關於本發明,以下進行具體說明。再者,本說明書中,於通式中以同一符號表示之結構在分子中存在複數個之情形時,相互可相同或亦可不同。
<感光性樹脂組合物>
(態樣A)
本發明係以如下成分作為必須成分,即,(A)選自由聚醯胺酸、聚醯胺酸酯及聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚苯并㗁唑、以及酚醛清漆、聚羥基苯乙烯及酚樹脂所組成之群中之至少一種樹脂:100質量份、(B)具有羰基之環狀化合物:以(A)樹脂100質量份為基準計0.01~10質量份、(C)感光劑:以(A)樹脂100質量份為基準計1~50質量份。
(A)樹脂
對本發明中所使用之(A)樹脂進行說明。本發明之(A)樹脂係以選自由聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚苯并㗁唑、以及酚醛清漆、聚羥基苯乙烯及酚樹脂所組成之群中之至少一種樹脂作為主成分。此處,所謂主成分意指含有占樹脂整體60質量%以上之該等樹脂,較佳為含有80質量%以上。又,視需要亦可含有其他樹脂。
該等樹脂之重量平均分子量就熱處理後之耐熱性、機械特性之觀點而言,以基於凝膠滲透層析法之聚苯乙烯換算計,較佳為200以上,更佳為5,00以上。上限較佳為500,000以下,於製成感光性樹脂組合物之情形時,就於顯影液中之溶解性之觀點而言,更佳為20,000以下。
本發明中,為了形成浮凸圖案,(A)樹脂為感光性樹脂。感光性樹脂係與下述(C)感光劑一併使用而成為感光性樹脂組合物,於其後之顯影步驟中引起溶解或未溶解之現象的樹脂。
作為感光性樹脂,於聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚苯并㗁唑、以及包含酚醛清漆、聚羥基苯乙烯之酚樹脂之中,就熱處理後之樹脂之耐熱性、機械特性優異之方面而言,可較佳地使用聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚醯胺、聚羥基醯胺、聚醯亞胺及酚樹脂。又,該等感光性樹脂可根據所需用途而選擇與下述(C)感光劑一起製備負型或正型之任意感光性樹脂組合物等。
[(A)聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽]
本發明之感光性樹脂組合物中,就耐熱性及感光特性之觀點而言最佳之(A)樹脂之一例為上述通式(1):
[化13]
{式中,X
1為4價之有機基,Y
1為2價之有機基,n
1為2~150之整數,R
1及R
2分別獨立為氫原子、碳數1~30之飽和脂肪族基、或上述通式(2):
[化14]
(式中,R
3、R
4及R
5分別獨立為氫原子或碳數1~3之有機基,並且m
1為2~10之整數)所表示之1價之有機基、或碳數1~4之飽和脂肪族基}所表示之1價之有機基;或下述通式(3):
[化15]
(式中,R
6、R
7及R
8分別獨立為氫原子或碳數1~3之有機基,並且m
2為2~10之整數)所表示之一價之銨離子}所表示之作為聚醯亞胺前驅物之聚醯胺酸、聚醯胺酸酯或聚醯胺酸鹽。
聚醯亞胺前驅物藉由實施加熱(例如200℃以上)環化處理而轉化為聚醯亞胺。聚醯亞胺前驅物適用於負型感光性樹脂組合物用。
上述通式(1)中,X
1所表示之4價之有機基就兼具耐熱性與感光特性之方面而言,較佳為碳數6~40之有機基,更佳為-COOR
1基及-COOR
2基與-CONH-基相互位於鄰位之芳香族基、或脂環式脂肪族基。作為X
1所表示之4價之有機基,較佳為含有芳香族環之碳原子數6~40之有機基,更佳為列舉下述式(30):
[化16]
{式中,R25為選自氫原子、氟原子、C1~C10之烴基、C1~C10之含氟烴基之1價之基,l為選自0~2之整數,m為選自0~3之整數,n為選自0~4之整數}
所表示之結構,但並不限定於該等。又,X
1之結構可為1種,亦可為2種以上之組合。具有上述式所表示之結構之X
1基就兼具耐熱性與感光特性之方面而言尤佳。
上述通式(1)中,Y
1所表示之2價之有機基就兼具耐熱性與感光特性之方面而言,較佳為碳數6~40之芳香族基,例如可列舉下述式(31):
[化17]
{式中,R25為選自氫原子、氟原子、C1~C10之烴基、C1~C10之含氟烴基之1價之基,n為選自0~4之整數}
所表示之結構,但並不限定於該等。又,Y
1之結構可為1種,亦可為2種以上之組合。具有上述式(31)所表示之結構之Y
1基就兼具耐熱性與感光特性之方面而言尤佳。
上述通式(2)中之R
3較佳為氫原子或甲基,R
4及R
5就感光特性之觀點而言,較佳為氫原子。又,m
1就感光特性之觀點而言,為2以上且10以下之整數,較佳為2以上且4以下之整數。
於使用聚醯亞胺前驅物作為(A)樹脂之情形時,作為對感光性樹脂組合物賦予感光性之方式,可列舉酯鍵型與離子鍵型。前者係於聚醯亞胺前驅物之側鏈藉由酯鍵而導入具有光聚合性基、即烯烴性雙鍵之化合物的方法,後者係使聚醯亞胺前驅物之羧基與具有胺基之(甲基)丙烯酸系化合物之胺基經由離子鍵而鍵結從而賦予光聚合性基的方法。
上述酯鍵型之聚醯亞胺前驅物係藉由如下方式獲得,即,首先,使包含上述4價之有機基X
1之四羧酸二酐與具有光聚合性之不飽和雙鍵之醇類及任意之碳數1~4之飽和脂肪族醇類進行反應,而製備部分酯化之四羧酸(以下亦稱為酸/酯體)後,使其與包含上述2價之有機基Y
1之二胺類進行醯胺縮聚合。
(酸/酯體之製備)
本發明中,作為適於製備酯鍵型之聚醯亞胺前驅物之包含4價之有機基X
1之四羧酸二酐,可列舉以上述通式(30)所表示之四羧酸二酐為代表之例如均苯四甲酸二酐、二苯醚-3,3',4,4'-四羧酸二酐、二苯甲酮-3,3',4,4'-四羧酸二酐、聯苯基-3,3',4,4'-四羧酸二酐、二苯基碸-3,3',4,4'-四羧酸二酐、二苯基甲烷-3,3',4,4'-四羧酸二酐、2,2-雙(3,4-苯二甲酸酐)丙烷、2,2-雙(3,4-苯二甲酸酐)-1,1,1,3,3,3-六氟丙烷等,較佳為列舉:均苯四甲酸二酐、二苯醚-3,3',4,4'-四羧酸二酐、二苯甲酮-3,3',4,4'-四羧酸二酐、聯苯基-3,3',4,4'-四羧酸二酐,但並不限定於該等。又,該等當然可單獨使用,但亦可將2種以上混合使用。
本發明中,作為適於製備酯鍵型之聚醯亞胺前驅物之具有光聚合性之不飽和雙鍵之醇類,例如可列舉:2-丙烯醯氧基乙醇、1-丙烯醯氧基-3-丙醇、2-丙烯醯胺基乙醇、羥甲基乙烯基酮、2-羥基乙基乙烯基酮、丙烯酸2-羥基-3-甲氧基丙酯、丙烯酸2-羥基-3-丁氧基丙酯、丙烯酸2-羥基-3-苯氧基丙酯、丙烯酸2-羥基-3-丁氧基丙酯、丙烯酸2-羥基-3-第三丁氧基丙酯、丙烯酸2-羥基-3-環己氧基丙酯、2-甲基丙烯醯氧基乙醇、1-甲基丙烯醯氧基-3-丙醇、2-甲基丙烯醯胺基乙醇、羥甲基乙烯基酮、2-羥基乙基乙烯基酮、甲基丙烯酸2-羥基-3-甲氧基丙酯、甲基丙烯酸2-羥基-3-丁氧基丙酯、甲基丙烯酸2-羥基-3-苯氧基丙酯、甲基丙烯酸2-羥基-3-丁氧基丙酯、甲基丙烯酸2-羥基-3-第三丁氧基丙酯、甲基丙烯酸2-羥基-3-環己氧基丙酯等。
亦可於上述醇類中混合一部分作為碳數1~4之飽和脂肪族醇之例如甲醇、乙醇、正丙醇、異丙醇、正丁醇、第三丁醇等使用。
使上述本發明中適宜之四羧酸二酐與上述醇類於吡啶等鹼性觸媒之存在下,於如下所述之溶劑中,以溫度20~50℃攪拌4~10小時使之溶解、混合,藉此進行酸酐之酯化反應,而可獲得所需之酸/酯體。
(聚醯亞胺前驅物之製備)
對上述酸/酯體(典型而言為下述溶劑中之溶液),於冰浴冷卻下投入適宜之脫水縮合劑、例如二環碳二醯亞胺(例如二環己基碳二醯亞胺)、1-乙氧基羰基-2-乙氧基-1,2-二氫喹啉、1,1-羰基二氧基-二-1,2,3-苯并三唑、N,N'-二丁二醯亞胺基碳酸酯等加以混合而將酸/酯體製成聚酸酐後,於其中滴加投入另外使本發明中適宜使用之包含2價之有機基Y
1之二胺類溶解或分散於溶劑所得者,進行醯胺縮聚合,藉此可獲得目標聚醯亞胺前驅物。或者使用亞硫醯氯等而使上述酸/酯體中之酸部分進行醯氯化後,於吡啶等鹼存在下與二胺化合物反應,藉此可獲得目標聚醯亞胺前驅物。
作為本發明中適宜使用之包含2價之有機基Y
1之二胺類,可列舉以具有上述通式(31)所表示之結構之二胺為代表的例如對苯二胺、間苯二胺、4,4'-二胺基二苯醚、3,4'-二胺基二苯醚、3,3'-二胺基二苯醚、4,4'-二胺基二苯硫醚、3,4'-二胺基二苯硫醚、3,3'-二胺基二苯硫醚、4,4'-二胺基二苯基碸、3,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、4,4'-二胺基聯苯、3,4'-二胺基聯苯、3,3'-二胺基聯苯、4,4'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基甲烷、3,3'-二胺基二苯基甲烷、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、
1,3-雙(3-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、4,4-雙(4-胺基苯氧基)聯苯、4,4-雙(3-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、9,10-雙(4-胺基苯基)蒽、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基)丙烷、2,2-雙[4-(4-胺基苯氧基)苯基)六氟丙烷、1,4-雙(3-胺基丙基二甲基矽烷基)苯、鄰聯甲苯胺碸、9,9-雙(4-胺基苯基)茀,及該等之苯環上之氫原子之一部分被甲基、乙基、羥基甲基、羥基乙基、鹵素等取代者,例如3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、3,3'-二甲基-4,4'-二胺基二苯基甲烷、2,2'-二甲基-4,4'-二胺基二苯基甲烷、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二氯-4,4'-二胺基聯苯、2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、2,2'-雙(氟)-4,4'-二胺基聯苯、4,4'-二胺基八氟聯苯等;較佳為列舉:對苯二胺、間苯二胺、4,4'-二胺基二苯醚、2,2'-二甲基聯苯胺、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、2,2'-雙(氟)-4,4'-二胺基聯苯、4,4'-二胺基八氟聯苯等、以及該等之混合物等,但並不限定於此。
又,為了提高藉由於基板上塗佈本發明之感光性樹脂組合物而於基板上形成之樹脂層與各種基板的密接性,於製備聚醯亞胺前驅物時,亦可與1,3-雙(3-胺基丙基)四甲基二矽氧烷、1,3-雙(3-胺基丙基)四苯基二矽氧烷等二胺基矽氧烷類進行共聚。
醯胺縮聚合反應結束後,視需要將共存於該反應液中之脫水縮合劑之吸水副產物過濾分離後,於所獲得之聚合物成分中投入水、脂肪族低級醇、或其混合液等不良溶劑而使聚合物成分析出,進而反覆進行再溶解、再沈澱析出操作等,藉此精製聚合物,並進行真空乾燥而單離目標聚醯亞胺前驅物。為了提高精製度,亦可使該聚合物之溶液通過填充有利用適宜之有機溶劑而膨潤之陰離子及/或陽離子交換樹脂的管柱而去除離子性雜質。
另一方面,上述離子鍵型之聚醯亞胺前驅物典型而言係使四羧酸二酐與二胺反應而獲得。於該情形時,上述通式(1)中之R
1及R
2中之至少一者為羥基。
作為四羧酸二酐,較佳為包含上述式(30)之結構之四羧酸之酸酐,作為二胺,較佳為包含上述式(31)之結構之二胺。藉由對所獲得之聚醯胺前驅物添加下述具有胺基之(甲基)丙烯酸系化合物,而利用羧基與胺基之離子鍵結而賦予光聚合性基。
作為具有胺基之(甲基)丙烯酸系化合物,例如較佳為丙烯酸二甲胺基乙酯、甲基丙烯酸二甲胺基乙酯、丙烯酸二乙胺基乙酯、甲基丙烯酸二乙胺基乙酯、丙烯酸二甲胺基丙酯、甲基丙烯酸二甲胺基丙酯、丙烯酸二乙胺基丙酯、甲基丙烯酸二乙胺基丙酯、丙烯酸二甲胺基丁酯、甲基丙烯酸二甲胺基丁酯、丙烯酸二乙胺基丁酯、甲基丙烯酸二乙胺基丁酯、等丙烯酸二烷基胺基烷基酯或甲基丙烯酸二烷基胺基烷基酯,其中,就感光特性之觀點而言,較佳為胺基上之烷基之碳數為1~10、烷基鏈之碳數為1~10的丙烯酸二烷基胺基烷基酯或甲基丙烯酸二烷基胺基烷基酯。
關於該等具有胺基之(甲基)丙烯酸系化合物之調配量,相對於(A)樹脂100質量份而為1~20質量份,就光感度特性之觀點而言,較佳為2~15質量份。相對於(A)樹脂100質量份,藉由調配作為(C)感光劑之具有胺基之(甲基)丙烯酸系化合物1質量份以上而光感度優異,藉由調配20質量份以下而厚膜硬化性優異。
關於上述酯鍵型及上述離子鍵型之聚醯亞胺前驅物之分子量,於以基於凝膠滲透層析法之聚苯乙烯換算重量平均分子量之形式測定之情形時,較佳為8,000~150,000,更佳為9,000~50,000。於重量平均分子量為8,000以上之情形時機械物性良好,於為150,000以下之情形時於顯影液中之分散性良好,且浮凸圖案之解像性能良好。作為凝膠滲透層析法之展開溶劑,推薦使用四氫呋喃及N-甲基-2-吡咯啶酮。又,重量平均分子量係根據使用標準單分散聚苯乙烯所製作之校準曲線而求出。作為標準單分散聚苯乙烯,推薦自昭和電工公司製造之有機溶劑系標準試樣STANDARD SM-105中選擇。
[(A)聚醯胺]
本發明之感光性樹脂組合物中之較佳之(A)樹脂之另一例為具有下述通式(4):
[化18]
{式中,X
2為碳數6~15之3價之有機基,Y
2為碳數6~35之2價之有機基,且可為同一結構或具有複數種結構,R
9為具有至少一個碳數3~20之自由基聚合性之不飽和鍵結基的有機基,並且n
2為1~1000之整數}
所表示之結構之聚醯胺。該聚醯胺適用於負型感光性樹脂組合物用。
上述通式(4)中,作為R
9所表示之基,就兼具感光特性與耐化學品性之方面而言,較佳為下述通式(32)
[化19]
{式中,R
32為具有至少一個碳數2~19之自由基聚合性之不飽和鍵結基的有機基}
所表示之基。
上述通式(4)中,作為X
2所表示之3價之有機基,較佳為碳數6~15之3價之有機基,例如較佳為選自下述式(33):
[化20]
所表示之基中之芳香族基,進而更佳為自胺基取代間苯二甲酸結構中去除羧基及胺基所得之芳香族基。
上述通式(4)中,作為Y
2所表示之2價之有機基,較佳為碳數6~35之有機基,進而更佳為具有1~4個可經取代之芳香族環或脂肪族環之環狀有機基、或者不具有環狀結構之脂肪族基或矽氧烷基。作為Y
2所表示之2價之有機基,可列舉下述通式(I)及下述通式(34)、(35):
[化21]
[化22]
{式中,R
33及R
34分別獨立為選自由羥基、甲基(-CH
3)、乙基(-C
2H
5)、丙基(-C
3H
7)或丁基(-C
4H
9)所組成之群中之一種基,並且該丙基及丁基包括各種異構物}
[化23]
{式中,m
7為0~8之整數,m
8及m
9分別獨立為0~3之整數,m
10及m
11分別獨立為0~10之整數,並且R
35及R
36為甲基(-CH
3)、乙基(-C
2H
5)、丙基(-C
3H
7)、丁基(-C
4H
9)或該等之異構物}。
關於不具有環狀結構之脂肪族基或矽氧烷基,作為其較佳者,可列舉下述通式(36):
[化24]
{式中,m
12為2~12之整數,m
13為1~3之整數,m
14為1~20之整數,並且R
37、R
38、R
39及R
40分別獨立為碳數1~3之烷基或可經取代之苯基}。
本發明之聚醯胺樹脂例如可藉由如下方式合成。
(苯二甲酸化合物封端體之合成)
第一步,使具有3價之芳香族基X
2之化合物、例如選自由經胺基取代之鄰苯二甲酸、經胺基取代之間苯二甲酸及經胺基取代之對苯二甲酸所組成之群中之至少1種以上之化合物(以下稱為「苯二甲酸化合物」)1莫耳、和會與胺基反應之化合物1莫耳進行反應,而合成該苯二甲酸化合物之胺基經下述包含自由基聚合性之不飽和鍵之基修飾、封端的化合物(以下稱為「苯二甲酸化合物封端體」)。該等可單獨使用,亦可混合使用。
若成為苯二甲酸化合物經上述包含自由基聚合性之不飽和鍵之基封端的結構,則可對聚醯胺樹脂賦予負型之感光性(光硬化性)。
作為包含自由基聚合性之不飽和鍵之基,較佳為具有碳數3~20之自由基聚合性之不飽和鍵結基的有機基,尤佳為包含甲基丙烯醯基或丙烯醯基之基。
上述苯二甲酸化合物封端體可藉由使苯二甲酸化合物之胺基、與具有至少一個碳數3~20之自由基聚合性之不飽和鍵結基的醯氯、異氰酸酯或環氧化合物等進行反應而獲得。
作為適宜之醯氯,可列舉:(甲基)丙烯醯氯、2-[(甲基)丙烯醯氧基]乙醯氯、3-[(甲基)丙烯醯氧基]丙醯氯、氯甲酸2-[(甲基)丙烯醯氧基]乙酯、氯甲酸3-[(甲基)丙烯醯氧基丙基]酯等。作為適宜之異氰酸酯,可列舉:異氰酸2-(甲基)丙烯醯氧基乙酯、異氰酸1,1-雙[(甲基)丙烯醯氧基甲基]乙酯、異氰酸2-[2-(甲基)丙烯醯氧基乙氧基]乙酯等。作為適宜之環氧化合物,可列舉(甲基)丙烯酸縮水甘油酯等。該等可單獨使用,亦可混合使用,但尤佳為使用甲基丙烯醯氯及/或異氰酸2-(甲基丙烯醯氧基)乙酯。
進而,作為該等苯二甲酸化合物封端體,苯二甲酸化合物為5-胺基間苯二甲酸者可獲得不僅感光特性優異且加熱硬化後之膜特性亦優異之聚醯胺,因此較佳。
上述封端反應可藉由於吡啶等鹼性觸媒或二月桂酸二正丁基錫等錫系觸媒之存在下,將苯二甲酸化合物與封端劑視需要於如下所述之溶劑中攪拌溶解、混合而進行。
醯氯等根據封端劑之種類而會於封端反應之過程中生成副產物氯化氫。於該情形時,為了防止對以後之步驟造成污染,較佳為適當進行精製,即,暫且使之於水中再沈澱並水洗乾燥、或使之通過填充有離子交換樹脂之管柱而去除減少離子成分等。
(聚醯胺之合成)
使上述苯二甲酸化合物封端體與具有2價之有機基Y
2之二胺化合物於吡啶或三乙胺等鹼性觸媒之存在下,於如下所述之溶劑中混合而使之進行醯胺縮聚合,藉此可獲得本發明之聚醯胺。
作為醯胺縮聚合方法,可列舉:使用脫水縮合劑而使苯二甲酸化合物封端體成為對稱聚酸酐後與二胺化合物混合之方法、或藉由已知方法使苯二甲酸化合物封端體實現醯氯化後與二胺化合物混合之方法、使二羧酸成分與活性酯化劑於脫水縮合劑之存在下反應而實現活性酯化後與二胺化合物混合之方法等。
作為脫水縮合劑,例如作為較佳者,可列舉:二環己基碳二醯亞胺、1-乙氧基羰基-2-乙氧基-1,2-二氫喹啉、1,1'-羰基二氧基-二-1,2,3-苯并三唑、N,N'-二丁二醯亞胺基碳酸酯等。
作為氯化劑,可列舉亞硫醯氯等。
作為活性酯化劑,可列舉:N-羥基丁二醯亞胺或1-羥基苯并三唑、N-羥基-5-降𦯉烯-2,3-二羧醯亞胺、2-羥基亞胺基-2-氰基乙酸乙酯、2-羥基亞胺基-2-氰基乙醯胺等。
作為具有有機基Y
2之二胺化合物,較佳為選自由芳香族二胺化合物、芳香族雙胺基苯酚化合物、脂環式二胺化合物、直鏈脂肪族二胺化合物、矽氧烷二胺化合物所組成之群中之至少一種二胺化合物,視需要亦可併用複數種。
作為芳香族二胺化合物,可列舉:對苯二胺、間苯二胺、4,4'-二胺基二苯醚、3,4'-二胺基二苯醚、3,3'-二胺基二苯醚、4,4'-二胺基二苯硫醚、3,4'-二胺基二苯硫醚、3,3'-二胺基二苯硫醚、4,4'-二胺基二苯基碸、3,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、4,4'-二胺基聯苯、3,4'-二胺基聯苯、3,3'-二胺基聯苯、4,4'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基甲烷、
3,3'-二胺基二苯基甲烷、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-雙(3-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、9,10-雙(4-胺基苯基)蒽、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、1,4-雙(3-胺基丙基二甲基矽烷基)苯、鄰聯甲苯胺碸、9,9-雙(4-胺基苯基)茀、以及該等之苯環上之氫原子之一部被選自由甲基、乙基、羥基甲基、羥基乙基及鹵素原子所組成之群中之1種以上之基取代的二胺化合物。
作為該苯環上之氫原子被取代的二胺化合物之例,可列舉:3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、3,3'-二甲基-4,4'-二胺基二苯基甲烷、2,2'-二甲基-4,4'-二胺基二苯基甲烷、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二氯-4,4'-二胺基聯苯基等。
作為芳香族雙胺基苯酚化合物,可列舉:3,3'-二羥基聯苯胺、3,3'-二胺基-4,4'-二羥基聯苯、3,3'-二羥基-4,4'-二胺基二苯基碸、雙-(3-胺基-4-羥基苯基)甲烷、2,2-雙-(3-胺基-4-羥基苯基)丙烷、2,2-雙-(3-胺基-4-羥基苯基)六氟丙烷、2,2-雙-(3-羥基-4-胺基苯基)六氟丙烷、雙-(3-羥基-4-胺基苯基)甲烷、2,2-雙-(3-羥基-4-胺基苯基)丙烷、3,3'-二羥基-4,4'-二胺基二苯甲酮、3,3'-二羥基-4,4'-二胺基二苯醚、4,4'-二羥基-3,3'-二胺基二苯醚、2,5-二羥基-1,4-二胺基苯、4,6-二胺基間苯二酚、1,1-雙(3-胺基-4-羥基苯基)環己烷、4,4-(α-甲基亞苄基)-雙(2-胺基苯酚)等。
作為脂環式二胺化合物,可列舉:1,3-二胺基環戊烷、1,3-二胺基環己烷、1,3-二胺基-1-甲基環己烷、3,5-二胺基-1,1-二甲基環己烷、1,5-二胺基-1,3-二甲基環己烷、1,3-二胺基-1-甲基-4-異丙基環己烷、1,2-二胺基-4-甲基環己烷、1,4-二胺基環己烷、1,4-二胺基-2,5-二乙基環己烷、1,3-雙(胺基甲基)環己烷、1,4-雙(胺基甲基)環己烷、2-(3-胺基環戊基)-2-丙基胺、薄荷烷二胺、異佛爾酮二胺、降𦯉烷二胺、1-環庚烯-3,7-二胺、4,4'-亞甲基雙(環己基胺)、4,4'-亞甲基雙(2-甲基環己基胺)、1,4-雙(3-胺基丙基)哌𠯤、3,9-雙(3-胺基丙基)-2,4,8,10-四氧雜螺-[5,5]-十一烷等。
作為直鏈脂肪族二胺化合物,可列舉:1,2-二胺基乙烷、1,4-二胺基丁烷、1,6-二胺基己烷、1,8-二胺基辛烷、1,10-二胺基癸烷、1,12-二胺基十二烷等烴型二胺、或2-(2-胺基乙氧基)乙基胺、2,2'-(乙二氧基)二乙基胺、雙[2-(2-胺基乙氧基)乙基]醚等環氧烷型二胺等。
作為矽氧烷二胺化合物,可列舉二甲基(聚)矽氧烷二胺,例如信越化學工業製造之商標名PAM-E、KF-8010、X-22-161A等。
醯胺縮聚合反應結束後,視需要將反應液中所析出之源自脫水縮合劑之析出物等過濾分離。繼而,於反應液中投入水或脂肪族低級醇或其混合液等聚醯胺之不良溶劑而使聚醯胺析出。進而,使所析出之聚醯胺再次溶解於溶劑,反覆實施再沈澱析出操作,藉此進行精製,並進行真空乾燥,而單離目標聚醯胺。再者,為了進一步提高精製度,可使該聚醯胺之溶液通過填充有離子交換樹脂之管柱而去除離子性雜質。
聚醯胺之基於凝膠滲透層析法(以下稱為「GPC」)之聚苯乙烯換算重量平均分子量較佳為7,000~70,000,進而更佳為10,000~50,000。若聚苯乙烯換算重量平均分子量為7,000以上,則確保硬化浮凸圖案之基本物性。又,若聚苯乙烯換算重量平均分子量為70,000以下,則確保形成浮凸圖案時之顯影溶解性。
作為GPC之溶離液,推薦使用四氫呋喃或N-甲基-2-吡咯啶酮。又,重量平均分子量值係根據使用標準單分散聚苯乙烯所製作之校準曲線而求出。作為標準單分散聚苯乙烯,推薦自昭和電工製造之有機溶劑系標準試樣STANDARD SM-105中選擇。
[(A)聚羥基醯胺]
本發明之感光性樹脂組合物中之較佳之(A)樹脂之另一例為具有下述通式(5):
[化25]
{式中,Y
3為具有碳原子之4價之有機基,較佳為具有2個以上之碳原子之4價之有機基,Y
4、X
3及X
4分別獨立為具有2個以上之碳原子之2價之有機基,n
3為1~1000之整數,n
4為0~500之整數,n
3/(n
3+n
4)>0.5,並且包含X
3及Y
3之n
3個二羥基二醯胺單元以及包含X
4及Y
4之n
4個二醯胺單元之排列順序為任意}所表示之結構之聚羥基醯胺(聚㗁唑前驅物(以下有時將上述通式(5)所表示之聚羥基醯胺簡稱為「聚㗁唑前驅物」))。
聚㗁唑前驅物為具有上述通式(5)中之n
3個二羥基二醯胺單元(以下有時簡稱為二羥基二醯胺單元)之聚合物,亦可具有上述通式(5)中之n
4個二醯胺單元(以下有時簡稱為二醯胺單元)。
X
3之碳原子數基於獲得感光特性之目的而較佳為2個以上且40個以下,X
4之碳原子數基於獲得感光特性之目的而較佳為2個以上且40個以下,Y
3之碳原子數基於獲得感光特性之目的而較佳為2個以上且40個以下,並且Y
4之碳原子數基於獲得感光特性之目的而較佳為2個以上且40個以下。
該二羥基二醯胺單元可藉由使具有Y
3(NH
2)
2(OH)
2之結構之二胺基二羥基化合物(較佳為雙胺基苯酚)與具有X
3(COOH)
2之結構之二羧酸進行合成而形成。以下,以上述二胺基二羥基化合物為雙胺基苯酚之情形為例而說明典型態樣。該雙胺基苯酚之2組胺基與羥基分別相互位於鄰位,該二羥基二醯胺單元於約250~400℃之加熱下閉環而轉化為耐熱性之聚㗁唑結構。通式(5)中之n
3基於獲得感光特性之目的而為1以上,且基於獲得感光特性之目的而為1000以下。n
3較佳為2~1000之範圍,更佳為3~50之範圍,最佳為3~20之範圍。
視需要亦可於聚㗁唑前驅物上縮合n
4個上述二醯胺單元。該二醯胺單元可藉由使具有Y
4(NH
2)
2之結構之二胺與具有X
4(COOH)
2之結構之二羧酸進行合成而形成。通式(5)中之n
4為0~500之範圍,藉由n
4為500以下而獲得良好之感光特性。n
4更佳為0~10之範圍。若二醯胺單元相對於二羥基二醯胺單元之比率過高,則於用作顯影液之鹼性水溶液中之溶解性降低,因此通式(5)中之n
3/(n
3+n
4)之值超過0.5,更佳為0.7以上,最佳為0.8以上。
關於作為具有Y
3(NH
2)
2(OH)
2之結構之二胺基二羥基化合物的雙胺基苯酚,例如可列舉:3,3'-二羥基聯苯胺、3,3'-二胺基-4,4'-二羥基聯苯、4,4'-二胺基-3,3'-二羥基聯苯、3,3'-二胺基-4,4'-二羥基二苯基碸、4,4'-二胺基-3,3'-二羥基二苯基碸、雙-(3-胺基-4-羥基苯基)甲烷、2,2-雙-(3-胺基-4-羥基苯基)丙烷、2,2-雙-(3-胺基-4-羥基苯基)六氟丙烷、2,2-雙-(4-胺基-3-羥基苯基)六氟丙烷、雙-(4-胺基-3-羥基苯基)甲烷、2,2-雙-(4-胺基-3-羥基苯基)丙烷、4,4'-二胺基-3,3'-二羥基二苯甲酮、3,3'-二胺基-4,4'-二羥基二苯甲酮、4,4'-二胺基-3,3'-二羥基二苯醚、3,3'-二胺基-4,4'-二羥基二苯醚、1,4-二胺基-2,5-二羥基苯、1,3-二胺基-2,4-二羥基苯、1,3-二胺基-4,6-二羥基苯等。該等雙胺基苯酚可單獨使用或將2種以上組合使用。作為該雙胺基苯酚中之Y
3基,就感光特性之方面而言,較佳為下述式(37):
[化26]
{式中,Rs1與Rs2分別獨立地表示氫原子、甲基、乙基、丙基、環戊基、環己基、苯基、三氟甲基}所表示者。
又,作為具有Y
4(NH
2)
2之結構之二胺,可列舉芳香族二胺、矽二胺等。其中,作為芳香族二胺,例如可列舉:間苯二胺、對苯二胺、2,4-甲苯二胺、3,3'-二胺基二苯醚、3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、3,3'-二胺基二苯基碸、4,4'-二胺基二苯基碸、3,4'-二胺基二苯基碸、3,3'-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基甲烷、4,4'-二胺基二苯硫醚、3,3'-二胺基二苯基酮、4,4'-二胺基二苯基酮、3,4'-二胺基二苯基酮、2,2'-雙(4-胺基苯基)丙烷、2,2'-雙(4-胺基苯基)六氟丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4-甲基-2,4-雙(4-胺基苯基)-1-戊烯、
4-甲基-2,4-雙(4-胺基苯基)-2-戊烯、1,4-雙(α,α-二甲基-4-胺基苄基)苯、亞胺基二對苯二胺、1,5-二胺基萘、2,6-二胺基萘、4-甲基-2,4-雙(4-胺基苯基)戊烷、5(或6)-胺基-1-(4-胺基苯基)-1,3,3-三甲基茚滿、雙(對胺基苯基)氧化膦、4,4'-二胺基偶氮苯、4,4'-二胺基二苯基脲、4,4'-雙(4-胺基苯氧基)聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]二苯甲酮、4,4'-雙(4-胺基苯氧基)二苯基碸、4,4'-雙[4-(α,α-二甲基-4-胺基苄基)苯氧基]二苯甲酮、4,4'-雙[4-(α,α-二甲基-4-胺基苄基)苯氧基]二苯基碸、4,4'-二胺基聯苯、
4,4'-二胺基二苯甲酮、苯基茚滿二胺、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二甲基-4,4'-二胺基聯苯、鄰甲苯胺碸、2,2-雙(4-胺基苯氧基苯基)丙烷、雙(4-胺基苯氧基苯基)碸、雙(4-胺基苯氧基苯基)硫醚、1,4-(4-胺基苯氧基苯基)苯、1,3-(4-胺基苯氧基苯基)苯、9,9-雙(4-胺基苯基)茀、4,4'-二-(3-胺基苯氧基)二苯基碸、4,4'-二胺基苯甲醯苯胺等、以及該等芳香族二胺之芳香核之氫原子被選自由氯原子、氟原子、溴原子、甲基、甲氧基、氰基及苯基所組成之群中之至少一種基或原子取代的化合物。
又,作為上述二胺,為了提高與基材之接著性而可選擇矽二胺。作為矽二胺之例,可列舉:雙(4-胺基苯基)二甲基矽烷、雙(4-胺基苯基)四甲基矽氧烷、雙(4-胺基苯基)四甲基二矽氧烷、雙(γ-胺基丙基)四甲基二矽氧烷、1,4-雙(γ-胺基丙基二甲基矽烷基)苯、雙(4-胺基丁基)四甲基二矽氧烷、雙(γ-胺基丙基)四苯基二矽氧烷等。
又,作為具有X
3(COOH)
2或X
4(COOH)
2之結構之較佳之二羧酸,可列舉X
3及X
4分別為具有直鏈、支鏈或環狀結構之脂肪族基或芳香族基者。其中,較佳為可含有芳香族環或脂肪族環之碳原子數2個以上且40個以下之有機基,X
3及X
4分別可較佳地自下述式(38):
[化27]
{式中,R
41表示選自由-CH
2-、-O-、-S-、-SO
2-、-CO-、-NHCO-及-C(CF
3)
2-所組成之群中之2價之基}
所表示之芳香族基中進行選擇,該等於感光特性之方面較佳。
聚㗁唑前驅物亦可為末端基經特定之有機基封端者。於使用經封端基封端之聚㗁唑前驅物之情形時,有望使本發明之感光性樹脂組合物之加熱硬化後之塗膜之機械物性(尤其伸長率)及硬化浮凸圖案形狀變得良好。作為此種封端基之較佳例,可列舉下述式(39):
[化28]
所表示者。
聚㗁唑前驅物之基於凝膠滲透層析法之聚苯乙烯換算重量平均分子量較佳為3,000~70,000,更佳為6,000~50,000。該重量平均分子量就硬化浮凸圖案之物性之觀點而言,較佳為3,000以上。又,就解像性之觀點而言,較佳為70,000以下。作為凝膠滲透層析法之展開溶劑,推薦使用四氫呋喃、N-甲基-2-吡咯啶酮。又,分子量係根據使用標準單分散聚苯乙烯所製作之校準曲線而求出。作為標準單分散聚苯乙烯,推薦自昭和電工公司製造之有機溶劑系標準試樣STANDARD SM-105中選擇。
[(A)聚醯亞胺]
本發明之感光性樹脂組合物中之較佳之(A)樹脂之另一例為具有上述通式(6):
[化29]
{式中,X
5表示4~14價之有機基,Y
5表示2~12價之有機基,R
10及R
11表示具有至少一個選自酚性羥基、磺酸基或硫醇基中之基的有機基,且可相同或亦可不同,n
5為3~200之整數,並且m
3及m
4為0~10之整數}
所表示之結構之聚醯亞胺。此處,通式(6)所表示之樹脂於表現充分之膜特性時無需藉由熱處理步驟而產生化學變化,因此適合於更低溫下進行處理,就該方面而言尤佳。
上述通式(6)所表示之結構單元中之X
5較佳為碳數4~40之4價~14價之有機基,就兼具耐熱性與感光特性之方面而言,進而較佳為含有芳香族環或脂肪族環之碳原子數5~40之有機基。
上述通式(6)所表示之聚醯亞胺可使四羧酸、對應之四羧酸二酐、四羧酸二酯二氯化物等與二胺、對應之二異氰酸酯化合物、三甲基矽烷基化二胺進行反應而獲得。聚醯亞胺一般而言可藉由使作為由四羧酸二酐與二胺反應獲得之聚醯亞胺前驅物之一者的聚醯胺酸經過利用加熱或酸或鹼等進行之化學處理而發生脫水閉環而獲得。
作為適宜之四羧酸二酐,可列舉:均苯四甲酸二酐、3,3',4,4'-聯苯基四羧酸二酐、2,3,3',4'-聯苯基四羧酸二酐、2,2',3,3'-聯苯基四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二無水物、2,2-雙(2,3-二羧基苯基)丙烷二無水物、1,1-雙(3,4-二羧基苯基)乙烷二無水物、1,1-雙(2,3-二羧基苯基)乙烷二無水物、雙(3,4-二羧基苯基)甲烷二無水物、雙(2,3-二羧基苯基)甲烷二無水物、雙(3,4-二羧基苯基)碸二無水物、雙(3,4-二羧基苯基)醚二無水物、1,2,5,6-萘四羧酸二酐、9,9-雙(3,4-二羧基苯基)茀酸二酐、
9,9-雙{4-(3,4-二羧基苯氧基)苯基}茀酸二酐、2,3,6,7-萘四羧酸二酐、2,3,5,6-吡啶四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二無水物等芳香族四羧酸二酐、或丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐等脂肪族四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐及下述通式(40):
[化30]
{式中,R
42表示選自氧原子、C(CF
3)
2、C(CH
3)
2或SO
2中之基,並且R
43及R
44可相同或亦可不同,且表示選自氫原子、羥基或硫醇基中之基}所表示之化合物。
該等之中,較佳為3,3',4,4'-聯苯基四羧酸二酐、2,3,3',4'-聯苯基四羧酸二酐、2,2',3,3'-聯苯基四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二無水物、2,2-雙(2,3-二羧基苯基)丙烷二無水物、1,1-雙(3,4-二羧基苯基)乙烷二無水物、1,1-雙(2,3-二羧基苯基)乙烷二無水物、雙(3,4-二羧基苯基)甲烷二無水物、雙(2,3-二羧基苯基)甲烷二無水物、雙(3,4-二羧基苯基)碸二無水物、
雙(3,4-二羧基苯基)醚二無水物、2,2-雙(3,4-二羧基苯基)六氟丙烷二無水物、3,3',4,4'-二苯基碸四羧酸二酐、9,9-雙(3,4-二羧基苯基)茀酸二酐、9,9-雙{4-(3,4-二羧基苯氧基)苯基}茀酸二酐及下述通式(41)
[化31]
{式中,R
45表示選自氧原子、C(CF
3)
2、C(CH
3)
2或SO
2中之基,並且R
46及R
47可相同或亦可不同,且表示選自氫原子、羥基或硫醇基中之基}所表示之結構之酸二酐。該等可單獨使用或2種以上組合使用。
上述通式(6)之Y
5表示二胺之結構成分,作為該二胺,表示含有芳香族環或脂肪族環之2~12價之有機基,其中較佳為碳原子數5~40之有機基。
作為二胺之具體例,可列舉:3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、3,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基碸、4,4'-二胺基二苯基碸、3,4'-二胺基二苯硫醚、4,4'-二胺基二苯硫醚、1,4-雙(4-胺基苯氧基)苯、苯炔、間苯二胺、對苯二胺、1,5-萘二胺、2,6-萘二胺、雙(4-胺基苯氧基苯基)碸、雙(3-胺基苯氧基苯基)碸、雙(4-胺基苯氧基)聯苯、雙{4-(4-胺基苯氧基)苯基}醚、1,4-雙(4-胺基苯氧基)苯、2,2'-二甲基-4,4'-二胺基聯苯、2,2'-二乙基-4,4'-二胺基聯苯、3,3'-二甲基-4,4'-二胺基聯苯、
3,3'-二乙基-4,4'-二胺基聯苯、2,2',3,3'-四甲基-4,4'-二胺基聯苯、3,3',4,4'-四甲基-4,4'-二胺基聯苯、2,2'-二(三氟甲基)-4,4'-二胺基聯苯、9,9-雙(4-胺基苯基)茀或該等之芳香族環經烷基或鹵素原子取代的化合物、或者脂肪族之環己基二胺、亞甲基雙環己基胺、及下述通式(42):
[化32]
{式中,R
48表示選自氧原子、C(CF
3)
2、C(CH
3)
2或SO
2中之基,並且R
49~R
52可相同或亦可不同,且表示選自氫原子、羥基或硫醇基中之基}所表示之結構之二胺等。
該等之中,較佳為3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、3,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基碸、4,4'-二胺基二苯基碸、3,4'-二胺基二苯硫醚、4,4'-二胺基二苯硫醚、間苯二胺、P-苯二胺、1,4-雙(4-胺基苯氧基)苯、9,9-雙(4-胺基苯基)茀、及下述通式(43):
[化33]
{式中,R
53表示選自氧原子、C(CF
3)
2、C(CH
3)
2或SO
2中之基,並且R
54~R
57可相同或亦可不同,且表示選自氫原子、羥基或硫醇基中之基}
所表示之結構之二胺。
該等之中,尤佳為3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、3,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基碸、4,4'-二胺基二苯基碸、1,4-雙(4-胺基苯氧基)苯、及下述通式(44):
[化34]
{式中,R
58表示選自氧原子、C(CF
3)
2、C(CH
3)
2或SO
2中之基,並且R
59及R
60可相同或亦可不同,且表示選自氫原子、羥基或硫醇基中之基}
所表示之結構之二胺。該等可單獨使用或2種以上組合使用。
通式(6)之R
10及R
11表示酚性羥基、磺酸基、或硫醇基。本發明中,作為R
10及R
11,可使酚性羥基、磺酸基及/或硫醇基混合存在。
藉由控制R
10及R
11之鹼可溶性基之量,於鹼性水溶液中之溶解速度發生變化,因此可藉由該調整而獲得具有適度之溶解速度之感光性樹脂組合物。
進而,為了提高與基板之接著性,亦可於不會降低耐熱性之範圍內與作為X
5、Y
5之具有矽氧烷結構之脂肪族基進行共聚。具體而言,可列舉與1~10莫耳%之作為二胺成分之雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等進行有共聚者等。
上述聚醯亞胺可利用如下等方法獲得聚醯亞胺前驅物後,利用採用已知之醯亞胺化反應法使該聚醯亞胺前驅物完全醯亞胺化之方法、或中途停止醯亞胺化反應而導入一部分醯亞胺結構(於該情形時為聚醯胺醯亞胺)之方法、或藉由將完全醯亞胺化之聚合物與該聚醯亞胺前驅物進行摻合而導入一部分醯亞胺結構之方法進行合成,上述獲得聚醯亞胺前驅物之方法如下:例如使四羧酸二酐與二胺化合物(一部分經作為單胺之末端封端劑取代)於低溫下反應;使四羧酸二酐(一部分經作為酸酐或單醯氯化合物或單活性酯化合物之末端封端劑取代)與二胺化合物於低溫下反應;由四羧酸二酐與醇而獲得二酯,其後與二胺(一部分經作為單胺之末端封端劑取代)於縮合劑之存在下反應;由四羧酸二酐與醇而獲得二酯,其後將剩餘之二羧酸進行醯氯化,使之與二胺(一部分經作為單胺之末端封端劑取代)反應。
上述聚醯亞胺較佳為以相對於構成感光性樹脂組合物之樹脂整體而醯亞胺化率為15%以上之方式具有聚醯亞胺。進而較佳為20%以上。此處所謂醯亞胺化率係指構成感光性樹脂組合物之樹脂整體中所存在之醯亞胺化之比率。若醯亞胺化率低於15%,則熱硬化時之收縮量變大,不適於厚膜製作。
醯亞胺化率可藉由以下方法而容易地算出。首先,測定聚合物之紅外線吸收光譜,確認存在源自聚醯亞胺之醯亞胺結構之吸收波峰(1780 cm-1附近、1377 cm-1附近)。繼而,於350℃下對該聚合物進行1小時之熱處理,測定熱處理後之紅外線吸收光譜,將1377 cm-1附近之波峰強度與熱處理前之強度進行比較,藉此算出熱處理前聚合物中之醯亞胺化率。
關於上述聚醯亞胺之分子量,於以基於凝膠滲透層析法之聚苯乙烯換算重量平均分子量之形式測定之情形時,較佳為3,000~200,000,更佳為5,000~50,000。於重量平均分子量為3,000以上之情形時機械物性良好,於50,000以下之情形時於顯影液中之分散性良好,且浮凸圖案之解像性能良好。
作為凝膠滲透層析法之展開溶劑,推薦使用四氫呋喃及N-甲基-2-吡咯啶酮。又,分子量係根據使用標準單分散聚苯乙烯所製作之校準曲線而求出。作為標準單分散聚苯乙烯,推薦自昭和電工公司製造之有機溶劑系標準試樣STANDARD SM-105中選擇。
進而,於本發明中,亦可較佳地使用酚樹脂。
[(A)酚樹脂]
本實施形態中之所謂酚樹脂意指具有包含酚性羥基之重複單元之樹脂。(A)酚樹脂於熱硬化時不發生如聚醯亞胺前驅物進行環化(醯亞胺化)之結構變化,因此具有能夠於低溫(例如250℃以下)下硬化之優點。
本實施形態中,(A)酚樹脂之重量平均分子量較佳為700~100,000,更佳為1,500~80,000,進而較佳為2,000~50,000。重量平均分子量就硬化膜之回流焊處理適用性之觀點而言,較佳為700以上,另一方面,就感光性樹脂組合物之鹼溶解性之觀點而言,較佳為100,000以下。
本文中之重量平均分子量之測定可藉由凝膠滲透層析法(GPC)進行,根據使用標準聚苯乙烯所製作之校準曲線而算出。
(A)酚樹脂就於鹼性水溶液中之溶解性、形成抗蝕圖案時之感度與解像性、及硬化膜之殘留應力之觀點而言,較佳為選自酚醛清漆、聚羥基苯乙烯、具有下述通式(7):
[化35]
{式中,a為1~3之整數,b為0~3之整數,1≦(a+b)≦4,R
12表示選自由碳數1~20之1價之有機基、鹵素原子、硝基及氰基所組成之群中之1價之取代基,於b為2或3之情形時,複數個R
12相互可相同或亦可不同,X表示選自由可具有不飽和鍵之碳數2~10之2價之脂肪族基、碳數3~20之2價之脂環式基、下述通式(8):
[化36]
(式中,p為1~10之整數)所表示之2價之伸烷氧基、及具有碳數6~12之芳香族環之2價之有機基所組成之群中之2價之有機基}
所表示之重複單元之酚樹脂、及經具有碳數4~100之不飽和烴基之化合物改性的酚樹脂中之至少一種酚樹脂。
(酚醛清漆)
本文中,所謂酚醛清漆意指藉由使酚類與甲醛於觸媒存在下進行縮合而獲得之聚合物全體。一般而言,酚醛清漆可使1莫耳之酚類與相對於該酚類而未達1莫耳之甲醛進行縮合而獲得。作為上述酚類,例如可列舉:苯酚、鄰甲酚、間甲酚、對甲酚、鄰乙基苯酚、間乙基苯酚、對乙基苯酚、鄰丁基苯酚、間丁基苯酚、對丁基苯酚、2,3-二甲苯酚、2,4-二甲苯酚、2,5-二甲苯酚、2,6-二甲苯酚、3,4-二甲苯酚、3,5-二甲苯酚、2,3,5-三甲基苯酚、3,4,5-三甲基苯酚、兒茶酚、間苯二酚、連苯三酚、α-萘酚、β-萘酚等。作為具體之酚醛清漆,例如可列舉:苯酚/甲醛縮合酚醛清漆樹脂、甲酚/甲醛縮合酚醛清漆樹脂、苯酚-萘酚/甲醛縮合酚醛清漆樹脂等。
酚醛清漆之重量平均分子量較佳為700~100,000,更佳為1,500~80,000,進而較佳為2,000~50,000。重量平均分子量就硬化膜之回流焊處理適用性之觀點而言,較佳為700以上,另一方面,就感光性樹脂組合物之鹼溶解性之觀點而言,較佳為100,000以下。
(聚羥基苯乙烯)
本文中,所謂聚羥基苯乙烯意指含有羥基苯乙烯作為聚合單元之聚合物全體。作為聚羥基苯乙烯之較佳例,可列舉聚對乙烯基苯酚。聚對乙烯基苯酚意指含有對乙烯基苯酚作為聚合單元之聚合物全體。因此,只要不違反本發明之目的,則可使用羥基苯乙烯(例如對乙烯基苯酚)以外之聚合單元來構成聚羥基苯乙烯(例如聚對乙烯基苯酚)。聚羥基苯乙烯中,以全部聚合單元之莫耳數基準計之羥基苯乙烯單元之莫耳數之比率較佳為10莫耳%~99莫耳%,更佳為20~97莫耳%,進而較佳為30~95莫耳%。於上述比率為10莫耳%以上之情形時,於感光性樹脂組合物之鹼溶解性之觀點而言有利,於99莫耳%以下之情形時,於使含有下述共聚成分之組合物硬化而成之硬化膜之回流焊適用性之觀點而言有利。羥基苯乙烯(例如對乙烯基苯酚)以外之聚合單元可為能夠與羥基苯乙烯(例如對乙烯基苯酚)進行共聚之任意之聚合單元。作為形成羥基苯乙烯(例如對乙烯基苯酚)以外之聚合單元的共聚成分,並無限定,可列舉:例如丙烯酸甲酯、甲基丙烯酸甲酯、丙烯酸羥基乙酯、甲基丙烯酸丁酯、丙烯酸辛酯、甲基丙烯酸2-乙氧基乙酯、丙烯酸第三丁酯、1,5-戊二醇二丙烯酸酯、丙烯酸N,N-二乙基胺基乙酯、乙二醇二丙烯酸酯、1,3-丙二醇二丙烯酸酯、癸二醇二丙烯酸酯、癸二醇二甲基丙烯酸酯、1,4-環己二醇二丙烯酸酯、2,2-二羥甲基丙烷二丙烯酸酯、甘油二丙烯酸酯、三丙二醇二丙烯酸酯、甘油三丙烯酸酯、2,2-二(對羥基苯基)丙烷二甲基丙烯酸酯、三乙二醇二丙烯酸酯、聚氧乙基-2-2-二(對羥基苯基)丙烷二甲基丙烯酸酯、三乙二醇二甲基丙烯酸酯、聚氧丙基三羥甲基丙烷三丙烯酸酯、乙二醇二甲基丙烯酸酯、丁二醇二甲基丙烯酸酯、1,3-丙二醇二甲基丙烯酸酯、丁二醇二甲基丙烯酸酯、1,3-丙二醇二甲基丙烯酸酯、1,2,4-丁三醇三甲基丙烯酸酯、2,2,4-三甲基-1,3-戊二醇二甲基丙烯酸酯、季戊四醇三甲基丙烯酸酯、1,2-二甲基丙烯酸1-苯基乙二酯、季戊四醇四甲基丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、1,5-戊二醇二甲基丙烯酸酯及1,4-苯二醇二甲基丙烯酸酯之類的丙烯酸之酯;苯乙烯以及例如2-甲基苯乙烯及乙烯基甲苯之類的經取代之苯乙烯;例如丙烯酸乙烯酯及甲基丙烯酸乙烯酯之類的乙烯酯單體;以及鄰乙烯基苯酚、間乙烯基苯酚等。
又,作為上述說明之酚醛清漆及聚羥基苯乙烯,分別可單獨使用1種或將2種以上組合使用。
聚羥基苯乙烯之重量平均分子量較佳為700~100,000,更佳為1,500~80,000,進而較佳為2,000~50,000。重量平均分子量就硬化膜之回流焊處理適用性之觀點而言,較佳為700以上,另一方面,就感光性樹脂組合物之鹼溶解性之觀點而言,較佳為100,000以下。
(通式(7)所表示之酚樹脂)
本實施形態中,(A)酚樹脂亦較佳為包含具有下述通式(7):
[化37]
{式中,a為1~3之整數,b為0~3之整數,1≦(a+b)≦4,R
12表示選自由碳數1~20之1價之有機基、鹵素原子、硝基及氰基所組成之群中之1價之取代基,於b為2或3之情形時,複數個R
12相互可相同或亦可不同,X表示選自由可具有不飽和鍵之碳數2~10之2價之脂肪族基、碳數3~20之2價之脂環式基、下述通式(8):
[化38]
(式中,p為1~10之整數)所表示之2價之伸烷氧基、及具有碳數6~12之芳香族環之2價之有機基所組成之群中之2價之有機基}所表示之重複單元之酚樹脂。具有上述重複單元之酚樹脂與例如先前使用之聚醯亞胺樹脂及聚苯并㗁唑樹脂相比能夠於低溫下硬化,且能夠形成具有良好之伸長率之硬化膜,於該方面而言特別有利。酚樹脂分子中所存在之上述重複單元可為1種或2種以上之組合。
上述通式(7)中,R
12就合成通式(7)之樹脂時之反應性之觀點而言為選自由碳數1~20之1價之有機基、鹵素原子、硝基及氰基所組成之群中之1價之取代基。R
12就鹼溶解性之觀點而言,較佳為選自由鹵素原子、硝基、氰基、可具有不飽和鍵之碳數1~10之脂肪族基、碳數6~20之芳香族基、及下述通式(45):
[化39]
{式中,R
61、R
62及R
63分別獨立表示氫原子、可具有不飽和鍵之碳數1~10之脂肪族基、碳數3~20之脂環式基、或碳數6~20之芳香族基,並且R
64表示可具有不飽和鍵之碳數1~10之2價之脂肪族基、碳數3~20之2價之脂環式基、或碳數6~20之2價之芳香族基}所表示之四種基所組成之群中之1價之取代基。
