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TWI860853B - Semiconductor device - Google Patents

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Publication number
TWI860853B
TWI860853B TW112136689A TW112136689A TWI860853B TW I860853 B TWI860853 B TW I860853B TW 112136689 A TW112136689 A TW 112136689A TW 112136689 A TW112136689 A TW 112136689A TW I860853 B TWI860853 B TW I860853B
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structure layer
pad
width
semiconductor device
guard ring
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TW112136689A
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Chinese (zh)
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TW202515303A (en
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張韶恩
韓宗廷
翁孟暄
鄭宸語
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旺宏電子股份有限公司
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Abstract

Provided is a semiconductor device suitable for manufacturing a three-dimensional (3D) NAND flash memory with high capacity and high performance. The semiconductor device includes a substrate, a first device structure layer, an interconnect structure layer, a second device structure layer, a pattern structure, a first seal ring and a second seal ring. The first device structure layer is disposed on the substrate. The interconnect structure layer is disposed on the first device structure layer, and is electrically connected to the first device structure layer. The interconnect structure layer includes a plurality of first pads located at a surface of the interconnect structure layer. The second device structure layer is disposed on the interconnect structure layer. The second device structure layer includes a plurality of second pads located at a surface of the second device structure layer. The pattern structure is disposed at a first interface between the interconnect structure layer and the second device structure layer. The first seal ring is disposed at the surface of the interconnect structure layer and surrounds the pattern structure. The second seal ring is disposed at the surface of the second device structure layer and surrounds the pattern structure. Each of the first pads is connected to a corresponding second pad, and the first seal ring is connected to the second seal ring.

Description

半導體元件Semiconductor components

本發明是有關於一種半導體元件,且特別是有關於一種具有混合接合(hybrid bonding)結構的半導體元件。The present invention relates to a semiconductor device, and more particularly to a semiconductor device having a hybrid bonding structure.

在一般的混合接合製程中,以兩個晶片的主動表面(active surface)朝向彼此的方式,將兩個晶片接合在一起而形成接合結構,其中一個晶片的介電層與另一個晶片的介電層接合,且一個晶片的接墊(pad)與另一個晶片的接墊接合。In a general hybrid bonding process, two chips are bonded together with their active surfaces facing each other to form a bonding structure, wherein a dielectric layer of one chip is bonded to a dielectric layer of another chip, and a pad of one chip is bonded to a pad of another chip.

然而,在晶片的表面處,除了設置有接墊之外,通常還會設置有具有更大尺寸的元件,例如各種標記(mark)結構。在將兩個晶片接合之後,當接合結構經受高溫或來自外部的作用力時,位於接合界面處的具有較大尺寸的元件周圍容易產生膜層分離(peeling),且膜層分離的情況甚至會擴展到整個晶片,造成晶片的損壞。However, in addition to the pads, there are usually larger components, such as various mark structures, on the surface of the chip. After the two chips are bonded, when the bonding structure is subjected to high temperature or external force, the film peeling is likely to occur around the larger components at the bonding interface, and the film peeling may even spread to the entire chip, causing damage to the chip.

本發明提供一種半導體元件,其具有混合接合結構,且在接合界面處的具有較大寬度的圖案結構被保護環(seal ring)圍繞。The present invention provides a semiconductor device having a hybrid bonding structure, wherein a pattern structure having a large width at a bonding interface is surrounded by a seal ring.

本發明的於半導體元件包括基底、第一元件結構層、內連線結構層、第二元件結構層、圖案結構、第一保護環以及第二保護環。所述第一元件結構層設置於所述基底上。所述內連線結構層設置於所述第一元件結構層上,且與所述第一元件結構層電性連接。所述內連線結構層包括位於所述內連線結構層的表面處的多個第一接墊。所述第二元件結構層設置於所述內連線結構層上。所述第二元件結構層包括位於所述第二元件結構層的表面處的多個第二接墊。所述圖案結構設置於所述內連線結構層與所述第二元件結構層之間的第一界面處。所述第一保護環設置於所述內連線結構層的表面處且圍繞所述圖案結構。所述第二保護環設置於所述第二元件結構層的表面處且圍繞所述圖案結構。每一個所述第一接墊與對應的所述第二接墊連接,且所述第一保護環與所述第二保護環連接。The semiconductor element of the present invention includes a substrate, a first element structure layer, an internal connection structure layer, a second element structure layer, a pattern structure, a first guard ring and a second guard ring. The first element structure layer is arranged on the substrate. The internal connection structure layer is arranged on the first element structure layer and is electrically connected to the first element structure layer. The internal connection structure layer includes a plurality of first pads located at the surface of the internal connection structure layer. The second element structure layer is arranged on the internal connection structure layer. The second element structure layer includes a plurality of second pads located at the surface of the second element structure layer. The pattern structure is arranged at a first interface between the internal connection structure layer and the second element structure layer. The first protection ring is disposed on the surface of the inner connection structure layer and surrounds the pattern structure. The second protection ring is disposed on the surface of the second device structure layer and surrounds the pattern structure. Each of the first pads is connected to the corresponding second pad, and the first protection ring is connected to the second protection ring.

在本發明的於半導體元件的一實施例中,所述圖案結構的寬度大於所述第一接墊的寬度,且大於所述第二接墊的寬度。In an embodiment of the semiconductor device of the present invention, the width of the pattern structure is greater than the width of the first pad and greater than the width of the second pad.

在本發明的於半導體元件的一實施例中,所述第一保護環的寬度大於或等於所述第一接墊的寬度的一半,且小於或等於所述第一接墊的寬度的3倍。In an embodiment of the semiconductor device of the present invention, the width of the first guard ring is greater than or equal to half of the width of the first pad, and less than or equal to 3 times the width of the first pad.

在本發明的於半導體元件的一實施例中,所述第二保護環的寬度大於或等於所述第二接墊的寬度的一半,且小於或等於所述第二接墊的寬度的3倍。In an embodiment of the semiconductor device of the present invention, the width of the second guard ring is greater than or equal to half of the width of the second pad, and less than or equal to 3 times the width of the second pad.

在本發明的於半導體元件的一實施例中,所述圖案結構的寬度大於或等於所述第一接墊的寬度的4倍,且大於或等於所述第二接墊的寬度的4倍。In an embodiment of the semiconductor device of the present invention, the width of the pattern structure is greater than or equal to 4 times the width of the first pad, and greater than or equal to 4 times the width of the second pad.

