電片分別對應的方式左右並排形成於該母端絕緣封裝座,且各個該承接凹槽空間具有自該母端絕緣封裝座之前側面延伸開設至上側面的一承接開口,複數個該承接導電件分別設置在複數個該承接凹槽空間中,各個該承接導電件包括一導電嵌置部及二個導電彈片部,該導電嵌置部嵌置於該承接凹槽空間而定位於該母端絕緣封裝座,二個該導電彈片部各具有一彈性壓接面,並且二個該導電彈片部係以彼此的該彈性壓接面相面向且彼此的該彈性壓接面之間的左右間距先漸窄再漸寬的方式自該導電嵌置部左右並排地向前彎曲延伸,而在二個該導電彈片部之間形成一彈性壓接間隙,複數個該母端針腳件係以分別自複數個該承接導電件之該導電嵌置部向後延伸並自該母端電路板對應面向後凸伸出的方式左右並排設置於該母端絕緣封裝座,以藉由將複數個該母端針腳件焊接於一母端電路板而使該母端絕緣封裝座以該母端電路板對應面安裝在該母端電路板上,其中,藉由以該公端絕緣封裝座之該插拔對應面與該連接器母端組件之該插拔承接面相面向的方式將該連接器公端組件插接於該連接器母端組件,使複數個該插接導電片分別通過複數個該承接開口而對應插入複數個該承接凹槽空間中的該彈性壓接間隙,而使得在各個該彈性壓接間隙中,二個該導電彈片部之該彈性壓接面對應壓接於該插接導電片之二個該導電接觸面而形成導電接觸,從而使該公端電路板之公端導線經由該公端電路板、該公端針腳件、該插接導電片、該承接導電件、該母端針腳件及該母端電路板而導電連接於該母端電路板之母端導線,以及左右相鄰的任二個該插接導電片之間的並排間隔係為2公釐以下,且該電連接器之耐受電流為8安培以上,而使該電連接器成為一小型高電流電連接器。 The present invention solves the problems of the prior art by providing an electrical connector, including a male connector assembly and a female connector assembly that can be plugged and unplugged relative to each other, wherein: the male connector assembly includes a male insulation package seat, a plurality of plug-in conductive sheets and a plurality of male pins, the male insulation package seat has a long strip shape extending left and right, the front side of the male insulation package seat is formed as a plug-in corresponding surface, and the rear side of the male insulation package seat is formed as a male electrical The plurality of plug-in conductive sheets are arranged side by side on the male end insulation package seat in a manner of protruding forward from the plug-in corresponding surface of the male end insulation package seat, each of the plug-in conductive sheets has a plug-in guide edge formed by continuously extending from the upper side of the plug-in conductive sheet through the front side to the lower side, and two conductive contact surfaces connected to the left and right sides of the plug-in guide edge and respectively being the left and right sides of the plug-in conductive sheet, and the plurality of male end pins are respectively self-replacing. A plurality of the plug-in conductive sheets extend backward and are arranged side by side on the male end insulating package seat in a manner of protruding backward from the corresponding surface of the male end circuit board, so that the male end insulating package seat is mounted on the male end circuit board with the corresponding surface of the male end circuit board by welding a plurality of the male end pins to the male end circuit board; and the female end assembly of the connector includes a female end insulating package seat, a plurality of receiving conductive parts and a plurality of female end pins, and the female end insulating package seat has a long strip shape extending left and right, The front side of the female end insulation package seat is formed as a plug-in receiving surface, the rear side of the female end insulation package seat is formed as a female end circuit board corresponding surface, and the female end insulation package seat has a plurality of receiving groove spaces formed by being recessed from the front side to the rear, and the plurality of receiving groove spaces are formed side by side on the female end insulation package seat in a manner corresponding to the plurality of plug-in conductive sheets of the male end assembly of the connector, and each of the receiving groove spaces has a plurality of receiving groove spaces from the front side of the female end insulation package seat. A receiving opening extending to the upper side, a plurality of receiving conductive parts are respectively arranged in a plurality of receiving groove spaces, each of the receiving conductive parts includes a conductive embedding portion and two conductive spring parts, the conductive embedding portion is embedded in the receiving groove space and positioned on the female end insulation package seat, the two conductive spring parts each have an elastic