本實施形態中,上述通式(7)中,a為1~3之整數,但就鹼溶解性及伸長率之觀點而言,較佳為2。又,於a為2之情形時,羥基彼此之取代位置可為鄰位、間位及對位之任意位置。並且,於a為3之情形時,羥基彼此之取代位置可為1,2,3-位、1,2,4-位及1,3,5-位等任意位置。
本實施形態中,上述通式(7)中,於a為1之情形時,為了提高鹼溶解性,可對具有通式(7)所表示之重複單元之酚樹脂(以下亦稱為(a1)樹脂)進而混合選自酚醛清漆及聚羥基苯乙烯中之酚樹脂(以下亦稱為(a2)樹脂)。
(a1)樹脂與(a2)樹脂之混合比以質量比計較佳為(a1)/(a2)=10/90~90/10之範圍。該混合比就於鹼性水溶液中之溶解性、及硬化膜之伸長率之觀點而言,較佳為(a1)/(a2)=10/90~90/10,更佳為(a1)/(a2)=20/80~80/20,進而較佳為(a1)/(a2)=30/70~70/30。
關於作為上述(a2)樹脂之酚醛清漆及聚羥基苯乙烯,可使用與上述(酚醛清漆)及(聚羥基苯乙烯)項中所示者相同之樹脂。
本實施形態中,上述通式(7)中,b為0~3之整數,但就鹼溶解性及伸長率之觀點而言,較佳為0或1。又,於b為2或3之情形時,複數個R
12相互可相同或亦可不同。
進而,本實施形態中,上述通式(7)中,a及b滿足1≦(a+b)≦4之關係。
本實施形態中,上述通式(7)中,X就硬化浮凸圖案形狀、及硬化膜之伸長率之觀點而言為選自由可具有不飽和鍵之碳數2~10之2價之脂肪族基、碳數3~20之2價之脂環式基、上述通式(8)所表示之伸烷氧基、及具有碳數6~12之芳香族環之2價之有機基所組成之群中之2價之有機基。該等2價之有機基之中,就硬化後之膜之強韌性之觀點而言,X較佳為選自由下述通式(9):
[化40]
{式中,R
13、R
14、R
15及R
16分別獨立為氫原子、碳數1~10之1價之脂肪族基、或氫原子之一部分或全部被取代為氟原子而成之碳數1~10之1價之脂肪族基,n
6為0~4之整數,且n
6為1~4之整數之情形時之R
17為鹵素原子、羥基、或碳數1~12之1價之有機基,至少1個R
17為羥基,n
6為2~4之整數之情形時之複數個R
17相互可相同或亦可不同}所表示之2價之基、及下述通式(10):
[化41]
{式中,R
18、R
19、R
20及R
21分別獨立表示氫原子、碳數1~10之1價之脂肪族基、或氫原子之一部分或全部被取代為氟原子而成之碳數1~10之1價之脂肪族基,W為單鍵、選自由可經氟原子取代之碳數1~10之脂肪族基、可經氟原子取代之碳數3~20之脂環式基、下述通式(8):
[化42]
(式中,p為1~10之整數)所表示之2價之伸烷氧基、及下述式(11):
[化43]
所表示之2價之基所組成之群中之2價之有機基}所表示之2價之基所組成之群中之2價之有機基。上述具有碳數6~12之芳香族環之2價之有機基X之碳數較佳為8~75,更佳為8~40。再者,上述具有碳數6~12之芳香族環之2價之有機基X之結構一般而言不同於上述通式(7)中之芳香環上鍵結有OH基及任意之R
12基之結構。
進而,上述通式(10)所表示之2價之有機基就樹脂組合物之圖案形成性、及硬化後之硬化膜之伸長率良好之觀點而言,更佳為下述式(12):
[化44]
所表示之2價之有機基,進而尤佳為下述式(13):
[化45]
所表示之2價之有機基。
通式(7)所表示之結構中,X尤佳為上述式(12)或(13)所表示之結構,X之以式(12)或(13)表示之結構所代表之部位之比率就伸長率之觀點而言,較佳為20質量%以上,更佳為30質量%以上。上述比率就組合物之鹼溶解性之觀點而言,較佳為80質量%以下,更佳為70質量%以下。
又,具有上述通式(7)所表示之結構之酚樹脂之中,就組合物之鹼溶解性、及硬化膜之伸長率之觀點而言,尤佳為於同一樹脂骨架內具有下述通式(14)所表示之結構及下述通式(15)所表示之結構該兩者的結構。
[化46]
{式中,R
21為選自由烴基及烷氧基所組成之群中之碳數1~10之1價之基,n
7為2或3,n
8為0~2之整數,m
5為1~500之整數,2≦(n
7+n
8)≦4,於n
8為2之情形時,複數個R
21相互可相同或亦可不同}
[化47]
{式中,R
22及R
23分別獨立為選自由烴基及烷氧基所組成之群中之碳數1~10之1價之基,n
9為1~3之整數,n
10為0~2之整數,n
11為0~3之整數,m
6為1~500之整數,2≦(n
9+n
10)≦4,於n
10為2之情形時,複數個R
22相互可相同或亦可不同,於n
11為2或3之情形時,複數個R
23相互可相同或亦可不同}
上述通式(14)之m
5及上述通式(15)之m
6表示酚樹脂之主鏈中之各自之重複單元之總數。即,(A)酚樹脂中,例如上述通式(14)所表示之結構中之括弧內之重複單元與上述通式(15)所表示之結構中之括弧內之重複單元可以無規、嵌段或該等之組合之形式排列。m
5及m
6分別獨立為1~500之整數,下限值較佳為2,更佳為3,上限值較佳為450,更佳為400,進而較佳為350。m
5及m
6就硬化後之膜之強韌性之觀點而言,較佳為分別獨立為2以上,就於鹼性水溶液中之溶解性之觀點而言,較佳為450以下。m
5與m
6之合計就硬化後之膜之強韌性之觀點而言,較佳為2以上,更佳為4以上,進而較佳為6以上,就於鹼性水溶液中之溶解性之觀點而言,較佳為200以下,更佳為175以下,進而較佳為150以下。
於同一樹脂骨架內具有上述通式(14)所表示之結構及上述通式(15)所表示之結構該兩者的(A)酚樹脂中,上述通式(14)所表示之結構之莫耳比率越高,則硬化後之膜物性越良好,耐熱性亦越優異,另一方面,上述通式(15)所表示之結構之莫耳比率越高,則鹼溶解性越良好,硬化後之圖案形狀越優異。因此,上述通式(14)所表示之結構相對於上述通式(15)所表示之結構的比率m
5/m
6就硬化後之膜物性之觀點而言,較佳為20/80以上,更佳為40/60以上,尤佳為50/50以上,就鹼溶解性及硬化浮凸圖案形狀之觀點而言,較佳為90/10以下,更佳為80/20以下,進而較佳為70/30以下。
具有通式(7)所表示之重複單元之酚樹脂典型而言包含酚化合物與共聚成分(具體而言為選自由具有醛基之化合物(亦包括如三㗁烷般分解生成醛化合物之化合物)、具有酮基之化合物、分子內具有2個羥甲基之化合物、分子內具有2個烷氧基甲基之化合物、及分子內具有2個鹵烷基之化合物所組成之群中之1種以上之化合物),更典型而言可藉由使包含該等之單體成分進行聚合反應而合成。例如可使如下所述之苯酚及/或苯酚衍生物(以下亦統稱為「酚化合物」)與醛化合物、酮化合物、羥甲基化合物、烷氧基甲基化合物、二烯化合物或鹵烷基化合物等共聚成分進行聚合而獲得(A)酚樹脂。於該情形時,上述通式(7)中,芳香環上鍵結有OH基及任意之R
12基之結構所表示之部分源自上述酚化合物,X所表示之部分源自上述共聚成分。就反應控制、以及所獲得之(A)酚樹脂及感光性樹脂組合物之穩定性之觀點而言,酚化合物與上述共聚成分之添加莫耳比(酚化合物):(共聚成分)較佳為5:1~1.01:1,更佳為2.5:1~1.1:1。
具有通式(7)所表示之重複單元之酚樹脂之重量平均分子量較佳為700~100,000,更佳為1,500~80,000,進而較佳為2,000~50,000。重量平均分子量就硬化膜之回流焊處理適用性之觀點而言,較佳為700以上,另一方面,就感光性樹脂組合物之鹼溶解性之觀點而言,較佳為100,000以下。
作為可用於獲得具有通式(7)所表示之重複單元之酚樹脂的酚化合物,例如可列舉:甲酚、乙基苯酚、丙基苯酚、丁基苯酚、戊基苯酚、環己基苯酚、羥基聯苯、苄基苯酚、硝基苄基苯酚、氰基苄基苯酚、金剛烷苯酚、硝基苯酚、氟苯酚、氯苯酚、溴苯酚、三氟甲基苯酚、N-(羥基苯基)-5-降𦯉烯-2,3-二羧基醯亞胺、N-(羥基苯基)-5-甲基-5-降𦯉烯-2,3-二羧基醯亞胺、三氟甲基苯酚、羥基苯甲酸、羥基苯甲酸甲酯、羥基苯甲酸乙酯、羥基苯甲酸苄酯、羥基苯甲醯胺、羥基苯甲醛、羥基苯乙酮、羥基二苯甲酮、羥基苯甲腈、間苯二酚、二甲苯酚、兒茶酚、甲基兒茶酚、乙基兒茶酚、己基兒茶酚、苄基兒茶酚、硝基苄基兒茶酚、甲基間苯二酚、乙基間苯二酚、己基間苯二酚、苄基間苯二酚、硝基苄基間苯二酚、氫醌、咖啡酸、二羥基苯甲酸、二羥基苯甲酸甲酯、二羥基苯甲酸乙酯、二羥基苯甲酸丁酯、二羥基苯甲酸丙酯、二羥基苯甲酸苄酯、二羥基苯甲醯胺、二羥基苯甲醛、二羥基苯乙酮、二羥基二苯甲酮、二羥基苯甲腈、N-(二羥基苯基)-5-降𦯉烯-2,3-二羧基醯亞胺、N-(二羥基苯基)-5-甲基-5-降𦯉烯-2,3-二羧基醯亞胺、硝基兒茶酚、氟兒茶酚、氯兒茶酚、溴兒茶酚、三氟甲基兒茶酚、硝基間苯二酚、氟間苯二酚、氯間苯二酚、溴間苯二酚、三氟甲基間苯二酚、連苯三酚、間苯三酚、1,2,4-三羥基苯、三羥基苯甲酸、三羥基苯甲酸甲酯、三羥基苯甲酸乙酯、三羥基苯甲酸丁酯、三羥基苯甲酸丙酯、三羥基苯甲酸苄酯、三羥基苯甲醯胺、三羥基苯甲醛、三羥基苯乙酮、三羥基二苯甲酮、三羥基苯甲腈等。
作為上述醛化合物,例如可列舉:乙醛、丙醛、三甲基乙醛、丁醛、戊醛、己醛、三㗁烷、乙二醛、環己醛、二苯基乙醛、乙基丁醛、苯甲醛、乙醛酸、5-降𦯉烯-2-羧基醛、丙二醛、丁二醛、戊二醛、柳醛、萘甲醛、對苯二甲醛等。
作為上述酮化合物,例如可列舉:丙酮、甲基乙基酮、二乙基酮、二丙基酮、二環己基酮、二苄基酮、環戊酮、環己酮、雙環己酮、環己烷二酮、3-丁炔-2-酮、2-降𦯉酮、金剛酮、2,2-雙(4-氧雜環己基)丙烷等。
作為上述羥甲基化合物,例如可列舉:2,6-雙(羥基甲基)對甲酚、2,6-雙(羥基甲基)-4-乙基苯酚、2,6-雙(羥基甲基)-4-丙基苯酚、2,6-雙(羥基甲基)-4-正丁基苯酚、2,6-雙(羥基甲基)-4-第三丁基苯酚、2,6-雙(羥基甲基)-4-甲氧基苯酚、2,6-雙(羥基甲基)-4-乙氧基苯酚、2,6-雙(羥基甲基)-4-丙氧基苯酚、2,6-雙(羥基甲基)-4-正丁氧基苯酚、2,6-雙(羥基甲基)-4-第三丁氧基苯酚、1,3-雙(羥基甲基)脲、核糖醇、阿拉伯糖醇、阿洛醇、2,2-雙(羥基甲基)丁酸、2-苄氧基-1,3-丙二醇、2,2-二甲基-1,3-丙二醇、2,2-二乙基-1,3-丙二醇、單乙酸甘油酯、2-甲基-2-硝基-1,3-丙二醇、5-降𦯉烯-2,2-二甲醇、5-降𦯉烯-2,3-二甲醇、季戊四醇、2-苯基-1,3-丙二醇、三羥甲基乙烷、三羥甲基丙烷、3,6-雙(羥基甲基)均四甲苯、2-硝基對苯二甲醇、1,10-二羥基癸烷、1,12-二羥基十二烷、1,4-雙(羥基甲基)環己烷、1,4-雙(羥基甲基)環己烯、1,6-雙(羥基甲基)金剛烷、1,4-苯二甲醇、1,3-苯二甲醇、2,6-雙(羥基甲基)-1,4-二甲氧基苯、2,3-雙(羥基甲基)萘、2,6-雙(羥基甲基)萘、1,8-雙(羥基甲基)蒽、2,2'-雙(羥基甲基)二苯醚、4,4'-雙(羥基甲基)二苯醚、4,4'-雙(羥基甲基)二苯硫醚、4,4'-雙(羥基甲基)二苯甲酮、4-羥基甲基苯甲酸-4'-羥基甲基苯酯、4-羥基甲基苯甲酸-4'-羥基甲基苯胺、4,4'-雙(羥基甲基)苯基脲、4,4'-雙(羥基甲基)苯基胺基甲酸酯、1,8-雙(羥基甲基)蒽、4,4'-雙(羥基甲基)聯苯、2,2'-二甲基-4,4'-雙(羥基甲基)聯苯、2,2-雙(4-羥基甲基苯基)丙烷、乙二醇、二乙二醇、三乙二醇、四乙二醇、丙二醇、二丙二醇、三丙二醇、四丙二醇等。
作為上述烷氧基甲基化合物,例如可列舉:2,6-雙(甲氧基甲基)對甲酚、2,6-雙(甲氧基甲基)-4-乙基苯酚、2,6-雙(甲氧基甲基)-4-丙基苯酚、2,6-雙(甲氧基甲基)-4-正丁基苯酚、2,6-雙(甲氧基甲基)-4-第三丁基苯酚、2,6-雙(甲氧基甲基)-4-甲氧基苯酚、2,6-雙(甲氧基甲基)-4-乙氧基苯酚、2,6-雙(甲氧基甲基)-4-丙氧基苯酚、2,6-雙(甲氧基甲基)-4-正丁氧基苯酚、2,6-雙(甲氧基甲基)-4-第三丁氧基苯酚、1,3-雙(甲氧基甲基)脲、2,2-雙(甲氧基甲基)丁酸、2,2-雙(甲氧基甲基)-5-降𦯉烯、2,3-雙(甲氧基甲基)-5-降𦯉烯、1,4-雙(甲氧基甲基)環己烷、1,4-雙(甲氧基甲基)環己烯、1,6-雙(甲氧基甲基)金剛烷、1,4-雙(甲氧基甲基)苯、1,3-雙(甲氧基甲基)苯、2,6-雙(甲氧基甲基)-1,4-二甲氧基苯、2,3-雙(甲氧基甲基)萘、2,6-雙(甲氧基甲基)萘、1,8-雙(甲氧基甲基)蒽、2,2'-雙(甲氧基甲基)二苯醚、4,4'-雙(甲氧基甲基)二苯醚、4,4'-雙(甲氧基甲基)二苯硫醚、4,4'-雙(甲氧基甲基)二苯甲酮、4-甲氧基甲基苯甲酸-4'-甲氧基甲基苯基、4-甲氧基甲基苯甲酸-4'-甲氧基甲基苯胺、4,4'-雙(甲氧基甲基)苯基脲、4,4'-雙(甲氧基甲基)苯基胺基甲酸酯、1,8-雙(甲氧基甲基)蒽、4,4'-雙(甲氧基甲基)聯苯、2,2'-二甲基-4,4'-雙(甲氧基甲基)聯苯、2,2-雙(4-甲氧基甲基苯基)丙烷、乙二醇二甲醚、二乙二醇二甲醚、三乙二醇二甲醚、四乙二醇二甲醚、丙二醇二甲醚、二丙二醇二甲醚、三丙二醇二甲醚、四丙二醇二甲醚等。
作為上述二烯化合物,例如可列舉:丁二烯、戊二烯、己二烯、庚二烯、辛二烯、3-甲基-1,3-丁二烯、1,3-丁二醇-二甲基丙烯酸酯、2,4-己二烯-1-醇、甲基環己二烯、環戊二烯、環己二烯、環庚二烯、環辛二烯、二環戊二烯、1-羥基二環戊二烯、1-甲基環戊二烯、甲基二環戊二烯、二烯丙醚、二烯丙基硫醚、己二酸二烯丙酯、2,5-降𦯉二烯、四氫茚、5-亞乙基-2-降𦯉烯、5-乙烯基-2-降𦯉烯、三聚氰酸三烯丙酯、異三聚氰酸二烯丙酯、異三聚氰酸三烯丙酯、異三聚氰酸二烯丙基丙酯等。
作為上述鹵烷基化合物,例如可列舉:二氯二甲苯、雙氯甲基二甲氧基苯、雙氯甲基均四甲苯、雙氯甲基聯苯、雙氯甲基-聯苯基羧酸、雙氯甲基-聯苯基二羧酸、雙氯甲基-甲基聯苯、雙氯甲基-二甲基聯苯、雙氯甲基蒽、乙二醇雙(氯乙基)醚、二乙二醇雙(氯乙基)醚、三乙二醇雙(氯乙基)醚、四乙二醇雙(氯乙基)醚等。
使上述酚化合物與共聚成分藉由脫水、脫鹵化氫、或脫醇而縮合,或一面使不飽和鍵斷鍵一面進行聚合,藉此可獲得(A)酚樹脂,聚合時亦可使用觸媒。作為酸性之觸媒,例如可列舉:鹽酸、硫酸、硝酸、磷酸、亞磷酸、甲磺酸、對甲苯磺酸、二甲基硫酸、二乙基硫酸、乙酸、草酸、1-羥基亞乙基-1,1'-二膦酸、乙酸鋅、三氟化硼、三氟化硼-苯酚錯合物、三氟化硼-醚錯合物等。另一方面,作為鹼性之觸媒,例如可列舉:氫氧化鋰、氫氧化鈉、氫氧化鉀、氫氧化鈣、氫氧化鋇、碳酸鈉、三乙胺、吡啶、4-N,N-二甲基胺基吡啶、哌啶、哌𠯤、1,4-二氮雜雙環[2.2.2]辛烷、1,8-二氮雜雙環[5.4.0]-7-十一烯、1,5-二氮雜雙環[4.3.0]-5-壬烯、氨、六亞甲基四胺等。
關於用以獲得具有通式(7)所表示之重複結構之酚樹脂所使用的觸媒之量,相對於共聚成分(即酚化合物以外之成分)之合計莫耳數,較佳為醛化合物、酮化合物、羥甲基化合物、烷氧基甲基化合物、二烯化合物及鹵烷基化合物之合計莫耳數100莫耳%,較佳為0.01莫耳%~100莫耳%之範圍。
(A)酚樹脂之合成反應中,反應溫度通常較佳為40℃~250℃,更佳為100℃~200℃之範圍,並且反應時間較佳為約1小時~10小時。視需要可使用能夠使該樹脂充分溶解之溶劑。
再者,具有通式(7)所表示之重複結構之酚樹脂亦可為於無損本發明之效果之範圍內進而聚合有不成為上述通式(7)之結構之原料的酚化合物者。所謂無損本發明之效果之範圍係例如成為(A)酚樹脂之原料的酚化合物總莫耳數之30%以下。
(經具有碳數4~100之不飽和烴基之化合物改性的酚樹脂)
經具有碳數4~100之不飽和烴基之化合物改性的酚樹脂為苯酚或其衍生物與具有碳數4~100之不飽和烴基之化合物(以下有時簡稱為「含不飽和烴基之化合物」)之反應產物(以下亦稱為「不飽和烴基改性苯酚衍生物」)和醛類的縮聚合產物,或為酚樹脂和含不飽和烴基之化合物的反應產物。
苯酚衍生物可使用與上述作為具有通式(7)所表示之重複單元之酚樹脂之原料所記述之苯酚衍生物相同者。
關於含不飽和烴基之化合物之不飽和烴基,就硬化膜之殘留應力及回流焊處理適用性之觀點而言,較佳為包含2個以上之不飽和基。又,就製成樹脂組合物時之相溶性及硬化膜之殘留應力之觀點而言,不飽和烴基較佳為碳數4~100,更佳為碳數8~80,進而較佳為碳數10~60。
作為含不飽和烴基之化合物,例如可列舉:碳數4~100之不飽和烴、具有羧基之聚丁二烯、環氧化聚丁二烯、亞麻醇、油醇、不飽和脂肪酸及不飽和脂肪酸酯。作為適宜之不飽和脂肪酸,可列舉:丁烯酸、肉豆蔻油酸、棕櫚油酸、油酸、反油酸、異油酸、鱈油酸、芥子酸、二十四烯酸、亞麻油酸、α-次亞麻油酸、桐酸、十八碳四烯酸、花生四烯酸、二十碳五烯酸、鯡魚酸及二十二碳六烯酸。該等之中,尤其就硬化膜之伸長率、及硬化膜之可撓性之觀點而言,尤佳為作為不飽和脂肪酸酯之植物油。
植物油通常包含甘油與不飽和脂肪酸之酯,存在碘值為100以下之不乾性油、超過100且未達130之半乾性油或130以上之乾性油。作為不乾性油,例如可列舉:橄欖油、牽牛花籽油、何首烏油、茶梅油、山茶油、蓖麻油及花生油。作為半乾性油,例如可列舉:玉米油、棉籽油及芝麻油。作為乾性油,例如可列舉:桐油、亞麻仁油、大豆油、胡桃油、紅花油、葵花籽油、荏子油及芥子油。又,亦可使用由該等植物油加工而成之加工植物油。
上述植物油之中,就於苯酚或其衍生物或者酚樹脂與植物油之反應中防止隨反應過度進行而產生之凝膠化、提高良率之觀點而言,較佳為使用不乾性油。另一方面,就抗蝕圖案之密接性、機械特性及耐熱衝擊性提高之觀點而言,較佳為使用乾性油。乾性油之中,就可更有效且確實地發揮本發明之效果之方面而言,較佳為桐油、亞麻仁油、大豆油、胡桃油及紅花油,更佳為桐油及亞麻仁油。該等植物油可單獨使用1種或將2種以上組合使用。
苯酚或其衍生物與含不飽和烴基之化合物的反應較佳為於50~130℃下進行。關於苯酚或其衍生物與含不飽和烴基之化合物的反應比率,就降低硬化膜之殘留應力之觀點而言,相對於苯酚或其衍生物100質量份,含不飽和烴基之化合物較佳為1~100質量份,更佳為5~50質量份。若含不飽和烴基之化合物未達1質量份,則存在硬化膜之可撓性降低之傾向,若超過100質量份,則存在硬化膜之耐熱性降低之傾向。於上述反應中,視需要亦可使用對甲苯磺酸、三氟甲磺酸等作為觸媒。
使利用上述反應而生成之不飽和烴基改性苯酚衍生物與醛類進行縮聚合,藉此生成經含不飽和烴基之化合物改性的酚樹脂。醛類例如自甲醛、乙醛、糠醛、苯甲醛、羥基苯甲醛、甲氧基苯甲醛、羥基苯基乙醛、甲氧基苯基乙醛、巴豆醛、氯乙醛、氯苯基乙醛、丙酮、甘油醛、乙醛酸、乙醛酸甲酯、乙醛酸苯酯、乙醛酸羥基苯酯、甲醯基乙酸、甲醯基乙酸甲酯、2-甲醯基丙酸、2-甲醯基丙酸甲酯、丙酮酸、乙醯丙酸、4-乙醯丁酸、丙酮二羧酸及3,3'-4,4'-二苯甲酮四羧酸中選擇。又,亦可使用多聚甲醛、三㗁烷等甲醛前驅物。該等醛類可單獨使用1種或將2種以上組合使用。
上述醛類與上述不飽和烴基改性苯酚衍生物之反應為縮聚合反應,可採用先前公知之酚樹脂之合成條件。反應較佳為於酸或鹼等觸媒之存在下進行,就樹脂之聚合度(分子量)之觀點而言,更佳為使用酸觸媒。作為酸觸媒,例如可列舉:鹽酸、硫酸、甲酸、乙酸、對甲苯磺酸及草酸。該等酸觸媒可單獨使用1種或將2種以上組合使用。
上述反應通常較佳為於反應溫度100~120℃下進行。又,反應時間根據所使用之觸媒之種類或量而不同,通常為1~50小時。反應結束後,藉由將反應產物於200℃以下之溫度下減壓脫水而獲得經含不飽和烴基之化合物改性的酚樹脂。再者,反應時可使用甲苯、二甲苯、甲醇等溶劑。
經含不飽和烴基之化合物改性的酚樹脂亦可藉由使間二甲苯之類的苯酚以外之化合物及醛類一起與上述不飽和烴基改性苯酚衍生物進行縮聚合而獲得。於該情形時,苯酚以外之化合物相對於由苯酚衍生物與含不飽和烴基之化合物反應而獲得之化合物的添加莫耳比較佳為未達0.5。
經含不飽和烴基之化合物改性的酚樹脂亦可藉由使酚樹脂與含不飽和烴基之化合物進行反應而獲得。該情形時所使用之酚樹脂為酚化合物(即苯酚及/或苯酚衍生物)與醛類之縮聚合產物。於該情形時,作為苯酚衍生物及醛類,可使用與上述苯酚衍生物及醛類相同者,可於如上所述之先前公知之條件下合成酚樹脂。
作為由適宜用於形成經含不飽和烴基之化合物改性的酚樹脂之酚化合物與醛類所獲得之酚樹脂之具體例,可列舉:苯酚/甲醛酚醛清漆樹脂、甲酚/甲醛酚醛清漆樹脂、苯二甲酚/甲醛酚醛清漆樹脂、間苯二酚/甲醛酚醛清漆樹脂及苯酚-萘酚/甲醛酚醛清漆樹脂。
與酚樹脂反應之含不飽和烴基之化合物可使用和上述參與製造與醛類反應之不飽和烴基改性苯酚衍生物的含不飽和烴基之化合物相同者。
酚樹脂與含不飽和烴基之化合物的反應通常較佳為於50~130℃下進行。又,關於酚樹脂與含不飽和烴基之化合物的反應比率,就提高硬化膜(抗蝕圖案)之可撓性之觀點而言,相對於酚樹脂100質量份,含不飽和烴基之化合物較佳為1~100質量份,更佳為2~70質量份,進而較佳為5~50質量份。若含不飽和烴基之化合物未達1質量份,則存在硬化膜之可撓性降低之傾向,若超過100質量份,則存在反應中產生凝膠化之可能性變高之傾向、及硬化膜之耐熱性降低之傾向。於酚樹脂與含不飽和烴基之化合物反應時視需要亦可使用對甲苯磺酸、三氟甲磺酸等作為觸媒。再者,反應時可使用例如甲苯、二甲苯、甲醇、四氫呋喃等溶劑,於下文進行詳細說明。
亦可使用藉由使利用如上方法所生成之經含不飽和烴基之化合物改性的酚樹脂中所殘留之酚性羥基進而與多元酸酐進行反應而實現酸改性的酚樹脂。藉由利用多元酸酐進行酸改性而導入羧基,於鹼性水溶液(用作顯影液者)中之溶解性進一步提高。
多元酸酐只要具有含複數個羧基之多元酸之羧基經脫水縮合而形成之酸酐基,則並無特別限定。作為多元酸酐,例如可列舉:鄰苯二甲酸酐、琥珀酸酐、辛烯基琥珀酸酐、十五烯基琥珀酸酐、順丁烯二酸酐、伊康酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、耐地酸酐、3,6-內亞甲基四氫鄰苯二甲酸酐、甲基內亞甲基四氫鄰苯二甲酸酐、四溴鄰苯二甲酸酐及偏苯三甲酸酐等二元酸酐,聯苯基四羧酸二酐、萘四羧酸二酐、二苯醚四羧酸二酐、丁烷四羧酸二酐、環戊烷四羧酸二酐、均苯四甲酸二酐及二苯甲酮四羧酸二酐等芳香族四元酸二酐。該等可單獨使用1種或將2種以上組合使用。該等之中,多元酸酐較佳為二元酸酐,更佳為選自由四氫鄰苯二甲酸酐、琥珀酸酐及六氫鄰苯二甲酸酐所組成之群中之1種以上。於該情形時,具有可形成形狀更良好之抗蝕圖案之優點。
酚性羥基與多元酸酐之反應可於50~130℃下進行。於該反應中,相對於酚性羥基1莫耳,較佳為使0.10~0.80莫耳之多元酸酐進行反應,更佳為使0.15~0.60莫耳進行反應,進而較佳為使0.20~0.40莫耳進行反應。若多元酸酐未達0.10莫耳,則存在顯影性降低之傾向,若超過0.80莫耳,則存在未曝光部之耐鹼性降低之傾向。
再者,就使反應快速進行之觀點而言,上述反應時視需要可含有觸媒。作為觸媒,可列舉:三乙胺等三級胺、三乙基苄基氯化銨等四級銨鹽、2-乙基-4-甲基咪唑等咪唑化合物、三苯基膦等磷化合物。
進而經多元酸酐改性之酚樹脂之酸值較佳為30~200 mgKOH/g,更佳為40~170 mgKOH/g,進而較佳為50~150 mgKOH/g。若酸值未達30 mgKOH/g,則與酸值處於上述範圍之情形相比存在鹼性顯影所需時間較長之傾向,若超過200 mgKOH/g,則與酸值處於上述範圍之情形相比存在未曝光部之耐顯影液性降低之傾向。
關於經含不飽和烴基之化合物改性的酚樹脂之分子量,考慮到於鹼性水溶液中之溶解性、或感光特性與硬化膜物性之均衡性,以重量平均分子量計較佳為1000~100000,更佳為2000~100000。
作為本實施形態之(A)酚樹脂,亦較佳為選自具有上述通式(7)所表示之重複單元之酚樹脂及上述經具有碳數4~100之不飽和烴基之化合物改性的酚樹脂中之至少一種酚樹脂(以下亦稱為(a3)樹脂)、與選自酚醛清漆及聚羥基苯乙烯中之酚樹脂(以下亦稱為(a4)樹脂)的混合物。(a3)樹脂與(a4)樹脂之混合比以質量比計為(a3)/(a4)=5/95~95/5之範圍。該混合比就於鹼性水溶液中之溶解性、形成抗蝕圖案時之感度與解像性、及硬化膜之殘留應力、回流焊處理適用性之觀點而言,較佳為(a3)/(a4)=5/95~95/5,更佳為(a3)/(a4)=10/90~90/10,進而較佳為(a3)/(a4)=15/85~85/15。關於作為上述(a4)樹脂之酚醛清漆及聚羥基苯乙烯,可使用與上述(酚醛清漆)及(聚羥基苯乙烯)項中所示者相同之樹脂。
(B)具有羰基之環狀化合物
(B)化合物為選自由如下化合物所組成之群中之至少一種化合物,該化合物係具有2個以上之羰基之環狀化合物,且上述羰基直接鍵結於上述環狀結構,於單環化合物之情形時,形成環結構之原子之1/3以上為N原子,於縮合環化合物之情形時,形成具有上述羰基之上述環結構之原子之1/3以上為N原子。
就耐遷移性之觀點而言,較佳為選自由根據環結構進行分類之如下化合物所組成之群中之至少一種化合物,即,5員環化合物、6員環化合物、5員環與5員環之縮合環化合物、5員環與6員環之縮合環化合物、6員環與6員環之縮合環化合物。
藉由具有2個以上之羰基,可減小銅表面上之空隙之面積。進而就顯影性或感度、固化後之面內均勻性、回流焊後之伸長率等觀點而言,亦較佳為具有2個以上之羰基。於羰基為2個以上之情形時,與羰基為1個之情形相比,銅表面上之空隙之面積顯著變小。又,就顯影性或感度、固化後之面內均勻性、回流焊後之伸長率等觀點而言,羰基為2個以上之情形優於羰基為1個之情形。
關於(B)化合物之具體例,作為5員環化合物,可列舉:3-吡唑啉酮、5-吡唑啉酮、3-甲基-5-吡唑啉酮、1,3-二甲基-5-吡唑啉酮、2-咪唑啶酮、1,3-二甲基-2-咪唑啶酮、乙內醯脲、尿囊素、仲班酸(parabanic acid)等,作為6員環化合物,可列舉:四氫-2-嘧啶酮、巴比妥酸、1,3-二甲基巴比妥酸、1,3-二環己基巴比妥酸、5-胺基巴比妥酸(uramil)、尿嘌呤、三聚氰酸、異三聚氰酸三(2-羥基乙基)酯等,作為5員環與5員環之縮合環化合物,可列舉甘脲等,作為6員環與5員環之縮合環化合物,可列舉:鳥嘌呤、異鳥嘌呤、N-甲基鳥嘌呤、7-(2-羥基乙基)鳥嘌呤、N-(3-氯苯基)鳥嘌呤、N-(3-乙基苯基)鳥嘌呤、次黃嘌呤、8-氮雜次黃嘌呤、7-去氮雜次黃嘌呤、黃嘌呤、1-甲基黃嘌呤、3-甲基黃嘌呤、8-溴-3-甲基黃嘌呤、可可鹼、茶鹼、7-(2-氯乙基)茶鹼、咖啡因、尿酸、8-氮雜黃嘌呤等,作為6員環與6員環之縮合環狀化合物,可列舉:喋呤、二氧四氫蝶啶、7,8-二甲基咯𠯤、1,4-二氫-6-甲基喹㗁啉-2,3-二酮等,亦可列舉該等之混合物。該等之中,較佳為使用縮合環化合物。
進而,就耐遷移性之觀點而言,(B)化合物較佳為選自由下述通式(60):
[化48]
{式中,Rs3、Rs4及Rs5分別獨立為氫原子、鹵素原子、羥基、可經芳香族基取代之胺基、碳數1~6之烷氧基、羥基烷基或碳數1~10之烷基或芳香族基}
所表示之化合物、下述通式(61):
[化49]
{式中,Rs6、Rs7及Rs8分別獨立為氫原子、鹵素原子、羥基、可經芳香族基取代之胺基、碳數1~6之烷氧基、羥基烷基或碳數1~10之烷基或芳香族基}
所表示之化合物、下述通式(62):
[化50]
{式中,Rs9、Rs10、Rs11及Rs12分別獨立為氫原子、鹵素原子、羥基、可經芳香族基取代之胺基、碳數1~6之烷氧基、羥基烷基或碳數1~10之烷基或芳香族基}
所表示之化合物、下述通式(63):
[化51]
{式中,R
21、R
22、R
23及R
24分別獨立為氫原子、鹵素原子、羥基、可經芳香族基取代之胺基、碳數1~6之烷氧基、羥基烷基或碳數1~10之烷基或芳香族基}
所表示之化合物所組成之群中之至少一種化合物。
作為上述通式(60)~(63)所表示之化合物,具體而言,可列舉:黃嘌呤、1-甲基黃嘌呤、3-甲基黃嘌呤、可可鹼、茶鹼、咖啡因、尿酸、8-氮雜黃嘌呤、二氧四氫蝶啶等及其衍生物。
關於(B)化合物之調配量,相對於(A)樹脂100質量份而為0.01~10質量份,較佳為0.05~2質量份。就耐遷移性之觀點而言,較理想為0.01質量份以上,就溶解性之觀點而言,較理想為未達10質量份。
認為該等(B)成分藉由羰基、或環結構中所含之氮原子與銅進行配位而改變銅之表面狀態,從而抑制於高溫保存試驗時發生銅遷移。認為尤其於縮合環之情形時,藉由複數個羰基與氮原子之協同作用而提高耐遷移性。
(C)感光劑
對本發明所使用之(C)感光劑進行說明。(C)感光劑根據本發明之感光性樹脂組合物為例如主要使用聚醯亞胺前驅物及/或聚醯胺作為(A)樹脂之負型,或為例如主要使用聚㗁唑前驅物、可溶性聚醯亞胺及酚樹脂之至少一種作為(A)樹脂之正型等而不同。
關於(C)感光劑於感光性樹脂組合物中之調配量,相對於(A)樹脂100質量份而為1~50質量份。上述調配量就光感度或圖案化性之觀點而言為1質量份以上,就感光性樹脂組合物之硬化性或硬化後之感光性樹脂層之物性之觀點而言為50質量份以下。
[(C)負型感光劑:光聚合起始劑及/或光酸產生劑]
首先,對期望為負型之情形進行說明。於該情形時,使用光聚合起始劑及/或光酸產生劑作為(C)感光劑,作為光聚合起始劑,較佳為光自由基聚合起始劑,較佳為列舉:二苯甲酮、鄰苯甲醯苯甲酸甲酯、4-苯甲醯基-4'-甲基二苯基酮、二苄基酮、茀酮等二苯甲酮衍生物,2,2'-二乙氧基苯乙酮、2-羥基-2-甲基苯丙酮、1-羥基環己基苯基酮等苯乙酮衍生物,9-氧硫𠮿、2-甲基9-氧硫𠮿、2-異丙基9-氧硫𠮿、二乙基9-氧硫𠮿等9-氧硫𠮿衍生物,苯偶醯、苯偶醯二甲基縮酮、苯偶醯-β-甲氧基乙基縮醛等苯偶醯衍生物,
安息香、安息香甲醚等安息香衍生物,1-苯基-1,2-丁烷二酮-2-(鄰甲氧基羰基)肟、1-苯基-1,2-丙烷二酮-2-(鄰甲氧基羰基)肟、1-苯基-1,2-丙烷二酮-2-(鄰乙氧基羰基)肟、1-苯基-1,2-丙烷二酮-2-(鄰苯甲醯基)肟、1,3-二苯基丙烷三酮-2-(鄰乙氧基羰基)肟、1-苯基-3-乙氧基丙烷三酮-2-(鄰苯甲醯基)肟等肟類,N-苯基甘胺酸等N-芳基甘胺酸類,苯甲醯基過氯化物等過氧化物類,芳香族聯咪唑類,二茂鈦類,α-(正辛磺醯氧基亞胺基)-4-甲氧基苄基氰化物等光酸產生劑類等,但並不限定於該等。上述光聚合起始劑之中,尤其就光感度之方面而言,更佳為肟類。
於在負型之感光性樹脂組合物中使用光酸產生劑作為(C)感光劑之情形時,於紫外線之類之活性光線之照射下呈現酸性,且具有藉由該作用而使下述交聯劑與作為(A)成分之樹脂進行交聯、或使交聯劑彼此進行聚合之作用。作為該光酸產生劑之例,可使用二芳基鋶鹽、三芳基鋶鹽、二烷基苯甲醯甲基鋶鹽、二芳基錪鹽、芳基重氮鎓鹽、芳香族四羧酸酯、芳香族磺酸酯、硝基苄基酯、肟磺酸酯、芳香族N-氧基醯亞胺磺酸酯、芳香族磺醯胺、含鹵烷基之烴系化合物、含鹵烷基之雜環狀化合物、萘醌二疊氮-4-磺酸酯等。此種化合物視需要可併用2種以上、或與其他增感劑組合使用。上述光酸產生劑之中,尤其就光感度之方面而言,更佳為芳香族肟磺酸酯、芳香族N-氧基醯亞胺磺酸酯。
關於該等感光劑之調配量,相對於(A)樹脂100質量份而為1~50質量份,就光感度特性之觀點而言,較佳為2~15質量份。藉由調配相對於(A)樹脂100質量份而為1質量份以上之(C)感光劑則光感度優異,藉由調配50質量份以下則厚膜硬化性優異。
進而,如上所述,於通式(1)所表示之(A)樹脂為離子鍵型之情形時,為了經由離子鍵對(A)樹脂之側鏈賦予光聚合性基而使用具有胺基之(甲基)丙烯酸系化合物。於該情形時,具有胺基之(甲基)丙烯酸系化合物係用作(C)感光劑,如上所述,例如較佳為丙烯酸二甲胺基乙酯、甲基丙烯酸二甲胺基乙酯、丙烯酸二乙胺基乙酯、甲基丙烯酸二乙胺基乙酯、丙烯酸二甲胺基丙酯、甲基丙烯酸二甲胺基丙酯、丙烯酸二乙胺基丙酯、甲基丙烯酸二乙胺基丙酯、丙烯酸二甲胺基丁酯、甲基丙烯酸二甲胺基丁酯、丙烯酸二乙胺基丁酯、甲基丙烯酸二乙胺基丁酯等丙烯酸二烷基胺基烷基酯或甲基丙烯酸二烷基胺基烷基酯,其中,就感光特性之觀點而言,較佳為胺基上之烷基之碳數為1~10、烷基鏈之碳數為1~10之丙烯酸二烷基胺基烷基酯或甲基丙烯酸二烷基胺基烷基酯。
關於該等具有胺基之(甲基)丙烯酸系化合物之調配量,相對於(A)樹脂100質量份而為1~20質量份,就光感度特性之觀點而言,較佳為2~15質量份。藉由調配相對於(A)樹脂100質量份而為1質量份以上之具有胺基之(甲基)丙烯酸系化合物作為(C)感光劑則光感度優異,藉由調配20質量份以下則厚膜硬化性優異。
其次,對期望為正型之情形進行說明。於該情形時,使用光酸產生劑作為(C)感光劑,具體而言,可使用重氮醌化合物、鎓鹽、含鹵素之化合物等,就溶劑溶解性及保存穩定性之觀點而言,較佳為具有重氮醌結構之化合物。
[(C)正型感光劑:具有醌二疊氮基之化合物]
作為(C)具有醌二疊氮基之化合物(以下亦稱為「(C)醌二疊氮化合物」),可例示具有1,2-苯醌二疊氮結構之化合物、及具有1,2-萘醌二疊氮結構之化合物,乃美國專利第2,772,972號說明書、美國專利第2,797,213號說明書、及美國專利第3,669,658號說明書等中之公知物質。該(C)醌二疊氮化合物較佳為選自由以下詳細說明之具有特定結構之聚羥基化合物之1,2-萘醌二疊氮-4-磺酸酯、及該聚羥基化合物之1,2-萘醌二疊氮-5-磺酸酯所組成之群中之至少一種化合物(以下亦稱為「NQD化合物」)。
該NQD化合物係藉由如下方式獲得:依據常規方法,利用氯磺酸或亞硫醯氯將萘醌二疊氮磺酸化合物進行磺醯氯化,使所獲得之萘醌二疊氮磺醯氯與聚羥基化合物進行縮合反應。例如可藉由如下方式獲得:使聚羥基化合物與特定量之1,2-萘醌二疊氮-5-磺醯氯或1,2-萘醌二疊氮-4-磺醯氯於二㗁烷、丙酮或四氫呋喃等溶劑中,於三乙胺等鹼性觸媒之存在下反應而進行酯化,將所獲得之產物水洗並加以乾燥。
本實施形態中,就形成抗蝕圖案時之感度與解像性之觀點而言,(C)具有醌二疊氮基之化合物較佳為下述通式(70)~(74)所表示之羥基化合物之1,2-萘醌二疊氮-4-磺酸酯及/或1,2-萘醌二疊氮-5-磺酸酯。
通式(70)由
[化52]
{式中,X
11及X
12分別獨立表示氫原子或碳數1~60(較佳為碳數1~30)之1價之有機基,X
13及X
14分別獨立表示氫原子或碳數1~60(較佳為碳數1~30)之1價之有機基,r1、r2、r3及r4分別獨立為0~5之整數,r3及r4之至少一者為1~5之整數,(r1+r3)≦5,並且(r2+r4)≦5}所表示。
通式(71)由
[化53]
{式中,Z表示碳數1~20之4價之有機基,X
15、X
16、X
17及X
18分別獨立表示碳數1~30之1價之有機基,r6為0或1之整數,r5、r7、r8及r9分別獨立為0~3之整數,r10、r11、r12及r13分別獨立為0~2之整數,並且r10、r11、r12及r13不會均為0}所表示。
且通式(72)由
[化54]
{式中,r14表示1~5之整數,r15表示3~8之整數,(r14×r15)個之L分別獨立表示碳數1~20之1價之有機基,(r15)個之T
1及(r15)個之T
2分別獨立表示氫原子或碳數1~20之1價之有機基}所表示。
且通式(73)由
[化55]
{式中,A表示脂肪族之包含三級或四級碳之2價之有機基,並且M表示2價之有機基,較佳為表示選自下述化學式:
[化56]
所表示之3種基中之2價之基}所表示。
進而,通式(74)由
[化57]
{式中,r17、r18、r19及r20分別獨立為0~2之整數,r17、r18、r19及r20之至少一者為1或2,X
20~X
29分別獨立表示氫原子、鹵素原子、選自由烷基、烯基、烷氧基、烯丙基及醯基所組成之群之1價之基,並且Y
10、Y
11及Y
12分別獨立表示單鍵、選自由-O-、-S-、-SO-、-SO
2-、-CO-、-CO
2-、亞環戊基、亞環己基、伸苯基、及碳數1~20之2價之有機基所組成之群中之2價之基}所表示。
於另一實施形態中,上述通式(74)中,Y
10~Y
12較佳為分別獨立地自下述通式:
[化58]
[化59]
[化60]
{式中,X
30及X
31分別獨立表示氫原子、選自由烷基、烯基、芳基、及取代芳基所組成之群中之至少一種1價之基,X
32、X
33、X
34及X
35分別獨立表示氫原子或烷基,r21為1~5之整數,並且X
36、X
37、X
38及X
39分別獨立表示氫原子或烷基}
所表示之三種2價之有機基中選擇。
作為上述通式(70)所表示之化合物,可列舉下述式(75)~(79)所表示之羥基化合物。
此處,通式(75)為
[化61]
{式中,r16分別獨立為0~2之整數,並且X
40分別獨立表示氫原子或碳數1~20之1價之有機基,於X
40存在複數個之情形時,複數個X
40相互可相同或亦可不同,並且X
40較佳為下述通式:
[化62]
(式中,r18為0~2之整數,X
41表示氫原子、選自由烷基及環烷基所組成之群中之1價之有機基,並且於r18為2之情形時,2個X
41相互可相同亦可不同)
所表示之1價之有機基},
通式(76)由
[化63]
{式中,X
42表示氫原子、選自由碳數1~20之烷基、碳數1~20之烷氧基及碳數1~20之環烷基所組成之群中之1價之有機基}所表示。
又,通式(77)為
[化64]
{式中,r19分別獨立為0~2之整數,X
43分別獨立表示氫原子或下述通式:
[化65]
(式中,r20為0~2之整數,X
45選自由氫原子、烷基及環烷基所組成之群中,並且於r20為2之情形時,2個X
45相互可相同亦可不同)所表示之1價之有機基,並且X
44選自由氫原子、碳數1~20之烷基、及碳數1~20之環烷基所組成之群中},式(78)及(79)為如下結構。
[化66]
[化67]
作為上述通式(70)所表示之化合物,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(80)~(82)所表示之羥基化合物。
式(80)~(82)之結構如下所示。
[化68]
[化69]
[化70]
作為上述通式(76)所表示之化合物,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(83):
[化71]
所表示之羥基化合物。
作為上述通式(77)所表示之化合物,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(84)~(86)所表示之羥基化合物。
式(84)~(86)之結構如下所示。
[化72]
[化73]
[化74]
上述通式(71)中,Z只要為碳數1~20之4價之有機基即可,並無特別限定,就感度之觀點而言,較佳為具有下述式:
[化75]
所表示之結構之4價之基。
上述通式(71)所表示之化合物之中,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(87)~(90)所表示之羥基化合物。
式(87)~(90)之結構如下所示。
[化76]
[化77]
[化78]
[化79]
作為上述通式(72)所表示之化合物,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(91):
[化80]
{式中,r40分別獨立為0~9之整數}所表示之羥基化合物。
作為上述通式(73)所表示之化合物,就製成NQD化物時之感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,較佳為下述式(92)及(93)所表示之羥基化合物。
式(92)及(93)之結構如下所示。
[化81]
[化82]
作為上述通式(74)所表示之化合物,就感度較高、且於感光性樹脂組合物中之析出性較低之方面而言,具體而言較佳為下述式(94):
[化83]
所表示之聚羥基化合物之NQD化物。
於(C)具有醌二疊氮基之化合物具有1,2-萘醌二疊氮磺醯基之情形時,該基可為1,2-萘醌二疊氮-5-磺醯基或1,2-萘醌二疊氮-4-磺醯基之任意者。1,2-萘醌二疊氮-4-磺醯基能夠吸收水銀燈之i射線區域,因此適於利用i射線進行曝光。另一方面,1,2-萘醌二疊氮-5-磺醯基甚至能夠吸收水銀燈之g射線區域,因此適於利用g射線進行曝光。
本實施形態中,較佳為根據進行曝光之波長而選擇1,2-萘醌二疊氮-4-磺酸酯化合物及1,2-萘醌二疊氮-5-磺酸酯化合物之一者或兩者。又,亦可使用於同一分子中具有1,2-萘醌二疊氮-4-磺醯基及1,2-萘醌二疊氮-5-磺醯基之1,2-萘醌二疊氮磺酸酯化合物,亦可將1,2-萘醌二疊氮-4-磺酸酯化合物與1,2-萘醌二疊氮-5-磺酸酯化合物混合使用。
(C)具有醌二疊氮基之化合物中,就顯影對比度之觀點而言,羥基化合物之萘醌二疊氮磺醯基酯之平均酯化率較佳為10%~100%,進而較佳為20%~100%。
就感度及伸長率等硬化膜物性之觀點而言,作為NQD化合物之較佳例,例如可列舉下述通式群所表示者。
[化84]
可列舉{式中,Q為氫原子、或下述式群:
[化85]
中之任一者所表示之萘醌二疊氮磺酸酯基,但Q不會全體同時為氫原子}所表示者。
於該情形時,作為NQD化合物,可使用於同一分子中具有4-萘醌二疊氮磺醯基及5-萘醌二疊氮磺醯基之萘醌二疊氮磺醯基酯化合物,亦可將4-萘醌二疊氮磺醯基酯化合物與5-萘醌二疊氮磺醯基酯化合物混合使用。
上述段落[0196]所記載之萘醌二疊氮磺酸酯基之中,尤佳為下述通式(95):
[化86]
所表示者。
作為上述鎓鹽,可列舉:錪鹽、鋶鹽、ホシホニウム鹽、鏻鹽、銨鹽及重氮鎓鹽等,較佳為選自由二芳基錪鹽、三芳基鋶鹽及三烷基鋶鹽所組成之群中之鎓鹽。
作為上述含鹵素之化合物,可列舉含鹵烷基之烴化合物等,較佳為三氯甲基三𠯤。
關於該等光酸產生劑之調配量,相對於(A)樹脂100質量份而為1~50質量份,較佳為5~30質量份。若作為(C)感光劑之光酸產生劑之調配量為1質量份以上,則感光性樹脂組合物之圖案化性良好,若為50質量份以下,則感光性樹脂組合物之硬化後之膜之拉伸伸長率良好,且曝光部之顯影殘留物(浮渣)較少。
上述NQD化合物可單獨使用,亦可將2種以上混合使用。
本實施形態中,關於感光性樹脂組合物中之(C)具有醌二疊氮基之化合物之調配量,相對於(A)樹脂100質量份而為0.1質量份~70質量份,較佳為1質量份~40質量份,更佳為3質量份~30質量份,進而較佳為5質量份~30質量份。若該調配量為0.1質量份以上,則獲得良好之感度,另一方面,若為70質量份以下,則硬化膜之機械物性良好。
本發明之感光性樹脂組合物亦可進而含有上述(A)~(C)成分以外之成分。該成分之較佳者根據作為(A)樹脂例如使用聚醯亞胺前驅物及聚醯胺等之負型或使用聚㗁唑前驅物及可溶性聚醯亞胺等之正型等而不同。
本實施形態中之作為負型樹脂組合物之上述聚醯亞胺前驅物樹脂組合物及聚醯胺樹脂組合物、或者作為正型感光性樹脂組合物之聚㗁唑樹脂組合物、可溶性聚醯亞胺樹脂組合物及酚樹脂組合物中可包含用以使該等樹脂溶解之溶劑。
作為溶劑,可列舉:醯胺類、亞碸類、脲類、酮類、酯類、內酯類、醚類、鹵化烴類、烴類、醇類等,例如可使用N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、四甲基脲、丙酮、甲基乙基酮、甲基異丁基酮、環戊酮、環己酮、乙酸甲酯、乙酸乙酯、乙酸丁酯、草酸二乙酯、乳酸乙酯、乳酸甲酯、乳酸丁酯、γ-丁內酯、丙二醇單甲醚乙酸酯、丙二醇單甲醚、苄醇、苯乙二醇、四氫呋喃甲醇、乙二醇二甲醚、二乙二醇二甲醚、四氫呋喃、𠰌啉、二氯甲烷、1,2-二氯乙烷、1,4-二氯丁烷、氯苯、鄰二氯苯、苯甲醚、己烷、庚烷、苯、甲苯、二甲苯、均三甲苯等。其中,就樹脂之溶解性、樹脂組合物之穩定性、及對基板之接著性之觀點而言,較佳為N-甲基-2-吡咯啶酮、二甲基亞碸、四甲基脲、乙酸丁酯、乳酸乙酯、γ-丁內酯、丙二醇單甲醚乙酸酯、丙二醇單甲醚、二乙二醇二甲醚、苄醇、苯乙二醇及四氫呋喃甲醇。
此種溶劑之中,尤佳為可使生成聚合物完全溶解者,例如可列舉:N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、四甲基脲、γ-丁內酯等。
作為適用於上述酚樹脂之溶劑,可列舉:雙(2-甲氧基乙基)醚、甲基溶纖劑、乙基溶纖劑、丙二醇單甲醚、丙二醇單甲醚乙酸酯、二乙二醇二甲醚、二丙二醇二甲醚、環己酮、環戊酮、甲苯、二甲苯、γ-丁內酯、N-甲基-2-吡咯啶酮等。
本發明之感光性樹脂組合物中,關於溶劑之使用量,相對於(A)樹脂100質量份,較佳為100~1000質量份,更佳為120~700質量份,進而較佳為125~500質量份之範圍。
本發明之感光性樹脂組合物亦可進而含有上述(A)~(C)成分以外之成分。
例如於使用本發明之感光性樹脂組合物於包含銅或銅合金之基板上形成硬化膜之情形時,為了抑制銅上產生變色,可任意地調配唑類化合物及嘌呤衍生物等含氮雜環化合物。
作為唑類化合物,可列舉:1H-三唑、5-甲基-1H-三唑、5-乙基-1H-三唑、4,5-二甲基-1H-三唑、5-苯基-1H-三唑、4-第三丁基-5-苯基-1H-三唑、5-羥基苯基-1H-三唑、苯基三唑、對乙氧基苯基三唑、5-苯基-1-(2-二甲基胺基乙基)三唑、5-苄基-1H-三唑、羥基苯基三唑、1,5-二甲基三唑、4,5-二乙基-1H-三唑、1H-苯并三唑、2-(5-甲基-2-羥基苯基)苯并三唑、2-[2-羥基-3,5-雙(α,α-二甲基苄基)苯基]-苯并三唑、2-(3,5-二第三丁基-2-羥基苯基)苯并三唑、2-(3-第三丁基-5-甲基-2-羥基苯基)-苯并三唑、2-(3,5-二第三戊基-2-羥基苯基)苯并三唑、2-(2'-羥基-5'-第三辛基苯基)苯并三唑、羥基苯基苯并三唑、甲苯并三唑、5-甲基-1H-苯并三唑、4-甲基-1H-苯并三唑、4-羧基-1H-苯并三唑、5-羧基-1H-苯并三唑、1H-四唑、5-甲基-1H-四唑、5-苯基-1H-四唑、5-胺基-1H-四唑、1-甲基-1H-四唑等。
可尤佳地列舉:甲苯并三唑、5-甲基-1H-苯并三唑及4-甲基-1H-苯并三唑。又,該等唑類化合物可使用1種或以2種以上之混合物之形式使用。
作為嘌呤衍生物之具體例,可列舉:嘌呤、腺嘌呤、鳥嘌呤、次黃嘌呤、黃嘌呤、可可鹼、咖啡因、尿酸、異鳥嘌呤、2,6-二胺基嘌呤、9-甲基腺嘌呤、2-羥基腺嘌呤、2-甲基腺嘌呤、1-甲基腺嘌呤、N-甲基腺嘌呤、N,N-二甲基腺嘌呤、2-氟腺嘌呤、9-(2-羥基乙基)腺嘌呤、鳥嘌呤肟、N-(2-羥基乙基)腺嘌呤、8-胺基腺嘌呤、6-胺基‐8-苯基‐9H-嘌呤、1-乙基腺嘌呤、6-乙基胺基嘌呤、1-苄基腺嘌呤、N-甲基鳥嘌呤、7-(2-羥基乙基)鳥嘌呤、N-(3-氯苯基)鳥嘌呤、N-(3-乙基苯基)鳥嘌呤、2-氮雜腺嘌呤、5-氮雜腺嘌呤、8-氮雜腺嘌呤、8-氮雜鳥嘌呤、8-氮雜嘌呤、8-氮雜黃嘌呤、8-氮雜次黃嘌呤等及其衍生物。
關於本發明之感光性樹脂組合物含有上述唑類化合物或嘌呤衍生物之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.1~20質量份,就光感度特性之觀點而言,更佳為0.5~5質量份。若唑類化合物相對於(A)樹脂100質量份之調配量為0.1質量份以上,則於銅或銅合金之上形成本發明之感光性樹脂組合物之情形時,抑制銅或銅合金表面產生變色,另一方面,若為20質量份以下,則光感度優異。
又,為了抑制銅表面上產生變色而可任意地調配受阻酚化合物。作為受阻酚化合物,可列舉:2,6-二第三丁基-4-甲基苯酚、2,5-二第三丁基-氫醌、3-(3,5-二第三丁基-4-羥基苯基)丙酸十八烷基酯、3-(3,5-二第三丁基-4-羥基苯基)丙酸異辛酯、4,4'-亞甲基雙(2,6-二第三丁基苯酚)、4,4'-硫代-雙(3-甲基-6-第三丁基苯酚)、4,4'-亞丁基-雙(3-甲基-6-第三丁基苯酚)、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥基苯基)丙酸酯]、1,6-己二醇-雙[3-(3,5-二第三丁基-4-羥基苯基)丙酸酯]、2,2-硫代-二伸乙基雙[3-(3,5-二第三丁基-4-羥基苯基)丙酸酯]、N,N'-六亞甲基雙(3,5-二第三丁基-4-羥基-苯丙醯胺)、2,2'-亞甲基-雙(4-甲基-6-第三丁基苯酚)、2,2'-亞甲基-雙(4-乙基-6-第三丁基苯酚)、
