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TWI860779B - Optical film and light-emitting module using the same - Google Patents

Optical film and light-emitting module using the same Download PDF

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Publication number
TWI860779B
TWI860779B TW112126487A TW112126487A TWI860779B TW I860779 B TWI860779 B TW I860779B TW 112126487 A TW112126487 A TW 112126487A TW 112126487 A TW112126487 A TW 112126487A TW I860779 B TWI860779 B TW I860779B
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refractive index
index layer
light
high refractive
low refractive
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TW112126487A
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TW202342271A (en
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陳盈同
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詠巨科技有限公司
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Abstract

An optical film and a light-emitting module using the same are provided. The light-emitting module includes a light-emitting assembly and an optical film. The light-emitting assembly includes a substrate and a plurality of light-emitting elements disposed on the substrate. The optical film disposed above the light-emitting elements and includes a base layer and a first optical structural layer disposed at one side thereof. The first optical structural layer includes a high refractive index layer and a low refractive index layer. An interface between the high and low refractive index layers includes a plurality of first inclined surfaces which is inclined relative to a thickness direction of the base layer.

Description

光學膜及應用其的發光模組Optical film and light-emitting module using the same

本發明涉及一種光學膜及應用其的發光模組,且特別是關於一種應用在顯示裝置中的光學膜及應用其的發光模組。 The present invention relates to an optical film and a light-emitting module using the same, and in particular to an optical film used in a display device and a light-emitting module using the same.

目前,背光模組已被廣泛應用在顯示裝置中,特別是液晶顯示裝置,以提供顯示畫面所需要的光源。現有的背光模組通常包括發光組件以及設置在背光源上的光學組件。光學組件可用以調整發光組件所產生的光束,以使亮度均勻分布。 At present, backlight modules have been widely used in display devices, especially liquid crystal display devices, to provide the light source required for displaying images. Existing backlight modules usually include a light-emitting component and an optical component disposed on the backlight source. The optical component can be used to adjust the light beam generated by the light-emitting component to make the brightness evenly distributed.

背光模組中的發光組件通常採用多個排成陣列的發光二極體(LED)或次毫米發光二極體(mini LED),其所產生的光束集中而具有較高的指向性。因此,要將發光組件所產生的點光源陣列轉換成面光源,光學組件通常要利用較多的光學膜片,如:導光片、擴散片、增亮膜等光學膜,以利用光線折射、反射或散射等物理現象,將發光組件所產生的光束擴散到整個顯示區域。然而,這會導致光學組件的總厚度無法被進一步縮減。 The light-emitting components in the backlight module usually use multiple light-emitting diodes (LEDs) or sub-millimeter light-emitting diodes (mini LEDs) arranged in an array, and the light beams they generate are concentrated and have high directivity. Therefore, to convert the point light source array generated by the light-emitting component into a surface light source, the optical component usually uses more optical films, such as light guides, diffusers, and brightness enhancement films, to use physical phenomena such as light refraction, reflection, or scattering to diffuse the light beams generated by the light-emitting component to the entire display area. However, this will result in the total thickness of the optical component cannot be further reduced.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種發光模組及應用其的光學膜。光學膜對於點光源具有良好的擴散效果,可 應用在顯示裝置的發光模組中。 The technical problem to be solved by the present invention is to provide a light-emitting module and an optical film applied thereto in view of the shortcomings of the existing technology. The optical film has a good diffusion effect on point light sources and can be applied to the light-emitting module of the display device.

為了解決上述的技術問題,本發明所採用的一技術方案是提供一種發光模組。發光模組包括發光組件以及光學膜。發光組件包括基板以及設置在基板上的多個發光單元。光學膜設置在發光單元上,且包括基底層與第一光學結構。第一光學結構設置在基底層上,且包括第一高折射率層以及第一低折射率層。第一高折射率層位於發光組件與第一低折射率層之間。第一高折射率層與第一低折射率層之間的交界面包含多個第一斜面,且每一第一斜面相對於基底層的厚度方向傾斜。相連接的兩個第一斜面共同形成第一夾角,第一夾角與第一高折射率層的折射率以及第一低折射率層的折射率之間滿足下列關係式:θ1≦(180-2*arcsin(n10/n11));其中,θ1為所述第一夾角,n11為所述第一高折射率層的折射率,而n10為第一低折射率層的折射率。 In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a light-emitting module. The light-emitting module includes a light-emitting component and an optical film. The light-emitting component includes a substrate and a plurality of light-emitting units arranged on the substrate. The optical film is arranged on the light-emitting unit and includes a base layer and a first optical structure. The first optical structure is arranged on the base layer and includes a first high refractive index layer and a first low refractive index layer. The first high refractive index layer is located between the light-emitting component and the first low refractive index layer. The interface between the first high refractive index layer and the first low refractive index layer includes a plurality of first inclined planes, and each first inclined plane is inclined relative to the thickness direction of the base layer. The two connected first inclined surfaces jointly form a first angle, and the first angle satisfies the following relationship with the refractive index of the first high refractive index layer and the refractive index of the first low refractive index layer: θ1≦(180-2*arcsin(n10/n11)); wherein θ1 is the first angle, n11 is the refractive index of the first high refractive index layer, and n10 is the refractive index of the first low refractive index layer.

為了解決上述的技術問題,本發明所採用的一技術方案是提供一種光學膜。光學膜包括基底層與第一光學結構。第一光學結構設置在基底層的一入光側,且包括第一高折射率層以及第一低折射率層。第一低折射率層位於第一高折射率層與基底層之間。第一高折射率層與第一低折射率層之間的交界面包含多個第一斜面,且每一第一斜面相對於基底層的厚度方向傾斜。第一低折射率層的折射率與第一高折射率層的折射率之間的比值範圍由0.85至0.97。 In order to solve the above technical problems, a technical solution adopted by the present invention is to provide an optical film. The optical film includes a substrate layer and a first optical structure. The first optical structure is arranged on a light incident side of the substrate layer and includes a first high refractive index layer and a first low refractive index layer. The first low refractive index layer is located between the first high refractive index layer and the substrate layer. The interface between the first high refractive index layer and the first low refractive index layer includes a plurality of first inclined surfaces, and each first inclined surface is inclined relative to the thickness direction of the substrate layer. The ratio between the refractive index of the first low refractive index layer and the refractive index of the first high refractive index layer ranges from 0.85 to 0.97.

本發明的其中一有益效果在於,本發明所提供的光學膜與應用其的發光模組,其能通過“光學膜設置在多個發光單元上,且包括基底層及第一光學結構”、“第一光學結構包括第一高折射率層以及第一低折射率層,第一高折射率層位於發光組件與第一低折射率層之間”以及“第一高折射率層與第一低折射率層之間的交界面包含多個第一斜面,且每一第一斜 面相對於基底層的厚度方向傾斜”的技術方案,以擴散發光組件所產生的光束。 One of the beneficial effects of the present invention is that the optical film and the light-emitting module using the optical film provided by the present invention can diffuse the light beam generated by the light-emitting component through the technical solutions of "the optical film is arranged on a plurality of light-emitting units and includes a base layer and a first optical structure", "the first optical structure includes a first high refractive index layer and a first low refractive index layer, and the first high refractive index layer is located between the light-emitting component and the first low refractive index layer", and "the interface between the first high refractive index layer and the first low refractive index layer includes a plurality of first inclined surfaces, and each first inclined surface is inclined relative to the thickness direction of the base layer".

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and description and are not used to limit the present invention.

Z1-Z8:發光模組 Z1-Z8: Light-emitting module

1:發光組件 1: Light-emitting components

10:基板 10: Substrate

100:底板 100: Base plate

101:反射層 101:Reflective layer

101s:反射表面 101s: Reflective surfaces

11:發光單元 11: Light-emitting unit

12,12’:封裝層 12,12’: Packaging layer

2A-2F,2B’:光學膜 2A-2F,2B’: Optical film

20:基底層 20: Basal layer

20a:第一表面 20a: First surface

20b:第二表面 20b: Second surface

21:第一光學結構 21: First optical structure

210:第一低折射率層 210: First low refractive index layer

210A,220A:凹陷微結構 210A, 220A: Concave microstructure

21L:第一稜線 21L: First Ridge

211:第一高折射率層 211: First high refractive index layer

211s:入光面 211s: light-entering surface

211A,221A:凸出微結構 211A, 221A: protruding microstructure

S1:第一斜面 S1: First slope

θ1:第一夾角 θ1: first angle

L1:第一初始光束 L1: First initial beam

L11,L13,L16,L17:第一反射光束 L11, L13, L16, L17: First reflected beam

L12,L14,L15,L18:第一透射光束 L12, L14, L15, L18: First transmitted beam

L2:第二初始光束 L2: Second initial beam

L21:第二全反射光束 L21: Second total reflection beam

L22,L24,L26:第二透射光束 L22, L24, L26: Second transmitted beam

L23,L25,L27:第二反射光束 L23, L25, L27: Second reflected beam

22:第二光學結構 22: Second optical structure

220:第二高折射率層 220: The second highest refractive index layer

221:第二低折射率層 221: Second low refractive index layer

221s:外表面 221s: External surface

22L:第二稜線 22L: Second ridge

S2:第二斜面 S2: Second slope

θ2:第二夾角 θ2: Second angle

θ:頂角 θ: vertex angle

222:第三高折射率層 222: The third highest refractive index layer

S3:第三斜面 S3: The third slope

θ3:第三夾角 θ3: The third angle

b1:氣泡 b1: Bubbles

P1:奈米顆粒 P1: Nanoparticles

d1:第一間距 d1: first spacing

d2:第二間距 d2: Second spacing

d3:第三間距 d3: third distance

D1:第一方向 D1: First direction

D2:第二方向 D2: Second direction

G1:空隙 G1: Gap

圖1為本發明第一實施例的發光模組的局部側視示意圖。 Figure 1 is a partial side view schematic diagram of the light-emitting module of the first embodiment of the present invention.

圖2A為圖1中的區域IIA的局部放大示意圖。 Figure 2A is a partial enlarged schematic diagram of area IIA in Figure 1.

圖2B為圖1中的區域IIA的局部放大示意圖。 Figure 2B is a partial enlarged schematic diagram of area IIA in Figure 1.

圖3為本發明一實施例的第一光學結構的局部立體分解示意圖。 Figure 3 is a partial three-dimensional exploded schematic diagram of the first optical structure of an embodiment of the present invention.

圖4為本發明另一實施例的發光模組的局部放大示意圖。 Figure 4 is a partially enlarged schematic diagram of a light-emitting module of another embodiment of the present invention.

圖5為本發明第二實施例的發光模組的局部側視示意圖。 Figure 5 is a partial side view schematic diagram of the light-emitting module of the second embodiment of the present invention.

圖6為圖5中的區域VI的局部放大示意圖。 Figure 6 is a partial enlarged schematic diagram of area VI in Figure 5.

圖7為本發明一實施例的光學膜的局部立體分解示意圖。 Figure 7 is a partial three-dimensional exploded schematic diagram of an optical film according to an embodiment of the present invention.

圖8為本發明另一實施例的光學膜的局部立體分解示意圖。 Figure 8 is a partial three-dimensional exploded schematic diagram of an optical film of another embodiment of the present invention.

圖9為本發明另一實施例的發光模組的局部放大示意圖。 Figure 9 is a partially enlarged schematic diagram of a light-emitting module of another embodiment of the present invention.

圖10為本發明另一實施例的發光模組的局部放大示意圖。 Figure 10 is a partially enlarged schematic diagram of a light-emitting module of another embodiment of the present invention.

圖11為本發明另一實施例的發光模組的局部放大示意圖。 Figure 11 is a partially enlarged schematic diagram of a light-emitting module of another embodiment of the present invention.