在本發明的於半導體元件的一實施例中,所述圖案結構不與所述內連線結構層電性連接,且不與所述第二元件結構層電性連接。In an embodiment of the semiconductor device of the present invention, the pattern structure is not electrically connected to the inner connection structure layer, and is not electrically connected to the second device structure layer.

在本發明的於半導體元件的一實施例中,所述圖案結構包括標示標記或對準標記。In an embodiment of the semiconductor device of the present invention, the pattern structure includes a marking mark or an alignment mark.

在本發明的於半導體元件的一實施例中,所述圖案結構位於所述內連線結構層中。In an embodiment of the semiconductor device of the present invention, the pattern structure is located in the interconnect structure layer.

在本發明的於半導體元件的一實施例中,所述第一保護環與所述圖案結構之間的距離大於或等於所述第一接墊的寬度的2倍。In an embodiment of the semiconductor device of the present invention, the distance between the first guard ring and the pattern structure is greater than or equal to twice the width of the first pad.

在本發明的於半導體元件的一實施例中,所述圖案結構位於所述第二元件結構層中。In an embodiment of the semiconductor device of the present invention, the pattern structure is located in the second device structure layer.

在本發明的於半導體元件的一實施例中,所述第二保護環與所述圖案結構之間的距離大於或等於所述第二接墊的寬度的2倍。In an embodiment of the semiconductor device of the present invention, the distance between the second guard ring and the pattern structure is greater than or equal to twice the width of the second pad.

在本發明的於半導體元件的一實施例中,所述多個第一接墊包括至少一個第一電性連接接墊以及至少一個第一虛設接墊,所述多個第二接墊包括至少一個第二電性連接接墊以及至少一個第二虛設接墊,每一個所述第一電性連接接墊與對應的所述第二電性連接接墊連接,且每一個所述第一虛設接墊與對應的所述第二虛設接墊連接。In an embodiment of the semiconductor device of the present invention, the plurality of first pads include at least one first electrical connection pad and at least one first dummy pad, the plurality of second pads include at least one second electrical connection pad and at least one second dummy pad, each of the first electrical connection pads is connected to the corresponding second electrical connection pad, and each of the first dummy pads is connected to the corresponding second dummy pad.

在本發明的於半導體元件的一實施例中,所述第一電性連接接墊與所述第一元件結構層電性連接。In an embodiment of the semiconductor device of the present invention, the first electrical connection pad is electrically connected to the first device structure layer.

在本發明的於半導體元件的一實施例中,所述第二電性連接接墊與所述第二元件結構層電性連接。In an embodiment of the semiconductor device of the present invention, the second electrical connection pad is electrically connected to the second device structure layer.

在本發明的於半導體元件的一實施例中,所述第一保護環與所述圖案結構之間不具有所述第一接墊,且所述第二保護環與所述圖案結構之間不具有所述第二接墊。In an embodiment of the semiconductor device of the present invention, there is no first pad between the first guard ring and the pattern structure, and there is no second pad between the second guard ring and the pattern structure.

在本發明的於半導體元件的一實施例中,所述第一保護環的寬度與所述第二保護環的寬度相同。In an embodiment of the semiconductor device of the present invention, the width of the first guard ring is the same as the width of the second guard ring.

在本發明的於半導體元件的一實施例中,所述第一保護環的寬度與所述第二保護環的寬度不同。In an embodiment of the semiconductor device of the present invention, the width of the first guard ring is different from the width of the second guard ring.

在本發明的於半導體元件的一實施例中,所述第一接墊與所述第二接墊之間具有第二界面。In an embodiment of the semiconductor device of the present invention, a second interface is provided between the first pad and the second pad.

在本發明的於半導體元件的一實施例中,所述第二元件結構層包括記憶體結構層。In an embodiment of the semiconductor device of the present invention, the second device structure layer includes a memory structure layer.

在本發明的於半導體元件的一實施例中,所述記憶體結構層包括三維快閃記憶體結構。In an embodiment of the semiconductor device of the present invention, the memory structure layer includes a three-dimensional flash memory structure.

基於上述,在本發明的半導體元件中,第一保護環與第二保護環圍繞圖案結構。因此,當半導體元件在後續的製程中經受高溫或來自外部的作用力時,第一保護環與第二保護環可有效地侷限發生膜層分離的區域。Based on the above, in the semiconductor device of the present invention, the first protective ring and the second protective ring surround the pattern structure. Therefore, when the semiconductor device is subjected to high temperature or external force in the subsequent manufacturing process, the first protective ring and the second protective ring can effectively limit the area where film separation occurs.

下文列舉實施例並配合附圖來進行詳細地說明,但所提供的實施例並非用以限制本發明所涵蓋的範圍。此外,附圖僅以說明為目的,並未依照原尺寸作圖。為了方便理解,在下述說明中相同的元件將以相同的符號標示來說明。The following is a detailed description of the embodiments and accompanying drawings, but the embodiments provided are not intended to limit the scope of the present invention. In addition, the drawings are for illustration purposes only and are not drawn in their original size. For ease of understanding, the same components will be indicated by the same symbols in the following description.

關於文中所使用「包含」、「包括」、「具有」等等用語,均為開放性的用語,也就是指「包含但不限於」。The terms "include", "including", "have", etc. used in this document are open terms, which means "including but not limited to".

當以「第一」、「第二」等的用語來說明元件時,僅用於將這些元件彼此區分,並不限制這些元件的順序或重要性。因此,在一些情況下,第一元件亦可稱作第二元件,第二元件亦可稱作第一元件,且此不偏離本發明的範疇。When using the terms "first", "second", etc. to describe an element, it is only used to distinguish these elements from each other, and does not limit the order or importance of these elements. Therefore, in some cases, the first element can also be called the second element, and the second element can also be called the first element, and this does not deviate from the scope of the present invention.