四[3-(3,5-二第三丁基-4-羥基苯基)丙酸]季戊四醇酯、異氰尿酸三-(3,5-二第三丁基-4-羥基苄基)酯、1,3,5-三甲基-2,4,6-三(3,5-二第三丁基-4-羥基苄基)苯、1,3,5-三(3-羥基-2,6-二甲基-4-異丙基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2,6-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第二丁基-3-羥基-2,6-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三[4-(1-乙基丙基)-3-羥基-2,6-二甲基苄基]-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、
1,3,5-三[4-三乙基甲基-3-羥基-2,6-二甲基苄基]-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(3-羥基-2,6-二甲基-4-苯基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2,5,6-三甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5-乙基-3-羥基-2,6-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-6-乙基-3-羥基-2-甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-6-乙基-3-羥基-2,5-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5,6-二乙基-3-羥基-2-甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、
1,3,5-三(4-第三丁基-3-羥基-2-甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2,5-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5‐乙基-3-羥基-2-甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮等,但並不限定於此。該等之中,尤佳為1,3,5-三(4-第三丁基-3-羥基-2,6-二甲基苄基)-1,3,5-三𠯤-2,4,6-(1H,3H,5H)-三酮等。
關於受阻酚化合物之調配量,相對於(A)樹脂100質量份,較佳為0.1~20質量份,就光感度特性之觀點而言,更佳為0.5~10質量份。若受阻酚化合物相對於(A)樹脂100質量份之調配量為0.1質量份以上,則例如於銅或銅合金之上形成本發明之感光性樹脂組合物之情形時,防止銅或銅合金產生變色或受到腐蝕,另一方面,若為20質量份以下,則光感度優異。
本發明之感光性樹脂組合物亦可含有交聯劑。交聯劑可為於對使用本發明之感光性樹脂組合物所形成之浮凸圖案進行加熱硬化時,能夠使(A)樹脂交聯、或交聯劑本身能夠形成交聯網狀結構的交聯劑。交聯劑可進一步強化由感光性樹脂組合物所形成之硬化膜之耐熱性及耐化學品性。
作為交聯劑,例如可列舉:作為含有羥甲基及/或烷氧基甲基之化合物的Cymel(註冊商標)300、301、303、370、325、327、701、266、267、238、1141、272、202、1156、1158、1123、1170、1174,UFR 65、300,Micoat 102、105(以上為Mitsui Cytec公司製造);NIKALAC(註冊商標)MX-270、-280、-290,NIKALAC MS-11,NIKALAC MW-30、-100、-300、-390、-750(以上為SANWA CHEMICAL公司製造);DML-OCHP、DML-MBPC、DML-BPC、DML-PEP、DML-34X、DML-PSBP、DML-PTBP、DML-PCHP、DML-POP、DML-PFP、DML-MBOC、BisCMP-F、DML-BisOC-Z、DML-BisOCHP-Z、DML-BisOC-P、DMOM-PTBT、TMOM-BP、TMOM-BPA、TML-BPAF-MF(以上為本州化學工業公司製造);苯二甲醇、雙(羥基甲基)甲酚、雙(羥基甲基)二甲氧基苯、雙(羥基甲基)二苯醚、雙(羥基甲基)二苯甲酮、羥基甲基苯甲酸羥基甲基苯酯、雙(羥基甲基)聯苯、二甲基雙(羥基甲基)聯苯、雙(甲氧基甲基)苯、雙(甲氧基甲基)甲酚、雙(甲氧基甲基)二甲氧基苯、雙(甲氧基甲基)二苯醚、雙(甲氧基甲基)二苯甲酮、甲氧基甲基苯甲酸甲氧基甲基苯酯、雙(甲氧基甲基)聯苯、二甲基雙(甲氧基甲基)聯苯等。
又,可列舉:作為環氧乙烷化合物之苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚型環氧樹脂、三苯酚型環氧樹脂、四苯酚型環氧樹脂、苯酚-苯二甲基型環氧樹脂、萘酚-苯二甲基型環氧樹脂、苯酚-萘酚型環氧樹脂、苯酚-二環戊二烯型環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂、二乙二醇二縮水甘油醚、山梨醇聚縮水甘油醚、丙二醇二縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、1,1,2,2-四(對羥基苯基)乙烷四縮水甘油醚、甘油三縮水甘油醚、鄰第二丁基苯基縮水甘油醚、1,6-雙(2,3-環氧丙氧基)萘、二甘油聚縮水甘油醚、聚乙二醇縮水甘油醚、YDB-340、YDB-412、YDF-2001、YDF-2004(以上為商品名,新日鐵化學股份有限公司製造)、NC-3000-H、EPPN-501H、EOCN-1020、NC-7000L、EPPN-201L、XD-1000、EOCN-4600(以上為商品名,日本化藥股份有限公司製造)、Epikote(註冊商標)1001、Epikote 1007、Epikote 1009、Epikote 5050、Epikote 5051、Epikote 1031S、Epikote 180S65、Epikote 157H70、YX-315-75(以上為商品名,Japan Epoxy Resins股份有限公司製造)、EHPE3150、PLACCEL G402、PUE101、PUE105(以上為商品名,Diacel Chemical Industries股份有限公司製造)、EPICLON(註冊商標)830、850、1050、N-680、N-690、N-695、N-770、HP-7200、HP-820、EXA-4850-1000(以上為商品名,DIC公司製造)、DENACOL(註冊商標)EX-201、EX-251、EX-203、EX-313、EX-314、EX-321、EX-411、EX-511、EX-512、EX-612、EX-614、EX-614B、EX-711、EX-731、EX-810、EX-911、EM-150(以上為商品名,Nagase chemteX公司製造)、Epolight(註冊商標)70P、Epolight 100MF(以上為商品名,共榮社化學製造)等。
又,可列舉:作為含異氰酸酯基之化合物之4,4'-二苯基甲烷二異氰酸酯、甲苯二異氰酸酯、1,3-苯二亞甲基二異氰酸酯、二環己基甲烷-4,4'-二異氰酸酯、異佛爾酮二異氰酸酯、六亞甲基二異氰酸酯、Takenate(註冊商標)500、600、Cosmonate(註冊商標)NBDI、ND(以上為商品名,三井化學公司製造)、Duranate(註冊商標)17B-60PX、TPA-B80E、MF-B60X、MF-K60X、E402-B80T(以上為商品名,Asahi Kasei Chemicals公司製造)等。
又,可列舉:作為雙順丁烯二醯亞胺化合物之4,4'-二苯基甲烷雙順丁烯二醯亞胺、苯基甲烷順丁烯二醯亞胺、間伸苯基雙順丁烯二醯亞胺、雙酚A二苯醚雙順丁烯二醯亞胺、3,3'-二甲基-5,5'-二乙基-4,4'-二苯基甲烷雙順丁烯二醯亞胺、4-甲基-1,3-伸苯基雙順丁烯二醯亞胺、1,6'-雙順丁烯二醯亞胺-(2,2,4-三甲基)己烷、4,4'-二苯醚雙順丁烯二醯亞胺、4,4'-二苯基碸雙順丁烯二醯亞胺、1,3-雙(3-順丁烯二醯亞胺苯氧基)苯、1,3-雙(4-順丁烯二醯亞胺苯氧基)苯、BMI-1000、BMI-1100、BMI-2000、BMI-2300、BMI-3000、BMI-4000、BMI-5100、BMI-7000、BMI-TMH、BMI-6000、BMI-8000(以上為商品名,大和化成工業股份有限公司製造)等,但只要為如上所述般進行熱交聯之化合物,則並不限定於該等。
關於使用交聯劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.5~20質量份,更佳為2~10質量份。於該調配量為0.5質量份以上之情形時,表現出良好之耐熱性及耐化學品性,另一方面,於為20質量份以下之情形時,保存穩定性優異。
本發明之感光性樹脂組合物亦可包含有機鈦化合物。藉由包含有機鈦化合物,而即便於約250℃之低溫下硬化之情形時亦可形成耐化學品性優異之感光性樹脂層。又,尤其藉由使感光性樹脂組合物中含有(B)具有羰基之環狀化合物與有機鈦化合物該兩者,而具有固化後之樹脂層不僅基板接著性優異且耐化學品性亦優異之效果。
作為可使用之有機鈦化合物,可列舉鈦原子上經由共價鍵或離子鍵而鍵結了有機化學物質者。
將有機鈦化合物之具體例示於以下之I)~VII):
I)鈦螯合物化合物:其中,就負型感光性樹脂組合物之保存穩定性及獲得良好圖案之方面而言,更佳為具有2個以上之烷氧基之鈦螯合物,具體例如下:雙(三乙醇胺)二異丙醇鈦、雙(2,4-戊二酸)二正丁醇鈦、雙(2,4-戊二酸)二異丙醇鈦、雙(四甲基庚二酸)二異丙醇鈦、雙(乙基乙醯乙酸)二異丙醇鈦等。
II)四烷氧基鈦化合物:例如四(正丁醇)鈦、四乙醇鈦、四(2-乙基己醇)鈦、四異丁醇鈦、四異丙醇鈦、四甲醇鈦、四甲氧基丙醇鈦、四甲基苯酚鈦、四(正壬醇)鈦、四(正丙醇)鈦、四硬脂醇鈦、四[雙{2,2-(烯丙氧基甲基)丁醇}]鈦等。
III)二茂鈦化合物:例如(五甲基環戊二烯基)三甲醇鈦、雙(η
5-2,4-環戊二烯-1-基)雙(2,6-二氟苯基)鈦、雙(η
5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦等。
IV)單烷氧基鈦化合物:例如三(二辛基磷酸)異丙醇鈦、三(十二烷基苯磺酸)異丙醇鈦等。
V)氧鈦化合物:例如雙(戊二酸)氧鈦、雙(四甲基庚二酸)氧鈦、酞菁氧鈦等。
VI)四乙醯丙酮酸鈦化合物:例如四乙醯丙酮酸鈦等。
VII)鈦酸酯偶合劑:例如三(十二烷基苯磺醯基)鈦酸異丙酯等。
其中,就表現出更良好之耐化學品性之觀點而言,有機鈦化合物較佳為選自由上述I)鈦螯合物化合物、II)四烷氧基鈦化合物及III)二茂鈦化合物所組成之群中之至少一種化合物。尤佳為雙(乙基乙醯乙酸)二異丙醇鈦、四(正丁醇)鈦、及雙(η
5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦。
關於調配有機鈦化合物之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.05~10質量份,更佳為0.1~2質量份。於該調配量為0.05質量份以上之情形時,表現出良好之耐熱性及耐化學品性,另一方面,於為10質量份以下之情形時,保存穩定性優異。
進而,為了提高使用本發明之感光性樹脂組合物所形成之膜與基材之接著性,可任意地調配接著助劑。作為接著助劑,可列舉:γ-胺基丙基二甲氧基矽烷、N-(β-胺基乙基)-γ-胺基丙基甲基二甲氧基矽烷、γ-縮水甘油氧基丙基甲基二甲氧基矽烷、γ-巰基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基二甲氧基甲基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、二甲氧基甲基-3-哌啶基丙基矽烷、二乙氧基-3-縮水甘油氧基丙基甲基矽烷、N-(3-二乙氧基甲基矽烷基丙基)丁二醯亞胺、N-[3-(三乙氧基矽烷基)丙基]苯二甲醯胺酸、二苯甲酮-3,3'-雙(N-[3-三乙氧基矽烷基]丙基醯胺)-4,4'-二羧酸、苯-1,4-雙(N-[3-三乙氧基矽烷基]丙基醯胺)-2,5-二羧酸、3-(三乙氧基矽烷基)丙基丁二酸酐、N-苯基胺基丙基三甲氧基矽烷、3-脲基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、3-(三烷氧基矽烷基)丙基琥珀酸酐等矽烷偶合劑,及三(乙基乙醯乙酸)鋁、三(乙醯丙酮酸)鋁、乙醯乙酸乙基鋁二異丙酯等鋁系接著助劑等。
該等接著助劑之中,就接著力之方面而言,更佳為使用矽烷偶合劑。於感光性樹脂組合物含有接著助劑之情形時,關於接著助劑之調配量,相對於(A)樹脂100質量份,較佳為0.5~25質量份之範圍。
作為矽烷偶合劑,可列舉:3-巰基丙基三甲氧基矽烷(信越化學工業股份有限公司製造:商品名KBM803、Chisso股份有限公司製造:商品名Sila-Ace S810)、3-巰基丙基三乙氧基矽烷(Azmax股份有限公司製造:商品名SIM6475.0)、3-巰基丙基甲基二甲氧基矽烷(信越化學工業股份有限公司製造:商品名LS1375、Azmax股份有限公司製造:商品名SIM6474.0)、巰基甲基三甲氧基矽烷(Azmax股份有限公司製造:商品名SIM6473.5C)、巰基甲基甲基二甲氧基矽烷(Azmax股份有限公司製造:商品名SIM6473.0)、3-巰基丙基二乙氧基甲氧基矽烷、3-巰基丙基乙氧基二甲氧基矽烷、3-巰基丙基三丙氧基矽烷、3-巰基丙基二乙氧基丙氧基矽烷、3-巰基丙基乙氧基二丙氧基矽烷、3-巰基丙基二甲氧基丙氧基矽烷、3-巰基丙基甲氧基二丙氧基矽烷、2-巰基乙基三甲氧基矽烷、2-巰基乙基二乙氧基甲氧基矽烷、2-巰基乙基乙氧基二甲氧基矽烷、2-巰基乙基三丙氧基矽烷、2-巰基乙基三丙氧基矽烷、2-巰基乙基乙氧基二丙氧基矽烷、2-巰基乙基二甲氧基丙氧基矽烷、2-巰基乙基甲氧基二丙氧基矽烷、4-巰基丁基三甲氧基矽烷、4-巰基丁基三乙氧基矽烷、4-巰基丁基三丙氧基矽烷、N-(3-三乙氧基矽烷基丙基)脲(信越化學工業股份有限公司製造:商品名LS3610、Azmax股份有限公司製造:商品名SIU9055.0)、N-(3-三甲氧基矽烷基丙基)脲(Azmax股份有限公司製造:商品名SIU9058.0)、N-(3-二乙氧基甲氧基矽烷基丙基)脲、N-(3-乙氧基二甲氧基矽烷基丙基)脲、N-(3-三丙氧基矽烷基丙基)脲、N-(3-二乙氧基丙氧基矽烷基丙基)脲、N-(3-乙氧基二丙氧基矽烷基丙基)脲、N-(3-二甲氧基丙氧基矽烷基丙基)脲、N-(3-甲氧基二丙氧基矽烷基丙基)脲、N-(3-三甲氧基矽烷基乙基)脲、N-(3-乙氧基二甲氧基矽烷基乙基)脲、N-(3-三丙氧基矽烷基乙基)脲、N-(3-三丙氧基矽烷基乙基)脲、N-(3-乙氧基二丙氧基矽烷基乙基)脲、N-(3-二甲氧基丙氧基矽烷基乙基)脲、N-(3-甲氧基二丙氧基矽烷基乙基)脲、N-(3-三甲氧基矽烷基丁基)脲、N-(3-三乙氧基矽烷基丁基)脲、N-(3-三丙氧基矽烷基丁基)脲、3-(m-胺基苯氧基)丙基三甲氧基矽烷(Azmax股份有限公司製造:商品名SLA0598.0)、間胺基苯基三甲氧基矽烷(Azmax股份有限公司製造:商品名SLA0599.0)、對胺基苯基三甲氧基矽烷(Azmax股份有限公司製造:商品名SLA0599.1)、胺基苯基三甲氧基矽烷(Azmax股份有限公司製造:商品名SLA0599.2)、2-(三甲氧基矽烷基乙基)吡啶(Azmax股份有限公司製造:商品名SIT8396.0)、2-(三乙氧基矽烷基乙基)吡啶、2-(二甲氧基矽烷基甲基乙基)吡啶、2-(二乙氧基矽烷基甲基乙基)吡啶、胺基甲酸(3-三乙氧基矽烷基丙基)第三丁酯、(3-縮水甘油氧基丙基)三乙氧基矽烷、四甲氧基矽烷、四乙氧基矽烷、四正丙氧基矽烷、四異丙氧基矽烷、四正丁氧基矽烷、四異丁氧基矽烷、四第三丁氧基矽烷、四(甲氧基乙氧基矽烷)、四(甲氧基正丙氧基矽烷)、四(乙氧基乙氧基矽烷)、四(甲氧基乙氧基乙氧基矽烷)、雙(三甲氧基矽烷基)乙烷、雙(三甲氧基矽烷基)己烷、雙(三乙氧基矽烷基)甲烷、雙(三乙氧基矽烷基)乙烷、雙(三乙氧基矽烷基)乙烯、雙(三乙氧基矽烷基)辛烷、雙(三乙氧基矽烷基)辛二烯、雙[3-(三乙氧基矽烷基)丙基]二硫醚、雙[3-(三乙氧基矽烷基)丙基]四硫醚、二第三丁氧基二乙醯氧基矽烷、二異丁氧基鋁氧基三乙氧基矽烷、雙(戊二酸)鈦-O,O'-雙(氧基乙基)-胺基丙基三乙氧基矽烷、苯基矽烷三醇、甲基苯基矽烷二醇、乙基苯基矽烷二醇、正丙基苯基矽烷二醇、異丙基苯基矽烷二醇、正丁基苯基矽烷二醇、異丁基苯基矽烷二醇、第三丁基苯基矽烷二醇、二苯基矽烷二醇、二甲氧基二苯基矽烷、二乙氧基二苯基矽烷、二甲氧基二對甲苯基矽烷、乙基甲基苯基矽烷醇、正丙基甲基苯基矽烷醇、異丙基甲基苯基矽烷醇、正丁基甲基苯基矽烷醇、異丁基甲基苯基矽烷醇、第三丁基甲基苯基矽烷醇、乙基正丙基苯基矽烷醇、乙基異丙基苯基矽烷醇、正丁基乙基苯基矽烷醇、異丁基乙基苯基矽烷醇、第三丁基乙基苯基矽烷醇、甲基二苯基矽烷醇、乙基二苯基矽烷醇、正丙基二苯基矽烷醇、異丙基二苯基矽烷醇、正丁基二苯基矽烷醇、異丁基二苯基矽烷醇、第三丁基二苯基矽烷醇、三苯基矽烷醇等,但並不限定於該等。該等可單獨使用,亦可將複數種組合使用。
作為矽烷偶合劑,上述矽烷偶合劑之中,就保存穩定性之觀點而言,較佳為苯基矽烷三醇、三甲氧基苯基矽烷、三甲氧基(對甲苯基)矽烷、二苯基矽烷二醇、二甲氧基二苯基矽烷、二乙氧基二苯基矽烷、二甲氧基二對甲苯基矽烷、三苯基矽烷醇、及下述結構所表示之矽烷偶合劑。
[化87]
關於使用矽烷偶合劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.01~20質量份。
本發明之感光性樹脂組合物亦可進而含有上述成分以外之成分。該成分之較佳者根據作為(A)樹脂例如使用聚醯亞胺前驅物及聚醯胺等之負型或使用聚㗁唑前驅物、可溶性聚醯亞胺及酚樹脂等之正型等而不同。
於使用聚醯亞胺前驅物或聚醯胺等作為(A)樹脂之負型之情形時,為了提高光感度而可任意地調配增感劑。作為該增感劑,例如可列舉:米其勒酮、4,4'-雙(二乙基胺基)二苯甲酮、2,5-雙(4'-二乙基胺基亞苄基)環戊烷、2,6-雙(4'-二乙基胺基亞苄基)環己酮、2,6-雙(4'-二乙基胺基亞苄基)-4-甲基環己酮、4,4'-雙(二甲基胺基)查爾酮、4,4'-雙(二乙基胺基)查爾酮、對二甲基胺基亞桂皮基茚滿酮、對二甲基胺基亞苄基茚滿酮、2-(對二甲基胺基苯基伸聯苯基)苯并噻唑、2-(對二甲基胺基苯基伸乙烯基)苯并噻唑、2-(對二甲基胺基苯基伸乙烯基)異萘并噻唑、1,3-雙(4'-二甲基胺基亞苄基)丙酮、1,3-雙(4'-二乙基胺基亞苄基)丙酮、3,3'-羰基-雙(7-二乙基胺基香豆素)、3-乙醯基-7-二甲基胺基香豆素、3-乙氧基羰基-7-二甲基胺基香豆素、3-苄氧基羰基-7-二甲基胺基香豆素、3-甲氧基羰基-7-二乙基胺基香豆素、3-乙氧基羰基-7-二乙基胺基香豆素、N-苯基-N'-乙基乙醇胺、N-苯基二乙醇胺、N-對甲苯基二乙醇胺、N-苯基乙醇胺、4-𠰌啉基二苯甲酮、二甲基胺基苯甲酸異戊酯、二乙基胺基苯甲酸異戊酯、2-巰基苯并咪唑、1-苯基-5-巰基四唑、2-巰基苯并噻唑、2-(對二甲基胺基苯乙烯基)苯并㗁唑、2-(對二甲基胺基苯乙烯基)苯并噻唑、2-(對二甲基胺基苯乙烯基)萘并(1,2-d)噻唑、2-(對二甲基胺基苯甲醯基)苯乙烯等。該等可單獨使用或以例如2~5者之組合之形式使用。
關於感光性樹脂組合物含有用以提高光感度之增感劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.1~25質量份。
又,為了提高浮凸圖案之解像性,可任意地調配具有光聚合性之不飽和鍵之單體。作為此種單體,較佳為藉由光聚合起始劑而進行自由基聚合反應之(甲基)丙烯酸系化合物,並不特別限定於以下所列者,可列舉:二乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯等乙二醇或聚乙二醇之單或二丙烯酸酯及甲基丙烯酸酯、丙二醇或聚丙二醇之單或二丙烯酸酯及甲基丙烯酸酯、甘油之單、二或三丙烯酸酯及甲基丙烯酸酯、環己烷二丙烯酸酯及二甲基丙烯酸酯、1,4-丁二醇之二丙烯酸酯及二甲基丙烯酸酯、1,6-己二醇之二丙烯酸酯及二甲基丙烯酸酯、新戊二醇之二丙烯酸酯及二甲基丙烯酸酯、雙酚A之單或二丙烯酸酯及甲基丙烯酸酯、苯三甲基丙烯酸酯、丙烯酸異𦯉酯及甲基丙烯酸異𦯉酯、丙烯醯胺及其衍生物、甲基丙烯醯胺及其衍生物、三羥甲基丙烷三丙烯酸酯及甲基丙烯酸酯、甘油之二或三丙烯酸酯及甲基丙烯酸酯、季戊四醇之二、三或四丙烯酸酯及甲基丙烯酸酯、以及該等化合物之環氧乙烷或環氧丙烷加成物等化合物。
於感光性樹脂組合物含有用以提高浮凸圖案之解像性的上述具有光聚合性之不飽和鍵之單體之情形時,關於具有光聚合性之不飽和鍵之單體之調配量,相對於(A)樹脂100質量份,較佳為1~50質量份。
又,於使用聚醯亞胺前驅物等作為(A)樹脂之負型之情形時,尤其是為了提高以包含溶劑之溶液之狀態保存時之感光性樹脂組合物之黏度及光感度之穩定性,可任意地調配熱聚合抑制劑。作為熱聚合抑制劑,可使用氫醌、N-亞硝基二苯基胺、對第三丁基兒茶酚、啡噻𠯤、N-苯基萘基胺、乙二胺四乙酸、1,2-環己二胺四乙酸、二醇醚二胺四乙酸、2,6-二第三丁基對甲基苯酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺丙基胺基)苯酚、N-亞硝基-N-苯基羥基胺銨鹽、N-亞硝基-N(1-萘基)羥基胺銨鹽等。
關於感光性樹脂組合物中調配熱聚合抑制劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.005~12質量份之範圍。
另一方面,本發明之感光樹脂組合物中,於使用聚㗁唑前驅物等作為(A)樹脂之正型之情形時,視需要可添加先前作為感光性樹脂組合物之添加劑而使用之染料、界面活性劑、以及熱酸產生劑、溶解促進劑、用以提高與基材之密接性之接著助劑等。
<染料、界面活性劑、接著助劑>
若更具體地說明上述添加劑,則作為染料,例如可列舉:甲基紫、結晶紫、孔雀綠等。又,作為界面活性劑,例如可列舉包含聚丙二醇或聚氧乙烯月桂醚等聚二醇類或其衍生物之非離子系界面活性劑,例如Fluorad(商品名,住友3M公司製造)、MEGAFAC(商品名,Dainippon Ink & Chemical Industry公司製造)或Lumiflon(商品名,旭硝子公司製造)等氟系界面活性劑,例如KP341(商品名,信越化學工業公司製造)、DBE(商品名,Chisso公司製造)、Glanol(商品名,共榮社化學公司製造)等有機矽氧烷界面活性劑。作為接著助劑,例如可列舉:烷基咪唑啉、丁酸、烷基酸、聚羥基苯乙烯、聚乙烯基甲醚、第三丁基酚醛清漆、環氧矽烷、環氧聚合物等、及各種矽烷偶合劑。
關於上述染料及界面活性劑之調配量,相對於(A)樹脂100質量份,較佳為0.1~30質量份。
又,就即便於降低硬化溫度之情形時亦表現出良好之硬化物之熱物性及機械物性之觀點而言,可任意地調配熱酸產生劑。
就即便於降低硬化溫度之情形時亦表現出良好之硬化物之熱物性及機械物性之觀點而言,較佳為調配熱酸產生劑。
作為熱酸產生劑,可列舉:具有利用熱而產生酸之功能之鎓鹽等由強酸與鹼所形成之鹽、或醯亞胺磺酸酯。
作為鎓鹽,例如可列舉:芳基重氮鎓鹽、二苯基錪鹽等二芳基錪鹽;二(第三丁基苯基)錪鹽等二(烷基芳基)錪鹽;三甲基鋶鹽之類的三烷基鋶鹽;二甲基苯基鋶鹽等二烷基單芳基鋶鹽;二苯基甲基鋶鹽等二芳基單烷基錪鹽;三芳基鋶鹽等。
該等之中,較佳為對甲苯磺酸之二(第三丁基苯基)錪鹽、三氟甲磺酸之二(第三丁基苯基)錪鹽、三氟甲磺酸之三甲基鋶鹽、三氟甲磺酸之二甲基苯基鋶鹽、三氟甲磺酸之二苯基甲基鋶鹽、九氟丁磺酸之二(第三丁基苯基)錪鹽、樟腦磺酸之二苯基錪鹽、乙磺酸之二苯基錪鹽、苯磺酸之二甲基苯基鋶鹽、甲苯磺酸之二苯基甲基鋶鹽等。
又,作為由強酸與鹼所形成之鹽,除上述鎓鹽以外,亦可使用由如下強酸與鹼所形成之鹽,例如吡啶鎓鹽。作為強酸,可列舉:對甲苯磺酸、苯磺酸之類的芳基磺酸,樟腦磺酸、三氟甲磺酸、九氟丁磺酸之類的全氟烷基磺酸,甲磺酸、乙磺酸、丁磺酸之類的烷基磺酸等。作為鹼,可列舉:吡啶、2,4,6-三甲基吡啶之類的烷基吡啶、2-氯-N-甲基吡啶之類的N-烷基吡啶、鹵化-N-烷基吡啶等。
作為醯亞胺磺酸酯,例如可使用萘甲醯亞胺磺酸酯、鄰苯二甲醯亞胺磺酸酯等,只要為於熱作用下產生酸之化合物,則並無限定。
關於使用熱酸產生劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.1~30質量份,更佳為0.5~10質量份,進而較佳為1~5質量份。
於正型之感光性樹脂組合物之情形時,為了促進於感光後無用之樹脂之去除,可使用溶解促進劑。較佳為例如具有羥基或羧基之化合物。作為具有羥基之化合物之例,可列舉:用於上述萘醌二疊氮化合物之壓載劑、以及對異丙苯基苯酚、雙酚類、間苯二酚類、及MtrisPC、MtetraPC等直鏈狀酚化合物、TrisP-HAP、TrisP-PHBA、TrisP-PA等非直鏈狀酚化合物(均為本州化學工業公司製造)、二苯基甲烷之2~5個苯酚取代體、3,3-二苯基丙烷之1~5個苯酚取代體、使2,2-雙-(3-胺基-4-羥基苯基)六氟丙烷與5-降𦯉烯-2,3-二羧酸酐以莫耳比1:2進行反應而獲得之化合物、使雙-(3-胺基-4-羥基苯基)碸與1,2-環己基二羧酸酐以莫耳比1:2進行反應而獲得之化合物、N-羥基琥珀醯亞胺、N-羥基鄰苯二甲醯亞胺、N-羥基5-降𦯉烯-2,3-二羧醯亞胺等。作為具有羧基之化合物之例,可列舉:3-苯基乳酸、4-羥基苯基乳酸、4-羥基苦杏仁酸、3,4-二羥基苦杏仁酸、4-羥基-3-甲氧基苦杏仁酸、2-甲氧基-2-(1-萘基)丙酸、苦杏仁酸、2-苯乳酸、α-甲氧基苯基乙酸、O-乙醯基苦杏仁酸、伊康酸等。
關於使用溶解促進劑之情形時之調配量,相對於(A)樹脂100質量份,較佳為0.1~30質量份。
(態樣B)
於本實施形態之另一態樣中,可使用(B)含硫化合物代替上述(B)具有羰基之環狀化合物。更具體而言,
提供一種感光性樹脂組合物,其包含
(A)選自由聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚苯并㗁唑、以及酚醛清漆、聚羥基苯乙烯及酚樹脂所組成之群中之至少一種樹脂:100質量份,
(B)含硫化合物:以上述(A)樹脂100質量份為基準計0.01~10質量份,以及
(C)感光劑:以上述(A)樹脂100質量份為基準計1~50質量份。
於該態樣中,(A)樹脂較佳為選自由包含上述通式(1)之聚醯亞胺前驅物、包含上述通式(4)之聚醯胺、包含上述通式(5)之聚㗁唑前驅物、包含上述通式(6)之聚醯亞胺、以及酚醛清漆、聚羥基苯乙烯及包含上述通式(7)之酚樹脂所組成之群中之至少一種。
又,較佳為感光性樹脂組合物包含具有上述通式(7)所表示之重複單元之酚樹脂,上述通式(7)中之X為選自由上述通式(9)所表示之2價之基、及上述通式(10)所表示之2價之基所組成之群中之2價之有機基。
藉由於感光性樹脂組合物中調配含硫化合物,可獲得能夠形成於高溫保存試驗後與Cu層接觸之界面處之空隙產生被抑制之硬化膜的感光性樹脂組合物。
(B)含硫化合物為具有硫、較佳為硫與氮之有機化合物,硫較佳為以形成環結構之一原子或硫羰基之形式含有。
關於可用作(B)含硫化合物者,作為以形成5員環結構之一原子之形式包含硫者,例如可列舉:噻唑、2-胺基噻唑、2-(4-噻唑基)苯并咪唑、1,3,4-噻二唑、2-胺基-1,3,4-噻二唑、5-胺基-1,2,3-噻二唑、2,4-噻唑烷二酮、苯并噻唑、2-胺基苯并噻唑等,作為以形成6員環結構之一原子之形式包含硫者,例如可列舉:啡噻𠯤、N-甲基啡噻𠯤等,作為以硫羰基之形式包含硫者,例如可列舉:若丹林、N-烯丙基若丹林、二乙基硫脲、二丁基硫脲、二環己基硫脲、二苯基硫脲、2-硫脲嘧啶、4-硫脲嘧啶、2,4-二巰基嘧啶、2-9-氧硫𠮿、2-巰基-4(3H)-喹唑啉酮等。該等之中,較佳為使用具有硫脲結構之化合物。
關於(B)含硫化合物之調配量,相對於(A)樹脂100質量份為0.01~10質量份,較佳為0.05~2質量份。就耐遷移性之觀點而言,較理想為0.01質量份以上,就溶解性之觀點而言,較理想為未達10質量份。
含硫化合物、尤其是硫脲可藉由硫原子而與銅配位。藉此,銅表面之狀態改變,而抑制於高溫保存試驗中發生銅遷移。
(態樣C)
於本實施形態之另一態樣中,可使用(B)選自下述通式(B-1)、(B-2)及(B-3)中之至少一種化合物代替上述(B)具有羰基之環狀化合物。更具體而言,
提供一種感光性樹脂組合物,其包含
(A)選自由聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚苯并㗁唑、以及酚醛清漆、聚羥基苯乙烯及酚樹脂所組成之群中之至少一種樹脂:100質量份,
(B)選自
下述通式(B-1):
[化88]
{式中,R
q1表示由碳原子、氫原子、氮原子、氧原子所形成之碳數1~10之有機基}、
下述通式(B-2):
[化89]
{式中,R
q2、R
q3分別表示選自羥基、碳數1~10之烷基或烷氧基中之有機基,ll表示選自1~10之整數}、及
下述通式(B-3):
[化90]
{式中,R
q4、R
q5分別表示選自羥基、碳數1~10之烷基或烷氧基中之有機基,X
S表示碳數1~10之2價之烴基,mm、nn分表示選自1~10之整數}中之至少一種化合物:以上述(A)樹脂100質量份為基準計0.01~10質量份,以及
(C)感光劑:以上述(A)樹脂100質量份為基準計1~50質量份。
於該態樣中,(A)樹脂較佳為選自由包含上述通式(1)之聚醯亞胺前驅物、包含上述通式(4)之聚醯胺、包含上述通式(5)之聚㗁唑前驅物、包含上述通式(6)之聚醯亞胺、以及酚醛清漆、聚羥基苯乙烯及包含上述通式(7)之酚樹脂所組成之群中之至少一種。
又,較佳為感光性樹脂組合物包含具有上述通式(7)所表示之重複單元之酚樹脂,上述通式(7)中之X為選自由上述通式(9)所表示之2價之基、及上述通式(10)所表示之2價之基所組成之群中之2價之有機基。
(B)通式(B-1)、(B-2)及(B-3)所表示之化合物、較佳為(B-1)所表示之化合物藉由以氮原子或氧原子與銅之表面發生相互作用,而可改變銅之表面狀態。因此,抑制於高溫保存試驗時發生銅遷移。
作為具體例,(B-1)為具有脲基之由碳原子、氫原子、氮原子、氧原子所形成之有機化合物,例如可列舉:甲基脲、乙基脲、丁基脲、苯基脲、羥基乙基脲、乙內醯脲酸、尿囊素、瓜胺酸等及該等之混合物。
(B-2)為乙二醇之縮聚物或其末端醚化體,例如可列舉:二乙二醇、二乙二醇單甲醚、二乙二醇二甲醚、二乙二醇二丁醚、三乙二醇、三乙二醇單乙醚、三乙二醇二乙醚、四乙二醇、四乙二醇二甲醚等及該等之混合物。
進而,(B-3)為二羧酸之烷氧基聚環氧乙烷之酯或烷氧基乙基酯,例如可列舉:己二酸雙(2-甲氧基乙基)酯、己二酸雙(2-丁氧基乙基)酯、癸二酸雙(2-乙氧基乙基)酯等及該等之混合物。
該等(B)選自通式(B-1)、(B-2)及(B-3)中之至少一種化合物之中,可較佳地使用通式(B-1)所表示之化合物。
關於(B)選自通式(B-1)、(B-2)及(B-3)中之至少一種化合物之調配量,相對於(A)樹脂100質量份,較佳為0.01~10質量份,更佳為0.05~2質量份。就耐遷移性之觀點而言,較理想為0.01質量份以上,就溶解性之觀點而言,較理想為10質量份以下。
(態樣D)
於本實施形態之另一態樣中,可使用(B)芳香族胺化合物、即選自由下述通式(I)所表示之苯胺衍生物、下述通式(II)所表示之三唑衍生物、及下述通式(III)所表示之三唑衍生物所組成之群中之至少1種代替上述(B)具有羰基之環狀化合物。更具體而言,
提供一種感光性樹脂組合物,其包含
(A)選自由聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、及聚苯并㗁唑所組成之群中之至少一種樹脂:100質量份,
(B)芳香族胺化合物、即下述通式(I):
[化91]
{Ra1~Ra5分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基,Ra6~Ra7分別可相同亦可不同,為氫原子或碳數為1以上且5以下之整數之飽和烴基、不飽和烴基、或芳香族基}
所表示之苯胺衍生物、或下述通式(II):
[化92]
{Ra8~Ra10分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基}
所表示之三唑衍生物、或下述通式(III):
[化93]
{R11~R13分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基}
所表示之三唑衍生物中之至少任一種:以上述(A)樹脂100質量份為基準計0.01~15質量份,以及
(C)感光劑:以上述(A)樹脂100質量份為基準計1~50質量份。
於該態樣中,(A)樹脂較佳為選自由包含上述通式(1)之聚醯亞胺前驅物、包含上述通式(4)之聚醯胺、包含上述通式(5)之聚㗁唑前驅物、以及包含上述通式(6)之聚醯亞胺所組成之群中之至少一種。
使用(B)芳香族胺化合物之態樣中,作為感光性樹脂,可使用聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚羥基醯胺、聚胺基醯胺、聚醯胺、聚醯胺醯亞胺、聚醯亞胺及聚苯并㗁唑,其中,就熱處理後之樹脂之耐熱性、機械特性優異之方面而言,較佳為使用聚醯胺酸、聚醯胺酸酯、聚醯胺酸鹽、聚醯胺、聚羥基醯胺、聚醯亞胺樹脂,最佳為使用聚醯亞胺前驅物、聚醯亞胺樹脂。
藉由使用(B)芳香族胺化合物,可抑制高溫保存試驗後於所再配線之Cu層與樹脂層之界面處產生空隙。其原因尚未確定,認為係由於如下效果:藉由芳香族胺化合物之孤電子對與Cu層表面之Cu元素配位,而將活性之Cu之反應部位進行封端,因此抑制空隙產生。
作為(B)芳香族胺化合物,可較佳地使用下述通式(I):
[化94]
{Ra1~Ra5分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基,Ra6~Ra7分別可相同亦可不同,為氫原子或碳數為1以上且5以下之整數之飽和烴基、不飽和烴基、或芳香族基}所表示之苯胺衍生物。
作為通式(I)所表示之苯胺衍生物之中適宜使用之化合物例,可較佳地使用N-苯基苄基胺、水楊醯替苯胺、萘酚AS、2-乙醯胺茀、草醯替苯胺、N-烯丙基苯胺、N-甲基苯胺、N-乙基苯胺、吲哚啉、N-正丁基苯胺、2-苯胺基乙醇、4-甲氧基乙醯苯胺、乙醯基乙醯苯胺、1,2,3,4-四氫喹啉、胺基甲酸第三丁基苯酯、(3-羥基苯基)胺基甲酸第三丁酯、草醯替苯胺、N,N'-二苯基乙烷-1,2-二胺等。其中,可尤佳地使用N-苯基苄基胺((B)-1)、N,N'-二苯基乙烷-1,2-二胺((B)-2)、胺基甲酸第三丁基苯酯((B)-3)、(3-羥基苯基)胺基甲酸第三丁酯((B)-4)。
[化95]
[化96]
[化97]
[化98]
作為(B)三唑衍生物,可較佳地使用下述通式(II):
[化99]
{Ra8~Ra10分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基}
所表示之三唑衍生物、或下述通式(III):
[化100]
{Ra11~Ra13分別可相同亦可不同,為氫原子或羥基、或碳數為1以上且15以下之整數之飽和烴基、不飽和烴基、芳香族基或醯胺基}
所表示之三唑衍生物。
作為上述通式(II)所表示之三唑衍生物之具體化合物例,可較佳地使用苯并三唑、1-羥基苯并三唑、1-胺基苯并三唑、5-甲基-1H-苯并三唑、1H-1,2,3-三唑、2-羥基-N-(1H-1,2,4-三唑-3-基)苯甲醯胺(ADEKA股份有限公司製造,Adekastab CDA-1)、2-(2H-苯并[d][1,2,3]三唑-2-基)-4-(2,4,4-三甲基戊烷-2-基)苯酚(ADEKA股份有限公司製造,Adekastab LA-29)、2-(2'-羥基-3',5'-二第三胺基苯基)苯并三唑、2-(2'-羥基-5'-甲基苯基)苯并三唑。其中,可尤佳地使用2-羥基-N-(1H-1,2,4-三唑-3-基)苯甲醯胺((B)-5)、2-(2H-苯并[d][1,2,3]三唑-2-基)-4-(2,4,4-三甲基戊烷-2-基)苯酚((B)-6)。
[化101]
[化102]
作為上述通式(III)所表示之三唑衍生物之具體化合物例,可較佳地使用(4-((1H-1,2,4-三唑-1-基甲基)苯基)甲醇、三賽唑、1,2,4-1H-三唑、抑芽唑(triapenthenol)、比多農(bitertanol)、4-(1H-1,2,4-三唑-1-基)苯甲醛、4-(1H-1,2,4-三唑-1-基)苯甲酸、3-(1H-1,2,4-三唑-1-基甲基)苯甲酸、4-[(1H-1,2,4-三唑-1-基甲基)苯基]甲醇、3-(1H-1,2,4-三唑-1-基)苯甲醛、3-(1H-1,2,4-三唑-1-基甲基)苯甲醛、3-(1H-1,2,4-三唑-1-基)苯甲酸、2-(1H-1,2,4-三唑-1-基)苯胺。其中,可尤佳地使用(4-((1H-1,2,4-三唑-1-基甲基)苯基)甲醇((B)-7)。
[化103]
(B)芳香族胺化合物中,就與Cu元素之配位能力之方面而言,較佳為構成苯胺衍生物或三唑衍生物之胺原子之任一者為二級胺。
關於(B)芳香族胺化合物之含量,相對於樹脂(A)100質量份,較佳為0.01~15質量份,更佳為0.1~10質量份,進而較佳為1~8質量份。若含量多於該範圍,則保存穩定性降低,因此欠佳,若含量少於該範圍,則與銅表面之間容易產生空隙。
<硬化浮凸圖案之製造方法及半導體裝置>
又,本發明提供一種硬化浮凸圖案之製造方法,其包括:(1)藉由於基板上塗佈上述本發明之感光性樹脂組合物而於該基板上形成樹脂層之步驟;(2)對該樹脂層進行曝光之步驟;(3)將該曝光後之樹脂層進行顯影而形成浮凸圖案之步驟;及(4)藉由對該浮凸圖案進行加熱處理而形成硬化浮凸圖案之步驟。以下說明各步驟之典型態樣。
(1)藉由於基板上塗佈感光性樹脂組合物而於該基板上形成樹脂層之步驟
於本步驟中,於基材上塗佈本發明之感光性樹脂組合物,視需要其後加以乾燥而形成樹脂層。作為塗佈方法,可採用先前用於感光性樹脂組合物塗佈之方法,例如利用旋轉塗佈機、棒式塗佈機、刮刀塗佈機、簾幕式塗佈機、網版印刷機等進行塗佈之方法、利用噴霧塗佈機進行噴霧塗佈之方法等。
視需要可使包含感光性樹脂組合物之塗膜乾燥。作為乾燥方法,可採用風乾、利用烘箱或加熱板進行之加熱乾燥、真空乾燥等方法。具體而言,於進行風乾或加熱乾燥之情形時,可於20℃~140℃下、1分鐘~1小時之條件下進行乾燥。藉由如上方式而可於基板上形成樹脂層。
(2)對樹脂層進行曝光之步驟
於本步驟中,使用接觸式曝光機、鏡面投影曝光機、步進機等曝光裝置,隔著具有圖案之光罩(photomask)或掩膜(reticle)、或者直接地藉由紫外線光源等對上述所形成之樹脂層進行曝光。
其後,為了提高光感度等,視需要亦可實施任意之溫度及時間之組合之條件下之曝光後烘烤(PEB)及/或顯影前烘烤。烘烤條件之範圍較佳為溫度:40~120℃、時間:10秒~240秒,但只要無損本發明之感光性樹脂組合物之各特性,則不限於該範圍。
(3)將曝光後之樹脂層進行顯影而形成浮凸圖案之步驟
於本步驟中,將曝光後之感光性樹脂層之曝光部或未曝光部顯影去除。於使用負型之感光性樹脂組合物之情形(例如使用聚醯亞胺前驅物或聚醯胺作為(A)樹脂之情形)時,將未曝光部顯影去除,於使用正型之感光性樹脂組合物之情形(例如使用聚㗁唑前驅物或可溶性聚醯亞胺作為(A)樹脂之情形)時,將曝光部顯影去除。作為顯影方法,可自先前已知之光阻之顯影方法、例如旋轉噴霧法、覆液法、伴有超音波處理之浸漬法等中選擇任意方法而使用。又,於顯影後,為了調整浮凸圖案之形狀等,視需要亦可實施任意之溫度及時間之組合之條件下之顯影後烘烤。
作為顯影時使用之顯影液,較佳為針對感光性樹脂組合物之良溶劑、或該良溶劑與不良溶劑之組合。例如於不溶於鹼性水溶液之感光性樹脂組合物之情形時,作為良溶劑,較佳為N-甲基吡咯啶酮、N-環己基-2-吡咯啶酮、N,N-二甲基乙醯胺、環戊酮、環己酮、γ-丁內酯、α-乙醯基-γ-丁內酯等,作為不良溶劑,較佳為甲苯、二甲苯、甲醇、乙醇、異丙醇、乳酸乙酯、丙二醇甲醚乙酸酯及水等。於將良溶劑與不良溶劑混合使用之情形時,較佳為根據感光性樹脂組合物中之聚合物之溶解性而調整不良溶劑相對於良溶劑之比率。又,亦可將2種以上之各溶劑、例如數種溶劑組合使用。
另一方面,於溶於鹼性水溶液之感光性樹脂組合物之情形時,顯影時使用之顯影液係將鹼性水溶液可溶性聚合物溶解去除者,典型而言為溶解有鹼性化合物之鹼性水溶液。顯影液中所溶解之鹼性化合物可為無機鹼性化合物或有機鹼性化合物中之任意者。
作為該無機鹼性化合物,例如可列舉:氫氧化鋰、氫氧化鈉、氫氧化鉀、磷酸氫二銨、磷酸氫二鉀、磷酸氫二鈉、矽酸鋰、矽酸鈉、矽酸鉀、碳酸鋰、碳酸鈉、碳酸鉀、硼酸鋰、硼酸鈉、硼酸鉀、及氨等。
又,作為該有機鹼性化合物,例如可列舉:氫氧化四甲基銨、氫氧化四乙基銨、氫氧化三甲基羥基乙基銨、甲胺、二甲胺、三甲胺、單乙胺、二乙胺、三乙胺、正丙胺、二正丙胺、異丙胺、二異丙胺、甲基二乙基胺、二甲基乙醇胺、乙醇胺、及三乙醇胺等。
進而,視需要可於上述鹼性水溶液中適量添加甲醇、乙醇、丙醇或乙二醇等水溶性有機溶劑、界面活性劑、保存穩定劑、及樹脂之溶解抑止劑等。藉由如上方式可形成浮凸圖案。
(4)藉由對浮凸圖案進行加熱處理而形成硬化浮凸圖案之步驟
於本步驟中,藉由對經上述顯影而獲得之浮凸圖案進行加熱而轉變為硬化浮凸圖案。作為加熱硬化之方法,可選擇使用加熱板者、使用烘箱者、使用可設定溫控程式之升溫式烘箱者等各種方法。加熱可於例如180℃~400℃下、30分鐘~5小時之條件下進行。作為加熱硬化時之環境氣體,可使用空氣,亦可使用氮氣、氬氣等惰性氣體。
<半導體裝置>
本發明亦提供一種包含藉由上述本發明之硬化浮凸圖案之製造方法所獲得之硬化浮凸圖案的半導體裝置。本發明亦提供一種包含作為半導體元件之基材、與於上述基材上藉由上述硬化浮凸圖案製造方法所形成之樹脂之硬化浮凸圖案的半導體裝置。又,本發明亦適用於使用半導體元件作為基材,包括上述硬化浮凸圖案之製造方法作為步驟之一部分的半導體裝置之製造方法。本發明之半導體裝置可藉由將利用上述硬化浮凸圖案製造方法所形成之硬化浮凸圖案形成為表面保護膜、層間絕緣膜、再配線用絕緣膜、倒裝晶片裝置用保護膜、或具有凸塊結構之半導體裝置之保護膜等,並與已知之半導體裝置之製造方法進行組合而製造。
本發明之感光性樹脂組合物除如上所述般適用於半導體裝置以外,亦可用於多層電路之層間絕緣、撓性貼銅板之保護塗層、阻焊膜、及液晶配向膜等用途。
又,以上將態樣A~態樣D分開說明,但本發明亦包括各態樣之組合。
[實施例]
以下,藉由實施例而具體地說明本發明,但本發明並不限定於此。於實施例、比較例及製造例中,依據以下方法測定及評價感光性樹脂組合物之物性。
(1)重量平均分子量
藉由凝膠滲透層析法(標準聚苯乙烯換算)測定各樹脂之重量平均分子量(Mw)。測定所使用之管柱為昭和電工股份有限公司製造之商標名「Shodex 805M/806M串聯」,標準單分散聚苯乙烯係選擇昭和電工股份有限公司製造之商標名「Shodex STANDARD SM-105」,展開溶劑為N-甲基-2-吡咯啶酮,檢測器使用昭和電工股份有限公司製造之商標名「Shodex RI-930」。
(2)Cu上之硬化浮凸圖案之製作
使用濺鍍裝置(L-440S-FHL型,Canon Anelva公司製造),於6英吋矽晶圓(Fujimi Electronic Industry股份有限公司製造,厚度625±25 μm)上依序濺鍍厚200 nm之Ti、厚400 nm之Cu。繼而,使用塗佈顯影儀(Coater Developer)(D-Spin60A型,SOKUDO公司製造),於該晶圓上旋轉塗佈藉由下述方法所製備之感光性樹脂組合物,加以乾燥,藉此形成厚6~10 μm之塗膜。使用附測試圖案之光罩,利用平行光光罩對準曝光機(PLA-501FA型,Canon公司製造),對該塗膜照射300 mJ/cm
2之能量。繼而,於負型之情形時使用環戊酮作為顯影液,於正型之情形時使用2.38%TMAH (tetramethylammonium hydroxide,四甲基氫氧化銨)作為顯影液,利用塗佈顯影儀(D-Spin60A型,SOKUDO公司製造)對該塗膜進行噴霧顯影,於負型之情形時使用丙二醇甲醚乙酸酯進行沖洗,於正型之情形時使用純水進行沖洗,藉此獲得Cu上之浮凸圖案。
使用升溫程式型固化爐(VF-2000型,Koyo Lindberg公司製造),於氮氣環境下,於各實施例所記載之溫度下對Cu上形成有該浮凸圖案之晶圓進行2小時之加熱處理,藉此於Cu上獲得包含厚約6~7 μm之樹脂之硬化浮凸圖案。
(3)Cu上之硬化浮凸圖案之高溫保存(high temperature storage)試驗與其後之評價
使用升溫程式型固化爐(VF-2000型,Koyo Lindberg公司製造),於空氣中,於150℃下對Cu上形成有該硬化浮凸圖案之晶圓加熱168小時。繼而,使用電漿表面處理裝置(EXAM型,神港精機公司製造),藉由電漿蝕刻而去除Cu上全部之樹脂層。電漿蝕刻條件如下所述。
輸出:133 W
氣體種類、流量:O
2:40 ml/min+CF
4:1 ml/min
氣體壓力:50 Pa
模式:強力模式(hard mode)
蝕刻時間:1800秒
利用FE-SEM(field emission-scanning electron microscope,場發射掃描式電子顯微鏡)(S-4800型,Hitachi High-Technologies公司製造)觀察樹脂層全部經去除之Cu表面,使用圖像解析軟體(A像君,旭化成公司製造),算出空隙於Cu層之表面所占之面積比率。
(4)清漆保存穩定性評價
將實施例及比較例中獲得之感光性樹脂組合物於23℃、50%Rh之環境下放置3週,觀察黏度變化。
黏度測定係使用TV-25型黏度計(東機產業製造),測定23℃下之黏度。
○:組合物於放置後之黏度變化率(下述)為10%以內。
×:組合物於放置後之黏度變化率大於10%。
黏度變化率(%)={(初始黏度)-(放置後黏度)之絕對值}×100/(初始黏度)
實施例A
<製造例A1>((A)作為聚醯亞胺前驅物之聚合物A之合成)
於容積2 L之可分離式燒瓶中放入4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,添加甲基丙烯酸2-羥基乙酯(HEMA)131.2 g與γ-丁內酯400 ml並於室溫下攪拌,一面攪拌一面添加吡啶81.5 g而獲得反應混合物。於由反應產生之放熱結束後,靜置冷卻至室溫,放置16小時。
繼而,於冰浴冷卻下,一面攪拌一面歷時40分鐘向反應混合物中添加使二環己基碳二醯亞胺(DCC)206.3 g溶解於γ-丁內酯180 ml所得之溶液,繼而,一面攪拌一面歷時60分鐘添加使4,4'-二胺基二苯醚(DADPE)93.0 g懸浮於γ-丁內酯350 ml所得者。進而於室溫下攪拌2小時後,添加乙醇30 ml並攪拌1小時,繼而,添加γ-丁內酯400 ml。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
將所獲得之反應液添加至3 L之乙醇中,而生成包含粗聚合物之沈澱物。過濾分離所生成之粗聚合物,使之溶解於四氫呋喃1.5 L而獲得粗聚合物溶液。將所獲得之粗聚合物溶液滴加至28 L之水中而使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物A)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物A之分子量,結果重量平均分子量(Mw)為20,000。
再者,各製造例中獲得之樹脂之重量平均分子量係採用凝膠滲透層析法(GPC),於以下之條件下進行測定,求出以標準聚苯乙烯換算計之重量平均分子量。
泵:JASCO PU-980
檢測器:JASCO RI-930
管柱烘箱:JASCO CO-965 40℃
管柱:2根Shodex KD-806M串聯
流動相:0.1 mol/L LiBr/NMP(N-methylpyrrolidone,N-甲基吡咯啶酮)
流速:1 ml/min.
