TWI862516B - Active light sensitive or radiation sensitive resin composition, resist film, method for forming pattern, method for manufacturing electronic device - Google Patents
Active light sensitive or radiation sensitive resin composition, resist film, method for forming pattern, method for manufacturing electronic device Download PDFInfo
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- TWI862516B TWI862516B TW108134510A TW108134510A TWI862516B TW I862516 B TWI862516 B TW I862516B TW 108134510 A TW108134510 A TW 108134510A TW 108134510 A TW108134510 A TW 108134510A TW I862516 B TWI862516 B TW I862516B
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- 230000005855 radiation Effects 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 69
- 239000011342 resin composition Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000011347 resin Substances 0.000 claims abstract description 149
- 229920005989 resin Polymers 0.000 claims abstract description 149
- 239000002253 acid Substances 0.000 claims abstract description 106
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 87
- 238000005530 etching Methods 0.000 claims abstract description 54
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims abstract description 39
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 171
- 125000000217 alkyl group Chemical group 0.000 claims description 112
- 125000003118 aryl group Chemical group 0.000 claims description 97
- 125000001153 fluoro group Chemical group F* 0.000 claims description 91
- 125000001424 substituent group Chemical group 0.000 claims description 61
- 239000003795 chemical substances by application Substances 0.000 claims description 55
- 229910052731 fluorine Inorganic materials 0.000 claims description 51
- 125000000962 organic group Chemical group 0.000 claims description 47
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 34
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 25
- 230000009471 action Effects 0.000 claims description 22
- 125000005843 halogen group Chemical group 0.000 claims description 22
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 21
- 125000005647 linker group Chemical group 0.000 claims description 20
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 15
- 238000000354 decomposition reaction Methods 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 6
- 125000006575 electron-withdrawing group Chemical group 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 description 95
- 239000000203 mixture Substances 0.000 description 83
- 125000000753 cycloalkyl group Chemical group 0.000 description 70
- -1 nitrogen-containing compound Chemical class 0.000 description 68
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 44
- 239000002904 solvent Substances 0.000 description 44
- 125000004433 nitrogen atom Chemical group N* 0.000 description 38
- 239000000126 substance Substances 0.000 description 36
- 229910052757 nitrogen Inorganic materials 0.000 description 29
- 125000002947 alkylene group Chemical group 0.000 description 28
- 239000004094 surface-active agent Substances 0.000 description 28
- 125000002950 monocyclic group Chemical group 0.000 description 21
- 125000003367 polycyclic group Chemical group 0.000 description 21
- 150000002596 lactones Chemical group 0.000 description 20
- 150000008053 sultones Chemical group 0.000 description 19
- 125000004122 cyclic group Chemical group 0.000 description 18
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 17
- 125000000524 functional group Chemical group 0.000 description 17
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- 238000011161 development Methods 0.000 description 16
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- 125000004430 oxygen atom Chemical group O* 0.000 description 16
- 239000000758 substrate Substances 0.000 description 16
- 238000001914 filtration Methods 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 14
- 125000000623 heterocyclic group Chemical group 0.000 description 13
- 229910052710 silicon Inorganic materials 0.000 description 13
- 125000003545 alkoxy group Chemical group 0.000 description 12
- 125000005842 heteroatom Chemical group 0.000 description 12
- 238000007654 immersion Methods 0.000 description 12
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 12
- 239000010703 silicon Substances 0.000 description 12
- 238000005260 corrosion Methods 0.000 description 11
- 125000004093 cyano group Chemical group *C#N 0.000 description 11
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 11
- 108010001843 pregnancy-associated glycoprotein 2 Proteins 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 150000001768 cations Chemical class 0.000 description 10
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- 125000004434 sulfur atom Chemical group 0.000 description 10
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 9
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- 238000009792 diffusion process Methods 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 8
- 150000001721 carbon Chemical group 0.000 description 8
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 8
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 8
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
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- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 125000002091 cationic group Chemical group 0.000 description 7
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 7
- 239000011737 fluorine Substances 0.000 description 7
- 125000001165 hydrophobic group Chemical group 0.000 description 7
- 125000005462 imide group Chemical group 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 239000003463 adsorbent Substances 0.000 description 6
- 238000010894 electron beam technology Methods 0.000 description 6
- 125000004185 ester group Chemical group 0.000 description 6
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 6
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 5
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 5
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical group C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 5
- 125000003158 alcohol group Chemical group 0.000 description 5
- 125000002723 alicyclic group Chemical group 0.000 description 5
- 125000004448 alkyl carbonyl group Chemical group 0.000 description 5
- 125000004390 alkyl sulfonyl group Chemical group 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 125000000732 arylene group Chemical group 0.000 description 5
- 125000005587 carbonate group Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
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- 238000005227 gel permeation chromatography Methods 0.000 description 5
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 125000001624 naphthyl group Chemical group 0.000 description 5
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 5
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 230000003252 repetitive effect Effects 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical group FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 4
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical group C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 4
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
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- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 4
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- 238000010494 dissociation reaction Methods 0.000 description 4
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
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- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000011630 iodine Substances 0.000 description 4
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 4
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- 238000005259 measurement Methods 0.000 description 4
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
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- 238000005481 NMR spectroscopy Methods 0.000 description 3
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
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- 125000004423 acyloxy group Chemical group 0.000 description 3
- 125000006615 aromatic heterocyclic group Chemical group 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
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- 238000004140 cleaning Methods 0.000 description 3
- 150000003983 crown ethers Chemical class 0.000 description 3
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 3
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical compound [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000003759 ester based solvent Substances 0.000 description 3
- 229940116333 ethyl lactate Drugs 0.000 description 3
- OCVXZQOKBHXGRU-UHFFFAOYSA-N iodine(1+) Chemical compound [I+] OCVXZQOKBHXGRU-UHFFFAOYSA-N 0.000 description 3
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 3
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 3
- PGMYKACGEOXYJE-UHFFFAOYSA-N pentyl acetate Chemical compound CCCCCOC(C)=O PGMYKACGEOXYJE-UHFFFAOYSA-N 0.000 description 3
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 3
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- 238000005406 washing Methods 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- NENLYAQPNATJSU-UHFFFAOYSA-N 1,2,3,4,4a,5,6,7,8,8a-decahydroisoquinoline Chemical group C1NCCC2CCCCC21 NENLYAQPNATJSU-UHFFFAOYSA-N 0.000 description 2
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- RXGUIWHIADMCFC-UHFFFAOYSA-N 2-Methylpropyl 2-methylpropionate Chemical compound CC(C)COC(=O)C(C)C RXGUIWHIADMCFC-UHFFFAOYSA-N 0.000 description 2
- ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 2-octanone Chemical compound CCCCCCC(C)=O ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 0.000 description 2
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- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
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- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 2
- XYVQFUJDGOBPQI-UHFFFAOYSA-N Methyl-2-hydoxyisobutyric acid Chemical compound COC(=O)C(C)(C)O XYVQFUJDGOBPQI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical group C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
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- 125000006678 phenoxycarbonyl group Chemical group 0.000 description 1
- QCCDLTOVEPVEJK-UHFFFAOYSA-N phenylacetone Chemical compound CC(=O)CC1=CC=CC=C1 QCCDLTOVEPVEJK-UHFFFAOYSA-N 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- FOWDZVNRQHPXDO-UHFFFAOYSA-N propyl hydrogen carbonate Chemical compound CCCOC(O)=O FOWDZVNRQHPXDO-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- DNXIASIHZYFFRO-UHFFFAOYSA-N pyrazoline Chemical compound C1CN=NC1 DNXIASIHZYFFRO-UHFFFAOYSA-N 0.000 description 1
- 125000000719 pyrrolidinyl group Chemical group 0.000 description 1
- 125000000168 pyrrolyl group Chemical group 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 125000002943 quinolinyl group Chemical group N1=C(C=CC2=CC=CC=C12)* 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 150000003839 salts Chemical group 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 125000000475 sulfinyl group Chemical group [*:2]S([*:1])=O 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 125000005420 sulfonamido group Chemical group S(=O)(=O)(N*)* 0.000 description 1
- 125000005463 sulfonylimide group Chemical group 0.000 description 1
- 125000001981 tert-butyldimethylsilyl group Chemical group [H]C([H])([H])[Si]([H])(C([H])([H])[H])[*]C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 150000008027 tertiary esters Chemical group 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 125000005301 thienylmethyl group Chemical group [H]C1=C([H])C([H])=C(S1)C([H])([H])* 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
本發明的課題在於提供一種能夠形成膜厚面內均勻性優異之抗蝕劑膜,並且能夠形成LWR優異之圖案之感光化射線性或感放射線性樹脂組成物。又,本發明的另一課題在於提供一種使用上述感光化射線性或感放射線性樹脂組成物之抗蝕劑膜、圖案形成方法及電子器件之製造方法。本發明的感光化射線性或感放射線性樹脂組成物包含:酸分解性樹脂;藉由光化射線或放射線的照射而產生pKa為-1.40以上的酸之光酸產生劑A;光酸產生劑B或者含氮化合物C,該光酸產生劑B產生pKa比藉由光化射線或放射線的照射而從上述光酸產生劑A產生之酸大1.00以上的酸,該含氮化合物C中共軛酸的pKa比藉由光化射線或放射線的照射而從上述光酸產生劑A產生之酸大1.00以上;以及疏水性樹脂,使用上述感光化射線性或感放射線性樹脂組成物而形成之膜相對於水的後退接觸角為80.0°以上。The subject of the present invention is to provide an anti-etching film having excellent film thickness uniformity in a plane and capable of forming a pattern with excellent LWR. Another subject of the present invention is to provide an anti-etching film, a pattern forming method and a manufacturing method of an electronic device using the above-mentioned anti-etching film having excellent film thickness uniformity in a plane and capable of forming a pattern with excellent LWR. The photosensitive or radiation-sensitive resin composition of the present invention comprises: an acid-decomposable resin; a photoacid generator A that generates an acid having a pKa of -1.40 or more by irradiation with actinic rays or radiation; a photoacid generator B or a nitrogen-containing compound C, wherein the photoacid generator B generates an acid having a pKa greater than 1.00 or more than that of the acid generated from the photoacid generator A by irradiation with actinic rays or radiation, and the pKa of the covalent acid in the nitrogen-containing compound C is greater than 1.00 or more than that of the acid generated from the photoacid generator A by irradiation with actinic rays or radiation; and a hydrophobic resin, wherein a film formed using the photosensitive or radiation-sensitive resin composition has a receding contact angle with respect to water of 80.0° or more.
Description
本發明係有關一種感光化射線性或感放射線性樹脂組成物、抗蝕劑膜、圖案形成方法及電子器件之製造方法。The present invention relates to an actinic radiation or radiation-sensitive resin composition, an anti-etching agent film, a pattern forming method and a method for manufacturing an electronic device.
以往,在IC(Integrated Circuit:積體電路)及LSI(Large Scale Integrated circuit、大規模積體電路)等半導體器件的製造製程中,進行基於使用化學增幅型光阻劑組成物的微影製程之微細加工。Conventionally, in the manufacturing process of semiconductor devices such as IC (Integrated Circuit) and LSI (Large Scale Integrated Circuit), micro-fabrication based on lithography using chemically amplified photoresist compositions is performed.
例如,在專利文獻1的實施例欄中,揭示了一種感光化射線性或感放射線性樹脂組成物,其包含:光酸產生劑,藉由光化射線或放射線的照射而產生pKa為-1.40以上的酸;鹼性化合物,用於中和從上述光酸產生劑產生之酸(以下,亦稱為“酸A”。);以及樹脂,包含具有酸分解性基團之重複單元。 在專利文獻1的實施例欄中,作為上述鹼性化合物使用:光酸產生劑,藉由光化射線或放射線的照射而產生比上述酸A弱的酸;或含氮化合物。 [先前技術文獻] [專利文獻]For example, in the Example column of Patent Document 1, a photosensitive or radiation-sensitive resin composition is disclosed, which includes: a photoacid generator that generates an acid with a pKa of -1.40 or more by irradiation with actinic rays or radiation; an alkaline compound for neutralizing the acid generated from the photoacid generator (hereinafter, also referred to as "acid A"); and a resin containing a repeating unit having an acid-decomposable group. In the Example column of Patent Document 1, as the alkaline compound, the photoacid generator that generates an acid weaker than the acid A by irradiation with actinic rays or radiation; or a nitrogen-containing compound is used. [Prior Art Document] [Patent Document]
[專利文獻1]國際公開第2018/116916號說明書[Patent Document 1] International Publication No. 2018/116916
本發明人等針對專利文獻1中所記載之感光化射線性或感放射線性樹脂組成物進行研究之結果,發現所形成之抗蝕劑膜(感光化射線性或感放射線性樹脂組成物的膜)的膜厚存在在面內不均勻之情況。亦即,明確了具有改善所形成之抗蝕劑膜的膜厚面內均勻性之空間。 進而,明確了使用上述感光化射線性或感放射線性樹脂組成物而形成之圖案具有進一步改善圖案線寬的波動(LWR(line width roughness))之空間。As a result of studying the photosensitive or radiation-sensitive resin composition described in Patent Document 1, the inventors of the present invention have found that the thickness of the formed anti-etching film (film of the photosensitive or radiation-sensitive resin composition) is uneven within the surface. In other words, it has been found that there is room for improving the uniformity of the thickness of the formed anti-etching film within the surface. Furthermore, it has been found that the pattern formed using the above-mentioned photosensitive or radiation-sensitive resin composition has room for further improving the fluctuation of the pattern line width (LWR (line width roughness)).
因此,本發明的課題在於,提供一種能夠形成膜厚面內均勻性優異之抗蝕劑膜,並且能夠形成LWR優異之圖案之感光化射線性或感放射線性樹脂組成物。 又,本發明的課題在於,提供一種使用上述感光化射線性或感放射線性樹脂組成物之抗蝕劑膜、圖案形成方法及電子器件之製造方法。Therefore, the subject of the present invention is to provide an anti-etching film having excellent in-plane uniformity of film thickness and an actinic radiation-sensitive or radiation-sensitive resin composition capable of forming a pattern having excellent LWR. In addition, the subject of the present invention is to provide an anti-etching film, a pattern forming method, and a method for manufacturing an electronic device using the above-mentioned actinic radiation-sensitive or radiation-sensitive resin composition.
本發明人等為了解決上述課題而進行了深入研究之結果,發現藉由規定組成的感光化射線性或感放射線性樹脂組成物能夠解決上述課題,以至完成了本發明。As a result of intensive research to solve the above problems, the inventors of the present invention have found that the above problems can be solved by using a photosensitive or radiation-sensitive resin composition of a specified composition, thereby completing the present invention.
〔1〕一種感光化射線性或感放射線性樹脂組成物,其包括: 酸分解性樹脂; 藉由光化射線或放射線的照射而產生pKa為-1.40以上的酸之光酸產生劑A; 光酸產生劑B及含氮化合物C中的至少一種,該光酸產生劑B產生pKa比藉由光化射線或放射線的照射而從上述光酸產生劑A產生之酸大1.00以上的酸,該含氮化合物C中共軛酸的pKa比藉由光化射線或放射線的照射而從上述光酸產生劑A產生之酸大1.00以上;以及 疏水性樹脂, 使用上述感光化射線性或感放射線性樹脂組成物而形成之膜相對於水的後退接觸角為80.0°以上。 〔2〕如〔1〕所述之感光化射線性或感放射線性樹脂組成物,其中 從上述光酸產生劑A產生之酸為磺酸。 〔3〕如〔1〕或〔2〕所述之感光化射線性或感放射線性樹脂組成物,其中 從上述光酸產生劑A產生之酸為後述之通式(1)所表示之磺酸或後述之通式(2)所表示之磺酸。 〔4〕如〔1〕至〔3〕中任一項所述之感光化射線性或感放射線性樹脂組成物,其中,上述疏水性樹脂具有選自包括氟原子、具有氟原子之基團、具有矽原子之基團、碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基、及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團。 〔5〕如〔1〕至〔4〕中任一項所述之感光化射線性或感放射線性樹脂組成物,其中,上述疏水性樹脂包含具有氟原子或具有氟原子之基團之重複單元。 〔6〕如〔1〕至〔5〕中任一項所述之感光化射線性或感放射線性樹脂組成物,其中,上述疏水性樹脂實質上不包含具有藉由酸的作用進行分解而極性增大之基團之重複單元。 〔7〕如〔1〕至〔6〕中任一項所述之感光化射線性或感放射線性樹脂組成物,其中 上述疏水性樹脂包含具有藉由鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大之基團之重複單元。 〔8〕如〔7〕所述之感光化射線性或感放射線性樹脂組成物,其中 具有藉由上述鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大之基團之重複單元包含後述之通式(3)所表示之重複單元。 〔9〕如〔8〕所述之感光化射線性或感放射線性樹脂組成物,其中 上述疏水性樹脂係包含上述通式(3)所表示之重複單元及除了上述通式(3)所表示之重複單元以外的其他重複單元之共聚物。 〔10〕如〔8〕或〔9〕所述之感光化射線性或感放射線性樹脂組成物其中, 上述疏水性樹脂包含: 上述通式(3)所表示之重複單元;以及 具有藉由上述鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大之基團之重複單元,並且該重複單元包含選自包括碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基、及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團之重複單元,並且, 上述疏水性樹脂實質上係不包含具有藉由酸的作用進行分解而極性增大之基團之重複單元之共聚物。 〔11〕如〔1〕至〔10〕中任一項所述之感光化射線性或感放射線性樹脂組成物,其中 上述疏水性樹脂中所包含之氟原子的個數多於上述光酸產生劑A中所包含之氟原子的個數。 其中,當上述疏水性樹脂僅包含1種包含氟原子之重複單元時,上述疏水性樹脂中所包含之氟原子的個數藉由下述式(1)求出。又,上述疏水性樹脂包含2種以上包含氟原子之重複單元時,將該疏水性樹脂中所包含之氟原子的個數作為藉由下述式(1)求出之每一個包含氟原子之各重複單元之值的總和來求出。 式(1):YA =a×b÷100 YA :疏水性樹脂中所包含之氟原子的個數 a:包含氟原子之重複單元中的氟原子的個數 b:包含氟原子之重複單元相對於疏水性樹脂中的所有重複單元的含量(莫耳%) 〔12〕一種抗蝕劑膜,其使用〔1〕至〔11〕中任一項所述之感光化射線性或感放射線性樹脂組成物來形成。 〔13〕一種圖案形成方法,其包括: 使用〔1〕至〔11〕中任一項所述之感光化射線性或感放射線性樹脂組成物來形成抗蝕劑膜之蝕劑膜形成步驟; 對上述抗蝕劑膜進行曝光之曝光步驟; 使用顯影液對經曝光之上述抗蝕劑膜進行顯影之顯影步驟。 〔14〕如〔13〕所述之圖案形成方法,其中 上述顯影液係鹼顯影液。 〔15〕一種電子器件之製造方法,其包括〔13〕或〔14〕所述之圖案形成方法。 [發明效果][1] An actinic ray or radiation-sensitive resin composition, comprising: an acid-decomposable resin; a photoacid generator A that generates an acid having a pKa of -1.40 or more by irradiation with actinic rays or radiation; at least one of a photoacid generator B and a nitrogen-containing compound C, wherein the photoacid generator B generates an acid having a pKa greater than 1.00 or more than that of the acid generated from the photoacid generator A by irradiation with actinic rays or radiation, and the pKa of the covalent acid in the nitrogen-containing compound C is greater than 1.00 or more than that of the acid generated from the photoacid generator A by irradiation with actinic rays or radiation; and a hydrophobic resin, wherein a film formed using the actinic ray or radiation-sensitive resin composition has a receding contact angle with respect to water of 80.0° or more. [2] The photosensitive or radiation-sensitive resin composition as described in [1], wherein the acid generated from the photoacid generator A is a sulfonic acid. [3] The photosensitive or radiation-sensitive resin composition as described in [1] or [2], wherein the acid generated from the photoacid generator A is a sulfonic acid represented by the general formula (1) described below or a sulfonic acid represented by the general formula (2) described below. [4] The actinic or radiation-sensitive resin composition as described in any one of [1] to [3], wherein the hydrophobic resin has one or more groups selected from the group consisting of fluorine atoms, groups having fluorine atoms, groups having silicon atoms, linear, branched or cyclic alkyl groups having 6 or more carbon atoms, aryl groups having 9 or more carbon atoms, arylalkyl groups having 10 or more carbon atoms, aryl groups substituted with at least one linear or branched alkyl group having 3 or more carbon atoms, and aryl groups substituted with at least one cyclic alkyl group having 5 or more carbon atoms. [5] The actinic or radiation-sensitive resin composition as described in any one of [1] to [4], wherein the hydrophobic resin contains repeating units having fluorine atoms or groups having fluorine atoms. [6] The actinic radiation-sensitive or radiation-sensitive resin composition as described in any one of [1] to [5], wherein the hydrophobic resin does not substantially contain repeating units having a group whose polarity increases when decomposed by the action of an acid. [7] The actinic radiation-sensitive or radiation-sensitive resin composition as described in any one of [1] to [6], wherein the hydrophobic resin contains repeating units having a group whose solubility in an alkaline developer increases when decomposed by the action of an alkaline developer. [8] The actinic radiation-sensitive or radiation-sensitive resin composition as described in [7], wherein the repeating units having a group whose solubility in an alkaline developer increases when decomposed by the action of the alkaline developer include repeating units represented by the general formula (3) described below. [9] The actinic radiation-sensitive or radiation-sensitive resin composition as described in [8], wherein the hydrophobic resin is a copolymer comprising the repeating units represented by the general formula (3) and other repeating units other than the repeating units represented by the general formula (3). [10] An actinic radiation-sensitive or radiation-sensitive resin composition as described in [8] or [9], wherein the hydrophobic resin comprises: a repeating unit represented by the general formula (3); and a repeating unit having a group which is decomposed by the action of the alkaline developer and has increased solubility in the alkaline developer, and the repeating unit comprises a repeating unit of at least one group selected from the group consisting of a linear, branched or cyclic alkyl group having 6 or more carbon atoms, an aryl group having 9 or more carbon atoms, an arylalkyl group having 10 or more carbon atoms, an aryl group substituted with at least one linear or branched alkyl group having 3 or more carbon atoms, and an aryl group substituted with at least one cyclic alkyl group having 5 or more carbon atoms, and, The hydrophobic resin is substantially a copolymer that does not contain repeating units having a group whose polarity increases when decomposed by the action of an acid. [11] An actinic radiation-sensitive or radiation-sensitive resin composition as described in any one of [1] to [10], wherein the number of fluorine atoms contained in the hydrophobic resin is greater than the number of fluorine atoms contained in the photoacid generator A. When the hydrophobic resin contains only one type of repeating unit containing fluorine atoms, the number of fluorine atoms contained in the hydrophobic resin is calculated by the following formula (1). When the hydrophobic resin contains two or more types of repeating units containing fluorine atoms, the number of fluorine atoms contained in the hydrophobic resin is calculated as the sum of the values of each repeating unit containing fluorine atoms calculated by the following formula (1). Formula (1): Y A =a×b÷100 Y A : the number of fluorine atoms contained in the hydrophobic resin a : the number of fluorine atoms in the repeating unit containing fluorine atoms b : the content of the repeating unit containing fluorine atoms relative to all the repeating units in the hydrophobic resin (molar %) [12] An anti-etching agent film formed using the photosensitive or radiation-sensitive resin composition described in any one of [1] to [11]. [13] A pattern forming method, comprising: an etching agent film forming step of forming an etching agent film using the photosensitive or radiation-sensitive resin composition described in any one of [1] to [11]; an exposure step of exposing the above-mentioned etching agent film; and a developing step of developing the exposed etching agent film using a developer. [14] The pattern forming method as described in [13], wherein the above-mentioned developer is an alkaline developer. [15] A method for manufacturing an electronic device, comprising the pattern forming method described in [13] or [14]. [Effect of the invention]
依本發明,能夠提供一種能夠形成膜厚面內均勻性優異之抗蝕劑膜,並且能夠形成LWR優異之圖案之感光化射線性或感放射線性樹脂組成物。 又,依本發明,能夠提供一種使用上述感光化射線性或感放射線性樹脂組成物之抗蝕劑膜、圖案形成方法及電子器件之製造方法。According to the present invention, it is possible to provide an anti-etching film having excellent in-plane uniformity of film thickness and an actinic radiation-sensitive or radiation-sensitive resin composition capable of forming a pattern having excellent LWR. In addition, according to the present invention, it is possible to provide an anti-etching film, a pattern forming method, and a method for manufacturing an electronic device using the above-mentioned actinic radiation-sensitive or radiation-sensitive resin composition.
以下,對本發明進行詳細說明。 以下所記載之構成要件的說明有時係基於本發明的代表性實施態樣,但本發明並不限於該種實施態樣。 本說明書中的“光化射線”或“放射線”係指,例如水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線(EUV光:Extreme Ultraviolet)、X射線及電子束(EB:Electron Beam)等。本說明書中的“光”係指,光化射線或放射線。 只要沒有特別指定,則本說明書中的“曝光”不僅包括使用水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線、X射線及EUV等進行之曝光,還包含使用電子束及離子束等粒子射線進行之描劃。 本說明書中,“~”係以將記載於其前後之數值作為下限值及上限值而包含之含義來使用。The present invention is described in detail below. The description of the constituent elements described below is sometimes based on representative embodiments of the present invention, but the present invention is not limited to such embodiments. The "actinic ray" or "radiation" in this specification refers to, for example, the bright line spectrum of mercury lamps, far ultraviolet rays represented by excimer lasers, extreme ultraviolet rays (EUV light: Extreme Ultraviolet), X-rays, and electron beams (EB: Electron Beam). The "light" in this specification refers to actinic rays or radiation. Unless otherwise specified, "exposure" in this specification includes not only exposure using the bright line spectrum of mercury lamps, far ultraviolet rays represented by excimer lasers, extreme ultraviolet rays, X-rays, and EUV, but also drawing using particle rays such as electron beams and ion beams. In this specification, "~" is used to mean that the numerical values written before and after it are included as lower and upper limits.
本說明書中,(甲基)丙烯酸酯表示丙烯酸酯及甲基丙烯酸酯。 本說明書中,樹脂的重量平均分子量(Mw)、數量平均分子量(Mn)及分散度(亦稱為分子量分佈)(Mw/Mn)係利用GPC(Gel Permeation Chromatography:凝膠滲透層析)裝置(TOSOH CORPORATION製造之HLC-8120GPC)並作為基於GPC測量(溶劑:四氫呋喃,流量(樣品注入量):10μL,管柱:TOSOH CORPORATION製造之TSK gel Multipore HXL-M,管柱溫度:40℃、流速:1.0mL/分鐘,檢測器:示差折射率檢測器(Refractive Index Detector))之聚苯乙烯換算值來定義。In this specification, (meth)acrylate refers to acrylate and methacrylate. In this specification, the weight average molecular weight (Mw), number average molecular weight (Mn) and dispersion (also called molecular weight distribution) (Mw/Mn) of the resin are defined as polystyrene conversion values based on GPC measurement (solvent: tetrahydrofuran, flow rate (sample injection amount): 10μL, column: TSK gel Multipore HXL-M manufactured by TOSOH CORPORATION, column temperature: 40℃, flow rate: 1.0mL/min, detector: differential refractive index detector) using a GPC (Gel Permeation Chromatography) device (HLC-8120GPC manufactured by TOSOH CORPORATION).
本說明書中,pKa(酸解離常數pKa)係指,水溶液中的酸解離常數pKa,例如,在化學便覽(II)(改訂4版、1993年、日本化學會編、Maruzen Company,Limited)中有定義。酸解離常數pKa的值越低,酸強度越大。pKa的值能夠使用下述軟體套件1,藉由計算求出基於哈米特取代基常數及公知文獻值的資料庫之值。本說明書中所記載之pKa的值表示均為藉由使用該軟體套件而計算之值。In this specification, pKa (acid dissociation constant pKa) refers to the acid dissociation constant pKa in aqueous solution, for example, as defined in Chemical Handbook (II) (Revised 4th edition, 1993, edited by the Chemical Society of Japan, Maruzen Company, Limited). The lower the value of the acid dissociation constant pKa, the greater the acid strength. The value of pKa can be calculated using the following software package 1, based on the database of Hammett's substituent constant and known literature values. The pKa values described in this specification are all values calculated using the software package.
軟體套件1: Advanced Chemistry Development (ACD/Labs) Software V8.14 for Solaris (1994-2007 ACD/Labs)。Software Suite 1: Advanced Chemistry Development (ACD/Labs) Software V8.14 for Solaris (1994-2007 ACD/Labs).
本說明書中的基團(原子團)的標記中,未標有經取代及未經取代的標記係包含不具有取代基之基團和具有取代基之基團。例如,”烷基”係指不僅包含不具有取代基之烷基(未經取代之烷基),還包含具有取代基之烷基(經取代烷基)。In the marking of groups (atomic groups) in this specification, the marking without the marking of substituted and unsubstituted includes groups without substitution and groups with substitution. For example, "alkyl" includes not only alkyl groups without substitution (unsubstituted alkyl groups) but also alkyl groups with substitution (substituted alkyl groups).