pressing surface, and the two conductive spring parts face each other with the elastic pressing surfaces, and the left and right distance between the elastic pressing surfaces gradually narrows and then gradually widens. The conductive embedded portion is bent and extended forward side by side from the conductive embedded portion in a manner of being arranged in parallel on both sides, and an elastic crimping gap is formed between the two conductive spring pieces. The plurality of female pins are arranged side by side on the female insulating package seat in a manner of extending backward from the conductive embedded portion of the plurality of conductive pieces and protruding backward from the corresponding surface of the female circuit board. The female insulating package seat is mounted on the female circuit board with the corresponding surface of the female circuit board by welding the plurality of female pins to the female circuit board. The male end circuit board is provided with a male end insulation package seat, wherein the male end assembly of the connector is plugged into the female end assembly of the connector in a manner that the plug-in corresponding surface of the male end insulation package seat faces the plug-in receiving surface of the female end assembly of the connector, so that a plurality of the plug-in conductive sheets are respectively inserted into the elastic press-fitting gaps in the plurality of receiving groove spaces through a plurality of the receiving openings, so that in each of the elastic press-fitting gaps, the elastic press-fitting surfaces of the two conductive spring sheet parts are correspondingly press-fitted to the two plug-in conductive sheets. The conductive contact surface is formed to form a conductive contact, so that the male end wire of the male end circuit board is conductively connected to the female end wire of the female end circuit board through the male end circuit board, the male end pin part, the plug conductive sheet, the receiving conductive part, the female end pin part and the female end circuit board, and the parallel spacing between any two adjacent plug conductive sheets is less than 2 mm, and the withstand current of the electrical connector is more than 8 amperes, making the electrical connector a small high-current electrical connector.
在本發明的一實施例中係提供一種電連接器,其中在該連接器公端組件中,各個該插接導電片之該插接引導端緣係弧形延伸於該插接導電片之前側面而為一U形端緣。 In one embodiment of the present invention, an electrical connector is provided, wherein in the male end assembly of the connector, the plug-in guide end edge of each plug-in conductive sheet extends in an arc shape from the front side of the plug-in conductive sheet to form a U-shaped end edge.
在本發明的一實施例中係提供一種電連接器,其中在該連接器公端組件中,各個該公端針腳件包括一導電橫樑及一導電針柱,該導電橫樑上下延伸於該公端絕緣封裝座之該公端電路板對應面並且於該公端絕緣封裝座之上側面及下側面分別凸露而形成有一導電接點部,該導電針柱自該導電橫樑向後延伸成柱狀,以供插置於該公端電路板之導通孔。 In one embodiment of the present invention, an electrical connector is provided, wherein in the male terminal assembly of the connector, each male terminal pin includes a conductive crossbeam and a conductive pin column, the conductive crossbeam extends up and down on the male terminal insulation package seat corresponding to the male terminal circuit board and protrudes on the upper side and lower side of the male terminal insulation package seat to form a conductive contact portion, and the conductive pin column extends backward from the conductive crossbeam to form a columnar shape for insertion into the conductive hole of the male terminal circuit board.
在本發明的一實施例中係提供一種電連接器,其中在該連接器公端組件中,該公端針腳件係自該插接導電片一體地延伸,而與該插接導電片共同形成為一單件式元件。 In one embodiment of the present invention, an electrical connector is provided, wherein in the male terminal assembly of the connector, the male terminal pin extends integrally from the plug-in conductive sheet and forms a one-piece component together with the plug-in conductive sheet.