<製造例A2>((A)作為聚醯亞胺前驅物之聚合物B之合成)
使用3,3',4,4'-聯苯基四羧酸二酐(BPDA)147.1 g代替製造例A1之4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,除此以外,藉由與上述製造例A1記載之方法相同之方式進行反應,而獲得聚合物B。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物B之分子量,結果重量平均分子量(Mw)為22,000。
<製造例A3>((A)作為聚醯亞胺前驅物之聚合物C之合成)
使用2,2'-雙三氟甲基-4,4'-二胺基聯苯(TFMB)147.8 g代替製造例A1之4,4'-二胺基二苯醚(DADPE)93.0 g,除此以外,藉由與上述製造例A1記載之方法相同之方式進行反應,而獲得聚合物C。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物C之分子量,結果重量平均分子量(Mw)為21,000。
<製造例A4>((A)作為聚醯胺之聚合物D之合成)
(苯二甲酸化合物封端體AIPA-MO之合成)
於容積5 L之可分離式燒瓶中投入5-胺基間苯二甲酸{以下簡記為AIPA}543.5 g、N-甲基-2-吡咯啶酮1700 g,進行混合攪拌,藉由水浴加熱至50℃。利用滴液漏斗於其中滴加投入使異氰酸2-甲基丙烯醯氧基乙酯512.0 g(3.3 mol)經γ-丁內酯500 g稀釋所得者,直接於50℃下攪拌2小時左右。
藉由低分子量凝膠滲透層析法{以下記為低分子量GPC}確認反應結束(5-胺基間苯二甲酸消失)後,將該反應液投入至15 L之離子交換水中,進行攪拌,加以靜置,待出現反應產物之結晶化沈澱後將其過濾分離,經適當水洗後,於40℃下真空乾燥48小時,藉此獲得由5-胺基間苯二甲酸之胺基與異氰酸2-甲基丙烯醯氧基乙酯之異氰酸酯基作用所得之AIPA-MO。所獲得之AIPA-MO之低分子量GPC純度約為100%。
(聚合物D之合成)
於容積2 L之可分離式燒瓶中投入所獲得之AIPA-MO 100.89 g(0.3 mol)、吡啶71.2 g(0.9 mol)、GBL(丁內酯,γ-butyrolactone)400 g,進行混合,藉由冰浴冷卻至5℃。於冰浴冷卻下,歷時20分鐘左右於其中滴加使二環己基碳二醯亞胺(DCC)125.0 g(0.606 mol)經GBL 125 g溶解稀釋所得者,繼而,歷時20分鐘左右滴加使4,4'-雙(4-胺基苯氧基)聯苯{以下記為BAPB}103.16 g(0.28 mol)經NMP 168 g溶解所得者,藉由冰浴維持3小時未達5℃,繼而移除冰浴,於室溫下攪拌5小時。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
於所獲得之反應液中滴加水840 g與異丙醇560 g之混合液,分離所析出之聚合物,使之再溶解於NMP 650 g。將所獲得之粗聚合物溶液滴加至5 L之水中使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物E)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物D之分子量,結果重量平均分子量(Mw)為34,700。
<製造例A5>((A)作為聚㗁唑前驅物之聚合物E之合成)
於容積3 L之可分離式燒瓶中將2,2-雙(3-胺基-4-羥基苯基)-六氟丙烷183.1 g、N,N-二甲基乙醯胺(DMAc)640.9 g、吡啶63.3 g於室溫(25℃)下進行混合攪拌,製成均勻溶液。利用滴液漏斗於其中滴加使4,4'-二苯醚二甲醯氯118.0 g經二乙二醇二甲醚(DMDG)354 g溶解所得者。此時,將可分離式燒瓶於15~20℃之水浴中冷卻。滴液所需之時間為40分鐘,反應液溫最高為30℃。
滴液結束後經過3小時後,向反應液中添加1,2-環己基二羧酸酐30.8 g(0.2 mol),於室溫下攪拌放置15小時,使聚合物鏈之占總數99%之胺末端基經羧基環己基醯胺基封端。此時之反應率可藉由利用高效液相層析法(HPLC)追蹤所投入之1,2-環己基二羧酸酐之殘量而容易地算出。其後,將上述反應液於高速攪拌下滴加至2 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量9,000(聚苯乙烯換算)之粗聚苯并㗁唑前驅物。
使上述獲得之粗聚苯并㗁唑前驅物再溶解於γ-丁內酯(GBL)後,對其利用陽離子交換樹脂及陰離子交換樹脂進行處理,將藉此獲得之溶液投入至離子交換水中後,過濾分離所析出之聚合物,進行水洗並真空乾燥,藉此獲得經精製之聚苯并㗁唑前驅物(聚合物E)。
<製造例A6>((A)作為聚醯亞胺之聚合物F之合成)
對裝有Teflon(註冊商標)製錨型攪拌器之玻璃製可分離式四口燒瓶安裝附迪安-斯塔克分離器之冷卻管。一面通入氮氣,一面將上述燒瓶浸於矽油浴中進行攪拌。
添加2,2-雙(3-胺基-4-羥基苯基)丙烷(Clariant Japan公司製造)(以下記為BAP)72.28 g(280 mmol)、5-(2,5-二側氧四氫-3-呋喃基)-3-甲基-環己烯-1,2二羧酸酐(東京化成工業股份有限公司製造)(以下記為MCTC)70.29 g(266 mmol)、γ-丁內酯254.6 g、甲苯60 g,於室溫下以100 rpm攪拌4小時後,添加5-降𦯉烯-2,3-二羧酸酐(東京化成工業股份有限公司製造)4.6 g(28 mmol),一面通入氮氣一面於矽浴溫度50℃下以100 rpm加熱攪拌8小時。其後,加熱至矽浴溫度180℃,以100 rpm加熱攪拌2小時。去除於反應中所餾出之甲苯、水。醯亞胺化反應結束後恢復至室溫。
其後將上述反應液於高速攪拌下滴加至3 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量23,000(聚苯乙烯換算)之粗聚醯亞胺(聚合物F)。
<製造例A7>((A)作為酚樹脂之聚合物G之合成)
於容積0.5 L之附迪安-斯塔克裝置之可分離式燒瓶中將3,5-二羥基苯甲酸甲酯128.3 g(0.76 mol)、4,4'-雙(甲氧基甲基)聯苯(以下亦稱為「BMMB」)121.2 g(0.5 mol)、二乙基硫酸3.9 g(0.025 mol)、二乙二醇二甲醚140 g於70℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至140℃,確認自反應液生成了甲醇。直接於140℃下攪拌反應液2小時。
繼而,將反應容器於大氣中冷卻,向其中另外添加100 g之四氫呋喃并攪拌。將上述反應稀釋液於高速攪拌下滴加至4 L之水中而使樹脂分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而以產率70%獲得包含3,5-二羥基苯甲酸甲酯/BMMB之共聚物(聚合物G)。該聚合物G之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為21,000。
<製造例A8>((A)作為酚樹脂之聚合物H之合成)
對容積1.0 L之附迪安-斯塔克裝置之可分離式燒瓶進行氮氣置換,其後,於該可分離式燒瓶中將間苯二酚81.3 g(0.738 mol)、BMMB 84.8 g(0.35 mol)、對甲苯磺酸3.81 g(0.02 mol)、丙二醇單甲醚(以下亦稱為PGME)116 g於50℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至120℃,確認自反應液生成了甲醇。直接於120℃下將反應液攪拌3小時。
繼而,於另一容器中將2,6-雙(羥基甲基)對甲酚24.9 g(0.150 mol)、PGME 249 g進行混合攪拌,使之均勻溶解,將所獲得之溶液使用滴液漏斗歷時1小時滴加至該可分離式燒瓶內,滴液後進而攪拌2小時。
反應結束後,進行與製造例A7相同之處理,而以產率77%獲得包含間苯二酚/BMMB/2,6-雙(羥基甲基)對甲酚之共聚物(聚合物H)。該聚合物H之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為9,900。
<實施例A1>
使用聚合物A、B,藉由以下之方法製備負型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚醯亞胺前驅物之聚合物A 50 g與B 50 g(相當於(A)樹脂)與黃嘌呤(相當於(B)具有羰基之環狀化合物)0.2 g、1-苯基-1,2-丙烷二酮-2-(O-乙氧基羰基)-肟(表1中記為「PDO」)(相當於(C)感光劑)4 g、四乙二醇二甲基丙烯酸酯8 g、N-[3-(三乙氧基矽烷基)丙基]苯二甲醯胺酸1.5 g一併溶解於包含N-甲基-2-吡咯啶酮(以下記為NMP)80 g與乳酸乙酯20 g之混合溶劑。藉由進而添加少量之上述混合溶劑而將所獲得之溶液之黏度調整為約35泊(poise),製成負型感光性樹脂組合物。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.2%之結果。
<實施例A2>
上述實施例A1中,作為(B)成分,將黃嘌呤之添加量變為0.05 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.4%之結果。
<實施例A3>
上述實施例A1中,作為(B)成分,將黃嘌呤之添加量變為5 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。
<實施例A4>
上述實施例A1中,作為(B)成分,使用8-氮雜黃嘌呤代替黃嘌呤,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.1%之結果。
<實施例A5>
上述實施例A1中,作為(B)成分,使用尿酸代替黃嘌呤,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.4%之結果。
<實施例A6>
上述實施例A1中,作為(B)成分,使用二氧四氫蝶啶代替黃嘌呤,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例A7>
上述實施例A1中,作為(B)成分,使用巴比妥酸代替黃嘌呤,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得7.3%之結果。
<實施例A8>
藉由與上述實施例A1相同之方式製備負型感光性樹脂組合物溶液,針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.5%之結果。
<實施例A9>
上述實施例A1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.1%之結果。
<實施例A10>
上述實施例A1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,進而將溶劑變為γ-丁內酯85 g與二甲基亞碸15 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.2%之結果。
<實施例A11>
上述實施例A1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物C 100 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。
<實施例A12>
上述實施例A1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物D 100 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.0%之結果。
<實施例A13>
使用聚合物E,藉由以下之方法製備正型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚㗁唑前驅物之聚合物E 100 g(相當於(A)樹脂)與下述式(96):
[化104]
所表示之77%之酚性羥基經萘醌二疊氮-4-磺酸酯化之感光性重氮醌化合物(東洋合成公司製造,相當於(C)感光劑)(C1)20 g、黃嘌呤(相當於(B)具有羰基之環狀化合物)0.2 g、3-第三丁氧基羰基胺基丙基三乙氧基矽烷6 g一併溶解於γ-丁內酯(作為溶劑)100 g。藉由進而添加少量之γ-丁內酯而將所獲得之溶液之黏度調整為約20泊(poise),製成正型感光性樹脂組合物。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例A14>
上述實施例A13中,作為(A)樹脂,將聚合物E 100 g變為聚合物F 100 g,除此以外,藉由與實施例A13相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.7%之結果。
<實施例A15>
上述實施例A13中,作為(A)樹脂,將聚合物E 100 g變為聚合物G 100 g,除此以外,藉由與實施例A13相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.3%之結果。
<實施例A16>
上述實施例A13中,作為(A)樹脂,將聚合物E 100 g變為聚合物H 100 g,除此以外,藉由與實施例A13相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.2%之結果。
<比較例A1>
於實施例A1之組成中,添加苯并三唑0.2 g代替黃嘌呤0.2 g,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物,並進行與實施例A1相同之評價。由於不含本發明之(B)化合物,故評價結果為15.2%。
<比較例A2>
於實施例A1之組成中,不添加黃嘌呤,除此以外,藉由與實施例A1相同之方式製備負型感光性樹脂組合物,並進行與實施例A1相同之評價。由於不含本發明之(B)化合物,故評價結果為14.3%。
<比較例A3>
實施例A10之組成中,不添加黃嘌呤,除此以外,藉由與實施例A10相同之方式製備負型感光性樹脂組合物,並進行與實施例A10相同之評價。由於不含本發明之(B)化合物,故評價結果為15.7%。
<比較例A4>
實施例A11之組成中,不添加黃嘌呤,除此以外,藉由與實施例A11相同之方式製備負型感光性樹脂組合物,並進行與實施例A11相同之評價。由於不含本發明之(B)化合物,故評價結果為14.9%。
將該等實施例A1~16、比較例A1~4之結果彙總示於表1。
實施例B
<製造例B1>((A)作為聚醯亞胺前驅物之聚合物A之合成)
於容積2 L之可分離式燒瓶中放入4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,添加甲基丙烯酸2-羥基乙酯(HEMA)131.2 g與γ-丁內酯400 ml並於室溫下攪拌,一面攪拌一面添加吡啶81.5 g而獲得反應混合物。於由反應產生之放熱結束後,靜置冷卻至室溫,放置16小時。
繼而,於冰浴冷卻下,一面攪拌一面歷時40分鐘向反應混合物中添加使二環己基碳二醯亞胺(DCC)206.3 g溶解於γ-丁內酯180 ml所得之溶液,繼而,一面攪拌一面歷時60分鐘添加使4,4'-二胺基二苯醚(DADPE)93.0 g懸浮於γ-丁內酯350 ml所得者。進而於室溫下攪拌2小時後,添加乙醇30 ml並攪拌1小時,繼而,添加γ-丁內酯400 ml。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
將所獲得之反應液添加至3 L之乙醇中,而生成包含粗聚合物之沈澱物。過濾分離所生成之粗聚合物,使之溶解於四氫呋喃1.5 L而獲得粗聚合物溶液。將所獲得之粗聚合物溶液滴加至28 L之水中而使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物A)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物A之分子量,結果重量平均分子量(Mw)為20,000。
再者,各製造例B中獲得之樹脂之重量平均分子量係採用凝膠滲透層析法(GPC),於以下之條件下進行測定,求出以標準聚苯乙烯換算計之重量平均分子量。
泵:JASCO PU-980
檢測器:JASCO RI-930
管柱烘箱:JASCO CO-965 40℃
管柱:2根Shodex KD-806M串聯
流動相:0.1 mol/L LiBr/NMP
流速:1 ml/min.
<製造例B2>((A)作為聚醯亞胺前驅物之聚合物B之合成)
使用3,3',4,4'-聯苯基四羧酸二酐(BPDA)147.1 g代替製造例B1之4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,除此以外,藉由與上述製造例B1所記載之方法相同之方式進行反應,而獲得聚合物B。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物B之分子量,結果重量平均分子量(Mw)為22,000。
<製造例B3>((A)作為聚醯亞胺前驅物之聚合物C之合成)
使用2,2'-雙三氟甲基-4,4'-二胺基聯苯(TFMB)147.8 g代替製造例B1之4,4'-二胺基二苯醚(DADPE)93.0 g,除此以外,藉由與上述製造例B1所記載之方法相同之方式進行反應,而獲得聚合物C。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物C之分子量,結果重量平均分子量(Mw)為21,000。
<製造例B4>((A)作為聚醯胺之聚合物D之合成)
(苯二甲酸化合物封端體AIPA-MO之合成)
於容積5 L之可分離式燒瓶中投入5-胺基間苯二甲酸{以下簡記為AIPA}543.5 g、N-甲基-2-吡咯啶酮1700 g,進行混合攪拌,藉由水浴加熱至50℃。利用滴液漏斗於其中滴加投入使異氰酸2-甲基丙烯醯氧基乙酯512.0 g(3.3 mol)經γ-丁內酯500 g稀釋所得者,直接於50℃下攪拌2小時左右。
藉由低分子量凝膠滲透層析法{以下記為低分子量GPC}確認反應結束(5-胺基間苯二甲酸消失)後,將該反應液投入至15 L之離子交換水中,進行攪拌,加以靜置,待出現反應產物之結晶化沈澱後將其過濾分離,經適當水洗後,於40℃下真空乾燥48小時,藉此獲得由5-胺基間苯二甲酸之胺基與異氰酸2-甲基丙烯醯氧基乙酯之異氰酸酯基作用所得之AIPA-MO。所獲得之AIPA-MO之低分子量GPC純度約為100%。
(聚合物D之合成)
於容積2 L之可分離式燒瓶中投入所獲得之AIPA-MO 100.89 g(0.3 mol)、吡啶71.2 g(0.9 mol)、GBL 400 g,進行混合,藉由冰浴冷卻至5℃。於冰浴冷卻下,歷時20分鐘左右於其中滴加使二環己基碳二醯亞胺(DCC)125.0 g(0.606 mol)經GBL 125 g溶解稀釋所得者,繼而,歷時20分鐘左右滴加使4,4'-雙(4-胺基苯氧基)聯苯{以下記為BAPB}103.16 g(0.28 mol)經NMP 168 g溶解所得者,藉由冰浴維持3小時未達5℃,繼而移除冰浴,於室溫下攪拌5小時。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
於所獲得之反應液中滴加水840 g與異丙醇560 g之混合液,分離所析出之聚合物,使之再溶解於NMP 650 g。將所獲得之粗聚合物溶液滴加至5 L之水中使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物E)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物D之分子量,結果重量平均分子量(Mw)為34,700。
<製造例B5>((A)作為聚㗁唑前驅物之聚合物E之合成)
於容積3 L之可分離式燒瓶中將2,2-雙(3-胺基-4-羥基苯基)-六氟丙烷183.1 g、N,N-二甲基乙醯胺(DMAc)640.9 g、吡啶63.3 g於室溫(25℃)下進行混合攪拌,製成均勻溶液。利用滴液漏斗於其中滴加使4,4'-二苯醚二甲醯氯118.0 g經二乙二醇二甲醚(DMDG)354 g溶解所得者。此時,將可分離式燒瓶於15~20℃之水浴中冷卻。滴液所需之時間為40分鐘,反應液溫最高為30℃。
滴液結束後經過3小時後,向反應液中添加1,2-環己基二羧酸酐30.8 g(0.2 mol),於室溫下攪拌放置15小時,使聚合物鏈之占總數99%之胺末端基經羧基環己基醯胺基封端。此時之反應率可藉由利用高效液相層析法(HPLC)追蹤所投入之1,2-環己基二羧酸酐之殘量而容易地算出。其後,將上述反應液於高速攪拌下滴加至2 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量9,000(聚苯乙烯換算)之粗聚苯并㗁唑前驅物。
使上述獲得之粗聚苯并㗁唑前驅物再溶解於γ-丁內酯(GBL)後,對其利用陽離子交換樹脂及陰離子交換樹脂進行處理,將藉此獲得之溶液投入至離子交換水中後,過濾分離所析出之聚合物,進行水洗並真空乾燥,藉此獲得經精製之聚苯并㗁唑前驅物(聚合物E)。
<製造例B6>((A)作為聚醯亞胺之聚合物F之合成)
對裝有Teflon(註冊商標)製錨型攪拌器之玻璃製可分離式四口燒瓶安裝附迪安-斯塔克分離器之冷卻管。一面通入氮氣,一面將上述燒瓶浸於矽油浴中進行攪拌。
添加2,2-雙(3-胺基-4-羥基苯基)丙烷(Clariant Japan公司製造)(以下記為BAP)72.28 g(280 mmol)、5-(2,5-二側氧四氫-3-呋喃基)-3-甲基-環己烯-1,2二羧酸酐(東京化成工業股份有限公司製造)(以下記為MCTC)70.29 g(266 mmol)、γ-丁內酯254.6 g、甲苯60 g,於室溫下以100 rpm攪拌4小時後,添加5-降𦯉烯-2,3-二羧酸酐(東京化成工業股份有限公司製造)4.6 g(28 mmol),一面通入氮氣一面於矽浴溫度50℃下以100 rpm加熱攪拌8小時。其後,加熱至矽浴溫度180℃,以100 rpm加熱攪拌2小時。去除於反應中所餾出之甲苯、水。醯亞胺化反應結束後恢復至室溫。
其後將上述反應液於高速攪拌下滴加至3 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量23,000(聚苯乙烯換算)之粗聚醯亞胺(聚合物F)。
<製造例B7>((A)作為酚樹脂之聚合物G之合成)
於容積0.5 L之附迪安-斯塔克裝置之可分離式燒瓶中將3,5-二羥基苯甲酸甲酯128.3 g(0.76 mol)、4,4'-雙(甲氧基甲基)聯苯(以下亦稱為「BMMB」)121.2 g(0.5 mol)、二乙基硫酸3.9 g(0.025 mol)、二乙二醇二甲醚140 g於70℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至140℃,確認自反應液生成了甲醇。直接於140℃下攪拌反應液2小時。
繼而,將反應容器於大氣中冷卻,向其中另外添加100 g之四氫呋喃并攪拌。將上述反應稀釋液於高速攪拌下滴加至4 L之水中而使樹脂分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而以產率70%獲得包含3,5-二羥基苯甲酸甲酯/BMMB之共聚物(聚合物G)。該聚合物G之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為21,000。
<製造例B8>((A)作為酚樹脂之聚合物H之合成)
對容積1.0 L之附迪安-斯塔克裝置之可分離式燒瓶進行氮氣置換,其後,於該可分離式燒瓶中將間苯二酚81.3 g(0.738 mol)、BMMB 84.8 g(0.35 mol)、對甲苯磺酸3.81 g(0.02 mol)、丙二醇單甲醚(以下亦稱為PGME)116 g於50℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至120℃,確認自反應液生成了甲醇。直接於120℃下將反應液攪拌3小時。
繼而,於另一容器中將2,6-雙(羥基甲基)對甲酚24.9 g(0.150 mol)、PGME 249 g進行混合攪拌,使之均勻溶解,將所獲得之溶液使用滴液漏斗歷時1小時滴加至該可分離式燒瓶內,滴液後進而攪拌2小時。
反應結束後,進行與製造例B7相同之處理,而以產率77%獲得包含間苯二酚/BMMB/2,6-雙(羥基甲基)對甲酚之共聚物(聚合物H)。該聚合物H之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為9,900。
<實施例B1>
使用聚合物A、B,藉由以下之方法製備負型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚醯亞胺前驅物之聚合物A 50 g與B 50 g(相當於(A)樹脂)與二環己基硫脲(相當於(B)含硫化合物)0.5 g、1-苯基-1,2-丙烷二酮-2-(O-乙氧基羰基)-肟(表2中記為「PDO」)(相當於(C)感光劑)4 g、四乙二醇二甲基丙烯酸酯8 g、N-[3-(三乙氧基矽烷基)丙基]苯二甲醯胺酸1.5 g一併溶解於包含N-甲基-2-吡咯啶酮(以下記為NMP)80 g與乳酸乙酯20 g之混合溶劑。藉由進而添加少量之上述混合溶劑而將所獲得之溶液之黏度調整為約35泊(poise),製成負型感光性樹脂組合物。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例B2>
上述實施例B1中,作為(B)成分,將二環己基硫脲之添加量變為0.1 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.9%之結果。
<實施例B3>
上述實施例B1中,作為(B)成分,將二環己基硫脲之添加量變為4 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.8%之結果。
<實施例B4>
上述實施例B1中,作為(B)成分,使用苯并噻唑代替二環己基硫脲,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得7.3%之結果。
<實施例B5>
上述實施例B1中,作為(B)成分,使用若丹林代替二環己基硫脲,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得7.2%之結果。
<實施例B6>
上述實施例B1中,作為(B)成分,使用2-9-氧硫𠮿代替二環己基硫脲,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得7.3%之結果。
<實施例B7>
藉由與上述實施例B1相同之方式製備負型感光性樹脂組合物溶液,針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。
<實施例B8>
上述實施例B1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.7%之結果。
<實施例B9>
上述實施例B1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,進而將溶劑變為γ-丁內酯85 g與二甲基亞碸15 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.6%之結果。
<實施例B10>
上述實施例B1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物C 100 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。
<實施例B11>
上述實施例B1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物D 100 g,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.3%之結果。
<實施例B12>
使用聚合物E,藉由以下之方法製備正型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚㗁唑前驅物之聚合物E 100 g(相當於(A)樹脂)與下述式(96):
[化105]
所表示之77%之酚性羥基經萘醌二疊氮-4-磺酸酯化之感光性重氮醌化合物(東洋合成公司製造,相當於(C)感光劑)(C1)15 g、二環己基硫脲(相當於(B)含硫化合物)0.5 g、3-第三丁氧基羰基胺基丙基三乙氧基矽烷6 g一併溶解於γ-丁內酯(作為溶劑)100 g。藉由進而添加少量之γ-丁內酯而將所獲得之溶液之黏度調整為約20泊(poise),製成正型感光性樹脂組合物。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.4%之結果。
<實施例B13>
上述實施例B12中,作為(A)樹脂,將聚合物E 100 g變為聚合物F 100 g,除此以外,藉由與實施例B12相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例B14>
上述實施例B12中,作為(A)樹脂,將聚合物E 100 g變為聚合物G 100 g,除此以外,藉由與實施例B12相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.7%之結果。
<實施例B15>
上述實施例B12中,作為(A)樹脂,將聚合物E 100 g變為聚合物H 100 g,除此以外,藉由與實施例B12相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.6%之結果。
<比較例B1>
於實施例B1之組成中,不添加二環己基硫脲,除此以外,藉由與實施例B1相同之方式製備負型感光性樹脂組合物,並進行與實施例B1相同之評價。由於不含本發明之(B)化合物,故評價結果為14.3%。
<比較例B2>
於實施例B11之組成中,不添加二環己基硫脲,除此以外,藉由與實施例B11相同之方式製備負型感光性樹脂組合物,並進行與實施例B11相同之評價。由於不含本發明之(B)化合物,故評價結果為15.5%。
<比較例B3>
於實施例B12之組成中,不添加二環己基硫脲,除此以外,藉由與實施例B12相同之方式製備正型感光性樹脂組合物,並進行與實施例B12相同之評價。由於不含本發明之(B)化合物,故評價結果為14.6%。
將該等實施例B1~15、比較例B1~3之結果彙總示於表2。
實施例C
<製造例C1>((A)作為聚醯亞胺前驅物之聚合物A之合成)
於容積2 L之可分離式燒瓶中放入4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,添加甲基丙烯酸2-羥基乙酯(HEMA)131.2 g與γ-丁內酯400 ml並於室溫下攪拌,一面攪拌一面添加吡啶81.5 g而獲得反應混合物。於由反應產生之放熱結束後,靜置冷卻至室溫,放置16小時。
繼而,於冰浴冷卻下,一面攪拌一面歷時40分鐘向反應混合物中添加使二環己基碳二醯亞胺(DCC)206.3 g溶解於γ-丁內酯180 ml所得之溶液,繼而,一面攪拌一面歷時60分鐘添加使4,4'-二胺基二苯醚(DADPE)93.0 g懸浮於γ-丁內酯350 ml所得者。進而於室溫下攪拌2小時後,添加乙醇30 ml並攪拌1小時,繼而,添加γ-丁內酯400 ml。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
將所獲得之反應液添加至3 L之乙醇中,而生成包含粗聚合物之沈澱物。過濾分離所生成之粗聚合物,使之溶解於四氫呋喃1.5 L而獲得粗聚合物溶液。將所獲得之粗聚合物溶液滴加至28 L之水中而使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物A)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物A之分子量,結果重量平均分子量(Mw)為20,000。
再者,各製造例C中獲得之樹脂之重量平均分子量係採用凝膠滲透層析法(GPC),於以下之條件下進行測定,求出以標準聚苯乙烯換算計之重量平均分子量。
泵:JASCO PU-980
檢測器:JASCO RI-930
管柱烘箱:JASCO CO-965 40℃
管柱:2根Shodex KD-806M串聯
流動相:0.1 mol/L LiBr/NMP
流速:1 ml/min.
<製造例C2>((A)作為聚醯亞胺前驅物之聚合物B之合成)
使用3,3',4,4'-聯苯基四羧酸二酐(BPDA)147.1 g代替製造例C1之4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,除此以外,藉由與上述製造例C1所記載之方法相同之方式進行反應,而獲得聚合物B。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物B之分子量,結果重量平均分子量(Mw)為22,000。
<製造例C3>((A)作為聚醯亞胺前驅物之聚合物C之合成)
使用2,2'-雙三氟甲基-4,4'-二胺基聯苯(TFMB)147.8 g代替製造例C1之4,4'-二胺基二苯醚(DADPE)93.0 g,除此以外,藉由與上述製造例C1所記載之方法相同之方式進行反應,而獲得聚合物C。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物C之分子量,結果重量平均分子量(Mw)為21,000。
<製造例C4>((A)作為聚醯胺之聚合物D之合成)
(苯二甲酸化合物封端體AIPA-MO之合成)
於容積5 L之可分離式燒瓶中投入5-胺基間苯二甲酸{以下簡記為AIPA}543.5 g、N-甲基-2-吡咯啶酮1700 g,進行混合攪拌,藉由水浴加熱至50℃。利用滴液漏斗於其中滴加投入使異氰酸2-甲基丙烯醯氧基乙酯512.0 g(3.3 mol)經γ-丁內酯500 g稀釋所得者,直接於50℃下攪拌2小時左右。
藉由低分子量凝膠滲透層析法{以下記為低分子量GPC}確認反應結束(5-胺基間苯二甲酸消失)後,將該反應液投入至15 L之離子交換水中,進行攪拌,加以靜置,待出現反應產物之結晶化沈澱後將其過濾分離,經適當水洗後,於40℃下真空乾燥48小時,藉此獲得由5-胺基間苯二甲酸之胺基與異氰酸2-甲基丙烯醯氧基乙酯之異氰酸酯基作用所得之AIPA-MO。所獲得之AIPA-MO之低分子量GPC純度約為100%。
(聚合物D之合成)
於容積2 L之可分離式燒瓶中投入所獲得之AIPA-MO 100.89 g(0.3 mol)、吡啶71.2 g(0.9 mol)、GBL 400 g,進行混合,藉由冰浴冷卻至5℃。於冰浴冷卻下,歷時20分鐘左右於其中滴加使二環己基碳二醯亞胺(DCC)125.0 g(0.606 mol)經GBL 125 g溶解稀釋所得者,繼而,歷時20分鐘左右滴加使4,4'-雙(4-胺基苯氧基)聯苯{以下記為BAPB}103.16 g(0.28 mol)經NMP 168 g溶解所得者,藉由冰浴維持3小時未達5℃,繼而移除冰浴,於室溫下攪拌5小時。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
於所獲得之反應液中滴加水840 g與異丙醇560 g之混合液,分離所析出之聚合物,使之再溶解於NMP 650 g。將所獲得之粗聚合物溶液滴加至5 L之水中使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物E)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物D之分子量,結果重量平均分子量(Mw)為34,700。
<製造例C5>((A)作為聚㗁唑前驅物之聚合物E之合成)
於容積3 L之可分離式燒瓶中將2,2-雙(3-胺基-4-羥基苯基)-六氟丙烷183.1 g、N,N-二甲基乙醯胺(DMAc)640.9 g、吡啶63.3 g於室溫(25℃)下進行混合攪拌,製成均勻溶液。利用滴液漏斗於其中滴加使4,4'-二苯醚二甲醯氯118.0 g經二乙二醇二甲醚(DMDG)354 g溶解所得者。此時,將可分離式燒瓶於15~20℃之水浴中冷卻。滴液所需之時間為40分鐘,反應液溫最高為30℃。
滴液結束後經過3小時後,向反應液中添加1,2-環己基二羧酸酐30.8 g(0.2 mol),於室溫下攪拌放置15小時,使聚合物鏈之占總數99%之胺末端基經羧基環己基醯胺基封端。此時之反應率可藉由利用高效液相層析法(HPLC)追蹤所投入之1,2-環己基二羧酸酐之殘量而容易地算出。其後,將上述反應液於高速攪拌下滴加至2 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量9,000(聚苯乙烯換算)之粗聚苯并㗁唑前驅物。
使上述獲得之粗聚苯并㗁唑前驅物再溶解於γ-丁內酯(GBL)後,對其利用陽離子交換樹脂及陰離子交換樹脂進行處理,將藉此獲得之溶液投入至離子交換水中後,過濾分離所析出之聚合物,進行水洗並真空乾燥,藉此獲得經精製之聚苯并㗁唑前驅物(聚合物E)。
<製造例C6>((A)作為聚醯亞胺之聚合物F之合成)
對裝有Teflon(註冊商標)製錨型攪拌器之玻璃製可分離式四口燒瓶安裝附迪安-斯塔克分離器之冷卻管。一面通入氮氣,一面將上述燒瓶浸於矽油浴中進行攪拌。
添加2,2-雙(3-胺基-4-羥基苯基)丙烷(Clariant Japan公司製造)(以下記為BAP)72.28 g(280 mmol)、5-(2,5-二側氧四氫-3-呋喃基)-3-甲基-環己烯-1,2二羧酸酐(東京化成工業股份有限公司製造)(以下記為MCTC)70.29 g(266 mmol)、γ-丁內酯254.6 g、甲苯60 g,於室溫下以100 rpm攪拌4小時後,添加5-降𦯉烯-2,3-二羧酸酐(東京化成工業股份有限公司製造)4.6 g(28 mmol),一面通入氮氣一面於矽浴溫度50℃下以100 rpm加熱攪拌8小時。其後,加熱至矽浴溫度180℃,以100 rpm加熱攪拌2小時。去除於反應中所餾出之甲苯、水。醯亞胺化反應結束後恢復至室溫。
其後將上述反應液於高速攪拌下滴加至3 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量23,000(聚苯乙烯換算)之粗聚醯亞胺(聚合物F)。
<製造例C7>((A)作為酚樹脂之聚合物G之合成)
於容積0.5 L之附迪安-斯塔克裝置之可分離式燒瓶中將3,5-二羥基苯甲酸甲酯128.3 g(0.76 mol)、4,4'-雙(甲氧基甲基)聯苯(以下亦稱為「BMMB」)121.2 g(0.5 mol)、二乙基硫酸3.9 g(0.025 mol)、二乙二醇二甲醚140 g於70℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至140℃,確認自反應液生成了甲醇。直接於140℃下攪拌反應液2小時。
繼而,將反應容器於大氣中冷卻,向其中另外添加100 g之四氫呋喃并攪拌。將上述反應稀釋液於高速攪拌下滴加至4 L之水中而使樹脂分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而以產率70%獲得包含3,5-二羥基苯甲酸甲酯/BMMB之共聚物(聚合物G)。該聚合物G之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為21,000。
<製造例C8>((A)作為酚樹脂之聚合物H之合成)
對容積1.0 L之附迪安-斯塔克裝置之可分離式燒瓶進行氮氣置換,其後,於該可分離式燒瓶中將間苯二酚81.3 g(0.738 mol)、BMMB 84.8 g(0.35 mol)、對甲苯磺酸3.81 g(0.02 mol)、丙二醇單甲醚(以下亦稱為PGME)116 g於50℃下進行混合攪拌,而使固形物溶解。
藉由油浴將混合溶液加熱至120℃,確認自反應液生成了甲醇。直接於120℃下將反應液攪拌3小時。
繼而,於另一容器中將2,6-雙(羥基甲基)對甲酚24.9 g(0.150 mol)、PGME 249 g進行混合攪拌,使之均勻溶解,將所獲得之溶液使用滴液漏斗歷時1小時滴加至該可分離式燒瓶內,滴液後進而攪拌2小時。
反應結束後,進行與製造例C7相同之處理,而以產率77%獲得包含間苯二酚/BMMB/2,6-雙(羥基甲基)對甲酚之共聚物(聚合物H)。該聚合物H之藉由GPC法之標準聚苯乙烯換算所求出之重量平均分子量為9,900。
<實施例C1>
使用聚合物A、B,藉由以下之方法製備負型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚醯亞胺前驅物之聚合物A 50 g與B 50 g(相當於(A)樹脂)與丁基脲(相當於(B-1)化合物)1 g、1-苯基-1,2-丙烷二酮-2-(O-乙氧基羰基)-肟(表3中記為「PDO」)(相當於(C)感光劑)4 g、四乙二醇二甲基丙烯酸酯8 g、N-[3-(三乙氧基矽烷基)丙基]苯二甲醯胺酸1.5 g一併溶解於包含N-甲基-2-吡咯啶酮(以下記為NMP)80 g與乳酸乙酯20 g之混合溶劑。藉由進而添加少量之上述混合溶劑而將所獲得之溶液之黏度調整為約35泊(poise),製成負型感光性樹脂組合物。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例C2>
上述實施例C1中,作為(B)成分,將丁基脲之添加量變為0.1 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.8%之結果。
<實施例C3>
上述實施例C1中,作為(B)成分,將丁基脲之添加量變為5 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.8%之結果。
<實施例C4>
上述實施例C1中,作為(B)成分,使用四乙二醇(相當於(B-2)化合物)代替丁基脲,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.2%之結果。
<實施例C5>
上述實施例C1中,作為(B)成分,使用己二酸雙(2-甲氧基乙基)酯(相當於(B-3)化合物)代替丁基脲,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.3%之結果。
<實施例C6>
藉由與上述實施例C1相同之方式製備負型感光性樹脂組合物溶液,針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.7%之結果。
<實施例C7>
上述實施例C1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.4%之結果。
<實施例C8>
上述實施例C1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物A 100 g,作為(C)成分,將PDO 4 g變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,進而將溶劑變為γ-丁內酯85 g與二甲基亞碸15 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例C9>
上述實施例C1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物C 100 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.7%之結果。
<實施例C10>
上述實施例C1中,作為(A)樹脂,將聚合物A 50 g與聚合物B 50 g變為聚合物D 100 g,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.8%之結果。
<實施例C11>
使用聚合物E,藉由以下之方法製備正型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚㗁唑前驅物之聚合物E 100 g(相當於(A)樹脂)與下述式(96):
[化106]
所表示之77%之酚性羥基經萘醌二疊氮-4-磺酸酯化之感光性重氮醌化合物(東洋合成公司製造,相當於(C)感光劑)(C1)15 g、丁基脲(相當於(B-1)化合物)1 g、3-第三丁氧基羰基胺基丙基三乙氧基矽烷6 g一併溶解於γ-丁內酯(作為溶劑)100 g。藉由進而添加少量之γ-丁內酯而將所獲得之溶液之黏度調整為約20泊(poise),製成正型感光性樹脂組合物。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.6%之結果。
<實施例C12>
上述實施例C11中,作為(A)樹脂,將聚合物E 100 g變為聚合物F 100 g,除此以外,藉由與實施例C11相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.9%之結果。
<實施例C13>
上述實施例C11中,作為(A)樹脂,將聚合物E 100 g變為聚合物G 100 g,除此以外,藉由與實施例C11相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.5%之結果。
<實施例C14>
上述實施例C11中,作為(A)樹脂,將聚合物E 100 g變為聚合物H 100 g,除此以外,藉由與實施例C13相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行220℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.4%之結果。
<比較例C1>
於實施例C1之組成中,不添加丁基脲,除此以外,藉由與實施例C1相同之方式製備負型感光性樹脂組合物,並進行與實施例C1相同之評價。由於不含本發明之(B)化合物,故評價結果為14.3%。
<比較例C2>
於實施例C12之組成中,不添加丁基脲,除此以外,藉由與實施例C12相同之方式製備正型感光性樹脂組合物,並進行與實施例C12相同之評價。由於不含本發明之(B)化合物,故評價結果為15.5%。
<比較例C3>
於實施例C13之組成中,不添加丁基脲,除此以外,藉由與實施例C13相同之方式製備正型感光性樹脂組合物,並進行與實施例C11相同之評價。由於不含本發明之(B)化合物,故評價結果為15.7%。
實施例D
<製造例D1>((A)作為聚醯亞胺前驅物之聚合物(A)-1之合成)
於容積2 L之可分離式燒瓶中放入4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,添加甲基丙烯酸2-羥基乙酯(HEMA)131.2 g與γ-丁內酯400 ml並於室溫下攪拌,一面攪拌一面添加吡啶81.5 g而獲得反應混合物。於由反應產生之放熱結束後,靜置冷卻至室溫,放置16小時。
繼而,於冰浴冷卻下,一面攪拌一面歷時40分鐘向反應混合物中添加使二環己基碳二醯亞胺(DCC)206.3 g溶解於γ-丁內酯180 ml所得之溶液,繼而,一面攪拌一面歷時60分鐘添加使4,4'-二胺基二苯醚(DADPE)93.0 g懸浮於γ-丁內酯350 ml所得者。進而於室溫下攪拌2小時後,添加乙醇30 ml並攪拌1小時,繼而,添加γ-丁內酯400 ml。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
將所獲得之反應液添加至3 L之乙醇中,而生成包含粗聚合物之沈澱物。過濾分離所生成之粗聚合物,使之溶解於四氫呋喃1.5 L而獲得粗聚合物溶液。將所獲得之粗聚合物溶液滴加至28 L之水中而使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物(A)-1)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物(A)-1之分子量,結果重量平均分子量(Mw)為20,000。
再者,各製造例D中獲得之樹脂之重量平均分子量係採用凝膠滲透層析法(GPC),於以下之條件下進行測定,求出以標準聚苯乙烯換算計之重量平均分子量。
泵:JASCO PU-980
檢測器:JASCO RI-930
管柱烘箱:JASCO CO-965 40℃
管柱:2根Shodex KD-806M串聯
流動相:0.1 mol/L LiBr/NMP
流速:1 ml/min.
<製造例D2>((A)作為聚醯亞胺前驅物之聚合物(A)-2之合成)
使用3,3',4,4'-聯苯基四羧酸二酐(BPDA)147.1 g代替製造例D1之4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1 g,除此以外,藉由與上述製造例D1所記載之方法相同之方式進行反應,而獲得聚合物(A)-2。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物(A)-2之分子量,結果重量平均分子量(Mw)為22,000。
<製造例D3>((A)作為聚醯亞胺前驅物之聚合物(A)-3之合成)
使用2,2'-雙三氟甲基-4,4'-二胺基聯苯(TFMB)147.8 g代替製造例D1之4,4'-二胺基二苯醚(DADPE)93.0 g,除此以外,藉由與上述製造例D1所記載之方法相同之方式進行反應,而獲得聚合物(A)-3。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物(A)-3之分子量,結果重量平均分子量(Mw)為21,000。
<製造例D4>((A)作為聚醯胺之聚合物(A)-4之合成)
(苯二甲酸化合物封端體AIPA-MO之合成)
於容積5 L之可分離式燒瓶中投入5-胺基間苯二甲酸{以下簡記為AIPA}543.5 g、N-甲基-2-吡咯啶酮1700 g,進行混合攪拌,藉由水浴加熱至50℃。利用滴液漏斗於其中滴加投入使異氰酸2-甲基丙烯醯氧基乙酯512.0 g(3.3 mol)經γ-丁內酯500 g稀釋所得者,直接於50℃下攪拌2小時左右。
藉由低分子量凝膠滲透層析法{以下記為低分子量GPC}確認反應結束(5-胺基間苯二甲酸消失)後,將該反應液投入至15 L之離子交換水中,進行攪拌,加以靜置,待出現反應產物之結晶化沈澱後將其過濾分離,經適當水洗後,於40℃下真空乾燥48小時,藉此獲得由5-胺基間苯二甲酸之胺基與異氰酸2-甲基丙烯醯氧基乙酯之異氰酸酯基作用所得之AIPA-MO。所獲得之AIPA-MO之低分子量GPC純度約為100%。
(聚合物(A)-4之合成)
於容積2 L之可分離式燒瓶中投入所獲得之AIPA-MO 100.89 g(0.3 mol)、吡啶71.2 g(0.9 mol)、GBL 400 g,進行混合,藉由冰浴冷卻至5℃。於冰浴冷卻下,歷時20分鐘左右於其中滴加使二環己基碳二醯亞胺(DCC)125.0 g(0.606 mol)經GBL 125 g溶解稀釋所得者,繼而,歷時20分鐘左右滴加使4,4'-雙(4-胺基苯氧基)聯苯{以下記為BAPB}103.16 g(0.28 mol)經NMP 168 g溶解所得者,藉由冰浴維持3小時未達5℃,繼而移除冰浴,於室溫下攪拌5小時。藉由過濾而去除反應混合物中所生成之沈澱物,獲得反應液。
於所獲得之反應液中滴加水840 g與異丙醇560 g之混合液,分離所析出之聚合物,使之再溶解於NMP 650 g。將所獲得之粗聚合物溶液滴加至5 L之水中使聚合物沈澱,過濾分離所獲得之沈澱物後,進行真空乾燥而獲得粉末狀之聚合物(聚合物(A)-4)。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定聚合物(A)-4之分子量,結果重量平均分子量(Mw)為34,700。
<製造例D5>((A)作為聚㗁唑前驅物之聚合物(A)-5之合成)
於容積3 L之可分離式燒瓶中將2,2-雙(3-胺基-4-羥基苯基)-六氟丙烷183.1 g、N,N-二甲基乙醯胺(DMAc)640.9 g、吡啶63.3 g於室溫(25℃)下進行混合攪拌,製成均勻溶液。利用滴液漏斗於其中滴加使4,4'-二苯醚二甲醯氯118.0 g經二乙二醇二甲醚(DMDG)354 g溶解所得者。此時,將可分離式燒瓶於15~20℃之水浴中冷卻。滴液所需之時間為40分鐘,反應液溫最高為30℃。
滴液結束後經過3小時後,向反應液中添加1,2-環己基二羧酸酐30.8 g(0.2 mol),於室溫下攪拌放置15小時,使聚合物鏈之占總數99%之胺末端基經羧基環己基醯胺基封端。此時之反應率可藉由利用高效液相層析法(HPLC)追蹤所投入之1,2-環己基二羧酸酐之殘量而容易地算出。其後,將上述反應液於高速攪拌下滴加至2 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量9,000(聚苯乙烯換算)之粗聚苯并㗁唑前驅物。
使上述獲得之粗聚苯并㗁唑前驅物再溶解於γ-丁內酯(GBL)後,對其利用陽離子交換樹脂及陰離子交換樹脂進行處理,將藉此獲得之溶液投入至離子交換水中後,過濾分離所析出之聚合物,進行水洗並真空乾燥,藉此獲得經精製之聚苯并㗁唑前驅物(聚合物(A)-5)。
<製造例D6>((A)作為聚醯亞胺之聚合物(A)-6之合成)
對裝有Teflon(註冊商標)製錨型攪拌器之玻璃製可分離式四口燒瓶安裝附迪安-斯塔克分離器之冷卻管。一面通入氮氣,一面將上述燒瓶浸於矽油浴中進行攪拌。
添加2,2-雙(3-胺基-4-羥基苯基)丙烷(Clariant Japan公司製造)(以下記為BAP)72.28 g(280 mmol)、5-(2,5-二側氧四氫-3-呋喃基)-3-甲基-環己烯-1,2二羧酸酐(東京化成工業股份有限公司製造)(以下記為MCTC)70.29 g(266 mmol)、γ-丁內酯254.6 g、甲苯60 g,於室溫下以100 rpm攪拌4小時後,添加5-降𦯉烯-2,3-二羧酸酐(東京化成工業股份有限公司製造)4.6 g(28 mmol),一面通入氮氣一面於矽浴溫度50℃下以100 rpm加熱攪拌8小時。其後,加熱至矽浴溫度180℃,以100 rpm加熱攪拌2小時。去除於反應中所餾出之甲苯、水。醯亞胺化反應結束後恢復至室溫。
其後將上述反應液於高速攪拌下滴加至3 L之水中而使聚合物分散析出,將其回收,經適當水洗,脫水後實施真空乾燥,而獲得藉由凝膠滲透層析(GPC)法所測得之重量平均分子量23,000(聚苯乙烯換算)之粗聚醯亞胺(聚合物(A)-6)。
<實施例D1>
使用聚合物(A)-1、(A)-2,藉由以下之方法製備負型感光性樹脂組合物,並進行感光性樹脂組合物之評價。將作為聚醯亞胺前驅物之聚合物(A)-1 50 g與(A)-2 50 g(相當於(A)樹脂)與N-苯基苄基胺(東京化成工業股份有限公司製造,相當於(B)-1)3 g、1-苯基-1,2-丙烷二酮-2-(O-乙氧基羰基)-肟(表4中記為「PDO」)(相當於(C)感光劑)4 g、四乙二醇二甲基丙烯酸酯8 g、N-[3-(三乙氧基矽烷基)丙基]苯二甲醯胺酸1.5 g一併溶解於包含N-甲基-2-吡咯啶酮(以下記為NMP)80 g與乳酸乙酯20 g之混合溶劑。藉由進而添加少量之上述混合溶劑而將所獲得之溶液之黏度調整為約35泊(poise),製成負型感光性樹脂組合物。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.5%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D2>
上述實施例D1中,將(B)成分變為N,N'-二苯基乙烷-1,2-二胺(東京化成工業股份有限公司製造),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.2%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D3>
上述實施例D1中,將(B)成分變為胺基甲酸第三丁基苯酯(東京化成工業股份有限公司製造),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.1%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D4>
上述實施例D1中,將(B)成分變為(3-羥基苯基)胺基甲酸第三丁酯(東京化成工業股份有限公司製造),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.8%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D5>
上述實施例D1中,將(B)成分變為2-羥基-N-(1H-1,2,4-三唑-3-基)苯甲醯胺(ADEKA股份有限公司製造,Adekastab CDA-1),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.8%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D6>
上述實施例D1中,將(B)成分變為2-(2H-苯并[d][1,2,3]三唑-2-基)-4-(2,4,4-三甲基戊烷-2-基)苯酚(ADEKA股份有限公司製造,Adekastab LA-29),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.2%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D7>
上述實施例D1中,將(B)成分變為(4-((1H-1,2,4-三唑-1-基)甲基)苯基)甲醇(東京化成工業股份有限公司製造),除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.1%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D8>
上述實施例D1中,將(B)-1成分之添加量變為1 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得8.5%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D9>
上述實施例D1中,將(B)-1成分之添加量變為6 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D10>
上述實施例D1中,將(B)-1成分之添加量變為10 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行230℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.0%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D11>
上述實施例D1中,將固化溫度自230℃變為350℃,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.1%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D12>
上述實施例D1中,作為(A)樹脂,將聚合物(A)-1 50 g與聚合物(A)-2 50 g變為聚合物(A)-1 100 g,將(C)成分自PDO變為1,2-辛烷二酮-1-{4-(苯硫基)-2-(O-苯甲醯基肟)}(Irgacure OXE01(BASF公司製造,商品名))2.5 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.8%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D13>
上述實施例D12中,將溶劑變為γ-丁內酯85 g與二甲基亞碸15 g,除此以外,藉由與實施例D12相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得5.4%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D14>
上述實施例D1中,作為(A)樹脂,將聚合物(A)-1 50 g與聚合物(A)-2 50 g變為聚合物(A)-3 100 g,將固化溫度自230℃變為350℃,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得7.2%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D15>
上述實施例D1中,作為(A)樹脂,將聚合物(A)-1 50 g與聚合物(A)-2 50 g變為聚合物(A)-4 100 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物溶液。
針對該組合物,於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得4.9%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D16>
使用聚合物(A)-5,藉由以下之方法製備正型感光性樹脂組合物,並對所製備之感光性樹脂組合物進行評價。將作為聚㗁唑前驅物之聚合物(A)-5 100 g(相當於(A)樹脂)與下述式(96):
[化107]
所表示之77%之酚性羥基經萘醌二疊氮-4-磺酸酯化之感光性重氮醌化合物(東洋合成公司製造,相當於(C)成分)(C1)15 g溶解於γ-丁內酯(作為溶劑)100 g。藉由進而添加少量之γ-丁內酯而將所獲得之溶液之黏度調整為約20泊(poise),製成正型感光性樹脂組合物。
針對該組合物,藉由上述方法進行350℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.9%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<實施例D17>
上述實施例D16中,作為(A)樹脂,將聚合物(A)-5 100 g變為聚合物(A)-6 100 g,除此以外,藉由與實施例D12相同之方式製備正型感光性樹脂組合物溶液。
針對該組合物,藉由上述方法進行250℃固化而於Cu層上製作硬化浮凸圖案,進行高溫保存試驗後,評價空隙於Cu層之表面所占之面積比率,而獲得6.0%之結果。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<比較例D1>
於實施例D1之組成中,不添加(B)-1成分,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物,並進行與實施例D1相同之評價。由於不含本發明之(B)成分,故評價結果為15.2%。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<比較例D2>
於實施例D15之組成中,不添加(B)-1成分,除此以外,藉由與實施例D15相同之方式製備負型感光性樹脂組合物,並進行與實施例D15相同之評價。由於不含本發明之(B)成分,故評價結果為14.3%。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<比較例D3>
於實施例D13之組成中,不添加(B)-1成分,除此以外,藉由與實施例D13相同之方式製備負型感光性樹脂組合物,並進行與實施例D13相同之評價。由於不含本發明之(B)成分,故評價結果為15.7%。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<比較例D4>
於實施例D17之組成中,不添加(B)-1成分,除此以外,藉由與實施例D17相同之方式製備正型感光性樹脂組合物,並進行與實施例D17相同之評價。由於不含本發明之(B)成分,故評價結果為16.3%。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以內。
<比較例D5>
於實施例D1之組成中,將(B)-1成分之添加量變為25 g,除此以外,藉由與實施例D1相同之方式製備負型感光性樹脂組合物,並進行與實施例D1相同之評價。評價結果為7.2%。又,所獲得之清漆之保存穩定性試驗後之黏度變化率為10%以上。
將該等實施例D1~17、比較例D1~5之結果彙總示於表4。
[表1]
表1
實施例A1
實施例A2
實施例A3
實施例A4
實施例A5
實施例A6
實施例A7
實施例A8
實施例A9
實施例A10
實施例A11
實施例A12
實施例A13
實施例A14
實施例A15
實施例A16
比較例A1
比較例A2
比較例A3
比較例A4
聚合物A
50
50
50
50
50
50
50
50
100
100
50
50
100
聚合物B
50
50
50
50
50
50
50
50
50
50
聚合物C
100
100
聚合物D
100
聚合物E
100
聚合物F
100
聚合物G
100
聚合物H
100
PDO
4
4
4
4
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
2.5
C1
20
20
20
20
黃嘌呤
0.2
0.05
5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
8-氮雜黃嘌呤
0.2
尿酸
0.2
二氧四氫蝶啶
0.2
巴比妥酸
0.2
苯并三唑
0.2
N-甲基吡咯啶酮
80
80
80
80
80
80
80
80
80
80
80
80
80
80
乳酸乙酯
20
20
20
20
20
20
20
20
20
20
20
20
20
20
γ-丁內酯
85
100
100
100
100
85
二甲基亞碸
15
15
固化溫度℃
230
230
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
230
230
350
Cu表面之空隙面積
比率%
5.2
6.4
4.9
5.1
5.4
5.5
7.3
4.5
5.1
5.2
4.9
5.0
5.5
5.7
5.3
5.2
15.2
14.3
15.7
14.9
[表2]
表2
實施例B1
實施例B2
實施例B3
實施例B4
實施例B5
實施例B6
實施例B7
實施例B8
實施例B9
實施例B10
實施例B11
實施例B12
實施例B13
實施例B14
實施例B15
比較例B1
比較例B2
比較例B3
聚合物A
50
50
50
50
50
50
50
100
100
50
聚合物B
50
50
50
50
50
50
50
50
聚合物C
100
聚合物D
100
100
聚合物E
100
100
聚合物F
100
聚合物G
100
聚合物H
100
PDO
4
4
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
C1
15
15
15
15
15
二環己基硫脲
0.5
0.1
4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
苯并噻唑
0.5
若丹林
0.5
2-9-氧硫𠮿
0.5
N-甲基吡咯啶酮
80
80
80
80
80
80
80
80
80
80
80
80
乳酸乙酯
20
20
20
20
20
20
20
20
20
20
20
20
γ-丁內酯
85
100
100
100
100
100
二甲基亞碸
15
固化溫度℃
230
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
250
350
Cu表面之空隙面積
比率%
5.5
6.9
4.8
7.3
7.2
7.3
4.9
5.7
5.6
4.9
5.3
5.4
5.5
5.7
5.6
14.3
15.5
14.6
[表3]
表3
實施例
C1
實施例
C2
實施例
C3
實施例
C4
實施例
C5
實施例
C6
實施例
C7
實施例
C8
實施例
C9
實施例
C10
實施例
C11
實施例
C12
實施例
C13
實施例
C14
比較例
C1
比較例
C2
比較例
C3
聚合物A
50
50
50
50
50
50
100
100
50
聚合物B
50
50
50
50
50
50
50
聚合物C
100
聚合物D
100
聚合物E
100
聚合物F
100
100
聚合物G
100
100
聚合物H
100
PDO
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
C1
15
15
15
15
15
15
丁基脲
1
0.1
5
1
1
1
1
1
1
1
1
1
四乙二醇
1
己二酸雙(2-甲氧基乙基)酯
1
N-甲基吡咯啶酮
80
80
80
80
80
80
80
80
80
80
乳酸乙酯
20
20
20
20
20
20
20
20
20
20
γ-丁內酯
85
100
100
100
100
100
100
二甲基亞碸
15
固化溫度℃
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
250
220
Cu表面之空隙面積
比率%
5.5
6.8
4.8
6.2
6.3
4.7
5.4
5.5
4.7
5.8
5.6
5.9
5.5
5.4
14.3
15.5
15.7
[表4]
表4
實施例D1
實施例D2
實施例D3
實施例D4
實施例D5
實施例D6
實施例D7
實施例D8
實施例D9
實施例D10
實施例D11
(A)成分
(A)-1
50
50
50
50
50
50
50
50
50
50
50
(A)-2
50
50
50
50
50
50
50
50
50
50
50
(A)-3
(A)-4
(A)-5
(A)-6
(B)成分
(B)-1
3
1
3
(B)-2
3
6
10
(B)-3
3
(B)-4
3
(B)-5
3
(B)-6
3
(B)-7
3
(C)成分
PDO
4
4
4
4
4
4
4
4
4
4
4
OXE01
C1
溶劑
N-甲基吡咯啶酮
80
80
80
80
80
80
80
80
80
80
80
乳酸乙酯
20
20
20
20
20
20
20
20
20
20
20
γ-丁內酯
二甲基亞碸
固化溫度℃
230
230
230
230
230
230
230
230
230
230
350
Cu表面之空隙面積比率%
4.5
4.2
5.1
5.8
4.8
4.2
6.1
8.5
4.9
5.0
6.1
清漆保存穩定性
○
○
○
○
○
○
○
○
○
○
○
實施例D12
實施例D13
實施例D14
實施例D15
實施例D16
實施例D17
比較例D1
比較例D2
比較例D3
比較例D4
比較例D5
(A)成分
(A)-1
100
100
50
100
50
(A)-2
50
50
(A)-3
100
(A)-4
100
100
(A)-5
100
(A)-6
100
100
(B)成分
(B)-1
3
3
3
3
3
3
25
(B)-2
(B)-3
(B)-4
(B)-5
(B)-6
(B)-7
(C)成分
PDO
4
4
4
4
4
4
4
OXE01
2.5
2.5
2.5
C1
20
20
20
溶劑
N-甲基吡咯啶酮
80
80
80
80
80
80
乳酸乙酯
20
20
20
20
20
20
γ-丁內酯
85
100
100
85
100
二甲基亞碸
15
15
固化溫度℃
230
230
350
250
350
250
230
250
230
250
230
Cu表面之空隙面積比率%
5.8
5.4
7.2
4.9
6.9
6.0
15.2
14.3
15.7
16.3
7.2
清漆保存穩定性
○
○
○
○
○
○
○
○
○
○
×
[產業上之可利用性]
本發明之感光性樹脂組合物可較佳地用於例如對半導體裝置、多層配線基板等電氣・電子材料之製造有用之感光性材料領域。
The present invention is described in detail below. In the present specification, when a plurality of structures represented by the same symbol in a general formula exist in a molecule, they may be the same or different from each other. <Photosensitive resin composition> (Sample A) The present invention comprises the following components as essential components, namely, (A) 100 parts by mass of at least one resin selected from the group consisting of polyamic acid, polyamic acid ester and polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, polybenzoxazole, as well as phenolic varnish, polyhydroxystyrene and phenolic resin, (B) 0.01 to 10 parts by mass of a cyclic compound having a carbonyl group, based on 100 parts by mass of the resin (A), and (C) 1 to 50 parts by mass of a photosensitive agent, based on 100 parts by mass of the resin (A). (A) Resin The (A) resin used in the present invention is described. The (A) resin of the present invention is a resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, polybenzoxazole, and novolac, polyhydroxystyrene and phenol resin as a main component. Here, the so-called main component means that the resin contains more than 60% by mass of the whole resin, preferably more than 80% by mass. In addition, other resins may be contained as needed. The weight average molecular weight of the resin is preferably 200 or more, more preferably 5,00 or more, in terms of heat resistance and mechanical properties after heat treatment, calculated based on polystyrene conversion by gel permeation chromatography. The upper limit is preferably 500,000 or less, and when a photosensitive resin composition is prepared, it is more preferably 20,000 or less in terms of solubility in a developer. In the present invention, in order to form a relief pattern, the (A) resin is a photosensitive resin. The photosensitive resin is used together with the following (C) photosensitive agent to form a photosensitive resin composition, and is a resin that causes a phenomenon of dissolution or non-dissolution in the subsequent development step. As the photosensitive resin, among polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, polybenzoxazole, and phenolic resins including novolac and polyhydroxystyrene, polyamic acid, polyamic acid ester, polyamic acid salt, polyamide, polyhydroxyamide, polyimide and phenolic resin can be preferably used in terms of excellent heat resistance and mechanical properties of the resin after heat treatment. In addition, these photosensitive resins can be selected according to the desired use and prepared with the following (C) photosensitive agent to prepare any negative or positive photosensitive resin composition. [(A) Polyamic acid, polyamic acid ester, polyamic acid salt] In the photosensitive resin composition of the present invention, one example of the best (A) resin from the viewpoint of heat resistance and photosensitivity is the above-mentioned general formula (1): [Chemical 13]
{Wherein, X
1 is a tetravalent organic group, Y
1 It is a divalent organic group, n
1 is an integer between 2 and 150.