又,本說明書中,“可以具有取代基”時之取代基的種類、取代基的位置及取代基的個數並沒有特別限制。取代基的個數例如可以為1個、2個、3個或其以上。作為取代基的例子能夠舉出除了氫原子之1價的非金屬原子團,例如,能夠從以下取代基群組T中選擇。 (取代基T) 作為取代基T,可以舉出氟原子、氯原子、溴原子及碘原子等鹵素原子;甲氧基、乙氧基及第三丁氧基等烷氧基;苯氧基及對甲苯氧基等芳氧基;甲氧基羰基、丁氧基羰基及苯氧基羰基等烷氧基羰基;乙醯氧基、丙醯氧基及苯甲醯氧基等醯氧基;乙醯基、苯甲醯基、異丁醯基、丙烯醯基、甲基丙烯醯基及甲氧草醯基等醯基;甲基硫烷基(methyl sulfanyl)及第三丁基硫烷基等烷基硫烷基(alkyl sulfanyl);苯基硫烷基(phenyl sulfanyl)及對甲苯硫烷基等芳基硫烷基(aryl sulfanyl);烷基;環烷基;芳基;雜芳基;羥基;羧基;甲醯基;磺基;氰基;烷基胺基羰基;芳基胺基羰基;磺醯胺基;甲矽烷基;胺基;單烷胺基;二烷胺基;芳胺基;以及該等組合。In addition, in this specification, when "may have a substituent", the type of substituent, the position of the substituent, and the number of the substituent are not particularly limited. The number of substituents can be, for example, 1, 2, 3, or more. As examples of substituents, monovalent non-metallic atomic groups other than hydrogen atoms can be cited, for example, and can be selected from the following substituent group T. (Substituent T) As the substituent T, there can be cited halogen atoms such as fluorine, chlorine, bromine and iodine; alkoxy groups such as methoxy, ethoxy and tert-butyloxy; aryloxy groups such as phenoxy and p-tolyloxy; alkoxycarbonyl groups such as methoxycarbonyl, butoxycarbonyl and phenoxycarbonyl; acyloxy groups such as acetyloxy, propionyloxy and benzyloxy; acyl groups such as acetyl, benzyl, isobutyl, acyl, methacryl and methoxythioyl; alkylsulfanyl groups such as methylsulfanyl and tert-butylsulfanyl; arylsulfanyl groups such as phenylsulfanyl and p-tolylsulfanyl; sulfanyl); alkyl; cycloalkyl; aryl; heteroaryl; hydroxyl; carboxyl; formyl; sulfo; cyano; alkylaminocarbonyl; arylaminocarbonyl; sulfonamido; silyl; amino; monoalkylamino; dialkylamino; arylamino; and combinations thereof.
[感光化射線性或感放射線性樹脂組成物] 作為本發明的感光化射線性或感放射線性樹脂組成物(以下,亦稱為“本發明的組成物”。)的特徵點之一,可以舉出包含後述之光酸產生劑A、後述之光酸產生劑B及後述之含氮化合物C中的至少一者這一點。 當使用上述組成物來形成抗蝕劑膜時,使其產生比較弱的酸之光酸產生劑 A在抗蝕劑膜內光酸產生劑A彼此不易凝聚且分散性優異。進而,由於組成物包含光酸產生劑B及含氮化合物C中的至少一者,因此從光酸產生劑A產生之酸的擴散得到控制。作為其結果,認為藉由本發明的組成物形成之圖案的圖案線寬的波動(LWR)優異。[Acticular radiation or radiation-sensitive resin composition] One of the characteristic points of the actinic radiation or radiation-sensitive resin composition of the present invention (hereinafter, also referred to as "the composition of the present invention") is that it contains at least one of the photoacid generator A described below, the photoacid generator B described below, and the nitrogen-containing compound C described below. When the above composition is used to form an anti-etching film, the photoacid generator A that generates a relatively weak acid is not easily aggregated in the anti-etching film and has excellent dispersibility. Furthermore, since the composition contains at least one of the photoacid generator B and the nitrogen-containing compound C, the diffusion of the acid generated from the photoacid generator A is controlled. As a result, it is considered that the pattern formed by the composition of the present invention has excellent pattern line width fluctuation (LWR).
又,作為本發明的組成物的其他特徵點,可以舉出包含疏水性樹脂這一點以及使用上述組成物並藉由後述之條件而形成之膜對水的後退接觸角為80°以上這一點。作為將上述膜對水的後退接觸角設為80°以上之方法,可以舉出將上述組成物中所包含之疏水性樹脂設為更高疏水性及/或提高組成物中的疏水性樹脂的含量之方法。藉由將本發明的組成物設為上述構成,所獲得之抗蝕劑膜的膜厚均勻性優異。雖然其作用機制尚不明確,但本發明人等推測為如下。 當使用抗蝕劑組成物來形成抗蝕劑膜時,通常,疏水性樹脂藉由其表面自由能而較多地存在於膜的最表層附近。然而,疏水性樹脂的疏水性低時及/或疏水性樹脂的含量少時,上述疏水性樹脂具有與存在於最表面附近之光酸產生劑及酸分解性樹脂等成分形成凝聚體之情況,作為其結果,認為產生膜面均勻性的劣化。 相對於此,這次本發明人等藉由銳意研究明確了如下:若上述膜相對於水的後退接觸角為80°以上,則抗蝕劑膜的最表層中,上述凝聚體的形成得到抑制,並且膜面均勻性優異。此外,上述光酸產生劑A係使之產生比較弱的酸之結構,由於該結構引起與疏水性樹脂之間的相互作用小,因此難以凝聚疏水性樹脂。推測這亦係所獲得之抗蝕劑膜的膜厚均勻性優異之主要原因之一。 以下,首先,第本發明的組成物的各成分進行詳細敘述。In addition, as other characteristic points of the composition of the present invention, it can be cited that it contains a hydrophobic resin and that the film formed by using the above composition and under the conditions described below has a receding contact angle of 80° or more to water. As a method of setting the receding contact angle of the above film to 80° or more, a method of setting the hydrophobic resin contained in the above composition to a higher hydrophobicity and/or increasing the content of the hydrophobic resin in the composition can be cited. By setting the composition of the present invention to the above structure, the obtained anti-corrosion agent film has excellent film thickness uniformity. Although its mechanism of action is still unclear, the inventors of the present invention speculate as follows. When an anti-etching agent composition is used to form an anti-etching agent film, usually, a hydrophobic resin is present in greater amounts near the outermost layer of the film due to its surface free energy. However, when the hydrophobicity of the hydrophobic resin is low and/or the content of the hydrophobic resin is low, the hydrophobic resin has the tendency to form aggregates with components such as a photoacid generator and an acid-decomposable resin present near the outermost layer, and as a result, it is believed that the uniformity of the film surface is deteriorated. In contrast, the inventors of the present invention have made it clear through intensive research that if the receding contact angle of the film relative to water is 80° or more, the formation of the aggregates is suppressed in the outermost layer of the anti-etching agent film, and the uniformity of the film surface is excellent. In addition, the photoacid generator A has a structure that generates a relatively weak acid, and since the interaction between the photoacid generator A and the hydrophobic resin is small, it is difficult to condense the hydrophobic resin. It is speculated that this is also one of the main reasons why the thickness uniformity of the obtained anti-etching agent film is excellent. Below, first, each component of the composition of the present invention is described in detail.
〔酸分解性樹脂(樹脂A)〕 本發明的組成物包含酸分解性樹脂(以下,亦稱為“樹脂A”)。 酸分解性樹脂通常包含具有藉由酸的作用進行分解而極性增大之基團(以下,亦稱為“酸分解性基團”)之重複單元。 在本發明的圖案形成方法中,典型而言,作為顯影液而採用鹼顯影液時,適當地形成正型圖案,當作為顯影液而採用有機系顯影液時,適當地形成負型圖案。[Acid-decomposable resin (resin A)] The composition of the present invention includes an acid-decomposable resin (hereinafter, also referred to as "resin A"). The acid-decomposable resin generally includes a repeating unit having a group whose polarity increases by decomposition by the action of an acid (hereinafter, also referred to as "acid-decomposable group"). In the pattern forming method of the present invention, typically, when an alkaline developer is used as a developer, a positive pattern is appropriately formed, and when an organic developer is used as a developer, a negative pattern is appropriately formed.
<具有酸分解性基團之重複單元> 樹脂A包含具有酸分解性基團之重複單元(以下,亦稱為“重複單元A”。)為較佳。 酸分解性基團包含極性基團被藉由酸的作用進行分解而脫離之基團(脫離基)保護之結構為較佳。 作為極性基團,可以舉出羧基、酚性羥基、氟化醇基、磺酸基、磺醯胺基、磺醯亞胺基、(烷基磺醯基)(烷基羰基)亞甲基、(烷基磺醯基)(烷基羰基)醯亞胺基、雙(烷基羰基)亞甲基、雙(烷基羰基)醯亞胺基、雙(烷基磺醯基)亞甲基、雙(烷基磺醯基)醯亞胺基、三(烷基羰基)亞甲基、及三(烷基磺醯基)亞甲基等酸性基(在2.38質量%氫氧化四甲基銨水溶液中解離之基團)、以及醇性羥基等。<Repeating unit with acid-decomposable group> It is preferred that the resin A contains a repeating unit with an acid-decomposable group (hereinafter, also referred to as "repeating unit A"). It is preferred that the acid-decomposable group contains a structure in which a polar group is protected by a group (degrouping) that is decomposed and released by the action of an acid. Examples of the polar group include a carboxyl group, a phenolic hydroxyl group, a fluorinated alcohol group, a sulfonic acid group, a sulfonamide group, a sulfonylimide group, an (alkylsulfonyl)(alkylcarbonyl)methylene group, an (alkylsulfonyl)(alkylcarbonyl)imide group, a bis(alkylcarbonyl)methylene group, a bis(alkylcarbonyl)imide group, a bis(alkylsulfonyl)methylene group, a bis(alkylsulfonyl)imide group, a tri(alkylcarbonyl)methylene group, and an acidic group such as a tri(alkylsulfonyl)methylene group (a group that dissociates in a 2.38 mass% tetramethylammonium hydroxide aqueous solution), and an alcoholic hydroxyl group.
此外,醇性羥基係指,鍵結於烴基且除了直接鍵結於芳香環上之羥基(酚性羥基)以外的羥基,作為羥基,α位被氟原子等拉電子基團取代之脂肪族醇基(例如,六氟異丙醇基等)除外。作為醇性羥基,pKa(酸解離常數)為12~20的羥基為較佳。In addition, alcoholic hydroxyl groups refer to hydroxyl groups that are bonded to a alkyl group and are excluding hydroxyl groups that are directly bonded to an aromatic ring (phenolic hydroxyl groups), and as hydroxyl groups, aliphatic alcohol groups (e.g., hexafluoroisopropanol groups) whose α-positions are substituted with electron-withdrawing groups such as fluorine atoms are excluded. As alcoholic hydroxyl groups, hydroxyl groups having a pKa (acid dissociation constant) of 12 to 20 are preferred.
作為極性基團,羧基、酚性羥基、氟化醇基(較佳為六氟異丙醇基)或磺酸基為較佳。As the polar group, a carboxyl group, a phenolic hydroxyl group, a fluorinated alcohol group (preferably a hexafluoroisopropanol group) or a sulfonic acid group is preferred.
作為酸分解性基團而較佳的基團係將該等基團的氫原子由藉由酸的作用脫離之基團(脫離基)所取代之基團。 作為藉由酸的作用而脫離之基團(脫離基),例如,可以舉出-C(R36 )(R37 )(R38 )、-C(R36 )(R37 )(OR39 )、及-C(R01 )(R02 )(OR39 )等。 式中,R36 ~R39 分別獨立地表示烷基、環烷基、芳基、芳烷基或烯基。R36 與R37 可以相互鍵結而形成環。 R01 及R02 分別獨立地表示氫原子、烷基、環烷基、芳基、芳烷基或烯基。Preferred acid-decomposable groups are groups in which the hydrogen atoms of the groups are replaced by groups that are dissociated by the action of an acid (dissociated groups). Examples of the groups that are dissociated by the action of an acid (dissociated groups) include -C(R 36 )(R 37 )(R 38 ), -C(R 36 )(R 37 )(OR 39 ), and -C(R 01 )(R 02 )(OR 39 ). In the formula, R 36 to R 39 each independently represent an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or an alkenyl group. R 36 and R 37 may be bonded to each other to form a ring. R01 and R02 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an alkenyl group.
R36 ~R39 、R01 及R02 的烷基為碳數1~8的烷基為較佳,例如,可以舉出甲基、乙基、丙基、正丁基、第二丁基、己基及辛基等。 R36 ~R39 、R01 及R02 的環烷基可以係單環,亦可以係多環。作為單環,碳數3~8的環烷基為較佳,例如,可以舉出環丙基、環丁基、環戊基、環己基及環辛基等。作為多環,碳數6~20的環烷基為較佳,例如,可以舉出金剛烷基、降莰基、異莰基、莰基、二環戊基、α-蒎烯基(α-pinel group)、三環癸烷基、四環十二烷基(tetracyclo dodecyl group)及雄甾烷基(androstanyl group)等。此外,環烷基中的1個以上的碳原子可以被氧原子等雜原子取代。 R36 ~R39 、R01 及R02 的芳基為碳數6~10的芳基為較佳,例如,可以舉出苯基、萘基及蒽基等。 R36 ~R39 、R01 及R02 的芳烷基為碳數7~12的芳烷基為較佳,例如,可以舉出苄基、苯乙基及萘基甲基等。 R36 ~R39 、R01 及R02 的烯基為碳數2~8的烯基為較佳,例如,可以舉出乙烯基、烯丙基、丁烯基及環己烯基等。 作為R36 與R37 相互鍵結而形成之環,環烷基(單環或多環)為較佳。作為單環的環烷基,環戊基或環己基等為較佳,作為多環的環烷基,降莰基、四環癸烷基、四環十二烷基或金剛烷基等為較佳。The alkyl group represented by R 36 to R 39 , R 01 and R 02 is preferably an alkyl group having 1 to 8 carbon atoms, for example, methyl, ethyl, propyl, n-butyl, sec-butyl, hexyl and octyl. The cycloalkyl group represented by R 36 to R 39 , R 01 and R 02 may be monocyclic or polycyclic. As a monocyclic cycloalkyl group, a cycloalkyl group having 3 to 8 carbon atoms is preferably a cycloalkyl group, for example, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl and cyclooctyl. As the polycyclic group, a cycloalkyl group having 6 to 20 carbon atoms is preferred, and examples thereof include adamantyl, norbornyl, isobornyl, bornyl, dicyclopentyl, α-pinenyl, tricyclodecyl, tetracyclododecyl, and androstanyl. In addition, one or more carbon atoms in the cycloalkyl group may be substituted by a heteroatom such as an oxygen atom. The aryl group of R 36 to R 39 , R 01 , and R 02 is preferably an aryl group having 6 to 10 carbon atoms, and examples thereof include phenyl, naphthyl, and anthracenyl. The aralkyl group represented by R 36 to R 39 , R 01 and R 02 is preferably an aralkyl group having 7 to 12 carbon atoms, for example, benzyl, phenethyl and naphthylmethyl. The alkenyl group represented by R 36 to R 39 , R 01 and R 02 is preferably an alkenyl group having 2 to 8 carbon atoms, for example, vinyl, allyl, butenyl and cyclohexenyl. The ring formed by R 36 and R 37 bonding to each other is preferably a cycloalkyl group (monocyclic or polycyclic). The monocyclic cycloalkyl group is preferably a cyclopentyl group or a cyclohexyl group, and the polycyclic cycloalkyl group is preferably a norbornyl group, a tetracyclodecyl group, a tetracyclododecyl group or an adamantyl group.
作為酸分解性基團,第三級烷基酯基、縮醛酯基、異丙苯基酯基、烯醇酯基或縮醛酯基為較佳,縮醛酯基或三級烷基酯基為更佳。As the acid-decomposable group, a tertiary alkyl ester group, an acetal ester group, an isopropyl ester group, an enol ester group or an acetal ester group is preferred, and an acetal ester group or a tertiary alkyl ester group is more preferred.
關於樹脂A,作為重複單元A,包含下述通式(AI)所表示之重複單元為較佳。The resin A preferably contains, as the repeating unit A, a repeating unit represented by the following general formula (AI).
[化學式1] [Chemical formula 1]
通式(AI)中,T表示單鍵或2價的連結基。 作為T的2價的連結基,可以舉出伸烷基、伸芳基、-COO-Rt-及-O-Rt-等。式中,Rt表示伸烷基、伸環烷基或伸芳基。 T係單鍵或-COO-Rt-為較佳。Rt係碳數1~5的鏈狀伸烷基為較佳,-CH2 -、-(CH2 )2 -或-(CH2 )3 -為更佳。 T係單鍵為更佳。In the general formula (AI), T represents a single bond or a divalent linking group. Examples of the divalent linking group of T include an alkylene group, an arylene group, -COO-Rt-, and -O-Rt-. In the formula, Rt represents an alkylene group, a cycloalkylene group, or an arylene group. T is preferably a single bond or -COO-Rt-. Rt is preferably a chain alkylene group having 1 to 5 carbon atoms, and -CH 2 -, -(CH 2 ) 2 -, or -(CH 2 ) 3 - is more preferably. T is more preferably a single bond.
通式(AI)中,Xa1 表示氫原子、鹵素原子或1價的有機基團。 Xa1 係氫原子或烷基為較佳。 Xa1 的烷基可以具有取代基,作為取代基,例如,可以舉出羥基及鹵素原子(較佳為氟原子)。 Xa1 的烷基係碳數1~4為較佳,可以舉出甲基、乙基、丙基、羥基甲基及三氟甲基等。Xa1 的烷基係甲基為較佳。In the general formula (AI), Xa1 represents a hydrogen atom, a halogen atom or a monovalent organic group. Preferably, Xa1 is a hydrogen atom or an alkyl group. The alkyl group of Xa1 may have a substituent, and examples of the substituent include a hydroxyl group and a halogen atom (preferably a fluorine atom). Preferably, the alkyl group of Xa1 has 1 to 4 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, a hydroxymethyl group, and a trifluoromethyl group. Preferably, the alkyl group of Xa1 is a methyl group.
通式(AI)中,Rx1 ~Rx3 分別獨立地表示烷基或環烷基。 Rx1 ~Rx3 中的任意2個可以鍵結而形成環結構,亦可以不形成環結構。 作為Rx1 、Rx2 及Rx3 的烷基,可以係直鏈狀,亦可以係支鏈狀,甲基、乙基、正丙基、異丙基、正丁基、異丁基及第三丁基等為較佳。作為烷基的碳數,1~10為較佳,1~5為更佳,1~3為進一步較佳。Rx1 、Rx2 及Rx3 的烷基中,碳-碳鍵的一部分可以為雙鍵。 Rx1 、Rx2 及Rx3 的環烷基可以係單環,亦可以係多環。作為單環的環烷基,可以舉出環戊基及環己基等。作為多環的環烷基,可以舉出降莰基、四環癸烷基、四環十二烷基及金剛烷基等。In the general formula (AI), Rx 1 to Rx 3 each independently represent an alkyl group or a cycloalkyl group. Any two of Rx 1 to Rx 3 may be bonded to form a ring structure, or may not form a ring structure. The alkyl group of Rx 1 , Rx 2 and Rx 3 may be a linear or branched chain, and preferably a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, an isobutyl group and a tert-butyl group. The number of carbon atoms in the alkyl group is preferably 1 to 10, more preferably 1 to 5, and even more preferably 1 to 3. In the alkyl group of Rx 1 , Rx 2 and Rx 3 , a part of the carbon-carbon bonds may be double bonds. The cycloalkyl group of Rx 1 , Rx 2 and Rx 3 may be a monocyclic or polycyclic group. Examples of the monocyclic cycloalkyl group include cyclopentyl and cyclohexyl, and examples of the polycyclic cycloalkyl group include norbornyl, tetracyclodecyl, tetracyclododecyl and adamantyl.
Rx1 、Rx2 及Rx3 中的2個鍵結而形成之環可以係單環,亦可以係多環。作為單環的例子,可以舉出環戊基環、環己基環、環庚基環及環辛烷環等單環的環烷環。作為多環的例子,可以舉出降莰烷環、四環癸烷環、四環十二烷環及金剛烷環等多環的環烷基環。其中,環戊基環、環己基環、或金剛烷環為較佳。 又,作為Rx1 、Rx2 及Rx3 中的2個鍵結而形成之環,下述所示之環亦較佳。The ring formed by two of Rx1 , Rx2 and Rx3 being bonded may be a monocyclic ring or a polycyclic ring. Examples of monocyclic rings include monocyclic cycloalkane rings such as cyclopentyl ring, cyclohexyl ring, cycloheptyl ring and cyclooctane ring. Examples of polycyclic rings include polycyclic cycloalkyl rings such as norbornane ring, tetracyclic decane ring, tetracyclic dodecane ring and adamantane ring. Among them, cyclopentyl ring, cyclohexyl ring or adamantane ring is preferred. Furthermore, as a ring formed by two bonds among Rx 1 , Rx 2 and Rx 3 , the following rings are also preferred.
[化學式2] [Chemical formula 2]
以下,舉出符合通式(AI)所表示之重複單元之單體的具體例。下述的具體例符合通式(AI)中的Xa1 係甲基之情況,Xa1 能夠任意取代氫原子、鹵素原子或1價的有機基團。Specific examples of monomers that conform to the repeating unit represented by the general formula (AI) are given below. The following specific examples conform to the case where Xa1 in the general formula (AI) is a methyl group, and Xa1 can be arbitrarily substituted with a hydrogen atom, a halogen atom or a monovalent organic group.
[化學式3] [Chemical formula 3]
樹脂A具有美國專利申請公開2016/0070167A1號說明書的[0336]~[0369]段中所記載之重複單元作為重複單元A亦較佳。It is also preferred that resin A has the repeating units described in paragraphs [0336] to [0369] of the specification of U.S. Patent Application Publication No. 2016/0070167A1 as repeating unit A.
又,樹脂A可以具有美國專利申請公開2016/0070167A1號說明書的[0363]~[0364]段中所記載之包含藉由酸的作用進行分解而產生醇性羥基之基團之重複單元作為重複單元A。Furthermore, the resin A may have, as the repeating unit A, a repeating unit containing a group that generates an alcoholic hydroxyl group by decomposition by the action of an acid as described in paragraphs [0363] to [0364] of the specification of U.S. Patent Application Publication No. 2016/0070167A1.
樹脂A可以單獨包含1種重複單元A,亦可以併用2種以上重複單元A而包含。The resin A may contain one type of repeating unit A alone, or may contain two or more types of repeating units A in combination.
樹脂A中所包含之重複單元A的含量(重複單元A存在複數個時為其合計)相對於樹脂A的所有重複單元為10~90莫耳%為較佳,20~80莫耳%為更佳,30~70莫耳%為進一步較佳。The content of repeating unit A contained in resin A (the total of repeating units A when there are multiple repeating units) is preferably 10 to 90 mol %, more preferably 20 to 80 mol %, and even more preferably 30 to 70 mol % relative to all repeating units in resin A.
<具有選自包括內酯結構、磺內酯結構及碳酸酯結構之群組中的至少一種之重複單元> 樹脂A包含具有選自包括內酯結構、磺內酯結構及碳酸酯結構之群組中的至少一種之重複單元(以下,亦稱為“重複單元B”。)為較佳。<Repeating units having at least one selected from the group consisting of lactone structure, sultone structure and carbonate structure> Resin A preferably contains a repeating unit having at least one selected from the group consisting of lactone structure, sultone structure and carbonate structure (hereinafter, also referred to as "repeating unit B").
作為內酯結構或磺內酯結構,只要具有內酯環或磺內酯環即可,係具有5~7員環的內酯環之內酯結構或具有5~7員環的磺內酯環之磺內酯結構為較佳。 以形成雙環結構或螺環結構之形式在5~7員環內酯環上縮環有其他環之內脂結構亦較佳。以形成雙環結構或螺環結構之形式在5~7員環磺內酯環上縮環有其他環之磺內酯結構亦較佳。As the lactone structure or sultone structure, any structure having a lactone ring or a sultone ring is sufficient, and a lactone structure having a lactone ring of 5 to 7 members or a sultone structure having a sultone ring of 5 to 7 members is preferred. A lactone structure having another ring condensed on a 5 to 7 member lactone ring in the form of a bicyclic structure or a spirocyclic structure is also preferred. A sultone structure having another ring condensed on a 5 to 7 member sultone ring in the form of a bicyclic structure or a spirocyclic structure is also preferred.
其中,樹脂A包含具有下述通式(LC1-1)~(LC1-22)中的任一個所表示之內酯結構或下述通式(SL1-1)~(SL1-3)中的任一個所表示之磺內酯結構之重複單元為較佳。又,內酯結構或磺內酯結構可以直接鍵結於主鏈。 其中,通式(LC1-1)、通式(LC1-4)、通式(LC1-5)、通式(LC1-8)、通式(LC1-16)、通式(LC1-21)、或通式(LC1-22)所表示之內酯結構或通式(SL1-1)所表示之磺內酯結構為較佳。Among them, the resin A preferably contains a repeating unit having a lactone structure represented by any one of the following general formulas (LC1-1) to (LC1-22) or a sultone structure represented by any one of the following general formulas (SL1-1) to (SL1-3). In addition, the lactone structure or the sultone structure can be directly bonded to the main chain. Among them, the lactone structure represented by the general formula (LC1-1), the general formula (LC1-4), the general formula (LC1-5), the general formula (LC1-8), the general formula (LC1-16), the general formula (LC1-21), or the general formula (LC1-22) or the sultone structure represented by the general formula (SL1-1) is preferred.
[化學式4] [Chemical formula 4]
內酯結構或磺內酯結構可以具有取代基(Rb2 ),亦可以不具有取代基(Rb2 )。作為取代基(Rb2 ),碳數1~8的烷基、碳數4~7的環烷基、碳數1~8的烷氧基、碳數2~8的烷氧基羰基、羧基、鹵素原子、羥基、或氰基等為較佳,碳數1~4的烷基、或氰基為更佳。n2 表示0~4的整數。當n2 為2以上時,存在複數個之取代基(Rb2 )可以相同亦可以不同。又,存在複數個之取代基(Rb2 )可以彼此鍵結而形成環。The lactone structure or the sultone structure may or may not have a substituent (Rb 2 ). As the substituent (Rb 2 ) , an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 2 to 8 carbon atoms, a carboxyl group, a halogen atom, a hydroxyl group, or a cyano group is preferred, and an alkyl group having 1 to 4 carbon atoms or a cyano group is more preferred. n 2 represents an integer of 0 to 4. When n 2 is 2 or more, the substituents (Rb 2 ) present in plurality may be the same or different. In addition, the substituents (Rb 2 ) present in plurality may be bonded to each other to form a ring.
作為具有內酯結構或磺內酯結構之重複單元,下述通式(III)所表示之重複單元為較佳。As the repeating unit having a lactone structure or a sultone structure, a repeating unit represented by the following general formula (III) is preferred.
[化學式5] [Chemical formula 5]
上述通式(III)中, A表示酯鍵(-COO-所表示之基團)或醯胺鍵(-CONH-所表示之基團)。In the above general formula (III), A represents an ester bond (a group represented by -COO-) or an amide bond (a group represented by -CONH-).
n為-R0 -Z-所表示之結構的重複數且表示0~5的整數,0或1為較佳,0為更佳。當n為0時,(-R0 -Z-)n成為單鍵。n is the number of repetitions of the structure represented by -R 0 -Z- and represents an integer of 0 to 5, preferably 0 or 1, more preferably 0. When n is 0, (-R 0 -Z-)n becomes a single bond.
R0 表示伸烷基、伸環烷基或其組合。當R0 存在複數個時,存在複數個之R0 可以分別相同亦可以不同。 R0 的伸烷基或伸環烷基可以具有取代基。R 0 represents an alkylene group, a cycloalkylene group, or a combination thereof. When there are plural R 0 groups, the plural R 0 groups may be the same or different. The alkylene group or cycloalkylene group of R 0 may have a substituent.
Z表示單鍵、醚鍵、酯鍵、醯胺鍵、胺基甲酸酯鍵或脲鍵。當Z存在複數個時,存在複數個之Z可以分別相同亦可以不同。 其中,Z係醚鍵或酯鍵為較佳,酯鍵為更佳。Z represents a single bond, an ether bond, an ester bond, an amide bond, a urethane bond or a urea bond. When there are multiple Zs, the multiple Zs may be the same or different. Preferably, Z is an ether bond or an ester bond, and more preferably, an ester bond.
R8 表示具有內酯結構或磺內酯結構的1價的有機基團。 其中,在通式(LC1-1)~(LC1-22)所表示之結構及通式(SL1-1)~(SL1-3)所表示之結構中的任一個中,從構成內酯結構或磺內酯結構之1個碳原子中去除1個氫原子而成之基團為較佳。此外,被去除上述1個氫原子之碳原子不是構成取代基(Rb2 )之碳原子為較佳。R 8 represents a monovalent organic group having a lactone structure or a sultone structure. Among them, in any of the structures represented by general formulae (LC1-1) to (LC1-22) and the structures represented by general formulae (SL1-1) to (SL1-3), a group formed by removing one hydrogen atom from one carbon atom constituting the lactone structure or the sultone structure is preferred. Furthermore, the carbon atom from which the one hydrogen atom is removed is preferably not a carbon atom constituting the substituent (Rb 2 ).
R7 表示氫原子、鹵素原子或1價的有機基團(較佳為甲基)。 R7 represents a hydrogen atom, a halogen atom or a monovalent organic group (preferably a methyl group).
以下,例示出符合具有選自包括內酯結構及磺內酯結構之群組中的至少一種之重複單元之單體。 在下述例示中,與乙烯基鍵結之甲基可以被氫原子、鹵素原子或1價的有機基團取代。The following are examples of monomers that have at least one repeating unit selected from the group consisting of a lactone structure and a sultone structure. In the following examples, the methyl group bonded to the vinyl group may be substituted by a hydrogen atom, a halogen atom, or a monovalent organic group.
