TWI864560B - Planar transformer - Google Patents
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- 238000004804 winding Methods 0.000 abstract description 18
- 239000010410 layer Substances 0.000 description 327
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Abstract
Description
本揭露關於一種變壓器,特別關於一種平面變壓器。 The present disclosure relates to a transformer, and in particular to a planar transformer.
在相關技術中,高端的電源產品朝著高效、高功率密度的方向發展。隨著開關電源對功率密度的追求,工作頻率高頻化和變壓器平面化的應用越來越廣泛。工作頻率越高,變壓器的體積越小,平面變壓器相對傳統變壓器而言在體積和靈活性上具有明顯優勢。 In related technologies, high-end power products are developing towards high efficiency and high power density. With the pursuit of power density in switching power supplies, the application of high-frequency operation and planarization of transformers is becoming more and more widespread. The higher the operating frequency, the smaller the size of the transformer. Planar transformers have obvious advantages in size and flexibility compared to traditional transformers.
平面變壓器相對於傳統的繞線型變壓器一致性較好,但在相關技術之層疊結構中,因遮罩層所造成的層間電容,會在高頻操作下,影響開關電源的切換速度,導致效率降低。 Planar transformers have better consistency than traditional winding transformers, but in the stacked structure of related technologies, the inter-layer capacitance caused by the mask layer will affect the switching speed of the switching power supply under high-frequency operation, resulting in reduced efficiency.
因此,如何找到一種可以降低層間電容之平面變壓器的結構,實為當前極欲解決的問題之一。 Therefore, how to find a planar transformer structure that can reduce interlayer capacitance is one of the most pressing problems to be solved.
本揭露提供一種可以降低層間電容,並改善開關電源之切換速度的平面變壓器。 The present disclosure provides a planar transformer that can reduce interlayer capacitance and improve the switching speed of a switching power supply.
本揭露提供一種平面變壓器,包含:第一初級側線圈層;第二初級側線圈層,鄰設於該第一初級側線圈層;遮罩層,鄰設於該第一初級側線圈層;第一次級側線圈層,鄰設於該遮罩層;以及第二次級側線圈層,鄰設於該第一次 級側線圈層。其中該第一初級側線圈層及該第二初級側線圈層位於該遮罩層之一側,該第一次級側線圈層及該第二次級側線圈層位於該遮罩層之另一側。 The present disclosure provides a planar transformer, comprising: a first primary side coil layer; a second primary side coil layer, adjacent to the first primary side coil layer; a mask layer, adjacent to the first primary side coil layer; a first secondary side coil layer, adjacent to the mask layer; and a second secondary side coil layer, adjacent to the first secondary side coil layer. The first primary side coil layer and the second primary side coil layer are located on one side of the mask layer, and the first secondary side coil layer and the second secondary side coil layer are located on the other side of the mask layer.
在某些實施例中,該第一初級側線圈層與該遮罩層之間的一間距在一預設範圍內。在某些實施例中,該預設範圍係0.4釐米以上0.6釐米以下。 In some embodiments, a distance between the first primary side coil layer and the mask layer is within a preset range. In some embodiments, the preset range is greater than 0.4 cm and less than 0.6 cm.
在某些實施例中,該第一次級側線圈層與該遮罩層之間的一間距在一預設範圍內。在某些實施例中,該預設範圍係0.4釐米以上0.6釐米以下。 In some embodiments, a distance between the first secondary side coil layer and the mask layer is within a preset range. In some embodiments, the preset range is greater than 0.4 cm and less than 0.6 cm.
在某些實施例中,該第一初級側線圈層與該遮罩層之間的一間距與該第一次級側線圈層與該遮罩層之間的一間距為相同的。 In some embodiments, a distance between the first primary side coil layer and the mask layer is the same as a distance between the first secondary side coil layer and the mask layer.
在某些實施例中,該第一初級側線圈層之一水平寬度小於該遮罩層之一水平寬度。在某些實施例中,該第一次級側線圈層之一水平寬度小於該遮罩層之一水平寬度。 In some embodiments, a horizontal width of the first primary side coil layer is less than a horizontal width of the mask layer. In some embodiments, a horizontal width of the first secondary side coil layer is less than a horizontal width of the mask layer.