在本發明的一實施例中係提供一種電連接器,其中該連接器公端組件更包括該公端電路板,該公端電路板形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔,複數個該公端針腳件係分別焊接於其中一組該導通孔列之複數個該導通孔,另外一組該導通孔列之複數個該導通孔係分別供複數個該公端導線焊接。 In one embodiment of the present invention, an electrical connector is provided, wherein the male terminal assembly of the connector further includes the male terminal circuit board, the male terminal circuit board is formed with two sets of conductive hole rows arranged side by side up and down, each of the two sets of conductive hole rows has a plurality of conductive holes arranged side by side left and right, a plurality of the male terminal pins are respectively welded to the plurality of the conductive holes in one set of the conductive hole rows, and the plurality of the conductive holes in the other set of the conductive hole rows are respectively provided for welding of a plurality of the male terminal wires.
在本發明的一實施例中係提供一種電連接器,其中在該連接器母端組件中,各個該承接凹槽空間之該承接開口係進一步自該母端絕緣封裝座之前側面延伸開設至下側面而為一ㄈ形開口。 In one embodiment of the present invention, an electrical connector is provided, wherein in the female end assembly of the connector, the receiving opening of each receiving groove space is further extended from the front side of the female end insulation package seat to the lower side to form a U-shaped opening.
在本發明的一實施例中係提供一種電連接器,其中在該連接器母端組件中,各個該承接導電件之各個該導電彈片部具有二個導電彈爪,二個該導電彈爪上下並列而在上下並列的二個該導電彈爪之間形成一插接引導間隙。 In one embodiment of the present invention, an electrical connector is provided, wherein in the female end assembly of the connector, each of the conductive spring pieces receiving the conductive member has two conductive spring claws, the two conductive spring claws are arranged vertically and parallelly, and a plug-in guide gap is formed between the two conductive spring claws arranged vertically and parallelly.
在本發明的一實施例中係提供一種電連接器,其中在該連接器母端組件中,該母端針腳件係自該導電嵌置部一體地延伸,而與二個該導電彈片部及該導電嵌置部共同形成為一單件式元件。 In one embodiment of the present invention, an electrical connector is provided, wherein in the female end assembly of the connector, the female end pin extends integrally from the conductive embedding portion and forms a single-piece component together with the two conductive spring portions and the conductive embedding portion.
在本發明的一實施例中係提供一種電連接器,其中該連接器母端組件更包括該母端電路板,該母端電路板形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔,複數個該母端針腳件係分別焊接於其中一組該導通孔列之複數個該導通孔,另外一組該導通孔列之複數個該導通孔係分別供複數個該母端導線焊接。 In one embodiment of the present invention, an electrical connector is provided, wherein the female end assembly of the connector further includes the female end circuit board, the female end circuit board is formed with two sets of conductive hole rows arranged side by side up and down, each of the two sets of conductive hole rows has a plurality of conductive holes arranged side by side left and right, a plurality of the female end pins are respectively welded to the plurality of the conductive holes in one set of the conductive hole rows, and the plurality of the conductive holes in the other set of the conductive hole rows are respectively provided for welding of a plurality of the female end wires.
在本發明的一實施例中係提供一種電連接器,其中該連接器公端組件更包括該公端電路板,該連接器母端組件更包括該母端電路板,該公端電路板於該公端電路板上的該公端絕緣封裝座兩旁位置分別開設有一公端固定孔,該母端電路板於該母端電路板上的該母端絕緣封裝座兩旁位置分別開設有對應於該公端固定孔的一母端固定孔,以在該連接器公端組件插接於該連接器母端組件的狀態下,藉由將一鎖固元件穿設並鎖固對應的該公端固定孔及該母端固定孔,而使該連接器公端組件與該連接器母端組件相固定。 In one embodiment of the present invention, an electrical connector is provided, wherein the male end assembly of the connector further includes the male end circuit board, and the female end assembly of the connector further includes the female end circuit board. The male end circuit board is provided with a male end fixing hole at both sides of the male end insulation package seat on the male end circuit board, and the female end circuit board is provided with a female end fixing hole corresponding to the male end fixing hole at both sides of the female end insulation package seat on the female end circuit board, so that when the male end assembly of the connector is plugged into the female end assembly of the connector, a locking element is inserted through and locks the corresponding male end fixing hole and the female end fixing hole, so that the male end assembly of the connector is fixed to the female end assembly of the connector.