此外,文中所提到的方向性用語,例如「上」、「下」等,僅是用以參考圖式的方向,並非用來限制本發明。因此,應理解,「上」可與「下」互換使用,且當層或膜等元件放置於另一元件「上」時,所述元件可直接放置於所述另一元件上,或者可存在中間元件。另一方面,當稱元件「直接」放置於另一元件「上」時,則兩者之間不存在中間元件。In addition, the directional terms mentioned herein, such as "upper", "lower", etc., are only used to refer to the directions of the drawings and are not used to limit the present invention. Therefore, it should be understood that "upper" can be used interchangeably with "lower", and when an element such as a layer or film is placed "on" another element, the element can be placed directly on the other element, or there can be an intermediate element. On the other hand, when an element is said to be placed "directly" on another element, there is no intermediate element between the two.

另外,在本文中,由「一數值至另一數值」表示的範圍是一種避免在說明書中逐一列舉所述範圍中的所有數值的概要性表示方式。因此,某一特定數值範圍的記載涵蓋了所述數值範圍內的任意數值,以及涵蓋由所述數值範圍內的任意數值界定出的較小數值範圍。In addition, in this article, the range expressed by "a numerical value to another numerical value" is a summary expression method to avoid listing all numerical values in the range one by one in the specification. Therefore, the description of a specific numerical range covers any numerical value in the numerical range, and covers a smaller numerical range defined by any numerical value in the numerical range.

圖1為本發明的第一實施例的於半導體元件的剖面示意圖。FIG1 is a schematic cross-sectional view of a semiconductor device according to a first embodiment of the present invention.

請參照圖1,本實施例的半導體元件10包括第一基底100、第二基底102、第一元件結構層104、內連線結構層106、圖案結構110、第一保護環112、第二元件結構層114以及第二保護環118。取決於第一元件結構層104與第二元件結構層114的類型,半導體元件10可適用於各種半導體裝置,本發明不對此作限定。舉例來說,半導體元件10可適用於具有高容量與高性能的三維NAND快閃記憶體。以下將以適用於三維快閃記憶體的半導體元件10為例來進行說明。1, the semiconductor device 10 of the present embodiment includes a first substrate 100, a second substrate 102, a first device structure layer 104, an internal connection structure layer 106, a pattern structure 110, a first protection ring 112, a second device structure layer 114, and a second protection ring 118. Depending on the types of the first device structure layer 104 and the second device structure layer 114, the semiconductor device 10 can be applied to various semiconductor devices, and the present invention is not limited thereto. For example, the semiconductor device 10 can be applied to a three-dimensional NAND flash memory with high capacity and high performance. The semiconductor device 10 applied to a three-dimensional flash memory will be described below as an example.

在本實施例中,第二基底102設置於第一基底100上。在本實施例中,第一基底100的主動表面與第二基底102的主動表面彼此相對。第一基底100與第二基底102各自可為矽基底或絕緣體上覆矽(silicon on insulator,SOI)基底。In this embodiment, the second substrate 102 is disposed on the first substrate 100. In this embodiment, the active surface of the first substrate 100 and the active surface of the second substrate 102 are opposite to each other. The first substrate 100 and the second substrate 102 can each be a silicon substrate or a silicon on insulator (SOI) substrate.

第一元件結構層104設置於第一基底100的主動表面上,且位於第一基底100與第二基底102之間。在本實施例中,第一元件結構層104可包括電晶體、元件隔離結構、接觸窗(contact)、覆蓋上述元件的介電層等,但本發明不限於此。在圖1中,簡單繪示出第一元件結構層104以作為示例。第一元件結構層104的詳細結構為本領域技術人員所熟知,於此不另行對其進行說明。The first device structure layer 104 is disposed on the active surface of the first substrate 100 and is located between the first substrate 100 and the second substrate 102. In the present embodiment, the first device structure layer 104 may include a transistor, a device isolation structure, a contact window, a dielectric layer covering the above-mentioned devices, etc., but the present invention is not limited thereto. In FIG. 1 , the first device structure layer 104 is simply illustrated as an example. The detailed structure of the first device structure layer 104 is well known to those skilled in the art and will not be further described herein.

內連線結構層106設置於第一元件結構層104上,且位於第一元件結構層104與第二基底102之間。內連線結構層106與第一元件結構層104電性連接。在本實施例中,內連線結構層106可包括多層線路層、多個導通孔(via)、覆蓋上述元件的介電層等。在內連線結構層106中,最下層的線路層可與第一元件結構層104中的接觸窗連接,而導通孔可連接相鄰的兩個線路層。圖1中,簡單繪示出內連線結構層106以作為示例。內連線結構層106的詳細結構為本領域技術人員所熟知,因此不另行對其進行說明。The interconnect structure layer 106 is disposed on the first device structure layer 104 and is located between the first device structure layer 104 and the second substrate 102. The interconnect structure layer 106 is electrically connected to the first device structure layer 104. In this embodiment, the interconnect structure layer 106 may include multiple circuit layers, multiple vias, a dielectric layer covering the above-mentioned devices, etc. In the interconnect structure layer 106, the bottommost circuit layer may be connected to the contact window in the first device structure layer 104, and the via may connect two adjacent circuit layers. In FIG. 1, the interconnect structure layer 106 is simply shown as an example. The detailed structure of the interconnect structure layer 106 is well known to those skilled in the art, and thus will not be described further.

此外,內連線結構層106包括多個第一接墊108。第一接墊108設置於內連線結構層106的表面處。詳細地說,在本實施例中,這些第一接墊108內埋於內連線結構層106中,且包括第一電性連接接墊108a以及第一虛設接墊108b。在圖1中,第一電性連接接墊108a以及第一虛設接墊108b的數量僅作為示例,本發明不限於此。第一電性連接接墊108a可與內連線結構層106中的最上層的線路層電性連接,以提供電訊號傳輸的功能以及接合功能。第一虛設接墊108b不與內連線結構層106中的元件電性連接,僅提供接合功能。In addition, the inner connection structure layer 106 includes a plurality of first pads 108. The first pads 108 are disposed on the surface of the inner connection structure layer 106. Specifically, in the present embodiment, the first pads 108 are embedded in the inner connection structure layer 106 and include first electrical connection pads 108a and first dummy pads 108b. In FIG. 1 , the number of the first electrical connection pads 108a and the first dummy pads 108b is only used as an example, and the present invention is not limited thereto. The first electrical connection pads 108a can be electrically connected to the topmost wiring layer in the inner connection structure layer 106 to provide the function of electrical signal transmission and the bonding function. The first dummy pad 108b is not electrically connected to the device in the interconnect structure layer 106 and only provides a bonding function.

