TWI860198B - A temperature sensing x'tal, a manufacturing method thereof and an electronic device - Google Patents
A temperature sensing x'tal, a manufacturing method thereof and an electronic device Download PDFInfo
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- TWI860198B TWI860198B TW112148005A TW112148005A TWI860198B TW I860198 B TWI860198 B TW I860198B TW 112148005 A TW112148005 A TW 112148005A TW 112148005 A TW112148005 A TW 112148005A TW I860198 B TWI860198 B TW I860198B
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic elements; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/19—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator consisting of quartz
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic elements; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders or supports
- H03H9/10—Mounting in enclosures
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03L—AUTOMATIC CONTROL, STARTING, SYNCHRONISATION OR STABILISATION OF GENERATORS OF ELECTRONIC OSCILLATIONS OR PULSES
- H03L1/00—Stabilisation of generator output against variations of physical values, e.g. power supply
- H03L1/02—Stabilisation of generator output against variations of physical values, e.g. power supply against variations of temperature only
- H03L1/022—Stabilisation of generator output against variations of physical values, e.g. power supply against variations of temperature only by indirect stabilisation, i.e. by generating an electrical correction signal which is a function of the temperature
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Abstract
Description
本申請涉及熱敏晶體(Temperature Sensing X’ tal,TSX)技術領域,尤其涉及一種熱敏晶體及其製造方法、電子設備。 This application relates to the field of temperature sensitive crystal (Temperature Sensing X’ tal, TSX) technology, and in particular to a temperature sensitive crystal and its manufacturing method and electronic equipment.
在電子設備的使用上,通常需要使用高穩定時鐘,比如熱敏晶體(Temperature Sensing X’ tal,TSX)配合外部處理晶片或者溫度補償晶體振蕩器。一般地,熱敏電阻需要越靠近晶體諧振器越好,這樣才能讓熱敏電阻的溫度更接近晶體振動元件的溫度。然而,由於石英晶體一般屬於壓電產品,對溫度天生具有遲滯(Hysteresis)的滯後特性,因此,對於外界溫度變化,能越快反應,才能應對現有高速網路通信等所需要的低時延(Low Latency)需求。 In the use of electronic equipment, it is usually necessary to use a high-stability clock, such as a thermistor (Temperature Sensing X’ tal, TSX) with an external processing chip or a temperature compensation crystal oscillator. Generally, the thermistor needs to be as close to the crystal resonator as possible, so that the temperature of the thermistor can be closer to the temperature of the crystal oscillator element. However, since quartz crystals are generally piezoelectric products, they have a natural hysteresis characteristic for temperature. Therefore, the faster the reaction to external temperature changes, the lower the latency (Low Latency) required for existing high-speed network communications.
然而,隨著各類電子設備日漸小型化的發展需求,熱敏晶體的封裝尺寸也逐步小型化,由於現有熱敏電阻一般需要設置於腔體中予以保護,這導致尺寸難於縮小;此外,小型化的熱敏晶體的具有熱回應過快以及陶瓷基座的熱容積受限於陶瓷基座本身的材料特性而無法變小等問題,還要兼顧傳統氣密封裝要求,以及設置在電路板上的彎折強度,這些都是熱敏晶體需要考慮的技術問題。 However, with the development demand of miniaturization of various electronic devices, the package size of thermistors has also been gradually miniaturized. Since existing thermistors generally need to be placed in a cavity for protection, it is difficult to reduce the size. In addition, miniaturized thermistors have problems such as too fast thermal response and the thermal capacity of the ceramic base cannot be reduced due to the material properties of the ceramic base itself. It is also necessary to take into account the requirements of traditional hermetic packaging and the bending strength when placed on the circuit board. These are all technical issues that thermistors need to consider.
鑒於此,有必要提供一種應對小型化及熱容積受限的熱敏晶體及其製造方法、電子設備。 In view of this, it is necessary to provide a thermistor crystal and its manufacturing method and electronic equipment that can cope with miniaturization and limited thermal capacity.
第一方面,本申請實施例提供一種熱敏晶體,其包括、晶體諧振器、熱敏電阻、絕緣層及第一電極結構。所述晶體諧振器包括振動元件和設置在所述振動元件外圍的氣密封裝結構;所述熱敏電阻設置在所述氣密封裝結構的一側;所述絕緣層覆蓋在所述熱敏電阻和所述氣密封裝結構的至少一側,所述絕緣層具有導通孔,所述導通孔中具有導電材料,所述絕緣層具有隔熱空腔,所述隔熱空腔包括密封腔體和/或半封閉腔體,所述隔熱空腔中具有氣體或真空;所述第一電極結構設置在所述絕緣層上,且經由所述導通孔中的所述導電材料與所述熱敏電阻電連接。 In a first aspect, an embodiment of the present application provides a thermistor, which includes a crystal resonator, a thermistor, an insulating layer and a first electrode structure. The crystal resonator includes a vibration element and an airtight packaging structure arranged around the vibration element; the thermistor is arranged on one side of the airtight packaging structure; the insulating layer covers at least one side of the thermistor and the airtight packaging structure, the insulating layer has a through hole, the through hole has a conductive material, the insulating layer has a heat-insulating cavity, the heat-insulating cavity includes a sealed cavity and/or a semi-enclosed cavity, and the heat-insulating cavity has a gas or a vacuum; the first electrode structure is arranged on the insulating layer, and is electrically connected to the thermistor through the conductive material in the through hole.