經由本發明所採用之技術手段,本發明的電連接器在滿足8安培以上的耐受電流的前提下,能夠具有插接導電片之間的並排間隔為2公釐以下的小型尺寸。相較於業界普遍使用的小型且能耐8A電流的PH3.0連接器(針距3公釐),本發明的電連接器能夠具有僅僅約其60%以下的更小針距,因此在相同針數下,本發明的電連接器只須不到習知小型電連接器的一半的體積,便能滿足8安培以上的耐受電流的條件。若與常見的能耐高電流的車用連接器相較,本發明的電連接器明顯具有遠小於這類針距最小約在5公釐左右的車用連接器的尺
寸,而能夠應用在習知車用連接器所無法適用的同時有小型及高電流需求的場域。再者,本發明的電連接器係通過電路板來連接導線,使整體結構強度更高,不容易因頻繁插拔而造成插接導電片之鬆動以及導線之接觸不良或斷裂,具有更長的使用壽命。此外,由於本發明的電連接器具有上述種種的結構特色,故能夠良好地因應客製化需求而設計應用在埋入射出(Insert Molding)線材、防水功能產品等項目上。
Through the technical means adopted by the present invention, the electrical connector of the present invention can have a small size with a parallel spacing of less than 2 mm between the plug-in conductive sheets while meeting the withstand current of more than 8 amperes. Compared with the small PH3.0 connector (
100:電連接器 100:Electrical connector
1:連接器公端組件 1: Connector male end assembly
11:公端絕緣封裝座 11: Male end insulation package seat
111:插拔對應面 111: Plug-in and unplug corresponding surface
112:公端電路板對應面 112: Corresponding surface of the male end circuit board
12:插接導電片 12: Plug in the conductive sheet
121:插接引導端緣 121: Plug guide edge
122:導電接觸面 122: Conductive contact surface
13:公端針腳件 13: Male pins
131:導電橫樑 131: Conductive beam
132:導電針柱 132: Conductive needle column
133:導電接點部 133: Conductive contact part
2:連接器母端組件 2: Connector female end assembly
21:母端絕緣封裝座 21: Female end insulation package seat
211:插拔承接面 211: Plug-in connection surface
212:母端電路板對應面 212: Corresponding surface of the female circuit board
213:承接凹槽空間 213: Accepting groove space
214:承接開口 214: Accept the opening
22:承接導電件 22: Undertake conductive parts
221:導電嵌置部 221: Conductive embedding part
222:導電彈片部 222: Conductive shrapnel unit
223:彈性壓接面 223: Elastic compression joint
224:彈性壓接間隙 224: Elastic press-fit gap
225:導電彈爪 225: Conductive claws
226:插接引導間隙 226: Plug-in guide gap
23:母端針腳件 23: Female pins
3:公端電路板 3: Male end circuit board
31:導通孔 31: Conductive hole
32:公端固定孔 32: Male end fixing hole
4:母端電路板 4: Female circuit board
41:導通孔 41: Conductive hole
42:母端固定孔 42: Female end fixing hole
5:公端導線 5: Male wire
6:母端導線 6: Female wire
7:鎖固元件 7: Locking element
P:並排間隔 P: Parallel interval
〔第1圖〕為顯示根據本發明的一實施例的電連接器的連接器公端組件的立體示意圖;〔第2圖〕為顯示根據本發明的實施例的電連接器的連接器公端組件的分解示意圖;〔第3圖〕為顯示根據本發明的實施例的電連接器的連接器母端組件的立體示意圖;〔第4圖〕為顯示根據本發明的實施例的電連接器的連接器母端組件的分解示意圖;〔第5圖〕為顯示根據本發明的實施例的電連接器的剖視示意圖。 [Figure 1] is a three-dimensional schematic diagram showing a male connector assembly of an electrical connector according to an embodiment of the present invention; [Figure 2] is an exploded schematic diagram showing a male connector assembly of an electrical connector according to an embodiment of the present invention; [Figure 3] is a three-dimensional schematic diagram showing a female connector assembly of an electrical connector according to an embodiment of the present invention; [Figure 4] is an exploded schematic diagram showing a female connector assembly of an electrical connector according to an embodiment of the present invention; [Figure 5] is a cross-sectional schematic diagram showing an electrical connector according to an embodiment of the present invention.