圖案結構110以及第一保護環112設置於內連線結構層106的表面處。詳細地說,在本實施例中,圖案結構110以及第一保護環112內埋於內連線結構層106中,且第一保護環112圍繞圖案結構110。圖案結構110以及第一保護環112不與內連線結構層106電性連接。圖案結構110可為標示標記、對準標記或其他任何標記,本發明不對此作限定。The pattern structure 110 and the first guard ring 112 are disposed on the surface of the inner connection structure layer 106. Specifically, in this embodiment, the pattern structure 110 and the first guard ring 112 are buried in the inner connection structure layer 106, and the first guard ring 112 surrounds the pattern structure 110. The pattern structure 110 and the first guard ring 112 are not electrically connected to the inner connection structure layer 106. The pattern structure 110 can be a marking mark, an alignment mark, or any other mark, and the present invention is not limited thereto.

圖2A為內連線結構層106的上視示意圖。如圖2A所示,在本實施例中,第一接墊108設置於內連線結構層106的表面處,且以陣列方式排列,但本發明不限於此。此外,圖案結構110與第一保護環112位於陣列區域外。第一保護環112圍繞圖案結構110,且不與圖案結構110連接。在本實施例中,第一保護環112與圖案結構110之間的距離例如大於或等於第一接墊108的寬度的2倍。第一保護環112與圖案結構110之間不具有第一接墊108。FIG. 2A is a schematic top view of the inner connection structure layer 106. As shown in FIG. 2A, in the present embodiment, the first pads 108 are disposed on the surface of the inner connection structure layer 106 and are arranged in an array, but the present invention is not limited thereto. In addition, the pattern structure 110 and the first guard ring 112 are located outside the array area. The first guard ring 112 surrounds the pattern structure 110 and is not connected to the pattern structure 110. In the present embodiment, the distance between the first guard ring 112 and the pattern structure 110 is, for example, greater than or equal to twice the width of the first pad 108. There is no first pad 108 between the first guard ring 112 and the pattern structure 110.

相較於第一接墊108,圖案結構110具有較大的尺寸。由於圖案結構110具有較大的尺寸,因此在形成圖案結構110的過程中,圖案結構110的表面處會產生凹陷。在本實施例中,圖案結構110的寬度大於第一接墊108的寬度。舉例來說,圖案結構110的寬度可大於或等於第一接墊108的寬度的4倍。此外,第一保護環112的寬度大於或等於第一接墊108的寬度的一半,且小於或等於第一接墊108的寬度的3倍。在圖2A中,第一接墊108、圖案結構110以及第一保護環112的形狀僅為示例的,本發明不限於此。The pattern structure 110 has a larger size than the first pad 108. Since the pattern structure 110 has a larger size, a depression is generated at the surface of the pattern structure 110 during the process of forming the pattern structure 110. In the present embodiment, the width of the pattern structure 110 is greater than the width of the first pad 108. For example, the width of the pattern structure 110 may be greater than or equal to 4 times the width of the first pad 108. In addition, the width of the first protection ring 112 is greater than or equal to half the width of the first pad 108 and less than or equal to 3 times the width of the first pad 108. In FIG. 2A , the shapes of the first pad 108 , the pattern structure 110 , and the first protection ring 112 are merely examples, and the present invention is not limited thereto.

上述的第一基底100、第一元件結構層104、內連線結構層106、第一接墊108、圖案結構110以及第一保護環112可構成本實施例中的第一晶片CP1。換句話說,圖2A可視為第一晶片CP1的上視示意圖。The first substrate 100, the first device structure layer 104, the interconnect structure layer 106, the first pad 108, the pattern structure 110 and the first protection ring 112 may constitute the first chip CP1 in this embodiment. In other words, FIG2A may be viewed as a top view of the first chip CP1.

請繼續參照圖1,第二元件結構層114設置於第二基底102的主動表面上,且位於內連線結構層106與第二基底102之間。在本實施例中,在半導體元件10應用於三維NAND快閃記憶體的情況下,第二元件結構層114為記憶體結構層,其至少可包括由多個絕緣層與多個導電層構成的堆疊結構、貫穿所述堆疊結構的垂直通道(vertical channel,VC)結構、接觸窗、覆蓋上述元件的介電層等,但本發明不限於此。在圖1中,簡單繪示出第二元件結構層114以作為示例。第二元件結構層114的詳細結構為本領域技術人員所熟知,於此不另行對其進行說明。Please continue to refer to FIG. 1 , the second device structure layer 114 is disposed on the active surface of the second substrate 102 and is located between the internal connection structure layer 106 and the second substrate 102. In this embodiment, when the semiconductor device 10 is applied to a three-dimensional NAND flash memory, the second device structure layer 114 is a memory structure layer, which may at least include a stacking structure composed of multiple insulating layers and multiple conductive layers, a vertical channel (VC) structure penetrating the stacking structure, a contact window, a dielectric layer covering the above-mentioned device, etc., but the present invention is not limited thereto. In FIG. 1 , the second device structure layer 114 is simply illustrated as an example. The detailed structure of the second device structure layer 114 is well known to those skilled in the art and will not be further described herein.

在其他實施例中,在半導體元件10應用於其他半導體裝置的情況下,第二元件結構層114可具有所需的架構。舉例來說,第二元件結構層可包括類似於第一元件結構層104以及內連線結構層106的架構,本發明不對此作限定。In other embodiments, when the semiconductor device 10 is applied to other semiconductor devices, the second device structure layer 114 may have a desired structure. For example, the second device structure layer may include a structure similar to the first device structure layer 104 and the interconnect structure layer 106, but the present invention is not limited thereto.

此外,第二元件結構層114包括多個第二接墊116。第二接墊116設置於第二元件結構層114的表面處。詳細地說,在本實施例中,這些第二接墊116內埋於第二元件結構層114中,且包括第二電性連接接墊116a以及第二虛設接墊116b。第二電性連接接墊116a可與第二元件結構層114中的接觸窗或導電層電性連接,以提供電訊號傳輸的功能以及接合功能。第二虛設接墊116b不與第二元件結構層114中的元件電性連接,僅提供接合功能。In addition, the second device structure layer 114 includes a plurality of second pads 116. The second pads 116 are disposed on the surface of the second device structure layer 114. Specifically, in the present embodiment, the second pads 116 are embedded in the second device structure layer 114 and include second electrical connection pads 116a and second dummy pads 116b. The second electrical connection pads 116a can be electrically connected to the contact window or the conductive layer in the second device structure layer 114 to provide the function of electrical signal transmission and the bonding function. The second dummy pads 116b are not electrically connected to the device in the second device structure layer 114 and only provide the bonding function.