圖12為本發明第三實施例的發光模組的局部側視示意圖。 Figure 12 is a partial side view schematic diagram of the light-emitting module of the third embodiment of the present invention.

圖13為本發明第四實施例的發光模組的局部側視示意圖。 Figure 13 is a partial side view schematic diagram of the light-emitting module of the fourth embodiment of the present invention.

圖14為本發明第五實施例的發光模組的局部側視示意圖。 Figure 14 is a partial side view schematic diagram of the light-emitting module of the fifth embodiment of the present invention.

圖15為本發明第六實施例的發光模組的局部側視示意圖。 Figure 15 is a partial side view schematic diagram of the light-emitting module of the sixth embodiment of the present invention.

圖16為圖15的光學膜的局部立體分解圖。 Figure 16 is a partial three-dimensional exploded view of the optical film in Figure 15.

圖17為本發明第七實施例的發光模組的局部側視示意圖。 Figure 17 is a partial side view schematic diagram of the light-emitting module of the seventh embodiment of the present invention.

圖18為本發明第八實施例的發光模組的局部側視示意圖。 Figure 18 is a partial side view schematic diagram of the light-emitting module of the eighth embodiment of the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“光學膜及應用其的發光模組”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。 The following is a specific embodiment to illustrate the implementation of the "optical film and the light-emitting module using the same" disclosed in the present invention. The technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this manual. The present invention can be implemented or applied through other different specific embodiments, and the details in this manual can also be modified and changed based on different viewpoints and applications without deviating from the concept of the present invention. In addition, the attached drawings of the present invention are only for simple schematic illustrations and are not depicted according to actual sizes. Please note in advance. The following implementation will further explain the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention.

應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 It should be understood that although the terms "first", "second", "third" and so on may be used in this article to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used in this article may include any one or more combinations of the related listed items depending on the actual situation.

請參照圖1與圖2A,圖1為本發明第一實施例的發光模組的局部側視示意圖,且圖2A為圖1中的區域IIA的局部放大示意圖。發光模組Z1可以被應用在顯示裝置的背光模組,如:直下式背光模組內,以將光源均勻地擴散到特定的顯示區域。 Please refer to FIG. 1 and FIG. 2A. FIG. 1 is a partial side view schematic diagram of the light-emitting module of the first embodiment of the present invention, and FIG. 2A is a partial enlarged schematic diagram of area IIA in FIG. 1. The light-emitting module Z1 can be applied to the backlight module of the display device, such as: a direct-type backlight module, to evenly diffuse the light source to a specific display area.

發光模組Z1包括發光組件1以及光學膜2A。發光組件1包括基板10以及設置在基板10上的多個發光單元11。基板10具有用來反射光束的反射表面101s,且多個發光單元11設置在反射表面101s上。進一步而言,本實施例的基板10包括一底板100以及設置在底板100上的反射層101,且多個發光單元 11設置在反射層101上,但本發明不限於此。底板100例如是陶瓷底板、金屬底板或者複合底板,本發明並不限制。反射層101例如是金屬鍍層或是塗佈反射白膠,以反射多個發光單元11所產生的光束。 The light-emitting module Z1 includes a light-emitting component 1 and an optical film 2A. The light-emitting component 1 includes a substrate 10 and a plurality of light-emitting units 11 disposed on the substrate 10. The substrate 10 has a reflective surface 101s for reflecting light beams, and the plurality of light-emitting units 11 are disposed on the reflective surface 101s. Further, the substrate 10 of the present embodiment includes a bottom plate 100 and a reflective layer 101 disposed on the bottom plate 100, and the plurality of light-emitting units 11 are disposed on the reflective layer 101, but the present invention is not limited thereto. The bottom plate 100 is, for example, a ceramic bottom plate, a metal bottom plate or a composite bottom plate, and the present invention is not limited thereto. The reflective layer 101 is, for example, a metal coating or coated with reflective white glue to reflect the light beams generated by the plurality of light-emitting units 11.

多個發光單元11設置在基板10上,並排列成陣列以產生點光源或線光源。另外,每一發光單元11可以是微發光二極體(micro LED)或者是次毫米發光二極體(mini LED),但本發明並不限制。另外,在本實施例中,發光組件1還進一步包括一封裝層12,且封裝層12會覆蓋每一發光單元11,以保護發光單元11。 A plurality of light-emitting units 11 are disposed on the substrate 10 and arranged in an array to generate a point light source or a line light source. In addition, each light-emitting unit 11 may be a micro LED or a sub-millimeter LED, but the present invention is not limited thereto. In addition, in the present embodiment, the light-emitting component 1 further includes a packaging layer 12, and the packaging layer 12 covers each light-emitting unit 11 to protect the light-emitting unit 11.

光學膜2A緊鄰於發光組件1而設置在多個發光單元11上。在本實施例中,光學膜2A是直接設置在發光組件1的封裝層12上,但本發明不以此為限。在另一實施例中,光學膜2A也可以與發光組件1彼此間隔一預定距離。 The optical film 2A is disposed on a plurality of light-emitting units 11 adjacent to the light-emitting component 1. In this embodiment, the optical film 2A is directly disposed on the packaging layer 12 of the light-emitting component 1, but the present invention is not limited thereto. In another embodiment, the optical film 2A may also be spaced a predetermined distance from the light-emitting component 1.

光學膜2A可均勻地擴散發光單元11所產生的光束。進一步而言,光學膜2A可以作為擴散片或者增亮片,以將點光源或者線光源轉換為面光源。如圖1所示,本發明實施例所提供的光學膜2A包括基底層20以及第一光學結構21。在一實施例中,光學膜2A的總厚度可由40μm至300μm。 The optical film 2A can evenly diffuse the light beam generated by the light-emitting unit 11. Furthermore, the optical film 2A can be used as a diffusion sheet or a brightness enhancement sheet to convert a point light source or a line light source into a surface light source. As shown in FIG1 , the optical film 2A provided in the embodiment of the present invention includes a base layer 20 and a first optical structure 21. In one embodiment, the total thickness of the optical film 2A can be from 40 μm to 300 μm.

進一步而言,光學膜2A具有一入光側以及與入光側相對的出光側。第一光學結構21可位於光學膜2A的入光側或者是出光側。在本實施例中,第一光學結構21是位於光學膜2A的入光側。 Furthermore, the optical film 2A has a light incident side and a light exiting side opposite to the light incident side. The first optical structure 21 can be located on the light incident side or the light exiting side of the optical film 2A. In this embodiment, the first optical structure 21 is located on the light incident side of the optical film 2A.

進一步而言,基底層20具有第一表面20a以及與第一表面20a相對的第二表面20b。在本實施例中,基底層20的第一表面20a面對發光組件1。在本實施例中,第一光學結構21是設置在第一表面20a上,而位於基底層20的入光側。然而,在另一實施例中,第一光學結構21也可以設置在第二表面20b。在本實施例中,第一光學結構21的厚度範圍是由5um至100um。 Further, the base layer 20 has a first surface 20a and a second surface 20b opposite to the first surface 20a. In the present embodiment, the first surface 20a of the base layer 20 faces the light-emitting component 1. In the present embodiment, the first optical structure 21 is disposed on the first surface 20a and is located on the light-incident side of the base layer 20. However, in another embodiment, the first optical structure 21 may also be disposed on the second surface 20b. In the present embodiment, the thickness of the first optical structure 21 ranges from 5um to 100um.

另外,構成基底層20的材質可以是聚對苯二甲酸乙二酯 (polyethylene terephthalate,PET),聚苯乙烯(PS)、聚碳酸脂(PC)、聚乙烯(PE)、聚丙烯(PP)、聚氯乙烯(PVC)、壓克力(PMMA)、丙烯酸(MMA)等等。只要構成基底層20的材質可允許光束通過,本發明並不限定。另外,基底層20的厚度可以是由30μm至250μm,較佳是50μm至125μm,較易於加工。 In addition, the material constituting the base layer 20 may be polyethylene terephthalate (PET), polystyrene (PS), polycarbonate (PC), polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), acrylic (PMMA), acrylic acid (MMA), etc. As long as the material constituting the base layer 20 allows the light beam to pass through, the present invention is not limited. In addition, the thickness of the base layer 20 may be from 30μm to 250μm, preferably from 50μm to 125μm, which is easier to process.

本實施例中,第一光學結構21包括第一低折射率層210以及一第一高折射率層211。第一高折射率層211會位於第一低折射率層210與發光組件1之間。據此,第一高折射率層211具有面對發光組件1的入光面211s。另外,第一高折射率層211會完全覆蓋第一低折射率層210。在本實施例中,第一高折射率層211的入光面211s為平坦表面,且直接連接於發光組件1的封裝層12,但本發明不以此為限。 In this embodiment, the first optical structure 21 includes a first low refractive index layer 210 and a first high refractive index layer 211. The first high refractive index layer 211 is located between the first low refractive index layer 210 and the light-emitting component 1. Accordingly, the first high refractive index layer 211 has a light incident surface 211s facing the light-emitting component 1. In addition, the first high refractive index layer 211 completely covers the first low refractive index layer 210. In this embodiment, the light incident surface 211s of the first high refractive index layer 211 is a flat surface and is directly connected to the packaging layer 12 of the light-emitting component 1, but the present invention is not limited thereto.

也就是說,多個發光單元11所產生的光束會由第一高折射率層211的入光面211s進入光學膜2A,之後再通過第一低折射率層210以及基底層20,並由基底層20的第二表面20b射出。 That is to say, the light beams generated by the multiple light-emitting units 11 will enter the optical film 2A from the light-incident surface 211s of the first high-refractive-index layer 211, then pass through the first low-refractive-index layer 210 and the base layer 20, and be emitted from the second surface 20b of the base layer 20.

另外,在本實施例中,基底層20的折射率會低於第一高折射率層211的折射率,但會高於第一低折射率層210的折射率。另外,本實施例中,發光組件1的封裝層12的折射率會低於第一高折射率層211的折射率。舉例而言,封裝層12的折射率可以是1.48,第一高折射率層211的折射率可以為1.61,第一低折射率層210的折射率可以是1.45,基底層20的折射率可以是1.57,但本發明不以此為限。 In addition, in this embodiment, the refractive index of the base layer 20 is lower than the refractive index of the first high refractive index layer 211, but higher than the refractive index of the first low refractive index layer 210. In addition, in this embodiment, the refractive index of the packaging layer 12 of the light-emitting component 1 is lower than the refractive index of the first high refractive index layer 211. For example, the refractive index of the packaging layer 12 can be 1.48, the refractive index of the first high refractive index layer 211 can be 1.61, the refractive index of the first low refractive index layer 210 can be 1.45, and the refractive index of the base layer 20 can be 1.57, but the present invention is not limited thereto.

請參照圖2A,須說明的是,第一高折射率層211與第一低折射率層210之間的交界面包含多個第一斜面S1,且每一個第一斜面S1相對於基底層20的厚度方向傾斜。在本實施例中,每兩個相連的第一斜面S1共同形成一第一夾角θ1。 Please refer to FIG. 2A , it should be noted that the interface between the first high refractive index layer 211 and the first low refractive index layer 210 includes a plurality of first inclined surfaces S1, and each first inclined surface S1 is inclined relative to the thickness direction of the base layer 20. In this embodiment, every two connected first inclined surfaces S1 together form a first angle θ1.