以下根據第1圖至第5圖,而說明本發明的實施方式。該說明並非為限制本發明的實施方式,而為本發明之實施例的一種。 The following describes the implementation of the present invention based on Figures 1 to 5. The description is not intended to limit the implementation of the present invention, but is an example of the implementation of the present invention.
如第1圖至第5圖所示,依據本發明的一實施例的一電連接器100包括可相對插拔的一連接器公端組件1及一連接器母端組件2。
As shown in Figures 1 to 5, an
如第1圖及第2圖所示,該連接器公端組件1包括一公端絕緣封裝座11、複數個插接導電片12及複數個公端針腳件13,該公端絕緣封裝座11具有左右延伸的長條形狀,該公端絕緣封裝座11之前側面形成為一插拔對應面111,該公端絕緣封裝座11之後側面形成為一公端電路板對應面112,複數個該插接導電片12係以自該公端絕緣封裝座11的該插拔對應面111向前凸伸的方式左右並排設置於該公端絕緣封裝座11,各個該插接導電片12具有自該插接導電片12之上側面經由前側面而連續延伸至下側面所形成的一插接引導端緣121以及連接在該插接引導端緣121左右兩側且分別為該插接導電片12之左側面及右側面的二個導電接觸面122,複數個該公端針腳件13係以分別自複數個該插接導電片12向後延伸並自該公端電路板對應面112向後凸伸出的方式左右並排設置於該公端絕緣封裝座11,以藉由將複數個該公端針腳件13焊接於一公端電路板3而使該公端絕緣封裝座11以該公端電路板對應面112安裝在該公端電路板3上。
As shown in FIG. 1 and FIG. 2, the male
如第3圖及第4圖所示,該連接器母端組件2包括一母端絕緣封裝座21、複數個承接導電件22及複數個母端針腳件23,該母端絕緣封裝座21具有左右延伸的長條形狀,該母端絕緣封裝座21之前側面形成為一插拔承接面211,該母端絕緣封裝座21之後側面形成為一母端電路板對應面212,以及該母端絕緣封裝座21具有自前側面向後凹陷形成的複數個承接凹槽空間213,複數個該承接凹槽空間213係以與該連接器公端組件1之複數個該插接導電片12分別對應的方式左右並排形成於該母端絕緣封裝座21,且各個該承接凹槽空間213具有自該母端絕緣封裝座21之前側面延伸開設至上側面的一承接開口214,複數個該承接導電
件22分別設置在複數個該承接凹槽空間213中,各個該承接導電件22包括一導電嵌置部221及二個導電彈片部222,該導電嵌置部221嵌置於該承接凹槽空間213而定位於該母端絕緣封裝座21,二個該導電彈片部222各具有一彈性壓接面223,並且二個該導電彈片部222係以彼此的該彈性壓接面223相面向且彼此的該彈性壓接面223之間的左右間距先漸窄再漸寬的方式自該導電嵌置部221左右並排地向前彎曲延伸,而在二個該導電彈片部222之間形成一彈性壓接間隙224,複數個該母端針腳件23係以分別自複數個該承接導電件22之該導電嵌置部221向後延伸並自該母端電路板對應面212向後凸伸出的方式左右並排設置於該母端絕緣封裝座21,以藉由將複數個該母端針腳件23焊接於一母端電路板4而使該母端絕緣封裝座21以該母端電路板對應面212安裝在該母端電路板4上。
As shown in FIG. 3 and FIG. 4, the
如第5圖所示,藉由以該公端絕緣封裝座11之該插拔對應面111與該連接器母端組件2之該插拔承接面211相面向的方式將該連接器公端組件1插接於該連接器母端組件2,使複數個該插接導電片12分別通過複數個該承接開口214而對應插入複數個該承接凹槽空間213中的該彈性壓接間隙224,而使得在各個該彈性壓接間隙224中,二個該導電彈片部222之該彈性壓接面223對應壓接於該插接導電片12之二個該導電接觸面122而形成導電接觸,從而使該公端電路板3之公端導線5經由該公端電路板3、該公端針腳件13、該插接導電片12、該承接導電件22、該母端針腳件23及該母端電路板4而導電連接於該母端電路板4之母端導線6。再者,在該電連接器100中,左右相鄰的任二個該插接導電片12之間的並排間隔P係為2公釐以下,且該電連接器100之耐受電流為8安培以上,而使該電連接器100成為一小型高電流電連接器。