1 and R
2 Each of them is independently a hydrogen atom, a saturated aliphatic group having 1 to 30 carbon atoms, or the above general formula (2): [Chemical 14]
(Where R
3 , R
4 and R
5 Each of them is independently a hydrogen atom or an organic group with 1 to 3 carbon atoms, and m
1 is an integer from 2 to 10) or a monovalent organic group represented by a saturated aliphatic group having 1 to 4 carbon atoms; or the following general formula (3): [Chemical 15]
(Where R
6 , R
7 and R
8 Each of them is independently a hydrogen atom or an organic group with 1 to 3 carbon atoms, and m
2 is an integer of 2 to 10) represented by a monovalent ammonium ion} as a polyimide precursor represented by a polyamic acid, polyamic acid ester or polyamic acid salt. The polyimide precursor is converted into polyimide by applying heat (e.g., above 200°C) for cyclization. The polyimide precursor is suitable for use in a negative photosensitive resin composition. In the above general formula (1), X
1 The tetravalent organic group represented by is preferably an organic group having 6 to 40 carbon atoms, and more preferably -COOR
1 Base-COOR
2 The -CONH- group and the -CONH- group are adjacent to each other and are aromatic groups or alicyclic aliphatic groups.
1 The tetravalent organic group represented by is preferably an organic group having 6 to 40 carbon atoms and containing an aromatic ring, and more preferably the following formula (30): [Chemical 16]
{wherein, R25 is a monovalent group selected from hydrogen atom, fluorine atom, C1-C10 alkyl group, C1-C10 fluorine-containing alkyl group, l is an integer selected from 0-2, m is an integer selected from 0-3, and n is an integer selected from 0-4}, but is not limited to the above.
1 The structure of may be one or a combination of two or more.
1 The group is particularly preferred in terms of having both heat resistance and photosensitivity.
1 The divalent organic group represented by is preferably an aromatic group having 6 to 40 carbon atoms in terms of having both heat resistance and photosensitivity. For example, the following formula (31) can be cited:
The structure represented by {wherein, R25 is a monovalent group selected from hydrogen atom, fluorine atom, C1-C10 alkyl group, C1-C10 fluorine-containing alkyl group, and n is an integer selected from 0 to 4} is not limited thereto.
1 The structure of may be one or a combination of two or more. Y having the structure represented by the above formula (31)
1 The group is particularly preferred in terms of having both heat resistance and photosensitivity.
3 Preferably, it is a hydrogen atom or a methyl group, R
4 and R
5 From the viewpoint of photosensitivity, hydrogen atoms are preferred.
1 From the viewpoint of photosensitivity, it is an integer of 2 or more and 10 or less, preferably an integer of 2 or more and 4 or less. When a polyimide precursor is used as the resin (A), as a method of imparting photosensitivity to the photosensitive resin composition, there can be exemplified an ester bond type and an ionic bond type. The former is a method of introducing a compound having a photopolymerizable group, i.e., an olefinic double bond, into the side chain of the polyimide precursor via an ester bond, and the latter is a method of imparting a photopolymerizable group by bonding the carboxyl group of the polyimide precursor to the amino group of a (meth) acrylic compound having an amino group via an ionic bond. The ester bond type polyimide precursor is obtained by firstly reacting the tetravalent organic group X
1 The tetracarboxylic acid dianhydride is reacted with an unsaturated double bond alcohol having photopolymerizability and an arbitrary saturated aliphatic alcohol having 1 to 4 carbon atoms to prepare a partially esterified tetracarboxylic acid (hereinafter also referred to as an acid/ester), and then reacted with the above-mentioned divalent organic group Y
1 (Preparation of acid/ester) In the present invention, a tetravalent organic group X is used as a precursor for preparing an ester-bond type polyimide.
1 The tetracarboxylic dianhydride may be exemplified by the tetracarboxylic dianhydride represented by the general formula (30), for example, pyromellitic dianhydride, diphenyl ether-3,3',4,4'-tetracarboxylic dianhydride, benzophenone-3,3',4,4'-tetracarboxylic dianhydride, biphenyl-3,3',4,4'-tetracarboxylic dianhydride, diphenylsulfone-3,3',4,4'-tetracarboxylic dianhydride, diphenylmethane-3,3',4,4'-tetracarboxylic dianhydride, Acid dianhydride, 2,2-bis(3,4-phthalic anhydride)propane, 2,2-bis(3,4-phthalic anhydride)-1,1,1,3,3,3-hexafluoropropane, etc., preferably, pyromellitic dianhydride, diphenyl ether-3,3',4,4'-tetracarboxylic dianhydride, benzophenone-3,3',4,4'-tetracarboxylic dianhydride, biphenyl-3,3',4,4'-tetracarboxylic dianhydride, but not limited to these. Moreover, these can be used alone, or two or more kinds can be mixed and used. In the present invention, the photopolymerizable unsaturated divalent alcohols suitable for preparing the ester bond type polyimide precursor include, for example, 2-acryloxyethanol, 1-acryloxy-3-propanol, 2-acrylamidoethanol, hydroxymethyl vinyl ketone, 2-hydroxyethyl vinyl ketone, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate ...tert-butoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate, 2- 1-Methacryloyloxy-3-propanol, 2-methacrylamidoethanol, hydroxymethyl vinyl ketone, 2-hydroxyethyl vinyl ketone, 2-hydroxy-3-methoxypropyl methacrylate, 2-hydroxy-3-butoxypropyl methacrylate, 2-hydroxy-3-phenoxypropyl methacrylate, 2-hydroxy-3-butoxypropyl methacrylate, 2-hydroxy-3-tert-butoxypropyl methacrylate, 2-hydroxy-3-cyclohexyloxypropyl methacrylate, etc. A portion of the above alcohols may be mixed with a saturated aliphatic alcohol having 1 to 4 carbon atoms, such as methanol, ethanol, n-propanol, isopropanol, n-butanol, tert-butanol, etc. The appropriate tetracarboxylic dianhydride of the present invention and the alcohols are dissolved and mixed in the presence of an alkaline catalyst such as pyridine in a solvent as described below at a temperature of 20 to 50° C. and stirred for 4 to 10 hours to carry out an esterification reaction of the anhydride to obtain the desired acid/ester. (Preparation of polyimide precursor) The above acid/ester (typically a solution in the following solvent) is added with an appropriate dehydration condensation agent, such as dicyclocarbodiimide (e.g. dicyclohexylcarbodiimide), 1-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline, 1,1-carbonyldioxy-di-1,2,3-benzotriazole, N,N'-disuccinimidyl carbonate, etc., under ice cooling to prepare a polyanhydride from the acid/ester. Then, a divalent organic group Y that is suitable for use in the present invention is added dropwise.
1 The target polyimide precursor can be obtained by dissolving or dispersing the diamine in a solvent and subjecting the diamine to amide condensation polymerization. Alternatively, the acid part of the acid/ester is chlorinated with sulfinyl chloride and then reacted with a diamine compound in the presence of a base such as pyridine to obtain the target polyimide precursor. The divalent organic group Y that is suitable for use in the present invention is
1 The diamines may be represented by the diamine having the structure represented by the general formula (31), for example, p-phenylenediamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 3,3'-diaminobiphenyl, 4,4'-diaminobenzophenone, 3,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-Bis(3-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, 4,4-bis(4-aminophenoxy)biphenyl, 4,4-bis(3-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)phenyl]ether, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 9,10-bis(4-aminophenoxy) phenyl) anthracene, 2,2-bis(4-aminophenyl) propane, 2,2-bis(4-aminophenyl) hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)phenyl) propane, 2,2-bis[4-(4-aminophenoxy)phenyl) hexafluoropropane, 1,4-bis(3-aminopropyldimethylsilyl)benzene, o-toluidine sulfide, 9,9-bis(4-aminophenyl)fluorene, and a portion of the hydrogen atoms on the benzene ring of these are replaced by methyl, ethyl, hydroxymethyl, hydroxyethyl , halogen-substituted, such as 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 2,2'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dichloro-4,4'-diaminobiphenyl, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4 ,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, 4,4'-diaminooctafluorobiphenyl, etc.; preferably, p-phenylenediamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, 4,4'-diaminooctafluorobiphenyl, etc., and mixtures thereof, but not limited thereto. In order to improve the adhesion between the resin layer formed on the substrate by coating the photosensitive resin composition of the present invention on the substrate and various substrates, when preparing the polyimide precursor, it can also be copolymerized with diaminosiloxanes such as 1,3-bis(3-aminopropyl)tetramethyldisiloxane and 1,3-bis(3-aminopropyl)tetraphenyldisiloxane. After the amide polycondensation reaction is completed, the water-absorbing byproduct of the dehydration condensation agent coexisting in the reaction solution is filtered and separated as needed, and then a poor solvent such as water, aliphatic lower alcohol, or a mixture thereof is added to the obtained polymer component to precipitate the polymer component, and then the polymer is repeatedly dissolved and reprecipitated to purify the polymer, and then vacuum dried to isolate the target polyimide precursor. In order to improve the degree of purification, the polymer solution can also be passed through a column filled with an anion and/or cation exchange resin swollen with a suitable organic solvent to remove ionic impurities. On the other hand, the ionic bond type polyimide precursor is typically obtained by reacting tetracarboxylic dianhydride with diamine. In this case, R in the general formula (1) is
1 and R
2 At least one of the above is a hydroxyl group. As the tetracarboxylic dianhydride, the anhydride of the tetracarboxylic acid having the structure of the above formula (30) is preferred, and as the diamine, the diamine having the structure of the above formula (31) is preferred. By adding the following (meth) acrylic compound having an amino group to the obtained polyamide precursor, a photopolymerizable group is given by utilizing the ionic bonding between the carboxyl group and the amino group. Preferred examples of the (meth)acrylic compound having an amino group include dimethylaminoethyl acrylate, dimethylaminoethyl methacrylate, diethylaminoethyl acrylate, diethylaminoethyl methacrylate, dimethylaminopropyl acrylate, dimethylaminopropyl methacrylate, diethylaminopropyl acrylate, diethylaminopropyl methacrylate, dimethylaminobutyl acrylate, dimethylaminobutyl methacrylate, diethylaminobutyl acrylate, diethylaminobutyl methacrylate, and dialkylaminoalkyl acrylates or dialkylaminoalkyl methacrylates. Among them, from the viewpoint of photosensitivity, preferred are dialkylaminoalkyl acrylates or dialkylaminoalkyl methacrylates in which the alkyl group on the amino group has 1 to 10 carbon atoms and the alkyl chain has 1 to 10 carbon atoms. The amount of the (meth)acrylic compound having an amino group is 1 to 20 parts by mass relative to 100 parts by mass of the (A) resin, and preferably 2 to 15 parts by mass from the viewpoint of photosensitivity. By adding 1 part by mass or more of the (meth)acrylic compound having an amino group as the (C) photosensitive agent relative to 100 parts by mass of the (A) resin, the photosensitivity is excellent, and by adding 20 parts by mass or less, the thick film curing property is excellent. The molecular weight of the ester bond type and ionic bond type polyimide precursor is preferably 8,000 to 150,000, and more preferably 9,000 to 50,000 when measured in the form of a weight average molecular weight in terms of polystyrene based on gel permeation chromatography. When the weight average molecular weight is 8,000 or more, the mechanical properties are good, and when it is 150,000 or less, the dispersibility in the developer is good, and the resolution performance of the embossed pattern is good. As developing solvents for gel permeation chromatography, tetrahydrofuran and N-methyl-2-pyrrolidone are recommended. In addition, the weight average molecular weight is obtained based on a calibration curve prepared using standard monodisperse polystyrene. As the standard monodisperse polystyrene, it is recommended to select from the organic solvent system standard sample STANDARD SM-105 manufactured by Showa Denko Co., Ltd. [(A) Polyamide] Another example of the preferred (A) resin in the photosensitive resin composition of the present invention has the following general formula (4): [Chemical 18]
{Wherein, X
2 is a trivalent organic group with 6 to 15 carbon atoms, Y
2 is a divalent organic group having 6 to 35 carbon atoms and may have the same structure or multiple structures.
9 is an organic group having at least one free radical polymerizable unsaturated bonding group having 3 to 20 carbon atoms, and n
2 is an integer of 1 to 1000}. The polyamide is suitable for use in a negative photosensitive resin composition. In the above general formula (4), R
9 The group represented by is preferably the following general formula (32) in terms of having both photosensitivity and chemical resistance:
{In the formula, R
32 is an organic group having at least one free radical polymerizable unsaturated bonding group having 2 to 19 carbon atoms. In the above general formula (4), X
2 The trivalent organic group represented by is preferably a trivalent organic group having 6 to 15 carbon atoms, for example, preferably selected from the following formula (33): [Chemical 20]
The aromatic group in the group represented by is more preferably an aromatic group obtained by removing a carboxyl group and an amino group from an amino-substituted isophthalic acid structure.
2 The divalent organic group represented by is preferably an organic group having 6 to 35 carbon atoms, and more preferably a cyclic organic group having 1 to 4 substituted aromatic or aliphatic rings, or an aliphatic group or a siloxane group having no cyclic structure.
2 The divalent organic group represented by can be exemplified by the following general formula (I) and the following general formulas (34) and (35): [Chemical 21]
[Chemistry 22]
{In the formula, R
33 and R
34 are independently selected from hydroxyl, methyl (-CH
3 ), ethyl (-C
2 H
5 ), propyl (-C
3 H
7 ) or butyl (-C
4 H
9 ) and the propyl and butyl groups include various isomers} [Chemistry 23]
{In the formula, m
7 is an integer from 0 to 8, m
8 and m
9 Each is an independent integer from 0 to 3, m
10 and m
11 Each is an independent integer from 0 to 10, and R
35 and R
36 Methyl (-CH
3 ), ethyl (-C
2 H
5 ), propyl (-C
3 H
7 ), butyl (-C
4 H
9 ) or their isomers}. As for the aliphatic group or siloxane group which does not have a ring structure, the following general formula (36) can be cited as a preferred one: [Chemical 24]
{In the formula, m
12 is an integer between 2 and 12, m
13 is an integer from 1 to 3, m
14 is an integer from 1 to 20, and R
37 , R
38 , R
39 and R
40 The polyamide resin of the present invention can be synthesized, for example, by the following method. (Synthesis of the end-capped phthalic acid compound) The first step is to make a trivalent aromatic group X
2 A compound, for example, at least one compound selected from the group consisting of amino-substituted phthalic acid, amino-substituted isophthalic acid and amino-substituted terephthalic acid (hereinafter referred to as "phthalic acid compound"), and 1 mole of a compound that reacts with an amino group are reacted to synthesize a compound in which the amino group of the phthalic acid compound is modified and blocked with the following radical-polymerizable unsaturated bond-containing group (hereinafter referred to as "phthalic acid compound blocked body"). These can be used alone or in combination. If the phthalic acid compound is blocked with the above radical-polymerizable unsaturated bond-containing group, negative photosensitivity (photocuring) can be imparted to the polyamide resin. As the group containing a free radical polymerizable unsaturated bond, an organic group having a free radical polymerizable unsaturated bond group having 3 to 20 carbon atoms is preferred, and a group containing a methacryloyl group or an acryl group is particularly preferred. The above-mentioned phthalic acid compound end-capped product can be obtained by reacting an amino group of a phthalic acid compound with an acyl chloride, isocyanate or epoxy compound having at least one free radical polymerizable unsaturated bond group having 3 to 20 carbon atoms. Examples of suitable acyl chlorides include (meth)acryloyl chloride, 2-[(meth)acryloyloxy]acetyl chloride, 3-[(meth)acryloyloxy]propionyl chloride, 2-[(meth)acryloyloxy]ethyl chloroformate, 3-[(meth)acryloyloxypropyl]chloroformate, etc. Examples of suitable isocyanates include 2-(meth)acryloyloxyethyl isocyanate, 1,1-bis[(meth)acryloyloxymethyl]ethyl isocyanate, 2-[2-(meth)acryloyloxyethoxy]ethyl isocyanate, etc. Examples of suitable epoxides include glycidyl (meth)acrylate, etc. These can be used alone or in combination, but methacrylic acid chloride and/or 2-(methacrylic acid oxy)ethyl isocyanate are particularly preferred. Furthermore, as the end-capping product of these phthalic acid compounds, the phthalic acid compound is preferably 5-aminoisophthalic acid because a polyamide having not only excellent photosensitivity but also excellent film properties after heat curing can be obtained. The above-mentioned end-capping reaction can be carried out by stirring, dissolving and mixing the phthalic acid compound and the end-capping agent in a solvent as described below as needed in the presence of an alkaline catalyst such as pyridine or a tin-based catalyst such as di-n-butyltin dilaurate. Acyl chloride, etc., will generate hydrogen chloride as a by-product during the end-capping reaction depending on the type of the end-capping agent. In this case, in order to prevent contamination of the subsequent steps, it is preferably purified appropriately, that is, it is temporarily reprecipitated in water and washed and dried, or it is passed through a column filled with an ion exchange resin to remove the reduced ion components. (Synthesis of polyamide) The above-mentioned phthalic acid compound end-capped body is reacted with a divalent organic group Y
2 The polyamide of the present invention can be obtained by mixing a diamine compound with an alkaline catalyst such as pyridine or triethylamine in a solvent as described below to carry out amide condensation polymerization. Examples of amide condensation polymerization methods include: a method in which a phthalic acid compound end-capping product is converted into a symmetrical polyanhydride using a dehydrating condensation agent and then mixed with a diamine compound; a method in which a phthalic acid compound end-capping product is subjected to acyl chlorination by a known method and then mixed with a diamine compound; a method in which a dicarboxylic acid component is reacted with an active esterifying agent in the presence of a dehydrating condensation agent to achieve active esterification and then mixed with a diamine compound. As dehydration condensation agents, for example, preferred ones include: dicyclohexylcarbodiimide, 1-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline, 1,1'-carbonyldioxy-di-1,2,3-benzotriazole, N,N'-disuccinimidyl carbonate, etc. As chlorinating agents, sulfinyl chloride, etc., can be listed. As active esterification agents, N-hydroxysuccinimidyl or 1-hydroxybenzotriazole, N-hydroxy-5-northene-2,3-dicarboxylic acid imide, ethyl 2-hydroxyimino-2-cyanoacetate, 2-hydroxyimino-2-cyanoacetamide, etc. As organic groups Y
2 The diamine compound is preferably at least one diamine compound selected from the group consisting of aromatic diamine compounds, aromatic diaminophenol compounds, alicyclic diamine compounds, linear aliphatic diamine compounds, and siloxane diamine compounds, and a plurality of diamine compounds may be used in combination as needed. Examples of the aromatic diamine compounds include p-phenylenediamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 3,3'-diaminobiphenyl, 4,4'-diaminobenzophenone, 3,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 3,3'-Diaminodiphenylmethane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl]sulfonate, bis[4-(3-aminophenoxy)phenyl]sulfonate, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(3-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)phenyl]ether, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 9 ,10-bis(4-aminophenyl)anthracene, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 1,4-bis(3-aminopropyldimethylsilyl)benzene, o-toluidine sulfide, 9,9-bis(4-aminophenyl)fluorene, and diamine compounds wherein a portion of hydrogen atoms on the benzene ring of the diamine compounds are substituted with one or more groups selected from the group consisting of methyl, ethyl, hydroxymethyl, hydroxyethyl and halogen atoms. Examples of diamine compounds in which the hydrogen atom on the benzene ring is substituted include 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 2,2'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethoxy-4,4'-diaminobiphenyl, and 3,3'-dichloro-4,4'-diaminobiphenyl. Examples of aromatic bisaminophenol compounds include 3,3'-dihydroxybenzidine, 3,3'-diamino-4,4'-dihydroxybiphenyl, 3,3'-dihydroxy-4,4'-diaminodiphenylsulfone, bis-(3-amino-4-hydroxyphenyl)methane, 2,2-bis-(3-amino-4-hydroxyphenyl)propane, 2,2-bis-(3-amino-4-hydroxyphenyl)hexafluoropropane, 2,2-bis-(3-hydroxy-4-aminophenyl)hexafluoropropane, bis-(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis-(3-hydroxy-4-aminophenyl)methane, 2,2-bis-(3-hydroxy-4-aminophenyl)propane, 3,3'-dihydroxy-4,4'-diaminobenzophenone, 3,3'-dihydroxy-4,4'-diaminodiphenyl ether, 4,4'-dihydroxy-3,3'-diaminodiphenyl ether, 2,5-dihydroxy-1,4-diaminobenzene, 4,6-diaminoresorcinol, 1,1-bis(3-amino-4-hydroxyphenyl)cyclohexane, 4,4-(α-methylbenzylidene)-bis(2-aminophenol), etc. Examples of the alicyclic diamine compounds include 1,3-diaminocyclopentane, 1,3-diaminocyclohexane, 1,3-diamino-1-methylcyclohexane, 3,5-diamino-1,1-dimethylcyclohexane, 1,5-diamino-1,3-dimethylcyclohexane, 1,3-diamino-1-methyl-4-isopropylcyclohexane, 1,2-diamino-4-methylcyclohexane, 1,4-diaminocyclohexane, 1,4-diamino-2,5-diethylcyclohexane, 1,3-bis((cyclohexane)). 1,4-bis(aminomethyl)cyclohexane, 2-(3-aminocyclopentyl)-2-propylamine, menthanediamine, isophoronediamine, norethanediamine, 1-cycloheptene-3,7-diamine, 4,4'-methylenebis(cyclohexylamine), 4,4'-methylenebis(2-methylcyclohexylamine), 1,4-bis(3-aminopropyl)piperidinium, 3,9-bis(3-aminopropyl)-2,4,8,10-tetraoxaspiro-[5,5]-undecane, etc. Examples of the linear aliphatic diamine compound include 1,2-diaminoethane, 1,4-diaminobutane, 1,6-diaminohexane, 1,8-diaminooctane, 1,10-diaminodecane, 1,12-diaminododecane and other alkylene diamines, or 2-(2-aminoethoxy)ethylamine, 2,2'-(ethylenedioxy)diethylamine, bis[2-(2-aminoethoxy)ethyl]ether and other oxirane diamines. Examples of the siloxane diamine compound include dimethyl (poly) siloxane diamine, such as PAM-E, KF-8010, and X-22-161A manufactured by Shin-Etsu Chemical Co., Ltd. After the amide polycondensation reaction is completed, the precipitate from the dehydration condensation agent in the reaction solution is filtered and separated as needed. Then, a poor solvent for polyamide such as water or aliphatic lower alcohol or a mixture thereof is added to the reaction solution to precipitate the polyamide. Furthermore, the precipitated polyamide is dissolved in the solvent again, and the reprecipitation operation is repeated to purify it, and vacuum drying is performed to isolate the target polyamide. Furthermore, in order to further improve the degree of purification, the polyamide solution can be passed through a column filled with an ion exchange resin to remove ionic impurities. The polystyrene-converted weight average molecular weight of the polyamide based on gel permeation chromatography (hereinafter referred to as "GPC") is preferably 7,000 to 70,000, and further preferably 10,000 to 50,000. If the polystyrene-converted weight average molecular weight is 7,000 or more, the basic physical properties of the hardened relief pattern are ensured. On the other hand, if the polystyrene-converted weight average molecular weight is 70,000 or less, the developing solubility when forming the relief pattern is ensured. As a dissolving solution for GPC, it is recommended to use tetrahydrofuran or N-methyl-2-pyrrolidone. In addition, the weight average molecular weight value is obtained based on a calibration curve prepared using standard monodisperse polystyrene. As the standard monodisperse polystyrene, it is recommended to select from the organic solvent standard sample STANDARD SM-105 manufactured by Showa Denko. [(A) Polyhydroxyamide] Another example of the preferred (A) resin in the photosensitive resin composition of the present invention has the following general formula (5): [Chemical 25]
{In the formula, Y
3 is a tetravalent organic group having carbon atoms, preferably a tetravalent organic group having two or more carbon atoms, Y
4 , X
3 and X
4 Each independently is a divalent organic group having 2 or more carbon atoms, n
3 is an integer between 1 and 1000, n
4 is an integer between 0 and 500, n
3 /(n
3 +n
4 )>0.5 and contains X
3 and Y
3 n
3 dihydroxydiamide units and containing X
4 and Y
4 n
4 The arrangement order of the diamide units is arbitrary}, and the polyhydroxyamide (polyoxazole precursor (hereinafter, the polyhydroxyamide represented by the general formula (5) is sometimes referred to as "polyoxazole precursor")). The polyoxazole precursor is a polyoxazole having n in the general formula (5).
3 The polymer may also have n in the above general formula (5):
4 diamide unit (hereinafter sometimes referred to as diamide unit).
3 The number of carbon atoms in X is preferably 2 or more and 40 or less for the purpose of obtaining photosensitivity.
4 The number of carbon atoms in Y is preferably 2 or more and 40 or less for the purpose of obtaining photosensitivity.
3 The number of carbon atoms in Y is preferably 2 or more and 40 or less for the purpose of obtaining photosensitivity, and Y
4 The number of carbon atoms in the dihydroxy diamide unit is preferably 2 or more and 40 or less for the purpose of obtaining photosensitivity.
3 (NH
2 )
2 (OH)
2 A diaminodihydroxy compound (preferably diaminophenol) having a structure of
3 (COOH)
2 The following is a typical example of the case where the diaminodihydroxy compound is diaminophenol. The two amine groups and hydroxyl groups of the diaminophenol are located at adjacent positions, and the dihydroxydiamide unit is ring-closed under heating at about 250 to 400°C and converted into a heat-resistant polyazole structure.
3 For the purpose of obtaining photosensitivity characteristics, it is 1 or more, and for the purpose of obtaining photosensitivity characteristics, it is 1000 or less.
3 The preferred range is 2 to 1000, the more preferred range is 3 to 50, and the most preferred range is 3 to 20. If necessary, the polyazole precursor may be condensed with n
4 The diamide unit can be formed by making the diamide unit have Y
4 (NH
2 )
2 The diamine having the structure of
4 (COOH)
2 In the general formula (5), n
4 The range is 0 to 500.
4 The light sensitivity is below 500.
4 More preferably, it is in the range of 0 to 10. If the ratio of the diamide unit to the dihydroxydiamide unit is too high, the solubility in the alkaline aqueous solution used as a developer is reduced. Therefore, n in the general formula (5) is
3 /(n
3 +n
4 ) is greater than 0.5, more preferably greater than 0.7, and most preferably greater than 0.8.
3 (NH
2 )
2 (OH)
2 Examples of diaminophenols of diaminodihydroxy compounds of the structure of bisaminophenol include: 3,3'-dihydroxybenzidine, 3,3'-diamino-4,4'-dihydroxybiphenyl, 4,4'-diamino-3,3'-dihydroxybiphenyl, 3,3'-diamino-4,4'-dihydroxydiphenylsulfonate, 4,4'-diamino-3,3'-dihydroxydiphenylsulfonate, bis-(3-amino-4-hydroxyphenyl)methane, 2,2-bis-(3-amino-4-hydroxyphenyl)propane, 2,2-bis-(3-amino-4-hydroxyphenyl)hexafluoropropane, 2,2-bis-(4 -amino-3-hydroxyphenyl)hexafluoropropane, bis-(4-amino-3-hydroxyphenyl)methane, 2,2-bis-(4-amino-3-hydroxyphenyl)propane, 4,4'-diamino-3,3'-dihydroxybenzophenone, 3,3'-diamino-4,4'-dihydroxybenzophenone, 4,4'-diamino-3,3'-dihydroxydiphenyl ether, 3,3'-diamino-4,4'-dihydroxydiphenyl ether, 1,4-diamino-2,5-dihydroxybenzene, 1,3-diamino-2,4-dihydroxybenzene, 1,3-diamino-4,6-dihydroxybenzene, etc. These bisaminophenols may be used alone or in combination of two or more. As Y in the diaminophenol
3 In terms of photosensitivity, the base is preferably the following formula (37):
{wherein, Rs1 and Rs2 are independently hydrogen atoms, methyl groups, ethyl groups, propyl groups, cyclopentyl groups, cyclohexyl groups, phenyl groups, trifluoromethyl groups}.
4 (NH
2 )
2 Examples of diamines having a structure of include aromatic diamines and silicon diamines. Examples of aromatic diamines include m-phenylenediamine, p-phenylenediamine, 2,4-toluenediamine, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4 '-Diaminodiphenyl sulfide, 3,3'-diaminodiphenyl ketone, 4,4'-diaminodiphenyl ketone, 3,4'-diaminodiphenyl ketone, 2,2'-bis(4-aminophenyl)propane, 2,2'-bis(4-aminophenyl)hexafluoropropane, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4-methyl-2,4-bis(4-aminophenyl)-1-pentene, 4-Methyl-2,4-bis(4-aminophenyl)-2-pentene, 1,4-bis(α,α-dimethyl-4-aminobenzyl)benzene, iminodi-p-phenylenediamine, 1,5-diaminonaphthalene, 2,6-diaminonaphthalene, 4-methyl-2,4-bis(4-aminophenyl)pentane, 5(or 6)-amino-1-(4-aminophenyl)-1,3,3-trimethylindane, bis(p-aminophenyl)phosphine oxide, 4,4'-diaminoazobenzene, 4,4'-diaminodiphenylurea, 4,4'-bis(4-aminophenoxy) 2,2-Bis[4-(4-aminophenoxy)phenyl]propane, 2,2-Bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-Bis[4-(3-aminophenoxy)phenyl]benzophenone, 4,4'-Bis[4-(α,α-dimethyl-4-aminobenzyl)phenoxy]benzophenone, 4,4'-Bis[4-(α,α-dimethyl-4-aminobenzyl)phenoxy]diphenylsulfone, 4,4'-diaminobiphenyl, 4,4'-Diaminobenzophenone, phenylindanediamine, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, o-toluidine sulfonate, 2,2-bis(4-aminophenoxyphenyl)propane, bis(4-aminophenoxyphenyl)sulfonate, bis(4-aminophenoxyphenyl)sulfide, 1,4-(4-aminophenoxyphenyl)benzene, 1 ,3-(4-aminophenoxyphenyl)benzene, 9,9-bis(4-aminophenyl)fluorene, 4,4'-di-(3-aminophenoxy)diphenylsulfone, 4,4'-diaminobenzanilide, etc., and compounds wherein the hydrogen atom of the aromatic nucleus of these aromatic diamines is substituted by at least one group or atom selected from the group consisting of chlorine atom, fluorine atom, bromine atom, methyl group, methoxy group, cyano group and phenyl group. In addition, as the above diamine, silicon diamine can be selected in order to improve the adhesion with the substrate. Examples of silicon diamines include bis(4-aminophenyl)dimethylsilane, bis(4-aminophenyl)tetramethylsiloxane, bis(4-aminophenyl)tetramethyldisiloxane, bis(γ-aminopropyl)tetramethyldisiloxane, 1,4-bis(γ-aminopropyldimethylsilyl)benzene, bis(4-aminobutyl)tetramethyldisiloxane, and bis(γ-aminopropyl)tetraphenyldisiloxane.
3 (COOH)
2 or X
4 (COOH)
2 Preferred dicarboxylic acids of the structure of can be listed as X
3 and X
4 The preferred organic group is an aliphatic group or an aromatic group having a linear, branched or cyclic structure.
3 and X
4 They can be preferably obtained from the following formula (38):
{In the formula, R
41 Indicates the choice is -CH
2 -、-O-、-S-、-SO
2 -, -CO-, -NHCO- and -C(CF
3 )
2 - is selected from the aromatic groups represented by the divalent groups in the group composed of}, which are preferred in terms of photosensitivity. The polyazole precursor may also be one whose terminal groups are capped with specific organic groups. When a polyazole precursor capped with a capping group is used, it is expected that the mechanical properties (especially elongation) and the shape of the cured relief pattern of the coating film of the photosensitive resin composition of the present invention after heat curing will become good. As a preferred example of such a capping group, the following formula (39) can be cited: [Chem. 28]
The polystyrene-converted weight average molecular weight of the polyazole precursor based on gel permeation chromatography is preferably 3,000 to 70,000, and more preferably 6,000 to 50,000. The weight average molecular weight is preferably 3,000 or more from the viewpoint of the physical properties of the hardened relief pattern. Furthermore, from the viewpoint of resolution, it is preferably 70,000 or less. As a developing solvent for gel permeation chromatography, tetrahydrofuran and N-methyl-2-pyrrolidone are recommended. In addition, the molecular weight is obtained based on a calibration curve prepared using standard monodisperse polystyrene. As the standard monodisperse polystyrene, it is recommended to select from the organic solvent system standard sample STANDARD SM-105 manufactured by Showa Denko K.K. [(A) Polyimide] Another example of the preferred (A) resin in the photosensitive resin composition of the present invention is a resin having the above general formula (6): [Chem. 29]
{Wherein, X
5 represents a 4- to 14-valent organic group, Y
5 Represents a 2- to 12-valent organic group, R
10 and R
11 represents an organic group having at least one group selected from a phenolic hydroxyl group, a sulfonic acid group or a thiol group, and may be the same or different, n
5 is an integer between 3 and 200, and m
3 and m
4 Here, the resin represented by general formula (6) does not need to undergo chemical changes by heat treatment when exhibiting sufficient membrane properties, and is therefore suitable for treatment at a lower temperature, which is particularly preferred. X in the structural unit represented by general formula (6) is
5 Preferably, it is a tetravalent to tetravalent organic group having 4 to 40 carbon atoms. In terms of both heat resistance and photosensitivity, more preferably, it is an organic group having 5 to 40 carbon atoms containing an aromatic ring or an aliphatic ring. The polyimide represented by the general formula (6) can be obtained by reacting a tetracarboxylic acid, a corresponding tetracarboxylic dianhydride, a tetracarboxylic diester dichloride, etc. with a diamine, a corresponding diisocyanate compound, or a trimethylsilyl diamine. Generally, the polyimide can be obtained by subjecting a polyamide acid, which is one of the polyimide precursors obtained by reacting a tetracarboxylic dianhydride with a diamine, to dehydration and ring closure by chemical treatment with heating or an acid or an alkali. Suitable tetracarboxylic dianhydrides include pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 2,2',3,3'-benzophenonetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydrate, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydrate, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydrate, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydrate, bis(3,4-dicarboxyphenyl)methane dianhydrate, bis(2,3-dicarboxyphenyl)methane dianhydrate, bis(3,4-dicarboxyphenyl)sulfonate dianhydrate, bis(3,4-dicarboxyphenyl)ether dianhydrate, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, Aromatic tetracarboxylic dianhydrides such as 9,9-bis{4-(3,4-dicarboxyphenoxy)phenyl}fluorene dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, or aliphatic tetracarboxylic dianhydrides such as butanetetracarboxylic dianhydride and 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfoniumtetracarboxylic dianhydride, and the following general formula (40): [Chemical 30]
{In the formula, R
42 represents an oxygen atom, C(CF
3 )
2 , C(CH
3 )
2 or SO
2 The base of the
43 and R
44 The compounds represented by the groups { may be the same or different and represent a group selected from a hydrogen atom, a hydroxyl group or a thiol group} are preferred. Among them, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 2,2',3,3'-benzophenonetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, bis(2,3-dicarboxyphenyl)propane dianhydrate, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydrate, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydrate, bis(3,4-dicarboxyphenyl)methane dianhydrate, bis(2,3-dicarboxyphenyl)methane dianhydrate, bis(3,4-dicarboxyphenyl)sulfone dianhydrate, Bis(3,4-dicarboxyphenyl)ether dianhydrate, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydrate, 3,3',4,4'-diphenylsulfonate tetracarboxylic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluoric acid dianhydride, 9,9-bis{4-(3,4-dicarboxyphenoxy)phenyl}fluoric acid dianhydride and the following general formula (41): [Chemical 31]
{In the formula, R
45 represents an oxygen atom, C(CF
3 )
2 , C(CH
3 )
2 or SO
2 The base of the
46 and R
47 They may be the same or different and represent a group selected from a hydrogen atom, a hydroxyl group or a thiol group}, and are acid dianhydrides having a structure represented by these groups. These groups may be used alone or in combination of two or more.
5 represents a structural component of a diamine, and as the diamine, represents a 2- to 12-valent organic group containing an aromatic ring or an aliphatic ring, preferably an organic group having 5 to 40 carbon atoms. Specific examples of diamines include: 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 1,4-bis(4-aminophenoxy)benzene, phenylacetylene, m-phenylenediamine, p-phenylenediamine, 1, 5-naphthalenediamine, 2,6-naphthalenediamine, bis(4-aminophenoxyphenyl)sulfonate, bis(3-aminophenoxyphenyl)sulfonate, bis(4-aminophenoxy)biphenyl, bis{4-(4-aminophenoxy)phenyl}ether, 1,4-bis(4-aminophenoxy)benzene, 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4'-diaminobiphenyl, 2,2',3,3'-tetramethyl-4,4'-diaminobiphenyl, 3,3',4,4'-tetramethyl-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 9,9-bis(4-aminophenyl)fluorene or aromatic rings thereof substituted with alkyl or halogen atoms, or aliphatic cyclohexyldiamine, methylenebiscyclohexylamine, and the following general formula (42): [Chemical 32]
{In the formula, R
48 represents an oxygen atom, C(CF
3 )
2 , C(CH
3 )
2 or SO
2 The base of the
49 ~R
52 The diamines of the structure represented by the group selected from hydrogen atom, hydroxyl group or thiol group may be the same or different. Among them, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, m-phenylenediamine, p-phenylenediamine, 1,4-bis(4-aminophenoxy)benzene, 9,9-bis(4-aminophenyl)fluorene, and the following general formula (43) are preferred: [Chemical 33]
{In the formula, R
53 represents an oxygen atom, C(CF
3 )
2 , C(CH
3 )
2 or SO
2 The base of the
54 ~R
57 The diamines may be the same or different and represent a group selected from a hydrogen atom, a hydroxyl group or a thiol group. Among them, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 1,4-bis(4-aminophenoxy)benzene, and the following general formula (44) are particularly preferred: [Chemical 34]
{In the formula, R
58 represents an oxygen atom, C(CF
3 )
2 , C(CH
3 )
2 or SO
2 The base of the
59 and R
60 may be the same or different and represent a group selected from a hydrogen atom, a hydroxyl group or a thiol group}; a diamine having a structure represented by. These may be used alone or in combination of two or more. R of the general formula (6)
10 and R
11 represents a phenolic hydroxyl group, a sulfonic acid group, or a thiol group.
10 and R
11 , phenolic hydroxyl groups, sulfonic acid groups and/or thiol groups can be mixed.
10 and R
11 The amount of alkali-soluble groups in the alkaline aqueous solution changes the dissolution rate, so a photosensitive resin composition with an appropriate dissolution rate can be obtained by adjusting the amount of alkali-soluble groups in the alkaline aqueous solution. Furthermore, in order to improve the adhesion with the substrate, it is also possible to use X as a solvent without reducing the heat resistance.
5 , Y
5 Specifically, copolymerization with 1 to 10 mol% of bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, etc. as diamine components can be cited. The polyimide can be synthesized by obtaining a polyimide precursor by the following method, and then completely imidizing the polyimide precursor by a known imidization method, or by stopping the imidization reaction midway to introduce a portion of the imide structure (in this case, polyamide imide), or by blending a completely imidized polymer with the polyimide precursor to introduce a portion of the imide structure. The method for obtaining the polyimide precursor is as follows: for example, tetracarboxylic dianhydride and a diamine compound (one A tetracarboxylic dianhydride (partially substituted as a terminal end-capping agent of a monoamine) is reacted at low temperature; a tetracarboxylic dianhydride (partially substituted as a terminal end-capping agent of an acid anhydride or a monoacyl chloride compound or a monoactive ester compound) is reacted with a diamine compound at low temperature; a diester is obtained from a tetracarboxylic dianhydride and an alcohol, and then reacted with a diamine (partially substituted as a terminal end-capping agent of a monoamine) in the presence of a condensation agent; a diester is obtained from a tetracarboxylic dianhydride and an alcohol, and then the remaining dicarboxylic acid is acylated and reacted with a diamine (partially substituted as a terminal end-capping agent of a monoamine). The above-mentioned polyimide preferably has a polyimide in a manner such that the imidization rate is 15% or more relative to the entire resin constituting the photosensitive resin composition. It is further preferably 20% or more. The imidization rate here refers to the ratio of imidization present in the entire resin constituting the photosensitive resin composition. If the imidization rate is lower than 15%, the amount of shrinkage during heat curing becomes large, and it is not suitable for thick film production. The imidization rate can be easily calculated by the following method. First, the infrared absorption spectrum of the polymer is measured to confirm the presence of absorption peaks originating from the imide structure of polyimide (near 1780 cm-1, near 1377 cm-1). Then, the polymer is heat treated at 350°C for 1 hour, and the infrared absorption spectrum after heat treatment is measured. The peak intensity near 1377 cm-1 is compared with the intensity before heat treatment to calculate the imidization rate in the polymer before heat treatment. The molecular weight of the polyimide is preferably 3,000 to 200,000, more preferably 5,000 to 50,000, when measured in the form of a weight average molecular weight in terms of polystyrene based on gel permeation chromatography. When the weight average molecular weight is 3,000 or more, the mechanical properties are good, and when it is 50,000 or less, the dispersibility in the developer is good, and the resolution performance of the relief pattern is good. As a developing solvent for gel permeation chromatography, tetrahydrofuran and N-methyl-2-pyrrolidone are recommended. In addition, the molecular weight is obtained based on a calibration curve prepared using standard monodisperse polystyrene. As a standard monodisperse polystyrene, it is recommended to select from the organic solvent standard sample STANDARD SM-105 manufactured by Showa Denko K.K. Furthermore, in the present invention, phenol resins can also be preferably used. [(A) Phenolic resin] The so-called phenol resin in this embodiment means a resin having a repeating unit containing a phenolic hydroxyl group. (A) Phenolic resin does not undergo structural changes such as cyclization (imidization) of polyimide precursors during thermal curing, and therefore has the advantage of being able to cure at low temperatures (e.g., below 250°C). In this embodiment, the weight average molecular weight of the phenolic resin (A) is preferably 700 to 100,000, more preferably 1,500 to 80,000, and further preferably 2,000 to 50,000. The weight average molecular weight is preferably 700 or more from the viewpoint of the suitability of the cured film for reflow soldering, and is preferably 100,000 or less from the viewpoint of the alkaline solubility of the photosensitive resin composition. The weight average molecular weight herein can be determined by gel permeation chromatography (GPC) and calculated based on a calibration curve prepared using standard polystyrene. (A) The phenolic resin is preferably selected from phenolic varnish, polyhydroxystyrene, and has the following general formula (7) from the viewpoint of solubility in alkaline aqueous solution, sensitivity and resolution when forming an anti-corrosion pattern, and residual stress of the cured film: [Chemical 35]
{where a is an integer between 1 and 3, b is an integer between 0 and 3, 1≦(a+b)≦4, R
12 represents a monovalent substituent selected from the group consisting of a monovalent organic group having 1 to 20 carbon atoms, a halogen atom, a nitro group and a cyano group. When b is 2 or 3, a plurality of R
12 They may be the same or different from each other, and X represents a divalent aliphatic group having 2 to 10 carbon atoms which may have an unsaturated bond, a divalent alicyclic group having 3 to 20 carbon atoms, or the following general formula (8):
A phenolic resin having a repeating unit represented by a divalent alkoxy group represented by (wherein p is an integer of 1 to 10), and a divalent organic group having an aromatic ring having 6 to 12 carbon atoms, and at least one phenolic resin modified with a compound having an unsaturated alkyl group having 4 to 100 carbon atoms. (Novolac) In this article, the so-called novolac means a polymer obtained by condensing phenols with formaldehyde in the presence of a catalyst. Generally speaking, novolac can be obtained by condensing 1 mol of phenols with less than 1 mol of formaldehyde relative to the phenols. Examples of the phenols include phenol, o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, o-butylphenol, m-butylphenol, p-butylphenol, 2,3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6-xylenol, 3,4-xylenol, 3,5-xylenol, 2,3,5-trimethylphenol, 3,4,5-trimethylphenol, catechol, resorcinol, pyrogallol, α-naphthol, β-naphthol, etc. Examples of the specific novolac include phenol/formaldehyde condensation novolac resin, cresol/formaldehyde condensation novolac resin, phenol-naphthol/formaldehyde condensation novolac resin, etc. The weight average molecular weight of the phenolic varnish is preferably 700 to 100,000, more preferably 1,500 to 80,000, and further preferably 2,000 to 50,000. The weight average molecular weight is preferably 700 or more from the viewpoint of the suitability of the cured film for reflow treatment, and on the other hand, is preferably 100,000 or less from the viewpoint of the alkali solubility of the photosensitive resin composition. (Polyhydroxystyrene) Herein, the so-called polyhydroxystyrene means a polymer as a whole containing hydroxystyrene as a polymerized unit. As a preferred example of polyhydroxystyrene, poly(p-vinylphenol) can be cited. Poly(p-vinylphenol) means a polymer as a whole containing p-vinylphenol as a polymerized unit. Therefore, as long as the purpose of the present invention is not violated, a polymerized unit other than hydroxystyrene (e.g., p-vinylphenol) may be used to constitute polyhydroxystyrene (e.g., poly-p-vinylphenol). In polyhydroxystyrene, the molar ratio of the hydroxystyrene unit based on the molar number of all polymerized units is preferably 10 mol% to 99 mol%, more preferably 20 to 97 mol%, and further preferably 30 to 95 mol%. When the above ratio is 10 mol% or more, it is advantageous from the viewpoint of alkali solubility of the photosensitive resin composition, and when it is 99 mol% or less, it is advantageous from the viewpoint of reflow solderability of a cured film formed by curing a composition containing the copolymer component described below. The polymerized units other than hydroxystyrene (eg, p-vinylphenol) may be any polymerized units that can be copolymerized with hydroxystyrene (eg, p-vinylphenol). The copolymer components for forming the polymerized units other than hydroxystyrene (e.g., p-vinylphenol) are not limited, and examples thereof include methyl acrylate, methyl methacrylate, hydroxyethyl acrylate, butyl methacrylate, octyl acrylate, 2-ethoxyethyl methacrylate, tert-butyl acrylate, 1,5-pentanediol diacrylate, N,N-diethylaminoethyl acrylate, ethylene glycol diacrylate, 1,3-propylene glycol diacrylate, decanediol diacrylate, decanediol dimethacrylate, 1,4-cyclohexanediol diacrylate, 2,2-dihydroxymethylpropane diacrylate, glycerol diacrylate, tripropylene glycol diacrylate, glycerol triacrylate, 2,2-di(p-hydroxyphenyl)propane dimethacrylate, triethylene glycol diacrylate, polyoxyethyl-2-2-di(p-hydroxyphenyl)propane dimethacrylate, triethylene glycol dimethacrylate, and the like. Acrylic acid esters such as acrylate, polyoxypropyl trihydroxymethylpropane triacrylate, ethylene glycol dimethacrylate, butanediol dimethacrylate, 1,3-propylene glycol dimethacrylate, butanediol dimethacrylate, 1,3-propylene glycol dimethacrylate, 1,2,4-butanetriol trimethacrylate, 2,2,4-trimethyl-1,3-pentanediol dimethacrylate, pentaerythritol trimethacrylate, 1,2-1-phenylethylene dimethacrylate, pentaerythritol tetramethacrylate, trihydroxymethylpropane trimethacrylate, 1,5-pentanediol dimethacrylate and 1,4-benzenediol dimethacrylate; styrene and substituted styrenes such as 2-methylstyrene and vinyltoluene; vinyl ester monomers such as vinyl acrylate and vinyl methacrylate; and o-vinylphenol, m-vinylphenol, etc. In addition, as the phenolic varnish and polyhydroxystyrene described above, one kind or two or more kinds can be used in combination. The weight average molecular weight of polyhydroxystyrene is preferably 700 to 100,000, more preferably 1,500 to 80,000, and further preferably 2,000 to 50,000. From the viewpoint of the suitability of the cured film for reflow treatment, the weight average molecular weight is preferably 700 or more, and from the viewpoint of the alkaline solubility of the photosensitive resin composition, it is preferably 100,000 or less. (Phenol resin represented by general formula (7)) In this embodiment, (A) phenol resin is also preferably a phenol resin having the following general formula (7): [Chemical 37]
{where a is an integer between 1 and 3, b is an integer between 0 and 3, 1≦(a+b)≦4, R
12 represents a monovalent substituent selected from the group consisting of a monovalent organic group having 1 to 20 carbon atoms, a halogen atom, a nitro group and a cyano group. When b is 2 or 3, a plurality of R
12 They may be the same or different from each other, and X represents a divalent aliphatic group having 2 to 10 carbon atoms which may have an unsaturated bond, a divalent alicyclic group having 3 to 20 carbon atoms, or the following general formula (8):
A phenolic resin having a repeating unit represented by a divalent alkoxy group represented by (wherein p is an integer from 1 to 10) and a divalent organic group from the group consisting of a divalent organic group having an aromatic ring with 6 to 12 carbon atoms. The phenolic resin having the above-mentioned repeating unit is particularly advantageous in that it can be cured at a low temperature and can form a cured film with good elongation compared to, for example, the polyimide resin and polybenzoxazole resin previously used. The above-mentioned repeating unit present in the phenolic resin molecule may be a combination of one or more types. In the above-mentioned general formula (7), R
12 From the viewpoint of reactivity in synthesizing the resin of the general formula (7), it is a monovalent substituent selected from the group consisting of a monovalent organic group having 1 to 20 carbon atoms, a halogen atom, a nitro group and a cyano group.
12 From the viewpoint of alkaline solubility, it is preferably selected from a halogen atom, a nitro group, a cyano group, an aliphatic group having 1 to 10 carbon atoms which may have an unsaturated bond, an aromatic group having 6 to 20 carbon atoms, and the following general formula (45):
{In the formula, R
61 , R
62 and R
63 each independently represents a hydrogen atom, an aliphatic group having 1 to 10 carbon atoms which may have an unsaturated bond, an alicyclic group having 3 to 20 carbon atoms, or an aromatic group having 6 to 20 carbon atoms, and R
64 represents a monovalent substituent from the group consisting of four groups represented by {a divalent aliphatic group having 1 to 10 carbon atoms which may have an unsaturated bond, a divalent alicyclic group having 3 to 20 carbon atoms, or a divalent aromatic group having 6 to 20 carbon atoms}. In the present embodiment, in the above general formula (7), a is an integer of 1 to 3, but is preferably 2 from the viewpoint of alkali solubility and elongation. In addition, when a is 2, the substitution position of the hydroxyl groups may be any of the ortho, meta and para positions. Furthermore, when a is 3, the substitution position of the hydroxyl groups may be any of the 1, 2, 3-positions, 1, 2, 4-positions and 1, 3, 5-positions. In the present embodiment, in the above general formula (7), when a is 1, in order to improve the alkali solubility, a phenolic resin (hereinafter also referred to as (a1) resin) selected from novolac and polyhydroxystyrene (hereinafter also referred to as (a2) resin) may be further mixed with the phenolic resin having the repeating unit represented by the general formula (7). The mixing ratio of the (a1) resin to the (a2) resin is preferably in the range of (a1)/(a2) = 10/90 to 90/10 in terms of mass ratio. From the viewpoint of solubility in alkaline aqueous solution and elongation of the cured film, the mixing ratio is preferably (a1)/(a2)=10/90 to 90/10, more preferably (a1)/(a2)=20/80 to 80/20, and further preferably (a1)/(a2)=30/70 to 70/30. Regarding the phenolic varnish and polyhydroxystyrene as the above-mentioned (a2) resin, the same resins as those shown in the above-mentioned (phenolic varnish) and (polyhydroxystyrene) items can be used. In the present embodiment, in the above-mentioned general formula (7), b is an integer of 0 to 3, but from the viewpoint of alkaline solubility and elongation, it is preferably 0 or 1. In addition, when b is 2 or 3, the plurality of R
12 They may be the same or different from each other. Furthermore, in the present embodiment, in the above general formula (7), a and b satisfy the relationship of 1≦(a+b)≦4. In the present embodiment, in the above general formula (7), X is a divalent organic group selected from the group consisting of a divalent aliphatic group having 2 to 10 carbon atoms and having an unsaturated bond, a divalent alicyclic group having 3 to 20 carbon atoms, an alkoxy group represented by the above general formula (8), and a divalent organic group having an aromatic ring having 6 to 12 carbon atoms from the viewpoint of the shape of the cured relief pattern and the elongation of the cured film. Among these divalent organic groups, from the viewpoint of the toughness of the cured film, X is preferably selected from the following general formula (9): [Chemical 40]
{In the formula, R
13 , R
14 , R
15 and R
16 Each of the following is independently a hydrogen atom, a monovalent aliphatic group having 1 to 10 carbon atoms, or a monovalent aliphatic group having 1 to 10 carbon atoms in which a part or all of the hydrogen atoms are replaced by fluorine atoms, n
6 is an integer from 0 to 4, and n
6 When R is an integer from 1 to 4
17 is a halogen atom, a hydroxyl group, or a monovalent organic group with 1 to 12 carbon atoms, with at least one R
17 For hydroxyl, n
6 When the number is an integer from 2 to 4, the number of R
17 The divalent groups represented by { may be the same or different from each other}, and the following general formula (10): [Chemical 41]
{In the formula, R
18 , R
19 , R
20 and R
twenty one Each independently represents a hydrogen atom, a monovalent aliphatic group having 1 to 10 carbon atoms, or a monovalent aliphatic group having 1 to 10 carbon atoms in which a part or all of the hydrogen atoms are replaced by fluorine atoms; W is a single bond, an aliphatic group having 1 to 10 carbon atoms which may be replaced by a fluorine atom, an alicyclic group having 3 to 20 carbon atoms which may be replaced by a fluorine atom, and the following general formula (8):
(wherein p is an integer from 1 to 10) and the following formula (11):
The divalent organic group X having an aromatic ring with 6 to 12 carbon atoms preferably has a carbon number of 8 to 75, more preferably 8 to 40. Furthermore, the structure of the divalent organic group X having an aromatic ring with 6 to 12 carbon atoms is generally different from that of the general formula (7) in which an OH group and any R are bonded to the aromatic ring.
12 Furthermore, the divalent organic group represented by the general formula (10) is more preferably the following formula (12) from the viewpoint of good pattern forming property of the resin composition and good elongation of the cured film after curing: [Chemical 44]
The divalent organic group represented by is preferably the following formula (13):
A divalent organic group represented by. In the structure represented by the general formula (7), X is preferably a structure represented by the above-mentioned formula (12) or (13), and the ratio of the part represented by the structure represented by the formula (12) or (13) is preferably 20% by mass or more, and more preferably 30% by mass or more from the viewpoint of elongation. The above ratio is preferably 80% by mass or less, and more preferably 70% by mass or less from the viewpoint of alkali solubility of the composition. Furthermore, among the phenolic resins having the structure represented by the above-mentioned general formula (7), from the viewpoint of alkali solubility of the composition and elongation of the cured film, a structure having both a structure represented by the following general formula (14) and a structure represented by the following general formula (15) in the same resin skeleton is particularly preferred. [Chemistry 46]
{In the formula, R
twenty one is a monovalent group having 1 to 10 carbon atoms selected from the group consisting of alkyl groups and alkoxy groups, n
7 is 2 or 3, n
8 is an integer between 0 and 2, m
5 is an integer between 1 and 500, 2≦(n
7 +n
8 )≦4, at n
8 When the number is 2, multiple R
twenty one They may be the same or different from each other} [化47]
{In the formula, R
twenty two and R
twenty three Each of the following is independently a monovalent group having 1 to 10 carbon atoms selected from the group consisting of an alkyl group and an alkoxy group, n
9 is an integer from 1 to 3, n
10 is an integer between 0 and 2, n
11 is an integer from 0 to 3, m
6 is an integer between 1 and 500, 2≦(n
9 +n
10 )≦4, at n
10 When the number is 2, multiple R
twenty two They may be the same or different from each other.
11 In case of 2 or 3, multiple R
twenty three They may be the same or different from each other} m in the above general formula (14)
5 and m in the above general formula (15)
6 represents the total number of the respective repeating units in the main chain of the phenolic resin. That is, in the phenolic resin (A), for example, the repeating units in the brackets in the structure represented by the above general formula (14) and the repeating units in the brackets in the structure represented by the above general formula (15) can be arranged randomly, in blocks, or in a combination thereof.
5 and m
6 Each of them is an integer between 1 and 500, the lower limit is preferably 2, more preferably 3, and the upper limit is preferably 450, more preferably 400, and further preferably 350.
5 and m
6 From the viewpoint of the toughness of the cured film, it is preferably independently 2 or more, and from the viewpoint of solubility in alkaline aqueous solution, it is preferably 450 or less.