本揭露另提供一種平面變壓器,包含:一遮罩層;一第一初級側線圈層,位於該遮罩層之一側;一第一次級側線圈層,位於該遮罩層之另一側;一第二初級側線圈層,位於該第一初級側線圈層之相對於該遮罩層的另一側;以及一第二次級側線圈層,位於該第一次級側線圈層之相對於該遮罩層的另一側。 The present disclosure also provides a planar transformer, comprising: a mask layer; a first primary side coil layer, located on one side of the mask layer; a first secondary side coil layer, located on the other side of the mask layer; a second primary side coil layer, located on the other side of the first primary side coil layer opposite to the mask layer; and a second secondary side coil layer, located on the other side of the first secondary side coil layer opposite to the mask layer.
本揭露另提供一種平面變壓器,包含:一初級側線圈組,具有至少二初級側線圈層;一次級側線圈組,具有至少二次級側線圈層;以及一遮罩層,位於該初級側線圈組與該次級側線圈組之間。 The present disclosure also provides a planar transformer, comprising: a primary coil group having at least two primary coil layers; a secondary coil group having at least two secondary coil layers; and a mask layer located between the primary coil group and the secondary coil group.
在某些實施例中,該初級側線圈組與該遮罩層之間的一間距在一預設範圍內。在某些實施例中,該次級側線圈組與該遮罩層之間的一間距在一預設範圍內。 In some embodiments, a distance between the primary side coil set and the mask layer is within a preset range. In some embodiments, a distance between the secondary side coil set and the mask layer is within a preset range.
在某些實施例中,該初級側線圈組與該遮罩層之間的一間距與該次級側線圈組與該遮罩層之間的一間距為相同的。 In some embodiments, a distance between the primary side coil group and the mask layer is the same as a distance between the secondary side coil group and the mask layer.
綜上所述,本揭露之平面變壓器係將二個初級側線圈層及二個次級側線圈層分別設置在一個遮罩層的兩側,因此可減少相關技術之結構中因遮罩層所造成的層間電容,以避免會在高頻操作下,影響開關電源的切換速度,導致效率降低。換言之,本揭露之平面變壓器可減少因遮罩層所造成的層間電容,並降低高頻操作時所損失的效率。 In summary, the planar transformer disclosed in the present invention arranges two primary-side coil layers and two secondary-side coil layers on both sides of a mask layer, thereby reducing the inter-layer capacitance caused by the mask layer in the structure of the related technology, so as to avoid affecting the switching speed of the switching power supply under high-frequency operation, resulting in reduced efficiency. In other words, the planar transformer disclosed in the present invention can reduce the inter-layer capacitance caused by the mask layer and reduce the efficiency lost during high-frequency operation.
1、2、2A、3、4、5:平面變壓器 1, 2, 2A, 3, 4, 5: Planar transformer
11:初級側線圈層 11: Primary side loop layer
12:次級側線圈層 12: Secondary side coil layer
13、23、33、43、53:遮罩層 13, 23, 33, 43, 53: Mask layer
21、31、41、51:初級側線圈組 21, 31, 41, 51: Beginner side coil set
211、311、411、511:第一初級側線圈層 211, 311, 411, 511: First primary side coil layer
212、312、412、512:第二初級側線圈層 212, 312, 412, 512: Second primary side coil layer
22、32、42、52:次級側線圈組 22, 32, 42, 52: Secondary coil assembly
221、321、421、521:第一次級側線圈層 221, 321, 421, 521: First secondary side coil layer
222、322、422、522:第二次級側線圈層 222, 322, 422, 522: Secondary side coil layer
24:殼體 24: Shell
241:上殼體 241: Upper shell
242:下殼體 242: Lower shell
L1、L2:間距 L1, L2: spacing
D1、D2、D3:水平寬度 D1, D2, D3: horizontal width
在以下附圖以及說明中闡述了本說明書中所描述之主題之一或多個實施例的細節。從說明、附圖和申請專利範圍,本說明書之主題的其他特徵、態樣與優點將顯得明瞭,其中: The following drawings and descriptions describe details of one or more embodiments of the subject matter described in this specification. Other features, aspects and advantages of the subject matter of this specification will become apparent from the description, drawings and patent application, including:
圖1為相關技術之平面變壓器的剖面圖。 Figure 1 is a cross-sectional view of a planar transformer of related technology.