在一種實施例中,所述晶體諧振器為陶瓷封裝的晶體諧振器,所述氣密封裝結構包括具有腔體的陶瓷基體、蓋設在所述陶瓷基體上的蓋板和設置在所述陶瓷基體上的第二電極結構,所述陶瓷基體中設置有導體結構,所述振動元件設置於所述腔體中且通過粘結劑與所述陶瓷基體連接,所述第二電極結構還與所述導體結構以及所述熱敏電阻電連接。 In one embodiment, the crystal resonator is a ceramic packaged crystal resonator, the hermetic package structure includes a ceramic substrate having a cavity, a cover plate provided on the ceramic substrate, and a second electrode structure provided on the ceramic substrate, the ceramic substrate is provided with a conductor structure, the vibration element is provided in the cavity and connected to the ceramic substrate through an adhesive, and the second electrode structure is also electrically connected to the conductor structure and the thermistor.
在一種實施例中,所述晶體諧振器為全晶體封裝的晶體諧振器,所述氣密封裝結構包括設置在所述振動元件一側的第一密封件、設置在所述振動元件另一側的第二密封件、和設置在所述第一密封件上的第二電極結構,所述第一密封件、所述振動元件和所述第二密封件均包括晶體材料,所述第二電極結構與所述熱敏電阻電連接,所述熱敏電阻設置在所述第一密封件上且與所述第二電極結構電連接,所述絕緣層覆蓋所述熱敏電阻和所述第一密封件。 In one embodiment, the crystal resonator is a fully crystalline packaged crystal resonator, the airtight package structure includes a first seal disposed on one side of the vibration element, a second seal disposed on the other side of the vibration element, and a second electrode structure disposed on the first seal, the first seal, the vibration element and the second seal all include crystalline materials, the second electrode structure is electrically connected to the thermistor, the thermistor is disposed on the first seal and electrically connected to the second electrode structure, and the insulating layer covers the thermistor and the first seal.
在一種實施例中,所述第二電極結構與所述熱敏電阻電連接;所述絕緣層通過第一半導體沉積工藝設置在所述熱敏電阻和所述氣密封裝結構的至少一側,所述導通孔通過第一半導體蝕刻工藝形成在所述絕緣層中,所述導通孔中的所述導電材料通過第二半導體沉積工藝形成在所述導通孔中,所述第一電極結構通過所述第二半導體沉積工藝或第三半導體沉積工藝形成在所述絕緣層上;所述第二電極結構通過第四半導體沉積工藝形成在所述第一密封件上。 In one embodiment, the second electrode structure is electrically connected to the thermistor; the insulating layer is disposed on at least one side of the thermistor and the hermetic packaging structure by a first semiconductor deposition process, the via is formed in the insulating layer by a first semiconductor etching process, the conductive material in the via is formed in the via by a second semiconductor deposition process, the first electrode structure is formed on the insulating layer by the second semiconductor deposition process or a third semiconductor deposition process; the second electrode structure is formed on the first seal by a fourth semiconductor deposition process.
在一種實施例中,所述密封腔體中為氣體,所述氣體為空氣。 In one embodiment, the sealed cavity contains gas, which is air.
在一種實施例中,所述密封腔體通過第三半導體蝕刻工藝蝕刻部分所述絕緣層形成半封閉腔體,並進一步通過另一部分所述絕緣層覆蓋所述半封閉腔體的開口而形成。 In one embodiment, the sealed cavity is formed by etching a portion of the insulating layer through a third semiconductor etching process to form a semi-enclosed cavity, and further by covering the opening of the semi-enclosed cavity with another portion of the insulating layer.
在一種實施例中,所述隔熱空腔包括所述半封閉腔體,所述半封閉腔體為繞所述第一電極結構週邊設置的凹槽結構。 In one embodiment, the heat-insulating cavity includes the semi-enclosed cavity, and the semi-enclosed cavity is a groove structure arranged around the first electrode structure.
第二方面,本申請實施例提供一種熱敏晶體的製造方法,其包括:提供內置有溫度感測器的熱敏電阻;提供晶體諧振器,且將所述晶體諧振器設置在所述熱敏電阻的一側,所述晶體諧振器包括振動元件和設置在所述振動元件外圍的氣密封裝結構;在所述熱敏電阻和所述氣密封裝結構的至少一側形成具有導通孔和隔熱空腔的絕緣層,所述導通孔中具有導電材料,所述絕緣層具有隔熱空腔,所述隔熱空腔包括密封腔體和/或半封閉腔體,所述隔熱空腔中具有氣體或真空;以及在所述絕緣層上形成第一電極結構,且使得所述第一電極結構經由所述導通孔中的所述導電材料與所述熱敏電阻電連接。 In the second aspect, the embodiment of the present application provides a method for manufacturing a thermistor, which includes: providing a thermistor with a built-in temperature sensor; providing a crystal resonator, and setting the crystal resonator on one side of the thermistor, the crystal resonator including a vibration element and a hermetic sealing structure arranged around the vibration element; forming an insulating layer having a via hole and a heat-insulating cavity on at least one side of the thermistor and the hermetic sealing structure, the via hole having a conductive material, the insulating layer having a heat-insulating cavity, the heat-insulating cavity including a sealed cavity and/or a semi-enclosed cavity, the heat-insulating cavity having a gas or a vacuum; and forming a first electrode structure on the insulating layer, and making the first electrode structure electrically connected to the thermistor through the conductive material in the via hole.
在一種實施例中,所述晶體諧振器為陶瓷封裝的晶體諧振器、全晶體封裝的晶體諧振器,所述絕緣層通過第一半導體沉積工藝沉積在所述熱敏電阻和所述氣密封裝結構的至少一側,所述導通孔通過半導體蝕刻工藝形成在所述絕緣層中,所述導通孔中的所述導電材料通過第二半導體沉積工藝形成在所述導通孔中,所述第一電極結構通過第三半導體沉積工藝形成在所述絕緣層上。 In one embodiment, the crystal resonator is a ceramic packaged crystal resonator or a fully crystalline packaged crystal resonator, the insulating layer is deposited on at least one side of the thermistor and the hermetic package structure by a first semiconductor deposition process, the via hole is formed in the insulating layer by a semiconductor etching process, the conductive material in the via hole is formed in the via hole by a second semiconductor deposition process, and the first electrode structure is formed on the insulating layer by a third semiconductor deposition process.