5 and m
6 The total is preferably 2 or more, more preferably 4 or more, and further preferably 6 or more from the viewpoint of toughness of the film after curing. From the viewpoint of solubility in alkaline aqueous solution, it is preferably 200 or less, more preferably 175 or less, and further preferably 150 or less. In the phenolic resin (A) having both the structure represented by the general formula (14) and the structure represented by the general formula (15) in the same resin skeleton, the higher the molar ratio of the structure represented by the general formula (14), the better the physical properties of the film after curing and the better the heat resistance. On the other hand, the higher the molar ratio of the structure represented by the general formula (15), the better the alkali solubility and the better the pattern shape after curing. Therefore, the ratio m of the structure represented by the general formula (14) to the structure represented by the general formula (15) is
5 /m
6 From the viewpoint of the physical properties of the film after curing, it is preferably 20/80 or more, more preferably 40/60 or more, and particularly preferably 50/50 or more. From the viewpoint of alkali solubility and the shape of the cured relief pattern, it is preferably 90/10 or less, more preferably 80/20 or less, and further preferably 70/30 or less. The phenolic resin having the repeating unit represented by the general formula (7) typically comprises a phenolic compound and a copolymer component (specifically, a compound having an aldehyde group (including a compound that decomposes to form an aldehyde compound such as trisane), a compound having a ketone group, a compound having two hydroxymethyl groups in the molecule, a compound having two alkoxymethyl groups in the molecule, and a compound having two halogenalkyl groups in the molecule), and more typically can be synthesized by subjecting the monomer components comprising the above components to a polymerization reaction. For example, the phenol resin (A) can be obtained by polymerizing phenol and/or phenol derivatives (hereinafter collectively referred to as "phenol compounds") described below with copolymerization components such as aldehyde compounds, ketone compounds, hydroxymethyl compounds, alkoxymethyl compounds, diene compounds or halogenalkyl compounds. In this case, in the above general formula (7), the aromatic ring has an OH group and any R
12 The part represented by the structure of the base is derived from the above-mentioned phenol compound, and the part represented by X is derived from the above-mentioned copolymer component. From the viewpoint of reaction control and the stability of the obtained (A) phenol resin and photosensitive resin composition, the molar ratio of the phenol compound to the above-mentioned copolymer component is preferably 5:1 to 1.01:1, more preferably 2.5:1 to 1.1:1. The weight average molecular weight of the phenol resin having the repeating unit represented by the general formula (7) is preferably 700 to 100,000, more preferably 1,500 to 80,000, and further preferably 2,000 to 50,000. The weight average molecular weight is preferably 700 or more from the viewpoint of the suitability of the cured film for reflow treatment, and is preferably 100,000 or less from the viewpoint of the alkali solubility of the photosensitive resin composition. Examples of phenolic compounds that can be used to obtain the phenolic resin having the repeating unit represented by the general formula (7) include cresol, ethylphenol, propylphenol, butylphenol, pentylphenol, cyclohexylphenol, hydroxybiphenyl, benzylphenol, nitrobenzylphenol, cyanobenzylphenol, adamantanephenol, nitrophenol, fluorophenol, chlorophenol, bromophenol, trifluoromethylphenol, N-(hydroxyphenyl)-5-nitropropene-2,3-dicarboxylic acid imide, N-(hydroxyphenyl)-5-methyl-5-nitropropene-2,3-dicarboxylic acid imide, and N-(hydroxyphenyl)-5-methyl-5-nitropropene-2,3-dicarboxylic acid imide. 2,3-dicarboxylic acid imide, trifluoromethylphenol, hydroxybenzoic acid, methyl hydroxybenzoate, ethyl hydroxybenzoate, benzyl hydroxybenzoate, hydroxybenzamide, hydroxybenzaldehyde, hydroxyacetophenone, hydroxybenzophenone, hydroxybenzonitrile, resorcinol, xylenol, catechol, methyl catechol, ethyl catechol, hexyl catechol, benzyl catechol, nitrobenzyl catechol, methyl resorcinol, ethyl resorcinol, hexyl resorcinol, benzyl resorcinol, nitrobenzyl resorcinol , hydroquinone, caffeic acid, dihydroxybenzoic acid, methyl dihydroxybenzoate, ethyl dihydroxybenzoate, butyl dihydroxybenzoate, propyl dihydroxybenzoate, benzyl dihydroxybenzoate, dihydroxybenzamide, dihydroxybenzaldehyde, dihydroxyacetophenone, dihydroxybenzophenone, dihydroxybenzonitrile, N-(dihydroxyphenyl)-5-northene-2,3-dicarboxylic imide, N-(dihydroxyphenyl)-5-methyl-5-northene-2,3-dicarboxylic imide, nitrocatechol, flucatechin Phenol, chlorocatechol, bromocatechol, trifluoromethylcatechol, nitroresorcinol, fluororesorcinol, chlororesorcinol, bromoresorcinol, trifluoromethylresorcinol, pyrogallol, phloroglucinol, 1,2,4-trihydroxybenzene, trihydroxybenzoic acid, methyl trihydroxybenzoate, ethyl trihydroxybenzoate, butyl trihydroxybenzoate, propyl trihydroxybenzoate, benzyl trihydroxybenzoate, trihydroxybenzamide, trihydroxybenzaldehyde, trihydroxyacetophenone, trihydroxybenzophenone, trihydroxybenzonitrile, etc. Examples of the aldehyde compound include acetaldehyde, propionaldehyde, trimethylacetaldehyde, butyraldehyde, valeraldehyde, hexanal, trioxane, glyoxal, cyclohexanal, diphenylacetaldehyde, ethylbutyraldehyde, benzaldehyde, glyoxylic acid, 5-norbutene-2-carboxaldehyde, malondialdehyde, succinaldehyde, glutaraldehyde, salicylic acid, naphthaldehyde, terephthalaldehyde, etc. Examples of the ketone compound include acetone, methyl ethyl ketone, diethyl ketone, dipropyl ketone, dicyclohexyl ketone, dibenzyl ketone, cyclopentanone, cyclohexanone, dicyclohexanone, cyclohexanedione, 3-butyn-2-one, 2-norbutanone, adamantone, 2,2-bis(4-oxacyclohexyl)propane, etc. Examples of the hydroxymethyl compounds include 2,6-bis(hydroxymethyl)-p-cresol, 2,6-bis(hydroxymethyl)-4-ethylphenol, 2,6-bis(hydroxymethyl)-4-propylphenol, 2,6-bis(hydroxymethyl)-4-n-butylphenol, 2,6-bis(hydroxymethyl)-4-tert-butylphenol, 2,6-bis(hydroxymethyl)-4-methoxyphenol, 2,6-bis(hydroxymethyl)-4-ethoxyphenol, 2,6-bis(hydroxymethyl)-4-propoxyphenol, 2,6-bis(hydroxymethyl)-4-n-butoxyphenol, 2,6-bis(hydroxymethyl)- )-4-tert-butoxyphenol, 1,3-bis(hydroxymethyl)urea, ribitol, arabitol, allol, 2,2-bis(hydroxymethyl)butyric acid, 2-benzyloxy-1,3-propanediol, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, glycerol monoacetate, 2-methyl-2-nitro-1,3-propanediol, 5-northene-2,2-dimethanol, 5-northene-2,3-dimethanol, pentaerythritol, 2-phenyl-1,3-propanediol, trihydroxymethylethane, trihydroxymethylpropane, 3,6-bis(hydroxymethyl)durene, 2-nitro 1,10-dihydroxydecane, 1,12-dihydroxydodecane, 1,4-bis(hydroxymethyl)cyclohexane, 1,4-bis(hydroxymethyl)cyclohexene, 1,6-bis(hydroxymethyl)adamantane, 1,4-benzenedimethanol, 1,3-benzenedimethanol, 2,6-bis(hydroxymethyl)-1,4-dimethoxybenzene, 2,3-bis(hydroxymethyl)naphthalene, 2,6-bis(hydroxymethyl)naphthalene, 1,8-bis(hydroxymethyl)anthracene, 2,2'-bis(hydroxymethyl)diphenyl ether, 4,4'-bis(hydroxymethyl)diphenyl ether, 4,4'-bis(hydroxymethyl)diphenyl sulfide , 4,4'-bis(hydroxymethyl)benzophenone, 4'-hydroxymethylphenyl 4-hydroxymethylbenzoate, 4'-hydroxymethylaniline 4,4'-bis(hydroxymethyl)phenylurea, 4,4'-bis(hydroxymethyl)phenylcarbamate, 1,8-bis(hydroxymethyl)anthracene, 4,4'-bis(hydroxymethyl)biphenyl, 2,2'-dimethyl-4,4'-bis(hydroxymethyl)biphenyl, 2,2-bis(4-hydroxymethylphenyl)propane, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, etc. Examples of the alkoxymethyl compound include 2,6-bis(methoxymethyl)-p-cresol, 2,6-bis(methoxymethyl)-4-ethylphenol, 2,6-bis(methoxymethyl)-4-propylphenol, 2,6-bis(methoxymethyl)-4-n-butylphenol, 2,6-bis(methoxymethyl)-4-tert-butylphenol, 2,6-bis(methoxymethyl)-4-methoxyphenol, 2,6-bis(methoxymethyl)-4-ethoxyphenol, 2,6-bis(methoxymethyl)-4-propoxyphenol. , 2,6-bis(methoxymethyl)-4-n-butoxyphenol, 2,6-bis(methoxymethyl)-4-tert-butoxyphenol, 1,3-bis(methoxymethyl)urea, 2,2-bis(methoxymethyl)butyric acid, 2,2-bis(methoxymethyl)-5-northene, 2,3-bis(methoxymethyl)-5-northene, 1,4-bis(methoxymethyl)cyclohexane, 1,4-bis(methoxymethyl)cyclohexene, 1,6-bis(methoxymethyl)adamantane, 1,4-bis(methoxymethyl)benzene, 1,3-bis( 2,6-bis(methoxymethyl)-1,4-dimethoxybenzene, 2,3-bis(methoxymethyl)naphthalene, 2,6-bis(methoxymethyl)naphthalene, 1,8-bis(methoxymethyl)anthracene, 2,2'-bis(methoxymethyl)diphenyl ether, 4,4'-bis(methoxymethyl)diphenyl ether, 4,4'-bis(methoxymethyl)diphenyl sulfide, 4,4'-bis(methoxymethyl)benzophenone, 4'-methoxymethylphenyl 4-methoxybenzoate, 4'-methoxymethylbenzoate 4,4'-bis(methoxymethyl)phenylurea, 4,4'-bis(methoxymethyl)phenylcarbamate, 1,8-bis(methoxymethyl)anthracene, 4,4'-bis(methoxymethyl)biphenyl, 2,2'-dimethyl-4,4'-bis(methoxymethyl)biphenyl, 2,2-bis(4-methoxymethylphenyl)propane, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, propylene glycol dimethyl ether, dipropylene glycol dimethyl ether, tripropylene glycol dimethyl ether, tetrapropylene glycol dimethyl ether, etc. Examples of the diene compound include butadiene, pentadiene, hexadiene, heptadiene, octadiene, 3-methyl-1,3-butadiene, 1,3-butanediol dimethacrylate, 2,4-hexadiene-1-ol, methylcyclohexadiene, cyclopentadiene, cyclohexadiene, cycloheptadiene, cyclooctadiene, dicyclopentadiene, 1-hydroxydicyclopentadiene, and 1-hydroxydicyclopentadiene. Olefins, 1-methylcyclopentadiene, methyldicyclopentadiene, diallyl ether, diallyl sulfide, diallyl adipate, 2,5-northadiene, tetrahydroindene, 5-ethylidene-2-northadiene, 5-vinyl-2-northadiene, triallyl cyanurate, diallyl isocyanurate, triallyl isocyanurate, diallylpropyl isocyanurate, etc. Examples of the halogenated alkyl compound include dichloroxylene, bischloromethyldimethoxybenzene, bischloromethyldurene, bischloromethylbiphenyl, bischloromethyl-biphenylcarboxylic acid, bischloromethyl-biphenyldicarboxylic acid, bischloromethyl-methylbiphenyl, bischloromethyl-dimethylbiphenyl, bischloromethylanthracene, ethylene glycol bis(chloroethyl)ether, diethylene glycol bis(chloroethyl)ether, triethylene glycol bis(chloroethyl)ether, tetraethylene glycol bis(chloroethyl)ether, etc. The phenolic compound and the copolymerization component are condensed by dehydration, dehalogenation, or dehydration, or polymerized while breaking unsaturated bonds, thereby obtaining the phenolic resin (A). A catalyst may be used for the polymerization. Examples of the acidic catalyst include hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, phosphorous acid, methanesulfonic acid, p-toluenesulfonic acid, dimethylsulfuric acid, diethylsulfuric acid, acetic acid, oxalic acid, 1-hydroxyethylidene-1,1'-diphosphonic acid, zinc acetate, boron trifluoride, boron trifluoride-phenol complex, boron trifluoride-ether complex, and the like. On the other hand, examples of alkaline catalysts include lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide, sodium carbonate, triethylamine, pyridine, 4-N,N-dimethylaminopyridine, piperidine, piperidine, 1,4-diazabicyclo[2.2.2]octane, 1,8-diazabicyclo[5.4.0]-7-undecene, 1,5-diazabicyclo[4.3.0]-5-nonene, ammonia, hexamethylenetetramine, and the like. The amount of the catalyst used to obtain the phenol resin having the repeating structure represented by the general formula (7) is preferably 100 mol% of the total mole of the copolymer components (i.e., components other than the phenol compound), preferably in the range of 0.01 mol% to 100 mol%. (A) In the synthesis reaction of the phenol resin, the reaction temperature is usually preferably 40°C to 250°C, more preferably 100°C to 200°C, and the reaction time is preferably about 1 hour to 10 hours. A solvent that can fully dissolve the resin may be used as necessary. Furthermore, the phenolic resin having the repeating structure represented by the general formula (7) may be polymerized with a phenolic compound that is not a raw material of the structure of the general formula (7) within a range that does not impair the effect of the present invention. The range that does not impair the effect of the present invention is, for example, 30% or less of the total molar amount of the phenolic compound that is a raw material of the phenolic resin (A). (Phenol resin modified with a compound having an unsaturated hydrocarbon group having 4 to 100 carbon atoms) The phenol resin modified with a compound having an unsaturated hydrocarbon group having 4 to 100 carbon atoms is a condensation product of a reaction product of phenol or a derivative thereof with a compound having an unsaturated hydrocarbon group having 4 to 100 carbon atoms (hereinafter sometimes referred to as an "unsaturated hydrocarbon-containing compound") (hereinafter also referred to as an "unsaturated hydrocarbon-modified phenol derivative") and an aldehyde, or a reaction product of a phenol resin and a compound having an unsaturated hydrocarbon group. The phenol derivative may be the same as the phenol derivative described above as a raw material for the phenol resin having a repeating unit represented by the general formula (7). The unsaturated hydrocarbon group of the unsaturated hydrocarbon group-containing compound preferably contains two or more unsaturated hydrocarbon groups from the viewpoint of residual stress of the cured film and suitability for reflow treatment. Furthermore, from the viewpoint of compatibility when preparing a resin composition and residual stress of the cured film, the unsaturated hydrocarbon group preferably has 4 to 100 carbon atoms, more preferably 8 to 80 carbon atoms, and further preferably 10 to 60 carbon atoms. Examples of the unsaturated hydrocarbon group-containing compound include unsaturated hydrocarbon groups having 4 to 100 carbon atoms, polybutadiene having a carboxyl group, epoxidized polybutadiene, linalool, oleyl alcohol, unsaturated fatty acids, and unsaturated fatty acid esters. Suitable unsaturated fatty acids include butyric acid, myristic acid, palmitic acid, oleic acid, elaidic acid, isoleic acid, scuroleic acid, erucic acid, euteric acid, linoleic acid, α-linolenic acid, eleostearic acid, octadecatetraenoic acid, arachidonic acid, eicosapentaenoic acid, herringic acid, and docosahexaenoic acid. Among them, vegetable oils as unsaturated fatty acid esters are particularly preferred from the viewpoint of the elongation of the hardened film and the flexibility of the hardened film. Vegetable oils generally contain esters of glycerol and unsaturated fatty acids, and there are non-drying oils with an iodine value of less than 100, semi-drying oils with an iodine value of more than 100 and less than 130, or drying oils with an iodine value of more than 130. Examples of non-drying oils include olive oil, linseed oil, Polygonum multiflorum oil, sasanqua oil, camellia oil, castor oil, and peanut oil. Examples of semi-drying oils include corn oil, cottonseed oil, and sesame oil. Examples of drying oils include tung oil, linseed oil, soybean oil, walnut oil, safflower oil, sunflower oil, perilla oil, and mustard oil. In addition, processed vegetable oils obtained from these vegetable oils may also be used. Among the above-mentioned vegetable oils, non-drying oils are preferably used from the viewpoint of preventing gelation caused by excessive reaction during the reaction of phenol or its derivatives or phenolic resins with vegetable oils and improving the yield. On the other hand, from the viewpoint of improving the adhesion, mechanical properties, and heat shock resistance of the anti-corrosion pattern, drying oils are preferably used. Among the drying oils, tung oil, linseed oil, soybean oil, walnut oil and safflower oil are preferred, and tung oil and linseed oil are more preferred, in terms of being able to more effectively and reliably exert the effects of the present invention. These vegetable oils may be used alone or in combination of two or more. The reaction of phenol or its derivatives with the unsaturated hydrocarbon-containing compound is preferably carried out at 50 to 130°C. Regarding the reaction ratio of phenol or its derivatives with the unsaturated hydrocarbon-containing compound, from the viewpoint of reducing the residual stress of the cured film, the unsaturated hydrocarbon-containing compound is preferably 1 to 100 parts by mass, and more preferably 5 to 50 parts by mass, relative to 100 parts by mass of phenol or its derivatives. If the unsaturated hydrocarbon-containing compound is less than 1 part by mass, the flexibility of the cured film tends to decrease, and if it exceeds 100 parts by mass, the heat resistance of the cured film tends to decrease. In the above reaction, p-toluenesulfonic acid, trifluoromethanesulfonic acid, etc. may be used as a catalyst as necessary. The unsaturated hydrocarbon-modified phenol derivative generated by the above reaction is polycondensed with aldehydes to generate a phenol resin modified with an unsaturated hydrocarbon-containing compound. Aldehydes are selected from, for example, formaldehyde, acetaldehyde, furfural, benzaldehyde, hydroxybenzaldehyde, methoxybenzaldehyde, hydroxyphenylacetaldehyde, methoxyphenylacetaldehyde, crotonaldehyde, chloroacetaldehyde, chlorophenylacetaldehyde, acetone, glyceraldehyde, glyoxylic acid, methyl glyoxylate, phenyl glyoxylate, hydroxyphenyl glyoxylate, methylformylacetic acid, methylformylacetate, 2-methylpropionic acid, methyl 2-methylpropionic acid, pyruvic acid, acetopropionic acid, 4-acetobutyric acid, acetone dicarboxylic acid, and 3,3'-4,4'-benzophenone tetracarboxylic acid. Formaldehyde precursors such as paraformaldehyde and trioxane may also be used. These aldehydes may be used alone or in combination of two or more. The reaction of the above-mentioned aldehydes with the above-mentioned unsaturated hydrocarbon-modified phenol derivatives is a condensation polymerization reaction, and the previously known synthesis conditions of phenol resins can be adopted. The reaction is preferably carried out in the presence of a catalyst such as an acid or a base. From the viewpoint of the polymerization degree (molecular weight) of the resin, it is more preferable to use an acid catalyst. As an acid catalyst, for example: hydrochloric acid, sulfuric acid, formic acid, acetic acid, p-toluenesulfonic acid and oxalic acid can be listed. Such acid catalysts can be used alone or in combination of two or more. The above-mentioned reaction is usually preferably carried out at a reaction temperature of 100 to 120°C. In addition, the reaction time varies depending on the type or amount of the catalyst used, and is usually 1 to 50 hours. After the reaction is completed, the reaction product is decompressed and dehydrated at a temperature below 200°C to obtain a phenol resin modified with a compound containing an unsaturated alkyl group. Furthermore, solvents such as toluene, xylene, and methanol can be used during the reaction. The phenol resin modified with a compound containing an unsaturated alkyl group can also be obtained by condensing a compound other than phenol such as m-xylene and aldehydes with the above-mentioned unsaturated alkyl-modified phenol derivative. In this case, the added molar ratio of the compound other than phenol relative to the compound obtained by the reaction of the phenol derivative with the unsaturated alkyl compound is preferably less than 0.5. The phenolic resin modified with the unsaturated hydrocarbon-containing compound can also be obtained by reacting the phenolic resin with the unsaturated hydrocarbon-containing compound. The phenolic resin used in this case is a condensation product of a phenolic compound (i.e., phenol and/or a phenolic derivative) and an aldehyde. In this case, as the phenolic derivative and the aldehyde, the same ones as those mentioned above can be used, and the phenolic resin can be synthesized under the above-mentioned previously known conditions. As specific examples of phenolic resins obtained from phenolic compounds and aldehydes suitable for forming phenolic resins modified with unsaturated hydrocarbon compounds, there can be cited phenol/formaldehyde novolac resins, cresol/formaldehyde novolac resins, benzylphenol/formaldehyde novolac resins, resorcinol/formaldehyde novolac resins and phenol-naphthol/formaldehyde novolac resins. The unsaturated hydrocarbon compound to be reacted with the phenolic resin can be the same as the unsaturated hydrocarbon compound used in the production of the unsaturated hydrocarbon-modified phenol derivatives reacted with aldehydes. The reaction of the phenolic resin with the unsaturated hydrocarbon compound is usually preferably carried out at 50 to 130°C. In addition, regarding the reaction ratio of the phenol resin and the compound containing an unsaturated alkyl group, from the viewpoint of improving the flexibility of the cured film (anti-corrosion pattern), the unsaturated alkyl group-containing compound is preferably 1 to 100 parts by mass, more preferably 2 to 70 parts by mass, and further preferably 5 to 50 parts by mass relative to 100 parts by mass of the phenol resin. If the unsaturated alkyl group-containing compound is less than 1 part by mass, the flexibility of the cured film tends to decrease, and if it exceeds 100 parts by mass, the possibility of gelation during the reaction tends to increase, and the heat resistance of the cured film tends to decrease. When the phenol resin and the compound containing an unsaturated alkyl group are reacted, p-toluenesulfonic acid, trifluoromethanesulfonic acid, etc. may be used as a catalyst as needed. Furthermore, solvents such as toluene, xylene, methanol, tetrahydrofuran, etc. can be used during the reaction, which will be described in detail below. A phenolic resin that has been acid-modified by reacting the phenolic hydroxyl groups remaining in the phenolic resin modified with the unsaturated alkyl compound generated by the above method with a polyacid anhydride can also be used. By introducing carboxyl groups through acid modification using a polyacid anhydride, the solubility in an alkaline aqueous solution (used as a developer) is further improved. The polyacid anhydride is not particularly limited as long as it has an acid anhydride group formed by dehydration condensation of the carboxyl groups of a polyacid containing multiple carboxyl groups. Examples of the polyacid anhydride include dibasic acid anhydrides such as phthalic anhydride, succinic anhydride, octenylsuccinic anhydride, pentadecenylsuccinic anhydride, maleic anhydride, itaconic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, nalidic anhydride, 3,6-endomethylenetetrahydrophthalic anhydride, methylendomethylenetetrahydrophthalic anhydride, tetrabromophthalic anhydride and trimellitic anhydride, and aromatic tetrabasic acid dianhydrides such as biphenyltetracarboxylic dianhydride, naphthalenetetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride, butanetetracarboxylic dianhydride, cyclopentanetetracarboxylic dianhydride, pyromellitic dianhydride and benzophenonetetracarboxylic dianhydride. These can be used alone or in combination of two or more. Among these, the polyanhydride is preferably a dibasic anhydride, and more preferably one or more selected from the group consisting of tetrahydrophthalic anhydride, succinic anhydride and hexahydrophthalic anhydride. In this case, it has the advantage of being able to form an anti-corrosion pattern with a better shape. The reaction of the phenolic hydroxyl group and the polyanhydride can be carried out at 50-130°C. In the reaction, relative to 1 mol of the phenolic hydroxyl group, it is preferred to react 0.10-0.80 mol of the polyanhydride, more preferably 0.15-0.60 mol, and further preferably 0.20-0.40 mol. If the polyacid anhydride is less than 0.10 mol, the developing property tends to be reduced, and if it exceeds 0.80 mol, the alkali resistance of the unexposed part tends to be reduced. Furthermore, from the viewpoint of making the reaction proceed quickly, a catalyst may be contained in the above reaction as needed. As catalysts, there can be listed: tertiary amines such as triethylamine, quaternary ammonium salts such as triethylbenzylammonium chloride, imidazole compounds such as 2-ethyl-4-methylimidazole, phosphorus compounds such as triphenylphosphine. Furthermore, the acid value of the phenolic resin modified with the polyacid anhydride is preferably 30 to 200 mgKOH/g, more preferably 40 to 170 mgKOH/g, and further preferably 50 to 150 mgKOH/g. If the acid value is less than 30 mgKOH/g, alkaline development tends to take longer time than when the acid value is within the above range, and if it exceeds 200 mgKOH/g, the developer resistance of the unexposed portion tends to decrease compared to when the acid value is within the above range. The molecular weight of the phenolic resin modified with an unsaturated hydrocarbon-containing compound is preferably 1,000 to 100,000, more preferably 2,000 to 100,000 in terms of weight average molecular weight, in consideration of solubility in alkaline aqueous solutions or the balance between photosensitivity and physical properties of the cured film. The (A) phenolic resin of this embodiment is preferably a mixture of at least one phenolic resin selected from the phenolic resin having a repeating unit represented by the general formula (7) and the phenolic resin modified with a compound having an unsaturated hydrocarbon group having 4 to 100 carbon atoms (hereinafter referred to as the (a3) resin) and a phenolic resin selected from novolac and polyhydroxystyrene (hereinafter referred to as the (a4) resin). The mixing ratio of the (a3) resin to the (a4) resin is in the range of (a3)/(a4) = 5/95 to 95/5 in terms of mass ratio. The mixing ratio is preferably (a3)/(a4)=5/95 to 95/5, more preferably (a3)/(a4)=10/90 to 90/10, and further preferably (a3)/(a4)=15/85 to 85/15 from the viewpoint of solubility in alkaline aqueous solution, sensitivity and resolution when forming an anti-corrosion pattern, residual stress of the cured film, and suitability for reflow treatment. As for the novolac and polyhydroxystyrene as the above-mentioned (a4) resin, the same resins as those shown in the above-mentioned (novolac) and (polyhydroxystyrene) can be used. (B) Cyclic compound having a carbonyl group The (B) compound is at least one compound selected from the group consisting of the following compounds, which is a cyclic compound having two or more carbonyl groups, wherein the carbonyl groups are directly bonded to the cyclic structure, and in the case of a monocyclic compound, more than 1/3 of the atoms forming the cyclic structure are N atoms, and in the case of a condensed cyclic compound, more than 1/3 of the atoms forming the cyclic structure having the carbonyl group are N atoms. From the viewpoint of migration resistance, it is preferred to use at least one compound selected from the group consisting of the following compounds classified according to the ring structure, that is, a 5-membered ring compound, a 6-membered ring compound, a 5-membered ring and a 5-membered ring condensed ring compound, a 5-membered ring and a 6-membered ring condensed ring compound, and a 6-membered ring and a 6-membered ring condensed ring compound. By having two or more carbonyl groups, the area of the void on the copper surface can be reduced. Furthermore, from the viewpoints of developing property or sensitivity, in-plane uniformity after curing, and elongation after reflow soldering, it is also preferred to have two or more carbonyl groups. When there are two or more carbonyl groups, the area of the void on the copper surface is significantly reduced compared to the case where there is one carbonyl group. In addition, from the viewpoints of developing property or sensitivity, in-plane uniformity after curing, elongation after reflow soldering, etc., the case where there are two or more carbonyl groups is superior to the case where there is only one carbonyl group. Specific examples of the compound (B) include 5-membered ring compounds: 3-pyrazolone, 5-pyrazolone, 3-methyl-5-pyrazolone, 1,3-dimethyl-5-pyrazolone, 2-imidazolidinone, 1,3-dimethyl-2-imidazolidinone, hydantoin, allantoin, parabanic acid, As the 6-membered ring compound, there are tetrahydro-2-pyrimidone, barbituric acid, 1,3-dimethylbarbituric acid, 1,3-dicyclohexylbarbituric acid, 5-aminobarbituric acid (uramil), uracil, cyanuric acid, isocyanuric acid tris (2-hydroxyethyl) ester, etc. As the condensed ring compound of 5-membered ring and 5-membered ring, there are glycoluril, etc. As the condensed ring compound of 6-membered ring and 5-membered ring, there are guanine, isoguanine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanidine, )guanine, N-(3-ethylphenyl)guanine, hypoxanthine, 8-aza hypoxanthine, 7-deaza hypoxanthine, xanthine, 1-methylxanthine, 3-methylxanthine, 8-bromo-3-methylxanthine, theobromine, theophylline, 7-(2-chloroethyl) theophylline, caffeine, uric acid, 8-aza xanthine, etc., as 6-membered ring and 6-membered ring condensed cyclic compounds, there can be listed: pterin, dihydropteridine, 7,8-dimethyl pyrrolidone, 1,4-dihydro-6-methylquinoline-2,3-dione, etc., and mixtures thereof can also be listed. Among them, it is preferred to use condensed cyclic compounds. Furthermore, from the viewpoint of migration resistance, the compound (B) is preferably selected from the following general formula (60):
A compound represented by {wherein, Rs3, Rs4 and Rs5 are independently a hydrogen atom, a halogen atom, a hydroxyl group, an amine group which may be substituted by an aromatic group, an alkoxy group having 1 to 6 carbon atoms, a hydroxyalkyl group or an alkyl group having 1 to 10 carbon atoms or an aromatic group}, the following general formula (61): [Chemical 49]
A compound represented by {wherein, Rs6, Rs7 and Rs8 are independently a hydrogen atom, a halogen atom, a hydroxyl group, an amine group which may be substituted by an aromatic group, an alkoxy group having 1 to 6 carbon atoms, a hydroxyl alkyl group or an alkyl group having 1 to 10 carbon atoms or an aromatic group}, the following general formula (62): [Chemical 50]
A compound represented by {wherein, Rs9, Rs10, Rs11 and Rs12 are independently a hydrogen atom, a halogen atom, a hydroxyl group, an amine group which may be substituted by an aromatic group, an alkoxy group having 1 to 6 carbon atoms, a hydroxyl alkyl group or an alkyl group having 1 to 10 carbon atoms or an aromatic group}, the following general formula (63): [Chemical 51]
{In the formula, R
twenty one , R
twenty two , R
twenty three and R
twenty four At least one compound selected from the group consisting of compounds represented by {a hydrogen atom, a halogen atom, a hydroxyl group, an amine group which may be substituted by an aromatic group, an alkoxy group having 1 to 6 carbon atoms, a hydroxylalkyl group, or an alkyl group having 1 to 10 carbon atoms or an aromatic group}. Specific examples of the compounds represented by the general formulas (60) to (63) include xanthine, 1-methylxanthine, 3-methylxanthine, theobromine, theophylline, caffeine, uric acid, 8-azaxanthine, dioxotetrahydropteridine, and the like, and their derivatives. The amount of the compound (B) to be added is 0.01 to 10 parts by mass, preferably 0.05 to 2 parts by mass, relative to 100 parts by mass of the resin (A). From the viewpoint of migration resistance, it is preferably 0.01 parts by mass or more, and from the viewpoint of solubility, it is preferably less than 10 parts by mass. It is believed that the (B) component coordinates with copper through the carbonyl group or the nitrogen atom contained in the ring structure to change the surface state of copper, thereby inhibiting the migration of copper during the high-temperature storage test. It is believed that in the case of condensed rings, the migration resistance is improved by the synergistic effect of multiple carbonyl groups and nitrogen atoms. (C) Photosensitive agent The (C) photosensitive agent used in the present invention is described. The (C) photosensitive agent may be different depending on the photosensitive resin composition of the present invention, for example, mainly using polyimide precursors and/or polyamide as the negative type of the (A) resin, or mainly using at least one of polyazole precursors, soluble polyimide and phenol resin as the positive type of the (A) resin. The amount of the (C) photosensitive agent blended in the photosensitive resin composition is 1 to 50 parts by mass relative to 100 parts by mass of the (A) resin. The above blending amount is 1 part by mass or more from the viewpoint of photosensitivity or patterning properties, and is 50 parts by mass or less from the viewpoint of the curability of the photosensitive resin composition or the physical properties of the photosensitive resin layer after curing. [(C) Negative photosensitive agent: photopolymerization initiator and/or photoacid generator] First, the case where a negative type is desired is described. In this case, a photopolymerization initiator and/or a photoacid generator is used as the (C) photosensitive agent. The photopolymerization initiator is preferably a photoradical polymerization initiator, preferably a benzophenone derivative such as benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4'-methyldiphenyl ketone, dibenzyl ketone, fluorenone, etc., acetophenone derivatives such as 2,2'-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, 1-hydroxycyclohexylphenyl ketone, 9-oxosulfuron , 2-methyl 9-oxosulfuron , 2-isopropyl 9-oxysulfide , diethyl 9-oxysulfide 9-Oxysulfuron derivatives, benzoyl derivatives such as benzoyl dimethyl ketal and benzoyl-β-methoxyethyl acetal, benzoin derivatives such as benzoin and benzoin methyl ether, 1-phenyl-1,2-butanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-benzoyl)oxime, 1,3-diphenylpropanetrione Oxime such as oxime, 1-phenyl-3-ethoxypropanetrione-2-(o-phenylformyl)oxime, N-arylglycine such as N-phenylglycine, peroxide such as benzoyl perchloride, aromatic biimidazole, titanium cyclopentadienyl, photoacid generator such as α-(n-octylsulfonyloxyimino)-4-methoxybenzyl cyanide, etc., but not limited to them. Among the above-mentioned photopolymerization initiators, oximes are more preferred in terms of photosensitivity. When a photoacid generator is used as the (C) photosensitive agent in a negative photosensitive resin composition, it becomes acidic under irradiation with active light such as ultraviolet light, and has the function of crosslinking the crosslinking agent described below with the resin as the (A) component or polymerizing the crosslinking agents with each other. As examples of the photoacid generator, diaryl coronium salts, triaryl coronium salts, dialkyl benzyl methyl coronium salts, diaryl iodonium salts, aryl diazonium salts, aromatic tetracarboxylic acid esters, aromatic sulfonic acid esters, nitrobenzyl esters, oxime sulfonic acid esters, aromatic N-oxy acylimide sulfonic acid esters, aromatic sulfonamides, halogen alkyl-containing hydrocarbon compounds, halogen alkyl-containing heterocyclic compounds, naphthoquinone diazide-4-sulfonic acid esters, etc. can be used. Two or more of these compounds can be used in combination as needed, or in combination with other sensitizers. Among the above-mentioned photoacid generators, aromatic oxime sulfonic acid esters and aromatic N-oxy acylimide sulfonic acid esters are more preferred in terms of photosensitivity. The amount of the photosensitive agent to be added is 1 to 50 parts by mass relative to 100 parts by mass of the (A) resin, and preferably 2 to 15 parts by mass from the viewpoint of photosensitivity characteristics. By adding 1 part by mass or more of the (C) photosensitive agent relative to 100 parts by mass of the (A) resin, the photosensitivity is excellent, and by adding 50 parts by mass or less, the thick film curing property is excellent. Furthermore, as described above, when the (A) resin represented by the general formula (1) is an ionic bond type, a (meth) acrylic compound having an amino group is used in order to impart a photopolymerizable group to the side chain of the (A) resin via an ionic bond. In this case, a (meth)acrylic compound having an amino group is used as the (C) photosensitive agent, and as described above, for example, dialkylaminoalkyl acrylates or dialkylaminoalkyl methacrylates such as dimethylaminoethyl acrylate, dimethylaminoethyl methacrylate, diethylaminoethyl acrylate, diethylaminoethyl methacrylate, dimethylaminopropyl acrylate, dimethylaminopropyl methacrylate, diethylaminopropyl acrylate, diethylaminopropyl methacrylate, dimethylaminobutyl acrylate, dimethylaminobutyl methacrylate, diethylaminobutyl acrylate, and diethylaminobutyl methacrylate are preferred. Among them, from the viewpoint of photosensitivity, dialkylaminoalkyl acrylates or dialkylaminoalkyl methacrylates in which the carbon number of the alkyl group on the amino group is 1 to 10 and the carbon number of the alkyl chain is 1 to 10 are preferred. The amount of the (meth)acrylic compound having an amino group to be added is 1 to 20 parts by mass relative to 100 parts by mass of the (A) resin. From the perspective of photosensitivity characteristics, it is preferably 2 to 15 parts by mass. By adding 1 part by mass or more of the (meth)acrylic compound having an amino group relative to 100 parts by mass of the (A) resin as the (C) photosensitive agent, the photosensitivity is excellent, and by adding 20 parts by mass or less, the thick film curing property is excellent. Next, the case where a positive type is desired is explained. In this case, a photoacid generator is used as the (C) photosensitive agent. Specifically, a diazoquinone compound, an onium salt, a halogen-containing compound, etc. can be used. From the perspective of solvent solubility and storage stability, a compound having a diazoquinone structure is preferred. [(C) Positive photosensitive agent: Compounds having a quinonediazide group] Examples of (C) compounds having a quinonediazide group (hereinafter also referred to as "(C) quinonediazide compounds") include compounds having a 1,2-benzoquinonediazide structure and compounds having a 1,2-naphthoquinonediazide structure, which are known substances in U.S. Patent No. 2,772,972, U.S. Patent No. 2,797,213, and U.S. Patent No. 3,669,658. The (C) quinone diazide compound is preferably at least one compound selected from the group consisting of 1,2-naphthoquinone diazide-4-sulfonate of a polyhydroxy compound having a specific structure described in detail below and 1,2-naphthoquinone diazide-5-sulfonate of the polyhydroxy compound (hereinafter also referred to as "NQD compound"). The NQD compound is obtained by the following method: according to a conventional method, a naphthoquinone diazide sulfonic acid compound is subjected to sulfonyl chlorination using chlorosulfonic acid or sulfinyl chloride, and the obtained naphthoquinone diazide sulfonyl chloride is subjected to a condensation reaction with the polyhydroxy compound. For example, it can be obtained by the following method: a polyhydroxy compound is reacted with a specific amount of 1,2-naphthoquinonediazide-5-sulfonyl chloride or 1,2-naphthoquinonediazide-4-sulfonyl chloride in a solvent such as dioxane, acetone or tetrahydrofuran in the presence of an alkaline catalyst such as triethylamine to carry out esterification, and the obtained product is washed with water and dried. In this embodiment, from the viewpoint of sensitivity and resolution when forming an anti-corrosion pattern, the compound (C) having a quinonediazide group is preferably a 1,2-naphthoquinonediazide-4-sulfonate and/or a 1,2-naphthoquinonediazide-5-sulfonate of a hydroxy compound represented by the following general formula (70) to (74). General formula (70) is [Chemical 52]
{Where X
11 and X
12 Each of X and X independently represents a hydrogen atom or a monovalent organic group having 1 to 60 carbon atoms (preferably 1 to 30 carbon atoms).
13 and X
14 Each independently represents a hydrogen atom or a monovalent organic group having 1 to 60 carbon atoms (preferably 1 to 30 carbon atoms), r1, r2, r3 and r4 are each independently an integer of 0 to 5, at least one of r3 and r4 is an integer of 1 to 5, (r1+r3)≦5, and (r2+r4)≦5}. The general formula (71) is represented by [Chem. 53]
{wherein, Z represents a tetravalent organic group having 1 to 20 carbon atoms, X
15 , X
16 , X
17 and X
18 Each of the following independently represents a monovalent organic group having 1 to 30 carbon atoms; R6 is an integer of 0 or 1; R5, R7, R8 and R9 are each an integer of 0 to 3; R10, R11, R12 and R13 are each an integer of 0 to 2; and R10, R11, R12 and R13 are not all 0}. And the general formula (72) is represented by [Chem. 54]
{wherein, r14 represents an integer of 1 to 5, r15 represents an integer of 3 to 8, (r14×r15) Ls each independently represent a monovalent organic group having 1 to 20 carbon atoms, (r15) T
1 and (r15) T
2 Each independently represents a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms. And the general formula (73) is represented by [Chem. 55]
{wherein, A represents an aliphatic divalent organic group containing tertiary or quaternary carbon, and M represents a divalent organic group, preferably selected from the following chemical formulas: [Chemical 56]
The divalent group among the three groups represented by } is represented. Furthermore, the general formula (74) is represented by [Chem. 57]
{wherein, r17, r18, r19 and r20 are independently integers of 0 to 2, at least one of r17, r18, r19 and r20 is 1 or 2, X
20 ~X
29 each independently represents a hydrogen atom, a halogen atom, a monovalent group selected from the group consisting of an alkyl group, an alkenyl group, an alkoxy group, an allyl group, and an acyl group, and Y
10 , Y
11 and Y
12 Indicates single keys independently, select from -O-, -S-, -SO-, -SO
2 -、-CO-、-CO
2 -, cyclopentylene, cyclohexylene, phenylene, and a divalent organic group having 1 to 20 carbon atoms}. In another embodiment, in the above general formula (74), Y
10 ~Y
12 Preferably, they are independently selected from the following general formula:
[Chemistry 59]
[Chemistry 60]
{Wherein, X
30 and X
31 X represents independently a hydrogen atom, at least one monovalent group selected from the group consisting of an alkyl group, an alkenyl group, an aryl group, and a substituted aryl group,
32 , X
33 , X
34 and X
35 Each independently represents a hydrogen atom or an alkyl group, r21 is an integer from 1 to 5, and X
36 , X
37 , X
38 and X
39 Each independently represents a hydrogen atom or an alkyl group} and is selected from three divalent organic groups. As the compound represented by the above general formula (70), hydroxyl compounds represented by the following formulas (75) to (79) can be cited. Here, the general formula (75) is [Chem. 61]
{where r16 is an integer between 0 and 2, and X
40 Each independently represents a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
40 If there are multiple Xs,
40 may be the same or different from each other, and X
40 Preferably, it is the following general formula:
(In the formula, r18 is an integer from 0 to 2, X
41 represents a hydrogen atom, a monovalent organic group selected from the group consisting of an alkyl group and a cycloalkyl group, and when r18 is 2, two X
41 (which may be the same or different) represented by a monovalent organic group}, the general formula (76) is [Chem. 63]
{Wherein, X
42 represents a hydrogen atom, a monovalent organic group selected from the group consisting of an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and a cycloalkyl group having 1 to 20 carbon atoms. Also, the general formula (77) is [Chem. 64]
{In the formula, r19 is an integer from 0 to 2, X
43 Each independently represents a hydrogen atom or the following general formula:
(In the formula, r20 is an integer from 0 to 2, X
45 is selected from the group consisting of a hydrogen atom, an alkyl group and a cycloalkyl group, and when r20 is 2, 2 X
45 may be the same as or different from each other) and X
44 is selected from the group consisting of a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, and a cycloalkyl group having 1 to 20 carbon atoms. Formulas (78) and (79) are the following structures.
[Chemistry 67]
As the compound represented by the general formula (70), the hydroxyl compounds represented by the following formulas (80) to (82) are preferred in terms of high sensitivity when preparing NQD compounds and low precipitation in the photosensitive resin composition. The structures of formulas (80) to (82) are shown below. [Chemistry 68]
[Chemistry 69]
[Chemistry 70]
The compound represented by the general formula (76) is preferably the following formula (83) in terms of high sensitivity when preparing NQD compounds and low precipitation in the photosensitive resin composition:
As the compound represented by the general formula (77), the hydroxyl compound represented by the following formula (84) to (86) is preferred in terms of high sensitivity when preparing NQD compounds and low precipitation in the photosensitive resin composition. The structures of formula (84) to (86) are shown below. [Chemical 72]
[Chemistry 73]
[Chemistry 74]
In the above general formula (71), Z is not particularly limited as long as it is a tetravalent organic group having 1 to 20 carbon atoms. From the viewpoint of sensitivity, it is preferably a group having the following formula:
Among the compounds represented by the general formula (71), the hydroxyl compounds represented by the following formulas (87) to (90) are preferred in terms of high sensitivity when preparing NQD compounds and low precipitation in photosensitive resin compositions. The structures of formulas (87) to (90) are shown below. [Chemistry 76]
[Chemistry 77]
[Chemistry 78]
[Chemistry 79]
The compound represented by the general formula (72) is preferably the following formula (91) in terms of high sensitivity when preparing NQD compounds and low precipitation in the photosensitive resin composition: [Chemical 80]
{wherein, r40 is independently an integer of 0 to 9}. As the compound represented by the general formula (73), the hydroxyl compound represented by the following formula (92) and (93) is preferred in terms of high sensitivity when preparing NQD compounds and low precipitation in the photosensitive resin composition. The structures of formula (92) and (93) are shown below. [Chemical 81]
[Chemistry 82]
The compound represented by the general formula (74) is preferably the following formula (94) in terms of high sensitivity and low precipitation in the photosensitive resin composition: [Chemical 83]
NQD compound of the polyhydroxy compound represented. In the case where the compound having a quinonediazide group (C) has a 1,2-naphthoquinonediazidesulfonyl group, the group may be either a 1,2-naphthoquinonediazide-5-sulfonyl group or a 1,2-naphthoquinonediazide-4-sulfonyl group. The 1,2-naphthoquinonediazide-4-sulfonyl group can absorb the i-ray region of a mercury lamp and is therefore suitable for exposure using i-rays. On the other hand, the 1,2-naphthoquinonediazide-5-sulfonyl group can absorb even the g-ray region of a mercury lamp and is therefore suitable for exposure using g-rays. In this embodiment, it is preferred to select one or both of the 1,2-naphthoquinonediazide-4-sulfonate compound and the 1,2-naphthoquinonediazide-5-sulfonate compound according to the wavelength for exposure. In addition, a 1,2-naphthoquinonediazide-4-sulfonate compound having a 1,2-naphthoquinonediazide-5-sulfonyl group in the same molecule may be used, and a 1,2-naphthoquinonediazide-4-sulfonate compound and a 1,2-naphthoquinonediazide-5-sulfonate compound may be mixed for use. (C) Among compounds having a quinone diazide group, the average esterification rate of naphthoquinone diazide sulfonyl ester of the hydroxyl compound is preferably 10% to 100% from the viewpoint of development contrast, and more preferably 20% to 100%. From the viewpoint of cured film properties such as sensitivity and elongation, preferred examples of NQD compounds include those represented by the following general formula group. [Chemical 84]
It can be enumerated as {wherein Q is a hydrogen atom, or the following formula group: [Chemical 85]
In this case, as the NQD compound, a naphthoquinone diazide sulfonyl ester compound having a 4-naphthoquinone diazide sulfonyl group and a 5-naphthoquinone diazide sulfonyl group in the same molecule can be used, and a 4-naphthoquinone diazide sulfonyl ester compound and a 5-naphthoquinone diazide sulfonyl ester compound can also be used in combination. Among the naphthoquinone diazide sulfonyl ester groups described in the above paragraph [0196], the following general formula (95) is particularly preferred: [Chemical 86]
As the above-mentioned onium salt, there can be listed: iodonium salt, coronium salt, ホシホニウム salt, phosphonium salt, ammonium salt and diazonium salt, etc., preferably an onium salt selected from the group consisting of diaryl iodonium salt, triaryl coronium salt and trialkyl coronium salt. As the above-mentioned halogen-containing compound, there can be listed halogen alkyl-containing hydrocarbon compounds, etc., preferably trichloromethyl trisulphonium. The amount of the photoacid generator is 1 to 50 parts by mass, preferably 5 to 30 parts by mass, relative to 100 parts by mass of the resin (A). If the amount of the photoacid generator as the (C) photosensitive agent is 1 part by mass or more, the patterning property of the photosensitive resin composition is good. If it is 50 parts by mass or less, the tensile elongation of the film after curing of the photosensitive resin composition is good, and there is less development residue (scum) in the exposed part. The above-mentioned NQD compounds can be used alone or in combination of two or more. In this embodiment, the amount of the (C) compound having a quinonediazide group in the photosensitive resin composition is 0.1 parts by mass to 70 parts by mass, preferably 1 parts by mass to 40 parts by mass, more preferably 3 parts by mass to 30 parts by mass, and further preferably 5 parts by mass to 30 parts by mass, relative to 100 parts by mass of the (A) resin. If the amount is 0.1 parts by mass or more, good sensitivity is obtained. On the other hand, if it is 70 parts by mass or less, the mechanical properties of the cured film are good. The photosensitive resin composition of the present invention may further contain components other than the above-mentioned components (A) to (C). The preferred components vary depending on whether the (A) resin is a negative type such as a polyimide precursor and a polyamide or a positive type such as a polyazole precursor and a soluble polyimide. The above-mentioned polyimide precursor resin composition and polyamide resin composition as negative resin compositions, or the polyazole resin composition, soluble polyimide resin composition and phenol resin composition as positive photosensitive resin compositions in this embodiment may contain a solvent for dissolving the resins. Examples of the solvent include amides, sulfoxides, ureas, ketones, esters, lactones, ethers, halogenated hydrocarbons, hydrocarbons, alcohols, and the like. For example, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, tetramethylurea, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, cyclohexanone, methyl acetate, ethyl acetate, butyl acetate, oxalic acid, and the like can be used. Diethyl ester, ethyl lactate, methyl lactate, butyl lactate, γ-butyrolactone, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, benzyl alcohol, phenylene glycol, tetrahydrofuran methanol, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, tetrahydrofuran, phenoxyethanol, dichloromethane, 1,2-dichloroethane, 1,4-dichlorobutane, chlorobenzene, o-dichlorobenzene, anisole, hexane, heptane, benzene, toluene, xylene, mesitylene, etc. Among them, from the viewpoint of resin solubility, stability of resin composition, and adhesion to substrate, preferred are N-methyl-2-pyrrolidone, dimethyl sulfoxide, tetramethyl urea, butyl acetate, ethyl lactate, γ-butyrolactone, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, diethylene glycol dimethyl ether, benzyl alcohol, phenylene glycol, and tetrahydrofuran methanol. Among such solvents, those that can completely dissolve the generated polymer are particularly preferred, such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, tetramethyl urea, γ-butyrolactone, etc. Examples of solvents suitable for the above-mentioned phenolic resin include: bis(2-methoxyethyl) ether, methyl solvent, ethyl solvent, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, cyclohexanone, cyclopentanone, toluene, xylene, γ-butyrolactone, N-methyl-2-pyrrolidone, etc. In the photosensitive resin composition of the present invention, the amount of the solvent used is preferably 100 to 1000 parts by mass, more preferably 120 to 700 parts by mass, and further preferably 125 to 500 parts by mass relative to 100 parts by mass of the (A) resin. The photosensitive resin composition of the present invention may further contain components other than the above-mentioned (A) to (C) components. For example, when the photosensitive resin composition of the present invention is used to form a cured film on a substrate containing copper or a copper alloy, nitrogen-containing heterocyclic compounds such as azole compounds and purine derivatives can be optionally formulated to suppress discoloration on the copper. Examples of azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-tert-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis(α,α-dimethylbenzyl)phenyl] ]-benzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)benzotriazole, 2-(3-tert-butyl-5-methyl-2-hydroxyphenyl)-benzotriazole, 2-(3,5-di-tert-pentyl-2-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole, hydroxyphenylbenzotriazole, tolyltriazole, 5-methyl-1H-benzotriazole, 4-methyl-1H-benzotriazole, 4-carboxyl-1H-benzotriazole, 5-carboxyl-1H-benzotriazole, 1H-tetrazole, 5-methyl-1H-tetrazole, 5-phenyl-1H-tetrazole, 5-amino-1H-tetrazole, 1-methyl-1H-tetrazole, and the like. Preferred examples include tolyltriazole, 5-methyl-1H-benzotriazole, and 4-methyl-1H-benzotriazole. In addition, the azole compounds may be used alone or in the form of a mixture of two or more. Specific examples of purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-aminopurine, adenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaadenine, 5-azaadenine, 8-azaadenine, 8-azaguanine, 8-azapurine, 8-azaxanthine, 8-azahypoxanthine, etc. and their derivatives. When the photosensitive resin composition of the present invention contains the above-mentioned azole compound or purine derivative, the amount thereof is preferably 0.1 to 20 parts by weight relative to 100 parts by weight of the resin (A), and more preferably 0.5 to 5 parts by weight from the viewpoint of photosensitivity characteristics. If the amount of the azole compound relative to 100 parts by weight of the resin (A) is 0.1 parts by weight or more, when the photosensitive resin composition of the present invention is formed on copper or a copper alloy, discoloration of the surface of the copper or copper alloy is suppressed. On the other hand, if the amount is 20 parts by weight or less, excellent photosensitivity is obtained. In addition, a hindered phenol compound may be optionally added to suppress discoloration on the copper surface. As hindered phenol compounds, there are 2,6-di-tert-butyl-4-methylphenol, 2,5-di-tert-butyl-hydroquinone, octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isooctyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-thio-bis(3-methyl-6-tert-butylphenol), 4,4'-butylene-bis(3-methyl-6-tert-butylphenol), triethylene glycol-bis[3-( 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,2-thio-diethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], N,N'-hexamethylenebis(3,5-di-tert-butyl-4-hydroxy-phenylpropionamide), 2,2'-methylene-bis(4-methyl-6-tert-butylphenol), 2,2'-methylene-bis(4-ethyl-6-tert-butylphenol), Pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, tris-(3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-isopropylbenzyl)-1,3,5-tris(2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl- 1,3,5-tris[4-(1-ethylpropyl)-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-tris[2,4,6-(1H,3H,5H)-trione ... 1,3,5-Tris[4-triethylmethyl-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-trisin-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-phenylbenzyl)-1,3,5-trisin-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,5,6-trimethylbenzyl)-1,3,5-trisin-2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-5-ethyl-3-hydroxy-2,6-dimethylbenzyl)-1, 3,5-Tris(4-tert-butyl-6-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(4-tert-butyl-6-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(4-tert-butyl-6-ethyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-tris(4-tert-butyl-6-ethyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-tris(4-tert-butyl-5,6-diethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(4-tert-butyl-5,6-diethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(4-tert-butyl-2,4,6-(1H,3H,5H)-trione 1,3,5-tris(4-tert-butyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-tris(2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-5-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tris(2,4,6-(1H,3H,5H)-trione, etc., but are not limited thereto. Among them, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-trioxathia-2,4,6-(1H,3H,5H)-trione and the like are particularly preferred. The amount of the hindered phenol compound to be added is preferably 0.1 to 20 parts by weight relative to 100 parts by weight of the resin (A), and more preferably 0.5 to 10 parts by weight from the viewpoint of photosensitivity characteristics. If the amount of the hindered phenol compound to be added is 0.1 parts by weight or more relative to 100 parts by weight of the resin (A), for example, when the photosensitive resin composition of the present invention is formed on copper or a copper alloy, discoloration or corrosion of the copper or a copper alloy can be prevented. On the other hand, if the amount is 20 parts by weight or less, excellent photosensitivity can be achieved. The photosensitive resin composition of the present invention may also contain a crosslinking agent. The crosslinking agent may be a crosslinking agent that can crosslink the resin (A) or form a crosslinked network structure when the relief pattern formed using the photosensitive resin composition of the present invention is heated and cured. The crosslinking agent can further enhance the heat resistance and chemical resistance of the cured film formed by the photosensitive resin composition. As the crosslinking agent, for example, there can be mentioned: Cymel (registered trademark) 300, 301, 303, 370, 325, 327, 701, 266, 267, 238, 1141, 272, 202, 1156, 1158, 1123, 1170, 1174, UFR 65, 300, Micoat 102, 105 (all manufactured by Mitsui Cytec); NIKALAC (registered trademark) MX-270, -280, -290, NIKALAC MS-11, NIKALAC MW-30, -100, -300, -390, -750 (all manufactured by SANWA CHEMICAL Co., Ltd.); DML-OCHP, DML-MBPC, DML-BPC, DML-PEP, DML-34X, DML-PSBP, DML-PTBP, DML-PCHP, DML-POP, DML-PFP, DML-MBOC, BisCMP-F, DML-BisOC-Z, DML-BisOCHP-Z, DML-BisOC-P, DMOM-PTBT, TMOM-BP, TMOM-BPA, TML-BPAF-MF (all of the above are from Taiwan Chemical Industry Company); benzyl alcohol, bis(hydroxymethyl)cresol, bis(hydroxymethyl)dimethoxybenzene, bis(hydroxymethyl)diphenyl ether, bis(hydroxymethyl)benzophenone, hydroxymethylphenyl hydroxymethylbenzoate, bis(hydroxymethyl)biphenyl, dimethylbis(hydroxymethyl)biphenyl, bis(methoxymethyl)benzene, bis(methoxymethyl)cresol, bis(methoxymethyl)dimethoxybenzene, bis(methoxymethyl)diphenyl ether, bis(methoxymethyl)benzophenone, methoxymethylphenyl methoxymethylbenzoate, bis(methoxymethyl)biphenyl, dimethylbis(methoxymethyl)biphenyl, etc. In addition, the ethylene oxide compound may include phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol type epoxy resin, trisphenol type epoxy resin, tetraphenol type epoxy resin, phenol-xylyl type epoxy resin, naphthol-xylyl type epoxy resin, phenol-naphthol type epoxy resin, phenol-diphenylene type epoxy resin, Cyclopentadiene epoxy resin, alicyclic epoxy resin, aliphatic epoxy resin, diethylene glycol diglycidyl ether, sorbitol polyglycidyl ether, propylene glycol diglycidyl ether, trihydroxymethylpropane polyglycidyl ether, 1,1,2,2-tetra(p-hydroxyphenyl)ethane tetraglycidyl ether, glycerol triglycidyl ether, o-butylene glycol diglycidyl ether, phenyl glycidyl ether, 1,6-bis(2,3-epoxypropoxy)naphthalene, diglycerol polyglycidyl ether, polyethylene glycol glycidyl ether, YDB-340, YDB-412, YDF-2001, YDF-2004 (the above are trade names, manufactured by Nippon Steel Chemical Co., Ltd.), NC-3000-H, EPPN-501H, EOCN-1020, NC-7000L, EPPN-201L, XD-1000, EOCN-4600 (the above are trade names, manufactured by Nippon Kayaku Co., Ltd.), Epikote (registered trademark) 1001, Epikote 1007, Epikote 1009, Epikote 5050, Epikote 5051, Epikote 1031S, Epikote 180S65, Epikote 157H70, YX-315-75 (the above are trade names, manufactured by Japan Epoxy Resins Co., Ltd.), EHPE3150, PLACCEL G402, PUE101, PUE105 (the above are trade names, manufactured by Diacel Chemical Industries Co., Ltd.), EPICLON (registered trademark) 830, 850, 1050, N-680, N-690, N-695, N-770, HP-7200, HP-820, EXA-4850-1000 (the above are trade names, manufactured by DIC Corporation), DENACOL (registered trademark) EX-201, EX-251, EX-203, EX-313, EX-314, EX-321, EX-411, EX-511, EX-512, EX-612, EX-614, EX-614B, EX-711, EX-731, EX-810, EX-911, EM-150 (the above are trade names, manufactured by Nagase ChemteX Corporation), Epolight (registered trademark) 70P, Epolight 100MF (the above are trade names, manufactured by Kyoeisha Chemical Co., Ltd.), etc. In addition, as the isocyanate group-containing compound, there can be mentioned 4,4'-diphenylmethane diisocyanate, toluene diisocyanate, 1,3-xylylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, Takenate (registered trademark) 500, 600, Cosmonate (registered trademark) NBDI, ND (the above are trade names, manufactured by Mitsui Chemicals Co., Ltd.), Duranate (registered trademark) 17B-60PX, TPA-B80E, MF-B60X, MF-K60X, E402-B80T (the above are trade names, manufactured by Asahi Kasei Chemicals Co., Ltd.), and the like. In addition, the bis-cis-butylenediamide compounds include 4,4'-diphenylmethane bis-cis-butylenediamide, phenylmethane bis-cis-butylenediamide, meta-phenyl bis-cis-butylenediamide, bisphenol A diphenyl ether bis-cis-butylenediamide, 3,3'-dimethyl-5,5'-diethyl-4 ,4'-diphenylmethane dicis-butylene diimide, 4-methyl-1,3-phenylene dicis-butylene diimide, 1,6'-dicis-butylene diimide-(2,2,4-trimethyl)hexane, 4,4'-diphenyl ether dicis-butylene diimide, 4,4'-diphenylsulfone dicis-butylene diimide imide, 1,3-bis(3-cis-butylenediimidephenoxy)benzene, 1,3-bis(4-cis-butylenediimidephenoxy)benzene, BMI-1000, BMI-1100, BMI-2000, BMI-2300, BMI-3000, BMI-4000, BMI-5100, BMI-7000, BMI-TMH, BMI-6000, BMI-8000 (these are trade names, manufactured by Yamato Chemical Industries, Ltd.), etc., but are not limited to these as long as they are compounds that are thermally crosslinked as described above. When a crosslinking agent is used, the amount of the crosslinking agent is preferably 0.5 to 20 parts by mass, more preferably 2 to 10 parts by mass, relative to 100 parts by mass of the resin (A). When the amount is 0.5 parts by mass or more, good heat resistance and chemical resistance are exhibited. On the other hand, when it is 20 parts by mass or less, excellent storage stability is achieved. The photosensitive resin composition of the present invention may also contain an organic titanium compound. By containing an organic titanium compound, a photosensitive resin layer with excellent chemical resistance can be formed even when cured at a low temperature of about 250°C. In addition, in particular, by making the photosensitive resin composition contain both (B) a cyclic compound having a carbonyl group and an organic titanium compound, the cured resin layer has not only excellent substrate adhesion but also excellent chemical resistance. As the organic titanium compound that can be used, there can be listed those in which an organic chemical substance is bonded to the titanium atom via a covalent bond or an ionic bond. Specific examples of the organic titanium compound are shown in the following I) to VII): I) Titanium chelate compound: Among them, in terms of the storage stability of the negative photosensitive resin composition and the acquisition of a good pattern, a titanium chelate having two or more alkoxy groups is more preferred, and specific examples are as follows: titanium bis(triethanolamine) diisopropoxide, titanium bis(2,4-pentanedioate) di-n-butanol, titanium bis(2,4-pentanedioate) diisopropoxide, titanium bis(tetramethylpimelic acid) diisopropoxide, titanium bis(ethylacetoacetic acid) diisopropoxide, etc. II) Tetraalkoxy titanium compounds: for example, titanium tetra(n-butanol), titanium tetraethanol, titanium tetra(2-ethylhexanol), titanium tetraisobutanol, titanium tetraisopropanol, titanium tetramethanol, titanium tetramethoxypropanol, titanium tetramethylphenol, titanium tetra(n-nonanol), titanium tetra(n-propanol), titanium tetrastearyl alcohol, titanium tetra[bis{2,2-(allyloxymethyl)butanol}], etc. III) Bis(cyclopentadienyl)titanium compounds: for example, titanium (pentamethylcyclopentadienyl)trimethol, bis(η
5 -2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)titanium, bis(η
5 -2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium, etc. IV) Monoalkoxy titanium compounds: for example, tri(dioctyl phosphate) isopropyl titanium, tri(dodecylbenzenesulfonate) isopropyl titanium, etc. V) Oxytitanium compounds: for example, bis(glutaric acid)oxytitanium, bis(tetramethylpimelic acid)oxytitanium, phthalocyanineoxytitanium, etc. VI) Tetraacetylacetonate titanium compounds: for example, tetraacetylacetonate titanium, etc. VII) Titanium ester coupling agent: for example, tri(dodecylbenzenesulfonyl) titanium isopropyl ester, etc. Among them, from the viewpoint of showing better chemical resistance, the organic titanium compound is preferably at least one compound selected from the group consisting of I) titanium chelate compounds, II) tetraalkoxy titanium compounds and III) dioctenyl titanium compounds. Particularly preferred are titanium bis(ethylacetate) diisopropylate, titanium tetra(n-butylate), and bis(η-butylate).