[化學式6] [Chemical formula 6]
[化學式7] [Chemical formula 7]
樹脂A可以包含具有碳酸酯結構之重複單元。作為碳酸酯結構,環狀碳酸酯結構為較佳。 作為具有環狀碳酸酯結構之重複單元,下述通式(A-1)所表示之重複單元為較佳。Resin A may contain repeating units having a carbonate structure. As the carbonate structure, a cyclic carbonate structure is preferred. As the repeating unit having a cyclic carbonate structure, a repeating unit represented by the following general formula (A-1) is preferred.
[化學式8] [Chemical formula 8]
通式(A-1)中,RA 1 表示氫原子、鹵素原子或1價的有機基團(較佳為甲基)。 n表示0以上的整數。 RA 2 表示取代基。當n為2以上時,存在複數個之RA 2 可以分別相同亦可以不同。 A表示單鍵或2價的連結基。 Z表示和式中的-O-CO-O-所表示之基團一同形成單環或多環之原子團。In the general formula (A-1), RA1 represents a hydrogen atom, a halogen atom or a monovalent organic group (preferably a methyl group). n represents an integer greater than or equal to 0. RA2 represents a substituent. When n is greater than or equal to 2, the plural RA2s may be the same or different. A represents a single bond or a divalent linking group. Z represents an atomic group that forms a monocyclic or polycyclic ring together with the group represented by -O-CO-O- in the formula.
樹脂A具有美國專利申請公開2016/0070167A1號說明書的[0370]~[0414]段中所記載之重複單元作為重複單元B亦較佳。It is also preferred that resin A has the repeating units described in paragraphs [0370] to [0414] of the specification of U.S. Patent Application Publication No. 2016/0070167A1 as the repeating units B.
可以單獨包含1種重重複單元B,亦可以併用2種以上。The repeating unit B may be contained alone or in combination of two or more.
當樹脂A包含重複單元B時,樹脂A中所包含之重複單元B的含量(存在複數個重複單元B時為其合計)相對於樹脂A中的所有重複單元為5~70莫耳%為較佳,10~65莫耳%為更佳,20~60莫耳%為進一步較佳。When resin A contains repeating units B, the content of repeating units B contained in resin A (the total of repeating units B when there are multiple repeating units B) is preferably 5 to 70 mol %, more preferably 10 to 65 mol %, and even more preferably 20 to 60 mol % relative to all repeating units in resin A.
<具有極性基團之重複單元> 樹脂A包含具有極性基團之重複單元(以下,亦稱為“重複單元C”。)為較佳。 作為極性基團,可以舉出羥基、氰基、羧基及氟化醇基(例如,六氟異丙醇基)等。 作為重複單元C,具有被極性基團取代之脂環烴結構之重複單元為較佳。作為被極性基團取代之脂環烴結構中的脂環烴結構,環己基、金剛烷基或降莰烷基為較佳。<Repeating unit with polar group> It is preferable that the resin A contains a repeating unit with a polar group (hereinafter, also referred to as "repeating unit C"). As the polar group, hydroxyl group, cyano group, carboxyl group and fluorinated alcohol group (for example, hexafluoroisopropanol group) can be cited. As the repeating unit C, a repeating unit with an alicyclic hydrocarbon structure substituted with a polar group is preferable. As the alicyclic hydrocarbon structure in the alicyclic hydrocarbon structure substituted with a polar group, a cyclohexyl group, an adamantyl group or a norbornyl group is preferable.
以下,舉出符合重複單元C之單體的具體例,但本發明並不限於該等具體例。Specific examples of monomers that conform to the repeating unit C are given below, but the present invention is not limited to these specific examples.
[化學式9] [Chemical formula 9]
除此以外,作為重複單元C的具體例,可以舉出美國專利申請公開2016/0070167A1號說明書的[0415]~[0433]段中所揭示之重複單元。 樹脂A可以單獨具有1種重複單元C,亦可以併用2種以上重複單元C而包含。In addition, as a specific example of the repeating unit C, the repeating unit disclosed in paragraphs [0415] to [0433] of the specification of U.S. Patent Application Publication No. 2016/0070167A1 can be cited. Resin A can have only one type of repeating unit C, or can contain two or more types of repeating units C in combination.
當樹脂A包含重複單元C時,重複單元C的含量(存在複數個重複單元C時為其合計)相對於樹脂A中的所有重複單元為5~60莫耳%為較佳,5~30莫耳%為更佳。When resin A contains repeating units C, the content of repeating units C (the total of repeating units C when there are multiple repeating units C) is preferably 5 to 60 mol %, and more preferably 5 to 30 mol % relative to all repeating units in resin A.
<不具有酸分解性基團及極性基團中的任一個之重複單元> 樹脂A可以進一步包含不具有酸分解性基團及極性基團中的任一個之重複單元(以下,亦稱為“重複單元D”。)。 重複單元D具有脂環烴結構為較佳。作為重複單元D,例如,可以舉出美國專利申請公開2016/0026083A1號說明書的[0236]~[0237]段中記載之重複單元。 以下,示出符合重複單元D之單體的較佳例。<Repeating units that do not have either an acid-degradable group or a polar group> Resin A may further include a repeating unit that does not have either an acid-degradable group or a polar group (hereinafter, also referred to as "repeating unit D"). It is preferred that the repeating unit D has an alicyclic hydrocarbon structure. As repeating unit D, for example, the repeating units described in paragraphs [0236] to [0237] of the specification of U.S. Patent Application Publication No. 2016/0026083A1 can be cited. Preferred examples of monomers that meet the repeating unit D are shown below.
[化學式10] [Chemical formula 10]
除此以外,作為重複單元D的具體例,可以舉出美國專利申請公開2016/0070167A1號說明書的[0433]段中所揭示之重複單元。 樹脂A可以單獨包含1種重複單元D,亦可以並用2種以上重複單元D。 當樹脂A包含重複單元D時,重複單元D的含量(存在複數個重複單元D時為其合計)相對於樹脂A中的所有重複單元為5~40莫耳%為較佳,5~30莫耳%為更佳,5~25莫耳%為進一步較佳。In addition, as a specific example of repeating unit D, the repeating unit disclosed in paragraph [0433] of the specification of U.S. Patent Application Publication No. 2016/0070167A1 can be cited. Resin A can contain one type of repeating unit D alone, or two or more types of repeating units D can be used in combination. When resin A contains repeating unit D, the content of repeating unit D (the total of repeating units D when there are multiple repeating units D) relative to all repeating units in resin A is preferably 5 to 40 mol%, more preferably 5 to 30 mol%, and even more preferably 5 to 25 mol%.
此外,為了調節耐乾蝕刻性、標準顯影液適應性、基板密合性、光阻輪廓或進而調節抗蝕劑的一般的必要特性即解析力、耐熱性及靈敏度等,樹脂A除了上述重複結構單元以外,還可以具有各種重複結構單元作為其他重複單元。 作為該種重複結構單元,可以舉出符合規定的單量體之重複結構單元,但並不限定於該等。Furthermore, in order to adjust the etching resistance, standard developer compatibility, substrate adhesion, photoresist profile, or further adjust the generally necessary characteristics of the anti-etching agent, namely, resolution, heat resistance, and sensitivity, resin A may have various repetitive structure units as other repetitive structure units in addition to the above-mentioned repetitive structure units. As such repetitive structure units, repetitive structure units that meet the prescribed unit body can be cited, but are not limited to such.
作為規定的單量體,例如,可以舉出具有1個選自丙烯酸酯類、甲基丙烯酸酯類、丙烯醯胺類、甲基丙烯醯胺類、烯丙基化合物、乙烯基醚類及乙烯酯類等之加成聚合性不飽和鍵之化合物等。 除此之外,亦可以使用能夠與符合上述各種重複結構單元之單量體共聚合之加成聚合性的不飽和化合物。 樹脂A中,為了調節各種性能而適當地設定各重複結構單元的含有莫耳比。As the specified monomer, for example, there can be cited a compound having an addition polymerizable unsaturated bond selected from acrylates, methacrylates, acrylamides, methacrylamides, allyl compounds, vinyl ethers, and vinyl esters. In addition, an addition polymerizable unsaturated compound that can copolymerize with a monomer that conforms to the above-mentioned various repeating structural units can also be used. In resin A, the molar ratio of each repeating structural unit is appropriately set to adjust various properties.
本發明的組成物係ArF曝光用組成物時,從ArF光的透射性的觀點考慮,具有芳香族基之重複單元相對於樹脂A中的所有重複單元為15莫耳%以下為較佳,10莫耳%以下為更佳。When the composition of the present invention is a composition for ArF exposure, from the viewpoint of the transmittance of ArF light, the content of repeating units having an aromatic group is preferably 15 mol% or less, and more preferably 10 mol% or less, relative to all repeating units in resin A.
本發明的組成物係ArF曝光用時,關於樹脂A,重複單元全部由(甲基)丙烯酸酯系重複單元構成為較佳。此時,重複單元全部為甲基丙烯酸酯系重複單元者、重複單元全部為丙烯酸酯系重複單元者、重複單元全部為基於甲基丙烯酸酯系重複單元和丙烯酸酯系重複單元者中的任一者,相對於樹脂A的所有重複單元,丙烯酸酯系重複單元為50莫耳%以下為較佳。When the composition of the present invention is for ArF exposure, it is preferred that all the repeating units of resin A are composed of (meth)acrylate repeating units. In this case, all the repeating units are methacrylate repeating units, all the repeating units are acrylate repeating units, or all the repeating units are based on methacrylate repeating units and acrylate repeating units. It is preferred that the acrylate repeating units account for 50 mol% or less relative to all the repeating units of resin A.
本發明的組成物係KrF曝光用、EB曝光用或EUV曝光用時,樹脂A包含具有芳香族烴環基之重複單元為較佳,含有包含酚性羥基之重複單元或具有酚性羥基被藉由酸的作用進行分解而脫離之脫離基保護之結構(酸分解性基團)之重複單元為更佳。此外,作為包含酚性羥基之重複單元,可以舉出羥基苯乙烯重複單元及羥基苯乙烯(甲基)丙烯酸酯重複單元等。 本發明的組成物係KrF曝光用、EB曝光用或EUV曝光用時,具有樹脂A中所包含之芳香族烴環基之重複單元的含量相對於樹脂A中的所有重複單元為30莫耳%以上為較佳。此外,上限並沒有特別限制,例如為100莫耳%以下。其中,30~100莫耳%為較佳,40~100莫耳%為更佳,50~100莫耳%為進一步較佳。When the composition of the present invention is for KrF exposure, EB exposure or EUV exposure, it is preferred that resin A contains repeating units having aromatic hydrocarbon groups, and it is more preferred that it contains repeating units containing phenolic hydroxyl groups or repeating units having a structure (acid-decomposable group) in which the phenolic hydroxyl groups are decomposed and released by the action of an acid. In addition, as repeating units containing phenolic hydroxyl groups, hydroxystyrene repeating units and hydroxystyrene (meth)acrylate repeating units can be cited. When the composition of the present invention is for KrF exposure, EB exposure or EUV exposure, it is preferred that the content of repeating units having aromatic hydrocarbon groups contained in resin A is 30 mol% or more relative to all repeating units in resin A. The upper limit is not particularly limited, and is, for example, 100 mol% or less, preferably 30 to 100 mol%, more preferably 40 to 100 mol%, and even more preferably 50 to 100 mol%.
樹脂A的重量平均分子量為1,000~200,000為較佳,2,000~20,000為更佳,3,000~20,000為進一步較佳。分散度(Mw/Mn)通常為1.0~3.0,1.0~2.6為較佳,1.0~2.0為更佳,1.1~2.0為進一步較佳。The weight average molecular weight of resin A is preferably 1,000 to 200,000, more preferably 2,000 to 20,000, and even more preferably 3,000 to 20,000. The dispersion degree (Mw/Mn) is usually 1.0 to 3.0, preferably 1.0 to 2.6, more preferably 1.0 to 2.0, and even more preferably 1.1 to 2.0.
樹脂A可以單獨使用1種,亦可以併用2種以上。 本發明的組成物中,樹脂A的含量相對於總固體成分,一般而言,20.0質量%以上的情況較多,40.0質量%以上為較佳,60.0質量%以上為更佳,80.0質量%以上為進一步較佳。上限並沒有特別限制,99.5質量%以下為較佳,99.0質量%以下為更佳,97.0質量%以下為進一步較佳。 此外,固體成分係指,去除組成物中的溶劑之成分,只要係溶劑以外的成分,則即便是液態成分亦視為固體成分。Resin A may be used alone or in combination of two or more. In the composition of the present invention, the content of resin A relative to the total solid content is generally 20.0 mass % or more, 40.0 mass % or more is preferred, 60.0 mass % or more is more preferred, and 80.0 mass % or more is further preferred. There is no particular upper limit, 99.5 mass % or less is preferred, 99.0 mass % or less is more preferred, and 97.0 mass % or less is further preferred. In addition, the solid component refers to the component excluding the solvent in the composition, and as long as it is a component other than the solvent, even a liquid component is regarded as a solid component.
〔光酸產生劑A〕 本發明的組成物包含光酸產生劑A。 光酸產生劑A係藉由光化射線或放射線的照射而產生酸之化合物。此外,此處提及之光酸產生劑A相當於為了引起樹脂成分的脫保護反應(酸分解性樹脂的脫保護反應)而通常使用之光酸產生劑。[Photoacid generator A] The composition of the present invention contains a photoacid generator A. The photoacid generator A is a compound that generates an acid by irradiation with actinic rays or radiation. In addition, the photoacid generator A mentioned here is equivalent to a photoacid generator commonly used to cause a deprotection reaction of a resin component (deprotection reaction of an acid-decomposable resin).
從光酸產生劑A產生之酸的pKa為-1.40以上。上述酸的pKa的上限值沒有特別限制,例如為5.00以下。 作為從光酸產生劑A產生之酸的pKa,從所形成之圖案的LWR更加優異之觀點及/或膜的膜面均勻性更加優異之觀點考慮,-1.38以上為較佳。又,從所形成之圖案的LWR更加優異之觀點考慮,其上限值為2.00以下為較佳,1.30以下為更佳。 作為從光酸產生劑A產生之酸,只要滿足上述pKa則並沒有特別限制,磺酸為較佳,下述通式(1)所表示之磺酸或下述通式(2)所表示之磺酸為更佳。The pKa of the acid generated from the photoacid generator A is -1.40 or more. The upper limit of the pKa of the above acid is not particularly limited, and is, for example, 5.00 or less. As the pKa of the acid generated from the photoacid generator A, from the viewpoint of a better LWR of the formed pattern and/or a better film surface uniformity of the film, -1.38 or more is preferred. Furthermore, from the viewpoint of a better LWR of the formed pattern, the upper limit is preferably 2.00 or less, and more preferably 1.30 or less. As the acid generated from the photoacid generator A, there is no particular limitation as long as the above pKa is satisfied, and sulfonic acid is preferred, and sulfonic acid represented by the following general formula (1) or sulfonic acid represented by the following general formula (2) is more preferred.
以下,對通式(1)所表示之磺酸及通式(2)所表示之磺酸進行詳細敘述。The sulfonic acid represented by the general formula (1) and the sulfonic acid represented by the general formula (2) are described in detail below.
[化學式11] [Chemical formula 11]
通式(1)中,R11 表示氫原子或碳數1~20的1價的有機基團。 作為R11 所表示之碳數1~20的1價的有機基團,沒有特別限制,例如,碳數1~20(碳數1~10為較佳,碳數1~6為更佳。)的烷基(可以係直鏈狀、支鏈狀及環狀中的任一種。)為較佳。此外,R11 所表示之烷基可以進一步具有取代基,例如,可以被氟原子取代。 作為R11 ,其中,氫原子為較佳。In the general formula (1), R 11 represents a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms. The monovalent organic group having 1 to 20 carbon atoms represented by R 11 is not particularly limited, and for example, an alkyl group having 1 to 20 carbon atoms (preferably 1 to 10 carbon atoms, and more preferably 1 to 6 carbon atoms) (may be any of a linear, branched, and cyclic group) is preferred. In addition, the alkyl group represented by R 11 may further have a substituent, and may be substituted by a fluorine atom, for example. As R 11 , a hydrogen atom is preferred.
R12 表示不具有氟原子之碳數1~20的1價的有機基團。作為不具有R12 所表示之氟原子之碳數1~20的1價的有機基團,沒有特別限制,例如,可以舉出*-L11 -W11 所表示之基團。其中,L11 表示2價的連結基,W11 表示包含環狀結構之有機基團,*表示鍵結位置。R 12 represents a monovalent organic group having 1 to 20 carbon atoms and having no fluorine atom. The monovalent organic group having 1 to 20 carbon atoms and having no fluorine atom represented by R 12 is not particularly limited, and examples thereof include a group represented by *-L 11 -W 11. Here, L 11 represents a divalent linking group, W 11 represents an organic group including a cyclic structure, and * represents a bonding position.
作為L11 所表示之2價的連結基,例如,可以舉出-COO-(-C(=O)-O-)、-OCO-、-CONH-、-NHCO-、-CO-、-O-、-S-、-SO-、-SO2 -、直鏈狀或支鏈狀的伸烷基(較佳為碳數1~6)、環狀的伸烷基(較佳為碳數3~15)、伸烯基(較佳為碳數2~6)及將該等複數個組合之2價的連結基等。具體而言,可以舉出-COO-、-OCO-、-CONH-、-NHCO-、-CO-、-O-、-SO2 -、-AL-、-COO-AL-、-OCO-AL-、-CONH-AL-、-NHCO-AL-、-AL-OCO-、-AL-COO-、-CO-AL-、-AL-CO-、-O-AL-、-AL-O-、及、-AL-O-CO-O-AL-等。此外,上述AL表示直鏈狀或支鏈狀的伸烷基(較佳為碳數1~6)。Examples of the divalent linking group represented by L11 include -COO-(-C(=O)-O-), -OCO-, -CONH-, -NHCO-, -CO-, -O-, -S-, -SO-, -SO2- , linear or branched alkylene groups (preferably having 1 to 6 carbon atoms), cyclic alkylene groups (preferably having 3 to 15 carbon atoms), alkenylene groups (preferably having 2 to 6 carbon atoms), and divalent linking groups obtained by combining a plurality of these groups. Specifically, there can be mentioned -COO-, -OCO-, -CONH-, -NHCO-, -CO-, -O-, -SO 2 -, -AL-, -COO-AL-, -OCO-AL-, -CONH-AL-, -NHCO-AL-, -AL-OCO-, -AL-COO-, -CO-AL-, -AL-CO-, -O-AL-, -AL-O-, and -AL-O-CO-O-AL-. In addition, the above-mentioned AL represents a linear or branched alkylene group (preferably having 1 to 6 carbon atoms).
W11 表示包含環狀結構之有機基團。該等中,環狀的有機基團為較佳。 作為環狀的有機基團,例如,可以舉出脂環基、芳基及雜環基。 脂環基可以係單環式,亦可以係多環式。作為單環式的脂環基,例如,可以舉出環戊基、環己基及環辛基等單環的環烷基。作為多環式的脂環基,例如,可以舉出降莰基、三環癸烷基、四環癸烷基、四環十二烷基、及金剛烷基等多環的環烷基。其中,降莰基、三環癸烷基、四環癸烷基、四環十二烷基及金剛烷基等具有碳數7以上的大體積結構之脂環基為較佳。W 11 represents an organic group including a cyclic structure. Among them, a cyclic organic group is preferred. As the cyclic organic group, for example, an alicyclic group, an aryl group and a heterocyclic group can be cited. The alicyclic group can be monocyclic or polycyclic. As the monocyclic alicyclic group, for example, monocyclic cycloalkyl groups such as cyclopentyl, cyclohexyl and cyclooctyl can be cited. As the polycyclic alicyclic group, for example, polycyclic cycloalkyl groups such as norbornyl, tricyclic decanyl, tetracyclic decanyl, tetracyclic dodecyl and adamantyl can be cited. Among them, alicyclic groups having a bulk structure of 7 or more carbon atoms, such as norbornyl, tricyclodecanyl, tetracyclodecanyl, tetracyclododecyl and adamantyl, are preferred.
芳基可以係單環式,亦可以係多環式。作為該芳基,例如,可以舉出苯基、萘基、菲基及蒽基。 雜環基可以係單環式,亦可以係多環式。又,雜環基可以具有芳香族性,亦可以不具有芳香族性。作為具有芳香族性之雜環,例如,可以舉出呋喃環、噻吩環、苯并呋喃環、苯并噻吩環、二苯并呋喃環、二苯并噻吩環及吡啶環。作為不具有芳香族性之雜環,例如,可以舉出四氫吡喃環、內酯環、磺內酯環及十氫異喹啉環。作為內酯環及磺內酯環的例子,可以舉出在前述樹脂中所例示之內酯結構及磺內酯結構。作為雜環基中的雜環,呋喃環、噻吩環、吡啶環或十氫異喹啉環為特佳。The aryl group may be monocyclic or polycyclic. Examples of the aryl group include phenyl, naphthyl, phenanthryl, and anthracenyl. The heterocyclic group may be monocyclic or polycyclic. Furthermore, the heterocyclic group may be aromatic or non-aromatic. Examples of the aromatic heterocyclic group include furan ring, thiophene ring, benzofuran ring, benzothiophene ring, dibenzofuran ring, dibenzothiophene ring, and pyridine ring. Examples of the non-aromatic heterocyclic group include tetrahydropyran ring, lactone ring, sultone ring, and decahydroisoquinoline ring. Examples of the lactone ring and the sultone ring include the lactone structure and the sultone structure exemplified in the above-mentioned resin. As the heterocyclic ring in the heterocyclic group, a furan ring, a thiophene ring, a pyridine ring or a decahydroisoquinoline ring is particularly preferred.
上述環狀的有機基團可以具有取代基。作為該取代基,例如,可以舉出烷基(可以為直鏈狀及支鏈狀中的任一種,碳數1~12為較佳。)、環烷基(可以為單環、多環及螺環中的任一種,碳數3~20為較佳。)、芳基(碳數6~14為較佳。)、羥基、烷氧基、酯基、醯胺基、胺基甲酸酯基、脲基、硫醚基、磺醯胺基及磺酸酯基。此外,構成環狀的有機基團之碳(有助於形成環之碳)可以係羰基碳。The above-mentioned cyclic organic group may have a substituent. As the substituent, for example, an alkyl group (may be any of a linear chain and a branched chain, preferably having 1 to 12 carbon atoms), a cycloalkyl group (may be any of a monocyclic ring, a polycyclic ring, and a spirocyclic ring, preferably having 3 to 20 carbon atoms), an aryl group (preferably having 6 to 14 carbon atoms), a hydroxyl group, an alkoxy group, an ester group, an amide group, a carbamate group, a urea group, a thioether group, a sulfonamide group, and a sulfonate group may be mentioned. In addition, the carbon (carbon that contributes to the formation of the ring) constituting the cyclic organic group may be a carbonyl carbon.
Rf11 表示氟原子或包含氟原子之1價的有機基團。 作為包含Rf11 所表示之氟原子之1價的有機基團,沒有特別限制,例如,可以舉出被至少一個氟原子取代之烷基(可以係直鏈狀、支鏈狀及環狀中的任一種。)。該烷基的碳數為1~10為較佳,1~4為更佳。又,作為被至少一個氟原子取代之烷基,全氟烷基為較佳。 作為Rf11 ,氟原子或碳數1~4的全氟烷基為較佳,氟原子或CF3 為更佳。Rf 11 represents a fluorine atom or a monovalent organic group containing a fluorine atom. The monovalent organic group containing a fluorine atom represented by Rf 11 is not particularly limited, and for example, an alkyl group substituted with at least one fluorine atom (which may be a linear, branched, or cyclic group) can be cited. The carbon number of the alkyl group is preferably 1 to 10, and more preferably 1 to 4. In addition, as the alkyl group substituted with at least one fluorine atom, a perfluoroalkyl group is preferred. As Rf 11 , a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms is preferred, and a fluorine atom or CF 3 is more preferred.
以下,例示出上述通式(1)所表示之磺酸的具體例。Specific examples of the sulfonic acid represented by the above general formula (1) are shown below.
[化學式12] [Chemical formula 12]
上述通式(2)中,R21 、R22 及R23 分別獨立地表示氫原子或1價的取代基。作為R21 、R22 及R23 所表示之1價的取代基,沒有特別限制,例如,可以舉出上述取代基群組T中例示之基團,其中,氟原子或碳數1~20(碳數1~10為較佳,碳數1~6為更佳。)的烷基(可以係直鏈狀、支鏈狀及環狀中的任一種。)為較佳。此外,R21 、R22 及R23 所表示之烷基可以進一步具有取代基,例如,可以被氟原子取代。 作為R21 、R22 及R23 ,其中,氫原子或氟原子為較佳。 此外,R21 與R22 中的少一者表示氟原子以外的基團為較佳,均為氫原子為更佳。In the above general formula (2), R 21 , R 22 and R 23 each independently represent a hydrogen atom or a monovalent substituent. The monovalent substituent represented by R 21 , R 22 and R 23 is not particularly limited, and for example, the groups exemplified in the above substituent group T can be cited, among which a fluorine atom or an alkyl group having 1 to 20 carbon atoms (preferably 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms) (may be any of a linear, branched or cyclic type). In addition, the alkyl group represented by R 21 , R 22 and R 23 may further have a substituent, for example, may be substituted by a fluorine atom. As R 21 , R 22 and R 23 , a hydrogen atom or a fluorine atom is preferred. Furthermore, it is preferred that at least one of R 21 and R 22 represents a group other than a fluorine atom, and it is more preferred that both represent a hydrogen atom.
R24 表示碳數1~20的1價的有機基團。 作為R24 所表示之碳數1~20的1價的有機基團,可以舉出不具有氟原子之碳數1~20的1價的有機基團,具體而言,可以舉出與不具有通式(1)中的R12 所表示之氟原子之碳數1~20的1價的有機基團相同者。 R24 represents a monovalent organic group having 1 to 20 carbon atoms. Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R24 include monovalent organic groups having 1 to 20 carbon atoms not having a fluorine atom, and specifically, the same ones as the monovalent organic groups having 1 to 20 carbon atoms not having a fluorine atom represented by R12 in the general formula (1) can be mentioned.
Rf21 表示氟原子或包含氟原子之1價的有機基團。 作為包含Rf21 所表示之氟原子之1價的有機基團,可以舉出由包含通式(1)中的Rf11 所表示之氟原子之1價的有機基團例示者。 Rf21 represents a fluorine atom or a monovalent organic group containing a fluorine atom. Examples of the monovalent organic group containing a fluorine atom represented by Rf21 include the monovalent organic group containing a fluorine atom represented by Rf11 in the general formula (1).
以下,例示出上述通式(2)所表示之磺酸的具體例。Specific examples of the sulfonic acid represented by the above general formula (2) are shown below.
[化學式13] [Chemical formula 13]
關於光酸產生劑A,只要所產生之酸滿足上述必要條件,則並沒有特別限制,可以係鎓鹽化合物,亦可以係兩性離子。 其中,光酸產生劑A係具有陰離子及陽離子之鎓鹽化合物為較佳。 作為光酸產生劑A,通式(ZaI)所表示之化合物或通式(ZaII)所表示之化合物為較佳。其中,通式(ZaI)所表示之化合物中的Z201 - 及通式(ZaII)所表示之化合物中的Z202 - 分別獨立地表示下述通式(1-1)所表示之基團或下述通式(1-2)所表示之基團。 通式(1-1)中的R11 、R12 及Rf11 分別與上述通式(1)中的R11 、R12 及Rf11 的含義相同。又,通式(1-2)中的R21 、R22 、R23 、R24 及Rf21 分別與上述通式(1)中的R21 、R22 、R23 、R24 及Rf21 的含義相同。Regarding the photoacid generator A, there is no particular limitation as long as the acid generated satisfies the above-mentioned necessary conditions, and it can be an onium salt compound or a zwitterion. Among them, the photoacid generator A is preferably an onium salt compound having anions and cations. As the photoacid generator A, the compound represented by the general formula (ZaI) or the compound represented by the general formula (ZaII) is preferred. Among them, Z 201 - in the compound represented by the general formula (ZaI) and Z 202 - in the compound represented by the general formula (ZaII) independently represent a group represented by the following general formula (1-1) or a group represented by the following general formula (1-2). R 11 , R 12 and Rf 11 in the general formula (1-1) have the same meanings as R 11 , R 12 and Rf 11 in the general formula (1) above, respectively. R 21 , R 22 , R 23 , R 24 and Rf 21 in the general formula (1-2) have the same meanings as R 21 , R 22 , R 23 , R 24 and Rf 21 in the general formula (1) above, respectively.
[化學式14] [Chemical formula 14]
通式(ZaI)中, R201 、R202 及R203 分別獨立地表示有機基團。 作為R201 、R202 及R203 的有機基團的碳數,通常為1~30,1~20為較佳。又,R201 ~R203 中的2個可以鍵結而形成環結構,在環內可以包含氧原子、硫原子、酯基、醯胺基或羰基。作為R201 ~R203 中的2個鍵結而形成之基團,例如,可以舉出伸烷基(例如,伸丁基、伸戊基)及-CH2 -CH2 -O-CH2 -CH2 -。In the general formula (ZaI), R 201 , R 202 and R 203 each independently represent an organic group. The carbon number of the organic group of R 201 , R 202 and R 203 is usually 1 to 30, preferably 1 to 20. In addition, two of R 201 to R 203 may be bonded to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester group, an amide group or a carbonyl group. Examples of the group formed by two of R 201 to R 203 being bonded include an alkylene group (e.g., a butylene group, a pentylene group) and -CH 2 -CH 2 -O-CH 2 -CH 2 -.