在一種實施例中,所述隔熱空腔包括所述密封腔體,所述密封腔體中為氣體,所述氣體為空氣;所述密封腔體通過第三半導體蝕刻工藝蝕刻部分所述絕緣層形成半封閉腔體,並進一步通過另一部分所述絕緣層覆蓋所述半封閉腔體的開口而形成;所述隔熱空腔包括所述半封閉腔體,所述半封閉腔體為繞所述第一電極結構週邊設置的凹槽結構。 In one embodiment, the heat-insulating cavity includes the sealed cavity, and the sealed cavity contains gas, which is air; the sealed cavity is formed by etching part of the insulating layer through a third semiconductor etching process to form a semi-closed cavity, and further by covering the opening of the semi-closed cavity with another part of the insulating layer; the heat-insulating cavity includes the semi-closed cavity, and the semi-closed cavity is a groove structure arranged around the first electrode structure.
第三方面,本申請實施例提供一種電子設備,其包括電路板,所述電路板上設置有上述任意一實施例所述的熱敏晶體。 In a third aspect, the present application embodiment provides an electronic device, which includes a circuit board, on which the thermistor crystal described in any of the above embodiments is disposed.
本申請實施例提供的熱敏晶體及其製造方法、電子設備中,將所述熱敏電阻直接設置在已經封裝好的所述晶體諧振器的氣密封裝結構的一側,再通過絕緣層實現所述晶體諧振器和所述熱敏電阻密封保護,無需設置封裝所述晶體諧振器和所述熱敏電阻的承載基體及其腔體,避免了由於承載基體及其腔體導致的熱敏晶體的尺寸難於縮小的問題,可以實現微型化熱敏晶體的封裝。並且,由於所述絕緣層覆蓋在所述熱敏電阻,使得所述熱敏電阻沒有裸露在外,可以更好的保護所述熱敏電阻。此外,所述第一電極結構設置在所述絕緣層上,可以應對所述熱敏晶體放置到電路板上的客戶應用端產生的應力,具備緩衝的 作用,從而提高所述熱敏晶體和具有所述熱敏晶體的所述電子設備的電路板的可靠性。 In the thermistor and its manufacturing method and electronic equipment provided by the embodiment of the present application, the thermistor is directly set on one side of the airtight packaging structure of the packaged crystal resonator, and then the crystal resonator and the thermistor are sealed and protected by an insulating layer. There is no need to set a supporting substrate and its cavity for encapsulating the crystal resonator and the thermistor, which avoids the problem that the size of the thermistor is difficult to reduce due to the supporting substrate and its cavity, and can realize the packaging of miniaturized thermistor crystals. In addition, because the insulating layer covers the thermistor, the thermistor is not exposed to the outside, which can better protect the thermistor. In addition, the first electrode structure is arranged on the insulating layer, which can cope with the stress generated by the customer application end when the thermistor is placed on the circuit board, and has a buffering effect, thereby improving the reliability of the thermistor and the circuit board of the electronic device having the thermistor.
進一步地,通過所述絕緣層設置的所述隔熱空腔,如隔熱空腔中為氣體時,具有較好的隔熱效果,可以提高熱阻來延緩外部熱源對諧振器的熱衝擊,且具有較好的保溫效果,使得所述熱敏晶體時鐘振蕩更穩定,此外,所述熱敏晶體一般使用陶瓷基座,不需要直接焊接到電路板,因此不需考量彎折強度,使得所述熱敏晶體可以專注於在尺寸、厚度及/或材料上優化,提高所述熱敏晶體的性能及降低設計難度與成本。 Furthermore, the heat-insulating cavity provided by the insulating layer has a good heat-insulating effect when there is gas in the heat-insulating cavity, and can improve the thermal resistance to delay the thermal shock of the external heat source to the resonator, and has a good heat preservation effect, so that the thermistor clock oscillation is more stable. In addition, the thermistor generally uses a ceramic base and does not need to be directly welded to the circuit board, so there is no need to consider the bending strength, so that the thermistor can focus on optimizing the size, thickness and/or material, improving the performance of the thermistor and reducing the difficulty and cost of design.
30:熱敏晶體 30: Thermistor crystal
31:晶體諧振器 31: Crystal resonator
311:振動元件 311: Vibration element
312:封裝結構 312:Packaging structure
3121a:腔體 3121a: Cavity
3121:陶瓷基體 3121: Ceramic substrate
3122:蓋板 3122: Cover plate
3121b:導體結構 3121b: Conductor structure
3121c:導電粘結劑 3121c: Conductive adhesive
3123:第二電極結構 3123: Second electrode structure
32:熱敏電阻 32: Thermistor
33:絕緣層 33: Insulation layer
331:導通孔 331: Conductive hole
34:第一電極結構 34: First electrode structure
36:隔熱空腔 36: Insulation cavity
40:熱敏晶體 40: Thermistor crystal
41:晶體諧振器 41: Crystal resonator
411:振動元件 411: Vibration element
412:封裝結構 412:Packaging structure
4123:第二電極結構 4123: Second electrode structure
4124:第一密封件 4124: First seal
4125:第二密封件 4125: Second seal
42:熱敏電阻 42: Thermistor
43:絕緣層 43: Insulation layer
431:導通孔 431: Conductive hole
44:第一電極結構 44: First electrode structure
46:隔熱空腔 46: Insulation cavity
50:熱敏晶體 50: Thermistor crystal
51:晶體諧振器 51: Crystal resonator
52:熱敏電阻 52: Thermistor
53:絕緣層 53: Insulation layer
531:導通孔 531: Conductive hole
54:第一電極結構 54: First electrode structure
56:隔熱空腔 56: Insulation cavity
561:半封閉腔體 561: Semi-closed cavity
80:電子設備 80: Electronic equipment
81:電路板 81: Circuit board
S71-S74:步驟 S71-S74: Steps
為了更清楚地說明本申請實施例或相關技術中的技術方案,下面將對實施例或相關技術描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本申請的實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據提供的附圖獲得其他的附圖。 In order to more clearly illustrate the technical solutions in the embodiments of this application or related technologies, the following will briefly introduce the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are only embodiments of this application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without creative labor.