第二電性連接接墊116a的位置與以及數量對應於第一電性連接接墊108a的位置與數量,且第二虛設接墊116b的位置與以及數量對應於第一虛設接墊108b的位置與數量。第二電性連接接墊116a與對應的第一電性連接接墊108a連接且兩者之間具有界面,且第二虛設接墊116b與對應的第二虛設接墊108b連接且兩者之間具有界面。在本實施例中,第二電性連接接墊116a與對應的第一電性連接接墊108a對準,且第二虛設接墊116b與對應的第二虛設接墊108b對準,但本發明不限於此。在其他實施例中,第二電性連接接墊116a與對應的第一電性連接接墊108a之間可存在對準偏移,且第二虛設接墊116b與對應的第二虛設接墊108b之間可存在對準偏移。The position and quantity of the second electrical connection pad 116a correspond to the position and quantity of the first electrical connection pad 108a, and the position and quantity of the second dummy pad 116b correspond to the position and quantity of the first dummy pad 108b. The second electrical connection pad 116a is connected to the corresponding first electrical connection pad 108a with an interface therebetween, and the second dummy pad 116b is connected to the corresponding second dummy pad 108b with an interface therebetween. In this embodiment, the second electrical connection pad 116a is aligned with the corresponding first electrical connection pad 108a, and the second dummy pad 116b is aligned with the corresponding second dummy pad 108b, but the present invention is not limited thereto. In other embodiments, there may be an alignment offset between the second electrical connection pad 116a and the corresponding first electrical connection pad 108a, and there may be an alignment offset between the second dummy pad 116b and the corresponding second dummy pad 108b.

第二保護環118設置於第二元件結構層114的表面處。詳細地說,在本實施例中,第二保護環118內埋於第二元件結構層114中。第二保護環118與第一保護環112連接,且兩者之間具有界面。此外,第二保護環118的位置對應於第一保護環112的位置,以圍繞圖案結構110。第二保護環118不與第二元件結構層114電性連接。在本實施例中,第二保護環118與第一保護環112對準,但本發明不限於此。在其他實施例中,第二保護環118與第一保護環112之間可存在對準偏移。The second protection ring 118 is disposed at the surface of the second device structure layer 114. Specifically, in the present embodiment, the second protection ring 118 is embedded in the second device structure layer 114. The second protection ring 118 is connected to the first protection ring 112, and an interface is provided between the two. In addition, the position of the second protection ring 118 corresponds to the position of the first protection ring 112 to surround the pattern structure 110. The second protection ring 118 is not electrically connected to the second device structure layer 114. In the present embodiment, the second protection ring 118 is aligned with the first protection ring 112, but the present invention is not limited thereto. In other embodiments, there may be an alignment offset between the second protection ring 118 and the first protection ring 112.

圖2B為內連線結構層106的上視示意圖。如圖2B所示,在本實施例中,第二接墊116設置於第二元件結構層114的表面處,且對應於第一接墊116而以陣列方式排列。此外,第二保護環112對應於第一保護環112而位於陣列區域外。第二保護環118所圍繞的區域中不具有第二接墊116。FIG2B is a schematic top view of the interconnect structure layer 106. As shown in FIG2B, in this embodiment, the second pads 116 are disposed on the surface of the second device structure layer 114 and are arranged in an array corresponding to the first pads 116. In addition, the second guard ring 112 is located outside the array region corresponding to the first guard ring 112. The region surrounded by the second guard ring 118 does not have the second pad 116.

在本實施例中,第二保護環112的寬度與第一保護環112的寬度相同,但本發明不限於此。在其他實施例中,第二保護環112的寬度可與第一保護環112的寬度不同。此外,第二保護環112的寬度大於或等於第二接墊116的寬度的一半,且小於或等於第二接墊116的寬度的3倍。在圖2B中,第二接墊116以及第二保護環118的形狀僅為示例的,本發明不限於此。第二接墊116以及第二保護環118的形狀可與第一接墊108以及第一保護環112的形狀相同或不同,本發明不對此作限定。In this embodiment, the width of the second protective ring 112 is the same as the width of the first protective ring 112, but the present invention is not limited thereto. In other embodiments, the width of the second protective ring 112 may be different from the width of the first protective ring 112. In addition, the width of the second protective ring 112 is greater than or equal to half the width of the second pad 116, and less than or equal to 3 times the width of the second pad 116. In FIG. 2B, the shapes of the second pad 116 and the second protective ring 118 are only examples, and the present invention is not limited thereto. The shapes of the second pad 116 and the second protective ring 118 may be the same as or different from the shapes of the first pad 108 and the first protective ring 112, and the present invention is not limited thereto.

上述的第二基底102、第二元件結構層114、第二接墊116以及第二保護環118可構成本實施例中的第二晶片CP2。換句話說,圖2B可視為第二晶片CP2的上視示意圖。The second substrate 102, the second device structure layer 114, the second pad 116 and the second protective ring 118 may constitute the second chip CP2 in this embodiment. In other words, FIG2B may be viewed as a top view of the second chip CP2.

由上述可知,本實施例的半導體元件10包括通過混合接合的方式將第一晶片CP1與第二晶片CP2接合而構成的混合接合結構,且因此第一晶片CP1的內連線結構層106與第二晶片CP2的第二元件結構層114之間具有界面,而圖案結構110位於所述界面處。在本實施例中,第一晶片CP1中的第一基底100的主動表面與第二晶片CP2中的第二基底102的主動表面彼此相對,因此本實施例的接合晶片的製程即為面對面接合(face-to-face bonding)製程。As can be seen from the above, the semiconductor element 10 of this embodiment includes a hybrid bonding structure formed by bonding the first chip CP1 and the second chip CP2 by hybrid bonding, and therefore there is an interface between the internal connection structure layer 106 of the first chip CP1 and the second element structure layer 114 of the second chip CP2, and the pattern structure 110 is located at the interface. In this embodiment, the active surface of the first substrate 100 in the first chip CP1 and the active surface of the second substrate 102 in the second chip CP2 are opposite to each other, so the process of bonding the chips in this embodiment is a face-to-face bonding process.