作為通式(ZaI)中的陽離子的較佳態樣,可以舉出後述之化合物(ZaI-1)、化合物(ZaI-2)、通式(ZaI-3b)所表示之化合物(化合物(ZaI-3b))、及通式(ZaI-4b)所表示之化合物(化合物(ZaI-4b))中所對應的基團。 此外,光酸產生劑A可以係具有複數個通式(ZaI)所表示之結構之化合物。例如,亦可以為具有通式(ZaI)所表示之化合物的R201 ~R203 中的至少一個與通式(ZaI)所表示之另一個化合物的R201 ~R203 中的至少一個經由單鍵或連結基鍵結之結構之化合物。As preferred embodiments of the cation in the general formula (ZaI), the corresponding groups in the compound (ZaI-1), compound (ZaI-2), compound represented by the general formula (ZaI-3b) (compound (ZaI-3b)), and compound represented by the general formula (ZaI-4b) (compound (ZaI-4b)) described later can be cited. In addition, the photoacid generator A may be a compound having a plurality of structures represented by the general formula (ZaI). For example, it may be a compound having a structure in which at least one of R 201 to R 203 of a compound represented by the general formula (ZaI) is bonded to at least one of R 201 to R 203 of another compound represented by the general formula (ZaI) via a single bond or a linking group.
首先,對化合物(ZaI-1)進行說明。 化合物(ZaI-1)係上述通式(ZaI)的R201 ~R203 中的至少一個係芳基之芳基鋶化合物、亦即,將芳基鋶作為陽離子之化合物。 芳基鋶化合物中,R201 ~R203 的全部可以係芳基,R201 ~R203 的一部分可以係芳基,剩餘部分可係烷基或環烷基。 又,R201 ~R203 中的1個係芳基,R201 ~R203 中的剩餘的2個可以鍵結而形成環結構,亦可以在環內包含氧原子、硫原子、酯基、醯胺基或羰基。作為R201 ~R203 中的2個鍵結而形成之基團,例如,可以舉出1個以上的亞甲基可以被氧原子、硫原子、酯基、醯胺基、及/或羰基取代之伸烷基(例如,伸丁基、伸戊基或-CH2 -CH2 -O-CH2 -CH2 -)。 作為芳基鋶化合物,例如,可以舉出三芳基鋶化合物、二芳基烷基鋶化合物、芳基二烷基鋶化合物、二芳基環烷基鋶化合物及芳基二環烷基鋶化合物。First, the compound (ZaI-1) will be described. The compound (ZaI-1) is an aryl coronium compound in which at least one of R 201 to R 203 in the general formula (ZaI) is an aryl coronium compound, that is, a compound in which the aryl coronium is a cation. In the aryl coronium compound, all of R 201 to R 203 may be aryl groups, a part of R 201 to R 203 may be aryl groups, and the remaining part may be an alkyl group or a cycloalkyl group. Furthermore, one of R 201 to R 203 may be an aryl group, and the remaining two of R 201 to R 203 may be bonded to form a ring structure, and an oxygen atom, a sulfur atom, an ester group, an amide group, or a carbonyl group may be contained in the ring. Examples of the group formed by two of R 201 to R 203 being bonded include alkylene groups in which one or more methylene groups may be substituted with oxygen atoms, sulfur atoms, ester groups, amide groups, and/or carbonyl groups (e.g., butylene groups, pentylene groups, or -CH 2 -CH 2 -O-CH 2 -CH 2 -). Examples of the aryl coronium compound include triaryl coronium compounds, diaryl alkyl coronium compounds, aryl dialkyl coronium compounds, diaryl cycloalkyl coronium compounds, and aryl dicycloalkyl coronium compounds.
作為芳基鋶化合物中所包含之芳基,苯基或萘基為較佳,苯基為更佳。芳基可以係包含具有氧原子、氮原子或硫原子等之雜環結構之芳基。作為雜環結構,可以舉出吡咯殘基、呋喃殘基、噻吩殘基、吲哚殘基、苯并呋喃殘基及苯并噻吩殘基等。當芳基鋶化合物具有2個以上的芳基時,存在2個以上之芳基可以相同,亦可以不同。 芳基鋶化合物根據需要而具有之烷基或環烷基係碳數1~15的直鏈狀烷基、碳數3~15的支鏈狀烷基、或碳數3~15的環烷基為較佳,例如,可以舉出甲基、乙基、丙基、正丁基、第二丁基、第三丁基、環丙基、環丁基及環己基等。As the aryl group contained in the aryl coronium compound, phenyl or naphthyl is preferred, and phenyl is more preferred. The aryl group may be an aryl group containing a heterocyclic structure having an oxygen atom, a nitrogen atom or a sulfur atom. As the heterocyclic structure, pyrrole residue, furan residue, thiophene residue, indole residue, benzofuran residue and benzothiophene residue can be cited. When the aryl coronium compound has two or more aryl groups, the two or more aryl groups can be the same or different. The alkyl or cycloalkyl group that the aryl calcium compound has as required is preferably a linear alkyl group having 1 to 15 carbon atoms, a branched alkyl group having 3 to 15 carbon atoms, or a cycloalkyl group having 3 to 15 carbon atoms, for example, methyl, ethyl, propyl, n-butyl, sec-butyl, t-butyl, cyclopropyl, cyclobutyl, and cyclohexyl.
R201 ~R203 的芳基、烷基及環烷基可以分別獨立地具有烷基(例如,碳數1~15)、環烷基(例如,碳數3~15)、芳基(例如,碳數6~14)、烷氧基(例如,碳數1~15)、鹵素原子、羥基或苯硫基作為取代基。The aryl group, alkyl group and cycloalkyl group for R 201 to R 203 may each independently have an alkyl group (e.g., having 1 to 15 carbon atoms), a cycloalkyl group (e.g., having 3 to 15 carbon atoms), an aryl group (e.g., having 6 to 14 carbon atoms), an alkoxy group (e.g., having 1 to 15 carbon atoms), a halogen atom, a hydroxyl group or a phenylthio group as a substituent.
接著,對化合物(ZaI-2)進行說明。 化合物(ZaI-2)係式(ZaI)中的R201 ~R203 分別獨立地表示不具有芳香環之有機基團之化合物。其中,芳香環亦包含含雜原子之芳香族環。 作為R201 ~R203 之不具有芳香環之有機基團,一般為碳數1~30,碳數1~20為較佳。 R201 ~R203 分別獨立地為烷基、環烷基、烯丙基或乙烯基為較佳,直鏈狀或支鏈狀的2-氧代烷基、2-氧代環烷基或烷氧基羰基甲基為更佳,直鏈狀或支鏈狀的2-氧代烷基為進一步較佳。Next, compound (ZaI-2) is described. Compound (ZaI-2) is a compound in which R 201 to R 203 in formula (ZaI) independently represent an organic group without an aromatic ring. The aromatic ring also includes an aromatic ring containing a heteroatom. The organic group without an aromatic ring represented by R 201 to R 203 generally has 1 to 30 carbon atoms, preferably 1 to 20 carbon atoms. R 201 to R 203 independently represent an alkyl group, a cycloalkyl group, an allyl group or a vinyl group, preferably a linear or branched 2-oxoalkyl group, a 2-oxocycloalkyl group or an alkoxycarbonylmethyl group, and even more preferably a linear or branched 2-oxoalkyl group.
作為R201 ~R203 的烷基及環烷基,碳數1~10的直鏈狀烷基或碳數3~10的支鏈狀烷基(例如,甲基、乙基、丙基、丁基及戊基)或碳數3~10的環烷基(例如,環戊基、環己基及降莰基)為較佳。 R201 ~R203 可以進一步被鹵素原子、烷氧基(例如,碳數1~5)、羥基、氰基或硝基取代。As the alkyl and cycloalkyl groups of R 201 to R 203 , linear alkyl groups having 1 to 10 carbon atoms, branched alkyl groups having 3 to 10 carbon atoms (e.g., methyl, ethyl, propyl, butyl and pentyl) or cycloalkyl groups having 3 to 10 carbon atoms (e.g., cyclopentyl, cyclohexyl and norbornyl) are preferred. R 201 to R 203 may be further substituted with a halogen atom, an alkoxy group (e.g., having 1 to 5 carbon atoms), a hydroxyl group, a cyano group or a nitro group.
接著,對化合物(ZaI-3b)進行說明。 化合物(ZaI-3b)係下述通式(ZaI-3b)所表示之具有苯甲醯甲基鋶鹽結構之化合物。Next, the compound (ZaI-3b) is described. The compound (ZaI-3b) is a compound having a benzoylmethyl sirconium salt structure represented by the following general formula (ZaI-3b).
[化學式15] [Chemical formula 15]
通式(ZaI-3b)中, R1c ~R5c 分別獨立地表示氫原子、烷基、環烷基、芳基、烷氧基、芳氧基、烷氧基羰基、烷基羰氧基、環烷基羰氧基、鹵素原子、羥基、硝基、烷硫基或芳硫基。 R6c 及R7c 分別獨立地表示氫原子、烷基(第三丁基等)、環烷基、鹵素原子、氰基或芳基。 Rx 及Ry 分別獨立地表示烷基、環烷基、2-氧代烷基、2-氧代環烷基、烷氧基羰基烷基、烯丙基或乙烯基。In the general formula (ZaI-3b), R 1c to R 5c each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an alkoxy group, an aryloxy group, an alkoxycarbonyl group, an alkylcarbonyloxy group, a cycloalkylcarbonyloxy group, a halogen atom, a hydroxyl group, a nitro group, an alkylthio group, or an arylthio group. R 6c and R 7c each independently represent a hydrogen atom, an alkyl group (such as tert-butyl group), a cycloalkyl group, a halogen atom, a cyano group, or an aryl group. R x and R y each independently represent an alkyl group, a cycloalkyl group, a 2-oxoalkyl group, a 2-oxocycloalkyl group, an alkoxycarbonylalkyl group, an allyl group, or a vinyl group.
R1c ~R5c 中的任意2個以上、R5c 與R6c 、R6c 與R7c 、R5c 與Rx 及Rx 與Ry 可以分別鍵結而形成環,該環分別獨立地包含氧原子、硫原子、酮基、酯鍵或醯胺鍵。 作為上述環,可以舉出芳香族或非芳香族的烴環、芳香族或非芳香族的雜環及組合2個以上該等環而成之多環稠環。作為環,可以舉出3~10員環,4~8員環為較佳,5或6員環為更佳。Any two or more of R 1c to R 5c , R 5c and R 6c , R 6c and R 7c , R 5c and R x, and R x and R y may be bonded to form a ring, and the ring may independently contain an oxygen atom, a sulfur atom, a ketone group, an ester bond, or an amide bond. Examples of the above-mentioned ring include aromatic or non-aromatic hydrocarbon rings, aromatic or non-aromatic heterocyclic rings, and polycyclic condensed rings formed by combining two or more of these rings. Examples of the ring include 3-10 membered rings, preferably 4-8 membered rings, and more preferably 5- or 6-membered rings.
作為R1c ~R5c 中的任意2個以上、R6c 與R7c 及Rx 與Ry 鍵結而形成之基團,可以舉出伸丁基及伸戊基等伸烷基。該伸烷基中的亞甲基可以被氧原子等雜原子取代。 作為R5c 與R6c 及R5c 與Rx 鍵結而形成之基團,單鍵或伸烷基為較佳。作為伸烷基,可以舉出亞甲基及伸乙基等。 Zac- 與上述通式(1-1)所表示之基團或上述通式(1-2)所表示之基團的含義相同。As the group formed by any two or more of R 1c to R 5c , R 6c and R 7c , and R x and R y bonding, there can be mentioned alkylene groups such as butylene and pentylene. The methylene group in the alkylene group may be substituted by a heteroatom such as an oxygen atom. As the group formed by the bonding of R 5c and R 6c , and R 5c and R x , a single bond or an alkylene group is preferred. As the alkylene group, there can be mentioned methylene and ethylene. Zac - has the same meaning as the group represented by the above general formula (1-1) or the group represented by the above general formula (1-2).
接著,對化合物(ZaI-4b)進行說明。 化合物(ZaI-4b)係下述通式(ZaI-4b)所表示之化合物。Next, the compound (ZaI-4b) is described. The compound (ZaI-4b) is a compound represented by the following general formula (ZaI-4b).
[化學式16] [Chemical formula 16]
通式(ZaI-4b)中, l表示0~2的整數。 r表示0~8的整數。 R13 表示氫原子、氟原子、羥基、烷基、烷氧基、烷氧基羰基、或具有環烷基之基團(可以係環烷基其本身,亦可以係在局部包含環烷基之基團)。該等基團可以具有取代基。 R14 表示羥基、烷基、烷氧基、烷氧羰基、烷基羰基、烷基磺醯基、環烷基磺醯基或具有環烷基之基團(可以係環烷基其本身,亦可以係在局部包含環烷基之基團)。該等基團可以具有取代基。當R14 存在複數個時,分別獨立地表示羥基等上述基團。 R15 分別獨立地表示烷基、環烷基或萘基。該等基團可以具有取代基。2個R15 可以相互鍵結而形成環。2個R15 彼此鍵結而形成環時,可以在環骨架內包含氧原子或氮原子等雜原子。在一態樣中、2個R15 係伸烷基,且彼此鍵結而形成環結構為較佳。 Za- 與上述通式(1-1)所表示之基團或上述通式(1-2)所表示之基團的含義相同。In the general formula (ZaI-4b), l represents an integer from 0 to 2. r represents an integer from 0 to 8. R 13 represents a hydrogen atom, a fluorine atom, a hydroxyl group, an alkyl group, an alkoxy group, an alkoxycarbonyl group, or a group having a cycloalkyl group (which may be a cycloalkyl group itself or a group partially containing a cycloalkyl group). These groups may have a substituent. R 14 represents a hydroxyl group, an alkyl group, an alkoxy group, an alkoxycarbonyl group, an alkylcarbonyl group, an alkylsulfonyl group, a cycloalkylsulfonyl group, or a group having a cycloalkyl group (which may be a cycloalkyl group itself or a group partially containing a cycloalkyl group). These groups may have a substituent. When R 14 exists in plural, each independently represents the above-mentioned groups such as a hydroxyl group. R 15 each independently represents an alkyl group, a cycloalkyl group or a naphthyl group. These groups may have a substituent. Two R 15 groups may be bonded to each other to form a ring. When two R 15 groups are bonded to each other to form a ring, a heteroatom such as an oxygen atom or a nitrogen atom may be contained in the ring skeleton. In one embodiment, two R 15 groups are preferably alkylene groups and are bonded to each other to form a ring structure. Za - has the same meaning as the group represented by the above general formula (1-1) or the group represented by the above general formula (1-2).
通式(ZaI-4b)中,R13 、R14 及R15 的烷基係直鏈狀或支鏈狀。烷基的碳數為1~10為較佳。作為烷基,甲基、乙基、正丁基或第三丁基等為更佳。In the general formula (ZaI-4b), the alkyl groups of R 13 , R 14 and R 15 are linear or branched. The number of carbon atoms in the alkyl group is preferably 1 to 10. As the alkyl group, methyl, ethyl, n-butyl or t-butyl is more preferred.
接著,對通式(ZaII)進行說明。 通式(ZaII)中,R204 及R205 分別獨立地表示芳基、烷基或環烷基。 作為R204 及R205 的芳基,苯基或萘基為較佳,苯基為更佳。R204 及R205 的芳基可以係包含具有氧原子、氮原子或硫原子等之雜環之芳基。作為具有雜環之芳基的骨架,例如,可以舉出吡咯、呋喃、噻吩、吲哚、苯并呋喃及苯并噻吩等。 作為R204 及R205 的烷基及環烷基,碳數1~10的直鏈狀烷基或碳數3~10的支鏈狀烷基(例如,甲基、乙基、丙基、丁基或戊基)或碳數3~10的環烷基(例如,環戊基、環己基或降莰基)為較佳。Next, the general formula (ZaII) is described. In the general formula (ZaII), R 204 and R 205 each independently represent an aryl group, an alkyl group, or a cycloalkyl group. As the aryl group of R 204 and R 205 , a phenyl group or a naphthyl group is preferred, and a phenyl group is more preferred. The aryl group of R 204 and R 205 may be an aryl group containing a heterocyclic ring having an oxygen atom, a nitrogen atom, or a sulfur atom. Examples of the skeleton of the aryl group containing a heterocyclic ring include pyrrole, furan, thiophene, indole, benzofuran, and benzothiophene. The alkyl group and cycloalkyl group for R 204 and R 205 are preferably a linear alkyl group having 1 to 10 carbon atoms, a branched alkyl group having 3 to 10 carbon atoms (e.g., methyl, ethyl, propyl, butyl or pentyl) or a cycloalkyl group having 3 to 10 carbon atoms (e.g., cyclopentyl, cyclohexyl or norbornyl).
R204 及R205 的芳基、烷基及環烷基可以分別獨立地具有取代基。作為R204 及R205 的芳基、烷基及環烷基可以具有之取代基,例如,可以舉出烷基(例如,碳數1~15)、環烷基(例如,碳數3~15)、芳基(例如,碳數6~15)、烷氧基(例如,碳數1~15)、鹵素原子、羥基及苯硫基等。 通式(ZaII)中的Z202 - 表示上述通式(1-1)所表示之基團或上述通式(1-2)所表示之基團。The aryl group, alkyl group and cycloalkyl group of R 204 and R 205 may each independently have a substituent. Examples of the substituent that the aryl group, alkyl group and cycloalkyl group of R 204 and R 205 may have include an alkyl group (e.g., having 1 to 15 carbon atoms), a cycloalkyl group (e.g., having 3 to 15 carbon atoms), an aryl group (e.g., having 6 to 15 carbon atoms), an alkoxy group (e.g., having 1 to 15 carbon atoms), a halogen atom, a hydroxyl group and a phenylthio group. Z 202 - in the general formula (ZaII) represents a group represented by the general formula (1-1) or a group represented by the general formula (1-2).
以下,例示出光酸產生劑A的陽離子結構部位的具體例。Specific examples of the cationic structural part of the photoacid generator A are shown below.
[化學式17] [Chemical formula 17]
以下,例示出光酸產生劑A的具體例。Specific examples of the photoacid generator A are shown below.
[化學式18] [Chemical formula 18]
光酸產生劑A可以係低分子化合物的形態,亦可以係摻入聚合物的一部分中之形態。又,亦可以併用低分子化合物的形態和摻入聚合物的一部分中之形態。 光酸產生劑A係低分子化合物的形態為較佳。 當光酸產生劑係低分子化合物的形態時,分子量為3,000以下為較佳,2,000以下為更佳,1,000以下為進一步較佳。The photoacid generator A may be in the form of a low molecular weight compound or in the form of being incorporated into a part of a polymer. In addition, the photoacid generator A may be used in the form of a low molecular weight compound and in the form of being incorporated into a part of a polymer. It is preferred that the photoacid generator A is in the form of a low molecular weight compound. When the photoacid generator is in the form of a low molecular weight compound, the molecular weight is preferably 3,000 or less, more preferably 2,000 or less, and even more preferably 1,000 or less.
可以單獨使用1種光酸產生劑A,亦可以使用2種以上光酸產生劑A。 光酸產生劑A的含量(包含複數個時為其合計含量)相對於組成物的總固體成分為0.1~35質量%為較佳,0.5~25質量%為更佳,3~20質量%為進一步較佳,3~15質量%為特佳,3~10質量%為最佳One photoacid generator A may be used alone, or two or more photoacid generators A may be used. The content of the photoacid generator A (the total content when multiple photoacid generators are included) is preferably 0.1 to 35 mass %, more preferably 0.5 to 25 mass %, further preferably 3 to 20 mass %, particularly preferably 3 to 15 mass %, and most preferably 3 to 10 mass % relative to the total solid content of the composition.
〔光酸產生劑B〕 本發明的組成物還包含光酸產生劑B及含氮化合物C中的至少一者。 光酸產生劑B係藉由光化射線或放射線的照射而產生酸之化合物。 光酸產生劑B係產生pKa比由光酸產生劑A產生之酸大1.00以上的酸之化合物。 此外,如果係具有氮原子,並且共軛酸的pKa比由光酸產生劑A產生之酸大1.00以上之化合物,則即使係產生pKa比由光酸產生劑A產生之酸大1.00以上之酸之化合物,上述化合物亦符合含氮化合物C,而不符合光酸產生劑B。 從光酸產生劑B產生之酸的pKa與從光酸產生劑A產生之酸的pKa之差為1.00~10.00為較佳,1.00~5.00為更佳,1.00~3.00為進一步較佳。 又,從光酸產生劑B產生之酸的pKa依據所使用之光酸產生劑A的種類而不同,例如,0.00~10.00為較佳,0.50~5.00為更佳,1.00~5.00為進一步較佳。[Photoacid generator B] The composition of the present invention further comprises at least one of a photoacid generator B and a nitrogen-containing compound C. The photoacid generator B is a compound that generates an acid by irradiation with actinic rays or radiation. The photoacid generator B is a compound that generates an acid whose pKa is 1.00 or more greater than that of the acid generated by the photoacid generator A. In addition, if it is a compound having a nitrogen atom and the pKa of the conjugated acid is 1.00 or more greater than that of the acid generated by the photoacid generator A, then even if it is a compound that generates an acid whose pKa is 1.00 or more greater than that of the acid generated by the photoacid generator A, the above compound also meets the nitrogen-containing compound C, but does not meet the photoacid generator B. The difference between the pKa of the acid generated from the photoacid generator B and the pKa of the acid generated from the photoacid generator A is preferably 1.00 to 10.00, more preferably 1.00 to 5.00, and further preferably 1.00 to 3.00. In addition, the pKa of the acid generated from the photoacid generator B varies depending on the type of the photoacid generator A used, for example, 0.00 to 10.00 is preferred, 0.50 to 5.00 is more preferred, and 1.00 to 5.00 is further preferred.
光酸產生劑B係包括陰離子及陽離子之鎓鹽化合物為較佳。作為該種鎓鹽化合物,通式(d1-1)~(d1-3)所表示之化合物為較佳。The photoacid generator B is preferably an onium salt compound containing anions and cations. As such onium salt compounds, compounds represented by general formulas (d1-1) to (d1-3) are preferred.
[化學式19] [Chemical formula 19]
式中,R51 表示可以具有取代基(例如,羥基)之烴基(例如,苯基等的芳基)。 Z2c 表示可以具有取代基之碳數1~30的烴基(其中,與S相鄰之碳原子中未取代有氟原子)。 Z2c 中的上述烴基可以係直鏈狀,亦可以係支鏈狀,亦可以具有環狀結構。又,上述烴基中的碳原子(較佳為上述烴基具有環狀結構時之形成環狀結構之碳原子)可以係羰基碳(-CO-)。作為上述烴基,例如,可以舉出包含可以具有取代基之降莰基之基團。形成上述降莰基之碳原子可以係羰基碳。 R52 表示有機基團,Y3 表示直鏈狀、支鏈狀或環狀的伸烷基或伸芳基,Rf表示包含氟原子之烴基。 又,通式(d1-2)中的“Z2c -SO3 - ”與上述通式(1-1)所表示之基團或上述通式(1-2)所表示之基團不同為較佳。 M+ 分別獨立地係銨陽離子、鋶陽離子或錪陽離子。 作為鋶陽離子及錪陽離子,例如,能夠同樣地使用可以具有光酸產生劑A之陽離子中的鋶陽離子及錪陽離子(更具體而言,通式(ZaI)所表示之化合物及通式(ZaII)所表示之化合物中的陽離子)。In the formula, R 51 represents a alkyl group (e.g., an aryl group such as a phenyl group) which may have a substituent (e.g., a hydroxyl group). Z 2c represents a alkyl group having 1 to 30 carbon atoms which may have a substituent (wherein the carbon atom adjacent to S is not substituted with a fluorine atom). The alkyl group in Z 2c may be a straight chain, a branched chain, or a ring structure. In addition, the carbon atom in the alkyl group (preferably the carbon atom forming the ring structure when the alkyl group has a ring structure) may be a carbonyl carbon (-CO-). As the alkyl group, for example, a group containing a norbornyl group which may have a substituent can be cited. The carbon atom forming the norbornyl group may be a carbonyl carbon. R 52 represents an organic group, Y 3 represents a linear, branched or cyclic alkylene group or arylene group, and Rf represents a fluorine-containing alkylene group. In addition, "Z 2c -SO 3 - " in the general formula (d1-2) is preferably different from the group represented by the general formula (1-1) or the group represented by the general formula (1-2). M + is independently an ammonium cation, a coronium cation or an iodine cation. As the zirconia cations and iodine cations, for example, zirconia cations and iodine cations that can be included in the cations of the photoacid generator A (more specifically, cations in the compound represented by the general formula (ZaI) and the compound represented by the general formula (ZaII)) can be used in the same manner.
光酸產生劑B可以係在同一分子內具有陽離子部位及陰離子部位,並且上述陽離子部位與上述陰離子部位藉由共價鍵而鍵結之化合物。 作為上述化合物,通式(C-1)所表示之化合物或通式(C-2)所表示之化合物為較佳。The photoacid generator B may be a compound having a cationic part and an anionic part in the same molecule, and the cationic part and the anionic part are bonded to each other by a covalent bond. As the above-mentioned compound, a compound represented by the general formula (C-1) or a compound represented by the general formula (C-2) is preferred.
[化學式20] [Chemical formula 20]
通式(C-1)~(C-3)中, R1 、R2 及R3 分別獨立地表示碳數1以上的取代基。 L1 表示對陽離子性基團(S+ 、I+ 、或N+ )和-X- 進行鍵結之2價的連結基或單鍵。 -X- 表示-COO- 、-SO3 - 、-SO2 - 或-N- -R4 。 R4 表示與相鄰之N原子的鍵結部位具有羰基(-CO-)、磺醯基(-SO2 -)及亞磺醯基(-S(=O)-)中的至少一個之1價的取代基。 R1 、R2 、R3 、R4 、及L1 可以相互鍵結而形成環。 又,通式(C-3)中,R1 ~R3 中的2個一起表示1個2價的取代基,可以藉由雙鍵與N原子鍵結。In general formulae (C-1) to (C-3), R 1 , R 2 and R 3 each independently represent a substituent having 1 or more carbon atoms. L 1 represents a divalent linking group or a single bond that bonds a cationic group (S + , I + , or N + ) to -X - . -X - represents -COO - , -SO 3 - , -SO 2 - or -N - -R 4 . R 4 represents a monovalent substituent having at least one of a carbonyl group (-CO-), a sulfonyl group (-SO 2 -) and a sulfinyl group (-S(=O)-) at the bonding site to the adjacent N atom. R 1 , R 2 , R 3 , R 4 , and L 1 may bond to each other to form a ring. In the general formula (C-3), two of R 1 to R 3 together represent a divalent substituent, and may be bonded to the N atom via a double bond.
作為R1 ~R3 中的碳數1以上的取代基,可以舉出烷基、環烷基、芳基(較佳為碳數6~15)、烷氧基羰基、環烷氧基羰基、芳氧基羰基、烷基胺基羰基、環烷基胺基羰基及芳基胺基羰基等。其中,烷基、環烷基、或芳基為較佳。Examples of the substituent having 1 or more carbon atoms in R 1 to R 3 include alkyl, cycloalkyl, aryl (preferably having 6 to 15 carbon atoms), alkoxycarbonyl, cycloalkoxycarbonyl, aryloxycarbonyl, alkylaminocarbonyl, cycloalkylaminocarbonyl, and arylaminocarbonyl. Among them, alkyl, cycloalkyl, and aryl are preferred.
作為2價的連結基的L1 ,可以舉出直鏈狀或支鏈狀伸烷基、伸環烷基、伸芳基(較佳為碳數6~15)、羰基、醚鍵、酯鍵、醯胺鍵、胺基甲酸酯鍵、脲鍵及組合該等2種以上而成之基團等。其中,伸烷基、伸芳基、醚鍵、酯鍵或組合該等2種以上而成之基團為較佳。Examples of L 1 as a divalent linking group include linear or branched alkylene groups, cycloalkylene groups, arylene groups (preferably having 6 to 15 carbon atoms), carbonyl groups, ether bonds, ester bonds, amide bonds, urethane bonds, urea bonds, and groups formed by combining two or more of these groups. Among them, alkylene groups, arylene groups, ether bonds, ester bonds, and groups formed by combining two or more of these groups are preferred.
酸產生劑B可以係低分子化合物的形態亦可以係摻入聚合物的一部分中之形態。又,可以併用低分子化合物的形態和摻入聚合物的一部分中之形態。 光酸產生劑B係低分子化合物的形態為較佳。 當光酸產生劑B係低分子化合物的形態時,分子量為3,000以下為較佳,2,000以下為更佳,1,000以下為進一步較佳。The acid generator B may be in the form of a low molecular weight compound or in the form of being incorporated into a part of a polymer. In addition, the form of a low molecular weight compound and the form of being incorporated into a part of a polymer may be used together. It is preferred that the photoacid generator B is in the form of a low molecular weight compound. When the photoacid generator B is in the form of a low molecular weight compound, the molecular weight is preferably 3,000 or less, more preferably 2,000 or less, and even more preferably 1,000 or less.