As shown in FIG. 5 , the
較佳地,如第1圖及第2圖所示,在本發明的實施例的電連接器100中,在該連接器公端組件1中,各個該插接導電片12之該插接引導端緣121係弧形延伸於該插接導電片12之前側面而為一U形端緣。藉由該U形端緣的設置,能夠減少該插接導電片12對於該彈性壓接間隙224的插入阻力,使該連接器公端組件1能夠更容易插接於該連接器母端組件2。
Preferably, as shown in FIG. 1 and FIG. 2, in the
較佳地,如第2圖所示,在本發明的實施例的電連接器100中,在該連接器公端組件1中,各個該公端針腳件13包括一導電橫樑131及一導電針柱132,該導電橫樑131上下延伸於該公端絕緣封裝座11之該公端電路板對應面112並且於該公端絕緣封裝座11之上側面及下側面分別凸露而形成有一導電接點部133,該導電針柱132自該導電橫樑131向後延伸成柱狀,以供插置於該公端電路板3之導通孔31。藉由此種結構的該公端針腳件13之設置,能夠方便於該連接器公端組件1安裝於該公端電路板3,也能夠方便於與該公端電路板3之公端導線5之連接。
Preferably, as shown in FIG. 2 , in the
較佳地,如第2圖所示,在本發明的實施例的電連接器100中,在該連接器公端組件1中,該公端針腳件13係自該插接導電片12一體地延伸,而與該插接導電片12共同形成為一單件式(one-piece)元件。藉由該公端針腳件13與該插接導電片12的一體成形,能夠減少多餘的接點,從而提高結構強度,並維持良好的電傳導能力。
Preferably, as shown in FIG. 2, in the
較佳地,如第1圖及第2圖所示,在本發明的實施例的電連接器100中,該連接器公端組件1更包括該公端電路板3,該公端電路板3形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔31,複數個該公端針腳件13係分別焊接於其中一組該導通孔列之複數個該導通孔31,另外
一組該導通孔列之複數個該導通孔31係分別供複數個該公端導線5焊接。藉由該公端電路板3之該導通孔31的規律配置,能夠方便於該連接器公端組件1之安裝及該公端導線5之焊接,有利於生產效能的提升。
Preferably, as shown in FIG. 1 and FIG. 2, in the
較佳地,如第3圖及第4圖所示,在本發明的實施例的電連接器100中,在該連接器母端組件2中,各個該承接凹槽空間213之該承接開口214係自該母端絕緣封裝座21之前側面延伸開設至上側面的L形開口,但本發明並不以此為限,在圖未示的其它實施例中,該承接開口214係可進一步自該母端絕緣封裝座21之前側面延伸開設至下側面而為一ㄈ形開口。藉由L形、ㄈ形的該承接開口214之設置,使該連接器公端組件與該連接器母端組件在插接之後仍保留有可相對撓轉的裕度,而能夠配合應用場域的實際空間限制作細微調整。
Preferably, as shown in FIG. 3 and FIG. 4, in the
較佳地,如第3圖及第4圖所示,在本發明的實施例的電連接器100中,在該連接器母端組件2中,各個該承接導電件22之各個該導電彈片部222具有二個導電彈爪225,二個該導電彈爪225上下並列而在上下並列的二個該導電彈爪225之間形成一插接引導間隙226。藉由該插接引導間隙226之設置,能夠引導該插接導電片12對準該彈性壓接間隙224,減少上下方向的錯位,以確保在該承接導電件22與該插接導電片12之間能夠得到充足的接觸面積。
Preferably, as shown in FIG. 3 and FIG. 4, in the