圖2A為本揭露之第一實施例之平面變壓器的爆炸圖。 FIG2A is an exploded view of a planar transformer of the first embodiment of the present disclosure.
圖2B為沿圖2A之A-A直線的平面變壓器的剖面圖。 FIG2B is a cross-sectional view of the planar transformer along the A-A line in FIG2A.
圖3為本揭露之第一實施例之平面變壓器的變化態樣的爆炸圖。 FIG3 is an exploded view of a planar transformer in a different state according to the first embodiment of the present disclosure.
圖4為本揭露之第二實施例之平面變壓器的剖面圖。 FIG4 is a cross-sectional view of a planar transformer of the second embodiment of the present disclosure.
圖5為本揭露之第三實施例之平面變壓器的剖面圖。 FIG5 is a cross-sectional view of a planar transformer of the third embodiment of the present disclosure.
圖6為本揭露之第四實施例之平面變壓器的剖面圖。 FIG6 is a cross-sectional view of a planar transformer of the fourth embodiment of the present disclosure.
如本文中所使用的,諸如「第一」、「第二」等用語描述了各種元件、組件、區域、層及/或部分,這些元件、組件、區域、層及/或部分不應受 這些術語的限制。這些術語僅可用於將一個元素、組件、區域、層或部分與另一個做區分。除非上下文明確指出,否則本文中使用的諸如「第一」、「第二」的用語並不暗示順序或次序。 As used herein, terms such as "first", "second", etc. describe various elements, components, regions, layers and/or parts, which should not be limited by these terms. These terms can only be used to distinguish one element, component, region, layer or part from another. Unless the context clearly indicates otherwise, the terms such as "first", "second" used in this document do not imply a sequence or order.
圖1為相關技術之平面變壓器1的剖面圖。如圖1中所示,相關技術之平面變壓器包括:初級側線圈層11、次級側線圈層12以及遮罩層13。相關技術之平面變壓器1具有二個初級側線圈層11。在初級側線圈層11中,由排列的六匝導線構成初級側線圈的線束。相關技術之平面變壓器1具有二個次級側線圈層12分別位於最上層和最下層。並且,在每一個次級側線圈層12中,由一匝導線圈構成次級側線圈的線束。相關技術之平面變壓器1具有二個遮罩層13分別位於各個初級側線圈層11與各個次級側線圈層12之間。遮罩層13中形成有導體。遮罩層13中的每個長矩形代表導體的橫截面。
FIG1 is a cross-sectional view of a
在相關技術之平面變壓器1中,初、次級側之間的總分佈電容由初級側線圈層11與遮罩層13之間的分佈電容C1、次級側線圈層12與遮罩層13之間的分佈電容C2、以及初級側線圈層11與次級側線圈層12之間的分佈電容C3組成。
In the
然而,由於平面變壓器1為多層板,製作過程中不同層的線圈的相對位置會不可避免地出現一定的誤差,而誤差會造成總分佈電容之三個組成部分C1、C2和C3中的一個、兩個或者三個的改變,從而造成最終總分佈電容產生誤差。再者,在相關技術之平面變壓器1的結構中因遮罩層13所造成的層間電容,會在高頻操作下,影響開關電源的切換速度,導致效率降低。
However, since the
圖2A為本揭露之第一實施例之平面變壓器2的爆炸圖。圖2B為沿圖2A之A-A直線的平面變壓器2的剖面圖。本實施例之平面變壓器2包含初級側線圈組21、次級側線圈組22及遮罩層23。平面變壓器2例如為印刷電路板(printed
circuit board,PCB)平面變壓器。在某些實施例中,初級側線圈組21、次級側線圈組22及遮罩層23設置於印刷電路板(圖未表示)上。
FIG2A is an exploded view of the