可以單獨使用1種光酸產生劑B,亦可以使用2種以上光酸產生劑B。 當上述組成物包含光酸產生劑B時,光酸產生劑B的含量(存在複數個時為其合計含量)相對於組成物的總固體成分,0.1~15質量%為較佳,0.1~10質量%為更佳,0.1~5.0質量%為進一步較佳,0.1~3.0質量%為特佳。One photoacid generator B may be used alone, or two or more photoacid generators B may be used. When the above composition contains a photoacid generator B, the content of the photoacid generator B (the total content when there are multiple photoacid generators) relative to the total solid content of the composition is preferably 0.1 to 15 mass %, 0.1 to 10 mass % is more preferably, 0.1 to 5.0 mass % is further preferably, and 0.1 to 3.0 mass % is particularly preferably.
〔含氮化合物C〕 組成物包含光酸產生劑B及含氮化合物C中的至少一者。 含氮化合物C係與光酸產生劑A不同之化合物。 含氮化合物C具有至少一個氮原子,並且係共軛酸的pKa比由光酸產生劑A產生之酸大1.00以上的化合物。 只要滿足共軛酸的pKa比從光酸產生劑A產生之酸大1.00以上這一必要條件,則含氮化合物C可以係藉由光化射線或放射線的照射而產生酸之化合物。 含氮化合物C的共軛酸的pKa與從光酸產生劑A產生之酸的pKa之差為1.00~14.00為較佳,2.00~13.00為更佳。 又,含氮化合物C的共軛酸的pKa依據所使用之光酸產生劑A的種類而不同,例如,0.00~14.00為較佳,3.00~13.00為更佳,3.50~12.50為進一步較佳。[Nitrogen-containing compound C] The composition includes at least one of the photoacid generator B and the nitrogen-containing compound C. The nitrogen-containing compound C is a compound different from the photoacid generator A. The nitrogen-containing compound C has at least one nitrogen atom and is a compound whose pKa of the conjugated acid is greater than that of the acid generated by the photoacid generator A by 1.00 or more. As long as the necessary condition that the pKa of the conjugated acid is greater than that of the acid generated from the photoacid generator A by 1.00 or more is satisfied, the nitrogen-containing compound C may be a compound that generates an acid by irradiation with actinic rays or radiation. The difference between the pKa of the conjugated acid of the nitrogen-containing compound C and the pKa of the acid generated from the photoacid generator A is preferably 1.00 to 14.00, and more preferably 2.00 to 13.00. The pKa of the conjugated acid of the nitrogen-containing compound C varies depending on the type of the photoacid generator A used. For example, 0.00 to 14.00 is preferred, 3.00 to 13.00 is more preferred, and 3.50 to 12.50 is further preferred.
含氮化合物C捕獲曝光時從光酸產生劑A等產生之酸,並作為抑制因多餘的產生酸引起之未曝光部中的酸分解性樹脂的反應的猝滅劑發揮作用。 作為含氮化合物C,例如,可以舉出具有氮原子之鹼性化合物(DA)、具有氮原子且藉由光化射線或放射線的照射而鹼性降低或消失之鹼性化合物(DB)、具有氮原子且具有藉由酸的作用而脫離之基團之低分子化合物(DD)、及在陽離子部具有氮原子之鎓鹽化合物(DE)。The nitrogen-containing compound C captures the acid generated from the photoacid generator A or the like during exposure, and acts as a quencher that suppresses the reaction of the acid-decomposable resin in the unexposed portion caused by the excess generated acid. As the nitrogen-containing compound C, for example, there can be cited alkaline compounds (DA) having nitrogen atoms, alkaline compounds (DB) having nitrogen atoms and whose alkalinity decreases or disappears by irradiation with actinic rays or radiation, low molecular weight compounds (DD) having nitrogen atoms and having a group that is released by the action of an acid, and onium salt compounds (DE) having nitrogen atoms in the cationic portion.
<鹼性化合物(DA)> 作為鹼性化合物(DA),例如,可以舉出具有通式(A)~(E)所示之結構之化合物。<Alkaline compound (DA)> As the alkaline compound (DA), for example, compounds having structures represented by general formulae (A) to (E) can be cited.
[化學式21] [Chemical formula 21]
通式(A)及(E)中, R200 、R201 及R202 可以相同,亦可以不同,分別獨立地表示氫原子、烷基(較佳為碳數1~20)、環烷基(較佳為碳數3~20)或芳基(較佳為碳數6~20)。R201 與R202 可以相互鍵結而形成環。 R203 、R204 、R205 及R206 可以相同,亦可以不同,分別獨立地表示碳數1~20個的烷基。In general formulae (A) and (E), R 200 , R 201 and R 202 may be the same or different and each independently represents a hydrogen atom, an alkyl group (preferably having 1 to 20 carbon atoms), a cycloalkyl group (preferably having 3 to 20 carbon atoms) or an aryl group (preferably having 6 to 20 carbon atoms). R 201 and R 202 may be bonded to each other to form a ring. R 203 , R 204 , R 205 and R 206 may be the same or different and each independently represents an alkyl group having 1 to 20 carbon atoms.
通式(A)及(E)中的烷基可以具有取代基,亦可以未經取代。 關於上述烷基,作為具有取代基之烷基係碳數1~20的胺基烷基、碳數1~20的羥基烷基或碳數1~20的氰基烷基為較佳。 通式(A)及(E)中的烷基未經取代為更佳。The alkyl group in the general formula (A) and (E) may have a substituent or may be unsubstituted. Regarding the above-mentioned alkyl group, the alkyl group having a substituent is preferably an aminoalkyl group having 1 to 20 carbon atoms, a hydroxyalkyl group having 1 to 20 carbon atoms, or a cyanoalkyl group having 1 to 20 carbon atoms. It is more preferred that the alkyl group in the general formula (A) and (E) is unsubstituted.
作為鹼性化合物(DA),胍、胺基吡咯啶、吡唑、吡唑啉、哌口井、胺基口末啉、胺基烷基口末啉或哌啶等為較佳,具有咪唑結構、二氮雜雙環結構、鎓氫氧化物結構、羧酸鎓結構、三烷基胺結構、苯胺結構或吡啶結構之化合物、具有羥基及/或醚基之烷基胺衍生物或具有羥基及/或醚基之苯胺衍生物等為更佳。As the alkaline compound (DA), guanidine, aminopyrrolidine, pyrazole, pyrazoline, piperidine, aminopyrrolidine, aminoalkylpyrrolidine or piperidine are preferred, and compounds having an imidazole structure, a diazepine bicyclic structure, an onium hydroxide structure, an onium carboxylate structure, a trialkylamine structure, an aniline structure or a pyridine structure, an alkylamine derivative having a hydroxyl and/or ether group, or an aniline derivative having a hydroxyl and/or ether group are more preferred.
<化合物(DB)> 含氮化合物C可以係具有氮原子且藉由光化射線或放射線的照射而鹼性降低或消失之鹼性化合物(DB)(以下,亦稱為“化合物(DB)”。)。化合物(DB)係具有質子受體性官能基,並且藉由光化射線或放射線的照射進行分解而質子受體性降低、消失或從質子受體性向酸性變化之化合物。<Compound (DB)> The nitrogen-containing compound C may be an alkaline compound (DB) having a nitrogen atom and whose alkalinity is reduced or eliminated by irradiation with actinic rays or radiation (hereinafter, also referred to as "compound (DB)"). The compound (DB) is a compound having a proton acceptor functional group and whose proton acceptor is reduced or eliminated or changes from proton acceptor to acidic by decomposition by irradiation with actinic rays or radiation.
質子受體性官能基係指具有能夠與質子靜電性地相互作用之基團或電子之官能基,例如,具有環狀聚醚等大環結構之官能基、或具有含有無助於π共軛之未共用電子對之氮原子之官能基。具有無助於π共軛之未共用電子對之氮原子係指,例如具有下述式所示之部分結構之氮原子。The proton acceptor functional group refers to a functional group having a group or electron that can electrostatically interact with a proton, for example, a functional group having a macrocyclic structure such as a cyclic polyether, or a functional group having a nitrogen atom having an unshared electron pair that does not contribute to π-conjugation. The nitrogen atom having an unshared electron pair that does not contribute to π-conjugation refers to, for example, a nitrogen atom having a partial structure represented by the following formula.
[化學式22] [Chemical formula 22]
作為質子受體性官能基的較佳部分結構,例如,可以舉出冠醚、氮雜冠醚、一~三級胺、吡啶、咪唑及吡口井結構。Preferred partial structures of the proton acceptor functional group include, for example, crown ethers, nitrogen-doped crown ethers, mono- to tertiary amines, pyridine, imidazole, and pyridine-like structures.
化合物(DB)產生藉由光化射線或放射線的照射進行分解而質子受體性降低、消失或從質子受體性向酸性變化之化合物。其中,質子受體性的降低或消失、或從質子受體性向酸性變化係指,由質子加成到質子受體性官能基引起之質子受體性的變化,具體而言,從具有質子受體性官能基之化合物(DB)及質子生成質子加成物時,其化學平衡下的平衡常數減小。 質子受體性能夠藉由進行pH測量來確認。Compound (DB) produces a compound whose proton acceptor property decreases, disappears, or changes from proton acceptor property to acidic property by decomposition due to irradiation with actinic rays or radiation. The decrease or disappearance of proton acceptor property, or the change from proton acceptor property to acidic property, refers to the change of proton acceptor property caused by the addition of proton to the proton acceptor functional group. Specifically, when a proton addition product is generated from a compound (DB) having a proton acceptor functional group and a proton, the equilibrium constant under chemical equilibrium decreases. The proton acceptor property can be confirmed by pH measurement.
藉由光化射線或放射線的照射,化合物(DB)進行分解而產生之化合物的pKa為pKa<-1為較佳,-13<pKa<-1為更佳,-13<pKa<-3為進一步較佳。以這種方式產生之化合物可以在分子內進行中和而pKa成為-1以上。The pKa of the compound produced by decomposing the compound (DB) by irradiation with actinic rays or radiation is preferably pKa < -1, more preferably -13 < pKa < -1, and even more preferably -13 < pKa < -3. The compound produced in this way can be neutralized within the molecule and the pKa can be above -1.
化合物(DB)係通式(c-1)所表示之化合物為較佳。 R-B-X-A-W1 -N- -W2 -Rf [C+ ] (c-1)The compound (DB) is preferably a compound represented by the general formula (c-1). RBXAW 1 -N - -W 2 -R f [C + ] (c-1)
通式(c-1)中, W1 及W2 分別獨立地表示-SO2 -或-CO-。 Rf 表示可以具有取代基之烷基、可以具有取代基之環烷基、或可以具有取代基之芳基。 A表示單鍵或2價的連結基。 X表示單鍵、-SO2 -或-CO-。 B表示單鍵、氧原子或-N(Rx)Ry-。 Rx 表示氫原子或有機基團。 Ry 表示單鍵或2價的有機基團。 R表示具有質子受體性官能基之1價的有機基團。 Rx 可以與Ry 鍵結而形成環,亦可以與R鍵結而形成環。 [C+ ]表示相對離子。In the general formula (c-1), W1 and W2 each independently represent -SO2- or -CO-. Rf represents an alkyl group which may have a substituent, a cycloalkyl group which may have a substituent, or an aryl group which may have a substituent. A represents a single bond or a divalent linking group. X represents a single bond, -SO2- or -CO-. B represents a single bond, an oxygen atom, or -N(Rx)Ry-. Rx represents a hydrogen atom or an organic group. Ry represents a single bond or a divalent organic group. R represents a monovalent organic group having a proton accepting functional group. Rx may be bonded to Ry to form a ring, or may be bonded to R to form a ring. [C + ] represents a relative ion.
W1 及W2 中的至少一者為-SO2 -為較佳,兩者為-SO2 -為更佳。It is preferred that at least one of W1 and W2 is -SO 2 -, and it is more preferred that both of them are -SO 2 -.
Rf係可以具有碳數1~6的氟原子之烷基為較佳,碳數1~6的全氟烷基為更佳,碳數1~3的全氟烷基為進一步較佳。Rf is preferably an alkyl group having a fluorine atom having 1 to 6 carbon atoms, more preferably a perfluoroalkyl group having 1 to 6 carbon atoms, and even more preferably a perfluoroalkyl group having 1 to 3 carbon atoms.
作為A中的2價的連結基,碳數2~12的2價的連結基為較佳,例如,可以舉出伸烷基及伸苯基等。其中,具有至少一個氟原子之伸烷基為較佳,碳數為2~6為較佳,2~4為更佳。伸烷基鏈中可以具有氧原子或硫原子等連結基。伸烷基係氫原子的數量中的30~100%被氟原子取代之伸烷基為較佳,與Q部位鍵結之碳原子具有氟原子為更佳。其中,A中的2價的連結基係全氟伸烷基為較佳,全氟伸乙基、全氟伸丙基或全氟伸丁基為更佳。As the divalent linking group in A, a divalent linking group having 2 to 12 carbon atoms is preferred, for example, an alkylene group and a phenylene group. Among them, an alkylene group having at least one fluorine atom is preferred, and a carbon number of 2 to 6 is preferred, and 2 to 4 is more preferred. The alkylene chain may have a linking group such as an oxygen atom or a sulfur atom. An alkylene group is preferably an alkylene group in which 30 to 100% of the number of hydrogen atoms is substituted by fluorine atoms, and it is more preferred that the carbon atom bonded to the Q position has a fluorine atom. Among them, the divalent linking group in A is preferably a perfluoroalkylene group, and a perfluoroethylene group, a perfluoropropylene group or a perfluorobutylene group is more preferred.
作為Rx中的1價的有機基團,碳數2~30為較佳,例如,可以舉出烷基、在環內可以具有氧原子之環烷基、芳基、芳烷基及烯基等。 作為Rx中的烷基,可以具有取代基,較佳為碳數1~20的直鏈及支鏈烷基,在烷基鏈中可以具有氧原子、硫原子及/或氮原子。 此外,作為具有取代基之烷基,可以舉出直鏈狀或支鏈狀的烷基中取代有環烷基之基團(例如,金剛烷基甲基、金剛烷基乙基、環己基乙基及莰酮殘基等)。 作為Rx中的環烷基,可以具有取代基,碳數3~20的環烷基為較佳。又,環烷基的環內可以具有氧原子。 作為Rx中的芳基,可以具有取代基,較佳為碳數6~14的芳基。 作為Rx中的芳烷基,可以具有取代基,可以較佳地舉出碳數7~20的芳烷基。 作為Rx中的烯基,可以具有取代基,例如,可以舉出作為Rx而舉出之在烷基的任意位置具有雙鍵之基團。As the monovalent organic group in Rx, preferably, the carbon number is 2 to 30, for example, alkyl, cycloalkyl which may have an oxygen atom in the ring, aryl, aralkyl and alkenyl etc. can be cited. As the alkyl group in Rx, it may have a substituent, preferably a linear or branched alkyl group having 1 to 20 carbon atoms, and the alkyl chain may have an oxygen atom, a sulfur atom and/or a nitrogen atom. In addition, as the alkyl group having a substituent, a group in which a cycloalkyl is substituted in a linear or branched alkyl group (for example, adamantylmethyl, adamantylethyl, cyclohexylethyl and camphor residue etc.) can be cited. As the cycloalkyl group in Rx, it may have a substituent, and preferably, a cycloalkyl group having 3 to 20 carbon atoms is preferred. In addition, the cycloalkyl group may have an oxygen atom in the ring. The aryl group in Rx may have a substituent, preferably an aryl group having 6 to 14 carbon atoms. The aralkyl group in Rx may have a substituent, preferably an aralkyl group having 7 to 20 carbon atoms. The alkenyl group in Rx may have a substituent, for example, a group having a double bond at any position of the alkyl group listed as Rx may be listed.
當B表示-N(Rx)Ry-時,作為Ry中的2價的有機基團,伸烷基為較佳。又,此時,作為Rx與Ry彼此鍵結而形成之環,例如,可以舉出包含氮原子之5~8員環、特佳為6員環。環所包含之氮原子可以係-N(Rx)Ry-中與X直接鍵結之氮原子以外的氮原子。When B represents -N(Rx)Ry-, an alkylene group is preferably used as the divalent organic group in Ry. In this case, as the ring formed by Rx and Ry being bonded to each other, for example, a 5- to 8-membered ring containing a nitrogen atom can be mentioned, and a 6-membered ring is particularly preferred. The nitrogen atom contained in the ring may be a nitrogen atom other than the nitrogen atom directly bonded to X in -N(Rx)Ry-.
當B表示-N(Rx)Ry-時,R與Rx彼此鍵結而形成環為較佳。如果形成環,則穩定性提高,使用該者之組成物的保存穩定性提高。形成環之碳數為4~20為較佳,可以係單環,亦可以係多環,在環內可以包含氧原子、硫原子及/或氮原子。環所包含之氮原子可以係-N(Rx)Ry-中與X直接鍵結之氮原子以外的氮原子。When B represents -N(Rx)Ry-, it is preferred that R and Rx are bonded to each other to form a ring. If a ring is formed, the stability is improved, and the storage stability of the composition using the same is improved. The number of carbon atoms forming the ring is preferably 4 to 20, and it can be a monocyclic ring or a polycyclic ring, and the ring can contain oxygen atoms, sulfur atoms and/or nitrogen atoms. The nitrogen atom contained in the ring can be a nitrogen atom other than the nitrogen atom directly bonded to X in -N(Rx)Ry-.
作為單環,可以舉出包含氮原子之4員環、5員環、6員環、7員環及8員環等。作為該種環結構,例如,可以舉出哌口井環及哌啶環。作為多環,可以舉出包含2個或3個以上的單環式結構的組合之結構。單環及多環可以分別具有取代基,例如,鹵素原子、羥基、氰基、羧基、羰基、環烷基(較佳為碳數3~10)、芳基(較佳為碳數6~14)、烷氧基(較佳為碳數1~10)、醯基(較佳為碳數2~15)、醯氧基(較佳為碳數2~15)、烷氧基羰基(較佳為碳數2~15)、或胺基醯基(較佳為碳數2~20)等為較佳。若可能,該等取代基可以進一步具有取代基。作為芳基及環烷基進一步具有取代基時之例子,可以舉出烷基(較佳為碳數1~15)。作為胺基醯基可以進一步具有之取代基的例子,可以舉出烷基(較佳為碳數1~15)。Examples of monocyclic rings include 4-membered rings, 5-membered rings, 6-membered rings, 7-membered rings, and 8-membered rings containing nitrogen atoms. Examples of such ring structures include piperidine rings and piperidine rings. Examples of polycyclic rings include structures including a combination of 2 or 3 or more monocyclic structures. The monocyclic and polycyclic rings may each have a substituent, for example, a halogen atom, a hydroxyl group, a cyano group, a carboxyl group, a carbonyl group, a cycloalkyl group (preferably having 3 to 10 carbon atoms), an aryl group (preferably having 6 to 14 carbon atoms), an alkoxy group (preferably having 1 to 10 carbon atoms), an acyl group (preferably having 2 to 15 carbon atoms), an acyloxy group (preferably having 2 to 15 carbon atoms), an alkoxycarbonyl group (preferably having 2 to 15 carbon atoms), or an aminoacyl group (preferably having 2 to 20 carbon atoms) is preferred. If possible, the substituents may further have a substituent. As an example of an aryl group and a cycloalkyl group further having a substituent, an alkyl group (preferably having 1 to 15 carbon atoms) can be cited. Examples of the substituent that the aminoacyl group may further have include an alkyl group (preferably having 1 to 15 carbon atoms).
作為R中的質子受體性官能基,如上所述,作為部分結構,例如,具有冠醚、一~三級胺及具有含氮雜環(吡啶、咪唑及吡口井等)的結構為較佳。 此外,作為質子受體性官能基,具有氮原子之官能基為較佳,具有一~三級胺基之基團、或含氮雜環基為更佳。該等結構中,與結構中所包含之氮原子相鄰之原子全部為碳原子或氫原子為較佳。又,吸電子性官能基(羰基、磺醯基、氰基及鹵素原子等)不與氮原子直接鍵結為較佳。 作為包含該種質子受體性官能基之1價的有機基團(基R)中的1價的有機基團,較佳為碳數2~30,可以舉出烷基、環烷基、芳基、芳烷基及烯基等,各基團可以具有取代基。As the proton acceptor functional group in R, as described above, as a partial structure, for example, a structure having a crown ether, a mono-tertiary amine, and a nitrogen-containing heterocyclic group (pyridine, imidazole, pyridine, etc.) is preferred. In addition, as a proton acceptor functional group, a functional group having a nitrogen atom is preferred, and a group having a mono-tertiary amine group or a nitrogen-containing heterocyclic group is more preferred. In these structures, it is preferred that all atoms adjacent to the nitrogen atom contained in the structure are carbon atoms or hydrogen atoms. In addition, it is preferred that the electron-withdrawing functional group (carbonyl group, sulfonyl group, cyano group, halogen atom, etc.) is not directly bonded to the nitrogen atom. The monovalent organic group in the monovalent organic group (group R) containing such a proton acceptor functional group preferably has 2 to 30 carbon atoms, and examples thereof include alkyl, cycloalkyl, aryl, aralkyl and alkenyl groups, and each group may have a substituent.
R中的包含質子受體性官能基之烷基、環烷基、芳基、芳烷基及烯基中的烷基、環烷基、芳基、芳烷基及烯基分別可以舉出,與作為Rx而舉出之烷基、環烷基、芳基、芳烷基及烯基相同的基團。The alkyl group, cycloalkyl group, aryl group, aralkyl group and alkenyl group containing a proton acceptor functional group in R can be exemplified by the same groups as the alkyl group, cycloalkyl group, aryl group, aralkyl group and alkenyl group exemplified as Rx.
作為上述各基團可以具有之取代基,例如,可以舉出鹵素原子、羥基、硝基、氰基、羧基、環烷基(較佳為碳數3~10。局部可以被雜原子或具有雜原子之基團(酯基等)取代)、芳基(較佳為碳數6~14)、烷氧基(較佳為碳數1~10)、醯基(較佳為碳數2~20)、醯氧基(較佳為碳數2~10)、烷氧羰基(較佳為碳數2~20)、及胺基醯基(較佳為碳數2~20)等。作為芳基及環烷基等中的環狀基團所具有之取代基,例如,可以舉出烷基(較佳為碳數1~20)。作為胺基醯基所具有之取代基,例如,可以舉出1或2的烷基(較佳為碳數1~20)。Examples of substituents that the above groups may have include halogen atoms, hydroxyl groups, nitro groups, cyano groups, carboxyl groups, cycloalkyl groups (preferably having 3 to 10 carbon atoms, which may be partially substituted with heteroatoms or groups having heteroatoms (ester groups, etc.)), aryl groups (preferably having 6 to 14 carbon atoms), alkoxy groups (preferably having 1 to 10 carbon atoms), acyl groups (preferably having 2 to 20 carbon atoms), acyloxy groups (preferably having 2 to 10 carbon atoms), alkoxycarbonyl groups (preferably having 2 to 20 carbon atoms), and aminoacyl groups (preferably having 2 to 20 carbon atoms). Examples of substituents that the cyclic groups in the aryl group and the cycloalkyl group include alkyl groups (preferably having 1 to 20 carbon atoms). As the substituent which the aminoacyl group may have, for example, there can be mentioned 1 or 2 alkyl groups (preferably having 1 to 20 carbon atoms).
[C+ ]作為相對離子,鋶陽離子或錪陽離子為較佳。作為鋶陽離子及錪陽離子,例如,能夠同樣地使用光酸產生劑A可以具有之陽離子中的鋶陽離子及錪陽離子(更具體而言,通式(ZaI)所表示之化合物中的陽離子、及通式(ZaII)所表示之化合物中的陽離子等)。[C + ] As the counter ion, a zirconia cation or an iodine cation is preferred. As the zirconia cation and the iodine cation, for example, zirconia cations and iodine cations among the cations that the photoacid generator A may have (more specifically, cations in the compound represented by the general formula (ZaI) and cations in the compound represented by the general formula (ZaII) etc.) can be used in the same manner.
(化合物(DD)) 含氮化合物C可以係具有氮原子且具有藉由酸的作用脫離之基團之低分子化合物(DD)(以下,亦稱為“化合物(DD)”。)。化合物(DD)在氮原子上具有藉由酸的作用而脫離之基團之胺衍生物為較佳。 作為藉由酸的作用而脫離之基團,係縮醛酯基、碳酸酯基、胺甲酸酯基、三級酯基、三級羥基或半縮醛胺醚基為較佳,胺甲酸酯基或半縮醛胺醚基為更佳。 化合物(DD)的分子量為100~1000為較佳,100~700為更佳,100~500為進一步較佳。 化合物(DD)亦可具有在氮原子上具有保護基之胺甲酸酯基。作為構成胺甲酸酯基之保護基,下述通式(d-1)所表示之基團為較佳。(Compound (DD)) The nitrogen-containing compound C may be a low molecular compound (DD) having a nitrogen atom and a group that is dissociated by the action of an acid (hereinafter, also referred to as "compound (DD)"). Compound (DD) is preferably an amine derivative having a group that is dissociated by the action of an acid on the nitrogen atom. As the group that is dissociated by the action of an acid, it is preferably an aldehyde ester group, a carbonate group, a carbamate group, a tertiary ester group, a tertiary hydroxyl group or a hemialdehyde ether group, and a carbamate group or a hemialdehyde ether group is more preferably. The molecular weight of compound (DD) is preferably 100 to 1000, more preferably 100 to 700, and even more preferably 100 to 500. Compound (DD) may also have a carbamate group having a protective group on the nitrogen atom. As the protecting group constituting the carbamate group, the group represented by the following general formula (d-1) is preferred.
[化學式23] [Chemical formula 23]
通式(d-1)中, Rb 分別獨立地表示氫原子、烷基(較佳為碳數1~10)、環烷基(較佳為碳數3~30)、芳基(較佳為碳數3~30)、芳烷基(較佳為碳數1~10)或烷氧基烷基(較佳為碳數1~10)。Rb 亦可以相互連結而形成環。 Rb 所表示之烷基、環烷基、芳基及芳烷基可以分別獨立地被羥基、氰基、胺基、吡咯烷基、哌啶基、口末啉基、橋氧基等官能基、烷氧基或鹵素原子取代。關於Rb 所表示之烷氧基烷基亦相同。In the general formula (d-1), R b independently represents a hydrogen atom, an alkyl group (preferably having 1 to 10 carbon atoms), a cycloalkyl group (preferably having 3 to 30 carbon atoms), an aryl group (preferably having 3 to 30 carbon atoms), an aralkyl group (preferably having 1 to 10 carbon atoms), or an alkoxyalkyl group (preferably having 1 to 10 carbon atoms). R b may also be linked to each other to form a ring. The alkyl group, cycloalkyl group, aryl group and aralkyl group represented by R b may be independently substituted by a functional group such as a hydroxyl group, a cyano group, an amino group, a pyrrolidinyl group, a piperidinyl group, a quinoline group, an oxo group, an alkoxy group or a halogen atom. The same applies to the alkoxyalkyl group represented by R b .
作為Rb ,直鏈狀或支鏈狀的烷基、環烷基或芳基為較佳,直鏈狀或支鏈狀的烷基或環烷基為更佳。 作為2個Rb 相互連結而形成之環,可以舉出脂環式烴、芳香族烴、雜環式烴及其衍生物等。 作為通式(d-1)所表示之基團的具體結構,可舉出美國專利公報US2012/0135348A1號說明書的[0466]段中所揭示之結構,但並不限定於此。As R b , a linear or branched alkyl group, a cycloalkyl group or an aryl group is preferred, and a linear or branched alkyl group or a cycloalkyl group is more preferred. As the ring formed by two R bs linked to each other, alicyclic hydrocarbons, aromatic hydrocarbons, heterocyclic hydrocarbons and their derivatives can be cited. As the specific structure of the group represented by the general formula (d-1), the structure disclosed in paragraph [0466] of the specification of U.S. Patent Gazette No. US2012/0135348A1 can be cited, but it is not limited thereto.
化合物(DD)係具有下述通式(6)所表示之結構之化合物為較佳。The compound (DD) is preferably a compound having a structure represented by the following general formula (6).
[化學式24] [Chemical formula 24]
通式(6)中, l表示0~2的整數,m表示1~3的整數,滿足l+m=3。 Ra 表示氫原子、烷基、環烷基、芳基或芳烷基。當l為2時,2個Ra 可以相同,亦可以不同,2個Ra 可以相互連結而與式中的氮原子一同形成雜環。該雜環中可以包含除了式中的氮原子以外的雜原子。 Rb 與上述通式(d-1)中的Rb 的含義相同,較佳例亦相同。 在通式(6)中,作為Ra 的烷基、環烷基、芳基及芳烷基分別獨立地可以被與前述的基團相同的基團取代,該前述的基團為,作為Rb 的烷基、環烷基、芳基及芳烷基可以被取代之基團。In the general formula (6), l represents an integer from 0 to 2, and m represents an integer from 1 to 3, satisfying l+m=3. Ra represents a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, or an aralkyl group. When l is 2, the two Ra groups may be the same or different, and the two Ra groups may be linked to each other to form a heterocyclic ring together with the nitrogen atom in the formula. The heterocyclic ring may contain heteroatoms other than the nitrogen atom in the formula. Rb has the same meaning as Rb in the general formula (d-1) above, and preferred examples are also the same. In the general formula (6), the alkyl group, cycloalkyl group, aryl group, and aralkyl group as Ra may be independently substituted by the same groups as the aforementioned groups, and the aforementioned groups are groups with which the alkyl group, cycloalkyl group, aryl group, and aralkyl group as Rb may be substituted.
作為上述Ra 的烷基、環烷基、芳基及芳烷基(該等基團可以被上述基團取代)的具體例,可以舉出與關於Rb 而前述的具體例相同的基團。As specific examples of the alkyl group, cycloalkyl group, aryl group and aralkyl group (these groups may be substituted by the above groups) for the above-mentioned Ra , the same groups as the specific examples mentioned above for Rb can be cited.
