TWI863751B - Device and method for measuring permeability of reinforced fiber mat in resin transfer molding system - Google Patents
Device and method for measuring permeability of reinforced fiber mat in resin transfer molding system Download PDFInfo
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Abstract
一種樹脂轉移成型系統中補強纖維蓆滲透率的測量裝置與方法。該測量方法是將圓環狀的補強纖維蓆同軸置放在圓形模穴中,將補強纖維蓆壓縮成孔隙呈徑向往內或往外逐漸變小狀,並以固定的液體體積流率將樹脂注入模穴。分析取得樹脂之流動前緣移動至補強纖維蓆之各半徑位置時的充填時間與液體壓力。根據模穴、補強纖維蓆之相關參數、該流動前緣移動至每一半徑位置的充填時間與液體壓力值,演算出每一孔隙率對應的科忍尼常數與滲透度。透過該測量方法設計,可在一次樹脂充填過程中,量測取得補強纖維蓆之各種孔隙率對應的滲透度,相當方便實用。A device and method for measuring the permeability of a reinforcing fiber mat in a resin transfer molding system. The measuring method is to coaxially place a ring-shaped reinforcing fiber mat in a circular mold cavity, compress the reinforcing fiber mat into a state where the pores gradually decrease in diameter inward or outward, and inject the resin into the mold cavity at a fixed liquid volume flow rate. The filling time and liquid pressure when the flow front of the resin moves to each radial position of the reinforcing fiber mat are analyzed and obtained. According to the relevant parameters of the mold cavity and the reinforcing fiber mat, the filling time when the flow front moves to each half-diameter position and the liquid pressure value, the König constant and permeability corresponding to each porosity are calculated. Through the design of this measurement method, the permeability corresponding to various porosities of the reinforcing fiber mat can be measured in a single resin filling process, which is very convenient and practical.
Description
本發明是有關於一種用於樹脂轉移成型之測量裝置與方法,特別是指一種用以測量樹脂轉移成型所使用之補強纖維蓆之滲透度的測量裝置與方法。The present invention relates to a measuring device and method for resin transfer molding, and more particularly to a measuring device and method for measuring the permeability of a reinforcing fiber mat used in resin transfer molding.
補強纖維蓆如玻璃纖維或碳纖維等,經常被用以和樹脂結合以製成纖維複合材料,這類纖維複合材料具有質輕以及高機械強度的特性,因此廣受運輸與運動產業的喜愛。Reinforced fiber mats such as glass fiber or carbon fiber are often combined with resins to make fiber composites. Such fiber composites have the characteristics of light weight and high mechanical strength, and are therefore widely favored by the transportation and sports industries.
樹脂轉移成型技術是目前用以製作纖維複合材料的常見方法。會先將裁切好的補強纖維蓆疊置於模穴內部,然後射入熱固性的樹脂,使其完全滲入補強纖維蓆並硬化後,就可得纖維複合材料。要使用樹脂轉移成型製造高品質纖維複合材料成品,事先了解補強纖維蓆在各種孔隙率下的滲透度是極為重要的。因為這會影響樹脂在纖維孔隙內流動情形、充填所需時間,也會影響成品機械性質。Resin transfer molding technology is a common method used to make fiber composites. The cut fiber mats are stacked and placed inside the mold cavity, and then the thermosetting resin is injected to completely penetrate the fiber mats and harden to obtain the fiber composite. To use resin transfer molding to manufacture high-quality fiber composite products, it is extremely important to understand the permeability of the fiber mats at various porosities in advance. This is because it will affect the flow of resin in the fiber pores, the time required for filling, and the mechanical properties of the finished product.
現有量測補強纖維蓆之滲透度的方法,是將特定孔隙率的補強纖維蓆置入一個轉注成型單元的模穴中,並透過以固定之液體體積流率將樹脂注入該模穴,並透過樹脂於模穴中的流動速度、模穴的壓力變化與該補強纖維蓆的孔隙率,來演算出該補強纖維蓆的滲透度。但目前的方法僅能獲得單一孔隙率之補強纖維蓆的滲透度,如要知道其它孔隙率之補強纖維蓆的滲透度時,得要反覆多次實驗,相當費時。The existing method for measuring the permeability of a reinforcing fiber mat is to place a reinforcing fiber mat of a specific porosity into a mold cavity of a transfer molding unit, and inject resin into the mold cavity at a fixed liquid volume flow rate, and calculate the permeability of the reinforcing fiber mat through the flow rate of the resin in the mold cavity, the pressure change in the mold cavity and the porosity of the reinforcing fiber mat. However, the current method can only obtain the permeability of a reinforcing fiber mat with a single porosity. If you want to know the permeability of reinforcing fiber mats with other porosities, you have to repeat multiple experiments, which is very time-consuming.