在上述的接合製程之後,可對第二晶片CP2中的第二基底102進行處理。在一實施例中,可自第二基底102的背面通過研削(grinding)、研磨(polishing)或蝕刻(etching)的方式對第二基底102進行薄化處理,以形成如圖1所示的半導體元件10。在另一實施例中,第二晶片CP2中的第二基底102可被完全移除。也就是說,在此情況下,在半導體元件10中,接合至第一晶片CP1中的內連線結構層106的第二晶片CP2只會包含第二元件結構層114。After the above-mentioned bonding process, the second substrate 102 in the second chip CP2 can be processed. In one embodiment, the second substrate 102 can be thinned from the back side of the second substrate 102 by grinding, polishing or etching to form the semiconductor device 10 as shown in FIG. 1. In another embodiment, the second substrate 102 in the second chip CP2 can be completely removed. That is, in this case, in the semiconductor device 10, the second chip CP2 bonded to the inner connection structure layer 106 in the first chip CP1 will only include the second device structure layer 114.

在半導體元件10中,第一保護環112圍繞圖案結構110,且第二保護環118也圍繞圖案結構110。因此,當半導體元件10在後續的製程中經受高溫或來自外部的作用力時,由於圖案結構110被第一保護環112與第二保護環118圍繞,即使氣穴AG處的周圍產生膜層分離,膜層分離的現象僅會被侷限於第一保護環112圍繞的區域以及第二保護環118圍繞的區域內,而不會對第一保護環112外的區域以及第二保護環118外的區域造成影響。也就是說,在本實施例中,通過設置第一保護環112以及第二保護環118可大幅降低甚至避免氣穴AG對元件造成的影響。In the semiconductor device 10, the first guard ring 112 surrounds the pattern structure 110, and the second guard ring 118 also surrounds the pattern structure 110. Therefore, when the semiconductor device 10 is subjected to high temperature or external force in a subsequent manufacturing process, since the pattern structure 110 is surrounded by the first guard ring 112 and the second guard ring 118, even if film separation occurs around the air cavity AG, the film separation phenomenon is limited to the area surrounded by the first guard ring 112 and the area surrounded by the second guard ring 118, and will not affect the area outside the first guard ring 112 and the area outside the second guard ring 118. That is to say, in this embodiment, the influence of the air pocket AG on the device can be greatly reduced or even avoided by providing the first protection ring 112 and the second protection ring 118.

特別是,在本實施例中,第一保護環112的寬度大於或等於第一接墊108的寬度的一半且小於或等於第一接墊108的寬度的3倍,且第二保護環118的寬度大於或等於第二接墊116的寬度的一半,且小於或等於第二接墊116的寬度的3倍,因此第一保護環112與第二保護環118可有效地降低甚至避免氣穴AG對元件造成的影響。In particular, in the present embodiment, the width of the first guard ring 112 is greater than or equal to half of the width of the first pad 108 and less than or equal to three times the width of the first pad 108, and the width of the second guard ring 118 is greater than or equal to half of the width of the second pad 116 and less than or equal to three times the width of the second pad 116. Therefore, the first guard ring 112 and the second guard ring 118 can effectively reduce or even avoid the influence of air pockets AG on the components.

當第一保護環112的寬度小於第一接墊108的寬度的一半時,第一保護環112無法有效地與第二保護環118連接,且無法有效地將膜層分離的現象侷限於第一保護環112圍繞的區域內。當第二保護環118的寬度小於第二接墊116的寬度的一半時,第二保護環118無法有效地與第一保護環112連接,且無法有效地將膜層分離的現象侷限於第二保護環118圍繞的區域內。When the width of the first guard ring 112 is less than half the width of the first pad 108, the first guard ring 112 cannot be effectively connected to the second guard ring 118, and the phenomenon of film separation cannot be effectively limited to the area surrounded by the first guard ring 112. When the width of the second guard ring 118 is less than half the width of the second pad 116, the second guard ring 118 cannot be effectively connected to the first guard ring 112, and the phenomenon of film separation cannot be effectively limited to the area surrounded by the second guard ring 118.

此外,當第一保護環112的寬度大於第一接墊108的寬度的3倍時,第一保護環112可能會如同圖案結構110而在表面處具有凹陷,導致在半導體元件10中產生氣穴。當第二保護環118的寬度大於第二接墊116的寬度的3倍時,第二保護環118可能會如同圖案結構110而在表面處具有凹陷,導致在半導體元件10中產生氣穴。In addition, when the width of the first guard ring 112 is greater than 3 times the width of the first pad 108, the first guard ring 112 may have a depression at the surface like the pattern structure 110, resulting in air pockets in the semiconductor device 10. When the width of the second guard ring 118 is greater than 3 times the width of the second pad 116, the second guard ring 118 may have a depression at the surface like the pattern structure 110, resulting in air pockets in the semiconductor device 10.

圖3為本發明的第二實施例的於半導體元件的剖面示意圖。圖4A為圖3中的內連線結構層的上視示意圖。圖4B為圖3中的第二元件結構層的上視示意圖。在本實施例中,與第一實施例相同的構件將以相同的參考符號表示,且不再對其進行說明。Fig. 3 is a cross-sectional schematic diagram of a semiconductor device of the second embodiment of the present invention. Fig. 4A is a top view schematic diagram of the interconnect structure layer in Fig. 3. Fig. 4B is a top view schematic diagram of the second device structure layer in Fig. 3. In this embodiment, the same components as those in the first embodiment are represented by the same reference symbols and will not be described again.

請同時參照圖3、圖4A與圖4B,本實施例的半導體元件20與第一實施例的半導體元件10的差異在於:在半導體元件20中,圖案結構110位於第一晶片CP1的內連線結構層106與第二晶片CP2的第二元件結構層114之間的界面處,且位於第二元件結構層114的表面處。Please refer to Figures 3, 4A and 4B at the same time. The difference between the semiconductor device 20 of this embodiment and the semiconductor device 10 of the first embodiment is that: in the semiconductor device 20, the pattern structure 110 is located at the interface between the internal connection structure layer 106 of the first chip CP1 and the second device structure layer 114 of the second chip CP2, and is located on the surface of the second device structure layer 114.