圖1是本申請實施例一提供的熱敏晶體的剖面結構示意圖。 Figure 1 is a schematic diagram of the cross-sectional structure of the thermosensitive crystal provided in Embodiment 1 of this application.
圖2是本申請實施例一提供的熱敏晶體的頂面示意圖。 Figure 2 is a schematic diagram of the top surface of the thermosensitive crystal provided in Embodiment 1 of this application.
圖3是本申請實施例一提供的熱敏晶體的底面示意圖。 Figure 3 is a schematic diagram of the bottom surface of the thermosensitive crystal provided in Example 1 of this application.
圖4是本申請實施例二提供的熱敏晶體的剖面結構示意圖。 Figure 4 is a schematic diagram of the cross-sectional structure of the thermosensitive crystal provided in the second embodiment of the present application.
圖5是本申請實施例三提供的熱敏晶體的剖面結構示意圖。 Figure 5 is a schematic diagram of the cross-sectional structure of the thermosensitive crystal provided in Embodiment 3 of this application.
圖6是本申請實施例三提供的熱敏晶體的底面示意圖。 Figure 6 is a schematic diagram of the bottom surface of the thermosensitive crystal provided in Example 3 of this application.
圖7是本申請實施例四提供的熱敏晶體的製造方法的流程圖。 Figure 7 is a flow chart of the method for manufacturing a thermosensitive crystal provided in Embodiment 4 of this application.
圖8是本申請實施例五提供的電子設備的方框示意圖。 Figure 8 is a schematic block diagram of the electronic device provided in Embodiment 5 of this application.
為了便於理解本申請,下面將參照相關附圖對本申請進行更全面的描述。附圖中給出了本申請的較佳實施方式。但是,本申請可以以許多不同的形式來實現,並不限於本文所描述的實施方式。相反地,提供這些實施方式的目的是使對本申請的公開內容理解的更加透徹全面。 In order to facilitate the understanding of this application, the following will refer to the relevant drawings to describe this application in more detail. The drawings provide the preferred implementation of this application. However, this application can be implemented in many different forms and is not limited to the implementation described herein. On the contrary, the purpose of providing these implementations is to make the disclosure of this application more thoroughly understood.
需要說明的是,當元件被稱為“固定於”另一個元件,它可以直接在另一個元件上或者也可以存在居中的元件。當一個元件被認為是“連接”另一個元件,它可以是直接連接到另一個元件或者可能同時存在居中元件。本文所使用的術語“內”、“外”、“左”、“右”以及類似的表述只是為了說明的目的,並不表示是唯一的實施方式。 It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "inside", "outside", "left", "right" and similar expressions used in this article are for illustrative purposes only and do not represent the only implementation method.
除非另有定義,本文所使用的所有的技術和科學術語與屬於本申請的技術領域的技術人員通常理解的含義相同。本文中在本申請的說明書中所使用的術語只是為了描述具體地實施例的目的,不是旨在於限制本申請。本文所使用的術語“和/或”包括一個或多個相關的所列專案的任意的和所有的組合。 Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and/or" used herein includes any and all combinations of one or more related listed items.
下面結合附圖1-6,對本申請實施例提供的熱敏晶體及其製造方法、電子設備作進一步的詳細說明。 The following is a further detailed description of the thermistor crystal and its manufacturing method and electronic equipment provided in the embodiment of this application in conjunction with Figures 1-6.
實施例一 Implementation Example 1
請參閱圖1至圖3,圖1是本申請實施例一提供的熱敏晶體30的剖面結構示意圖,圖2是本申請實施例一提供的熱敏晶體30的頂面示意圖,圖 3是本申請實施例一提供的熱敏晶體30的底面示意圖。所述熱敏晶體30包括晶體諧振器31、熱敏電阻32、絕緣層33及第一電極結構34。 Please refer to Figures 1 to 3. Figure 1 is a schematic diagram of the cross-sectional structure of the thermistor 30 provided in the first embodiment of the present application, Figure 2 is a schematic diagram of the top surface of the thermistor 30 provided in the first embodiment of the present application, and Figure 3 is a schematic diagram of the bottom surface of the thermistor 30 provided in the first embodiment of the present application. The thermistor 30 includes a crystal resonator 31, a thermistor 32, an insulating layer 33 and a first electrode structure 34.
所述晶體諧振器31包括振動元件311和設置在所述振動元件311外圍的封裝結構312。可以理解,所述晶體諧振器31為已經封裝好的晶體諧振器件。本實施例中,主要以所述晶體諧振器31為陶瓷封裝的晶體諧振器為例進行說明。 The crystal resonator 31 includes a vibration element 311 and a packaging structure 312 arranged around the vibration element 311. It can be understood that the crystal resonator 31 is a packaged crystal resonator device. In this embodiment, the crystal resonator 31 is mainly described as a ceramic packaged crystal resonator.