因此,本發明的目的,即在提供一種能改善先前技術的至少一個缺點的樹脂轉移成型系統的測量方法。Therefore, an object of the present invention is to provide a measurement method for a resin transfer molding system that can improve at least one disadvantage of the prior art.
於是,本發明樹脂轉移成型系統的測量方法,適用於一次量測取得一補強纖維蓆之各種孔隙率對應的滲透度。該測量方法包含以下步驟:Therefore, the measurement method of the resin transfer molding system of the present invention is applicable to obtaining the permeability corresponding to various porosities of a reinforcing fiber mat in one measurement. The measurement method comprises the following steps:
調變孔隙率步驟。將一圓環狀的補強纖維蓆同軸地水平置放在一個轉注成型單元的一個圓形的模穴中。該轉注成型單元之該模穴的高度是自其中心徑向往內或往外漸低,而會徑向往內或往外逐漸壓縮該補強纖維蓆,使該補強纖維蓆的孔隙呈徑向往內或往外逐漸變小狀。The porosity adjustment step is to coaxially and horizontally place a circular reinforcing fiber mat in a circular mold cavity of a transfer molding unit. The height of the mold cavity of the transfer molding unit is gradually reduced from the center radially inward or outward, and the reinforcing fiber mat is gradually compressed radially inward or outward, so that the pores of the reinforcing fiber mat are gradually reduced radially inward or outward.
分析取得孔隙率步驟。使一分析模組根據該補強纖維蓆之單位面積質量(A w)與密度(D f)、該補強纖維蓆在半徑位置r處的高度(h),演算取得該補強纖維蓆在該模穴之不同半徑位置r的孔隙率(Φ)。 The step of analyzing and obtaining the porosity is to enable an analysis module to calculate and obtain the porosity (Φ) of the reinforcing fiber mat at different radial positions r of the mold cavity according to the unit area mass (A w ) and density (D f ) of the reinforcing fiber mat and the height (h) of the reinforcing fiber mat at the radial position r.
注入樹脂步驟。使一樹脂注射器以固定的液體體積流率將樹脂注入該模穴中心,使樹脂徑向外流動滲入該補強纖維蓆之孔隙中。The resin injection step is to inject the resin into the center of the mold cavity with a resin syringe at a fixed liquid volume flow rate, so that the resin flows radially outward and penetrates into the pores of the reinforcing fiber mat.
影像擷取步驟。使一影像擷取器擷取所述樹脂於該補強纖維蓆中徑向往外流動的影像。使該分析模組分析所述影像,取得所述樹脂之流動前緣移動至該模穴之各個半徑位置時的充填時間(t)。An image capture step is to use an image capturer to capture an image of the resin flowing radially outward in the reinforcing fiber mat. The analysis module is used to analyze the image to obtain the filling time (t) when the flow front edge of the resin moves to each radial position of the mold cavity.
模穴壓力擷取步驟。使壓力感測器量測取得該補強纖維蓆內周緣在各個充填時間的液體壓力(P i)。 The step of acquiring the cavity pressure is to use a pressure sensor to measure the liquid pressure (P i ) at the inner periphery of the reinforcing fiber mat at each filling time.
分析取得科忍尼常數步驟。使該分析模組根據該模穴的尺寸參數、該補強纖維蓆之單位面積質量(A w)、每一半徑位置的該孔隙率、該流動前緣移動至每一半徑位置的該充填時間,及各充填時間點之該液體壓力值,演算出每一孔隙率對應的科忍尼常數(k c)。 The step of analyzing and obtaining the Korenyi constant is to make the analysis module calculate the Korenyi constant (k c ) corresponding to each porosity according to the size parameters of the mold cavity, the unit area mass of the reinforcing fiber mat (A w ), the porosity at each semi-diameter position, the filling time when the flow front moves to each semi-diameter position, and the liquid pressure value at each filling time point.