較佳地,如第3圖及第4圖所示,在本發明的實施例的電連接器100中,在該連接器母端組件2中,該母端針腳件23係自該導電嵌置部221一體地延伸,而與二個該導電彈片部222及該導電嵌置部221共同形成為一單件式元件。藉由該母端針腳件23與該承接導電件22的一體成形,能夠減少多餘的接點,從而提高結構強度,並維持良好的電傳導能力。
Preferably, as shown in FIG. 3 and FIG. 4, in the
較佳地,如第3圖及第4圖所示,在本發明的實施例的電連接器100中,該連接器母端組件2更包括該母端電路板4,該母端電路板4形成有上下並排的二組導通孔列,二組該導通孔列各具有左右並排的複數個導通孔41,複數個該母端針腳件23係分別焊接於其中一組該導通孔列之複數個該導通孔41,另外一組該導通孔列之複數個該導通孔41係分別供複數個該母端導線6焊接。藉由該母端電路板4之該導通孔41的規律配置,能夠方便於該連接器母端組件2之安裝及該母端導線6之焊接,有利於生產效能的提升。
Preferably, as shown in FIG. 3 and FIG. 4, in the
較佳地,如第5圖所示,在本發明的實施例的電連接器100中,該連接器公端組件1更包括該公端電路板3,該連接器母端組件2更包括該母端電路板4,該公端電路板3於該公端電路板3上的該公端絕緣封裝座11兩旁位置分別開設有一公端固定孔32,該母端電路板4於該母端電路板4上的該母端絕緣封裝座21兩旁位置分別開設有對應於該公端固定孔32的一母端固定孔42,以在該連接器公端組件1插接於該連接器母端組件2的狀態下,藉由將一鎖固元件7穿設並鎖固對應的該公端固定孔32及該母端固定孔42,而使該連接器公端組件1與該連接器母端組件2相固定。
Preferably, as shown in FIG. 5, in the
藉由上述結構,本發明的電連接器100在滿足8安培以上的耐受電流的前提下,能夠具有插接導電片12之間的並排間隔P為2公釐以下的小型尺寸。相較於業界普遍使用的小型且能耐8A電流的PH3.0連接器(針距3公釐),本發明的電連接器100能夠具有僅僅約其60%以下的更小針距,因此在相同針數下,本發明的電連接器100只須不到習知小型電連接器的一半的體積,便能滿足8安培以上的耐受電流的條件。若與常見的能耐高電流的車用連接器相較,本發明的電連接器100明顯具有遠小於這類針距最小約在5公釐左右的車用連接器的尺
寸,而能夠應用在習知車用連接器所無法適用的同時有小型及高電流需求的場域。再者,本發明的電連接器100係通過電路板(公端電路板3、母端電路板4)來連接導線,使整體結構強度更高,不容易因頻繁插拔而造成插接導電片之鬆動以及導線之接觸不良或斷裂,具有更長的使用壽命。此外,由於本發明的電連接器具有上述種種的結構特色,故能夠良好地因應客製化需求而設計應用在埋入射出(Insert Molding)線材、防水功能產品等項目上。
With the above structure, the
以上之敘述以及說明僅為本發明之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本發明之發明精神而在本發明之權利範圍中。 The above description and explanation are only the description of the preferred embodiment of the present invention. Those with common knowledge of this technology can make other modifications according to the scope of the patent application defined below and the above description, but these modifications should still be for the spirit of the present invention and within the scope of the rights of the present invention.