所述熱敏電阻32設置在所述氣密封裝結構312的一側。 The thermistor 32 is disposed on one side of the airtight packaging structure 312.
所述絕緣層33覆蓋在所述熱敏電阻32和所述氣密封裝結構312的至少一側,所述絕緣層33具有導通孔331,所述導通孔331中具有導電材料。所述第一電極結構34設置在所述絕緣層33上,且經由所述導通孔331中的所述導電材料與所述熱敏電阻32電連接。可以理解,所述第一電極結構34可以為焊盤結構(如solder pad),所述絕緣層33為樹脂材料;所述第一電極結構34包括多個第一電極(即多個焊盤),所述導通孔331的數量可以和所述第一電極的數量對應,從而所述第一電極可以與對應的所述導通孔331中的所述導電材料電連接。如圖3所示,本實施例中,所述第一電極結構34的第一電極數量為四個,分別設置在所述熱敏晶體30底部的四個角落處。 The insulating layer 33 covers at least one side of the thermistor 32 and the airtight packaging structure 312, and the insulating layer 33 has a via hole 331, and the via hole 331 has a conductive material. The first electrode structure 34 is disposed on the insulating layer 33, and is electrically connected to the thermistor 32 via the conductive material in the via hole 331. It can be understood that the first electrode structure 34 can be a pad structure (such as a solder pad), and the insulating layer 33 is a resin material; the first electrode structure 34 includes multiple first electrodes (i.e., multiple pads), and the number of the vias 331 can correspond to the number of the first electrodes, so that the first electrodes can be electrically connected to the conductive material in the corresponding vias 331. As shown in FIG3, in this embodiment, the number of first electrodes of the first electrode structure 34 is four, which are respectively arranged at the four corners of the bottom of the thermistor crystal 30.
本實施例中,所述絕緣層33還具有隔熱空腔36,所述隔熱空腔36為密封腔體,所述隔熱空腔36中具有氣體或真空,優選為氣體,如空氣但不限於空氣。所述隔熱空腔36的數量可以為一個或者多個,具體可以依據實際需要設置。可以理解,所述密封腔體為不與所述熱敏晶體30週邊連通的腔體。然而,在其他實施例中,所述隔熱空腔36也可以為半封閉腔體,也就是說,所述隔熱空腔36與所述熱敏晶體30週邊連通的開放式腔體或者鏤空的區域,如所 述隔熱空腔36的至少一側、相對兩側或多側具有所述熱敏晶體30週邊連通的開口。 In this embodiment, the insulating layer 33 also has an insulating cavity 36, which is a sealed cavity. The insulating cavity 36 contains gas or vacuum, preferably gas, such as air but not limited to air. The number of the insulating cavities 36 can be one or more, which can be set according to actual needs. It can be understood that the sealed cavity is a cavity that is not connected to the periphery of the thermistor crystal 30. However, in other embodiments, the insulating cavity 36 can also be a semi-enclosed cavity, that is, the insulating cavity 36 is an open cavity or a hollowed-out area connected to the periphery of the thermistor crystal 30, such as at least one side, two opposite sides or multiple sides of the insulating cavity 36 have an opening connected to the periphery of the thermistor crystal 30.
本申請實施例提供的熱敏晶體30中,將所述熱敏電阻32直接設置在已經封裝好的所述晶體諧振器31的封裝結構312的一側,再通過所述絕緣層33實現所述晶體諧振器31和所述熱敏電阻32密封保護,無需設置封裝所述晶體諧振器31和所述熱敏電阻32的承載基體及其腔體,避免了由於承載基體及其腔體導致的熱敏晶體30的尺寸難於縮小的問題,可以實現微型化熱敏晶體的封裝。並且,由於所述絕緣層33覆蓋在所述熱敏電阻32,使得所述熱敏電阻32沒有裸露在外,可以更好的保護所述熱敏電阻32。此外,所述第一電極結構34設置在所述絕緣層33上,可以應對所述熱敏晶體30放置到電路板上的客戶應用端產生的應力,具備緩衝的作用,從而提高所述熱敏晶體30和具有熱敏晶體30的所述電路板的可靠性。 In the thermistor 30 provided in the embodiment of the present application, the thermistor 32 is directly arranged on one side of the package structure 312 of the packaged crystal resonator 31, and the thermistor 32 is sealed and protected by the insulating layer 33. There is no need to set a supporting substrate and its cavity for encapsulating the crystal resonator 31 and the thermistor 32, thus avoiding the problem that the size of the thermistor 30 is difficult to reduce due to the supporting substrate and its cavity, and the packaging of the miniaturized thermistor can be realized. In addition, since the insulating layer 33 covers the thermistor 32, the thermistor 32 is not exposed to the outside, and the thermistor 32 can be better protected. In addition, the first electrode structure 34 is arranged on the insulating layer 33, which can cope with the stress generated by the customer application end when the thermistor 30 is placed on the circuit board, and has a buffering effect, thereby improving the reliability of the thermistor 30 and the circuit board having the thermistor 30.
進一步地,通過所述絕緣層33中的所述隔熱空腔36,如隔熱空腔36中為氣體時,其具有較好的隔熱效果,可以提高熱阻來延緩外部熱源對諧振器的熱衝擊,且具有較好的保溫效果,使得所述熱敏晶體時鐘30振蕩更穩定,此外,所述熱敏晶體30一般使用陶瓷基座,不需要直接焊接到電路板,因此不需考量彎折強度,使得所述熱敏晶體30可以專注於在尺寸、厚度及/或材料上優化,提高所述熱敏晶體30的性能及降低設計難度與成本。 Furthermore, through the heat-insulating cavity 36 in the insulating layer 33, if there is gas in the heat-insulating cavity 36, it has a better heat-insulating effect, can improve the thermal resistance to delay the thermal shock of the external heat source to the resonator, and has a better heat preservation effect, so that the thermistor clock 30 oscillates more stably. In addition, the thermistor 30 generally uses a ceramic base and does not need to be directly welded to the circuit board, so there is no need to consider the bending strength, so that the thermistor 30 can focus on optimizing the size, thickness and/or material, improving the performance of the thermistor 30 and reducing the difficulty and cost of design.