取得滲透度步驟。使該分析模組根據該補強纖維蓆之每一該孔隙率對應的該科忍尼常數,演算出每一該孔隙率對應的滲透度。The step of obtaining the permeability is to make the analysis module calculate the permeability corresponding to each porosity of the reinforcing fiber mat according to the Korenyi constant corresponding to each porosity of the reinforcing fiber mat.
本發明之功效在於:透過該測量方法的設計,可在一次樹脂充填過程中,量測取得該補強纖維蓆之各種孔隙率對應的滲透度,相當方便實用。The utility of the present invention is that through the design of the measuring method, the permeability corresponding to various porosities of the reinforcing fiber mat can be measured in one resin filling process, which is very convenient and practical.
本發明的另一目的,即在提供一種能改善先前技術的至少一個缺點的樹脂轉移成型系統的測量裝置。Another object of the present invention is to provide a measuring device for a resin transfer molding system that can improve at least one disadvantage of the prior art.
該樹脂轉移成型系統的測量裝置,適用於一次量測取得一補強纖維蓆之各種孔隙率對應的滲透度。該補強纖維蓆呈圓環狀。該測量裝置包含一個轉注成型單元、一個樹脂注射器、一個壓力感測器、一個影像擷取器,及一個分析模組。The measuring device of the resin transfer molding system is suitable for measuring and obtaining the permeability corresponding to various porosities of a reinforcing fiber mat at one time. The reinforcing fiber mat is in a ring shape. The measuring device includes a transfer molding unit, a resin injector, a pressure sensor, an image capturer, and an analysis module.
該轉注成型單元內部界定出一個上下軸向且用以同軸容置該補強纖維蓆之圓形的模穴。該模穴之高度是呈自中心徑向往外漸高或漸低狀。轉注成型單元會往該模穴高度漸低方向逐漸壓縮該補強纖維蓆。The transfer molding unit defines a circular mold cavity in the vertical direction and is used to coaxially accommodate the reinforcing fiber mat. The height of the mold cavity is gradually increased or decreased from the center diameter to the outside. The transfer molding unit will gradually compress the reinforcing fiber mat in the direction of the mold cavity height decreasing.
該樹脂注射器容裝有樹脂,可被驅動而以一預定之液體體積流率將所述樹脂注入該模穴位在該補強纖維蓆內周側的區間,使所述樹脂徑向往外滲流進入該補強纖維蓆中。The resin injector contains resin and can be driven to inject the resin into the area of the mold cavity on the inner circumference of the reinforcing fiber mat at a predetermined liquid volume flow rate, so that the resin radially permeates outward into the reinforcing fiber mat.
該壓力感測器可用以量測該模穴位於該補強纖維蓆內周緣的液體壓力。該影像擷取器可用以朝該轉注成型單元進行影像擷取,以取得該模穴中之所述樹脂在該補強纖維蓆中滲透流動的影像。The pressure sensor can be used to measure the liquid pressure of the mold cavity at the inner periphery of the reinforcing fiber mat. The image capturer can be used to capture images toward the transfer molding unit to obtain images of the resin in the mold cavity penetrating and flowing in the reinforcing fiber mat.
該分析模組訊號連接該壓力感測器與該影像擷取器,包括一個影像分析單元與一個演算單元。該影像分析單元可分析所述影像以取得所述樹脂之流動前緣位於該模穴的半徑位置和對應的該充填時間(t)。該演算單元可根據該補強纖維蓆被壓縮後相對於該模穴中心的每一半徑位置的孔隙率、所述流動前緣移動至每一半徑位置的充填時間、每一充填時間之該液體壓力值,及該模穴的尺寸參數,演算出每一孔隙率對應的滲透度。The analysis module signal connects the pressure sensor and the image capturer, and includes an image analysis unit and a calculation unit. The image analysis unit can analyze the image to obtain the radial position of the flow front edge of the resin in the mold cavity and the corresponding filling time (t). The calculation unit can calculate the permeability corresponding to each porosity according to the porosity of each radial position relative to the center of the mold cavity after the reinforcing fiber mat is compressed, the filling time when the flow front edge moves to each radial position, the liquid pressure value at each filling time, and the size parameters of the mold cavity.
本發明之功效在於:透過該轉注成型單元之該模穴的結構設計,以及該樹脂注射器、該壓力感測器、該影像擷取器與該分析模組的設計,可透過單一次樹脂填充過程,量測取得該補強纖維蓆在各種不同孔隙率情況下的滲透度,相當方便實用。The utility model has the following advantages: through the structural design of the mold cavity of the transfer molding unit, and the design of the resin injector, the pressure sensor, the image capturer and the analysis module, the permeability of the reinforcing fiber mat under various porosity conditions can be measured through a single resin filling process, which is quite convenient and practical.