在本實施例中,第一夾角θ1、第一高折射率層211的折射率 以及第一低折射率層210的折射率之間滿足下列關係式:θ1≦(180-2*arcsin(n10/n11));其中,θ1為第一夾角,n11為第一高折射率層211的折射率,而n10為第一低折射率層210的折射率。如此,大部分由發光單元11所產生的光束,會以大於全反射臨界角的角度初次投射到第一斜面S1,而被全反射。通過使兩相連接的第一斜面S1形成的第一夾角θ1小於特定值,使發光單元11所產生的光束中,以相對於發光單元11的光軸傾斜10度以內的角度進入第一光學結構21並投射到第一斜面S1的光束,都可以被全反射。 In this embodiment, the first angle θ1, the refractive index of the first high refractive index layer 211, and the refractive index of the first low refractive index layer 210 satisfy the following relationship: θ1≦(180-2*arcsin(n10/n11)); wherein θ1 is the first angle, n11 is the refractive index of the first high refractive index layer 211, and n10 is the refractive index of the first low refractive index layer 210. Thus, most of the light beams generated by the light-emitting unit 11 are initially projected onto the first inclined surface S1 at an angle greater than the critical angle of total reflection and are totally reflected. By making the first angle θ1 formed by the two connected first inclined surfaces S1 smaller than a specific value, the light beam generated by the light emitting unit 11 that enters the first optical structure 21 and projects onto the first inclined surface S1 at an angle within 10 degrees relative to the optical axis of the light emitting unit 11 can be totally reflected.

另外,在一較佳實施例中,第一低折射率層210的折射率n10與第一高折射率層211的折射率n11之間的比值R(R=n10/n11)是0.85至0.97,可以使光學膜2A具有更好的擴光效果。須說明的是,當比值R高於0.97時,光學折射效果較差。另外,當比值R小於0.85時,第一低折射率層210的材料需選用含氟材料。然而,含氟的第一低折射率層210與常用的第一高折射率層211的材料,如:聚甲基丙烯酸甲酯(PMMA),較難結合且匹配性差。 In addition, in a preferred embodiment, the ratio R (R=n10/n11) between the refractive index n10 of the first low refractive index layer 210 and the refractive index n11 of the first high refractive index layer 211 is 0.85 to 0.97, which can make the optical film 2A have a better light diffusion effect. It should be noted that when the ratio R is higher than 0.97, the optical refraction effect is poor. In addition, when the ratio R is less than 0.85, the material of the first low refractive index layer 210 needs to be a fluorine-containing material. However, the fluorine-containing first low refractive index layer 210 and the commonly used materials of the first high refractive index layer 211, such as polymethyl methacrylate (PMMA), are difficult to combine and have poor matching.

須說明的是,當光束由折射率較高的介質(第一高折射率層211)進入折射率較低的介質(第一低折射率層210),且光束的入射角大於臨界角時,光束就會被全反射。反之,當光束由折射率較低的介質進入折射率較高的介質時,光束則不會被全反射,而是會分成折射光與反射光。 It should be noted that when a light beam enters a medium with a higher refractive index (the first high refractive index layer 211) into a medium with a lower refractive index (the first low refractive index layer 210), and the incident angle of the light beam is greater than the critical angle, the light beam will be totally reflected. Conversely, when a light beam enters a medium with a higher refractive index from a medium with a lower refractive index, the light beam will not be totally reflected, but will be divided into refracted light and reflected light.

因此,通過使第一高折射率層211位於第一低折射率層210與發光組件1之間,可以增加光束在光學膜2A內被全反射的機率。另一方面,既然基底層20的折射率高於第一低折射率層210的折射率,當光束由第一低折射率層210進入基底層20之後,不會被全反射。 Therefore, by placing the first high refractive index layer 211 between the first low refractive index layer 210 and the light-emitting component 1, the probability of the light beam being totally reflected in the optical film 2A can be increased. On the other hand, since the refractive index of the base layer 20 is higher than that of the first low refractive index layer 210, the light beam will not be totally reflected after entering the base layer 20 from the first low refractive index layer 210.

如圖2A所示,以單一個發光單元11所產生的第一初始光束 L1為例來進行說明,但發光單元11所產生的光束並不限於此。另外,為了便於說明光束在光學膜2A內的路徑,有部分折射光束或部分反射光束並未繪示在圖2A中。 As shown in FIG2A, the first initial light beam L1 generated by a single light-emitting unit 11 is used as an example for explanation, but the light beam generated by the light-emitting unit 11 is not limited thereto. In addition, in order to facilitate the explanation of the path of the light beam in the optical film 2A, some refracted light beams or some reflected light beams are not shown in FIG2A.

第一初始光束L1投射到封裝層12與第一高折射率層211的交界面(也就是第一高折射率層211的入光面211s)時,會形成一第一反射光束L11以及第一透射光束L12。第一反射光束L11會投射到發光組件1的反射表面101s後,再被反射到第一光學結構21中。 When the first initial light beam L1 is projected onto the interface between the packaging layer 12 and the first high refractive index layer 211 (that is, the light incident surface 211s of the first high refractive index layer 211), a first reflected light beam L11 and a first transmitted light beam L12 are formed. The first reflected light beam L11 is projected onto the reflective surface 101s of the light-emitting component 1 and then reflected into the first optical structure 21.

第一透射光束L12投射到第一斜面S1的入射角小於全反射臨界角,因此在第一斜面S1會形成進入第一低折射率層210的另一第一反射光束L13以及第一透射光束L14。第一透射光束L14通過基底層20之後射出。第一反射光束L13以小於全反射臨界角的角度投射到另一個第一斜面S1,而再分成第一透射光束L15以及第一反射光束L16。值得注意的是,第一反射光束L16投射到另一第一斜面S1的入射角大於全反射臨界角,而可被全反射。 The incident angle of the first transmitted light beam L12 projected onto the first inclined surface S1 is less than the critical angle of total reflection, so another first reflected light beam L13 and a first transmitted light beam L14 entering the first low refractive index layer 210 are formed on the first inclined surface S1. The first transmitted light beam L14 is emitted after passing through the base layer 20. The first reflected light beam L13 is projected onto another first inclined surface S1 at an angle less than the critical angle of total reflection, and is further divided into a first transmitted light beam L15 and a first reflected light beam L16. It is worth noting that the incident angle of the first reflected light beam L16 projected onto another first inclined surface S1 is greater than the critical angle of total reflection, and can be totally reflected.

第一透射光束L15投射到第一低折射率層210後又再分成第一透射光束L18與第一反射光束L17。第一透射光束L18通過基底層20出射,投射到光學膜2A外。第一反射光束L17可繼續通過折射、反射與全反射,而在第一低折射率層210與第一高折射率層211之間傳遞。 After the first transmitted light beam L15 is projected onto the first low refractive index layer 210, it is further divided into the first transmitted light beam L18 and the first reflected light beam L17. The first transmitted light beam L18 is emitted through the base layer 20 and projected outside the optical film 2A. The first reflected light beam L17 can continue to pass through refraction, reflection and total reflection, and is transmitted between the first low refractive index layer 210 and the first high refractive index layer 211.

另外,請參照圖2B,以單一個發光單元11所產生的第二初始光束L2為例來說明。相似地,為了便於說明光束在光學膜2A內的路徑,有部分折射光束或部分反射光束並未繪示在圖2B中。第二初始光束L2垂直於入光面211s而進入第一高折射率層211,再投射到第一斜面S1。由於第二初始光束L2投射到第一斜面S1的入射角會大於全反射臨界角,因此會被全反射而形成第二全反射光束L21,而不會直接進入第一低折射率層210。 In addition, please refer to FIG. 2B , which takes the second initial light beam L2 generated by a single light-emitting unit 11 as an example. Similarly, in order to facilitate the description of the path of the light beam in the optical film 2A, some refracted light beams or some reflected light beams are not shown in FIG. 2B . The second initial light beam L2 enters the first high refractive index layer 211 perpendicular to the light incident surface 211s, and then projects onto the first inclined surface S1. Since the incident angle of the second initial light beam L2 projected onto the first inclined surface S1 is greater than the critical angle of total reflection, it will be totally reflected to form a second totally reflected light beam L21, and will not directly enter the first low refractive index layer 210.

在第二全反射光束L21投射到另一個第一斜面S1後,再被分成第二透射光束L22與第二反射光束L23。第二透射光束L22在投射到基底層20的第一表面20a後,分成第二透射光束L24與第二反射光束L25。第二透射光束L24通過基底層20後出射,另一部分第二反射光束L25繼續在第一光學結構21內通過反射、折射或全反射而被分散。 After the second total reflection light beam L21 is projected onto another first inclined surface S1, it is further divided into a second transmission light beam L22 and a second reflection light beam L23. After the second transmission light beam L22 is projected onto the first surface 20a of the base layer 20, it is divided into a second transmission light beam L24 and a second reflection light beam L25. The second transmission light beam L24 is emitted after passing through the base layer 20, and another part of the second reflection light beam L25 is further dispersed by reflection, refraction or total reflection in the first optical structure 21.

另外,第二反射光束L23再被反射到第一斜面S1,而分成另一第二透射光束L26與另一第二反射光束L27。第二透射光束L26通過多次折射、反射或全反射,多次往返於第一高折射率層211第一低折射率層210層之間,而在第一光學結構21內傳遞。 In addition, the second reflected light beam L23 is reflected to the first inclined surface S1 and is divided into another second transmitted light beam L26 and another second reflected light beam L27. The second transmitted light beam L26 is transmitted in the first optical structure 21 by multiple refractions, reflections or total reflections, and travels back and forth between the first high refractive index layer 211 and the first low refractive index layer 210 for multiple times.

因此,第二反射光束L23在第一低折射率層210與第一高折射率層211之間的交界面被多次地被折射、反射或是全反射,而可在第一光學結構21內被側向地傳遞一定距離。第二反射光束L27以大於全反射臨界角的入射角投射到第一斜面S1,而被全反射。另外,須說明的是,進入光學膜2A的光束大部分都是接近垂直於入光面211s而進入第一高折射率層211,如:第二初始光束L2,而通過折射、反射或全反射被擴散。據此,本實施例所提供的光學膜2A可以有效地將發光組件1所產生的點光源擴散。 Therefore, the second reflected light beam L23 is refracted, reflected or totally reflected multiple times at the interface between the first low refractive index layer 210 and the first high refractive index layer 211, and can be transmitted laterally for a certain distance in the first optical structure 21. The second reflected light beam L27 is projected onto the first inclined surface S1 at an incident angle greater than the critical angle of total reflection, and is totally reflected. In addition, it should be noted that most of the light beams entering the optical film 2A enter the first high refractive index layer 211 nearly perpendicular to the light incident surface 211s, such as the second initial light beam L2, and are diffused by refraction, reflection or total reflection. Accordingly, the optical film 2A provided in this embodiment can effectively diffuse the point light source generated by the light-emitting component 1.

第一低折射率層210的表面輪廓與第一高折射率層211的表面輪廓可相互配合。第一低折射率層210具有多個微結構,每一個微結構可以是三角柱、梯形柱、弓形柱、凸金字塔形、凹金字塔形或其他稜錐體,但本發明並不限於此。 The surface profile of the first low refractive index layer 210 and the surface profile of the first high refractive index layer 211 can be matched with each other. The first low refractive index layer 210 has a plurality of microstructures, each of which can be a triangular prism, a trapezoidal prism, an arcuate prism, a convex pyramid, a concave pyramid or other prisms, but the present invention is not limited thereto.

請參照圖3,其為本發明一實施例的第一光學結構的局部立體分解示意圖。在本實施例中,第一低折射率層210具有多個凹陷微結構210A,且第一高折射率層211填滿多個凹陷微結構210A。詳細而言,可以先製作具有多 個凹陷微結構210A的第一低折射率層210,再將具有高折射率的膠材填入多個凹陷微結構210A內,而形成第一高折射率層211。因此,第一高折射率層211會具有多個凸出微結構211A。 Please refer to FIG. 3, which is a partial three-dimensional exploded schematic diagram of the first optical structure of an embodiment of the present invention. In this embodiment, the first low refractive index layer 210 has a plurality of concave microstructures 210A, and the first high refractive index layer 211 is filled with the plurality of concave microstructures 210A. In detail, the first low refractive index layer 210 having a plurality of concave microstructures 210A can be first manufactured, and then a glue having a high refractive index is filled into the plurality of concave microstructures 210A to form the first high refractive index layer 211. Therefore, the first high refractive index layer 211 will have a plurality of convex microstructures 211A.