5 -2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium. When the organic titanium compound is formulated, the formulation amount is preferably 0.05 to 10 parts by mass, and more preferably 0.1 to 2 parts by mass relative to 100 parts by mass of the (A) resin. When the formulation amount is 0.05 parts by mass or more, good heat resistance and chemical resistance are exhibited. On the other hand, when it is 10 parts by mass or less, excellent storage stability is achieved. Furthermore, in order to improve the adhesion between the film formed using the photosensitive resin composition of the present invention and the substrate, an adhesion aid can be arbitrarily formulated. As the bonding agent, there can be mentioned: γ-aminopropyl dimethoxysilane, N-(β-aminoethyl)-γ-aminopropyl methyl dimethoxysilane, γ-glycidyloxypropyl methyl dimethoxysilane, γ-butyl propyl methyl dimethoxysilane, 3-methacryloxypropyl dimethoxymethyl silane, 3-methacryloxypropyl trimethoxysilane, dimethoxymethyl-3-piperidinylpropyl silane, diethoxy-3-glycidyloxypropyl methyl silane, N-(3-diethoxymethylsilylpropyl)succinimide, N-[3-(triethoxysilyl)propyl]phthalic acid Silane coupling agents such as amine acid, benzophenone-3,3'-bis(N-[3-triethoxysilyl]propylamide)-4,4'-dicarboxylic acid, benzene-1,4-bis(N-[3-triethoxysilyl]propylamide)-2,5-dicarboxylic acid, 3-(triethoxysilyl)propyl succinic anhydride, N-phenylaminopropyl trimethoxysilane, 3-ureidopropyl trimethoxysilane, 3-ureidopropyl triethoxysilane, 3-(trialkoxysilyl)propyl succinic anhydride, and aluminum-based bonding agents such as tris(ethylacetoacetate)aluminum, tris(acetylacetonate)aluminum, and ethylaluminum diisopropyl acetoacetate. Among these bonding agents, silane coupling agents are more preferably used in terms of bonding strength. When the photosensitive resin composition contains a bonding agent, the amount of the bonding agent is preferably in the range of 0.5 to 25 parts by weight relative to 100 parts by weight of the (A) resin. Examples of silane coupling agents include: 3-butyl propyl trimethoxy silane (manufactured by Shin-Etsu Chemical Co., Ltd.: trade name KBM803, manufactured by Chisso Co., Ltd.: trade name Sila-Ace S810), 3-butylpropyltriethoxysilane (manufactured by Azmax Co., Ltd.: trade name SIM6475.0), 3-butylpropylmethyldimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.: trade name LS1375, manufactured by Azmax Co., Ltd.: trade name SIM6474.0), butylmethyltrimethoxysilane (manufactured by Azmax Co., Ltd.: trade name SIM6473.5C), butylmethylmethyldimethoxysilane (manufactured by Azmax Co., Ltd.: trade name SIM6473.0), 3-butylpropyldiethoxymethoxysilane, 3-butylpropylethoxydimethoxysilane, 3-Alkylpropyltripropoxysilane, 3-Alkylpropyldiethoxypropoxysilane, 3-Alkylpropylethoxydipropoxysilane, 3-Alkylpropyldimethoxypropoxysilane, 3-Alkylpropylmethoxydipropoxysilane, 2-Alkylethyltrimethoxysilane, 2-Alkylethyldiethoxymethoxysilane, 2-Alkylethylethoxy 2-Benzylethyltripropoxysilane, 2-Benzylethyltripropoxysilane, 2-Benzylethylethoxydipropoxysilane, 2-Benzylethyldimethoxypropoxysilane, 2-Benzylethylmethoxydipropoxysilane, 4-Benzylbutyltrimethoxysilane, 4-Benzylbutyltriethoxysilane, 4-Benzylbutyl Tripropoxysilane, N-(3-triethoxysilylpropyl)urea (Shin-Etsu Chemical Co., Ltd.: trade name LS3610, Azmax Co., Ltd.: trade name SIU9055.0), N-(3-trimethoxysilylpropyl)urea (Azmax Co., Ltd.: trade name SIU9058.0), N-(3-diethoxymethoxysilylpropyl)urea, N-(3-ethoxydimethoxysilylpropyl)urea, N-(3-tripropoxysilylpropyl)urea, N-(3-diethoxypropoxysilylpropyl)urea, N-(3-ethoxydipropoxysilylpropyl)urea, N-(3-dimethoxy 1-(3-methoxysilylpropyl)urea, N-(3-methoxydipropoxysilylpropyl)urea, N-(3-trimethoxysilylethyl)urea, N-(3-ethoxydimethoxysilylethyl)urea, N-(3-tripropoxysilylethyl)urea, N-(3-tripropoxysilylethyl)urea, N-(3-ethoxydipropoxysilylethyl)urea, N-(3-dimethoxypropoxysilylethyl)urea, N-(3-methoxydipropoxysilylethyl)urea, N-(3-trimethoxysilylbutyl)urea, N-(3-triethoxysilylbutyl)urea, N-(3-tripropoxysilylbutyl)urea, 3-(m-aminophenoxy)propyltrimethoxysilyl Oxysilane (Azmax Co., Ltd.: trade name SLA0598.0), m-aminophenyl trimethoxysilane (Azmax Co., Ltd.: trade name SLA0599.0), p-aminophenyl trimethoxysilane (Azmax Co., Ltd.: trade name SLA0599.1), aminophenyl trimethoxysilane (Azmax Co., Ltd.: trade name SLA0599.2), 2-(trimethoxysilylethyl)pyridine (Azmax Co., Ltd.: trade name SIT8396.0), 2-(triethoxysilylethyl)pyridine, 2-(dimethoxysilylmethylethyl)pyridine pyridine, 2-(diethoxysilylmethylethyl)pyridine, (3-triethoxysilylpropyl) tert-butyl carbamate, (3-glycidyloxypropyl) triethoxysilane, tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-isopropoxysilane, tetra-n-butoxysilane, tetra-isobutoxysilane, tetra-tert-butoxysilane, tetra(methoxyethoxysilane), tetra(methoxy-n-propoxysilane), tetra(ethoxyethoxysilane), tetra(methoxyethoxyethoxysilane), bis(trimethoxysilyl)ethane, bis(trimethoxysilyl)hexane, bis(triethoxysilyl)methane, bis(triethoxysilyl)ethane, bis(triethoxysilane ethylene, bis(triethoxysilyl)octane, bis(triethoxysilyl)octadiene, bis[3-(triethoxysilyl)propyl]disulfide, bis[3-(triethoxysilyl)propyl]tetrasulfide, di-tert-butoxydiethoxysilane, diisobutoxyaluminoxytriethoxysilane, bis(glutaric acid)titanium-O,O'- Bis(oxyethyl)-aminopropyl triethoxysilane, phenylsilanetriol, methylphenylsilanediol, ethylphenylsilanediol, n-propylphenylsilanediol, isopropylphenylsilanediol, n-butylphenylsilanediol, isobutylphenylsilanediol, tert-butylphenylsilanediol, diphenylsilanediol, dimethoxydiphenylsilane, dimethoxy Ethoxydiphenylsilane, dimethoxydi-p-tolylsilane, ethylmethylphenylsilanol, n-propylmethylphenylsilanol, isopropylmethylphenylsilanol, n-butylmethylphenylsilanol, isobutylmethylphenylsilanol, t-butylmethylphenylsilanol, ethyl-n-propylphenylsilanol, ethylisopropylphenylsilanol, n-butylethylphenylsilanol, isobutylethylphenylsilanol, t-butylethylphenylsilanol, methyldiphenylsilanol, ethyldiphenylsilanol, n-propyldiphenylsilanol, isopropyldiphenylsilanol, n-butyldiphenylsilanol, isobutyldiphenylsilanol, t-butyldiphenylsilanol, triphenylsilanol, and the like, but are not limited thereto. These may be used alone or in combination. As the silane coupling agent, among the above-mentioned silane coupling agents, preferred from the viewpoint of storage stability are phenylsilanetriol, trimethoxyphenylsilane, trimethoxy(p-tolyl)silane, diphenylsilanediol, dimethoxydiphenylsilane, diethoxydiphenylsilane, dimethoxydi-p-tolylsilane, triphenylsilanol, and the silane coupling agent represented by the following structure. [Chemical 87]
When using a silane coupling agent, the amount thereof is preferably 0.01 to 20 parts by mass relative to 100 parts by mass of the (A) resin. The photosensitive resin composition of the present invention may further contain components other than the above components. The preferred component varies depending on whether the (A) resin is a negative type such as a polyimide precursor and a polyamide, or a positive type such as a polyazole precursor, a soluble polyimide and a phenolic resin. When a polyimide precursor or a polyamide is used as the negative type of the (A) resin, a sensitizer may be arbitrarily formulated to increase the photosensitivity. Examples of the sensitizer include michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzylidene)cyclopentane, 2,6-bis(4'-diethylaminobenzylidene)cyclohexanone, 2,6-bis(4'-diethylaminobenzylidene)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethylamino)chalcone, p-dimethyl 1,3-Bis(4'-dimethylaminobenzylidene)acetone, 1,3-Bis(4'-diethylaminobenzylidene)acetone, 3,3'-carbonyl-bis(7-diethylaminobenzylidene)acetone, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzylidene)acetone, 1,3-bis(4' ... Aminocumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin, N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p-tolyldiethanolamine, N-phenylethanolamine, 4- isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate, 2-benzimidazole, 1-phenyl-5-benzyltetrazol, 2-benzylthiazole, 2-(p-dimethylaminostyryl)benzoxazole, 2-(p-dimethylaminostyryl)benzothiazole, 2-(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzyl)styrene, etc. These can be used alone or in combination of 2 to 5. When the photosensitive resin composition contains a sensitizer for improving photosensitivity, the amount thereof is preferably 0.1 to 25 parts by weight relative to 100 parts by weight of the resin (A). In order to improve the resolution of the relief pattern, a monomer having an unsaturated bond that is photopolymerizable may be arbitrarily formulated. As such a monomer, a (meth) acrylic compound that undergoes a free radical polymerization reaction by a photopolymerization initiator is preferred, and is not particularly limited to the following, and may include: mono- or di-acrylates and methacrylates of ethylene glycol or polyethylene glycol such as diethylene glycol dimethacrylate and tetraethylene glycol dimethacrylate, mono- or di-acrylates and methacrylates of propylene glycol or polypropylene glycol, mono-, di- or tri-acrylates and methacrylates of glycerol, cyclohexane diacrylate and dimethacrylate, diacrylate and dimethacrylate of 1,4-butanediol, 1 , diacrylate and dimethacrylate of 6-hexanediol, diacrylate and dimethacrylate of neopentyl glycol, mono- or diacrylate and methacrylate of bisphenol A, benzyltrimethacrylate, isobutyl acrylate and isobutyl methacrylate, acrylamide and its derivatives, methacrylamide and its derivatives, trihydroxymethylpropane triacrylate and methacrylate, di- or triacrylate and methacrylate of glycerol, di-, tri- or tetraacrylate and methacrylate of pentaerythritol, and ethylene oxide or propylene oxide adducts of these compounds. When the photosensitive resin composition contains the above-mentioned monomer having a photopolymerizable unsaturated bond for improving the resolution of the relief pattern, the amount of the monomer having a photopolymerizable unsaturated bond is preferably 1 to 50 parts by weight relative to 100 parts by weight of the resin (A). In addition, when a polyimide precursor or the like is used as the negative of the resin (A), a thermal polymerization inhibitor may be optionally added in order to improve the stability of the viscosity and photosensitivity of the photosensitive resin composition when it is stored in a solution containing a solvent. As the thermal polymerization inhibitor, hydroquinone, N-nitrosodiphenylamine, p-tert-butylcatechol, phenothiocyanate, N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-p-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamino)phenol, N-nitroso-N-phenylhydroxylamine ammonium salt, N-nitroso-N(1-naphthyl)hydroxylamine ammonium salt, etc. can be used. When a thermal polymerization inhibitor is formulated in the photosensitive resin composition, the amount thereof is preferably in the range of 0.005 to 12 parts by mass relative to 100 parts by mass of the (A) resin. On the other hand, in the photosensitive resin composition of the present invention, when a polyazole precursor or the like is used as the positive type of the (A) resin, a dye, a surfactant, a thermal acid generator, a dissolution accelerator, a bonding aid for improving the adhesion to the substrate, etc. previously used as an additive for the photosensitive resin composition may be added as needed. <Dyes, surfactants, bonding aids> To explain the above additives in more detail, examples of dyes include methyl violet, crystal violet, malachite green, etc. In addition, examples of surfactants include non-ionic surfactants including polyglycols such as polypropylene glycol or polyoxyethylene lauryl ether or their derivatives, fluorine-based surfactants such as Fluorad (trade name, manufactured by Sumitomo 3M Co., Ltd.), MEGAFAC (trade name, manufactured by Dainippon Ink & Chemical Industry Co., Ltd.), and Lumiflon (trade name, manufactured by Asahi Glass Co., Ltd.), and organosilicone surfactants such as KP341 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.), DBE (trade name, manufactured by Chisso Co., Ltd.), and Glanol (trade name, manufactured by Kyoeisha Chemical Co., Ltd.). As the bonding aid, for example, there can be listed: alkyl imidazoline, butyric acid, alkyl acid, polyhydroxystyrene, polyvinyl methyl ether, tertiary butylphenol varnish, epoxy silane, epoxy polymer, etc., and various silane coupling agents. The amount of the above-mentioned dye and surfactant is preferably 0.1 to 30 parts by mass relative to 100 parts by mass of the (A) resin. In addition, from the perspective of showing good thermal and mechanical properties of the cured product even when the curing temperature is lowered, a thermal acid generator can be arbitrarily formulated. From the perspective of showing good thermal and mechanical properties of the cured product even when the curing temperature is lowered, it is preferred to formulate a thermal acid generator. As the thermal acid generator, there can be listed: onium salts having the function of generating an acid by heat, such as salts formed by a strong acid and a base, or amide sulfonate. As the onium salt, for example, there can be listed: aryldiazonium salts, diaryl iodine salts such as diphenyl iodine salt; di(alkylaryl) iodine salts such as di(tert-butylphenyl) iodine salt; trialkyl iodine salts such as trimethyl iodine salt; dialkyl monoaryl iodine salts such as dimethylphenyl iodine salt; diaryl monoalkyl iodine salts such as diphenylmethyl iodine salt; triaryl iodine salts, etc. Among them, preferred are di(tert-butylphenyl)iodonium p-toluenesulfonate, di(tert-butylphenyl)iodonium trifluoromethanesulfonate, trimethyl zirconia trifluoromethanesulfonate, dimethyl phenyl zirconia trifluoromethanesulfonate, diphenyl methyl zirconia trifluoromethanesulfonate, di(tert-butylphenyl)iodonium nonafluorobutanesulfonate, diphenyl zirconia camphorsulfonic acid, diphenyl zirconia ethanesulfonic acid, dimethyl phenyl zirconia benzenesulfonic acid, diphenyl methyl zirconia toluenesulfonic acid, etc. In addition, as the salt formed by a strong acid and a base, in addition to the above-mentioned onium salts, salts formed by the following strong acids and bases, such as pyridinium salts, can also be used. Examples of strong acids include arylsulfonic acids such as p-toluenesulfonic acid and benzenesulfonic acid, perfluoroalkylsulfonic acids such as camphorsulfonic acid, trifluoromethanesulfonic acid and nonafluorobutanesulfonic acid, and alkylsulfonic acids such as methanesulfonic acid, ethanesulfonic acid and butanesulfonic acid. Examples of bases include alkylpyridines such as pyridine and 2,4,6-trimethylpyridine, N-alkylpyridines such as 2-chloro-N-methylpyridine, and halogenated-N-alkylpyridines. Examples of imidosulfonates include naphthyl imide sulfonate and o-phthalimide sulfonate, and there is no limitation as long as the compound generates an acid under heat. When using a thermal acid generator, the amount thereof is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 10 parts by mass, and further preferably 1 to 5 parts by mass, relative to 100 parts by mass of the resin (A). In the case of a positive photosensitive resin composition, a dissolution accelerator may be used to promote the removal of the useless resin after exposure. For example, a compound having a hydroxyl group or a carboxyl group is preferred. Examples of compounds having a hydroxyl group include: the carrier used for the above naphthoquinone diazide compounds, p-isopropylphenylphenol, bisphenols, resorcinols, linear phenol compounds such as MtrisPC and MtetraPC, non-linear phenol compounds such as TrisP-HAP, TrisP-PHBA, and TrisP-PA (all manufactured by Honshu Chemical Industry Co., Ltd.), 2 to 5 phenol-substituted diphenylmethane, 3,3-diphenylpropane, 1 to 5 phenol substitutions, a compound obtained by reacting 2,2-bis-(3-amino-4-hydroxyphenyl)hexafluoropropane with 5-northene-2,3-dicarboxylic anhydride at a molar ratio of 1:2, a compound obtained by reacting bis-(3-amino-4-hydroxyphenyl)sulfonate with 1,2-cyclohexyl dicarboxylic anhydride at a molar ratio of 1:2, N-hydroxysuccinimide, N-hydroxyphthalimide, N-hydroxy 5-northene-2,3-dicarboxylic anhydride, and the like. Examples of compounds having a carboxyl group include 3-phenyllactic acid, 4-hydroxyphenyllactic acid, 4-hydroxymandelic acid, 3,4-dihydroxymandelic acid, 4-hydroxy-3-methoxymandelic acid, 2-methoxy-2-(1-naphthyl)propionic acid, mandelic acid, 2-phenyllactic acid, α-methoxyphenylacetic acid, O-acetylmandelic acid, itaconic acid, etc. When a dissolution accelerator is used, the amount thereof is preferably 0.1 to 30 parts by weight relative to 100 parts by weight of the resin (A). (Aspect B) In another aspect of the present embodiment, a sulfur-containing compound (B) may be used instead of the above-mentioned cyclic compound (B) having a carbonyl group. More specifically, a photosensitive resin composition is provided, comprising (A) 100 parts by mass of at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, polybenzoxazole, and novolac, polyhydroxystyrene and phenolic resin, (B) 0.01 to 10 parts by mass of a sulfur-containing compound based on 100 parts by mass of the resin (A), and (C) 1 to 50 parts by mass of a photosensitive agent based on 100 parts by mass of the resin (A). In this aspect, the resin (A) is preferably at least one selected from the group consisting of a polyimide precursor comprising the above-mentioned general formula (1), a polyamide comprising the above-mentioned general formula (4), a polyazole precursor comprising the above-mentioned general formula (5), a polyimide comprising the above-mentioned general formula (6), a novolac, a polyhydroxystyrene, and a phenolic resin comprising the above-mentioned general formula (7). In addition, it is preferred that the photosensitive resin composition comprises a phenolic resin having a repeating unit represented by the above-mentioned general formula (7), and X in the above-mentioned general formula (7) is a divalent organic group selected from the group consisting of a divalent group represented by the above-mentioned general formula (9) and a divalent group represented by the above-mentioned general formula (10). By formulating a sulfur-containing compound in a photosensitive resin composition, a photosensitive resin composition can be obtained that can form a hardened film in which the generation of voids at the interface in contact with the Cu layer after a high-temperature storage test is suppressed. (B) The sulfur-containing compound is an organic compound containing sulfur, preferably sulfur and nitrogen, and the sulfur is preferably contained in the form of an atom forming a ring structure or a thiocarbonyl group. Regarding those that can be used as (B) sulfur-containing compounds, those containing sulfur in the form of an atom forming a 5-membered ring structure include, for example: thiazole, 2-aminothiazole, 2-(4-thiazolyl)benzimidazole, 1,3,4-thiadiazole, 2-amino-1,3,4-thiadiazole, 5-amino-1,2,3-thiadiazole, 2,4-thiazolidinedione, benzothiazole, 2-aminobenzothiazole, etc. As for the one atom which contains sulfur in the form of forming a 6-membered ring structure, for example, thiophenethioindole, N-methylthiophenethioindole, etc., as for the one containing sulfur in the form of thiocarbonyl, for example, rhodanine, N-allyl rhodanine, diethylthiourea, dibutylthiourea, dicyclohexylthiourea, diphenylthiourea, 2-thiouracil, 4-thiouracil, 2,4-diphenylpyrimidine, 2-9-oxothioindole, , 2-hydroxy-4(3H)-quinazolinone, etc. Among them, it is preferred to use a compound with a thiourea structure. The amount of the sulfur-containing compound (B) is 0.01 to 10 parts by mass, preferably 0.05 to 2 parts by mass, relative to 100 parts by mass of the resin (A). From the perspective of migration resistance, it is ideal to be more than 0.01 parts by mass, and from the perspective of solubility, it is ideal to be less than 10 parts by mass. Sulfur-containing compounds, especially thiourea, can coordinate with copper through sulfur atoms. Thereby, the state of the copper surface changes, and copper migration is suppressed in the high temperature storage test. (Aspect C) In another aspect of this embodiment, (B) at least one compound selected from the following general formula (B-1), (B-2) and (B-3) can be used instead of the above-mentioned (B) cyclic compound having a carbonyl group. More specifically, a photosensitive resin composition is provided, which comprises (A) at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, polybenzoxazole, and novolac, polyhydroxystyrene and phenolic resin: 100 parts by weight, (B) selected from the following general formula (B-1): [Chemical 88]
{In the formula, R
q1 represents an organic group having 1 to 10 carbon atoms formed by carbon atoms, hydrogen atoms, nitrogen atoms and oxygen atoms}, the following general formula (B-2): [Chemical 89]
{In the formula, R
q2 , R
q3 represents an organic group selected from a hydroxyl group, an alkyl group having 1 to 10 carbon atoms or an alkoxy group, ll represents an integer selected from 1 to 10, and the following general formula (B-3):
{In the formula, R
q4 , R
q5 represents an organic group selected from a hydroxyl group, an alkyl group having 1 to 10 carbon atoms, or an alkoxy group, and X
S represents a divalent alkyl group having 1 to 10 carbon atoms, mm and nn represent integers selected from 1 to 10, and at least one compound is present in an amount of 0.01 to 10 parts by weight based on 100 parts by weight of the resin (A), and (C) a photosensitive agent is present in an amount of 1 to 50 parts by weight based on 100 parts by weight of the resin (A). In this embodiment, the resin (A) is preferably at least one selected from the group consisting of a polyimide precursor comprising the general formula (1), a polyamide comprising the general formula (4), a polyazole precursor comprising the general formula (5), a polyimide comprising the general formula (6), a novolac, a polyhydroxystyrene, and a phenolic resin comprising the general formula (7). Furthermore, it is preferred that the photosensitive resin composition comprises a phenolic resin having a repeating unit represented by the general formula (7), wherein X in the general formula (7) is a divalent organic group selected from the group consisting of a divalent group represented by the general formula (9) and a divalent group represented by the general formula (10). (B) The compounds represented by the general formulas (B-1), (B-2) and (B-3), preferably the compound represented by (B-1), can change the surface state of copper by interacting with the surface of copper via nitrogen atoms or oxygen atoms. Therefore, copper migration during the high temperature storage test is suppressed. As a specific example, (B-1) is an organic compound having a urea group and composed of carbon atoms, hydrogen atoms, nitrogen atoms and oxygen atoms, for example, methyl urea, ethyl urea, butyl urea, phenyl urea, hydroxyethyl urea, hydantoin, allantoin, citrulline, etc. and mixtures thereof. (B-2) is a condensate of ethylene glycol or a terminal etherified product thereof, for example, diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol dimethyl ether, diethylene glycol dibutyl ether, triethylene glycol, triethylene glycol monoethyl ether, triethylene glycol diethyl ether, tetraethylene glycol, tetraethylene glycol dimethyl ether, etc. and mixtures thereof. Furthermore, (B-3) is an alkoxypolyethylene oxide ester or alkoxyethyl ester of a dicarboxylic acid, for example, bis(2-methoxyethyl) adipate, bis(2-butoxyethyl) adipate, bis(2-ethoxyethyl) sebacate, etc. and mixtures thereof. The (B) is selected from at least one compound of the general formula (B-1), (B-2) and (B-3), and preferably the compound represented by the general formula (B-1) can be used. The amount of at least one compound of the general formula (B) selected from (B-1), (B-2) and (B-3) is preferably 0.01 to 10 parts by mass, more preferably 0.05 to 2 parts by mass, relative to 100 parts by mass of the (A) resin. From the viewpoint of migration resistance, it is preferably 0.01 parts by mass or more, and from the viewpoint of solubility, it is preferably 10 parts by mass or less. (Aspect D) In another aspect of this embodiment, (B) an aromatic amine compound, i.e., at least one selected from the group consisting of aniline derivatives represented by the following general formula (I), triazole derivatives represented by the following general formula (II), and triazole derivatives represented by the following general formula (III) can be used instead of the above-mentioned (B) cyclic compound having a carbonyl group. More specifically, a photosensitive resin composition is provided, comprising (A) 100 parts by weight of at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide, and polybenzoxazole, and (B) an aromatic amine compound, namely, the following general formula (I):
{Ra1 to Ra5 may be the same or different, and are hydrogen atoms or hydroxyl groups, or saturated alkyl groups, unsaturated alkyl groups, aromatic groups or amide groups having an integer number of carbon atoms of 1 to 15; Ra6 to Ra7 may be the same or different, and are hydrogen atoms or saturated alkyl groups, unsaturated alkyl groups, or aromatic groups having an integer number of carbon atoms of 1 to 5}; or the following general formula (II): [Chemical 92]
A triazole derivative represented by {Ra8 to Ra10 which may be the same or different and are a hydrogen atom or a hydroxyl group, or a saturated alkyl group, an unsaturated alkyl group, an aromatic group or an amide group having an integer of 1 to 15 carbon atoms}, or the following general formula (III):
At least one of the triazole derivatives represented by {R11 to R13 which may be the same or different and are hydrogen atom or hydroxyl group, or a saturated alkyl group, unsaturated alkyl group, aromatic group or amide group having an integer of 1 to 15 carbon atoms}: 0.01 to 15 parts by mass based on 100 parts by mass of the resin (A); and (C) a photosensitive agent: 1 to 50 parts by mass based on 100 parts by mass of the resin (A). In this aspect, the resin (A) is preferably at least one selected from the group consisting of a polyimide precursor comprising the above-mentioned general formula (1), a polyamide comprising the above-mentioned general formula (4), a polyazole precursor comprising the above-mentioned general formula (5), and a polyimide comprising the above-mentioned general formula (6). In the embodiment using (B) aromatic amine compounds, as the photosensitive resin, polyamic acid, polyamic acid ester, polyamic acid salt, polyhydroxyamide, polyaminoamide, polyamide, polyamide imide, polyimide and polybenzoxazole can be used. Among them, in terms of excellent heat resistance and mechanical properties of the resin after heat treatment, polyamic acid, polyamic acid ester, polyamic acid salt, polyamide, polyhydroxyamide and polyimide resins are preferably used, and polyimide precursors and polyimide resins are the most preferred. By using (B) an aromatic amine compound, the generation of voids at the interface between the rewiring Cu layer and the resin layer after the high temperature storage test can be suppressed. The reason for this is not yet determined, but it is believed to be due to the following effect: the lone electron pair of the aromatic amine compound coordinates with the Cu element on the surface of the Cu layer, thereby blocking the active Cu reaction site, thereby suppressing the generation of voids. As the (B) aromatic amine compound, the following general formula (I) can be preferably used: [Chemical 94]
An aniline derivative represented by {Ra1 to Ra5 may be the same or different, and are a hydrogen atom or a hydroxyl group, or a saturated alkyl group, an unsaturated alkyl group, an aromatic group, or an amide group having a carbon number of 1 to 15, and Ra6 to Ra7 may be the same or different, and are a hydrogen atom or a saturated alkyl group, an unsaturated alkyl group, or an aromatic group having a carbon number of 1 to 5}. As examples of compounds preferably used among the aniline derivatives represented by the general formula (I), N-phenylbenzylamine, hydroxyaniline, naphthol AS, 2-acetamidofluorene, oxalylaniline, N-allylaniline, N-methylaniline, N-ethylaniline, indoline, N-n-butylaniline, 2-anilinoethanol, 4-methoxyacetylaniline, acetylacetylaniline, 1,2,3,4-tetrahydroquinoline, t-butylphenylcarbamate, t-butyl(3-hydroxyphenyl)carbamate, oxalylaniline, N,N'-diphenylethane-1,2-diamine, and the like can be preferably used. Among them, N-phenylbenzylamine ((B)-1), N,N'-diphenylethane-1,2-diamine ((B)-2), tert-butylphenyl carbamate ((B)-3), and tert-butyl (3-hydroxyphenyl)carbamate ((B)-4) are particularly preferred. [Chemistry 95]
[Chemistry 96]
[Chemistry 97]
[Chemistry 98]
As the triazole derivative (B), the following general formula (II) can be preferably used: [Chemical 99]
A triazole derivative represented by {Ra8 to Ra10 which may be the same or different and are a hydrogen atom or a hydroxyl group, or a saturated alkyl group, an unsaturated alkyl group, an aromatic group or an amide group having an integer of 1 to 15 carbon atoms}, or the following general formula (III): [Chemical 100]
A triazole derivative represented by {Ra11 to Ra13, which may be the same or different, are a hydrogen atom or a hydroxyl group, or a saturated alkyl group, an unsaturated alkyl group, an aromatic group, or an amide group having an integer of 1 to 15 carbon atoms}. As specific examples of the triazole derivative represented by the general formula (II), benzotriazole, 1-hydroxybenzotriazole, 1-aminobenzotriazole, 5-methyl-1H-benzotriazole, 1H-1,2,3-triazole, 2-hydroxy-N-(1H-1,2,4-triazol-3-yl)benzamide (Adekastab CDA-1, manufactured by ADEKA Co., Ltd.), 2-(2H-benzo[d][1,2,3]triazol-2-yl)-4-(2,4,4-trimethylpentane-2-yl)phenol (Adekastab LA-29, manufactured by ADEKA Co., Ltd.), 2-(2'-hydroxy-3',5'-di-tert-aminophenyl)benzotriazole, and 2-(2'-hydroxy-5'-methylphenyl)benzotriazole can be preferably used. Among them, 2-hydroxy-N-(1H-1,2,4-triazol-3-yl)benzamide ((B)-5) and 2-(2H-benzo[d][1,2,3]triazol-2-yl)-4-(2,4,4-trimethylpentane-2-yl)phenol ((B)-6) are particularly preferred. [Chemical 101]
[Chemistry 102]
As specific examples of the triazole derivatives represented by the general formula (III), preferably used are (4-((1H-1,2,4-triazol-1-ylmethyl)phenyl)methanol, trithiazol, 1,2,4-1H-triazole, triapenthenol, bitertanol, 4-(1H-1,2,4-triazol-1-yl)benzaldehyde, 4-(1H-1,2,4-triazol-1-yl)benzoic acid, 3-(1H-1,2,4-triazol-1-yl)benzoic acid, 1H-1,2,4-triazol-1-ylmethyl) phenyl] methanol, 3-(1H-1,2,4-triazol-1-yl) benzaldehyde, 3-(1H-1,2,4-triazol-1-ylmethyl) benzaldehyde, 3-(1H-1,2,4-triazol-1-ylmethyl) benzoic acid, 2-(1H-1,2,4-triazol-1-yl) aniline. Among them, (4-((1H-1,2,4-triazol-1-ylmethyl) phenyl) methanol ((B)-7) can be particularly preferably used. [Chemical 103]
In the aromatic amine compound (B), in terms of coordination ability with the Cu element, it is preferred that any of the amine atoms constituting the aniline derivative or the triazole derivative is a diamine. The content of the aromatic amine compound (B) is preferably 0.01 to 15 parts by mass, more preferably 0.1 to 10 parts by mass, and further preferably 1 to 8 parts by mass, relative to 100 parts by mass of the resin (A). If the content is more than the range, the storage stability is reduced, which is not preferred. If the content is less than the range, gaps are easily generated between the copper surface. <Method for manufacturing hardened relief pattern and semiconductor device> The present invention also provides a method for manufacturing hardened relief pattern, which comprises: (1) forming a resin layer on a substrate by coating the photosensitive resin composition of the present invention on the substrate; (2) exposing the resin layer; (3) developing the exposed resin layer to form a relief pattern; and (4) forming a hardened relief pattern by heat-treating the relief pattern. Typical aspects of each step are described below. (1) Step of forming a resin layer on a substrate by coating a photosensitive resin composition on the substrate In this step, the photosensitive resin composition of the present invention is coated on a substrate and then dried as needed to form a resin layer. As a coating method, a method previously used for coating a photosensitive resin composition can be adopted, such as a coating method using a rotary coater, a rod coater, a doctor blade coater, a curtain coater, a screen printer, etc., a spray coating method using a spray coater, etc. The coating film containing the photosensitive resin composition can be dried as needed. As drying methods, air drying, heat drying using an oven or a heating plate, vacuum drying, and the like can be used. Specifically, when air drying or heat drying is performed, the drying can be performed at 20°C to 140°C for 1 minute to 1 hour. A resin layer can be formed on the substrate in the above manner. (2) Step of exposing the resin layer In this step, an exposure device such as a contact exposure machine, a mirror projection exposure machine, a stepper, etc. is used to expose the resin layer formed above through a photomask or a reticle having a pattern, or directly by an ultraviolet light source. Thereafter, in order to improve photosensitivity, etc., a post-exposure bake (PEB) and/or a pre-development bake may be performed as needed under any combination of temperature and time. The preferred range of baking conditions is a temperature of 40 to 120°C and a time of 10 seconds to 240 seconds, but it is not limited to this range as long as the properties of the photosensitive resin composition of the present invention are not impaired. (3) Step of developing the exposed resin layer to form a relief pattern In this step, the exposed portion or the unexposed portion of the exposed photosensitive resin layer is developed and removed. When a negative photosensitive resin composition is used (for example, when a polyimide precursor or polyamide is used as the (A) resin), the unexposed portion is developed and removed, and when a positive photosensitive resin composition is used (for example, when a polyazole precursor or a soluble polyimide is used as the (A) resin), the exposed portion is developed and removed. As a developing method, any method can be selected from previously known photoresist developing methods, such as a rotary spray method, a liquid coating method, and an immersion method accompanied by ultrasonic treatment. In addition, after development, in order to adjust the shape of the relief pattern, post-development baking under conditions of any combination of temperature and time can be implemented as needed. The developer used in the development is preferably a good solvent for the photosensitive resin composition, or a combination of the good solvent and a poor solvent. For example, in the case of a photosensitive resin composition that is insoluble in an alkaline aqueous solution, the good solvent is preferably N-methylpyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, cyclopentanone, cyclohexanone, γ-butyrolactone, α-acetyl-γ-butyrolactone, etc., and the poor solvent is preferably toluene, xylene, methanol, ethanol, isopropyl alcohol, ethyl lactate, propylene glycol methyl ether acetate and water, etc. When a good solvent and a poor solvent are mixed for use, it is preferred to adjust the ratio of the poor solvent to the good solvent according to the solubility of the polymer in the photosensitive resin composition. In addition, two or more solvents, for example, a combination of several solvents, may be used. On the other hand, in the case of a photosensitive resin composition dissolved in an alkaline aqueous solution, the developer used during development is one that dissolves and removes the polymer soluble in the alkaline aqueous solution, and is typically an alkaline aqueous solution in which an alkaline compound is dissolved. The alkaline compound dissolved in the developer may be any of an inorganic alkaline compound or an organic alkaline compound. Examples of the inorganic alkaline compound include lithium hydroxide, sodium hydroxide, potassium hydroxide, diammonium hydrogen phosphate, dipotassium hydrogen phosphate, disodium hydrogen phosphate, lithium silicate, sodium silicate, potassium silicate, lithium carbonate, sodium carbonate, potassium carbonate, lithium borate, sodium borate, potassium borate, and ammonia. In addition, examples of the organic alkaline compound include tetramethylammonium hydroxide, tetraethylammonium hydroxide, trimethylhydroxyethylammonium hydroxide, methylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, n-propylamine, di-n-propylamine, isopropylamine, diisopropylamine, methyldiethylamine, dimethylethanolamine, ethanolamine, and triethanolamine. Furthermore, a water-soluble organic solvent such as methanol, ethanol, propanol or ethylene glycol, a surfactant, a storage stabilizer, and a resin dissolution inhibitor may be added to the alkaline aqueous solution as needed. A relief pattern may be formed in the above manner. (4) A step of forming a hardened relief pattern by heat-treating the relief pattern In this step, the relief pattern obtained by the above-mentioned development is converted into a hardened relief pattern by heating. As a method of heat-hardening, various methods can be selected, such as using a heating plate, using an oven, and using a temperature-raising oven with a settable temperature control program. Heating can be performed under conditions such as 180°C to 400°C for 30 minutes to 5 hours. As the ambient gas during heat-hardening, air can be used, and an inert gas such as nitrogen and argon can also be used. <Semiconductor device> The present invention also provides a semiconductor device comprising a hardened relief pattern obtained by the above-mentioned method for manufacturing a hardened relief pattern of the present invention. The present invention also provides a semiconductor device comprising a substrate as a semiconductor element and a hardened embossed pattern of a resin formed on the substrate by the hardened embossed pattern manufacturing method. Furthermore, the present invention is also applicable to a method for manufacturing a semiconductor device using a semiconductor element as a substrate, including the hardened embossed pattern manufacturing method as a part of the steps. The semiconductor device of the present invention can be manufactured by forming the hardened embossed pattern formed by the hardened embossed pattern manufacturing method into a surface protective film, an interlayer insulating film, an insulating film for redistribution, a protective film for a flip chip device, or a protective film for a semiconductor device having a bump structure, and combining it with a known method for manufacturing a semiconductor device. In addition to being suitable for semiconductor devices as described above, the photosensitive resin composition of the present invention can also be used for interlayer insulation of multilayer circuits, protective coatings of flexible copper-clad boards, solder resists, and liquid crystal alignment films. In addition, although Aspects A to D are described separately above, the present invention also includes combinations of the various aspects. [Examples] The present invention is specifically described below by way of examples, but the present invention is not limited thereto. In the examples, comparative examples, and manufacturing examples, the physical properties of the photosensitive resin composition were measured and evaluated according to the following methods. (1) Weight average molecular weight The weight average molecular weight (Mw) of each resin was measured by gel permeation chromatography (converted to standard polystyrene). The column used in the measurement was the "Shodex 805M/806M series" manufactured by Showa Denko Co., Ltd., the standard monodisperse polystyrene was the "Shodex STANDARD SM-105" manufactured by Showa Denko Co., Ltd., the developing solvent was N-methyl-2-pyrrolidone, and the detector was the "Shodex RI-930" manufactured by Showa Denko Co., Ltd. (2) Fabrication of hardened relief pattern on Cu Using a sputtering device (L-440S-FHL model, manufactured by Canon Anelva), 200 nm thick Ti and 400 nm thick Cu were sputtered on a 6-inch silicon wafer (manufactured by Fujimi Electronic Industry Co., Ltd., thickness 625±25 μm). Next, a photosensitive resin composition prepared by the following method was spin-coated on the wafer using a coating developer (D-Spin 60A, manufactured by SOKUDO) and dried to form a coating film with a thickness of 6 to 10 μm. The coating film was irradiated with 300 mJ/cm using a photomask with a test pattern and a parallel light mask alignment exposure machine (PLA-501FA, manufactured by Canon).