詳細地說,在本實施例中,圖案結構110內埋於第二元件結構層114中,且第二保護環118圍繞圖案結構110。圖案結構110不與第二元件結構層114電性連接。第二保護環118與圖案結構110之間的距離例如大於或等於第二接墊116的寬度的2倍。第二保護環118與圖案結構110之間不具有第二接墊116。Specifically, in this embodiment, the pattern structure 110 is embedded in the second device structure layer 114, and the second protection ring 118 surrounds the pattern structure 110. The pattern structure 110 is not electrically connected to the second device structure layer 114. The distance between the second protection ring 118 and the pattern structure 110 is, for example, greater than or equal to twice the width of the second pad 116. There is no second pad 116 between the second protection ring 118 and the pattern structure 110.

相較於第二接墊116,圖案結構110具有較大的尺寸。在本實施例中,圖案結構110的寬度大於第二接墊116的寬度。舉例來說,圖案結構110的寬度可大於或等於第二接墊116的寬度的4倍。此外,第一保護環112的寬度大於或等於第一接墊108的寬度的一半且小於或等於第一接墊108的寬度的3倍,且第二保護環118的寬度大於或等於第二接墊116的寬度的一半,且小於或等於第二接墊116的寬度的3倍。The pattern structure 110 has a larger size than the second pad 116. In the present embodiment, the width of the pattern structure 110 is greater than the width of the second pad 116. For example, the width of the pattern structure 110 may be greater than or equal to 4 times the width of the second pad 116. In addition, the width of the first protection ring 112 is greater than or equal to half the width of the first pad 108 and less than or equal to 3 times the width of the first pad 108, and the width of the second protection ring 118 is greater than or equal to half the width of the second pad 116 and less than or equal to 3 times the width of the second pad 116.

如此一來,當半導體元件20在後續的製程中經受高溫或來自外部的作用力時,由於圖案結構110被第一保護環112與第二保護環118圍繞,即使氣穴AG處的周圍產生膜層分離,膜層分離的現象僅會被侷限於第一保護環112圍繞的區域以及第二保護環118圍繞的區域內,而不會對第一保護環112外的區域以及第二保護環118外的區域造成影響。In this way, when the semiconductor device 20 is subjected to high temperature or external force in the subsequent manufacturing process, since the pattern structure 110 is surrounded by the first protective ring 112 and the second protective ring 118, even if film separation occurs around the air cavity AG, the film separation phenomenon will only be limited to the area surrounded by the first protective ring 112 and the area surrounded by the second protective ring 118, and will not affect the area outside the first protective ring 112 and the area outside the second protective ring 118.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視所附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by way of embodiments, they are not intended to limit the present invention. Any person having ordinary knowledge in the relevant technical field may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the scope of the attached patent application.

10、20:半導體元件 100:第一基底 102:第二基底 104:第一元件結構層 106:內連線結構層 108:第一接墊 108a:第一電性連接接墊 108b:第一虛設接墊 110:圖案結構 112:第一保護環 114:第二元件結構層 116:第二接墊 116a:第二電性連接接墊 116b:第二虛設接墊 118:第二保護環 AG:氣穴 CP1:第一晶片 CP2:第二晶片 10, 20: semiconductor element 100: first substrate 102: second substrate 104: first element structure layer 106: internal connection structure layer 108: first pad 108a: first electrical connection pad 108b: first dummy pad 110: pattern structure 112: first protective ring 114: second element structure layer 116: second pad 116a: second electrical connection pad 116b: second dummy pad 118: second protective ring AG: air cavity CP1: first chip CP2: second chip

圖1為本發明的第一實施例的於半導體元件的剖面示意圖。 圖2A為圖1中的內連線結構層的上視示意圖。 圖2B為圖1中的第二元件結構層的上視示意圖。 圖3為本發明的第二實施例的於半導體元件的剖面示意圖。 圖4A為圖3中的內連線結構層的上視示意圖。 圖4B為圖3中的第二元件結構層的上視示意圖。 FIG1 is a cross-sectional schematic diagram of a semiconductor element of the first embodiment of the present invention. FIG2A is a top view schematic diagram of the interconnect structure layer in FIG1. FIG2B is a top view schematic diagram of the second element structure layer in FIG1. FIG3 is a cross-sectional schematic diagram of a semiconductor element of the second embodiment of the present invention. FIG4A is a top view schematic diagram of the interconnect structure layer in FIG3. FIG4B is a top view schematic diagram of the second element structure layer in FIG3.

10:半導體元件 10: Semiconductor components

100:第一基底 100: First base

102:第二基底 102: Second base

104:第一元件結構層 104: First element structure layer

106:內連線結構層 106: Internal connection structure layer

108:第一接墊 108: First pad

108a:第一電性連接接墊 108a: first electrical connection pad

108b:第一虛設接墊 108b: First dummy pad

110:圖案結構 110: Pattern structure

112:第一保護環 112: First protection ring

114:第二元件結構層 114: Second component structure layer

116:第二接墊 116: Second pad

116a:第二電性連接接墊 116a: second electrical connection pad

116b:第二虛設接墊 116b: Second dummy pad

118:第二保護環 118: Second protection ring

AG:氣穴 AG: air pocket

CP1:第一晶片 CP1: First chip

CP2:第二晶片 CP2: Second chip

Claims (20)