據此,第一低折射率層210的凹陷微結構210A與第一高折射率層211的凸出微結構211A兩者的形狀相互配合。在本實施例中,凹陷微結構210A為凹金字塔微結構,而凸出微結構211A為凸金字塔微結構。凹陷微結構210A可包括四個相互連接的三角形斜面,且四個三角形斜面會彼此相連而使凹陷微結構210A具有封閉的開口端,有助於使進入到第一光學結構21內的光束被更多次地反射與折射。在另一實施例中,每一凹陷微結構210A(或凸出微結構211A)也可以具有三個三角形斜面,但本發明不限於此。 Accordingly, the shapes of the concave microstructure 210A of the first low refractive index layer 210 and the convex microstructure 211A of the first high refractive index layer 211 are matched with each other. In this embodiment, the concave microstructure 210A is a concave pyramid microstructure, and the convex microstructure 211A is a convex pyramid microstructure. The concave microstructure 210A may include four interconnected triangular inclined surfaces, and the four triangular inclined surfaces are connected to each other so that the concave microstructure 210A has a closed opening end, which helps to make the light beam entering the first optical structure 21 be reflected and refracted more times. In another embodiment, each concave microstructure 210A (or convex microstructure 211A) may also have three triangular inclined surfaces, but the present invention is not limited thereto.

當其中一個發光單元11所產生的光束進入第一光學結構21內之後,可通過多次反射與折射而在第一光學結構21內側向傳輸一定距離後,再進入基底層20。如此,可以增加光學膜2A的均光效果。 When the light beam generated by one of the light-emitting units 11 enters the first optical structure 21, it can be transmitted laterally for a certain distance in the first optical structure 21 through multiple reflections and refractions before entering the base layer 20. In this way, the light-homogenizing effect of the optical film 2A can be increased.

請參照圖4,其為本發明另一實施例的發光模組的局部側視示意圖。本實施例與前一實施例的發光模組Z1相同的元件具有相同的標號,且相同的部分不再贅述。本實施例的第一光學結構21內具有多個氣泡b1。詳細而言,第一低折射率層210與第一高折射率層211中的至少一者,具有隨機分散於其中的多個氣泡b1。 Please refer to FIG. 4, which is a partial side view schematic diagram of a light-emitting module of another embodiment of the present invention. The same components as the light-emitting module Z1 of the previous embodiment have the same reference numerals, and the same parts are not repeated. The first optical structure 21 of the present embodiment has a plurality of bubbles b1. Specifically, at least one of the first low refractive index layer 210 and the first high refractive index layer 211 has a plurality of bubbles b1 randomly dispersed therein.

在一實施例中,多個氣泡b1為微氣泡(microbubble)或者是超微細氣泡(ultrafine bubble)。進一步而言,至少90%個數的氣泡b1的氣泡徑小於10μm,較佳是小於1μm。據此,多個氣泡b1的平均氣泡徑也會小於10μm,較佳是小於1μm。既然氣泡b1的形狀不一定是圓形,在本發明中,“氣泡b1的氣泡徑”是指個別氣泡b1的最大直徑與最小直徑的平均值。另外,“平均氣泡徑”是指所有氣泡b1的氣泡徑的平均數。 In one embodiment, the plurality of bubbles b1 are microbubbles or ultrafine bubbles. Furthermore, at least 90% of the bubbles b1 have a bubble diameter less than 10 μm, preferably less than 1 μm. Accordingly, the average bubble diameter of the plurality of bubbles b1 will also be less than 10 μm, preferably less than 1 μm. Since the shape of the bubble b1 is not necessarily circular, in the present invention, "the bubble diameter of the bubble b1" refers to the average value of the maximum diameter and the minimum diameter of the individual bubble b1. In addition, "average bubble diameter" refers to the average of the bubble diameters of all bubbles b1.

進一步而言,多個氣泡b1的(面積)分布密度是大於或等於100個/mm2。另外,多個氣泡b1的體積分布密度至少1000/mm3。填充在多個氣泡b1內的介質可以是空氣、氮氣、氦氣、氖氣、二氧化碳或其任意組合。然而,在另一實施例中,第一高折射率層211內也可以具有多個分散的氣泡b1,而第一低折射率層210與基底層20內幾乎不具有氣泡。在又一實施例中,第一低折射率層210與第一高折射率層211可以都具有氣泡b1。 Furthermore, the (area) distribution density of the plurality of bubbles b1 is greater than or equal to 100/ mm2 . In addition, the volume distribution density of the plurality of bubbles b1 is at least 1000/ mm3 . The medium filled in the plurality of bubbles b1 may be air, nitrogen, helium, neon, carbon dioxide or any combination thereof. However, in another embodiment, the first high refractive index layer 211 may also have a plurality of dispersed bubbles b1, while the first low refractive index layer 210 and the base layer 20 may have almost no bubbles. In yet another embodiment, both the first low refractive index layer 210 and the first high refractive index layer 211 may have bubbles b1.

須說明的是,當光束由光疏介質(空氣)進入光密介質(光學膜2A)時,光束的折射角會小於入射角。反之,當光束由光密介質進入光疏介質時,光束的折射角會大於入射角。既然第一光學結構21的內部具有以高密度分布的多個氣泡b1,對於光束而言,第一光學結構21會具有不同的傳遞介質。因此,當光束在第一光學結構21內傳遞時,很容易在相異的介質界面之間發生多角度與多方向的折射、反射與散射,從而進一步提升擴散光束的效果。 It should be noted that when a light beam enters a light-dense medium (optical film 2A) from a light-sparse medium (air), the refraction angle of the light beam will be smaller than the incident angle. On the contrary, when a light beam enters a light-dense medium from a light-dense medium, the refraction angle of the light beam will be larger than the incident angle. Since the first optical structure 21 has a plurality of air bubbles b1 distributed at a high density inside, the first optical structure 21 will have different transmission media for the light beam. Therefore, when the light beam is transmitted in the first optical structure 21, it is easy to refract, reflect and scatter at multiple angles and directions between different medium interfaces, thereby further enhancing the effect of diffusing the light beam.

請參照圖5至圖6,圖5為本發明第二實施例的發光模組的局部側視示意圖,而圖6為圖5中的區域VI的局部放大示意圖。本實施例的發光模組Z2與前一實施例的發光模組Z1相同的元件具有相同的標號,且相同的部分不再贅述。 Please refer to Figures 5 and 6. Figure 5 is a partial side view schematic diagram of the light-emitting module of the second embodiment of the present invention, and Figure 6 is a partial enlarged schematic diagram of area VI in Figure 5. The light-emitting module Z2 of this embodiment has the same components as the light-emitting module Z1 of the previous embodiment, and the same parts are not repeated.

本實施例的光學膜2B包括基底層20、第一光學結構21以及第二光學結構22。第一光學結構21與第二光學結構22分別位於基底層20的兩相反側。詳細而言,第二光學結構22是位於基底層20的第二表面20b,也就是光學膜2B的出光側。在本實施例中,第二光學結構22的折射率大於空氣的折射率(1.33)。 The optical film 2B of this embodiment includes a base layer 20, a first optical structure 21 and a second optical structure 22. The first optical structure 21 and the second optical structure 22 are respectively located on opposite sides of the base layer 20. Specifically, the second optical structure 22 is located on the second surface 20b of the base layer 20, that is, the light-emitting side of the optical film 2B. In this embodiment, the refractive index of the second optical structure 22 is greater than the refractive index of air (1.33).

如圖5及圖6所示,第二光學結構22的表面包括多個第二斜面S2,且每兩個相連接的所述第二斜面S2之間共同形成一第二夾角θ2。在本實施例中,第二夾角θ2可大於或等於第一夾角θ1。詳細而言,第二光學結 構22包括多個微結構,每一個微結構可以是三角柱、梯形柱、弓形柱、半圓形柱、凸金字塔形、凹金字塔形、稜錐柱或半圓球形,本發明並不限制。 As shown in FIG. 5 and FIG. 6 , the surface of the second optical structure 22 includes a plurality of second inclined surfaces S2, and a second angle θ2 is formed between each two connected second inclined surfaces S2. In this embodiment, the second angle θ2 may be greater than or equal to the first angle θ1. In detail, the second optical structure 22 includes a plurality of microstructures, each of which may be a triangular prism, a trapezoidal prism, an arcuate prism, a semicircular prism, a convex pyramid, a concave pyramid, a pyramidal prism or a semispherical prism, and the present invention is not limited thereto.

如圖5所示,在本實施例中,第一低折射率層210的任兩個微結構之間的第一間距d1可小於或等於第二光學結構22的任兩個微結構之間的第二間距d2。另外,第二光學結構22的微結構的截面寬度會可大於或等於第一低折射率層210的微結構的截面寬度。 As shown in FIG. 5 , in this embodiment, the first spacing d1 between any two microstructures of the first low refractive index layer 210 may be less than or equal to the second spacing d2 between any two microstructures of the second optical structure 22. In addition, the cross-sectional width of the microstructure of the second optical structure 22 may be greater than or equal to the cross-sectional width of the microstructure of the first low refractive index layer 210.

請參照圖7,顯示本發明一實施例的光學膜的局部立體示意圖。在圖7所示的實施例中,第二光學結構22的多個凸柱微結構(如:三角柱、半圓柱或多角柱)是沿著第二方向D2延伸,但本發明不以此例為限。另外,第一低折射率層210的多個凸柱微結構(如:三角柱、半圓柱或多角柱)是在第一方向D1上並排,且沿著第二方向D2延伸,但本發明不以此為限。 Please refer to FIG. 7, which shows a partial three-dimensional schematic diagram of an optical film of an embodiment of the present invention. In the embodiment shown in FIG. 7, the plurality of convex microstructures (such as triangular prisms, semi-circular prisms or polygonal prisms) of the second optical structure 22 extend along the second direction D2, but the present invention is not limited to this example. In addition, the plurality of convex microstructures (such as triangular prisms, semi-circular prisms or polygonal prisms) of the first low refractive index layer 210 are arranged side by side in the first direction D1 and extend along the second direction D2, but the present invention is not limited to this.

在本實施例中,第一低折射率層210的每一個凸柱微結構為倒三角柱,且具有一第一稜線21L。第二光學結構22的每一凸柱微結構為三角柱,且具有一第二稜線22L,且第一稜線21L與第二稜線22L具有相同的延伸方向(第二方向D2)。 In this embodiment, each convex column microstructure of the first low refractive index layer 210 is an inverted triangular column and has a first ridge 21L. Each convex column microstructure of the second optical structure 22 is a triangular column and has a second ridge 22L, and the first ridge 21L and the second ridge 22L have the same extension direction (second direction D2).

請參照圖8,顯示本發明另一實施例的光學膜的局部立體示意圖。在本實施例的光學膜2B’中,第一低折射率層210包括多個第一凸柱微結構,第二光學結構22包括多個第二凸柱微結構,但第一凸柱微結構與第二凸柱微結構分別具有不同的延伸方向。在一實施例中,第一低折射率層210的第一凸柱微結構與第二光學結構22的第二凸柱微結構的延伸方向之間所形成的夾角的範圍由45度至90度,較佳是80至90度。 Please refer to FIG. 8, which shows a partial three-dimensional schematic diagram of an optical film of another embodiment of the present invention. In the optical film 2B' of this embodiment, the first low refractive index layer 210 includes a plurality of first convex column microstructures, and the second optical structure 22 includes a plurality of second convex column microstructures, but the first convex column microstructures and the second convex column microstructures have different extension directions. In one embodiment, the angle formed between the extension directions of the first convex column microstructure of the first low refractive index layer 210 and the second convex column microstructure of the second optical structure 22 ranges from 45 degrees to 90 degrees, preferably 80 to 90 degrees.