初級側線圈組21具有至少二初級側線圈層。在某些實施例中,初級側線圈組21例如具有第一初級側線圈層211及第二初級側線圈層212。第二初級側線圈層212鄰設於第一初級側線圈層211。再者,第一初級側線圈層211位於遮罩層23之一側。第二初級側線圈層212位於第一初級側線圈層211之相對於遮罩層23的另一側。換言之,第一初級側線圈層211及第二初級側線圈層212位於遮罩層23的同一側,而第一初級側線圈層211位於第二初級側線圈層212與遮罩層23之間。
The primary
在第一初級側線圈層211及第二初級側線圈層212中,分別由排列的五匝導線構成初級側線圈的線束,第一初級側線圈層211及第二初級側線圈層212中的每個小矩形代表一匝導線的橫截面。需注意的是,第一初級側線圈層211及第二初級側線圈層212中的導線匝數非限制性,依需求可以有不同的匝數。
In the first primary
次級側線圈組22具有至少二次級側線圈層。在某些實施例中,次級側線圈組22例如具有第一次級側線圈層221及第二次級側線圈層222。第一次級側線圈層221鄰設於遮罩層23。第二次級側線圈層222鄰設於第一次級側線圈層221。再者,第一次級側線圈層221位於遮罩層23之另一側。第二次級側線圈層222位於第一次級側線圈層221之相對於遮罩層23的另一側。換言之,第一次級側線圈層221及第二次級側線圈層222位於遮罩層23的同一側,而第一次級側線圈層221位於第二次級側線圈層222與遮罩層23之間。
The
在第一次級側線圈層221及第二次級側線圈層222中,分別由一匝導線構成次級側線圈的線束,第一次級側線圈層221及第二次級側線圈層222中
的矩形代表一匝導線的橫截面。需注意的是,第一次級側線圈層221及第二次級側線圈層222中的導線匝數非限制性,依需求可以有不同的匝數。
In the first
遮罩層23位於初級側線圈組21與次級側線圈組22之間。遮罩層23鄰設於第一初級側線圈層211及第一次級側線圈層221。第一初級側線圈層211及第二初級側線圈層212位於遮罩層23之一側,第一次級側線圈層221及第二次級側線圈層222位於遮罩層23之另一側。換言之,初級側線圈組21與次級側線圈組22分別位於遮罩層23的兩側。遮罩層23中形成有導體,遮罩層23中的每個長矩形代表導體的橫截面。於此,遮罩層23中之導體的橫截面以一個長條矩形及二個短矩形為例,然其非限制性,依需求可以有不同的設計方式。
The
承上所述,本實施例之平面變壓器2係將二個初級側線圈層211、212及二個次級側線圈層221、222分別設置在一個遮罩層23的兩側,藉此可減少相關技術之結構中因遮罩層所造成的層間電容,以避免會在高頻操作下,影響開關電源的切換速度,導致效率降低。具體而言,本實施例之平面變壓器2相較於相關技術之平面變壓器(例如圖1之平面變壓器1)可提高開關電源的切換速度約30%至40%,並可降低初級側線圈層211、212與遮罩層23間的層間電容約40%至50%、及降低次級側線圈層221、222與遮罩層23間的層間電容約40%至50%。換言之,本實施例之平面變壓器2可減少因遮罩層23所造成的層間電容,並降低高頻操作時所損失的效率。
As described above, the
圖3為本揭露之第一實施例之平面變壓器2A的變化態樣的爆炸圖。在本實施例中,平面變壓器2A更具有殼體24。殼體24包含上殼體241及下殼體242。上殼體241及下殼體242包覆初級側線圈層211、212、次級側線圈層221、222及遮罩層23。
FIG3 is an exploded view of a variation of the planar transformer 2A of the first embodiment of the present disclosure. In this embodiment, the planar transformer 2A further has a housing 24. The housing 24 includes an upper housing 241 and a lower housing 242. The upper housing 241 and the lower housing 242 cover the primary side coil layers 211, 212, the secondary side coil layers 221, 222 and the
藉此,可避免平面變壓器2A受到損害,並可避免初級側線圈層211、212及次級側線圈層221、222受到外部電磁干擾。 In this way, the planar transformer 2A can be protected from damage, and the primary side coil layers 211, 212 and the secondary side coil layers 221, 222 can be protected from external electromagnetic interference.