具體地,所述氣密封裝結構312可以包括具有腔體3121a的陶瓷基體3121、蓋設在所述陶瓷基體3121上的蓋板3122和設置在所述陶瓷基體3121上的第二電極結構3123,所述陶瓷基體3121中可以設置有導體結構3121b,所述振動元件311設置於所述腔體3121a中且可以通過導電粘結劑3121c(如導電 膠)與所述導體結構3121b電連接,所述第二電極結構3123還與所述導體結構3121b電連接,所述第二電極結構3123還與所述熱敏電阻32電連接,使得所述熱敏電阻32與所述晶體諧振器31電連接。可以理解,所述第二電極結構3123可以為焊盤結構,所述第二電A極結構3123可以包括多個第二電極(即多個焊盤),所述導體結構3121b的數量可以和所述第二電極的數量對應,從而所述第二電極可以與對應的所述導體結構3121b電連接。所述振動元件311為晶體材料。 Specifically, the airtight package structure 312 may include a ceramic substrate 3121 having a cavity 3121a, a cover plate 3122 disposed on the ceramic substrate 3121, and a second electrode structure 3123 disposed on the ceramic substrate 3121. The ceramic substrate 3121 may be provided with a conductor structure 3121b. The vibration element 311 is disposed in the cavity 3121a and may be electrically connected to the conductor structure 3121b via a conductive adhesive 3121c (such as conductive glue). The second electrode structure 3123 is also electrically connected to the conductor structure 3121b. The second electrode structure 3123 is also electrically connected to the thermistor 32, so that the thermistor 32 is electrically connected to the crystal resonator 31. It can be understood that the second electrode structure 3123 can be a pad structure, the second electrode structure 3123 can include multiple second electrodes (i.e., multiple pads), the number of the conductor structure 3121b can correspond to the number of the second electrodes, so that the second electrode can be electrically connected to the corresponding conductor structure 3121b. The vibration element 311 is a crystalline material.
進一步地,本實施例中,所述第二電極結構3123可以與所述熱敏電阻32電連接。 Furthermore, in this embodiment, the second electrode structure 3123 can be electrically connected to the thermistor 32.
本實施例中,所述絕緣層33可以通過第一半導體沉積工藝沉積在所述熱敏電阻32和所述氣密封裝結構312的一側,所述導通孔331可以通過半導體蝕刻工藝形成在所述絕緣層33中,所述導電材料通過第二半導體沉積工藝形成在所述導通孔331中,所述第一電極結構34通過第三半導體沉積工藝形成在所述絕緣層33上。可以理解,半導體蝕刻工藝可以是通過依次沉積待蝕刻材料及感光蝕刻劑並配合圖案化的掩膜(mask)進行曝光,從而實現所述待蝕刻材料層的圖案化。 In this embodiment, the insulating layer 33 can be deposited on one side of the thermistor 32 and the airtight packaging structure 312 by a first semiconductor deposition process, the via 331 can be formed in the insulating layer 33 by a semiconductor etching process, the conductive material is formed in the via 331 by a second semiconductor deposition process, and the first electrode structure 34 is formed on the insulating layer 33 by a third semiconductor deposition process. It can be understood that the semiconductor etching process can be achieved by sequentially depositing the material to be etched and the photosensitive etchant and exposing with a patterned mask, thereby realizing the patterning of the material layer to be etched.
實施例二 Implementation Example 2
請參閱圖4,圖4是本申請實施例二提供的熱敏晶體40的剖視圖。實施例二中的熱敏晶體40與實施例一中的熱敏晶體30基本相同,也就是說,針對上述實施例一的熱敏晶體30的描述基本上也可以適用於實施例二的熱敏晶體40,以下將主要描述實施例二中熱敏晶體40與實施例一的熱敏晶體30的不同點。 Please refer to Figure 4, which is a cross-sectional view of the thermistor crystal 40 provided in the second embodiment of the present application. The thermistor crystal 40 in the second embodiment is basically the same as the thermistor crystal 30 in the first embodiment, that is, the description of the thermistor crystal 30 in the first embodiment is basically applicable to the thermistor crystal 40 in the second embodiment. The following will mainly describe the differences between the thermistor crystal 40 in the second embodiment and the thermistor crystal 30 in the first embodiment.
在實施例二的熱敏晶體40中,所述第一密封件4124、所述第二密封件4125和所述振動元件411均為晶體材料,即晶體諧振器41為全晶體封裝的晶體諧振器,封裝結構412包括設置在振動元件411一側的第一密封件4124、設置在所述振動元件411另一側的第二密封件4125、和設置在所述第一密封件4124上的第二電極結構4123。所述第二電極結構4123還與熱敏電阻42電連接。 In the thermistor 40 of the second embodiment, the first seal 4124, the second seal 4125 and the vibration element 411 are all made of crystal materials, that is, the crystal resonator 41 is a fully crystal packaged crystal resonator, and the packaging structure 412 includes a first seal 4124 disposed on one side of the vibration element 411, a second seal 4125 disposed on the other side of the vibration element 411, and a second electrode structure 4123 disposed on the first seal 4124. The second electrode structure 4123 is also electrically connected to the thermistor 42.