第一低折射率層210的多個第一凸柱微結構在第二方向D2上並排設置,且每一第一凸柱微結構是沿著第一方向D1延伸。然而,第二光學結構22的多個第二凸柱微結構是在第一方向D1上並排設置,且每一第二凸柱微 結構沿著第二方向D2延伸。 The first low refractive index layer 210 has a plurality of first convex column microstructures arranged side by side in the second direction D2, and each first convex column microstructure extends along the first direction D1. However, the second optical structure 22 has a plurality of second convex column microstructures arranged side by side in the first direction D1, and each second convex column microstructure extends along the second direction D2.

如圖8所示,舉例而言,第一低折射率層210的每一第一凸柱微結構為倒三角柱,且具有一第一稜線21L。第二光學結構22的每一第二凸柱微結構為三角柱,且具有一第二稜線22L。第一稜線21L的延伸方向與第二稜線22L的延伸方向之間所形成的夾角的範圍可由45度至90度。相較於圖7所示的光學膜2B,圖8所示的光學膜2B’可具有更均勻的擴光效果。 As shown in FIG8 , for example, each first convex microstructure of the first low refractive index layer 210 is an inverted triangular prism and has a first ridge 21L. Each second convex microstructure of the second optical structure 22 is a triangular prism and has a second ridge 22L. The angle formed between the extension direction of the first ridge 21L and the extension direction of the second ridge 22L can range from 45 degrees to 90 degrees. Compared with the optical film 2B shown in FIG7 , the optical film 2B' shown in FIG8 can have a more uniform light diffusion effect.

請參照圖9,顯示本發明不同實施例的發光模組的局部放大示意圖。圖9所示的實施例與圖6的實施例相同或相似的元件具有相同的標號,且相同的部分不再贅述。 Please refer to FIG. 9, which shows a partial enlarged schematic diagram of the light-emitting module of different embodiments of the present invention. The same or similar components of the embodiment shown in FIG. 9 and the embodiment of FIG. 6 have the same reference numerals, and the same parts will not be repeated.

第二光學結構22、第一低折射率層210與第一高折射率層211中的至少其中一者具有隨機分散於其內部的多個氣泡b1以及多個奈米顆粒P1,且至少一奈米顆粒P1與其中一個氣泡b1結合。本實施例中,以第一高折射率層211為例來說明。如前所述,多個氣泡b1可包括微氣泡(microbubble)、超微細氣泡(ultrafine bubble)或其混合。進一步而言,至少90%個數的氣泡b1的氣泡徑小於10μm,較佳是小於1μm。 At least one of the second optical structure 22, the first low refractive index layer 210 and the first high refractive index layer 211 has a plurality of bubbles b1 and a plurality of nanoparticles P1 randomly dispersed therein, and at least one nanoparticle P1 is combined with one of the bubbles b1. In this embodiment, the first high refractive index layer 211 is used as an example for illustration. As mentioned above, the plurality of bubbles b1 may include microbubbles, ultrafine bubbles or a mixture thereof. Furthermore, at least 90% of the bubbles b1 have a bubble diameter less than 10 μm, preferably less than 1 μm.

另外,在本實施例中,一部分奈米顆粒P1會與對應的氣泡b1結合。當奈米顆粒P1與對應的氣泡b1結合後,與奈米顆粒P1結合的氣泡b1不會溶於膠體內,確保氣泡b1存在。詳細而言,與氣泡b1結合的奈米顆粒P1通常會緊靠氣泡b1的邊緣,且位於氣泡b1內部,但本發明不以此為限。少數與氣泡b1結合的奈米顆粒P1是位於氣泡b1外,但仍緊靠於氣泡b1的邊緣。 In addition, in this embodiment, a portion of the nanoparticles P1 will be combined with the corresponding bubbles b1. After the nanoparticles P1 are combined with the corresponding bubbles b1, the bubbles b1 combined with the nanoparticles P1 will not dissolve in the colloid, ensuring the existence of the bubbles b1. In detail, the nanoparticles P1 combined with the bubbles b1 are usually close to the edge of the bubbles b1 and located inside the bubbles b1, but the present invention is not limited to this. A small number of nanoparticles P1 combined with the bubbles b1 are located outside the bubbles b1, but still close to the edge of the bubbles b1.

須說明的是,並不是所有的奈米顆粒P1都會跟氣泡b1結合。也就是說,有些氣泡b1會個別地分散在第一高折射率層211內。另一方面,也有些沒有與氣泡b1結合的奈米顆粒P1會個別地分散在第一高折射率層211中。另外,本發明中,並不限定一個氣泡b1只與一個奈米顆粒P1結合,也有 可能一個氣泡b1與兩個或者更多的奈米顆粒P1結合。 It should be noted that not all nanoparticles P1 will be combined with bubbles b1. In other words, some bubbles b1 will be individually dispersed in the first high refractive index layer 211. On the other hand, some nanoparticles P1 that are not combined with bubbles b1 will be individually dispersed in the first high refractive index layer 211. In addition, in the present invention, it is not limited that a bubble b1 is combined with only one nanoparticle P1, and it is also possible that a bubble b1 is combined with two or more nanoparticles P1.

在一實施例中,在多個奈米顆粒P1中,90%個數的奈米顆粒P1的粒徑不超過100nm,較佳是30nm至50nm。據此,奈米顆粒P1的平均粒徑不超過100nm,較佳是30nm至50nm。在本發明中,“奈米顆粒P1的粒徑”是指個別奈米顆粒P1的最大直徑與最小直徑的平均值。 In one embodiment, among a plurality of nanoparticles P1, 90% of the nanoparticles P1 have a particle size of no more than 100 nm, preferably 30 nm to 50 nm. Accordingly, the average particle size of the nanoparticles P1 does not exceed 100 nm, preferably 30 nm to 50 nm. In the present invention, "the particle size of the nanoparticles P1" refers to the average value of the maximum diameter and the minimum diameter of the individual nanoparticles P1.

另外,“奈米顆粒P1的平均粒徑”是指所有奈米顆粒P1的粒徑的平均數。另外,奈米顆粒P1可以是奈米金屬、奈米氧化物或是奈米鑽石。在最佳實施例中,奈米顆粒P1的材料為二氧化矽或是二氧化鈦。第一光學結構21包括多個分散在其內部的奈米顆粒P1,還可以提升擴光效果。 In addition, "the average particle size of the nanoparticles P1" refers to the average particle size of all nanoparticles P1. In addition, the nanoparticles P1 can be nanometal, nanooxide or nanodiamond. In the best embodiment, the material of the nanoparticles P1 is silicon dioxide or titanium dioxide. The first optical structure 21 includes a plurality of nanoparticles P1 dispersed therein, which can also enhance the light diffusion effect.

請參照圖10,在本發明另一實施例的光學膜2B中,第二光學結構22、第一低折射率層210與第一高折射率層211中的至少其中一者可以具有多個隨機分散於其內部的氣泡b1。在本實施例中,以第二光學結構22具有氣泡b1為例來說明。在第二光學結構22的每一個微結構中,多個氣泡b1的體積分布密度(每單位體積的個數)是由第二光學結構22的微結構的頂端朝向基底層20的方向遞減。 Referring to FIG. 10 , in an optical film 2B of another embodiment of the present invention, at least one of the second optical structure 22, the first low refractive index layer 210, and the first high refractive index layer 211 may have a plurality of bubbles b1 randomly dispersed therein. In this embodiment, the second optical structure 22 having bubbles b1 is used as an example for explanation. In each microstructure of the second optical structure 22, the volume distribution density (number per unit volume) of the plurality of bubbles b1 decreases from the top of the microstructure of the second optical structure 22 toward the base layer 20.

進一步而言,將第二光學結構22的微結構在一半高度以上的部分定義為微結構的上半部,並將第二光學結構22的微結構在一半高度以下的部分定義為第二光學結構22的微結構的下半部。據此,多個氣泡b1在第二光學結構22的每一微結構的上半部的體積分布密度會大於在下半部的體積分布密度。 Furthermore, the portion of the microstructure of the second optical structure 22 above half the height is defined as the upper half of the microstructure, and the portion of the microstructure of the second optical structure 22 below half the height is defined as the lower half of the microstructure of the second optical structure 22. Accordingly, the volume distribution density of the plurality of bubbles b1 in the upper half of each microstructure of the second optical structure 22 is greater than the volume distribution density in the lower half.

請參照圖11,在本發明另一實施例的光學膜2B中,第二光學結構22可以具有多個氣泡b1以及多個奈米顆粒P1,且至少一奈米顆粒P1與氣泡b1結合,來提升擴光效果。氣泡b1的氣泡徑範圍與奈米顆粒P1的粒徑及材料已於前文中敘述,在此不再贅述。 Please refer to FIG. 11 . In another embodiment of the optical film 2B of the present invention, the second optical structure 22 may have a plurality of bubbles b1 and a plurality of nanoparticles P1, and at least one nanoparticle P1 is combined with the bubble b1 to enhance the light diffusion effect. The bubble diameter range of the bubble b1 and the particle diameter and material of the nanoparticle P1 have been described in the previous text and will not be repeated here.

請參照圖12,顯示本發明第三實施例的發光模組的局部側視示意圖。本實施例的發光模組Z3與第二實施例的發光模組Z2相同的元件具有相同的標號,且相同的部分不再贅述。本實施例與第二實施例不同的地方在於,光學膜2B與發光組件1彼此分隔設置。也就是說,在光學膜2B與發光組件1的封裝層12之間定義出一空隙G1,且空隙G1內可填充空氣。 Please refer to FIG. 12, which shows a partial side view schematic diagram of the light-emitting module of the third embodiment of the present invention. The light-emitting module Z3 of this embodiment has the same components as the light-emitting module Z2 of the second embodiment, and the same parts are not repeated. The difference between this embodiment and the second embodiment is that the optical film 2B and the light-emitting component 1 are separated from each other. That is, a gap G1 is defined between the optical film 2B and the packaging layer 12 of the light-emitting component 1, and the gap G1 can be filled with air.

進一步而言,第一高折射率層211的入光面211s不會緊貼於發光組件1的封裝層12。由於空氣的折射率與第一高折射率層211的折射率n10之間的差值較大,有助於擴散光束。 Furthermore, the light incident surface 211s of the first high refractive index layer 211 will not be closely attached to the packaging layer 12 of the light-emitting component 1. Since the difference between the refractive index of air and the refractive index n10 of the first high refractive index layer 211 is relatively large, it helps to diffuse the light beam.

請參照圖13,圖13為本發明第四實施例的發光模組的局部側視示意圖。本實施例的發光模組Z4與第三實施例的發光模組Z3相同的元件具有相同的標號,且相同的部分不再贅述。在本實施例中,發光組件1的封裝層12’並沒有完全覆蓋基板10的反射表面101s。進一步而言,封裝層12’包括多個彼此分離的部分,且每一部分覆蓋對應的發光單元11。 Please refer to Figure 13, which is a partial side view schematic diagram of the light-emitting module of the fourth embodiment of the present invention. The light-emitting module Z4 of this embodiment has the same components as the light-emitting module Z3 of the third embodiment, and the same parts are not repeated. In this embodiment, the packaging layer 12' of the light-emitting component 1 does not completely cover the reflective surface 101s of the substrate 10. Furthermore, the packaging layer 12' includes a plurality of separated parts, and each part covers the corresponding light-emitting unit 11.