參閱圖1、2、3,本發明樹脂轉移成型系統中補強纖維蓆滲透率的測量裝置200的一個實施例,適用於一次量測多種孔隙率之補強纖維蓆800的滲透度。該補強纖維蓆800是呈圓環片狀,厚度為h
i,內徑為r
i,外徑為r
o。實施時,該補強纖維蓆800可以是單一片結構物,或者是由多片補強纖維物件層疊構成。該補強纖維蓆800之密度為D
f,單位面積質量A
w。
Referring to Figures 1, 2, and 3, an embodiment of a
該測量裝置200包含一個轉注成型單元3、一個連通組接於該轉注成型單元3之樹脂注射器4、一個安裝在該轉注成型單元3之壓力感測器5、一個設置在該轉注成型單元3上方的影像擷取器6,及一個訊號連接該壓力感測器5與該影像擷取器6的分析模組7。The
該轉注成型單元3包括一個下模具31、一個疊蓋在該下模具31上方的上模具32,及一個設置在該上模具32的尺規33。該下模具31與該上模具32相配合界定出一個上下軸向之圓形的模穴30。該模穴30之半徑與該補強纖維蓆800之外周緣半徑相同,可用以供該補強纖維蓆800同軸設置。The
該下模具31具有一個界定出該模穴30之水平底緣的穴底面310,且還具有一個上下貫穿且與該模穴30中心連通的填充孔311,及多個上下貫穿且分佈在其鄰近周緣部位而連通該模穴30與外界的排氣孔312。The
該上模具32是呈透明狀,並具有一個與該穴底面310間隔相向,且界定出該模穴30頂緣的穴頂面320。該穴頂面320具有一個於該模穴30中心且半徑為r
i之水平狀的中心面部321,及一個自該中心面部321周緣徑向往外並往下傾斜延伸的環面部322。
The
該模穴30具有一個位於該中心面部321下方的中心區間301,及一個環繞在該中心區間301周圍且高度呈徑向往外漸低的滲流區間302。該中心區間301的高度等於該補強纖維蓆800的厚度(h
i),該滲流區間302的高度小於所述厚度(h
i)。因此,當該補強纖維蓆800同軸設置在該模穴30時,該中心區間301會對應該補強纖維蓆800之內周緣環繞的區間,該補強纖維蓆800實際上會位在該滲流區間302中,所以該環面部322會往下壓縮位在該滲流區間302內的該補強纖維蓆800,使該補強纖維蓆800的厚度呈徑向往外逐漸變小狀,相對的,使該補強纖維蓆800之孔隙率呈徑向往外逐漸變小狀。
The
該尺規33是設置在該上模具32頂面,並相對該模穴30中心徑向往外延伸橫跨整個該模穴30。The
該樹脂注射器4連通組接於該填充孔311,並可被啟動而以一預定的液體體積流率(q
i)將所述樹脂801加壓注入該模穴30之該中心區間301,使所述樹脂801從該中心區間301徑向外擴滲入該補強纖維蓆800中。由於該樹脂注射器4為現有構件且類型眾多,也非本發明改良重點,因此不再詳述。
The
該壓力感測器5設置在該模穴30之該中心區間301中,且鄰近該補強纖維蓆800之內周緣,可用以感測位於該補強纖維蓆800內周緣(也就是半徑r
i處)之所述樹脂801產生的液體壓力。
The
該影像擷取器6設置在該轉注成型單元3上方,可用以往下朝該上模具32與該尺規33進行影像擷取,可用以擷取所述樹脂801在該模穴30中流動的影像與該尺規33的影像。The
參閱圖1、3、4,該分析模組7包括一個影像分析單元71、一個演算單元72,及一個驗證單元73。1 , 3 , and 4 , the
該影像分析單元71可分析該影像擷取器6取得之影像,可透過目前已知的影像辨識技術分析辨識出所述樹脂801在該補強纖維蓆800中流動時的一流動前緣802,以及該流動前緣802對應該尺規33的刻度,進而得到所述樹脂801之該流動前緣802於該模穴30中的半徑位置(r)。The
依流體力學理論,當該模穴30之半徑遠大於該補強纖維蓆800的厚度時,該模穴30內之所述樹脂801在該補強纖維蓆800中的流動,可視為液體在多孔性介質的準穩態薄殼流動,樹脂流動速度以達西定律進行描述,容後說明。由於流場的對稱性,所述樹脂801會呈現出一維徑向流動,也就是會從該中心區間301向四周均勻擴散的流動,所以所述樹脂801的在該補強纖維蓆800中流動的流動前緣802的整體形狀應該會概呈圓形。一旦該流動前緣802的形狀偏差圓形超過一定幅度時,表示該轉注成型單元3出現傾斜。該影像分析單元71會進一步分析所述樹脂801的該流動前緣802所構成之形狀,並於判斷所述形狀相對於正圓形偏差大於等於1%以上時,發出一個警示訊息,表示得重新實驗。According to fluid mechanics theory, when the radius of the
所述影像辨識技術大致包括影像二值化處理、雜訊濾除、邊界偵測辨識等。由於所述影像辨識技術為現有影像分析處理技術,且方式眾多,因此不再詳述。The image recognition technology generally includes image binarization processing, noise filtering, boundary detection and recognition, etc. Since the image recognition technology is an existing image analysis and processing technology and there are many ways, it will not be described in detail.