(化合物(DE)) 含氮化合物C可以係在陽離子部具有氮原子之鎓鹽化合物(DE)(以下,亦稱為“化合物(DE)”。)。其中,當化合物(DE)係藉由光化射線或放射線的照射而產生酸時,所產生之酸的pKa比由光酸產生劑A產生之酸之pKa加上1.00的值小。 化合物(DE)係具有在陽離子部包含氮原子之鹼性部位之化合物為較佳。 鹼性部位係胺基為較佳,脂肪族胺基為更佳。又,與鹼性部位中的氮原子相鄰之原子全部係氫原子或碳原子為較佳。又,從提高鹼性之觀點考慮,吸電子性的官能基(羰基、磺醯基、氰基及鹵素原子等)不與氮原子直接鍵結為較佳。(Compound (DE)) The nitrogen-containing compound C may be an onium salt compound (DE) having a nitrogen atom in the cationic part (hereinafter, also referred to as "compound (DE)"). When compound (DE) generates an acid by irradiation with actinic rays or radiation, the pKa of the generated acid is smaller than the value obtained by adding 1.00 to the pKa of the acid generated by the photoacid generator A. Compound (DE) is preferably a compound having a basic part containing a nitrogen atom in the cationic part. The basic part is preferably an amine group, and more preferably an aliphatic amine group. Furthermore, it is preferred that all atoms adjacent to the nitrogen atom in the basic part are hydrogen atoms or carbon atoms. Furthermore, from the viewpoint of improving alkalinity, it is preferred that electron-withdrawing functional groups (carbonyl, sulfonyl, cyano, and halogen atoms, etc.) do not directly bond to nitrogen atoms.
可以單獨使用1種含氮化合物C,亦可以使用2種以上含氮化合物C。 當組成物包含含氮化合物C時,含氮化合物C的組成物中的含量(包含複數個時為其合計含量)相對於組成物的總固體成分,0.1~15質量%為較佳,0.1~10質量%為更佳,0.1~8.0質量%為進一步較佳,0.1~3.0質量%為特佳。One nitrogen-containing compound C may be used alone, or two or more nitrogen-containing compounds C may be used. When the composition contains nitrogen-containing compound C, the content of nitrogen-containing compound C in the composition (the total content when multiple nitrogen-containing compounds are included) is preferably 0.1 to 15 mass %, more preferably 0.1 to 10 mass %, further preferably 0.1 to 8.0 mass %, and particularly preferably 0.1 to 3.0 mass % relative to the total solid content of the composition.
組成物只要包含選自包括光酸產生劑B及含氮化合物C之群組中的1種以上即可,可以僅包含一者,亦可以包含兩者。The composition only needs to contain one or more selected from the group consisting of the photoacid generator B and the nitrogen-containing compound C, and may contain only one or both.
<疏水性樹脂> 本發明的組成物包含疏水性樹脂。此外,疏水性樹脂係與樹脂A不同之樹脂,從膜的膜厚均勻性更加優異之觀點考慮,實質上不包含具有藉由酸的作用進行分解而極性增大之基團(酸分解性基團)之重複單元為較佳。此外,此處提及之“實質上不包含”係指,在疏水性樹脂中,包含上述酸分解性基團之重複單元的含量相對於疏水性樹脂的所有重複單元為0莫耳%以上且5莫耳%以下,上限為3莫耳%以下為較佳,1莫耳%以下為更佳。 藉由本發明的組成物包含疏水性樹脂,容易控制抗蝕劑膜(感光化射線性或感放射線性膜)的表面上的靜態及/或動態接觸角。藉此,能夠改善顯影特性、抑制脫氣、以及提高液浸曝光中的液浸液追隨性及降低液浸缺陷等。 疏水性樹脂以偏在於抗蝕劑膜的表面之方式設計為較佳,但與界面活性劑不同,無需必須在分子內具有親水性基,可以無助於極性物質及非極性物質的均勻混合。<Hydrophobic resin> The composition of the present invention includes a hydrophobic resin. In addition, the hydrophobic resin is a resin different from the resin A, and from the viewpoint of better uniformity of the film thickness, it is preferred that the hydrophobic resin does not substantially contain repeating units having a group (acid-decomposable group) whose polarity increases by decomposition by the action of an acid. In addition, the "substantially does not contain" mentioned here means that the content of the repeating units containing the above-mentioned acid-decomposable group in the hydrophobic resin is 0 mol% or more and 5 mol% or less relative to all the repeating units of the hydrophobic resin, and the upper limit is preferably 3 mol% or less, and 1 mol% or less is more preferred. Since the composition of the present invention includes a hydrophobic resin, it is easy to control the static and/or dynamic contact angle on the surface of the anti-etching agent film (photosensitive or radiation-sensitive film). This can improve the development characteristics, suppress degassing, improve the immersion liquid tracking performance in immersion exposure, and reduce immersion defects. The hydrophobic resin is preferably designed to be biased on the surface of the anti-etching agent film, but unlike the surfactant, it does not necessarily have a hydrophilic group in the molecule and may not contribute to the uniform mixing of polar and non-polar substances.
從向膜表層偏在化的觀點考慮,疏水性樹脂係具有選自包括氟原子、具有氟原子之基團、具有矽原子之基團、碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基、及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團之(以下亦稱為“疏水性基團”。)樹脂為較佳。 其中,疏水性樹脂含有包含上述疏水性基團之重複單元為更佳。 此外,當疏水性樹脂包含氟原子及/或矽原子時,疏水性樹脂中的上述氟原子及/或矽原子可以包含於樹脂的主鏈中,亦可以包含於側鏈中。From the viewpoint of partial localization to the membrane surface, the hydrophobic resin is preferably a resin having at least one group selected from the group including fluorine atoms, groups having fluorine atoms, groups having silicon atoms, linear, branched or cyclic alkyl groups with 6 or more carbon atoms, aryl groups with 9 or more carbon atoms, arylalkyl groups with 10 or more carbon atoms, aryl groups substituted with at least one linear or branched alkyl group with 3 or more carbon atoms, and aryl groups substituted with at least one cyclic alkyl group with 5 or more carbon atoms (hereinafter also referred to as "hydrophobic groups"). Among them, it is more preferred that the hydrophobic resin contains repeating units containing the above hydrophobic groups. In addition, when the hydrophobic resin contains fluorine atoms and/or silicon atoms, the fluorine atoms and/or silicon atoms in the hydrophobic resin may be contained in the main chain of the resin or in the side chain.
作為上述具有氟原子之基團,具有氟原子之直鏈狀、支鏈狀或環狀的烷基或具有氟原子之芳基為較佳。 作為具有上述氟原子之直鏈狀、支鏈狀或環狀的烷基,碳數1~4的全氟烷基為較佳,CF3 為更佳。 作為具有氟原子之芳基,例如,可以舉出被氟原子取代之苯基。As the above-mentioned group having fluorine atoms, a linear, branched or cyclic alkyl group having fluorine atoms or an aryl group having fluorine atoms is preferred. As the above-mentioned linear, branched or cyclic alkyl group having fluorine atoms, a perfluoroalkyl group having 1 to 4 carbon atoms is preferred, and CF3 is more preferred. As the aryl group having fluorine atoms, for example, a phenyl group substituted with a fluorine atom can be cited.
作為上述具有矽原子之基團,例如,可以舉出烷基甲矽烷基。 作為上述烷基甲矽烷基,例如,可以舉出三甲基甲矽烷基、三乙基甲矽烷基及第三丁基二甲基矽烷基等。As the above-mentioned group having a silicon atom, for example, an alkylsilyl group can be cited. As the above-mentioned alkylsilyl group, for example, a trimethylsilyl group, a triethylsilyl group, and a tert-butyldimethylsilyl group can be cited.
作為上述碳數為6以上的直鏈狀、支鏈狀或環狀的烷基,例如,可以舉出碳數6~20的直鏈狀、支鏈狀或環狀的烷基、例如,可以舉出2-乙基己基、降莰基及金剛烷基等。Examples of the linear, branched or cyclic alkyl group having 6 or more carbon atoms include linear, branched or cyclic alkyl groups having 6 to 20 carbon atoms, such as 2-ethylhexyl, norbornyl and adamantyl.
作為上述碳數為9以上的芳基,例如,可以舉出組合2個以上的5員或6員單環芳香族烴環而成之多環結構的芳基等。Examples of the aryl group having 9 or more carbon atoms include a polycyclic aryl group in which two or more 5-membered or 6-membered monocyclic aromatic hydrocarbon rings are combined.
作為上述碳數為10以上的芳烷基,例如,碳數10~20的芳烷基為較佳,具體而言,可以舉出1-萘基甲基、1-(1-萘基)乙基、三苯基甲基及噻吩基甲基等。The aralkyl group having 10 or more carbon atoms is preferably an aralkyl group having 10 to 20 carbon atoms, and specific examples thereof include 1-naphthylmethyl, 1-(1-naphthyl)ethyl, triphenylmethyl, and thienylmethyl.
作為上述被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基,例如,可以舉出被碳數3~20(較佳為碳數3~10)的直鏈狀或支鏈狀的烷基取代之苯基。Examples of the aryl group substituted with at least one linear or branched alkyl group having 3 or more carbon atoms include a phenyl group substituted with a linear or branched alkyl group having 3 to 20 carbon atoms (preferably 3 to 10 carbon atoms).
作為上述被至少一個碳數5以上的環狀的烷基取代之芳基,例如,可以舉出被碳數5~20(較佳為碳數5~10)的環狀的烷基取代之苯基。Examples of the aryl group substituted with at least one cyclic alkyl group having 5 or more carbon atoms include a phenyl group substituted with a cyclic alkyl group having 5 to 20 carbon atoms (preferably 5 to 10 carbon atoms).
關於疏水性樹脂,其中,含有包含氟原子或具有氟原子之基團之重複單元為較佳。又,從膜厚均勻性更加優異之觀點考慮,疏水性樹脂中所包含之氟原子的個數多於上述光酸產生劑A中所包含之氟原子的個數為較佳。 其中,當上述疏水性樹脂僅包含1種包含氟原子之重複單元時,疏水性樹脂中所包含之氟原子的個數可以藉由下述式(1)求出。又,當上述疏水性樹脂包含2種以上包含氟原子之重複單元時,將該疏水性樹脂中所包含之氟原子的個數作為藉由下述式(1)求出之每一個包含氟原子之各重複單元之值的總和來求出。 式(1):YA =a×b÷100 YA :疏水性樹脂中所包含之氟原子的個數 a:包含氟原子之重複單元中的氟原子的個數 b:包含氟原子之重複單元相對於疏水性樹脂中的所有重複單元的含量(莫耳%)Regarding the hydrophobic resin, it is preferred that the hydrophobic resin contains a repeating unit containing a fluorine atom or a group having a fluorine atom. Furthermore, from the viewpoint of better uniformity of film thickness, it is preferred that the number of fluorine atoms contained in the hydrophobic resin is greater than the number of fluorine atoms contained in the above-mentioned photoacid generator A. Among them, when the above-mentioned hydrophobic resin contains only one repeating unit containing a fluorine atom, the number of fluorine atoms contained in the hydrophobic resin can be calculated by the following formula (1). Furthermore, when the above-mentioned hydrophobic resin contains two or more repeating units containing fluorine atoms, the number of fluorine atoms contained in the hydrophobic resin is calculated as the sum of the values of each repeating unit containing a fluorine atom calculated by the following formula (1). Formula (1): Y A = a × b ÷ 100 Y A : The number of fluorine atoms contained in the hydrophobic resin a: The number of fluorine atoms in the repeating unit containing fluorine atoms b: The content of the repeating unit containing fluorine atoms relative to all repeating units in the hydrophobic resin (mol %)
疏水性樹脂包含選自以下示出之(x)及(y)之基團中的至少一個為較佳,含有包含選自(y)中的基團之重複單元為更佳。 又,以下示出之(x)及(y)可以包含上述疏水性基團。 (x)酸基 (y)藉由鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大之基團(以下,亦稱為極性轉換基)The hydrophobic resin preferably contains at least one of the groups selected from (x) and (y) shown below, and more preferably contains a repeating unit containing a group selected from (y). In addition, (x) and (y) shown below may contain the above-mentioned hydrophobic group. (x) Acid group (y) A group that is decomposed by the action of an alkaline developer and increases the solubility in the alkaline developer (hereinafter, also referred to as a polarity conversion group)
作為酸基(x),可以舉出酚性羥基、羧基、氟化醇基、磺酸基、磺醯胺基、磺醯亞胺基、(烷基磺醯基)(烷基羰基)亞甲基、(烷基磺醯基)(烷基羰基)醯亞胺基、雙(烷基羰基)亞甲基、雙(烷基羰基)醯亞胺基、雙(烷基磺醯基)亞甲基、雙(烷基磺醯基)醯亞胺基、三(烷基羰基)亞甲基及三(烷基磺醯基)亞甲基等。 作為酸基,氟化醇基(較佳為六氟異丙醇基)、磺醯亞胺基或雙(烷基羰基)亞甲基為較佳。As the acid group (x), there can be cited a phenolic hydroxyl group, a carboxyl group, a fluorinated alcohol group, a sulfonic acid group, a sulfonamide group, a sulfonimide group, an (alkylsulfonyl)(alkylcarbonyl)methylene group, an (alkylsulfonyl)(alkylcarbonyl)imide group, a bis(alkylcarbonyl)methylene group, a bis(alkylcarbonyl)imide group, a bis(alkylsulfonyl)methylene group, a bis(alkylsulfonyl)imide group, a tri(alkylcarbonyl)methylene group, and a tri(alkylsulfonyl)methylene group. As the acid group, a fluorinated alcohol group (preferably a hexafluoroisopropanol group), a sulfonimide group, or a bis(alkylcarbonyl)methylene group is preferred.
作為藉由鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大的基團(y),例如,可以舉出內酯基、羧酸酯基(-COO-或-OCO-)、酸酐基(-CO-O-CO-)、酸亞胺基(-NHCONH-)、羧酸硫酯基(-COS-、或-SCO-)、碳酸酯基(-O-CO-O-)、硫酸酯基(-OSO2 O-)及磺酸酯基(-SO2 O-或-OSO2 -)等,內酯基或羧酸酯基(-COO-或-OCO-)為較佳,羧酸酯基(-COO-或-OCO-)為更佳。Examples of the group (y) that is decomposed by the action of an alkaline developer and has increased solubility in an alkaline developer include a lactone group, a carboxylate group (-COO- or -OCO-), an anhydride group (-CO-O-CO-), an acid imide group (-NHCONH-), a carboxylate thioester group (-COS- or -SCO-), a carbonate group (-O-CO-O-), a sulfate group (-OSO 2 O-) and a sulfonate group (-SO 2 O- or -OSO 2 -). A lactone group or a carboxylate group (-COO- or -OCO-) is preferred, and a carboxylate group (-COO- or -OCO-) is more preferred.
作為包含選自上述(y)之基團之重複單元,例如,可以舉出: (1)選自上述(y)之基團直接鍵結於樹脂的主鏈之重複單元(例如,基於丙烯酸酯及甲基丙烯酸酯之重複單元等);及 (2)選自上述(y)之基團藉由連結基而鍵結於樹脂的主鏈之重複單元。 此外,作為具有內酯基之重複單元,例如,可以舉出與具有之前在樹脂A的項中說明之內酯結構之重複單元相同的重複單元。As repeating units containing a group selected from the above (y), for example, the following can be cited: (1) a repeating unit in which a group selected from the above (y) is directly bonded to the main chain of the resin (for example, repeating units based on acrylate and methacrylate, etc.); and (2) a repeating unit in which a group selected from the above (y) is bonded to the main chain of the resin via a linking group. In addition, as repeating units having a lactone group, for example, the same repeating units as the repeating units having a lactone structure described previously in the section of Resin A can be cited.
作為包含選自上述(y)之基團之重複單元,其中上述(2)的形態為較佳,下述通式(3)所表示之重複單元為更佳。As the repeating unit comprising a group selected from the above-mentioned (y), the form of the above-mentioned (2) is preferred, and the repeating unit represented by the following general formula (3) is more preferred.
[化學式25] [Chemical formula 25]
通式(3)中,Z1 表示鹵素原子、氫原子或烷基。 作為Z1 所表示之鹵素原子,例如,可以舉出氟原子、氯原子、溴原子及碘原子,其中氟原子為較佳。 作為Z1 所表示之烷基,可以舉出碳數1~12的烷基。上述烷基可以係直鏈狀、支鏈狀及環狀中的任一種。上述烷基的碳數為1~6為較佳,1~3為更佳。In the general formula (3), Z1 represents a halogen atom, a hydrogen atom or an alkyl group. Examples of the halogen atom represented by Z1 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, among which a fluorine atom is preferred. Examples of the alkyl group represented by Z1 include an alkyl group having 1 to 12 carbon atoms. The alkyl group may be any of a linear chain, a branched chain and a cyclic chain. The alkyl group preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms.
L1 表示(n+1)價的連結基。 作為L1 所表示之(n+1)價的連結基,沒有特別限制,例如,可以舉出可以包含雜原子之碳數1~20的2價以上的脂肪族烴基。 作為上述雜原子,例如,可以舉出氮原子、氧原子及硫原子。 雜原子例如可以以,-O-、-S-、-SO2 -、-NRA -、-CO-、或組合2種以上該等之連結基的形態被包含。此外,上述RA 表示氫原子或碳數1~20的烷基。 作為可以包含雜原子之碳數1~20的2價以上的脂肪族烴基,例如,可以舉出可以包含雜原子之碳數1~20的直鏈狀、支鏈狀或環狀的伸烷基,碳數1~10的直鏈狀或支鏈狀的伸烷基為較佳。 L1 represents an (n+1)-valent linking group. The (n+1)-valent linking group represented by L1 is not particularly limited, and examples thereof include a divalent or higher aliphatic hydrocarbon group having 1 to 20 carbon atoms which may include a heteroatom. Examples of the heteroatom include a nitrogen atom, an oxygen atom, and a sulfur atom. The heteroatom may be included in the form of, for example, -O-, -S-, -SO2- , -NRA- , -CO-, or a combination of two or more of these linking groups. In addition, the above-mentioned RA represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms. Examples of the divalent or higher aliphatic hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom include a linear, branched or cyclic alkylene group having 1 to 20 carbon atoms which may contain a heteroatom, and a linear or branched alkylene group having 1 to 10 carbon atoms is preferred.
X1 表示*-Y1 -R1 所表示之基團。上述Y1 表示-CO-O-或-O-CO-。上述*表示鍵結位置。 X1 represents a group represented by * -Y1 - R1 . The above Y1 represents -CO-O- or -O-CO-. The above * represents a bonding position.
上述R1 表示拉電子基團。 作為拉電子基團,並沒有特別限制,例如,可以舉出被至少一個氟原子取代之碳數1~10的烷基(可以係直鏈狀、支鏈狀及環狀中的任一種。),具體而言,可以舉出-CF3 、-CF2 CF3 、-CH2 CF3 、-CHFCF3 及-CH(CF3 )2 等。從膜厚均勻性更加優異之觀點考慮,其中,作為拉電子基團,-CH(CF3 )2 為較佳。The above R 1 represents an electron-withdrawing group. There is no particular limitation on the electron-withdrawing group, and examples thereof include an alkyl group having 1 to 10 carbon atoms substituted with at least one fluorine atom (which may be a linear, branched, or cyclic alkyl group). Specifically, examples thereof include -CF 3 , -CF 2 CF 3 , -CH 2 CF 3 , -CHFCF 3 , and -CH(CF 3 ) 2 . From the perspective of better film thickness uniformity, -CH(CF 3 ) 2 is preferred as the electron-withdrawing group.
n表示正整數。 只要n係1以上即可,沒有特別限制,其上限值例如為10。 此外,當n為2以上時,複數個X1 可以彼此相同,亦可以不同。n represents a positive integer. There is no particular limitation as long as n is greater than 1, and its upper limit is, for example, 10. In addition, when n is greater than 2, the plurality of X1s may be the same as or different from each other.
當疏水性樹脂含有包含選自上述(y)之基團之重複單元時,其含量相對於疏水性樹脂中的所有重複單元為1~100莫耳%為較佳,3~98莫耳%為更佳,5~95莫耳%為進一步較佳。When the hydrophobic resin contains a repeating unit comprising a group selected from the above (y), the content thereof is preferably 1 to 100 mol %, more preferably 3 to 98 mol %, and even more preferably 5 to 95 mol % relative to all the repeating units in the hydrophobic resin.
當疏水性樹脂含有包含氟原子之重複單元時,其含量相對於疏水性樹脂中的所有重複單元為、10~100莫耳%為較佳,30~100莫耳%為更佳,30~95莫耳%為進一步較佳。 又,當疏水性樹脂含有包含矽原子之重複單元時,其含量相對於疏水性樹脂中的所有重複單元為10~100莫耳%為較佳,20~100莫耳%為更佳。When the hydrophobic resin contains repeating units containing fluorine atoms, the content thereof is preferably 10 to 100 mol %, more preferably 30 to 100 mol %, and further preferably 30 to 95 mol % relative to all repeating units in the hydrophobic resin. In addition, when the hydrophobic resin contains repeating units containing silicon atoms, the content thereof is preferably 10 to 100 mol %, and more preferably 20 to 100 mol % relative to all repeating units in the hydrophobic resin.
從膜面均勻性更加優異之觀點考慮,疏水性樹脂包含上述通式(3)所表示之重複單元、除了通式(3)所表示之重複單元以外的其他重複單元為較佳。 作為除了上述通式(3)所表示之重複單元以外的其他重複單元,包含選自上述(y)之基團,並且,包含上述疏水性基團之重複單元(換言之,係具有上述藉由鹼顯影液的作用進行分解而對鹼顯影液的溶解度增大之基團之重複單元,並且,包含上述疏水性基團之重複單元)為較佳,包含選自上述(y)之基團,並且,包含選自包括碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基、及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團之重複單元為較佳。 此外,作為除了上述通式(3)所表示之重複單元以外的其他重複單元,不包含氟原子為較佳。 當疏水性樹脂包含通式(3)所表示之重複單元及除了通式(3)所表示之重複單元以外的其他重複單元時,上述通式(3)所表示之重複單元的含量相對於疏水性樹脂的所有重複單元為95莫耳%以下為較佳,90莫耳%以下為更佳,85莫耳%以下為進一步較佳。此外,下限沒有特別限制,例如為10莫耳%以上,30莫耳%以上為更佳。From the perspective of achieving better uniformity of the membrane surface, it is preferred that the hydrophobic resin contains the repeating units represented by the above general formula (3) and other repeating units other than the repeating units represented by the general formula (3). As repeating units other than the repeating units represented by the general formula (3), it is preferred that the repeating unit comprises a group selected from the above (y) and comprises the above hydrophobic group (in other words, it is a repeating unit having the above group which decomposes by the action of the alkaline developer and increases the solubility in the alkaline developer and comprises the above hydrophobic group). It is preferred that the repeating unit comprises a group selected from the above (y) and comprises at least one group selected from the group consisting of a linear, branched or cyclic alkyl group having 6 or more carbon atoms, an aryl group having 9 or more carbon atoms, an arylalkyl group having 10 or more carbon atoms, an aryl group substituted with at least one linear or branched alkyl group having 3 or more carbon atoms, and an aryl group substituted with at least one cyclic alkyl group having 5 or more carbon atoms. In addition, as other repeating units other than the repeating units represented by the above general formula (3), it is preferred that no fluorine atoms are included. When the hydrophobic resin contains the repeating units represented by the general formula (3) and other repeating units other than the repeating units represented by the general formula (3), the content of the repeating units represented by the above general formula (3) relative to all the repeating units of the hydrophobic resin is preferably 95 mol% or less, 90 mol% or less is more preferably, and 85 mol% or less is further preferably. In addition, there is no particular restriction on the lower limit, for example, it is 10 mol% or more, and 30 mol% or more is more preferably.
疏水性樹脂的標準聚苯乙烯換算的重量平均分子量為1,000~100,000為較佳,1,000~50,000為更佳。The weight average molecular weight of the hydrophobic resin in terms of standard polystyrene is preferably 1,000 to 100,000, more preferably 1,000 to 50,000.
疏水性樹脂中所包含之殘留單體及/或寡聚物成分的合計含量為0.01~5質量%為較佳,0.01~3質量%為更佳。又,分散度(Mw/Mn)為1.0~5.0為較佳,1.0~3.0為更佳。The total content of residual monomers and/or oligomers contained in the hydrophobic resin is preferably 0.01 to 5 mass %, more preferably 0.01 to 3 mass %. Furthermore, the dispersion degree (Mw/Mn) is preferably 1.0 to 5.0, more preferably 1.0 to 3.0.
作為疏水性樹脂,能夠單獨或作為該等的混合物適當選擇使用公知的樹脂。例如,能夠將美國專利申請公開2015/0168830A1號說明書的[0451]~[0704]段、及美國專利申請公開2016/0274458A1號說明書的[0340]~[0356]段中所揭示之公知的樹脂較佳地用作疏水性樹脂。又,美國專利申請公開2016/0237190A1號說明書的[0177]~[0258]段中所揭示之重複單元亦作為構成疏水性樹脂之重複單元為較佳。As the hydrophobic resin, a known resin can be appropriately selected and used alone or as a mixture thereof. For example, the known resins disclosed in paragraphs [0451] to [0704] of the specification of U.S. Patent Application Publication No. 2015/0168830A1 and paragraphs [0340] to [0356] of the specification of U.S. Patent Application Publication No. 2016/0274458A1 can be preferably used as the hydrophobic resin. In addition, the repeating units disclosed in paragraphs [0177] to [0258] of the specification of U.S. Patent Application Publication No. 2016/0237190A1 are also preferably used as the repeating units constituting the hydrophobic resin.
以下,示出符合構成疏水性樹脂之重複單元的單體的較佳例。Preferred examples of monomers that correspond to the repeating units constituting the hydrophobic resin are shown below.
[化學式26] [Chemical formula 26]
[化學式27] [Chemical formula 27]
疏水性樹脂可以單獨使用1種,亦可以使用2種以上。 從液浸曝光中兼顧液浸液追隨性和顯影特性之觀點考慮,混合使用表面能不同之2種以上的疏水性樹脂為較佳。 上述組成物中的疏水性樹脂的含量(包含複數個時為其合計含量)相對於本發明的組成物中的總固體成分為3.0~12.0質量%為較佳,5.0~10.0質量%為更佳,6.0~10.0質量%為更佳。The hydrophobic resin may be used alone or in combination of two or more. From the perspective of taking both the immersion liquid tracking property and the developing property into consideration in the immersion exposure, it is preferable to use a mixture of two or more hydrophobic resins having different surface energies. The content of the hydrophobic resin in the above composition (the total content when multiple hydrophobic resins are included) is preferably 3.0 to 12.0 mass %, more preferably 5.0 to 10.0 mass %, and more preferably 6.0 to 10.0 mass % relative to the total solid content in the composition of the present invention.
<溶劑> 本發明的組成物可以包含溶劑。 本發明的組成物中,能夠適當使用公知的抗蝕劑溶劑。例如,能夠較佳地使用美國專利申請公開2016/0070167A1號說明書的[0665]~[0670]段、美國專利申請公開2015/0004544A1號說明書的[0210]~[0235]段、美國專利申請公開2016/0237190A1號說明書的[0424]~[0426]段及美國專利申請公開2016/0274458A1號說明書的[0357]~[0366]段中所揭示之公知的溶劑。 作為能夠在製備組成物時使用之溶劑,例如,可以舉出伸烷基二醇單烷基醚羧酸酯、伸烷基二醇單烷基醚、乳酸烷基酯、烷氧基丙酸烷基酯、環狀內酯(較佳為碳數4~10)、可以具有環之單酮化合物(較佳為碳數4~10)、伸烷基碳酸酯、烷氧基乙酸烷基酯及丙酮酸烷基酯等有機溶劑。<Solvent> The composition of the present invention may contain a solvent. In the composition of the present invention, a known anti-etching agent solvent can be appropriately used. For example, the known solvents disclosed in paragraphs [0665] to [0670] of the specification of U.S. Patent Application Publication No. 2016/0070167A1, paragraphs [0210] to [0235] of the specification of U.S. Patent Application Publication No. 2015/0004544A1, paragraphs [0424] to [0426] of the specification of U.S. Patent Application Publication No. 2016/0237190A1, and paragraphs [0357] to [0366] of the specification of U.S. Patent Application Publication No. 2016/0274458A1 can be preferably used. Examples of the solvent that can be used in preparing the composition include organic solvents such as alkylene glycol monoalkyl ether carboxylates, alkylene glycol monoalkyl ethers, alkyl lactates, alkyl alkoxypropionates, cyclic lactones (preferably having 4 to 10 carbon atoms), monoketone compounds that may have a ring (preferably having 4 to 10 carbon atoms), alkylene carbonates, alkyl alkoxyacetates, and alkyl pyruvates.