另外,光學膜2A與發光組件1也是彼此分隔設置,而定義出空隙G1,且在空隙G1內可填充空氣,但本發明不以此例為限。在另一實施例中,光學膜2A也可以局部地接觸封裝層12’。也就是說,第一高折射率層211的入光面211s與封裝層12’之間可定義出多個空隙。 In addition, the optical film 2A and the light-emitting component 1 are also separated from each other to define a gap G1, and the gap G1 can be filled with air, but the present invention is not limited to this example. In another embodiment, the optical film 2A can also partially contact the packaging layer 12'. That is, multiple gaps can be defined between the light incident surface 211s of the first high refractive index layer 211 and the packaging layer 12'.

請參照圖14,圖14為本發明第五實施例的發光模組的局部側視示意圖。本實施例的發光模組Z5與第二實施例的發光模組Z2相同的元件具有相同的標號,且相同的部分不再贅述。 Please refer to Figure 14, which is a partial side view schematic diagram of the light-emitting module of the fifth embodiment of the present invention. The light-emitting module Z5 of this embodiment has the same components as the light-emitting module Z2 of the second embodiment, and the same parts are not repeated.

在本實施例中,光學膜2C包括基底層20、第一光學結構21及第二光學結構22。第二光學結構22包括第二高折射率層220及第二低折射率層221。第二高折射率層220位於第二低折射率層221與基底層20之間。也就是說,在本實施例中,通過基底層20後的光束會先進入第二高折射率層220,再 進入第二低折射率層221。當光束入射第二高折射率層220與第二低折射率層221之間的交界面的入射角大於全反射臨界角時,光束也會被全反射。據此,光束也會在第二光學結構22內被多次折射與反射而被側向傳輸,以使光學膜2C具有更好的擴光效果。 In this embodiment, the optical film 2C includes a base layer 20, a first optical structure 21 and a second optical structure 22. The second optical structure 22 includes a second high refractive index layer 220 and a second low refractive index layer 221. The second high refractive index layer 220 is located between the second low refractive index layer 221 and the base layer 20. That is, in this embodiment, the light beam after passing through the base layer 20 will first enter the second high refractive index layer 220 and then enter the second low refractive index layer 221. When the incident angle of the light beam incident on the interface between the second high refractive index layer 220 and the second low refractive index layer 221 is greater than the critical angle of total reflection, the light beam will also be totally reflected. Accordingly, the light beam will also be refracted and reflected multiple times in the second optical structure 22 and transmitted laterally, so that the optical film 2C has a better light diffusion effect.

第二高折射率層220的折射率高於第二低折射率層221的折射率。另外,第二高折射率層220的表面輪廓會與第二低折射率層221的表面輪廓相互配合。第二高折射率層220與第二低折射率層221之間的交界面包括多個第二斜面S2,每一第二斜面S2相對於基底層20的厚度方向傾斜。 The refractive index of the second high refractive index layer 220 is higher than the refractive index of the second low refractive index layer 221. In addition, the surface profile of the second high refractive index layer 220 will match the surface profile of the second low refractive index layer 221. The interface between the second high refractive index layer 220 and the second low refractive index layer 221 includes a plurality of second inclined surfaces S2, each of which is inclined relative to the thickness direction of the base layer 20.

如圖14所示,第二高折射率層220具有多個微結構。第二高折射率層220兩相鄰微結構的第二間距d2,會大於第一低折射率層210的兩相鄰微結構之間的第一間距d1,但本發明不以此為限。另外,第二低折射率層221包覆第二高折射率層220且具有一外表面221s。本實施例中,外表面221s為光學膜2C的出光面,且為平坦表面。 As shown in FIG. 14 , the second high refractive index layer 220 has a plurality of microstructures. The second spacing d2 between two adjacent microstructures of the second high refractive index layer 220 is greater than the first spacing d1 between two adjacent microstructures of the first low refractive index layer 210, but the present invention is not limited thereto. In addition, the second low refractive index layer 221 covers the second high refractive index layer 220 and has an outer surface 221s. In this embodiment, the outer surface 221s is the light emitting surface of the optical film 2C and is a flat surface.

在本實施例中,通過使第二光學結構22的第二高折射率層220位於基底層20與第二低折射率層221之間,可以增加投射到第二斜面S2的光束被全反射的次數,而使光束在第二光學結構22內橫向地傳輸。如此,光學膜2C的擴光效果可以被進一步提升。 In this embodiment, by placing the second high refractive index layer 220 of the second optical structure 22 between the base layer 20 and the second low refractive index layer 221, the number of times the light beam projected onto the second inclined surface S2 is totally reflected can be increased, so that the light beam is transmitted laterally in the second optical structure 22. In this way, the light diffusion effect of the optical film 2C can be further enhanced.

請參照圖15以及圖16。圖15為本發明第六實施例的發光模組的局部側視示意圖,且圖16為圖15的光學膜的局部立體分解圖。本實施例的發光模組Z6與第五實施例的發光模組Z5相同的元件具有相同的標號,且相同的部分不再贅述。如圖15所示的光學膜2D,第二高折射率層220具有多個微結構。第二高折射率層220兩相鄰微結構的第二間距d2,會等於第一低折射率層210的兩相鄰微結構之間的第一間距d1,但本發明不以此為限。 Please refer to FIG. 15 and FIG. 16. FIG. 15 is a partial side view schematic diagram of the light-emitting module of the sixth embodiment of the present invention, and FIG. 16 is a partial three-dimensional exploded view of the optical film of FIG. 15. The light-emitting module Z6 of this embodiment has the same components as the light-emitting module Z5 of the fifth embodiment, and the same parts are not repeated. As shown in FIG. 15, the optical film 2D, the second high refractive index layer 220 has a plurality of microstructures. The second spacing d2 between two adjacent microstructures of the second high refractive index layer 220 will be equal to the first spacing d1 between two adjacent microstructures of the first low refractive index layer 210, but the present invention is not limited thereto.

請參照圖16,詳細而言,第一低折射率層210包括多個凹陷微 結構210A。第一高折射率層211填入多個凹陷微結構210A內,而形成多個凸出微結構211A,且凸出微結構211A與凹陷微結構210A的形狀相互配合。在本實施例中,凹陷微結構210A為凹金字塔微結構,而凸出微結構211A為凸金字塔微結構。本實施例的每一凹陷微結構210A(或凸出微結構211A)具有四個相互連接的第一斜面S1,且每一個第一斜面S1是三角形斜面,但本發明不以此為限。在另一實施例中,每一凹陷微結構210A(或凸出微結構211A)也可以只具有三個相互連接的第一斜面S1。 Please refer to FIG. 16 , in detail, the first low refractive index layer 210 includes a plurality of concave microstructures 210A. The first high refractive index layer 211 is filled into the plurality of concave microstructures 210A to form a plurality of convex microstructures 211A, and the shapes of the convex microstructures 211A and the concave microstructures 210A match each other. In this embodiment, the concave microstructure 210A is a concave pyramid microstructure, and the convex microstructure 211A is a convex pyramid microstructure. Each concave microstructure 210A (or convex microstructure 211A) of this embodiment has four interconnected first inclined surfaces S1, and each first inclined surface S1 is a triangular inclined surface, but the present invention is not limited thereto. In another embodiment, each recessed microstructure 210A (or protruding microstructure 211A) may also have only three interconnected first inclined surfaces S1.

如圖16所示,至少一三角形斜面的頂角與第一高折射率層211的折射率以及第一低折射率層210的折射率之間滿足下列關係式:θ≦(180-2*arcsin(n10/n11));其中,θ為三角形斜面的頂角,n11為第一高折射率層211的折射率,而n10為第一低折射率層210的折射率。如此,有助於使進入到第一光學結構21內的光束被更多次地反射與折射。 As shown in FIG16 , the top angle of at least one triangular inclined surface and the refractive index of the first high refractive index layer 211 and the refractive index of the first low refractive index layer 210 satisfy the following relationship: θ≦(180-2*arcsin(n10/n11)); wherein θ is the top angle of the triangular inclined surface, n11 is the refractive index of the first high refractive index layer 211, and n10 is the refractive index of the first low refractive index layer 210. In this way, the light beam entering the first optical structure 21 is reflected and refracted more times.

與第一光學結構21不同,第二光學結構22的第二高折射率層220包括多個凹陷微結構220A,而第二低折射率層221填入多個凹陷微結構220A,而形成多個凸出微結構221A。凹陷微結構220A可以是凹金字塔微結構,而凸出微結構221A可以是凸金字塔微結構。據此,第二高折射率層220的每一凹陷微結構220A與第二低折射率層221的每一凸出微結構221A兩者的形狀相互配合。進一步而言,第二高折射率層220的每一凹陷微結構220A具有四個相互連接的第二斜面S2,且每一個第二斜面S2為三角形斜面,但本發明不以此為限。在另一實施例中,第二高折射率層220的每一凹陷微結構220A也可以只具有三個相互連接的第二斜面S2。 Different from the first optical structure 21, the second high refractive index layer 220 of the second optical structure 22 includes a plurality of concave microstructures 220A, and the second low refractive index layer 221 is filled with a plurality of concave microstructures 220A to form a plurality of convex microstructures 221A. The concave microstructure 220A may be a concave pyramid microstructure, and the convex microstructure 221A may be a convex pyramid microstructure. Accordingly, the shapes of each concave microstructure 220A of the second high refractive index layer 220 and each convex microstructure 221A of the second low refractive index layer 221 are matched with each other. Further, each concave microstructure 220A of the second high refractive index layer 220 has four second inclined surfaces S2 connected to each other, and each second inclined surface S2 is a triangular inclined surface, but the present invention is not limited thereto. In another embodiment, each recessed microstructure 220A of the second high refractive index layer 220 may also have only three interconnected second inclined surfaces S2.

請參照圖17,圖17為本發明第七實施例的發光模組的局部側視示意圖。本實施例的發光模組Z7與第五實施例的發光模組Z5相同的元件具有相同的標號,且相同的部分不再贅述。 Please refer to Figure 17, which is a partial side view schematic diagram of the light-emitting module of the seventh embodiment of the present invention. The light-emitting module Z7 of this embodiment has the same components as the light-emitting module Z5 of the fifth embodiment, and the same parts will not be repeated.

在本實施例中,光學膜2E的第二光學結構22包括第二高折射率層220、第二低折射率層221以及第三高折射率層222。第二低折射率層221位於第二高折射率層220與第三高折射率層222之間。值得一提的是,第二高折射率層220與第二低折射率層221之間的交界面包括多個第二斜面S2,但第二低折射率層221於第三高折射率層222之間的交界面為平坦面。 In this embodiment, the second optical structure 22 of the optical film 2E includes a second high refractive index layer 220, a second low refractive index layer 221, and a third high refractive index layer 222. The second low refractive index layer 221 is located between the second high refractive index layer 220 and the third high refractive index layer 222. It is worth mentioning that the interface between the second high refractive index layer 220 and the second low refractive index layer 221 includes a plurality of second inclined surfaces S2, but the interface between the second low refractive index layer 221 and the third high refractive index layer 222 is a flat surface.

在本實施例中,第三高折射率層222的表面包括多個第三斜面S3,且每兩個相連接的第三斜面S3之間共同形成一第三夾角θ3。在本實施例中,兩個相連接的所述第二斜面S2之間所形成的第二夾角θ2會小於或等於第三夾角θ3。 In this embodiment, the surface of the third high refractive index layer 222 includes a plurality of third inclined surfaces S3, and a third angle θ3 is formed between every two connected third inclined surfaces S3. In this embodiment, the second angle θ2 formed between two connected second inclined surfaces S2 is less than or equal to the third angle θ3.