具體地,本實施例中,所述熱敏電阻42設置在所述第一密封件4124上且與所述第二電極結構4123電連接,所述絕緣層43覆蓋所述熱敏電阻42和所述第一密封件4124。 Specifically, in this embodiment, the thermistor 42 is disposed on the first seal 4124 and is electrically connected to the second electrode structure 4123, and the insulating layer 43 covers the thermistor 42 and the first seal 4124.
本實施例中,所述絕緣層43中還有隔熱空腔46,所述隔熱空腔46為密封腔體,所述隔熱空腔46中具有氣體或真空,優選為氣體,如空氣但不限於空氣。所述隔熱空腔46的數量可以為一個或者多個,具體可以依據實際需要設置。 In this embodiment, the insulating layer 43 also has an insulating cavity 46, which is a sealed cavity. The insulating cavity 46 contains gas or vacuum, preferably gas, such as air but not limited to air. The number of the insulating cavity 46 can be one or more, which can be set according to actual needs.
可以理解,與實施例一基本相同的是,所述熱敏電阻42直接設置在已經封裝好的所述晶體諧振器41的封裝結構412的一側,再通過所述絕緣層43實現所述晶體諧振器41和所述熱敏電阻42密封保護,無需設置封裝所述晶體諧振器41和所述熱敏電阻42的承載基體及其腔體,避免了由於承載基體及其腔體導致的熱敏晶體40的尺寸難於縮小的問題,可以實現微型化熱敏晶體的封裝。並且,由於所述絕緣層43覆蓋在所述熱敏電阻42,使得所述熱敏電阻42沒有裸露在外,可以更好的保護所述熱敏電阻42。此外,所述第一電極結構44設置在所述絕緣層43上,可以應對所述熱敏晶體40放置到電路板上的客戶應用端產生的應力,具備緩衝的作用,從而提高所述熱敏晶體40和具有所述熱敏晶體40的所述電路板的可靠性。 It can be understood that, basically the same as the first embodiment, the thermistor 42 is directly arranged on one side of the package structure 412 of the packaged crystal resonator 41, and the thermistor 42 is sealed and protected by the insulating layer 43, and there is no need to set a supporting substrate and its cavity for packaging the crystal resonator 41 and the thermistor 42, thus avoiding the problem that the size of the thermistor 40 is difficult to reduce due to the supporting substrate and its cavity, and the packaging of the miniaturized thermistor can be realized. In addition, since the insulating layer 43 covers the thermistor 42, the thermistor 42 is not exposed to the outside, and the thermistor 42 can be better protected. In addition, the first electrode structure 44 is disposed on the insulating layer 43, and can cope with the stress generated by the customer application end when the thermistor 40 is placed on the circuit board, and has a buffering effect, thereby improving the reliability of the thermistor 40 and the circuit board having the thermistor 40.
進一步地,通過所述絕緣層43中的所述隔熱空腔46,如隔熱空腔46為空氣時,其具有較好的隔熱效果,可以提高熱阻來延緩外部熱源對諧振器的熱衝擊,且具有較好的保溫效果,使得所述熱敏晶體時鐘40振蕩更穩定,此外,所述熱敏晶體40一般使用陶瓷基座,不需要直接焊接到電路板,因此不需考量彎折強度,使得所述熱敏晶體40可以專注於在尺寸、厚度及/或材料上優化,提高所述熱敏晶體40的性能及降低設計難度與成本。 Furthermore, through the heat-insulating cavity 46 in the insulating layer 43, if the heat-insulating cavity 46 is air, it has a better heat-insulating effect, can improve the thermal resistance to delay the thermal shock of the external heat source to the resonator, and has a better heat preservation effect, so that the thermistor clock 40 oscillates more stably. In addition, the thermistor 40 generally uses a ceramic base and does not need to be directly welded to the circuit board, so there is no need to consider the bending strength, so that the thermistor 40 can focus on optimizing the size, thickness and/or material, improving the performance of the thermistor 40 and reducing the difficulty and cost of design.
實施例三 Implementation Example 3
請參閱圖5及圖6,圖5是本申請實施例三提供的熱敏晶體50的剖視圖,圖6是本申請實施例三提供的熱敏晶體50的底部示意圖。實施例三中的熱敏晶體50與實施例一中的熱敏晶體30基本相同,也就是說,針對上述實施例一的熱敏晶體30的描述基本上也可以適用於實施例三的熱敏晶體50,以下將主要描述實施例三中熱敏晶體50與實施例一的熱敏晶體30的不同點。 Please refer to Figures 5 and 6. Figure 5 is a cross-sectional view of the thermistor crystal 50 provided in the third embodiment of the present application, and Figure 6 is a bottom schematic view of the thermistor crystal 50 provided in the third embodiment of the present application. The thermistor crystal 50 in the third embodiment is basically the same as the thermistor crystal 30 in the first embodiment. In other words, the description of the thermistor crystal 30 in the first embodiment is basically applicable to the thermistor crystal 50 in the third embodiment. The following mainly describes the differences between the thermistor crystal 50 in the third embodiment and the thermistor crystal 30 in the first embodiment.
所述熱敏晶體50中,絕緣層53的隔熱空腔56還包括為半封閉腔體561,本實施例中,所述半封閉腔體561為繞第一電極結構週邊設置的凹槽結構。 In the thermistor crystal 50, the heat-insulating cavity 56 of the insulating layer 53 also includes a semi-enclosed cavity 561. In this embodiment, the semi-enclosed cavity 561 is a groove structure arranged around the first electrode structure.
可以理解,上述所述半封閉腔體561能夠更好地起到隔熱及便於底部散熱等技術效果,從而提高所述熱敏晶體50和具有所述熱敏晶體50的所述電路板的可靠性。 It can be understood that the semi-enclosed cavity 561 can better provide heat insulation and facilitate heat dissipation at the bottom, thereby improving the reliability of the thermistor crystal 50 and the circuit board having the thermistor crystal 50.