該演算單元72內建有演算程式,可用以演算得到該補強纖維蓆800在每一半徑位置r處的孔隙率(Φ)、每一孔隙率(Φ)對應的科忍尼常數(k
c),以及每一孔隙率(Φ)對應的滲透度(K)。關於該演算單元72演算取得該孔隙率、該科忍尼常數與該滲透度的方式,說明如下。
The
關於取得該補強纖維蓆800之各個半徑位置r處的孔隙率(Φ)。該演算單元72於演算取得該補強纖維蓆800之某一半徑位置r處的孔隙率(Φ)時,會先透過圓柱殼法(Shell method)將該半徑位置r處的模穴體積與纖維總體積求出,再將兩者相除後,就可得纖維體積分率(Φ
f ),請參公式(1)。h為在半徑位置r處的模穴高度,如公式(2)所示,其中,m=(ho-hi)/(ro-ri),r
i為該補強纖維蓆800之內周緣的半徑, r
o為該補強纖維蓆800之外周緣的半徑,h
i為該補強纖維蓆800在半徑位置r
i處的厚度,h
o為該補強纖維蓆800在半徑位置r
o處的厚度。2πrdr是微積分表示方法,表示在位置r處向外延伸一微小距離dr,也就是位置r+dr。半徑位置r到半徑位置r+dr的環狀面積是2πrdr。將環狀面積乘上A
w,即為半徑位置r處的環狀面積纖維質量,將環狀面積乘上高度,即為半徑位置r處的模穴體積。
Regarding obtaining the porosity (Φ) at each radial position r of the reinforcing
因為纖維體積分率(Φ f )與孔隙率(Φ)的關係為Φ f +Φ=1,所以可進一步得到孔隙率(Φ),請參公式(3)。 公式(1) 公式(2) 公式(3) Since the relationship between the fiber volume fraction (Φ f ) and the porosity (Φ) is Φ f +Φ = 1, the porosity (Φ) can be further obtained, see formula (3). Formula (1) Formula (2) Formula (3)
以下說明關於該補強纖維蓆800之各種孔隙率對應之科忍尼常數(k
c)的取得。
The following describes how to obtain the Korenyi constant (k c ) corresponding to various porosities of the reinforcing
將所述樹脂801的動量方程式(以達西定律取代),如公式(4)。其中, v是所述樹脂的達西速度,μ為所述樹脂的黏度,K是該補強纖維蓆800的滲透度,P為該補強纖維蓆800中之樹脂壓力。
公式(4)
The momentum equation of the resin 801 (replaced by Darcy's law) is as shown in Formula (4). Wherein, v is the Darcy velocity of the resin, μ is the viscosity of the resin, K is the permeability of the reinforcing
因為是所述樹脂801在該模穴30中是呈對稱的徑向流動,所述樹脂801的流速
,代入公式(4),可得公式(5)。
公式(5)
Because the
對已充填所述樹脂801的該補強纖維蓆800區域,從半徑位置r
i(液體壓力P
i),積分至該流動前緣802所在之半徑位置r(液體壓力為0),進而可得半徑位置r
i的液體壓力P
i,如公式(6)。半徑位置r處的壓力使用的是錶壓力表示法,故液體壓力為0。
公式(6)
For the area of the reinforcing
使用Kozeny-Carman公式,如公式(7)。 公式(7) Use the Kozeny-Carman formula, as shown in formula (7). Formula (7)
將公式(2)、(3)和(7)代入公式(6),得公式(8)。 公式(8) Substituting formulas (2), (3) and (7) into formula (6), we obtain formula (8). Formula (8)