2 Then, cyclopentanone was used as a developer in the case of negative type, and 2.38% TMAH (tetramethylammonium hydroxide) was used as a developer in the case of positive type, and the coating film was spray developed using a coating developer (D-Spin60A, manufactured by SOKUDO Co.), and propylene glycol methyl ether acetate was used for rinsing in the case of negative type, and pure water was used for rinsing in the case of positive type, thereby obtaining a relief pattern on Cu. The wafer having the relief pattern formed on Cu was heated for 2 hours at the temperature described in each embodiment in a nitrogen environment using a temperature-programmed curing furnace (VF-2000, manufactured by Koyo Lindberg), thereby obtaining a hardened relief pattern including a resin with a thickness of about 6 to 7 μm on Cu. (3) High temperature storage test and subsequent evaluation of the hardened relief pattern on Cu The wafer having the hardened relief pattern formed on Cu was heated for 168 hours at 150°C in air using a temperature-programmed curing furnace (VF-2000, manufactured by Koyo Lindberg). Next, plasma etching was performed using a plasma surface treatment device (EXAM model, manufactured by Shinko Seiki Co., Ltd.) to remove all the resin layers on the Cu. The plasma etching conditions were as follows. Output: 133 W Gas type and flow rate: O
2 :40 ml/min+CF
4 : 1 ml/min Gas pressure: 50 Pa Mode: hard mode Etching time: 1800 seconds FE-SEM (field emission-scanning electron microscope) (S-4800, manufactured by Hitachi High-Technologies) was used to observe the Cu surface after the resin layer was completely removed. Image analysis software (A-Image, manufactured by Asahi Kasei Corporation) was used to calculate the area ratio of the voids on the surface of the Cu layer. (4) Evaluation of varnish storage stability The photosensitive resin compositions obtained in the examples and comparative examples were placed in an environment of 23°C and 50% Rh for 3 weeks to observe the viscosity change. The viscosity was measured using a TV-25 viscometer (manufactured by Toki Sangyo) at 23°C. ○: The viscosity change rate (described below) of the composition after standing is within 10%. ×: The viscosity change rate of the composition after standing is greater than 10%. Viscosity change rate (%) = {(initial viscosity) - absolute value of (viscosity after standing)} × 100 / (initial viscosity) Example A <Production Example A1> ((A) Synthesis of polymer A as a polyimide precursor) In a 2 L separable flask, 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed, 131.2 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone were added and stirred at room temperature, and 81.5 g of pyridine was added while stirring to obtain a reaction mixture. After the exotherm generated by the reaction ended, the mixture was left to cool to room temperature and left for 16 hours. Next, under ice-cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring, and then 93.0 g of 4,4'-diaminodiphenyl ether (DADPE) suspended in 350 ml of γ-butyrolactone was added over 60 minutes while stirring. After stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour, and then 400 ml of γ-butyrolactone was added. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. The obtained reaction solution was added to 3 L of ethanol to generate a precipitate containing a crude polymer. The crude polymer generated was separated by filtration and dissolved in 1.5 L of tetrahydrofuran to obtain a crude polymer solution. The crude polymer solution was added dropwise to 28 L of water to precipitate the polymer. The precipitate was separated by filtration and then vacuum dried to obtain a powdered polymer (polymer A). The molecular weight of polymer A was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 20,000. In addition, the weight average molecular weight of the resin obtained in each production example was measured by gel permeation chromatography (GPC) under the following conditions to obtain the weight average molecular weight calculated in terms of standard polystyrene. Pump: JASCO PU-980 Detector: JASCO RI-930 Column oven: JASCO CO-965 40°C Column: 2 Shodex KD-806M in series Mobile phase: 0.1 mol/L LiBr/NMP (N-methylpyrrolidone) Flow rate: 1 ml/min. <Production Example A2> ((A) Synthesis of polymer B as a polyimide precursor) Polymer B was obtained by reacting in the same manner as in the above-mentioned Production Example A1, except that 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) was used instead of 155.1 g of 4,4'-oxydiphthalic dianhydride (ODPA) in Production Example A1. The molecular weight of polymer B was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 22,000. <Production Example A3> ((A) Synthesis of polymer C as polyimide precursor) Polymer C was obtained by reacting in the same manner as the method described in the above Production Example A1, except that 147.8 g of 2,2'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) was used instead of 93.0 g of 4,4'-diaminodiphenyl ether (DADPE). The molecular weight of polymer C was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 21,000. <Production Example A4> ((A) Synthesis of polymer D as polyamide) (Synthesis of phthalic acid compound end-capping body AIPA-MO) In a 5 L separable flask, 543.5 g of 5-aminoisophthalic acid {hereinafter referred to as AIPA} and 1700 g of N-methyl-2-pyrrolidone were added, mixed and stirred, and heated to 50°C in a water bath. 512.0 g (3.3 mol) of 2-methacryloyloxyethyl isocyanate diluted with 500 g of γ-butyrolactone was added dropwise using a dropping funnel, and the mixture was stirred at 50°C for about 2 hours. After confirming the completion of the reaction (disappearance of 5-aminoisophthalic acid) by low molecular weight gel permeation chromatography (hereinafter referred to as low molecular weight GPC), the reaction solution was put into 15 L of ion exchange water, stirred, and allowed to stand. After the crystallization and precipitation of the reaction product, it was filtered and separated. After appropriate water washing, it was vacuum dried at 40°C for 48 hours to obtain AIPA-MO obtained by the reaction of the amino group of 5-aminoisophthalic acid with the isocyanate group of 2-methylacryloyloxyethyl isocyanate. The low molecular weight GPC purity of the obtained AIPA-MO was about 100%. (Synthesis of polymer D) Into a 2 L separable flask were placed 100.89 g (0.3 mol) of the obtained AIPA-MO, 71.2 g (0.9 mol) of pyridine, and 400 g of GBL (γ-butyrolactone), mixed, and cooled to 5°C in an ice bath. Under ice-cooling, 125.0 g (0.606 mol) of dicyclohexylcarbodiimide (DCC) dissolved and diluted in 125 g of GBL was added dropwise over about 20 minutes, and then 103.16 g (0.28 mol) of 4,4'-bis(4-aminophenoxy)biphenyl {hereinafter referred to as BAPB} was added dropwise over about 20 minutes. The temperature did not reach 5° C. for 3 hours in an ice bath, and then the ice bath was removed and stirred at room temperature for 5 hours. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. A mixture of 840 g of water and 560 g of isopropanol was added dropwise to the obtained reaction solution to separate the precipitated polymer, which was then redissolved in 650 g of NMP. The obtained crude polymer solution was added dropwise to 5 L of water to precipitate the polymer. The obtained precipitate was filtered and separated, and then vacuum dried to obtain a powdered polymer (polymer E). The molecular weight of polymer D was determined by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 34,700. <Production Example A5> ((A) Synthesis of polymer E as a precursor of polyoxazole) In a 3 L separable flask, 183.1 g of 2,2-bis(3-amino-4-hydroxyphenyl)-hexafluoropropane, 640.9 g of N,N-dimethylacetamide (DMAc), and 63.3 g of pyridine were mixed and stirred at room temperature (25°C) to prepare a uniform solution. 118.0 g of 4,4'-diphenylether dimethyl chloride dissolved in 354 g of diethylene glycol dimethyl ether (DMDG) was added dropwise using a dropping funnel. At this time, the separable flask was cooled in a water bath at 15-20°C. The time required for the dropping was 40 minutes, and the maximum reaction liquid temperature was 30°C. Three hours after the dripping was completed, 30.8 g (0.2 mol) of 1,2-cyclohexyl dicarboxylic anhydride was added to the reaction solution, and the mixture was stirred at room temperature for 15 hours to end the amine terminal groups of the polymer chain, which accounted for 99% of the total number, with carboxyl cyclohexylamide groups. The reaction rate at this time can be easily calculated by tracking the residual amount of 1,2-cyclohexyl dicarboxylic anhydride added by high performance liquid chromatography (HPLC). Thereafter, the reaction solution was added dropwise to 2 L of water under high-speed stirring to disperse and precipitate the polymer, which was recovered, appropriately washed with water, dehydrated, and then vacuum dried to obtain a crude polybenzoxazole precursor having a weight average molecular weight of 9,000 (polystyrene conversion) as measured by gel permeation chromatography (GPC). The crude polybenzoxazole precursor obtained above was redissolved in γ-butyrolactone (GBL), treated with a cation exchange resin and an anion exchange resin, and the solution obtained was put into ion exchange water, and the precipitated polymer was separated by filtration, washed with water, and vacuum dried to obtain a purified polybenzoxazole precursor (polymer E). <Production Example A6> ((A) Synthesis of Polymer F as Polyimide) A glass separable four-necked flask equipped with a Teflon (registered trademark) anchor-type stirrer was equipped with a cooling tube with a Dean-Stark separator. The flask was immersed in a silicone oil bath and stirred while nitrogen was introduced. 72.28 g (280 mmol) of 2,2-bis(3-amino-4-hydroxyphenyl)propane (manufactured by Clariant Japan) (hereinafter referred to as BAP), 70.29 g (266 mmol) of 5-(2,5-dioxotetrahydro-3-furyl)-3-methyl-cyclohexene-1,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) (hereinafter referred to as MCTC), 254.6 g of γ-butyrolactone, and 60 g of toluene were added, and the mixture was stirred at 100 rpm at room temperature for 4 hours. Then, 4.6 g (28 mmol) of 5-northoxene-2,3-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added, and the mixture was heated and stirred at 100 rpm at a silicon bath temperature of 50° C. for 8 hours while nitrogen was passed through. Then, heat to a silica bath temperature of 180°C and heat and stir at 100 rpm for 2 hours. Remove the toluene and water expelled during the reaction. After the imidization reaction is completed, return to room temperature. Then, add the above reaction solution dropwise to 3 L of water under high-speed stirring to disperse and precipitate the polymer, recover it, wash it with appropriate water, dehydrate it, and then vacuum dry it to obtain a crude polyimide (polymer F) with a weight average molecular weight of 23,000 (polystyrene conversion) measured by gel permeation chromatography (GPC). <Production Example A7> ((A) Synthesis of polymer G as phenol resin) In a separable flask with a volume of 0.5 L and equipped with a Dean-Stark apparatus, 128.3 g (0.76 mol) of methyl 3,5-dihydroxybenzoate, 121.2 g (0.5 mol) of 4,4'-bis(methoxymethyl)biphenyl (hereinafter also referred to as "BMMB"), 3.9 g (0.025 mol) of diethylsulfate, and 140 g of diethylene glycol dimethyl ether were mixed and stirred at 70°C to dissolve the solid matter. The mixed solution was heated to 140°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 140°C for 2 hours. Then, the reaction vessel was cooled in the atmosphere, and 100 g of tetrahydrofuran was added thereto and stirred. The above reaction dilution was added dropwise to 4 L of water under high-speed stirring to disperse and precipitate the resin, which was recovered, washed with water appropriately, and vacuum dried after dehydration to obtain a copolymer containing 3,5-dihydroxybenzoic acid methyl ester/BMMB (polymer G) with a yield of 70%. The weight average molecular weight of the polymer G calculated by the standard polystyrene conversion by the GPC method was 21,000. <Production Example A8> ((A) Synthesis of polymer H as phenol resin) A 1.0 L separable flask with a Dean-Stark apparatus was replaced with nitrogen, and then 81.3 g (0.738 mol) of resorcinol, 84.8 g (0.35 mol) of BMMB, 3.81 g (0.02 mol) of p-toluenesulfonic acid, and 116 g of propylene glycol monomethyl ether (hereinafter also referred to as PGME) were mixed and stirred at 50°C in the separable flask to dissolve the solids. The mixed solution was heated to 120°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 120°C for 3 hours. Then, 24.9 g (0.150 mol) of 2,6-bis(hydroxymethyl)-p-cresol and 249 g of PGME were mixed and stirred in another container to make them uniformly dissolved, and the obtained solution was dripped into the separable flask using a dropping funnel over a period of 1 hour, and then stirred for 2 hours. After the reaction was completed, the same treatment as in Preparation Example A7 was performed to obtain a copolymer (polymer H) containing resorcinol/BMMB/2,6-bis(hydroxymethyl)-p-cresol with a yield of 77%. The weight average molecular weight of the polymer H calculated by standard polystyrene conversion by GPC method was 9,900. <Example A1> A negative photosensitive resin composition was prepared using polymers A and B by the following method, and the prepared photosensitive resin composition was evaluated. 50 g of polymer A and 50 g of polymer B (equivalent to (A) resin) as polyimide precursors, 0.2 g of xanthine (equivalent to (B) cyclic compound having a carbonyl group), 4 g of 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)-oxime (referred to as "PDO" in Table 1) (equivalent to (C) photosensitizer), 8 g of tetraethylene glycol dimethacrylate, and 1.5 g of N-[3-(triethoxysilyl)propyl]phthalamide were dissolved in a mixed solvent containing 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) and 20 g of ethyl lactate. By further adding a small amount of the above-mentioned mixed solvent, the viscosity of the obtained solution is adjusted to about 35 poise to prepare a negative photosensitive resin composition. The composition is cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer is evaluated, and a result of 5.2% is obtained. <Example A2> In the above-mentioned Example A1, the amount of xanthine added as component (B) is changed to 0.05 g. Except for this, a negative photosensitive resin composition solution is prepared in the same manner as Example A1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.4% was obtained. <Example A3> In the above Example A1, the amount of xanthine added as component (B) was changed to 5 g. Otherwise, a negative photosensitive resin composition solution was prepared in the same manner as Example A1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. <Example A4> In the above-mentioned Example A1, 8-azaxanthine was used as the (B) component instead of xanthine, and a negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.1% was obtained. <Example A5> In the above-mentioned Example A1, uric acid was used as the (B) component instead of xanthine, and a negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.4% was obtained. <Example A6> In the above Example A1, dioxotetrahydropteridine was used instead of xanthine as the (B) component. In addition, a negative photosensitive resin composition solution was prepared in the same manner as Example A1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.5% was obtained. <Example A7> In the above-mentioned Example A1, except that barbituric acid was used instead of xanthine as the (B) component, a negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 7.3% was obtained. <Example A8> A negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 4.5% was obtained. <Example A9> In the above-mentioned Example A1, as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer A, and as the (C) component, 4 g of PDO was changed to 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)). A negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.1% was obtained. <Example A10> In the above-mentioned Example A1, a negative photosensitive resin composition solution was prepared in the same manner as in Example A1, except that as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer A, as the (C) component, 4 g of PDO was changed to 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)), and the solvent was changed to 85 g of γ-butyrolactone and 15 g of dimethyl sulfoxide. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.2% was obtained. <Example A11> In the above Example A1, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer C as the (A) resin. A negative photosensitive resin composition solution was prepared in the same manner as Example A1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. <Example A12> In the above-mentioned Example A1, as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer D. In addition, a negative photosensitive resin composition solution was prepared in the same manner as in Example A1. The composition was cured at 250°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.0% was obtained. <Example A13> Using polymer E, a positive photosensitive resin composition was prepared by the following method, and the prepared photosensitive resin composition was evaluated. 100 g of polymer E (equivalent to resin (A)) as a precursor of polyazole is reacted with the following formula (96):
20 g of a photosensitive diazoquinone compound (produced by Toyo Gosei Co., Ltd., equivalent to (C) photosensitive agent) (C1) containing 77% phenolic hydroxyl groups, 0.2 g of xanthine (equivalent to (B) a cyclic compound having a carbonyl group), and 6 g of 3-tert-butoxycarbonylaminopropyltriethoxysilane were dissolved in 100 g of γ-butyrolactone (as a solvent). A small amount of γ-butyrolactone was further added to adjust the viscosity of the obtained solution to about 20 poise, thereby preparing a positive photosensitive resin composition. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.5% was obtained. <Example A14> In the above Example A13, a positive photosensitive resin composition solution was prepared in the same manner as Example A13, except that 100 g of polymer E was replaced with 100 g of polymer F as the (A) resin. The composition was cured at 250°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.7% was obtained. <Example A15> In the above-mentioned Example A13, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer G, and a positive photosensitive resin composition solution was prepared in the same manner as in Example A13. The composition was cured at 220°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer, and after a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.3% was obtained. <Example A16> In the above-mentioned Example A13, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer H, and a positive photosensitive resin composition solution was prepared in the same manner as in Example A13. The composition was cured at 220°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.2% was obtained. <Comparative Example A1> In the composition of Example A1, 0.2 g of benzotriazole was added instead of 0.2 g of xanthine. In addition, a negative photosensitive resin composition was prepared in the same manner as Example A1, and the same evaluation as Example A1 was performed. Since the (B) compound of the present invention was not contained, the evaluation result was 15.2%. <Comparative Example A2> In the composition of Example A1, xanthine was not added. A negative photosensitive resin composition was prepared in the same manner as in Example A1, and the same evaluation as in Example A1 was performed. Since the compound (B) of the present invention was not contained, the evaluation result was 14.3%. <Comparative Example A3> In the composition of Example A10, xanthine was not added. A negative photosensitive resin composition was prepared in the same manner as in Example A10, and the same evaluation as in Example A10 was performed. Since the compound (B) of the present invention was not contained, the evaluation result was 15.7%. <Comparative Example A4> In the composition of Example A11, xanthine was not added. A negative photosensitive resin composition was prepared in the same manner as Example A11, and the same evaluation as Example A11 was performed. Since the compound (B) of the present invention was not contained, the evaluation result was 14.9%. The results of Examples A1 to 16 and Comparative Examples A1 to 4 are summarized in Table 1. Example B <Production Example B1> ((A) Synthesis of polymer A as a polyimide precursor) In a 2 L separable flask, 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed, 131.2 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone were added and stirred at room temperature, and 81.5 g of pyridine was added while stirring to obtain a reaction mixture. After the exotherm generated by the reaction ended, the mixture was left to cool to room temperature for 16 hours. Next, under ice-cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring, and then 93.0 g of 4,4'-diaminodiphenyl ether (DADPE) suspended in 350 ml of γ-butyrolactone was added over 60 minutes while stirring. After stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour, and then 400 ml of γ-butyrolactone was added. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. The obtained reaction solution was added to 3 L of ethanol to generate a precipitate containing a crude polymer. The crude polymer generated was separated by filtration and dissolved in 1.5 L of tetrahydrofuran to obtain a crude polymer solution. The obtained crude polymer solution was added dropwise to 28 L of water to precipitate the polymer. The obtained precipitate was separated by filtration and then vacuum dried to obtain a powdered polymer (polymer A). The molecular weight of polymer A was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 20,000. In addition, the weight average molecular weight of the resin obtained in each production example B was measured by gel permeation chromatography (GPC) under the following conditions to obtain the weight average molecular weight calculated in terms of standard polystyrene. Pump: JASCO PU-980 Detector: JASCO RI-930 Column oven: JASCO CO-965 40°C Column: 2 Shodex KD-806M in series Mobile phase: 0.1 mol/L LiBr/NMP Flow rate: 1 ml/min. <Production Example B2> ((A) Synthesis of polymer B as a polyimide precursor) Polymer B was obtained by reacting in the same manner as in the above-mentioned Production Example B1, except that 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) was used instead of 155.1 g of 4,4'-oxydiphthalic dianhydride (ODPA) in Production Example B1. The molecular weight of polymer B was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 22,000. <Production Example B3> ((A) Synthesis of polymer C as a polyimide precursor) Polymer C was obtained by reacting in the same manner as in the above-mentioned Production Example B1 except that 147.8 g of 2,2'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) was used instead of 93.0 g of 4,4'-diaminodiphenyl ether (DADPE). The molecular weight of polymer C was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 21,000. <Production Example B4> ((A) Synthesis of polymer D as polyamide) (Synthesis of phthalic acid compound end-capping body AIPA-MO) In a 5 L separable flask, 543.5 g of 5-aminoisophthalic acid {hereinafter referred to as AIPA} and 1700 g of N-methyl-2-pyrrolidone were added, mixed and stirred, and heated to 50°C in a water bath. 512.0 g (3.3 mol) of 2-methacryloyloxyethyl isocyanate diluted with 500 g of γ-butyrolactone was added dropwise using a dropping funnel, and the mixture was stirred at 50°C for about 2 hours. After confirming the completion of the reaction (disappearance of 5-aminoisophthalic acid) by low molecular weight gel permeation chromatography (hereinafter referred to as low molecular weight GPC), the reaction solution was put into 15 L of ion exchange water, stirred, and allowed to stand. After the crystallization and precipitation of the reaction product, it was filtered and separated. After appropriate water washing, it was vacuum dried at 40°C for 48 hours to obtain AIPA-MO obtained by the reaction of the amino group of 5-aminoisophthalic acid with the isocyanate group of 2-methylacryloyloxyethyl isocyanate. The low molecular weight GPC purity of the obtained AIPA-MO was about 100%. (Synthesis of Polymer D) Into a 2 L separable flask were placed 100.89 g (0.3 mol) of the obtained AIPA-MO, 71.2 g (0.9 mol) of pyridine, and 400 g of GBL, the mixture was mixed, and the mixture was cooled to 5° C. in an ice bath. Under ice-cooling, 125.0 g (0.606 mol) of dicyclohexylcarbodiimide (DCC) dissolved and diluted in 125 g of GBL was added dropwise over about 20 minutes, and then 103.16 g (0.28 mol) of 4,4'-bis(4-aminophenoxy)biphenyl {hereinafter referred to as BAPB} was added dropwise over about 20 minutes. The temperature did not reach 5° C. for 3 hours in an ice bath, and then the ice bath was removed and stirred at room temperature for 5 hours. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. A mixture of 840 g of water and 560 g of isopropanol was added dropwise to the obtained reaction solution to separate the precipitated polymer, which was then redissolved in 650 g of NMP. The obtained crude polymer solution was added dropwise to 5 L of water to precipitate the polymer. The obtained precipitate was filtered and separated, and then vacuum dried to obtain a powdered polymer (polymer E). The molecular weight of polymer D was determined by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 34,700. <Production Example B5> ((A) Synthesis of polymer E as a precursor of polyoxazole) In a 3 L separable flask, 183.1 g of 2,2-bis(3-amino-4-hydroxyphenyl)-hexafluoropropane, 640.9 g of N,N-dimethylacetamide (DMAc), and 63.3 g of pyridine were mixed and stirred at room temperature (25°C) to prepare a uniform solution. 118.0 g of 4,4'-diphenylether dimethyl chloride dissolved in 354 g of diethylene glycol dimethyl ether (DMDG) was added dropwise using a dropping funnel. At this time, the separable flask was cooled in a water bath at 15-20°C. The time required for the dropping was 40 minutes, and the maximum reaction liquid temperature was 30°C. Three hours after the dripping was completed, 30.8 g (0.2 mol) of 1,2-cyclohexyl dicarboxylic anhydride was added to the reaction solution, and the mixture was stirred at room temperature for 15 hours to end the amine terminal groups of the polymer chain, which accounted for 99% of the total number, with carboxyl cyclohexylamide groups. The reaction rate at this time can be easily calculated by tracking the residual amount of 1,2-cyclohexyl dicarboxylic anhydride added by high performance liquid chromatography (HPLC). Thereafter, the reaction solution was added dropwise to 2 L of water under high-speed stirring to disperse and precipitate the polymer, which was recovered, appropriately washed with water, dehydrated, and then vacuum dried to obtain a crude polybenzoxazole precursor having a weight average molecular weight of 9,000 (polystyrene conversion) as measured by gel permeation chromatography (GPC). The crude polybenzoxazole precursor obtained above was redissolved in γ-butyrolactone (GBL), treated with a cation exchange resin and an anion exchange resin, and the solution obtained was put into ion exchange water, and the precipitated polymer was separated by filtration, washed with water, and vacuum dried to obtain a purified polybenzoxazole precursor (polymer E). <Production Example B6> ((A) Synthesis of Polymer F as Polyimide) A glass separable four-necked flask equipped with a Teflon (registered trademark) anchor-type stirrer was equipped with a cooling tube with a Dean-Stark separator. The flask was immersed in a silicone oil bath and stirred while nitrogen was introduced. 72.28 g (280 mmol) of 2,2-bis(3-amino-4-hydroxyphenyl)propane (manufactured by Clariant Japan) (hereinafter referred to as BAP), 70.29 g (266 mmol) of 5-(2,5-dioxotetrahydro-3-furyl)-3-methyl-cyclohexene-1,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) (hereinafter referred to as MCTC), 254.6 g of γ-butyrolactone, and 60 g of toluene were added, and the mixture was stirred at 100 rpm at room temperature for 4 hours. Then, 4.6 g (28 mmol) of 5-northoxene-2,3-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added, and the mixture was heated and stirred at 100 rpm at a silicon bath temperature of 50° C. for 8 hours while nitrogen was passed through. Then, heat to a silica bath temperature of 180°C and heat and stir at 100 rpm for 2 hours. Remove the toluene and water expelled during the reaction. After the imidization reaction is completed, return to room temperature. Then, add the above reaction solution dropwise to 3 L of water under high-speed stirring to disperse and precipitate the polymer, recover it, wash it with appropriate water, dehydrate it, and then vacuum dry it to obtain a crude polyimide (polymer F) with a weight average molecular weight of 23,000 (polystyrene conversion) measured by gel permeation chromatography (GPC). <Production Example B7> ((A) Synthesis of polymer G as phenol resin) In a separable flask with a volume of 0.5 L and equipped with a Dean-Stark apparatus, 128.3 g (0.76 mol) of methyl 3,5-dihydroxybenzoate, 121.2 g (0.5 mol) of 4,4'-bis(methoxymethyl)biphenyl (hereinafter also referred to as "BMMB"), 3.9 g (0.025 mol) of diethylsulfate, and 140 g of diethylene glycol dimethyl ether were mixed and stirred at 70°C to dissolve the solid matter. The mixed solution was heated to 140°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 140°C for 2 hours. Then, the reaction vessel was cooled in the atmosphere, and 100 g of tetrahydrofuran was added thereto and stirred. The above reaction dilution was added dropwise to 4 L of water under high-speed stirring to disperse and precipitate the resin, which was recovered, washed with water appropriately, and vacuum dried after dehydration to obtain a copolymer containing 3,5-dihydroxybenzoic acid methyl ester/BMMB (polymer G) with a yield of 70%. The weight average molecular weight of the polymer G calculated by the standard polystyrene conversion by the GPC method was 21,000. <Production Example B8> ((A) Synthesis of polymer H as phenol resin) A 1.0 L separable flask with a Dean-Stark apparatus was replaced with nitrogen, and then 81.3 g (0.738 mol) of resorcinol, 84.8 g (0.35 mol) of BMMB, 3.81 g (0.02 mol) of p-toluenesulfonic acid, and 116 g of propylene glycol monomethyl ether (hereinafter also referred to as PGME) were mixed and stirred at 50°C in the separable flask to dissolve the solids. The mixed solution was heated to 120°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 120°C for 3 hours. Then, in another container, 24.9 g (0.150 mol) of 2,6-bis(hydroxymethyl)-p-cresol and 249 g of PGME were mixed and stirred to uniformly dissolve, and the obtained solution was dripped into the separable flask using a dropping funnel over a period of 1 hour, and then stirred for 2 hours. After the reaction was completed, the same treatment as in Preparation Example B7 was performed to obtain a copolymer (polymer H) containing resorcinol/BMMB/2,6-bis(hydroxymethyl)-p-cresol with a yield of 77%. The weight average molecular weight of the polymer H calculated by standard polystyrene conversion by GPC method was 9,900. <Example B1> A negative photosensitive resin composition was prepared using polymers A and B by the following method, and the prepared photosensitive resin composition was evaluated. 50 g of polymer A and 50 g of polymer B (equivalent to (A) resin) as polyimide precursors, 0.5 g of dicyclohexylthiourea (equivalent to (B) sulfur-containing compound), 4 g of 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)-oxime (referred to as "PDO" in Table 2) (equivalent to (C) photosensitizer), 8 g of tetraethylene glycol dimethacrylate, and 1.5 g of N-[3-(triethoxysilyl)propyl]phthalamide were dissolved in a mixed solvent containing 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) and 20 g of ethyl lactate. By further adding a small amount of the above-mentioned mixed solvent, the viscosity of the obtained solution is adjusted to about 35 poise to prepare a negative photosensitive resin composition. The composition is cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer is evaluated, and a result of 5.5% is obtained. <Example B2> In the above-mentioned Example B1, the addition amount of dicyclohexylthiourea as component (B) is changed to 0.1 g. Except for this, a negative photosensitive resin composition solution is prepared in the same manner as Example B1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.9% was obtained. <Example B3> In the above Example B1, the amount of dicyclohexylthiourea added as component (B) was changed to 4 g. Otherwise, a negative photosensitive resin composition solution was prepared in the same manner as Example B1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.8% was obtained. <Example B4> In the above-mentioned Example B1, benzothiazole was used as the (B) component instead of dicyclohexylthiourea, and a negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 7.3% was obtained. <Example B5> In the above-mentioned Example B1, rhodanine was used as the (B) component instead of dicyclohexylthiourea, and a negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated and a result of 7.2% was obtained. Instead of dicyclohexylthiourea, a negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 7.3% was obtained. <Example B7> A negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. <Example B8> In the above-mentioned Example B1, as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer A, and as the (C) component, 4 g of PDO was changed to 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)). A negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.7% was obtained. <Example B9> In the above Example B1, a negative photosensitive resin composition solution was prepared in the same manner as in Example B1, except that 50 g of polymer A and 50 g of polymer B were replaced with 100 g of polymer A as the resin (A), 4 g of PDO was replaced with 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)) as the component (C), and the solvent was replaced with 85 g of γ-butyrolactone and 15 g of dimethyl sulfoxide. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.6% was obtained. <Example B10> In the above Example B1, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer C as the (A) resin. A negative photosensitive resin composition solution was prepared in the same manner as Example B1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. <Example B11> In the above-mentioned Example B1, as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer D. In addition, a negative photosensitive resin composition solution was prepared in the same manner as in Example B1. The composition was cured at 250°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.3% was obtained. <Example B12> Using polymer E, a positive photosensitive resin composition was prepared by the following method, and the prepared photosensitive resin composition was evaluated. 100 g of polymer E (equivalent to resin (A)) as a precursor of polyazole is reacted with the following formula (96):
15 g of a photosensitive diazoquinone compound (produced by Toyo Gosei Co., Ltd., equivalent to (C) photosensitive agent) (C1) containing 77% phenolic hydroxyl groups, 0.5 g of dicyclohexylthiourea (equivalent to (B) sulfur-containing compound), and 6 g of 3-tert-butoxycarbonylaminopropyltriethoxysilane were dissolved in 100 g of γ-butyrolactone (as solvent). A small amount of γ-butyrolactone was further added to adjust the viscosity of the obtained solution to about 20 poise to prepare a positive photosensitive resin composition. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.4% was obtained. <Example B13> In the above Example B12, except that 100 g of polymer E was replaced with 100 g of polymer F as the (A) resin, a positive photosensitive resin composition solution was prepared in the same manner as Example B12. The composition was cured at 250°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.5% was obtained. <Example B14> In the above-mentioned Example B12, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer G, and a positive photosensitive resin composition solution was prepared in the same manner as in Example B12. The composition was cured at 220°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer, and after a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.7% was obtained. <Example B15> In the above-mentioned Example B12, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer H, and a positive photosensitive resin composition solution was prepared in the same manner as in Example B12. The composition was cured at 220°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.6% was obtained. <Comparative Example B1> In the composition of Example B1, dicyclohexylthiourea was not added. A negative photosensitive resin composition was prepared in the same manner as Example B1, and the same evaluation as Example B1 was performed. Since the (B) compound of the present invention was not contained, the evaluation result was 14.3%. <Comparative Example B2> In the composition of Example B11, except that dicyclohexylthiourea was not added, a negative photosensitive resin composition was prepared in the same manner as Example B11, and the same evaluation as Example B11 was performed. Since the (B) compound of the present invention was not contained, the evaluation result was 15.5%. <Comparative Example B3> In the composition of Example B12, except that dicyclohexylthiourea was not added, a positive photosensitive resin composition was prepared in the same manner as Example B12, and the same evaluation as Example B12 was performed. Since the (B) compound of the present invention was not contained, the evaluation result was 14.6%. The results of Examples B1 to 15 and Comparative Examples B1 to 3 are summarized in Table 2. Example C <Production Example C1> ((A) Synthesis of polymer A as a polyimide precursor) In a 2 L separable flask, 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed, 131.2 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone were added and stirred at room temperature, and 81.5 g of pyridine was added while stirring to obtain a reaction mixture. After the exotherm generated by the reaction ended, the mixture was left to cool to room temperature for 16 hours. Next, under ice-cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring, and then 93.0 g of 4,4'-diaminodiphenyl ether (DADPE) suspended in 350 ml of γ-butyrolactone was added over 60 minutes while stirring. After stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour, and then 400 ml of γ-butyrolactone was added. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. The obtained reaction solution was added to 3 L of ethanol to generate a precipitate containing a crude polymer. The crude polymer generated was separated by filtration and dissolved in 1.5 L of tetrahydrofuran to obtain a crude polymer solution. The crude polymer solution obtained was added dropwise to 28 L of water to precipitate the polymer. The precipitate obtained was separated by filtration and then vacuum dried to obtain a powdered polymer (polymer A). The molecular weight of polymer A was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 20,000. In addition, the weight average molecular weight of the resin obtained in each production example C was measured by gel permeation chromatography (GPC) under the following conditions to obtain the weight average molecular weight calculated in terms of standard polystyrene. Pump: JASCO PU-980 Detector: JASCO RI-930 Column oven: JASCO CO-965 40°C Column: 2 Shodex KD-806M in series Mobile phase: 0.1 mol/L LiBr/NMP Flow rate: 1 ml/min. <Production Example C2> ((A) Synthesis of polymer B as a polyimide precursor) Polymer B was obtained by reacting in the same manner as in the above-mentioned Production Example C1, except that 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) was used instead of 155.1 g of 4,4'-oxydiphthalic dianhydride (ODPA) in Production Example C1. The molecular weight of polymer B was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 22,000. <Production Example C3> ((A) Synthesis of polymer C as polyimide precursor) Polymer C was obtained by reacting in the same manner as the method described in the above Production Example C1, except that 147.8 g of 2,2'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) was used instead of 93.0 g of 4,4'-diaminodiphenyl ether (DADPE). The molecular weight of polymer C was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 21,000. <Production Example C4> ((A) Synthesis of polymer D as polyamide) (Synthesis of phthalic acid compound end-capping body AIPA-MO) In a 5 L separable flask, 543.5 g of 5-aminoisophthalic acid {hereinafter referred to as AIPA} and 1700 g of N-methyl-2-pyrrolidone were added, mixed and stirred, and heated to 50°C in a water bath. 512.0 g (3.3 mol) of 2-methacryloyloxyethyl isocyanate diluted with 500 g of γ-butyrolactone was added dropwise using a dropping funnel, and the mixture was stirred at 50°C for about 2 hours. After confirming the completion of the reaction (disappearance of 5-aminoisophthalic acid) by low molecular weight gel permeation chromatography (hereinafter referred to as low molecular weight GPC), the reaction solution was put into 15 L of ion exchange water, stirred, and allowed to stand. After the crystallization and precipitation of the reaction product, it was filtered and separated. After appropriate water washing, it was vacuum dried at 40°C for 48 hours to obtain AIPA-MO obtained by the reaction of the amino group of 5-aminoisophthalic acid with the isocyanate group of 2-methylacryloyloxyethyl isocyanate. The low molecular weight GPC purity of the obtained AIPA-MO was about 100%. (Synthesis of Polymer D) Into a 2 L separable flask were placed 100.89 g (0.3 mol) of the obtained AIPA-MO, 71.2 g (0.9 mol) of pyridine, and 400 g of GBL, the mixture was mixed, and the mixture was cooled to 5° C. in an ice bath. Under ice-cooling, 125.0 g (0.606 mol) of dicyclohexylcarbodiimide (DCC) dissolved and diluted in 125 g of GBL was added dropwise over about 20 minutes, and then 103.16 g (0.28 mol) of 4,4'-bis(4-aminophenoxy)biphenyl {hereinafter referred to as BAPB} was added dropwise over about 20 minutes. The temperature did not reach 5° C. for 3 hours in an ice bath, and then the ice bath was removed and stirred at room temperature for 5 hours. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. A mixture of 840 g of water and 560 g of isopropanol was added dropwise to the obtained reaction solution to separate the precipitated polymer, which was then redissolved in 650 g of NMP. The obtained crude polymer solution was added dropwise to 5 L of water to precipitate the polymer. The obtained precipitate was filtered and separated, and then vacuum dried to obtain a powdered polymer (polymer E). The molecular weight of polymer D was determined by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 34,700. <Production Example C5> ((A) Synthesis of polymer E as a precursor of polyoxazole) In a 3 L separable flask, 183.1 g of 2,2-bis(3-amino-4-hydroxyphenyl)-hexafluoropropane, 640.9 g of N,N-dimethylacetamide (DMAc), and 63.3 g of pyridine were mixed and stirred at room temperature (25°C) to prepare a uniform solution. 118.0 g of 4,4'-diphenylether dimethyl chloride dissolved in 354 g of diethylene glycol dimethyl ether (DMDG) was added dropwise using a dropping funnel. At this time, the separable flask was cooled in a water bath at 15-20°C. The time required for the dropping was 40 minutes, and the maximum reaction liquid temperature was 30°C. Three hours after the dripping was completed, 30.8 g (0.2 mol) of 1,2-cyclohexyl dicarboxylic anhydride was added to the reaction solution, and the mixture was stirred at room temperature for 15 hours to end the amine terminal groups of the polymer chain, which accounted for 99% of the total number, with carboxyl cyclohexylamide groups. The reaction rate at this time can be easily calculated by tracking the residual amount of 1,2-cyclohexyl dicarboxylic anhydride added by high performance liquid chromatography (HPLC). Thereafter, the reaction solution was added dropwise to 2 L of water under high-speed stirring to disperse and precipitate the polymer, which was recovered, appropriately washed with water, dehydrated, and then vacuum dried to obtain a crude polybenzoxazole precursor having a weight average molecular weight of 9,000 (polystyrene conversion) as measured by gel permeation chromatography (GPC). The crude polybenzoxazole precursor obtained above was redissolved in γ-butyrolactone (GBL), treated with a cation exchange resin and an anion exchange resin, and the solution obtained was put into ion exchange water, and the precipitated polymer was separated by filtration, washed with water, and vacuum dried to obtain a purified polybenzoxazole precursor (polymer E). <Production Example C6> ((A) Synthesis of Polymer F as Polyimide) A glass separable four-necked flask equipped with a Teflon (registered trademark) anchor-type stirrer was equipped with a cooling tube with a Dean-Stark separator. The flask was immersed in a silicone oil bath and stirred while nitrogen was introduced. 72.28 g (280 mmol) of 2,2-bis(3-amino-4-hydroxyphenyl)propane (manufactured by Clariant Japan) (hereinafter referred to as BAP), 70.29 g (266 mmol) of 5-(2,5-dioxotetrahydro-3-furyl)-3-methyl-cyclohexene-1,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) (hereinafter referred to as MCTC), 254.6 g of γ-butyrolactone, and 60 g of toluene were added, and the mixture was stirred at 100 rpm at room temperature for 4 hours. Then, 4.6 g (28 mmol) of 5-northoxene-2,3-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added, and the mixture was heated and stirred at 100 rpm at a silicon bath temperature of 50° C. for 8 hours while nitrogen was passed through. Then, heat to a silica bath temperature of 180°C and heat and stir at 100 rpm for 2 hours. Remove the toluene and water expelled during the reaction. After the imidization reaction is completed, return to room temperature. Then, add the above reaction solution dropwise to 3 L of water under high-speed stirring to disperse and precipitate the polymer, recover it, wash it with appropriate water, dehydrate it, and then vacuum dry it to obtain a crude polyimide (polymer F) with a weight average molecular weight of 23,000 (polystyrene conversion) measured by gel permeation chromatography (GPC). <Production Example C7> ((A) Synthesis of polymer G as phenol resin) In a separable flask with a volume of 0.5 L and equipped with a Dean-Stark apparatus, 128.3 g (0.76 mol) of methyl 3,5-dihydroxybenzoate, 121.2 g (0.5 mol) of 4,4'-bis(methoxymethyl)biphenyl (hereinafter also referred to as "BMMB"), 3.9 g (0.025 mol) of diethylsulfate, and 140 g of diethylene glycol dimethyl ether were mixed and stirred at 70°C to dissolve the solid matter. The mixed solution was heated to 140°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 140°C for 2 hours. Then, the reaction vessel was cooled in the atmosphere, and 100 g of tetrahydrofuran was added thereto and stirred. The above reaction dilution was added dropwise to 4 L of water under high-speed stirring to disperse and precipitate the resin, which was recovered, washed with water appropriately, and vacuum dried after dehydration to obtain a copolymer containing 3,5-dihydroxybenzoic acid methyl ester/BMMB (polymer G) with a yield of 70%. The weight average molecular weight of the polymer G calculated by the standard polystyrene conversion by the GPC method was 21,000. <Production Example C8> ((A) Synthesis of polymer H as phenol resin) A 1.0 L separable flask equipped with a Dean-Stark apparatus was replaced with nitrogen, and then 81.3 g (0.738 mol) of resorcinol, 84.8 g (0.35 mol) of BMMB, 3.81 g (0.02 mol) of p-toluenesulfonic acid, and 116 g of propylene glycol monomethyl ether (hereinafter also referred to as PGME) were mixed and stirred at 50°C in the separable flask to dissolve the solids. The mixed solution was heated to 120°C in an oil bath, and methanol was confirmed to be generated from the reaction solution. The reaction solution was stirred at 120°C for 3 hours. Then, 24.9 g (0.150 mol) of 2,6-bis(hydroxymethyl)-p-cresol and 249 g of PGME were mixed and stirred in another container to make them uniformly dissolved, and the obtained solution was dripped into the separable flask using a dropping funnel over a period of 1 hour, and then stirred for 2 hours. After the reaction was completed, the same treatment as in Preparation Example C7 was performed to obtain a copolymer (polymer H) containing resorcinol/BMMB/2,6-bis(hydroxymethyl)-p-cresol with a yield of 77%. The weight average molecular weight of the polymer H calculated by the standard polystyrene conversion by the GPC method was 9,900. <Example C1> A negative photosensitive resin composition was prepared using polymers A and B by the following method, and the prepared photosensitive resin composition was evaluated. 50 g of polymer A and 50 g of polymer B (equivalent to (A) resin) as polyimide precursors, 1 g of butyl urea (equivalent to (B-1) compound), 4 g of 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)-oxime (referred to as "PDO" in Table 3) (equivalent to (C) photosensitive agent), 8 g of tetraethylene glycol dimethacrylate, and 1.5 g of N-[3-(triethoxysilyl)propyl]phthalamide were dissolved in a mixed solvent containing 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) and 20 g of ethyl lactate. By further adding a small amount of the above-mentioned mixed solvent, the viscosity of the obtained solution is adjusted to about 35 poise to prepare a negative photosensitive resin composition. The composition is cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer is evaluated, and a result of 5.5% is obtained. <Example C2> In the above-mentioned Example C1, the amount of butyl urea added as component (B) is changed to 0.1 g. Except for this, a negative photosensitive resin composition solution is prepared in the same manner as Example C1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.8% was obtained. <Example C3> In the above Example C1, the amount of butyl urea added as component (B) was changed to 5 g. Otherwise, a negative photosensitive resin composition solution was prepared in the same manner as Example C1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.8% was obtained. <Example C4> In the above-mentioned Example C1, as the (B) component, tetraethylene glycol (equivalent to the (B-2) compound) was used instead of butyl urea, and a negative photosensitive resin composition solution was prepared in the same manner as in Example C1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.2% was obtained. <Example C5> In the above-mentioned Example C1, as the (B) component, bis(2-methoxyethyl) adipate (equivalent to the (B-3) compound) was used instead of butyl urea, and a negative photosensitive resin composition solution was prepared in the same manner as in Example C1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.3% was obtained. <Example C6> A negative photosensitive resin composition solution was prepared in the same manner as in Example C1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.7% was obtained. <Example C7> In the above-mentioned Example C1, as the (A) resin, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer A, and as the (C) component, 4 g of PDO was changed to 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)). A negative photosensitive resin composition solution was prepared in the same manner as in Example C1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.4% was obtained. <Example C8> In the above Example C1, a negative photosensitive resin composition solution was prepared in the same manner as in Example C1, except that 50 g of polymer A and 50 g of polymer B were replaced with 100 g of polymer A as the (A) resin, 4 g of PDO was replaced with 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)) as the (C) component, and the solvent was replaced with 85 g of γ-butyrolactone and 15 g of dimethyl sulfoxide. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.5% was obtained. <Example C9> In the above Example C1, 50 g of polymer A and 50 g of polymer B were changed to 100 g of polymer C as the (A) resin. A negative photosensitive resin composition solution was prepared in the same manner as Example C1. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.7% was obtained. <Example C10> In the above-mentioned Example C1, a negative photosensitive resin composition solution was prepared in the same manner as in Example C1 except that 50 g of polymer A and 50 g of polymer B were replaced with 100 g of polymer D as the (A) resin. The composition was cured at 250°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.8% was obtained. <Example C11> Using polymer E, a positive photosensitive resin composition was prepared by the following method, and the prepared photosensitive resin composition was evaluated. 100 g of polymer E (equivalent to resin (A)) as a precursor of polyazole is reacted with the following formula (96):
15 g of a photosensitive diazoquinone compound (produced by Toyo Gosei Co., Ltd., equivalent to (C) photosensitive agent) (C1) containing 77% phenolic hydroxyl groups, 1 g of butyl urea (equivalent to (B-1) compound), and 6 g of 3-tert-butoxycarbonylaminopropyltriethoxysilane were dissolved in 100 g of γ-butyrolactone (as a solvent). A small amount of γ-butyrolactone was further added to adjust the viscosity of the obtained solution to about 20 poise to prepare a positive photosensitive resin composition. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.6% was obtained. <Example C12> In the above Example C11, a positive photosensitive resin composition solution was prepared in the same manner as Example C11, except that 100 g of polymer E was replaced with 100 g of polymer F as the (A) resin. The composition was cured at 250°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.9% was obtained. <Example C13> In the above-mentioned Example C11, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer G, and a positive photosensitive resin composition solution was prepared in the same manner as in Example C11. The composition was cured at 220°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer, and after a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 5.5% was obtained. <Example C14> In the above-mentioned Example C11, as the (A) resin, 100 g of polymer E was replaced by 100 g of polymer H, and a positive photosensitive resin composition solution was prepared in the same manner as in Example C13. The composition was cured at 220°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.4% was obtained. <Comparison Example C1> In the composition of Example C1, butyl urea was not added. Otherwise, a negative photosensitive resin composition was prepared in the same manner as Example C1, and the same evaluation as Example C1 was performed. Since the (B) compound of the present invention is not contained, the evaluation result is 14.3%. <Comparison Example C2> In the composition of Example C12, butyl urea was not added. Otherwise, a positive photosensitive resin composition was prepared in the same manner as Example C12, and the same evaluation as Example C12 was performed. Since the compound (B) of the present invention is not contained, the evaluation result is 15.5%. <Comparative Example C3> In the composition of Example C13, butyl urea is not added. Except for this, a positive photosensitive resin composition is prepared in the same manner as Example C13, and the same evaluation as Example C11 is performed. Since the compound (B) of the present invention is not contained, the evaluation result is 15.7%. Example D <Production Example D1> (Synthesis of polymer (A)-1 as a precursor of polyimide) 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed in a 2 L separable flask, 131.2 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone were added and stirred at room temperature, and 81.5 g of pyridine was added while stirring to obtain a reaction mixture. After the exotherm generated by the reaction ended, the mixture was left to cool to room temperature for 16 hours. Next, under ice-cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring, and then 93.0 g of 4,4'-diaminodiphenyl ether (DADPE) suspended in 350 ml of γ-butyrolactone was added over 60 minutes while stirring. After stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour, and then 400 ml of γ-butyrolactone was added. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. The obtained reaction solution was added to 3 L of ethanol to generate a precipitate containing a crude polymer. The crude polymer generated was separated by filtration and dissolved in 1.5 L of tetrahydrofuran to obtain a crude polymer solution. The crude polymer solution obtained was added dropwise to 28 L of water to precipitate the polymer. The precipitate obtained was separated by filtration and then vacuum dried to obtain a powdered polymer (polymer (A)-1). The molecular weight of polymer (A)-1 was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 20,000. In addition, the weight average molecular weight of the resin obtained in each production example D was measured by gel permeation chromatography (GPC) under the following conditions to obtain the weight average molecular weight calculated in terms of standard polystyrene. Pump: JASCO PU-980 Detector: JASCO RI-930 Column oven: JASCO CO-965 40°C Column: 2 Shodex KD-806M in series Mobile phase: 0.1 mol/L LiBr/NMP Flow rate: 1 ml/min. <Production Example D2> ((A) Synthesis of polymer (A)-2 as polyimide precursor) Polymer (A)-2 was obtained by reacting in the same manner as in the above-mentioned Production Example D1 except that 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) was used instead of 155.1 g of 4,4'-oxydiphthalic dianhydride (ODPA) in Production Example D1. The molecular weight of polymer (A)-2 was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 22,000. <Production Example D3> ((A) Synthesis of polymer (A)-3 as polyimide precursor) Polymer (A)-3 was obtained by reacting in the same manner as in the above-mentioned Production Example D1 except that 147.8 g of 2,2'-bistrifluoromethyl-4,4'-diaminobiphenyl (TFMB) was used instead of 93.0 g of 4,4'-diaminodiphenyl ether (DADPE). The molecular weight of polymer (A)-3 was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 21,000. <Production Example D4> ((A) Synthesis of polymer (A)-4 as polyamide) (Synthesis of phthalic acid compound end-capping body AIPA-MO) In a 5 L separable flask, 543.5 g of 5-aminoisophthalic acid {hereinafter referred to as AIPA} and 1700 g of N-methyl-2-pyrrolidone were added, mixed and stirred, and heated to 50°C in a water bath. 512.0 g (3.3 mol) of 2-methacryloyloxyethyl isocyanate diluted with 500 g of γ-butyrolactone was added dropwise using a dropping funnel, and the mixture was stirred at 50°C for about 2 hours. After confirming the completion of the reaction (disappearance of 5-aminoisophthalic acid) by low molecular weight gel permeation chromatography (hereinafter referred to as low molecular weight GPC), the reaction solution was put into 15 L of ion exchange water, stirred, and allowed to stand. After the crystallization and precipitation of the reaction product, it was filtered and separated. After appropriate water washing, it was vacuum dried at 40°C for 48 hours to obtain AIPA-MO obtained by the reaction of the amino group of 5-aminoisophthalic acid with the isocyanate group of 2-methylacryloyloxyethyl isocyanate. The low molecular weight GPC purity of the obtained AIPA-MO was about 100%. (Synthesis of Polymer (A)-4) Into a 2 L separable flask were placed 100.89 g (0.3 mol) of the obtained AIPA-MO, 71.2 g (0.9 mol) of pyridine, and 400 g of GBL, the mixture was mixed, and the mixture was cooled to 5° C. in an ice bath. Under ice-cooling, 125.0 g (0.606 mol) of dicyclohexylcarbodiimide (DCC) dissolved and diluted in 125 g of GBL was added dropwise over about 20 minutes, and then 103.16 g (0.28 mol) of 4,4'-bis(4-aminophenoxy)biphenyl {hereinafter referred to as BAPB} was added dropwise over about 20 minutes. The temperature did not reach 5° C. for 3 hours in an ice bath, and then the ice bath was removed and stirred at room temperature for 5 hours. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution. A mixture of 840 g of water and 560 g of isopropyl alcohol was added dropwise to the obtained reaction solution to separate the precipitated polymer, which was then redissolved in 650 g of NMP. The obtained crude polymer solution was added dropwise to 5 L of water to precipitate the polymer. The obtained precipitate was filtered and separated, and then vacuum dried to obtain a powdered polymer (polymer (A)-4). The molecular weight of polymer (A)-4 was determined by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 34,700. <Production Example D5> ((A) Synthesis of polymer (A)-5 as a precursor of polyoxazole) In a 3 L separable flask, 183.1 g of 2,2-bis(3-amino-4-hydroxyphenyl)-hexafluoropropane, 640.9 g of N,N-dimethylacetamide (DMAc), and 63.3 g of pyridine were mixed and stirred at room temperature (25°C) to prepare a uniform solution. 118.0 g of 4,4'-diphenylether dimethyl chloride dissolved in 354 g of diethylene glycol dimethyl ether (DMDG) was added dropwise using a dropping funnel. At this time, the separable flask was cooled in a water bath at 15-20°C. The dripping time was 40 minutes, and the maximum temperature of the reaction liquid was 30°C. Three hours after the dripping was completed, 30.8 g (0.2 mol) of 1,2-cyclohexyl dicarboxylic anhydride was added to the reaction liquid, and the mixture was stirred at room temperature for 15 hours to end the amine terminal groups of 99% of the polymer chain with carboxyl cyclohexylamide groups. The reaction rate at this time can be easily calculated by tracking the residual amount of 1,2-cyclohexyl dicarboxylic anhydride added by high performance liquid chromatography (HPLC). Thereafter, the reaction solution was added dropwise to 2 L of water under high-speed stirring to disperse and precipitate the polymer, which was recovered, appropriately washed with water, dehydrated, and then vacuum dried to obtain a crude polybenzoxazole precursor having a weight average molecular weight of 9,000 (polystyrene conversion) as measured by gel permeation chromatography (GPC). The crude polybenzoxazole precursor obtained above was redissolved in γ-butyrolactone (GBL), treated with a cation exchange resin and an anion exchange resin, and the solution obtained was put into ion exchange water, and the precipitated polymer was separated by filtration, washed with water and vacuum dried to obtain a purified polybenzoxazole precursor (polymer (A)-5). <Production Example D6> ((A) Synthesis of Polymer (A)-6 as Polyimide) A glass separable four-necked flask equipped with a Teflon (registered trademark) anchor-type stirrer was equipped with a cooling tube with a Dean-Stark separator. While nitrogen was introduced, the flask was immersed in a silicone oil bath and stirred. 72.28 g (280 mmol) of 2,2-bis(3-amino-4-hydroxyphenyl)propane (manufactured by Clariant Japan) (hereinafter referred to as BAP), 70.29 g (266 mmol) of 5-(2,5-dioxotetrahydro-3-furyl)-3-methyl-cyclohexene-1,2-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) (hereinafter referred to as MCTC), 254.6 g of γ-butyrolactone, and 60 g of toluene were added, and the mixture was stirred at 100 rpm at room temperature for 4 hours. Then, 4.6 g (28 mmol) of 5-northoxene-2,3-dicarboxylic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added, and the mixture was heated and stirred at 100 rpm at a silicon bath temperature of 50° C. for 8 hours while nitrogen was passed through. Thereafter, heat to a silica bath temperature of 180°C and heat and stir at 100 rpm for 2 hours. Remove the toluene and water expelled during the reaction. After the imidization reaction is completed, return to room temperature. Thereafter, add the above reaction solution dropwise into 3 L of water under high-speed stirring to disperse and precipitate the polymer, recover it, wash it with appropriate water, dehydrate it, and then vacuum dry it to obtain a crude polyimide (polymer (A)-6) with a weight average molecular weight of 23,000 (polystyrene conversion) as measured by gel permeation chromatography (GPC). <Example D1> Use polymers (A)-1 and (A)-2 to prepare a negative photosensitive resin composition by the following method, and evaluate the photosensitive resin composition. 50 g of polymer (A)-1 and 50 g of (A)-2 (equivalent to (A) resin) as polyimide precursors, 3 g of N-phenylbenzylamine (produced by Tokyo Chemical Industry Co., Ltd., equivalent to (B)-1), 4 g of 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)-oxime (referred to as "PDO" in Table 4) (equivalent to (C) photosensitive agent), 8 g of tetraethylene glycol dimethacrylate, and 1.5 g of N-[3-(triethoxysilyl)propyl]phthalamide were dissolved in a mixed solvent containing 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) and 20 g of ethyl lactate. By further adding a small amount of the above-mentioned mixed solvent, the viscosity of the obtained solution was adjusted to about 35 poise to prepare a negative photosensitive resin composition. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated and a result of 4.5% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D2> In the above-mentioned Example D1, component (B) was replaced with N,N'-diphenylethane-1,2-diamine (manufactured by Tokyo Chemical Industry Co., Ltd.), and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 4.2% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D3> In the above-mentioned Example D1, the component (B) was replaced with tert-butylphenyl carbamate (manufactured by Tokyo Chemical Industry Co., Ltd.), and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.1% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D4> In the above-mentioned Example D1, except that the component (B) was changed to (3-hydroxyphenyl) carbamate tert-butyl ester (manufactured by Tokyo Chemical Industry Co., Ltd.), a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.8% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D5> In the above-mentioned Example D1, component (B) was replaced with 2-hydroxy-N-(1H-1,2,4-triazole-3-yl)benzamide (produced by ADEKA Co., Ltd., Adekastab CDA-1). In addition, a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 4.8% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D6> In the above-mentioned Example D1, component (B) was replaced with 2-(2H-benzo[d][1,2,3]triazole-2-yl)-4-(2,4,4-trimethylpentane-2-yl)phenol (Adekastab LA-29 manufactured by ADEKA Co., Ltd.), and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 4.2% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D7> In the above-mentioned Example D1, component (B) was replaced with (4-((1H-1,2,4-triazol-1-yl)methyl)phenyl)methanol (manufactured by Tokyo Chemical Industry Co., Ltd.), and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 6.1% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D8> In the above-mentioned Example D1, the amount of component (B)-1 added was changed to 1 g, and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 8.5% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D9> In the above-mentioned Example D1, the amount of component (B)-1 added was changed to 6 g, and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. The composition was cured at 230°C by the above method to produce a hardened relief pattern on the Cu layer. After a high temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D10> In the above Example D1, the addition amount of the (B)-1 component was changed to 10 g, and a negative photosensitive resin composition solution was prepared in the same manner as Example D1. For the composition, curing at 230°C was performed by the above method to produce a hardened embossed pattern on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.0% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D11> In the above-mentioned Example D1, the curing temperature was changed from 230°C to 350°C. Except for this, a negative photosensitive resin composition solution was prepared in the same manner as Example D1. For the composition, a hardened embossed pattern was produced on the Cu layer. After a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 6.1% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D12> In the above Example D1, as the (A) resin, 50 g of polymer (A)-1 and 50 g of polymer (A)-2 were changed to 100 g of polymer (A)-1, and (C) component was changed from PDO to 2.5 g of 1,2-octanedione-1-{4-(phenylthio)-2-(O-benzoyl oxime)} (Irgacure OXE01 (manufactured by BASF, trade name)), and a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. With respect to the composition, a hardened embossed pattern was prepared on a Cu layer, and after a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.8% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D13> In the above-mentioned Example D12, the solvent was changed to 85 g of γ-butyrolactone and 15 g of dimethyl sulfoxide. In addition, a negative photosensitive resin composition solution was prepared in the same manner as Example D12. With respect to the composition, a hardened embossed pattern was prepared on a Cu layer, and after a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 5.4% was obtained. Furthermore, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D14> In the above-mentioned Example D1, as the (A) resin, 50 g of polymer (A)-1 and 50 g of polymer (A)-2 were changed to 100 g of polymer (A)-3, and the curing temperature was changed from 230°C to 350°C. In addition, a negative photosensitive resin composition solution was prepared in the same manner as Example D1. For the composition, a hardened relief pattern was made on the Cu layer, and after a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 7.2% was obtained. Furthermore, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D15> In the above-mentioned Example D1, as the (A) resin, 50 g of polymer (A)-1 and 50 g of polymer (A)-2 were replaced with 100 g of polymer (A)-4. In addition, a negative photosensitive resin composition solution was prepared in the same manner as in Example D1. A hardened relief pattern was made on the Cu layer with the composition, and after a high-temperature storage test, the area ratio of the voids on the surface of the Cu layer was evaluated, and a result of 4.9% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D16> A positive photosensitive resin composition was prepared by the following method using polymer (A)-5, and the prepared photosensitive resin composition was evaluated. 100 g of polymer (A)-5 (equivalent to (A) resin) as a polyazole precursor was mixed with the following formula (96): [Chemical 107]
15 g of a photosensitive diazoquinone compound (produced by Toyo Gosei Co., Ltd., equivalent to component (C)) (C1) containing 77% of phenolic hydroxyl groups esterified with naphthoquinone diazide-4-sulfonate was dissolved in 100 g of γ-butyrolactone (as a solvent). The viscosity of the obtained solution was adjusted to about 20 poise by further adding a small amount of γ-butyrolactone to prepare a positive photosensitive resin composition. The composition was cured at 350°C by the above method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated, and a result of 6.9% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Example D17> In the above-mentioned Example D16, except that 100 g of polymer (A)-5 was replaced with 100 g of polymer (A)-6 as the (A) resin, a positive photosensitive resin composition solution was prepared in the same manner as in Example D12. The composition was cured at 250°C by the above-mentioned method to produce a hardened relief pattern on the Cu layer. After a high-temperature storage test, the area ratio of voids on the surface of the Cu layer was evaluated and a result of 6.0% was obtained. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Comparative Example D1> In the composition of Example D1, except that component (B)-1 is not added, a negative photosensitive resin composition is prepared in the same manner as Example D1, and the same evaluation as Example D1 is performed. Since the component (B) of the present invention is not contained, the evaluation result is 15.2%. In addition, the viscosity change rate of the obtained varnish after the storage stability test is within 10%. <Comparative Example D2> In the composition of Example D15, except that component (B)-1 is not added, a negative photosensitive resin composition is prepared in the same manner as Example D15, and the same evaluation as Example D15 is performed. Since the component (B) of the present invention is not contained, the evaluation result is 14.3%. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Comparative Example D3> In the composition of Example D13, except that the (B)-1 component was not added, a negative photosensitive resin composition was prepared in the same manner as Example D13, and the same evaluation as Example D13 was performed. Since the (B) component of the present invention was not contained, the evaluation result was 15.7%. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Comparative Example D4> In the composition of Example D17, except that the component (B)-1 was not added, a positive photosensitive resin composition was prepared in the same manner as Example D17, and the same evaluation as Example D17 was performed. Since the component (B) of the present invention was not contained, the evaluation result was 16.3%. In addition, the viscosity change rate of the obtained varnish after the storage stability test was within 10%. <Comparative Example D5> In the composition of Example D1, except that the addition amount of the component (B)-1 was changed to 25 g, a negative photosensitive resin composition was prepared in the same manner as Example D1, and the same evaluation as Example D1 was performed. The evaluation result was 7.2%. In addition, the viscosity change rate of the obtained varnish after the storage stability test was 10% or more. The results of Examples D1 to 17 and Comparative Examples D1 to 5 are summarized in Table 4. [Table 1] Table 1
Embodiment A1
Embodiment A2
Embodiment A3
Embodiment A4
Embodiment A5
Embodiment A6
Embodiment A7
Embodiment A8
Embodiment A9
Embodiment A10
Embodiment A11
Embodiment A12
Embodiment A13
Embodiment A14
Embodiment A15
Embodiment A16
Comparative Example A1
Comparative Example A2
Comparative Example A3
Comparative Example A4
Polymer A
50
50
50
50
50
50
50
50
100
100
50
50
100
Polymer B
50
50
50
50
50
50
50
50
50
50
Polymer C
100
100
Polymer D
100
Polymer E
100
Polymer F
100
Polymer G
100
Polymer H
100
PDO
4
4
4
4
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
2.5
C1
20
20
20
20
Xanthine
0.2
0.05
5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
8-Azaxanthine
0.2
Uric acid
0.2
2-Hydroxy-4-pteridine
0.2
Barbituric acid
0.2
Benzotriazole
0.2
N-Methylpyrrolidone
80
80
80
80
80
80
80
80
80
80
80
80
80
80
Ethyl lactate
20
20
20
20
20
20
20
20
20
20
20
20
20
20
γ-Butyrolactone
85
100
100
100
100
85
Dimethyl sulfoxide
15
15
Curing temperature ℃
230
230
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
230
230
350
Void area ratio of Cu surface %
5.2
6.4
4.9
5.1
5.4
5.5
7.3
4.5
5.1
5.2
4.9
5.0
5.5
5.7
5.3
5.2
15.2
14.3
15.7
14.9
[Table 2] Table 2
Embodiment B1
Embodiment B2
Embodiment B3
Embodiment B4
Embodiment B5
Embodiment B6
Embodiment B7
Embodiment B8
Embodiment B9
Embodiment B10
Embodiment B11
Embodiment B12
Embodiment B13
Embodiment B14
Embodiment B15
Comparative Example B1
Comparative Example B2
Comparative Example B3
Polymer A
50
50
50
50
50
50
50
100
100
50
Polymer B
50
50
50
50
50
50
50
50
Polymer C
100
Polymer D
100
100
Polymer E
100
100
Polymer F
100
Polymer G
100
Polymer H
100
PDO
4
4
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
C1
15
15
15
15
15
Dicyclohexylthiourea
0.5
0.1
4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Benzothiazole
0.5
Rhodanlin
0.5
2-9-Oxysulfuron
0.5
N-Methylpyrrolidone
80
80
80
80
80
80
80
80
80
80
80
80
Ethyl lactate
20
20
20
20
20
20
20
20
20
20
20
20
γ-Butyrolactone
85
100
100
100
100
100
Dimethyl sulfoxide
15
Curing temperature ℃
230
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
250
350
Void area ratio of Cu surface%
5.5
6.9
4.8
7.3
7.2
7.3
4.9
5.7
5.6
4.9
5.3
5.4
5.5
5.7
5.6
14.3
15.5
14.6
[Table 3] Table 3
Embodiment C1
Embodiment C2
Embodiment C3
Embodiment C4
Embodiment C5
Example C6
Embodiment C7
Embodiment C8
Embodiment C9
Example C10
Example C11
Example C12
Example C13
Example C14
Comparison Example C1
Comparison Example C2
Comparison Example C3
Polymer A
50
50
50
50
50
50
100
100
50
Polymer B
50
50
50
50
50
50
50
Polymer C
100
Polymer D
100
Polymer E
100
Polymer F
100
100
Polymer G
100
100
Polymer H
100
PDO
4
4
4
4
4
4
4
4
4
OXE01
2.5
2.5
C1
15
15
15
15
15
15
Butyl urea
1
0.1
5
1
1
1
1
1
1
1
1
1
Tetraethylene glycol
1
Bis(2-methoxyethyl) adipate
1
N-Methylpyrrolidone
80
80
80
80
80
80
80
80
80
80
Ethyl lactate
20
20
20
20
20
20
20
20
20
20
γ-Butyrolactone
85
100
100
100
100
100
100
Dimethyl sulfoxide
15
Curing temperature ℃
230
230
230
230
230
350
230
230
350
250
350
250
220
220
230
250
220
Void area ratio of Cu surface%
5.5
6.8
4.8
6.2
6.3
4.7
5.4
5.5
4.7
5.8
5.6
5.9
5.5
5.4
14.3
15.5
15.7
[Table 4] Table 4
Embodiment D1
Embodiment D2
Embodiment D3
Embodiment D4
Embodiment D5
Embodiment D6
Embodiment D7
Embodiment D8
Embodiment D9
Embodiment D10
Embodiment D11
(A) Ingredients
(A)-1
50
50
50
50
50
50
50
50
50
50
50
(A)-2
50
50
50
50
50
50
50
50
50
50
50
(A)-3
(A)-4
(A)-5
(A)-6
(B) Ingredients
(B)-1
3
1
3
(B)-2
3
6
10
(B)-3
3
(B)-4
3
(B)-5
3
(B)-6
3
(B)-7
3
(C) Ingredients
PDO
4
4
4
4
4
4
4
4
4
4
4
OXE01
C1
Solvent
N-Methylpyrrolidone
80
80
80
80
80
80
80
80
80
80
80
Ethyl lactate
20
20
20
20
20
20
20
20
20
20
20
γ-Butyrolactone
Dimethyl sulfoxide
Curing temperature ℃
230
230
230
230
230
230
230
230
230
230
350
Void area ratio of Cu surface%
4.5
4.2
5.1
5.8
4.8
4.2
6.1
8.5
4.9
5.0
6.1
Varnish preservation stability
○
○
○
○
○
○
○
○
○
○
○
Embodiment D12
Embodiment D13
Embodiment D14
Embodiment D15
Embodiment D16
Embodiment D17
Comparison Example D1
Comparative Example D2
Comparison Example D3
Comparative Example D4
Comparative Example D5
(A) Ingredients
(A)-1
100
100
50
100
50
(A)-2
50
50
(A)-3
100
(A)-4
100
100
(A)-5
100
(A)-6
100
100
(B) Ingredients
(B)-1
3
3
3
3
3
3
25
(B)-2
(B)-3
(B)-4
(B)-5
(B)-6
(B)-7
(C) Ingredients
PDO
4
4
4
4
4
4
4
OXE01
2.5
2.5
2.5
C1
20
20
20
Solvent
N-Methylpyrrolidone
80
80
80
80
80
80
Ethyl lactate
20
20
20
20
20
20
γ-Butyrolactone
85
100
100
85
100
Dimethyl sulfoxide
15
15
Curing temperature ℃
230
230
350
250
350
250
230
250
230
250
230
Void area ratio of Cu surface %
5.8
5.4
7.2
4.9
6.9
6.0
15.2
14.3
15.7
16.3
7.2
Varnish preservation stability
○
○
○
○
○
○
○
○
○
○
×
[Industrial Applicability] The photosensitive resin composition of the present invention can be preferably used in the field of photosensitive materials useful for the production of electrical and electronic materials such as semiconductor devices and multilayer wiring boards.