圖4為本揭露之第二實施例之平面變壓器3的剖面圖。需注意的是,圖4是平面變壓器3沿例如圖2A之的A-A直線之剖面圖。本實施例之平面變壓器3包含初級側線圈組31、次級側線圈組32及遮罩層33。值得一提的是,於圖4中,初級側線圈組31位於遮罩層33的下側,次級側線圈組32位於遮罩層33的上側,然其僅是觀察方向的差異。亦即,若觀察方向上下相反,則初級側線圈組31則位於遮罩層33的上側,次級側線圈組32即位於遮罩層33的下側。
FIG4 is a cross-sectional view of the
初級側線圈組31具有至少二初級側線圈層。在某些實施例中,初級側線圈組31例如具有第一初級側線圈層311及第二初級側線圈層312。第二初級側線圈層312鄰設於第一初級側線圈層311。再者,第一初級側線圈層311位於遮罩層33之一側。第二初級側線圈層312位於第一初級側線圈層311之相對於遮罩層33的另一側。換言之,第一初級側線圈層311及第二初級側線圈層312位於遮罩層33的同一側,而第一初級側線圈層311位於第二初級側線圈層312與遮罩層33之間。
The primary
在第一初級側線圈層311及第二初級側線圈層312中,分別由排列的六匝導線構成初級側線圈的線束,第一初級側線圈層311及第二初級側線圈層312中的每個小矩形代表一匝導線的橫截面。需注意的是,第一初級側線圈層311及第二初級側線圈層312中的導線匝數非限制性,依需求可以有不同的匝數。
In the first primary
次級側線圈組32具有至少二次級側線圈層。在某些實施例中,次級側線圈組32例如具有第一次級側線圈層321及第二次級側線圈層322。第一次級側線圈層321鄰設於遮罩層33。第二次級側線圈層322鄰設於第一次級側線圈
層321。再者,第一次級側線圈層321位於遮罩層33之另一側。第二次級側線圈層322位於第一次級側線圈層321之相對於遮罩層33的另一側。換言之,第一次級側線圈層321及第二次級側線圈層322位於遮罩層33的同一側,而第一次級側線圈層321位於第二次級側線圈層322與遮罩層33之間。
The secondary
在第一次級側線圈層321及第二次級側線圈層322中,分別由一匝導線構成次級側線圈的線束,第一次級側線圈層321及第二次級側線圈層322中的矩形代表一匝導線的橫截面。需注意的是,第一次級側線圈層321及第二次級側線圈層322中的導線匝數非限制性,依需求可以有不同的匝數。
In the first
遮罩層33位於初級側線圈組31與次級側線圈組32之間。遮罩層33鄰設於第一初級側線圈層311及第一次級側線圈層321。第一初級側線圈層311及第二初級側線圈層312位於遮罩層33之一側,第一次級側線圈層321及第二次級側線圈層322位於遮罩層33之另一側。換言之,初級側線圈組31與次級側線圈組32分別位於遮罩層33的兩側。遮罩層33中形成有導體,遮罩層33中的長矩形代表導體的橫截面。於此,遮罩層33中之導體的橫截面以一個長條矩形為例,然其非限制性,依需求可以有不同的設計方式。
The
在本實施例中,第一初級側線圈層311與遮罩層33之間的間距L1在預設範圍內。間距L1的預設範圍例如為0.4釐米(mm)以上0.6mm以下。亦即,第一初級側線圈層311與遮罩層33之間至少需間隔0.4mm以上。另一方面。為避免平面變壓器3的體積過於龐大,第一初級側線圈層311與遮罩層33間的間距L1以0.6mm以下較佳。藉此,更可進一步減少因遮罩層33所造成的層間電容,並降低高頻操作時所損失的效率。
In this embodiment, the distance L1 between the first primary
再者,在本實施例中,初級側線圈組31之第一初級側線圈層311及第二初級側線圈層312的水平寬度D1係小於遮罩層33的水平寬度D2。需注意的是,在初級側線圈層311、312中,由排列的導線及其中間的間隙構成初級側線圈的線束,排列的導線構成的初級側線圈的線束具有水平寬度D1。
Furthermore, in this embodiment, the horizontal width D1 of the first primary
藉此,即使在壓合誤差最大的情況下,也能減小了壓合誤差所引起的初、次級側線圈組31、32之間總分佈電容的誤差。
Thus, even when the voltage error is the largest, the error in the total distributed capacitance between the primary and
承上所述,本實施例之平面變壓器3係將二個初級側線圈層311、312及二個次級側線圈層321、322分別設置在一個遮罩層33的兩側,藉此可減少相關技術之結構中因遮罩層所造成的層間電容,以避免會在高頻操作下,影響開關電源的切換速度,導致效率降低。再者,藉由使第一初級側線圈層311與遮罩層33之間的間距L1在預設範圍內,更可進一步減少因遮罩層33所造成的層間電容,並降低高頻操作時所損失的效率。更甚者,藉由初級側線圈組31的水平寬度D1小於遮罩層33的水平寬度D2,可減小了壓合誤差所引起的初、次級側線圈組31、32之間總分佈電容的誤差。
As described above, the