將公式(8)演算後,可得公式(9)。 公式(9) After calculating formula (8), we can get formula (9). Formula (9)
可透過公式(9)演算取得所述樹脂801之該流動前緣802位移至半徑位置r時之孔隙率條件下的該科忍尼常數(k
c)。其中。Φ
i為該補強纖維蓆800之半徑位置r
i處的孔隙率,也就是該補強纖維蓆800之內周緣處的孔隙率。
The Korenyi constant (k c ) under the porosity condition when the
接著,該演算單元72會根據該補強纖維蓆800之多個半徑位置的該等孔隙率與對應之該等科忍尼常數,演算得到科忍尼常數與孔隙率的迴歸曲線。該演算單元72取得該迴歸曲線後,就可由該迴歸曲線比對出對應的科忍尼常數。Next, the
最後,該演算模組可根據所得到之科忍尼常數(k
c),輸入之任一孔隙率,進一步透過公式(7)演算取得具有該孔隙率之該補強纖維蓆800的滲透度(K)。
Finally, the calculation module can further calculate the permeability (K) of the reinforcing
該驗證單元73可在所述樹脂801充填過程中,同步分析該模穴30或該樹脂注入器4是否出現洩漏情況,或該補強纖維蓆800內部孔隙充填不完全。The
當所述樹脂801流入該補強纖維蓆800後,在充填時間t,所述樹脂801流到該補強纖維蓆800之半徑位置r處時,流入該補強纖維蓆800的樹脂體積量Q,可以使用微積分方式求得,如公式(10)
公式(10)
After the
因該樹脂注射器4是以固定的液體體積流率(q
i)將所述樹脂801注入該模穴30中,所以將該液體體積流率乘以充填時間t
k,就可得到注入該模穴30中的樹脂體積Q。因質量不滅,所以可得公式(11)。
Q=q
i*t
k 公式(11)
Since the
該驗證單元73可根據該液體體積流率(q
i)與該流動前緣802位移至一半徑位置r時的充填時間(t),計算出該模穴30在該充填時間(t)時所容置的樹脂體積量(Q)。然後,該驗證單元73會透過公式(11)演算出所述樹脂801之該流動前緣802位移至該半徑位置r時的理論時間(t
k),並分析判斷該理論時間(t
k)與該充填時間(t)的差值,若該理論時間與該充填時間的差值過大,表示樹脂注入器4或該轉注成型單元3可能出現洩漏情況,或該補強纖維蓆800內部孔隙充填不完全情況。在本實施例中,該驗證單元73會於判斷該理論時間和該實際時間的差值超過1秒時,發出一個警示訊息,表示得重新試驗。
The
參閱圖1、3、4、5,本發明樹脂轉移成型系統的測量裝置200用於分析取得該補強纖維蓆800在不同孔隙率情況下的滲透度時,所執行之測量方法的一個實施例包含以下步驟:Referring to FIGS. 1, 3, 4, and 5, the measuring
調變孔隙率步驟901。將該補強纖維蓆800同軸地水平置放在該轉注成型單元3的該模穴30中,而將該補強纖維蓆800壓縮成厚度呈徑向往外逐漸變小狀,使該補強纖維蓆800的孔隙呈徑向往外逐漸變小狀。Porosity adjustment step 901: The reinforcing
分析取得孔隙率步驟902。使該分析模組7的該演算單元72根據該模穴30的尺寸參數、該補強纖維蓆800被壓縮後之半徑位置r處的纖維總體積,以公式(2)與公式(3)演算取得該補強纖維蓆800位於半徑位置r處的孔隙率(Φ)。Analyze and obtain porosity step 902. The
注入樹脂步驟903。使該樹脂注射器4以固定的該液體體積流率(qi)將樹脂801注入該模穴30的該中心區間301,使樹脂801徑向往外流動滲入該補強纖維蓆800之孔隙中。Resin injection step 903 : The