另外,第二高折射率層220的每一微結構與第三高折射率層222的每一微結構各具有不同的截面寬度。第二高折射率層220的任兩相鄰微結構的第二間距d2會小於或等於第三高折射率層222的任兩相鄰微結構之間的第三間距d3。 In addition, each microstructure of the second high refractive index layer 220 and each microstructure of the third high refractive index layer 222 have different cross-sectional widths. The second distance d2 between any two adjacent microstructures of the second high refractive index layer 220 is less than or equal to the third distance d3 between any two adjacent microstructures of the third high refractive index layer 222.

請參照圖18,圖18為本發明第八實施例的發光模組的局部側視示意圖。本實施例的發光模組Z8與第五實施例的發光模組Z5相同的元件具有相同的標號,且相同的部分不再贅述。 Please refer to Figure 18, which is a partial side view schematic diagram of the light-emitting module of the eighth embodiment of the present invention. The light-emitting module Z8 of this embodiment has the same components as the light-emitting module Z5 of the fifth embodiment, and the same parts will not be repeated.

在本實施例中,光學膜2F的第一光學結構21與第二光學結構22分別位於基底層20的入光側(第一表面20a)與出光側(第二表面20b)。本實施例中,第一光學結構21的第一高折射率層211的入光面211s,以及第二光學結構22的第二低折射率層221的外表面221s(出光面)都不是平坦表面,而是具有多個凹陷微結構。 In this embodiment, the first optical structure 21 and the second optical structure 22 of the optical film 2F are respectively located on the light incident side (first surface 20a) and the light emitting side (second surface 20b) of the base layer 20. In this embodiment, the light incident surface 211s of the first high refractive index layer 211 of the first optical structure 21 and the outer surface 221s (light emitting surface) of the second low refractive index layer 221 of the second optical structure 22 are not flat surfaces, but have multiple concave microstructures.

詳細而言,在製作本實施例的第一光學結構21時,可以先利用一結構輪,在基底層20的第一表面20a上形成具有多個凹陷微結構的第一低折射率層210。之後,利用高折射率膠材填充多個凹陷微結構,同時利用同一結 構輪在高折射率膠材的外表面形成多個凹陷微結構,而形成覆蓋第一低折射率層210的第一高折射率層211。據此,除了可以增加光束的擴光效果外,也增加製造光學膜2F的便利性。 In detail, when manufacturing the first optical structure 21 of the present embodiment, a first low refractive index layer 210 having a plurality of concave microstructures can be formed on the first surface 20a of the base layer 20 using a structure wheel. Then, a plurality of concave microstructures are filled with a high refractive index adhesive, and a plurality of concave microstructures are formed on the outer surface of the high refractive index adhesive using the same structure wheel to form a first high refractive index layer 211 covering the first low refractive index layer 210. In this way, in addition to increasing the light beam diffusion effect, the convenience of manufacturing the optical film 2F is also increased.

因此,第一高折射率層211在面對第一低折射率層210的一側,會具有多個凸出微結構,且凸出微結構與凹陷微結構二者的形狀相互配合。另外,第一高折射率層211的入光面211s也會具有多個凹陷微結構。值得一提的是,第一高折射率層211的每個凹陷微結構與第一低折射率層210的每個凹陷微結構可具有大致相同的形狀。 Therefore, the first high refractive index layer 211 has a plurality of protruding microstructures on the side facing the first low refractive index layer 210, and the shapes of the protruding microstructures and the recessed microstructures match each other. In addition, the light incident surface 211s of the first high refractive index layer 211 also has a plurality of recessed microstructures. It is worth mentioning that each recessed microstructure of the first high refractive index layer 211 and each recessed microstructure of the first low refractive index layer 210 can have substantially the same shape.

在一實施例中,第一低折射率層210與第一高折射率層211兩者的凹陷微結構可以是圖16所示的凹陷微結構210A,而第一高折射率層211的凸出微結構例如是圖16所示的凸出微結構211A,但本發明不以此為限。另外,第一高折射率層211的凹陷微結構的位置不一定要對齊於第一低折射率層210的凹陷微結構。如此,可以提升光學膜2F的擴光效果。 In one embodiment, the concave microstructures of the first low refractive index layer 210 and the first high refractive index layer 211 may be the concave microstructure 210A shown in FIG. 16, and the convex microstructure of the first high refractive index layer 211 may be the convex microstructure 211A shown in FIG. 16, but the present invention is not limited thereto. In addition, the position of the concave microstructure of the first high refractive index layer 211 does not necessarily have to be aligned with the concave microstructure of the first low refractive index layer 210. In this way, the light diffusion effect of the optical film 2F can be enhanced.

相似地,第二光學結構22包括第二高折射率層220以及第二低折射率層221。在製作本實施例的第二光學結構22時,可以利用一結構輪,在基底層20的第二表面20b上形成具有多個凹陷微結構的第二高折射率層220。之後,利用低折射率膠材填充多個凹陷微結構,同時利用同一結構輪在低折射率膠材的外表面形成多個凹陷微結構,而形成覆蓋第二高折射率層220的第二低折射率層221。 Similarly, the second optical structure 22 includes a second high refractive index layer 220 and a second low refractive index layer 221. When manufacturing the second optical structure 22 of this embodiment, a second high refractive index layer 220 having a plurality of concave microstructures can be formed on the second surface 20b of the base layer 20 using a structure wheel. Afterwards, the plurality of concave microstructures are filled with a low refractive index adhesive, and the same structure wheel is used to form a plurality of concave microstructures on the outer surface of the low refractive index adhesive, thereby forming a second low refractive index layer 221 covering the second high refractive index layer 220.

因此,第二低折射率層221在面對第二高折射率層220的一側,會具有多個凸出微結構,且凸出微結構與凹陷微結構二者的形狀相互配合。另外,第二低折射率層221的外表面221s具有多個凹陷微結構。另外,第二低折射率層221的凹陷微結構的位置不一定要對齊於第二高折射率層220的凹陷微結構。如此,可以提升光學膜2F的擴光效果。 Therefore, the second low refractive index layer 221 has a plurality of protruding microstructures on the side facing the second high refractive index layer 220, and the shapes of the protruding microstructures and the recessed microstructures match each other. In addition, the outer surface 221s of the second low refractive index layer 221 has a plurality of recessed microstructures. In addition, the positions of the recessed microstructures of the second low refractive index layer 221 do not necessarily have to be aligned with the recessed microstructures of the second high refractive index layer 220. In this way, the light diffusion effect of the optical film 2F can be improved.

相較於圖15的實施例,在本實施例中,通過使光學膜2F的入光面211s與出光面(外表面221s)都具有多個凹陷微結構,可以進一步提升光學膜2F的擴光效果。然而,在另一實施例中,圖18所示的第二光學結構22也可以被省略,或者被替換為圖12、圖15或者圖17所示的第二光學結構22。 Compared with the embodiment of FIG. 15 , in this embodiment, by making the light incident surface 211s and the light emitting surface (outer surface 221s) of the optical film 2F have multiple concave microstructures, the light diffusion effect of the optical film 2F can be further improved. However, in another embodiment, the second optical structure 22 shown in FIG. 18 can also be omitted, or replaced by the second optical structure 22 shown in FIG. 12 , FIG. 15 or FIG. 17 .

另外,本實施例的光學膜2F與發光組件1彼此分隔設置,而定義出空隙G1,但本發明不以此為限。在另一圖未繪示的實施例中,本實施例的光學膜2F也可以局部地連接於發光組件1的封裝層12。既然光學膜2F的入光面211s具有多個凹陷微結構,當光學膜2F固定於封裝層12上時,在光學膜2F與封裝層12之間會定義出多個空隙。 In addition, the optical film 2F and the light-emitting component 1 of the present embodiment are separated from each other to define a gap G1, but the present invention is not limited thereto. In another embodiment not shown in the figure, the optical film 2F of the present embodiment can also be partially connected to the packaging layer 12 of the light-emitting component 1. Since the light-incident surface 211s of the optical film 2F has a plurality of concave microstructures, when the optical film 2F is fixed on the packaging layer 12, a plurality of gaps are defined between the optical film 2F and the packaging layer 12.

[實施例的有益效果] [Beneficial effects of the embodiment]

本發明的其中一有益效果在於,本發明所提供的光學膜與應用其的發光模組,其能通過“光學膜2A-2F,2B’設置在多個發光單元11上,且基底層20及第一光學結構21”、“第一光學結構21包括第一高折射率層211以及一第一低折射率層210,第一高折射率層211位於發光組件1與第一低折射率層210之間”以及“第一高折射率層211與第一低折射率層210之間的交界面包含多個第一斜面S1,且每一第一斜面S1相對於基底層20的厚度方向傾斜”的技術方案,以擴散發光組件1所產生的光束,使發光模組Z1-Z8輸出的光束具有較均勻的亮度分布。 One of the beneficial effects of the present invention is that the optical film and the light-emitting module using the optical film provided by the present invention can diffuse the light beam generated by the light-emitting component 1 through the technical solutions of "optical films 2A-2F, 2B' are arranged on a plurality of light-emitting units 11, and the base layer 20 and the first optical structure 21", "the first optical structure 21 includes a first high refractive index layer 211 and a first low refractive index layer 210, and the first high refractive index layer 211 is located between the light-emitting component 1 and the first low refractive index layer 210", and "the interface between the first high refractive index layer 211 and the first low refractive index layer 210 includes a plurality of first inclined surfaces S1, and each first inclined surface S1 is inclined relative to the thickness direction of the base layer 20", so that the light beam output by the light-emitting module Z1-Z8 has a more uniform brightness distribution.

另外,通過使相連的兩個第一斜面S1所形成的第一夾角θ1、第一高折射率層211的折射率n11以及所述第一低折射率層210的折射率n10之間滿足下列關係式:θ1≦(180-2*arcsin(n10/n11)),由發光單元11所產生的光束初次投射到第一斜面S1時被全反射的機率可被大幅地增加,進而提升擴光效果。 In addition, by making the first angle θ1 formed by the two connected first inclined surfaces S1, the refractive index n11 of the first high refractive index layer 211, and the refractive index n10 of the first low refractive index layer 210 satisfy the following relationship: θ1≦(180-2*arcsin(n10/n11)), the probability of the light beam generated by the light-emitting unit 11 being totally reflected when it is first projected onto the first inclined surface S1 can be greatly increased, thereby improving the light diffusion effect.

相較於現有的背光模組,本發明實施例的發光模組Z1-Z8可輸出 已被擴散的點光源。據此,當本發明實施例的發光模組Z1-Z8被應用在顯示裝置時,可以省略使用擴散片與增亮片。進一步而言,通過在顯示裝置中使用本發明任一實施例的發光模組Z1-Z8,即便減少光學組件內的光學膜片的數量,仍可在顯示區域具有均勻的亮度分布。如此,可以進一步縮減光學組件的總厚度與顯示裝置的尺寸。 Compared with the existing backlight module, the light-emitting modules Z1-Z8 of the embodiment of the present invention can output diffused point light sources. Accordingly, when the light-emitting modules Z1-Z8 of the embodiment of the present invention are applied to the display device, the diffusion sheet and the brightness enhancement sheet can be omitted. Furthermore, by using the light-emitting modules Z1-Z8 of any embodiment of the present invention in the display device, even if the number of optical films in the optical assembly is reduced, the display area can still have a uniform brightness distribution. In this way, the total thickness of the optical assembly and the size of the display device can be further reduced.

另外,通過使用本發明實施例所提供的光學膜2A-2F,2B’的任一者,可以將發光組件1所產生的光束擴散。另外,在本發明實施例中,第一光學結構21(或第二光學結構22)的內部可具有以高密度分布的多個氣泡b1,以增加光束的折射、反射與散射,從而達到擴散光束的效果。 In addition, by using any of the optical films 2A-2F, 2B' provided in the embodiment of the present invention, the light beam generated by the light-emitting component 1 can be diffused. In addition, in the embodiment of the present invention, the interior of the first optical structure 21 (or the second optical structure 22) can have a plurality of bubbles b1 distributed at a high density to increase the refraction, reflection and scattering of the light beam, thereby achieving the effect of diffusing the light beam.