圖5為本揭露之第三實施例之平面變壓器4的剖面圖。需注意的是,圖5是平面變壓器4沿如圖2A之的A-A直線之剖面圖。本實施例之平面變壓器4包含初級側線圈組41、次級側線圈組42及遮罩層43。初級側線圈組41例如具有第一初級側線圈層411及第二初級側線圈層412。次級側線圈組42例如具有第一次級側線圈層421及第二次級側線圈層422。遮罩層43位於初級側線圈組41與次級側線圈組42之間。遮罩層43鄰設於第一初級側線圈層411及第一次級側線圈層421。本實施例之平面變壓器4與上述之平面變壓器3的差異在於,第一次級側線圈層421與遮罩層43之間的間距L2在預設範圍內,且次級側線圈組42之第一次級
側線圈層421及第二次級側線圈層422的水平寬度D3係小於遮罩層43的水平寬度D2。
FIG5 is a cross-sectional view of a
具體而言,間距L2的預設範圍例如為0.4mm以上0.6mm以下。亦即,第一次級側線圈層421與遮罩層43之間至少需間隔0.4mm以上。另一方面。為避免平面變壓器4的體積過於龐大,第一次級側線圈層421與遮罩層43間的間距L2以0.6mm以下較佳。藉此,更可進一步減少因遮罩層43所造成的層間電容,並降低高頻操作時所損失的效率。
Specifically, the preset range of the spacing L2 is, for example, 0.4 mm or more and 0.6 mm or less. That is, the first secondary
承上所述,本實施例之平面變壓器4係將二個初級側線圈層411、412及二個次級側線圈層421、422分別設置在一個遮罩層43的兩側,藉此可減少相關技術之結構中因遮罩層所造成的層間電容,以避免會在高頻操作下,影響開關電源的切換速度,導致效率降低。再者,藉由使第一次級側線圈層421與遮罩層43之間的間距L2在預設範圍內,更可進一步減少因遮罩層43所造成的層間電容,並降低高頻操作時所損失的效率。更甚者,藉由次級側線圈組42的水平寬度D3小於遮罩層33的水平寬度D2,可減小了壓合誤差所引起的初、次級側線圈組41、42之間總分佈電容的誤差。
As described above, the
圖6為本揭露之第四實施例之平面變壓器5的剖面圖。需注意的是,圖6是平面變壓器5沿如圖2A之的A-A直線之剖面圖。本實施例之平面變壓器5包含初級側線圈組51、次級側線圈組52及遮罩層53。初級側線圈組51例如具有第一初級側線圈層511及第二初級側線圈層512。次級側線圈組52例如具有第一次級側線圈層521及第二次級側線圈層522。遮罩層53位於初級側線圈組51與次級側線圈組52之間。遮罩層53鄰設於第一初級側線圈層511及第一次級側線圈層521。本實施例之平面變壓器5與上述之平面變壓器3、4的差異在於,第一初級側
線圈層511與遮罩層53之間的間距L1在預設範圍內,第一次級側線圈層521與遮罩層53之間的間距L2在預設範圍內,且初級側線圈組51及次級側線圈組52的水平寬度D1、D3皆小於遮罩層53的水平寬度D2。
FIG6 is a cross-sectional view of a planar transformer 5 according to a fourth embodiment of the present disclosure. It should be noted that FIG6 is a cross-sectional view of the planar transformer 5 along the A-A line of FIG2A. The planar transformer 5 of this embodiment includes a primary-
具體而言,間距L1、L2的預設範圍例如為0.4mm以上0.6mm以下。亦即,第一初級側線圈層511及第一次級側線圈層521分別與遮罩層53之間至少需間隔0.4mm以上。另一方面。為避免平面變壓器5的體積過於龐大,第一初級側線圈層511及第一次級側線圈層521分別與遮罩層53間的間距L1、L2以0.6mm以下較佳。藉此,更可進一步減少因遮罩層53所造成的層間電容,並降低高頻操作時所損失的效率。
Specifically, the preset range of the spacing L1 and L2 is, for example, 0.4 mm or more and 0.6 mm or less. That is, the first primary
值得一提的是,第一初級側線圈層511與遮罩層53之間的間距L1可以與第一次級側線圈層521與遮罩層53之間的間距L2為相同的或不同的,然其非限制性。
It is worth mentioning that the spacing L1 between the first primary
承上所述,藉由使第一初級側線圈層511與遮罩層53之間的間距L1及第一次級側線圈層521與遮罩層53之間的間距L2在預設範圍內,更可進一步減少因遮罩層53所造成的層間電容,並降低高頻操作時所損失的效率。更甚者,藉由初級側線圈組51的水平寬度D1及次級側線圈組52的水平寬度D3皆小於遮罩層53的水平寬度D2,可減小了壓合誤差所引起的初、次級側線圈組51、52之間總分佈電容的誤差。