影像擷取步驟904。使該影像擷取器6擷取所述樹脂801於該補強纖維蓆800中徑向往外流動的影像與該尺規33的影像。於此同時,該分析模組7之該影像分析單元71會分析所述影像,以取得所述樹脂801之該流動前緣802移動至該模穴30之各個半徑位置時的該充填時間(t)。
模穴壓力擷取步驟905。使該壓力感測器5量測取得該補強纖維蓆800內周緣在各個充填時間的液體壓力(P
i)。
The cavity
分析科忍尼常數步驟906。使該演算單元72透過公式(9)演算取得所述樹脂801之該流動前緣802位移至半徑位置r時之孔隙率條件下的所述科忍尼常數(k
c)。
The Korenyi
分析取得迴歸曲線步驟907。使該演算單元72根據該補強纖維蓆800在多個半徑位置處之該等孔隙率與對應之該等科忍尼常數,演算得到科忍尼常數與孔隙率的該迴歸曲線。Analyze and obtain the
取得滲透度步驟908,使該演算單元72根據該補強纖維蓆800之每一該孔隙率,以該迴歸曲線分析出該科忍尼常數。然後,使該演算單元72根據該孔隙率與該科忍尼常數,以公式(7)演算出每一該孔隙率對應的滲透度。In the
實施時,在本發明之另一實施態樣中,該演算單元72不以建立該迴歸曲線為必要,於該取得滲透度步驟908,可使該演算單元72根據特定半徑位置處的該孔隙率求取對應的該科忍尼常數,然後以公式(7)直接演算取得具有該孔隙率之該補強纖維蓆800的該滲透度。In practice, in another embodiment of the present invention, the
樹脂流動前緣分析步驟909。使該分析模組7分析所述影像中之所述樹脂801的該流動前緣802所構成之形狀,並於判斷所述形狀相對於正圓形偏差大於等於1%以上時,發出一個警示訊息。Resin flow front analysis step 909: The
驗證步驟910。使該分析模組7根據該液體體積流率(q
i)與該流動前緣802位移至特定半徑位置(r)時的充填時間(t),計算出該模穴30在該充填時間(t)時所容置的樹脂體積量(Q),並使該分析模組7根據公式(11)演算出所述樹脂801之該流動前緣802位移至該特定半徑位置(r)時的該理論時間(t
k)。再使該分析模組7於該理論時間(t
k)與該充填時間(t)之差值大於1秒時,發出一個警示訊息。
在本實施例中,是將該模穴30之高度設計成徑向往外逐漸降低狀,藉以將該補強纖維蓆800處理成孔隙率呈徑向往外逐漸變小狀,而方便在一次的樹脂801填充過程中,量測取得該補強纖維蓆800之不同孔隙率的該滲透度。但實施時,在本發明之另一實施態樣中,也可將該模穴30之高度設計成徑向往外逐漸變大狀,使該模穴30可將該補強纖維蓆800處理成孔隙呈徑向往外逐漸變大狀,同樣可用以在一次樹脂801填充過程中,量測取得該補強纖維蓆800在各種孔隙率條件下之滲透度。In this embodiment, the height of the
另外,在本實施例中,是將該上模具32設計成透明狀,並使該影像擷取器6朝下對該上模具32進行影像擷取,藉以取得在該模穴30中流動之所述樹脂801的影像。但實施時,在本發明之另一實施態樣中,也可改為將該下模具31設計成透明狀,並使該影像擷取器6往上朝該下模具31進行影像擷取,藉以取得所述樹脂801在該模穴30中流動的影像。In addition, in this embodiment, the
綜上所述,透過該轉注成型單元3之該模穴30的結構設計,以及該樹脂注射器4、該壓力感測器5、該影像擷取器6與該分析模組7的設計,以及該測量方法的設計,可透過單一次樹脂801填充過程,量測取得該補強纖維蓆800在各種不同孔隙率情況下的滲透度,相當方便實用。因此,本發明樹脂轉移成型系統的測量裝置200與測量方法,確實是一種相當創新且方便實用的創作,確實能達成本發明的目的。In summary, through the structural design of the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above is only an embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the present patent.