作為有機溶劑,可以使用混合了結構中具有羥基之溶劑和不具有羥基之溶劑之混合溶劑。 作為具有羥基之溶劑及不具有羥基之溶劑,能夠適當選擇前述的例示化合物,作為包含羥基之溶劑,伸烷基二醇單烷基醚、或乳酸烷基酯等為較佳,丙二醇單甲醚(PGME)、丙二醇單乙醚(PGEE)、2-羥基異丁酸甲酯或乳酸乙酯為更佳。又,作為不具有羥基之溶劑,伸烷基二醇單烷基醚乙酸酯、烷基烷氧基丙酸酯、可以具有環之單酮化合物、環狀內酯、或乙酸烷基等為較佳,在該等中,丙二醇單甲醚乙酸酯(PGMEA)、乙基乙氧基丙酸酯、2-庚酮、γ-丁內酯、環己酮、環戊酮或乙酸丁酯為更佳,丙二醇單甲醚乙酸酯、γ-丁內酯、乙基乙氧基丙酸酯、環己酮、環戊酮或2-庚酮為進一步較佳。作為不具有羥基之溶劑,伸丙基碳酸酯亦較佳。 具有羥基之溶劑與不具有羥基之溶劑的混合比(質量比)為1/99~99/1為較佳,10/90~90/10為更佳,20/80~60/40為進一步較佳。從塗佈均勻性的觀點考慮,包含50質量%以上的不具有羥基之溶劑混合溶劑為較佳。 溶劑包含丙二醇單甲醚乙酸酯為較佳。此時,溶劑可以係丙二醇單甲醚乙酸酯單獨溶劑,亦可以係包含丙二醇單甲醚乙酸酯之2種以上的混合溶劑。As an organic solvent, a mixed solvent of a solvent having a hydroxyl group in the structure and a solvent not having a hydroxyl group can be used. As a solvent having a hydroxyl group and a solvent not having a hydroxyl group, the aforementioned exemplary compounds can be appropriately selected. As a solvent containing a hydroxyl group, alkylene glycol monoalkyl ether or lactic acid alkyl ester is preferred, and propylene glycol monomethyl ether (PGME), propylene glycol monoethyl ether (PGEE), methyl 2-hydroxyisobutyrate or ethyl lactate is more preferred. Furthermore, as a solvent without a hydroxyl group, alkylene glycol monoalkyl ether acetate, alkyl alkoxy propionate, monoketone compounds that may have a ring, cyclic lactone, or alkyl acetate are preferred, among which propylene glycol monomethyl ether acetate (PGMEA), ethyl ethoxy propionate, 2-heptanone, γ-butyrolactone, cyclohexanone, cyclopentanone, or butyl acetate are more preferred, and propylene glycol monomethyl ether acetate, γ-butyrolactone, ethyl ethoxy propionate, cyclohexanone, cyclopentanone, or 2-heptanone are further preferred. As a solvent without a hydroxyl group, propylene carbonate is also preferred. The mixing ratio (mass ratio) of the solvent having a hydroxyl group and the solvent not having a hydroxyl group is preferably 1/99 to 99/1, more preferably 10/90 to 90/10, and further preferably 20/80 to 60/40. From the perspective of coating uniformity, a mixed solvent containing more than 50% by mass of a solvent not having a hydroxyl group is preferred. The solvent preferably contains propylene glycol monomethyl ether acetate. At this time, the solvent may be a single solvent of propylene glycol monomethyl ether acetate, or a mixed solvent of two or more kinds of propylene glycol monomethyl ether acetate.
本發明的組成物的固體成分濃度為1.0~10質量%為較佳,2.0~5.7質量%為更佳,2.0~5.3質量%為進一步較佳。亦即將組成物包含溶劑時之組成物中的溶劑的含量調整為滿足上述固體成分濃度的較佳範圍為較佳。此外,固體成分濃度係指,除了溶劑以外的其他抗蝕劑成分的質量相對於組成物的總質量的質量百分率。 能夠藉由將組成物中的固體成分濃度設定為適當的範圍而使其具有適度的黏度以提高塗佈性或製膜性,從而調整包括本發明的組成物之抗蝕劑膜(感光化射線性或感放射線性膜)的膜厚。The solid content concentration of the composition of the present invention is preferably 1.0 to 10 mass %, more preferably 2.0 to 5.7 mass %, and further preferably 2.0 to 5.3 mass %. That is, when the composition contains a solvent, it is preferred to adjust the content of the solvent in the composition to meet the preferred range of the above solid content concentration. In addition, the solid content concentration refers to the mass percentage of the mass of other anti-corrosion agent components other than the solvent relative to the total mass of the composition. By setting the solid component concentration in the composition to an appropriate range, the composition has an appropriate viscosity to improve coating properties or film forming properties, thereby adjusting the film thickness of the anti-etching agent film (actinic radiation or radiation-sensitive film) including the composition of the present invention.
<界面活性劑> 本發明的組成物可以包含界面活性劑。 界面活性劑為氟系及/或矽系界面活性劑(具體而言,氟系界面活性劑、矽系界面活性劑、或具有氟原子和矽原子這兩者之界面活性劑)為較佳。<Surfactant> The composition of the present invention may contain a surfactant. The surfactant is preferably a fluorine-based and/or silicon-based surfactant (specifically, a fluorine-based surfactant, a silicon-based surfactant, or a surfactant having both fluorine atoms and silicon atoms).
當本發明的組成物包含界面活性劑時,使用250nm以下,尤其220nm以下的曝光光源之情況下,容易獲得靈敏度及解析度良好、且黏附性及顯影缺陷少之圖案。 作為氟系及/或矽系界面活性劑,可以舉出美國專利申請公開第2008/0248425號說明書的[0276]段中所記載之界面活性劑。 又,可以使用美國專利申請公開第2008/0248425號說明書的[0280]段中所記載之除了氟系及/或矽系界面活性劑以外之其他界面活性劑。When the composition of the present invention includes a surfactant, it is easy to obtain a pattern with good sensitivity and resolution and few adhesion and development defects when using an exposure light source below 250nm, especially below 220nm. As fluorine-based and/or silicon-based surfactants, the surfactants described in paragraph [0276] of the specification of U.S. Patent Application Publication No. 2008/0248425 can be cited. In addition, other surfactants other than fluorine-based and/or silicon-based surfactants described in paragraph [0280] of the specification of U.S. Patent Application Publication No. 2008/0248425 can be used.
界面活性劑可以單獨使用1種,亦可以使用2種以上。 當本發明的組成物含有界面活性劑時,界面活性劑的含量(包含複數個時,為其合計含量)相對於組成物的總固體成分,0.0001~2質量%為較佳,0.0005~1質量%為更佳。 另一方面,界面活性劑的含量相對於組成物的總固體成分設為10質量ppm以上時,疏水性樹脂的表面偏在性提高。由此,能夠使抗蝕劑膜的表面更加疏水,並且提高液浸曝光時之水追隨性。The surfactant may be used alone or in combination of two or more. When the composition of the present invention contains a surfactant, the content of the surfactant (when it contains multiple surfactants, the total content) is preferably 0.0001 to 2 mass % relative to the total solid content of the composition, and 0.0005 to 1 mass % is more preferably. On the other hand, when the content of the surfactant is set to 10 mass ppm or more relative to the total solid content of the composition, the surface localization of the hydrophobic resin is improved. As a result, the surface of the anti-etching agent film can be made more hydrophobic and the water tracking property during immersion exposure can be improved.
<其他添加劑> 本發明的組成物可以進一步包含除上述以外的樹脂、交聯劑、酸增殖劑、染料、可塑劑、光敏劑、光吸收劑、鹼可溶性樹脂、溶解抑制劑或溶解促進劑等。<Other additives> The composition of the present invention may further contain resins, crosslinking agents, acid proliferation agents, dyes, plasticizers, photosensitizers, light absorbers, alkali-soluble resins, dissolution inhibitors or dissolution promoters, etc. other than the above.
<製備方法> 本發明的組成物藉由如下方式使用為較佳,亦即,將上述的成分溶解於規定的有機溶劑(較佳為上述混合溶劑)中,並對其進行過濾器過濾之後,塗佈於規定的支撐體(基板)上。 過濾器過濾中所使用之過濾器的細孔尺寸為0.1μm以下為較佳,0.05μm以下為更佳,0.03μm以下為進一步較佳。又,組成物的固體成分濃度高的情況下(例如,25質量%以上),使用於過濾器過濾之過濾器的細孔尺寸為3μm以下為較佳,0.5μm以下為更佳,0.3μm以下為進一步較佳。該過濾器為聚四氟乙烯製、聚乙烯製或尼龍製的過濾器為較佳。在過濾器過濾中,例如,如日本專利申請公開第2002-062667號說明書(日本特開2002-062667)所揭示,可以進行循環性過濾,亦可以串聯或並聯連接複數種過濾器而進行過濾。又,組成物可以過濾複數次。進而,在過濾器過濾的前後,可以對組成物進行脫氣處理等。<Preparation method> The composition of the present invention is preferably used in the following manner, that is, the above-mentioned components are dissolved in a predetermined organic solvent (preferably the above-mentioned mixed solvent), and after filtering it through a filter, it is applied to a predetermined support (substrate). The pore size of the filter used in the filter filtering is preferably 0.1μm or less, more preferably 0.05μm or less, and further preferably 0.03μm or less. In addition, when the solid content concentration of the composition is high (for example, 25% by mass or more), the pore size of the filter used for the filter filtering is preferably 3μm or less, more preferably 0.5μm or less, and further preferably 0.3μm or less. The filter is preferably made of polytetrafluoroethylene, polyethylene or nylon. In the filter filtration, for example, as disclosed in the specification of Japanese Patent Application Publication No. 2002-062667 (Japanese Patent Application Publication No. 2002-062667), cyclic filtration can be performed, and multiple filters can be connected in series or in parallel for filtration. In addition, the composition can be filtered multiple times. Furthermore, before and after the filter filtration, the composition can be degassed.
<物性> 從本發明的組成物形成之膜相對於水的後退接觸角(RCA)為80.0°以上,82.0°以上為較佳,83.0°以上為更佳。 此外,本說明書中,“膜相對於水的後退接觸角”係指,藉由下述條件成膜之膜的後退接觸角。 (成膜條件) 使用本發明的組成物並藉由旋塗塗佈於矽晶圓上之後,在100℃下經60秒鐘進行烘烤,形成膜厚為90nm的膜。接著,使用動態接觸角計(例如,Kyowa Interface Science Co., Ltd.製)並利用擴張收縮法,在室溫23℃且在相對濕度45%環境下,對上述膜測量水滴的後退接觸角。<Physical properties> The receding contact angle (RCA) of the film formed from the composition of the present invention relative to water is 80.0° or more, preferably 82.0° or more, and more preferably 83.0° or more. In addition, in this specification, "the receding contact angle of the film relative to water" refers to the receding contact angle of the film formed under the following conditions. (Film forming conditions) The composition of the present invention was applied to a silicon wafer by spin coating and then baked at 100°C for 60 seconds to form a film with a thickness of 90 nm. Next, the receding contact angle of a water droplet on the above film is measured using a dynamic contact angle meter (e.g., manufactured by Kyowa Interface Science Co., Ltd.) using an expansion-contraction method at room temperature of 23° C. and a relative humidity of 45%.
<用途> 本發明的組成物係有關一種藉由光化射線或放射線的照射進行反應而性質發生變化之感光化射線性或感放射線性樹脂組成物。更詳細而言,本發明的組成物有關一種使用於IC(Integrated Circuit:積體電路)等半導體製造步驟、液晶或熱能頭等的電路基板的製造、壓印用模具結構體的製作、其他感光蝕刻加工步驟或平版印刷版、或酸硬化性組成物的製造中之感光化射線性或感放射線性樹脂組成物。在本發明中,所形成之圖案能夠用於蝕刻步驟、離子植入步驟、凸塊電極形成步驟、再配線形成步驟及MEMS(Micro Electro Mechanical Systems:微機電系統)等中。<Application> The composition of the present invention is related to an actinic or radiation-sensitive resin composition whose properties change by reacting to irradiation with actinic rays or radiation. More specifically, the composition of the present invention is related to an actinic or radiation-sensitive resin composition used in the manufacturing steps of semiconductors such as IC (Integrated Circuit), the manufacturing of circuit substrates such as liquid crystals or thermal heads, the manufacturing of mold structures for imprinting, other photosensitive etching processing steps or lithographic printing plates, or the manufacturing of acid-curable compositions. In the present invention, the formed pattern can be used in etching steps, ion implantation steps, bump electrode formation steps, redistribution formation steps, and MEMS (Micro Electro Mechanical Systems).
〔圖案形成方法、抗蝕劑膜〕 本發明亦有關一種使用上述感光化射線性或感放射線性樹脂組成物之圖案形成方法。以下,對本發明的圖案形成方法進行說明。又,與圖案形成方法的說明一同對本發明的抗蝕劑膜(感光化射線性或感放射線性膜)進行說明。[Pattern forming method, anti-etching agent film] The present invention also relates to a pattern forming method using the above-mentioned photosensitive or radiation-sensitive resin composition. The pattern forming method of the present invention is described below. In addition, the anti-etching agent film (photosensitive or radiation-sensitive film) of the present invention is described together with the description of the pattern forming method.
本發明的圖案形成方法具有如下步驟: (i)使用上述之感光化射線性或感放射線性樹脂組成物而在支撐體上形成抗蝕劑膜(感光化射線性或感放射線性膜)之步驟(抗蝕劑膜形成步驟(成膜步驟)); (ii)對上述抗蝕劑膜進行曝光(照射光化射線或放射線)之步驟(曝光步驟);及 (iii)使用顯影液對上述經曝光之抗蝕劑膜進行顯影之步驟(顯影步驟)。The pattern forming method of the present invention has the following steps: (i) a step of forming an anti-etching agent film (actinic ray or radiation-sensitive film) on a support using the above-mentioned photosensitive ray or radiation-sensitive resin composition (anti-etching agent film forming step (film forming step)); (ii) a step of exposing the above-mentioned anti-etching agent film (irradiating with photochemical rays or radiation) (exposure step); and (iii) a step of developing the above-mentioned exposed anti-etching agent film using a developer (development step).
本發明的圖案形成方法只要包括上述(i)~(iii)的步驟,則並沒有特別限定,還可以具有下述步驟。 本發明的圖案形成方法中,(ii)曝光步驟中的曝光方法可以為液浸曝光。 本發明的圖案形成方法中,(ii)曝光步驟之前包括(iv)預加熱(PB:PreBake)步驟為較佳。 本發明的圖案形成方法中,(ii)曝光步驟之後且(iii)顯影步驟之前包括(v)曝光後加熱(PEB:Post Exposure Bake)步驟為較佳。 本發明的圖案形成方法中,(ii)可以包括複數次曝光步驟。 本發明的圖案形成方法中,(iv)可以包括複數次預加熱步驟。 本發明的圖案形成方法中,(v)可以包括複數次曝光後加熱步驟。The pattern forming method of the present invention is not particularly limited as long as it includes the above steps (i) to (iii), and may also include the following steps. In the pattern forming method of the present invention, the exposure method in the (ii) exposure step may be immersion exposure. In the pattern forming method of the present invention, it is preferred to include a (iv) preheating (PB: PreBake) step before the (ii) exposure step. In the pattern forming method of the present invention, it is preferred to include a (v) post-exposure heating (PEB: Post Exposure Bake) step after the (ii) exposure step and before the (iii) development step. In the pattern forming method of the present invention, (ii) may include multiple exposure steps. In the pattern forming method of the present invention, (iv) may include multiple preheating steps. In the pattern forming method of the present invention, (v) may include a plurality of post-exposure heating steps.
本發明的圖案形成方法中,上述(i)抗蝕劑膜形成步驟(成膜步驟)、(ii)曝光步驟及(iii)顯影步驟能夠藉由通常已知之方法進行。In the pattern forming method of the present invention, the above-mentioned (i) resist film forming step (film forming step), (ii) exposure step and (iii) development step can be performed by a generally known method.
從提高解析力的觀點考慮,抗蝕劑膜的膜厚為110nm以下為較佳,95nm以下為更佳。 又,根據需要,可以在抗蝕劑膜與支撐體之間形成抗蝕劑下層膜(例如,SOG(Spin On Glass:旋塗玻璃)、SOC(Spin On Carbon:旋塗碳)及防反射膜)。作為構成抗蝕劑下層膜之材料,能夠適當使用公知的有機系或無機系的材料。 可以在抗蝕劑膜的上層形成保護膜(頂塗層)。作為保護膜,能夠適當使用公知的材料。例如,能夠較佳地使用美國專利申請公開第2007/0178407號說明書、美國專利申請公開第2008/0085466號說明書、美國專利申請公開第2007/0275326號說明書、美國專利申請公開第2016/0299432號說明書、美國專利申請公開第2013/0244438號說明書、國際專利申請公開第2016/157988A號說明書中所揭示之保護膜形成用組成物。作為保護膜形成用組成物,包含上述之酸擴散控制劑為較佳。 可以在包含上述之疏水性樹脂之抗蝕劑膜的上層形成保護膜。From the perspective of improving resolution, the thickness of the anti-etching agent film is preferably 110 nm or less, and more preferably 95 nm or less. In addition, if necessary, an anti-etching agent underlayer film (for example, SOG (Spin On Glass), SOC (Spin On Carbon) and an anti-reflection film) can be formed between the anti-etching agent film and the support. As a material constituting the anti-etching agent underlayer film, a known organic or inorganic material can be appropriately used. A protective film (top coating) can be formed on the upper layer of the anti-etching agent film. As a protective film, a known material can be appropriately used. For example, the protective film forming composition disclosed in U.S. Patent Application Publication No. 2007/0178407, U.S. Patent Application Publication No. 2008/0085466, U.S. Patent Application Publication No. 2007/0275326, U.S. Patent Application Publication No. 2016/0299432, U.S. Patent Application Publication No. 2013/0244438, and International Patent Application Publication No. 2016/157988A can be preferably used. As the protective film forming composition, it is preferred to include the above-mentioned acid diffusion control agent. The protective film can be formed on the upper layer of the anti-etching agent film including the above-mentioned hydrophobic resin.
支撐體並沒有特別限定,能夠使用通常用於除了IC等半導體的製造步驟或液晶或熱能頭等的電路基板的製造步驟以外,其他感光蝕刻加工的微影步驟等中的基板。作為支撐體的具體例,可以舉出矽、SiO2 及SiN等無機基板等。The support is not particularly limited, and a substrate commonly used in a lithography step of a photosensitive etching process, in addition to a manufacturing step of a semiconductor such as an IC, or a manufacturing step of a circuit substrate such as a liquid crystal or a thermal head, can be used. Specific examples of the support include inorganic substrates such as silicon, SiO2 , and SiN.
關於加熱溫度,在(iv)預加熱步驟及(v)曝光後加熱步驟中的任一步驟中均為70~130℃為較佳,80~120℃為更佳。 關於加熱時間,在(iv)預加熱步驟及(v)曝光後加熱步驟中的任一步驟中均為30~300秒鐘為較佳,30~180秒鐘為更佳,30~90秒鐘為進一步較佳。 加熱在曝光裝置及顯影裝置中所具備之機構進行,可以使用加熱板等。Regarding the heating temperature, it is preferably 70 to 130°C, and more preferably 80 to 120°C, in either the (iv) preheating step or the (v) post-exposure heating step. Regarding the heating time, it is preferably 30 to 300 seconds, more preferably 30 to 180 seconds, and even more preferably 30 to 90 seconds, in either the (iv) preheating step or the (v) post-exposure heating step. The heating is performed by a mechanism provided in the exposure device and the developing device, and a heating plate or the like may be used.
曝光步驟中所使用之光源波長並沒有特別限制,例如,可以舉出紅外光、可見光、紫外光、遠紫外光、極紫外光(EUV)、X射線及電子束等。在該等中,遠紫外光為較佳,其波長為250nm以下為較佳,220nm以下為更佳,1~200nm為進一步較佳。具體而言,KrF準分子雷射(248nm)、ArF準分子雷射(193nm)、F2 準分子雷射(157nm)、X射線、EUV(13nm)或電子束等為較佳,KrF準分子雷射、ArF準分子雷射、EUV或電子束為更佳。The wavelength of the light source used in the exposure step is not particularly limited, and for example, infrared light, visible light, ultraviolet light, far ultraviolet light, extreme ultraviolet light (EUV), X-rays, and electron beams can be cited. Among them, far ultraviolet light is preferred, and its wavelength is preferably below 250nm, more preferably below 220nm, and further preferably 1 to 200nm. Specifically, KrF excimer laser (248nm), ArF excimer laser (193nm), F2 excimer laser (157nm), X-rays, EUV (13nm), or electron beams are preferred, and KrF excimer laser, ArF excimer laser, EUV, or electron beams are more preferred.
在(iii)顯影步驟中,可以為鹼顯影液,亦可以為包含有機溶劑之顯影液(以下,亦稱為有機系顯影液)。In the developing step (iii), an alkaline developer may be used, or a developer containing an organic solvent (hereinafter also referred to as an organic developer).
作為鹼顯影液,通常能夠使用以四甲基氫氧化銨為代表之四級銨鹽,除此以外,還能夠使用無機鹼、一~三級胺、醇胺及環狀胺等鹼水溶液。 進而,上述鹼顯影液可以包含適當量的醇類及/或界面活性劑。鹼顯影液的鹼濃度通常為0.1~20質量%。鹼顯影液的pH通常為10~15。 使用鹼顯影液進行顯影之時間通常為10~300秒鐘。 鹼顯影液的鹼濃度、pH及顯影時間能夠根據所形成之圖案適當進行調整。As an alkaline developer, a quaternary ammonium salt represented by tetramethylammonium hydroxide can be generally used. In addition, an alkaline aqueous solution such as an inorganic base, a mono-tertiary amine, an alcohol amine, and a cyclic amine can also be used. Furthermore, the alkaline developer may contain an appropriate amount of alcohol and/or a surfactant. The alkaline concentration of the alkaline developer is generally 0.1 to 20% by mass. The pH of the alkaline developer is generally 10 to 15. The development time using the alkaline developer is generally 10 to 300 seconds. The alkaline concentration, pH, and development time of the alkaline developer can be appropriately adjusted according to the pattern to be formed.
有機系顯影液為包含選自包括酮系溶劑、酯系溶劑、醇系溶劑、醯胺系溶劑、醚系溶劑烴系溶劑之群組中的至少一種有機溶劑之顯影液為較佳。The organic developer is preferably a developer containing at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, amide solvents, ether solvents and hydrocarbon solvents.
作為酮系溶劑,例如,可以舉出1-辛酮、2-辛酮、1-壬酮、2-壬酮、丙酮、2-庚酮(甲基戊基酮)、4-庚酮、1-己酮、2-己酮、二異丁酮、環己酮、甲基環己酮、苯基丙酮、甲乙酮、甲基異丁基酮、乙醯丙酮、丙酮基丙酮、紫羅蘭酮(ionone)、二丙酮醇(diacetonylalcohol)、乙醯甲醇、苯乙酮、甲基萘基酮、異佛爾酮及伸丙基碳酸酯等。Examples of the ketone solvent include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 2-heptanone (methyl amyl ketone), 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, cyclohexanone, methylcyclohexanone, phenylacetone, methyl ethyl ketone, methyl isobutyl ketone, acetylacetone, acetonylacetone, ionone, diacetone alcohol, acetylmethanol, acetophenone, methylnaphthyl ketone, isophorone, and propyl carbonate.
作為酯系溶劑,例如可以舉出乙酸甲酯、乙酸丁酯、乙酸乙酯、乙酸異丙酯、乙酸戊酯(pentyl acetate)、乙酸異戊酯、乙酸戊酯(amyl acetate)、丙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯、二乙二醇單丁醚乙酸酯、二乙二醇單乙醚乙酸酯、乙基-3-乙氧基丙酸酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、甲酸甲酯、甲酸乙酯、甲酸丁酯、甲酸丙酯、乳酸乙酯、乳酸丁酯、乳酸丙酯、丁酸丁酯、2-羥基異丁酸甲酯、乙酸異戊酯、異丁酸異丁酯及丙酸丁酯等。Examples of the ester solvent include methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, pentyl acetate, isoamyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl-3-ethoxypropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, ethyl lactate, butyl lactate, propyl lactate, butyl butyrate, methyl 2-hydroxyisobutyrate, isoamyl acetate, isobutyl isobutyrate, and butyl propionate.
作為醇系溶劑、醯胺系溶劑、醚系溶劑及烴系溶劑,能夠使用美國專利申請公開2016/0070167A1號說明書的[0715]~[0718]段中所揭示之溶劑。As the alcohol-based solvent, amide-based solvent, ether-based solvent, and hydrocarbon-based solvent, the solvents disclosed in paragraphs [0715] to [0718] of the specification of U.S. Patent Application Publication No. 2016/0070167A1 can be used.
上述溶劑可以混合複數種,亦可以與除了上述以外的溶劑或水混合。作為顯影液整體的含水率,小於50質量%為較佳,小於20質量%為更佳,小於10質量%為進一步較佳,實質上不含水分為特佳。 相對於有機系顯影液之有機溶劑的含量相對於顯影液的總量,50~100質量%為較佳,80~100質量%為更佳,90~100質量%為進一步較佳,95~100質量%為特佳。The above solvents may be mixed in multiple types, or may be mixed with solvents other than the above or water. As for the water content of the developer as a whole, it is preferably less than 50% by mass, more preferably less than 20% by mass, more preferably less than 10% by mass, and particularly preferably substantially free of water. The content of the organic solvent relative to the total amount of the developer is preferably 50-100% by mass, more preferably 80-100% by mass, more preferably 90-100% by mass, and particularly preferably 95-100% by mass.
顯影液可以根據需要包含適當量的公知的界面活性劑。The developer may contain an appropriate amount of a known surfactant as needed.
界面活性劑的含量相對於顯影液的總量通常為0.001~5質量%,0.005~2質量%為較佳,0.01~0.5質量%為更佳。The content of the surfactant is generally 0.001 to 5% by mass, preferably 0.005 to 2% by mass, and more preferably 0.01 to 0.5% by mass, relative to the total amount of the developer.
有機系顯影液可以包含酸擴散控制劑。The organic developer may contain an acid diffusion control agent.
作為顯影方法,例如,可以舉出:將基板在裝滿顯影液之槽中浸漬一定時間之方法(浸漬法);藉由表面張力將顯影液隆起並在基板表面靜置一定時間之方法(浸置法);對基板表面噴塗顯影液之方法(噴射法);及以一定速度一邊掃描顯影液噴出噴嘴一邊將顯影液持續噴出到以一定速度旋轉之基板上之方法(動態分配法)等。As developing methods, for example, there can be cited: a method of immersing a substrate in a tank filled with developer for a certain period of time (immersion method); a method of raising the developer by surface tension and leaving it on the substrate surface for a certain period of time (immersion method); a method of spraying the developer on the substrate surface (spraying method); and a method of continuously spraying the developer onto a substrate rotating at a certain speed while scanning a developer spray nozzle at a certain speed (dynamic dispensing method), etc.
可以組合使用鹼水溶液進行顯影之步驟(鹼顯影步驟)及使用包含有機溶劑之顯影液進行顯影之步驟(有機溶劑顯影步驟)。藉此,可以僅使中間水平的曝光強度的區域不溶解而形成圖案,因此能夠形成更加微細的圖案。The step of developing with an alkaline aqueous solution (alkaline developing step) and the step of developing with a developer containing an organic solvent (organic solvent developing step) can be combined. This allows only the area with the exposure intensity at the middle level to be insoluble and form a pattern, thereby enabling the formation of a finer pattern.
在(iii)顯影步驟之後,包括使用沖洗液進行清洗之步驟(沖洗步驟)為較佳。After the (iii) developing step, a step of washing with a washing solution (washing step) is preferably included.
使用鹼顯影液之顯影步驟之後的沖洗步驟中所使用之沖洗液,例如能夠使用純水。純水可以包含適當量的界面活性劑。又,可以在顯影步驟或沖洗步驟之後,追加藉由超臨界流體去除附著於圖案上之顯影液或沖洗液之處理。進而,為了去除殘留於圖案中的水分,可以在藉由沖洗處理或超臨界流體之處理之後進行加熱處理。The rinse solution used in the rinse step after the development step using an alkaline developer can be, for example, pure water. The pure water may contain an appropriate amount of a surfactant. In addition, after the development step or the rinse step, a supercritical fluid may be used to remove the developer or rinse solution attached to the pattern. Furthermore, in order to remove the water remaining in the pattern, a heat treatment may be performed after the rinse treatment or the supercritical fluid treatment.
在使用包含有機溶劑之顯影液之顯影步驟之後的沖洗步驟中所使用之沖洗液只要不溶解圖案,則並沒有特別限制,能夠使用包含通常的有機溶劑之溶液。作為沖洗液,使用包含選自包括烴系溶劑、酮系溶劑、酯系溶劑、醇系溶劑、醯胺系溶劑及醚系溶劑之群組中的至少一種有機溶劑之沖洗液為較佳。 作為烴系溶劑、酮系溶劑、酯系溶劑、醇系溶劑、醯胺系溶劑及醚系溶劑的具體例,可以舉出與在包含有機溶劑之顯影液中說明的溶劑相同的溶劑。 作為用於此時的沖洗步驟之沖洗液,包含1元醇之沖洗液為更佳。The rinsing solution used in the rinsing step after the development step using the developer containing an organic solvent is not particularly limited as long as it does not dissolve the pattern, and a solution containing a common organic solvent can be used. As the rinsing solution, a rinsing solution containing at least one organic solvent selected from the group consisting of hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents is preferably used. As specific examples of hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents, the same solvents as those described in the developer containing an organic solvent can be cited. As the rinsing liquid used in the rinsing step at this time, a rinsing liquid containing monohydric alcohol is more preferred.