在一實施例中,第一光學結構21(或第二光學結構22)還包括多個分布於其內部的奈米顆粒P1。一些奈米顆粒P1會與一些氣泡b1結合。如此,第一光學結構21或第二光學結構22時,與奈米顆粒P1結合的氣泡b1較容易被保留,而使第一光學結構21或第二光學結構22具有較多的氣泡b1,以提升擴光效果。 In one embodiment, the first optical structure 21 (or the second optical structure 22) further includes a plurality of nanoparticles P1 distributed therein. Some nanoparticles P1 are combined with some air bubbles b1. Thus, when the first optical structure 21 or the second optical structure 22 is formed, the air bubbles b1 combined with the nanoparticles P1 are more likely to be retained, so that the first optical structure 21 or the second optical structure 22 has more air bubbles b1 to enhance the light diffusion effect.

須說明的是,光學膜2A-2F,2B’並不一定要直接設置在發光組件1上。在光學膜2A-2F,2B’與發光組件1之間也可以設置其他光學膜(如:增亮膜)或者量子點膜。另外,本發明實施例的光學膜2A-2F,2B’並不限於應用在發光模組Z1-Z8中,也可以被應用在光學組件內,並配合其他光學膜片(如:導光板),來擴散光束。本發明實施例所提供的光學膜2A-2F,2B’也可以被應用在照明裝置中。 It should be noted that the optical films 2A-2F, 2B' do not have to be directly arranged on the light-emitting component 1. Other optical films (such as brightness enhancement films) or quantum dot films can also be arranged between the optical films 2A-2F, 2B' and the light-emitting component 1. In addition, the optical films 2A-2F, 2B' of the embodiment of the present invention are not limited to application in the light-emitting modules Z1-Z8, but can also be applied in the optical component and cooperate with other optical films (such as light guide plates) to diffuse the light beam. The optical films 2A-2F, 2B' provided in the embodiment of the present invention can also be applied in lighting devices.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The above disclosed contents are only the preferred feasible embodiments of the present invention, and do not limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the contents of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.

Z1:發光模組 Z1: Light-emitting module

1:發光組件 1: Light-emitting components

10:基板 10: Substrate

100:底板 100: Base plate

101:反射層 101:Reflective layer

101s:反射表面 101s: Reflective surfaces

11:發光單元 11: Light-emitting unit

12:封裝層 12: Packaging layer

2A:光學膜 2A: Optical film

20:基底層 20: Basal layer

20a:第一表面 20a: First surface

20b:第二表面 20b: Second surface

21:第一光學結構 21: First optical structure

210:第一低折射率層 210: First low refractive index layer

211:第一高折射率層 211: First high refractive index layer

211s:入光面 211s: light-entering surface

S1:第一斜面 S1: First slope

Claims (10)

一種發光模組,其包括:一發光組件,包括一基板以及設置在所述基板上的多個發光單元;以及一光學膜,其設置在多個所述發光單元上方,其中,所述光學膜包括:一基底層;及一第一光學結構,其設置在所述基底層上,且包括一第一高折射率層以及一第一低折射率層,其中,所述第一高折射率層位於所述發光組件與所述第一低折射率層之間,所述第一高折射率層與所述第一低折射率層之間的交界面包含多個第一斜面,且每一所述第一斜面相對於所述基底層的厚度方向傾斜;其中,相連接的兩個所述第一斜面共同形成一第一夾角;其中,所述光學膜還進一步包括一第二光學結構,所述第一光學結構與所述第二光學結構分別位於所述基底層的兩相反側,所述第二光學結構的折射率大於空氣的折射率,所述第二光學結構的表面包括多個第二斜面,且兩個相連接的所述第二斜面之間共同形成一第二夾角,所述第二夾角大於或等於所述第一夾角;其中,所述第一高折射率層具有面對於所述發光組件的一入光面,所述第一低折射率層的折射率與所述第一高折射率層的折射率之間的比值範圍由0.85至0.97;以及其中,所述第一低折射率層具有多個凹陷微結構,所述第一高折射率層填滿多個所述凹陷微結構,而形成多個凸出微結構,且每一所述凸出微結構的形狀與所述凹陷微結構的形狀相互配合,每一所述凸出微結構為一稜錐體。 A light-emitting module comprises: a light-emitting component, comprising a substrate and a plurality of light-emitting units arranged on the substrate; and an optical film, which is arranged above the plurality of light-emitting units, wherein the optical film comprises: a base layer; and a first optical structure, which is arranged on the base layer and comprises a first high refractive index layer and a first low refractive index layer, wherein the first high refractive index layer is located between the light-emitting component and the first low refractive index layer, and the interface between the first high refractive index layer and the first low refractive index layer comprises a plurality of first inclined planes, and each of the first inclined planes is inclined relative to the thickness direction of the base layer; wherein two connected first inclined planes jointly form a first angle; wherein the optical film further comprises a second optical structure, and the first optical structure and the second optical structure are connected to each other. The first optical structure is located at two opposite sides of the base layer, the refractive index of the second optical structure is greater than the refractive index of air, the surface of the second optical structure includes a plurality of second inclined planes, and two connected second inclined planes together form a second angle, and the second angle is greater than or equal to the first angle; wherein the first high refractive index layer has a light incident surface facing the light emitting component, and the ratio between the refractive index of the first low refractive index layer and the refractive index of the first high refractive index layer ranges from 0.85 to 0.97; and wherein the first low refractive index layer has a plurality of concave microstructures, and the first high refractive index layer fills the plurality of concave microstructures to form a plurality of protruding microstructures, and the shape of each protruding microstructure matches the shape of the concave microstructure, and each protruding microstructure is a pyramid. 如請求項1所述的發光模組,其中,所述第二光學結構、所述第一高折射率層與所述第一低折射率層三者中的至少一者具有分佈於其內部的多個氣泡。 The light-emitting module as described in claim 1, wherein at least one of the second optical structure, the first high refractive index layer and the first low refractive index layer has a plurality of bubbles distributed therein. 如請求項1所述的發光模組,其中,所述第一低折射率層或者所述第一高折射率層中的至少一者內具有多個氣泡以及多個奈米顆粒,至少一所述奈米顆粒與其中一所述氣泡結合。 The light-emitting module as described in claim 1, wherein at least one of the first low refractive index layer or the first high refractive index layer contains a plurality of bubbles and a plurality of nanoparticles, and at least one of the nanoparticles is combined with one of the bubbles. 如請求項1所述的發光模組,其中,每一所述凹陷微結構為凹金字塔微結構,且每一所述稜錐體為凸金字塔微結構。 A light-emitting module as described in claim 1, wherein each of the concave microstructures is a concave pyramid microstructure, and each of the prisms is a convex pyramid microstructure. 如請求項1所述的發光模組,其中,所述入光面具有多個凹陷微結構。 The light-emitting module as described in claim 1, wherein the light incident surface has a plurality of recessed microstructures. 如請求項5所述的發光模組,其中,所述第一光學結構與所述第二光學結構分別位於所述基底層的入光側與出光側,所述第二光學結構包括一第二高折射率層與一第二低折射率層,其中,所述第二高折射率層位於所述第二低折射率層與所述發光組件之間,且所述第二低折射率層具有一外表面,所述外表面具有多個凹陷微結構。 The light-emitting module as described in claim 5, wherein the first optical structure and the second optical structure are respectively located on the light-incident side and the light-exiting side of the base layer, and the second optical structure includes a second high refractive index layer and a second low refractive index layer, wherein the second high refractive index layer is located between the second low refractive index layer and the light-emitting component, and the second low refractive index layer has an outer surface, and the outer surface has a plurality of concave microstructures. 一種光學膜,其包括:一基底層;以及一第一光學結構,其設置在所述基底層的一入光側,且包括一第一高折射率層以及一第一低折射率層,其中,所述第一低折射率層位於所述第一高折射率層與所述基底層之間;其中,所述第一高折射率層與所述第一低折射率層之間所形成的交界面包含多個第一斜面,且每一所述第一斜面相對於所 述基底層的厚度方向傾斜,相連接的兩個所述第一斜面共同形成一第一夾角;其中,所述光學膜還進一步包括一第二光學結構,所述第一光學結構與所述第二光學結構分別位於所述基底層的兩相反側,所述第二光學結構的折射率大於空氣的折射率,所述第二光學結構的表面包括多個第二斜面,且兩個相連接的所述第二斜面之間共同形成一第二夾角,所述第二夾角大於或等於所述第一夾角;其中,所述第一高折射率層具有一入光面,所述第一低折射率層的折射率與所述第一高折射率層的折射率之間的比值範圍由0.85至0.97;以及其中,所述第一低折射率層具有多個凹陷微結構,且所述第一高折射率層填滿多個所述凹陷微結構,而形成多個凸出微結構,且每一所述凸出微結構的形狀與所述凹陷微結構的形狀相互配合,每一所述凸出微結構為一稜錐體。 An optical film, comprising: a substrate; and a first optical structure, which is arranged on a light incident side of the substrate and comprises a first high refractive index layer and a first low refractive index layer, wherein the first low refractive index layer is located between the first high refractive index layer and the substrate; wherein the interface formed between the first high refractive index layer and the first low refractive index layer comprises a plurality of first inclined surfaces, and each of the first inclined surfaces is inclined relative to the thickness direction of the substrate, and two connected first inclined surfaces jointly form a first angle; wherein the optical film further comprises a second optical structure, wherein the first optical structure and the second optical structure are respectively located on two opposite sides of the substrate, and the second optical structure is disposed on the substrate. The refractive index of the structure is greater than the refractive index of air, the surface of the second optical structure includes a plurality of second inclined planes, and two connected second inclined planes together form a second angle, and the second angle is greater than or equal to the first angle; wherein the first high refractive index layer has a light incident surface, and the ratio between the refractive index of the first low refractive index layer and the refractive index of the first high refractive index layer ranges from 0.85 to 0.97; and wherein the first low refractive index layer has a plurality of concave microstructures, and the first high refractive index layer fills the plurality of concave microstructures to form a plurality of convex microstructures, and the shape of each convex microstructure matches the shape of the concave microstructure, and each convex microstructure is a pyramid. 如請求項7所述的光學膜,其中,每一所述凹陷微結構為凹金字塔微結構,每一所述稜錐體為凸金字塔微結構,所述凸金字塔微結構包括至少一三角形斜面。 The optical film as described in claim 7, wherein each of the concave microstructures is a concave pyramid microstructure, each of the prisms is a convex pyramid microstructure, and the convex pyramid microstructure includes at least one triangular slope. 如請求項7所述的光學膜,其中,所述第二光學結構包括一第二高折射率層與一第二低折射率層,其中,所述第二高折射率層位於所述第二低折射率層與所述基底層之間,其中,所述第二高折射率層包括多個凹陷微結構,且所述第二低折射率層填滿所述第二高折射率層的多個所述凹陷微結構,而形成多個凸出微結構。 The optical film as described in claim 7, wherein the second optical structure includes a second high refractive index layer and a second low refractive index layer, wherein the second high refractive index layer is located between the second low refractive index layer and the base layer, wherein the second high refractive index layer includes a plurality of concave microstructures, and the second low refractive index layer fills the plurality of concave microstructures of the second high refractive index layer to form a plurality of protruding microstructures. 如請求項9所述的光學膜,其中,所述入光面具有多個凹陷 微結構,所述第二低折射率層具有一外表面,且所述外表面具有多個凹陷微結構。 The optical film as described in claim 9, wherein the light incident surface has a plurality of concave microstructures, and the second low refractive index layer has an outer surface, and the outer surface has a plurality of concave microstructures.
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