200:測量裝置 3:轉注成型單元 30:模穴 301:中心區間 302:滲流區間 31:下模具 310:穴底面 311:填充孔 312:排氣孔 32:上模具 320:穴頂面 321:中心面部 322:環面部 33:尺規 4:樹脂注射器 5:壓力感測器 6:影像擷取器 7:分析模組 71:影像分析單元 72:演算單元 73:驗證單元 800:補強纖維蓆 801:樹脂 802:流動前緣 901:調變孔隙率步驟 902:分析取得孔隙率步驟 903:注入樹脂步驟 904:影像擷取步驟 905:模穴壓力擷取步驟 906:分析科忍尼常數步驟 907:分析取得迴歸曲線步驟 908:取得滲透度步驟 909:樹脂流動前緣分析步驟 910:驗證步驟200: Measuring device 3: Transfer molding unit 30: Mold cavity 301: Center section 302: Permeation section 31: Lower mold 310: Cavity bottom surface 311: Filling hole 312: Exhaust hole 32: Upper mold 320: Cavity top surface 321: Center surface 322: Ring surface 33: Ruler 4: Resin syringe 5: Pressure sensor 6: Image capturer 7: Analysis module 71: Image analysis unit 72: Calculation unit 73: Verification unit 800: Reinforced fiber mat 801: Resin 802: Flow front edge 901: Porosity adjustment step 902: Step of analyzing and obtaining porosity 903: Step of injecting resin 904: Step of capturing images 905: Step of capturing cavity pressure 906: Step of analyzing Korenyi constant 907: Step of analyzing and obtaining regression curve 908: Step of obtaining permeability 909: Step of analyzing resin flow front 910: Step of verification
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一個側剖視圖,示意說明本發明樹脂轉移成型系統的測量裝置的一個實施例的結構; 圖2是一個不完整的側剖視分解圖,示意說明該實施例的一個轉注成型單元與一個補強纖維蓆的結構; 圖3是一個俯視圖,示意說明該實施例的一個模穴中的樹脂徑向往外滲透入該補強纖維蓆時的情況; 圖4是一個功能方塊圖,說明該實施例之功能架構;及 圖5是一個步驟流程圖,說明本發明樹脂轉移成型系統的測量方法的一個實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: FIG. 1 is a side sectional view schematically illustrating the structure of an embodiment of the measuring device of the resin transfer molding system of the present invention; FIG. 2 is an incomplete side sectional exploded view schematically illustrating the structure of a transfer molding unit and a reinforcing fiber mat of the embodiment; FIG. 3 is a top view schematically illustrating the situation when the resin in a mold cavity of the embodiment radially permeates into the reinforcing fiber mat; FIG. 4 is a functional block diagram illustrating the functional architecture of the embodiment; and FIG. 5 is a step flow chart illustrating an embodiment of the measuring method of the resin transfer molding system of the present invention.
901:調變孔隙率步驟 901: Porosity adjustment step
902:分析取得孔隙率步驟 902: Step of analyzing and obtaining porosity
903:注入樹脂步驟 903: Resin injection step
904:影像擷取步驟 904: Image capture step
905:模穴壓力擷取步驟 905: Cavity pressure capture step
906:分析科忍尼常數步驟 906: Steps to analyze Korreny's constant
907:分析取得迴歸曲線步驟 907: Analyze and obtain the regression curve step
908:取得滲透度步驟 908: Steps to obtain permeability
909:樹脂流動前緣分析步驟 909: Resin flow front analysis step
910:驗證步驟 910: Verification steps
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| CN202599794U (en) * | 2012-05-14 | 2012-12-12 | 西北工业大学 | Measuring device for axial steady-state infiltration rate of continuous fiber beams |
| CN104297121A (en) * | 2013-07-17 | 2015-01-21 | 中国科学院宁波材料技术与工程研究所 | Measurement method for in-plane unsaturated permeability rates of natural fiber fabric |
| US20200061941A1 (en) * | 2017-05-05 | 2020-02-27 | Coretech System Co., Ltd. | Method for measuring a flowing property in a resin transfer molding system |
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| CN202599794U (en) * | 2012-05-14 | 2012-12-12 | 西北工业大学 | Measuring device for axial steady-state infiltration rate of continuous fiber beams |
| CN104297121A (en) * | 2013-07-17 | 2015-01-21 | 中国科学院宁波材料技术与工程研究所 | Measurement method for in-plane unsaturated permeability rates of natural fiber fabric |
| US20200061941A1 (en) * | 2017-05-05 | 2020-02-27 | Coretech System Co., Ltd. | Method for measuring a flowing property in a resin transfer molding system |
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