1:連接器公端組件 1: Connector male end assembly
11:公端絕緣封裝座 11: Male end insulation package seat
111:插拔對應面 111: Plug-in and unplug corresponding surface
12:插接導電片 12: Plug in the conductive sheet
121:插接引導端緣 121: Plug guide edge
122:導電接觸面 122: Conductive contact surface
133:導電接點部 133: Conductive contact part
3:公端電路板 3: Male end circuit board
32:公端固定孔 32: Male end fixing hole
5:公端導線 5: Male wire
P:並排間隔 P: Parallel interval
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112122147A TWI866278B (en) | 2023-06-14 | 2023-06-14 | Small-size high-current electrical connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112122147A TWI866278B (en) | 2023-06-14 | 2023-06-14 | Small-size high-current electrical connector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI866278B true TWI866278B (en) | 2024-12-11 |
| TW202501916A TW202501916A (en) | 2025-01-01 |
Family
ID=94769270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112122147A TWI866278B (en) | 2023-06-14 | 2023-06-14 | Small-size high-current electrical connector |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI866278B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100041266A1 (en) * | 2008-08-15 | 2010-02-18 | Data Mark M | Power connector with integrated signal connector |
| TWM422813U (en) * | 2011-08-22 | 2012-02-11 | Suyin Corp | Battery connector plug and socket assembly structure |
| US20170047682A1 (en) * | 2015-08-13 | 2017-02-16 | Molex, Llc | Uva battery connector |
| EP3907827A1 (en) * | 2016-02-29 | 2021-11-10 | SZ DJI Technology Co., Ltd. | Electrical connector |
| TWM646833U (en) * | 2023-06-14 | 2023-10-01 | 錦凌電子有限公司 | Miniature high current electrical connector |
-
2023
- 2023-06-14 TW TW112122147A patent/TWI866278B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100041266A1 (en) * | 2008-08-15 | 2010-02-18 | Data Mark M | Power connector with integrated signal connector |
| TWM422813U (en) * | 2011-08-22 | 2012-02-11 | Suyin Corp | Battery connector plug and socket assembly structure |
| US20170047682A1 (en) * | 2015-08-13 | 2017-02-16 | Molex, Llc | Uva battery connector |
| EP3907827A1 (en) * | 2016-02-29 | 2021-11-10 | SZ DJI Technology Co., Ltd. | Electrical connector |
| TWM646833U (en) * | 2023-06-14 | 2023-10-01 | 錦凌電子有限公司 | Miniature high current electrical connector |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202501916A (en) | 2025-01-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115051178B (en) | Current transmission components and current transmission systems | |
| CN110556651B (en) | Floatable double-channel electric connector | |
| CN114914749A (en) | Electrical connector, method of manufacture and connector assembly | |
| CN116491028A (en) | Plugs, Connectors and Sockets | |
| TWM646833U (en) | Miniature high current electrical connector | |
| CN222927832U (en) | Modular connector | |
| CN117712728A (en) | Electric connection assembly and electric connection device | |
| TWI866278B (en) | Small-size high-current electrical connector | |
| US4486064A (en) | Power interface connector | |
| US20110294314A1 (en) | Electrical connector having board eschewing cavity | |
| CN218123755U (en) | Electrical connection assembly and electrical connection device | |
| CN219998568U (en) | Plug board type HDMI male connector | |
| US12237629B2 (en) | Bus bar connector | |
| CN216120831U (en) | Wire-to-board connector | |
| CN109149179B (en) | Electrical connector | |
| CN221041595U (en) | Connector | |
| CN201498808U (en) | Electrical connector | |
| CN223079415U (en) | Crimping type high-current connector | |
| CN116505334B (en) | Electric connector and conductive terminal | |
| CN219626929U (en) | Connector for connecting cables and conductive terminals thereof | |
| CN219643158U (en) | Plug-in structure for connector and connector | |
| CN106207539A (en) | Pin connector, socket connector and connector assembly | |
| CN221508523U (en) | Board-to-board connector | |
| CN220368176U (en) | Cable electric connector | |
| CN222690929U (en) | Floating female connector and electric connection device |