一種半導體元件,包括:基底;第一元件結構層,設置於所述基底上;內連線結構層,設置於所述第一元件結構層上,且與所述第一元件結構層電性連接,其中所述內連線結構層包括位於所述內連線結構層的表面處的多個第一接墊;第二元件結構層,設置於所述內連線結構層上,其中所述第二元件結構層包括位於所述第二元件結構層的表面處的多個第二接墊;圖案結構,設置於所述內連線結構層與所述第二元件結構層之間的第一界面處;第一保護環,設置於所述內連線結構層的表面處且圍繞所述圖案結構;以及第二保護環,設置於所述第二元件結構層的表面處且圍繞所述圖案結構,其中每一個所述第一接墊與對應的所述第二接墊連接,且所述第一保護環與所述第二保護環連接,且其中所述圖案結構不接觸所述第一保護環與所述第二保護環。 A semiconductor device comprises: a substrate; a first device structure layer disposed on the substrate; an internal connection structure layer disposed on the first device structure layer and electrically connected to the first device structure layer, wherein the internal connection structure layer comprises a plurality of first pads located on the surface of the internal connection structure layer; a second device structure layer disposed on the internal connection structure layer, wherein the second device structure layer comprises a plurality of second pads located on the surface of the second device structure layer; a pattern structure disposed on the first device structure layer; A first protection ring is disposed at a first interface between the inner connection structure layer and the second element structure layer; a first protection ring is disposed at a surface of the inner connection structure layer and surrounds the pattern structure; and a second protection ring is disposed at a surface of the second element structure layer and surrounds the pattern structure, wherein each of the first pads is connected to a corresponding second pad, and the first protection ring is connected to the second protection ring, and wherein the pattern structure does not contact the first protection ring and the second protection ring. 如請求項1所述的半導體元件,其中所述圖案結構的寬度大於所述第一接墊的寬度,且大於所述第二接墊的寬度。 A semiconductor device as described in claim 1, wherein the width of the pattern structure is greater than the width of the first pad and greater than the width of the second pad. 如請求項1所述的半導體元件,其中所述第一保護環的寬度大於或等於所述第一接墊的寬度的一半,且小於或等於所述第一接墊的寬度的3倍。 A semiconductor device as described in claim 1, wherein the width of the first guard ring is greater than or equal to half the width of the first pad, and less than or equal to 3 times the width of the first pad. 如請求項1所述的半導體元件,其中所述第二保護環的寬度大於或等於所述第二接墊的寬度的一半,且小於或等於所述第二接墊的寬度的3倍。 A semiconductor device as described in claim 1, wherein the width of the second guard ring is greater than or equal to half the width of the second pad, and less than or equal to 3 times the width of the second pad. 如請求項1所述的半導體元件,其中所述圖案結構的寬度大於或等於所述第一接墊的寬度的4倍,且大於或等於所述第二接墊的寬度的4倍。 A semiconductor device as described in claim 1, wherein the width of the pattern structure is greater than or equal to 4 times the width of the first pad, and greater than or equal to 4 times the width of the second pad. 如請求項1所述的半導體元件,其中所述圖案結構不與所述內連線結構層電性連接,且不與所述第二元件結構層電性連接。 A semiconductor device as described in claim 1, wherein the pattern structure is not electrically connected to the internal connection structure layer and is not electrically connected to the second device structure layer. 如請求項6所述的半導體元件,其中所述圖案結構包括標示標記或對準標記。 A semiconductor device as described in claim 6, wherein the pattern structure includes a marking mark or an alignment mark. 如請求項1所述的半導體元件,其中所述圖案結構位於所述內連線結構層中。 A semiconductor device as described in claim 1, wherein the pattern structure is located in the interconnect structure layer. 如請求項8所述的半導體元件,其中所述第一保護環與所述圖案結構之間的距離大於或等於所述第一接墊的寬度的2倍。 A semiconductor device as described in claim 8, wherein the distance between the first guard ring and the pattern structure is greater than or equal to twice the width of the first pad. 如請求項1所述的半導體元件,其中所述圖案結構位於所述第二元件結構層中。 A semiconductor device as described in claim 1, wherein the pattern structure is located in the second device structure layer. 如請求項10所述的半導體元件,其中所述第二保護環與所述圖案結構之間的距離大於或等於所述第二接墊的寬度的2倍。 A semiconductor device as described in claim 10, wherein the distance between the second guard ring and the pattern structure is greater than or equal to twice the width of the second pad. 如請求項1所述的半導體元件,其中所述多個第一接墊包括至少一個第一電性連接接墊以及至少一個第一虛設接墊,所述多個第二接墊包括至少一個第二電性連接接墊以及至少一個第二虛設接墊,每一個所述第一電性連接接墊與對應的所述第二電性連接接墊連接,且每一個所述第一虛設接墊與對應的所述第二虛設接墊連接。 The semiconductor device as described in claim 1, wherein the plurality of first pads include at least one first electrical connection pad and at least one first dummy pad, the plurality of second pads include at least one second electrical connection pad and at least one second dummy pad, each of the first electrical connection pads is connected to the corresponding second electrical connection pad, and each of the first dummy pads is connected to the corresponding second dummy pad. 如請求項12所述的半導體元件,其中所述第一電性連接接墊與所述第一元件結構層電性連接。 A semiconductor device as described in claim 12, wherein the first electrical connection pad is electrically connected to the first device structure layer. 如請求項12所述的半導體元件,其中所述第二電性連接接墊與所述第二元件結構層電性連接。 A semiconductor device as described in claim 12, wherein the second electrical connection pad is electrically connected to the second device structure layer. 如請求項1所述的半導體元件,其中所述第一保護環與所述圖案結構之間不具有所述第一接墊,且所述第二保護環與所述圖案結構之間不具有所述第二接墊。 A semiconductor device as described in claim 1, wherein the first pad is not provided between the first guard ring and the pattern structure, and the second pad is not provided between the second guard ring and the pattern structure. 如請求項1所述的半導體元件,其中所述第一保護環的寬度與所述第二保護環的寬度相同。 A semiconductor element as described in claim 1, wherein the width of the first guard ring is the same as the width of the second guard ring. 如請求項1所述的半導體元件,其中所述第一保護環的寬度與所述第二保護環的寬度不同。 A semiconductor element as described in claim 1, wherein the width of the first guard ring is different from the width of the second guard ring. 如請求項1所述的半導體元件,其中所述第一接墊與所述第二接墊之間具有第二界面。 A semiconductor element as described in claim 1, wherein there is a second interface between the first pad and the second pad. 如請求項1所述的半導體元件,其中所述第二元件結構層包括記憶體結構層。 A semiconductor device as described in claim 1, wherein the second device structure layer includes a memory structure layer. 如請求項19所述的半導體元件,其中所述記憶體結構層包括三維快閃記憶體結構。 A semiconductor device as described in claim 19, wherein the memory structure layer includes a three-dimensional flash memory structure.
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