As mentioned above, by making the spacing L1 between the first primary
需注意的是,初級側線圈組的水平寬度小於遮罩層的水平寬度(下稱特徵一)、次級側線圈組的水平寬度小於遮罩層的水平寬度(下稱特徵二)、第一初級側線圈層與遮罩層之間的間距在預設範圍內(下稱特徵三)、及第一次級側線
圈層與遮罩層之間的間距在預設範圍內(下稱特徵四)的組合方式非以上述實施例為限。換言之,特徵一亦可以與特徵四配合,或者特徵二亦可以與特徵三配合。
It should be noted that the combination of the horizontal width of the primary side coil group being smaller than the horizontal width of the mask layer (hereinafter referred to as feature 1), the horizontal width of the secondary side coil group being smaller than the horizontal width of the mask layer (hereinafter referred to as feature 2), the distance between the first primary side coil layer and the mask layer being within a preset range (hereinafter referred to as feature 3), and the distance between the first secondary side coil layer and the mask layer being within a preset range (hereinafter referred to as feature 4) is not limited to the above-mentioned embodiments. In other words, feature 1 can also be combined with
綜上所述,本揭露之平面變壓器係將二個初級側線圈層及二個次級側線圈層分別設置在一個遮罩層的兩側,藉此可減少相關技術之結構中因遮罩層所造成的層間電容,以避免會在高頻操作下,影響開關電源的切換速度,導致效率降低。具體而言,本揭露之平面變壓器相較於相關技術之平面變壓器可提高開關電源的切換速度約30%至40%,並可降低初級側線圈層與遮罩層間的層間電容約40%至50%及降低次級側線圈層與遮罩層間的層間電容約40%至50%。換言之,本揭露之平面變壓器可減少因遮罩層所造成的層間電容,並降低高頻操作時所損失的效率。 In summary, the planar transformer disclosed in the present invention arranges two primary-side coil layers and two secondary-side coil layers on both sides of a mask layer, thereby reducing the inter-layer capacitance caused by the mask layer in the structure of the related art, so as to avoid affecting the switching speed of the switching power supply under high-frequency operation, resulting in reduced efficiency. Specifically, the planar transformer disclosed in the present invention can increase the switching speed of the switching power supply by about 30% to 40% compared with the planar transformer of the related art, and can reduce the inter-layer capacitance between the primary-side coil layer and the mask layer by about 40% to 50% and reduce the inter-layer capacitance between the secondary-side coil layer and the mask layer by about 40% to 50%. In other words, the planar transformer disclosed herein can reduce the inter-layer capacitance caused by the mask layer and reduce the efficiency loss during high-frequency operation.