實施例四 Implementation Example 4
請參閱圖1至圖7,圖7是本申請實施例四提供的熱敏晶體的製造方法的流程圖。所述製造方法包括步驟S71-S74。 Please refer to Figures 1 to 7. Figure 7 is a flow chart of the method for manufacturing a thermosensitive crystal provided in Embodiment 4 of the present application. The manufacturing method includes steps S71-S74.
步驟S71,提供熱敏電阻。如圖1至圖4所示,所述熱敏電阻可以為實施例一至三中任意一項所述的熱敏電阻32、42、52。 Step S71, providing a thermistor. As shown in Figures 1 to 4, the thermistor can be the thermistor 32, 42, 52 described in any one of Examples 1 to 3.
步驟S72,提供晶體諧振器,且將所述晶體諧振器設置在所述熱敏電阻的一側,所述晶體諧振器包括振動元件和設置在所述振動元件外圍的氣密封裝結構。具體地,如圖1至圖6所示,所述晶體諧振器為陶瓷封裝的晶體諧振器或全晶體封裝的晶體諧振器,即可以為實施例一至三中任意一個中所述的晶體諧振器31、41、51,此處就不再贅述。 Step S72, providing a crystal resonator, and setting the crystal resonator on one side of the thermistor, the crystal resonator includes a vibration element and a hermetic sealing structure arranged around the vibration element. Specifically, as shown in Figures 1 to 6, the crystal resonator is a ceramic packaged crystal resonator or a fully crystal packaged crystal resonator, that is, it can be the crystal resonator 31, 41, 51 described in any one of Embodiments 1 to 3, which will not be described in detail here.
步驟S73,在所述熱敏電阻和所述氣密封裝結構的至少一側形成具有導通孔和隔熱空腔的絕緣層,所述導通孔中具有導電材料,所述隔熱空腔包括密封腔體和/或半封閉腔體,所述隔熱空腔中具有氣體或真空。可以理解,關於所述絕緣層33、43、53、導通孔331、431、531和所述隔熱空腔36、46、56的結構、所述導通孔331、431、531的導電材料已經在實施例一中詳細描述,此處就不再贅述。 Step S73, forming an insulating layer having a via hole and a heat-insulating cavity on at least one side of the thermistor and the airtight packaging structure, wherein the via hole contains a conductive material, the heat-insulating cavity includes a sealed cavity and/or a semi-enclosed cavity, and the heat-insulating cavity contains gas or vacuum. It can be understood that the structure of the insulating layer 33, 43, 53, the via holes 331, 431, 531 and the heat-insulating cavity 36, 46, 56, and the conductive material of the via holes 331, 431, 531 have been described in detail in the first embodiment, and will not be repeated here.
步驟S74,在所述絕緣層上形成第一電極結構,且使得所述第一電極結構經由所述導通孔中的所述導電材料與所述熱敏電阻電連接。可以理解,關於所述第一電極結構34、44、54已經在實施例一中詳細描述,此處就不再贅述。 Step S74, forming a first electrode structure on the insulating layer, and making the first electrode structure electrically connected to the thermistor through the conductive material in the via hole. It can be understood that the first electrode structures 34, 44, and 54 have been described in detail in the first embodiment, and will not be repeated here.
實施例五 Embodiment 5
請參閱圖8,圖8是本申請實施例五提供的電子設備80的方框示意圖。本申請實施例還提供一種電子設備80,所述電子設備80可以為手機、平板電腦、顯示器、筆記本電腦、數碼相機等可攜式電子設備,但並不限於上述,所述電 子設備80可以包括電路板81,所述電路板81上設置有上述任意一實施例所述的熱敏晶體30、40、50。 Please refer to Figure 8, which is a block diagram of an electronic device 80 provided in Embodiment 5 of the present application. The present application embodiment also provides an electronic device 80, which can be a portable electronic device such as a mobile phone, a tablet computer, a display, a notebook computer, a digital camera, etc., but is not limited to the above. The electronic device 80 can include a circuit board 81, and the circuit board 81 is provided with the thermistor crystal 30, 40, 50 described in any of the above embodiments.
以上所述實施例的各技術特徵可以進行任意的組合,為使描述簡潔,未對上述實施例中的各個技術特徵所有可能的組合都進行描述,然而,只要這些技術特徵的組合不存在矛盾,都應當認為是本說明書記載的範圍。以上所述實施例僅表達了本申請的幾種實施方式,其描述較為具體和詳細,但並不能因此而理解為對發明專利範圍的限制。應當指出的是,對於本領域的普通技術人員來說,在不脫離本申請構思的前提下,還可以做出若干變形和改進,這些都屬於本申請的保護範圍。因此,本申請專利的保護範圍應以所附權利要求為准。 The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. The above-mentioned embodiments only express several implementation methods of this application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, without departing from the concept of this application, several variations and improvements can be made, which all belong to the protection scope of this application. Therefore, the protection scope of the patent of this application shall be based on the attached claims.
30:熱敏晶體 30: Thermistor crystal
31:晶體諧振器 31: Crystal resonator
311:振動元件 311: Vibration element
312:封裝結構 312:Packaging structure
3121:陶瓷基體 3121: Ceramic substrate
3121a:腔體 3121a: Cavity
3121b:導體結構 3121b: Conductor structure
3121c:導電粘結劑 3121c: Conductive adhesive
3122:蓋板 3122: Cover plate
3123:第二電極結構 3123: Second electrode structure
32:熱敏電阻 32: Thermistor
33:絕緣層 33: Insulation layer
331:導通孔 331: Conductive hole
34:第一電極結構 34: First electrode structure
36:隔熱空腔 36: Insulation cavity
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