作為沖洗步驟中所使用之1元醇,可以舉出直鏈狀、支鏈狀或環狀的1元醇。具體而言,可以舉出1-丁醇、2-丁醇、3-甲基-1-丁醇、第三丁醇、1-戊醇、2-戊醇、1-己醇、4-甲基-2-戊醇、1-庚醇、1-辛醇、2-己醇、環戊醇、2-庚醇、2-辛醇、3-己醇、3-庚醇、3-辛醇、4-辛醇及甲基異丁基甲醇。 1元醇可以為碳數5以上,作為該種例,可以舉出1-己醇、2-己醇、4-甲基-2-戊醇、1-戊醇、3-甲基-1-丁醇及甲基異丁基甲醇等。As the monohydric alcohol used in the rinsing step, linear, branched or cyclic monohydric alcohols can be cited. Specifically, 1-butanol, 2-butanol, 3-methyl-1-butanol, tert-butanol, 1-pentanol, 2-pentanol, 1-hexanol, 4-methyl-2-pentanol, 1-heptanol, 1-octanol, 2-hexanol, cyclopentanol, 2-hexanol, 2-octanol, 3-hexanol, 3-hexanol, 3-octanol, 4-octanol and methyl isobutyl carbinol can be cited. The monohydric alcohol may have more than 5 carbon atoms, and as examples thereof, 1-hexanol, 2-hexanol, 4-methyl-2-pentanol, 1-pentanol, 3-methyl-1-butanol and methyl isobutyl carbinol can be cited.
各成分可以混合複數種,亦可以與除了上述以外的有機溶劑進行混合來使用。 使用了包含有機溶劑之顯影液之顯影步驟之後的沖洗步驟中使用之沖洗液中的含水率為10質量%以下為較佳,5質量%以下為更佳,3質量%以下為進一步較佳。將含水率設為10質量%以下時,可獲得良好的顯影特性。 使用了包含有機溶劑之顯影液之顯影步驟之後的沖洗液可以包含適當量的界面活性劑。The components may be mixed in plural types, and may be mixed with organic solvents other than the above. The water content in the rinse solution used in the rinse step after the development step using the developer containing an organic solvent is preferably 10% by mass or less, 5% by mass or less is more preferably, and 3% by mass or less is further preferably. When the water content is set to 10% by mass or less, good development characteristics can be obtained. The rinse solution after the development step using the developer containing an organic solvent may contain an appropriate amount of a surfactant.
在沖洗步驟中,使用沖洗液進行顯影之基板進行清洗處理。清洗處理的方法並沒有特別限定,例如,可以舉出在以一定速度旋轉之基板上持續噴出沖洗液之方法(旋轉塗佈法)、將基板在裝滿沖洗液之槽中浸漬一定時間之方法(浸漬法)、或對基板表面噴塗沖洗液之方法(噴塗法)等。其中,利用旋轉塗佈法進行清洗處理、在清洗後使基板以2,000~4,000rpm的轉速旋轉而從基板上去除沖洗液之方法為較佳。又,在沖洗步驟之後包括加熱步驟(Post Bake:後烘烤)亦較佳。藉由該加熱步驟去除殘留於圖案之間及圖案內部之顯影液及沖洗液。在沖洗步驟之後的加熱步驟中,加熱溫度通常為40~160℃,70~95℃為較佳,加熱時間通常為10秒鐘~3分鐘,30秒鐘~90秒鐘為較佳。In the rinsing step, the substrate to be developed is cleaned using a rinsing liquid. The method of the cleaning treatment is not particularly limited, and for example, a method of continuously spraying the rinsing liquid on a substrate rotating at a certain speed (spin coating method), a method of immersing the substrate in a tank filled with the rinsing liquid for a certain period of time (immersion method), or a method of spraying the rinsing liquid on the surface of the substrate (spraying method) can be cited. Among them, the method of using the spin coating method for cleaning treatment and rotating the substrate at a speed of 2,000 to 4,000 rpm after cleaning to remove the rinsing liquid from the substrate is preferred. In addition, it is also preferred to include a heating step (Post Bake) after the rinsing step. The developer and rinse solution remaining between and inside the patterns are removed by the heating step. In the heating step after the rinse step, the heating temperature is usually 40 to 160°C, preferably 70 to 95°C, and the heating time is usually 10 seconds to 3 minutes, preferably 30 seconds to 90 seconds.
在本發明的感光化射線性或感放射線性樹脂組成物及本發明的圖案形成方法中所使用之各種材料(例如,抗蝕劑溶劑、顯影液、沖洗液、防反射膜形成用組成物或頂塗層形成用組成物等)不包含金屬成分、異構物及殘留單體等雜質為較佳。作為上述的各種材料中所包含之該等雜質的含量,1質量ppm以下為較佳,100質量ppt以下為更佳,10質量ppt以下為進一步較佳,實質上不包含(測定裝置的檢測極限以下)為特佳。It is preferred that the various materials used in the photosensitive or radiation-sensitive resin composition and the pattern forming method of the present invention (e.g., anti-etching agent solvent, developer, rinser, anti-reflection film forming composition or top coating forming composition, etc.) do not contain impurities such as metal components, isomers, and residual monomers. The content of such impurities contained in the above-mentioned various materials is preferably 1 mass ppm or less, 100 mass ppt or less is more preferred, 10 mass ppt or less is further preferred, and substantially no impurities (below the detection limit of the measuring device) are particularly preferred.
作為從上述各種材料中去除金屬等雜質之方法,例如,可以舉出使用過濾器的過濾。作為過濾器孔徑,細孔尺寸10nm以下為較佳,5nm以下為更佳,3nm以下為進一步較佳。作為過濾器的材質,聚四氟乙烯製、聚乙烯製或尼龍製的過濾器為較佳。過濾器可以使用預先用有機溶劑清洗之過濾器。在過濾器過濾步驟中,可以串聯或並聯連接複數種過濾器來使用。使用複數種過濾器的情況下,可以組合使用孔徑及/或材質不同之過濾器。又,可以對各種材料進行複數次過濾,進行複數次過濾之步驟可以為循環過濾步驟。作為過濾器,如日本專利申請公開第2016-201426號說明書(日本特開2016-201426)中所揭示之溶出物減少之過濾器為較佳。 除了過濾器過濾以外,可以進行使用吸附材料之雜質的去除,亦可以組合使用過濾器過濾和吸附材料。作為吸附材料,能夠使用公知的吸附材料,例如,能夠使用矽膠或沸石等無機系吸附材料或活性碳等有機系吸附材料。作為金屬吸附材料,例如,可以舉出日本專利申請公開第2016-206500號說明書(日本特開2016-206500)中揭示之材料。 又,作為減少上述各種材料中所包含之金屬等雜質之方法,可以舉出選擇金屬含量少之原料作為構成各種材料之原料,對構成各種材料之原料進行過濾器過濾、或藉由Teflon(註冊商標)對裝置內進行襯覆等而在盡可能抑制污染之條件下進行蒸餾等方法。為了將金屬降低至ppt等級,在用於合成抗蝕劑成分的各種材料(黏合劑及光酸產生劑等)之製造設備的所有步驟中實施玻璃襯覆處理為較佳。對構成各種材料之原料進行之過濾器過濾中之較佳條件與上述條件相同。As a method for removing impurities such as metal from the above-mentioned various materials, for example, filtering using a filter can be cited. As for the pore size of the filter, a pore size of 10 nm or less is preferably, 5 nm or less is more preferably, and 3 nm or less is further preferably. As for the material of the filter, a filter made of polytetrafluoroethylene, polyethylene or nylon is preferably used. The filter can be a filter that has been pre-cleaned with an organic solvent. In the filter filtering step, a plurality of filters can be connected in series or in parallel for use. When using a plurality of filters, filters with different pore sizes and/or materials can be used in combination. In addition, various materials can be filtered multiple times, and the multiple filtering steps can be a cyclic filtering step. As a filter, a filter with reduced dissolution as disclosed in the specification of Japanese Patent Application Publication No. 2016-201426 (Japanese Patent Application Publication No. 2016-201426) is preferred. In addition to filter filtration, impurities can be removed using an adsorbent, and filter filtration and adsorbent can be used in combination. As an adsorbent, a known adsorbent can be used, for example, an inorganic adsorbent such as silica gel or zeolite or an organic adsorbent such as activated carbon can be used. As metal adsorbing materials, for example, materials disclosed in the specification of Japanese Patent Application Publication No. 2016-206500 (Japanese Patent Application Publication No. 2016-206500) can be cited. In addition, as a method for reducing impurities such as metals contained in the above-mentioned various materials, a method such as selecting raw materials with low metal content as raw materials constituting various materials, filtering the raw materials constituting various materials with a filter, or lining the inside of the device with Teflon (registered trademark) to perform distillation under conditions that suppress contamination as much as possible can be cited. In order to reduce metal to ppt level, it is preferred to implement glass lining treatment in all steps of the manufacturing equipment for various materials (binder and photoacid generator, etc.) used to synthesize the anti-corrosion agent components. The preferred conditions in the filter filtration performed on the raw materials constituting the various materials are the same as the above conditions.
為了防止雜質的混入,將上述各種材料保存於美國專利申請公開第2015/0227049號說明書、日本專利申請公開第2015-123351號說明書(日本特開2015-123351)、及日本專利申請公開第2017-013804號說明書(日本特開2017-013804)等中所記載之容器中為較佳。In order to prevent the mixing of impurities, it is preferable to store the above-mentioned various materials in the container described in U.S. Patent Application Publication No. 2015/0227049, Japanese Patent Application Publication No. 2015-123351 (Japanese Patent Application Publication No. 2015-123351), and Japanese Patent Application Publication No. 2017-013804 (Japanese Patent Application Publication No. 2017-013804).
可以對藉由本發明的圖案形成方法形成之圖案應用改善圖案的表面粗糙之方法。作為改善圖案的表面粗糙之方法,例如,可以舉出美國專利申請公開第2015/0104957號說明書中所揭示之藉由含氫氣體的電漿來處理圖案之方法。除此以外,可以應用日本專利申請公開第2004-235468號說明書(日本特開2004-235468)、美國專利申請公開第2010/0020297號說明書及Proc. of SPIE Vol.8328 83280N-1“EUV Resist Curing Technique for LWR Reduction and Etch Selectivity Enhancement”中所記載之公知的方法。 又,藉由上述方法形成之圖案能夠用作例如,日本專利申請公開第1991-270227號說明書(日本特開平3-270227)及美國專利申請公開第2013/0209941號說明書中所揭示之間隔物製程的芯材(Core)。A method for improving the surface roughness of a pattern formed by the pattern forming method of the present invention can be applied. As a method for improving the surface roughness of a pattern, for example, a method for treating a pattern by plasma of a hydrogen-containing gas disclosed in the specification of U.S. Patent Application Publication No. 2015/0104957 can be cited. In addition, the known methods described in the specification of Japanese Patent Application Publication No. 2004-235468 (Japanese Patent Application Publication No. 2004-235468), the specification of U.S. Patent Application Publication No. 2010/0020297, and Proc. of SPIE Vol. 8328 83280N-1 "EUV Resist Curing Technique for LWR Reduction and Etch Selectivity Enhancement" can be applied. Furthermore, the pattern formed by the above method can be used as a core material (Core) of the spacer manufacturing process disclosed in, for example, Japanese Patent Application Publication No. 1991-270227 (Japanese Patent Application Publication No. 3-270227) and US Patent Application Publication No. 2013/0209941.
〔電子器件之製造方法〕 又,本發明還有關一種包括上述圖案形成方法之電子器件之製造方法。藉由本發明的電子器件之製造方法製造之電子器件適當地搭載於電氣電子設備(例如,家電、OA(辦公自動化:Office Automation)關連設備、媒體相關設備、光學用設備及通訊設備等)。 [實施例][Method for manufacturing electronic devices] In addition, the present invention also relates to a method for manufacturing electronic devices including the above-mentioned pattern forming method. The electronic devices manufactured by the method for manufacturing electronic devices of the present invention are appropriately mounted on electrical and electronic equipment (for example, home appliances, OA (Office Automation) related equipment, media related equipment, optical equipment and communication equipment, etc.). [Example]
以下,根據實施例對本發明進行進行進一步詳細的說明。以下的實施例所示之材料、使用量、比例、處理內容及處理步驟等只要不脫離本發明的主旨,則能夠適當地進行變更。故,本發明的範圍並不應藉由以下所示之實施例進行限定性解釋。The present invention is further described in detail below based on the embodiments. The materials, usage amounts, ratios, processing contents and processing steps shown in the following embodiments can be appropriately changed as long as they do not deviate from the main purpose of the present invention. Therefore, the scope of the present invention should not be limitedly interpreted by the embodiments shown below.
[感光化射線性或感放射線性樹脂組成物的製備] 〔各種成分〕 <酸分解性樹脂> 以下,示出表1所示之酸分解性樹脂(樹脂D-1~D-5)的結構。 此外,酸分解性樹脂的重量平均分子量(Mw)及分散度(Mw/Mn)藉由GPC(載體:四氫呋喃(THF))來進行了測量(係聚苯乙烯換算量)。又,樹脂的組成比(莫耳%比)係藉由13 C-NMR(核磁共振(Nuclear Magnetic Resonance))進行了測量。[Preparation of an Actinic Radiation or Radiation-sensitive Resin Composition] [Various Components] <Acid-degradable resin> The structures of the acid-degradable resins (resins D-1 to D-5) shown in Table 1 are shown below. The weight average molecular weight (Mw) and the dispersion (Mw/Mn) of the acid-degradable resins were measured by GPC (carrier: tetrahydrofuran (THF)) (polystyrene conversion). The composition ratio (molar % ratio) of the resins was measured by 13 C-NMR (Nuclear Magnetic Resonance).
[化學式28] [Chemical formula 28]
<疏水性樹脂> 以下,示出表1所示之疏水性樹脂(樹脂E-1~E-9)的結構。 此外,疏水性樹脂的重量平均分子量(Mw)及分散度(Mw/Mn)藉由GPC(載體:四氫呋喃(THF))來進行了測量(係聚苯乙烯換算量)。又,樹脂的組成比(莫耳%比)藉由13 C-NMR進行了測量。<Hydrophobic resin> The structures of the hydrophobic resins (resins E-1 to E-9) shown in Table 1 are shown below. The weight average molecular weight (Mw) and the dispersion (Mw/Mn) of the hydrophobic resins were measured by GPC (carrier: tetrahydrofuran (THF)) (polystyrene conversion). The composition ratio (molar % ratio) of the resins was measured by 13 C-NMR.
[化學式29] [Chemical formula 29]
<光酸產生劑A> 以下,示出表1所示之光酸產生劑(PAG-1~PAG-23)的結構。<Photoacid generator A> The structures of the photoacid generators (PAG-1 to PAG-23) shown in Table 1 are shown below.
[化學式30] [Chemical formula 30]
[化學式31] [Chemical formula 31]
<酸擴散控制劑> 以下,示出表1所示之酸擴散控制劑(B-1~B-2、C-1~C-3)的結構。此外,B-1~B-2相當於光酸產生劑B,C-1~C-3相當於含氮化合物C。<Acid diffusion control agent> The structures of the acid diffusion control agents (B-1 to B-2, C-1 to C-3) shown in Table 1 are shown below. In addition, B-1 to B-2 are equivalent to the photoacid generator B, and C-1 to C-3 are equivalent to the nitrogen-containing compound C.
[化學式32] [Chemical formula 32]
<界面活性劑> 以下,示出表1所示之界面活性劑。 W-1:PolyFox PF-6320(OMNOVA Solutions Inc.製;氟系)<Surfactant> The following are the surfactants shown in Table 1. W-1: PolyFox PF-6320 (manufactured by OMNOVA Solutions Inc.; fluorine-based)
<溶劑> 以下,示出表1所示之溶劑。 SL-1:丙二醇單甲醚乙酸酯(PGMEA) SL-2:丙二醇單甲醚(PGME) SL-3:環己酮 SL-4:γ-丁內酯 SL-5:乳酸乙酯<Solvent> The following are the solvents shown in Table 1. SL-1: Propylene glycol monomethyl ether acetate (PGMEA) SL-2: Propylene glycol monomethyl ether (PGME) SL-3: Cyclohexanone SL-4: γ-butyrolactone SL-5: Ethyl lactate
〔感光化射線性或感放射線性樹脂組成物的製備〕 將表1中示出之各成分混合成固體成分濃度4質量%。接著,使用孔徑50nm的聚乙烯製過濾器對所獲得之混合液進行過濾,從而製備了感光化射線性或感放射線性樹脂組成物(以下,亦稱為抗蝕劑組成物)。此外,在抗蝕劑組成物中,固體成分係指,除了溶劑以外的所有成分。在實施例及比較例中使用了所獲得之抗蝕劑組成物。 此外,表1中,疏水性樹脂的含量(質量%)係指,相對於總固體成分之含量。 又,表1中,“光酸產生劑A”欄的pKa表示從光酸產生劑A產生之酸的pKa。“酸擴散控制劑(光酸產生劑B或含氮化合物C)”欄的pKa表示從光酸產生劑B產生之酸的pKa或含氮化合物C的共軛酸的pKa中的任一個。[Preparation of an actinic radiation or radiation-sensitive resin composition] The components shown in Table 1 were mixed to a solid content concentration of 4% by mass. Then, the obtained mixed solution was filtered using a polyethylene filter with a pore size of 50 nm to prepare an actinic radiation or radiation-sensitive resin composition (hereinafter also referred to as an anti-corrosion agent composition). In addition, in the anti-corrosion agent composition, the solid component refers to all components except the solvent. The obtained anti-corrosion agent composition was used in the examples and comparative examples. In addition, in Table 1, the content (mass %) of the hydrophobic resin refers to the content relative to the total solid content. In Table 1, the pKa in the column "Photoacid generator A" indicates the pKa of the acid generated from the photoacid generator A. The pKa in the column "Acid diffusion control agent (photoacid generator B or nitrogen-containing compound C)" indicates either the pKa of the acid generated from the photoacid generator B or the pKa of the conjugated acid of the nitrogen-containing compound C.
[表1]
[表2]
[表3]
[圖案形成及評價] 〔後退接觸角(RCA)的評價〕 藉由旋塗將表1中示出之各抗蝕劑組成物塗佈於矽晶圓上之後,在100℃下經60秒鐘進行烘烤,形成了膜厚為90nm的膜。接著,使用動態接觸角計(Kyowa Interface Science Co., Ltd.製)並利用擴張收縮法對所獲得之膜測量了水滴的後退接觸角(RCA)。 具體而言,在上述膜上,滴加液滴(初始液滴尺寸35μL),並以6μL/秒鐘的速度吸取5秒鐘,求出吸取過程中的動態接觸角穩定時之後退接觸角。測量環境為室溫23℃、相對濕度45%。將結果示於表1中。[Pattern formation and evaluation] [Evaluation of receding contact angle (RCA)] After applying each anti-etching agent composition shown in Table 1 on a silicon wafer by spin coating, it was baked at 100°C for 60 seconds to form a film with a thickness of 90 nm. Then, the receding contact angle (RCA) of the water droplet was measured for the obtained film using a dynamic contact angle meter (manufactured by Kyowa Interface Science Co., Ltd.) and the expansion-contraction method. Specifically, a droplet (initial droplet size 35μL) was dripped onto the above film and absorbed at a rate of 6μL/second for 5 seconds, and the receding contact angle when the dynamic contact angle during the absorption process was stable was calculated. The measurement environment was room temperature 23°C and relative humidity 45%. The results are shown in Table 1.
〔抗蝕劑膜的形成及抗蝕劑膜的評價〕 <抗蝕劑膜的形成> 在矽晶圓上塗佈有機防反射膜ARC29SR(Brewer Science, Inc.製),在205℃下進行60秒鐘的烘烤,形成膜厚為98nm的防反射膜,在其上塗佈上述表1中示出之抗蝕劑組成物,在100℃下經60秒鐘進行烘烤,形成了膜厚為90nm的抗蝕劑膜。[Formation of anti-corrosion agent film and evaluation of anti-corrosion agent film] <Formation of anti-corrosion agent film> An organic anti-reflection film ARC29SR (manufactured by Brewer Science, Inc.) was applied on a silicon wafer and baked at 205°C for 60 seconds to form an anti-reflection film with a thickness of 98 nm. The anti-corrosion agent composition shown in Table 1 was applied thereon and baked at 100°C for 60 seconds to form an anti-corrosion agent film with a thickness of 90 nm.
<膜厚面內均勻性的評價> 使用VM-3110(Dainippon Screen Mfg. Co.,Ltd.製),在矽晶圓外周部(距晶圓端為0.3cm的圓周上)對以上述方式在矽晶圓上形成之抗蝕劑膜測量96點處的膜厚,並計算出標準偏差(3σ)。將值為小於0.5nm者設為A、0.5nm以上且小於0.8nm者設為B、0.8nm以上且小於1.0nm者設為C、1.0nm以上且小於1.2nm者設為D、1.2nm以上者設為E。值越小表示膜厚均勻性越良好。將評價為A、B者判定為膜厚面內均勻性良好。將結果示於表1中。<Evaluation of film thickness in-plane uniformity> The film thickness of the anti-etching film formed on the silicon wafer in the above manner was measured at 96 points on the outer periphery of the silicon wafer (on a circumference of 0.3 cm from the wafer end) using VM-3110 (manufactured by Dainippon Screen Mfg. Co., Ltd.), and the standard deviation (3σ) was calculated. The value of less than 0.5nm was set as A, the value of 0.5nm or more and less than 0.8nm was set as B, the value of 0.8nm or more and less than 1.0nm was set as C, the value of 1.0nm or more and less than 1.2nm was set as D, and the value of 1.2nm or more was set as E. The smaller the value, the better the film thickness uniformity. The values evaluated as A and B were judged to have good film thickness in-plane uniformity. The results are shown in Table 1.
〔ArF曝光及顯影、LWR評價〕 <ArF曝光及顯影> 使用ArF準分子雷射液浸掃描儀(ASML公司製;XT1700i、NA1.20、C-Quad、外西格瑪0.730、內西格瑪0.630、XY偏向),並通過線寬75nm的1:1線與空間圖案的6%半色調遮罩而對在矽晶圓上形成之上述抗蝕劑膜進行了曝光。作為液浸液使用了超純水。然後,在120℃下進行60秒鐘加熱之後,用氫氧化四甲基銨水溶液(2.38質量%)進行30秒鐘的顯影,並用純水沖洗之後,藉由旋轉乾燥而形成了圖案。[ArF exposure and development, LWR evaluation] <ArF exposure and development> The above-mentioned anti-etching agent film formed on the silicon wafer was exposed using an ArF excimer laser liquid immersion scanner (manufactured by ASML; XT1700i, NA1.20, C-Quad, outer sigma 0.730, inner sigma 0.630, XY deflection) with a 6% half-tone mask of a 1:1 line and space pattern with a line width of 75nm. Ultrapure water was used as the immersion liquid. Then, after heating at 120°C for 60 seconds, it was developed with an aqueous solution of tetramethylammonium hydroxide (2.38 mass%) for 30 seconds, and after rinsing with pure water, the pattern was formed by spin drying.
<LWR評價> 關於所獲得之線寬75nm的1:1線與空間圖案,使用線寬測量掃描式電子顯微鏡(SEM(Hitachi, Ltd.S-8840))從圖案上部進行觀察,關於線圖案的長度方向的邊緣2μm的範圍,測量50個點處的線寬,對其測量波動求出標準偏差,並計算了3σ。值小於3.0nm者設為A、3.0nm以上且小於3.5nm者設為B、3.5nm以上者設為C。值越小表示性能越良好。將評價為A、B者判定為LWR良好。將結果示於表1中。<LWR evaluation> The obtained 1:1 line and space pattern with a line width of 75nm was observed from the top of the pattern using a line width measurement scanning electron microscope (SEM (Hitachi, Ltd. S-8840)). The line width at 50 points within the range of 2μm at the edge in the length direction of the line pattern was measured, and the standard deviation of the measurement fluctuation was calculated, and 3σ was calculated. A value less than 3.0nm, B value greater than 3.0nm and less than 3.5nm, and C value greater than 3.5nm. The smaller the value, the better the performance. Those evaluated as A and B were judged to have good LWR. The results are shown in Table 1.
從表1的結果可知,藉由實施例的抗蝕劑組成物,能夠形成膜厚面內均勻性優異之抗蝕劑膜,並且能夠形成LWR優異之圖案。 又,從表1的結果可知當從光酸產生劑A產生之酸的pKa為-1.38~1.30時,所形成之圖案存在LWR更加優異之傾向。 又,在從光酸產生劑A產生之酸的pKa小於-1.38的實施例1中,確認到基友上述組成物而形成之膜的膜厚面內均勻性差。根據該結果,從表1的結果可知,當將從光酸產生劑A產生之酸的pKa設為-1.38以上時,從上述組成物形成之膜的膜厚面內均勻性存在更加優異(成為“B”評價以上)傾向。From the results in Table 1, it can be seen that the anti-etching agent composition of the embodiment can form an anti-etching agent film with excellent in-plane uniformity of film thickness, and can form a pattern with excellent LWR. In addition, from the results in Table 1, it can be seen that when the pKa of the acid generated from the photoacid generator A is -1.38 to 1.30, the formed pattern tends to have a more excellent LWR. In addition, in Example 1 in which the pKa of the acid generated from the photoacid generator A is less than -1.38, it is confirmed that the film formed by the above composition has poor in-plane uniformity of film thickness. From the results in Table 1, it can be seen that when the pKa of the acid generated from the photoacid generator A is set to -1.38 or higher, the film thickness in-plane uniformity of the film formed from the above composition tends to be more excellent (becoming "B" evaluation or higher).
又,從表1的結果可知,當疏水性樹脂包含具有藉由酸的作用進行分解而極性增大之基團(酸分解性基團)之重複單元(酸分解性重複單元)時,存在藉由上述組成物而形成之膜的膜厚面內均勻性差之情況(參閱實施例4、實施例5、實施例7、實施例17及實施例18的結果)。換言之,明確了當疏水性樹脂實質上不包含酸分解性重複單元時,藉由上述組成物而形成之膜存在膜厚面內均勻性更加優異(成為“B”評價以上)之傾向。又,從表1的結果可知,當疏水性樹脂係包含通式(3)所表示之重複單元、以及包含選自上述(y)之基團並且包含上述疏水性基團之重複單元(較佳為包含選自上述(y)之基團、並且包含選自包括碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基、及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團之重複單元)之共聚物時,存在膜厚面內均勻性更加優異之傾向(參閱實施例6、實施例9及實施例22的結果)。 又,從表1的結果可知,當疏水性樹脂中所包含之氟原子的個數多於光酸產生劑A中所包含之氟原子的個數時,存在膜厚面內均勻性更加優異傾向(參閱實施例4及實施例18的結果)。 又,從表1的結果可知,當疏水性樹脂包含通式(3)所表示之重複單元(較佳為通式(3)中的R1 由-CH(CF3 )2 表示。)以及包含選自上述(y)之基團並且包含上述疏水性基團之重複單元(較佳為包含選自上述(y)之基團並且包含選自包括碳數為6以上的直鏈狀、支鏈狀或環狀的烷基、碳數為9以上的芳基、碳數為10以上的芳烷基、被至少一個碳數3以上的直鏈狀或支鏈狀的烷基取代之芳基及被至少一個碳數5以上的環狀的烷基取代之芳基之群組中的1個以上的基團之重複單元),並且實質上不具有酸分解性重複單元之共聚物時,藉由上述組成物而形成之膜的膜厚面內均勻性存在更加優異(成為“A”評價)之傾向。Furthermore, from the results in Table 1, it can be seen that when the hydrophobic resin contains a repeating unit (acid-decomposable repeating unit) having a group (acid-decomposable group) whose polarity increases by decomposition by the action of an acid, the film formed by the above composition may have poor in-plane uniformity of film thickness (see the results of Examples 4, 5, 7, 17, and 18). In other words, it is clear that when the hydrophobic resin does not substantially contain an acid-decomposable repeating unit, the film formed by the above composition tends to have a better in-plane uniformity of film thickness (becoming "B" evaluation or above). Furthermore, from the results in Table 1, it can be seen that when the hydrophobic resin is a copolymer comprising a repeating unit represented by the general formula (3) and a repeating unit comprising a group selected from the above (y) and comprising the above hydrophobic group (preferably a repeating unit comprising a group selected from the above (y) and comprising one or more groups selected from the group consisting of a linear, branched or cyclic alkyl group having 6 or more carbon atoms, an aryl group having 9 or more carbon atoms, an arylalkyl group having 10 or more carbon atoms, an aryl group substituted with at least one linear or branched alkyl group having 3 or more carbon atoms, and an aryl group substituted with at least one cyclic alkyl group having 5 or more carbon atoms), there is a tendency that the uniformity of the film thickness in the surface is more excellent (see the results of Examples 6, 9 and 22). Furthermore, from the results in Table 1, it can be seen that when the number of fluorine atoms contained in the hydrophobic resin is greater than the number of fluorine atoms contained in the photoacid generator A, there is a tendency for the film thickness in-plane uniformity to be more excellent (see the results of Examples 4 and 18). Furthermore, from the results in Table 1, it can be seen that when the hydrophobic resin contains a repeating unit represented by the general formula (3) (preferably, R 1 in the general formula (3) is -CH(CF 3 ) 2. ) and a repeating unit comprising a group selected from the above (y) and comprising the above hydrophobic group (preferably a repeating unit comprising a group selected from the above (y) and comprising one or more groups selected from the group consisting of a linear, branched or cyclic alkyl group having 6 or more carbon atoms, an aryl group having 9 or more carbon atoms, an arylalkyl group having 10 or more carbon atoms, an aryl group substituted with at least one linear or branched alkyl group having 3 or more carbon atoms, and an aryl group substituted with at least one cyclic alkyl group having 5 or more carbon atoms), and a copolymer having substantially no acid-decomposable repeating unit, the film formed by the above composition tends to have a more excellent in-plane uniformity of film thickness (becoming "A" evaluation).
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