再者,本揭露藉由使第一初級側線圈層與遮罩層33之間的間距及/或第一次級側線圈層與遮罩層之間的間距在預設範圍內,更可進一步減少因遮罩層所造成的層間電容,並降低高頻操作時所損失的效率。更甚者,本揭露藉由初級側線圈組的水平寬度及/或次級側線圈組的水平寬度小於遮罩層的水平寬度,可減小了壓合誤差所引起的初、次級側線圈組之間總分佈電容的誤差。
Furthermore, the present disclosure can further reduce the interlayer capacitance caused by the mask layer and reduce the efficiency lost during high-frequency operation by making the spacing between the first primary side coil layer and the
使用於此且未另外定義,「實質上」及「大約」等用語係用於描述及敘述小變化。當結合於一事件或情況,該用語可包含事件或情況發生精確的當下、以及事件或情況發生至一接近的近似點。例如,當結合於一數值,該用語可包含一變化範圍小於或等於該數值之±10%,如小於或等於±5%、小於或等於±4%、小於或等於±3%、小於或等於±2%、小於或等於±1%、小於或等於±0.5%、小於或等於±0.1%、或小於或等於±0.05%。 As used herein and not otherwise defined, the terms "substantially" and "approximately" are used to describe and describe small variations. When used in conjunction with an event or circumstance, the terms may include the exact time at which the event or circumstance occurred, as well as the event or circumstance occurring to a close approximation. For example, when used in conjunction with a numerical value, the terms may include a range of variation less than or equal to ±10% of the numerical value, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%.
以上概述了數個實施例的部件、使得在本發明所屬技術領域中具有通常知識者可以更理解本發明實施例的概念。在本發明所屬技術領域中具有通常知識者應該理解、可以使用本發明實施例作為基礎、來設計或修改其他製程和結構、以實現與在此所介紹的實施例相同的目的及/或達到相同的好處。在本發明所屬技術領域中具有通常知識者也應該理解、這些等效的結構並不背離本發明的精神和範圍、並且在不背離本發明的精神和範圍的情況下、在此可以做出各種改變、取代和其他選擇。因此、本發明之保護範圍當視後附之申請專利範圍所界定為準。 The above summarizes the components of several embodiments so that those with ordinary knowledge in the art to which the present invention belongs can better understand the concepts of the embodiments of the present invention. Those with ordinary knowledge in the art to which the present invention belongs should understand that the embodiments of the present invention can be used as a basis to design or modify other processes and structures to achieve the same purpose and/or achieve the same benefits as the embodiments introduced herein. Those with ordinary knowledge in the art to which the present invention belongs should also understand that these equivalent structures do not deviate from the spirit and scope of the present invention, and that various changes, substitutions and other options can be made here without deviating from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be defined as the scope of the attached patent application.
2:平面變壓器 2: Planar transformer
21:初級側線圈組 21: Beginner side coil set
211:第一初級側線圈層 211: First primary side coil layer
212:第二初級側線圈層 212: Second primary side coil layer
22:次級側線圈組 22: Secondary coil assembly
221:第一次級側線圈層 221: First secondary side coil layer
222:第二次級側線圈層 222: Second secondary side coil layer
23:遮罩層 23: Mask layer
Claims (20)
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